Method Statement: Sikalastic-632R
Method Statement: Sikalastic-632R
Sikalastic-632R
NOVEMBER 2016 / VERSION 01 / SIKA (AP) LTD / HANS SCHMIDHOFER
TECHNICAL DOCUMENT
TABLE OF CONTENTS
1 System Description 3
1.1 references 3
1.2 limitations 3
2 Products 4
2.1 main products 4
2.2 system build-up 5
3 Pre-project preparation 6
3.1 project check 6
3.2 substrate preparation 9
4 Application 11
4.1 roller application 11
4.2 spray application 13
5 Equipment 14
6 Health, Safety and Environment 15
6.1 personal protection 15
6.2 disposal 16
7 Legal Note 16
2/17
1 SYSTEM DESCRIPTION
Sikalastic®-632 R is a single component, cold applied, moisture-triggered polyurethane membrane. It cures to form
a seamless and durable waterproofing solution for exposed roof areas.
Sikalastic®-632 R is an i-Cure® Technology system incorporating a unique technology that allows the materials to
use atmospheric moisture to trigger the curing process. This means the waterproof membranes are capable of
curing in a wide range of conditions including extreme temperature ranges and humidity variations. Unlike
traditional polyurethane systems they do not release CO2 – which often causes aeration – and therefore the
application need not be delayed by adverse weather conditions.
It is not recommended to install the Sikalastic® LAM systems when rain is imminent, as rainfall could affect the
appearance of the product. However, once applied the membranes are water resistance and will not show any
adverse reaction to water other than physical impact.
The LAM system is Sikalastic® liquid membrane that cures to provide completely seamless waterproof protection.
Its liquid application means it can be easily applied to all complex detail areas, and because it is completely cold
applied there is no requirement for any heat or naked flame on the roof.
1.1 REFERENCES
To ensure the correct application of Sikalastic® LAM systems, please refer to the most recent issue of the following
documents:
▪ PDS (Product Data Sheet)
▪ MSDS (Material and Safety Data Sheet)
If local regulations regarding external fire performance are existing, the valid performance of Sikalastic® LAM
systems may be checked.
1.2 LIMITATIONS
▪ Do not apply Sikalastic®-632 R on substrates with rising moisture.
▪ Sikalastic®-632 R is not suitable for permanent water immersion.
▪ On substrate likely to exhibit outgassing, ensure substrate is thoroughly dry and apply during falling ambient
and substrate temperatures. If applied during rising temperatures “pin holing” may occur from rising vapour.
In very severe case Sikalastic® Concrete Primer may assist.
▪ Product must be used in conjunction with a safe system of work. Ensure an adequate assessment of all site
risks has been conducted prior to work commencing. Refer to the product safety datasheet for further
guidance.
▪ When using Sikalastic®-632 R for indoor applications, make sure the ventilation is good.
▪ Do not apply close to the air intake vent of running air conditioning unit. Turn off or isolate if necessary.
▪ The product can be applied by brush, roller or airless spray. Work with a brush in difficult areas. Apply
subsequent layers after the first layer has cured tack free.
▪ The product can be over coated with itself.
▪ Bitumen sheets should be fully reinforced for any significant longevity, however when not using full reinforced
system in adjacent areas use strips of e.g. Sika® Reemat Premium/Sika® Fleece-120 in order to cover joints,
connections or overlaps onto bituminous sheets. Please ask our technical service department for detailed
recommendations.
▪ Volatile bituminous materials may stain and or soften below the coating.
▪ The suitability of each system to receive foot traffic varies. For specific recommendations, please contact our
technical service department.
▪ If apply cementitious products (e.g. tile mortar) directly onto Sikalatic®-632 R, sanding layer must be added
priorly (sand diameter around 0.2mm~0.3mm).
3/17
2 PRODUCTS
Sikalastic®-632 R Grey 10
Single component cold applied polyurethane membrane. Rain resistant
after 20 minutes. Offer a simple, long life and safe solution to roofs.
Packaging: 21kg/pail
Sikalastic® U Primer
14 kg per pail, solvent-based, one component primer for concrete or
cementitious substrates.
4/17
2.2 SYSTEM BUILD-UP
A. ROOF COATING SYSTEM
A.1. This system contains one or layer Sikalastic®-632 R liquid membranes on existing metal roof.
For partial reinforcement, Sika® Flexitape Heavy is applied at areas with high movement, irregular substrate
to bridge cracks, joints and seams on the substrate as well as for details. Sika® Flexistrip is applied on top of
screw heads.
