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CyScan AS Service Guide

Issue Date: 21/10/2021
Revision A2

Document No: 94
- 0657

Copyright © Wärtsilä Guidance Marine Limited. All Rights Reserved.

Copyright in the whole and every part of this document belongs to Wärtsilä Guidance Marine Limited (the “Owner”) and may not be used, sold, transferred, copied or reproduced
in whole or in part in any manner or form or in or on any media to any person other than in accordance with the terms of the Owner’s Agreement or otherwise without the prior
written consent of the Owner. “CyScan” is a registered trademark of Wärtsilä Guidance Marine Ltd. All other brand and product names are trademarks of their respective
companies or organisations.”

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 Contents

Basic System Overview ............................................................................................................................................................................... 4

Rotor Assembly Removal ............................................................................................................................................................................. 5
Rotor Assembly Replacement ........................................................................................................................................................................ 6
Access Cover ........................................................................................................................................................................................... 7
Removal and Replacement of the I/O & Controller Tray ......................................................................................................................................... 8
Remove the I/O Module from the Controller Tray ................................................................................................................................................. 9
Removal and Replacement of the PSU ........................................................................................................................................................... 10
Removal of the Base Plate.......................................................................................................................................................................... 11
Removal of the Base Drive Belt .................................................................................................................................................................... 12
Replacement of the Base Drive Belt ......................................................................................................................................................... 13
Slip Ring Replacement .............................................................................................................................................................................. 14
Removal and Replacement of the Rotor Cover ................................................................................................................................................. 15
Replacement of the Rotor Optics Tilt Drive Belt ................................................................................................................................................. 16
Appendix A: CyScan AS Sensor Maintenance Requirements and Recommended Storage Conditions ............................................................................... 17
Appendix B: List of Replacement Parts ........................................................................................................................................................... 18

WARNING: Ensure unit is isolated from power before carrying out any of the procedures contained in this document

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Basic System Overview

Rotor Optical Window

Access Plate
Sensor Information
Power Display
DP Feed Cable Gland Plate
Client Data
Base Plate

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 Rotor Assembly Removal

1. Using a hex driver, remove the 6 x M5 screws located in the

base of the rotor, access to the screws is via the semi-circular
recess shown in the image to the right
2. You will need to turn the rotor by hand after each screw to
access the next one.
3. The rotor can then be lifted from the rotor drive plate .

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 Rotor Assembly Replacement

1. Apply DC4 to the white foam seal on the rotor drive.

2. Place the rotor onto the rotor drive plate making 3. Replace the 6 x M5 hex head screws; tighten the
sure to locate the rotor correctly on the locating pin screws via the semi-circular recess as previously
(as indicated by the red arrows). done during the removal.

SERVICE TIP: Ensure the circular foam seal on the rotor drive plate is not damaged before replacement.

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 Access Cover

Removal Replacement
Warning: The retaining screws are not captive also, the 1. Inspect the foam seal on the access cover for damage.
access cover is not secured with a lanyard therefore must 2. Apply DC4 to the seal.
be supported during removal. 3. Replace the 4 x M5 hex head screws and tighten - ensure
1. Remove the 4 x M5 screws located in the four corners that the seal is compressed to provide watertight integrity.
of the access cover.

SERVICE TIP: Ensure the display window is clean both externally and internally prior to replacement
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 Removal and Replacement of the I/O & Controller Tray

Warning: Isolate all power to unit otherwise damage will

occur to the Controller Module.
Removal
1. Remove the Access Cover
2. Disconnect all plugs (power / serial / ethernet).
3. Remove the gland plate if necessary and withdraw the
cables completely.
4. Using a hex driver remove the 4 x M5 screws as
marked in the photo (top). Note: Access holes are
provided to locate tool correctly.
5. Gently separate the I/O & Controller Tray from the main
body and withdraw as per the lower photo.

Replacement
1. Replacement is the reversal of the above procedure.
2. Prior to replacement the foam seal should be inspected
for damage and DC4 applied to its surface.
3. When replacing the 4 x M5 head screws, ensure they
are tightened sufficiently to compress the seal so as to
maintain watertight integrity.

