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(Reaffirmed 2014) 

1S : 1785 ( Part 1 )  - 1983

( Reaffirmed 2008)
(Reaffirmed 2013) 

Indian Standard (Reaffirmed 2018)

 

(Reaffirmed 2012) 
SPECIFICATION FOR
PLAIN HARD-DRAWN STEEL WIRE FOR  
PRESTRESSED CONCRETE (Reaffirmed 2011) 
PART 1 COLD DRAWN STRESS-RELIEVED WIRE  

( Second Revision) (Reaffirmed 2010) 

(Reaffirmed 2009) 
Third Reprint APRIL2001
 

(Reaffirmed 2008) 

UDC 669.14-153.75-124.2-426 : 666.982.4  

(Reaffirmed 2007) 

(Reaffirmed 2006) 

(Reaffirmed 2005) 

<C> Copyright 1983

BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

Gr 3 June 1983
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18 : 1785 ( Part I ) -1983

Indian Standard
SPECIFICATION FOR
PLAIN HARD-DRAWN STEEL WIRE FOR
PRESTRESSED CONCRETE
PART I COLD DRAWN STRESS.RELIEVED WIRE

(Second Re vision)
, .
Joint Sectional Committee for Concrete Reinforcement, BSMDC 8
Chairman R,presenting
SHRI G. S. RAO Central Public Works Department
Members
SUPERINTENDING ENGINEER
( CDO ) ( Alurneu to
Shri G. S. Rao )
DR J. L. A.1MA~1 The Tata Iron & Steel Co Ltd, Jamshedpur
SHBI A. N.
MITRA ( Alternate)
DR ANIL KUMAR Cement Research Institute of India, New Delhi
SHRI E. T. ANTIA The Concrete Association of India, Bombay
SHRI P. SRINIVASAN ( Alternate) .
SHRI S. BANERJEE Steel Re-Rolling Mills Association of India, Calcutta
SHRI S. N. CHANDA Metallurgical and Engineering Consultants (India)
Ltd, Ranchi
SHRI R. D. CHOUDHAUY ( Alt,rnat, )
CHIEF ENGINEER ( D&R ) Irrigation Department, Government of Punjab,
Chandigarh
DIRECTOR ( CD ) ( Alttr"at, )
DEPUTY DIRECTOR, STAN'DAR1J8 Researci., Designs & Standards Organization
( B&S )-1 ( Ministry' of Railways ), Lucknow
ASSIS'l'ANT DIREC'OR,. STAN-
DARDS ( B&S i-n (Alttrnate )
SaRI D. I. DESAI . Gammon India Ltd. Bombay
SHRI A. L. BHATIA ( ,Alt"nat, )
SOl M. R·. DOOTOR Special Steels Ltd, Bombay
SHRI S. G. JOSHI ( .AII,rM" )
SIIBI ZAOBABIA GEORGB Structural Engineering Research Centre (CSIR),
Madras
SHRI G. V. SURYAKUIIAR ( Alt"nat,)
( Conti,.ued on pag, 2 )

© Copyright 1983
BUREAU OF INDIAN STANDARDS
This publication 'jt protected under the Indian Copyright Act (XIV of 1957) and
reproduction in whole or irr part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
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IS I 1185 ( Part I ) - 1983
( Con t inued from pag, 1 )

