FT Flexitest Family - Product - Guide - 1VAC394641-PG - Rev - H - 040221
FT Flexitest Family - Product - Guide - 1VAC394641-PG - Rev - H - 040221
PRODUCT GUIDE
FT Flexitest™ Family
FT-1, FT-1F, FT-1X, FT-14, FT-14D,
FT-19R, FT-19RX, FT-19RS, FT-22RS,
test plugs, and accessories
2 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
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With more than 50 years of
experience, ABB is the test
switch manufacturer with the
largest installed base in North
America. ABB introduced the
FT switch and continues to be
the leader in innovation. ABB
now incorporates new ergonomic
separate source test plugs, the
FT-14 Digital FlexitestTM test
switch, and FT cover shields to
make testing safer, faster, and
easier. In addition, ABB now
offers a reverse current shorting
pole option for special
applications.
3
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Table of contents
11 3. Advantages
3.1 Safe and convenient
3.2 Fast and reliable
3.3 Maximum flexibility
3.4 Security
3.5 Quality
3.6 Technical and application engineering
support
12
4. Specifications
4.1 Certifications
4.2 Ratings
4.3 Mounting
4.4 Construction
4.5 Cover
4.6 Poles
4.6.1 Potential poles
4.6.2 Current poles
4.7 Switch handles
4.8 Terminal connections
4.9 Switch arrangement
4 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
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Table of contents
18 . Test plugs
5
5.1 In-services series test plugs
5.2 Individual current circuit test plug
5.3 Individual current circuit test plug with open
CT protection
5.4 Separate source test plug
5.5 Flexitest test kit
40 9. Warranty
5
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FT FlexitestTM family
Features and application
—
The most complete family of test
switches
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FT-1
—
FT-19 3RU lockable version
—
Mounting panels for these assemblies can be of
FT-19RS steel or aluminum. Steel panels are commonly
available in ANSI 61 gray, ANSI 70 gray, and RAL7035
gray, beige, light sandalwood, thunder blue, black,
and white; although panel color or finish, as well as
panel height, can be customized to meet the user’s
necessities. The three rack unit (3RU) assembly also
—
allows switches to be positioned off-center, in
FT-22RS either low or high upper mounting positions in the
rack panel, allowing room for special label
requirements.
8 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
9
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FT-14D Digital Test Switch
Revolutionary technology to make
testing safer, faster, and easier
Testing
Lamicoid labels included
on each handle For testing purposes, use the FT-14D in conjunction
with two accessories: the FT-14 separate source
test plug and the FT-14D test harness (figure C).
—
b.
First, connect the FT-14D test harness RJ45
Standard screw Connections to the Relion®
type connections relay and sensors connectors to an interface adapter that is plugged
into the protection relay test equipment. Then,
insert the banana plugs into the FT-14 separate
source test plug. Last, insert the FT-14 separate
source test plug into the FT-14D by placing the
switch blades in open position. This procedure
disconnects the low-energy current and voltage
sensors from the relay, and allows testing to be
performed with the relay test equipment.
Passive electronic module
Caution
All relays and test equipment must be properly
— grounded.
c.
RJ45 connector
connects to relay test
Warning
equipment interface Connections to all equipment should be made
using standard and safe connection practices. Due
to the low-energy sensing during system
operation, it is important not to touch the open or
closed FT-14D switchjaw terminals since relay
misoperation can occur. Therefore, during testing
and maintenance, it is also recommended the relay
trip circuit be disconnected first as a precaution.
10 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
11
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3. Advantages
—
4. Specifications
FT-1 and FT-14 meet Ingress Protection IP41 for the The FT-19R, FT-19RX, and FT-19RS are designed for
front of the product with shallow clear and black mounting on 19-inch rack structures or
covers installed. FT-1 and FT-14 meet Ingress conventional panels. The FT-22RS are designed for
Protection IP2X for the rear. mounting on 22-inch rack structures. Outline,
drilling plan, and switch dimensions are shown on
FT-1 and FT-14 are RoHS compliant. page 45-51.
4.2 Ratings
All Flexitest switches are rated at 600 Volts AC or
DC and 30 Amps.
—
Approximate shipping weight and dimensions
In-service series test plug (10 1.5 (0.68) 3 (1.4) 10 (253) x 7 (177) x 5 (126)
position) For up to 4 pieces
Individual current circuit test plug 0.1 (0.045) 1 (0.45) 10 (253) x 7 (177) x 5 (126)
For up to 30 pieces
13
— — —
Figure 01. FT switch 01 01.a
terminal numbering,
rear view.
4.5 Cover
All Flexitest switch covers provide a tough
insulated enclosure for the switch and are made
from a durable thermoplastic material. Covers are
fastened to the switches with thumbnuts on each
end that can be loosened and tightened by hand, or
with a 1/4” nut driver. This is the same size nut
driver used on the hex head terminal screws of all
Flexitest switches. All covers have the provision to
accept meter seals.
