0 ratings0% found this document useful (0 votes) 80 views29 pagesAngelica Schulte - Box 5 (212-228) - 215 - Rudder Construction (Parts Plan)
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ANGELICA SCHULTE] 106,000 DWT CRUDE OIL TANKER
SIME SEP Vaay
SGN DEPART
‘e Mey,
wos D
JAPAN
TOTAL 29 SHEETS (WITH COVER)
This drawing or document is the property
of Universal Shipbuilding Corporation and
‘must in no case wholly or partially be copied,
shown or given to a third party without
the expressed consent
of Universal Shipbuilding Corporation.
APPROVED BY
CHECKED BY
S.
A dahass
CHECKED BY
DESIGNED BY
DRAWN BY
DATE OF DWG
@ universal shipbuilding Corporation —fows.xo._ 2015120
Ariake Shipyard Mc-cope
Design Department Structure Design Section Paes =
15th,Apr.2005
Rudder Construction
(Parts Plan)PARTS LIST
NO. | PAGE|REMARK
MARK’ NAME
STOCK ASSEMBLY PLAN 3
PINTLE ASSEMBLY PLAN 4
@ | PINTLE : 1] 9 [|
@ | SLEEVE FOR © 1 | 10
@® | BUSH FOR @ 1]
@ | RETAINING RING FOR @ 2 [12
©) | nut FoR @ 1+ | 43
© | WASHER FOR © 1 [13
@) | LOCKING PIECE FOR @ 1 set) 14
NUT STOPPER FOR © 2/13
© | o-RING FOR@ “Ta fas
© | o-RING FOR © 1] 15
© | UFtING EYE BOLT FOR @ 1 | 16
@ | Pius screw FOR © 1 | 17
® | PAckinG 1/17
@ | WASHER FOR RUDDER STOCK 1 | 76
© | Lockine PIECE FOR R.STOCK NUT set| 14
@ | BUSH FOR R. STOCK To4 | 19
© | RETAINING RING FOR © 1 | 12
(8 | SEAL RING 1 | 22
© | Sei OOuE WI TSE STANLESS 12 | 22
€0 | PLUG SCREW FOR @ 2 | 22
@ | RUBBER SEAL RING 1 | 22. |seenoves 4)
@ 23
BUSH GLAND (SPACER)
ETSNAME NO. [PAGE [REMARK]
MARK)
@3 | RETAINING PLATE FOR @ 1 | 20
@4 | 0-RING FOR R. STOCK 1 | 15
@5) | O-RING FOR R. STOCK 1 | 15
@B | SEO RT 1 5# STANLESS Te | 21
@) | AIR & DRAIN PLUG 3 set} 24
GQ | 1.52 STAINLESS WIRE FOR @ i {
6 | ANTI-FLOAT CHOCK ~ [2 | 25
68 | 0-RING FOR @ 1 | 15
@& | PLUG FOR OIL INJECTION 1 | 26
69) | CONNECTOR FOR Olt INJECTION | 1 | 27
NOTES:
1) "$" MARKED MATERIALS ARE TO BE TESTED AND CERTIFICATED BY "LRS” i
‘AND ITS MARKS ARE TO BE STAMPED ON THEM AND MANUFACTURER'S MARKS ARE TO. BE
CAST OR STAMPED ON @.
2) MAXIMUM CARBON CONTENTS OF THOSE FORGING TO BE 0.23%.
3) FINISHED MARKS
v SMOOTH SURFACE,
Vv ROUGH FINISH —-WRy 50
w ORDINARY FINISH Ry 25
FINE FINISH vRy 6.3
wr
4) FOR INSTALLATION MANUAL OF THE RUDDER SEAL, SEE PAGE 28.
:
:
‘
;
8
!
g
Spee eae
siSTOCK ASSEMBLY PLAN
Zby 7am
RUDDER STOCK
© SEAL RING
CLEARANCE).
© DETAIL,
a \ SET BOLT
}k TH @ 1.58 STANLESS WRE)
\ Pp @3_ RETAINING PLATE
DETAIL 2
3 | @_o-RING.
