Instruction Manual

Unique Single Seat Valve - Aseptic

ESE00529-EN10 2016-12
Original manual
 Table of contents

The information herein is correct at the time of issue but may be subject to change without prior notice

1. EC Declaration of Conformity ....................................................................... 4

2. Safety .................................................................................................... 5
2.1. Important information ............................................................................. 5
2.2. Warning signs ..................................................................................... 6
2.3. Safety precautions ................................................................................ 7

3. Installation .............................................................................................. 9
3.1. Unpacking/delivery ............................................................................... 9
3.2. General installation ................................................................................ 11
3.3. Welding ............................................................................................ 13
3.4. Recycling information ............................................................................. 14

4. Operation ............................................................................................... 15
4.1. Operation .......................................................................................... 15
4.2. Troubleshooting ................................................................................... 17
4.3. Recommended cleaning ......................................................................... 18

5. Maintenance ........................................................................................... 20
5.1. General maintenance ............................................................................. 20
5.2. Dismantling shut-off valve ........................................................................ 22
5.3. Dismantling change-over valve .................................................................. 25
5.4. Plug seal replacement ............................................................................ 32
5.5. Assembly of shut-off valve ....................................................................... 35
5.6. Assembly of change-over valve ................................................................. 41
5.7. Actuator types .................................................................................... 52
5.8. Actuator bushing replacement (non-maintainable actuator) .................................. 53
5.9. Dismantling of fully maintainable actuator (removable yoke with bolts/2006-June 2016) . 58
5.10. Dismantling of fully maintainable actuator (yoke without bolts/June 2016 -> ) ............. 59
5.11. Mounting of fully maintainable actuator ......................................................... 59
5.12. Changing pneumatic movement on fully maintainable actuator (NC/NO) ................... 60

6. Technical data ......................................................................................... 61

6.1. Technical data ..................................................................................... 61

7. Parts list and service kits ............................................................................ 63

7.1. Drawing ............................................................................................ 63
7.2. Shut-off valve ...................................................................................... 64
7.3. Change-over valve ................................................................................ 66
7.4. Maintainable actuator ............................................................................ 68

3
1 EC Declaration of Conformity

Revision of Declaration of Conformity 2013-12-03

The Designated Company

Alfa Laval Kolding A/S

Company Name

Albuen 31, DK-6000 Kolding, Denmark

Address

+45 79 32 22 00
Phone No.

hereby declares that

Valve
Designation

Unique SSV PN10

Type

from serial number 5099880 to 29999999999

is in conformity with the following directive with amendments:

- Machinery Directive 2006/42/EC

- Pressure Equipment Directive 2014/68/EU category 1 and subjected to assessment procedure Module A. May only be
used for fluids in Group 2

The person authorised to compile the technical file is the signer of this document

Global Product Quality Manager

Pumps, Valves, Fittings and Tank Equipment Lars Kruse Andersen
Title Name

Kolding 2016-06-01
Place Date Signature

4
 2 Safety
Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs

2.1 Important information

Always read the manual before using the valve!

WARNING
Indicates that special procedures must be followed to avoid serious personal injury.

CAUTION
Indicates that special procedures must be followed to avoid damage to the valve.

NOTE
Indicates important information to simplify or clarify procedures.

Different actuator types for the SSV valve

In June 2016 the below change was implemented and the “removable yoke with bolts” version is thereby phased out and
replaced by the “yoke without bolts” version.

NOTE
It is important to check for warnings marked on the actuator when servicing an actuator - see below table.

Actuator type Non-maintainable actuator Fully maintainable actuator Fully maintainable actuator
Spring under load and Spring cage and can be Spring cage and can be
CANNOT be opened opened opened

* !
kg

DO NOT DISASSEMBLE

2200-0098 2200-0096 2200-0097

*) Lock wire opening is locked

when warning is marked on
actuator

Non-removable yoke “Removable yoke with bolts”. “Yoke without bolts”

If the yoke with bolts is
Yoke type
damaged it has to be replaced
by the “yoke without bolts”

Not possible to service Yes Yes

Service internally (it is not possible to
change piston o-rings)

Marked with warnings Yes No No

Year of production From 2006 From 2006 to June 2016 From June 2016

5
2 Safety
Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs

2.2 Warning signs

General warning
!

Caustic agents

!
kg

Danger of injury: (an extra yellow label marked on the actuator from June 2016)
Do NOT attempt to cut the actuator open due to spring under load. SPRING UNDER LOAD
Do not attempt to cut open
(The lock wire opening is locked).

!
kg
Danger of injury (lasermarked on the actuator)
Do NOT attempt to disassemble the actuator due to spring under load danger!
DO NOT DISASSEMBLE
(The lock wire opening is locked)

6
 2 Safety
All warnings in this manual are summarised on this page.
Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.

2.3 Safety precautions

Actuators

If support air is utilised:

!
- Shock in the actuator must NEVER occur
- Support air on high pressure actuator versions is NOT allowed

To prevent shock in the actuator and to prevent exceeding 10 bar product pressure, Alfa Laval recommends NOT to exceed
3 bar support air on the spring side in all the Unique SSV actuators.

Use the “3 bar air relief fitting” = 9611995903

Using the “3 bar air relief fitting” also extends the service life of the actuator piston O-ring.

If support air is connected then the following must be done:

- Always use the steel adapter (pos. 5) = 9614065301
Tighten torque 30 Nm
- Always use the 3 bar air relief fittings = 9611995903

5
Alfa Laval recommends max. 3 bar support air
Always use the “3 bar air relief fittings” on support air.
Alfa Laval article number = 9611995903

TD 461-990_2

7
2 Safety
All warnings in this manual are summarised on this page.
Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.

