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Inspection & Testing Requirements Scope:: Test and Inspection Per

This document outlines inspection and testing requirements for hoists or overhead cranes with a lifting capacity over 5,000kg according to a purchase order and specifications. It lists pre-fabrication, in-process, and final inspection and test requirements that must be completed and documented including material certification and inspection records, welding procedures and welder qualifications, non-destructive testing, operational testing at 125% rated load capacity, deflection checking, painting, marking, and providing compliance and product test certificates. Notes provide additional details such as 100% radiography of butt welded flange sections and prohibiting surface porosity in welds.

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dileep
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280 views2 pages

Inspection & Testing Requirements Scope:: Test and Inspection Per

This document outlines inspection and testing requirements for hoists or overhead cranes with a lifting capacity over 5,000kg according to a purchase order and specifications. It lists pre-fabrication, in-process, and final inspection and test requirements that must be completed and documented including material certification and inspection records, welding procedures and welder qualifications, non-destructive testing, operational testing at 125% rated load capacity, deflection checking, painting, marking, and providing compliance and product test certificates. Notes provide additional details such as 100% radiography of butt welded flange sections and prohibiting surface porosity in welds.

Uploaded by

dileep
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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INSPECTION & TESTING REQUIREMENTS REVISION: 06/12/2016 CODE NUMBER: PAGE:

SAUDI ARAMCO FORM-175 REPLACES: 06/15/2011 IR313100 1 of 2


SCOPE: HOISTS or OVERHEAD CRANES: Lifting Capacity Over 5000kg.

TEST AND INSPECTION PER: Purchase order and Specifications as Noted Below.

(1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE


(2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS
(3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS
0010 *** Pre-Fabrication/Production Requirements Specification Details / Notes:
0010 R X Raw Material Test Reports Certified Raw Material Test Reports for each heat of structural steel
and each lot of high strength bolts. As per applicable code & standard
for raw materials

0020 R X WPS/PQR, Maps, Heat Treatment Refer to P.O., SAEP-352, AWS D1.1, ASME Section IX as
applicable.

0030 R Welder Qualification Records Qualified per AWS D1.1.

0040 R NDT Personnel and Procedures Verify valid personnel qualification procedures.

0020 *** In process inspection & test requirement Specification Details / Notes:
0010 R X Radiographic Testing AWS D1.1: See Note 3.

0020 W X Visual Welding Inspection AWS D1.1: See Note 4.

0030 Workmanship, Components and Dimensions:

0040 W R Steel Structure (as applicable) Shall be inspected per SA-175 form # 120100.

0050 W R Electrical Systems and Motors (as applicable) Shall be inspected per SA-175 form # 173700.

0030 *** Final inspection & test requirements Specification Details / Notes:
0010 H R X Operational test

0020 H R X Load test at 125% rated load capacity

0030 W Deflection Check at Rated Load Capacity SAES-M-001 for limits of deflection.

0040 W X Shop Painting and Coating Shall meet SAES H series and SA-175 form # 091900.

IR313100 Continued...
INSPECTION & TESTING REQUIREMENTS REVISION: 06/12/2016 CODE NUMBER: PAGE:
SAUDI ARAMCO FORM-175 REPLACES: 06/15/2011 IR313100 2 of 2
(1).VISUAL INSPECTION BY BUYER INSPECTION REPRESENTATIVE
(2) REVIEW AND VERIFICATION OF MATERIAL CERTIFICATES AND INSPECTION RECORDS
(3) SUBMISSION OF MANUFACTURING, INSPECTION AND QUALITY RECORDS
0050 W X Marking, Tagging, and Preparation for Shipment Per P.O. requirements.

0060 R X Compliance Certificate

0070 R X Product Test Certificate and records As per applicable SAMSS and IR

Notes:
(1) Refer detailed instruction sheet SA175 form IR000003 of inspection requirement for ideal use of this form.
(2) 100% witnessing by Manufacturer inspector; Random by Company inspector unless otherwise specified by the responsible Inspection Office
(3) a) The butt welded flange sections for all primary load bearing members shall be 100% radiographed. b) Lifting Lugs: UT may be substituted where RT
is impractical
(4) a) Verify seal welding in areas that are not self draining or are subject to crevice corrosion and continuous minimum fillet size for strength welds.
b) Addition to AWS, surface porosity is not allowed.

End of IR313100

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