—
— — —
Ft test switch cover
a. b. c.
selection samples
a. Shadow black
b. Deep clear
c. Lockable
14 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
4.6 Poles
FT-1, FT-1F, and FT-1X switches are available in Each potential pole can also be described with two
combinations of 1 to a maximum of 10 individual characters (P1 to P9). P indicates potential and the
poles or switch units. FT-14 switches are available second character is a numeric color code for the
in combinations of 1 to a maximum of 14 poles or switch handle.
switch units. Each pole is identified by a letter (A to
J or A to N) visible along the top of the base from 4.6.2 Current poles
left to right (front view). Current poles are typically configured in sets of two
(C-C), for use with current circuits, and consist of a
Individual pole designations are used to identify current test jack, a shorting spring, a shorting
each pole according to its type or function. In order blade, and a non-shorting blade (see Figure 2). The
to develop a complete switch arrangement, pole positions of the short circuit springs are always
designations should be listed sequentially from left visible from the front of the switch.
to right to account for every pole position on the
switch. Unused poles are identified by the letter X. C designates a single current circuit, non-shorting
pole, with a current test jack and a black handle.
Each individual pole is of a knife blade type. There Current poles with other color handles are available
are two different types of poles, potential and by replacing the “C” with the appropriate
current. designation per chart on page 15.
For quick, easy, user friendly configuration of Each current pole can also be described with two
flexitest switches, please visit spine.abb.com/ characters (C1 to C9). C indicates current and the
ftswitch. second character is a numeric color code for the
switch handle.
4.6.1 Potential poles
Potential poles (P) are configured as single, non- Current poles typically span more than one pole
shorting knife blades for use in potential, trip, or position. Pole designations C-C, C-C-C, C-C-C-C
control circuits. P designates a potential, trip, or and C-C-C-C-C indicate current shorting poles
control circuit with a black handle. Potential poles (make-before-break) with black handles. Note that
with other color handles are available by replacing any color handle may be selected for any pole
the “P” with the appropriate designation per chart position by using the appropriate pole designation,
on page 15. ex: 5-R or C-9-7 (alternately C5-C2 or C1-C9-C7).
— —
Figure 02. Blade assembly 02
of 2 position current poles
Test clip
Switchjaw
Non-shorting
spring
Shorting
Test switch cam makes blade
with the CT shorting
spring before the
knife blade breaks CT shorting
from the switchjaw spring
Visual FT switch
disconnect
“make-before-break” CT reversed
Current
shorting spring
operation test jack
15
Visit spine.abb.com/ftswitch to build any view schematic details and get style number
complete FT switch arrangement, select options, information.
C C1 Black
R C2 Red
3 C3 Brown Shorting spring
4 C4 Purple
Current, non-shorting, with test jack and
5 C5 Green
blade
6 C6 Yellow
Current
7 C7 Blue
C-C-C
8 C8 White
9 C9 Orange
D D0 N/A Current test jack, no switch blade
Warning
Connections to ALL equipment should be made
using standard and safe connection practices.
Recommended maximum torque values for all FT
O Y Z W G C - C T V H
switch terminals is 16 in-lbs. Exceeding this torque
P9 P6 P7 P8 P5 C1 - C1 P2 P4 P3
may result in damage to terminal threads. On
extended versions of the FT switch (ex. FT-1X),
exceeding maximum torque values may lead to
loosening of internal hardware. Even number
terminals (bottom row) of Flexitest switches
should be connected to voltage transformers and
current transformers, while odd number terminals
(top row) should be connected to equipment that
is to be isolated, such as meters and relays. Max
Lug size = Yellow 10-12 AWG. Ring terminal.
Recommended lug size for PT’s is 12 AWG and 10
AWG for CT’s.
Warning
All switch arrangements should be checked for
adequate current transformer shorting when
applied to current transformer circuits.
18 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
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5. Test plugs
— — —
a. b. c.
19
procedures. Its design prevents shock hazards, and outputs to a set of binding banana posts on
outages, and erroneous meter readings all the top of the test plug. An insulated barrier along
associated with open CTs. the bottom of the blades isolates the relay circuits
from external connections. Test circuits can then
If a CT opens during operation, the test plug shorts be connected to these binding posts, which are
the CT to protect the operator, typically within 100 staggered for easy accessibility. Before inserting
microseconds or less (6/1000th of a cycle). At the the separate source test plug into service, all
same time a red LED provides visual indication of switchblades must be placed in the full open posi-
the fault. tion. In a Flexitest type FT case, the 10 position
separate source test plug is inserted in the bottom
Warning switch jaw with the binding posts up and in the top
When using an in-service series test plug for test switch jaw with the binding posts down.
