2010, TDEI, Determining The Probability of Flashover Occurrence in Composite Insulators Using Leakage Current Harmonic Component
2010, TDEI, Determining The Probability of Flashover Occurrence in Composite Insulators Using Leakage Current Harmonic Component
Hassan Abravesh, Mehdi Tabasi, Marzieh Dakhem and Mohammad Mehdi Abravesh
Mazandaran Hadaf University Babol Noshirvani University of Technology
Sari, Mazandaran Province, Iran Department of Electrical & Computer Engineering, Iran
ABSTRACT
Flashover of contaminated insulators in polluted areas is one of the most important
factors influencing the operation of transmission and distribution lines and substations.
Hence predicting an approaching flashover is of a great importance. In this paper, a
new method and criteria have been proposed to predict the flashover occurrence of SIR
composite insulators and its probability by using leakage current harmonic component.
The tests were performed on various profiles of artificially polluted SIR insulators
under clean fog condition. It is proposed that an important index is the ratio of 5th
harmonic component to the 3rd for which the operational and critical limits have been
determined. The probability of flashover occurrence has also been calculated by
geometric distribution. Only the measurements of a minimal set of parameters are
required. The presented criteria can be used to optimally schedule overhead lines
maintenance teams and to develop proper Condition-Based Monitoring Systems
(CBMS). Experimental results illustrate high performance of this approach.
Index Terms — Composite insulator, silicone rubber, condition-based monitoring
systems (CBMS), leakage current, flashover, harmonic components.
In [2, 4, 7] ceramic suspension and cap and pin insulators have thresholds. The presented criteria can also aid in optimally
been studied in clean fog with artificial pollution. It was found scheduling power lines and substation maintenance teams and to
that leakage current waveforms become similar to symmetrical develop a proper CBMS.
wave when strong local arcs occurred. Hence, a generally higher
intensity of the odd order of harmonic component is observed. 2 EXPERIMENTAL TESTS
Thresholds were presented for the peak values of leakage currents
and prominent odd-order harmonic components (e.g. 50 Hz, 150 2.1 EXPERIMENTAL SETUP
Hz and 250 Hz). But more accurate criteria were still needed and In order to perform the tests on contaminated insulators and
they should be revised to be used in composite insulators. measure leakage current and save the data, the laboratory setup
As in [8, 12], other studies have been performed on ceramic was prepared as shown in Figures 1, 2 and 3.
and composite insulators with a different approach. It was
concluded that in a post-pin ceramic insulator, the magnitude as
well as the waveform and the THD of leakage current were
significantly correlated with the insulator surface conditions. The
THD of leakage current waveform and its thresholds in different
contaminations were used as a tool for diagnosis of the insulator
[8]. Similar tests on EPDM composite insulators showed that
under discharge condition, the leakage current THD criteria
should be combined with leakage current magnitude. The
presented diagnostic parameter was the product of THD and
Leakage current magnitude and its thresholds [12]. Yet, no
quantified method was presented. Figure 1. Experimental setup.
In [3, 5, 9-11, 13] various composite insulators in salt fog were
tested. It was found that the low frequency harmonic components
show the insulator condition much better than the peak values. In
general, harmonic components increased only when arcing
occurred; thus providing a signature for dry-band arcing
activities. The level of both fundamental and low frequency
harmonic components of leakage current as a signature for
detecting SIR insulators’ surface damage has been presented in
[3, 9, 10]. They also have suggested an auto-correlation function
(ACF) [5] and use of time series modeling [11] for the third
harmonic component of leakage current as an indication of dry-
band arcing rather than a simple threshold value. A neural
network based system has also been developed in these studies
[13].
Other studies developed systems based on theoretical models
such as dynamic arc modeling and their regression analysis. The
models’ correlation with experimental results has also been Figure 2. Data acquisition system and fog chamber.
studied. Critical values of insulator’s surface resistance were
determined. The main idea was contamination flashover voltage
prediction using surface resistance criteria [6, 14].
While previous studies offer useful methods for determination
of approaching flashover, but we didn’t find any method to
calculate the probability of contamination flashover occurrence,
especially in composite insulators [15-17].
In this paper, new criteria and thresholds based on the ratio of
5th to 3rd harmonic components (K5/3 index) have been proposed.
This allows the prediction of approaching flashovers in composite
insulators. The probability of flashover occurrence is also
calculated through geometric probability distribution.
The presented criteria minimize the number of required
parameters to be measured. It can also determine the approximate
contamination level of the insulator and the probability of an
approaching flashover occurrence. Our analysis may also be
applied to other types of insulators to find their corresponding Figure 3. A sample contaminated insulator under test in fog chamber.
