Maintenance and Repairs MO, MOZIP,

MOZIP-S, MOV/P

&-&G& h
22 3 ~ o I g
00. 014- 0 4 1,
yG fiCu-Pr
Adjustment and checking of
important functions of

MO/SINGLE- A ND
I

MULTICOLOUR PRESSES
including sheet reversing unit

These Sewice Instructions are our exclusive

property and made available on loan only. Any
replica, transmission to a third party as well as
any reproduction and circulation without our pre-
vious written consent are prohibited. These Ser-
vice lnstructions are exclusively intended for
carrying out the Heidelberg service by authorized
mechanics of our sales and sewice-organisation.
We reserve the right of alterations without notice.

@ 1983 Copyright by Heidelberger Druckmaschinen AG,

Heidelberg, ~ e d e r aRepublic
l of Germany.

>@.= Heidelberger DruckmaschinenAktiengesellschaft
 MO/single- and
Maintenance and Repairs multicolour presses
Exchange Page A - 6/1

Degree s e t t i n g s on t h e p r i n t i n g u n i t s o f MO/multicolour p r e s s e s

A l s o on MO/multicolour p r e s s e s t h e g r a d u a t e d d i s c WLm 22 231

w i t h mounting b o l t WLm 22 232 and t h e gauge WLm 113/1 a r e

p o s i t i o n e d / a d j u s t e d on p r i n t i n g u n i t I , a s d e s c r i b e d on Page

A - 2/1 and A - 2 / 2 .

For a d j u s t m e n t s / c h e c k - u p s o n p r i n t i n g u n i t s 11, 111, I V , V and

V 1 t h e g r a d u a t e d d i s c WLm 22 231 s h o u l d a l s o b e mounted a t t h e

i m p r e s s i o n c y l i n d e r o f p r i n t i n g u n i t I and t h e r e f e r e n c e p o i n t

f o r measurements s h o u l d a l s o b e f i x e d a t i m p r e s s i o n c y l i n d e r I

by means o f t h e gauge WLm 113/1.

Attention - important!

I f - i n t h e Course o f r e p a i r s - a d j u s t m e n t s / c h e c k - u p s a r e n e c e s s a r y
on p r i n t i n g u n i t s 11, 111, I V , V and V I , p r o v i d e d t h e y a r e s e p a r a t e d
from p r i n t i n g u n i t I , t h e a u x i l i a r y d e v i c e s s h o u l d b e employed on
t h e r e s p e c t i v e p r i n t i n g u n i t . I n t h i s c a s e , however, t h e g r a d u a t e d
d i s c s h o u l d n o t b e s e t t o 0' b u t t o t h e v a l u e a s i n d i c a t e d below:

P r i n t i n g u n i t 11: A l i g n t h e mark "0" on t h e i m p r e s s i o n c y l i n d e r

gauge r i n g t o w a r d s t h e f r o n t e d g e o f gauge WLm 1 1 3 / 1 .
Adjustment o f t h e g r a d u a t e d d i s c t o w a r d s t h e p o i n t e r
t o 165.60' ( r e f e r e n c e p o i n t f o r m e a s u r e m e n t s ) .

P r i n t i n g u n i t 111: A l i g n t h e mark " 0 " on t h e i m p r e s s i o n c y l i n d e r

gauge r i n g t o w a r d s t h e f r o n t e d g e o f gauge WLm 1 1 3 / 1 ,
Adjustment o f t h e g r a d u a t e d d i s c t o w a r d s t h e p o i n t e r
t o 331.21' ( r e f e r e n c e p o i n t f o r measurements).