A.2. This system is based on first coat of Sikalastic®-632 R liquid membrane, once cured, another
Sikalastic®-632 R liquid coating is applied.
For partial reinforcement, Sika® Reemat Premium/Sika® Fleece-120 is applied at areas with high movement,
irregular substrate to bridge cracks, joints and seams on the substrate as well as for details.
5/17
B. REINFORCED COATING SYSTEM
B.1. This system is based on a first coat of Sikalastic®-632 R liquid membrane, into which Sika® Reemat
Premium is embedded. Once cured, another Sikalastic®-632 R liquid membrane is applied.
2nd Sikalastic®-632 R
Sika® Reemat Premium
1st Sikalastic®-632 R
Sikalastic® Primer
Aged Bitumen substrate
Original Structure
For cost efficient waterproofing solutions in new construction and refurbishment projects.
For projects with surfaces subject to probable movement and light/maintenance foot traffic.
- Build-Up: Sikalastic®-632 R applied as base coat, reinforced with Sika® Reemat Premium/Sika® Fleece-
120 and coated with Sikalastic®-632 R as top coat.
- Primer: Sikalastic® Primer (if needed)
- Substrate: Concrete, metals, wood, tiles, asphalt*, bitumen*, etc.
- Total Thickness: ~1.1 – 1.5 mm (incl. reinforcement)
- Total consumption: ~ 1.75 – 2.45 kg/m2
* Test compatibility before use – soft or volatile bituminous felt would normally need full reinforcement.
Bituminous material may also soften temporarily and could produce a slight stain.
3 PRE-PROJECT PREPARATION
6/17
- Substrate temperature + 5°C min. / + 60°C max.
- Ambient temperature + 5°C min. / + 40°C max.
- Relative humidity < 85%
- Dew point Beware of condensation!
The substrate and uncured membrane must be at least 3°C above the dew point to reduce the risk of
condensation. Condensation may affect adhesion and could affect appearance – see below.
Determination of dew point
It is important to pay close attention to avoid dew point conditions. The application temperature of
substrate must exceed the dew point by at least 3°C. The dew point can be defined with a point device or
manually by the dew point chart as following explained.
7/17
Dew point Chart
Example: Air temperature: 13°C
Atmospheric humidity: 80%
Substrate temperature: 10°C
Determined dew point temperature with dew point chart: 9.7°C
Add 3°C: 12.7°C
Conclusion: Installation is not permissible
0 10 20 30 40 50 60 70 80 90
8/17
3.2 SUBSTRATE PREPARATION
Generally speaking all surfaces must be clean, dry and sound. The following section suggests methods of dealing
with most common substrates.
A. Cementitious substrates
New concrete must be cured for at least 28 days and must have a pull off strength ≥ 1.5 N/mm2. Inspect the
concrete, including up stands, all areas should be hammer tested. Concrete must be suitably finished,
preferably by wood float or steel pan. A power float finish is acceptable where the surface is prepared to
avoid laitance (a tamped finish is not acceptable). The surface finish must be uniform and free from defects
such as laitance, voids or honeycombing.
Loose friable material and weak concrete must be completely removed and surface defects such as
blowholes and voids must be fully exposed.
Repairs to the substrate, filling of joints, blowholes/voids and surface leveling must be carried out using
appropriate products from the SIkafloor®, SikaDur® and SikaGard® range of materials. High spots must be
removed by e.g. grinding.
Outgassing is a naturally occurring phenomenon of concrete that can produce pinholes in subsequently
applied coatings. The concrete must be carefully assessed for moisture content, air entrapment, and surface
finish prior to any coating work. Any requirement for priming must also be considered. Installing the
membrane either when the concrete temperature is falling or stable can reduce outgassing. It is generally
beneficial, therefore, to apply the embedment coat in the late afternoon or evening.
C. Ceramic tiles
Ensure all tiles are sound and securely fastened, replacing obviously broken or missing sections. Tiles need a
good adhesion to the substrate otherwise they need to be removed. The adhesion to surface some tiles may
need to be abraded to produce a good bond. Degrease with detergent or proprietary degreasing agent.
Power-wash clean thoroughly and allow to dry.
D. Asphalt
Asphalt must be fully reinforced. Asphalt contains volatiles which can cause bleeding and slight non-
detrimental staining. The asphalt must be carefully assessed for moisture and/or air entrapment, grade and
surface finish prior to any coating works being carried out. Power wash. All major cracks should be sealed.
Asphalt must be carefully assessed for moisture and/or air entrapment, grade and surface finish prior to any
coating works being carried out.