MnnlJ,rs Representing
SHRI V. K. GHANEKAR Structural Engineering Research Centre (CSIR),
Rooriee
SHRI D. S. PRAKASH RAO (Alt"nal,)
SHRI V. GULATI Heady & Gresham ( India) Ltd, New Delhi
SHRI P. K. GUPTE National Metallurgical Laboratory ( CSIR ),
Jamshedpur
SHRI N. C. JAIN Stup Consultants Ltd, Bombay
S HBI M. C. T ANDON ( Alt,rnate )
SHRI M. P. JA8UJA Research & Development Centre for Iron and Steel
( SAIL ), Ranchi
SHRI A. JAY AGOP AL Engineer-in-Chief's Branch, Army Headquarters
MAJ R. CHANDRASEKHARAN ( ~lttrnal, )
SHRI S. Y. KHAN Killick Nixon Ltd, Bombay
SHRI P. S. VEN'KAT ( Alternat« )
SHltI M. N. KHANNA Bhilai Steel Plant ( SAIL ), Bhilai
SHRI C. DASOUPTA ( Alt,rnate) .
SURl H. N. KRISHNA MURTHY Tor Steel Research Foundation in India, Calcutta
DR C. S. VISWANATHA (Alt,rnate)
SHRI S. N. M . \NOHAR Tata Consulting Engineers, Bombay
SHRI N. N AUARAJ ( Alternate)
SHRI R. K. MATHUR Public Works Department. Lucknow
SHRY S. N. PAL M. N. Dastur & Co (P) Ltd~ Calcutta
SHRI SALtL RoY ( Alternate)
SHRI B. K. PAN'fHAKY Hindustan Construction Co Ltd, Bombay
SHRI P. V. NAIK ( Alternate)
SHRI T. SEN IRe Steels L'td, Calcutta
SURI M. V. SHASTRY Roads Wing ( ?\.finistry of r:\ipping and Transport)
SaRI SHIRISH H. SHAH Tensile Steel Ltd, Bombay
SKRI M. S. PATHAK ( Alternate)
SHRI C. N. SlUNIVASAN C. R. Narayana Rao, Madras
SHRY C. N. RAOHAVENDRAN ( Alternat, )
SHRI K. S. SRINIVASAN National Buildings Organization, New Delhi
SHRI A. K. LAL ( Alt"Mt, )
SHRI G. RAMAN, Director Genera), lSI ( Ex-officio Membe, )
Director ( Civ Engg )
S,er,tlJr-,
SHBI M. N. NEELAKANDHAN
Assistant Direct or ( Civ Engg ), lSI

2
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IS : 1785 ( Part I ) • 1983

Indian Standard
SPECIFICATION FOR
PLAIN HARD-DRAWN STEEL WIRE FOR
PRESTRESSED CONCRETE
PART I COLD DRAWN STRESS.RELIEVED WIRE

(Second Revision)
o. FOREWORD
0.1 This Indian Standard ( Part I) (Second Revision) was adopted
by the Indian Standards Institution on 14 March 1983, after the draft
finalized by the Joint Sectional Committee for Concrete Reinforcement
had been approved by the Civil Engineering Division Council.
0.2 This standard was qr~t published in 1961 and was revised in 1966.
In the first revision, the standard was published in two parts, one cover-
ing the requirements of stress-relieved plain wire which was a revision
of the 1961 version of the standard and the other covering as-drawn
plain wire for the first time. The present revision has been taken up
with a view to modifying the earlier requirements in the light of ex-
perience gained in using this specification by both manufacturers and
users.
0.3 'In this revision, modifications have Lcen incorporated in provisions
relating to chemical composition, tolerance on nominal diameter and
requirements of relaxation and stress corrosion. Further, 51 units have
been adopted in specifying the physical requirements. References to
related Indian Standards also have been updated.
0.4 In the formulation of this standard, due weightage has been given
to international co-ordination among the standards and practices pre-
vailing in different countries in addition to relating it to the practices in
the field in this country.
0.5 For the purpose of deciding whether a particular requirement of
this standard is complied with, the final value, observed or calculated,
expressing the result of a test or analysis, shall be rounded off in accord-
ance with IS : 2-1960*. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this
standard.
• Rules for rounding off numerical values ( revis,d ).
3
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IS : 1785 ( Part I ) • 1983

1. SCOPE
1.1 This standard ( Part I ) covers the requirements for the manufacture,
supply and testing of plain, cold drawn, stress-relieved steel wire for use
in prestressed concrete.

2. TERMINOLOGY

2.0 For the purpose of this standard, the following definitions shall apply.
2.1 BUDdIe - Two or more 'coils' or a number of lengths properly
bound together.
2.2 Coil - One continuous length of wire in the form of a coil.
2.3 Elongation - The increase in length of a tensile test piece under
stress. The elongation after fracture is conventionally expressed as a
percentage of the original gauge length of a standard test piece.
. 2.4 Parcel - Any quantity of finished wire presented for examination
and test at anyone time,
2.5 Proof Stress - The stress which produces a residual strain
of 0·2 percent of the original gauge length ( non-proportional elongation J:..
"2.6 Tensile Strength - The maximum load reached in a tensile tel'
divided by the original cross-sectional area of the gauge length portioa
of the test piece.

