REPORT FOR

INDUSTRIAL TRAINING

NAME
MATRIC CARD
SESSION

SCHOOL OF CIVIL ENGINEERING

UNIVERSITI TEKNOLOGI MALAYSIA
 CONTENTS

CONTENTS NO OF PAGES

Title i

Table of Content ii-iv

CHAPTER 1 INTRODUCTION TO INDUSTRIAL TRAINING

1.1 Introduction 1-3

CHAPTER 2 ORGANIZATION BACKGROUND

2.1 Introduction of organization 4

2.2 Vision of organization 5

2.3 Mission of Organization 5

2.4 Ongoing Projects 6

CHAPTER 3 DUTIES AND RESPONSIBLITY

3.1 Duties and Responsibility 7-8

CHAPTER 4 PROJECT BRIEF

4.1 Introduction to Project

4.1.1 Project Details 9-10

4.2 Experince Details

4.2.1 Design Experience 11-13

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 4.2.2 On-Site Supervision Experience

4.2.2.1 Site Clearing and Earthwork 13-14

4.2.2.2 Piling Work 15-16

4.2.2.3 Reinforced Concrete Work 17-45

4.2.3. Management Experience 46

4.2.4 Planning Experience 46

CHAPTER 5 CONCLUSION

5.1 Conclusion 47

vi
 CHAPTER 1

INTRODUCTION TO INDUSTRIAL TRAINING

1.1 Introduction
My name is ....... Throughout my career journey in this industry, I
have been exposed to various types of construction projects in Malaysia.
In this report I will share my experiences in the different types of projects
which I have personally involved and which have shaped me for whom I
have became now.

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 CHAPTER 2

ORGANIZATION BACKGROUND

2.1 Introduction of Organization

OSK Construction Sdn Bhd (formerly known as PJD Construction Sdn Bhd -PJDC)
was incorporated on 14 March 1979 and is a wholly owned subsidiary of PJ Development
Holdings Berhad (PJD). In 2015, OSK Construction Sdn Bhd became a subsidiary of
OSK Holdings Berhad (OSK) and is now part of the OSK Group. With the completion of
the merger, OSK Construction Sdn Bhd now represents the construction arm of the OSK
Group.

OSK Construction Sdn Bhd is a reliable contractor with a reputable record of timely
delivery and quality work. It is a registered contractor with Pusat Khidmat Kontraktor
(PKK) and the Construction Industry Development Board (CIDB) with a Class A and G7
classification respectively.

We are also the patent owner of the ACO-BUILT SYSTEM™, a system-formwork

building system that is versatile as well as cost and time effective.

With our commitment to high quality building services, we were accredited the MS ISO
9001:2015 – Quality Management Systems, MS 1722:2011 and OHSAS 18001:2007 –

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 CHAPTER 3

DUTIES AND RESPONSIBLITY

3.1. Duties and Responsibility

As the Head of Quality Safety Health Environmental (QSHE) it is my duties to

uphold the compliance toward the company standard operating procedure (SOP) and

compliance to statutory and regulatory requirements. Beside that I have to ensure my

subordinates whom reports direct to me, perform the duties and responsibilities as

required and as per our planning. I also need to work toward the direction of the company

and always adhere to the core value which the company instil. Not only that I need to

ensure the department objective and key performance index is consistently achieved by

my team and me. Attached the organisation chart of QSHE Department as part of this

report.

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 CHAPTER 4

PROJECT BRIEF

4.1. Introduction to Project

To comply to the requirement Industrial Training Waiver, I have chosen

to elaborate one of the projects which I have involve in. The project
details are as below: -

4.1.1 Project Details

Cadangan Pembangunan Pusat Rehabilitasi PERKESO di Bandar Hang

Tuah Jaya, Alor Gajah, Melaka.