E. Bituminous felt
Bituminous felts always need full reinforcement. Ensure that bituminous felt is firmly adhered or
mechanically fixed to the substrate. Bituminous felt must not contain any badly degraded areas. Power
wash. Treat blisters by removal or star cutting and remove any underlying water and allow to dry.
Bituminous felt must be treated with a fully reinforced system however if not using fully reinforced system
in adjacent areas use strips of Sika® Reemat Premium or Sika® Flexitape Heavy in order to cover joints,
connections onto bitumen. There are many types of bitumen felt with variable softening points and
additives – test compatibility before use – soft or volatile may soften temporarily and could stain the
coating.
F. Bituminous coatings
Bituminous coatings must not have sticky or mobile surfaces, volatile mastic coatings, or old coal tar
coatings. Remove loose or degraded coatings. Test compatibility before use – may need full reinforcement.
9/17
G. Metals
Metals must be in sound condition.
Steel work ideally prepared to Sa21/2 (Swedish Standard SIS 05:5900 = 2nd quality BS4232 = S.S.P.C. (grade
SP10) or as indicated by the blasting specification which may be of a higher standard.
Non-ferrous metals are prepared as follows. Remove any deposits of dust and oxidation and abrade to
bright metal. Wire brushing can be used for soft metal such as lead. The surface must be clean and free from
grease which, if present, must be removed with a proprietary solution. Wash with detergent, rinse and dry.
Use a suitable metal primer e.g. Sikalastic® Metal Primer and observe relevant application and overcoating
instructions. Adhesion test before full application.
Exposed Asphalt √
Coated Asphalt √
Felt √
Felt–Solar
√
Reflective
Minernal Felt √*1 √*7
Stable Bitumen √
Brittle Bitumen*2 √
Concrete √*1
Damp Concrete √*3
Brickwork √
Aerated Open
√
Faced Brickwork*4
Metal √ √
Lead √ √
Aluminium √ √
Stainless Steel √
Galvanised*5 √
Timber Upstands*6 √
Asbestos Cement √
Existing LAM liquid
√
membrane
EPDM Membrane √
*1 Concrete primer is not necessary for adhesion but can used to improve material consumption and prevent outgassing
*2 Remove from substrate
*3 Damp concrete must be allowed to dry
*4 Apply to suitable mortar screed using a bag and rubbing technique
*5 Apply mordant solution prior to metal primer application
*6 Sika® Flexitape Heavy/Sika® Fleece-120 required on the joints
*7 Only fully reinforced systems
Other compatible primers from the Sika range are Sika® Bonding Primer, Sikafloor® 155W, Sika® Primer 3N,
Sikafloor® 156, Sikafloor® 161 – subject to satisfactory adhesion test and application requirements and
limitations given on individual data sheets.
10/17
4 APPLICATION
Prior to the application of Sikalastic®-632 R, the priming coating, if used, must have cured tack-free. For the
waiting time / overcoating please refer to the PDS of the appropriate primer. Damageable areas (handrails etc.)
should be protected with tape or plastic wrapping.
11/17
Priming
Calculate the applying area with theoretical consumption
of primer, mark the area and apply primer onto substrate.
Detailing
For LAM application, always start from details on roof.
Apply 1st coat Sikalastic®-632 R on the detail surface,
around 1.7 kg/m2, embed Sika® Reemat Premium at this
stage, apply a little more Sikalastic®-632 R to keep the
roller moving smoothly.
Allow the detailing curing before over coating.
Flat surface
Apply Sikalastic®-632 R on the roof surface with approx.
1.7 kg/m2, and embed Sika® Reemat Premium into it at
this stage. Make sure Reemat are covered completely.
Overcoating
Once the 1st coat Sikalastic®-632 R cured and can be
walked on it, 2nd coat of Sikalastic®-632 R can be applied
with approx. 0.9 kg/m2.
12/17
Before applying Sikalastic®-632 R on Sikalastic®-632 R allow:
▪ Curing Time
Ambient conditions Rain resistant *) Touch dry Full cure Remark
+20°C / 55% r.h. 1 hour 2 hours 6 hours heavy rain will physically mark or
damage the still liquid membrane
▪ Inspection
Normally for LAM thickness, consumption is the way to ensure the
thickness, after application, double inspection is needed with the
coating thickness gauge.
Substrate preparation
Remove loosen screw, re-fix the metal deck with new
screws, grind the metal surface where rusted or replace
the seriously rusted panels.
Clean the soil with power water jet or squeegee.
13/17
Overlap / joints
Sika® Flexitape Heavy is used for these details.
Apply the base coat Sikalastic®-632 R with approx. 1.7
kg/m2, meantime roll in the tape and ensure tape is
saturated completely.
