~ oe «JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS K 6369: (JBMA/JSA) Steel cord conveyo ICS 53.040.20; 83.140.99 Reference number : JIS K 6369 : 2007 (E) PROTECTED BY COPYRIGHT WsK 6369 : 2007 Date of Establishment: 1979-01-01 Date of Revision: 2007-10-20 Date of Public Notice in Official Gazette: 2007-10-22 Investigated by: Japanese Industrial Standards Committee Standards Board Technical Committee on Chemical Products JIS K 6369:2007, First English edition published in 2008- Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8140 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © JSA 2008 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced of Gtilized in any form or by any means, electronic or mechanicel, including photocopying and microfilm, without permission in Writing from the publisher. PROTECTED BY COPYRIGHT} anes K 6369 : 2007 Contents Page Introduction. eet 1 Scope - 1 2 Normative references -- “1 3 ‘Terms and definitions 2 4 Symbols and units 2 5 Classification +--+ 4 6 Structure - : 4 6.1 Cross-section structure of belt 4 6.2 Steel cord joints 4 6.3 Belt types. 25 7 Dimensions and dimensional tolerances 8 7.1 Belt width and tolerance thereof -. 8 7.2 Tolerance on belt length ~ 9 7.3 Belt thickness, and tolerance and variation thereof “9 7.4. Cover rubber thickness and tolerance thereof 9 7.5 Edge width and tolerance thereof «+ 9 7.6 Steel cord pitch and tolerance thereof ~~ 7.7 Tolerance on eccentricity in thickness direction of steel cord 8 Performance 8.1 Characteristics of cover rubber ~~ 8.2 Breaking strength of steel cord - 8.3 Pull-out strength of steel cord 8.4 Peel strength 8.5 Troughability 9 Measurement of dimensions and test method 9.1 Sampling 9.2 Measuring instruments ~ 9.3. Measurement of belt width -- 9.4 Measurement of belt length - 9.5 Measurement of each part dimension of belt cross-section-. 9.6 Tensile test of cover rubber 9.7 Ageing test of cover rubber 9.8 Abrasion test of cover rubber 9.9 Tensile test of steel cord -- 9.10 Pull-out test of steel cord - @ PROTECTRE BY COPYRIGHTK 6369 : 2007 9.11 Peel test 19 9.12 Trough test 20 10 Designation of belt eee 2) 11 Ordering data 22 12 Marking 22 12.1. Marking on product 22 12.2 Marking on package 22 Annex JA (informative) Comparison table between JIS and corresponding International Standards “23 Gi) PROTECTED BY COPYRIGHT weernment meso A nN K 6369 : 2007 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by The Japan Belting Manufactures Association (JBMA)/Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS K 6369 : 2000 is replaced with this Standard. This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. Gi) ponmrennn Ry never| tania eatmntnnenttn nt i JAPANESE INDUSTRIAL STANDARD JIS K 6369 : 2007 Steel cord conveyor belts Introduction This Japanese Industrial Standard has been prepared based on the first edition of ISO 15236-1 published in 2005 and the first edition of ISO 15236-2 published in 2004 with some modifications of the technical contents. ‘The portions given sidelines or dotted underlines are the matters in which the contents of the original International Standards have been modified. A list of modi- fications with the explanations is given in Annex JA. 1 Scope This Standard specifies the rubber conyeyor belt using a steel cord as reinforcement (hereafter referred to as “belt”) which is used in the range of its surface temperature of -30 °C to 50°C. However, belts for special use such as oil resistance, acid resistance, alkali resistanee, flame resistance, food conveyance and personnel transport are ex. cluded. NOTE: The International Standards corresponding to this Standard are as fol- lows 2 ISO 15236-1:2005 Steel cord conveyor belts—Part 1. Design, dimensions and mechanical requirements for conveyor belts for general use ISO 15236-2: 2004 Steel cord conveyor belts—Part 2: Preferred belt types (Overall evaluation: MOD) In addition, symbols which denote the degree of correspondence in the contents between the relevant International Standards and JIS are IDT (identical), MOD (modified), and NEQ (not equivalent) according to ISO/IEC Guide 21. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. For the standards with the indication of the year, only the edition of indicated year shall be applied so that the revisions (includ- ing amendments) made thereafter are not applied and for the standards without the indication of the year, the most recent edition (including amendments) shall be applied. JIS B.7503 Dial gauges JIS B 7507 Vernier, dial and digital calipers JIS B 7512 Steel tape measures JIS B7517_ Vernier, dial and digital height gauges JIS K 6200 Rubber—Vocabulary JIS K 6251:2004 Rubber, vulcanized or thermoplastic—Determination of tensile stress-strain properties NOTE: Corresponding International Standard: ISO 37:1994 Rubber, vulcanized or thermoplastic—Determination of tensile stress-strain properties (MOD) PROTECTED BY COPYRIGHT2 K 6369: 2007 JIS K 6256-1:2006 Rubber, vulcanized or thermoplastic—Determination of ad. hesion test—Part 1: Adhesion to textile fabric AIS K 6257:2003 Rubber, vulcanized or thermoplastie—Determination of heat ageing properties NOTE: Corresponding International Standard: ISO 188:1998 Rubber, rulea nized or thermoplastic—Accelerated ageing and heat resistance tests (MOD) JIS K 6264-2:2005 Rubber, vulcanized or thermoplastic—Determination of abra- sion resistance—Part 2: Testing methods NOTE: Corresponding International Standard: ISO 4649: 2002 Rubber, vulca- nized or thermoplastie—Determination of abrasion resistance using a rotating cylindrical drum device (MOD) 3 Terms and definitions For the purpose of this Standard, the definitions given in JIS K 6200 and the following definitions apply .1 steel cord joints butt joints or joints of steel cords in the longitudinal direction in a belt 3.2 troughability index giving a fitting degree of a belt to carrier rollers 3.3 troughing angle of side idlers angle of inclination with