Sootblower System
SOOTBLOWER SYSTEM
- D92 Rotating Element Sootblower for cleaning economizer surfaces
- PS-PL Long Retractable Sootblower for cleaning superheater surfaces
1. D92 Rotating Element Sootblower
1.1 Principle and Design
The D92 Rotating
element
Sootblower is a
sootblower
designed to clean
economizer
surfaces. It is
fitted with a
blowing element
which rotates in
bearings
mounted in the
flue gas pass.
The element bearing is usually effected by supports mounted on the tube
bundles resp. a support at the blowing element end.
The blowing element has a series of Venturi nozzles along its entire lengh and
its rear end is attached to a intermediate tube. This intermediate tube rotates by
means of the blower drive, actuated by an electric motor.
This sootblower system consists of piping, shut-off and drain valves, blowers
and control.
Normally the blowers are operated from the a control cabinet or switchboard in
the controlroom.
1.2 Design Feature
- Compact Construction
The sootbower is directly mounted onto wall box of boiler without any special
supports. If the space is restricted or connection with steam pipe is difficult,
the sootblower may be turned through 90 degree to install
- Easy to Maintain
The valve, feed tube, screw tube with nozzle head and transmission
components can be removed from sootblower without dismounting it from the
boiler wall.
- Minimized Spare parts Stock
Overall parts stock requirements can be minimized.
- Manual Operation
Shandong Machinery I&E Group Corporation – SDMIEC POWER
Sootblower System
In event of power
failure, the nozzle
can be withdrawn
from furnace by
turning the rear
shaft of electric
motor with the
crank handle.
- Perfect Protection
Protection plates
are fitted to the
top and sides. It is
dust-proof and can be easily removed for maintenance.
1.3 Design Data
Sn. Item Unit Data
A Design Data
1 General Data
Unit
No. of Blowers 8
2 Drive
Power per Blower Kw 0.37
Rotations of Blowing 1/min 5.4
Tube Blowing Arc Degree 360
3 Dimension and Materials
3.1 Blower Valve
Flange Design DN/PN 80/63
Valve Set DIA. 55
Valve Body Material ZG20CrMo
Valve Seat Material 3Cr13
Valve Cone Material 4Cr13
3.2 Vent Valve
Inlet/Outlet G1/R1-1/4
Valve Body Material ZG2Cr13
Valve Cone Material 4Cr13
3.3 Intermediate Tube
Outer Diameter Mm 75
Wall thickness Mm 13.6
Material 15CrMo
3.4 Blowing Tube
Outer Diameter Mm 60
Wall thickness Mm 5
Material 13CrMo44
3.5 Nozzles
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Sootblower System
NO. of Nozzles
Nozzle Diameter Mm 5.6
Nozzle Inclination Degree 0
Material 13CrMo44
4 Wall Box Negative
5 Blowing Medium Steam or Air
6 Max. Steam Supply Temperature Degree C 500
7 Fan Without
B Motor Data
Type of Motor M2QA71M4B
Power Kw 0.37
Number of Rotations 1/min 1400
Frequency Hz 50
Voltage V 415
Cos phi 0.78
Efficientcy at 4/4 Load and 40 C % 69
Rated Current at 40 C A 1.05
Insulation Class F
Protection IP55
Construction B5
2. PS-SL Long Retractable Sootblower
2.1 Principle and Design
The long retractable sootblower is mainly used for cleaning of platen heating
surfaces and
superheater
surfaces. The
blowing element
of the long
retractable
sootblower is a
lance tube at the
tip of which a
nozzle head with
two venturi
nozzles is
arranged.
The lance tube moves into the flue gas pass, changes its direction of movement
in the front end position and returns to initial position. Thereby the two nozzles
carry out a helical movement, Since the nozzles are offset by 180 Degree, the
distance of the helicoids formed by the blow jets is only half of this distance.
Owing to the conical spreading of the blow jets a closed cleaning effect across
the entire blowing distance is ensured.
The lance tube is driven by the sootblower carriage which is guided in the track
Shandong Machinery I&E Group Corporation – SDMIEC POWER
Sootblower System
beam. The blowing medium is fed to the lance tube through the sootblower valve
and the fixed feed tube.
The blowing process of the sootblower is as follows:
In idle condition the sootblower carriage is in its rear end position, the lance tube
is retracted, its two nozzles are placed in the wall box. When the drive motor is
switched on, the sootblower carriage moves forward and pushes the lance tube
helically into the flue gas pass. The sootblower valve is opened as soon as the
two nozzles have passed the boiler wall. Blowing process starts. The sootblower
carriage continues to push the lance tube into the flue gas pass until the two
nozzles have reached the front end position.
As this point the sootblower carriage changes its direction of travel and retracts
the lance tube helically. The sootblower valve is closed before the nozzles reach
the boiler wall. Now the sootblower moves back to its rest position without
blowing. The motor will be switched off.
Normally the sootblower is a component part of a larger sootblower plant, this
plant is consist of piping, shut-off and drain valves, sootblower and control.
Normally the sootblower are operated from a
control cabinet or switch board in the control room.
2.2 Design Feature
- High Reliability
RK Sootblower adopt a special section crossbeam which possesses good
rigidity and double-rack transmission. It for longer travel and It is very stable
and is suitable.
- Low Maintenance
The forward and reverse movement is driven by rack and pinion mechanism.
All driving parts are easy to maintain.
- Partial Retract
Option
Where gas
temperature permits
in boiler, the RK
sootblower can also
be supplied in a
partially retractable
configuration to
reduce the exterior
projection of the
sootblower from the boiler.
- Easy to Install
The sootblower mounts directly onto wallbox of boiler, front and rear points
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Sootblower System
suspension to suit horizontal and vertical expansion of the boiler wall.
2.3 Technical Data
Sn. Item Unit Data
1 General Data
Blower style PS-SL
Location Indoor
Flue Gas Pressure Negative
Blowing Medium Steam
Pressure Mpa
Temperature Degree C
Motor Tension Volt 415
Control Tension Volt 240
Frequency Hz 50
2 Blower Data
Unit
Qty of Blower 2
2.1 Design
Power per Blower Kw 0.55
Operational time/blower Sec 178
Blowing time/blower Sec 137
Travel Mm 2130
Blowing Travel Mm 1645
Speed M/min 2
2.2 Blowing Medium
Blowing Pressure before Nozzle Mpa 1.2
Number of Nozzles 2
Nozzle diameter Mm 22.5
Blowing Flow per Blower Kg/s 1.13
Consumption per Blower Kg 155
2.3 Scavenging and Sealing Air
Scavenging Air flow/Blower Nm3/h 0
Sealing air Flow/Blower Nm3/h 0
2.4 Installation Data
Consumption Blowing Medium/Cycle Kg 155
Operation Time/Cycle Min 178
Consumption Scavenging Air Nm3/h 0
Consumption Sealing Air Nm3/h 0
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