1. If the ultimate shear strength of steel plates is 42 000 psi, what force is necessary to punch a 0.

75inch diameter
hole in a 0.625inch thick place?
a. 61 850 lb b. 65 810 lb c. 61 580 lb d. 60 185 lb
2. Find the pressure required to punch a 1-inch square hole in ¼-inch thick steel.
a. 20.67 tons b. 26.76 tons c. 26.67 tons d. 26.67 tons
3. What wall thickness is required for a 500mm diameter cylinder under an internal pressure of 20 MPa? Use a
design stress of 80 MPa.
a. 73 mm b. 53 mm c. 63 mm d. 83 mm
4. It may be defined as the displacement per length produced in a solid and as the result of stress. How do you call this?
a. Deformation b. Elongation c. Strain d. Stress
5. It is the capacity of a material to absorb energy when it is deformed elastically and then, upon unloading, to increase
this energy. What is this capacity of a material?
a. Resilience b. Toughness c. Rigidity d. Ductility
6. How do you call the strain energy per unit volume required to stress a material from an unloaded state to the point of
yielding?
a. Modulus of roughness b. Modulus of elasticity c. Modulus of rigidity d. Modulus of resilience
7. What is the ability of the material to absorb energy up to fracture?
a. Toughness b. Rigidity c. Resilience d. Stiffness
8. What do you call a load collinear with transverse shear force?
a. Shear load b. Sustained load c. Torsion load d. Transverse load
9. It is the measure of angular distortion in which sear stress is applied. How do you call this?
a. Shear strain b. Modulus of elasticity c. Deformation d. Modulus of rigidity
10. If the angular deformation of a solid shaft should not to exceed 1° in a length of 1.8 m and the allowable shearing stress
Is 83 MPa, what is the diameter of the shaft? Assume that the shaft material has G = 77 x 10^6 kPa.
a. 222.34 mm b. 234.22 mm c. 23.42 cm d. 24.22 cm
11. Which of the following contains a relatively large amount in ferrous metals?
a. Carbon b. Manganese c. Phosphorous d. Sulfur
12. Calculate the force required to punch a circular blank of 60 mm diameter in a plate of 5 mm thick. The ultimate shear
Stress of the plate is 350 N/mm^2.
a. 330 kN b. 345 kN c. 370 kN d. 275 kN
13. Determine the outside diameter of a hollow shaft whose inside diameter is 1 inch if it is to replace a 1.5-inch diameter
Solid shaft power transmission. The shafts have equal torsional strengths.
a. 2.25 in. b. 1.5 in. c. 2.0 in. d. 1.6 in.
14. Is an alloy of copper and zinc
a. Bronze b. Brass c. Monel d. Babbitt
15. A metallic element and only metal that is liquid of ordinary temperature
a. Tin b. Lead c. Platinum d. Mercury
16. An alloying element used principally to produce stainless steel.
a. Manganese b. Chromium c. Tungsten d. Vanadium
17. A property of material which relates the lateral strain to the longitudinal strain
a. Modulus of Elasticity b. Modulus of Rigidity c. Poisson’s ratio d. Ductility
18. The maximum stress to which a material may be subjected before failure occurs.
a. Ultimate strength b. Bending strength c. Buckling strength d. Compressive Strength
19. The maximum stress induced in a material when subjected to alternating or repeated loading without causing failure.
a. Ultimate strength b. Yield point limit c. Endurance limit d. Breaking strength
20. A property of material to withstand loads without breaking
a. Resilience b. Plasticity c. Ductility d. Strength
21. A coating material used to produce galvanized iron.
a. Zinc b. Chromium c. Tin d. Antimony
22. What is the axial strain of a ½ inch copper bar if the temperature change is 50 degrees C. Coefficient of thermal
expansion of copper is 0.000017 per degrees C.
a. 0.00085 b. 0.00045 c. 0.00055 d. 0.00805
23. A material with a high elastic modulus is comparatively
a. Elastic b. Brittle c. Stiff d. Ductile
24. All materials undergo a change in dimensions in response to a mechanical force. This phenomenon is called:
a. Fracture b. Rupture c. Failure d. Deformation
25. Ceramic materials have high compression strength but ________ tensile strength
a. Moderate b. high c. Very high d. low
26. If the modulus of elasticity of metal increases at constant load, the strain becomes
a. Increases b. decreases c. remains the same d. zero
27. These materials have the property of higher deformability, some products have an extension of as much as 1000
percent without rupture.