respect to the mounting surface of side idlers of both ends (see figure 1) Roller =, Belt ‘Troughing angle of side idlers Figure 1 Troughing angle of side idlers (example of three carrier rollers) 3.4 edge width distance from the exterior of endmost steel cord to the belt edge in the cross- section of a belt (see figure 2) 4 Symbols and units The symbols and units used in this Standard shall be in accordance with table 1 PROTECTED BY COPYRIGHT LY wea 3 reference. K 6369 : 2007 Table 1 Symbol and unit [[Simbor Explanation Unit 6 __| Belt width (belt width) mm b;__ | Distance between centres of endmost stecl cords (supporting belt width) | _mm |b: __| Bdge width (calculated edge width) mm by __ | Distance between exterior sides of endmost steel cords [mm @__| Steel cord nominal diameter (steel cord diameter) mm F, | Pull-out strength of steel cord (pull-out foree of cord per cord length) | _Nimm Fi, | Breaking strength per steel cord (breaking strength of cord taken from | kN’ cured belt) Pall-out force (pull-out force of cord) N Belt strength [minimum (nominal) breaking strength per width of belt) | N/mm y | Length of pull-out part of test piece for pull-out test of steel cord mm, itest piece measured length for pull-out force test of steel cords) n___| Number of steel cords (number of steel cords) = P__| Steel cord pitch (steel cord pitch) mm ¢ | Belt thickness (belt thickness) mm i; __| Thickness of carrying side cover rubber (cover thickness carrying side) | mm fz __| Thickness of pulley side cover rubber (cover thickness pulley side! mm_| Belt thickness without carrying side cover rubber and pulley side cover | mm rubber (thickness of belt core) | Belt thickness without carrying side cover rubber (belt thickness mm) without cover of carrying side) | T__| Troughability (troughability) =a F | Deflection of test piece (deflection) mm | [min | Minimum value (minimum value) = max | Maximum value (maximum value) = “| Measured value = iy _ | Median of steel cord height (median steel cord height) mm_| 4h, | Ratio of number of steel cords located in a range within 10mm above | % | | or under hy to total number of steel cords | (number of steel cords positioned within a range of hy 5 1.0 mm as a percentage of the total number of steel cords) | “iz | Ratio of number of steel cords located in a range over 1.0 mm above or % under but within 1.5 mm hy to total number of steel cords (number of steel cords positioned within a range of fy, of from >1.0 mm to 1.5 mm and expressed as a percentage of the total number of steel cords) “in, | Ratio of number of steel cords located in a range over 1.5 mm above or % | under hq to total number of steel cords | (percentage of steel cords with ha > 1.5 mm) | NOTE: Corresponding explanations in ISO 15236-1-2005 are described in parentheses for |4 K 6369 : 2007 5 Classification ‘The belts shall be classified according to the nominal belt strength, belt width, cover rubber grade and belt type and expressed by the combination as shown in table 2 Table 2 Classification of belt Division ~~ Classification ‘Srs0o ST-a39 -ST-A00 ST-1000 ST-1250ST-1400 Nominal belt strength" | ST-1600 ST-1809 $T-2000 ST-2250ST-2500 _ST-2800 ST-3150 ST3500ST-4000 _ST-4500 _ST-5000__ST-5400 500 650 ~«750+~«=««w0D=9NQ«:1:000««:1.050, 1.200 Belt width mm 1400 1,509 «1600=—« 1800-2000 2200, 2400 2.600 2800 3000 3200 Cover rubber grade S.A LD. Belt type AO, Al. AQ, Note ®” ST is the symbol indicating the steel cord conveyor rubber belt, Numerical figures indicate — | the belt strength. 6 Structure 6.1 Cross-section structure of belt ‘The cross-section structure and designation of each part of a belt shall be in ac- cordance with figure 2. bs Belt width tf: Belt thickness bit Distance between centres of endmost fy; Thickness of carrying side cover steel cords rubber br: Caleulated edge width ta: ‘Thickness of pulley side cover rubber d+ Steel cord nominal diameter fo: tast-tohad p: Steel cord pitch Figure 2. Cross-section structure of belt and designation of each part 6.2 Steel cord joints When jointing the steel cords within the manufacturing length of a belt, the fol- lowing conditions shall be satisfied for every belt roll. a) The number of jointed steel cords shall be not more than 2 % of the total num- i ber of steel cords. Ne] | PROTECTED BY COPYRIGHT5 K 6369 : 2007 b) The number of joints shall be not more than one position per one steel cord. c) When there are two or more steel cords which need jointing, the interval be- tween joints shall be separated by 10 m or over in the longitudinal direction of the belt. 6.3 Belt types ‘The pitch, number and nominal diameter of steel cords in the belt shall be in accordance with table 3, table 4 and table 5. The division of belt type shall be as follows. ‘AO: Belt type specified in the conventional JIS Al: Belt type Al specified in ISO 15236-2 :2004 A2: Belt type A2 specified in ISO 15236-2:2004 PROTECTED BY COPYRIGHT6 K 6369 : 2007 Table 3 Belt type AO Nominal | St | st- | st- [st] st-[st- [st [st [sr ]st]sr]st]sr|str]sr] st] si st] | tsi streneth {00 | «30 | won {2000} 2501400100010) 2000) 2280) 2500) 2400) 31503500 | 4004s] ssa) Minimum | tlt seremsah N’mm 500 | 630 | s00 ft ooo} 250} snalt eh soo}2 oooke 2sof2 sof saoks 1sols soofs cok souls anal sn Kein | Maximum 1 | | | | | erect cord | [cer M™ {28120138} 40] 45] 48] 50] 50/60] 63] 72} 26} 81 | 6 | 2 fis amelns j ras | ala | [ Ninima | eel coed | reaking kN [8.6 | 70 | x9 | 132/165] 185]21.1 25.7] 26.8] 29.46] 41.7] 46.7] 52.5 | 4] 46.7] so 1x9. fos | strong LE min dh I Me . i Stee cord pitch — mm | 10.0] 10.0] 10.0} 12.0] 12.0] 12.0] 12.0] 12.0] 12.0] 12.0] 13.0| 15.0] 15.0] 15.0] 18.0] 16.0 alae or | | on) tt fo] Minimum | | | | mise 7 ]40]40] 40] 40/0/40] 40] 40] 50/20) s0/ss}ss] 0] 65] 20[ 25] s0| cheney | a L | Bete wiath = _ | Bete wia Number of ste cons 0 9, soo__|45 [as [as [8 [38 [58 [os —[-|-[-1=T-{= =[- 650 oo | 60 | «0 | so [so | so | so] 50] 50] 50] 20] | an | w | a aie 780 [70 [70 [70 | 59 [9 [9 [59 [9 | 9 | 59 | a7 | a7 |r far fa 300 15 [7s [75 [oa os [63 | 63.) 