Installation

Always read the technical data thoroughly (see section 6 Technical data)

!
Always release compressed air after use
Never touch moving parts if the actuator is supplied with compressed air
Never touch the valve or the pipelines when processing hot liquids or when sterilising
Never dismantle the valve with valve and pipelines under pressure
Never dismantle the valve when it is hot
!
kg
Never cut the actuator open, due to spring under load - if marked with this warning
SPRING UNDER LOAD
Do not attempt to cut open

!
kg
Do NOT attempt to disassemble the actuator due to spring under load danger!
DO NOT DISASSEMBLE

Operation

Never dismantle the valve with valve and pipelines under pressure

!
Never dismantle the valve when it is hot
Always read the technical data thoroughly (see section 6 Technical data)
Always release compressed air after use
Never touch the valve or the pipelines when processing hot liquids or when sterilising
Never touch moving parts if the actuator is supplied with compressed air
Always rinse well with clean water after cleaning

Always handle lye and acid with great care

Maintenance

Always read the technical data thoroughly (see section 6 Technical data)

!
Always release compressed air after use
Never service the valve when it is hot
Never service the valve with valve and pipelines under pressure
Never stick your fingers through the valve ports if the actuator is supplied with compressed air
Never touch moving parts if the actuator is supplied with compressed air
Always use Alfa Laval genuine spare parts
!
kg
Never cut the actuator open, due to spring under load danger - if marked with this warning
SPRING UNDER LOAD
Do not attempt to cut open

!
kg
Do NOT attempt to disassemble the actuator due to spring under load danger!
DO NOT DISASSEMBLE

Transportation

Always ensure that compressed air is released

Always ensure that all connections are disconnected before attempting to remove the valve from the
installation
Always drain liquid out of valves before transportation
Always use predesigned lifting points if defined
Always ensure sufficient fixing of the valve during transportation - if specially designed packaging material
is available, it must be used

8
 3 Installation
This instruction manual is part of the delivery. Study the instructions carefully.
The items refer to the parts list and service kits section.
The valve is supplied as separate parts as standard (for welding).
The valve is assembled before delivery if it is supplied with fittings.

3.1 Unpacking/delivery

Step 1 Check the delivery for:

CAUTION 1. Complete valve, shut-off valve or change-over
Alfa Laval cannot be held responsible for incorrect unpacking. valve (see steps 3a and 3b.
2. Delivery note.

Step 2 Non-maintainable Fully maintainable

Actuator version can be ordered either “fully maintainable” (no actuator actuator
warning marked on actuator) or as “non-maintainable” (warning
marked on actuator).

!
kg
*
DO NOT DISASSEMBLE

2200-0095 2200-0097

* = lasermarked warning

Step 3

3a
Shut-off valve:
1. Complete actuator
2. Bonnet (20) 23
20
3. Clamp (19)
4. Valve plug (23)
5. Valve body (22)
6. Diaphragm (29)
7. Disc for diaphragm (30) 31 22
8. Upper spindle (31)
30

29 19
TD 461-676

3b
Change-over valve:
1. Complete actuator
2. Bonnet (20)
20
3. 2 x clamps (19) 27
4. Valve plug (27)
5. Lower valve body (22)
6. Valve seat (28) 31
7. Upper valve body (26)
8. Diaphragm (29)
9. Disc for diaphragm (30) 19
10. Upper spindle (31) 30

29
22
26
UP

28
TD 461-677_1

9
3 Installation
This instruction manual is part of the delivery. Study the instructions carefully.
The items refer to the parts list and service kits section.
The valve is supplied as separate parts as standard (for welding).
The valve is assembled before delivery if it is supplied with fittings.

Step 4
Remove possible packing material from the valve / valve parts.
Inspect the valve / valve parts for visible transport damage.
Avoid damaging the valve / valve parts.

10
 3 Installation
Study the instructions carefully and pay special attention to the warnings!
The valve has welding ends as standard but can also be supplied with fittings.

3.2 General installation

Step 1

!
kg

DO NOT DISASSEMBLE

- CAUTION Do NOT attempt to disassemble the actuator due to

Alfa Laval cannot be held responsible for incorrect installation. spring under load danger!
- Always release compressed air after use.
- Always read the technical data thoroughly.
See section 6 Technical data. !
kg

SPRING UNDER LOAD

Do not attempt to cut open

If marked with this warning, do NOT attempt to cut

the actuator open, due to spring under load danger!

Step 2
Air

! Moving parts!

Never touch moving parts if the actuator is supplied with

compressed air.

Air

TD 461-678

Step 3
To avoid water hammering, it is recommended to install the valve
Avoid water
so that the flow is against the spring closing direction.
hammering!
Shock in the actuator must never occur.
Air

Flow

2205-0056

Flow

11
3 Installation
Study the instructions carefully and pay special attention to the warnings!
The valve has welding ends as standard but can also be supplied with fittings.

Step 4
Avoid stressing the valve.
Pay special attention to:
- Vibrations. Risk of damage!
- Thermal expansion of the pipelines.
- Excessive welding.
- Overloading of the pipelines.

TD 461-680

Step 5

! To avoid all danger, the

hose must reach the
drain!
Always check if the diaphragm is tight - it can be dangerous if
it leaks steam/CIP.
The hose must be a 4 mm hose for ø25/38 mm and DN25/40
and a 6 mm hose for larger typer.

TD 461-885

12
 3 Installation
Study the instructions carefully.
The valve is supplied as separate parts to facilitate welding.
The items refer to the parts list and service kits section.
Check the valve for smooth operation after welding.

3.3 Welding

Step 1
Always install valves with more than one valve body so that the
seals between the valve bodies can be replaced. Do not weld
more than one valve body into the system. B (incl. top unit)

Valve size A (mm) B (mm)

DN25/25 mm * 630
DN40/38 mm * 700
DN50/51 mm * 750
TD 461-015
DN65/63.5 mm * 740 A*
DN80/76 mm * 800
DN100/101.6 mm * 790
* Depending on body combination and piping solution.

Step 2
Assemble the valve in accordance with the steps on page .
Pay special attention to the warnings!

TD 461-681 TD 461-682

Step 3 Air
Pre-use check:
1. Supply compressed air to the actuator.
2. Open and close the valve several times to ensure that it
operates smoothly.
Pay special attention to the warnings!

Air
Open/close!

TD 461-683

13
3 Installation
Study the instructions carefully.
The valve is supplied as separate parts to facilitate welding.
The items refer to the parts list and service kits section.
Check the valve for smooth operation after welding.

