Table of

Contents

Safety

EV-800 Introduction

Elevating Table Installation

Installation, Operation,
& Service Manual Operation

Periodic
Maintenance

Maintenance

Component
Replacement

Trouble-
Shooting

Electrical
Schematics

Illustrated
Parts List

P/N 8000-EV800-D
Notes
Revision: A, March 6, 2012
 Copyright 2012, Del Medical Inc. All rights reserved.

This document is the property of Del Medical Inc. and contains confidential and proprietary
information owned by Del Medical Inc. Any unauthorized copying, use or disclosure of it without the
prior written permission of Del Medical Inc. is strictly prohibited.

Attention: Consult accompanying documents as necessary.

Del Medical Inc.

50B North Gary Avenue Phone:1-847-288-7000
Roselle, IL 60172 Fax:1-847-288-7011
USA Toll Free:1-800-800-6006
www.delmedical.com
Table of Contents
Safety Information
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–1
Statement of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–2
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–3
Safety Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . i–4
Warning Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–4
Caution Statements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–5
Equipment Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–6
Emergency Stop Button (For Service Technicians Only) . . . . . . . . . . i–9
Electrical Discharge (For Service Technicians Only). . . . . . . . . . . . . i–10
Identification Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–11
EV-800 Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–11
Product Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–12

Record of Revisions
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii–1
List of Affected Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii–1

Chapter 1 — Introduction
1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.4 Minimum Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.5 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
1.6 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
1.7 Optional - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8

Chapter 2 — Installation
2.1 Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
PBL Option Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
Ion Chamber Option Installation . . . . . . . . . . . . . . . . . . . . . . 2–11
Grid Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–16
Testing Collision Avoidance Switches . . . . . . . . . . . . . . . . . . 2–29
Cassette Tray Insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–31

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EV800 Elevating Table Installation, Operation, and Service Manual

Chapter 3 — Operation
3.1 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 Operation Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3.3 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
Down Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
Up Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
Table Top Lock Release Pedals . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
Bucky Carriage Lock Release . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
Power Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
3.4 Cassette Tray Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
3.5 Emergency Stop Button (For Service Technicians Only) . . . . . . . 3–8

Chapter 4 — Periodic Maintenance

4.1 Periodic Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Cleaning External Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
4.3 Greasing Lift Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
4.4 Checking & Adjusting Chain Tension . . . . . . . . . . . . . . . . . . . . . . . 4–7

Chapter 5 — Maintenance
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.2 Removing Front Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.3 Replacing Fuses F1, FL1, & FL2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.4 Drive Motor Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
5.5 Adjusting Table Elevation Mid-Point Height . . . . . . . . . . . . . . . . 5–10
5.6 Testing & Adjusting Collision Avoidance Switches . . . . . . . . . . 5–12
Testing Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–12
Adjusting Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–13
5.7 Changing Elevation Restart Mode . . . . . . . . . . . . . . . . . . . . . . . . . 5–17

Chapter 6 — Component Replacement

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Removing Front Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
6.3 Replacing Main PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
6.4 Replacing Foot Treadle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
6.5 Replacing Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
6.6 Replacing Treadle Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–10
6.7 Replacing Left-Right Table Lock . . . . . . . . . . . . . . . . . . . . . . . . . . 6–12
6.8 Replacing Height Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 6–14
6.9 Replacing Bucky Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16
6.10 Replacing Collision Avoidance Switches . . . . . . . . . . . . . . . . . . 6–20

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 EV800 Elevating Table Installation, Operation, and Service Manual

6.11 Replacing In-Out Table Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–23

6.12 Replacing Motor/Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–26
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–26
Re-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–28

Chapter 7 — Troubleshooting
7.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.2 Troubleshooting Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
7.3 Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3
7.4 Switch Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–10
7.4.1 Treadle Switch Location/Layout . . . . . . . . . . . . . . . . . . . . . 7–10
7.4.2 Limit Switch Location/ Layout . . . . . . . . . . . . . . . . . . . . . . 7–11
7.4.3 Bucky Lock Release Switch Location . . . . . . . . . . . . . . . . . . 7–12
7.4.4 Various Switch and Lock Locations . . . . . . . . . . . . . . . . . . . 7–13
7.4.5 Bucky Coil Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–14

Chapter 8 — Diagrams & Electrical Schematics

8.1 List of Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.2 Configuration - Schematic Match Table . . . . . . . . . . . . . . . . . . . . . 8–2

Chapter 9 — Illustrated Parts List

9.1 Ordering Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
To Order by Fax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.2 How to Use This Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
General Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
9.3 Commonly Ordered Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–3
9.4 Overall Elevating Table Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.5 Overall Elevating Table Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
9.6 Overall Elevating Table Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.7 Table Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.8 Cable Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.9 Lower Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
9.10 Main Control Chassis Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
9.11 Drive Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
9.12 Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9.13 Motor Reducer Electrical Assembly . . . . . . . . . . . . . . . . . . . . . . 9-18
9.14 Upper Inner Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
9.15 Upper Shroud Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20

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EV800 Elevating Table Installation, Operation, and Service Manual

9.16 Bucky Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-21

9.17 Support Bracket Assembly R.H. . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
9.18 Support Bracket Assembly L.H. . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
9.19 Collision Avoidance Assembly L.H. . . . . . . . . . . . . . . . . . . . . . 9-26
9.20 Collision Avoidance Assembly R.H. . . . . . . . . . . . . . . . . . . . . . 9-28
9.21 Inner Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9.22 Foot Treadle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9.23 Transverse Lock Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33
9.24 SID/Limit Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9.25 Bucky Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35
9.26 Table Shipping Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9.27 Elevating Table Options & Accessories . . . . . . . . . . . . . . . . . . . 9-36

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .N-1

iv
Safety Information
i
Introduction
The policy of Del Medical, Inc. is to manufacture X-ray equipment that
meet high standards of performance and reliability. We enforce strict
quality control techniques to eliminate the potential for defects and
hazards in our products.
The intended use of this equipment is to provide an adjustable elevating
platform for positioning of a patient with respect to an X-ray source for the
purpose of acquiring X-ray images of the desired parts of a patient’s
anatomy. Use of this equipment in any other fashion may lead to serious
personal injury.
The safety guidelines provided in this section of the manual are intended
to educate the operator on all safety issues in order to operate and
maintain the table in a safe manner.

Introduction i-1
EV800 Elevating Table Installation, Operation, & Service Manual

Statement of Liability
To prevent excess radiation exposure to the patient and the operator from
either primary or secondary radiation, this table must be operated and
serviced by trained personnel who are familiar with the safety precautions
required. While this table has been designed for safe operation, improper
operation or carelessness may result in serious injury or damage to
equipment. The manufacturer or its agents and representatives assume no
responsibility for the following:
1 Injury or danger to any person from X-ray exposure.
2 Overexposure due to poor technique selection.
3 Injury or danger from improper use of the elevator function.
4 Problems or hazards resulting from failure to maintain the equipment
as specified in the maintenance chapters.
5 Equipment which has been tampered with or modified. Del Medical,
Inc. is not liable for any damage or injury arising from failure to
follow the instructions and procedures provided within the manuals
or associated informational material, or from user failure to use
caution when installing, operating, adjusting, or servicing this
equipment. Del Medical, Inc. is not liable for damage or injury arising
from the use of this product for any other use than that intended by
the manufacturer.

i-2 Statement of Liability

 EV800 Elevating Table Installation, Operation, & Service Manual

Definitions
The table below defines the meaning of various symbols found on device
labels on the machine.

This warning symbol indicates a potential hazard to

operators, service personnel or equipment. It indicates a
requirement to refer to the accompanying documentation for
details.

This symbol indicates that there is accessible dangerous

voltage.

This symbol identifies a protective earth terminal or ground.

This symbol states that this product is categorized as Type B.

Type B is defined as:

Equipment providing a particular degree of protection

against electric shock, particularly regarding allowable
leakage currents and reliability of the protective earth
connection (if present).

This symbol indicates that you must dispose of the EV800

Elevating Table properly according to local laws and
regulations. The EV800 contains electronic components;
therefore, it must be disposed of separately from household
waste. When the EV800 reaches its end of life, contact local
authorities to learn about disposal and recycling options.
The table has an estimated life of 10 years from point of
purchase. This may vary depending on (1) product use, (2)
product maintenance, and (3) environmental conditions.

Table 1-1: Definition of symbols found on device labels.

Definitions i-3
EV800 Elevating Table Installation, Operation, & Service Manual

Safety Conventions Used in this Manual

Specific safety information is listed in this manual in the form of
WARNING and CAUTION statements. Pay close attention to these
statements as they contain important information on avoiding potential
hazards to you or the equipment.

Warning Statements:
• Are used to indicate hazards or unsafe practices which COULD result
in severe personal injury or death.
• Appear in bold type.
• Have a triangular symbol with an exclamation point above the text.
• Are preceded by the word Warning.
• Are always found before the step or piece of information to which
they refer.
• Look like the following example:

Warning
This text will describe special safety precautions to follow in order
to avoid unsafe practices that COULD result in severe personal
injury or death.

i-4 Safety Conventions Used in this Manual

 EV800 Elevating Table Installation, Operation, & Service Manual

Caution Statements:
• Are used to indicate hazards or unsafe practices which could result in
minor personal injury or product/property damage.
• Appear in bold type.
• Have a triangular symbol with an exclamation point above the text.
• Are preceded by the word Caution.
• Are always found before the step or piece of information to which
they refer.
• Look like the following example:

Caution
This text will describe special safety precautions to follow in order
to avoid unsafe practices that could result in personal injury or
product/property damage.

Safety Conventions Used in this Manual i-5

EV800 Elevating Table Installation, Operation, & Service Manual

Equipment Safety Guidelines

The following warnings and cautions are specific to the EV800 Elevating
Table. Read them carefully - some of them are not obvious to typical
equipment use.

Warning
Turn off electrical power to the table at the power source before
servicing the table. Also, make sure that the power source is
locked out and tagged “Table Being Serviced” before servicing the
table; you could get seriously shocked or burned if you do not.

Warning
Do not place any objects within the vertical motion area above or
below table. Objects in such areas can present crush hazards for
the patient or operator and can also damage the table. See shaded
areas in figure below.

The table is equipped with a collision avoidance switch for

downward motion. This switch is designed to protect the table top,
not the operator or patient from a collision. The downward motion
of the table will stop if the table encounters 100 lbs (44kgs) of
upward force.

i-6 Equipment Safety Guidelines

 EV800 Elevating Table Installation, Operation, & Service Manual

Warning
Make sure the operator or the patient does not touch the table’s
unlock pedals when the patient is getting on or off table. This may
cause the patient to fall off the table and cause serious injury. See
figure below.

Table Top Lock Release Pedals

Warning
Do not operate the table in an explosive atmosphere (such as
anesthetic gas). Doing so can cause an explosion or a fire hazard
which could cause serious injury.

Equipment Safety Guidelines i-7

EV800 Elevating Table Installation, Operation, & Service Manual

Warning
All of the movable assemblies and parts of this equipment should
be operated with care and routinely inspected in accordance with
the manufacturer’s recommendations contained in this manual.

Only properly trained and qualified personnel should be

permitted access to any internal parts. Live electrical terminals are
deadly; be sure line disconnect switches are opened and other
appropriate precautions are taken before opening access doors,
removing enclosure panels, or attaching accessories.

Do not remove flexible high tension cables from X-ray tube

housing or high-tension generator and/or access covers from X-ray
generator until the main and auxiliary power supplies have been
disconnected.

For all components of the equipment, protective earthing means it

must be provided in compliance with the national regulations.

Warning
This table is intended to be used as part of a system for the
intended generation of X-rays for medical diagnosis.

X-rays generate a potential risk for both patients and operators.

For this reason, the application of X-rays for a given medical
purpose must aim at the minimization of radiation exposition to
any persons.

Those persons responsible for the application must have the

specific knowledge according to legal requirements and
regulations and must establish safe exposure procedures for this
kind of system.

Those persons responsible for the planning and installation of this

equipment must observe the national regulations.

i-8 Equipment Safety Guidelines

 EV800 Elevating Table Installation, Operation, & Service Manual

Emergency Stop Button (For Service Technicians

Only)
There is an Emergency Stop button located in the table’s base that can be
pressed to stop the motion of the table in an emergency. It is meant only to
be used by technicians who are troubleshooting the table.
If the button is pressed, it must be turned in the direction of the arrows on
the button until the button pops back up in order to reset the button.
Otherwise, the table cannot be restarted. See Figure below for location of
button.

Warning
The Emergency Stop button DOES NOT turn off all power to the
table. There may still be lethal voltages present on the main
chassis and throughout the table when this button is turned off.
These voltages come from sources outside the table (i.e. generator,
wallstand, etc.) that are connected to the table.

Emergency Stop Button

Emergency Stop Button

Emergency Stop Button (For Service Technicians Only) i-9

EV800 Elevating Table Installation, Operation, & Service Manual

Electrical Discharge (For Service Technicians Only)

This table’s main PCB contains capacitors that store energy after the
machine is turned off. You can be severely shocked if you work on the
table before these capacitors have completely discharged. The LED next to
the capacitors must be off before you can work on the machine. When the
LED is off, the capacitors have completely discharged.

Warning
Do not work on the table before the capacitor’s LED is off; you can
be severely shocked if you do.

LED must be off before servicing table.

Capacitor Discharge LED

i-10 Electrical Discharge (For Service Technicians Only)

 EV800 Elevating Table Installation, Operation, & Service Manual

Identification Labels
The EV800 components have manufacturing and certification information
affixed. The manufacturing label contains:
• The full name and address of the manufacturer of the component
• The place, month, and year of manufacture
• The model number and serial number of the component
The certification label also states that the component complies with either
“21CFR, Subchapter J”or the applicable DHHS standards under the
Radiation Control for Health and Safety Act of 1968 (or its equivalent).
A label may combine both manufacturing and certification information.
The underside of the removable float-top also has a label with matching
serial number and date of manufacturing.

EV800 Label
The location of the EV800 identification label is shown in Figure i-1.

EV800 Identification Label

Identification Labels i-11

EV800 Elevating Table Installation, Operation, & Service Manual

Product Life
The table has an estimated life of 10 years from the point of purchase. This
may vary depending on the (1) product use, (2) product maintenance, and
(3) environmental conditions. When it has been determined that the table
has completed its useful service life, local regulations must be complied
with in regards to the proper disposal of the possible hazardous materials
used in the manufacturing of the table.
The table contains electronic components, such as: soldered (may contain
lead) circuit boards, tinned copper wire, transistors, diodes, resistors,
capacitors, etc. The cabinet is made from steel and/or aluminum.

NOTE
DO NOT INCINERATE THIS PRODUCT. DO NOT PUT IN TRASH
THAT IS DISPOSED OF IN LANDFILLS. DISPOSAL OF THIS
PRODUCT MUST ADHERE TO LOCAL ORDANANCES AND
REGULATIONS. LOCAL AUTORITIES MUST BE CONTACTED FOR
PROPER DISPOSAL AND/OR RECYCLING OPTIONS FOR ALL OF
THE COMPONENTS LISTED ABOVE.

i-12 Product Life

Record of Revisions
ii
2.1 Revision History

REV Date Reason for Change

A 1-2-2012 Original

Table ii-1. Revision History

Revision History ii-1

EV-800 Elevating Table Installation, Operation & Service Manual

2.2 List of Affected Pages

Page Number Rev Page Number Rev Page Number Rev
Level Level Level

All A

Table ii-2. List of Affected Pages

ii-2 List of Affected Pages

Introduction
1
1.1 Introduction
This manual provides installation, operation, and service information for
the EV800 Elevating Table. This manual also includes a spare parts list for
the table.

