Air Conditioner Service Manual

 
 

Inverter air conditioner

Service Manual
Models

TAC-09CHSA/XA71 INVERTER
TAC-12CHSA/XA71 INVERTER
TAC-18CHSA/XA71 INVERTER
TAC-24CHSA/XA71 INVERTER

CONTENTS
1. Important Notice
2. Product Dimensions
3. Refrigeration cycle diagram
4. Operation details
5. Wiring diagram
6. Explosion view and parts
7. Precaution
8. Names of parts
9. Installation
10. Trouble shooting

 
 
 Air Conditioner Service Manual
 
 

1. Important Notice

This service manual is intended for use by individuals possessing adequate

backgrounds of electrical, electronic and mechanical experience. Any attempt
to repair the appliance may result in personal injury and property damage.
The manufacturer or seller cannot be responsible for the interpretation of
this information, nor can it assume any liability in connection with its use.
The information, specifications and parameter are subject to change due to
technical modification or improvement without any prior notice. The accurate
specifications are presented on the nameplate label.
 
 
 
 
How to order spare parts
To have your order filled promptly and correctly, please furnish the following
information:
1. Model No. with Indoor or Outdoor
2. No. in the Explosion View
3. Part Name
4. The quantity you ordered

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 Air Conditioner Service Manual

2. TECHNICAL SPECIFICATION
TAC-09CHSA/XA71 TAC-12CHSA/XA71 TAC-18CHSA/XA71 TAC-24CHSA/XA71
Model
INVERTER INVERTER INVERTER INVERTER
Type heating pump heating pump heating pump heating pump
Control type remote remote remote remote
Btu/h 9000(3412-11500) 12000(5200-13500) 18000(5500~20000) 24000(6500~26000)
Rated cooling capacity
W 2640(1000~3370) 3520(1520~3950) 5280(1610~5860) 7050(1800~7500)
Btu/h 9500(3412-12600) 12500(5500-14500) 18500(6500~24000) 24500(8500~28000)
Rated heating capacity
W 2780(1000~3690) 3660(1520~4240) 5420(1320~7030) 7200(2110~8500)
EER for cooling W/W 3.22 3.23 3.25 3.24
COP for heating W/W 3.62 3.61 3.63 3.62
Moisture removal Liters/h 1 1.2 1.8 2.2
High(DP) MPa 4.5 4.5 4.5 4.5
Pressure
Low(SP) MPa 1.9 1.9 1.9 1.9
SUPER dB(A) 39 39 44 48
High dB(A) 35 36 43 46
Indoor noise level at
Med dB(A) 32 31 36 42
cooling
Low dB(A) 28 28 33 39
MUTE dB(A) 26 25 30 35
Outdoor noise level dB(A) 50 50 53 53
Electrical Data
Power supply 220-240V/50Hz 220-240V/50Hz 220-240V/50Hz 220-240V/50Hz
Voltage Range V 170-265 170-265 170-265 170-265
Cooling A 3.8(1.8~7.2) 5.0(1.8~8.0) 7.5(2.4~10.2) 10.0(2.8~10.6)
Rated current
Heating A 3.6(1.8~7.5) 4.7(1.8~8.8) 6.9(2.1~11.1) 9.2(3.0~12.1)
Cooling W 820(320~1250) 1090(320~1550) 1620(520~2300) 2170(620~2380)
Rated input
Heating W 770(320~1350) 1010(320~1650) 1490(470~2450) 1990(660~2650)
Cooling A 7.2 8.0 10.2 10.6
Max Current
Heating A 7.5 8.8 11.1 12.1
Cooling W 1250 1550 2300 2380
Max Power input
Heating W 1350 1650 2450 2650
Refrigerating System
Refrigerant/Charge Gram R410A/520g R410A/650g R410A/830g R410A/1650g
Model 39A23MYJ&FJKD 39A23MYJ&FJKD ASD113RKPA6JT1 ATN150D42UFZ
Compressor MFG RECHI RECHI HIGHLY GMCC
Type Rotary Rotary Rotary Rotary
Fan System
Indoor air m3/h 430/430 550/550 750/750 1000/1000
circulation(Cooling/Heating)
Indoor fan type Cross flow Cross flow Cross flow Cross flow
1100/1000/900/ 1250/1150/950/850/6 1300/1250/1000/900/75 1200/1100/1000/900/70
Cooling rpm
800/700 00 0 0
1100/1050/950 1250/1150/1000 1300/1250/1000 1200/1100/1000
Indoor fan speed H/M/L Heating rpm
/850/800 /900/800 /900/750 /900/700
Dry rpm 700 700 900 900
Sleep rpm 700 700 900 900
Indoor fan motor output W 20 20 25 45
Outdoor fan type Propeller Propeller Propeller Propeller
Outdoor fan speed rpm 860 860 860 860/700
Outdoor fan motor output W 25 25 25 45
Connections
Gas Inches Φ9.52（3/8''） Φ9.52（3/8''） Φ9.52（3/8''） Φ12(1/2'')
Connecting Pipe
Liquid Inches Φ6(1/4'') Φ6(1/4'') Φ6(1/4'') Φ6(1/4'')
Connecting Wiring Size x Core 4×1.5 4×1.5 4×0.75 4×0.75
Drainage Pipe number O.D 16mm O.D 16mm O.D 16mm O.D 16mm
Net dimensions Indoor mm 698×255×190 777×250×201 910×294×206 1010×315×220
(W x H x D) Outdoor mm 754×300×552 754×300×552 817×328×553 886×357×605
Packing dimensions Indoor mm 764×325×257 840×315×260 979×372×277 1096×390×297
(W x H x D) Outdoor mm 798×321×575 798×321×575 858×321×585 930×380×635

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 Air Conditioner Service Manual

3. Product Dimensions
Indoor Unit:

Outdoor Unit:

Indoor unit Outdoor unit

Model
A B C D E F G H I J K
TAC-09CHSA/XA71 INVERTER 698 255 190 700 550 256 439 302 277.8 48 55
TAC-12CHSA/XA71 INVERTER 777 250 205 700 550 256 439.2 302 277.8 48 55
TAC-18CHSA/XA71 INVERTER 910 292 205 760 550 256 439 302 277.8 48 55
TAC-24CHSA/XA71 INVERTER 1010 315 220 820 605 300 518 357 329 55 63

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4. Refrigeration cycle diagram

Cooling only

Liquid side

2-way valve Capillary

Heat exchange Heat exchange

(Evaporator) (condenser)

Gas side

3-way valve
Accumulator

Compressor

Heat pump

Liquid side Check valve

2-way valve

Capillary Assembly

Heat exchange Heat exchange

(Evaporator) (condenser)

Gas side

3-way valve
4-way valve

Accumulator Heating
Compressor Cooling

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 Air Conditioner Service Manual

5. Operation Details
Remote controller
1 ON/OFF button
To switch the conditioner on and off.
2 ECO button
In cooling mode,press this button ,the temperature
will increase 2 on the base of setting temperature:
In heating mode, press this button, the temperature
will decrease 2 on the base of setting temperature.
3 MODE button
To select the mode of operation.
4 FAN SPEED button
To select the fan speed of auto/low/mid/high.
13 5 SWING button
To activate or deactivate of the movement of the
1 12 DEFLECTORS .
6 HEALTH button
2 To switch - on /off HEALTHY funtion. It is a button
which controls the ionizer or plasma generator only
3 11 for inverter type.

10 7 TURBO button
In cooling mode, press this button, the unit will give
4 9 the maximum cooling temperature with 16
In heating mode, press this button, the unit will give
the maximum heating temperature with 31 .
5 8 8 SWING button
To activate or deactivate of the movement of the
6 7 DEFLECTORS .
9 DISPLAY button
To switch on/off the LED display (if present)

10 SLEEP button
10
9
To activate the function SLEEP .

9 TIMER button
11
To set automatic switching-on/off.
12 TEMP UP button
Increase the temperature or time by 1 unit.
TEMP DOWN button
9 13 Decrease the temperature or time by 1 unit.
9 in following pages.
Note: Each mode and relevant function will be further specified

Remote Control
The remote controller is not presetting as Cooling Only Air Conditioner or Heat Pump by
manufacturer.
Each time after the remote controller replace batteries or is energized, the arrowhead will flashes on
the front of Heat or Cool on LCD of the remote controller.
User can preset the remote controller type depending on the air conditioner type you have purchased
as follows:
Press any button when the arrowhead flashes on the front of Cool , Cooling Only is set.
Press any button when the arrowhead flashes on the front of Heat , Heat Pump is set.
If you don t press any button within 10 seconds, the remote controller is preset as Heat Pump
automatically.

Note :
If the air conditioner you purchased is a Cooling Only one, but you preset the remote controller as
Heat Pump, it doesn t bring any matter. But if the air conditioner you purchased is a Heat Pump one,
and you preset the remote controller as Cooling Only, then you CAN NOT preset the Heating
operation with the remote controller.