Z|
; g
key_/ 2
\ Hh) gt UPPER RUDDER FRAME ©
z
DETAIL i @ o-Rne
WASHER
LOCKING PIECI
>
7Spaae
PINTLE ASSEMBLY PLAN
Ev Kove
TING. I DETAIL,
@ PLUG SOREW FOR PINTLE
@ packing
2g
gi | 2
8
|) 8
NC
So
|
10)
gt
TAPER 1/12 (ON DA.) |
45
PINT!
LOWER RUDDER FRAME
758
DETAL
HL
O-RING
©_wasHer
©_nur
3 \ @ stocking piece PIECE
NUT STOPPER
SST ST TT Sa954
y71.50 stantess wRE | 95 [95
TRF MEEMOEE) =
2
@)
Oo
m
o
z
ian©_sush For PNTE
©__bush ror PINTLE
©_DETAIL
(PINTLE GUDGEON)
RUDDER HORN
(PINTLE GUDGEON)
creeper
\
LOW. RUDDER FRAME(SCREW FOR EYE BOLT : TOLERANCE GRADE 3)
@_PINTLE
DETAIL.
FAUNAS WS
y
|
(FINISHING MARGIN)
BEE ou cme:
DIMENSIONS
do = "680
ie
ao
Di = 340
ta= 927
ba 745
| len 38
NOTE < (FOR SUBCONTRACTOR) ter 3s
1) THE DIMENSIONS IN <> ARE FINISHING MARGIN fete
tt
UNE) i308
LL Soatea, Hv ReRL. HovRedy cHAOZE) ING. FINISHING MARGIN
FoRGeD sree 4786 | (TOLERANCE
® PINTLE 1 (URS QUALITY) ‘\ (6010) GRADE 2)
2y2235N/mm some 2a
MARK NAME No. MATERIAL MASS(Ka) | _NOTETOLERANCE
Dimensions | TORS
do = 690 | (3938 )
dz = 748 | (8858 )
ty = 845
tr 8
ta- 28
STAINLESS STEEL
‘SLEEVE
1 SUS316 (JIS) OR 501
® FOR PINTLE | S¢S14 (JIS)
MARK NAME No. MATERIAL MASS(Kg) NOTENOTE ; (FOR THE SUBCONTRACTOR)
2. WATER GROOVE TO BE PROVIDED ae mes | tty]
ile
fs
a:
@_BUSH FOR PINTLE
DETAIL
INTERFERENCE 0.7mm
(WATER GROOVE)
4B
1.5C
GME
1. < DATRORLUREBUTMAOEE,
eee INC. FINISHING MARGIN
ERTS” | | oe
@ | sushrorpnte | 1 | crass on (128) (p=1.5)
toon fe
MARK NAME No. MATERIAL, MASS(Kg) NOTEDIMENSIONS
D0 = 863 _|D =800
a= 763
t= 10
RETAINING | MILD STEEL ©
@ | Rinc ror © 2 | _ss400 Wis) 10.0
RETAINING MILD STEEL
® RING FOR © | $$400 (JIS) S05
MARK NAME No. MATERIAL MASS(Kg) NOTE
/7.
FOR.
€
(DETAIL OF CHAMFERING OF
SCREW END)
AMBER
DIMENSIONS:
Du=_ 779
de= 450
hye 280
Pi
“F MARKED)
£
CU MARKED)
STOPPER FOR PINTLE
A o* PINTLE
ra 1 PINTLE NUT
DIMENSIONS i ql
dio = 460 in Pr sonaog
12 = 800)
ts = 15
ww
| FORGED STEEL TOLERANCE
NUT FOR PINTLE 1 eye 25EN/mms)| 685 ‘GRADE
© | serra (URS QUALITY 0 y2 238N/enm#) ea
MILD STEEL
© | waster 1 $8400 (JIS) ao
MILD STEEL
NUTS Orr 2 $5400 (JIS) P16
MARK | NAME No. MATERIAL MASS(Ka) | NOTEPAGE 14/
a
pase e oa ies = 175, Be = oo
[R310 R= 300]
Ree eres
t 1
LOCKING MILD STEEL, ®
@® PIECE FOR PINTLE | 1 Set '$$400 (i) 97
a]
LOCKING PIECE MILD STEEL, @
@| For stoce nur | toe $3400 (JIS) 8.5
[MARK | NAME [Naw | MATERIAL MASS(Kg) NOTEMARK] @ 0
L@ [rs | era
Os 703
@) | 13 683
ge | 3 525
G&) | 10 800
AA TOE,
WEE TRINGEF SEE.