current measurements, connections from the test
plug to the measuring instruments must be made 5.4.2 Standard separate source test plug
before inserting the test plug in place. The 10 position Standard separate source test plug
utilizes L-shaped test blades to ensure quick, accu-
5.4 Separate source test plug rate alignment between the test plug and the sta-
Both 10 position, FT-1 and 14 position, FT-14 tionary contact jaws. The Standard separate source
separate source test plugs isolate the external test plug is recommended for testing electrome-
connections from the relay or equipment under chanical relays in the Flexitest type FT case.
test. The test plugs accept all common size banana
plugs, ring wire connectors, and spade lugs, and
have a through hole for meter probe or wire Warning
connections. The separate source test plugs (10 position, FT-1 Standard separate source test
provide quick circuit testing by fitting into the plug): in order to prevent relay misoperation, do
stationary contact jaws of any matching Flexitest not insert or remove the 10 position separate
type FT case or switch. source test plug while the test set leads are
attached. Provision is made only on current poles
5.4.1 Ergonomic separate source test plug with shorting springs to automatically short-circuit
The 10 and 14 position Ergonomic separate source current transformer circuits when the knife
test plugs utilize an alignment boss at each end to switches are opened prior to inserting the test
connect with the FT-1 and FT-14 switch cover plug.
mounting posts respectively, for secure and
accurate alignment. The ergonomic separate 5.5 Flexitest test kit
source test plug incorporates a handle for ease of The ABB Flexitest test kit comes with a convenient
insertion into the FT test switch. The separate carrying case to hold your hand held meter, test
source test plug 45 degree connector angle makes plugs, patch cords, test clips, and test probes in
it easy to access and connect test leads at virtually neat order. Flexitest test kits can be ordered with
any height. The separate source test plug your selected quantities of test plugs, safety patch
incorporates a unique extended isolating barrier cords, test clips, and test probes. Patch cords are
that prevents relay and power system misoperation highly durable and flexible. Contact your local ABB
by performing a secure break-before-make opera- representative for a quotation. For more
tion when inserted or disconnected. The separate information see “Test Plugs & Accessories
source test plug design connects the relay inputs -Ordering Information” on pages 33-35.
— — —
d. e. f.
20 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
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6. FT Flexitest switches ordering
information
—
Screenshots from
spine.abb.com/ftswitch
When style numbers are
not available, “TBD” (to
be determined), order
by “Arrangement”.
21
FT-1 1 2 9 A 5 0 1 G 0 1
Style prefix
Style numbers are assigned by the factory.
None = Black cover, screw terminals
Choose from available options by adding style S = Black cover, stud & nut terminals
See ordering information table on page 34. CS = Clear deep cover, stud and nut terminals
—
FT-1X
10 pole - extended terminals rear connected Example styler number
1 2 9 A 5 0 1 G 0 1
—
FT-14
14 pole - Flexitest switch
FT4 A 14 T 14 C N 4001
Base type:
FT4 = FT14
Depth
A= Standard depth (rear connected)
No. of poles:
01-14 = Total number of poles used
Terminals:
T = Standard screw terminals
S = Stud and nut terminals
No. of potentials:
00-14 = Total number of potential poles
Cover
C = Clear cover
B = Black cover
G = Clear cover shield
K = Black cover shield
M = Clear, shallow cover
L = Lockable clear cover
R = Lockable black cover
W = Lockable clear, shallow cover
N = None
Code no.:
4001-4999 = Unique code number assigned by the factory
23
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FT-14D
14 pole Flexitest switch
FT4 D 14 T 14 M N 4779 - 01
Base type:
FT4 = FT14
Depth
D= Standard depth (rear connected)
No. of poles:
14 = Total number of poles used
Terminals:
T = Standard screw terminals
No. of potentials:
12-14 = Total number of potential poles
Cover
C = Clear cover
B = Black cover
G = Clear cover shield
K = Black cover shield
M = Clear, shallow cover
L = Lockable clear cover
R = Lockable black cover
W = Lockable clear, shallow cover
N = None
Code no.:
6.1 FT-1, FT-1F and FT-1X switches are available in An FT-1X extended switch with clear cover will be
any combination of 1 to 10 poles. Each different supplied by using prefix “C” and suffix “X10”, ex:
configuration of poles is assigned a unique part C129A501G014X10
number or style number by the factory. See
ordering information chart for FT-1, FT-1X, and 6.1.4 Front connected
FT-1F on pages 21-22. Adding a prefix “F” to the standard style number is
used for a front connected FT-1F switch, which
The standard FT-1 style number defines a unique allows the user to make the connections on the
pole configuration with black cover and screw front of the switch.
terminals ex: 129A501G01. Adding a prefix and/or
suffix to the standard style number allows the 6.2 FT-14 switch is available in any combination up
selection of options for FT-1 as well as the ability to to 14 poles. Each different style number is based on
create complete FT-1F and FT-1X style numbers. a smart part number system. See ordering
information chart on page 22.