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 Air Conditioner Service Manual
 
 

Electronic Controller
1. Safety Protection
(1) Time Delay for Safety protection
z 3 minutes delay for compressor ---The compressor is ceased for 3minutes before restarting to
balance the pressure in the refrigeration cycle in order to protect the compressor.
z 2 minutes delay for 4-way valve---The 4-way valve will be ceased for 2 minutes late after
compressor to prevent the refrigerant-gas abnormal noise when the HEATING operation is
OFF or switch to the other operation mode.
(2) Discharge temperature protection
There is a temperature sensor on top of compressor, when temperature on top of compressor
exceeded the limit, system control will shut down the compressor and the display board will
show the error code.
(3) Lower voltage protection
When AC voltage ≤158V and keep it for 10 seconds, unit will be shut down for protection.
(4) Over voltage protection
When AC voltage ≥260V, unit will be shut down and recover while AC≤255V.
(5) Over current protection
When the current of outdoor unit is overload, controller shut down the unit immediately and show
error code.
(6) Compressor abnormity protection
When compressor start on or in the process of running, if there is no feedback to controller or
load of compressor is abnormity, the air conditioner will shut down, and show error code.
(7) IPM module protection
IPM module has high temperature & over current protection itself, if there is signal feedback to
IPM, the outdoor unit will shut down, LED on outdoor PCB will show the error code.
2. “Feel” Mode Operation
(1) When the “Feel” mode is selected, the operation mode and initial temperature set are
determined by the initial room temperature at start-up of the operation except to turn off the air
conditioner and operates it again.
(2) If the mode is change to “Feel” from other mode, the “Feel” mode doesn’t operate until
compressor stop for more than 3 minutes.
 
Mode Initial Room Temperature Initial Set Temperature
COOLING RT=26℃ 23℃

DRY 26℃>RT≥20℃ RT-2℃

HEATING for Heat Pump/
RT<20℃ -
FAN for Cooling Only
 
z In the “Feel” mode, when the controller receives the up or down signal of temperature, the set
temperature can adjust by 1℃ upper or lower. The biggest you can adjust by 2℃ upper or lower.
 

3. “COOLING” Mode Operation

(1) Compressor frequency control
            According to difference room temperature and set temperature (δt = RT-ST), running frequency of
compressor is controlled by electronic controller. When room temperature is much higher than set
temperature, the compressor will start at a high frequency, and as room temperature goes down, the
compressor running frequency will go down. When room temperature is lower than set temperature,
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 Air Conditioner Service Manual
 
 
the  compressor will run at very low frequency. In general, unit will change its running frequency
according toδt to make room temperature closing to set temperature.
(2) Outdoor temperature affects running frequency of the compressor
Outdoor temperature affect compressor’s running frequency. Difference inlet temperature of
outdoor unit is adapted by difference compressor running frequency. While outdoor temperature is
about 30℃, the compressor will run in high frequency.
If unit run in “cooling” mode and outdoor temperature is less than -2℃,the controller will shut down
compressor and show error code, while the ambient temperature is over 1℃, the compressor will run
automatically.
(3) Auto fan control in cooling mode
In cooling mode (include cooling in “feel” mode), fan speed is determined by δt, as the following
diagram:
  RT‐ST
  δt come down δt come up
  ℃ 
  3.5  High fan
  3.0 
 
  Min fan
  1.5 
 
  1.0 
  Low fan
 
 
 
4.“DRY” Mode Operation
(1) The system for DRY operation used the same refrigerant circle as the cooling one.
(2) When the system operates in DRY mode, at first it operates in cooling mode, the set
temperature (ST) is “RT-2℃”. After that, t he system will operate in cooling mode with lowest
fan speed for 30 minutes and then change to middle speed for 30seconds as a cycle. During
the course of this operation, you can’t use remote controller to adjust the fan speed but you can
control the vane direction.
(3) In the dry mode, when RT≤12℃, the compressor will stop and operates again at RT≥14℃.
5. “HEATING” Mode Operation (available for Heat Pump only)
(1) Frequency control
Same as the frequency control in cooing mode, the running frequency of compressor is
controlled by controller. Unit change its running frequency according to δt to make the room
temperature closing to the set temperature.
(2) Indoor fan motor control
1) Cold Air Prevention Control
z The function is intended to prevent cold air from being discharged when heating mode
selected or while in defrosting.
z The indoor fan speed will be controlled as following.
 
    Temperature up
          
Setting
37℃

33℃
Low fan 34℃

  Breeze 28℃
25℃
  Stop 22℃
 
Temperature down
 
 
z In heating operation, if air conditioner turn off, the indoor fan motor will run most for 30
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 Air Conditioner Service
  Manual
 

seconds since the stop of compressor.

2) Auto fan control (heating)
In heating mode (include in “I feel” mode) , fan speed is determined by δt as the following:

RT‐ST δt come down δt come up

  ℃ 
 
  3.5  High fan 3.5 
  3.0 
 
  1.5  1.5 
Min fan
 
  1.0 
  Low fan
 
 
 
(3) 4-way valve control
In heating mode, 4-way valve will power on ahead of compressor for 5 seconds, and cut off
for 2 minutes later than compressor. 4-way valve will not power off unless the machine to be
switched off, mode changed or on the process of defrosting.
(4) Defrosting
Defrosting is controlled by the microprocessor.
When one of the following conditions is satisfied, unit comes into defrosting:
a. Outdoor heat exchanger Temperature (OPT) is continuously less than 3℃ while the unit runs
for more than 40 minutes, and OPT is keeping under -6℃ for more than 3 minutes.
b. Outdoor heat exchanger Temperature (OPT) is continuously less than 3℃ meanwhile the
unit runs for more than 80 minutes, and OPT is keeping under -4℃ for more than 3
minutes.
c. Outdoor heat exchanger Temperature (OPT) is continuously less than 3℃ while the unit runs
for more than 120 minutes, and OPT is keeping below -2℃ for more than 3 minutes.
Before the air con comes into defrosting, compressor running frequency drop down to a
lower frequency firstly, then the compressor shuts down.
In defrosting, the max. frequency of compressor is F9 (a little less than the highest
frequency ). In this period all protection function are available.
ON
Compressor
  OFF
4-way valve
  ON
OFF

  Expansion valve 800

  NORMAL
 
  Outdoor fan motor ON
  OFF
  50S 10S Defrosting time ≤10Mins 15S 15S
 

In defrosting, LED showing by winking.

No matter what AC come into or out of defrosting, indoor fan motor speed is the same as Cold
Air Prevention Control.
While one of the following conditions is satisfied, unit comes out of defrosting and shifts to
heating mode:
a. Outdoor coil Temperature (OPT) ≥15℃.
b. The time of defrosting keeps for more than 10 minutes.
(5) Indoor exchanger overheat protection
When Indoor exchanger Temperature (IPT) is higher than 55℃ , unit comes into indoor exchanger
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  Air Conditioner Service Manual

overheat protection. The compressor drops its frequency toward to F1 level until IPT≤52℃
If IPT≤52℃ and keep for 5 minutes, control system doesn’t limit running frequency.
If IPT>62℃, control system shut down compressor, and recover while IPT drop less than 50℃.
6. “SLEEP” mode
When the SLEEP button is pressed, the AC operates as following:
z The indoor fan speed is set at low speed, the power lamp and the sleep lamp is on, the
display of temperature will close after 5 minutes.
z When selecting COOLING/DRY operation with SLEEP mode, the set temperature will be
raised by 1℃ 1 hour later and by 2℃ 2 hour later.
z When selecting HEATING operation with SLEEP mode, the set temperature will be dropped by
1℃1 hour later and 2℃ 2 hours later.
z After the System operates in SLEEP mode for 8 hours, it will stop automatically.
7. EMERGENCY Operation
When the EMERGENCY Operation switch is pressed one time, COOLING mode is selected
and if the EMERGENCY Operation switch press again within 3s, HEATING mode selected, while
press once again, the unit will switch off.
When the remote controller missing, failed or the batteries run down, press the EMERGENCY
Operation switch on front of the indoor unit for function test.
NOTE: Do not press the EMERGEMCY Operation switch during normal operation.
8. AUTO-RESTART Function (Option)
While air conditioner is operating in one mode, all of its operation data, such as working mode,
preset temperature etc. would be memorized into IC by main PCB. If power supply cut off due to
reasons and recover again, the AUTO-RESTART function will set synchronously and the air
conditioner would work at the same mode as before.
Auto-restart Pre-setting (optional):
If Auto-restart function is needed, follow the steps below to activate this function:
1) Pulling the air-con's plug out of socket.
2) Pressing and holding the Emergency button (ON/OFF) on the indoor, then insert the plug
into the socket again.
3) Keep pressing the Emergency button for more than 10 seconds until three short beeps
heard, the Auto-restart function been activated.
9. Protection and Failure Display
z When protection display is available, controller will show error code, digital LED shows
error code and setting temperature by turns.
z If there is more than one failure, it will show error codes according to the error list sequence.
z To insure the signal communication of indoor and outdoor unit, any failure code relates to
outdoor unit will remain display for 2 minutes maximum after it’s recovered.
z Among all the failure codes, sensor failure can be recovery automatically once it comes normal.