03 | 3 | 62 | s0 | 50] 50 | 50] 50 a7 fa soo fas Tes Pes [fo fn [on or os fo P57 Pr [st | oo Ps [3 [ss [so | {tooo Tos [os | 9s [79 [29 [79 [79 | 79 [79 [79 [os | os fos | oo | or] 0 | 9 [0 oso [ox [98 [98 e2 | 92 | oz [a2 | a2 | 02 | a2 | 6 | 66 | o6 | os | oo | 2] oo | ss 1200 113 | 113 | 113 | 94 | 94 | 94 | 94 | 94 | 94 | 94 | 76 | 76 | 76 | 76 | 76 | 71 | 71 | «7 | va00 133 [033 fia3 far [an fa fanaa [are | a9 [a9 [99 [o9 | 99 | 03 | ws | 70 1500 Thai fai [rai [uns | is [nis fins [ars [rie [rie] 94 [94 | 94 | 94 [os | 99] 89 | ss veoo [isi {asi [ast [126 | 6 | 126 | 126 | 136 [126 | 126 [101 fror [aor fror [ior | 95 | 95 | 89 soo [arr fan [a7 [543 fas [43 [143 [oa3 [149 [143 [rng pa [na nig} ins [107 [107 [or 2000 [191 [191 [191 |is0 {159 [159150] 159 [is9 [159] 138 [26 [12s [ie | 28] 20 a0 [ns 2200 [an [au an fare v76 [176 | 176 [176 [176 [176 [v41 [oat frat [oat [ar [132 paz] as 200__[231 [231 [231 [19s {195 | 193 [199 [193 [93 [193 [is¢ [us [isa [ise] ise [is [14s | 136 251 [251 [251 | 209 [309 | 209 [200 [200 | 209 | 209 [168 [168 | 168 [vos | 168 [157] 157 [18 2ni {271 [371 | 236 | 226 | 226 | 296 | 226 | 226 [ 296 [11 [ves [isi [181 | ist [170 [170 160 291 [291 | 201 [243 [243 [243 [243 | 243 [243 | 243 [194 | 194] 94] 195 | 194) 182 [ag2 [172 aun [311 [aur [259 [259 [259 [259 [259 [250 [250 [208 [208 [20s [20% [208 [9s [ros iss [Not applicable because of troughing performance. PROTECTED BY COPYRIGHToe —— +r 7 K 6369 : 2007 Table 4 Belt type Al [Nominal [St] SE] SE] St [St] SE] St [St] Sr] St ]st [st ]st | st ]sr]st]st]st batt strensth | so0 | 630 | 800 | 1000] 1250] 1400| 1600] 1800] 2000] 2250| 2500 | 28003150] 3300] 4009] 4500] s000|s400| Minimum belt bs soo} ooo soos os 400 ater, N/m | $00 | 630 | 800 |1 o09}1 280]1 400)1 600): soo}> 000 K,min | Maximum secleord mm | 3.0130} 3.7 | 42] 49] 5.0 | 5.6] 56) 56] 56] 72] 72 [8.1 | 86 | 89] 97/109) 113 ina | Sct cord | braking av / 76 | 76 |103]129) 188 39.7] 50.0] $55|63.5] 75.0903 |960 | Emin I Stel cord Jerr" mm |140} 110] 120] 120] 140] 40] 150/135} 120) 110] 150] 135] 150] 180] 189] 160) 179 70 > Minimum emer mm | 40} 40] 40| 40] 40] 40] 40] 40] 40] 40] 50] so] ss] 606s} 70] 75] x0 thickness } Bele width a Number of sel cords» 500 33 [2 [39 [39 [3s [3s Ts [= T= = Ew naa 650 au [5a as [ar [a6 [52 [506 [nn [ae [ar [at [a [0 = 3 [os 35 | so [37 [ot | oo [5 Pr [st | st [st | os a os [ss os {63 [71 [ 80 | 86 | 63 [71 | 63 | os | 63 | 0 7 | 86 [iio 32 [76 [85 [ 96 [vos] 76 [ss [76 | 76 | 96 | m2 [or [os 96 [2s 97 |-90 [roo [112 122 | a9 [99 [a9 | 99 »l int [az ny fos [is [129 [140 [02 [as [302 [02 oo | 90 160 125 [ie {129 [4s [139] 6 | 28] 6 | 6 103 [oz 1397 139 [130] 144 | 162 | 177 [29 a3 | 20 | 129 us [iis] EET) 195 154 | 143 [150 [179 [9s [143 [58 [142 [a2 1a [126 2400 fier [23 168 | 136 [174 [198 [23 [ise [173 [136 | 156 157 [137 2600 [ist [231 182 [170 [189 [212 [231 | 160 [iss [169 [ 169 19 [139 2800 | 196 | 249 197 [183 [203 | 220 [249 | 182 [202 [182 | 192 tet [et 3.000 210 | 267, 211 | 196 | 218 | 245 [268 | 196 | 217 | 196 | 196 | 196 | o83 | 73 [73 3200 286 [as [210 [253 [262 [286 [209 [232 [209 [209 [209 five [rss [18a NOTE: —_ Not applicable because of troughing performance PROTECTED BY COPYRIGHT8 K 6369 : 2007 Table 5 Belt type A2 Nona De DE SE De pe pe pe] | w belt strength 100] 1280, sa] sae | isn | 2000 2500 | 2800 5001 Minima ] | wt N00 fe (fren elon paeleeal ie all son in som weed am | a7 | 42 | aa | ar | av | so | so | se | a Tagan t wet w for | sa] ae w2 | 213 | x40 | 266 | a9 | aoe | sao pete ; | | | saat" am | 100 | 100 | wo f-1o0 | re | roo | roo | seo | 20 | 120 | 20 ssner mm | 40 | 40 | 40 | 40 | 40 | so | so | ao | so | so | oo ehttnes ate Camber of ste] cords 700 aleleplele pape >see >s Ts 50 ope pepe pe pepe pets ~s | soo te oe oe os ee |e oe fe | os i000 [96 [96 | 96 [95 of re |e [98 Lane [ne [es is] 938] 98 100 [36 [136] 3635 pa [ofa reo [ss is6_[ 156 | iss ts [ees [38 raw [ine [te | a6 [5 tra [ ieee [as 2000 | 196 | 196 | 196 | 195 194 [6161 61 pan] aig [216 a6 as afore | sf ae 2400] 236 [236 [236 [23s 24198 | 194 [04 3600 [2s6 [256 | 256 [28s af 2 [an | ant 2800 [376 | 276 [276 [2s m4 [as [a8 3000 [296 [296 | 296 [29s pap ae | aus [aes 3300 [oe ste aie [is sia [o3e1 [26 | 26t 7 Dimensions and apne tolerances 7.1 Belt width and Dieicee ere (hacxan diy deny 261) ‘The belt width shall be as shown in table 2 and measured in accordance with and the tolerance thereof shall be + 1.0 % of the belt width. Furthermore, the ‘erence between the maximum and the minimum width of a single belt shall be within 1%,a err 9 K 6369 : 2007 7.2 Tolerance on belt length (Ary Dae Aes ole) ‘The belt length shall be measured in accordance with 9.4, and the tolerance on the nominal length shall be in accordance with table 6. Table 6 Tolerance on belt length gery od idiatieaatn 7) 28% ‘On eednominal length | 250% Multiple bets "25% a Ie i o trlauldoda) 7.3 Belt thickness, and tolerance and variation thereof The belt thickness shall be measured, in accordance with 9.5.1, and the tolerance on the nominal thickness shall be the value by taking the maximum thickness fmax as 1.1¢ and by calculating the minimum thickness fnin according to the formula (1) or the formula (2). In the case of $20 mm: fmin = (¢~ 1.0) mm “(D In the case of > 20 mm: fmin=(¢~ 1.5) mm + “+ (2) where, t: belt thickness (mm) tmin? minimum belt thickness (mm) ‘The thickness variation in the belt width direction shall be measured in accor- dance with 9.5.1, and shall be not more than 0.052. 