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Air-Operated Diaphragm Pump Manual

This document provides technical specifications and information about six models of air-operated double diaphragm pumps. It lists details such as inlet/outlet sizes, flow rates, maximum pressures, material compositions, and air consumption charts for each model number. The pumps are suitable for transferring liquids and can handle pressures up to 115PSI/8BAR, with flow rates ranging from 12GPM to 24GPM depending on the model. Operating instructions and safety warnings are also provided.

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ventas freyre
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0% found this document useful (0 votes)
258 views5 pages

Air-Operated Diaphragm Pump Manual

This document provides technical specifications and information about six models of air-operated double diaphragm pumps. It lists details such as inlet/outlet sizes, flow rates, maximum pressures, material compositions, and air consumption charts for each model number. The pumps are suitable for transferring liquids and can handle pressures up to 115PSI/8BAR, with flow rates ranging from 12GPM to 24GPM depending on the model. Operating instructions and safety warnings are also provided.

Uploaded by

ventas freyre
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER

17151200, 17151201, 17150500


USER’S MANUAL 17150501, 17150600, 17150601

A. TECHNICAL INFORMATION
AIR-OPERATED DOUBLE DIAPHRAGM PUMP Model 17151200 17151201 17150500 17150501 17150600 17150601

USER’S MANUAL Inlet/Outlet


Air Inlet
1"
1/4" 1/4”
1” 1/2"
1/4"
1/2"
1/4"
3/4"
1/4"
3/4"
1/4"
Flow Rate 24GPM/ 90LPM 24GPM/ 90LPM 12GPM/ 45LPM 12GPM/ 45LPM 16GPM/ 60LPM 16GPM/ 60LPM
Maximum Air Inlet Pressure 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR
Maximum Outlet Pressure 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR 115PSI/ 8BAR
Max. Diameter Solid 1/8"  1/8” 1/8" 1/8" 1/8" 1/8"
Pump Body Aluminum PP Aluminum PP Aluminum PP
Membrane Nitrile, Fluorin Rubber & EPDM is optional

AIR CONSUMPTION CHART FOR MODEL: 17151200 & 17151201


12
11
10
9
8
7
6
2.4 3.4 4.4 5.4 6.4 7.2 8
Air Consumption (m3/h) Outlet Pressure (Bar)

AIR CONSUMPTION CHART FOR MODEL: 17150500 & 17150600


12
11
10
9
8
7
6
2 3 4 5 5.8 7 7.5
Air Consumption (m3/h) Outlet Pressure (Bar)

AIR CONSUMPTION CHART FOR MODEL: 17150501 & 17150601


12
11
10
9
8
WARNING: Read carefully and understand all INSTRUCTIONS before operating. 7
Failure to follow the safety rules and other basic safety precautions may result in serious 6
personal injury. Save these instructions in a safe place and on hand so that they can be 2.2 3 4 5.2 6 7 7.5
Air Consumption (m3/h) Outlet Pressure (Bar)
read when required.

MODEL NUMBER: 17151200, 17151201, 17150500, 17150501, 17150600, 17150601

REV 09/09/15
1 of 9
AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER
17151200, 17151201, 17150500 17151200, 17151201, 17150500
USER’S MANUAL 17150501, 17150600, 17150601 USER’S MANUAL 17150501, 17150600, 17150601

B. OPERATING AND SAFETY PRECAUTIONS C. GENERAL DESCRIPTION


READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. • The diaphragm pump offer high volume delivery even at low air pressure.
• Air-operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction
WARNING! and positive fluid pressure in the fluid chambers, ball check insure a positive flow of fluid.
EXCESSIVE AIR PRESSURE. Can cause personal injury, pump damage or property damage. • Pump cycling will begin as air pressure is applied and it will continue to pump and keep up with the demand. It will
• Do not exceed the maximum inlet air pressure as stated on the pump model plate. build and maintain line pressure and will stop cycling once maximum line pressure is reached (dispensing device
• Be sure material hoses and other components are able to withstand fluid pressures developed by this pump. Check all closed) and will resume pumping as needed.
hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.