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  Air Conditioner Service Manual

z Error list
 
Failure Type LED Code Digital LED Code
Indoor and outdoor communication failure RUN、TIMER –both winking E0
Outdoor communication failure RUN、TIMER –both winking EC
Indoor room temperature sensor (IRT) RUN-1 time/8s E1
Indoor coil temperature sensor (IPT) RUN-2 times /8s E2
Outdoor coil temperature sensor (OPT) RUN-3 times /8s E3
System abnormity RUN-4 times /8s E4

Model configuration wrong RUN-5 times /8s E5

Indoor fan motor fault RUN-6 times /8s E6
Outdoor temperature sensor RUN-7 times /8s E7
Exhaust temp. sensor RUN-8 times /8s E8
IPM drive and module fault RUN-9 times /8s E9
Outdoor fan motor fault (DC motor) RUN-10 times /8s EF
Current sensor fault RUN－11 times /8s EA
Indoor unit EEPROM fault RUN-12 times /8s EE
Temp. switch fault ( on top of the RUN-13 times /8s EP
compressor)
Voltage sensor fault RUN-14 times /8s EU

z Protection display code list:

Protection Type Function Indicator (flash) Digital LED Code
Overvoltage /lower voltage protection RUN: Blink; TIMER: 1 blink /8 sec P1
Overcurrent protection RUN: Blink; TIMER: 2 blink /8 sec P2
Exhaust over temperature protection RUN: Blink; TIMER: 4 blink /8 sec P4
Too cool protection in cooling mode RUN: Bright; TIMER: 5 blink /8 sec P5

Overheat protection in cooling mode RUN: Bright; TIMER: 6 blink /8 sec P6

Overheat protection in heating mode RUN: Bright; TIMER: 7 blink /8 sec P7

Outdoor over temperature P8
RUN: Bright; TIMER: 8 blink /8 sec
/ lower temperature protection
Drive protection (software control ) RUN: Blink; TIMER: 9 blink /8 sec P9
Module protection (hardware control) RUN: Blink; TIMER: 10 blink /8 sec P0

z Outdoor failure display

There is a LED on outdoor power board, it blinks 1s ON and 1s OFF while compressor standby and it
always light (ON) while compressor running; If there is failure happened on ODU, The indicator (LED)
alerts the fault in a cycle as such that it is bright for 0.5 seconds, dark for 0.5 seconds, blinks “n” times
and then dark for 3 seconds. For details as table below:

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 Air Conditioner Service Manual
 
Display on outdoor power source board:

 
   
blink time (n) Failure

1 IPM protection
2 Over voltage /lower voltage
3 Overcurrent
4 Exhaust over temperature protection
5 Outdoor coil over temperature protection
6 Drive fault and protection (V1，VP1)
7 Communication fault with indoor unit
8 Compressor overheat fault (compressor top switch)
9 Short-circuit / open-circuit fault of outdoor temperature sensor
Short circuit / open-circuit fault of outdoor heat exchanger temperature
10 sensor
11 Short-circuit / open-circuit fault of exhaust temperature sensor
12 Voltage sensor fault
13 Current sensor fault
14 IPM fault
15 Communication fault between power source board and IPM
16 No feedback from DC fan motor(outdoor unit)
17 Defrost state
 

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 Air Conditioner Service Manual

6. Wiring diagram
MODEL: TAC-09CHSA/XA71 INVERTER, TAC-12CHSA/XA71 INVERTER,
TAC-18CHSA/XA71 INVERTER
INDOOR UNIT:

OUTDOOR UNIT

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 Air Conditioner Service Manual

MODEL: TAC-24CHSA/XA71 INVERTER

INDOOR UNIT

OUTDOOR UNIT

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 Air Conditioner Service Manual

7. Explosion view and parts

Indoor Unit- TAC-09CHSA/XA71 INVERTER
1

3
4
5
6
7 27
26
25
8

9
24
10 23
11
12 22
13 21
14 20
19
18
17
16

15

No. Part No. Part Name Q’ty Remark

1 1080030003 Installation Plate 1
2 210738121C Base 1
3 210738389 Vertical Vane Assembly 2
4 210738431 Vertical Vane Connector 1
5 210738122 Vane 1
6 210738131 Cross Fan 1
7 1070100010 Bearing Mount 1
8 211238000 Evaporator 1
9 210738120 Face Frame 1
10 210701846 Screw Cover 1
11 210738433 Air Filter 2
12 210705767 Display PCB Box 1
13 210901127S Display PCB 1
14 210755448 Front Panel 1
15 1170120044 Power Supply Cord 1
16 210738393 Electrical Box Cover 1
17 210736832 Cable Clamp 1
18 210900478A Terminal 1
19 210901224 Transformer 1
20 210901714U Main PCB 1
21 210900333 Indoor Sensor Assembly 1
22 210736831 Electrical Box 1
23 1170030067G Indoor Motor 1
24 210737653 Indoor Motor Cover 1
25 210737091 Drainage Hose 1
26 1170020011 Vane Motor 1
27 210736813 In And Out Pipe Fixer 1
28 210901289T Remote Controller 1 Not shown in Explosion view
29 210737935 Remote Controller Supporter 1
30 211383817T Indoor Carton 1
31 211383465 Left Foaming 1
32 211383466 Right Foaming 1

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 Air Conditioner Service Manual

Indoor Unit- TAC-12CHSA/XA71 INVERTER

1

3
4 26
5

6 25
24
7
23
22
8
9
10
11 21
12
13
20
19
18
17
16
15
14

No. Part No. Part Name Q’ty Remark

1 210838031 Installation Plate 1
2 210755108F Base 1
3 210701880 Vertical Vane Assembly 2
4 210737655 Cross Fan 1
5 1070100010 Bearing Mount 1
6 211237323B Evaporator 1
7 210755110 Face Frame 1
8 210701846 Screw Cover 1
9 210737659 Vane 1
10 210701863 Air Filter 2
11 210705767 Display PCB Box 1
12 210901127S Display PCB 1
13 210755449 Front Panel 1
14 1170120045AC Power Supply Cord 1
15 210737654 Electrical Box Cover 1
16 210900478A Terminal 1
17 210736832 Cable Clamp 1
18 210901224 Transformer 1
19 210901714AQ Main PCB 1
20 210736831 Electrical Box 1
21 210900333 Indoor Sensor Assembly 1
22 1170030067G Indoor Motor 1
23 210737653 Indoor Motor Cover 1
24 210737091 Drainage Hose 1
25 1170020011 Vane Motor 1
26 210736813 In And Out Pipe Fixer 1
27 210901289T Remote Controller 1 Not shown in Explosion view
28 210737935 Remote Controller Supporter 1
29 211386678W Indoor Carton 1
30 211386186 Left Foaming 1
31 211386187 Right Foaming 1

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 Air Conditioner Service Manual

Indoor Unit- TAC-18CHSA/XA71 INVERTER

1

3
4
5
6
7 27
26
25
8

9
10 24
23
11
12 22
13 21
14 20
19
18
17
16

15

No. Part No. Part Name Q’ty Remark

1 210838037 Installation Plate 1
2 210755494A Base 1
3 210738575 Vertical Vane Assembly 1
4 210738580 Vertical Vane Connector 1
5 210738661 Vane 1
6 1070020024AA Cross Fan 1
7 1070100010 Bearing Mount 1
8 211238370 Evaporator 1
9 210738663 Face Frame 1
10 210701846 Screw Cover 2
11 210738606 Air Filter 1
12 210705767 Display PCB Box 1
13 210901127S Display PCB 1
14 210755450 Front Panel 1
15 1170210143B Power Supply Cord 1
16 210738393 Electrical Box Cover 1
17 210736832 Cable Clamp 1
18 210900478A Terminal 1
19 210901224 Transformer 1
20 210901714AC Main PCB 1
21 210736831 Electrical Box 1
22 210900333 Indoor Sensor Assembly 1
23 1170030101B Indoor Motor 1
24 210738581 Indoor Motor Cover 1
25 210737091 Drainage Hose 1
26 1170020031AC Vane Motor 1
27 210736813 In And Out Pipe Fixer 1
28 210901289T Remote Controller 1 Not shown in Explosion view
29 210737935 Remote Controller Supporter 1
30 211369420LT Indoor Carton 1
31 211373587 Left Foaming 1
32 211373589 Right Foaming 1

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 Air Conditioner Service Manual