504 H. H. Kordkheili et al.: Determining the Probability of Flashover Occurrence in Composite Insulators
This setup which was prepared according to IEC60507 [18], the surface humidity. Then the insulator was suspended to dry in
includes a clean fog chamber, a high voltage transformer, and a ambient temperature. After building a pre-contamination layer,
leakage current measuring system. High voltage transformer can contamination slurry was prepared according to IEC60507 to be
supply up to 300 kV. In leakage current measuring system, a applied to insulators.
protecting electronic circuit was used to isolate measuring The amount of salt has a direct effect on the electrical
instruments from high voltage. The system worked based on conductance of contamination slurry, so three different types of
measuring voltage drop across a specific resistor. Waveforms and solutions was prepared to contaminate the insulators in different
their FFT were stored by a digital oscilloscope in the form of stages of the tests based on Table 2.
.CSV files.
Table 2. The amount of salt and Kaolin in different contamination slurries.
No. of contamination slurry Kaolin (gr/lit) Salt (gr/lit)
2.2 TESTED INSULATORS 1 40 20
The tested samples were several SIR composite insulators with 2 40 30
3 40 40
different profiles. From each profile, proper number of identical
insulators (5 insulators from each profile) was chosen to apply
artificial contamination with different densities onto their surfaces After preparing the contamination slurry, it was poured in a
(Figure 4). Table 1 shows the insulators characteristics. proper container. Pre-contaminated insulators were submerged
into the container one by one. In the next stage, insulators were
suspended vertically to dry out. Figure 5 shows a contaminated
insulator.
3rd H 5th H
K5/3%
(avg) (avg)
3rd H 5th H
K5/3%
(avg) (avg)
Figure 6. Leakage current FFT spectrum in insulator No.1 with different 0.008 0.003 37.5%
contamination levels in ambient humidity.
506 H. H. Kordkheili et al.: Determining the Probability of Flashover Occurrence in Composite Insulators
Table 5. (Continue …) Table 7. Harmonic components and K5/3 index in various contamination levels
Harmonic for insulator profile No.3.
K5/3%
Wave form component Harmonic
index K5/3%
(mA) Wave form component
index
(mA)
3rd H 5th H K5/3%
(max) (max) (min) 3rd H 5th H K5/3%
(max) (max) (min)
3rd H 5th H
K5/3% 3rd H 5th H
(avg) (avg) K5/3%
(avg) (avg)
3rd H 5th H
K5/3% 3rd H 5th H K5/3%
(avg) (avg)
(max) (max) (min)
3rd H 5th H
K5/3% 3rd H 5th H K5/3%
(avg) (avg)
(max) (max) (min)
3rd H 5th H
K5/3%
(avg) (avg)
Table 8. Harmonic components and K5/3 index in various contamination levels
0.006 0.003 50% for insulator profile No.4.
Harmonic
K5/3%
Wave form component
index
rd
3 H 5 Hth
K5/3% (mA)
(max) (max) (min) 3rd H 5th H K5/3%
(max) (max) (min)
rd th
3 H 5 H
K5/3% 3rd H 5th H
(avg) (avg) K5/3%
(avg) (avg)
3rd H 5th H
3rd H 5th H K5/3%
K5/3% (avg) (avg)
(avg) (avg)
3rd H 5th H
K5/3%
(avg) (avg)
3rd H 5th H
K5/3%
(avg) (avg)
Humidity
Humidity
%
79% 79% 79% 79% 81% 85% 89% 91% 93% 95%
%
65% 65% 65% 66% 74% 81% 86% 90% 93% 94%
5th/3rd 5044% 1936% 860% 1224% 906% 823% 997% 792% 567% 417% 5th/3rd 1102% 866% 1037% 1056% 901% 932% 889% 932% 997% 867%
Humidity
Humidity
%
96% 97% 98% 98% 99%
%
5th/3rd 654% 444% 443% 393% 5th/3rd 1045% 842% 883% 893% 1121%
Light Light
Humidity
Humidity
%
56% 56% 56% 58% 61% 70% 80% 85% 89% 91%
%
74% 74% 74% 75% 76% 83% 89% 91% 92% 94%
5th/3rd 106% 133% 184% 209% 48% 40% 36% 41% 42% 35% 5th/3rd 785% 859% 922% 892% 525% 269% 146% 111% 61% 93%
Moderate
Humidity
%
93% 95% 96% 97% 98%
Humidity
%
Humidity
%
58% 58% 58% 62% 69% 75% 88% 92% 94% 95% 96%
Humidity
%
5th/3rd 431% 455% 419% 354% 276% 74% 55% 43% 49% 41% 33%
5th/3rd 305% 292% 331% 47% 25% 8.5% 20% Heavy
Humidity
%
Table 11. K5/3 index for insulator No.2 with different contamination levels.