Allow to dry before top coat Sikalastic®-632 R.
Spray adjustment
Before spraying, the spray needs to be adjusted to check
the air pressure or power as well as the working status of
spray.
Prepare the Cleaner for cleaning once finishes spraying.
Spraying
Once the overlaps / joints cured, the roof surface can be
started the spraying.
Always try to maintain the direction of the spray jet at
90℃ to the surface. Keep the spray jet vertically to the
surface at all times.
If two coats Sikalastic®-632 R needed, allow the 1st coat
to dry before 2nd coat spraying.
5 EQUIPMENT
Cleaning Tools Application tools Protection tools / Cleaner
Power Water Jet Roller (different size) Warning mark
Squeegee Short & long piles PE film
Cleaner Brush Helmet
Grinder Knife Glasses
Hygrothermoscope Masking tape Gloves
Laser thermometer Scissor Protection clothes
Industrial paper Stirrer Shoe cover
Garbage bag Spray (metal deck) Mask
Power socket Thickness gauge Thinner E + B
Wires Measuring tape Thinner C
14/17
6 HEALTH, SAFETY AND ENVIRONMENT
For information and advice on the safe handing, storage and disposal of chemical products, users shall refer to the
most recent Material Safety Data Sheet containing
In addition to protective clothing it is also recommended to use a barrier cream on the skin. The use of a barrier
cream is more useful and effective than often reputed, they are inexpensive, convenient, and protect well if they
are not frequently flushed with solvents. However, barrier creams are only a supplement to and not a replacement
for protective gloves, so always wear gloves. Always ensure there is no contamination inside gloves before reusing
them.
If any Sikalastic® LAM products gets on clothing, remove the garment at once. The friction of resin-saturated fabric
on the skin can cause serious chemical burns. Wash your exposed skin occasionally during the workday and
immediately if any Liquid Applied Membrane product gets on it. Avoid using solvents since they can help Liquid
Applied Membrane material penetrate in to the skin and solvents themselves are aggressive and harmful to the
skin. If water is no more available at any time or shorten, then clean the contamination with sand instead. Certain
hand cleaners also work without harmful effects. Citrus skin cleaners, for example, are effective and mild. Soap
and water takes time, but also eventually works for small areas.
Avoiding skin contact by keeping tools and equipment clean is one of the best ways to
protect oneself.
Despite safety precautions, with any instances of skin contact rinse immediately with
clean water and use warm water and soap to thoroughly clean the skin. A good skin
cleaner is Sika® Topclean T.
No Sikalastic® LAM applications should ever proceed without sufficient water being
adjacent and available for eye washing. If adequate clean water is not provided then the
project should not commence, no matter what the urgency. If a professional eyewash kit
is not available, then at the very minimum one quart of clean water must be present.
The water can be in a pail, plastic jug or via a hosepipe.
Safety glasses or other eye protection obviously help those doing the work but they can also create a false sense of
security. Do not take risks with health!
In the event of any spillage or contact into the eyes, always seek medical advice immediately after rinsing and
cleaning the eyes with the clean water.
15/17
Ensure sufficient ventilation during application in closed or confined spaces. Dependent on local regulations
respiratory masks may be required. Please observe all relevant local regulations.
Hard hats, safety shoes and ear protection are also generally recommended on construction sites.
6.2 DISPOSAL
The disposal of emitted tins of Sika products.
Sikalastic®-632 R
Where residual material has fully cured, the material poses no threat to health, safety or the environment.
Therefore containers coated with fully cured residues do not need special disposal considerations. However, where
the tins carry hazard warnings such as transport diamonds or orange squares denoting chemical hazards, these
markings should be covered, removed or otherwise obliterated. If these are not removed there may be difficulties
at disposal site as the markings indicate that the contents are hazardous.
However, where residual material has not cured or a skin has formed on the surface, this must be disposed as
hazardous waste and any markings denoting hazards must remain.
7 LEGAL NOTE
The information, and, in particular, the recommendations relating to the application and end-use of Sika
products, are given in good faith based on Sika's current knowledge and experience of the products when
properly stored, handled and applied under normal conditions in accordance with Sika’s recommendations. in
practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of
merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship
whatsoever, can be inferred either from this information, or from any written recommendations, or from any
other advice offered. The user of the product must test the products suitability for the intended application and
purpose. Sika reserves the right to change the properties of its products. The proprietary rights of third parties
must be observed. All orders are accepted subject to our current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be
supplied on request.
16/17
© 2013 Sika Services AG / Nr 850 73 05
17/17