3.4 Recycling information

• Unpacking
- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps
- Wood and cardboard boxes can be reused, recycled or used for energy recovery
- Plastics should be recycled or burnt at a licensed waste incineration plant
- Metal straps should be sent for material recycling

• Maintenance
- During maintenance, oil and wearing parts in the machine are replaced
- All metal parts should be sent for material recycling
- Worn out or defective electronic parts should be sent to a licensed handler for material recycling
- Oil and all non-metal wearing parts must be disposed of in accordance with local regulations

• Scrapping
- At end of use, the equipment must be recycled in accordance with the relevant local regulations. Besides the equipment
itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in
doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company. If the actuator is marked
with a danger warning, do not attempt to cut the actuator open.

!
kg

DO NOT DISASSEMBLE

Do NOT attempt to disassemble the actuator due to spring under load danger!

!
kg

SPRING UNDER LOAD

Do not attempt to cut open

If marked with this warning, do NOT attempt to cut the actuator open, due to spring under load danger!

14
 4 Operation
Study the instructions carefully and pay special attention to the warnings!
Ensure that the valve operates smoothly.
The items refer to the parts list and service kits section.

4.1 Operation

Step 1

!
kg

DO NOT DISASSEMBLE

- CAUTION Do NOT attempt to disassemble the actuator due to

Alfa Laval cannot be held responsible for incorrect installation. spring under load danger!
- Always release compressed air after use.
- Always read the technical data thoroughly.
See section 6 Technical data. !
- Always use Alfa Laval genuine spare parts. kg

The warranty of Alfa Laval products is dependent on use of SPRING UNDER LOAD
Do not attempt to cut open

Alfa Laval genuine spare parts. If marked with this warning, do NOT attempt to cut
the actuator open, due to spring under load danger!

Step 2

! Burn hazard!
Never touch the valve or the pipelines when processing hot
liquids or when sterilising.

TD 461-684

Step 3 Air

! Moving parts!

Never touch moving parts if the actuator is supplied with

compressed air.

Air

TD 461-678

15
4 Operation
Study the instructions carefully and pay special attention to the warnings!
Ensure that the valve operates smoothly.
The items refer to the parts list and service kits section.

Step 4 Shut-off valve Change-over valve

Lubrication of valves:
1. Ensure smooth movement between lip seal (A) and
plug stem (B).
2. Lubricate the lip seal with Klüber Paraliq GTE 703 if necessary
(see page 20).
29 29

TD 461-1008

TD 461-1009

Step 5
Lubrication of actuator:
1. Ensure smooth movement of the actuator (the actuator is
lubricated before delivery).
2. Lubricate all seals with Molykote Longterm 2 plus if necessary.

TD 461-1010

16
 4 Operation
Pay attention to possible faults. Study the instructions carefully.
The items refer to the parts list and service kits section.

4.2 Troubleshooting

NOTE!

Study the maintenance instructions carefully before replacing worn parts - see page 20.

Problem Cause/result Repair

External product leakage Worn or damaged lip - Replace the seals
seal and/or O-ring - Replace with seals of a
different rubber grade
Internal product leakage - Worn or product affected - Replace the seal
plug seal - Replace with a seal of a
different rubber grade
- Product deposits on - Frequent cleaning
the seat and/or plug
- Product pressure exceeds - Replace with a high pressure actuator
actuator specification - Use auxiliary air on the spring side
(do not exceed 3 bar). Alfa Laval
article number = 9611995903.
- See section 2.3 Safety precautions
- Reduce product pressure
Water hammer The flow direction is the - The flow direction should be
same as the closing direction against the closing direction.
- See section 3.2 General installation, .
- Throttle air release of solenoid in
top unit
The valve does not Product pressure exceeds - Replace with a high pressure actuator
open/close actuator specification - Reduce product pressure
- Use auxiliary air on the spring side.
Always use the pressure relief fittings
(3 bar) on support side.
Alfa Laval article number =
9611995903

If marked with a danger warning, do NOT attempt to cut the actuator open, due to spring under load.

!
kg

DO NOT DISASSEMBLE

Do NOT attempt to disassemble the actuator due to spring under load danger!
!
kg

SPRING UNDER LOAD

Do not attempt to cut open

Do NOT attempt to cut the actuator open due to spring under load danger!

17
4 Operation
The valve is designed for cleaning in place (CIP).
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic soda.
HNO3 = Nitric acid.

4.3 Recommended cleaning

Step 1 Caustic danger!

Always handle lye and acid with great care.

Always use Always use

rubber gloves! protective goggles!

Step 2

! Burn hazard!
Never touch the valve or the pipelines when sterilising.

TD 461-684

Step 3 Shut-off valve Change-over valve

Clean the plug and the seats correctly.
Pay special attention to the warnings.
Lift and lower valve plug momentarily!

TD 461-749 TD 461-750

Step 4
Examples of cleaning agents:
Use clean water, free from chlorides.

1. 1% by weight NaOH at 70o C 2. 0.5% by weight HNO3 at 70o C

1 kg 100 l 0.7 l 100 l

+ = Cleaning agent. + = Cleaning agent.
NaOH water 53% HNO3 water

2.2 l 100 l
+ = Cleaning agent.
33% NaOH water

18
 4 Operation
The valve is designed for cleaning in place (CIP).
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic soda.
HNO3 = Nitric acid.

Step 5 Always rinse!

1. Avoid excessive concentration of the cleaning agent.
2. Adjust the cleaning flow to the process.
3. Always rinse well with clean water after the cleaning.

NOTE Clean water Cleaning agents

The cleaning agents must be stored/disposed of in accordance
with current regulations/directives.

19
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

5.1 General maintenance

Step 1

!
kg

DO NOT DISASSEMBLE

- CAUTION Do NOT attempt to disassemble the actuator due to

Alfa Laval cannot be held responsible for incorrect installation. spring under load danger!
- Always release compressed air after use.
- Always read the technical data thoroughly.
See section 6 Technical data. !
- Always use Alfa Laval genuine spare parts. kg

The warranty of Alfa Laval products is dependent on use of SPRING UNDER LOAD
Do not attempt to cut open

Alfa Laval genuine spare parts.

If marked with this warning, do NOT attempt to cut
the actuator open, due to spring under load danger!

Step 2
Atmospheric

!
pressure
required!

Never service the valve when it is hot.

Never service the valve with valve and pipelines under pressure. Burn hazard!