a. Plywood b. Thermosetts c. Rubber d. Brass
28. Is the degree to which a material will deform before ultimate fracture.
a. Ductility b. Brittleness c. Fracture d. Necking
29. The increase of the dimension of a material that results from the increased movement of atoms caused by increased
Temperature
a. Thermal stress c. Thermal conductivity
b. Thermal expansion d. Thermal contraction
30. A copper bar specimen has a diameter of 10mm and a gage length of 75mm. What is the specimen’s final diameter if
The %RA is equal to 75%/
a. 4 b. 5 c. 6 d. 7
31. A metal tensile specimen has an initial diameter of 10 mm and is 50 m long. Calculate the final length if the maximum
tensile strength after the tensile test is 10 GPa. Modulus of Elasticity is 75 GPa.
a. 50.33 mm b. 56.66mm c. 65.55mm d. 45.45mm
32. If the steel is strongly deoxidized by the addition of deoxidizing elements, no gas is evolved, and the steel is technically
called _______ because it lies quietly in the molds.
a. quenched b. annealed c. killed d. tempered
33. High speed steels usually contain
a. Tungsten b. Copper c. Silicon d. Diamond
34. Major alloying element in stainless steel.
a. Nickel b. Chromium c. Carbon d. Vanadium
35. Which of the following workshop materials has the highest tensile strength.
a. Aluminum b. Copper c. Zinc alloy d. Nickel chromium steel
36. Aluminum bronze is an alloy of
a. Aluminum and Copper c. Aluminum, Copper and Tin
b. Aluminum, Copper and zinc d. Aluminum, Tin and zinc
37. Which of the following material has the lowest Poisson’s ratio:
a. Mercury b. High carbon steel c. Diamond d. Cast iron
38. If the modulus of elasticity of metal increases at constant load, the strain becomes
a. Increases b. decreases c. remains the same d. zero
39. In a tensile test specimen of original gauge length of 75mm is elongated to 89mm. What is the percentage elongation
of the material?
a. 18.7% b. 17.4% c. 25% d. 19.8%
40. For the round bar subjected to the tensile load, compute the total deformation if the original length of the bar is
3600mm. The bar is made from a steel having a modulus of elasticity of 207GPa and a stress of 84MPa.
a. 4.6 mm b. 1.5 mm c. 2.3 mm d. 0.13 mm
41. Not a precious metal.
a. Platinum b. Rhodium c. Silver d. Bronze
42. Cast iron contains more than 2% carbon, while ______ contains less than 2% carbon.
a. Steel b. Pig Iron c. Copper d. Slag
43. Is the hardest man-made metal.
a. Diamond b. Tool Steel c. Tungsten Carbide d. High-speed steel
44. Composed of 60 – 68% copper and 32 – 40% zinc.
a. Brass b. Monel c. Bronze d. Babbit
45. It has 18% chromium and 8% nickel.
a. Chromium Steel b. Nickel Steel c. Stainless Steel d. Nickel-Chromium Steel
46. It is the steel with inclusions of iron-oxide from scrap used in the converter or of aluminum oxide for the aluminum
In deoxidizing.
a. Killed steel b. Dirty steel c. Bessemer steel d. Stainless steel
47. Has been deoxidized and it evolves no gas during solidification.
a. Killed steel b. Dirty steel c. Bessemer steel d. Stainless steel
48. Is an alloy of copper and zinc
a. Bronze b. Babbit c. Brass d. Monel
49. The only non-ferrous metal which is magnetic.
a. Nickel b Lead c. Bronze d. Brass
50. Which of the following materials is not a viscoelastic material?
a. Concrete b. Rubber c. Copper d. Aluminum
51. When an engineering stress attains a maximum value at the strain, this maximum is called the material’s
a. Yield strength b. Ultimate tensile strength c. Fracture Strength d. None of the above
52. The continuing permanent deformation with time at a fixed stress is called
a. Fracture b. Creep c. Fatigue d. Ductile
53. Refers to materials failure under a time-varying stress that would not result in fracture under an equivalent static
Stress.