Customers may also place an order by providing a
complete switch arrangement definition as well as 6.2.1 Terminal connections
the selected options. ex: P X P C-C C-C C-C P (P1 X0 A standard FT-14 switch with screw termination will
P1 C1-C1 C1-C1 C1-C1 P1), clear cover, screw be supplied when using the normal style number.
terminals. For configurations -A or -E, the double An optional FT-14 switch with stud and nut
character should be used. termination can be supplied at no additional charge
provided when the seventh character on the smart
6.1.1 Terminal connections part number is changed from “T” to “S.”
An optional FT-1 switch with stud and nut
termination can be supplied at no additional 6.2.2 Cover
charge. Style number prefix “S” is used for this A standard FT-14 switch with clear cover will be
option, ex: S129A501G01. For optional clear cover supplied when using the normal style number. An
with stud and nut terminals use style number prefix optional FT-14 switch with black cover can be
“CS”, ex: CS129A501G01. See pages 21-22 for more supplied at no additional charge provided the tenth
ordering details. character in the above styles is changed from “C” to
“B”. An optional FT-14 switch with lockable clear or
6.1.2 Cover black cover can be supplied at no additional charge
An optional clear cover will be supplied instead of provided the tenth character changed from “C” to
the black cover by using style number prefix “C,” ex: either “M” (clear shallow), “L” (lockable clear), “R”
C129A501G01. (lockable black), or “W” (lockable clear shallow).
6.1.3 Depth
An FT-1X extended switch with black cover will be
supplied by using suffix “X08” for 8 inches and
“X10” for 10 inches, ex: 129A501G014X08 or
129A501G01X10.
25
6.3 FT-19 and FT-22 test switch assemblies. To obtain the FT-1 or FT-14 switch style number and
The FT-19R and FT-19RX assemblies accommodate the three or four digit code number refer to the ABB
up to three FT-1 switches. The FT-19RS and FT-22RS FT-1 configurator at spine.abb.com/ftswitch or FT
assemblies accommodate up to two FT-1 switches, switch selection guide (document 1VAC397062-SG).
two FT-14 switches, or the combination of one FT-1 A cover plate will be provided for unused FT-1 or FT-
and one FT-14 switch. 14 switch positions (A, B, or C) by using code
number “000” or “0000” respectively.
Each different style number is based on a smart
part number system. See page 26-28 for more If a particular arrangement is not listed, contact
ordering details. the ABB Coral Springs factory.
—
FT-19R
Flexitest switch assembly
Panel height
Two rack units 2
Three rack units (switches centered) 3
Three rack units (switches low) X
Three rack units (switches high) Y
Four rack units (switches low) 4
Four rack units (switches high) Z
Cover
Full length clear deep cover (standard) Blank
Full length clear deep cover1 N
Full length black cover A
Full length clear shallow cover M
Individual black covers B
Individual clear deep covers C
Individual clear shallow covers H
Lockable full length clear deep cover L
Lockable full length black cover R
Lockable full length clear shallow cover W
Additional features
None Blank
Flat panel (panel and cabinet mount only) F
1
The cover option "N" only applies when additional features are required.
For special configurations, please contact the factory.
27
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FT-19RX
Flexitest switch assembly
Panel height
Two rack units 2
Three rack units (switches centered) 3
Three rack units (switches low) X
Three rack units (switches high) Y
Four rack units (switches low) 4
Four rack units (switches high) Z
Cover
Full length clear deep cover (standard) Blank
Full length clear deep cover1 N
Full length black cover A
Full length clear shallow cover M
Individual black covers B
Individual clear deep covers C
Individual clear shallow covers H
Lockable full length clear deep cover L
Lockable full length black cover R
Lockable full length clear shallow cover W
Additional features
None Blank
Flat panel (panel and cabinet mount only) F
—
FT-19RS and FT-22RS
Flexitest switch assembly
Terminal connections
Screw type (standard) R
Stud and nut type (optional) S
Panel height
Two rack units 2
Three rack units (switches centered) 3
Three rack units (switches low) X
Three rack units (switches high) Y
Four rack units (switches low) 4
Four rack units (switches high) Z
Positions A, B, C
001-999, A01-Z99 = 3-digit FT-1 switch code number
4001-4999 = 4-digit FT-14 switch code number
S01-S99 = special equipment code (see table 1, page
24)
N = unused panel position
Cover
Individual clear deep covers C
Individual black covers (standard) B
Lockable individual clear deep cover L
Lockable individual black cover R
Individual clear shallow cover M
Lockable individual clear shallow cover W
Additional features
None Blank
8.25 inches extended terminals (FT-1 only) W
10.25 inches extended terminals (FT-1 only) X
Flat panel F
8.25 inches extended terminals (FT-1 only), flat panel M
10.25 inches extended terminals (FT-1 only), lat panel A
For special configurations, please contact the factory.