Indoor Unit- TAC-24CHSA/XA71 INVERTER

1

3
4
5
6
7 27
26
25
8

9
10 24
23
11
12 22
13 21
14 20
19
18
17
16

15

No. Part No. Part Name Q’ty Remark

1 210836849 Installation Plate 1
2 210746793 Base 1
3 210738389 Vertical Vane Assembly 3
4 210738390 Vertical Vane Connector 1
5 210738537 Vane 1
6 210738396 Cross Fan 1
7 1070100010 Bearing Mount 1
8 211237788 Evaporator 1
9 210738539 Face Frame 1
10 210701846 Screw Cover 3
11 210738391A Air Filter 1
12 210705767 Display PCB Box 1
13 210901127S Display PCB 1
14 210755451 Front Panel 1
15 210738393 Electrical Box Cover 1
16 210900478A Terminal 1
17 210736832 Cable Clamp 1
18 210901224 Transformer 1
19 210901714N Main PCB 1
20 210736831 Electrical Box 1
21 210900333 Indoor Sensor Assembly 1
22 210900087AF Indoor Motor 1
23 210738388 Indoor Motor Cover 1
24 210737091 Drainage Hose 1
25 1170020031AC Vane Motor 1
26 210736801 In And Out Pipe Fixer 1
27 210901289T Remote Controller 1 Not shown in Explosion view
28 210737935 Remote Controller Supporter 1
29 211368774HR Indoor Carton 1
30 211381474 Left Foaming 1
31 211381475 Right Foaming 1

17
 Air Conditioner Service Manual

Outdoor Unit- TAC-09CHSA/XA71 INVERTER

7 6 5 4 3 2 1

8
24

23

9 22

21

20

19

18

17

10 11 12 13 14 15 16

No. Part No. Part Name Q’ty Remark

1 1071990039 Back Grille 1
2 210800539 Top Cover 1
3 211202396AC Condenser 1
4 1080050004 Outdoor Motor Supporter 1
5 1170040058H Outdoor Motor 1
6 1070030060 Propeller Fan 1
7 1080050001 Left Grille Supporter 1
8 210800537 Front Plate 1
9 210754635 Fan Guard 1
10 211206855 Compressor 1
11 1120110016H 4-way Valve 1
12 211232688A 4-way Valve Assembly 1
13 210800545 Base 1
14 210800541 Right Plate 1
15 1120120021 Two-way Valve 1
16 1080050003 Valve Supporter 1
17 211206766 Three-way Valve 1
18 1070350971 Electrical Box Cover 1
19 1070040003 Cable Clamp 1
20 1170200061 Terminal 1
21 210901774G Outdoor PCB Assembly 1
22 210901769 Inductor 1
23 211242312 Capillary Assembly 1
24 1080050119 Partition plate 1
Pipe Temp. sensor and Not shown in Explosion view
25 1170230007E 1
outdoor Temp. sensor
26 1170230006A Discharge Temp. sensor 1
27 211369052 Base Carton 1
28 211311098ATS Cabinet Carton 1
29 211311099 Base Foaming 1
30 211311100 Cover Forming 1
18
 Air Conditioner Service Manual

Outdoor Unit- TAC-12CHSA/XA71 INVERTER

7 6 5 4 3 2 1

8
24

23

9 22

21

20

19

18

17

10 11 12 13 14 15 16

No. Part No. Part Name Q’ty Remark

1 1071990039 Grille 1
2 1080320105 Top cover 1
3 211202396AC Condenser 1
4 1080050004 Outdoor motor supporter 1
5 1170040058H Outdoor motor 1
6 1070030050AA Propeller fan 1
7 1080050001 Left grille supporter 1
8 210800274 Front plate 1
9 1070251931 Fan guard 1
10 211206855 Compressor and accessories 1
11 1120110016H 4-way valve 1
12 211232688A 4-way valve assembly 1
13 210800466 Base 1
14 1080050002 Right plate 1
15 1120120021 Two-way valve 1
16 1080050003 Valve supporter 1
17 211206766 Three-way valve 1
18 1070350971 Electronic Box Cover 1
19 1070040008 Cable clamp 1
20 1170200061 Terminal 1
21 210901774 Outdoor PCB Assembly 1
22 210901769 Inductor 1
23 211242312 Capillary assembly 1
24 1080050119 Partition plate 1
25 1170230007E Pipe Temp. sensor and outdoor 1 Not shown in explosion
26 1170230006A Temp. sensor
Discharge Temp. sensor 1 view
27 211369052 Base carton 1
28 211311098ATT Cabinet carton 1
29 211311099 Base foaming 1
30 211311100 Cover foaming 1

19
 Air Conditioner Service Manual

Outdoor Unit- TAC-18CHSA/XA71 INVERTER

7 6 5 4 3 2 1

8
24

23

9 22

21

20

19

18

17

10 11 12 13 14 15 16

No. Part No. Part Name Q’ty Remark

1 1071990040 Grille 1
2 1080050011 Top cover 1
3 211238066A Condenser 1
4 1080050004 Outdoor motor supporter 1
5 1170040058H Outdoor motor 1
6 1070030050AA Propeller fan 1
7 1080050001 Left grille supporter 1
8 210800275 Front plate 1
9 1070251931 Fan guard 1
10 211202953 Compressor and accessories 1
11 1120500226 4-way valve 1
12 211230555 4-way valve assembly 1
13 210800433A Base 1
14 1080050002 Right plate 1
15 1120120021 Two-way valve 1
16 1080050003 Valve supporter 1
17 211206766 Three-way valve 1
18 1070350971 Electrical box cover 1
19 1070040008 Cable clamp 1
20 1170200055 Terminal 1
21 210901380AE Outdoor PCB assembly 1
22 1171990046 Inductor 1
23 211243110 Capillary assembly 1
24 1080050120 Partition plate 1
25 1170230007E Pipe Temp. sensor and 1
26 1170230006A outdoor
Discharge Temp. sensor
Temp. sensor 1
27 211369053 Base carton 1 Not shown in explosion view
28 211311128AGT Cabinet carton 1
29 211311130 Base foaming 1
30 211311129 Cover foaming 1

20
 Air Conditioner Service Manual

Outdoor Unit- TAC-24CHSA/XA71 INVERTER

7 6 5 4 3 2 1

8
24

23

9 22

21

20

19

18

17

10 11 12 13 14 15 16

No. Part No. Part Name Q’ty Remark

1 1083520101 Grille 1
2 1081990056 Top cover 1
3 211237809 Condenser 1
4 1081990060 Outdoor motor supporter 1
5 1170040169 Outdoor motor 1
6 1070030054AB Propeller fan 1
7 1081990053 Left grille supporter 1
8 1081990258 Front plate 1
9 1071990096 Fan guard 1
10 211232717 Compressor and accessories 1
11 1120500226 4-way valve 1
12 211238423 4-way valve assembly 1
13 210800571 Base 1
14 1081990054 Right plate 1
15 1120120021 Two-way valve 1
16 1081990055 Valve supporter 1
17 1120130085 Three-way valve 1
18 1070350971 Electrical box cover 1
19 1070040008 Cable clamp 1
20 1170200055 Terminal 1
21 210900444BC Outdoor PCB assembly 1
22 1170190004 Inductor 1
23 211242999 Capillary assembly 1
24 1080050121 Partition plate 1
25 1170230027A Pipe Temp. sensor and 1
26 1170230006A outdoor
Discharge Temp. sensor
Temp. sensor 1
27 211312854 Base carton 1 Not shown in explosion view
28 211312855QF Cabinet carton 1
29 211312852 Base foaming 1
30 211312851 Cover foaming 1

21
 Air Conditioner Service Manual
 
 
8. Precaution
8.1 SAFETY RULES AND RECOMMENDATIONS FOR THE INSTALLATION
z Read this guide before installing and using the appliance.
z During the installation of the indoor and outdoor units the access to the working area should
be forbidden to children.
Unforeseeable accidents could happen.
z Make sure that the base of the outdoor unit is firmly fixed.
z Check that air cannot enter the refrigerant system and check for refrigerant leaks when
moving the air conditioner.
z Check that air cannot enter the refrigerant system and check for refrigerant leaks when
moving the air conditioner.
z The ratings of the fuse installed in the built in-control unit are T 5A / 250V.
z The user must protect the indoor unit with a fuse of suitable capacity for the maximum input
current or with another overload protection device.
z Ensure that the mains voltage corresponds to that stamped on the rating plate. Keep the switch or
power plug clean. Insert the power plug correctly and firmly into the socket, thereby avoiding the
risk of electric shock or fire due to insufficient contact.
z Check that the socket is suitable for the plug, otherwise have the socket changed.

z The appliance must be fitted with means for disconnection from the supply mains having a contact
separation in all poles that provide full disconnection under over voltage category III conditions, and
these means must be incorporated in the fixed wiring in accordance with the wiring rules.
z The air conditioner must be installed by professional or qualified persons. Do not install the appliance
at a distance of less than 50 cm from inflammable substances (alcohol, etc.) Or from pressurized
containers (e.g. spray cans).
z If the appliance is used in areas without the possibility of ventilation, precautions must be taken to
prevent any leaks of refrigerant gas from remaining in the environment and creating a danger of fire.
z The packaging materials are recyclable and should be disposed of in the separate waste bins .Take
the air conditioner at the end of its useful life to a special waste collection center for disposal.
z Only use the air conditioner as instructed in this booklet. These instructions are not intended to
cover every possible condition and situation. As with any electrical household appliance,
common sense and caution are therefore always recommended for installation, operation and
maintenance.
z The appliance must be installed in accordance with applicable national regulations.

z Before accessing the terminals, all the power circuits must be disconnected from the power supply.

z The appliance shall be installed in accordance with national wiring regulations.