Clean Table 13. K5/3 Index for Insulator No.4 With different Contamination levels
Clean
Humidity
Humidity
%
76% 76% 76% 77% 79% 85% 90% 92% 93% 95%
%
67% 67% 67% 67% 72% 80% 86% 89% 90% 92%
5th/3rd 1109% 1118% 1164% 942% 715% 670% 739% 734% 808% 657%
5th/3rd 697% 636% 572% 632% 608% 532% 594% 616% 676% 602%
Humidity
Humidity
%
Humidity
%
58% 58% 58% 60% 63% 72% 80% 85% 88% 90%
%
5th/3rd 327% 1047% 1013% 1149% 133% 58% 34% 25% 25% 23% 5th/3rd 1175% 978% 1059% 945% 282% 72% 38% 16%
Moderate
Humidity
%
68% 68% 68% 71% 76% 81% 85% 88% 91% 93% 94% 96%
5th/3rd 19% 21% 32% 30% 29%
Moderate 5th/3rd 351% 355% 329% 284% 126% 88% 75% 48% 52% 41% 36% 33%
Heavy
Humidity
%
58% 58% 58% 68% 76% 82% 85% 89% 93% 95% 97%
Humidity
%
72% 72% 72% 73% 78% 85% 90% 93% 95% 96%
5th/3rd 224% 158% 205% 224% 83% 52% 50% 62% 27% 18% 28%
Heavy 5th/3rd 1228% 1020% 1427% 1111% 417% 186% 177% 102% 98% 122%
Humidity
Humidity
73% 73% 73% 74% 80% 88% 91% 94% 95% 96%
5th/3rd 417% 390% 376% 403% 367% 51% 57% 68% 50% 57% 5th/3rd 120% 85% 38% 63%
510 H. H. Kordkheili et al.: Determining the Probability of Flashover Occurrence in Composite Insulators
Table 14. K5/3 index for insulator No.5 with different contamination levels. By using these criteria, insulator’s operational condition may
Clean
be studied and the approximate levels of surface contamination
Humidity
69% 69% 69% 70% 74% 81% 87% 90% 93% 94%
operations can be scheduled properly.
5th/3rd 1083% 1089% 1159% 1280% 876% 1367% 1035% 1387% 869% 923% When K5/3 < 30%, a geometric distribution statistical model
was used to calculate flashover occurrence probability. The
Humidity
56% 56% 56% 64% 65% 72% 81% 88% 90% 93% 4.1 PROPER STATISTICAL MODEL
5th/3rd 758% 785% 734% 645% 841% 133% 45% 27% 11% 25%
According to measurements, when K5/3 > 30%, there is no
flashover occurrence, so we consider K5/3 values which satisfy the
Humidity
69% 69% 69% 74% 82% 89% 92% 94% 95% 96% 97%
below:
“As soon as the condition of K5/3 < 30% becomes true, the test
5th/3rd 443% 452% 438% 249% 182% 55% 43% 39% 48% 35% 33%
Heavy is similar to consecutive coin tosses, which has one of the two
outcomes: a flashover occurrence with the probability of (P)
Humidity
pˆ 1/ X 1/ 2.56 0.389 5
And
qˆ 1 pˆ 1 0.389 0.611 6
( p̂ & q̂ ) are estimates of (p and q) in the statistical population,
respectively.
From the time K5/3 < 30% becomes true, we wait for flashover.
This may occur in the first 2 minute period or in the second or in
the third and so on. The number of periods to reach the flashover
is a random number that its probability distribution follows the
Figure 8. Diagram of flashover probability variations for q = 0.611.
geometric distribution. For example if x=5, it means that after K5/3
< 30% becomes true, in 4 initial measurement intervals, flashover
will not occur, but in the 5th measurement interval it will occur.
The probability of this event is: 5 CONCLUSION
This paper has proposed a new approach in determining the
51 4 operating condition of SIR composite insulators. Useful criteria
P (X 5) pq (0.389)(0.611) 5.42%
have been presented in order to anticipate the SIR insulators’
approaching flashover by using leakage current harmonic
According to geometric distribution properties, we have the components. The presented K5/3 index (the ratio of 5th to 3rd
following relation: harmonic component of leakage current) and its operational
thresholds have been determined and a statistical modeling using
r
P (X ! r ) q 7 geometric distribution has been proposed. The probability of
distribution occurrence and its mathematical relation have also
or been calculated.
r
The proposed methods and criteria can be used for any types of
P (X d r ) 1 q 8 insulators with their own operational thresholds and can
approximately recognize the insulators pollution level.
