Kalmar Super

Heavy Forklifts.
DCG 600-720

Making light work of

your heaviest loads.
Ready to take on
your heaviest loads. Save time.
Introducing a powerful and versatile heavy lifter, the new Kalmar Super Heavy
Forklift truck. Capable of shifting loads of up to 72 tons, it handles your
heaviest loads with ease. Ideal for steel, concrete and other heavy industries.

Quality you can trust. Highly productive.

With over 100,000 built since 1949, Kalmar forklifts are No matter what you are lifting in your foundry, factory, terminal Save money.
known for their great build quality and reliability. With less or assembly line, the new Kalmar Super Heavy Forklift will do
moving parts, easily accessible servicing points and industry it efficiently, effectively and safely. It can lift the heaviest loads
leading maintenance intervals you will experience less without compromising its maneuverability, agility or the safety
downtime and higher availability rates. Coupled with Kalmar’s and comfort of your operator. With increased lowering and
global support and service network, plus long warranty lifting speeds and a highly efficient and powerful driveline, you
periods, you will have a machine you can rely on. can expect a forklift that will become a central part of your
logistics chain.

Pentti Hämeenaho Oy
Steel Industry. Wind Industry. Heavy Industry.
With steel coils weighing up to 30 With wind tower sections exceeding Flat, round or bulky – our new Super
Steel Mill in Raahe, Finland. tons each, our new Super Heavy 100 tons each, our new super heavy Heavy Forklift, with a wide range of
Forklift is able to lift two coils at once forklifts when working in tandem, will lifting attachments, will be able to
Pentti Hämeenaho have two new Kalmar and move them quickly and efficiently be able to lift, shift and load these handle all of your heavy lifting needs
Super Heavy Forklifts on site handling up to around the foundry. It is also able to sections with ease. up to 72 tons.
two steel coils at a time, weighing up to 30 handle a range of heavy steel slabs
tons each. These coils are 2.2m in diameter and pipes.
and 2m wide. The new forklift can handle one
coil on each fork or can move its forks to a
“kissing” position if only one coil needs to
be moved.
Efficiency without
compromise.
Often a more efficient driveline, means compromising on power.
By combining a highly efficient and powerful engine with an 5+3 speed
gearbox and reliable drive axle, you will have all the power you need,
yet benefit from reduced fuel consumption. All our engine alternatives
are complaint with the latest EU Stage 4/Tier 4 emissions standards.

All the lifting speed you need, when you need it. Choose your performance level.
Our variable hydraulic lifting system is able to sense the
weight of the load and apply the right amount of power Our super heavy forklift comes with ECO-Drive, giving
to move it quickly and efficiently. This system can three different power modes to choose from. The three
reduce your lifting cycles by up to 40% in comparison different power modes are:
to conventional lifting systems.
Power Mode: when speed is of the essence. With
Power Mode you will be able to move quickly around the
yard, lift and lower at full speed, without compromising
0,25 m/s without load on safety.
0,20 m/s with load (at 80%) Normal Mode: when you need to
retain some speed. With a slightly
reduced engine speed you can expect
0,28 m/s without load 5-15% lower running and fuel costs Save up to 25%
0,31 m/s with load (at 80%) than Power Mode.
on fuel when
Economy Mode: when you need the using our
lowest running costs. With the engine ECO-Drive
speed reduced even further you can
expect 10-25% lower running and fuel
Economy Mode.
costs.
Comfortable
and smart.
Our new super heavy forklift truck comes
fitted with our EGO cabin, the ultimate
operating environment for your driver.

With its ergonomic design, smarter functions and a

more intuitive workspace, your drivers will be able to
operate at their most productive every day, without
compromising on safety.

Clear view: A-posts have been replaced with slim

B-posts, to provide greater visibility in all directions:
forwards, backwards, to the side and upwards. Our
combined roof/front wiper system cleans a bigger area
of the front windscreen and the transparent roof than
before, making sure your forward and upwards view
stays extra clean and clear at all times.

Easy to operate: With levers or a new joystick,

electronically adjustable work console and side tilt
steering wheel, the controls are all designed to minimise
driver fatigue and maximise operational efficiency.

More comfortable: With an adjustable driver’s seat, a

new fault safe pedal system and climate control system
with smarter controls, your operator will benefit from
improved ventilation, heating and cooling, plus a cabin
with superior interior comfort.

Extra smart: Our user interface combines sight, sound

and touch to create a perfectly balanced operating
environment with a new colour display at its heart.
Advanced diagnostics allows for greater operational
control and safety.