7.4 Cover rubber thickness and tolerance thereof The minimum value of the cover rubber thickness of a belt shall be either of 0.7d or 4 mm which is thicker, measured in accordance with 9.5.2, and the tolerance thereof shall be -0.5 mm on the nominal cover rubber thickness. bo), 7.5 Edge width and tolerance thereof The edge width shall be calculated according to the formula (3), measured in ac- cordance with 9.5.8 and the tolerance thereof shall be +15 mm provided that the edge width is 15 mm or over. b- pin-)-d 2 where, by: edge width (mm) : belt width (mm) (see table 3 to table 5) By bu : steel édrd!Bitch (mm) (see table 8 to table 5) : number of steel cords (see table 3 to table 5) bs (3) Raye : steel cord nominal diameter (mm) 4 Gale y PROTECTED BY COPYRIGHT10 K 6369 : 2007 7.6 Steel cord pitch and tolerance thereof The steel cord pitch shall be as shown in table 3 to table 5, measured in accor- dance with 9.5.4, and the tolerance thereof shall be in accordance with table 7. Prog oe hut 2% lee Table 7 Tolerance ‘on steel cord pitch Tolerance Ratio of pitches in which each pitch p’ exceeds —1.5 mm 5% or under Distance between centres of endmost steel cords b; n= 1)*p*0. 01 | NOTE: p: Pith ofa stel cord mm ee able Sto table) ris Number of ste! cord see table to table 6) bs hex (bu) 7.7 Tolerance on eccentricity in thickness direction of steel cord The tolerance on the eccentricity in the thickness direction of a steel cord shall be measured in accordance with 9.5.5, and the tolerance thereof shall be in accor- dance with table 8, Table 8 Tolerance on eccentricity of steel cord Tolerance | ‘Bin_| 95% or over Eccentricity in thickness direction | afta | Under 5 @ aha 0% 8 Performance 8.1 Characteristics of cover rubber The characteristics of a cover rubber shall be tested in accordance with 9.6 to 9.8, and shall satisfy the requirements of table 9. Table 9 Characteristics of cover rubbery Cover ribher grade Test item = 3 ae Le Dele Breakin Before id 18 min, 14 min. 15 min. 18 min. 24 min. | Before | Stengtit MPa test [Elongation %| 450 min, | 400min, | 350min. | 400min. [ 450 min. Tensile Change rate of test | after | breaking Withi Within +25 | Within +25 | Within 225 | Within =25 ee [Chanus rate of Within +25 | Within +25 | Within Within =25 elongation % a Abrasion west | Abrasion 085 [909 max, | aso max. | 200mm | 100mex | 120max PROTECTED BY COPYRIGHTy ) iL K 6369 : 2007 82 Breaking strength of steel cord (42 bie DN uly, y The breaking strength of the steel cord F;, obtained in 9.9 shall satisfy the for- mula (4). 4) where, Fa.: breaking strength per one steel cord (kN/one steel cord) K,: belt strength (N/mm) (see table 3 to table 5) belt width (mm) (see table 3 to table 5) n: number of steel cords (see table 3 to table 5) 8.3 Pull-out strength of steel cord bee Pep greg (des did ) ‘The pull-out strength of steel cord F, shall satisfy the formula (5) and the for- mula (6). F, shall be obtained in accordance with 9.10. Toad, Before heating: F,2(15xd)+15 -- eve (5) + ARer heating: F,2(15xd)+5 where, F,: pull-out strength of steel cord (N/mm) d: steel cord nominal diameter (mm) 8.4 Peel strength aa, | a (beobas’ y The peel strength shall, i tested in accordance with 9.11, and shall be 12 Nimm or over. —_ 8.5 Troughability (Az fj’ i) ‘The troughability shall‘be tested in accordance with 9.12, and shall satisfy the requirements of table 10. Table 10 Troughability (b>) | ‘Troughing TS idles | soughability 7 | TURD eee side idlers | hability T [ 20 max. 0.08 main. 45 max. 18 mia. | 25 max 0.10 min, 50 max. 0.20 min. 30 max 0.12 min max. 023 min 35 max 0.14 min 60 max 0.36 min 40 max 0.16 min 9 Measurement of dimensions and test method 9.1 Sampling Although the number of samples to be taken shall be the number shown in table 11 by one lot of belts, it may be changed according to the agreement between the parties PROTECTED BY COPYRIGHT12 K 6369 : 2007 concerned with delivery. One lot here refers to the belts of the same classification, the same dimensions except length and produced in the same period under the same conditions. When the number of samples to be taken is two or more, the samples shall not be taken from the same location. The size of the sample shall be as required for the test. The items to be tested shall be according to the agreement between the parties concerned with delivery Table 11 Number of samples to be taken “Belt length ny 200 or under 1 (when required! Over 200 up to and incl. 500 | over 500 up to and inel. 1 000 2 Over 1 000 up to and inel, 2 000 3 LY Over 2.000 up to and inel. 3 500 4 Over $ 500 up to and inel. § 000 5 Over § 000 up to and incl. 7 000 6 Over 7 000 up to and incl. 10 000 | . Over 10 000 Add 1 by 5.000 m 9.2 Measuring instruments For the measurement of dimensions of belts, measuring instruments as shown in table 12 shall be used, Table 12 Measuring instruments of dimensions Measurement items of Pets Measuring instruments Class 1 of ctecl tape measures specified in JIS B 7612 or measuring Belt width and length | instruments with accuracy equivalent to this. Dial gauges specified in JIS B 7503 having the probe with diameter of 10 mm and capable of measuring in units of 0.1 mm when the pressure of 22 kPa=65 kPa is applied to the sample. Belt thickness and cover rubber thickness Edge width Vernier callipers specified in JIS B 7507. ‘Steel cord pitch and ‘eccentricity in thickness direction Vernier callipers specified in JIS B 7507 and vernier height gauges specified in JIS B 7617 or jigs with accuracy equivalent to these, 9.3 Measurement of belt width The belt width shall be measured at least at three locations in total of both ends in the longitudinal direction and the centre of a belt, and shall be expressed with the average value. When there are multiple belts in one lot, the measurement shall be performed by one belt. PROTECTED BY COPYRIGHT13 K 6369 : 2007 9.4 Measurement of belt length For the measurement of belt length, the length between both ends of a belt shall be measured. When there are multiple belts in one lot, the measurement shall be performed by one belt. 9.5 Measurement of each part dimension of belt cross-section ‘The measurement of each part dimension of the belt cross-section (see figure 2) shall be performed by the sample taken in 9.1 in accordance with the following methods. 