Introduction 1-1
EV800 Elevating Table Installation, Operation, & Service Manual

1.2 Description

The EV800 elevating radiographic table is designed for general purpose

radiography and is ideally suited for modern hospitals, urgent care
centers, clinics, and private practices.
The EV800 features a four-way, floating table top which provides 41” (104
cm) of longitudinal travel and 9.25” (23.5 cm) of transverse travel (13.25”
(33.7 cm), with 36” wide table top option. It has a motor driven telescopic
base which permits the tabletop to be lowered to within 22” (55.9 cm) of
the floor and raised to a maximum height of 34” (86.4 cm) above the floor.
Electro-mechanical locks maintain the desired position. The position of the
table top can be raised and lowered, and the locks released and engaged
by operating the two outside foot pedals. The table’s bucky can also be
repositioned by pressing the pushbutton.

1-2 Description
 EV800 Elevating Table Installation, Operation, & Service Manual

1.3 Dimensions

Figure 1-1. Dimensions

Dimensions 1-3
EV800 Elevating Table Installation, Operation, & Service Manual

Figure 1-2. Table Foot Print

Note: Bolt hole locations and overall base

dimensions are symmetrical unless
otherwise dimensioned.
Total Area of Base 8.8 Sq./Ft. (.818 Sq. M)
Floor Loading 56.8 Lbs/Sq. Ft. (277.5 Kg/Sq. M)
Bolt Hole Diameter .75” (19mm) 4 Locations

Caution
Do not drill equipment mounting holes in pre-tensioned or post
tensioned concrete floors before determining the location of the
tensioned wire ropes. Consult with customer or responsible
project engineer to locate and avoid drilling through wire rope.
Cutting through tensioning cables can cause severe structural
damage.

1-4 Dimensions
 EV800 Elevating Table Installation, Operation, & Service Manual

1.4 Minimum Space Requirements

Minimum 12” (30 cm) Side & Rear Hazard-Free

Buffer Zone Required Beyond Table Range -137” X 52” (348 cm X 132 cm)

Table Top Range of Motion - 125” X 40” (317 cm X 102cm)

Table Base - 52 7/8” X 25” (134.4 cm X 63.4 cm)

6” (15 cm)

40” (102 cm) 40” (102 cm)

9” (23 cm)

Frontal space requirements are

site specific based on clinical
needs (i.e. wheel chair, gurney
accessibility requirements).

Front
Figure 1-3. Plan View (Top View) of Minimum Space Requirements

Minimum Space Requirements 1-5

EV800 Elevating Table Installation, Operation, & Service Manual

1.5 Specifications
Specifications
Compatibility The EV800 Elevating Table is compatible with a wide variety of
generators, wallstands, and tubestands. It is intended to be used
in a stationary diagnostic X-ray configuration.
Voltage 120VAC or 230/240 VAC
Current 10 Amps, Momentary 15 sec ON, 85 sec OFF
Frequency 50/60 Hz Single Phase
Incoming Power Line 3 #16 AWG (1.5mm2) for 50ft (15.25M) or Less
External Heat Generation 300 Btu (88 watts)
Fuse Type Line (FL1) & (FL2) 10 Amp
Motor (F1) 10 A
Classification Class 1 Type B

Patient Lift Limit 800 lbs (363Kg)

Duty Continuous
Mode of Operation Momentary
Aluminum Equivalent Beam Attenuation of the Standard Table Top is 0.7 mm Alumi-
num Equivalent or Less
Temperature Limits Transit/Storage Operating
– 40° F to +158° F +50° F to +95° F
– 40° C to +70° C +10° C to +35° C
Relative Humidity Limits Transit/Storage
10% to 100%
Operating
10%-80% Non-Condensing
Atmospheric Limits 14.5 inHg to 30.74 inHg
500 hPa to 1060 hPA
Weight Table Base: 473 lbs (210 Kg)
Table Top: 77 lbs (34Kg)
Degree of protection against the ingress Ordinary
of water:
Certifications:

Classified To UL 60601-1,IEC60601-1, EN60601-1, IEC

60601-2-32, EN60601-2-32, IEC60601-1-3, EN60601-1-3.
Certified To CAN/CSA C22.2 NO. 601.1.
Equipment not suitable for use in the presence of flammable anesthetic mixtures with air, oxygen or nitrous
oxide.
No user serviceable parts

Table 1-1: Specifications

1-6 Specifications
 EV800 Elevating Table Installation, Operation, & Service Manual

1.6 Abbreviations
% Percent
AWG American Wire Gauge
Btu British Thermal Unit
°C Degree Celsius
CE Communautés Européennes
cm Centimeter
C.R.S. Cold Rolled Steel
°F Degree Fahrenheit
ga Gauge
hPa Hecto Pascal
inHg Inches Mercury
Kg Kilogram
Lb Pound
M Meter
max. Maximum
min. Minimum
mm Millimeter
PBL Positive Beam Limitation
Sq/Ft Square Foot
Sq/M Square Meter
UL Underwriters Laboratories

Abbreviations 1-7
EV800 Elevating Table Installation, Operation, & Service Manual

1.7 Optional-Accessories
See page 9-36 for Part ID for accessories.

Hand Grips Head Clamps

Lateral Cassette Holder Compression Band

1-8 Optional-Accessories
Installation
2
2.1 Installation Instructions
Tools Required:
• Diagonal cutters (side cutters)
• Medium phillips screwdriver
• Pallet hoist
• Power drill and masonry bit (size determined by installer)
• Scale for measuring downward force of up to 120 lbs (53 Kg.)
• Set of hex wrenches
• Set of nut drivers
• Set of open-end wrenches
• Small flat-tip screwdriver
• Utility knife

Note: Two people are required to perform this installation procedure.

Your shipment will arrive in two boxes as shown below. One box will
contain the table top and the other box will contain the base. Save the
boxes until the table is inspected for shipping damage and is up and
operating.

Table Top Shipping Box Base Shipping Box

Figure 2-1. Shipping Boxes

2.1 Installation Instructions 2-1

EV800 Elevating Table Installation, Operation, & Service Manual

1 Move the base pallet to the approximate position where the base will
be installed.
2 Use diagonal cutters to cut the steel straps (1 in Figure 2-2). Remove
the straps and the top cover (2).

Figure 2-2. Steel Shipping Straps

3 Remove the front cover (1 in Figure 2-3) from the box and unwrap it.
4 Lift off outer box shell (2).
5 Remove the shrink wrapping (3) from around the base.
3 1 2

Figure 2-3. Unpack Box

2-2 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

6 Cut and remove the tie wraps (1 in Figure 2-4).

7 Peel off tape (2) on both ends of the base. Only one end is shown in
Figure 2-4.
8 Pull the power cord (3) from the base and unwrap it.
9 Plug in the table’s power cord.

Figure 2-4. Removing Restraints

2.1 Installation Instructions 2-3

EV800 Elevating Table Installation, Operation, & Service Manual

10 Press and hold the Up pedal (1 in Figure 2-5) until the base rises to its
mid-level position where it will stop. Press and hold the Up pedal
again until the base rises to its highest position where it will stop.

Up Pedal

Figure 2-5. Up Pedal

Warning
Unplug the base’s power cord before performing the following
steps. You could get seriously injured if you do not.

11 Unplug the power cord.

2-4 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

12 Unscrew the two lower panel clamp screws (1 in Figure 2-6), then
remove the lower panhead screws (2).
13 Lift the lower panel (3) up slightly and then pull it out. The bottom of
the lower panel is connected to the table by slots (4) shown below.
1

2
3

Figure 2-6. Lower Panel Clamps

2.1 Installation Instructions 2-5

EV800 Elevating Table Installation, Operation, & Service Manual

Caution
Use extreme care when moving the base off the pallet and not to
damage the foot pedals. Do not pry on the pedals or let the pedals
rest on the edge of the pallet when moving the base.

14 Lift the base off the pallet and place the base in its final resting
position.

Warning
You must use four 1/2’-13 x 3” (M12 X 75mm) bolts and appropriate
anchors and washers to mount table base to floor. Use of any size
smaller may cause the table base to break free from the floor under
extreme load and leverage conditions. This condition could cause
severe injury to the patient and/or user.

Caution
It is up to the installer and the customer to determine the best
method for mounting the base to the floor. Before mounting the
base, consult with the building’s maintenance supervisor about
drilling holes in the floor. Make sure that there are no hazards
under the floor such as pipes, conduits, or structural cables that
can be damaged by drilling holes in the floor.

Caution
Do not mount the table base to the floor until the tubestand or
overhead tube crane that accompanies it has been mounted and
aligned correctly; you may have to reposition the table if you do.

15 Mount the base to floor using holes through bottom of the base. There
are several sets of holes that allow some adjustability in positioning
the base. Choose the set of holes that best suits your needs, and then
make sure that base is level after mounting. If necessary, use shims
from accessory kit to aid leveling.

2-6 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

PBL Option Installation

16 If your table does not have a PBL (Positive Beam Limitation) option,
go to step 28. If it does have a PBL option, do the following steps.
17 Unscrew the bucky rear cover screw (1 in Figure 2-7) and remove rear
cover (2).

1 2

Figure 2-7. Bucky Rear Cover

2.1 Installation Instructions 2-7

EV800 Elevating Table Installation, Operation, & Service Manual

18 Unpack the PBL kit.

Jumpers

Figure 2-8. PBL Kit (Typical)

2-8 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

19 Cut tie wraps (1 in Figure 2-9) off the cable.

Figure 2-9. PBL Cable

20 Install the PBL plate assembly (1 in Figure 2-10) on the bucky and
secure it in place with four mounting screws (2).
21 Unscrew the two acorn nuts (3) and remove the cover (4).

2 (x4)

4
1 3
Figure 2-10. PBL Plate Assembly

2.1 Installation Instructions 2-9

EV800 Elevating Table Installation, Operation, & Service Manual

22 Remove three wire jumpers from the PBL kit.

23 Install the jumpers across terminals 1 and 4, 2 and 3, 3 and 6. See
figure below for terminal locations.
24 Connect the PBL cable to the terminal block as follows:
Wht - 4
Grn - 5
Blk - 7
Red - 8
Tape all unused wires with electrical tape.

Figure 2-11. Terminal Block

25 Secure the internal cable with p-clamp & screw (1 & 2 in Figure 2-12).
26 Reattach the cover (3) with two nuts (4).

1&2 4 3
Figure 2-12. Clamp & Cover

2-10 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

Ion Chamber Option Installation

27 If your table does not have a ion chamber option, go to step 42. If it
does have a ion chamber option, do the following steps:
28 Unpack the ion chamber kit.

Figure 2-13. Ion Chamber Kit Box (Typical)

29 Unscrew the four cover screws (2 on each side) (1 in Figure 2-14) and
remove the top cover (2).

Figure 2-14. Bucky Top Covers

2.1 Installation Instructions 2-11

EV800 Elevating Table Installation, Operation, & Service Manual

30 Cut the cable tie (1 in Figure 2-15).

31 Unscrew the clamp screws (2) and remove the clamps (3).

1 3
3
2 (x2)

Figure 2-15. ION Cable Clamps

32 Unscrew the four cover screws (1 in Figure 2-16) and remove the
cover (2).

1 (x4) 2
Figure 2-16. Ion Chamber Cover

2-12 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

33 Remove the grommet (1 in Figure 2-17) from the cover (2).

Figure 2-17. Cover Grommet

34 Adjustments are needed to install the ion chamber assembly (1 in

Figure 2-18). When mounting the ion chamber, the ion chamber needs
to hit the slotting mounting holes. If the ion chamber is screwed down
and hits the grid, then lower the ion chamber, but if it is too low then it
will hit the cassette tray. Check before final tightening of mounting
screws (2). Unscrew the two clamp nuts (3) and remove the clamp (4).

3(x2)
4

2 2
1

Figure 2-18. Installing Ion Chamber

2.1 Installation Instructions 2-13

EV800 Elevating Table Installation, Operation, & Service Manual

35 Connect the internal ion chamber cable (1 in Figure 2-19) to the ion
chamber and secure with the two mounting screws (2).
36 Install the clamp (3) over the cable and secure with the two nuts (4).
37 Insert the grommet (5) over the cable.

5 4 3 2 1

Figure 2-19. Ion Chamber Cable

2-14 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

38 Reinstall the cover (1 in Figure 2-20) and secure with the four screws
(2). Make sure that the chamber mates with the grommet installed in
the previous step when reattaching the cover.

2 (x4) 1

Figure 2-20. Ion Chamber Cover

2.1 Installation Instructions 2-15

EV800 Elevating Table Installation, Operation, & Service Manual

Grid Installation
39 If not already done so, unscrew the four top cover screws (2 on each
side)(1 in Figure 2-21) then remove the top cover (2).

Figure 2-21. Bucky Top Covers

40 Unscrew the four clamp screws (1 in Figure 2-22) and remove the
clamps (2).

2 (x4)

1 (x4)

Figure 2-22. Grid Screws & Clamps

2-16 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

41 Unpack the grid from its box.

Figure 2-23. Grid Box (Typical)

Caution
Be careful not to over-tighten the grid clamp screws in the
following step or you may crack the grid.

2.1 Installation Instructions 2-17

EV800 Elevating Table Installation, Operation, & Service Manual

42 Install the grid as shown below and secure in place with clamps and
screws.

Figure 2-24. Grid Installation

43 Reattach the bucky top cover (1 in Figure 2-25) and secure in place
with four screws (2).

Figure 2-25. Bucky Top Covers (Grid Not Shown)

2-18 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

44 Feed the cables from peripheral equipment (wall bucky, collimator,

etc.) through the port (1 in Figure 2-26) in bottom of table. As an
alternative, the cables can be fed out through the opening in the lower
back of the table, shown in Figure 2-28.

1
Figure 2-26. Bottom Cable Port

Warning
Make sure power to the table and all peripheral equipment
(generator, tubestand, etc.) is turned off before performing the
following steps; you can be seriously injured if you do not.

45 Connect peripheral cables to base chassis according to the

interconnect schematics in Chapter 8.

2.1 Installation Instructions 2-19

EV800 Elevating Table Installation, Operation, & Service Manual

46 Disconnect the power cord from the main chassis shown below and
remove the power cord.
Wiring Safety Information
• X-ray apparatus shall be grounded and powered in accordance
with the National and Local Electrical Codes.
• During installation, make sure that all protective ground wire
connections are completed before the equipment is turned on.
• It is required that a separate 10-amp (min.) line disconnect and
current limiting device be provided for table power.
• The protective ground wires between system components are
connected as shown in the wiring diagram in service manual.
• Regulations of professional associations concerning safety and
accident prevention must be observed.
• When installation and maintenance is required, use only
personnel trained in the mechanical and electrical operation of
this equipment.

Caution
If you are connecting 120 nominal input voltage to this table, then
a 120 VAC needs to be connected to the line input. JP1, JP2, and
JP3 on the main board must have the jumper plugs installed
between pins 2-3.

Caution
If you are connecting 240 nominal input voltage to this table, then
a 240 VAC needs to be connected to the line input. JP1, JP2, and
JP3 on the main board must have the jumper plugs installed
between pins 1-2.

