~

~eY.Ef\IGINEERS
g@ill ~ INDIA UMITED
eM1m' fA GoYt. of India Undertaking)
~1:IlI~)

DUAL PEED CRACKER UNIT & ASSOCIATED UNIT PROJECf

OPaL, DAHEl. BHARUCH, GUJARAT

EIU6987/DFC&AUI n,
To,
Mis Samsung Engineering Co. Limited
DaheJ Petrochemical Complex

--',
DaheJ..

Petrochemical Complex

Dear Sir,

This is with reference to your letter 'no. SE-EIL-l..()()148 dated January 25, 2010
regarding submission of ITP for RT, LPT & MPT for our approval. Please find
enclosed herewith approved copy of follOwing ITP Nos. ­

1. 6987-LEPC1-SE-OO-QC-PQ-0022 Rev. 1 for MPT

2. 6987-LEPC1-SE-OO-QC-PQ-o021 Rev. 1 for lPT
3. 6987-LEPC1-SE-OO-QC-PQ-0020 Rev. 1 forRT

This is for your lnfonnation and necessary action please. ',:,l

Thanking you, SECL QA/QC SECTION

Very truly yours,

ACT DISCIPLINE
QAIQCM
Copy Sign
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A. K. Muk~/adhya If 1Ch'.,MfiJ

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CIVIl, SafelYMgr. _
Resident l rucu fln Mar., , A!JrMlIN:c
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STLlSTR '~
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WELDING·NOT
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:R.esd Office: Engineers l;ndia Bhavan, 1 Bhibiji Cama Pl8cc, New Delhi·l10066
Visit us at: www.ensine«sindia.com
 DAHEJPETROCHEMICAL
COMPLEX

ONGC Petro additions limited

SEZ, Dahej, Gujarat, India
Dual Feed Cracker Unit
& Associated Units • ElL
JOB NO. 6987

Page: I of 3

INSPECTION AND TEST PLAN

FOR

RADIOGRAPHIC TESTING

01 125. For Review & Aporoval

Issue Reason for Issue / Remark

ENGINEERING Linde Project No.: 3110A9NK

DIVISION Linde Project Code: DAHEJ

."HOlm» SAMSUNG
ENGINEERING
Samsung Project No.:
Samsung Project Code:
SC 2252
OPaL DFCU & AU

Contract No I PO No.: Item No.:

Cviltr&ctOl" Due. ~.r0.: Company Doc. No.:

&SE-OO-Q-PQ 0020 6987-LEPCl-SE-00-QC-PQ 0~2.6·:.

~ .,.
 Dahej Petrochemical Complex DFCU &AU Page 20f3

INSPECTION AND TEST PLAN FOR

6987-LEPCl-SE-OO-QC-PQ 0020 Issue: 01
RADIOGRAPHIC TESTING

SI. No. Description of Activity Inspection By Type of Record

to be
SUBCON I SECL I ElL (PMC)
maintained
1; Equipment

1.1 Radiography agency approval I I RW Certificate

1.2 Use proper equipment and source I I S Source packing

note copy

1.3 Use Proper

\. 2;,QllaUflcail9n
2.1 I RT Personnel Qualification I I RW Certificate

• 2.2 Radiography Procedure Qualification I I HP • PQ Record

3:'Eip~$ur~

3.1 Adequate surface condition I I S

3.2 Geometric Unsharpness J I S

3.3 Proper shooting technique I I S I Approvod

Procedure
3.4 Proper penetrameter and location I S
I
'•• 4~, "-.-->:: ---- ,-..... Fllms
·Processor -"

4.1 Developing temperature I Room Log

book
5.FIntetp'f¢tation
I
. , -,- --

..
\".~ }, ' .....

5.1 Film quality (film defect) . I I S Format RT-OOI

5.2 I Radiography marking (for random I I W Format RT-002

radiography)
5,3 I Density I I S Format RT-OOI
#

~~r
5.4 Radiography Interpretation I I
S 1

c _______ ~ ___________________________________ ~L_ ________ ~

I
__________
HP _
~,,--~~--~--
~tl '\ ~/o 1.\
~.:",':Jf' (;) f'\ ( ('i\
<0' c,····J)'-' .. ,.'cFY
~;:;.i:.,<~~;;;;;J::)' '

