Simonds Catalogo 2021
Simonds Catalogo 2021
www.simondssaw.com
2021
Band Saw
Blades
Welcome letter from
Simonds President
It is our Mission to empower the skilled masters of the metal fabricating industry with cutting
edge technologies and the science and knowledge of metal cutting so that you can make great
products for your customers.
We’ve been providing industry all over the world with a better way to cut for over 180 years.
We are the teachers of the metal cutting industry and we are ready to help you be the best you
can be.
Our blade products are produced to the highest standards by our 2 world class factories in
Melsungen Germany and Louisville Kentucky USA.
David Miles
President
Table of Contents
Flat Tube Tube Solid Solid Tubes H Beams I Beams Bundles Pallets Bundle
Triple Chip 18
QG7 19
TCi22 20
CHM 21
Set Tooth 22
Epic GP 24
SBX GP 26
SBX ONE 27
Siclone 28
RS Pro 29
Pallet Buster 30
Flex Back 32
Wood Max 32
Hard Back 33
Area Calculator 34
Other SIMONDS products 35
1851
Abel Simonds buys out
J. T. Farwell and renames the
company A. Simonds & Son. 1885
George Simonds is granted two patents
for his development of inserted tooth
saw teeth (bits & shanks) – the design
is so effective that it is still in use today,
basically unchanged, 125 years later.
1879
1841 By 1879, Simonds develops an entirely new
method of manufacturing saws - the Crescent
The young company is Ground process - achieving results far superior
awarded its first patent in to any saws made before.
1841, #2379, for scythe
blades. This is the first of many Simonds product
innovations.
1868
Having outgrown the initial
premises, in 1868 the company is
incorporated as Simonds Mfg. Co.,
and moves to a new building in
downtown Fitchburg.
THE PROFESSIONALS’ EDGE™
www.simondssaw.com
4
History of Simonds
1832-2020
1905
In 1905,
Simonds enters
the file business
by purchasing 1915
the Fitchburg By 1915, Simonds is the largest saw manufacturer
File Co. - the in the world! Our third site, on North Street in
Red Tang file is downtown Fitchburg, is a sprawling complex.
born.
1900 1923
To reduce our dependence on foreign steel, a steel In 1923, our name
mill is added in Chicago in 1900. is changed to the
Simonds Saw &
Steel Company, to
better reflect our
focus.
1893
Sales into the middle and western parts of the
country are so strong, the company decides to
build a second factory in Chicago, which opens in
1893.
THE PROFESSIONALS’ EDGE™
www.simondssaw.com
5
1931
A new Fitchburg plant is built in 1931 - it is the world’s first windowless plant,
featuring straight - line production all on one level.
Raw material comes in the back, flows through the plant and leaves the front as
finished product.
1963
Simonds develops the first
carbide tipped bandsaw
Even then, we saw the importance of a controlled manufacturing environment.
blade in 1963, based on our
carbide tipped circular saw
innovations.
1965
In 1965, after 133 years
of family ownership,
Simonds is sold to
Wallace Murray – an
industrial conglomerate
based in New York City.
1955
In 1955, Simonds purchases Heller Bros.
- combining our American Pattern range
with Heller’s Swiss Precision expertise.
6
History of Simonds
1832-2020
2001
In January of 2001, the Nicholson bandsaw
blade division of CooperTools is purchased,
bringing together two storied saw- making
traditions.
1992
In 1992, Simonds acquires
Wespa Metallsagenfabrik
GmbH, in Spangenberg,
Germany, increasing our
European market share.
2004
Simonds develops Sinewave
technology.
1999
In October of 1999, the hole
saw business of Anderson
Products is purchased, opening
doors in the growing power tool
accessory blade market.
7
History of Simonds
1832-2020
2019
Louisville Kentucky Expansion
and Carbide production:
We expanded our Louisville facility by 30% and
2014 installed Carbide manufacturing production.
2021
New corporate image.
2019
Wespa Grinding Technology:
In 2019 we installed new tooth grinding technology
into the Melsungen facility.
8
History of Simonds
2007 - A Milestone
9
Band Applications Cross
Reference Chart
Material
Group Materials CARBIDE BI-METAL CARBON
1 Aluminum/Bronze CARBON
2 Cast Iron
3 Carbon Steels
4 Structural Steels
9 Stainless Steel
Titanium &
11 Titanium Alloys
13 Exotic Metals
Induction
14 Hardened Steels
Carbon Fiber/
15 Graphite
16 Wood/Plastic CARBON
10
Tooth Pitch Selector
Tube wall 10 / 14 8 / 12 6 / 10 5/8 4/6 3/4 12 / 16 8 / 11 6/9 5/7 4/6 3/4 4/6 3/4 2/3
1 / 16”
1 / 8”
1 / 4”
1 / 2”
3 / 4”
1”
< 6”
6” - 8”
8” - 12”
12” +
Tube wall
Beam width
CARBIDE
Solids 5/8 4/6 3/4 2/3 1.4 / 2 1.1 / 1.4 0,7 / 0.9 2.5 / 3.5 2/3 1.9 / 2.1 1.4 / 1.8 1.0 / 1.2 0.9 / 1.1
1”
2”
4”
6”
8”
10”
12”
16”
20”
24”
30”
36” +
11
Break-in &
Blade Terminology
Break-in improves overall blade life and cut finish. Small adjustments to blade speed or feed rate may
be nessassary if noise or vibration occurs.