2-20 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

47 Connect the dedicated power line to TB102. Refer to Section 1.5

“Specifications” for information on power and wiring requirements.
Power Cord

Figure 2-27. Main Power Terminal

Warning
Make sure power to the table is turned off at disconnect switch
before performing the following steps.

Also, make sure power to the bucky is off by turning off the
generator before performing the following steps.

Failure to follow this warning may result in serious injury.

2.1 Installation Instructions 2-21

EV800 Elevating Table Installation, Operation, & Service Manual

48 Unscrew the port nuts (1 in Figure 2-28).

Figure 2-28. Port Cover Nuts

49 Pull the port cover (1 in Figure 2-29) out, flip it over, and reinsert it.

Figure 2-29. Port Cover (Back View)

2-22 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

50 Secure the cover in place with nuts (1 in Figure 2-30).

Figure 2-30. Port Cover Nuts

51 Reattach the lower front cover (1 in Figure 2-31).

52 Unscrew the upper cover mounting screws (2). The screws were
screwed into the brackets for shipping.

3
2

1
Figure 2-31. Upper Cover Mounting Screws

2.1 Installation Instructions 2-23

EV800 Elevating Table Installation, Operation, & Service Manual

53 Hook the top cover (1 in Figure 2-32 below) onto the upper rail (3 in
Figure 2-31 above) and secure in place with the two screws (2 in
Figure 2-32 below).

2
Figure 2-32. Upper and Lower Panel Screws

54 Unpack the table top from its shipping box.

55 Slide table top onto base rollers as shown below. Make sure tabletop is
installed so the label is oriented towards front of the base. If you do
not have enough room to slide the table on, perform steps 58-68.
Otherwise, go to step 69.

Figure 2-33. Table Top Installation

2-24 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

Note: Steps 58-68 are for rooms that are too small to allow the table top to
be slid on from the end.
56 Remove guide rollers (1 in Figure 2-34) and bearings (2) from front of
table.

2 1 2 1 2
Figure 2-34. Guide Roller and Bearing Removal

57 Slide the table to the right and reinstall the left guide roller (1 in
Figure 2-35) and the left bearing assembly (2).

2 1

Figure 2-35. Left Guide Roller and Bearing

2.1 Installation Instructions 2-25

EV800 Elevating Table Installation, Operation, & Service Manual

58 Slide the table over the left bearing assembly.

59 Adjust the eccentric nut (1 in Figure 2-36) so that a gap (2) of about 1/
32” (0.8mm) appears between the bearing and the table frame.

1
2

Figure 2-36. Eccentric Adjustment

60 While holding the eccentric nut (1 in Figure 2-37) still, tighten the
bearing nut (2).

Figure 2-37. Tightening Bearing Nut

61 Repeat steps 60-63 for right side guide roller and bearing.

2-26 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

62 Have your partner slide the table half way off and hold it there as
shown below.
63 Install the middle bearing (1 in Figure 2-38) and adjust it as you did
for the others.
64 Slide the table top back and forth to ensure smoothness of motion.
Readjust bearing gap if required.
65 Center the table top on the table base and go to the next step.

Figure 2-38. Middle Bearing

2.1 Installation Instructions 2-27

EV800 Elevating Table Installation, Operation, & Service Manual

66 Remove four bumpers (1 in Figure 2-39) from accessory kit.

Figure 2-39. Bumpers

Warning
The bumpers must be installed. If they are not, the table top may
slide off of its base during use and severely injure the patient or
operator.

67 Mount the bumper (1 in Figure 2-40) with two screws (2) in all four
corners of table.
1

2
Figure 2-40. Bumper Mounting

2-28 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

Testing Collision Avoidance Switches

This will test if the table will stop if it collides with an object when moving
downward.
68 Move the table top to its leftmost position.
69 Turn on power to the table.
70 Run table to its highest position.
71 Place a stool or other sturdy support under the left end of the table top
as shown in Figure 2-41 below.
72 Place a weight scale on the stool.

Caution
Do not exceed 110 lbs (49 Kg) of force in the following step or the
table may get damaged. If the force appears that it will exceed 110
lbs (49 Kg), release the down pedal immediately.

73 Press the Down pedal and lower the table until the table top contacts
the scale and the table stops by itself. The force on the scale when the
table stops should be between 90 to 110 lbs (40 to 49 Kg.). If it is not or
if the force exceeds 110lbs (49 Kg), adjust the collision avoidance
switch according to Section 5.6 “Testing & Adjusting Collision
Avoidance Switches” on page 5-12. If it is, go to the next step.
74 Raise the table back up.
75 Move the table top to its rightmost position.

2.1 Installation Instructions 2-29

EV800 Elevating Table Installation, Operation, & Service Manual

76 Repeat steps 71-76 for right end of table top.

Scale

Figure 2-41. Scale & Stool Under Table Top

2-30 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

Cassette Tray Insertion

77 Remove the cassette tray from its shipping box.

Figure 2-42. Cassette Tray Box (Typical)

2.1 Installation Instructions 2-31

EV800 Elevating Table Installation, Operation, & Service Manual

78 Remove the shipping tape (1 in Figure 2-43) from the cassette tray.
79 Pull the pin (2) back and remove the cassette blocker (3).
80 Place the guide in the desired slots (4).

2
1

4 (Typical)
Figure 2-43. Cassette Tray Preparation

2-32 2.1 Installation Instructions

 EV800 Elevating Table Installation, Operation, & Service Manual

81 Insert the cassette tray into the bucky as shown in the figure below.

Figure 2-44. Cassette Tray Insertion

Installation is complete.

2.1 Installation Instructions 2-33

EV800 Elevating Table Installation, Operation, & Service Manual

This page is intentionally left blank.

2-34 2.1 Installation Instructions

Operation
3
3.1 Safety Precautions
Before attempting to operate the table, familiarize yourself with the safety
concerns listed in this section.

Warning
Do not place any objects within the vertical motion area above or
below table. Objects in such areas can present crush hazards (1 in
Figure 3-1) for the patient or operator, and can also damage the
table. See areas shown shaded in Figure below.

The table is equipped with a collision avoidance switch for

downward motion. This switch is designed to protect the table, not
the operator or patient from a collision. The downward motion of
the table will stop if the table encounters 100 lbs (44kgs) of
upward force.

Figure 3-1. Crush Hazard Areas

3.1 Safety Precautions 3-1

EV800 Elevating Table Installation, Operation, & Service Manual

Warning
Make sure that the operator or the patient does not touch the table
top lock release pedals when the patient is getting on or off table.
This may cause the patient to fall off the table and cause serious
injury. See figure below.

Table top lock release pedals

Figure 3-2. Table top lock release pedal

Warning
No foreign objects which can attenuate or scatter the X-ray beam
are allowed between the X-ray tube and the table top during
exposure. Failure to follow this may result in serious injury.

3-2 3.1 Safety Precautions

 EV800 Elevating Table Installation, Operation, & Service Manual

Warning
This table is intended to be used as part of a system for the
intended generation of X-rays for medical diagnosis.

X-rays generate a potential risk for both patients and operators.

For this reason, the application of X-rays for a given medical
purpose must aim at the minimization of radiation exposure to any
persons.

Those persons responsible for the application must have the

specific knowledge according to legal requirements and
regulations and must establish safe exposure procedures for this
kind of system.

Those persons responsible for the planning and installation of this

equipment must observe the national regulations.

3.1 Safety Precautions 3-3

EV800 Elevating Table Installation, Operation, & Service Manual

3.2 Operation Specifications

Operation Specifications
Compatibility The EV800 Elevating Table is compatible with a wide
variety of generators, wallstands, and tubestands. It is
intended to be used in a stationary diagnostic X-ray con-
figuration.
Voltage 120VAC or 230/240 VAC
Current 10 Amps, Momentary 15 sec ON, 85 sec OFF
Frequency 50/60 Hz Single Phase
Fuse Type Line (FL1) & (FL2) 10 Amp
Motor (F1) 8 A
Classification
Class 1 Type B

Patient Lift Limit 800 lbs (363 Kg)

Mode of Operation Momentary
Aluminum Equivalent Beam Attenuation of the Standard Table Top is 0.7 mm
Aluminum Equivalent or Less
Temperature Limits Transit/Storage Operating
– 40° F to +158° F +50° F to +95° F
– 40° C to +70° C +10° C to +35° F
Relative Humidity Limits Transit/Storage
10% to 100%
Operating
10%-80% Non-Condensing
Atmospheric Limits 14.5 inHg to 30.74 inHg
500 hPa to 1060 hPA
Degree of protection against the ingress of Ordinary
water:
No user serviceable parts Classified To UL/IEC 60601-1, IEC 60601-2-32, IEC
60601-1-3, Certified To CAN/CSA C22.2 NO. 601.1
Equipment not suitable for use in the presence of flammable anesthetic mixtures with air, oxygen or nitrous
oxide.
Certifications:

Classified To UL 60601-1,IEC60601-1, EN60601-1, IEC

60601-2-32, EN60601-2-32, IEC60601-1-3, EN60601-1-
3. Certified To CAN/CSA C22.2 NO. 601.1.
Table 3-1: Operation Specifications

3-4 3.2 Operation Specifications

 EV800 Elevating Table Installation, Operation, & Service Manual

3.3 Controls
This section describes the controls of the table. Figure 3-3 below shows the
controls of the table.

Table Top

Bucky
Carriage
Power
Indicator
Bucky
Carriage
Lock Release

Up Pedal
Down Pedal
Table Top Lock Release Pedal

Figure 3-3. Control Pedals

Down Pedal
Press the Down pedal to lower the table. The table can be lowered to
within 22” (56cm) of the floor.
The table moves downward at a constant speed when you press and hold
the Down pedal. When the table reaches its mid-point level, it will
automatically stop. Restarting the downward motion of the table depends
on how your table was set up.
The default setup is automatic restart. In this mode, if you do not release
the pedal after the table stops, it will automatically restart after a few
seconds. The table will then continue downward until it reaches its lowest
position and automatically stops.
The optional setup is manual restart. In this mode, you release the pedal
and then press and hold the pedal again to restart motion. The table will
then continue downward until it reaches its lowest position and
automatically stops.
The procedure for changing from one mode to another is covered in
Section 5.7 and should only be performed by a service technician.

3.3 Controls 3-5

EV800 Elevating Table Installation, Operation, & Service Manual

Up Pedal
Press the Up pedal to raise the table. The table can be raised to 34” (86 cm)
above the floor.
The table moves up at a constant speed when you press and hold the Up
pedal. When the table reaches its mid-point level, it will automatically
stop. Restarting the upward motion of the table depends on how your
table was set up.
The default setup is automatic restart. In this mode, if you do not release
the pedal after the table stops, it will automatically restart after a few
seconds. The table will then continue upward until it reaches its highest
position and automatically stops.
The optional setup is manual restart. In this mode, you release the pedal
and then press and hold the pedal again to restart motion. The table will
then continue upward until it reaches its highest position and
automatically stops.
The procedure for changing from one mode to another is covered in
Section 5.7 and should only be performed by a service technician.

Table Top Lock Release Pedals

Pressing and holding the Table Top Lock Release pedals releases the
mechanical locks and allows the table top to be manually moved
transversely or longitudinally. The transverse range is 9.5” (24cm), and the
longitudinal range is 43.5”(110cm)
Releasing the Table Top Lock Release pedal locks the table to the new
selected position.

Bucky Carriage Lock Release

Pressing and holding the Bucky Carriage Lock Release on the front of
the bucky carriage releases the magnetic locks and allows the bucky to be
moved longitudinal to the required position under the patient. The total
travel range for the bucky is 22” (56 cm)
Releasing the switch secures the bucky in place.
Refer to the bucky’s manual for proper operation of the bucky.

Power Indicator
Indicates that power to the table is turned on and that the table is ready to
operate.

3-6 3.3 Controls

 EV800 Elevating Table Installation, Operation, & Service Manual

3.4 Cassette Tray Removal

To completely remove the cassette tray, do the following:
1 Manually pull the cassette tray out as far as it will go.
2 While pressing on the limit button (1 in Figure 3-4) pull the cassette
tray completely out of the bucky.

Figure 3-4. Cassette Tray Removal

3.4 Cassette Tray Removal 3-7

EV800 Elevating Table Installation, Operation, & Service Manual

3.5 Emergency Stop Button (For Service Technicians

Only)
There is an Emergency Stop button located inside the table’s base that can
be pressed to stop the motion of the table in an emergency. It is meant only
to be used by technicians who are troubleshooting the table.
If the button is pressed, it must be turned in the direction of the arrows on
the button until the button pops back up in order to reset the button.
Otherwise, the table cannot be restarted. See Figure 3-5 below for location
of button.

Warning
The Emergency Stop button DOES NOT turn off all power to the
table. There may still be lethal voltages present on the main
chassis and throughout the table when this button is turned off.
These voltages come from sources outside the table (i.e. generator,
wallstand, etc.) that are connected to the table.

Emergency Stop Button

Figure 3-5. Emergency Stop Button

3-8 3.5 Emergency Stop Button (For Service Technicians Only)

Periodic Maintenance
4
4.1 Periodic Maintenance Schedule
Refer to the schedule below for information on when to perform periodic
maintenance on the table.
Note: Due to varying operating conditions, the procedures listed below
may have to be performed at greater or lesser intervals. You may have to
adjust intervals according to your table’s performance.

What to Do When to Do It Refer to Section

Clean External Surfaces Every Week or as Required “4.2 Cleaning External Sur-
faces” on page 4-2

Grease Lift Racks Every 6 Months “4.3 Greasing Lift Racks” on

page 4-4

Check Chain Tension Every 6 Months “4.4 Checking & Adjusting

Chain Tension” on page 4-7

Table 4-1: Periodic Maintenance Schedule

4.1 Periodic Maintenance Schedule 4-1

EV800 Elevating Table Installation, Operation, & Service Manual

4.2 Cleaning External Surfaces

Tools Required:
• Cleaning wipes
• Non-abrasive, hospital-grade cleaner
Use cleaning wipes and non-abrasive, hospital-grade cleaner to clean
external surfaces of table and base.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not.

Warning
This equipment is NOT classified as anaesthetic-proof and may
ignite inflammable anesthetics. Flammable agents used for skin
cleaning or disinfecting may also produce an explosion hazard.

• Ensure the power has been disconnected and that the emergency
switches have been activated before starting any cleaning operation.
• Ensure no liquid gets into the unit.
• Do not immerse the equipment, including any components or
accessories, in liquid.
• Do not autoclave the equipment, including any component or
accessories.
• Do not use water. Water can short-circuit the electrical installation and
cause corrosion to mechanical parts.
• Do not use acid or abrasive products.
• Use only a dry cloth to clean chrome-plated parts.

4-2 4.2 Cleaning External Surfaces

 EV800 Elevating Table Installation, Operation, & Service Manual

• Only the surface areas of unit parts, including accessories and

connection cables, should be disinfected using a gaseous disinfectant.
For safety reasons, do not spray disinfectants.
• Clean painted parts with a cloth and use products appropriate for
cleaning plastic materials. After cleaning, wipe the surfaces with a
clean, dry cloth.
• Do not spray cleaning or disinfection solution directly on the
equipment. To disinfect, moisten a cloth with a 70% Isopropyl alcohol
solution or equivalent and wipe the surface of the equipment.
• When disinfecting the examination room ensure the unit is covered
with plastic sheets.