01 I 25.01.2010
Date
Rev. Purpose
 i
Dahej Petrochemical Complex DFCU&AU Page 3 of3

INSPECTION AND TEST PLAN FOR

6987-LEPCl-SE-00-QC-PQ 0020
I RADIOGRAPHIC TESTING
Issue: 01

6. RaditJtion Safety

6.1 otice of Radiation Zone I I S

6.2 arrying TLD Badge / Dosimeter I S Monthly Report

LEGEND ~~/
)(

~/\#. \l.v~~oJ
HP - Hold Point
W - Witness Point

~
RW - Review of Documents ,"
S - Surveillance by PMC / COMPANY
(l 0,. ,)0
I - 100% Examination by Contractor o fI-, .r,O"fj;-'.)~
~~.
,'. \ ,P;I~,,'(;,0­
0)' ''\f"...t"<'" ~ ~t,;.~2r
'(-~''/~
."

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01 I 25.01.2010
Date Approved by
Rev. Purpose
ElL
 f·'·---·
Owner

ONGC Petro additions Limited

fMC

(.
Engineers India Limited
Contractor

4fJJI!I!J SAMSUNG
ENGINEERING

SAMSUNG Engineering Co. Ltd.

Sub·Contractor

Project: OPaL DFCU & AU Project Project No. : SC 2252 IFormat No. : RT-002
RTOFFERING
Report No.: Date:
TO

Please arrange to radiograph the following welds and submit the results within 24 hrs. positively

Joint
lsI. No. DWG / Line No. Dia Welder No. I RT % X-No. Accepted Date Remarks
No.

.....-~-l-.--~~-.---I---. --­ .. +.­ -1

-+­
~'---"---"-'----I----I-"""-"- ... ~ .. ~-.~ ..~-. ~ ....-..­ .. ".1­

i ~.~ _._--_ . . . +­
1­ . +

I -----+-. 1 1-····· J~ 1­

-I --I-...~.- ..-­ .... -~.-+.----.----.+-- ....--.

--J . +-... -- . . . . -·-l--c- ......- ­ .. ··-I--~---··

I .+ ......---.--~--- I

~~-

_._-----" ... ~-~~ .._.,._.

. . .~-

1---._­ +-~

---··-1-··
.----(j~---_r__-.t------I-----.-- ~-l·- · ·- · ·-·-·
--~.-

. -.~--.-.. ·-1 . I

..-.---~.-----.-.-. -....--.-~~~--~ --~- ...~- - ­ ... ~- .~----~ ---~ - ..-~~ .. ··-1-_·

I~--· ··1-­ ~--~ ..---+------+ ~.------ ..­ . -~ ~. ---I .

1-·,·-,­ ·-1.... ·-----------------· I ----+---~__+_--- ..-·..~·····I·-- ·-1----..·­ ........-~..--­

Remarks:

SUBCONTRACTOR . SECL ElL (PMC)

Signature

Name

Date

~..-.'.~.'..:..
I" "'"
" .)

-.:' .. ).-
 •
ilown,l':
"'.

.. -
," "

ONGC Petro additions Limited

PMC

Engineers India Limited

Contractor

~
SAMSUNG
ENGINEERING

ISAMSUNG Em!ineeriIll!Co, Ltd.

RADIOGRAPHIC EXAMINATION REPORT(RT)
Sub-Contractor

Project: OPal DFCU & AU Project

Report No.
Client: ONGC Petro additions Limited
Project No. : SC 2252 Date:
Radiographic Techniques:SWSI/DWDI/DWSI Format no.-RT-001 Rev,1
Description of Item Examined Materials:
I
Maker ee
X-RAY IT:l
KV MA Iisotope Curie
FIS Size Size 1.SX2.Smm
IQI Type: ASTM/DIN
10 No.
ISensitivity IQI Placement: D Source Dilm
o RT Before PWHT o RT After PWHT