TD 461-691

Step 3 Air

! Moving parts!
Never stick your fingers through the valve ports if the actuator is
supplied with compressed air.
Cutting hazard!
Air
Never touch the moving parts if the actuator is supplied with
compressed air.

TD 461-1011

20
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Below are some guidelines for maintenance and lubrication intervals. Please note that the guidelines are for normal
working conditions in one shift.

Product wetted seals Actuator bushings complete

Replace after Replace after

Preventive
12 months depending 5 years depending
maintenance
on working conditions on working conditions
Maintenance after
Replace at the Replace when
leakage (leakage
end of the day possible
normally starts slowly)

- Regular inspection - Regular inspection

for leakage and for leakage and
smooth operation smooth operation
Planned - Keep a record of - Keep a record of
maintenance the valve the actuator
- Use the statistics for - Use the statistics for
inspection planning inspection planning
Replace after leakage Replace after leakage
Before fitting Before fitting
Klüber Paraliq GTE 703 Molykote Longterm 2 plus
Lubrication
or similar USDA H1
approved oil/grease

Pre-use check:
Air
1. Supply compressed air to the actuator.
2. Open and close the valve several times to
ensure that it operates smoothly.
Pay special attention to the warnings!

Air
Open/close!

TD 461-683
Recommended spare parts
Service kits (see section 7 Parts list and service kits)

21
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

5.2 Dismantling shut-off valve

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.

! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

C
A A = Actuator
B = Spindel
C = Bonnet
D D = Disc
E = Diaphragm
F = Plug

2205-0001

22
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 1 Top position

Move the plug in top position
Remove the air drain hose
Ensure pipe is empty and not pressurized
and then loosen the clamp using a 10 mm spanner

Drain hose
connection

2205-0012_1

Step 2
Loosen the plug from the actuator by usning two 17 spanners

2205-0009

23
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 3
Remove the bonnet

2205-0007

Step 4
Loosen the plug from the spindle by using two 17 spanners
If necessary can the bushing (24) in the bonnet be changed
Clean all parts and replace diaphragm and plug seal

2205-0005

2205-0050

24
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

5.3 Dismantling change-over valve

A
G

C A = Spindle
H B = Bonnet
D C = Disc
D = Diaphragm
E = Clamp
E F = Upper valve body
E G = Seat
H = Change-over plug
J = Lower valve body

F J
UP

2205-0018

CORRECT assembling and disassembling to avoid destroying (stretching) diaphragm

IMPORTANT!
The mechanical stop is in lower body.
To adoid overstretching the diaphragm the
lower boby clamp must not be loosened
before the upper body clamp. 29
Diaphragm

Mechanical stop
Recommended spare parts
Service kits (see section 7 Parts list and
service kits) TD 461-1012

Upper clamp

Place the plug in upper position and loosen

the upper clamp. TD 461-1013

25
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

INCORRECT assembling and disassembling of Unique SSV Aseptic change-over valve

Upper clamp still mounted,

which is wrong

Lower clamp dismounted

The plug is overstretching the

diaphragm as it moves 10 mm further
TD 461-1014
downwards

Step 1
When dismounting always mark the position of actuator, upper
and lower valve body,
This makes the reassembly much easier, as the valve can be
mounted up in the same position in the workshop.

2205-0037

26
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 2 Upper position

Ensure that the actuator stem Is in upper position before loosing
the upper clamp.
Remove the air drain hose.
Ensure pipe is empty and not pressurized.
ALWAYS start with dismounting the upper clamp to avoid
damaging the diaphragm.
IMPORTANT
Please remember NOT to dismount the lower clamp unless plug
stays in the upper position (only type NO actuator), as diaphragm
then will be destroyed if plug moves downwards.

Drain hose
connection

2205-0058

2205-0057_1

Step 3

Dismount lower clamp and lower valve body.

!
DANGER!
Finger cuts at “bonnet” and “seat ring”

2205-0059

27
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 4
Loosen the spindle from the actuator. Use 17 mm spanners.
Ensure actuator stem is in lower position.
Now the plug/seat/upper valve body can be removed from the
actuator yoke.

2205-0060

2205-0031

Step 5
Loosen the spindle from the plug. Use 17 mm spanners.
It is easiest to use a vice.

2205-0028 2205-0029

28
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 6
Dismount spindle from the plug.
NOTE:
The leakage fitting in the bonnet does not need to be dismounted

2205-0041

Step 7
Dismount upper valve body from the plug/seat.

2205-0042

29
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 8
Dismount seat from the plug.
Remember to replace o-rings in the seat and the plug.

2205-0043

Step 9
Remove bonnet from upper valve body.
To do this - use the plug to press the bonnet out of the valve.
Remove the seat from the plug. Place the plug in the upper valve
body and press down on upper valve body until bonnet is loose.
Be careful not to damage the plug.

2205-0044

Step 10
NOTE!
It is also possible to use a screw driver between the bonnet and
valve. There is an “opening” marked in the bonnet where the
screw driver can be fitted.

TD 461-752

30
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 11
Dismount bonnet and diaphragm

2205-0045

Step 12
Replace the diaphragm.
It is important that the flat side of the disc is upwards.
The bushing (24) in the bonnet can be changed, if necessary.


2205-0019

31
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

5.4 Plug seal replacement

Step 1 Drawing 1
1. Remove old seal ring using a knife, screwdriver or similar.
Be careful not to damage the plug surface.
It is important to place the screwdriver underneath
If using a screwdriver it must be placed underneath the plug
the plug.
groove (see drawing 1).
2. Grease the new seal ring with Paralique GTE 703, which is
included in the service kit.
Only use a very small amount of grease. 2200-0122

3. Fit the seal ring on the plug without pressing it into the groove.
Be careful not to twist the seal ring.
Use a screwdriver (two turns) to fit the seal ring properly and to
ensure it is not twisted (see drawing 2).
4. The seal ring can now be mounted by hand or with the Alfa
Laval plug tool. Drawing 2

2200-0094

32
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 2 Drawing 3
Mounting plug seal ring by hand A
1. Check the seal ring is premounted as described in step 1.
To ensure correct mounting, press with your thumb on the
seal ring, which must be done approximately 10 times and
always with opposite pressure points, from A to B, to C and
D (see drawing 3). C D
The rest of the seal ring can now be pressed into the groove
so the whole seal ring is mounted. Check that there are NO 2200-0142

“bulge” (see drawing 4).