4.2 Cleaning External Surfaces 4-3

EV800 Elevating Table Installation, Operation, & Service Manual

4.3 Greasing Lift Racks

Tools Required:
• 5/16” nut driver
• Cleaning wipes
• Medium phillips screwdriver
• Mobilith AW2 grease or No. 2 lithium equivalent
• Small, stiff brush to apply grease
1 Run table to its uppermost position.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not.

2 Turn off all power to the table.

3 Unscrew the upper panel screws (1 in Figure 4-1), tilt panel (2) out,
and lift off from the table.

1
Figure 4-1. Upper Panel Screws

4-4 4.3 Greasing Lift Racks

 EV800 Elevating Table Installation, Operation, & Service Manual

4 Unscrew the two lower panel clamps screws (1 in Figure 4-2), then
remove the upward panhead screws (2) .
5 Lift the lower panel (3) up slightly and then pull it out. The bottom of
the lower panel is connected to the table by slots (4) shown below.
1

Figure 4-2. Lower Panel Clamps

4.3 Greasing Lift Racks 4-5

EV800 Elevating Table Installation, Operation, & Service Manual

6 Using a brush, apply a medium film of Mobilith AW2 grease to the

gear faces of each of the eight racks (1 in Figure 4-3).
7 Wipe up any spilled grease.
8 Reverse steps to reassemble.

1
1

Left Side Right Side

Figure 4-3. Rack Location

4-6 4.3 Greasing Lift Racks

 EV800 Elevating Table Installation, Operation, & Service Manual

4.4 Checking & Adjusting Chain Tension

Tools Required:
• Set of hex wrenches
• Scale (ruler) at least 6” (150mm) long
• Two open-end 9/16” wrenches
1 Run table to its uppermost position

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not.

2 Turn off all power to the table.

3 Unscrew the two upper panel screws (1 in Figure 4-4).
4 Unscrew the upper panel screws (1 in Figure 4-4), tilt panel (2) out,
and lift off from the table.

1
Figure 4-4. Upper Panel Screws

4.4 Checking & Adjusting Chain Tension 4-7

EV800 Elevating Table Installation, Operation, & Service Manual

5 Unscrew the two lower panel clamps screws (1 in Figure 4-2), then
remove the lower panhead screws (2).
6 Lift the lower panel (3) up slightly and then pull it out. The bottom of
the lower panel is connected to the table by slots (4) shown below.
1

Figure 4-5. Lower Panel Clamps

4-8 4.4 Checking & Adjusting Chain Tension

 EV800 Elevating Table Installation, Operation, & Service Manual

7 With the chain now tight between the three sprockets, remove the
remaining slack by tightening the chain tension bolt. When properly
tensioned, the chain should deflect approximately 3/16” at point
shown with moderate finger pressure. If tension is OK, reassemble
table. If tension is more than 3/16”, tighten chain according to the
steps that follow.

1
Figure 4-6. Check Chain Tension

8 Verify that the chain is completely engaged on the drive sprocket,

tensioner, and the two drive shaft sprockets. Using hand force only,
turn the input shaft of the gearbox clockwise to tighten the chain on
the small drive sprocket and the two drive shaft sprockets. The small
drive sprocket should turn in a counter-clockwise direction when
observed from the chain side of the aluminum motor/gearbox
mounting plate.
Step 12 - tension added here

1
Step 13 - tension added here

Figure 4-7. Adjusting Chain Tension

4.4 Checking & Adjusting Chain Tension 4-9

EV800 Elevating Table Installation, Operation, & Service Manual

9 With the chain now tight between the three sprockets, remove the
remaining slack by tightening the chain tension bolt. When properly
tensioned, the chain should deflect approximately 3/16” at the point
shown with moderate finger pressure.

1
Figure 4-8. Braces in place under the upper frame gear racks

10 Reassemble table.

4-10 4.4 Checking & Adjusting Chain Tension

Maintenance
5
5.1 Introduction
This chapter provides the maintenance and adjustment procedures for the
elevating table.

5.1 Introduction 5-1

EV800 Elevating Table Installation, Operation, & Service Manual

5.2 Removing Front Panels

This is a common procedure that is referenced to in many of the
replacement procedures that follow in this chapter.
Tools Required:
• 5/16” nut driver
• Medium Phillips screwdriver
1 Run table to its uppermost position.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not.

2 Turn off all power to the table.

3 Unscrew the upper panel screws (1 in Figure 5-1), tilt panel (2) out,
and lift off from the table.

1
Figure 5-1. Upper Panel Screws

5-2 5.2 Removing Front Panels

 EV800 Elevating Table Installation, Operation, & Service Manual

4 Unscrew the two lower panel clamps screws (1 in Figure 5-2), then
remove the lower panhead screws (2).
5 Lift the lower panel (3) up slightly and then pull it out. The bottom of
the lower panel is connected to the table by slots (4) shown below.
1

Figure 5-2. Lower Panel Clamps

5.2 Removing Front Panels 5-3

EV800 Elevating Table Installation, Operation, & Service Manual

5.3 Replacing Fuses F1, FL1, & FL2

Tools Required:
• Small flat-tip screwdriver
1 Turn off all power to table and wait five minutes for table’s capacitors
to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on the
table.

Caution
Replace fuses only with same type and rating of fuse or machine
may get damaged.

2 Access to the fuses is on the back to the table’s base. Unscrew the fuse
cap of the faulty fuse and replace the fuse. See figure below for
location and fuse rating.
3 Reverse steps to reassemble.

FL1 (Line 1) F1 (Drive Motor)

10 Amp 250V T
10 Amp 250V T FL2 (Line 2)
10 Amp 250V T
Figure 5-3. Fuse Location

5-4 5.3 Replacing Fuses F1, FL1, & FL2

 EV800 Elevating Table Installation, Operation, & Service Manual

5.4 Drive Motor Override

Tools Required:
• 3/16” hex wrench
• 9/16” socket and ratchet
• Phillips head screwdriver
• Small/medium flat blade screwdriver
• Hammer
• Large channel-lock pliers or vise grips
In cases where the table is all the way down and has no power, you cannot
gain access to many components that may need to be serviced, because
you will not be able to remove the lower front panel. To raise the table to
allow removal of the lower front panel, perform the following procedure.
1 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

Caution
Replace the fuses only with the same type and rating of the fuse or
the machine may get damaged.

2 If room dimensions allow, remove the stop bumpers from the end of
table top assembly and carefully remove the table top from the table
frame.
3 If unable to remove the table top it will be necessary to remove the
stop bumpers and slide the top to the head of the table.

5.4 Drive Motor Override 5-5

EV800 Elevating Table Installation, Operation, & Service Manual

4 At rear of the table, remove the two gearbox access panels (1 in

Figure 5-4).

Figure 5-4. Gearbox Access Panels

5 The rear of the gearbox should now be visible (1 in Figure 5-5).

Figure 5-5. Gearbox

5-6 5.4 Drive Motor Override

 EV800 Elevating Table Installation, Operation, & Service Manual

6 It is necessary to remove the grease cap to access the rear hub of the
input shaft. Using a small, flat screwdriver and hammer, carefully pry
off the grease cap (1 in Figure 5-6) and set it aside.

Figure 5-6. Grease Cap

7 Carefully wipe off excess grease from the end of the input shaft (1 in
Figure 5-7).

Figure 5-7. Input shaft

5.4 Drive Motor Override 5-7

EV800 Elevating Table Installation, Operation, & Service Manual

8 Locate the override coupling assembly (112-5557G1) in the table

shipping kit. Place the coupling over the exposed end of the input
shaft as shown (1 in Figure 5-8).

Figure 5-8. Override Coupling Assembly

9 Using pliers or vise grips, hold the overrride coupling while securely
tightening the black clamping screw (1 in Fgure 5-9).

Note: A light tap with a hammer can be used to seat the coupling flat on the input
shaft.

Figure 5-9. Black Clamping Screw

5-8 5.4 Drive Motor Override

 EV800 Elevating Table Installation, Operation, & Service Manual

10 Using a 9/16” socket and ratchet (1 in Figure 5-10), the table can now
by manually raised or lowered for service.

Figure 5-10. Socket and Ratchet

Note: Clockwise rotation = raise the table. Counterclockwise rotation = lower

table. The gearbox used in the table is a 60:1 reduction and will require
approximately 16 rotations to raise the table 1”.

Warning
Override coupling must be removed from the gearbox prior to any
attempt to return power and operate the table.

11 Reinstall the grease cap (1 in Figure 5-11). The wooden handle of a

hammer may be used to gently tap back into place. Reinstall access.
covers.

Figure 5-11. Reinstall grease cap

5.4 Drive Motor Override 5-9

EV800 Elevating Table Installation, Operation, & Service Manual

5.5 Adjusting Table Elevation Mid-Point Height

The height at which the table stops at its mid-point (SID height) can be
adjusted according to the following steps.
Tools Required:
• Medium-size phillips screw driver
• Set of hex wrenches
1 Run table to its uppermost position

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Turn off all power to the table and wait five minutes for table’s
capacitors to discharge.
3 Remove front panels according to Section 5.2 Removing “Front
Panels” on page 5-2.

5-10 5.5 Adjusting Table Elevation Mid-Point Height

 EV800 Elevating Table Installation, Operation, & Service Manual

4 Loosen the two clamp screws (1 in Figure 5-12), move the plate (2) to
the desired position, and retighten the screws.
5 Test the new mid-table pause position. Readjust as necessary.
6 Reassemble table.

Figure 5-12. Cam Plate Position

5.5 Adjusting Table Elevation Mid-Point Height 5-11

EV800 Elevating Table Installation, Operation, & Service Manual

5.6 Testing & Adjusting Collision Avoidance

Switches
Tools Required:
• 5/16” open-end wrench
• Medium phillips screwdriver
• Set of hex wrenches

Testing Switches
1 Move table top to its leftmost position.
2 Turn on power to the table.
3 Run table to its highest position.
4 Place a stool or other sturdy support under the left end of the table top
as shown in Figure 5-13 on the next page.
5 Place a weight scale on the stool.

Caution
Do not exceed 110 lbs (49 Kg) of force in the following step or the
table may get damaged. If the force appears that it will exceed 110
lbs (49 Kg), release the down pedal immediately.

6 Press the down pedal and lower the table until the table top contacts
the scale and the table stops by itself. The force on the scale when the
table stops should be between 90 to 110 lbs (40 to 49 Kg.). If it is not or
if the force exceeds 110lbs (49 Kg), adjust the collision avoidance
switch according to step 10. If it is, go to the next step.
7 Raise table back up.
8 Move table top to its rightmost position.
9 Repeat steps 4-6 for right end of table top.

5-12 5.6 Testing & Adjusting Collision Avoidance Switches

 EV800 Elevating Table Installation, Operation, & Service Manual

Scale

Figure 5-13. Scale & Stool Under Table Top

Adjusting Switches
10 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

5.6 Testing & Adjusting Collision Avoidance Switches 5-13

EV800 Elevating Table Installation, Operation, & Service Manual

11 Unscrew the bumper screws (1 in Figure 5-14) and remove the

bumpers (2) from all four corners of table top.

Figure 5-14. Bumper Removal

5-14 5.6 Testing & Adjusting Collision Avoidance Switches

 EV800 Elevating Table Installation, Operation, & Service Manual

12 Slide the table top (1 in Figure 5-15) and remove cover (2) to expose
switch assembly.

Figure 5-15. Slide Table Top

13 Loosen jam nut (1 in Figure 5-16).

14 Turn adjustment screw (2) in 1/4 turn increments and retest pressure.
Turn it clockwise to reduce table stoppage pressure and
counterclockwise to increase pressure.

Caution
Be careful not to adjust the pressure so much that the switch’s arm
(3) rests on the switch (4) or the switch may get damaged.

15 When proper pressure is achieved, tighten the jam nut and repeat the
procedure for the switch on other side of the table.

5.6 Testing & Adjusting Collision Avoidance Switches 5-15

EV800 Elevating Table Installation, Operation, & Service Manual

16 Reverse steps to reassemble the table.

Access
1 2 Hole 3 4

Figure 5-16. Pressure Adjustment

5-16 5.6 Testing & Adjusting Collision Avoidance Switches

 EV800 Elevating Table Installation, Operation, & Service Manual

5.7 Changing Elevation Restart Mode

The mid-point elevation restart mode of the up and down pedals can be
changed from manual to automatic and vice versa as follows:
Tools Required:
• Set of hex wrenches
• Medium flat-tip screwdriver
• Needle-nose pliers
1 Run table to its uppermost position

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Turn off all power to the table.

3 Remove front panels according to Section 5.2 “Removing Front
Panels” on page 5-2.
Note: The following steps will be performed on the main chassis
which is located on the base of the table as shown below.

Figure 5-17. Main Chassis

5.7 Changing Elevation Restart Mode 5-17

EV800 Elevating Table Installation, Operation, & Service Manual

4 Locate Restart Mode Pot and Jumpers on the motor control board
using figure below. Then go to the next step.

Main Chassis

Restart Mode
Pot & Jumpers

Figure 5-18. Restart Mode Pot & Jumpers

5-18 5.7 Changing Elevation Restart Mode

 EV800 Elevating Table Installation, Operation, & Service Manual

5 Set the jumpers to the desired settings as shown in figure below.

6 For automatic mode, set the pot to the desired setting, test delay time,
and readjust as necessary.
7 Reverse steps to reassemble.
Automatic Restart Mode
= Turn pot to
Jumper Positions
increase or
= decrease
JP1A

DETENT
delay of JP2A
restart P2A

= Jumper
JP1A

DETENT
Turning pot in JP2A
manual mode P2A
will have no
effect.
Manual Restart Mode
Jumper Positions
Figure 5-19. Elevation Adjustment Pots

5.7 Changing Elevation Restart Mode 5-19

EV800 Elevating Table Installation, Operation, & Service Manual

This page is intentionally left blank.

5-20 5.7 Changing Elevation Restart Mode

Component
Replacement 6
6.1 Introduction
This chapter provides instructions for replacing most of the major
assemblies on the elevating table.

6.1 Introduction 6-1

EV800 Elevating Table Installation, Operation & Service Manual

6.2 Removing Front Panels

This is a common procedure that is referenced in many of the replacement
procedures that follow in this chapter.
Tools Required:
• 3/8” nut driver
• 5/16” nut driver
• Medium Phillips screwdriver
1 Run table to its uppermost position.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you do not. Wait five minutes after turning power off to work on
table.

2 Turn off all power to the table.

3 Unscrew the upper panel screws (1 in Figure 6-1), tilt panel (2) out,
and lift off from the table.

1
Figure 6-1. Upper Panel Screws

6-2 6.2 Removing Front Panels

 EV800 Elevating Table Installation, Operation & Service Manual

4 Unscrew the two lower panel clamps screws (1 in Figure 6-2), then
remove the lower panhead screws (2).
5 Lift the lower panel (3) up slightly and then pull it out. The bottom of
the lower panel is connected to the table by slots (4) shown below.
1

Figure 6-2. Lower Panel Clamps

6.2 Removing Front Panels 6-3

EV800 Elevating Table Installation, Operation & Service Manual

6.3 Replacing Main PCB

Tools Required:
• Medium phillips screwdriver
1 If not already completed, remove the front panels according to Section
6.2.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.
3 Unplug the connectors (1 in Figure 6-3).
4 Unscrew all mounting screws (2) and remove the board.
5 Reverse steps to reassemble.