'ocedure No. Acceptance Criteria: ASME B 31.3/B31.1/Sec VIII

SL.
~O.
UNElOwa.NO
DIA
&THK.
I JOINT
NO.
WELDER
NO
X·NO. HISTORY I SEa OBSERVATION
JOINT STATUS
REMARKS
A I R IRT/RSICSI

.• '.. •. .
II,· --~-­ ..
~~~,-- .. ~-, '-~~"'~ ~~~., . . ­
I . ~~I-­ .. -·-I--...........j -~--+--­

..,-_._,-------".
I I 1--111­ --­
11- ~+.-,,~-.,.­ -. -.+--~ "'I~' ~--~ ---1---.----1---.,--.,.,
..=.-.~~~
1J--+·--·--"~·- ..,-·~·~-·~·4­ ""'~--" ~~~.-.-.­ ..,-.. ,..~- I ,j-"'---I----.-.---,~-.~ --t-.~~. .
..

II'~+' .. ,-.~---+-- .. i .. __.

.. +.­ ----I-~ ..~·I-~--·I-­ -,-··~+--_l--·I-­ ' --+-~·~+-·--~-----·-ll

t-­ .. ~+~---I­ --.+ , , ..f---.- ~--~--.~~~ ,·,11

.+ -_... ._-­

,·1-·

-~~~=~ -~=~~;~ - -'H<--:--~:-"

II~"+-~

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>-,­ ~"-J,>­ -,­ -

.-.-l---~­ '1~ -~ -. ~ .-~-1' --1---·~ I , :~ ~.

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:~=­ :-~- ~:­ - -~+= - :-:=-: ~=:-=- -'~ -'~-0~ ,<£'-­
----t<ck&i(, ,_
-1 -­
-­ 1­ - - + ­ ---­ -­ ,.--1, ,

.. -".,.-­ ,~+.. ..j.... ~~ 1----- -­ .-+ . .. ".- .~-, .

---.l-~ .. - - - -.."'-­ . --1-' ---I-.. - -.. ~I'" ~-·------l----"---"-~------I---f---­ ,--- ...,,-,-.~~~~--.-,

LEGEND' A ACCEPT, R: REPAIR, RT: RETAKE, RS' RFSHOOT, CS: CHECK SURFACE

Subcon SECL ElL (PMC)

Performed by Checked and Accepted by Checked and Accepted by

Name
- --._+ ... ,. '-~-~~"--'
--f
'Signature
.. ,,,._,,,,,----- ~-" --·-i-'-~ ., "'-,,-~~- ".~-----,,--.-----.+,­ ~,---~..-----, ""~-- ,-1­
Date

Radiography Done
No. of Joints Accepted
No. of Joints Repair
No. of Joints Hold
 Sub-Contractor

e
OWller PMC Contractor

II
. 'J'",!JI ., '.'
..
ONCC Petro additions Limited
(,.]ffif.1fIif)
&
Engineers India Limited
tliWm»
SAMSUNC Engineering Co. Ltd.
SAMSUNG
ENGINEERING
Industrial X-Ray & Allied
Radiographer (I) Pvt. Ltd.

RADIOGRAPHIC EXAMINATION REPORT (RT)

Project : OPal DFCU & AU Project Report No. : Report Date:
Job No : SC 2252 Format no.-RT-001 Doc. Rev 2
RT Procedure No. : 6987-LEPC1-SE-00-CN-PE-034 Acceptance Criteria :
Radiographic Techniques : SWSII DWSI I DWDI Base Materials :
Type Ir192 Type & ID ASTM/DIN 1A 11/1B 11/1C 11
Isotope 101
Sources Size: 1.5 X 2.5mm Placement : 0 Source • Film
Manufacturer : Before: 0 Sensitivity
Film PWHT
Type After 0 Density

Area I Book Joint Shopl Size Film

Indica
No F'luid I Line I Spec Sh't Welders Result Remark
1 Dwg No. Field Dialln Thk' Segment -tion
1 !
.....

2
\, -­

3
4
...... ~

5 ... ...

6
-­ --­ ..-

7
C". .
-
8 _..

~ ~~
.....

9
..

-,
10

~,~ r-~
~. r-"""
. ..

,~
-C ~~,~ ··k
11
12
_~-r
....... ~(
13
..C

14 tI1­

15
)
I' t-/'" tfo'
,. . ---­

·w
17
..

(of' It<J'
M~
~
18
~9 VF\
'-'"
V
..... I····· p-"
20 1JI.\~
Total No. of ACC Joints: Total No. of REJ Joints: Total No. of RlS Joints:
Legend (Result and Indication):
If the weld is acceptable ACC BT Bum Through EP Excess Penetration RC Root Concavity
If the weld is unacceptalbe and require repair REJ CP Cluster Porosity IP Incomplete Penetration SO Surface Defect
If the radiograhpy is to be retake RlS CR Crack LF Lack of Fusion SL Slaglfungsten Inclusion

DR Debris PO Porosity UC Under Cutting4

~
IXAR SECL ElL
Performed By Checked and Accepted By Checked and Accepted By

Name

Signature

Date
, ~