SERVICE TIP: When inserting the I/O & Controller Tray make sure the complete assembly is firmly pressed home before tightening
the M5 screws.

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 Remove the I/O Module from the Controller Tray

Removal Replacement
1. Follow the procedure for the removal of the I/O and 1. The replacement procedure is a reversal of the
controller tray removal procedure
2. Disconnect the ribbon cable and power supply cable 2. Care should be taken to route the power cable
from the controller PCB as shown below (left). underneath the PSU correctly so it is not pinched or
3. Remove the 3 X M5 screws on each side of the trapped before tightening the M5 screws up.
controller tray (6 total) that secure it to the I/O module as
shown below (centre).
4. Turn the I/O on its front and remove the two M5 screws
on the underside of the controller tray as below (right).
5. The I/O module and controller tray should now come
apart

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 Removal and Replacement of the PSU

Removal
1. Follow the procedure for removing the I/O and Controller
Tray.
2. This procedure is easier if you also follow the procedure for
separating the I/O from the Controller.
3. On the rear of the I/O module, disconnect the orange power
connector and the lower of the two white connectors as
shown opposite (top).
4. Using a Torx driver, and whilst supporting the Quint PSU,
remove the 4 small Torx screws securing the PSU to the I/O
module as shown opposite (bottom).
5. Lift and remove the PSU, then disconnect and retain the two
power cables.

Replacement
1. Reconnect the two power supply cables to the PSU.
2. Locate the PSU in order to replace and tighten the 4 x Torx
screws in the left-hand side of the PSU.
3. Reconnect the two power supply cables to the back of the
I/O module.

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 Removal of the Base Plate

Removal
1. Remove the I/O & Controller Tray.
2. Carefully lay the Cyscan on its
side allowing access the
underside.
3. Using a hex driver, remove the 13
x M5 screws as shown in the
photo opposite.
4. From inside, push the plate to
separate it from the base.

Replacement
1. Prior to replacement, ensure the
foam seal on the base plate is
covered with a layer of DC4.
2. Replacement is then simply the
reversal of the removal
procedure.

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 Removal of the Base Drive Belt

1. Follow the procedure for removing the I/O and Controller Tray.
2. Follow the procedure for removal of the Base Plate.
3. Disconnect the Slipring plug from the Back Plane (below, left).
4. If your CyScan has a black plastic mould over the gears and belt, remove it by using unscrewing the 3 x M5 screws shown
below (Left).
5. Loosen (do not remove) the 5 x M5 screws securing the motor drive plate as shown below (centre).
6. You should now be able to slide the motor drive plate slightly, giving you some slack in the belt which in turn allows you to
remove it as below (right).

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 Replacement of the Base Drive Belt.

1. Place a new belt (455mm) over the large pulley, see below (left)
2. With the 5 x M5 hex head screws still loose from the removal stage, slide the motor drive plate allowing you to fit the belt over
the smaller pulley, see below (centre).
3. Let go of the motor drive plate and the spring will set the correct tension - no further adjustment is required.
4. Fully tighten down the 5 x M5 hex head screws shown below (centre).
5. Replace the black plastic catch mould if originally fitted, secure it with the 3 x M5 hex head bolts as shown below (right).
6. Reconnect the Slipring plug into the backplane, ensuring the cable is secured and out of the way. It may be necessary to
apply a small amount of silicone sealant to the plug to hold it in place.
7. Follow the steps for the replacement of the Base Plate.
8. Follow the steps for the replacement of the I/O Module and Controller Tray.

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 Slip Ring Replacement

Removal
1. Remove the Rotor.

2. Remove the I/O & Controller Tray.

3. Remove the Base Plate.
4. Remove the 2 x M3 hex head nuts
securing the round Cyscan Shaft
Connector PCB (top left photo).
5. Carefully lift the Cyscan Shaft Connector
PCB and disconnect the Slipring plug (top
right photo) – pull the plug not the wires!
6. Inside the Base Chassis, remove the 3 x
flat head screws securing the Slipring
(lower left photo).
7. Carefully withdraw the Slipring,
disconnecting the cable from the Back
Plane Board (lower right photo).