'"3. MANUFACTURE AND CHEMICAL COMPOSITION

3.1 The wire shall be cold drawn from the steel made by the open hearth,
electric, duplex, acid bessemer, basic oxygen, or a combination of these
processes. In case any other process is employed in the manufacture of
steel, prior approval of the purchaser shall be obtained.
3.1.1 The ladle analysis of steel when made in accordance with re-
levant parts of IS : 228* shall show that the steel contains not more than
0·050 percent of sulp~ur and not more than 0-050 percent of phosphorus.
3.2 The bars or rods obtained from the rolling mill shall be treated if
required to make it suitable for cold drawing and thereafter the diameter
of the rod or bar shall be successively decreased to the required diameter
by cold drawing it through a series of dies. The resultant wife shall
be subjected to the process of stretching or streightenin~ and/oI strain
ageing or other suitable process to reduce creep losses and/or to relieve the
concentration of stresses, and coiled.

"Method lor chemical analysis of steels ( second revision). (Being issued in parts. )
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IS & 1785 ( Part I ) • 1983

3.3 All finished wires, subject to the provisions of 3.2 and 6 shall be
clearly drawn to the specified size and shall be sound, free from splits,
harmful surface flaws, piping and other defects likely to impair its use
in prestressed concrete, and finished in a workmanlike manner.
3.4 The surface of wire shall be clean, uniform, smooth and free from
harmful scratches, flat parts, longitudinal or transverse ribs, etc. Unless
otherwise agreed to between the purchaser and the manufacturer/supplier,
the wire shall not carryon its surface, lubricants or other matter to a
degree likely to impair its adhesion to concrete. Slight rust may be
permitted, provided there is no surface pitting visible to the naked eye.
3.5 There shall be no welds or joints in the finished wire as supplied to
the purchaser. Any welds or joints made during manufacture to promote
continuity of operations shall be removed before supply.
4. NOMINAL SIZES
4.1 The nominal diameters of the finished wires shall be 2·50, 3·00, 4"00,
5'00, 7'00 and 8'00 mm.
5. TOLERANCES
5.1 The tolerance on the nominal diameter shall be as given below:
Nominal Diameter Tolerance
mm mm
8·00 ±0·05
7'00 ±O·05
5·00 =.:0'05
4'00 :t 0·05
3'00 ±0·O4
2'50 ±O·025
5.1.1 For purposes of determining whether the actual diameter of the
wire is within the specified tolerances, the diameter shall. be determined
with a micrometer by taking two measurements at 'right angles to each
other at three places along a length of not less than 250 mm and the
average of these six measurements shall be taken as the diameter of the
wire.
6. PHYSICAL REQ,UIREMENTS
6.0 The wire shall conform to the physical requirements specified
in 6.1 to 6.5.
NOTE - For special purposes, test evidence rna y be required to show that the wire
is not susceptible to stress corrosion, In such case, the test method shall be mutually
agreed upon between the manufacturer and the purchaser.

5
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15 : 1785 ( Part I ) • 1983

6.1 Tensile Strength - Unless otherwise agreed to between the pur-

chaser and the manufacturer or supplier, the tensile strength of wire
determined in accordance with 7.3 and based on the nominal diameter of
the wire shall be as given below:
Nominal Diameter Tensile Strength, Min
mm N/mm 2
2-50 2 010
3'00 1 865
4'00 1 715
5'00 1 570
700 1 470
8'00 1 375
NOTE - Wires of diameter 5, 7 and 8 mm may be manufactured to give higher
minimum tensile strength. In such cases, minimum tensile strength of 1 715, 1 570
and 1 470 N Imrn2 are recommended for wires of nominal diameter 5, 7 and 8 rom
respectively; but other requirements shall remain the same,

6.2 Proof Stress - Unless otherwise specified, the proof stress of the
wire shall be not less than 85 percent of the rninimum specified tensile
strength.
6.3 Ductility - The wire shall withstand the reverse bend test specified
in 7.5.
6.4 Elongation After Fracture - Elongation after fracture, over a
gauge length of 200 mm, when determined in accordance with 7.6 shall
be as below:
Nominal Diameter Elongation, Percent
rom Min
2'50
3'00
4'00
5'00
7'00
8'00
6.5 Relaxation -- The relaxation stress in the wire, when tested in
accordance with 7.7 shall not exceed 5. percent of the initial stress as
specified in 7.7 at the end of 1,0UO h. Alternatively, the manufacturer
shall provide proof that the quality of wire supplied is such as to
comply with this requirement. ,

6
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18 I 1785 ( Part I ) - 1'83

&.5.1 When it is not possible to conduct 1 000 h relaxation test, the
wire may be accepted on the basis of 100 h relaxation test, provided the
manufacturer furnishes proof establishing a relation between the relaxa-
tion stress values at 1 000 hand 100 h and provided that the relaxation
stress at 100 h is not more than 3·5 percent of the initial stress as specified
in 7.7..