If there is a little bulge – then use the screwdriver to eliminate
the bulge. B
Again press with the thumb on the seal ring and keep the
pressure while rotating 360° (see drawing 3).
2. It is important to release compressed air behind the seal ring. Drawing 4
This is done with a screwdriver and always underneath the
plug as shown.
It must be done at one or two different points on the 2200-0123
circumference.
Be careful not to make marks on the surface of the plug and
seal ring (see drawing 5).


Bulge
Drawing 5

2200-0122

33
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 3
Mounting plug seal ring with Alfa Laval plug seal tool

Mounting tool for elastomer DN25 DN40 DN50 - DN65 DN80 - DN100
plug seals 25 mm 38 mm 51 mm - 63.5 mm 76.1 mm - 101.6 mm

9614060001 9614060002 9614060003 9614060004

TD 461-917_1

Exhaust holes Hole

for screwdriver for plug spindle
1. Part B
“Part B” has a small and a large diameter as the tool can be
used for two plug sizes – e.g. plug tool = 9614060003 can be
used for DN50/ISO51 (small) and DN65/ISO63 (large).
“Part B” therefore has to be turned so it matches the plug
size diameter.
2. Part A
“Part A” has an upper and lower exhaust hole, as the tool can
be used for two plug sizes – e.g. plug tool = 9614060003.
The upper exhaust hole is for the small plug size e.g. A B
DN50/ISO51 (small) and the lower exhaust hole is for
DN65/ISO63 (large).
E
When using a “change-over plug” the spindle must also be
fitted in “part A” and “part B” (see drawing 2).
When using a “standard shut-off plug” the spindle is only fitted D
in “part B” (see drawing 1).
3. Fit the plug spindle in “part B” or “part A”.
Place “part A” onto “part B” and then press “hard” down on
top of “part A”. C F
Now fit the screwdriver into the exhaust hole and underneath 2205-0062

the plug groove meanwhile keeping the pressure on “part A”.

This should ensure correct removal of air behind the seal
A. Part A
ring. Normally the sound “Psst” can be heard one time (see
B. Part B
drawing 3).
C. Plugs
A “drill press” can of course also be used to press down on
D. O-ring
“part A”.
E. Grease Paralique GTE703
4. It is important to release compressed air behind the seal ring.
from service kit
This is done with a screwdriver and always underneath the
F. Screwdriver (no sharp corner)
plug as shown (see drawing 4).

34
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Drawing 1 Drawing 2 Drawing 3 Drawing 4

2200-0122

A A It is important to place the

screwdriver underneath the plug.

2200-0126

B
B 2200-0125
B 2200-0127

5.5 Assembly of shut-off valve

Step 1
Before mounting all parts must be cleaned
B
A. Actuator
B. Spindel
C. Bonnet
D. Disc
E. Diaphragm C
F. Plug
A

2205-0001

35
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 2
Mount a new diaphragm.

2205-0002

Step 3
Fit disc on plug.
It is important that the flat side of the disc is upwards.

2205-0003

Step 4
Mount spindle.

2205-0004

36
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 5
Tighten spindle and plug with:
- 2”/DN50 - 4”/DN100 with Torque = 33 Nm
- 1”/DN25 - 1½”/DN40 with Torque = 17 Nm

2205-0005

Step 6
We strongly recommend to use some water to “grease” on the
bonnets round edge, before mounting the diaphragm. This makes
it much easier to mount diaphragm correctly.

2205-0006

Step 7
Mount bonnet on spindle and fit diaphragm. Press only with the
fingers to avoid scrates on diaphragm. Be sure that diaphragm is
correctly fitted on the “round edge” on the bonnet.

NOTE!
Make sure that the diaphragm is
securely mounted on the bonnet
before installing the complete
diaphragm/stem into the valve
body. TD 461-700

2205-0007

37
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 8
Mount the fitting for leakage in the bonnet. Be sure the actuator
stem is in lower position. Mount the assembled "plug unit" onto
the actuator stem.

2205-0008

Step 9
Tighten plug and actuator with:
- 2”/DN50 - 4”/DN100 with Torque = 33 Nm
- 1”/DN25 - 1½”/DN40 with Torque = 17 Nm

2205-0009

38
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 10
Before mounting bonnet/diaphragm into valve body use grease
(Paraliq GTE 703) on sealing surface. This will reduce friction when
diaphragm is pressed into the valve body.
Make sure that the actuator stem is in lower position, as this
makes it easiest to fit diaphragm into the valve body.
Mount actuator type “NC” without air pressure.
Mount actuator type “NO” with air pressure.

2205-0010

Step 11
Ensure that the actuator stem is still in lower position.
Then press hard on top of the actuator to fit the bonnet/diaphragm
in the valve body.
There is a “big” gab opening, but diaphragm is now placed into
the valve body.
NOTE!
There is a “big” gap, but diaphragm is now placed into the valve
body.

* = Big gap

2205-0061

Step 12
Now move the actuator stem in top position and press HARD on
top of the actuator to reduce the gap to approx. 1 mm.

39
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 13
Mount the clamp (make sure it is located correctly).
Tighten with a 10mm spanner. Torque = 10-12 Nm.
Grease the thread with Molykote.
Place a hose in the fitting in the sealing element (hole for leakage
detection).

2205-0012

40
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

5.6 Assembly of change-over valve

A
G

C
H
A = Spindle
D B = Bonnet
C = Disc
E D = Diaphragm
E E = Clamp
F = Upper valve body
G = Seat
H = Change-over plug
J = Lower valve body
F J
UP

2205-0018

Step 1
We recommend to use some water to "grease" on the bonnets
round edge, before mounting the diaphragm. This makes it much
easier to mount diaphragm correctly.

2205-0006

41
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 2
Mount the disc in the bonnet, with the plane disc side towards
the bonnet bushing. It is important that the flat side of the disc
is upwards.


2205-0019

Step 3
Fit diaphragm to the bonnet. Press only with the fingers so no
scratch comes on the diaphragm as this might result in leakage.
Be sure that the diaphragm is fitted correctly on the "round edge"
on the bonnet.

