Quality Control
Quality Control
QUALITY CONTROL
Variations between vials should be minimal (so that
QUALITY CONTROL differences seen over time can be attributed to the
Quality control – system for verifying and maintaining analytic method itself and not variation in the QCM)
desired level of quality in an individual test or process Concentrations should span the clinically important
includes techniques and procedures that monitor range of analyte at appropriate decision levels
performance parameters range of L1 (normal) ≠ L2 (abormal)
utilizes statistical procedures to monitor and For chemistry assays, two levels of control (L1 & L2) are
evaluate analytical processes used
📌 QC also includes non-statistical check procedures 📌 Other assays e.g., immunoassays makes use of three
(linearity checks, reagent & standard checks, and
temperature monitors) Other notes:
QC involves quantitative techniques that: Assayed controls give expected target ranges
monitor and detect sources of analytical error (including mean & SD)
estimate magnitude of errors Unassayed QC materials do not have assigned
alert lab personnel analyte values provided by the manufacturer ∴ the
laboratory assigns the expected results to unassayed
PURPOSE OF QUALITY CONTROL QCM
(1) Detect analytical error Reconstituted material are generally more turbid than
(2) Prevent reporting of incorrect patient result actual patient specimen
(3) Part of performance monitoring Improper preparation and handling of QCM is the
main reason for QC failures in the laboratory
ASPECTS OF QUALITY CONTROL QCM must be analyzed between 5-20 days
A. Analytical methods – definitive procedure that produces special, highly precise assays: atl 5 days in a
a test result month
methods used in measuring analytes; routine, less precise assays: atl 20 days in a
equipment/machine month
accurate and relevant
effective and reproducible C. Comparing values – comparison of determined values
analytical sensitivity (can measure smallest vs. expected values and corresponding interpretations
concentration) QC charts are used to visualize QC data
analytical specificity (can measure only the analyte Control charts – graphically represent the observed
of interest) values of a control material over time in the context of
📌 QC should be incorporated in the test performed the upper and lower control limits in relation to the target
B. Control materials/QC materials – specimens analyzed value
for QC purposes can detect errors in accuracy (systematic error) and
should be the same matrix as the patient imprecision (random error) over time
specimens Control limits – expected values represented by
a. Pooled control sera – mixture of residual patient intervals of accepted values with upper and lower limits
serum (of known concentration) with normal results expressed as the mean ± SD
Disadvantages: CL set at ±2SD = 95% confidence level
Easily deteriorated CL set at ±3SD = 99% confidence level
Contamination points falling outside the control limit suggest that
Loss of potency (loss of stability of biochemical problems may be developing
substances)
Exposure to pathogenic agents QUALITY CONTROL CHARTS
b. Commercially-prepared serum – purchased from Levey-Jennings/Shewhart Chart – most commonly used
manufacturer devoid of matrix effects & chart that allows observation of shifts, trends, and
pathogens multigard rules violations (random & systematic errors)
Prepared from either: GENERAL COMPONENTS OF THE LJ CHART
1) Human serum x axis = time/runs/control observation number
2) Bovine-based products (cow, ox, buffalo) y axis = control limits derived from control values
📌 Liquid CM have the advantage of eliminating errors from the control runs of the previous month
caused by reconstitution Green totally accepted
CHARACTERISTICS OF IDEAL QCM Yellow warning
Available in sufficient quantity (same lot number) Red rejection
if not same lot number, troubleshoot: re-calibrate USING THE LJ CHART
QC test px samples (1) Obtain control values
Last at least a year control values are plotted
Aliquoted in stable form control values FROM LAST MONTH are used to
lyophilized (through cryodesiccation/freeze-drying) calculate for the mean and SD to derive the control
that comes with specific diluents to reconstitute the limits
QCM 📌 Essentially, control values from this month are plotted
📌 Once reconstituted, QCM must be immediately used against the control values (converted to control limits) from
last month
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(2) Compute for the mean QUALITY CONTROL
ERRORS OBSERVED IN LJ CHARTS
a. Shift – sudden switch of data points to another area of
the control chart away from the mean
(3) Compute for standard indicative of abrupt changes in the control mean
deviation Causes of shifts
(4) Compute for control 1. Sudden failure or change in the light source
limits: mean±nSD 2. Change in reagent formulation
3. Change of reagent lot number
How to compute for values of increments? 4. Major instrument maintenance
- Subtract mean from -1SD 5. Sudden change in incubation temperature
- Then, divide to number of increments 6. Change in room temperature or humidity
- The quotient is added/subtracted per increment 7. Failure in the sampling system
QC SPECIFICATION VS QC LIMITS 8. Failure in the reagent dispense system
QC specification – criteria used to decide that a given 9. Inaccurate calibration or recalibration
method meets clinical requirements
define if the overall performance of the process b. Trends – characterized by an increase or decrease of
meets the quality goals control values for six consecutive days
QC limits – defined by the process itself based on its systematic drift in one direction away from
natural variation established mean
define if a process is in control on a daily basis gradual loss of reliability in the test system
📌 QC specifications are what you want, QC limits are what Causes of trends
you have 1. Deterioration of the instrument light source
WAYS LJ CHARTS ARE OBSERVED 2. Gradual accumulation of debris in the sample/reagent
📌 Both commonly applied in 22s rule tubing
1) Within run/Across control materials – observing all 3. Gradual accumulation of debris on electrode surfaces
control results obtain for the current analytical run two 4. Aging reagents
control levels are considered at one time 5. Gradual deterioration of control materials
6. Gradual deterioration of incubation chamber temp.
7. Gradual deterioration of light filter integrity
8. Gradual deterioration of calibration
WESTGARD MULTIRULES
Multirules – establish a criterion for judging whether an
analytic process is out of control
Control rules indicate the number of control
observations per analytic run, followed by the control
amount in subscript
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QUALITY CONTROL
RULE DESC. ERROR ILLUSTRATION R/A?
12S One control observation A warning rule that initiates ✅
exceeding the mean ±2s testing of control data by other
rules; Sensitive to random error
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QUALITY CONTROL
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