This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall
not be made by children without supervision.

 
22
 Air Conditioner Service Manual
 

instruction concerning use of the appliance in a safe way and understand the hazards involved. Children
shall not play with the appliance. Cleaning and user maintenance shall not be made by children without
supervision.

8.2 SAFETY RULES AND RECOMMENDATIONS FOR THE USER

z Do not try to install the conditioner alone; always contact specialized technical personnel. Cleaning and
maintenance must be carried out by specialized technical personnel. In any case disconnect the
appliance from the mains electricity supply before carrying out any cleaning or maintenance.
z Ensure that the mains voltage corresponds to that stamped on the rating plate. Keep the switch or
power plug clean. Insert the power plug correctly and firmly into the socket, thereby avoiding the risk of
electric shock or fire due to insufficient contact.
z Do not pull out the plug to switch off the appliance when it is in operation, since this could create a spark
and cause a fire, etc.
z This appliance has been made for air conditioning domestic environments and must not be used for
any other purpose, such as for drying clothes, cooling food, etc.
z The packaging materials are recyclable and should be disposed of in the separate waste bins. Take the
air conditioner at the end of its useful life to a special waste collection center for disposal.
z Always use the appliance with the air filter mounted. The use of the conditioner without air filter
could cause an excessive accumulation of dust or waste on the inner parts of the device with
possible subsequent failures.
z The user is responsible for having the appliance installed by a qualified technician, who must check that
it is earthed in accordance with current legislation and insert a thermomagnetic circuit breaker.
z The batteries in remote controller must be recycled or disposed of properly. Disposal of Scrap Batteries

--- Please discard the batteries as sorted municipal waste at the accessible collection point.

z Never remain directly exposed to the flow of cold air for a long time. The direct and prolonged exposition
to cold air could be dangerous for your health .Particular care should be taken in the rooms where there
are children, old or sick people.
z If the appliance gives off smoke or there is a smell of burning, immediately cut off the power supply and
contact the Service Centre.
z The prolonged use of the device in such conditions could cause fire or electrocution.

z Have repairs carried out only by an authoritative Service Centre of the manufacturer. Incorrect
repair could expose the user to the risk of electric shock, etc.
z Unhook the automatic switch if you foresee not to use the device for a long time.
The airflow direction must be properly adjusted.
z The flaps must be directed downwards in the heating mode and upwards in the cooling mode.

z Only use the air conditioner as instructed in this booklet. These instructions are not in ended to cover
every possible condition and situation. As with any electrical household appliance, common sense
and caution are therefore always recommended for installation, operation and maintenance.

23 
 
 Air Conditioner Service Manual
 

z Ensure that the appliance is disconnected from the power supply when it will remain inoperative for a
long period and before carrying out any cleaning or maintenance.

z Selecting the most suitable temperature can prevent damage to the appliance.

8.3 SAFETY RULES AND PROHIBITIONS

z Do not bend, tug or compress the power cord since this could damage it. Electrical shocks or fire are
probably due to a damaged power cord. Specialized technical personnel only must replace a damaged
power cord.
z Do not use extensions or gang modules.

z Do not touch the appliance when barefoot or parts of the body are wet or damp.

z Do not obstruct the air inlet or outlet of the indoor or the outdoor unit. The obstruction of these openings
causes a reduction in the operative efficiency of the conditioner with possible consequent failures or
damages.
z In no way alter the characteristics of the appliance.

z Do not install the appliance in environments where the air could contain gas, oil or sulphur or near
sources of heat.
z This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
z Do not climb onto or place any heavy or hot objects on top of the appliance.

z Do not leave windows or doors open for long when the air conditioner is operating.

z Do not direct the airflow onto plants or animals.

z A long direct exposition to the flow of cold air of the conditioner could have negative effects on plants and
animals.
z Do not put the conditioner in contact with water. The electrical insulation could be damaged and thus
causing electrocution.
z Do not climb onto or place any objects on the outdoor unit

z Never insert a stick or similar object into the appliance. It could cause injury.

z Children should be supervised to ensure that they do not play with the appliance. If the supply cord is
damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in
order to avoid a hazard.

24
 
 Air Conditioner Service Manual
 

9.Names of parts
INDOOR UNIT
Indoor unit
1 2-3 4
No. Name
1 Front panel
2 Air filter
3 Special filter(option)
4 Display PCB
5 Vertical vane
6 5 6 Horizontal vane
7 Remote controller

Outdoor unit
No. Name
8 Air outlet grille
9 Electronic box cover
9
10 2-way valve
11 3-way valve
10

11
OUTD OOR UNIT

25 
 
 Air Conditioner Service Manual

10. Installation manual

10.1 Installation Details
Connecting pipe length

Pipe size(Inch)
Model
Liquid Gas
TAC-09CHSA/XA71 INVERTER 1/4 3/8
TAC-12CHSA/XA71 INVERTER 1/4 3/8
TAC-18CHSA/XA71 INVERTER 1/4 3/8
TAC-24CHSA/XA71 INVERTER 1/4 1/2

Outdoor unit Indoor unit

Pipe l ength is
Pi pe length is 15 meters Max.
15 meters Max.
be l es s than 5m

In do o r unit
Height should

be less tha n 5m
Height sh ould

Outdoor unit

Standard Refrigerant piping Additional refrigerant

Mode
length: m Max. length: m Calculation: ×g=20g/m(A-5m)
TAC-09CHSA/XA71 INVERTER 5.0 A
15 20g/m
TAC-12CHSA/XA71 INVERTER 5.0 15 20g/m
TAC-18CHSA/XA71 INVERTER 5.0 15 30g/m
TAC-24CHSA/XA71 INVERTER 5.0 15 30g/m

Connecting cables
The power cord should be selected according to the following specifications sheet.
Appliance Amps Wire Size
5 AWG21/0.75 mm2
10 AWG18/1.0 mm2
13 AWG15 /1. 5 mm2
18 AWG14/1.6 mm2
25 AWG12/2.0 mm2
30 AWG10/2.5 mm2

26
 Air Conditioner Service Manual

10.2 Installation for the first time

Indoor unit

 Install the indoor unit level on a strong wall that

is not subject to vibrations
Mounting plate

150mm
 The inlet and outlet ports should not be
obstructed: the air should be able to blow all over 150mm
the room.
 Do not install the unit near a source of heat, 150mm
steam, or flammable gas.
 Install the unit near an electric socket or private
condensed water drain pip e
circuit.
Sleeve
 Do not install the unit where it will be exposed insulatin g covering
to direct sunlight.
 Install the unit where connection between indoor electrica l cable
and outdoor unit is as easy as possible. water dra in pipe
 Install the unit where it is easy to drain the
condensed water.
 Check the machine operation regularly and
leave the necessary spaces as shown in the
picture.
 Install the indoor unit where the filter can be
easily accessible.

Minimum space to be left (mm) showing in the

OUTDOOR UNIT
picture.
 Do not install the outdoor unit near sources of
500mm

heat, steam or flammable gas.

 Do not install the unit in too windy or dusty
places.
 Do not install the unit where people often
pass. Select a place where the air discharge
and operating sound level will not disturb the
neighbours.
300mm
300
mm
 Avoid installing the unit where it will be
exposed to direct sunlight (other wise use a
protection, if necessary, that should not
interfere with the air flow). 200 500
0 mm
mm
 Leave the spaces as shown in the picture for
 The air to circulate freely.
 Install the outdoor unit in a safe and solid place.
 If the outdoor unit is subject to vibration, place
rubber gaskets onto the feet of the unit.
 Install the indoor unit in the room to be air
conditioning, avoiding to installation in
corridors or communal areas.

27
 Air Conditioner Service Manual
 

z Install the indoor unit at a height of at least 2.5m

from the ground.
To install, proceed as follows:
10.2.1 Installation of the mounting plate.
1) By using a level, put the mounting plate in a
perfect square position vertically and horizontally.
2) Drill 32mm deep holes in the wall to fix the plate.
3) Insert the plastic anchors into the hole.
4) Fix the mounting plate by using the provided
tapping screws.
5) Check that the mounting plate is correctly fixed.
Note: The shape of the mounting plate may be
different from the one above, but installation
method is similar.
10.2.2 Drilling a hole in the wall for the piping
1) Decide where to drill the hole in the wall for the Indoors Out doors
piping (if necessary) according to the position of
the mounting plate
2) Install a flexible flange through the hole in the
wall to keep the latter intact and clean.
The hole must slope downwards towards the
exterior. 5mm
Note: Keep the drain pipe down towards the
direction of the wall hole, otherwise leakage may
occur.
10.2.3 Electrical connections---Indoor unit
1).Lift the front panel.
Front panel
2).Take off the cover as indicated in the picture
(by removing a screw or by breaking the hooks). Wiring diagram
3).For the electrical connections, see the circuit
diagram on the right part of the unit under the
front panel.
4).Connect the cable wires to the screw terminals
by following the numbering, Use wire size
Terminal block cover
suitable to the electric power input (see name
plate on the unit) and according to all current
national safety code requirements.
5).The cable connecting the outdoor and indoor
units must be suitable for outdoor use.
6).The plug must be accessible also after the
appliance has been installed so that it can be
pulled out if necessary.