P r i n t i n g u n i t I V : A l i g n t h e mark " 0 " on t h e i m p r e s s i o n c y l i n d e r

g a u g e r i n g t o w a r d s t h e f r o n t edge o f gauge WLm 113/1
Adjustment o f t h e g r a d u a t e d d i s c t o w a r d s t h e p o i n t e r
t o 136.82' ( r e f e r e n c e p o i n t f o r measurements)

P r i n t i n g u n i t V: A l i g n t h e mark " 0 " o n t h e i m p r e s s i o n c y l i n d e r

I gauge r i n g t o w a r d s t h e f r o n t e d g e o f gauge WLm 113/1
Adjustment o f t h e g r a d u a t e d d i s c t o w a r d s t h e p o i n t e r
t o 302.43' ( r e f e r e n c e p o i n t f o r m e a s u r e m e n t s ) .

P r i n t i n g u n i t V I : A l i g n t h e mark "0" on t h e i m p r e s s i o n c y l i n d e r
gauge r i n g t o w a r d s t h e f r o n t e d g e o f gauge WLm 113/1
Adjustment o f t h e g r a d u a t e d d i s c t o w a r d s t h e p o i n t e r
t o 108.03' ( r e f e r e n c e p o i n t f o r m e a s u r e m e n t s ) .

The o t h e r d e g r e e s e t t i n g s remain v a l i d .

I n e v e r y c a s e , t h e d e g r e e s e t t i n g s must be checked a g a i n from p r i n t i n g

u n i t I a f t e r completion of t h e p r e s s .

6-7) Heidelbeiger Druckmaschinen Aktiengn.llschaft

0-Stellung Druckwerk I = 0-Stellung Maschine Greiferöffnungs- und Schließzeiten
0-position printing unit I = 0-position press
Gripper opening and closing times
-Ö = 283,90 O + 0,250
1Ö = 5.85' + 0.50 (Reversing unit in perfecting sheet size 48) / -Ö + o,25
346,65 O
Die eingerahmten Werte gelten nur
= zur Kontrolle im Widerdruck
Ö = 76,85O + o,sO (Reversing unit in straight printing)- -Ö = 129,36 + 0,250
O
The framed degree figures are
only valid for checking in perfecting.
Ö = 76,85 O + 0,25 O- -Ö = 281,25O +0,25O
Ö = Greifer öffnen
Gleichlauf 1,5 O
Ö = grippers Open
Synchronism 1.5
S = Greifer schließen
S = grippers close

--_--
MOZP

S = 282,40 O - 0,25 o S = 127,86 O - 0,25 O

S = 282,40° - 0,750 (Reversing unit in straight printing)

S = 170,06O + t (Reversing unit in perfecting sheet size 48)

 MO, MOZ/P,
Maintenance and Repairs MOZ~P-S,MOV/F
D - 1/5

3.1 Set the height- adjustment of the f r o n t lays t o the stop so

t h a t t h e lowest p o s i t i o n i n r e l a t i o n o t h e f e e d t a o l e i s
r e a c h e d . Then t h e e c c e n t r i c b u s h i n g C i s p o s i t i o n e d a t t h e
lowest p o i n t t o t h e s t o p l e v e r ( s e e ill. above).

3.2 A l i g n t h e mark "0" a t t h e i m p r e s s i o n c y l i n d e r gauge r i n g t o

t h e f r o n t e d g e o f g a u g e WLm l l 3 / l a n d s e t t h e g r a d u a t e d d i s c
t o "0" i n r e l a t i o n t o t h e p o i n t e r = " 0 - p o s i t i o n " o f t h e p r e s s
and r e f e r e n c e p o i n t f o r measurings .
@
3.3 Insert a sheet of t i s s u
the e c c e n t r i c bushing 6. p a p e r between t h e s t o p l e v e r and

3 Crank t h e p r e s s i n d i r e c t i o n o f r o t a t i o n t o p o s i t i o n 145.1'.
I n t h i s p o s i t i o n t h e i n s e r t e d s h e e t of t i s s u e paper should j u s t
be r e l e a s e d = l i f t i n g t i m e o f t h e f r o n t l a y s .