One of the important features is minimized required
P(X r) is the probability of flashover occurrence before r parameters to be measured. They can be used to optimally
number of measurements, and P(X r) is the probability of the schedule overhead lines maintenance teams and to develop proper
event that the insulator flashover does not occur up to next r CBM systems.
number of measurements and after that, the flashover takes place.
For example, we suppose K5/3 < 30% becomes true, so the
probability of the event that the flashover doesn’t occur up to next ACKNOWLEDGMENT
15 measurements and occurs after that is equal to: The authors are grateful to Dr. Edris Pouresmaeil for his
useful suggestions and editing points and Mr. Pooya
15 Moradinezhad for his assistance in statistical parts.
P ( X ! 15) 0.611 0.062%
512 H. H. Kordkheili et al.: Determining the Probability of Flashover Occurrence in Composite Insulators
The K5/3 index, which is the ratio of the 5th to the 3rd harmonic components of the leakage current, serves as an indicator of the condition of composite insulators by predicting the potential for flashover. High values of K5/3 signify normal operating conditions, while a K5/3 value below 30% indicates a critical condition that can lead to flashover. This index helps in assessing the extent of contamination and determining appropriate maintenance scheduling by measuring fewer parameters, thus optimizing the condition-based monitoring systems .
The findings specifically relating to the K5/3 index and geometric probability model from the study can be used to establish similar operational thresholds for different types of insulators by adapting the ratio values specific to their materials and conditions. This flexibility allows the development of customized CBMS for various insulator types, thereby improving maintenance strategies for a broader range of electrical systems by recognizing pollution levels and adjusting management procedures accordingly .
Measuring fewer parameters is advantageous because it simplifies the monitoring process, reduces costs, and requires less complex systems for data acquisition. By focusing on key indicators such as the K5/3 index, effective prediction of flashovers can be managed with basic measurements, which also ensures the timely implementation of necessary maintenance activities without overburdening resources .
Ambient humidity interacts with contamination levels by affecting the dissolution of contaminants on the insulator's surface. High humidity increases the surface conductivity leading to higher leakage current, which, under heavy contamination conditions, sharply reduces the K5/3 index, signifying a higher risk of flashover. This interplay is crucial in understanding the dynamic conditions affecting insulators, as wet conditions enable salts to initiate conductive pathways quicker, leading to premature flashover events .
Different contamination levels affect the K5/3 index by altering the leakage current characteristics. Light contamination results in K5/3 values generally above 10% except during extreme humidity, while moderate and heavy contamination levels with more salt content can lead to reductions in K5/3 below 30%, indicating high flashover risk. This variation helps identify the severity of the contamination and aids in anticipating flashover probabilities as insulators with heavy contamination are more susceptible to flashovers, which is captured by decreasing K5/3 values .
The study's findings offer critical insights for optimizing maintenance schedules by providing a reliable means to predict failure through the K5/3 index and probability modeling, allowing for proactive rather than reactive maintenance. This can lead to minimized downtime and cost savings as interventions are precisely timed based on the condition of the insulators rather than regular intervals, thus enhancing the reliability and efficiency of power distribution systems .
The geometric probability model aids in predicting flashover by determining the likelihood of flashover between successive measurements. For instance, if the K5/3 index goes below 30%, the probability of flashover occurring after 15 measurements is nearly 99.94%. This model provides a quantitative measure of risk and helps in anticipating critical conditions early, ensuring maintenance teams can prevent potential flashovers through timely interventions .
The experimental method involved using a clean fog chamber setup with a high voltage transformer and a leakage current measuring system to simulate flashover conditions under varied contamination levels. The setup adhered to IEC60507 standards and involved artificially polluting SIR composite insulators and tracking their leakage current harmonic components for analysis. The Fourier Transform data of these currents were recorded for evaluating the K5/3 index under different environmental conditions .
The K5/3 index may have limitations in differentiating between close contamination levels due to its reliance on harmonic components that may only slightly vary in some conditions. Addressing these limitations involves incorporating additional environmental parameters such as temperature or developing enhanced indices that integrate more harmonic components or other physical measurements for a multifaceted risk analysis approach .
The study ensures compliance with industry standards by configuring the experimental setup according to IEC60507, which provides guidelines for artificial pollution tests on high-voltage insulators. Utilizing this standard guarantees that the experimental conditions reflect real-world scenarios and benchmarks, thus validating the applicability and reliability of the results obtained for predicting flashover in composite insulators .