ABB AG RTU560

Remote Terminal Unit

Connections and Settings
DIN Rail RTU 560CIG10

Application, characteristics and technical data

have to be taken from the hardware data sheet:
560CIG10 R0001 1KGT 021 600 R0001
 for 24 – 60VDC
560CIG10 R0002 1KGT 021 600 R0002
 for 110/125VDC

Operation
The 560CIG10 is a DIN Rail RTU consisting of an
integrated communication module (CMU), a multi-
I/O board and a power supply in a metal DIN Rail
Housing.
The essential tasks of the 560CIG10 are:
 Capturing of 8 analog input signals (mA/V
signals)
 Capturing of 16 digital input signals Fig. 1: Block diagram 560CIG10

 Output of 8 binary commands (by relay) To force the IP-Address to a default value at start-
 1-of-n test function up, the “Def. IP-Addr” switch on the front side (see
Fig. 16) has to be switched “ON”. The 560CIG10
 Managing and controlling of theRTU211 starts with the factory settings for the Ethernet
I/O boards via the serial interface (Wired- Interface (see Fig. 2) which are 192.168.0.1 for
OR-Bus). the IP- address with the network setting
 Reading Process events from the input 255.255.255.0 for the subnet mask and
boards. 192.168.0.20 for the gateway.

 Writing commands to the output boards.

 Communications with control centers and
local MMI systems via the integrated
serial line interfaces and the implemented ON
Switch „Def. IP- Address“
position OFF
Ethernet 10/100BaseT LAN interface. ?
 Managing the time base for the RTU560
station and synchronizing the I/O boards. Read IP address
Send Configuration from confi-
 Handling the dialogue between RTU560 to RTU 192.168.0.1 guration file
and Web-Browser via LAN interface.

Set Switch
„Def. IP-Address“
to „OFF“

Fig. 2: Use Switch „Def. IP-Addr“

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Connections and Settings 560CIG10 RTU560

CPA Interface CP1 and CP2 Interface

The CPA Interface is available on the RJ45 The CP1 and CP2 Interfaces USART (universal
connector. It can interface RS485 signals. The synchronous/asynchronous receiver/transmitter)
bus is terminated by a 1 kΩ resistor. are available on the RJ45 connectors. They can
Interface RS232C signals. On both Interfaces
The settings have to be done by the RTUtil560
configuration tool. The signals are used according different UART based protocol types can be used.
to Tab. 1 The signals are used according to Tab. 2.

CPA Interface RS485 Mode CP1 and CP2 Interface RS232C Mode

Pin Signal Pin Signal Input/Output

1 - Not used 1 DCD Input

2 TA Data - 2 RxD Input

3 TB Data + RJ45
3 TxD Output RJ45

Rx 1 Rx 1
4 - Not used 4 DTR Output
Tx 8
5 GND Signal Ground 5 GND - Tx 8

Jack
6 - 7 RTS Output
Jack
7 - Not used 8 CTS Input

8 - Shield Connected with housing

Tab. 1: CPA Interface RS485 Mode Tab. 2: CP1- and CP2 Interface RS232C Mode

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RTU560 Connections and Settings 560CIG10

Power Supply DC- In

Ethernet Interface
The supply voltage for the 560CIG10 is 24VDC.
The Ethernet Interface is available on a RJ45 The connector consists of a 3 pole pluggable
connector and supports different functions: screw-terminal 5,08mm (see Tab.4 and Fig. 16
 Webserver-diagnostic with download of DC-IN).The max. input power is 67 Watt.
configuration files and firmware In some cases an external potential
 TCP/IP based protocols IEC 60870-5- isolation for the DC-Input is
104, DNP3, … ! necessary. This can be done e.g. by
a power supply unit 560PSU40/41.
 Integrated HMI
The signals are used according to Tab. 3