29
— —
Possible combinations of Fig. Pos. A Pos. B Pos. C Figure 1
FT-1 and FT-14 switches 1 FT1 N FT1
on FT-19RS and FT-22RS
assemblies when space 2 FT14 N FT14
for special equipment
3 FT14 N FT1
is not required. Consult
the ABB factory for 4 FT1 N FT1
custom configurations.
5 FT1 N N
—
Figure 2
—
Figure 3
—
Figure 4
—
Figure 5
30 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
—
Possible combinations of Fig. Pos. A Pos. B Pos. C —
FT-1 and FT-14 switches Figure 6
6 FT1 FT1 SXX
on FT-19RS and FT-22RS
assemblies when space 7 FT1 SXX FT1
for special equipment
8 SXX FT1 FT1
is not required. Consult
the ABB factory for 9 FT1 N SXX
custom configurations.
—
Figure 7
—
Figure 8
—
Figure 9
—
Table 1. Available special equipment codes
—
Most popular FT switches
—
Table 1 - FT -1 switch selection guide
Poles Potential Current A B C D E F G H I J Style number Code Options In-service test plug
10 10 0 P P P P P P P P P P 129A501G01 001 Black cover, screw terminals 129A062G10
10 10 0 T T T T T T T T T T 129A539G01 036 Black cover, screw terminals 129A062G10
10 10 0 P T T T T T T T T T 9688A17G01 584 Black cover, screw terminals 129A062G10
10 10 0 P P P P P P P P T T 1586C42G23 212 Black cover, screw terminals 129A062G10
10 10 0 P P P P T T T P P P 9676A14G01 452 Black cover, screw terminals 129A062G10
10 10 0 T T P P P P P P P P 1586C42G45 262 Black cover, screw terminals 129A062G10
10 4 6 P P P C - C C - C C - C P 129A514G01 014 Black cover, screw terminals 292B319G23
10 4 6 P C - C P C - C P C - C P 129A528G01 026 Black cover, screw terminals NONE
10 4 6 C - C C - C C - C P P P P 774B430G20 171 Black cover, screw terminals NONE
10 4 6 T T T T C - C C - C C - C 498A010G01 065 Black cover, screw terminals NONE
10 4 6 P P P P C - C C - C C - C 670B197G18 119 Black cover, screw terminals NONE
10 4 6 T T T C - C C - C C - C T 714B325G32 137 Black cover, screw terminals 292B319G23
10 4 6 C - C C - C C - C T T T T 774B430G24 183 Black cover, screw terminals NONE
10 3 7 P P C C - C C - C C - C P 129A535G01 033 Black cover, screw terminals 292B319G22
10 2 8 P C - C C - C C - C C - C P 129A518G01 018 Black cover, screw terminals 292B319G22
10 2 8 C - C C - C C - C C - C P P 837A407G01 083 Black cover, screw terminals NONE
10 2 8 C - C C - C C - C C - C T T 774B430G22 173 Black cover, screw terminals NONE
10 0 10 C - C C - C C - C C - C C - C 498A020G01 073 Black cover, screw terminals NONE
8 0 8 , C - C C - C C - C C - C , 129A517G01 017 Black cover, screw terminals 292B319G22
8 0 8 X R - R R - R R - R R - R X 9660A84G01 266 Black cover, screw terminals 292B319G22
6 0 6 , , , C - C C - C C - C , 129A516G01 016 Black cover, screw terminals 292B319G23
—
Table 2 - FT -14 switch selection guide
—
Table 3 - FT -19R switch assemblies
—
Table 3 - FT -19RS switch assemblies
19 Inch mounting panel, screw terminals, 2RU, RAL7035 gray, steel, standard
SR2JN-001-NB N 001 N individual black covers
19 Inch mounting panel, screw terminals, 2RU, black smooth surface, steel,
SR2K014-N-001B 014 N 001 standard individual black covers
19 Inch mounting panel, screw terminals, 2RU, ANSI 61 smooth surface, steel,
SR3G001-N-001B 001 N 001 standard individual black covers
The above are the most popular FT configurations. For more styles please visit spine.abb.com/ftswitch
33
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7. Test plug and accessories -
ordering information
Test plugs Description Style number
In-service series test plug (order to match Flexitest FT-1 switch Reference spine.abb.com/
arrangement or FT relay case) ftswitch data sheet
Standard individual current circuit test plug - leads not included 7B4618G04
Standard individual current circuit test plug - 6’ length leads with 7B4618G05
retractable banana jacks, 13 AWG
FT test kit (Includes ABB bag) Items in test kit 9688A68G25 Rated voltage Rated current