2205-0020

Step 4
We strongly recommend to use grease (Paraliq GTE 703) on the
edges of the upper valve body to ensure that the diaphragm is
mounted correctly. The sealing surface must be clean to avoid
leakage.

UP

2205-0021

42
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 5
Mount bonnet and diaphragm (disc inside) into upper valve body.

UP

2205-0022

Step 6
Remember to position valve body with the ø2 hole upwards. Press
hard on the bonnet to fit it in the upper valve body.

UP

2205-0023

43
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 7
Place the seat on the plug. Remember to mount new O-rings in
the seat and plug.

2205-0024

Step 8
Use a little amount of "Loctite 243" on the plug treat. Be careful
not to spill a drop outsidethe threaded hole, as this will glue the
disc and plug together. (This can make it difficult to dismount the
valve next time service is carried out.)

2205-0025

44
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 9
Mount upper valve body onto the plug/seat.

UP

2205-0026

Step 10
Assemble spindle and plug. Be sure that the disc is placed
correctly on the plug while screwing spindle and plug together.
Remember to mount the leakage fitting in the bonnet!

2205-0027

45
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 11
Tighten the spindle and plug. Use 17 mm spanners.
It is easiest to use a vice.
Tighten valve size 2"/DN50 - 4"/DN100 with Torque = 33 Nm
Tighten valve size 1"/DN25 - 1½"/DN40 with Torque = 17 Nm

2205-0028 2205-0029

Step 12
Ensure that the actuator stem is in lower position.
Tighten the valve body/plug together with the actuator.
Activate the actuator, if is it a NO version, so the actuator stem
moves downwards to ensure right mounting.

DANGER!
Finger cut at “bonnet” and “uper valve body”.

2205-0030_1

46
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 13
Tighten the actuator stem and plug. Use 17 mm spanners.
Tighten valve size 2"/DN50 - 4"/DN100 with Torque = 33 Nm.
Tighten valve size 1/DN25 - 1½"/DN40 with Torque = 17 Nm.

2205-0031

Step 14
Align upper valve body and actuator if necessary. This is done by
rotating the valve body only clockwise (only the valve body can
rotate as diaphragm is locked).

!
2205-0032

47
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 15
Ensure that the actuator stem is in upper position.
DANGER!
Finger cut at "bonnet" and "seat ring"

!
2205-0033

48
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 16

CORRECT assembling and disassembling to avoid destroying (stretching) diaphragm

IMPORTANT!
The mechanical stop is in lower body.
To adoid overstretching the diaphragm the
lower boby clamp must not be loosened
before the upper body clamp. 29
Diaphragm

Mechanical stop
Recommended spare parts
Service kits (see section 7 Parts list and
service kits) TD 461-1012

Upper clamp

Place the plug in upper position and loosen

the upper clamp. TD 461-1013

INCORRECT assembling and disassembling of Unique SSV Aseptic change-over valve

Upper clamp still mounted,

which is wrong

Lower clamp dismounted

The plug is overstretching the

diaphragm as it moves 10 mm further
TD 461-1014
downwards

49
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 17
Mount lower valve body, but remember to align with upper valve
body, before tightening the lower clamp. Then tighten LOWER
clamp with torque M = 10-12 Nm.
IMPORTANT:
Remember always to fit the LOWER clamp first and the upper
clamp as the last one to avoid damaging the diaphragm (also
see Step 16).

!
2205-0034

Step 18
Now mount upper clamp and tighten - Torque = 10-12 Nm.
IMPORTANT!
Please remember NOT to dismount the lower clamp unless plug
stays in the upper position, as diaphragm will be destroyed if plug
moves downwards (also see Step 16).

2205-0035

50
 5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

Step 19
If the upper valve body has to be rotated remember ALWAYS to
start with dismounting the upper clamp.
IMPORTANT!
Please remember NOT to dismount the lower clamp unless plug
stays in the upper position, as diaphragm will be destroyed if plug
moves downwards. (see also step 16).

2205-0036

51
5 Maintenance
Service the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always use Alfa Laval genuine spare parts. Always keep spare rubber seals and lip seals in stock.
Check the valve for smooth operation after servicing.

5.7 Actuator types

Different actuator types for the SSV valve

In June 2016 the below change was implemented and the “removable yoke with bolts” version is thereby phased out and
replaced by the “yoke without bolts” version.

NOTE
It is important to check for warnings marked on the actuator when servicing an actuator - see below table.

Actuator type Non-maintainable actuator Fully maintainable actuator Fully maintainable actuator
Spring under load and Spring cage and can be Spring cage and can be
CANNOT be opened opened opened

* !
kg

DO NOT DISASSEMBLE

2200-0098 2200-0096 2200-0097

*) Lock wire opening is locked,

when warning is marked on
actuator
Non-removable yoke “Removable yoke with bolts”. “Yoke without bolts”
If the yoke with bolts is
Yoke type damaged it has to be replaced
by the “yoke without bolts”

Not possible to service Yes Yes

Service internally (it is not possible to
change piston o-rings)

Marked with warnings Yes No No

Year of production From 2006 From 2006 to June 2016 From June 2016

52
 5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

5.8 Actuator bushing replacement (non-maintainable actuator)

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.

! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

Step 1
Introduction
- The actuator service kit contains two bushings and four
O-rings.
- Mount the thick O-ring inside and the thin O-ring outside the
bushing.
- Always lubricate the spindle and O-rings thoroughly with
“Molykote Longterm 2 Plus” before mounting the new bushings.

!
kg

DO NOT DISASSEMBLE

2200-0099

53
5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

Step 2
Introduction - Standard socket wrench
Use a 27 mm socket wrench to mount the bushings, as the space in the yoke is limited.
A socket wrench 24x27 (length = 185 mm) is a standard tool, which can be purchased from all tool shops.
A

A = 185 mm

Example:
Socket wrench - 24x27 mm 2200-0002

Supplier: Gedore Tool

2200-0001 EAN4010886621264

Step 3
Introduction - Aligning spindle
The actuator spindle can in some cases be forced off centre by the internal spring, see drawing below.
In these cases, the alignment spindle shown below, together with the socket wrench, is a great help and ensures a reliable
mounting of the bushing. The spindle can either be purchased from Alfa Laval together with the socket wrench (9614-1984-01)
or it can be manufactured locally using the below dimensions.