560CIG10 Earthing
Ethernet Interface On the strength of safety and EMC protection it is
important to make a connection as short as
Pin Signal Input/Output possible to a system earth (may be DIN-rail or
mounting plate). An ordinary 1.5mm2 multi-core
1 TD + Output
wire (green/yellow) can be used and should not
2 TD - Output exceed a length of 100 cm (39 inch). The first pin
of the 3 pole DC-In connector is the earth-pin (see
3 RD + Input Tab. 1).
RJ45
4 Not used
Lnk 1 Power -Supply
5
Act 8
DC-IN Pin
6 RD - Input
+ Vin 1
Jack
7 Not used - Vin 2
8 earth 3

Shield Connected with

Tab. 4: 3 Pole Power Connector
housing

Tab. 3: Ethernet Interface

IO-Bus
The connection to the local I/O boards is done by
a 20 pole female connector. The connection to the
serial peripheral bus (Wired OR-Bus) is done by a
20 pole male connector (see Fig. 16 IO-BUS). The
order of the 23AD62 module includes one ribbon
cable with the length of 19cm (7,5inch). The
ribbon cable should not exceed a length of 50cm
(20inch).

Attention: It is not allowed to pull

! or to plug the 20 pole ribbon
cable during the operation
process.

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Connections and Settings 560CIG10 RTU560

Signaling Firmware Version

The red LED of the 560CIG10 is controlled by the The current firmware version will be delivered on
RTU560 firmware. For the definition and operation a CompactFlash memory card. A new firmware
of the LED “ERR" please refer to the release file can be loaded via the Web diagnostic tool into
specific function description. The connector the removable CompactFlash memory card.
embedded LEDs “Tx” and “Rx” are directly
connected to the receiver/transmitter of the
communication line. The LEDs “LAN" are directly The 560CIG10 will be delivered without a
connected to the Ethernet-controller. CompactFlash memory card.
Tab.5 describes the system LEDs of the
560CIG10. For changing the CompactFlash memory card the
right side of the housing has to be opened (see
Fig. 16).
LED Colour Meaning
ERR red Warning / Error For changing the CF - card
T (3x) yellow
(3x) green
Transmit data (CP1, 2, A)
Receive data (CP1, 2, A)
! follow the instructions below:
R
LAN (1x) yellow Ethernet Link
LAN (1x) green Ethernet Activity 1. Disconnect the power-supply of the
IO-Bus (1x) green Serial Peripheral Bus 560CIG10.
Power red One of the output voltage
is fail 2. Take care of ESD protection before
Fail
opening the 560CIG10 housing.
RUN green The CMU is reachable
via Ethernet 3. Open the 4 screws on the right side of
RUN yellow The firmware is running the housing (see Fig. 16).
but not reachable via
Ethernet 4. Pull or plug only the CF-card. Don’t
No firmware is running
touch other components.
RUN OFF
Def. IP- red The default IP-address is 5. Close the housing before the power-
Addr active supply is connected to the 560CIG10
BI (16x) green Signals the binary Input-
Units status
BO (8x) green Signals the binary Out-
Units status
Tab. 5: Meaning of LEDs

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RTU560 Connections and Settings 560CIG10

Input / Output Binary Input

The 16 binary inputs of the 560CIG10 are
The multi-I/O-part of the 560CIG10 board scans
grouped into two groups of 8 inputs each (see Fig.
analog and digital signals and prepares them for
14 and 16). Each group has its own common
the RTU560 on the basis of predefined
return.
parameters. The board is available in two
versions: The 560CIG10 board scans all 16 binary inputs
every millisecond and prepares them for the
 R0001 24 ... 60 V DC process voltage
RTU560 on the basis of predefined parameters.
 R0002 110 ... 125 V DC process voltage
The board 560CIG10 supports:
In general the 560CIG10 board can process the
following signals:  16 single indications with time stamp

