LAB Manual HVT LAB
LAB Manual HVT LAB
Submitted By:
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Submitted To:
Dr. Muhammad Shahzad
Electrical Engineering
ET-353 (High Voltage Technology, LAB)
List of Experiments
System parameters:
Rated AC voltage 100 kV
Rated DC voltage 135 kV
Lightning impulse voltage 1.2/50 110 kV
Switching impulse voltage 250/2500 100 kV
Main parameters:
Min. detectable charge 0.1 pC
Max. detectable charge 1000 pC
Frequency (kHz) 40 … 800
Figure 6: PD measurement ICM
Main parameters:
Rated voltage 100 kV
Rated capacitance 100 pF
Insulating gas SF6
Tan-delta (max.) 1E-5
Main parameters:
Scale factor 1...10000
Max. input voltage (RMS) 100 V
Measuring voltage (RMS) 100 V Figure 9: Ratiometer
Earthing Tester
It is a three-electrode instrument used to
measure the grounding resistance.
The activities in the high voltage laboratory are both withstand voltage and breakdown
voltage tests. Therefore, the grounding system is essential for breakdown voltage test due
to a very high transient current flowing through ground. Further, an electromagnetic shield
is required to perform partial discharge (PD) measurements of power apparatus and cables
in high-voltage (HV) test laboratories. Such shield must be connected to a deep-driven
1. Blue color: Blue coded wire is directly connected to the earthing electrode.
2. Green color: Green color wire is connected to the surface earthing mesh.
3. Yellow color: It’s the earthing rail and connects one bus bar to another. There are
6 bus bars in the HV test area, and all are connected to each other by the copper
earthing rail.
Important
1. Test object and test source serve as energy storage and electric shocks can cause fatal
personal injury or death. Test object and test source must be earthed reliably and remain
earthed!
2. The HV test circuit shall be connected with the earthing system of the test area or
laboratory only at one point (near HV generator or near test object with a short, low
impedance connection between the two).
3. Avoid closed loops of the HV lead (e.g. by direct connection of the voltage divider to
both, test object and HV generator) and of the earth return (e.g. by direct connection of
test object and HV generator and additional connection to different points of “earth
potential” in the test area).
4. All connections to the earth rail shall apply the “star” principle and avoid
loops.
5. The shielding of the HV test area is not a part of the earthing system.
6. Dangerous overvoltage in the test system and at components connected to the same
earthing system caused by a wrong earth return.
a. The earthing must be performed by qualified personnel
b. The correct earthing must be checked regularly by qualified personnel
The power supply area (switching cabinet) is a closed electrical operation area of the low
voltage and its located near the HV test area. The power supply area contains the complete
set of components necessary for power feeding and control of the HV test system(s).
Power supply unit has a separate control and power feeding scheme for both impulse and
module system. Phase failure relay, over and under voltage protections are provided in this
power supply system.
Additionally, for both impulse and module system, PLC based monitoring and protection
control is applied; at low and high voltage sides in charging unit and power module LM-48
respectively.
Important
Emergency stop buttons are installed on the “operator device” BG8 for both impulse and
module system and in case of emergency, these buttons must be used to avoid any loss.
Start of operation
Termination of operation
The HV test is running and shall be terminated as following. For an unexpected
termination by a breakdown, by opening the safety loop or by using a mean for
emergency switching-off are different and can be asked from qualified personnel. The
steps after the operation switch is switched-off are identical.
1. Decrease test voltage
2. Open the operation switch: The HV is switched off, but the red signal lamps are
still activated, the electric-driven discharging and earthing devices are closed.
3. Open the main power switch, the red signal lamps extinguish, the green lamps are
switched on.
4. If a motor-driven shorting exists start it manually.
5. Open the safety loop and perform the remaining discharging, shortening and
earthing manually.
6. Switch-off the control power switch, the green signal lamps extinguish, the HV test
system is out of operation.
Important
1. Due to internal space charges, capacitors will be charged up if not short circuited after
voltage application and/or during storage. This will lead to high voltages with
corresponding hazards. Short-circuit the capacitors after the test!
2. Arrange earthing rods and discharge/earthing rods at the door of the test area. Do not
forget their application after a HV test!
3. Charged energy after termination of the test procedure; manual discharging, earthing
and short-circuiting operations must be performed by the operator!