7. TESTS
7.1 All test pieces of wire of sufficient length for the specified tests shall
be selected by the purchaser or his authorized representative, either
a) from the cuttings of lengths of wires or ends of coils of wire, or
b) if he so desires, from the coil or length of wire, after it has been
cut to the required or specified length and the test piece taken
from any part of it.
7.1.1 In neither case, the test piece shall be detached from the coil or
length of wire, except in the presence of the purchaser or his authorized
representative.
7.1.2 Before test pieces are selected, the manufacturer or supplier shall
furnish the purchaser or his authorized representative with copies of the
mill records giving the number of coils or bundles in each cast with
sizes as well as the identification marks, whereby each coil or bundle of
wire can be identified.
7.2 Test samples shall not be subjected to any form of heat treatment.
Any straightening which the test samples may require shall be done cold.
7.3 Tensile Test - The tensile strength shall be determined in
accordance with IS : 1521-1972*.
7.4 Test Cor Proof Stress - Proof stress shall be determined in
accordance with IS: 1521-1972*.
7.4.1 When stress at 1·0 percent extension und~r load method is to be
determined, an initial load corresponding to a stress of 196 N/mm l shall
be applied to the test piece and a sensitive extenso meter then attached.
The dial of the extensometer shall be set to a reading equal to
0·001 film/mm of the gauge length to represent the extension due to the
initial load.
The load shall be increased until the extensometer shows an extension
corresponding to 1·0 percent of the gauge length, when the load shall be
noted. The stress calculated for this load shall be not less than
the value specified for the 0·2 percent proof stress.

• Method for tensile test ing of stet..l wire ( first "vision ).

7
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IS I 1785 ( Part I ) • 1983

7.S Rever.e Bend Teat - The test piece taken in accordance
with 7.1 shall be capable of being bent in the following manner without
showing signs of failure.
One end of the test sample shall be firmly gripped in a vice fitted
with radiused jaws. The free end of the wire shall be bent round the
appropriate radius specified in Table I through an angle of 90° and
then back to the original position; this constitutes one bend. Thereafter,
the test piece shall be bent through 90° in the opposite direction and
back through 90° and then through 90° in the reverse direction
and back through 90°. The wire shall withstand 3 reverse bends
without fracture.

TABLE 1 REVERSE BEND TEST

DIAME'fEH. OF WIRE RADIUS OF JAWS

rom mm
2-50 7·SO
3-00 10·0
4-00 12·5
5·00 ]5-0
7-00 20·0
8·00 25-0

7.6 EloDgatioD After Fracture -- The elongation after fracture shall

be determined in accordance with IS : 1521-1972*.
7.7 Te.t for Relaxation -- If required by the purchaser, the manu-
facturer shall provide evidence from records of tests of similar wire that
the relaxation of load from an initial stress of 70 percent of the specified
minimum tensile strength conforms to that specified in 6.5. During the
whole period of test the temperature shall be maintained at 20 ± 2°C.
The initial load shall be applied in a period of 5 minutes and shall
then be .held constant for a further period of one minute, Thereafter no
adjustment of load shall be made, and load relaxation readings shall
commence from the end of the sixth minute, On no account shall the
test specimen be overstressed.

8. SAMPLING AND CRITERIA FOR CONFORMITY

8.1 Scale of Sampling
8.1.1 Lot - In any consignment, all the coils of wire of the same
nominal diameter and manufactured at the same place under similar

• Method for tensile testing of steel wire (first revision).

8
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IS a 1785 ( Part I ) • 1_

conditions of production and, storage shall be grouped together to

coastitute a lot.
1.1.2 The number of coils to be selected at random from each lot shall
depend upon the size of the lot and shall be in accordance with Table 2.