Contract Value: RM 238,000,000.00

Contact Duration: 54 Months

Project Involvement: 48 Months

Client: Social Security Organisation Malaysia (SOSCO)

Architect: Anuar Aziz Architect

C&S Consultant: HSS Integrated Sdn Bhd

M&E Consultant: HSS Mekanikal & Elektrikal Sdn Bhd

Quantity Surveyor: Basar & Harun Sdn Bhd

Contractor: IJM Construction Sdn Bhd

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Ringkasan Pengalaman Jumlah bulan
i. Bilangan Pengalaman Merekabentuk Tiada
ii. Bilangan Pengalaman Pengawasan di tapak 40 bulan
iii. Bilangan Pengalaman Pengurusan 5 bulan
iv. Bilangan Pengalaman Perancangan 3 bulan
Jumlah 48 bulan

Picture 4.1: Design Concept of PERKESO Rehabilitation Centre

This is the first rehabilitation complex in the world that combines

medical and vocational rehabilitation with an allied health institute. Located
on 55.42 acres of undulating landscape, this is the first complex to be
constructed at the Bandar Hijau Hang Tuah Jaya (Hang Tuah Jaya Green
Town) – a new township where all developments must comply with green
requirements. This GBI-certified complex was designed with ‘nature’ and
‘spirituality’ in mind, as they play equally important roles in the healing
process.

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.4.2 Experience Details

4.2.1 Design Experiences

Basically, the overall design of this Rehabilitation Centre was done by

the project Architect and the other Consultants which was appointed directly
by the Client. Anyhow there were still some discrepancies in the
Construction Drawing issued by the Architect and other Consultants. As the
work contractor its also our duty to ensure proper coordination is being done
between Architectural Drawing, C&S Drawings and M&E Drawing. This is
to ensure the smooth flow of construction activities at site and reduce
reworks. As the project QAQC Engineer, its my duties to ensure the latest
Construction drawings are being issued and being used to Project Site. I have
also raised some Request for Information (RFI) to the Consultant when there
is discrepancy in their drawings.

Picture 4.2: Design of Administration Block

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To be followed during and after concreting:

i. Use machine mix concrete for less amount of concrete, and

ready-mix concrete for larger amount of concrete.

ii. Approval of placing concrete whether by manually or by pump

should be taken from the client.

iii. Concrete should be poured up to slab bottom and the remaining

column should be concreted during beam and slab concreting.

iv. Mechanical vibrator (poke vibrator) must be used for full

compaction of the column, but remember excess vibration can

create segregation of the concrete. So each layer should be

compacted properly.

v. The target slump is 185 mm.

vi. Concrete should not be poured from more than 1.5 m height.

vii. Always avoid construction joints in the column.

viii. Covers should be given properly as per the structural drawing.

ix. During concreting pouring, the temperature should be below

30º.

x. Check verticality and horizontally of the column after pouring

and vibrating the concrete.

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Reinforced Concrete (RC) Slab

A concrete slab is a common structural element of modern buildings.

Horizontal slabs of steel reinforced concrete, typically between 100 and 500

millimetres thick, are most often used to construct floors and ceilings, while

thinner slabs are also used for exterior paving. Sometimes these thinner slabs,

ranging from 51 mm to 150 mm thick, are called mud slabs, particularly when

used under the main floor slabs or in crawl spaces.

In many domestic and industrial buildings a thick concrete slab, supported

on foundations or directly on the subsoil, is used to construct the ground floor of

a building. These can either be "ground-bearing" or "suspended" slabs. The slab

is "ground-bearing" if it rests directly on the foundation; otherwise the slab is

"suspended".

A concrete slab may be prefabricated or on site. Prefabricated concrete

slabs are built in a factory and transported to the site, ready to be lowered into

place between steel or concrete beams. They may be pre-stressed (in the factory),

post-stressed (on site), or unstressed. It is vital that the wall supporting structure

is built to the correct dimensions, or the slabs may not fit.

In-situ concrete slabs are built on the building site using formwork - a type

of boxing into which the wet concrete is poured. If the slab is to be reinforced,

the rebar, or metal bars, are positioned within the formwork before the concrete is

poured in. Plastic-tipped metal, or plastic bar chairs, are used to hold the rebar

away from the bottom and sides of the form-work, so that when the concrete sets

it completely envelops the reinforcement.

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Type of Reinforced Concrete(RC) Slab

i. Flat slab

Flat slab is a reinforced concrete slab supported directly by concrete

columns or caps. Flat slab don’t have beams. They are supported on

columns itself.

ii.Conventional Slab

The slab which is supported with Beams and columns is called

conventional slab. In this kind of slab the thickness of slab is small whereas

depth of beam is large and load is transferred to beams and from beams to

columns.

Based on length and breadth of Conventional Slab is classified into

two types are shown in Table 1.2 below:

One way Slab Two way slab

One way slab is supported by Two way slab is supported by

beams in only 2 sides. beams in all four sides.