9.5.1 Measurement of belt thickness and variation thereof Take the sample of approximately 150 mm in length with a full belt width, mea- sure the belt thickness (see figure 4) and record respectively at the location in which the belt width is divided approximately four equal parts (see figure 3) for the sample with a belt width of under 1000 mm, or at the location in which the belt width is divided into approximately six equal parts for the sample with a belt width of 1000 mm or over. ‘The belt thickness shall be expressed with the average value of measured values and the thickness variation shall be expressed with the difference between the maximum and the minimum measured values. Unit: mm Mesmureses int ~ * 6 Le o, [ecole clooclesfooodesloooe Figure 3 Measurement location of belt thickness (for sample with a belt width of under 1000 mm} 9.5.2. Measurement of cover rubber thickness Use the sample of 9.5.1, slice off the carrying side cover rubber with a width in- cluding at least two steel cords along the steel cord by a knife or other suitable methods ‘see figure 4), measure the thickness t, of the part obtained by removing the carry- ing side cover rubber, calculate the thickness of the carrying side cover rubber ac- cording to the formula (7) and express by the average value, ft a th where, :_ thickness of carrying side cover rubber (mm) t: measured belt thickness (mm) #4: measured thickness of part obtained by removing carrying side cover rubber (mm) Then, slice off the pulley side cover rubber by the same method, measure the thick- ness of the part obtained by removing the carrying side cover rubber and the pulley side cover rubber, calculate the thickness of the pulley side cover rubber according to the formula (8) and express by the average value PROTECTED BY COPYRIGHT@ where, fy: thickni of pulley side cover rubber (mm) 1'y: measured thickness of part obtained by removing carrying side cover rubber (mm) t's: measured thickness of part obtained by removing carrying side cover rubber and pulley side cover rubber (mm) Figure 4 Measurement location of cover rubber thickness 9.5.3 Measurement of edge width Use the sample of 9.5.1, and measure the distance b: from the exterior of the endmost steel cord to the belt edge in the cross-section in units of 0.5 mm (see fig- ure 2). 9.5.4 Measurement of steel cord piteh Use the sample of 9.5.1, place the sample on a flat plate, measure bs and d’ in the cross-section, and calculate the distance 6: between both ends of a steel cord according to the formula (9). For the individual pitch, measure pitches of twenty continuous locations (see figure 5). bi=by-d" ) where, b's: measured distance between exteriors of both end- most steel cords (mm) d’: measured value of steel cord diameter (mm) NOTE: Itis calculated according to the formula (9) since it is difficult to measure b;, the distance between centres of endmost steel cords. PROTECTED BY COPYRIGHTpe pe rr ee eenseenaremnamnpaee 15 K 6369 : 2007 Figure 5 Measurement location of steel cord pitch 9.5.5 Measurement of eccentricity in thickness direction of steel cord 9, -1 Measurement of median of steel cord height hn Use the sample of 9.5.1, place the sample on a flat plate and select the steel cords whose number is equivalent to 10 % of the total number n of steel cords. Measure the height (see figure 6) of individual selected steel cord in units of 0.5 mm, and take the median as hy. NOTE: The median refers to the measured value located in the centre if the num- ber of measured values is odd, and refers to the average value of two measured values located in the centre if the number of measured values is even, when the measured values are arranged in decreasing order. Reference value for canying side TOO OOS Oooo op Figure 6 Measurement of steel cord height 9.5.5.2 Deviation of steel cord height from median Use the sample of 9.5.1, place the sample on a flat plate and measure the devia- tion in the cross-section in accordance with the following method. ay Carrying side runout Read the number of steel cords which run out from the head of the measuring plane of the gauge to the carrying side using the vernier height gauges or jigs from the flat plate. Take the reference value as the mea- sured median of steel cord height h,, and measure by setting the height up to the head of the measuring plane to the reference value + 1.5 mm. Then, measure by setting the height up to the head of the measuring plane to the reference value +1.0mm. PROTECTED BY COPYRIGHT16 K 6369 : 2007 b) Pulley side runout Take the reference value as the value obtained by sub- tracting the nominal diameter d of steel cord from the measured median of steel cord height h,.. and measure by setting the height up to the head of the mea- suring plane to the reference value - 1.5 mm. Then, measure by setting the height up to the head of the measuring plane to the reference value - 1.0 mm, 9.5.5.3 Evaluation of difference in height Take the sum of the number of steel cords which run out to the carrying side and the number of steel cords which run out to the pulley side measured at the refer- ence value of = 1.5 mm as ny, Take the number of steel cords obtained by subtracting ns from the sum of the number of steel cords which run out to the carrying side and the number of steel cords which run out to the pulley side measured at the reference value of + 1.0 mm aS ny Take the number of steel cords obtained by subtracting the number of ns and n. from the total number of steel cords n as ms. Take the ratio of each number of (2), 2, 3) measured to the total number of steel cords n as Aly, Ah», Als, respectively (see table 13). Table 13 Eccentricity in thickness direction Total ih, aha | ahs beste FS hy= 1.0mm fig = 10" shin = 15 fy = 1.5 mm=h steel cords Shine im has 1.5 mm fy = 1.5 mm = in sample” | Number of | Ratio Number of | Ratio Number of Ratio steel corde ny | n/n 100% | steel cords m2 | ma/n x 100 % | steel cords ns | na/n « 100% | 9.6 Tensile test of cover rubber For the tensile test of cover rubber, take three dumbbell-shaped type 3 test. pieces specified in clause 6 of JIS K 6251: 2004 in the longitudinal direction of the belt each from the carrying side cover rubber and the pulley side cover rubber sliced off from any location of the sample, and, perform the test by each of the carrying side and the pulley side in accordance with the method specified in clause 7 of JIS K 6251: 2004. 