3.5 I n c a s e of c o r r e c t i o n s t h e s c r e w s @ s h o u l d b e s l a c k e n e d a n d
t h e cam @ a l i g n e d t o t h e cam f o l l o w e r @ a c c o r d i n g l y .
Check t h e l i f t i n g t i m e o n c e more a f t e r any a d j u s t m e n t .

).@
.= Heidelberger Druckmaschinen Aktiengesellschaft
MO, MOZ/P, I
Maintenance and Repairs

A d j u s t i n g / c h e c k i n g t h e f r o n t l a y b a r r i e r on MO/single- and
multicolour presses with single-sheet feeder.

1. Crank t h e p r e s s u n t i l t h e l e v e r carn @ i s no l o n g e r p o s i t i o n e d
w i t h i n t h e r e a c h o f cam f o l l o w e r @.
2 . The c l e a r a n c e b e t w e e n t h e a r m a t u r e on t h e s o l e n o i d and t h e

i e c e nut
plock 9 B must be 1 7 mm ( s e e ill. a b o v e ) . The t h r e a d e d
s h o u d be s c r e w e d i n a c c o r d i n g l y a n d l o c k e d .

Q
3. The s e l f - l o c k i n g n u t A s h o u l d be s c r e w e d i n s o t h a t t h e
d i s t a n c e i s 27 mm a s s own i n t h e above i l l u s t r a t i o n ( s o l e n o i d
must be p o s i t i o n e d down). .-

4 . Push t h e s o l e n o i d upwards.
osition the lever must be swung i n 3 mm t o w a r d s
, a s shown i n t h e
may be made by means o f s t o p s c r e w 6.
ill s t r a t i o n . C o r r e c t i o n s

5 . Then t h e s t o p s c r e w @ s h o u l d be a d j u s t e d and l o c k e d s o
t h a t t h e c l e a r a n c e b e t w e e n l e v e r @ a n d l e v e r @ i s 0 . 4 mm
( s e e ill. a b o v e ) .

6
6 . C ank t h e p r e s s i n d i r e c t i o n of r o t a t i o n u n t i l t h e l e v e r cam
i s j u s t t o u c h i n g t h e cam f o l l o w e r @ ( s e e i l l . a b o v e ) .
T h i s cam movement must be smooth and s h o u l d be a d j u s t e d by
means o f t h e e c c e n t r i c b o l t ( s e e i l l . a b o v e ) .

@ Heidelberger Druckmaschinen Aktiengesellschaft

 MO/single- and
Maintenance and Repairs rnulticolour presses
Exchange Page E - 3/3

5 . Crank t h e p r e s s i n t o d i r e c t i o n of r o t a t i o n t o p o s i t i o n
149.93O = s h e e t t r a n s f e r p o s i t i o n and g r i p p e r c l o s i n g p o i n t
of t h e r e g i s t e r f e e d drum a t t h e f e e d t a b l e .

I n s e r t a s h e e t of t i s s u e p a p e r i n t o t h e two o u t e r g r i p p e r s
D.S. and O.S.

Then t h e l e v e r cam @ , D.S. O.S., s h o u l d be q d j u s t e d by

9
means of t h e a d j u s t i n g screw
move e v e n l y on b o t h s i d e s
t e l e v e r cams @ .
s o t h a t t h e cam f o l l o w e r s
D.S. and O.S.) a g a i n s t

A t t h e Same t i m e it s h o u l d b e p o s s i b l e i n t h i s machine p o s i t i o n
t o remove t h e i n s e r t e d s h e e t s Öf t i s s u e p a p e r o u t of t h e g r i p -
p e r s , a t D.S. and O.S. e v e n l y and w i t h s l i g h t r e s i s t a n c e .
I f t h e cam f o l l o w e r movement a t t h e o u t e r g r i p p e r , D.S. and
O.S., i s c o r r e c t and n e v e r t h e l e s s n o t a l l of t h e g r i p p e r s
a r e c l o s i n g a t t h e Same t i m e , a c o r r e c t i o n must be made a t
t h e r e s p e c t i v e g r i p p e r ( f o r t h e adjustment procedure r e f e r
t o n e x t page) .
A f t e r any c o r r e c t i o n , t h e g r i p p e r c l o s i n g p o i n t must b e checked
once more; f o r t h i s p u r p o s e t h e machine must e a c h t i m e be
c r a n k e d i n t o d i r e c t i o n of r o t a t i o n u n t i l p o s i t i o n 149.93O
is r e a c h e d .