4. By pressing any random emergency stop buttons, the power of the high voltage
generator can be interrupted immediately (safe energy interruption). At the same time,
the automatic grounding will be triggered to discharge and ground the arrangement as
fast as possible.
5. When the entrance door of the safety fence is opened, the power of the high voltage
generator can be interrupted immediately and at the same time, the automatic grounding
will be triggered to discharge and ground the arrangement as fast as possible.
Important
The HV test area must be entered only on advice of the qualified personnel responsible
for the laboratory. Great care must be taken!!
General Notes:
1. In the HVL it is forbidden to eat and drink.
2. The HVL is only opened during definite times.
3. For damages done premediated or grossly negligent the person responsible can be liable.
4. Persons with cardiac pacemakers are not permitted to enter HVL during the execution
of high-voltage experiments. If persons with cardiac pacemakers are in the high-voltage
laboratory, it is not allowed to perform any high-voltage experiments.
5. The safety rules of the department and the relevant directives and standards must also
be fulfilled.
6. It is not allowed to modify, manipulate or to bypass safety devices.
7. No modification of the installed test setup is allowed.
8. Physical injuries, disturbances, defects, unallowed warnings and other defects must be
reported to the qualified person responsible for the work, who will induce further
proceedings.
9. Every person working in the HVL must have a clear overview about the dangers and is
forced to do suitable preventive measures to protect himself / herself and the other
persons from possible dangers.
10. If there is a risk of an injury due to mechanical influence by setting up an experiment,
suitable protective equipment must be used, such as gloves, safety shoes, etc.
11. Before using the high-voltage test arrangement all its components including the test
control and the safety control must be checked. If any error is visible, it is forbidden to
use the test arrangement until the error is cleared.
12. A permanent supervision of the experiment is necessary. Long-term tests are not
allowed.
13. It is not allowed to do both assembly and high-voltage tests at the same time.
14. Life-line work is not allowed.
15. New or modified test circuits must be checked by the qualified personnel prior to the
usage.
16. All metallic parts in the experimental area which are not part of the active circuit must
be grounded.
1. Objective
a. Generation of high DC voltage by means of a test transformer connected with half wave rectifier
b. Measurement of high DC voltage using the resistive voltage divider
c. Measurement of high DC voltage using standard measuring sphere gaps
d. Evaluation of results as per IEC standards
2. Components Required
3. Overview Diagram
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4. Complete Circuit Diagram
5. System Description
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6. Standard Disruptive Discharge Voltage
Based on the standard measuring sphere gaps of 250 mm diameter of HVL, following are the corresponding
breakdown voltage values at normal conditions. (IEC 60052:2002)
10 31.7
20 59.0
30 86.0
40 112.0
50 137.0
Table 1: Peakvaluesofdisruptivedischargevoltage in kV for AC Voltageatpowerfrequency, full LIand SI of
negative polarity, and DC voltage of both polarities
Disruptive-discharge voltage value of a test object: Value of the test voltage causing disruptive discharge,
as specified, for the various tests, in the relevant clauses of the presentstandard.
Correction factor 𝜹
Asthebreakdownvoltagedependsontheambient environmentalconditions, standardtablevaluesmustbe
convertedusingacorrectionfactor(IEC60052: 2002):
𝑉𝑑 = 𝑉𝑑0. 𝛿
𝑝 273 + 𝑡0
𝛿= .
𝑝0 273 + t
𝑽𝒅 isthebreakdownvoltage;
Important!
Formeasurementvoltagebelow72.5kV,nohumiditycorrectionis applied. This experiment is purely designed for
the demonstration purpose and it is, therefore, recommended not to apply humidity correction factor at all unless
otherwise specified.
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The indirectly measurement of high DC voltage is carried out by using the resistive voltage divider
with the following principle diagram.
The rated scale factor (𝑆𝐹) of the divider with the given values tabulated in Table 2 is 226.
According to the calibration report performance of the resistive divider recorded as per IEC 60060-
2, the assigned scale factor after comparing the divider with the reference system is 230.9.