9.7. Ageing test of cover rubber For the ageing test of cover rubber, take test pieces in the same way as that in 9.6, after performing the accelerated ageing for 168 h continuously at a tempera- ture of 70 °C +1°C in accordance with the method specified in clause 6 of JIS K 6257: 2003, perform the tensile test of 9.6, and obtain the breaking strength and the change rate of elongation 9.8 Abrasion test of cover rubber Perform the abrasion test for the carrying side and the pulley side in accordance with the method specified in clause 6 of JIS K 6264-2:2005. In this case, take test pieces from the carrying side cover rubber and the pulley side cover rubber sliced off from any location of the sample. PROTECTED BY COPYRIGHT.Site EA i & ' i : ist qT K 6369 : 2007 9.9 Tensile test of steel cord 9.9.1 Test piece For the test piece, cut off three pieces from the location separated by a distance of 50 mm or over from the belt edge of the sample, and prepare those with either shape and dimension as shown in figure 7. In this case, the length of test piece shall be 450 mm or over. When preparing the test pieces, special care shall be taken so that the central part of steel cord subjected to tension is not scratched. Furthermore, when the belt thick- ness is thick and the belt is hard to hold with the clamp of the testing machine, the cover rubbers of carrying side and pulley side of the clamp part may be sliced off in such a degree that the clamp enters. Unit: mm Part including five steel cords ‘Tensile test piece ‘a! Cut Part including five ateal cords J 450 min, ‘Tensile test piece tb Figure 7 Test piece for tensile test of steel cord 9.9.2 Testing machine The testing machine shall be equipped with the maximum tension indicator and shall have a miechanism with a clamp capable of holding a test piece automatically In this case, the maximum tension at the time of test shall be 15 % to 85 % of the indicator scales of the testing machine. 9.9.3 Test method For the sample, normally, 16 h or more shall elapse after manufacture, and the test conditioning shall be performed for 3h or more in a room at a temperature of 23°C = 2°C before testing. The tensile test of a steel cord shall be performed by attaching the test piece to the clamp correctly with a distance between the clamps separated by 250 mm or over So that the test piece does not become distorted and cut, slip and other troubles of the clamp part are not generated during the test. The test shall be performed at a PROTECTED BY COPYRIGHT18 K 6369 : 2007 tension speed of 100 mm/min + 10 mm/min, and the breaking strength per one steel cord F,, until the test piece reaches breakage shall be read. When the test piece shows abnormalities such as cut of the clamp part, pull-out of steel cords, perform the test again 9.9.4 Expression of results Express the test results with the average value of three measured values of the test piece. 9.10 Pull-out test of steel cord 9.10.1 Test piece For the test piece, cut off three pieces from the location separated by a distance of 50 mm or over from the belt edge of the sample each for the test before heat treatment ‘and after heat treatment, and prepare those with either shape as shown in figure 8 and with dimensions as shown in table 14. Prepare the test piece for the test after heat treatment after performing the heat treatment (see 9.10.2). When the belt thickness is thick and the belt is har ‘d to hold with the clamp of the testing machine, the cover rubber of carrying side and pulley tide of the clamp part may be sliced off in such a degree that the clamp enters Unit: mm 10 min. Part including five steel cords Length of pull-out part TM Pull-out test piece (a) Cavity Cut (reaching to the cord! > Part including i five steel cords y Length of pull-out part Pull-out test piece (b) Figure 8 Test piece for pull-out test of steel cord PROTECTED BY COPYRIGHTa 19 K 6869 : 2007 Table 14 Length of pull-out part of test piece for pull-out test of steel cord Unit: mm Nominal diameter of steel cord | Length of pull-out part y Under 2.0 2521 2.0 or over to and excl, 5.0, 5022 5.0 or over 1002 9.10.2 Preparation method of test piece after heat treatment Heat and press the strip-shaped pieces similar in shape with a test piece taken from the sample at a temperature of 145 °C +5 °C and at a pressure of approximately 1 MPa for 150 min+1 min. After cooling the heated and pressurized sample to the room temperature, prepare the test piece. with either shape as shown in figure 8 and with dimensions as shown in table 14. 9.10.3 Testing machine Use the testing machine the same as that in 9.9.2. 9.10.4 Test method For the pull-out strength of a steel cord, use the test piece of 9.10.1 and 9.10.2, pull out the test piece by the same method as that in 9.9.3, and read the pull-out force until the steel cord is pulled out. When the test piece shows abnormalities such as cut of the clamp part and breakage of pull-out part, perform the test again. 9.10.5 Expression of results Calculate the pull-out strength according to the formula (10), and express the test results with the average value of three measured values of the test piece. Fo= Poly ceoseee sree (10) where, F,:_ pull-out strength (N/mm) baie Li lee [dbo tod Fy: pull-out force (N) ji Meg deol det 911 Peel test O1LL Test piece For the test piece, cut off from the locatian separated by a distance of 50 mm or over from the end of both edges of the sample, and prepare three pieces with a belt Width of 25 mm = 0.5 mm and a length of 150 mui or over. Prepare the peeling layer by cutting a slit along the steel cord as shown in figure 9. PROTECTED BY COPYRIGHT y: measured length of pull-out part (mm) ea. dei (5 ke20 K 6369: 2007 sit +l ge @ Figure 9 Test piece 9.11.2 Test method Perform the test in accordance with the method specified in clause 8 of JIS K 1: 2006 Insert a cover rubber into the upper clamp of the testing machine in order to peel the cover rubber. 