WARNING! STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and
D. AIR AND LUBE REQUIREMENTS
pumping system. WARNING!
• Spark can ignite flammable material and vapors. EXCESSIVE AIR PRESSURE. Can cause pump damage, personal injury or property damage.
• The pumping system and object being sprayed must be grounded when it is pumping, flushing, recirculating or s • The air delivery pipe should be big enough to ensure the air needed.
praying flammable materials such as paints, solvents, lacquers etc. or used in a location where surrounding • Air pressure not exceed 115 PSI (8 BAR).
atmosphere is conducive to spontaneous combustion. Ground the dispensing valve or device, containers, hoses and • A filter capable of filtering out particles larger than 50 microns should be used on the air supply. There is no lubrication
any object to which material is being pumped. required other than the O-ring lubricant which is applied during assembly or repair.
• Use the pump grounding screw terminal provided. Connect a suitable ground wire to a good earth ground source. • If lubricated air is present, make sure that is compatible with the O-rings in the air motor section of the pump.
• Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark.
• Consult local building codes and electrical codes for specific grounding requirements.
E. OPERATING INSTRUCTIONS
• After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from each
component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity. Ohmmeter should • Always flush the pump with a solvent compatible with the material being pumped if the material being pumped is
show 100 ohms or less. subject to “setting up” when not in use for a period of time.
• Use proper ventilation. • Disconnect the air supply from the pump if it is to be inactive for a few hours.
• Keep inflammables away from heat, open flames and sparks. • Disconnect the air supply from the pump if it is not in use.
• Keep containers closed when not in use. • The material supply tubing should not be too small or restrictive. Be sure not to use hose which might collapse.
• When the diaphragm pump is used in a forced-feed (flooded inlet) situation, it is recommended that a “Check Valve”
WARNING! Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area be installed at the air inlet.
and personnel. • Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration.
• In the event of a diaphragm rupture material can be forced out of the air exhaust muffler.
• Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials.
F. MAINTENANCE
WARNING! HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or clean
pump, hoses or dispensing valve while the system is pressurized. • Provide a clean work surface to protect sensitive internal moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
WARNING! EXPLOSION HAZARD. Models containing aluminum wetted parts cannot be used with III. • Keep good records of service activity and include pump in preventive maintenance program.
-Trichloroethane, Methylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode. • Before disassembling, empty captured material in the outlet manifold by turning the pump upside down to drain
material from the pump.
CAUTION! Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed
or recirculated. G. TROUBLE SHOOTING
CAUTION! Do not use the pump for the structural support of the piping system. Be certain the system Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.
components are properly supported to prevent stress on the pump parts. • Check for diaphragm rupture • Check air supply
• Check tightness of diaphragm • Check for plugged outlet hose
CAUTION! Prevent unnecessary damage to the pump. Do not allow pump to operate when out of material for Air bubbles in product discharge. • Check for kinked (restrictive) or collapsed inlet material hose
long periods of time. • Check connections of suction plumbing • Check if there is leakage for the connection. These must be
Disconnect air line from pump when system sits idle for long periods of time. • Check O-rings between intake manifold and fluid caps air tight
• Check tightness of diaphragm nut • Inspect the pump for solid objects logged in the diaphragm
chamber or the seat area

2 of 9 3 of 9
AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER
17151200, 17151201, 17150500 17151200, 17151201, 17150500
USER’S MANUAL 17150501, 17150600, 17150601 USER’S MANUAL 17150501, 17150600, 17150601

H. DIAGRAM & PARTS LIST H. DIAGRAM & PARTS LIST


H1. FLUID SECTION FOR MODEL: 17151200 H2. FLUID SECTION FOR MODEL: 17151201

1
2
19
18
17 18
16 17
16
1 3 15
14
2 4 13
11
3 5 10
4 9
20 6
5 7
15
14 8
13
11
10
9
8
7
6
19

No. Description Qty. No. Description Qty. No. Description Qty. No. Description Qty.
1 Hex-bolt M8×30 24 11 Air Chamber Plate 2 1 Hex-bolt M8×70 8 11 Air Chamber Plate 2
2 Discharge Manifold 1 13 Air Chamber 2 2 Discharge Manifold 2 13 Connecting Shaft 1
3 Valve Ball 4 14 Screw M8X16 12 3 O-ring 8 14 Screw 12
4 Valve Seat 4 15 Inlet Manifold 1 4 Valve Cover 4 15 Air Chamber 2
5 O-ring 37.77X2.62 4 16 Nut M8 16 5 Valve Ball 4 16 Screw 28
6 Liquid Chamber 2 17 Connection Shaft 1 6 Valve Seat 4 17 O-ring 2
7 Hex-bolt M12X25 2 18 O-ring 94.92X2.62 2 7 Liquid Chamber 2 18 Air Motor Assembly 1
8 O-ring 17.17X1.78 2 19 Air Motor Assembly 1 8 Hex-bolt M8X50 20 19 Bracket 2
9 Liquid Chamber Plate 2 20 straight pin 2 9 Liquid Chamber Plate 2
10 Diaphragm 2 10 Diaphragm 2
4 of 9 5 of 9
AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER
17151200, 17151201, 17150500 17151200, 17151201, 17150500
USER’S MANUAL 17150501, 17150600, 17150601 USER’S MANUAL 17150501, 17150600, 17150601