12
Sawing Variables
Brushes >
Align brush to bottom of Gullet.
13
Up to 1” From 1”- 3” From 3” - 6” Over 6”
Aluminum Alloys 2024 - 5052 - 6061 - 7075 300 9-13 300 9-13 300 9-13 300 9-13
Beryllium Copper 190 4-8 180 4-8 170 3-6 200 3-6
Copper Alloys CDA 220 225 7-10 200 6-10 200 6-10 200 5-9
CDA 360 310 12-14 295 11-14 285 11-14 270 10-13
Copper Nickle (30%) 215 6-10 215 6-10 200 5-9 190 4-8
AMPCO 18 210 6-10 190 6-10 180 6-10 170 6-10
Aluminum AMPCO 21 180 5-7 170 5-7 170 5-7 160 5-7
Bronze AMPCO 25 130 3-5 120 3-5 110 3-5 100 2-4
Bronze Alloys Aluminum Bronze 150 5-9 140 5-9 130 4-8 120 3-7
Leaded Tin Bronze 330 11-16 310 11-16 295 11-16 275 8-12
Manganese Bronze 220 8-12 210 8-12 200 7-11 180 9-11
932 310 9-13 300 9-13 285 11-12 265 7-1
937 260 9-13 240 9-13 230 6-10 220 7-11
Brass Alloys Cartridge/Red Brass (85%) 300 9-13 300 9-13 300 9-13 300 9-13
Navel Brass 300 9-13 300 9-13 300 9-13 300 9-13
A48 (Class 20) 225 4-8 190 4-8 180 4-8 170 4-8
Grey Cast Iron A48 (Class 40) 160 4-8 150 4-8 135 4-8 120 4-8
Cast Iron A48 (Class 60) 150 4-8 135 4-8 120 4-8 100 4-8
Ductile Cast Iron A536 (60-40-18) 200 4-8 190 4-8 180 4-8 170 4-8
A536 (120-90-02) 150 4-8 135 4-8 120 4-8 100 4-8
1008-1013 250 8-10 275 9-12 280 12-15 250 9-12
Low Carbon Steels 1015-1018 250 8-10 275 9-12 250 12-15 230 9-12
1048-1065 200 5-7 200 5-7 175 8-10 150 6-8
1065-1095 200 4-6 200 5-7 150 6-8 120 6-8
Carbon
Steels 1108-1111 300 9-11 330 12-14 275 13-15 220 11-14
1112-1113 300 8-11 330 11-13 275 12-15 220 12-10
Free Machining Steels 1115-1132 300 7-10 330 10-13 275 13-16 220 11-14
1137-1151 275 6-8 250 8-10 250 8-11 200 7-10
1212-1213 300 8-10 320 11-13 300 13-15 255 11-14
Structural
Steels Structural Steels A-36 275 11-15 250 11-15 250 11-15 225 9-13
Manganese Steels 1320-1330 250 5-7 250 5-8 200 8-11 175 7-10
1335-1345 250 5-7 225 5-7 200 7-9 175 5-8
Chrome Moly Steels 4130-4140 280 4-6 250 5-8 250 8-10 220 6-8
4142-4150 230 3-5 200 4-6 200 5-7 170 4-6
4317-4320 250 3-5 225 4-6 200 5-7 170 4-6
4337-4340 230 3-4 200 4-5 200 4-6 170 4-5
8615-8627 250 4-5 230 6-7 230 6-8 200 6-7
8630-8645 250 3-5 230 4-6 230 5-7 180 4-6
Medium Alloy Nickel Chrome 8647-8660 220 2-4 200 3-5 200 4-6 150 3-5
Steels/Cr Mo Moly Steels 8715-8750 250 3-5 220 4-6 220 5-7 180 4-6
9310-9317 200 1-3 160 2-3 160 2-4 150 2-3
9437-9445 250 4-5 230 4-5 230 5-6 180 4-5
9747-9763 250 2-4 230 3-5 200 4-6 180 3-5
9840-9850 240 4-5 220 4-6 200 5-7 180 4-6
5045-5046 280 4-6 250 5-7 250 8-10 200 7-8
Chrome Steels 5120-5135 280 4-6 250 6-7 240 7-8 180 5-8
5140-5150 250 3-5 230 4-6 230 5-7 200 4-6
50100-52100 180 2-4 160 3-5 150 4-6 100 3-5
14
Speed And Feed Chart
Up to 1” From 1”- 3” From 3” - 6” Over 6”
Shock Resistant Steels S-1 220 3-5 180 3-5 165 3-5 150 2-4