2 (Typ) 1 (Typ)
3
Figure 6-3. Front Chassis Screws

6-4 6.3 Replacing Main PCB

 EV800 Elevating Table Installation, Operation & Service Manual

6.4 Replacing Foot Treadle Assembly

Tools Required:
• 5/16” nut driver
1 If not already completed, remove the front panels according to Section
6.2.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.
3 Unplug the connector (1 in Figure 6-4).
4 Cut cable ties (2).
5 Unscrew the ground nut (3).

2 1 3
Figure 6-4. Foot Treadle P-Clamps & Connector

6.4 Replacing Foot Treadle Assembly 6-5

EV800 Elevating Table Installation, Operation & Service Manual

6 Unscrew the two foot treadle mounting screws, located inside the
table as shown (1 in Figure 6-5), and remove the treadle assembly (2).
7 Reverse steps to install the treadle.

1 1
2

Figure 6-5. Foot Treadle

6-6 6.4 Replacing Foot Treadle Assembly

 EV800 Elevating Table Installation, Operation & Service Manual

6.5 Replacing Drive Motor Assembly

Tools Required:
• 9/16” (14mm) open-end wrench
• Medium flat-tip screwdriver
• Set of hex wrenches

Note: Do not use an off-the-shelf replacement motor. The motor in your table has
been specially modified at the Del factory for this application. You must use part
#112-5387G1 as a replacement motor.

1 If not already completed, remove the front panels according to Section

Section 6.2 “Removing Front Panels” on page 6-2.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.
3 Unplug the connector (1 in Figure 6-6).

1
Figure 6-6. Motor Connector

6.5 Replacing Drive Motor Assembly 6-7

EV800 Elevating Table Installation, Operation & Service Manual

4 Unscrew the four motor mounting bolts (1 in Figure 6-7).

5 Pull the motor (2) off of the gearbox (3).

1 (x4)

Figure 6-7. Motor Mounting Bolts

6 Record the coupling mount distance (1 in Figure 6-8), which is the

distance from the back of the coupling to motor face. Retain this
distance for reassembly.
7 Remove the coupling (2) from the motor shaft (3).

2 3

Figure 6-8. Motor Coupling

6-8 6.5 Replacing Drive Motor Assembly

 EV800 Elevating Table Installation, Operation & Service Manual

8 Install the coupling to the new motor assembly. Be sure to space the
coupling according to the mount distance measured in step #6.
9 Reverse the steps to install the motor. Use care when realigning the
motor/gearbox coupling.

Figure 6-9. Motor/Gearbox Coupling

6.5 Replacing Drive Motor Assembly 6-9

EV800 Elevating Table Installation, Operation & Service Manual

6.6 Replacing Treadle Switch

Tools Required:
• Set of hex wrenches
1 If not already done so, remove front panels according to Section 6.2
“Removing Front Panels” on page 6-2.
2 Turn off all the power to the table and wait five minutes for the table’s
capacitors to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

3 Disconnect the terminals (1 in Figure 6-10).

4 Unscrew the two mounting screws (2) and remove the switch and
screw bar (3).

Opposite 3
Side of Switch 2 1
Figure 6-10. Treadle Switch (Typical)

6-10 6.6 Replacing Treadle Switch

 EV800 Elevating Table Installation, Operation & Service Manual

5 Reverse the steps to install switch. Adjust the switch so that its arm (1
in Figure 6-11) engages the switch, but still has a little play left in it so
that it’s not forced against the switch.

Figure 6-11. Treadle Switch Adjustment

Caution
Carefully test the treadle in the circuit. The table may not operate
or may drive uncommanded if not adjusted properly.

6.6 Replacing Treadle Switch 6-11

EV800 Elevating Table Installation, Operation & Service Manual

6.7 Replacing Left-Right Table Lock

Tools Required:
• Medium flat-tip screwdriver
• Medium phillips screwdriver
• Set of hex wrenches
• Small flat-tip screwdriver
1 Turn off all the power to the table and wait five minutes for the table’s
capacitors to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Unscrew the bumper screws (1 in Figure 6-12) and remove the

bumpers (2) from all four corners of the table top.

Figure 6-12. Bumper Removal

3 Carefully slide the table top off of the base far enough to expose the
brakes.

6-12 6.7 Replacing Left-Right Table Lock

 EV800 Elevating Table Installation, Operation & Service Manual

4 Loosen the terminal block screws (1 in Figure 6-13) and slide the lock
wires out of the terminal block.
5 Unscrew the lock screw (2) and remove the lock (3).
6 Reverse the steps to install brake.

Caution
Use care not to damage the locks when sliding the table top back
onto the base.

1 2 3

Figure 6-13. Table Locks

6.7 Replacing Left-Right Table Lock 6-13

EV800 Elevating Table Installation, Operation & Service Manual

6.8 Replacing Height Limit Switches

This procedure gives general instructions for replacing the height limit
switches. The figures might not represent the exact switch you are
replacing, but they will give you the general information about replacing
the switch.
Tools Required:
• Set of hex wrenches
Figure 6-14 below shows the general location of the height limit switches.

Height Limit
Switches

Figure 6-14. Limit Switch Location

1 If not already completed, remove the front panels according to Section

6.2 “Removing Front Panels” on page 6-2.
2 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.

6-14 6.8 Replacing Height Limit Switches

 EV800 Elevating Table Installation, Operation & Service Manual

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

3 Disconnect the terminals (1 in Figure 6-15).

4 Unscrew the two mounting screws (2) and then remove the switch (3)
and the nut bar (not shown).
5 Reverse the steps to install the switch.

2 3

1
Figure 6-15. Limit Switch (Typical)

6.8 Replacing Height Limit Switches 6-15

EV800 Elevating Table Installation, Operation & Service Manual

6.9 Replacing Bucky Lock

Tools Required:
• 1/4” open-end wrench
• Medium phillips screwdriver
• Set of hex wrenches
• Small flat-tip screwdriver
1 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 If not already completed, remove the front panels according to Section

6.2.
3 Unscrew the bumper screws (1 in Figure 6-16) and remove the
bumpers (2) on one end of the table top (remove a total of two
bumpers on one end of the table top).

1
Figure 6-16. Bumper Removal

6-16 6.9 Replacing Bucky Lock

 EV800 Elevating Table Installation, Operation & Service Manual

4 Carefully slide the table top off of the base far enough to expose the
bucky.

Figure 6-17. Table Top Removal

5 Unscrew the four bucky mounting screws (2 on each side) (1 in

Figure 6-18).

Figure 6-18. Bucky Mounting Screws

6.9 Replacing Bucky Lock 6-17

EV800 Elevating Table Installation, Operation & Service Manual

6 Loosen the terminal block screws (1 in Figure Figure 6-19) and slide
the lock wires out of the terminal block. The terminal block is located
under the bucky and you can access it through the front of the
machine.

Bucky
Locks

1
Figure 6-19. Terminal Block

6-18 6.9 Replacing Bucky Lock

 EV800 Elevating Table Installation, Operation & Service Manual

7 Unscrew the lock screws (1 in Figure 6-20) and remove the locks. You
will have to lift the bucky (2) up to access the screws.
8 Reverse the steps to install lock.

Caution
Use care not to damage the table locks when sliding the table top
back onto the base.

Figure 6-20. Bucky Lock Mounting Screws

6.9 Replacing Bucky Lock 6-19

EV800 Elevating Table Installation, Operation & Service Manual

6.10 Replacing Collision Avoidance Switches

Tools Required:
• 3/8” open-end wrench
• Medium phillips screwdriver
• Set of hex wrenches
• Small-flat-tip screwdriver
1 Turn off all power to the table and wait five minutes for the table’s
capacitors to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Unscrew the bumper screws (1 in Figure 6-21) and remove the

bumpers (2) from all four corners of the table top.

Figure 6-21. Bumper Removal

6-20 6.10 Replacing Collision Avoidance Switches

 EV800 Elevating Table Installation, Operation & Service Manual

3 Slide table top (1 in Figure 6-22) remove the cover (2) to expose switch
assembly.

Figure 6-22. Switch Access

4 Disconnect the terminals (1 in Figure 6-23).

5 Unscrew the two nuts (2) and remove the plate assembly (3).
6 Unscrew the mounting screws (4) from the rear of the plate assembly
and remove the switch (5).
7 Reverse the steps to install switch.

6.10 Replacing Collision Avoidance Switches 6-21

EV800 Elevating Table Installation, Operation & Service Manual

8 Test and adjust the switch according to Section 5.6.

2 5 3 2

4 1

Figure 6-23. Switch Removal

6-22 6.10 Replacing Collision Avoidance Switches

 EV800 Elevating Table Installation, Operation & Service Manual

6.11 Replacing Transverse Locks

Tools Required:
• Medium flat-tip screwdriver
• Medium phillips screwdriver
• Set of hex wrenches
1 Turn off all power to the table and wait five minute for the table’s
capacitors to discharge.

Warning
Turn off all electrical power to the table and all its peripheral
equipment (generator, tubestand, etc.) at the power sources before
servicing the table. Also, make sure that the power sources are
locked out and tagged “Equipment Being Serviced” before
servicing the table. Some components inside the table have power
sources other than that of the table, which is why all peripheral
equipment must be turned off; you could get seriously injured if
you not. Wait five minutes after turning power off to work on
table.

2 Unscrew the bumper screws (1 in Figure 6-24) and remove the

bumpers (2) from all four corners of the table.

Figure 6-24. Bumper Removal

6.11 Replacing Transverse Locks 6-23

EV800 Elevating Table Installation, Operation & Service Manual

3 Carefully slide the table top off the base far enough to expose the
locks.

Figure 6-25. Table Top Removal

4 Unscrew the cover screws and remove the lock cover (1 in Figure 6-26)
from the side of the table where the suspected faulty lock is located
(there are two sets of locks - on left and right side of table).

1
Figure 6-26. Lock Cover (Right Side Shown)

6-24 6.11 Replacing Transverse Locks

 EV800 Elevating Table Installation, Operation & Service Manual

5 Unplug the connector (1 in Figure 6-27).

6 Unscrew the two mounting screws (2) and remove the bracket
assembly (3).
7 Unscrew the lock screw (4) and remove the lock (5).
8 Reverse the steps to install the lock.

Caution
Use care not to damage the left-right locks when sliding the table
top back onto the base.

2 5 4 3 1 2

Figure 6-27. Transverse Locks (Right Side Shown)

6.11 Replacing Transverse Locks 6-25

EV800 Elevating Table Installation, Operation & Service Manual

6.12 Replacing Motor/Gearbox

Tools Required:
• Hand saw
• Medium phillips screwdriver
• Set of hex wrenches
• One 50” 2”x4” stud

Warning
Use extreme caution when operating the table without the
protective covers in place. Objects within the table can present
crush hazards.

Disassembly

1 Cut four 2”x4” studs to 12” length to be used as table braces.

2 If not already completed, remove front panels according to Section
6.2.
3 Raise table to the full up position. Engage emergency stop switch
inside the table.
4 Position the four 2”x4” braces (1 in Figure 6-28) under upper frame
gear racks as shown below.

Figure 6-28. Braces in place under the upper frame gear racks

5 Reset the emergency stop switch, then slowly lower the table until the
gear racks engage the tops of the braces.

6-26 6.12 Replacing Motor/Gearbox

 EV800 Elevating Table Installation, Operation & Service Manual

Caution
Use short taps of the foot switch to engage the braces. The braces
will unload the gearbox and drive the chain assembly to allow for
safe removal.

6 Engage the emergency stop switch inside the table and disconnect the
power to the table.
7 Remove tension from the chain by loosening the two socket head cap
screws (1 in Figure 6-29) and backing down the single tension bolt (2).
Carefully lay the slack chain down to the floor pan of table. Be sure to
maintain chain/tooth indexing on the two top sprockets of the drive
shafts.

2
Figure 6-29. Loosen screws to remove chain tension

8 Disconnect the power cable from the motor and table chassis.
Disconnect the ground wire. Remove the four bolts (1 in Figure 6-30)
securing the motor to the gearbox. Remove the motor from table.

3
2
1 (x4)

Figure 6-30. Bolts to be removed in order to remove motor

6.12 Replacing Motor/Gearbox 6-27

EV800 Elevating Table Installation, Operation & Service Manual

9 Remove the four bolts (2 in Figure 6-30) securing the gearbox to the
motor drive plate (3). Remove gearbox from table.

Re-assembly

10 On the new motor/gearbox assembly remove the four bolts securing

the motor to the gearbox. Remove the motor with 2-piece coupling
and set aside.

1
Figure 6-31. New motor/gearbox assembly

11 Install the new gearbox to the table and secure the four bolts.
Carefully loop the chain around the drive sprocket (reference
Figure 6-29 for correct path). Do not adjust the chain tensioner at this
time.
12 Verify that the chain is completely engaged on the drive sprocket,
tensioner, and the two drive shaft sprockets. With hand force only,
turn the input shaft of the gearbox clockwise to tighten the chain on
the small drive sprocket and the two drive shaft sprockets. The small
drive sprocket should turn in a counter-clockwise direction when
observed from the chain side of the aluminum motor/gearbox
mounting plate.
Step 12 - tension added here

1
Step 13 - tension added here

6-28 6.12 Replacing Motor/Gearbox

 EV800 Elevating Table Installation, Operation & Service Manual

13 With the chain now tight between the three sprockets, remove the
remaining slack by tightening the chain tension bolt. When properly
tensioned, the chain should deflect approximately 3/16” at point
shown with moderate finger pressure.

1
Figure 6-32. Check Chain Tension

14 Lock the tensioner in place with the two socket head cap screws and
lock nut on the chain tension bolt.
15 Install the motor onto the gearbox. Position coupling, urethane insert,
and D-hole coupling onto the motor. Visually align the flats of D-hole
coupling with the mating flats on the gearbox shaft and join the motor
to the gearbox. Secure with the four mounting bolts.

16 Reconnect the power cable to the motor and the main chassis, and
then secure grounds.
17 Reconnect the power to table and reset the emergency stop switch.
18 Slowly raise the table to upper stop. Remove 2” x 4” supports. Cycle
the table up and down several times to check for proper operation.

6.12 Replacing Motor/Gearbox 6-29

EV800 Elevating Table Installation, Operation & Service Manual

This page is intentionally left blank.

6-30 6.12 Replacing Motor/Gearbox

Troubleshooting
7
7.1 Introduction
This chapter is divided into two sections.
The first section is a troubleshooting index that lists potential problems
with the table. This index cross references a corresponding
troubleshooting chart that will aid you in solving that particular problem.
The second section features the location of various switches on the
machines that are referenced in the troubleshooting charts.

7.1 Introduction 7-1

EV800 Elevating Table Installation, Operation, & Service Manual

7.2 Troubleshooting Index

Use the following troubleshooting index as an aid in solving your table’s
malfunction.

Problem Refer to Page:

The table will not do anything. The bucky indicator 7-3
light is not illuminated.
All of the table locks do not work. 7-3
One lock pedal will work, but the other will not. 7-4
The table will raise, but will either not lower or 7-5
downward motion is intermittent.
The table will lower, but not raise. 7-6
The table will not raise or lower, but other functions of 7-6
the table will work.
The longitudinal locks are weak - they do not hold the 7-7
table securely.
The transverse locks are weak - they do not hold the 7-8
table securely.
The bucky locks are weak - they do not hold the bucky 7-9
securely.

7-2 7.2 Troubleshooting Index

 EV800 Elevating Table Installation, Operation, & Service Manual

7.3 Troubleshooting Charts

Use the following troubleshooting charts as an aid in solving your table’s
malfunction.