Replacement
1. Replacement is the reversal of the removal
procedure.

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 Removal and Replacement of the Rotor Cover

Removal Replacement
1. Remove the rotor and place on a flat surface giving 1. Apply DC4 compound onto the seal in the white
access to the underside. outer cover.
2. Using a hex screwdriver remove the 8 X M5 screws. 2. Lower the outer over the internal making sure they
3. Carefully whilst supporting the black internal part and line up in the glass.
outer white part turn rotor and place on a flat surface. 3. Whilst supporting both parts turn back on its side
4. Slowly lift the white part over the optics and place to and insert the 8 X M5 screws and tighten down.
one side.

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 Replacement of the Rotor Optics Tilt Drive Belt

Removal
1. Remove the Rotor.
2. Remove the Rotor Cover
3. With the drive belt facing you, rotate the tilt
assembly clockwise until the tilt assembly stops
rotating.
4. Simply slide the drive belt off the upper (large)
pulley and then remove it from the lower (small)
pulley.

Replacement
1. With the drive belt facing you, rotate the tilt
assembly clockwise until the tilt assembly stops
rotating.
2. Locate the new belt on the lower pulley.
3. Keeping the belt taught on the lower pulley, slide
the belt onto the upper pulley.
4. If required gently turn the large pulley which will
help locate the belt onto the pulley.
5. Ensure the belt sits completely on the large pulley,
and that it sits centred.
6. Replace the Rotor Cover,
7. Replace the Rotor.

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 Appendix A: CyScan AS Sensor Maintenance Requirements and Recommended Storage Conditions
Full maintenance requirements for the complete range of Guidance products can be available from Customer Services. All part numbers for spares can be
found in Appendix B.
FREQUENCY PROCEDURE NOTES
Weekly • Clean rotor windows
• Clean prisms/ reflectors
3 - Yearly • Replace silica bags There are 8 silica bags in the AS.
• Replace slip ring 4 X 5g bags (PN: 98-0001-4) located in the rotor.
• Replace rotor and base drive belts A further 2 X 5g bags (PN: 98-0001-4) located on
the I/O board.
2 X 50g bags (PN: 98-0002-4) located in the rear of
the base chassis.
See pages for
• Rotor removal instructions
• Removal and replacement of access
cover
• removal and replacement of I/O and
controller tray
• Slip ring replacement
• Replacement of rotor optics tilt drive belt
• Replacement of base drive belt

As necessary • Replace seals Replace the seal on the Access Cover, I/O Module
and Gland Plate Assembly.

All maintenance items should be carried out in accordance with the instructions contained within the relevant product guide. If in doubt contact Wärtsilä Guidance Marine.
The storage guidelines and recommendations for position reference sensors manufactured by Wärtsilä Guidance Marine are:
• Temperature -25̊C to +70̊C
• Humidity less than 90% RH, non-condensing
Note: Prolonged storage may affect service items and post storage service may be required. If you have any queries, please do not hesitate to contact
Customer Services or your local sales representative. Details of which can be found on our website

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 Appendix B: List of Replacement Parts

PART NAME PART NUMBER

Rotor Assembly T-21-0475
Labyrinth Base Chassis T-21-0331-1
CyScan AS I/O + Controller Tray (Yatagan) T-21-0476
I/O Module T-30-0378
Controller Tray Module (Yatagan) T-31-0375
PSU (5A) 38-0029-2
Slipring (Moog) 39-0042-2
Base Drive Belt (Spring Tensioned) – 455mm 50-0019-3
Rotor Optics Tilt Belt T 2.5 belt 6 wide 380 long 50-0023
DC4 100g Tube 98-0025-4
Service Kit – CyScan AS 31-0385

Replacement parts can be ordered by emailing [email protected]

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