28
 
 Air Conditioner Service Manual
 

7).An efficient earth connection must be ensured.

8).If the power cable is damaged, it must be
replaced by an authorized Service Centre.
10.2.4 Refrigerant piping connection 1

The piping can be run in the 3 directions indicated

by numbers in the picture. When the piping is run
in direction 1 or 3, cut a notch along the groove on 2 3
the side of the indoor unit with a cutter.
Run the piping in the direction of the wall hole and
bind the copper pipes, the drain pipe and the
power cables together with the tape with the drain
pipe at the bottom, so that water can flow freely. Shape the connection pipe
10.2.5 Connecting the pipes.
z Do not remove the cap from the pipe until
connecting it, to avoid dampness or dirt
from entering.
z If the pipe is bent or pulled too often, it will YES NO
become stiff. Do not bend the pipe more Extending the rolled pipe
than three times at one point.
z When extending the rolled pipe, straighten
the pipe by unwinding it gently as shown in
the picture.
10.2.6 Connections to the indoor unit
1).Remove the indoor unit pipe cap (check that
there is no debris inside).
2).Insert the fare nut and create a flange at the
extreme end of the connection pipe.
torque wrench
3).Tighten the connections by using two wrenches
working in opposite directions.
10.2.7 Indoor unit condensed water drainage
The indoor unit condensed water drainage is
fundamental for the success of the installation.
1).Place the drain hose below the piping, taking
care not to create siphons.
2).The drain hose must slant downwards to aid YES

drainage.
3).Do not bend the drain hose or leave it protruding
or twisted and do not put the end of it in water. If
an extension is connected to the drain hose,
ensure that it is lagged when it passes into the
indoor unit.
NO NO

29
 
 Air Conditioner Service Manual
 

4).If the piping is installed to the right, the pipes,

power cable and drain hose must be lagged and
secured onto the rear of the unit with a pipe
connection.
z Insert the pipe connection into the relative slot.
z Press to join the pipe connection to the base.
10.2.8 Electronic connections
Wiring diagram on the back of the cover
1. Take the cover away.  
 
2. Connect the cable wires to the terminal board  
 
using the same numbering as in the indoor unit.
3. For the electrical connections, see the wiring Screw
diagram on the back of the cover  
4. Fasten the cables with a cable-clamp. Remove the upper cover

5. An efficient earth connection must be ensured. Outdoor unit

 
6. Replace the covers. connection pipes
10.2.9 Connecting the pipe
Screw the flare nuts to the outdoor unit coupling
with the same tightening procedures described for flare nuts
the indoor unit. liquid tap

Note: If the tightening torque is not sufficient, there gas tap

will probably be some leakage. With excessive indoor unit
tightening torque there will also be some leakage, Liquid valve
gas valve
as the flange could be damaged. tap
10.2.10 Bleeding
Air and humidity left inside the refrigerant circuit can service port nut protection caps
cause compressor malfunction. After having
connected the indoor and outdoor units, bleed the
air and humidity from the refrigerant circuit by using
a vacuum pump.
The air and humidity left inside the refrigerant
circulation can cause compressor malfunction.
After having connected the indoor and outdoor
units, bleed the air and humidity from the
refrigerant circulation using a vacuum pump. s ervice port vacuum pump

30 
 Air Conditioner Service Manual

11. Trouble shooting

11.1 Outdoor control diagram

Indoor control system Outdoor control system

Indoor control board L Outdoor PCB
Communication with outdoor unit Communication with indoor unit
N
Indoor fan control Storage of working parameters
Louver motor control Frequency generation
Health assembly control Outdoor temperature detection
Communication
Temperature detection wire Outdoor fan control
Fan speed feedback 4-way valve control
Electric heater control Power ON/OFF
Selection of heat and cool-only Voltage sampling
model
Fault and compressor state indication
Selection of data sheet
Switch signal on top of the compressor
Selection of Fahrenheit and
Centigrade temperature Chassis heating control
Selection of LED OR Outdoor power treatment
without LED display Electronic expansion valve control
WIFI(option)
Compressor drive
Signal input IPM fault output
Display pc board AC rectifier
Temperature or fault code display Power factor adjustment
Emergencyl Switch signal input Protection current sampling
Remote signal input PFC Protection current sample
Rotor position check

11.2 The structure of ODU PCB

TAC-09CHSA/XA71 INVERTER, TAC-12CHSA/XA71 INVERTER
Indicator DC motor 4-way valve
Compressor Expansion Sensor AC motor Communication
driving valve circuit

Filter circuit
Rectifying Switch power
EEPROM PFC for heavy
filtering circuit supply current

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 Air Conditioner Service Manual
 

TAC-18CHSA/XA71 INVERTER, TAC-24CHSA/XA71 INVERTER

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

11.3 Connection of ODU PCB

TAC-09CHSA/XA71 INVERTER, TAC-12CHSA/XA71 INVERTER
Outdoor ambient Temp sensor

COMP. top Temp protection

Out door coil Temp sensor

Suction Temp sensor

To indoor unit
Exhaust Temp. sensor
Expansion valve

COMP.
PC monitor
DRM-COM
DRM2
DRM1
DRM3
（Red）

（White）

（Blue）

P3
(S-Black)
CN7 CN2 CN12 CN3 CN1 CN13 CN401
（LEV） P2
(OHT) (OPTOAT) （ORQ）(OVT) (485-COM) (CAN-Blue)
P5-1、P8
wu v (VAL) P1
CN409
(ACL-Brown)
For C
P9 CN12-2
programmed N CN410
CN11
P10-3(W) L(OUTFAN)
U405 P11-1、P11-2
CN12-1 H
(DC fan motor (HEAT)
IPM P10-2(V) feedback)

CN407 P10-1(U)
For EEPROM
programmed P00
P 14 (L)
D412
Q403 IGBT Fast recovery
diode
P01
P13 (L)
DN401
rectifier

Electric reactor

  32
 Air Conditioner Service Manual
 

TAC-18CHSA/XA71 INVERTER, TAC-24CHSA/XA71 INVERTER

COMP. top Temp protection

Outdoor ambient Temp sensor
Out door coil Temp sensor

To indoor unit
Exhaust Temp. sensor

Suction Temp sensor

Expansion valve
COMP.

DRM-COM
DRM1
DRM2
DRM3
（Blue）

（Red）
（White）
P3
(S)
CN7 CN2 CN1 CN12 CN3 CN13 P2
（LEV） (OHT) (OPTOAT)
（ORQ）(OVT) (ACN)

C N L H
CN409 CN11 P1
(ACL)
For (HEAT)
programmed CN410
(OUTFAN)

P10-1(U)
U603
P9 P5-1、P8
CN401 (VAL)
IPM P10-2(V) (DCFAN) (485-COM)
CN407
P10-3(W)
For EEPROM
PC monitor
programmed
P00
P14(L)
D412
Q403 IGBT Fast recovery
diode
P01
P13(L)
DN401
rectifier

Electric reactor

11.4. Current flow

Power supply 
Neutral

Ground
Live

live  U 

Neutral 
V 
compressor 
Indoor unit PCB  Outdoor unit 
Communication wire
PCB W 
Ground 

Indoor unit outdoor unit

  33
 Air Conditioner Service Manual

11.5 Examples of repairing

11.5.1 Display E1 or E2

Reasons:
1) The sensor connection terminal loose or not plugged in.

.
Solution: Check the connecter of sensor and slot (CN6), if loose or not plugged in, please connect
again.

2) Room temperature sensor (IRT) and Indoor pipe (coil) temperature sensor (IPT) damage (short or
broken).

Solution: check the resistance of the sensor R (25℃) =5 kΩ, if short or broken please replace it.

Fail OK

3) The PCB fail.

Solution: Replace the indoor main PCB.

11.5.2 Display E6
Reasons:
1) The indoor motor connection terminal loose or not plugged in.

34
 Air Conditioner Service Manual

Solution: Check the connecter of indoor motor and slot (CN3) and (CN4), if loose or not plugged in, please
connect again.
2) The indoor motor damage.
Solution: Check and replace the motor.

3) The indoor main PCB damage.

Solution: Replace the indoor main PCB.

11.5.3 Display E3, E7
Reasons:
1) Outdoor pipe temp sensor, outdoor temp sensor & exhaust temp sensor connection terminal loose or not
plugged in.

Solution: Check the connecter of sensor and slot, if loose or not plugged in, please connect again.
2) Outdoor pipe temp sensor, outdoor temp sensor & exhaust temp sensor damage (short or broken).
Solution: Check and replace the sensor.