Remote monitoring.
You can monitor your machine’s and driver’s performance
with Kalmar SmartFleet – our equipment monitoring tool.
Data is transmitted from your machine to the Kalmar cloud.
You can access this information remotely and make
decisions that have a positive impact on the productivity
and efficiency of your forklift.
Building
lifetime value.
The initial price of your new forklift is only part of the total running cost
of your machine. What really matters is being able to reduce these costs Choose your own upgrade options.
without compromising on the productivity of your new machine, which is
why our super heavy forklift comes with numerous costs saving features. Reverse Warning System (RWS). Reverse Beeper System. When your
Knowing what’s going on behind you is staff are working side-by-side with
critical when other personnel are present. moving vehicles there is always a safety
Four rear sensors and a reversing camera risk. Installing a reverse beeper system
Up to 5% Up to 10% Up to 25% relay real-time information to an in-cabin provides a clear acoustic alert when the
reduction in fuel costs from our reduction in fuel costs from our reduction in fuel with economy display, alerting the driver to any dangers, machine is reversing so personnel can
range of highly efficient engines, variable hydraulic systems and drive mode when using increasing personnel and driver safety. make sure they stay out of harm’s way at
which are all EU Stage 4 cooling fans which adjust their ECO-Drive. all times.
emissions standards compliant. effort to the load being moved. Heat Protection Package. To protect
your machine and operator from extreme
Tyre Pressure Monitoring System.
heat generated in foundries, where
Helps to reduce wear and tear on
molten metal can reach 2000°C. All
tyres which results in reduced fuel
hoses in the mast and carriage are heat
Highest resale values. protected and an extra windshield is
consumption. Bluetooth sensors keep
With all Kalmar machines you can also expect the highest market the driver advised of the condition of
fitted to protect the cabin from splashes
re-sale values as all of our machines are known for their reliability the tyres at all times. Active care of your
from the vat.
and robustness. tyres can result in a 10-40% increase in
tyre life and up to a 10% decrease in fuel
Alco-Lock. To ensure your driver consumption.
is at their best when operating your
equipment you can install an Alco-Lock
system. This system makes sure that Additional lighting. If you have to
the driver meets alcohol blood level operate your machine at night, extra
standards before being able to start lighting can bring greater operational
the machine, much like a breathalyser. visibility and safety for personnel. You
can choose additional LED working
lamps on your cabin roof, on the mast or
placed at the front or rear of your forklift.
All the support
you need.
Our job doesn’t stop once we deliver your new forklift truck. We can also offer a range Kalmar Genuine Parts. Financing options for you.
of support services that help keep your new equipment running at its optimal best.
With a global network of over 1500 service and support staff in 120 countries, we will When the right part matters. Lease or rent.
When something needs to be replaced you need a spare You may choose to buy your new forklift truck outright or
always have someone nearby to give you the support you need. part that meets your exact needs – urgently. Kalmar offers consider leasing or renting your equipment. Kalmar offers
a rapid delivery service for over 50,000 premium-quality a range of leasing and renting options that give you the
genuine parts to anywhere in the world, with installation financial predictability you need and the option to upgrade
Kalmar Care, making sure your business never stops. The four flexible types of service contracts.
support if needed. You may also want to consider your equipment after a fixed period. With our leasing
We can offer you four different types of service and
outsourcing all or part of your spare parts management packages you can focus on your core operations, while we
maintenance contracts, for any brand of equipment. Each Kalmar Support Care
and inventory control. Kalmar Parts Care makes sure perform all the service and maintenance needs required by
is designed to help you improve your operational efficiency, We support your maintenance processes on demand.
critical spare parts are always on hand so your equipment your equipment. Kalmar can also assist you in trading in or
drive productivity and secure financial predictability. Each • Availability of competent people with the right tools and parts
• Addition of skills to existing maintenance organisation. downtime is kept to a minimum. Each Kalmar Parts Care re-selling your old equipment. No matter what your service
contract type includes a set of standardised service
plan is based on your individual needs, so talk to us and support needs are, make sure that you speak to your
modules that you can tailor to meet your business needs.
today and see how we can lift your parts availability, while local Kalmar team first.
Here is an overview of the four different levels: Kalmar Essential Care reducing your inventory costs.
We perform your agreed maintenance tasks proactively.
• Availability of competent people with the right tools and parts
• Higher degree of financial predictability
• Reduced operational risk to customer
• Improved availability of machines.