H. DIAGRAM & PARTS LIST H. DIAGRAM & PARTS LIST


H3. FLUID SECTION FOR MODEL: 17150500 & 17150600 H4. FLUID SECTION FOR MODEL: 17150501 & 17150601

22
21
1 23 20
1
2 2
3
3
4 17
4 16
5 15
21
5
6 20
6
7 19
18 19
17 7
8 16 18
14
13
9 12 8 12
11 11
10
10
9

13

No. Description Qty. No. Description Qty.


1 Hex-bolt M8×55 8 12 Diaphragm 2 No. Description Qty. No. Description Qty.
2 Discharge Manifold 2 13 Air Chamber Plate 2 1 Hex-bolt M8×60 8 11 Diaphragm 2
3 Valve cover 4 14 Screw M8X16 12 2 Discharge Manifold 2 12 Air Chamber Plate 2
4 Valve Ball 4 16 Connecting Shaft 1 3 O-ring 28.24x2.62 8 13 Bracket 2
5 Valve Seat 4 17 Air Chamber 2 4 Valve Cover 4 15 Screw M8X16 12
6 O-ring 28.24x2.62 8 18 O-ring 94.92X2.62 2 5 Valve Ball 4 16 Connecting Shaft 1
7 Nut M8 8 19 Hex-bolt M8 16 6 Valve Seat 4 17 Air Chamber 2
8 Liquid Chamber 2 20 Screw M5X8 1 7 Liquid Chamber 2 18 Washer 1
9 Hex-bolt M8X25 16 21 Washer 1 8 Hex-bolt M8X35 16 19 Screw M5X8 1
10 Bracket 2 22 Air Motor Assembly 1 9 Nut M8 24 20 O-ring 94.92X2.62 2
11 Liquid Chamber Plate 2 23 straight pin 2 10 Liquid Chamber Plate 2 21 Air Motor Assembly 1
6 of 9 7 of 9
AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER AIR-OPERATED DOUBLE DIAPHRAGM PUMP MODEL NUMBER
17151200, 17151201, 17150500 17151200, 17151201, 17150500
USER’S MANUAL 17150501, 17150600, 17150601 USER’S MANUAL 17150501, 17150600, 17150601

I. AIR MOTOR SECTION J. DIMENSIONAL DATA


10.0" / 255mm MODEL: 17151200
21 5.2" / 132mm

14 15

5.4" / 138mm
12.5" / 319 mm
0.43" / 11mm

16 13 12
8.0" / 203mm

19 18 17
MODEL: 17151201
9 10 11

0.35" / 9mm
8.8" / 224.5mm

13.9" / 354mm

5.9" / 150mm
8 7 6 5 4 3 2 1 20

12.5" / 319mm 8.0" / 203mm


No. Description Qty. No. Description Qty.
1 Hex-bolt M6X20 4 12 Major Valve 1 6.5" / 166mm
MODEL: 17150500 & 17150600
2 Press board 1 13 O-ring 9.93X2.62 5

0.35" / 9mm
3 Seal for press board 1 14 Sleeve 1
7.2" / 182mm
4 Spacer 4 15 O-ring 20.35X1.78 3

11.6" / 295mm
5 Spacer 5 16 Retaining Ring 25 1

5.9" / 150mm
6 Spacer 2 17 O-ring 7.1X2.65 2
7 O-ring 20.35X1.78 6 18 Pilot Valve 1
8 Hex bolt M5X12 8 19 O-ring 6.86X1.78 5
9 Gasket 2 20 Muffler 3/8" 1 9.1" / 232mm
6.7" / 170mm
10 Seal for gasket 2 21 O-ring 2
11 Washer 2 6.5" / 166mm
MODEL: 17150501& 17150601

0.35" / 9mm
7.5" / 191.5mm

11.8" / 301mm

5.9" / 150mm
10.3" / 261mm
6.7" / 170mm

8 of 9 9 of 9

Size: 145x210mm 157克双铜 REV 09/09/15 2.09.05.30.303

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