9.11.3 Expression of results Express the test results in accordance with clause 10 of SIS K 6256-1: 2006. When the cover rubber is broken, not only the numerical value at the time of breakage but also the occurrence of breakage shall be recorded. 9.12 Trough test 9.12.1 Test piece Take two pieces of rectangle with a full belt width, a length of 150 mm+2 mm and a full thickness from one end of the sample, and take them as test pieces. 9.12.2 Test method ‘Turn the upper surface of the test piece up, hold its four corners correctly with the hanging attachment of the test apparatus and hang the test piece so that the hanging attachment becomes vertical. After a lapse of 5 min from the time when the hanging attachment becomes vertical, measure the deflection of the test piece (see figure 11). An example of the test apparatus shall be as shown in figure 10. PROTECTED BY COPYRIGHTststeretemneeensen snpramnec Eee 21 K 6369 : 2007 ~ Bar (horizontal) Hanging Hanging attachment attachment — Clamp Clamp ~~ Belt sample — Figure 10 Example of trough test apparatus Reference line Figure 11 Measurement of F Expression of results Csleulate the troughability according to the formula (11), and obtain the average value of two test pieces. my where, T: troughability F: deflection of test piece (mm) 6’: measured value of belt width (mm) measured value of belt thickness (mm) PROTECTED BY COPYRIGHT22 K 6369 : 2007 10 Designation of belt The designation of belt shall be as follows. 1400 m steel cord conveyor belt JIS K 6369 ~ 2200 ST3500/10+7 H+ AI Cpe ine c Cover rubber grade Belt type | Thickness of pulley [ side cover rubber ‘Thickness of carrving side cover rubber imm? Nominal belt strength Belt width comm 11 Ordering data The minimum requirements from customers are the belt length, belt width, nominal belt strength, thickness of cover rubber of carrying side and pulley side and cover rubber grade. For orders and belt exchanges to manufacturers of one or more companies, larger amount of information such as the number of steel cords, steel cord pitch, steel cord nominal diameter are required for conformity 12 Marking 12.1 Marking on product ‘The following items shall be marked on the carrying side or the pulley side of a belt at intervals of not more than 15 m at least in either side of the helt width direc- tion. a) Number of this Standard b) Manufacturer's name or its abbreviation c) Nominal belt strength or its abbreviation @) Thickness of cover rubber of carrying side and pulley side e) Year and month of manufacture or its abbreviation 12.2 Marking on package For packaging, the following items shall be marked on the surface. a) Manufacturer's name or its abbreviation b) Year and month of manufacture or its abbreviation c) Designation of belt 4) Other requirements PROTECTED BY COPYRIGHTMHONAOD Aa aaLoaLONE Comparison table betwee: Annex JA (infor: mative) n JIS and corresponding International Standards T 1SO 15236-1:2005 SK 6350-2007 Sivtuantamvnn ae Sel cond conyor eliv=Pare 7 Baga, #50 162062:2004 te! ont eyo elPar 2: Prefered bt bee Regina a ata” [ Reems tter[1)Chsaonon and aoa] RGSS national | nate cone lechnial deviation tween IS ond [ese Ga Sondra the flernatonal Stands by ee | aa er Clause Content pani Clause [ Content Classifi- | Detail of technical devia ‘om Pra tescaa,|80 48561 [1 Te acum amor Patents sgiwmcpuey Nest ime a the una belt rng sel co sions character bas orspecial wae {revision of 180 Sin as reinfcemen ot conveyor mie thepromeal ofa ‘eit tng al vr x bebe “ete 180 152482 [1 | the ps ateoneyr helen wel sre emctd ® Nomar tive ret 2 tem [= 150 162360 = Ateraton | in, brenker and wot [Akard ince uaselovo x and i aredeleied, andothor | mart he ales a tons requredtemeare” [ieoterand'mctincpan, | & [' tae fe : — Rf § cdSHDIYAdOO AG GaLoaLONd (Dy Requirements in JIS (1D Inter- | (1H) Requirements in Inter-[V) Classification and details of | ¢V) dustificatinn for the national national Standards echnical deviation between JUS and | technical deviation and Standard the International Standards by clause | Future measures ‘Clause Content, ummbers Content Classiti- [Detail af technical devia cation by | tion clause 4 Symbols |— 180 15236-1 | 4 = Deletion | In JTS, symbols related | Deleted since there ix no and units 180 15236-2 | 2 to breaker and welt are | market for belts using deleted breaker and weft in Fapan 5 Classifi cation 180 15236-1 | 6.1 = 180 15236-1 | 6.2 _ Addition Addition, As designation of nomi nal breaking strength of belt, general-purpose 1400 and 1800 are added As belt width, gem purpose 750, 900, 1 and 1500 are added, | the time of revision of ISO In ISO 15236-2. these desig. nations of breaking strength are specified, Next time, at Standard, the proposal of rddition will be submitted. Next time, at the time of revision of ISO Standard, the proposal of addition will be submitted, 180 15296-1 | 7.5, = Addition | As cover rubber degree, | In order to meet the demands conventional Aand S$ — | of the market in Japan, are added, and Kis de- | general-purpose A and § are leted added, and K is deleted, 6 Structure |6.1 Cross-section | 180 15236-1 | 5 = Deletion | Cross-section structure | Deleted since there is no structure of belt ineluding breaker and — | market for belts using weft specified in clause 5 | breaker and weft in Japan. of ISO 15236-1 is de. leted, 6.3 Belt types 180 152362 | 3, 4,5 - Alteration | As belt types specified in | In order to mect the demands SIS K 6369 since its establishment, A0 is added, and helt types HL, M2, C1, C2) specie fied