1 red 6’ safety patch cord with retractable sleeve banana plug on 600 VDC 32A
both ends
1 black 6’ safety patch cord with retractable sleeve banana plug 600 VDC 32A
on both ends
1 red 10’ UTP cable with RJ-45 male connector on both ends 600V 30A
1 red safety plug-on test probe 1000V 10A
1 black safety plug-on test probe 1000V 10A
1 red safety plug-on alligator test clip 1000V 10A
1 black safety plug-on alligator test clip 1000V 10A
FT-1 ergonomic separate source test plug - 1509B01G01 600V 30A
FT individual series test plug - 7B4618G04 600V 30A
FT test kit (Includes ABB bag) Items in test kit 9688A68G26 Rated voltage Rated current
1 red 6’ safety patch cord with retractable sleeve banana plug on 600 VDC 32A
both ends
1 black 6’ safety patch cord with retractable sleeve banana plug 600 VDC 32A
on both ends
1 red 10’ UTP cable with RJ-45 male connector on both ends 600V 30A
Standard individual deep cover w/ thumb nuts - CLEAR 9676A32G01 9676A32G02 9683A78G01
Full length shallow cover w/ thumb nuts - BLACK Not applicable Not applicable 9676A28G06
Full length deep cover w/ thumb nuts - CLEAR Not applicable Not applicable 9676A28G01
Lockable shallow cover w/ thumb nuts & bracket- BLACK 9669A49G01 9669A49G07 Not applicable
Lockable shallow cover w/ thumb nuts & bracket- CLEAR 9669A49G05 9669A49G06 Not applicable
Lockable deep cover w/ thumb nuts & bracket - CLEAR 9669A49G02 9669A49G04 Not applicable
Full length shallow cover w/ thumb nuts - CLEAR Not applicable Not applicable 9676A28G09
Lockable full length shallow cover w/ thumb nuts & Not applicable Not applicable 9669A52G04
bracket - CLEAR
Lockable full length shallow cover w/ thumb nuts & Not applicable Not applicable 9669A52G03
bracket - BLACK
Lockable full length deep cover w/ thumb nuts & bracket Not applicable Not applicable 9669A52G01
- CLEAR
35
Banana thumbnut knobs for FT-14 separate source and FT-1 in- 9683A91G02
service series test plugs. Test plug knobs replace all older design
knobs. The knobs have a 10-32 threaded brass insert that
accommodates all types of test set leads and lugs
36 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
—
8. FT switch covers
Covers Description Style number
FT-1 standard individual shallow cover with thumb 128A973G01
nuts - BLACK
—
FT cover shield
— Cover shield installation Install the cover shield by holding each end and
Figure a. FT-14 shallow
clear cover shield hanging The cover shield is easy to install and remove while evenly insert the external tabs onto the existing
from external tabs on a being a safeguard for "hot" blades. The ABB cover mounting posts. The separate source test
test switch
separate source test plug can be inserted into the plug can now be inserted into the FT switch for safe
Figure b. FT-14 shallow FT switch while keeping hot blades isolated, testing. Internal bosses can be used to hold the
clear cover shield
inserted into the test providing safety during necessary testing. Loose cover in place over the knife blades but does not
switch by using the covers can easily be secured with the user having allow for testing. The cover shield can easily be
internal bosses
no place to put them. removed in the same manner.
Figure c. FT-1 shallow
black cover shield
hanging from external The cover shield is available in clear and black
tabs with separate shallow thermoplastic material and can replace
source test plug inserted
into the test switch existing covers for both FT-1 (10 pole) and FT-14 (14
pole) switches.
— — —
a. b. c.
40 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
—
9. Warranty
All ABB Flexitest switches and assemblies are
backed by a 12-year warranty. The quality of ABB
products comes from years of experience and
rigorous quality testing programs.
41
— —
Figure 08. FT-1 and
08
Outline
FT-1X switch outline