Kalmar Complete Care

We meet your complete maintenance requirements.
• Improved predictive maintenance
Kalmar Training Academy.
• Low operational risk to customer
• Reduced equipment downtime Our training academy offers a range of courses for both
• Reduced total cost of operation your technicians and operators. Technicians will be given
• Increased operational predictability. the knowledge that they need to maintain your new
equipment in top condition. Operators will be shown how
Kalmar Optimal Care
to get more from their equipment. They will learn how to
We optimise your business performance. improve the efficiency of their driving and what needs to be
• Guaranteed availability checked daily before operating. Courses are a mix of theory
• Reduced tied-in capital and hands-on experience and can be held at Kalmar or at
• Improved business performance your site.
• Increased peace of mind.
Dimensions. Lifting equipment.
Model designation DCG600-15LB DCG620-15LB DCG650-12LB DCG680-12LB DCG700-12LB DCG720-10LB

Power source Diesel Diesel Diesel Diesel Diesel Diesel

MAIN DATA

Rated capacity / rated load kg 60000 62000 65000 68000 70000 72000
DCG600-650 DCG680-720
Load centre distance mm L4 1500 1500 1200 1200 1200 1000
Lift height Mast height Free lift H2 Mast height Free lift H2
Load distance, centre of drive axle to fork mm L2 1615 1615 1615 1700 1700 1700
H4
Wheelbase mm L3 5750 5750 5750 5750 5750 5750 H3 min H5 max H3 min H5 max
2000 –

SIMPLEX STD
Service weight kg 88500 90000 88500 93500 95000 93500 3000 –
4000 –
WEIGHTS

Axle loading, loaded front kg 139500 142600 143800 150800 153800 154300
Axle loading, loaded rear kg 10000 10400 10700 10700 11200 11200 5000 –
Axle loading, unloaded front kg 47000 47000 47000 48500 48500 48500 6000 –
Axle loading, unloaded rear kg 42500 44000 42500 45000 46500 45000
4000 5750 7700 –
Type, front / rear Pneumatic / Pneumatic 4500 6000 8200 –

DUPLEX STD
Tyre size, front inch 21.00x35" 21.00x35" 21.00x35" 24.00x35" 24.00x35" 24.00x35" 5000 6250 8700 –
WHEELS

Tyre size, rear inch 21.00x35" 21.00x35" 21.00x35" 21.00x35" 21.00x35" 21.00x35" 5500 6500 9200 –
No. of wheels, front / rear (x = driven wheels) 4* – 2 4* – 2 4* – 2 4* – 2 4* – 2 4* – 2 6000 6750 9700 –
Track width, front / rear mm S 3245-3300 3245-3300 3245-3300 – -3300 – -3300 – -3300 6500 7000 10200 –
Tyre pressure MPa 1.0 1.0 1.0 1.0 1.0 1.0 7000 7250 10700 –

Mast tilt, ∂ = forward / ß = backward ° ∂/ß 10-10 10-10 10-10 10-10 10-10 10-10 4000

DUPLEX FFL
Height of mast lowered mm H3 5750 5750 5750 - - - 4500
Lift height mm H4 4000 4000 4000 4000 4000 4000 5000
Height of mast extended mm H5 7700 7700 7700 - - - 5500
Truck height – EGO / OHG cabin roof mm H6 4000 4000 4000 4075 4075 4075 6000
Seat height mm H8 3000 3000 3000 3075 3075 3075
* Additional mast heights are available upon request.
Height when tilting EGO cab / OHG mm T1 4450 4450 4450 4525 4525 4525
Width when tilting EGO cab / OHG mm T2 - - - - - -
Truck length (to face of forks) mm L 8770 8770 8770 8850 8850 8850
DIMENSIONS

Truck width mm B 4670 4670 4670 - - -

Fork dimensions, width mm b 300 300 300 300 300 300
Fork dimensions, thickness mm a 180 180 180 180 180 180
Fork dimensions, length of fork arm mm l 2400 2400 2400 2400 2400 2400
Fork carriage width mm b3 4400 4400 4400 4400 4400 4400
Width over fork arms, minimum / maximum mm V 3950-950 3950-950 3950-950 3950-950 3950-950 3950-950
Sideshift ± @ width over forks mm V1 / V 550-2650 550-2650 550-2650 550-2650 550-2650 550-2650
Ground clearance, laden, below mast mm 280 280 280 280 280 280
Ground clearance, machine mm 320 320 320 320 320 320
Min. ailse width for 90° stacking with forks mm A1 12215 12215 12215 - - -
Turning radius mm R1 8000 8000 8000 8000 8000 8000
Internal turning radius mm R2 750 750 750 - - -

Operating pressure for hydraulics MPa 21 22 23 - - -

OTHERS

Hydraulic oil tank, capacity l 400 400 400 400 400 400
Fuel tank, capacity l 600 600 600 600 600 600
AdBlue tank, capacity l 35 35 35 35 35 35
Drive train performance. Standard.
DCG600-720LB DCG600-720LB Chassis/Body • Colour display: Wheels
Manufacturer’s type designation Volvo TAD1172VE Volvo TAD1152VE • Towing pin - Fuel level, indicator • Front: 21.00x35
• Steps with anti-slip protection - Engine, transmission temperature • Rear: 21.00x35
Fuel, type of engine Diesel, 4-stroke Diesel, 4-stroke • Rear view mirror left and right side - Oil pressure engine
Rating ISO 3046 / at revs kW/hp - rpm 285/382 - 1700 285/382 - 1700 mounted on front mudguards - Battery voltage Colour
• Strong and protective mudguards - Clock and date • Cab: frame RAL 7011/70”,covers
ENGINE