The ratio of longer span panel (L) The ratio of longer span panel (L)

to shorter panel (B) is equal or to shorter span panel (B) is less

greater than 2. Thus L/B > =2 than 2. Thus, L/B < 2.

Main reinforcement is provided Main reinforcement is provided

in only one direction for one way in both the direction for two way

slabs. slabs.

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 Construction process of Reinforced Concrete (RC) Slab

According to work arrangement laying of RCC slab can be done in 4

stages such as formwork or centering and shuttering, bending and binding MS

steel bars and laying of concrete.

i. Setting out of slab

ii. Formwork preparation

iii. Reinforcement work

iv. Casting and compaction

v. Curing and removal of formwork

Setting out a slab

After concreting the first floor slab, setting out should be carried out

to locate the column centres as previously done in the ground floor. In our

site, we used the plumbing system for this purpose. First of all, we plumb

the ground floor column centres to the first floor slab using plum bob. It

was marked on the edge of the slab.

Like this all the edge column centres were marked on the edge of the

first floor slab. Then the strings lines were pulled between the marked

centrelines at the edge of the first floor slab. With the help of these string

lines, we can easily mark the centrelines of the column at the middle of the

column.

When there is a difficulty to mark the centrelines we have to mark

an off line 200mm away from the centreline. After marking this line at the

middle of the slab we can easily mark the centrelines of the middle column.

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 Picture 4.19: Survey gridline line marking

Formwork preparation

Floors require a large area of formwork to be provided usually from

beam to beam. Timber floor formwork consists of timber boards or

plywood sheets supported on a framework and resting on a series of timber

joists. Again timber and metal props can be used for vertical supports.

Metal panels can be used and bolted or clipped together and held in place

by a system of metal beams or a tabular scaffold system. Adjustable props

need for levelling purposes

Formwork for concrete structures should be:

1. Strong enough to resist the pressure or the weight of the fresh

concrete plus any constructional live loads.

2. Rigid enough to retain the shape without undue deformation.

3. Economical in terms of the total cost of the forms and the concrete

surface finishing when required.

4. Sufficiently watertight to avoid leakage at the joints.

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 Picture 4.20: Props for formwork preparation

Reinforcement work

Placing and fixing of reinforcement into the forms for the structure

is one of the most important aspects of the construction of a structure.

Special care should be taken by the monitoring staff to ensure that the

reinforcement is placed and fixed in accordance with the design by

verifying the following:

1. Type of steel/BRC (R or Y)

2. Diameter of bar

3. Spacing of bars

4. Concrete cover

5. Laps as per drawing (refer to design team if in doubt)

6. Grouping of bars to create space for placing and vibrating concrete.

7. All reinforcement should be adequately tied together and properly

supported to ensure that the reinforcement does not displace and

move in position during the concreting process as this will affect the

cover to bars and the effective functioning of the concrete member.

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 8. Where bars are detailed to project out of a member (such as parapet

anchors) they must be accurately placed and held in position.

Reinforcement Details

i. BRC reinforcement

Picture 4.21: BRC reinforcement

ii. Lapping of BRC reinforcement

BRC mesh bonds to concrete by positive mechanical anchorage at

each intersection. According to SS32, minimum weld shear stress

requirement for plain mesh is 250MPa. Based on this requirement, a lap

slice with two welded intersection overlapping is sufficient to transfer

the full yield strength for mesh. The different types of lapping uses are

shown below.

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PROJECT
Cadangan Pembangunan Pusat Rehabilitasi PERKESO di Bandar Hang
Tuah Jaya, Alor Gajah, Melaka.

EXPERIENCE SUMMARY FOR THE PROJECT MONTH

i. DESIGN NIL
ii. SITEWORK 12
iii. MANAGEMENT 6
iv. PLANNING 3
TOTAL 21

We/I certified that this information and report is correct.......

….............................................. ….............................................
students name and sign Ir......

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 CHAPTER 5

CONCLUSION

5.1 Conclusion

I take this opportunity to thank each and every organisation which I

have work with in these 15 years of journey. Beside that, all the

knowledge and skills which I have gained throughout this year has

made me a better person today. As the construction industry technology

is always in evolving trend, we need to ensure that we are constantly

stay relevant and vigilant. I hope that this report is sufficient to justify

my experience and knowledge in the construction industry which will

grant me the waiver for my industrial training as required in the course

programme for my Bachelor Degree in Civil Engineering.

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