(@=3 Heidelberger Druckmaschinen Aktiengesellschaft

MO/single- and
multicolour presses Maintenance and Repairs
E - 3/4 Exchange Page

6 . A f t e r t h e two o u t e r g r i p p e r s h a v e b e e n a d j u s t e d , t h e c l o s i n g
p o i n t of t h e remaining g r i p p e r s should be checked/adjusted
i n d i v i d u a l l y by means o f a s h e e t o f t i s s u e P a p e r , i n p o s i t i o n
149.93' a s w e l l .

The a d j u s t m e n t o f t h e i n d i v i d u a l g r i p p e r s s h o u l d be made by
means o f a s p e c i a l C r o s s h e a d s c r e w d r i v e r , p a r t no.
00.894.0558; w i t h t h e h e l p o f t h i s screw d r i v e r t h e a d j u s t i n g
screws a r e a c c e s s i b l e t h r o u g h t h e b o r e h o l e s p r o v i d e d
e s p e c i a l l y f o r t h i s p u r p o s e i n t h e g r i p p e r b a r (see a r r o w
i n i l l . , below) .
Attention!
W e h a v e changed as s t a n d a r d t h e a d j u s t i n g screws as o f t h e
f o l l o w i n g s e r i a l numbers. T h e r e f o r e , t h e s p e c i a l wrench
p a r t no. 00.894.0121 p r o d u c e d f o r t h i s p u r p o s e must b e u s e d .

M o d i f i c a t i o n as o f : MO-E 604 940

MO 604 942
MO Z 604 897
MOV 604 911
MOF 604 912

A f t e r any c o r r e c t i o n t h e c l o s i n g p o i n t o f t h e i n d i v i d u a l g r i p p e r s
must b e c h e c k e d a g a i n and r e - a d j u s t e d , i f n e c e s s a r y ; c r a n k t h e
p r e s s e a c h t i m e i n t o d i r e c t i o n o f r o t a t i o n u n t i l t h e 149.93'
p o s i t i o n i s reached.

3 Heidelberger Druckmaschinen Aktiengesellschaft

 MO/single- and
Maintenance and Repairs multicolour presses

Exchange Page

Greifer geschlossen 2. Inch the press until

the cam follower
is positioned on
of the cam
ill. 2).
(5
large restin circle
(see

Druckfeder in Pfeilrichtung block drücken

Push the compression spring in direction of
3 . When adjusting the
arrow until it is compressed completely Beilage mm compression springs,
Shim 1.8 mm insert a shim of
I 1.8 rnrn thickness
between each gripper
pad surface and
gripper (see ill. 3).

Then sl cken locking

screw Q
the spring 6an push

by

Impression cylinder
6
means o clamping

piece E
in direc-

tion of the arrow

until the spring is

completely compressed

(see ill. 3).

6
Ti hten locking screw

and remove shim.

@ Heidelberger Druckmaschinen Aktiengesellschaft

MOIsingle- and
multicolour presses Maintenance and Repairs
F - 9/3
I Exchange Page

4. In any case, the adjustment of the gripper opening and

gripper closing times should be made by means of the
graduated disc (for the setting degrees refer to section
"Adjusting the press by means of the graduated disc").
Inch the press in direction of rotation until the gripper
closing point is reached. In this position the first gripper
on O.S. should be adjusted by means of the adjusting screw @
(see ill. 1) so that the inserted tissue paper can just be
removed from the gripper with a slight pull. Then continue to
inch the press and determine the gripper opening time with
the help of the tissue paper inserted into the first gripper
0,s.
Compare the determined degree value with the prescribed
degree value. If the measured gripper opening time is
identical with the prescribed value, continue to inch the
press until the gripper closing time is reached and adjust
each gripper individually as described for the first gripper
O.S.
After this adjustment the gap 9(see ill. 1) at the
individual grippers is 0.1 - 0. mm.