OK
Fail

3) Outdoor PCB damage.

Solution: Check and replace the outdoor PCB.
11.5.4 Display E8
Reasons:
1) Outdoor discharge pipe temp sensor connection terminal loose or not plugged in.

35
 Air Conditioner Service Manual

Solution: Check the connecter of sensor and slot, if loose or not plugged in, please connect again.
2) Outdoor pipe temp sensor damage.

Fail OK

Solution: Check and replace the sensor.

3) Outdoor PCB damage.
Solution: Check and replace the outdoor PCB.
11.5.4 Display E0,E5
Reason: Indoor / outdoor communication damage.
Solution:
1) Check if the indoor and outdoor connections are correct. The terminal L and N which connect to indoor
unit shall correspond to each other on indoor and outdoor units. Measure the voltage on outdoor
terminal L and N (before display of E0 fault). If the voltage is “0”, please replace indoor main PCB.

1 N L

2) If the 1 & N which connect to indoor unit voltage is normal, measure the voltage between the outdoor
terminal 1 and N. If the voltage change occurs between 0~24V (change pulse voltage), please replace
indoor main PCB.

1 N L

3) If the 1 & N which connect to indoor unit voltage is normal, measure the voltage between the outdoor
terminal 1 and N. If the voltage change occurs between 0~12V( change pulse voltage), but there is no
24V, please replace the outdoor PCB.

1 N L

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 Air Conditioner Service Manual

4) If the 1 & N voltage is normal, measure the voltage between the outdoor terminal 1 and N. If the
voltage has no change, firstly replace the indoor main PCB. If the fault remains unsolved, replace the
outdoor PCB.

1 N L

5) Communication fault if resistance or optical coupler broken, replace outdoor PCB.

Communication
circuit

6) Is there any burnt on PCB? If no, test the rectifier, FRD, IGBT etc. any component broken, replace
PCB.

Any of 2 pins should be

no short circuit

Any of 2 pins should be

no short circuit

Any of 2 pins should be

no short circuit

7) Test the DC voltage between DC+ and DC-. If the voltage is less than 50V approximately, please
replace outdoor PCB.

DC-
DC+

11.5.5 Display EA
Reason: Current sensor fault.
Solution:
1) Check for refrigerant leakage, to find the leakage point and recharge the refrigerant.
2) Current sampling circuit broken on the outdoor PCB and replace outdoor PCB.

Current sampling
circuit

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 Air Conditioner Service Manual

11.5.6 Display E9（first display P0 or P9）

Reason: Outdoor PCB drive circuit damage.
Solution:
Re-energize and check the protection code on display. Firstly display P0.
1) If this code is displayed when the compressor is started for several seconds or even not started, check
the compressor connection for correctness, if no insert wrong, replace outdoor PCB.

Compressor connection

2) Check if the outdoor module is tightly installed onto the radiating fins and if the silicone is applied
evenly, fix the screws again if loose.

Heat radiation problem easily happened

while the screw is not fixed tightly.

Fixing screw

3) Check the system pressure, recharge refrigerant if the pressure is low, and discharge some
refrigerant if the pressure is too high.
4) Check the outdoor ventilation and if there is any obstruction that affects the normal radiating of the air
conditioner, and installation again.
5) If the above inspections are normal, but the fault remains unsolved, please replace the outdoor PCB.
Re-energize and check the protection code on display. Firstly display P9.
a) Check the U,V, W connection, if is correctness or loose please connect again.

U, V, W connection

b) If this code is displayed when the compressor is started for several seconds or even not started,
check the compressor connection for correctness, if no insert wrong, replace outdoor PCB.
11.5.7 Display EU.
Reason: Voltage sensor damage.
Solution: Please replace outdoor PCB.

Voltage sensor

11.5.8 Display EE
Reason: EEPROM fault.
Solution: Shut down power supply and reenergize it, if the fault remains there, check the EEPROM
installation, if no problem, please replace outdoor PCB.

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 Air Conditioner Service Manual

EEPROM

11.5.9 Display CL
Cause: Air filter duty, the unit operation Cumulative time 500 hours, the controller will confirmation the filter
dirty and display CL.
Solution: Clean the air filter then cut off the power and supply again.
11.6 MALFUNCTION (PARTS) CHECK METHOD

11.6.1 Procedure for determining defective outdoor unit IPM/compressor

The following flow chart shows a procedure for locating the cause of a malfunction when the compressor
does not start up and a DC overcurrent indication error occurs.

Use the remote operates

the air conditioner

No No
P9 Does compressor start up Does the wire Connects wire
connects right again
Yes No
Compressor star up Yes
Does low or high press
valve opened Open

Yes
Does indoor unit LED Yes
display error code. No Replace the
Operates again after 3 Mins
inverter PCB

Yes
No

Normal Replace the compressor

Normal

P0 Does compressor start

Yes

Clean indoor or outdoor No Does the wire Connects wire

Clean indoor heat exchange
heat exchange connects right again
and outdoor heat exchange

Normal

Not enough
Add gas Check the refrigerant
amount

Normal

Normal
Check the installation condition Replace the inverter PCB

Installation again

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 Air Conditioner Service Manual
 
11.6.2 DC Over Current Error
  Error memory is recorded

Start

Are valves (2-way Yes

or 3-war) close?

Full open stop valves

Does compressor Yes

rotates?

No Does compressor Yes

rotates more than
30 seconds?

No Is IPM PWB floating Yes

from the heat sink?

Fix IPM PWB with screws

No securely.
Check IPM lead Abnormal
wire (UVW)

Check the AC power

Modify the connection of supply voltage when
Normal compressor lead wire on compressor rotate.(rated
PWB voltage±10%)

Check IPM short Normal

circuit.
Abnormal

Yes
Replace P WB. Cooling mode?.
Normal

No
Check outdoor
Abnormal exchange sensor Abnormal
Check compressor
and discharge
Check indoor sensor
exchange sensor Abnormal
Modify compressor terminal and discharge Modify or replace
Normal marking sensor the sensor.
Modify or replace Normal
Replace PWB Normal the sensor.

Check outdoor Abnormal

Check indoor heat exchange
heat exchange.
Abnormal
Does compressor
rotates? Clean outdoor
Clean indoor heat heat exchange
Normal exchange

No

Check the refrigerant

Replace compressor amount

Check the discharge Check the installation

press condition

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  Air Conditioner Service Manual

11.6.3 E0,E5 Error

Display E5 Replace inverter board and power

Start supply board or outdoor PCB
assembly

Display E0

Shut off power and supply Display E5 Display E5

Shut off power and Replace inverter board
again and observe 10 Mins supply again

Display E0

Check the wire Not OK Connects the Display E0 first and then
connections wire again display E5 and keep

OK
If the indicator on the Yes
Check the terminal  Solve as E0
outdoor PCB blink?
L and N voltage
No
Check terminal L&N Abnormal Check wire connected
voltage and replace indoor PCB
Yes
If the voltage is Replace indoor
Normal
0V PCB
Damage
No Check the rectifier
bridge, fast recovery Replace PFC board or
diode (FRD) and IGBT outdoor PCB assembly
Check the terminal
N and 1 voltage Normal

Test the DC voltage If the voltage is

If the voltage Yes between DC+ and DC- approx. 300V
Replace indoor
change occurs
PCB
between 0~24V
If the voltage is
Replace power supply
approx. zero
board or outdoor PCB
If the voltage change Yes Replace power supply assembly
occurs between board or outdoor PCB
0~12V not 13~24V assembly
Replace PFC board
or outdoor PCB
assembly
If the voltage no change

If the problem cannot be solved

Replace indoor PCB, if by using the methods above
unsolved replace power
supply board or outdoor
PCB assembly

Replace the indoor main PCB,

power source board, and PFC
board or outdoor PCB assembly

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  Air Conditioner Service Manual

11.7 THERMISTOR TEMPERATURE CHARACTERISTICS

1. Indoor unit and outdoor exchange temperature and outside air temperature sensor temperature
characteristics
TEMP. Resistance Voltage of TEMP. Resistance Voltage of TEMP. Resistance Voltage of
(℃) (k Ohm) resistance (℃) (k Ohm) resistance (℃) (k Ohm) resistance