in [$0 Standard ave deleted of the market in genoral-puurpose helt types fare ndded. Deteted since there is no market for belts using breaker and welt in Japan, 1008: 6989 4 w%AHOIAdOD AB aaLOSLOUd are deleted =) market for belts using breaker and weft in Japan, * UH Requirements in AAS cbs tater national UD Requirements in tnter tvatianal Standley HV) Classi twehnival deviation het ification and details of su STS sand (V1 Justifieation for the technical deviation and Standard the International Standards hy clause | future measures umnbers = —| Clause Content Clause [Content Classiti- | Detail of technical devia- cation by | tion clause 7 Dimen- | 7.1 Belt width and [180 152361 [62 = Alteration | In JIS, as before, uni- | Practically, the difference sions and | tolerance thereof form width + 1% is between the maximum and dimensional adopted. Furthermore, | the minimum of width is tolerances the difference between | important. the maximum and the minimum of width of a ingle belt is specified as to be within 1%, 74 Cover rubber — | 180 15236-1 | 6.6 = Addition | Tolerance of -0.5 mm in | Next time, at the time of thickness and toler the lower limit side is | revision of ISO Standard, ance thereat added, the proposal of addition will be submitted, 7.8 Bdge with and | 180 15236-1 | 6.3.1 7 Alteration | JIS: 6.4 15mm and | The conventional standard tolerance thereof 15 mm or over is adopted since difference 180 Standard: 15 mm _ | occurs in compatibility with or over up to and incl. | the conventional JIS (AQ). 40 mm and 5 times di- | Next time, at the time of Parnatar Bt seen feral revision of ISO Standard, the proposal of addition will be submitted, 8 Perfor. /8.1 Characteristies [180 152361 | 75 = Alteration | Conventional A and S| In order to meet the demands mance of cover rubber 16 are added, and K (flame | of the market in Japan, resistant type) is de- | general-purpose A and $ are | leted added, and K is deleted, Beck | 2008 : 6989 H 82 ERS gE es maLHDIUAdOO Ad GILOALOYA (1) Requirements in JIS (11) Inter (11) Requirements in Inter HIV) Classification and details of 1Vy dustifieation for the technienl deviation and national national Standards technical deviation between JIS and Standard the International Standards hy clause [ future measures numbers Clause Content Clause | Content Classifi- | Detail of technical devia- cation by | tion clause 9 Meacure- |9.2 Measuring in- | 180 15236-1 = Addition | Measuring instruments | The conventional JIS is ment of | struments are added. specified since there is no dimensions specification in ISO Stan: and test dard. Next time, at the time method of revision of ISO Standard, the proposal of addition will be submitted. 9.8 Measurement of = = Addition | Measuring method ‘The conventional JES is belt width added specified sinee there is no specification in ISO dard, Next time. at the time . of revision of ISO Standard. the proposal of addition will ‘be submitted, 9.4 Measurement of - - Addition | Measuring method is | The conventional JIS is belt Jength 9.5 Measurement of each part dimension of belt cross-section 180 15236-1 128 In ISO Standard, EN 19827 is referred to. Addition added. Measurement of devin tion from median height is added, specified singe there is n0 specification in 180 Stan. dard. Next time, at the time of revision of ISO Standard, the proposal of addition will be submitted rhe conventional I spocified since there is mo sweifiention in TSO Stan dard, Nest time, al the time Standard the proposal of addition will of revision of TS he subinitted al vo 1002 : 6989 1 9%AHDIAGOD Ad AILOTLOUd Uy Requinenteats in 1S Tite Tater [ell Requirements in tater vationtl Standards CIV) Classification and details of technical deviation between JIS anid WW) Justification for the technical deviation and ment of dimensions and test method {coneludeds steel eord 9.10 Pull-ont test of steel cord 180 15236-1 | 74 Addition Standard Une fnterationsll St future measures — J humbers = Clause Content Clause [ Content Classitic | Detail of technical devia- ceation by | tion clause ‘9 Measure- [9.9 Tensile test of a ‘Addition | Shape of test piece is | There is the track record in. added Shape of test piece is added, which the sample can be easily prepared and accu- racy is the same. ‘There is the track record in which the sample ean be easily prepared and accu: racy is the same, 10 Designal tion of belt 180 15236-1 |9 Identical 11 Order ing data 180 15236-1 | 10 Identical 12 Marking 121 Marking on product 2 M package ‘king on 1so 1236-1 | 11.2 115 Marking of all seven, items is specified. Marking of all seven items is specified. Alteration Alteration In principle, marking of five items is specified In principle, marking of four items is specified. “Altered since it is judged that traceability ean be sit ficiently secured by the five items concerned. Next time, at the time of revision of 180 Standard, the proposal of deletion of unnecessary items will be submitted. Altered since itis judged that traceability can be suf- ficiently secured by the four items coneerned. Next time, at the time of revision of 1SO Standard, the proposal of deletion of unnecessary items will be submitte te omitted. —_| 6989 4 L008: lzIHDIGkdOO AD CALOTLONd ‘Overall degree of correspondence between JIS and Inter NOTE 1 NOTE 2 2005, ional Standards ISO zona MON Symbols in sub-columns of classification by clause in the comparison table indicate as follows _— Identical: Identical in technical contents. __ Deletion: Deletes the specification item(s? or contentis) of International Standards. __ Addition: Adds the specification item(s) or contentis) which are not included in International Standards. __ Alteration: Alters the specification contentis) which are included in International Standards. Symbol in column of overall degree of correspondence between JIS and International Standards in the comparison table indicates as follows: __ MOD: Modifies International Standards. L002 : 6989 1