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Steel and Cast Iron Stress Analysis

1. The document reports data from an experiment that measured the angle of twist, load applied, twisting moment, and shear stress on steel and cast iron bars of varying lengths as the load increased. 2. As the load increased, the angle of twist, twisting moment, and shear stress also increased for both materials. 3. The cast iron bar failed at an angle of twist of 0.45 radians and a load of 45 tons.

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muhammad haroon
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0% found this document useful (0 votes)
115 views6 pages

Steel and Cast Iron Stress Analysis

1. The document reports data from an experiment that measured the angle of twist, load applied, twisting moment, and shear stress on steel and cast iron bars of varying lengths as the load increased. 2. As the load increased, the angle of twist, twisting moment, and shear stress also increased for both materials. 3. The cast iron bar failed at an angle of twist of 0.45 radians and a load of 45 tons.

Uploaded by

muhammad haroon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Steel Bar:

Length of bar 14cm


Mean diameter 1.807 18.07
Angle of Twist Load Twisting moment Shear stress
ϴ T=Load*50.8 T=16T/兀D3
Degree Radian Ton N Nmm Mpa
1 0.01745 0.109 1086.399 55189.050912 47.63734649
2 0.0349 0.14 1395.374 70885.01952 61.18558265
3 0.05235 0.14 1395.374 70885.01952 61.18558265
4 0.0698 0.14 1395.374 70885.01952 61.18558265
8 0.1396 0.14 1395.374 70885.01952 61.18558265
16 0.2792 0.14 1395.374 70885.01952 61.18558265
20 0.349 0.153 1524.945 77467.199904 66.86710103
24 0.4188 0.553 5511.729 279995.827104 241.6830514
26 0.4537 0.661 6588.161 334678.556448 288.8833581
28 0.4886 0.727 7245.98 368095.779936 317.7279899
30 0.5235 0.727 7245.98 368095.779936 317.7279899
32 0.5584 0.779 7764.262 394424.501472 340.4540634
34 0.5933 0.779 7764.262 394424.501472 340.4540634
36 0.6282 0.779 7764.262 394424.501472 340.4540634
40 0.698 0.813 8103.138 411639.434784 355.3134192
48 0.8376 0.834 8312.445 422272.187712 364.4912566
56 0.9772 0.872 8691.189 441512.407296 381.0987719
64 1.1168 0.872 8691.189 441512.407296 381.0987719
76 1.3262 0.93 9269.273 470879.05824 406.4470847
88 1.5356 0.95 9468.612 481005.4896 415.1878822
100 1.745 0.969 9657.984 490625.599392 423.4916399
120 2.094 1.008 10046.7 510372.140544 440.536195
140 2.443 1.046 10425.44 529612.360128 457.1437103
160 2.792 1.046 10425.44 529612.360128 457.1437103
180 3.141 1.1 10963.66 556953.7248 480.7438636
200 3.49 1.1 10963.66 556953.7248 480.7438636
220 3.839 1.119 11153.03 566573.834592 489.0476213
240 4.188 1.146 11422.14 580244.516928 500.8476979
260 4.537 1.146 11422.14 580244.516928 500.8476979
280 4.886 1.181 11770.98 597965.771808 516.1440936
300 5.235 1.181 11770.98 597965.771808 516.1440936
320 5.584 1.181 11770.98 597965.771808 516.1440936
340 5.933 1.212 12079.96 613661.740416 529.6923298
360 6.282 1.212 12079.96 613661.740416 529.6923298
380 6.631 1.212 12079.96 613661.740416 529.6923298
400 6.98 1.243 12388.93 629357.709024 543.2405659
420 7.329 1.261 12568.34 638471.497248 551.1072837
440 7.678 1.261 12568.34 638471.497248 551.1072837
460 8.027 1.261 12568.34 638471.497248 551.1072837
480 8.376 1.275 12707.87 645559.9992 557.2258419
500 8.725 1.275 12707.87 645559.9992 557.2258419
520 9.074 1.275 12707.87 645559.9992 557.2258419
525 9.16125 Failure load
stress-strain
Shear Strain 600
ϒ=ϴ*r/L
500
Radian
0.001126148 400
0.002252296 stress-strain
0.003378445 300
0.004504593 200
0.009009186
0.018018371 100
0.022522964
0
0.027027557
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
0.029279854
0.03153215
0.033784446
0.036036743
0.038289039
0.040541336
0.045045929
0.054055114
0.0630643
0.072073486
0.085587264
0.099101043
0.112614821
0.135137786
0.15766075
0.180183714
0.202706679
0.225229643
0.247752607
0.270275571
0.292798536
0.3153215
0.337844464
0.360367429
0.382890393
0.405413357
0.427936321
0.450459286
0.47298225
0.495505214
0.518028179
0.540551143
0.563074107
0.585597071
Cast iron:
Length of bar 13.8cm
Mean diameter 1.808cm
Angle of Twist Load Twisting moment Shear stress
ϴ T=Load*50.8 T=16T/兀D3
Degree Radian Ton N Nmm Mpa

0 0 0 0 0 0
0.5 0.008725 0.015 149.5044 7594.82352 6.5447265041
1 0.01745 0.028 279.0749 14177.003904 12.216822808
1.5 0.026175 0.037 368.7775 18733.898016 16.14365871
6 0.1047 0.048 478.4141 24303.435264 20.943124813
9 0.15705 0.214 2132.929 108352.815552 93.371431458
10 0.1745 0.278 2770.815 140757.395904 121.29559788
11 0.19195 0.339 3378.799 171643.011552 147.91081899
12 0.2094 0.39 3887.114 197465.41152 170.16288911
14 0.2443 0.491 4893.777 248603.889888 214.23071423
16 0.2792 0.548 5461.894 277464.219264 239.10067495
18 0.3141 0.58 5780.837 293666.50944 253.06275816
20 0.349 0.623 6209.416 315438.336864 271.82430747
22 0.3839 0.654 6518.392 331134.305472 285.35007558
26 0.4537 0.698 6956.938 353412.454464 304.54793999
30 0.5235 0.739 7365.583 374171.638752 322.4368591
34 0.5933 0.778 7754.295 393918.179904 339.45314801
42 0.7329 0.819 8162.94 414677.364192 357.34206712
45 failure
stress-strain
Shear Strain 400
ϒ=ϴ*r/L 350
Radian
300
250
stress-strain
200
0 150
0.000571551 100
0.001143101
50
0.001714652
0.006858609 0
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045
0.010287913
0.011431014
0.012574116
0.013717217
0.01600342
0.018289623
0.020575826
0.022862029
0.025148232
0.029720638
0.034293043
0.038865449
0.048010261

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