Problem Possible Cause Remedy

The table will not do No power. Make sure that the switch
anything. The bucky at wall power source is
indicator light is not turned on.
illuminated.
Make sure that the circuit
breaker at the wall power
source is turned on.
Make sure that the
Emergency Stop button is
reset (in up position).
Refer to Section
“Emergency Stop Button”
on page 3-8 for info on
button.
Check the line fuses FL1 &
FL2 according to Section
5.3 “Replacing Fuses F1,
FL1, & FL2” on page 5-4.
Replace main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4.
All of the table locks do No power to locks. Check line fuses FL1 &
not work. FL2 according to Section
5.3 “Replacing Fuses F1,
FL1, & FL2” on page 5-4.
Replace the main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4.

7.3 Troubleshooting Charts 7-3

EV800 Elevating Table Installation, Operation, & Service Manual

Problem Possible Cause Remedy

One lock pedal will work, The lock treadle switch is Check the mechanical and
but the other will not. faulty. electrical operation of the
lock treadle switches S11
& S12. See Figure 7-1 on
page 7-10 for location of
switches. If the switch is
faulty, replace it
according to Section 6.4
“Replacing Foot Treadle
Assembly” on page 6-5.
The table top is slipping Low voltage. Check the proper voltage
and not holding very well. to magnet. Decrease the
weight. The minimum
holding force for the table
locks is 50 lbs.

7-4 7.3 Troubleshooting Charts

 EV800 Elevating Table Installation, Operation, & Service Manual

Problem Possible Cause Remedy

The table will raise, but The collision avoidance Test and adjust the
will either not lower or switches are not properly switches according to 5.6
downward motion is adjusted or are faulty. “Testing & Adjusting
intermittent. Collision Avoidance
Switches” on page 5-12. If
the switch is faulty,
replace it according to
Section 6.10 “Replacing
Collision Avoidance
Switches” on page 6-20.
Check the mechanical and
electrical operation of the
down treadle switch S13.
See Figure 7-1 on
page 7-10 for location of
switch. If the switch is
faulty, replace it
according to Section 6.6
“Replacing Treadle
Switch” on page 6-10.
Check the mechanical and
electrical operation of
limit switch S102. See
Figure 7-2 on page 7-11
for location of the
switches. If the switches
are faulty, replace them
according to Section 6.8
“Replacing Height Limit
Switches” on page 6-14.
Replace the main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4.
Continued on next page...

7.3 Troubleshooting Charts 7-5

EV800 Elevating Table Installation, Operation, & Service Manual

Problem Possible Cause Remedy

The table will lower, but The treadle up switch or Check the mechanical and
will not raise. up limit switch is faulty. electrical operation of
down treadle switch S12.
See Figure 7-1 on
page 7-10 for location of
switch. If the switch is
faulty, replace it
according to Section 6.6
“Replacing Treadle
Switch” on page 6-10.
Check the mechanical and
electrical operation of
limit switch. See Figure 7-
2 on page 7-11 for location
of switches. If the
switches are faulty,
replace them according to
Section 6.8 “Replacing
Height Limit Switches” on
page 6-14.
Replace the main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4
The table will not raise There is no power to the Check the motor fuse F1
nor lower, but other motor or the motor according to Section 5.3
functions of the table will control boards. “Replacing Fuses F1, FL1,
work. & FL2” on page 5-4. If the
fuse keeps blowing out,
replace the main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4.

7-6 7.3 Troubleshooting Charts

 EV800 Elevating Table Installation, Operation, & Service Manual

Problem Possible Cause Remedy

The longitudinal locks are The locks are jammed or a Remove the table top
weak - they do not hold solenoid coil is bad. according to first part of
the table securely. Section 6.7 “Replacing
Left-Right Table Lock” on
page 6-12.
Check for and remove any
obstructions in the locks.
With the table turned on,
repeatedly press the
unlock pedal and visually
confirm the up-and-down
motion of each lock.
If the lock does not work,
check for the 24VDC
signal at the lock’s
terminal when the pedal
is not pressed, but the
table is turned on. If the
signal is present, replace
the faulty lock according
to Section 6.7 “Replacing
Left-Right Table Lock” on
page 6-12.
If the signal is not present,
replace main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4.

7.3 Troubleshooting Charts 7-7

EV800 Elevating Table Installation, Operation, & Service Manual

Problem Possible Cause Remedy

The transverse table locks The locks are jammed or a Remove the table top
are weak - they do not solenoid coil is bad. according to first part of
hold table securely. Section 6.7 “Replacing
Left-Right Table Lock” on
page 6-12.
Check for and remove any
obstructions in the locks.
With the table turned on,
repeatedly press the
unlock pedal and visually
confirm the up-and-down
motion of each lock.
If the lock does not work,
check for the 24VDC
signal at the lock’s
terminal when the pedal
is not pressed, but the
table is turned on. If the
signal is present, replace
the faulty lock coil
according to Section 6.11
“Replacing In-Out Table
Locks” on page 6-23.
If the signal is not present,
replace the main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4.

7-8 7.3 Troubleshooting Charts

 EV800 Elevating Table Installation, Operation, & Service Manual

Problem Possible Cause Remedy

The bucky locks are weak The locks are jammed or a Remove the table top
- they do not hold the solenoid coil is bad. according to first part of
bucky securely. Section 6.7 “Replacing
Left-Right Table Lock” on
page 6-12
Check for and remove any
obstructions in the locks.
With the table turned on,
repeatedly press the
bucky lock switch and
visually confirm the up-
and-down motion of each
lock.
If the lock does not work,
check for the 24VDC
signal at the lock’s
terminal when the switch
is not pressed, but the
table is turned on. If the
signal is present, replace
the faulty lock coil
according to Section 6.9
“Replacing Bucky Lock”
on page 6-16.
If the signal is not present,
replace main PCB
according to Section 6.3
“Replacing Main PCB” on
page 6-4.

7.3 Troubleshooting Charts 7-9

EV800 Elevating Table Installation, Operation, & Service Manual

7.4 Switch Location

The following figures show the location of various switches on the
machines that are referenced in the troubleshooting charts.

7.4.1 Treadle Switch Location/Layout

S11
S12
S13
S14
Figure 7-1. Treadle Location

7-10 7.4 Switch Location

 EV800 Elevating Table Installation, Operation, & Service Manual

7.4.2 Limit Switch Location/ Layout

S101

S103

S102

Figure 7-2. Limit Switch Location

7.4 Switch Location 7-11

EV800 Elevating Table Installation, Operation, & Service Manual

7.4.3 Bucky Lock Release Switch Location

S301
Figure 7-3. Bucky Lock Release Switch Location

7-12 7.4 Switch Location

 EV800 Elevating Table Installation, Operation, & Service Manual

7.4.4 Various Switch and Lock Locations

Longitudinal Locks Left

Longitudinal Locks Right
S304 S305

Transverse Transverse
Locks Locks
Left Right

Figure 7-4. Various Switch and Lock Locations

7.4 Switch Location 7-13

EV800 Elevating Table Installation, Operation, & Service Manual

7.4.5 Bucky Coil Locks

L301 L302

Figure 7-5. Bucky Coil Locks

7-14 7.4 Switch Location

Electrical Schematics
8
8.1 List of Electrical Schematics
This chapter contains the electrical schematics for the table.

Drawing Drawing Description # Sheets Current Rev.

Number Level
034-5076 & Interconnect Diagrams for EV800 Table and 10 & 19 See Table 8-
034-5077 Various Tube Stands (Refer to Table 8-2 on 2 On
the next page to find out which drawing Next Page
matches your configuration)
110-5047S EV800 Table Schematic 1 2
124-5104G2 Main Board PCB Assembly 1 2
124-5104S Main Board Schematic 2 2

Figure 8-1. List of Schematics

8.1 List of Electrical Schematics 8-1

EV800 Elevating Table Installation, Operation, & Service Manual

8.2 Configuration - Schematic Match Table

Generator Tube Stand/ Collimator Model Wall Stand Refer to Draw- Current
Model Crane Model ing # Rev. Level
Model
Anthem K860 Floor-Ceiling Eureka Linear II VS200 034-5076S1 3
Mounted Tube-
stand
CM Series DCTM Tubestand/ Eureka Linear IV VS200 034-5076S2 3
DFMT Tubestand
Anthem DCTM Crane/ Eureka MC 150 VS200 034-5076S3 3
DFTS Tubestand
IN Series DFTS Tubestand Eureka Linear IV BS2000VK 034-5076S4 2
Sedecal K860 Floor-Ceiling MC series VS200 034-5076S8 1
Mounted Tubes-
tand
CM Series FMTS Tubestand Eureka Linear II VS200 034-5076S9 1
Anthem DCTM Crane/ Eureka Linear IV 034-5076S10 1
DFMTS
HE425 K860 Floor-Ceiling MC series 3546E 034-5076S11 1
Mounted Tubes-
tand
Anthem FMT Tubestand MC 150 3546E 034-5076S12 1
CM Series FMTS Tubestand Eureka Linear IV VS-200 034-5077S19 2

Table 8-1: Configuration - Schematic Match Table

8-2 8.2 Configuration - Schematic Match Table

Illustrated Parts List
9
9.1 Ordering Parts
For your convenience, replacement parts and accessories can be ordered
from Del Medical Inc. by fax 24 hours a day. Please have the following
information available to ensure quick, easy, and accurate service.
• Your name and telephone number
• Your P.O. (Purchase Order) number
• Your preferred method of delivery
• The part number and quantity of all items required

To Order by Fax
Fax your order to Del Medical Inc. at 1-800-288-7011. Fax orders can be
sent 24 hours a day, 7 days a week.
If you need additional assistance, please call Del Medical Inc. at 1-800-800-
6006 and speak to one our Customer Service Representatives. Telephone
hours are 8:00 a.m. to 5:00 p.m., Monday through Friday (Central
Standard or Daylight Time).

9.1 Ordering Parts 9-1

EV800 Elevating Table Installation, Operation, & Service Manual

9.2 How to Use This Parts List

General Part Numbers

This chapter contains all part numbers necessary to order EV800 Elevating
Table replacement parts and assemblies.
This illustrated parts breakdown is presented in disassembled order.
Detail parts are shown below their respective upper level assemblies
whenever possible.
The parts lists follow the illustration for a particular assembly and
represent components of that assembly. The number listed in the quantity
column is the number of the specific part required to complete the
assembly and may not reflect the quantity needed for the entire system.
The lists are divided into four columns. The item/index numbers refer to
the identification number located on the drawing. The part number is the
Del Medical part number, used to identify the part for ordering. The part
description column lists each part name, and the quantity column lists the
quantity of that part used in that particular assembly.
Illustrations are shown before the parts list for each assembly. Some
assembly illustrations require more than one page.

9-2 9.2 How to Use This Parts List

 EV800 Elevating Table Installation, Operation, & Service Manual

9.3 Commonly Ordered Parts

Part Description Part number

Fuse, 10 Amp 250 T 46-170021P74

Micro switch, Pedal, Limit, Collision Avoidance 632-5005P1

Emergency Service Switch (Mushroom) 632-0027P1

Emergency Service Switch Contacts 632-0028P1

Electromagnet, Table Lock, 24VDC 5500-3204-FRU

Electromagnet, Bucky Lock, 24VDC 5500-3502

Main PCB 124-5104G2

Up/Down Pedal Spring 405-5005P1

Lock Release Pedal Spring 405-5005P1

Pedal Bumper (Adhesive Backed) 401-5006P1

Pedal Bumper (Push-In, Stem Type) 401-5013P1

Up Pedal 202-5160P1

Down Pedal 202-5161P1

Lock Release Pedal 202-5162P1

Lower Front Panel 203-5242P1

Drive Motor/Gearbox Assembly 112-5387G1

Drive Chain 420-5001P1

Drive Chain Master Link 420-0001P1

Main Chassis Assembly 120-5043G1

Foot Treadle Assembly 112-5530G1

Bucky Handle Assembly 112-5551G1

Cable Assembly, Bucky Lock/LED 126-5204G1

Collision Avoidance Assembly (Left Side) 112-5040G1

Collision Avoidance Assembly (Right Side) 112-5040G2

Collision Assembly Cover 204-5063P1

Harness Assembly, Bucky & Top Locks 126-5196G1

Harness Assembly, Limit & SID Switches 126-5218G1

Micro switch, Limit & SID Switches 632-0029P1

Table 9-1: Commonly Ordered Parts

9.3 Commonly Ordered Parts 9-3

EV800 Elevating Table Installation, Operation, & Service Manual

Part Description Part number

Fiber Resin Table Top Assembly, 32” Wide 112-5552G1

Fiber Resin Table Top Assembly, 36” Wide 112-5552G2

Table 9-1: Commonly Ordered Parts

9.4 Overall Elevating Table Assembly (110-5125G2)

Figure 9-1. Overall Table Assembly

Fig ref. Part number Description Qty

1 203-5252P1 COVER, FRONT - DEL 1

2 203-5242PI COVER, FRONT LOWER 1

3 112-5552G1 32” TABLE TOP ASSEMBLY (Refer to 1

Wide Section 9.8 “Table Top Assembly
112-5552G2 36” (112-5552G1)” for Breakdown of
Wide Assembly)

Table 9-2: Overall Elevating Table Assembly Sheet (1 of 5)

9-4 9.4 Overall Elevating Table Assembly (110-5125G2)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.5 Overall Elevating Table Assembly (112-5125G2)

Figure 9-2. Overall Elevating Table Assembly

Fig ref. Part number Description Qty

1 112-5538G1 32” INNER FRAME ASSEMBLY 1

Table Top

112-5538G2 36”
Table Top

2 303-5005P3 COVER, SUPPORT R.H. 1

303-5005P4 Cover, COVER, SUPPORT L.H. 1

Support L.H.