and drilling plan
6.375
(161.9) Panel
0.594
(15.1)
2.813 1.000
(71.4) (25.4)
Panel
1.406
(35.7)
3.125
(79.4)
Drilling plan
2.844 2.844
(72.2) (72.2)
1.156 (29.4)
0.125R
2.688 2.688
(3.175)
(68.3) (68.3)
FT-1X
Panel
—
Figure 09. FT-1F switch
outline and drilling plan
— Outline
09
6.37 (161.91)
3.2 (81.38)
3.65 (92.75)
4.00 (101.53)
0.35 (8.95)
Fig.1 FT-1F with clear deep cover
Terminal cover
removed to Panel
3.08 (78.36)
show detail 6.06 (153.89)
Drilling plan
r
eo
nc
3.3 (83.82)
a ra p
cle 2 ta
3 2 -3
1 0 - 10
5.75 (146.05)
—
Figure 10. FT-14 switch
outline and drilling plan
— Outline
10
3.890
(98.8)
Panel
7.873
(200)
0.594
(15.1)
1.406 1.000
(35.7) (25.4)
3.125
(79.4)
1.771 2.000
(45) (50.8)
Drilling plan
3.595 3.595
(91.3) (91.3)
1.156 R0
(29.4) (3 . 1 2 5
Cutout . 2)
Ty
p
1.156
(29.4)
3.476 3.476
(88.3) (88.3)
—
Figure 11. FT-14
shallow cover
—
11
7.873
7.873
(200.0)
200.0
Panel
0.594
0.594
15.1
(15.1)
1.000
1.000
1.406
1.406 25.4
(25.4)
35.7
(35.7)
2.813
2.813
71.4
(71.4)
1.315
1.315 2.000
2.000
33.4
(33.4) 50.8
(50.8)
3.890
3.890
98.8
(98.8)
6.667
6.667
169.3
(169.3)
45
—
Figure 12. FT-19R
—
12
3.320
3.320
84.3
(84.3)
19.000
19.000 1.320
1.320 2.000
2.000
482.6
(482.6) 33.5
(33.5) 50.8
(50.8)
18.186 (462)
18.186 [462]
3.000
3.000
3.469
3.469
76
(76)
88
(88) 1.735
1.735
44.1
(44.1)
.580 [15]
0.580 (15)
.875 [22]
0.875(22)
.867
0.867 .829
0.829 5.202
5.202
22.0
(22.0) 21.1
(21.1) 132
(132)
1.280
1.280
(32.5)
32.5
1OF2
46 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
—
Figure 13. FT-19R
(continued)
—
13
1.785
1.785
45.3
(45.3)
2.000
2.000
50.8
(50.8)
47
—
Figure 14. FT-19R
dimensions and layout
for rack mounting
—
14
19.000 (483)
4.250(108)
0.407(10) 18.186 (462)
1.750 2.000
0.234 (44) (51)
FT19R - 2RU
(6)
3.469(88)
3.000(76)
0.875(22) 0.580(15)
FT19R - 3RU
1.484(38)
5.219(133)
2.250(57)
5.219 (133)
FT19R - 4RU
1.484(38)
2.514(64) Ref - Available area for user labels
4.234(108)
6.969(177)
4.000(102)
—
Figure 15. Outline and
drilling plan for FT-19R
with flat panels (no
rolled edges), rack or
flush mounting for
panels or cabinets
—
15
5.219 (132.56)
2.250 (57.15)
2.750 (69.85) 2.250 (57.15)
5.219 (132.56)
4.750 (120.65) 4.750 (120.65)
2.750 (69.85)
6.968 (176.99)
4.000 (101.60) 4.000 (101.60)
2.750 (69.85)
0.250 (6.35)
Ref.:
Dimensions inches (mm)
All figures show front view FT19R panels and cutouts
49
—
Figure 16. FT-19RS
—
16
FT19RS
19.000
19.000 1.233
1.233
483
(483) (31)
31
1.063
1.063 7.873
7.873 6.375
6.375 2.000
2.000
27.0
(27.0) 200.0
(200.0) 161.9
(161.9) 51
(51)
1.000
1.000
25
(25)
3.360
3.360
85 3.000
(85)
3.000
76
(76)
.594
0.594
15
(15)
.580
0.580
1.155
1.155
15
(15)
29.3
(29.3)
.875
0.875 3.118
3.118
22
(22)
79.2
(79.2)
1.664
1.664
42
(42)
—
Figure 17. FT-22RS
dimensions and layout
for rack mounting
—
17
2RU with side view 4.275 (108)
2.00
22.010 (559)
1.750 (51)
21.186 (538)
(44)
3.469 (88)
3.000 (76) FT cutout FT cutout FT cutout
0.58
0.875 (22)
(15)
5.281
1.485
(38) 3RU center o orientation
(TYP)
2.250 (57)
FT cutout FT cutout FT cutout
5.219 (133)
1.485
(38) 3RU Off center with side view
5.219
(133) 3.484 (89)
2.250 (57)
1.485
(38) 4RU with side view
4.234 (108)
6.969 (177)
4.000 (102)
—
Figure 18. Outline and
drilling plan for FT-22RS
with flat panels (no
rolled edges), rack or
flush mounting for
panels or cabinets
—
18
0.250 (6.35) Dia
21.468 (545.29)
4 places
0.234 (5.944)
0.484 (12.294) 20.500 (520.07)
0.375 (9.52)
Cutout 3RU FT-22RS
5.219 (132.563)
4.750 (120.650)
4.750 (120.650)
2.750 (69.850)
6.968 (176.987)
4.000 (101.60) 4.000 (101.60)
2.750 (69.850)
0.250 (6.350)
Cutout
4RU FT-22RS
52 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
—
Figure 19. Typical FT-1
switch connection
schematic
—
19
FT-1*
A B C
* = FT-1 switch
style No.129A514G01
A B C
Pole
positions
(front of Sw)
Switch
arrangement
Internal
schematic