(TO BE ADHERED
BY SUBCONTRACTOR)
‘SYNTHETIC RUBBER
7 1 (HARDNESS wa 45'25 oe
@I|_ovans 10S tS Be Aen For PINTLE
» 1 7 eee
@ » 1 » —— _| For stock
® ” 1 ” es ”
. ; 7 FOR BUSH
GLAND (SPACER)|
MARK NAME No. MATERIAL ASS(Kg) | __ NOTE@) LIFTING EYE BOLT FOR PINTL
(JIS 81168 )
ot)
*
:
:
;
f
BOLT_HOLE. :
(RRR) ;
: i
41 :
Le :
'
ji !
: 3 i
a {
DIMENSIONS worn
:
z
* Moveiton! ayble/O}t]h]H e;g|rijr2;,k]dt
@ | weese [210/110] 50 | 130] 42 [105] 210] 90 | 14 ]55.2| 5 | 2s] 6 | 71] seen
LIFTING EYE BOLT MILD STEEL eo rene
@ FOR PINTLE f SS 400 (IS) HACE eee ere ae
MARK NAME No. MATERIAL [_MASS(Kg) NOTE® PLUG SCREW FOR PINTLE 7
PACKING
@ PACKING
PLUG SCREW PACKING
NO. Meme elcl[rlul/ele lolx lola
8,8 M64x6 95 |110| 2.5| 40 [go | 14/| 55/ 6 [120] 69
® PLUG SCREW : STAINLESS STEEL 5,0 | Posner aoe 5)
FOR PINTLE SUS 304 (JIS) : 32 mR 38
® PACKING 1 » 02
MARK NAME No. MATERIAL WASS(Kg) NOTE
PoDIMENSIONS
Dia = 780
Dio = 440
ts 215
MILD STI
WASHER 1 $8400 GS 38.4
MARK NAME No. MATERIAL MASS(Kg)
NOTEDETAIL.
: i hy
, 2 £10>, iH oe
i ay |
t d Mu
| 4 4 N
a 17 Low. SDE ss]
<10>,
= INTERFERENCE 0.5mm
DETAIL
(WATER GROOVE)
sh
SY [
5
ct ie :
| z
:
Sucnsons | ERAGE ;
Ds = oval (73888 i
S| De = 732.3 -
P
NOTE ; (FOR THE SUBCONTRACTOR) | Le = 775 '
? 1, THE DIMENSIONS IN < > ARE FINISHING MARGIN. t = 30 ®
: 2, WATER GROOVE TO BE PROVIDED. j
BE: OME) z
1, < DATROM LOREM TMADS Ee INC. FINISHING MARGIN :
2. weKMENIOSE, 5
NNTB BROED NRE) \ 79 x
ue roe 1 | smarting wosaes | \oagyy | (o=t5) ;
RUDDER STOCK nowurt- pone 3
MARK NAME. No. MATERIAL MASS(Kg) NOTE :
J 7 7 ;
‘ i
ga]
RETAINING,
PLATE FOR @3
STAINLESS STEEL
SUS304 (JIS)
DETAIL,
DIMENSIONS.
D = 86
Dh= 756.
d= 673
t= 10
INTO
a HALVES
MARK |
NAME
No.