3 100012P8 SCREW, TRIM 8-32 x 3/8 4

4 201-5138P1 MTG, BRKT, TOP FRONT COVER 1

5 760-22-16205011 SCREW, PPNHMS 8-32 x 1/2 6

KEPS

6 785-11-16000011 WASHER, #8 6

9.5 Overall Elevating Table Assembly (112-5125G2) 9-5

EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

7 753-40-19105011 SCREW, SHCS 10-32 x 1/2 2

8 786-50-19000011 WASHER, SPLIT LK #10 2

9 202-5163P1 BRKT., CLAMP GUIDE 2

10 202-5164P1 BRKT., COVER RETAINER 2

11 201-5098P1 MTG. BRKT., TOP COVER 2

LOWER

12 204-5062P1 COVER, CBL CHAIN 1

13 100012P8 SCREW, TRIM 8-32 x 3/8 2

14 3920-0295 PLASTIC BUMPER 4

15 753-40-19103811 SCREW, SHCS 10-32 x 3/8 4

16 112-5253G1 CABLE CHAIN ASM - 32” TOP 1

112-5253G2 CABLE CHAIN ASM - 36” TOP

17 203-5248P1 PANEL, FRNT SUPPRT 1

18 751-02-16203811 SCREW, HHMS 8-32 x 3/8 SEMS 4

19 760-22-16207511 SCREW, PPNHMS SEMS 8-32x3/4 2

20 4450-0338 WASHER, FLAT #8 x 3/4 1/32THK 2

Table 9-3: Overall Table Assembly

9-6 9.5 Overall Elevating Table Assembly (112-5125G2)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.6 Overall Elevating Assembly (112-5125G2)

Figure 9-3. Overall Elevating Assembly

Fig ref. Part number Description Qty

1 112-5539G1 UPPER SHROUD ASM (Refer to 1

Section 9.15 “Upper Shroud
Assembly (112-5539G1)” on
page 9-20 for Breakdown of
Assembly)

2 112-5543G1 SUPPORT BRKT ASM, L.H. 1

3 112-5542G1 SUPPORT BRKT ASM, R.H. 1

4 112-5040G1 ASM, COLLISION AVOIDANCE- 1

LH (Refer to Section 9.20 “Collision
Avoidance Assembly L.H. (112-
5040G1)” on page 9-33 for Break-
down of Assembly)

5 112-5040G2 ASM, COLLISION AVOIDANCE- 1

RH (Refer to Section 9.21 “Collision
Avoidance Assembly R.H. (112-
5040G2)” on page 9-35 for Break-
down of Assembly)

6 112-5551G1 BUCKY HANDLE ASSEMBLY 1

9.6 Overall Elevating Assembly (112-5125G2) 9-7

EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

7 500-5037P1 BUCKY, TRUE SPD, AEC, LH 1

TRAY

8 112-0016G1 BUCKY COVER & BUMPER, BLK 1

9 305-5004P2 BUCKY COVER, FRONT 1

10 642-5048P1 HEX STANDOFF, MALE/FEMALE 4

11 240-5058P1 SPACER, SUPPORTS 2

12 204-5063P1 COVER, COLLISION ASSEMBLY 2

13 786-50-31000011 WASHER, SPLITLK-STD 5/16 8

14 751-00-31215011 SCREW, HHMS 5/16-18 x 1/2” 8

15 760-22-16202511 SCREW PPNHMS 8-32 x 1/4” 4

16 760-22-19102511 SCREW, PPNHM, 10-32 x 1/4 2

SEMS

17 760-22-19103811 SCREW, TRIM 10-32 x 3/4” 2

18 100012P3 SCREW, TRIM 10-32 x 1/4” 2

Table 9-4: Overall Elevating Table Assembly

9-8 9.6 Overall Elevating Assembly (112-5125G2)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.7 Table Top Assembly (112-5552G1, G2)

Table 9-5: Table Top Assembly

Fig ref. Part number Description Qty

1 230-5013P1 BLOCK-STOPPER/BUMPER 4

2 401-0005P1 BUMPER 4

3 760-22-16205011 SCREW, PPNHMS SEMS 8-32x1/2 4

4 762-20-16205011 SCREW, PFHMS 8-32x1/2 4

9.7 Table Top Assembly (112-5552G1, G2) 9-9

EV800 Elevating Table Installation, Operation, & Service Manual

9.8 Cable Chain Assembly (112-5253G1)

Figure 9-4. Cable Chain Assembly

Fig ref. Part number Description Qty

1 203-5141P1 BRACKET, CABLE CHAIN MTG 1

2 202-5077P1 PLATE, CBL CHN MTG 1

3 439-5019P1 CABLE CARRIER - 32” TOP 1

439-5019P2 CABLE CARRIER - 36” TOP 1

4 762-20-11202511 SCREW, PFHMS 4-40 x 1/4 4

Table 9-6: Cable Chain Assembly

9-10 9.8 Cable Chain Assembly (112-5253G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.9 Lower Base Assembly (112-5535G1)

Figure 9-5. Lower BaseAssembly

9.9 Lower Base Assembly (112-5535G1) 9-11

EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

1 114-5191G1 WELDMENT, LOWER BASE 1

2 112-5530G1 FOOT TREADLE ASSY. 1

3 202-5163P1 BRACKET, CLAMP GUIDE 2

4 202-5164P1 BRACKET, RETAINER 2

5 400-0021P1 BALL BEARING 2

6 232-0017P2 BUSHING, ECCENTRIC 2

7 753-40-31112511 SCREW, SHCS 5/16-24 x 1 1/4 2

8 786-50-31000011 WASHER, SPLITLK-STD 5/16 2

9 236-0100P1 BLOCK, SPACER BEARING 1

10 753-40-19105010 SCREW, SHCS 10-32 x 1/2 2

11 786-50-19000011 WASHER, SPLITLK-STD #10 2

12 784-12-25200011 NUT, HEX KEPS 1/4-20 1

13 642-5020P1 CABLE TIE, 14W x 5.6L,40# 3

14 784-12-14200011 NUT, HEX KEPS 6-32 2

15 112-0669G2 ACCESS DOOR 1

16 751-02-19103811 SCREW, HHMS 10-32 x 3/8 8

17 112-5259G1 SID/LIMIT SWITCH ASSY. 1

18 408-5196P1 LABEL, FUSE (EV650) 1

19 785-11-19000011 WASHER, FLAT #10 NARROW 2

20 120-5043G1 CHASSIS, MAIN CONTROL - 1

EV800 (Refer to Section 9.11
“Main Control Chassis Assembly
(120-5043G1)” on page 9-16 for
Breakdown of Assembly)

21 203-5257P1 COVER PLATE, LOWER BASE 1

22 764-20-16203111 SCREW 1

Table 9-7: Lower Base Assembly

9-12
 EV800 Elevating Table Installation, Operation, & Service Manual

9.10 Main Control Chassis Assembly (112-5043G1)

Figure 9-6. Main Control Chassis Assembly

Fig ref. Part number Description Qty

1 124-5104G2 MAIN PCB ASM, EV800 1
2 126-5251G1 CHASSIS HARNESS ASSEMBLY 1
3 621-5012P1 RECTIFIER, BRDG, 25A, 400V 2
4 122-5100G1 TRANSFORMER ASM., EV650 1
5 636-5031P1 FILTER, PWR LINE EMI 10A 1
6 603-5010P1 RESISTOR, 50 OHMS, 50W 1
7 603-5010P2 RESISTOR, 30 OHMS, 50W 2
8 603-5010P3 RESISTOR, 0.5 OHMS, 50W 1
9 114-5127G1 EV800 CHASSIS/BRACKET 1
ASSY.
10 646-0044P2 FUSE HOLDER, LOW PROFILE 3
11 651-5033P7 PLUG, 7PIN PCB TRMNL BLOCK 1
12 763-1002-0101 PLUG, 2PIN PCB TRMNL BLOCK 1
13 763-1003-0101 CONNECTOR, TERM. BLOCK, 3 1
PIN

9.10 Main Control Chassis Assembly (112-5043G1) 9-13

EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

14 632-0027P1 ACTUATOR, EAO SW#704-0752 1
15 632-0028P1 CONTACT BLK, EAO SW#704- 1
900-4
16 46-170021P74 FUSE 5A 250V SLO-BLO 3
17 407-5045P1 MOUNT, CABLE TIE 7
18 46-208761P1 CABLE TIE, .09”W x 3.875”L 12
19 760-22-19103111 SCREW, PPNHMS SEMS 10-32 x 6
5/16
20 760-22-11203111 SCREW, PPNHMS SEMS 4-40 x 5/ 8
16
21 642-0018P3 STANDOFF M-F, 6-32 x 1/2, 1
BRASS
22 760-22-14203111 SCREW, PPNHMS SEMS 6-32 x 5/ 1
16
23 122-5047G1 SNUBBER CAPACITOR ASM. 1
24 408-5039P2 LABEL, DANGEROUS WARNING 1
25 408-5039P3 LABEL, ATTENTION 1
26 46-120487P2 LINE CABLE COILED & TIED 1
27 407-5028P6 STANDOFF, RICHCO LCBS 1/2” 11

Table 9-8: Main Control Chassis Assembly

9-14 9.10 Main Control Chassis Assembly (112-5043G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.11 Drive Frame Assembly (112-5536G1)

Figure 9-7. Drive Frame Assembly

Fig ref. Part number Description Qty

1 112-5537G1 DRIVE SHAFT ASSEMBLY, EV800 1

(Refer to Section 9.13 “Drive Shaft
Assembly (112-5396G1)” on
page 9-20 for Breakdown of
Assembly)

2 112-5387G1 MOTOR / REDUCER ELECTRI- 1

CAL ASSY. (Refer to Section 9.14
“Motor Reducer Electrical Assem-
bly (112-5387G1)” on page 9-22 for
Breakdown of Assembly)

3 785-13-25000011 WASHER, FLAT 1/4 WIDE 4

4 751-00-31207511 SCREW, HHMS 5/16-18 x 3/4 4

5 420-5002P1 SPROCKET, 40B, 16-40T 1

6 420-5001P1 CHAIN, 1/4P #25 SINGLE 1

7 426-0009P1 KEY, 3/16 SQ. x 1.00 1

8 410-5005P6 RETAINING COMPOUND, #680 .001

GREEN

9 786-50-31000011 WASHER, SPLITLOCK-STD 5/16 4

Table 9-9: Drive Frame Assembly

9.11 Drive Frame Assembly (112-5536G1) 9-15

EV800 Elevating Table Installation, Operation, & Service Manual

9.12 Drive Shaft Assembly (112-5537G1)

Figure 9-8. Drive Shaft Assembly

9-16 9.12 Drive Shaft Assembly (112-5537G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

1 112-5399G1 MOTOR MTG PLATE ASSEMBLY 1

2 230-5044P1 DRIVE SHAFT, 47” 2

3 424-0002P2 PINION GEAR, R.H. 2

4 420-0004P2 SPROCKET, FRONT 1

5 420-0004P3 SPROCKET, REAR 1

6 260-0028P1 SPACER, SPROCKET 2

7 407-0050P1 RETAINING RING, BOWED E- 2

RING

8 407-0049P1 RETAINING RING, EXTERNAL 6

9 207-0008P1 SPACER WASHER 4

10 230-0084P1 GUIDE DISC 2

11 230-0105P1 RETAINER WASHER 2

12 230-0082P1 GUIDE RING 2

13 424-0005P2 PINION GEAR, L.H. 2

14 112-5400G1 BEARING PLATE ASSEMBLY 1

15 112-5400G2 BEARING PLATE ASSEMBLY 1

16 426-0009P1 KEY, 3/16 SQ. x 1.00 6

17 756-40-25207510 SCREW, SFHCS 1/4-20 x 3/4 4

18 407-0027P1 DOWEL PIN, 1/8 x 3/8 2

19 410-5005P3 THREADLOCKER, #271 RED .001

20 410-5005P6 RETAINING COMPOUND, #680 .001

GREEN

21 400-0022P1 BEARING, 30ID x 55OD x 9W 2

22 785-11-16000011 WASHER, FLAT #8 NARROW 6

23 760-22-14205011 SCREW, PPNHMS SEMS 6-32 x 1/ 6

2

24 753-40-25215010 SCREW, SHCS 1/4-20 x 1.50 6

25 241-5009P1 BRG, BLK., MOTOR PLATE 2

Table 9-10: Drive Shaft Assembly

9.12 Drive Shaft Assembly (112-5537G1) 9-17

EV800 Elevating Table Installation, Operation, & Service Manual

9.13 Motor Reducer Electrical Assembly (112-

5387G1)

Figure 9-9. Bucky Carriage Assembly

Fig ref. Part number Description Qty

1 112-5392G1 MOTOR / GEARBOX ASM. 1

2 203-5043P1 CONNECTOR PLATE 1

3 407-5007P12 PLUG DOME (.875) BLACK 1

4 651-0038P2 CONNECTOR, CAP 1

5 651-0036P1 CONTACT, SOCKET 2

6 636-5005P1 FERRITE NOISE SUPPRES. RING 1

7 651-0044P1 KEYING PLUG AMP#1-640415-0 1

8 46-220360P6 CABLE CLAMP, 7/16 DIA 1

9 200-5012P1 BRACKET, GEARBOX MTG. 2

10 751-00-31206211 SCREW, HHCS 5/16 x 5/8 8

11 786-50-31000011 WASHER, SPLITLK-STD 5/16 8

12 785-13-25000011 WASHER, FLAT 1/4 WIDE 8

13 786-50-31000011 WASHER, SPLIT LOCK 5/16 8

9-18 9.13 Motor Reducer Electrical Assembly (112-5387G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.14 Upper Inner Frame Assembly (112-5538G1)

Figure 9-10. Upper Inner Frame Assembly

Fig ref. Part number Description Qty

1 114-5192G1 WELDMENT, UPPER INNER 1

FRAME

2 424-0004P1 GEAR RACK - LONG 4

3 201-5108P1 ACTUATOR, LIMIT SWITCH 1

4 751-02-19103811 SCREW, HHMS 10-32 x 3/8 2

5 753-40-31215010 SCREW, SHCS 5/16-18 x 1.50 8

6 786-50-31000011 WASHER, SPLITLK-STD 5/16 8

7 236-0103P1 RACK BLOCK 4

8 785-13-25000011 WASHER, FLAT 1/4 WIDE 8

Table 9-11: Upper Inner Frame Assembly

9.14 Upper Inner Frame Assembly (112-5538G1) 9-19

EV800 Elevating Table Installation, Operation, & Service Manual

9.15 Upper Shroud Assembly (112-5539G1)

Figure 9-11. Upper Shroud Assembly

Fig ref. Part number Description QTY

1 114-5195G1 UPPER SHROUD WELDMENT 1

2 200-5021P1 BUCKY RAIL 1

3 760-22-19106311 SCREW, PPNHMS SEMS 10-32 X 4

1/2

4 785-11-19000011 WASHER, FLAT #10 NARROW 4

5 112-5393G1 BUCKY CARRIAGE 1

6 410-0003P1 TAPE, 1/2” CLEAR DOUBLE 1

RACK

7 281-0062P1 WEAR STRIP 1

8 203-5248P1 PANEL, FRONT SUPPORT 1

9 236-5072P1 NUT BAR - BUCKY RAIL 2

10 760-22-16205011 SCREW, PPNHMS SEMS 8-32 x 1/ 4

2

11 203-5256P1 COVER PLATE, UPPER SHROUD 1

12 764-20-1620311 SCREW, PTHMS 8-32 x 5/16 4

9-20 9.15 Upper Shroud Assembly (112-5539G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.16 Bucky Frame Assembly

Figure 9-12. Support Bracket Assembly (Right Hand)

9.16 Bucky Frame Assembly 9-21

EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

1 201-5126P1 BUCKY CARRIAGE, EV650 1
2 5500-3502 MAGNET ASM., BUCKY LOCK 2
3 203-0240P1 ELECT PLUG BRACKET 1
4 201-5033P1 BUMPER BRACKET 2
5 401-5003P1 BUMPER, ATL. INDIA #2101 2
6 400-0021P1 BALL BEARING 12
7 232-0030P1 BEARING ECCENTRIC 6
8 240-0045P1 BEARING SPACER - .19 8
9 240-5040P1 BEARING SPACER - .895 4
10 232-0029P1 BEARING BUSHING 6
11 407-5003P24 BUSHING, SNAP HEYCO 2030 1
12 407-5003P17 BUSHING, SNAP HEYCO 2073 1
13 642-5020P1 CABLE TIE, 14W x 5.6L, 40# 10
14 202-5118P1 BUCKY MTG. BRACKET 4
15 126-5042G1 CABLE, BUCKY DRIVE 1
16 126-5043G1 CABLE ASSEMBLY 1
17 126-5196G1 HARNESS, BUCKY LOCK SW. 1
18 126-5203G1 HARNESS, BUCKY CONNECTOR 1