 Max. 8 analogue inputs  8 double indications with time stamp

 Max. 16 binary inputs  2 digital measured values with 8-bit

 Max. 8 binary outputs  1 digital measured value with 16-bit

In addition the 560CIG10 is equipped with an (1  16 pulse counters

out of n) check circuit for command output. channel 1 up to 16 kHz count events,
all others up to 120 Hz count events
(on the lower eight input channels)
Processing functions
Binary Output
Analogue Input The 560CIG10 has 8 binary output channels
Each analog input can process the following equipped with relays. The outputs are isolated
functions (see Fig. 14 and 16): from the electronic part by means of opto-coupler.
Each output channel has its own return.
 Zero point monitoring
The 560CIG10 can process the following
 Switching recognition
commands:
 Smoothing
 Commands with 1 or 2 pole connection
 Threshold value monitoring of absolute without (1 out of n) check
value or with accumulation and periodic
background transmission  Commands with 1 or 2 pole connection
with (1 out of n) check
 Limit value supervision of 4 limits
 Regulation commands (1 and 2 pole)
 Setpoint commands (8 bit)
Input signal conversion  Bit string output (1, 2 or 8 bit)
The 560CIG10 board transmits the measured
value with 12-bit plus sign. The scaling for the (1 out of n) check circuit
telecontrol transmission protocol presentation is
done by the CMU. Two transistor outputs are available to connect
two external relays X1(4) and X1(5) for the
integrated (1 out of n) check circuit of the
560CIG10.
The check circuit can be used also for additional
output boards.
The resistor measurement range for the
integrated (1 out of n) check circuit can be
configured between 100Ω and 10kΩ in steps of
10Ω by the RTUtil560 configuration tool.

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Connections and Settings 560CIG10 RTU560

Settings CH1 S1-1 S1-2

Off Off 2V, 20V (bipolar)
Analogue Input
On Off 2mA, 5mA, 10mA (bipolar)
Input Signal Range Off On 20mA, 40mA (bipolar)
The voltage/current measuring range can be CH2 S1-3 S1-4
independently configured for each of the channels
by switches (DIP-Switches) S1 and S2 (see Fig. Off Off 2V, 20V (bipolar)
13). On Off 2mA, 5mA, 10mA (bipolar)
X3-1, X3-3, X3-5 Off On 20mA, 40mA (bipolar)
X3-7, X3-9
X7-7, X7-5, X7-3 + CH3 S1-5 S1-6
Shunt
Resistor Off Off 2V, 20V (bipolar)
DIP-Switch On Off 2mA, 5mA, 10mA (bipolar)
X3-2, X3-4, X3-6 -
X3-8, X3-10 Off On 20mA, 40mA (bipolar)
X7-6, X7-4, X7-2
CH4 S1-7 S1-8
Fig. 3: Analogue Input 560CIG10 Off Off 2V, 20V (bipolar)
On Off 2mA, 5mA, 10mA (bipolar)
The measuring range for the channels 1 to 5 (X3-
1 to X3-10) can be configured with S1. The Off On 20mA, 40mA (bipolar)
measuring range for the channels 6 to 8 (X7-7 to CH5 S1-9 S1-10
X7-2) can be configured with S2.
Off Off 2V, 20V (bipolar)
The configuration of the switches S1 and S2 have
to be assumed into the RTUtil560 configuration On Off 2mA, 5mA, 10mA (bipolar)
tool. Off On 20mA, 40mA (bipolar)
The switch configuration for the different CH6 S2-1 S2-2
measuring ranges is shown in Tab. 6.
Off Off 2V, 20V (bipolar)
On Off 2mA, 5mA, 10mA (bipolar)
The default configuration of Off On 20mA, 40mA (bipolar)
! the Analogue Inputs is set to
CH7 S2-3 S2-4
measuring voltages!
Off Off 2V, 20V (bipolar)
On Off 2mA, 5mA, 10mA (bipolar)
Off On 20mA, 40mA (bipolar)
CH8 S2-5 S2-6
Off Off 2V, 20V (bipolar)
On Off 2mA, 5mA, 10mA (bipolar)
Off On 20mA, 40mA (bipolar)