TABLE 2 SAMPLE SIZE

No. OF COILS IN THE LOT No. OF COILS TO BB SELECTED

Up to 25 3
26 to 65 4-
66 to 180 5
181 to 300 7
gOI and above 10

8.2 Number or Tests

8.2.1 All the coils, selected as in 8.1.2 shall be tested for chemical com..
position ( see 3.1.1 ), diameter ( see 5.1 ), tensile strength ( see 6.1), proof
·stress ( see 6.2 ), ductility ( see 6.3 ) and elongation ( see 6.4 ).
8.2.1.1 From each coil, one test specimen shall be selected for each
test and tested in accordance with the appropriate test method.
·8.3 Criteria for Conformity
8.3.1 The lot shall be considered as conforming to the requirements
·of this specification if the conditions specified under 8.3.2 to 8.3.4 are
satisfied for all the characteristics.
8.3.2 Chemical Composition, Diameter, Tensile Strength andProofStress - For
-each of the characteristics, the mean and the range calculated from the
test results shall satisfy the appropriate condition given below:
a) ( Mean + 0-6 Range) shall be less than or equal to the maximum
specification limit.
b) (Mean - 0·6 Range) shall be greater than or equal to the
minimum specification limit.
NOTE - The range is the difference between the maximum and the minimum
val ue of the test resul ts,
8.3.3 Elongation - In case of test for elongation after fracture every
-sarnple tested shall satisfy the requirements of 6.4 and the percentage
elongation for none of the samples shall fall below the value specified
in 6.4.

9
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IS : 1785 ( Part I ) • 1983

1.9.4 Ductility - The number of defective test specimens ( those not
satisfying the requirements of the test ) shall not execeed the correspond-
ing permissible number given below:

No. of Speci""ns T ,sud Permissible No. of Defective

T esl S/JIcimms
3 o
4 o
5 1
7 1
10 2

9. DELIVERY, INSPECTION AND TESTING FACILITIES

9.1 Unless otherwise specified, general requirements relating to the
supply of material, inspection and testing shall conform to IS : 1387-1967*.

9.2 No material shall be despatched from the manufacturers' or suppliers"

premises prior to its being certified by the purchaser or his authorized
representative as having fulfilled the tests and requirements laid down
in this standard except where the bundle or coil containing the wire is
marked with the lSI Certification Mark.

9.3 The purchaser or his authorized representative shall be at liberty to-

inspect.and verify the steel maker's certificate of cast analysis at the pre-
mises of the manufacturer or supplier; when the purchaser required an
actual analysis of finished material, this shall be made at a place agreed
to between the purchaser and the manufacturer or supplier.

9.4 Manufacturer'. Certificate - In the case of wires which have not

been inspected at the manufacturer's works, the manufacturer or supplier,
as the case may be, shall supply the purchaser or his athorized re-
I

presentatives with the certificate stating the process of manufacture and

aiso the test sheet signed by the manufacturer giving the result of each
mechanical test and the chemical composition, if required. Each test
sheet shall indicate the number or identification mark of the cast to-
which it applies, corresponding to the number or identification mark to
be found on the material.
9.5 When tests for susceptibility to stress corrosion and relaxation are
required to be carried out, the' cost of testing shall be borne by the-
purchaser.

-General requirements for the supply of metallurgical materials (first revision ).

10
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IS : 1785 ( Part I ) .. 1983
9.6 Unless otherwise agreed to by the purchaser and the manufacturer,
wire shall be supplied in coils of sufficiently large diameter to ensure that
the wire runs off straight and the purchaser may specify the diameter of
the coil, if he so desires.
For wires up to 5 mm diameter, coils of about 1'5 m diameter and
of wires above 5 mm diameter, coils of about 2 m diameter, without
breaks, joints' and welds are generally recommended The mass of the
coil shall be as mutually agreed to between the purchaser and the manu-
facturer or supplier. Each coil shall have at least four tight ligatures.

10. IDENTIFICATION AND MARKING

10.1 The manufacturer or. supplier shall have ingots, billets and
wires, or coil of wires marked in such a way that all finished wires can
be traced to the cast from which they were made. Every facility shall be
given to the purchaser or his authorised representative for tracing the
wires to the cast from which they were made.
10.2 Each bundle or coil containing the wires may also be suitably
marked with the lSI Certification Mark in which case the concerned
test certificate shall also bear the lSI Certification Mark.
NOTE - The use of the lSI Certification Mark is governed by the provisions of
the Indian Standards Institution ( Certification Marks) Act and the Rules and Regu-
lations made thereunder. The lSI Mark on products covered by an Indian Standard
conveys the assurance that they have been produced to comply with the require-
ments of that standard under a well-defined system of inspection, testing and quality
control which is devised and supervised by lSI and operated by the producer. lSI
marked products are also continuousl y checked by lSI for conformity to that
standard as a further safeguard. Details of conditions under which a licence for the
use of the lSI Certification Mark maybe granted to manufacturers or processors,
rna y be obtained from the Indian Standards Institution.
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