Wheatstone Project
LNG Plant
Application of Proprietary Cementitious
Fireproofing
Minimum Requirements ITP Template
0 6-Oct-11 Issue for Construction RP VP KH
A 5-Jul-2011 Issued for Review RP JK KH
REV DATE DESCRIPTION ORIG CHK APPR
IP Security Public Total number of Pages (including Cover sheet): 4
Contractor
For Contract No Contractor Document No Rev.
Contractor
Documents CW695483 25657-000-GFV-GCE-00006 001
COMPANY Project Area Discipline Type Originator Package Sequence-Sht Revision
DOCUMENT
CONTROL NO. WS1 0000 CNS FRM BEC 000 00006-000 0
© Chevron Australia Pty Ltd
APPLICATION OF PROPRIETARY CEMENTITIOUS FIREPROOFING
SUBCONTRACTOR MINIMUM REQUIREMENTS
INSPECTION AND TEST PLAN (ITP)
References
Document Number Title
WS1-0000-FGS-SPC-BEC-000-00102-000
(3PS-NF00-F0002) Specification For Proprietary Cementitious Fireproofing
DISCIPLINE: Civil/Mechanical DESCRIPTION: Describes the proper installation and test procedures for the application of Proprietary Cementitious
Fireproofing
Inspection/Test Reference Method of Verification (see
Documentation/Acceptance Legend) Demonstrated Evidence
Activity Activity
Requirements Criteria Report / Checklist
No. Description Stage / Sub BEC CVX
Test or Inspection Performed Reference No.:
Frequency Code / Spec
1.0 Pre-Work Inspections
1.1 Material Verify material (Pryocrete, lath, mesh, tie In process WS1-0000-FGS-SPC-BEC- H,R S - Material Certifications
wire, studs, pins, caulking) meets project 000-00102-000 Sec 1.3.1, 4.0 Design Approvals
specification.
1.2 Mock-Up Verify Mock-Up. Per Spec WS1-0000-FGS-SPC-BEC- H,I H,I W Mock up
000-00102-000 Sec 5.0
2.0 Pre-Application Inspections
2.1 Surface Preparation Verify anchor touch-up and surface is In Process WS1-0000-FGS-SPC-BEC- I S - Proprietary Cementitious
cleaned free from oil or grease. 000-00102-000, Sec 6.1 & Fireproofing Inspection Report
Verify block-outs for temporary supports 6.3
are correct
Verify all fasteners are correctly tightened
Verify coating/galvanizing of fasteners has
been performed as applicable
Verify dimensional requirements for the
structure are in accordance with drawing.
2.2 Fireproofing Detail Verify proper detail per in process Per Drawing WS1-0000-FGS-SPC-BEC- I S - Proprietary Cementitious
standard drawings 000-00102-000 Sec 3.4 Fireproofing Inspection Report
2.3 Installation of Reinforcement Verify studs or pins properly attached. Random WS1-0000-FGS-SPC-BEC- W,I I - Proprietary Cementitious
Verify lath or mesh is installed properly. In Process 000-00102-000, Sec 4.2.2, Fireproofing Inspection Report
6.3 and 6.4 (10%)
Manufacturer’s Instructions
3.0 Proprietary Cementitious Fireproofing
Application
3.1 Apply Proprietary Cementitious Proprietary Cementitious Fireproofing In Process WS1-0000-FGS-SPC-BEC- H,I W,I - Proprietary Cementitious
Fireproofing applied properly and per the design 000-00102-000, Sec’s 4.0, Fireproofing Inspection Report
drawing. 6.5, 6.8
Verify temperature and humidity are within Manufacturer’s Instructions
tolerance for fireproofing application
3.2 Sampling and Testing Verify 3rd party tester is on site for testing In Process Manufacturer’s Instructions T,I S S 3rd Party Test Report
of Proprietary Cementitious Fireproofing ASTM E 605 Proprietary Cementitious
Verify wet thickness of fireproofing WS1-0000-FGS-SPC-BEC- Fireproofing Inspection Report
Verify density 000-00102-000, Sect. 8.3
ASTM E 605
4.0 Post-Application Inspection
Inspection/Test Reference Method of Verification (see
Documentation/Acceptance Legend) Demonstrated Evidence
Activity Activity
Requirements Criteria Report / Checklist
No. Description Stage / Sub BEC CVX
Test or Inspection Performed Reference No.:
Frequency Code / Spec
4.1 Final Inspection, repairs, and clean-up Inspection for defects and any required In Process WS1-0000-FGS-SPC-BEC- I W,I - Proprietary Cementitious
clean-up. 000-00102-000, Sec 6.8, 8.1, Fireproofing Inspection Report
Verify proper repair and clean-up. 8.3
Verify caulking is properly installed
Verify fireproofing is properly cure
4.2 Concrete Breaks Verify that core samples meet project Per Spec WS1-0000-FGS-SPC-BEC- R R - 3rd Party Break Report
specifications. 000-00102-000 Sec 4.8, 7.3.2
4.3 Apply Topcoat (if required) Verify seal coat is properly applied In Process Manufacturer’s Instructions W,I S - Proprietary Cementitious
Verify topcoat applied properly. WS1-0000-FGS-SPC-BEC- Fireproofing Inspection Report
000-00102-000 Sec 4.4
4.4 Cementitious Fireproofing Inspection Maintain a Proprietary Cementitious In Process WS1-0000-FGS-SPC-BEC- I R R Proprietary Cementitious
Report Log Fireproofing Inspection Report Log that 000-00102-000 Sec 3.4 Fireproofing Inspection Report
identifies all shotcrete activities and
placements.
Verify documentation is completed as
required.
Legend : I – Inspection; T – Test; W - Witness Inspection Point; H - Mandatory Hold Point For Inspection; R - Document Review; S - Surveillance