S-2 - S-5 170 2-4 150 2-4 120 2-4 100 1-3
201 - 202 - 302 - 304 120 2-4 100 3-4 100 2-4 100 1-3
303 - 303F 140 2-4 120 2-4 100 2-4 100 2-4
Austenitic 308 - 309 - 310 - 330 90 1 70 1 60 1 60 1
314 - 316 - 317 90 1 80 1 70 1 60 1
321 - 347 130 1-3 110 1-3 100 1-3 80 1-3
Stainless 430 100 1-3 90 2-4 80 2-4 80 1-3
Steel Ferritic 430F 200 3-5 180 4-6 170 5-7 150 4-6
410 - 420 - 420F 150 1-3 130 1-3 120 2-4 100 1-3
Martensitic 416 200 3-5 180 4-6 170 5-7 150 4-6
440A - 440B - 440C 120 1-3 100 1-3 90 2-4 70 1-3
Precipitation Hardened 15-5PH - 17-4PH 100 2-3 90 2-4 80 3-4 80 2-3
Monel 100 1-2 100 1-2 80 1-2 60 1
Nickel Alloys Monel R 140 2-3 140 2-4 125 2-4 75 2-3
Monel K 100 1 80 1 60 1 60 1
Monel KR 100 1-3 90 1-3 80 1-3 60 1-2
Nickel Based Inconel 110 1-2 100 1-3 80 1-3 80 1-2
Alloys Inconel X 90 1 80 1 70 1 60 1
Hastelloy A 120 1-2 100 1-2 85 2-3 75 1-2
Nickel Based Alloys Hastelloy B 110 0-1 100 1-2 90 1-2 75 0-1
Hastelloy C 100 0-1 90 0-1 70 0-1 60 0-1
Rene 41 90 1 90 1 90 1-2 90 1-2
Waspalloy 90 1 90 1-2 90 1-2 90 1-2
Titanium & CP Titanium 100 0-1 90 0-1 80 0-1 70 0-1
Titanium Alloys Titanium 6-Al-4V 100 0-1 80 0-1 70 0-1 60 0-1
15
Sinewave ®
How does ®
SineWave Work?
SineWave® technology from
Simonds Saw provides an
aggressive broaching action in
the cut, enhancing cutting ability,
reducing work time
and increasing blade life.
lt incorporates a series of ramps
on the back edge of bandsaw
blades, which allows bandsaw
machines to exert more force
into a cut without increasing
machine pressure.
The rocking motion of SineWave ensures less tooth contact within the work piece, which increases penetration for
faster cutting.
Ramp depth and length can be engineered to a customer’s specific cutting applications, operating parameters and
production requirements to optimize performance across a wide variety of materials.
SineWave® can be supplied on all bi-metal and all carbide tipped bandsaw blades from 1” to 3-1/8’’.
16
THE PROFESSIONALS’ EDGE™
www.simondssaw.com
CARBIDE
BANDSAW BLADES
CARBIDE BANDSAW BLADES
ADVANTAGES
Triple Chip geometry provides a
smooth surface finish.
APPLICATIONS GROUPS
10 Nickel Based Alloys.
13 Exotic Metals.
inch mm 2.5 / 3.5 2/3 1.9 / 2.1 1.4 / 1.8 0.9 / 1.1
Solids 2.5 / 3.5 2/3 1.9 / 2.1 1.4 / 1.8 0.9 / 1.1
1” ❋
2” ❋
4” ❋ ❋
6” ❋
8” ❋
10” ❋ ❋
12” ❋ ❋
16” ❋ ❋
20” ❋
24” ❋ ❋
30” ❋
36”+ ❋
18
CARBIDE BANDSAW BLADES
ADVANTAGES
Multi-chip design provides higher
penetration for faster cutting rates.
APPLICATIONS GROUPS
6 Medium Alloy Steels/Cr Mo.
9 Stainless Steel.
Solids 2/3 1.9 / 2.1 1.4 / 1.8 1.0 / 1.2 0.9 / 1.1
1” ❋
2” ❋
4” ❋
6” ❋
8” ❋
10” ❋ ❋
12” ❋ ❋
16” ❋ ❋
20” ❋
24” ❋ ❋
30” ❋ ❋
36”+ ❋
19
CARBIDE BANDSAW BLADES
ADVANTAGES
New carbide technology to resist
abrasive wear.