Spindle forced off centre by spring inside actuator

C
A

!
kg

DO NOT DISASSEMBLE
2200-0004

2200-0100

A = 280 mm
B = 16 mm
B

C = Rod ø20 mm
D
D = M12 x 1.5

54
 5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

Step 4
The actuator must be carefully fixed in a vice if it is dismounted from the valve. Be careful not to press the yoke flange oval when
fixing the actuator in the vice. Only fix carefully on the “yoke leg” as shown below.

!
kg

DO NOT DISASSEMBLE

2200-0101

2200-0006

Step 5
Remove adapter screw.
(After spindle alignment the adapter screw has to be remounted.)

!
kg

DO NOT DISASSEMBLE

2200-0102

55
5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

Step 6
1. Lubricate thoroughly both the actuator spindle and O-rings.
2. Grease with “Molykote Longterm 2 plus”.
3. Fit the bushing on the spindle.

!
kg

DO NOT DISASSEMBLE

2200-0103

Step 7
Fit the aligning spindle to the actuator spindle, and then mount the socket wrench.

! !
kg kg

DO NOT DISASSEMBLE DO NOT DISASSEMBLE

2200-0104 2200-0105

Aligning spindle Socket wrench

56
 5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

Step 8
Now pull the aligning spindle to centre the actuator spindle. In this position rotate the bushing 180° backwards and then begin
to fasten the bushing. Make sure that the thread catches evenly!
The bushing must only be tightened with a torque of 10 Nm which can be done by turning “hard” by hand.

!
kg

DO NOT DISASSEMBLE

2200-0106

57
5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

5.9 Dismantling of fully maintainable actuator (removable yoke with bolts/2006-June 2016)

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.
See also section 5.7 Actuator types
! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

Before dismantling check that the actuator not is marked with a warning.

1. Rotate cylinder.
2. Remove lock wire and pull away cylinder.
3. Unscrew nuts and remove yoke. Rotate cylinder with
4. Top and bottom bushings. service tool.
5. Remove piston with O-ring and spring assembly.
6. Remove O-rings and support disc.

Note! The A/A actuator has no spring assembly.

2200-0107

58
 5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

5.10 Dismantling of fully maintainable actuator (yoke without bolts/June 2016 -> )

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.
See also section 5.7 Actuator types
! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

Before dismantling check that the actuator not is marked with a warning.

1. Rotate cylinder.
2. Remove lock wire and pull away cylinder. Rotate cylinder with
3. Top and bottom bushings. service tool.
4. Remove piston with O-ring and spring assembly.

Note! The A/A actuator has no spring assembly.

2200-0108

5.11 Mounting of fully maintainable actuator

Depending on type of actuator choose step 1 or step 2.

Step 1
Reverse order of 5.9 Dismantling of fully maintainable actuator (removable yoke with bolts/2006-June 2016)
Tighten nuts to a torque of 17 Nm and be careful not to overtightened.
Lubricate O-rings (3, 7, 11) with Molykote Longterm 2 plus before fitting.
Tighten bushings with a torque = 10 Nm and be careful not to overtightend. See also 5.8 Actuator bushing replacement
(non-maintainable actuator)

Step 2
Reverse order of 5.10 Dismantling of fully maintainable actuator (yoke without bolts/June 2016 -> )
Lubricate O-rings (3, 7, 11) with Molykote Longterm 2 plus before fitting.
Tighten bushings with a torque = 10 Nm and be careful not to overtightened. See also 5.8 Actuator bushing replacement
(non-maintainable actuator)

59
5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.
A/A = Air/air activated.
Service tool: see spare parts.

5.12 Changing pneumatic movement on fully maintainable actuator (NC/NO)

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.
See also section 5.7 Actuator types.
! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

Before dismantling check that the actuator not is marked with a warning.

1. Rotate cylinder.
2. Remove lock wire and pull away cylinder.
3. Reverse piston and spring assembly.
4. Reverse adapter, air fitting and plug to opposite end.
5. Reassemble in reverse order (3 to 1).

NOTE
The A/A actuator has no spring assembly

2200-0032

Pneumatic movement Pneumatic movement

upwards downwards

60
 6 Technical data
It is important to observe the technical data during installation, operation and maintenance.
Inform all personnel about the technical data.

6.1 Technical data

The valve is a pneumatic seat valve in a hygienic and modular design remote-controlled by means of compressed air.

It has few and simple moveable parts which results in a very reliable valve and low maintenance cost. An integrated valve
plug/diaphragm secures aseptic operation.

Standard Design The Unique SSV Aseptic valve comes in a one or two body configuration. With its module built structure it is
designed for flexibility and easy customization through the electronic configurator.

Data - valve/actuator

Max. product pressure 800 kPa (8 bar).

Min. product pressure Full vacuum.

Max. sterilisation temperature (steam - short time) 150o C at pressure 380 kPa (3.8 bar)

Temperature range -10o C to + 140o C (standard EPDM seal).

Air pressure, actuator 500 to 700 kPa (5 to 7 bar).

Note: Vacuum is not recommended in aseptic applications.

Materials - valve/actuator

Product wetted steel parts 1.4404 (316L) (internal Ra < 0.8 µm).

Other steel parts 1.4301 (304).

Plug seal EPDM.

Diaphragm EPDM/PTFE.

Other product wetted seals EPDM (standard).

Optional product wetted seals HNBR and FPM.

Other seals NBR.

Weight (kg)

Nominal size DN/OD DIN/DN

Size 25 38 51 63.5 76.1 101.6 25 40 50 65 80 100

Shut-off valve 3.1 3.3 5.6 6.6 11.5 14 3.2 3.4 5.6 6.8 11.9 13.9

Change-over valve 3.9 4.2 7.2 8.7 14.2 18.4 4.1 4.5 7.1 9 15.1 18.3

Noise
One metre away from and 1.6 metres above the exhaust the noise level of a valve actuator will be approximately 77db (A)
without noise damper and approximately 72 db (A) with damper - measured at 7 bar air-pressure.