a. Tensile Fracture b. Fatigue Fracture c. Creep Fracture d. Ductile Fracture
54. Has the highest modulus of all solids, about 1000 GPa.
a. Steel b. Cast Iron c. Diamond d. Tool Steel
55. The highest melting point among the other metals.
a. Tool Steel b. Copper c. Aluminum d. Mild Steel
56. Another measure of materials ductility is reduction in area at
a. fracture b. before fracture c. before necking d. its original area
57. Is a material property used in design against elastic deformation.
a. %Elongation b. Modulus of Elasticity c. Brittleness d. Poisson’s ratio
58. Is a material property used in design against permanent deformation.
a. Ultimate Strength b. Yield strength c. Fracture d. Toughness
59. The material fracture toughness used in design against
a. Compression b. fracture c. elasticity d. ductility
60. Normally, the harder the metal, the more _______ it is.
a. Ductile b. Malleable c. Tough d. Bronze
61. Is possibly the most widely used material for machine elements:
a. Aluminum b. Iron c. Steel d. Bronze
62. Is the only non-ferrous metal which is magnetic.
a. Nickel b. Lead c. Bronze d. Brass
63. Galvanized iron is a term referring to iron coated with:
a. Tin b. Zinc c. Magnesium d. Aluminum
64. Is the resistance of the workpiece to breaking.
a. Weldability b. Ductility c. Machinability d. Strength
65. What is the Poisson’s ratio if the Shear Modulus to Modulus of Elasticity ratio is 3/8.
a. 0.25 b. 0.33 c. 0.45 d. 0.18
66. Which of the following furnace is used to produce white pig iron.
a. Cupola Furnace b. Blast Furnace c. Bessemer Furnace d. Electric Furnace.
67. Iron Oxide is a reaction of:
a. Ore and Coke c. Oxygen and Carbon
b. Pig Iron and Coke d. Pure Iron and Oxygen
65. Iron Ore is mined in various parts of the world, it contains:
a. Iron Oxide, Coke and Limestones c. Iron Oxide, Slag, and Coke
b. Iron Oxide, Stones, Sands and Clay d. Iron Oxide, Slag and Limestones
68. The coke provides fuel to maintain heat, at the same time it adds some ___________ to the pure iron.
a. Limestone b. slag c. iron d. carbon
69. An alloy of iron, carbon and silicon.
a. Cast iron b. Cast steel c. Wrought iron d. Steel
70. Which of the following is not a raw material used in the blast furnace.
a. Limestone b. Pig Iron c. Coal d. Iron Ore\
71. When molten pig iron is cooled normally, the pig iron becomes
a. Gray cast iron b. White cast iron c Gray pig iron d. White pig iron
72. What do you call the property of a material, which is the resistance to penetration by other materials?
a. Ductility b. Hardness c. Brittleness d. Malleability
73. It is the property of a metal to harden uniformly and completely to its center. What is this property?
a. Brittleness b. Ductility c. Harden ability d. Malleability
74. What is the ratio of allowable stress to a design stress?
a. Dryness factor b. Safety factor c. Effectiveness facto d. Design factor
75. How do you call a system of units where force is measured in Newton (N), length in meters, time in seconds (s),
Mass in kilograms (kg), and temperature in degree Kelvin (K)?
a. SI system of units b. English System of units c. Mks system of units d. ft-lb-s system of units
76. Which of the following is not a strength property of metals?
a. Tensile Strength b. Rocking strength c. Fatigue strength d. Torsional strength
77. It is a metal that assists lubrication or lubricant in itself. What is this metal?
a. Lead b. Babbit c. Zinc d. Antimony
78. Which of the following is not a structure class of steel?
a. High strength low alloy steel c. High chrome alloy steel
b. Tool and die steel d. Low carbon steel
79. Poison ratio is defined as the ratio of which of the following?
a. Lateral strain and longitudinal strain c. Shear strain and compressive strain
b. Elastic limit and proportional limit d. Elastic limit and compressive strain
80. How do you call a property of material that relates the lateral strain to the longitudinal strain?
a. Stress b. Poison’s ratio c. Modulus of resilience d. Strain