APPLICATIONS GROUPS
1 Aluminum/Bronze.
6” ❋
8” ❋
10” ❋ ❋
12” ❋ ❋
16” ❋ ❋
20” ❋
24” ❋ ❋
30” ❋
36”+
20
CARBIDE BANDSAW BLADES
ADVANTAGES
Triple Chip geometry provides a
smooth surface finish.
APPLICATIONS GROUPS
14 Induction Hardened Steels.
21
CARBIDE BANDSAW BLADES
ADVANTAGES
Three tooth pattern with raker
ensures straighter cuts.
APPLICATIONS GROUPS
1 Aluminum/Bronze.
15 Carbon Fiber/Graphite.
inch mm 3
22
THE PROFESSIONALS’ EDGE™
www.simondssaw.com
BI-METAL
BANDSAW BLADES
BI-METAL BANDSAW BLADES
ADVANTAGES
M42 high speed edge improves wear
resistance in all-purpose applications.
APPLICATIONS GROUPS
1 Aluminum/Bronze.
3 Carbon Steels.
inch mm 14 10 / 14 10 8 / 12 6 / 10 6 4
1/16” ❋
1/8” ❋ ❋
1/4” ❋ ❋
1/2” ❋ ❋
3/4” ❋ ❋
1” ❋ ❋
SAFETY
GLASSES/GLOVES
24
BI-METAL BANDSAW BLADES
inch mm 5/8 4/6 3/4 2/3 1.4 / 2 1.1 / 1.4 0.75 / 1.25 1.25
Solids 5/8 4/6 3/4 2/3 1.4 / 2 1.1 / 1.4 0.75 / 1.25
1” ❋ ❋
2” ❋ ❋
4” ❋ ❋
6” ❋ ❋
8” ❋
10” ❋ ❋
12” ❋ ❋
16” ❋
20” ❋ ❋
24” ❋ ❋
30” ❋ ❋
36”+ ❋ ❋
25
BI-METAL BANDSAW BLADES
ADVANTAGES
Robust tooth design improves
resistance to shock for all-purpose
applications.
APPLICATIONS GROUPS
3 Carbon Steels.
4 Structural Steels.
1/4” ❋ ❋
1/2” ❋ ❋
3/4” ❋ ❋
1” ❋ ❋
6”- 8” ❋
8”- 12”
12”+
26
BI-METAL BANDSAW BLADES
ADVANTAGES
Robust tooth design improves
resistance to shock in beam cutting.
APPLICATIONS GROUPS
4 Structural Steels.
<6” ❋
6”- 8” ❋ ❋
8”- 12” ❋ ❋
12”+ ❋ ❋
27
BI-METAL BANDSAW BLADES
ADVANTAGES
Special tooth geometry to increase
penetration and reduce work
hardening.
APPLICATIONS GROUPS
7 High Alloy Steels.
9 Stainless Steel.
2” ❋ ❋
4” ❋ ❋
6” ❋ ❋
8” ❋
10” ❋ ❋
12” ❋ ❋
16” ❋
20” ❋ ❋
24” ❋ ❋
30” ❋ ❋
36”+ ❋ ❋
28
BI-METAL BANDSAW BLADES
ADVANTAGES
Primary woodcutting applications.
Portable sawmills.
Specialize woodcutting
(dimensional wood).
APPLICATIONS GROUPS
16 Wood/Plastic.
29
BI-METAL BANDSAW BLADES
ADVANTAGES
Robust tooth design for increased
shock resistance.
Flexible backer.
APPLICATIONS GROUPS
16 Wood/Plastic.
inch mm 5/8
30
THE PROFESSIONALS’ EDGE™
www.simondssaw.com
CARBON
BANDSAW BLADES
CARBON BANDSAW BLADES
ADVANTAGES
Hardened tooth tip prolongs cutting
edge life.
APPLICATIONS GROUPS
1 Aluminum/Bronze.
16 Wood/Plastic.
32
CARBON BANDSAW BLADES
ADVANTAGES
Spring-tempered backer increases
beam strength for straighter, faster
cuts and longer life.
APPLICATIONS GROUPS
1 Aluminum/Bronze.
16 Wood/Plastic.
inch mm 10 8 4 3
33
Area Calculator
e e
L D Le Li De Di
2 2 2 2 2 2
Area = L Area = D x 0.7854 Area == Le - Li Area = (De - Di ) x 0,7854
Diameter Inches Area Square Inches Diameter Inches Area Square Inches
1 0.8 11 95.0
2 3.1 12 113.1
3 7.1 13 132.7
4 12.6 14 153.9
5 19.6 15 176.7
6 28.3 16 201.1
7 38.5 17 227.0
8 50.3 18 254.5
9 63.6 19 283.5
10 78.5 20 314.2
NOTES
34
Other SIMONDS Products
35
SIMONDS SAW LLC - CORPORATE OFFICE
435 Lancaster Street Suite 211
Leominster, Massachusetts 01453
Distributor: