Lisa V5 PDF
Lisa V5 PDF
LISA
3
Functional macro process
PURCHASING SALES
Contract LOGISTICS Contract
Material Integration
Procurement of the
Levelling requirements PDP PIC
program customer
planning
demand
Supplier Customer
LOGISTICS PRODUCTION LOGISTICS
Transfer
Goods Production Production Shipment
to
receipt production declaration
METHODS / ENGINEERING
Inventory
Product mBOM Creation of
QUALITY definition management work centers Inventory CONTROLLING
in FCS in FCS and routings
in FCS
4
LISA purpose
LISA
Part # A 30-Nov 1-Dec 2-Dec 3-Dec 4-Dec 5-Dec Levelling horizon = 1st to 5th December
Stock 30
Dependent requirements 150 150 MRP Schedule lines during levelling horizon = 180 + 120 = 300
Schedule lines 60 60 60 60 60 LISA Schedule lines = 300 / 5 trucks = 60 in each truck
Available quantity 10 70 -20 40 100 10
Levelling horizon
Send levelled needs to Suppliers which optimizes truck loading rate and facilitates Supplier production
Projected stock must be checked before validating LISA levelling
After levelling, the projected stock must be checked and corrected if a shortage is detected
Outputs:
Manifest (= expected delivery quantities) – for Suppliers,
Pick up report – for Carriers in case of Cross Dock,
Cross dock matrix – for Cross Dock personal.
Starting point: send an email to LEGOUPIL Benjamin, Faurecia Group LISA project manager to define:
size of the project
kick-off meeting date
7
LISA 1st time implementation in a plant
8
LISA 1st time implementation in a plant
LISA access
LISA transactions are granted to Material planners by default
E-LISA, application where LISA documents are created & stored (previously Easylink) is accessible to all
Faurecia users
http://e-lisa.app.corp/Default.aspx
Detects the Windows login of the user connected to the computer
LISA.net (only used for other ERPs than FCS – around 40 plants)
Request access to LEGOUPIL Benjamin
9
LISA parameter setup
1. Materials data
Pre-requisites: BOP/RM, packagings and scheduling agreements must exist in FCS
Packaging creation work instruction: FCS-PE12-WI-SAP-Returnable_packaging.pdf
Create packaging instructions - to inform FCS about relation part / box / activity
Transactions used: POP1, POF1
Decide on Mix pallet rule usage – if you accept Supplier to mix boxes using same pallet
Transaction used: ZPP_PACK_MIX
2. Transportation data
Pre-requisites: suppliers must exist in FCS
DIRECT
Route
FLOW
Route
Route (from A
to Faurecia)
CC / CD
(Connection point)
(Connection point) (Connection point)
(Connection point)
Route (from B
to Faurecia)
(Connection point)
11
LISA parameter setup
2. Transportation data
Create Connection points - for departure, stops and arrival points of a route
Transactions used: 0VTC for Faurecia and supplier points. For consolidation center and cross dock points: open Stratos
ticket.
Create Transportation plan - to define arrival / departure date & time at each connection point and final
delivery date & time at Faurecia
Transaction used: ZJM54N
3. Output data
Work instruction: FCS-PE18-WI-SAP-Output management:
Maintain Output parameters for EDI (ZJIT)
Transaction used: MN24
13
LISA weekly process
3. Levelling calculation
Pre-requisites:
MRP has been performed to create schedule lines,
Schedule lines have been verified and approved by MRP controller – including Supplier backlog, which
must have been re-scheduled at agreed time,
Transportation plan is created and updated,
LISA parameters are OK when ZJM58 report is run.
Levelling Horizon: 1 week, after the firm period – all requirements prior to that are either already in
preparation at Supplier, in transit or managed by Shortage/Emergency/Supplementary manifests.
Example: Agreed firm period = 3 weeks, 1 delivery per week, 1 week transit time.
Planned Planned Planned
delivery delivery delivery
Time line
Today Week 1 Week 2 Week 3
Needs in transit Needs in preparation Week to be processed
to Faurecia plant at the Supplier with LISA levelling
Firm period
Work instruction: FCS-PE18-WI-SAP-04-Leveling and manifests (p11-12)
15
LISA weekly process
4. Levelling validation
Transaction used: ZJM56N, option « Create Inbound Deliveries », select « Project stock »
If Projected stock report shows a shortage : modify levelling and keep same total number of lots
7. Print Manifests
Through email or E-LISA
E-LISA user guide: http://group.shareplace.faurecia/sites/bs_cc_cws/lisa/eLisa/User%20Manual%20V1.1.pdf
17
LISA New Generation
Purposes
LISA New Generation Toolkit
18
LISA New Generation
Implementation to a plant
The Levelling process and steps are exactly the same than previous LISA version
(addition of ASN Vs Manifest comparison only)
Implementation steps:
Read the general “2-Documentation”, then depending on the flow (Inter/Intracompany flows or external
suppliers), follow the retrofit process documentation: Retrofit LISA New Generation toolkit