SMART RSG
Maximum Flexibility for On-Load Cleaning
of the Convection Area
Conventional Sootblower SMART RSG
Cleaning parameters aligned with the requirements Cleaning parameters adjusted to the requirements
of badly deposited zones of the actual deposit situation
SMART RSG Lower Steam Consumption, Lower Erosion
Flexibility for Highly Effective Cleaning – While Still Achieving an Enhanced Cleaning Effect
Technical Highlights
The Situation All parameters required for cleaning – traversing speed, Precise Nozzle Head Positioning Precisely Adjustable Oscillating Area &
rotational speed, blowing pressure, blowing angle – can Steam Savings
Decisive for execution of the different cleaning
Deposits in the convective heating areas tend to have be set as required with a flexible combination.
parameters is a high precision in performance. On-load cleaning is carried out only within
an uneven distribution. This leads to different cleaning intensities that best
The SMART RSG maintains this performance the determined oscillating area. Oscillating
match the actual deposit situation.
capability with specifically developed hard- operation without axial movement achieves
The use of conventional cleaning technologies can
and software components. For instance, a higher cleaning effect without increasing
lead to the following issues: Insufficient cleaning of
the accurate positioning of the lance tube is steam consumption at the same time.
badly affected areas due to cleaning parameters set
carried out by means of gear motors with high-
to less deposited areas; tube wear in zones with less
resolution rotary position sensors. Outside of the oscillating area, e. g. to protect
or no deposits due to intensified cleaning of heavily
deposited areas. Your Benefits: the supporting tubes, steam consumption
reduces to the minimum cooling amount.
Intensive Cleaning at the Accurate Position
The non-uniform fouling distribution requires a corres- Cleaning parameters can be adjusted to the actual
ponding flexibility from the on-load boiler cleaning deposit situation The traversing speed of the retractable
system to achieve the best and most economic cleaning sootblower SMART RSG can be set to “zero”
SMART RSG minimises erosion
results. for any point within the travel. During this so-
SMART RSG economically uses steam or air – called “Go-Stop-Go” mode, intensive cleaning
cleaning media savings of up to 60 % is performed reliably by continued rotation in
places with severe deposits.
Extended boiler availability
Our Solution
Improved heat transfer
The SMART RSG is a retractable
Increased boiler efficiency
sootblower with a unique dual-
motor design which allows When combined with diagnostics/analysis modules
independent and variable of the SMART CLEAN platform, it is turned into a
traversing and rotational speeds. fully automated on-load cleaning system that can be
The speeds can be varied at any seamlessly integrated into your control system
time.
Planned non-cleaning of specific zones
On-load cleaning only where required – that
protects sensitive areas like the wall opening
and supporting tubes.
Before After
SMART RSG
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Performance
Freely Adjustable Cleaning Parameters of SMART RSG Technical Data
Axial: 1 gear motor 1.1 kW with driving pinion
traversing speed free adjustable
Drive Rotation: 1 gear motor 0.25 kW
for multi grade voltage 230/400 V, 50 Hz
rotational speed free adjustable
Travel 0.5 - 12 m
blowing pressure free adjustable Modular, intelligent control concept – suited for central
and decentral installation; supply voltage 690 V / 400 V;
Control
intensive cleaning free adjustable Siemens Simatic hardware; WinCC visualisation;
control system integration by means of communication bus
repeat cleaning free adjustable Position 1 limit switch controlling rotation reference point
feedback 2 rotary encoders controlling the advance and retraction
oscillation yes / no free adjustable
Ø 101.6 mm standard configuration; with feed tube and lance
Lance tube
tube support in case of travels > 8 m; creep resistant steel
Ø 60 mm; feed tube support in case of travels > 6.5 m;
Procedural Option Feed tube
stainless steel, welded and cold drawn primary material
DN80, PN63 – valve body taking up the valve set;
Single nozzle design: Recommended for systems with molybdenum cast steel G20M05 with corresponding counter
Blower valve
short travels and insufficient steam quality (wet steam). flange and adapter set; adjustable throttle disk for varying of
10/17 We reserve the right to make technical changes without notice
blowing pressure – force pilot operated
In this kind of configuration, the lance tube quickly
moves in with the minimum amount of steam required Options
for cooling, therefore preheating the steam. On-load - for flue gas-side negative pressure
cleaning is performed with dry steam while the lance Wallbox - with sealing elements for flue gas-side positive pressure
- with sound protection rings to reduce sound emissions
tube moves out of the boiler. This procedure clearly
reduces the risk of erosion, which may have occurred Sealing and
Sealing and scavenging air piping with fan
scavenging air
had wet steam been used.
Clyde Bergemann GmbH
Schillwiese 20 T: +49 281 815 0 Internet: www.cbpg.com
D-46485 Wesel F: +49 281 5 37 68 eMail:
[email protected]