Important!
If the measured gripper opening time differs from the
prescribed degree value, the bearing buch 0.S
released and adjusted together with the cam @m?~~eb~ll.2)
into circumferential direction until the value of the
measured difference is divided between gripper opening and
gripper closing time.
Whenever such a correction is made, the complete adjustment
must be repeated as described in paragraph 4.

@;(1333;1.;1$ Heidelberger Druckmaschinen Aktiengesellschaft

 Maintenance and Repairs

11. U t i l i z a t i o n o f t h e l o c a t i n g b o l t WLm 5 2 . 0 2 4 . 1 0 2 F ( 9 ) for

t h e b a s i c adjustment a t t h e s h e e t r e v e r s i n g device.
-

Utilization of the loca-

t i n g bolt f o r the posi-
t i o n i n g h o l e between t h e
movable and t h e f i x e d
p a r t o f t h e s t o r a g e drum.

11.2 U t i l i z a t i o n o f t h e loca-
t i n g b o l t f o r t h e posi-
t i o n i n g h o l e between
segment g e a r a n d s i d e
frame D.S.

30
-( Heidelberger Druckmaschinen Aktiengesellschaft
MO, MOZ/P,
MOZ/P-S, MOV/P Maintenance and Repairs
G - 6/24

12. H e i g h t a d j u s t m e n t o f t h e g r i p p e r pad r a i l a t t h e
r e g i s t e r f e e d drum.

12.1 Necessary t o o l s :
1 a d j u s t m e n t gauge WLm 2 354 ( 1 1 )

12.2 Inch t h e p r e s s forward

WLm 2354 (11) u n t i l the gripper bar is i n
Geschliffene Oberfläche
t h e p o s i t i o n as shown i n
Ground surface ill. 25.

1 2 . 3 Now t h e gauge WLm 2 3 5 4 ( 1 1 )

s h o u l d be p l a c e d a g a i n s t t h e
Register feed drum g r o u n d s h a f t s u r f a c e (5.0 mm
d i a . ) , a l t e r n a t e l y on D.S.,
O.S. and i n t h e m i d d l e .
The h e i g h t a d j u s t m e n t o f t h e
g r i p p e r pad r a i l ( g a u g e
a g a i n s t t h e g r i p p e r pad)
- s h o u l d b e made i n a c c o r d a n c e
Gripper pad rail "poaition paperUl
@ w i t h t h e gauge measure-
ment 1 3 5 . 1 mm.

With t h i s a d j u s t m e n t t h e
g r i p p e r pad r a i l i s s i m u l t a -
neously s e t t o p o s i t i o n
" p a p e r " . The s t o p f o r t h e
g r i p p e r p a d r a i l must be
corrected accordingly .
12.4 After t h e completion of t h e height adjustment, t h e
g r i p p e r c l o s i n g t i m e s ( r e g i s t e r f e e d drum) must b e
c o r r e c t e d ( s e e d i a g r a m o f g r i p p e r c l o s i n g and
o p e n i n g t i m e s Page A - 5 / 1 , A - 6 / 2 and A - 6 / 3 ) .