Tab. 6: Analogue Input Measurement Range

Configuration

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RTU560 Connections and Settings 560CIG10

Configuring the line frequency Binary Input

The information about the line frequency is The 560CIG10 has no switches or jumper for the
requested for the A/D conversion. The configured binary input part.
line frequency is valid for all 8 channels and will
be configured by a parameter at the RTUtil560
Binary Output
configuration tool.
The output solid state relay circuit (24VDC) is
monitored during the output process.
Line Conversion time Complete
frequency per scan cycle
input [ms]
60 Hz 50.0 ms 400 ms
50 Hz 60.0 ms 480 ms
16.6 Hz 180.0 ms 1440 ms

Tab. 7: Configuration of line frequency

In addition max. two channels can operate at the

fast-scan mode (the other channels will be
deactivated at the fast-scan mode). For the fast-
scan mode following values are valid:

Line Conversion time Complete

frequency per scan cycle
input [ms]
60 Hz 50.0 ms 100 ms
50 Hz 50.0 ms 100 ms
16.6 Hz 100.0 ms 200 ms

Tab. 8: Configuration of line frequency at

fast-scan mode

Factory calibration
On-site calibration of the A/D converter is not
necessary.
The 560CIG10 is calibrated for all channels and
measuring ranges at the factory. During the
calibration the firmware calculates a rating value
per measuring range and channel and stores this
rating value in an EEPROM.

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Connections and Settings 560CIG10 RTU560

Connections (1 out of n) check circuit

For the (1 out of n) check two external relays are
Power Supply used, which will be connected to X1-4 (GO relay
R9, optional) and X1-5 (measurement relay R10).
The power supply for the 560CIG10 R0001 (see X1-6 (+) and X1-7 (-) is the input for the integrated
Fig. 7) and for the 560CIG10 R0002 (see Fig. 8) check circuit.
will be connected to screw terminal X4-2 (-) and
X4-1 (+) and will be relayed internal to the PSU12
The external relays are not
board.
scope of delivery!
The power supply terminal X4-2 (-) is internal
connected with the housing ground by terminal X9
! ABB recommend following
relay: 55.32.9.024.0090 from
(see Fig. 7 and Fig. 8). Company Finder
The protection earth must be connected to screw
terminal 4-3 (see Fig. 14) for both 560CIG10
revisions. The measuring relays are switched on and the
configured delay time has to be expire before the
actual measuring starts.
Analogue Input
The process signals will be connected to screw Process Voltage (UP)
terminal X3-1to X3-10 (channel 1 to 5) and X7-7
to X7-2 (channel 6 to 8). The process voltage (see Fig. 14) will be
connected to screw terminal X1-3 (+) and X1-2 (-).
The analogue inputs are designed for current
range from 2mA, 5mA, 10mA, 20mA to 40mA The function earth can be connected to screw
(bipolar) and voltage range from 2V to 20V terminal X1-1 (PE).
(bipolar).

Binary Input Main Supply Surveillance (MSS)

The process signals will be connected to screw By using an AC-power supply unit (e.g. 23VG23)
terminal X5-19 to X5-12 (channel 1 to 8) and X5-8 with integrated battery load control a MSS is
to X5-1 (channel 9 to 16). The common return for necessary. Therefore the 23AC62 unit is required.
the first eight channels is screw terminal X5-11, The MSS shows the status of the battery, cabling
for the last eight channels X5-9. and fuse protection.
If an error occurs, an ALARM-output can be
Binary Output switched.
The process signals will be connected to screw
terminal X2 (channel 1 to 8), see Fig. 14.
92VAC – 265VAC
Power Failed
Batt low 23AC62
Figure 10 shows the one pole connection. 23VG23
24V

For a 2 pole connection (see Fig. 11 and Fig. 12)

two internal relays of the 560CIG10 are used (e.g. X4 MSS

C1 and C3 for a double command output, and C2 560CIG10

R0001 / R0002
and C4).
X1

Process Voltage
24VDC – 60VDC R0001
110VDC / 125VDC R0002

Fig. 5: Main Supply Surveillance (MSS)

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RTU560 Connections and Settings 560CIG10

If no MSS is necessary, the ALARM-output can be Signalling

deactivated by connecting 24 VDC to screw
terminal X4. The input is galvanically isolated.
Analogue Input
ALARM - Output The analogue input part of the 560CIG10 has no
external signaling.

Binary Input
Alarm status: on contact closed
Alarm status: off contact open 16 yellow LED’s are mounted on the front side of
the 560CIG10 (see Fig. 16), showing the actual
state of the binary inputs.
X6-1
Binary Output
X6-2 8 yellow LED’s are mounted on the front side of
the 560CIG10 (see Fig. 16), showing the actual
state of the binary output channels.

Fig. 6: ALARM-Output

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Connections and Settings 560CIG10 RTU560

Fig 7:Power Supply 560CIG10 R0001

Fig. 8: Power Supply 560CIG10 R0002

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RTU560 Connections and Settings 560CIG10

…
I1 I2 I8
I9 I 10 … I 16

X5-19 X5-18 X5-13 X5-12

X5-8 X5-7 X5-2 X5-1
-
Process Voltage
…
+

Fig. 9: Binary Input 560CIG10

C1 C8
…..

GO
Relay

X2-1 X2-2 X2-15 X2-16

R1 ….. R8
+
UP
-
1 pole Connection
Fig. 10: Binary Output 560CIG10,
1 pole Connection

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Connections and Settings 560CIG10 RTU560

C1 C2

GO
Relay

X2-1 X2-2 X2-3 X2-4

R1 +
UP
-
Single Command
2 pole Connection

Fig. 11: Binary Output, Single Command

2 pole Connection

C1 C2 C3 C4

GO
Relay

X2-1 X2-2 X2-5 X2-6

X2-3 X2-4 X2-7 X2-8

ON OFF
-
UP
+
Double Command 2 pole Connection

Fig. 12: Binary Output, Double Command

2 pole Connection

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RTU560 Connections and Settings 560CIG10

GO
C1 C8 Relais
…..
(1 out of n) Check Circuit

(1 out of n)

X1- 4
X1- 3
X1- 2

X1- 7
X1- 5

X1- 6
X2-1 X2-2 X2-15 X2-16

R9 R10
R1 ….. R8 + UP -

Fig. 13: Binary Output, (1 out of n) check

Fig. 14: Placement of the terminal screwsand switches

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Connections and Settings 560CIG10 RTU560

Settings
The settings of the Ethernet Interface are:
Hardware settings and operation of the
communication Interfaces of the 560CIG10 and  Node name
IO-settings are carried out with the RTUtil560
 IP address
configuration tool. For the configuration procedure
of the communication Interfaces and the IO-Bus,  Subnet mask
please refer to the 560RTUtil user guide.
 Default gateway
The following parameters have to be defined for
all protocols:  Routing information

 Baudrate: 50 to 19 200 baud  The number of the host Interface.

Modem control:
 Direct link (TxD/RxD only)
 WT link full duplex (560FSM10/11 no
handshake)
 WT link half duplex (560FSM10/11 with
RTS / DCD)
 Dial up (external modem without
handshake, without RTS / CTS)
 Loop switch unit (RP570/71 Host
Interface only)
 Link with collision avoidance (TxD, RxD,
DCD, without handshake (DNP 3.0 only)

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RTU560 Connections and Settings 560CIG10

Fig. 15: Top side of 560CIG10 housing

screws

Fig. 16: Front and right side of 560CIG10 housing screws

Fig. 17: Bottom side of 560CIG10 housing

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Connections and Settings 560CIG10 RTU560

ABB
ABB AG
Power Technologies Division
Power Technology Systems
Kallstadter Str.1, D 68309 Mannheim
Telephone: +49 (0) 621 381-7592
Fax: +49 (0) 621 381-7622
www.abb.com/pt Subject to alteration

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