-30 63.513 4.628 15 7.447 2.968 60 1.464 1.115

-29 60.135 4.609 16 7.148 2.918 61 1.418 1.088
-28 56.956 4.589 17 6.863 2.868 62 1.374 1.061
-27 53.963 4.568 18 6.591 2.819 63 1.331 1.035
-26 51.144 4.547 19 6.332 2.769 64 1.290 1.009
-25 48.488 4.524 20 6.084 2.720 65 1.250 0.984
-24 45.985 4.501 21 5.847 2.671 66 1.212 0.960
-23 43.627 4.477 22 5.621 2.621 67 1.175 0.936
-22 41.403 4.452 23 5.404 2.572 68 1.139 0.913
-21 39.305 4.426 24 5.198 2.524 69 1.105 0.890
-20 37.326 4.399 25 5.000 2.475 70 1.072 0.868
-19 35.458 4.371 26 4.811 2.427 71 1.040 0.847
-18 33.695 4.343 27 4.630 2.379 72 1.009 0.825
-17 32.030 4.313 28 4.457 2.332 73 0.979 0.805
-16 30.458 4.283 29 4.292 2.285 74 0.950 0.785
-15 28.972 4.252 30 4.133 2.238 75 0.922 0.765
-14 27.567 4.219 31 3.981 2.192 76 0.895 0.746
-13 26.239 4.186 32 3.836 2.146 77 0.869 0.728
-12 24.984 4.152 33 3.697 2.101 78 0.843 0.710
-11 23.795 4.117 34 3.563 2.057 79 0.819 0.692
-10 22.671 4.082 35 3.435 2.012 80 0.795 0.675
-9 21.606 4.045 36 3.313 1.969 81 0.773 0.658
-8 20.598 4.008 37 3.195 1.926 82 0.751 0.641
-7 19.644 3.969 38 3.082 1.883 83 0.729 0.625
-6 18.732 3.930 39 2.974 1.842 84 0.709 0.610
-5 17.881 3.890 40 2.870 1.800 85 0.689 0.595
-4 17.068 3.850 41 2.770 1.760 86 0.669 0.580
-3 16.297 3.808 42 2.674 1.720 87 0.651 0.566
-2 15.565 3.766 43 2.583 1.681 88 0.633 0.552
-1 14.871 3.723 44 2.494 1.642 89 0.615 0.538
0 14.212 3.680 45 2.410 1.604 90 0.598 0.525
1 13.586 3.635 46 2.328 1.567 91 0.582 0.512
2 12.991 3.590 47 2.250 1.530 92 0.566 0.499
3 12.426 3.545 48 2.174 1.495 93 0.550 0.487
4 11.889 3.499 49 2.102 1.459 94 0.535 0.475
5 11.378 3.452 50 2.032 1.425 95 0.521 0.463
6 10.893 3.406 51 1.965 1.391 96 0.507 0.452
7 10.431 3.358 52 1.901 1.357 97 0.493 0.441
8 9.991 3.310 53 1.839 1.325 98 0.480 0.430
9 9.573 3.262 54 1.779 1.293 99 0.467 0.419
10 9.174 3.214 55 1.721 1.262 100 0.455 0.409
11 8.795 3.165 56 1.666 1.231    
12 8.433 3.116 57 1.613 1.201      
13 8.089 3.067 58 1.561 1.172  
14 7.760 3.017 59 1.512 1.143      
 

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  Air Conditioner Service Manual

Resistance at 25℃: 5 kΩ.

TH1: indoor room temperature sensor and outside air temperature sensor
TH2: indoor exchange temperature sensor and outside exchange temperature sensor

Before measuring resistance, disconnect connectors as shown above.

2. Outdoor unit sensor temperature characteristics

TEMP. R min R(t) R max TEMP. R min R(t) R max TEMP. R min R(t) R max
(℃) (k Ohm) (k Ohm) (k Ohm) (℃) (k Ohm) (k Ohm) (k Ohm) (℃) (k Ohm) (k Ohm) (k Ohm)

-30 283.3 322.9 367.7 24 19.36 20.89 22.52 78 2.563 2.654 2.745

-29 267.4 304.4 346.3 25 18.55 20 21.54 79 2.481 2.567 2.654

-28 252.5 287.1 307.4 26 17.77 19.14 20.6 80 2.402 2.484 2.567

-27 238.5 270.9 307.4 27 17.03 18.32 19.7 81 2.327 2.404 2.483

-26 225.4 255.7 289.8 28 16.32 17.55 18.85 82 2.254 2.327 2.401

-25 213.1 241.4 273.3 29 15.65 16.81 18.04 83 2.183 2.253 2.323

-24 201.5 228 257.9 30 15 16.1 17.27 84 2.115 2.182 2.248

-23 190.6 215.5 243.4 31 14.39 15.43 16.54 85 2.05 2.113 2.176

-22 180.3 203.6 229.8 32 13.81 14.79 15.34 86 1.985 2.047 2.109

-21 170.7 192.5 217 33 13.25 14.18 15.17 87 1.922 1.983 2.045

-20 161.6 182.1 205 34 12.72 13.6 14.54 88 1.861 1.922 1.983

-19 153.1 172.3 193.7 35 12.21 13.05 13.93 89 1.802 1.862 1.923

-18 145 163.1 183.2 36 11.72 12.52 13.36 90 1.746 1.805 1.865

-17 137.5 154.4 173.2 37 11.26 12.01 12.81 91 1.692 1.75 1.809

-16 130.3 146.2 163.9 38 10.82 11.53 12.29 92 1.639 1.697 1.755

-15 123.6 138.5 155.1 39 10.29 11.07 11.78 93 1.589 1.646 1.703

-14 117.3 131.3 146.8 40 9.986 10.63 11.31 94 1.54 1.596 1.653

-13 111.3 124.4 139 41 9.6 10.21 10.85 95 1.493 1.549 1.604

-12 105.6 118 131.7 42 9.231 9.813 10.42 96 1.448 1.502 1.558

-11 100.3 111.9 124.7 43 8.878 9.43 10 97 1.404 1.458 1.512

-10 95.24 106.2 118.2 44 8.54 9.064 9.612 98 1.362 1.415 1.469

-9 90.49 100.8 112.1 45 8.217 8.714 9.233 99 1.321 1.373 1.426

-8 85.99 95.68 106.3 46 7.908 8.38 8.872 100 1.284 1.335 1.387

-7 81.75 90.86 100.8 47 7.612 8.06 8.526 101 1.245 1.296 1.348

-6 77.74 86.31 95.74 48 7.328 7.754 8.196 102 1.209 1.258 1.309

-5 73.94 82.01 90.88 49 7.057 7.461 7.88 103 1.173 1.222 1.272

-4 70.35 77.95 86.29 50 6.797 7.18 7.578 104 1.139 1.187 1.236

-3 66.96 74.11 81.96 51 6.548 6.912 7.289 105 1.105 1.153 1.202

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  Air Conditioner Service Manual

-2 63.74 70.48 77.87 52 6.309 6.655 7.013 106 1.073 1.12 1.168

-1 60.69 67.05 74 53 6.08 6.409 6.748 107 1.042 1.089 1.136

0 57.81 63.8 70.34 54 5.861 6.173 6.495 108 1.013 1.058 1.104

1 55.08 60.72 66.88 55 5.651 5.947 6.253 109 0.9833 1.028 1.074

2 52.49 57.81 63.61 56 5.449 5.73 6.02 110 0.9553 0.9997 1.045

3 50.03 55.05 60.52 57 5.255 5.522 5.798 111 0.9283 0.9719 1.016

4 47.71 52.44 57.59 58 5.07 5.323 5.585 112 0.9021 0.9451 0.9892

5 45.5 49.97 54.82 59 4.891 5.132 5.381 113 0.8765 0.9191 0.9626

6 43.41 47.62 52.2 60 4.72 4.949 5.101 114 0.8524 0.894 0.9367

7 41.42 45.4 49.71 61 4.556 4.774 4.997 115 0.8087 0.8595 0.9117

8 39.53 43.2 42.33 62 4.398 4.605 4.817 116 0.8059 0.8461 0.8875

9 37.74 41.29 45.12 63 4.247 4.448 4.644 117 0.7837 0.8233 0.8641

10 36.04 39.39 43.01 64 4.101 4.288 4.479 118 0.7623 0.8012 0.8413

11 34.42 37.59 41 65 3.961 4.139 4.32 119 0.7415 0.7798 0.8193

12 32.89 35.87 39.1 66 3.827 3.995 4.167 120      

13 31.43 34.25 37.29 67 3.698 3.858 4.021 121 0.702 0.7386 0.7773

14 30.04 32.71 35.58 68 122 0.6631 0.7195 0.7572

15 29.72 31.24 33.95 69       123 0.6649 0.7007 0.7378

16       70 3.339 3.476 3.616 124 0.6472 0.6824 0.7189

17       71 3.229 3.359 3.491 125 0.6301 0.6647 0.7006

18 25.13 27.26 29.55 72 3.122 3.246 3.372 126 0.6135 0.6476 0.6829

19 24.05 26.07 28.23 73 3.02 3.138 3.257 127 0.5974 0.6309 0.6657

20 23.02 24.93 26.97 74 2.921 3.033 3.146 128 0.5818 0.6148 0.649

21 22.04 23.84 25.77 75 2.827 2.933 3.04 129 0.5667 0.5991 0.6328

22 21.1 22.81 24.63 76 2.735 2.836 2.938 130 0.5521 0.5839 0.6171

23 20.21 21.83 23.55 77 2.647 2.743 2.84        

                       
                       
                       

R—Resistance

Resistance at 25℃:20 kΩ

 
TH3: Outdoor unit discharge pipe sensor
Before measuring resistance, disconnect connectors as shown above.

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