Peak torque ISO 3046 / at revs Nm / rpm 1938/ 1100-1300 1938/ 1100-1300
- Hour meter ”RAL 7021/10”
Number of cylinders / displacement cm³ 6 / 10840 6 / 10840 Cabin - Service time indicator • Chassis: Kalmar Red 2012
Fuel consumption, normal driving l/h 16-22 16-22 • EGO Cabin - Speed (Base ref.RAL 3000/75)
• Clear and tempered panes of safety glass, - Engine speed (RPM) • Lifting equipment: Kalmar Black
AdBlue consumption, normal driving % of diesel 3-5 - thickness 6 mm - Various information via pop-up (Base ref.RAL 7021/30)
Emission standard Stage IV Stage III • Std seat incl. 2-point belt with (orange). - AdBlue indicator
• Clear windows incl. sliding windows in left Documentation & decals
and right door Steering system • Operators manual
Manufacturer’s type designation ZF-5WG-311 ZF-5WG-311 • Complete doors with locks left and right side. • Steering axel Kalmar, including • Maintenance manual
• Complete manouevre system right hand double acting steering cylinder • Parts catalouge
GEARBOX & MISC

Clutch, type Torque converter Torque converter

console incl. light controls, toggle wheel • Load diagram in cab
Gearbox, type Hydrodynamic Powershift Hydrodynamic Powershift for display, levers for load handling system Drivetrain • Warning decals
Numbers of gears, forward / reverse 5/3 5/3 (electric adjustable, 2-ways.) • Drive axle: Kessler D111 • Information decals
• Multi function lever left side incl. horn, turn • Diagram, fuses
Alternator, type / power W AC / 4200 AC / 4200 signal Hydraulics • Noise plate (legal requirement
Starting battery, voltage / capacity V / Ah 2×12 / 145 2×12 / 146 • Brake system with pedal left and right side. • Electrical servo in EU/EEC)
• Internal comfort incl. mirror, handles, interior • Level sight glass on hydraulic oil tank
Driving axle, manufacturer / type Kessler D111 WDB / Differential & hub reduction Kessler D111 WDB / Differential & hub reduction
lighting etc. • Load sensing hydraulics
• Wiper and washers front/rear and • Return line filters
roof window - Separated dual oil tanks

Performance.
• Hydraulic steering system incl. electrically • Automatic raised engine rpm when load
adjustable steering wheel in height, handling function is used
manually adjustable laterally and • Tilt angels std 10F/10B
DCG600- DCG620- DCG650- DCG680- DCG700- DCG720- longitudinally with steering wheel knob
15LB 15LB 12LB 12LB 12LB 12LB • External reverse lights Electric system
• Electric cab tilting • Electrical system 24 V
Lifting speed Unloaded (m/s) 0,25 0,25 0,25 0,22 0,22 0,22 • Instep handle, left side • Rear lights and brake lights, LED
• Automatic heat and ventilation (ECH) • Working lights on front mudguards, LED
At 80% of rated load (m/s) 0,20 0,20 0,20 0,18 0,18 0,18 with fresh air inlet filter • Working light mast 2 pcs
PERFORMANCE, VOLVO TAD 1172VE

Lowering speed Unloaded (m/s) 0,28 0,28 0,28 0,26 0,26 0,26 • Speed control pedal right side • Indicator lamps incl. hazard lights, LED
• Kalmar std key system • Main power switch
At 80% of rated load (m/s) 0,31 0,31 0,31 0,29 0,29 0,29
• Cup holder
Travelling speed, F / R Unloaded (km/h) 25 / 18 25 / 18 25 / 18 27/19 27/19 27/19 • Coat hook
At rated load (km/h) 22 / 17 22 / 17 22 / 17 22/17 22/17 22/17
Gradeability, max. Unloaded (%) 44 43 44 34 34 34
At rated load (%) 24 23 23 18 18 18
Gradeability, at 2 km/h Unloaded (%) 30 29 30 26 25 26
At rated load (%) 16 16 16 14 13 13
Drawbar pull Max. (kN) 370 370 370 320 320 320
Noise level, inside LpAZ*, EGO cabin (dB(A)) 73 73 73 73 73 73
LpAZ*, EGO cabin OHG (dB(A)) - - - - - -
Noise level, outside LWA** (dB(A)) 112 112 112 112 112 112

* Noise level according to EN12053

** Noise level according to 2000/14/EC
 SB-LTG72-EN-WW_170614

Published by Kalmar, part of Cargotec. Copyright Cargotec. All rights reserved.