MATERIAL
MASS(Kg) NOTE
pe EEE aaa2@ SECURING
WIRE HOLE
wa
M20x2.5
SET BOLT STAINLESS STEEL ° a
FOR @3 7 SUS304 (JIS) ed oe
MARK NAME No. MATERIAL | MASS(Kg) | NOTESEAL RING, ® SET BOLT FOR ©, @ RUBBER SEAL |
WOUND PACKING TO BE COAl
{ FOR INSTALLATION MANUAL \,
OF THE RUDDER SEAL,
SEE PAGE 28.
MASS (Kg)ART
FORE
6-M19 SCREW HOLES
DIMENSIONS.
Dz = 800
Dar= 685.2)
Dez= 740
Zs = 100
Zige 37.
Zis= 315,
BUSH GLAND:
(SPACER)
BRONZE CASTING
CACAOS (JIS)
60.7
MARK
NAME
No.
MATERIAL
MASS(Kg)
NOTE
aialaiainiieb telat ella ea
eeeM60x2 1
or
FITTING POSITION
: SEE "RUDDER CONSTRUCTION”
OR TOP PLATE
J
GASKET TEFLON oe
@ PLUG | SUS 304 (iS) S59
sets Cie
SEAT $ 20 (uiS) 2.0
MARK NAME No. MATERIAL, MASS(Ka) NOTE
P
§
5
E
F
§
FRUDDER HORN
et
| 80, z
H 4
Il / LOWER RUDDER FRAME
NOTE; (FOR SUBCONTRACTOR)
THE DIMENSION IN < > IS FINISHING MARGINE.
E Cone)
<> ATEOtEReBLMoze,
STANDARD CLEARANCE,
a, \ SECTION
— 4
® ANTI-FLOAT 2 MILD STEEL °,
CHOCK $$400 (JIS)
MARK NAME No. MATERIAL MASS(Kg) NOTEPLUG FOR OIL INJECTION
(HEXAGON PLUG )
! HEXAGON HOLE i
LG “7 i
fo J/ ML 1 eked
7
fete, We --+-
rit
f
IHARA
PLUG FOR STAINLESS STEEL
1 0.012 SPA03-000J
@ OIL INJECTION SUS 316 lor EQUIVALENT|
MARK NAME No. MATERIAL, MASS(Kg)
NOTE® CONNECTION FOR OIL INJECTION
(HEXAGON SOCKET )
(HEXAGON)
IHARA
CONNECTION FOR
1 CARBON STEEL 0.075 | SSS03-030J
OIL INJECTION lo EQUIVALENT|
MARK
NAME No. MATERIAL, MASS(Kg)
NOTE
i
:
:
:
;
E
i
E
:
‘
Peep eee eee29987979
NECK BEARING
Fasten the bolt @i)-3
nantiaws @)-: senns Tez | Syd
'
|
T
1
'
3 39> Serer
“MOUNTING MANUAL_OF RUDDER SEAL
RIF.
‘SLEEVE
| Seca
Peery -
| y FY- REM EBTS U
Ci
Goat the Grease
{ thinly
RUBBER SEAL RING
»
Ja¥a 959K
BUSH GLAND
nase
INSTALLATION METHOD
1
w
20-9 @, Ov 7@ emo sew, MAY- Jaw TV-2eBML. Y-WVVID -esrva,
After installing SPACER@ and O RING 69, SLEEVE to be coated with grease thinly.
‘Then insert the RUBBER SEAL RING @)-1.
an-b Qoshiees-wy IQ -lewraans, SvkQ -2erannavrO -3 emavs,
Push the RUBBER SEAL RING @)-1in front of SPACER @, then fasten the BAND @-2
‘on RUBBER SEAL RING@)~1 by BOLT @ -3
BIO ~1 Lo 5H (Yo FHA) IY - REAL, BEAT ID &
ePURG,
The seoling face of RUBBER SEAL RING @)-1 should be coated thinly with grease,
then push RUBBER SEAL RING @ -1 into SPACER @ by SEAL RING @.
ros @-2 ie CORO IB ety INTY IMRT,
Fasten the SEAL RING @on the NECK BEARING by BOLT@-2 .
~ wy 9@ -1
1
i
'
i