19 126-5210G1 CABLE ASM., ION CHAMBER 1

20 46-220360P3 CABLE CLAMP, 1/4 DIA 2
21 751-02-19102511 SCREW, HHMS 10-32 x 1/4 SEMS 4
22 751-00-19105011 SCREW, HHMS 10-32 x 1/2 12
23 751-00-19107511 SCREW, HHMS 10-32 x 3/4 8
24 753-40-11203811 SCREW, SHCS 4-40 x 3/8 2
25 756-40-19115010 SCREW, HSFHCS 10-32 x 1.50 4
26 760-22-14203111 SCREW, PPNHMS SEMS 6-32 x 5/ 2
16
27 760-22-19105011 SCREW, PPNHMS SEMS 10-32 x 1
1/2
28 784-12-19100011 NUT, HEX KEPS 10-32 2
29 785-11-19000011 WASHER, FLAT #10 NARROW 4
30 786-50-19000011 WASHER, SPLITLK-STD #10 20

9-22 9.16 Bucky Frame Assembly

 EV800 Elevating Table Installation, Operation, & Service Manual

9.17 Support Bracket Assembly R.H. (112-5542G1)

Figure 9-13. Support Bracket Assembly R.H

Fig ref. Part number Description Qty

1 250-5007P1 SHOE, TRANS. BRG. 2

2 400-5005P1 BRG-RADIAL 2
12MMx28MMXx12MM

3 400-5006P1 BRG-RADIAL 8MMx19MMx6MM 4

4 799-20-46000010 RET RING 5100-46 2

5 254-5005P1 BRG. STD., ECCENTRIC 2

6 234-5005P1 BEARING BLOCK 2

7 799-30-25000010 RET RING, 1/4 EXT “E” 4

8 784-20-31200011 NUT, HEX JAM 5/16-18 4

9 756-40-25206311 SCREW, FSHMS 1/4-20 x 5/8 4

9.17 Support Bracket Assembly R.H. (112-5542G1) 9-23

EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

10 122-5053G1 ASSY, TRANSVERSE LOCK Refer 1

to Section 9.18 “Support Bracket
Assembly L.H. (112-5543G1)” on
page 9-25 for Breakdown of
Assembly)

11 753-40-19103811 SCREW, SHCS 10-32 x 3/8 2

12 786-50-19000011 WASHER, SPLITLK-STD #10 2

13 785-11-19000011 WASHER, FLAT #10 NARROW 2

14 114-5199G1 SUPPORT WELD RH 1

Table 9-12: Support Bracket Assembly Right Handed

9-24 9.17 Support Bracket Assembly R.H. (112-5542G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.18 Support Bracket Assembly L.H. (112-5543G1)

Figure 9-14. Support Bracket Assembly Left Handed

Fig ref. Part number Description Qty

1 250-5007P1 SHOE, TRANS. BRG. 2

2 400-5005P1 BRG-RADIAL 2
12MMx28MMXx12MM

3 400-5006P1 BRG-RADIAL 8MMx19MMx6MM 4

4 799-20-46000010 RET RING 5100-46 2

5 254-5005P1 BRG. STD., CONCENTRIC 2

6 254-5006P1 BRG. STD., ECCENTRIC 2

7 234-5005P1 BEARING BLOCK 2

8 799-30-25000010 RET RING, 1/4 EXT “E” 4

9.18 Support Bracket Assembly L.H. (112-5543G1) 9-25

EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

9 786-50-31000011 WASHER, SPLITLK-STD 5/16 2

10 784-20-31200011 NUT, HEX JAM 5/16-18 4

11 756-40-25206311 SCREW, FSHMS 1/4-20 x 5/8 4

12 122-5053G1 ASSY, TRANSVERSE LOCK Refer 1

to Section 9.18 “Support Bracket
Assembly L.H. (112-5543G1)” on
page 9-25 for Breakdown of
Assembly)

13 753-40-19103811 SCREW, SHCS 10-32 x 3/8 2

14 786-50-19000011 WASHER, SPLITLK-STD #10 2

15 785-11-19000011 WASHER, FLAT #10 NARROW 2

16 114-5200G1 SUPPORT WELD LH 1

9.19 Collision Avoidance Assembly L.H. (112-

5040G1)

Figure 9-15. Collision Avoidance Assembly L.H.

9-26 9.19 Collision Avoidance Assembly L.H. (112-5040G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

1 202-5019P1 BACK PLATE - L.H. 1

2 114-5035G1 PIVOT ARM - L.H. 1

3 202-5020P1 PLATE, SWITCH MTG. 1

4 632-5005P1 SWITCH, LIMIT 1

5 2235-0315 SWITCH INSULATION PAD 1

6 236-0114P1 BAR, NUT-SWITCH 1

7 400-5003P1 BALL BEARING - CRWN 1

12x32x10

8 254-5008P1 BEARING MOUNTING 1

9 407-5004P2 BEARING, BRONZE OILITE - 1

FLANGED

10 405-5007P1 SPRING, EXT, LEE LE-049CD-1 1

11 784-12-16200011 NUT, HEX KEPS 8-32 4

12 762-20-11206311 SCREW, PFHMS 4-40 x 5/8 2

13 753-40-16207510 SCREW, HSHCS 8-32 x 3/4 1

14 799-20-46000010 RET RING 5100-46 1

15 784-20-31200011 NUT, HEX JAM 5/16-18 1

16 751-00-25215011 SCREW, HHMS 1/4-20 x 1-1/2 1

17 785-11-25000011 WASHER, FLAT 1/4 NARROW 1

18 785-11-25000050 WASHER, FLAT 1/4 BRASS 1

19 423-0007P1 NUT, SELF-LOCKING, 10-32 1

20 785-11-19000011 WASHER, FLAT #10 NARROW 1

21 756-40-19107510 SCREW, HSFHCS 10-32 x 3/4 1

22 784-43-25200011 NUT, HEX NYLOK 1/4-20 1

Table 9-13: Overall Elevating Table Assembly Sheet (2 of 5)

9.19 Collision Avoidance Assembly L.H. (112-5040G1) 9-27

EV800 Elevating Table Installation, Operation, & Service Manual

9.20 Collision Avoidance Assembly R.H. (112-

5040G2)

Figure 9-16. Collision Avoidance Assembly R.H.

Fig ref. Part number Description Qty

1 202-5019P2 BACK PLATE - R.H. 1

2 114-5035G2 PIVOT ARM - R.H. 1
3 202-5020P1 PLATE, SWITCH MTG. 1
4 632-5005P1 SWITCH, LIMIT 1
5 2235-0315 SWITCH INSULATION PAD 1
6 236-0114P1 BAR, NUT-SWITCH 1
7 400-5003P1 BALL BEARING - CRWN 1
12x32x10
8 254-5008P1 BEARING MOUNTING 1
9 407-5004P2 BEARING, BRONZE OILITE - 1
FLANGED
10 405-5007P1 SPRING, EXT. LEE LE-049CD- 1
1
11 784-12-16200011 NUT,HEX KEPS 8-32 3

12 762-20-11206311 SCREW,PFHMS 4-40 X 5/8 2

Table 9-14: Collision Avoidance Assembly R.H

9-28 9.20 Collision Avoidance Assembly R.H. (112-5040G2)

 EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

13 753-40-16207510 SCREW,HSHCS 8-32X3/4 1

14 799-20-46000010 RET RING 5100-46 1

15 784-20-31200011 NUT,HEX JAM 5/16-18 1

16 751-00-25215011 SCREW,HHMS 1/4-20 X 1-1/2 1

17 785-11-25000011 WASHER,FLAT 1/4 NARROW 1

18 785-11-25000050 WASHER,FLAT 1/4 BRASS 1

19 423-0007P1 NUT,SELF-LOCKING,10-32 1

20 785-11-19000011 WASHER,FLAT #10 NARROW 1

21 756-40-19107511 SCREW,HSFHCS 10-32X3/4 1

22 784-43-25200011 NUT, HEX NYLOK 1/4-20 1

Table 9-14: Collision Avoidance Assembly R.H

9.20 Collision Avoidance Assembly R.H. (112-5040G2) 9-29

EV800 Elevating Table Installation, Operation, & Service Manual

9.21 Inner Frame Assembly (112-5540G1)

Figure 9-17. Inner Frame Assembly

Fig ref. Part number Description Qty

1 114-5196G1 INNER FRAME WELDMENT -32” 1

TOP
114-5196G2 INNER FRAME WELDMENT -36” 1
TOP

2 202-5170P1 PANEL, FRAME COVER 1

3 112-5541G1 LONGITUDINAL LOCK ASSEM- 1

BLY

4 201-5106P1 FINGER GUARD,INNER FRAME - 1

32” TOP

201-5106P2 FINGER GUARD,INNER FRAME - 1

36” TOP

9-30 9.21 Inner Frame Assembly (112-5540G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

5 236-5030P1 BLOCK, FINGER GUARD 4

6 230-0075P1 STUD, WHEEL RETAINING 2

7 251-0002P1 WHEEL, TOP FRAME GUIDE 2

8 400-0025P1 BALL BEARING - 9 x 26 x 8mm 6

9 232-0016P1 STUD-ECCENTRIC 6

10 421-0009P1 WASHER, FLAT - 5/16"x9/16" 6

11 725-60-08100300 WASHER, SHIM RING 8 X 14 6

12 400-0021P1 BALL BEARING - 12 x 28 x 8mm 6

13 232-0015P1 BEARING BUSHING 6

14 126-5198G1 CABLE ASSY, LONGITUDINAL 1

LOCKS

15 762-20-14202511 SCREW,PFHMS 6-32 X 1/4 4

16 762-20-14203811 SCREW,PFHMS 6-32 X 3/8 14

17 46-220360P2 CABLE CLAMP,3/16 DIA 4

18 760-22-16203811 SCREW,PPNHMS SEMS 8-32X.38 4

19 753-40-11205011 SCREW,SHCS 4-40 X 1/2 1

20 753-43-19105010 SCREW, SHCS 10-32 x 1/2 LOCK- 4

ING

9.21 Inner Frame Assembly (112-5540G1) 9-31

EV800 Elevating Table Installation, Operation, & Service Manual

9.22 Foot Treadle Assembly (112-5530G1)

Figure 9-18. Foot Treadle Assembly

Fig ref. Part number Description Qty

1 114-5188G1 Channel Weldment 1

2 202-5160P1 Pedal - table up 1

3 202-5161P1 Pedal - table down 1

4 202-5162P1 Pedal - lock release 2

5 426-5010P1 Clevis Pin, 1/4” X 5/8” 3

6 426-5011P1 Cotterhairpin - 1/4” Shaft 3

7 405-5005P1 Spring, Lock Release 8

8 236-0114P1 Bar, Nut-Switch 4

9 2235-0315 Switch Insulation Pad 6

10 126-5302G1 Harness Assy., Treadle 1

11 753-40-11212520 Screw, SHCS 4-40 X 1.25SS 4

12 753-40-11207520 Screw, SHCS 4-40 X 3/4 SS 4

Table 9-15: Treadle Channel Assembly

9-32 9.22 Foot Treadle Assembly (112-5530G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

13 784-12-19100011 Nut, Hex Keps 10-32 1

14 786-50-11000011 Washer, Split Lock #4 8

15 785-11-11000011 Washer, Flat #4 X 9/32 8

16 642-5020P1 Cable Tie, 10W X 4.OL 18# 6

17 401-5013P1 Bumper, Stem 1/2 X 3/32 12

Table 9-15: Treadle Channel Assembly

9.23 Transverse Lock Assembly (122-5053G1)

3
4,5

Figure 9-19. Transverse Lock Assembly

Fig Ref. Part Number Description Qty

2 5500-3191 Bracket, Brake 1

3 5500-3204 Magnet, Electro, 24VDC 2

4 763-0603-2032 HSNG, 3CKT Molex 0.062 PIN 1

5 763-0601-2103 Pin, 0.062 Molex Male 18-24 2

Table 9-16: Transverse Lock Assembly

9.23 Transverse Lock Assembly (122-5053G1) 9-33

EV800 Elevating Table Installation, Operation, & Service Manual

Fig Ref. Part Number Description Qty

6 642-5020P1 Cable Tie, 0.10”W X 4.0” L, #18 2

Table 9-16: Transverse Lock Assembly

9.24 SID/Limit Switch Assembly (112-5259G1)

3 4
10
5

9 14
6,7,8

11

2
12,13

Figure 9-20. SID/Limit Switch Assembly

Fig ref. Part number Description Qty

2 126-5218G1 Harness Assembly, SID Limit 1

3 201-5107P1 Bracket 1

4 306-0014P1 Insulation, SID Switch 6

5 203-0153P1 Nut Bar 3

6 112-0312G1 Bracket Assembly 1

7 203-0141P1 Switch Plate 1

8 762-20-14210011 Screw, PFHMS 6-32 X 1” 2

9 760-22-14205011 Screw, PPNHMS 6-32 X 1/2” 2

Table 9-17: SID/Limit Switch Assembly

9-34 9.24 SID/Limit Switch Assembly (112-5259G1)

 EV800 Elevating Table Installation, Operation, & Service Manual

Fig ref. Part number Description Qty

10 760-22-14210011 Screw, PPNHMS 6-32 X 1” 4

11 46-208761P1 Cable Tie, 0.09”W X 3.875”L 2

12 760-22-19105011 Screw, PHMS 10-32 X 1/2” 1

13 784-12-19100011 Nut, Hex 10-32 2

14 632-0029P1 Switch, Micro #BZ-2RW82-A2 3

Table 9-17: SID/Limit Switch Assembly

9.25 Bucky Handle Assembly (112-5551G1)

Figure 9-21. Bucky Handle Assembly

Fig ref. Part number Description Qty

1 262-5027P1 Handle, Bucky Switch 1

2 126-5204G1 Cable, Push Button / LED 1

3 407-5048P2 Tube Cap - 1” X 1” SQ. 1

Table 9-18: Bucky Handle Assembly

9.25 Bucky Handle Assembly (112-5551G1) 9-35

EV800 Elevating Table Installation, Operation, & Service Manual

9.26 Table Shipping Kit (112-5176G3)

Figure 9-22. Table Shipping Kit

9-36 9.26 Table Shipping Kit (112-5176G3)

 EV800 Elevating Table Installation, Operation, & Service Manual

9.27 Elevating Table Options & Accessories

Part number Description Qty

0920-0022B Patient Head Clamps (Must be ordered with part #0920- Pair
0040)

0920-0018 Patient Hip Clamps (Must be ordered with part #0920- 1

0040)

110-0067G1 Patient Hand Grips Pair

0902-0030 Patient Compression Band 1

0920-0040 Mounting Fixtures for Head and Hip Clamps Pair

930-000 Lateral Cassette Holder 1

500-0008P2 Ion Chamber for Automatic Exposure Control 1

EV-650-D-PBL PBL (Cassette Size Detector) 1

103101M18 10:1 103 Line Grid Replaces 8:1 103 Line Grid 1

103121M18 12:1 103 Line Grid Replaces 8:1 103 Line Grid 1

8000-EV-650-D (Del) EV800 Elevating Table Installation, Operation and Main- 1

tenance Manual

112-5176G3 Table Shipping Kit (includes table bumpers, mounting 1

shims, & emergency motor coupling)

B1051 Touch Up Paint - Bottle (Medical White) 1

Table 9-19: Elevating Table Accessories

9.27 Elevating Table Options & Accessories 9-37

EV800 Elevating Table Installation, Operation, & Service Manual

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9-38 9.27 Elevating Table Options & Accessories

 EV800 Elevating Table Installation, Operation, & Service Manual

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