61
.

62
 7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Aseptic.
The items refer to the parts list in the following sections

7.1 Drawing

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.
See also section 5.7 Actuator types

! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

5 5
6 6
9 9
7 7

8 8

! !
kg
kg

DO NOT DISASSEMBLE
DO NOT DISASSEMBLE

6 6
7 12
7 12
8 8 32
32 31
31
19
19 20
20 24
24 26 30
22
29
30 28
29
23.2 2205-0052
21 19
23.1
23 27.1 27
27.2
22
27.2 2205-0053

Shut-off valve Change-over valve

63
7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Aseptic.
The items refer to the parts list in the following sections

7.2 Shut-off valve

If the actuator is marked with a danger warning do NOT attempt to cut the actuator open.

! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open, due to spring
under load danger! under load danger!

5
7
6
8 9

!
kg

DO NOT DISASSEMBLE

12

8
6
7 32

20

24

31

30

23
29

23.1

23.2

19

22

2205-0054

64
 7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Aseptic.
The items refer to the parts list in the following sections

Parts list
Pos. Qty Denomination
5 1 Adapter
6  2 Bushing
7  2 O-ring
8  2 O-ring
9 1 Plug
12 1(2) Air fitting
19 1 Clamp
20 1 Bonnet
22 1 Valve body
23 1 Plug
23.1 1 Plug
23.2 ♦ 1 Plug seal
24 1 Bushing
29 ♦ 1 Diaphragm
30 1 Disc for diaphragm
31 1 Upper spindle
32 1 Air fitting

Service kits

DN 25 DN 40 DN 50 DN 65 DN 80 DN 100
Denomination 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm

Service kit for actuator

 Service kit . . . . . . . . . . . . . . . . . . 9611926500 9611926500 9611926500 9611926500 9611926500 9611926500

Service kit for product wetted parts, standard

♦ Service kit, EPDM . . . . . . . . . . 9611926543 9611926544 9611926545 9611926546 9611926547 9611926548
♦ Service kit, HNBR . . . . . . . . . . 9611926549 9611926550 9611926551 9611926552 9611926553 9611926554
♦ Service kit, FPM . . . . . . . . . . . . 9611926555 9611926556 9611926557 9611926558 9611926559 9611926560

Parts marked with ♦ are included in the service kits.

Recommended spare parts: Service kits.

TD 900-354/5

65
7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Aseptic.
The items refer to the parts list in the following sections

7.3 Change-over valve

If the actuator is marked with a danger warning do NOT attempt to cut the actuator open.

! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open, due to spring
under load danger! under load danger!

5
7
6
8 9

27.2
!
kg

27.1
27.1
DO NOT DISASSEMBLE

12 27.1
27 25 mm /
DN 25 38-51 mm /
8 DN 40-50

6 32 63.5-101.6 mm /
DN 65-100

7
27.2
20

24 19

31 22

27 30 2205-0055

29

19

26

21

28

21

66
 7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Aseptic.
The items refer to the parts list in the following sections

Parts list
Pos. Qty Denomination
5 1 Adapter
6  2 Bushing
7  2 O-ring
8  2 O-ring
9 1 Plug
12 1(2) Air fitting
19 2 Clamp
20 1 Bonnet
21 ♦ 2 O-ring
22 1 Valve body
24 1 Bushing
26 1 Valve body
27 1 Plug
27.1 1 Plug
27.2 ♦ 2 Plug seal
28 1 Seat
29 ♦ 1 Diaphragm
30 1 Disc for diaphragm
31 1 Upper spindle
32 1 Air fitting

Service kits

DN 25 DN 40 DN 50 DN 65 DN 80 DN 100
Denomination 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm

Service kit for actuator

 Service kit . . . . . . . . . . . . . . . . . . 9611926500 9611926500 9611926500 9611926500 9611926500 9611926500

Service kit for product wetted parts, standard

♦ Service kit, EPDM . . . . . . . . . . 9611926615 9611926616 9611926617 9611926618 9611926619 9611926620
♦ Service kit, HNBR . . . . . . . . . . 9611926621 9611926622 9611926623 9611926624 9611926625 9611926626
♦ Service kit, FPM . . . . . . . . . . . . 9611926627 9611926628 9611926629 9611926630 9611926631 9611926632
Parts marked with ♦ are included in the service kits. Recommended spare parts: Service kits. TD 900-354/5

67
7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Aseptic.
The items refer to the parts list in the following sections

7.4 Maintainable actuator

If the actuator is marked with a danger warning do NOT attempt to cut the actuator open.

! !
kg
kg

SPRING UNDER LOAD

DO NOT DISASSEMBLE Do not attempt to cut open

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open, due to spring
under load danger! under load danger!

5
7
6

8
9
2

1
11
10
*
3
13 12 15
16 12

14 8
8 6
13.1
7
6
17
7
18
2200-0117

*) “Removable yoke with bolts” version, produced from 2006 to June 2016.
Replaced by “yoke without bolts” (13)

68
 7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Aseptic.
The items refer to the parts list in the following sections

Parts list
Pos. Qty Denomination
1 1 Cylinder
2 1 Piston
3 ♦ 1 O-ring
5 1 Adapter
6 ♦ 2 Bushing
7 ♦ 2 O-ring
8 ♦ 2 O-ring
9 1 Plug
10 1 Lock wire
11 ♦ 1 O-ring
12 1(2) Air fitting (only 2 for A/A)
13 1 Yoke without bolts
13.1 1 Yoke (-> 0616)
14 1 Spring assembly
15 1 Bottom (-> 0616)
16 ♦ 1(2) Support disc (only 2 for A/A)
17 3 Washer (-> 0616)
18 3 Nut (-> 0616)

Service kits

DN 25 DN 40 DN 50 DN 65 DN 80 DN 100
Denomination 25 mm 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm

Service kits
 Service kit, NO , NC ....... 9611926497 9611926497 9611926498 9611926498 9611926499 9611926499
♦ Service kit, A/A ............ 9611926519 9611926519 9611926520 9611926520 9611926521 9611926521

69
How to contact Alfa Laval
Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to access the information directly.

© Alfa Laval Corporate AB

This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this
document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any
form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB. Alfa Laval Corporate AB
will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.