PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
TABEL LIST
A. GENERAL
B. FLOW PROCESS POST INSTALLED ANCHOR
C. ENGINEERING PREPARATIOAN
D. SAFETY INDUCTION
E. DETAIL INSTALLED ANCHOR
F. ATTACHMENT
1
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
A. GENERAL
1. SCOPE
This method statement covers the step by step procedure and action that should adopt
to undertake rebar drill and fix using chemical anchoring at Stabling Building Depo LRT
Jabodebek. The Scope of this method statement covers the various requirements to be
provided for preparation like chipping and expose the existing rebar, marking to position
the new starter bar location, reconnaissance to confirm and ensure that the
existing rebar (in case of slab stabling building ) don’t get disturbed and then do core
drilling to required depth.
2
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
2. DRAWING
Picture.1 Post Installation Rebar at Stair OCC Building
3
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
B. FLOW PROCESS PILE DRIVING AND EMBANKMENT AT HEAVY MAINTENANCE BUILDING
START
ENGINEERING PROCESS
1. Shop Drawing Anchor Installation
2. Mos Post Installed Anchor
3. MSS Anchor and Chemical
SUBMISSION OF RFI AND INSPECTION
MARKING LOCATION BY SURVEYOR
CHIPPING CONCRETE COVER
MARKING HOLE POSITION
NO
CHECK HOLE POSITION
YES
DRILLING THE MARKING OF HOLE
NO
CHECK THE DEAPTH OF
DRILLING HOLE
CLEANING FOR THE HOLE
INSTALL PLATE FOR BRECING ANCHOR
INJECT UNIFORM MIXED MORTAR TO THE
HOLE
INSERT ANCHOR UNTIL END OF THE DRILL
HOLE
WAIT APPROX 5 HOUR BEFORE APPLYING THE LOAD
FINISH
4
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
C. ENGINEERING PREPARATIOAN
Before start construction will preparation same document :
1. Shop Drawing anchor installed was approved by consultant
2. Method Statement post installed anchor was approved by consultant
3. MSS anchor and chemical material was approved by consultant
After the document approved, Sumbit the RFI ( Request for Inspection ) and then strat construction
Picture.3 Shop Drawing Approved Picture.4 RFI Document
D. SAFETY INDUCTION
Safety officer are firmly committed to maintaining and continuously improving of HSE (Health,
Safety, Environment) management system and protect health, safety of serious services worker
and also other who may be affected by its activities and to the protection of environment at all
work places and will ensure that no environmental hazard will be created by the activities of
serious services.
1. Safety Induction is done every time if will be start work
2. Instruct Occupational Safety and Health Policy
3. Regulations for occupational safety standards such as: may not carry weapons, must not
joke, etc.
4. Instruction about personal protective equipment that must be use
Instructions on accident reporting procedures
Picture.5 Safety Induction
5
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
PPE ( Personal Protective Equipment )
Picture.6 Personal Protective Equipment
6
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
E. PREPARATION WORKING AREA
1. Man Power
• Supervisor = 1 person
• Surveyor = 3 Person
• Safety Officer = 1 Person
• QC Officer = 1 Person
• Worker = 3 Person
2. Material
• Anchor bolt
• Rebar
• Injection material ( FIS EM 585 S )
3. Equipment
• Hammer drilling ( 1 Unit )
• Manually Chipping equipment ( 1 Unit )
• Brush ( 1 Unit )
• Total Station ( 1 Unit )
• Dispenser gun for chemical injection ( 1 Unit )
• Measure length ( 1 Unit )
Picture.7 Material and Equipment
7
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
Picture.8 Chemical Anchor and Rebar
F. WORK STEP
NO PICTURES ACTIFITY DESCRIBTION
1 Preparation • Surveyor have shop drawing
approved for post installed rebar
and anchor
• Surveyor marking for installation
2 Chipping concrete cover Chipping concrete is done with
manually equipment untill the existing
rebar are exposed and the area
cleaned.
8
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
3 Create the hole Drilling is commenced using for flute
spiral drill bit with carbide head. This
will ensure smooth drilling and
penetration into concrete areas, but
won’t disturb rebar.
4 Clean The hole • Clean hole thoroughly, blow out at
least 2x with compressor
• Brush carefully at least 2 times
with brush
• Blow out again at lest 2 time
5 Check The Deapth Of Drilling Hole
base on shop drawing
9
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
6 Install plate for bracing and precision
6 Inject from the bottom to the hole,
gradually filling it with the necessary
filling quantity minimum 2/3 from
embedment depth ( use only uniform
mixed mortar )
Insert the rebar or anchor until the
end of the drill hole is reached.
The material injection mortar should
overflow into the rebar insertion
7 • Wait for the material to cure
before applying the load ( Approx
5-6 Hours)
• Curing time of fischer FIS EM
10
PT. ADHI KARYA (Persero) Tbk.
Divisi Station & DEPO For Service Line 3 Cawang-Bekasi Timur
Scope of work Project Doc Number
METHOD STATEMENT FOR POST
DEPO LRT INSTALLED ANCHOR AT COLUMN
Effective Date Date
JATIMULYA STABLING BUILDING
Rev
11