Terminal No.s
(rear of Sw)
—
Figure 20. FT-1 switch
connection schematic
—
20
FT-1*
A B C
Switch
arrangement
Internal
schematic
Terminal No.s
(rear of sw)
54 F T F L E X I T E S T ™ S W I T C H E S T H E R E I S N O E Q U I VA L E N T
— —
Figure 21. FT-14D with
21
combi sensor and REF615
sensor relay with optional
ground CT
A B C
Combi FT-14D
FT14 Digital
Figure 22. FT-14D with Sensor
combi sensors and P1
IA VA(a) VA(a)
Phase A A Phase A
REF615 sensor relay with P2 Sensor Relay
optional potential poles VA(n) VA(n)
VA B
IA(s1) IA(s1)
G
IA(s2) IA(s2)
H
Combi
P1
IB Sensor VB(a) VB(a)
Phase B C Phase B
P2 Sensor Relay
PCB Module
VB(n) VB(n)
PCB Module
VB D
IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 Combi VC(a) VC(a)
IC Sensor Phase C Phase C
P2 Sensor
E
Relay
REF615 relay for
REF615 Relay For
VC(n) VC(n)
VC F Sensor Application
sensor application
IC(s1) IC(s1)
K
IC(s2) IC(s2)
L
X1
26 M 25
X2 N
28 27
—
22
A B C
Combi FT14 Digital
FT-14D
Sensor
P1
IA VA(a) VA(a)
Phase A A Phase A
P2 Sensor Relay
VA(n) VA(n)
VA B
IA(s1) IA(s1)
G
IA(s2) IA(s2)
H
Combi
P1
IB Sensor VB(a) VB(a)
Phase B C Phase B
P2 Sensor Relay
PCB Module
VB(n) VB(n)
PCB Module
VB D
IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 Combi VC(a) VC(a)
IC Sensor Phase C Phase C
P2 Sensor
E
Relay REF615 relay for
REF615 Relay For
VC(n) VC(n)
VC F Sensor Application
sensor application
IC(s1) IC(s1)
K
IC(s2) IC(s2)
L
26 M 25
28 N 27
— —
Figure 23. FT-14D with
23
current and voltage
sensors and REF615
sensor relay
A B C
Figure 24. FT-14D FT-14D
FT14 Digital
switch with current and
voltage sensors and P1 VA(a) VA(a)
Current IA Phase A Phase A
A
REF615 sensor relay Sensor Sensor Relay
P2 (1) VA(n) VA(n)
RJ45 B
Voltage VA
Adapter IA(s1) IA(s1)
Sensor
G
IA(s2) IA(s2)
H
P1 VB(a) VB(a)
IB Phase B C Phase B
Sensor Relay
PCB Module
VB(n) VB(n)
PCB Module
P2
RJ45 D
VB
Adapter IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 VC(a) VC(a)
IC Phase C Phase C
P2 Sensor
E
Relay REF615 relay for
REF615 Relay For
VC(n) VC(n)
RJ45 F Sensor Application
sensor application
VC
Adapter IC(s1) IC(s1)
K
IC(s2) IC(s2)
L
X1
26 M 25
X2 N
28 27
(1) If separate current and voltage sensors are used in application, use
optional(1) – If separate current and voltage sensors are used in application, use optional
RJ45 adapter to merge the signals from current and voltage
RJ45 adapter to merge the signals from Current and Voltage Sensors.
sensors. The RJ45 adapter is not required if only current sensor is used.
The RJ45 adapter is not required if only current sensor is used
—
24
A B C
FT14D
FT14 Digital
P1 VA(a) VA(a)
Current IA Phase A Phase A
A
Sensor Sensor Relay
P2 (1) VA(n) VA(n)
RJ45 B
Voltage VA
Adapter IA(s1) IA(s1)
Sensor
G
IA(s2) IA(s2)
H
P1 VB(a) VB(a)
IB Phase B C Phase B
Sensor Relay
PCB Module
VB(n) VB(n)
PCB Module
P2
RJ45 D
VB
Adapter IB(s1) IB(s1)
I
IB(s2) IB(s2)
J
P1 VC(a) VC(a)
IC Phase C Phase C
E
P2 Sensor
VC(n) VC(n)
Relay REF615 Relay For
REF615 relay for
RJ45 F Sensor Application
VC
Adapter IC(s1) IC(s1)
sensor application
K
IC(s2) IC(s2)
L
26 M 25
28 N 27
(1) If separate current and voltage sensors are used in application, use
(1) – If separate current and voltage sensors are used in application, use optional
optional RJ45 adapter to merge the signals from current and voltage
RJ45 adapter to merge the signals from Current and Voltage Sensors.
The RJ45 adapter is not required if only current sensor is used
sensors. The RJ45 adapter is not required if only current sensor is used.
—
ABB Distribution Solutions
Digital Substation Products
P.O. Box 699
FI-65101 VAASA, Finland
Phone: +358 10 22 11
ABB Inc.
3022 NC 43 North
Pinetops, NC 27864
Phone: +1 252 827 3212
Customer support: + 1 800 929 7947 Ext 1
abb.com/mediumvoltage
abb.com/relion
abb.com/substationautomation
1VAC394641-PG REV H APRIL 2021