9 Heidelberger Druckmaschinen Aktiengesellschaft

 MO, MOZ/P,
Maintenance and Repairs MOZ/P-S, MOV/P

Troubleshooting h i n t s f o r l o c a t i n g e l e c t r i c a l malfunctions
o n MOZ/P p r e s s e s w i t h s i n g l e - s h e e t f e e d e r

Malfunction Check t h e f o l l o w i n g p a r t s Wiring diagram

(current path)

1. P r e s s d o e s n o t C o n t a c t o r d l must b e 24
start operating. energized.
L i m i t s w i t c h : b 3 l , b 1 3 5 10 and 1 4
b144 , b l l 3 , b 3 0
b43a,b59 I l4
b43,b42,b130
b72
I 1 4 a n d 1 8
w i t h MOZP b 2 8 1 ,b258 , b 2 5 7
b194 1 207

Additional h i n t :

During o p e r a t i o n t h e

f o l l o w i n g c o n t a c t o r s must

be e n e r g i z e d :

auxiliary contactor d5 78

auxiliary contactor d6 42

auxiliary contactor cY 85 a n d 8 8

auxiliary contactor cl 89

2. Paper r u n does L i m i t s w i t c h : b72,b74 103 and 105

n o t work. b250 ,.b252 , b 7 3 124, 125, 103
A u x i l i a r y c o n t a c t o r : d l l , 1 0 3 , 1 2 4 , 185
d250,d258
Magnet s 9 a n d s 2 9 m u s t b e d i s - 1 3 7 , 152
energized.

3. P r e s s d o e s n o t Limit s w i t c h : d72,b73, 103

start printing b316 105
i n printing
P r e s e l e c t o r s w i t c h : b142, 1 0 8 a n d 111
u n i t I and 11.
b 197
A u x i l i a r y c o n t a c t o r : d14 111
( p r . u . 1 ) a n d magnet s 1 0
must be e n e r g i z e d .
A u x i l i a r y c o n t a c t o r : d152, 113, 1 1 4 , 128
d155 , d 1 5 3
d154 , d 1 6 6 , d 6 5 1 3 3 , 1 6 5 , 168
Magnet s 2 4 ( p r . u . 11) must 108
be e n e r g i z e d .
Limit s w i t c h : b201,b155, 113, 117, 128
b261 ,b262 133
Auxiliary contactor:dl56 121

(@ 7
Heidelberger =
Druckmaschinen 1
Aktiengesellschaft @
MO, MOZ/P,
MOZ/P-S, MOV/P Maintenance and Repairs

Malfunction Check t h e f o l l o w i n g p a r t s Wiring diagram

(current path)
I

4. P r e s s does not Limit s w i t c h : b257,b258,b259 147,121,207

start printing
i n position 5 Missing sheet c o n t r o l f b260 145
i n printing unit A u x i l i a r y c o n t a c t o r : d158,d156 1 4 5 , 1 2 1
11.

5. A t t h e ' o p e r a t i n g S e l e c t o r push b u t t o n : b 2 , b 8
points pr.u. I,
Auxiliary contactor :
inching does
d223,d24QYd245
n o t work.
Timing r e l a y : d210
A u x i l i a r y c o n t a c t o r d52 must
be e n e r g i z e d .
A l l STOP BUTTONS 10
Start-up warning u l 8 57
A u x i l i a r y c o n t a c t o r d22 63
Push b u t t o n b 3 , b 4 3 1 a n d 32

6 . Short inching F u n c t i o n a l check-ups See

not possible p o i n t 5.
with cylinder A d d i t i o n a l check-ups:
guard above L i m i t s w i t c h : b115
storage o r A u x i l i a r y c o n t a c t o r : d115
t r a n s f e r drum T i m i n g r e l a y : d114
Open.

7. Inching does F u n c t i o n a l check-ups See

n o t work a t t h e point 5.
operating point A d d i t i o n a l check-ups:
p r . u . 11. S e l e c t o r p u s h b u t t o n b5
A u x i l i a r y c o n t a c t o r : d224
Push b u t t o n : b6,b7

8. M i s s i n g s h e e t Microswitch: b70
control (feeder) L i m i t s w i t c h : b316
d o e s n o t work. Auxiliary contactor:
d66,d65,dl

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