9. Experimental Procedure
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10. Measurement
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11. Analysis of Results and Final Remarks
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Lab 4
1. Objective
The objective of this lab is consisting of the following tasks:
a. Generation of full lightning impulse (LI -1.2/50) voltage using single stage circuit
of type B, as per IEC 60060.
b. Generation of switching impulse (SI) voltage using single stage circuit as per IEC
60060.
c. Measurement of LI and SI voltages using the damped capacitive divider
d. Recording of LI and SI voltages using the advance transient recorder HiRES
e. Evaluation of results as per IEC standards
2. Components required
a. High voltage test transformer
b. Rectifier diode
c. Supporting insulator
d. Charging resistor
e. High voltage resistive divider
f. Charging capacitor C10
g. Trigger spark gaps
h. Discharging resistors for LI and SI
i. Damping resistors for LI and SI
j. Charging capacitor C1
k. Damping resistor R025
l. Damped capacitive voltage divider
m. Impulse detection module
n. Earthing and discharging rods; for AC and DC supply
o. Automatic discharging device
p. Power module LM 48
q. Operator device
r. Transient recorder HiRES
s. Computer system
3. Overview diagram
5. System Description
7. Experimental procedure
Evaluation Report:
Instructor’s signature:
1. Objective
The objective of this lab is consisting of the following tasks:
2. Components required
a. High voltage test transformer
b. Connecting electrode
c. Support insulator
d. Blocking impedance
e. High voltage capacitive divider
f. Earthing rod
g. Automatic earthing device
h. Power module LM 48
i. Operator device
j. Breakdown detection unit
k. Cap and pin insulator (Porcelain)
l. Disk type insulator (Porcelain)
3. Overview diagram
5. System Description
𝐶𝐻𝑉 0.3109
This calculated scale factor of 1341 of the divider is without considering the
stray capacitances and without consideration of the influence of a connected
PD measuring device.
7. Experimental procedure
Evaluation Report:
Instructor’s signature:
1. Objective
The objective of this lab is consisting of the following tasks:
a. Insulation measurement of different cables with fixed, variable, ramp, and with
stepped voltages
b. Measurement of the quality ratios of the insulation; Dielectric Absorption Ratio
(DAR) and Polarization Index (PI)
c. Dielectric Discharge Index (DD) measurement of the heterogeneous insulation
d. Interpretation of the results
2. Components required
a. Megohmmeter
b. Set of high voltage cables
c. Computer system
d. Temperature measuring device
e. Humidity measuring instrument
3. Connection diagram
4. System Description
6. Experimental procedure
Evaluation Report:
Instructor’s signature:
1. Objective
The objective of this lab is consisting of the following tasks:
a. Generation of 500 kV full lightning impulse voltage using multi stage circuit
b. Generation of 500 kV switching impulse voltage using multi stage circuit
c. Measurement of LI and SI voltages using low damped capacitive divider
d. Recording of LI and SI voltages using the advance transient recorder HiRES
e. Evaluation of impulse voltages as per IEC standards
2. Components required
a. Charging and control units
b. Impulse voltage generator (5 stages)
c. Set of resistors for lightning and switching impulse voltages
d. Low damped capacitive voltage divider
e. Ignition generator
f. Impulse detection module
g. Electro optical converter
h. Earthing rod
i. Earthing resistor and automatic earthing switch
j. Operator device
k. Transient recorder HiRES
l. Computer system
3. Overview diagram
5. System Description
7. Experimental procedure
Evaluation Report:
Instructor’s signature:
1. Objective
The objective of this lab is to perform the Partial Discharge (PD) measurement and
to find the inception and extinction voltages.
2. Components required
a. High voltage test transformer
b. Connecting electrode
c. Support insulator
d. Blocking impedance
e. High voltage capacitive divider
f. Earthing rod
g. Automatic earthing device
h. Power module LM 48
i. Operator device
j. Breakdown detection unit
k. Partial Discharge System MPD 600
l. Charge calibrator
m. Coupling capacitor
n. Cap and pin insulator
o. Oil testing vessel with a set of electrodes
p. Computer system
3. Circuit diagram
4. System Description
5. Experimental procedure
Evaluation Report:
Instructor’s signature:
1. Objective
The objective of this lab is to perform the grounding resistance measurement using
a special Earth Tester.
2. Components required
a. Earth tester
b. Auxiliary electrodes and measurement cables
3. Circuit diagram
5. Experimental procedure
Evaluation Report:
Instructor’s signature:
Problem
An insulator string designed for 100 kV must be tested under the insulation
coordination principle. Carry out the test and prepare a full test report that
should include the following: