Owner Manual 511-523-524 Hy25-1501v-M1 Us Volvo-Mack 20190408
Owner Manual 511-523-524 Hy25-1501v-M1 Us Volvo-Mack 20190408
Offer of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its
authorized distributors. This offer and its acceptance are governed by the provisions stated in the Offer of Sale.
WARNING: This product can expose you to chemicals including Lead and Lead Compounds, and Di (2-ethylhexyl)
phthalate (DEHP) which are known to the State of California to cause cancer and birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov
Patent Information
The Chelsea® Power Take-Off or its components shipped with this owner’s manual may be manufactured under one
or more of the following U.S. patents:
7,159,701 7,007,565 6,962,093 1,326,036 60,321,840.7 9494227 B2
Other patents pending.
General Information
Overview – Volvo I-Shift & Mack mDrive for 511/523/524 Series.......................1
Installation Instructions
Volvo I-Shift & Mack mDrive Transmissions for 524 Series (SK-636)................2
Installation Sketches
Volvo I-Shift & Mack mDrive w/o Intarder
329980X – Input Adapter Kit for 511/524 Series (AS Input)...........................3
Volvo 329746X – Input Adapter Kit for 523 Series (AG Input)...........................4
Volvo I-Shift & Mack mDrive – Shift Option V for 524 Series (SK-637)..............5
Volvo – Shift Option V Air Shift for 511/523 Series (SK-563 Rev B)..................6
PTO Maintenance................................................................................................7
Offer of Sale..................................................................................................10-11
Speed and output are governed by the engine’s speed and the
transmission’s gear ratio in low and high split, which varies between
Overdrive and Direct Drive transmissions. Splitter position in PTO mode is
controlled by customer parameter settings:
Acceptable Installation
Volvo I-Shift and Mack mDrive Transmissions
524 Series
Adapter
524 PTO
524 PTO
Adapter
NOTE: PTO Indicator Switch interferes
with the main drive line in this position
PTO at 9 O’Clock Position
Transmission
Adapter
524 PTO
5
Important Installation Note!
Use Existing OEM O-Ring For Mounting PTO To An Adapter:
The aluminum pilot plate must be installed
between the PTO and the input adapter
for proper PTO function.
Transmission Failure to install the aluminum pilot plate
will cause the PTO to malfunction and
could cause damage to the PTO and / or
the transmission.
14
6
4 Pump
7 (Not Included)
Gasket
10 524 PTO 8
9
11
3
8000-29X (511 Mount)
Item Part Number Description Torque
3 380660 Hyd Fitting 26 lbs-ft [35 Nm]
4 329075-1X Hose for supplementarty cooling of PTO
5 385097 Hyd Fitting
6 Socket HD Capscrew - M12-1.75 x 90mm 59-66 lbs-ft [80-90 Nm]
7 Socket HD Capscrew - M12-1.75 x 114mm 59-66 lbs-ft [80-90 Nm]
8 Stud - M12-1.75 x 50mm 15-22 lbs-ft [20-30 Nm]
9 Hex Nut - M12-1.75 59-66 lbs-ft [80-90 Nm]
10 Stud - M12-1.75 x 115mm Lg 15-22 lbs-ft [20-30 Nm]
8000-29X
11 Locknut - M12-1.75 59-66 lbs-ft [80-90 Nm]
12 Stud - M12-1.75 x 46.5mm 15-22 lbs-ft [20-30 Nm]
13 329980X Input Adapter Kit
14 Indicator Switch 60 lbs-ft [80 Nm]
Volvo
329746X – Input Adapter Kit
523 Series
Transmissions:
R1000, R1400, R1700, VT1708, VT2009B, SR1400, SR1700, SR1900,
GEARTRONIC, VT2014, VT2214B, VT2514B, SR2000
Kit Designator: AG
NOTE: PTOs require interface coupling with a 45mm - 12 Tooth Spline for this
application.
Input Adapter
Transmission
7
524 Series
Connect to Air Supply (90 PSI Min.) P.T.O. IS ENGAGED WHEN LIGHT IS ON
Shift Option V
READ CHELSEA
Installation Sketches
OWNERS
MANUAL
-18
SEE SUN VISOR FOR
OPERATING INSTRUCTIONS
Ø.750 (For Drill Size)
5
Plastic Air Tubing Indicator Light
Fitting
Connect to
Ground
379252
Rear Mount
Wire
Indicator Switch
379252
Butt Connector
Copper Sealing
379900
Ring
Fuse Holder Ass’y
w/ 10 Amp Fuse
(SK-637)
378978 (12V)
379042 379640 Booted Connector Indicator Light
Male Connector
379044-6 379043
Plastic Air Tubing Elbow 379252
Battery
Butt Connector
6
Normally ON
380415
Pin-Indicator
Rear Mount
379652
Switch
Indicator Switch 379252
Black Plastic Butt Connector
Owner’s Manual
379900
Fuse Holder Ass’y
w/ 10 Amp Fuse
511 Series
(SK-563 Rev B)
Due to the normal and sometime severe torsional vibrations that Power Take-
Off units experience, operators should follow a set maintenance schedule for
inspections. Failure to service loose bolts or Power Take-Off leaks could result in
potential auxiliary Power Take-Off or transmission damage.
Daily: Check all air, hydraulic and working mechanisms before operating
PTO Perform maintenance as required.
Monthly: Inspect for possible leaks and tighten all air, hydraulic, and
mounting hardware, if necessary. Torque all bolts, nuts, etc.
to Chelsea specifications. Ensure that splines are properly
lubricated, if applicable. Perform maintenance as required.
With regards to the direct mounted pump splines, the PTO requires the
application of a specially formulated anti-fretting, high pressure, high temperature
grease. The addition of the grease has been proven to reduce the effects of the
torsional vibrations, which result in fretting corrosion on the PTO internal splines
as well as the pump external splines. Fretting corrosion appears as a “rusting and
wearing” of the pump shaft splines. Severe duty applications, which require long
PTO running times and high torque may require more frequent regreasing.
Applications such as Utility Trucks that run continuously and are lightly loaded
also require frequent regreasing due to the sheer hours of running time. It is
important to note that service intervals will vary for each and every application
and are the responsibility of the end user of the product. Chelsea also recom-
mends that you consult your pump owners manuals and technical services for
their maintenance guidelines. Fretting corrosion is caused by many factors and
without proper maintenance, the anti-fretting grease can only reduce its effects
on components.
Chelsea offers the grease to our customers in two packages. The first is a
5/8 fluid ounce tube (379688), which is included with every applicable PTO,
and the second is a 14-ounce grease cartridge (379831).
Warranty: Failure to comply entirely with the provisions set forth in the
appropriate Owner’s Manual will result in voiding of ALL
Warranty consideration.
WARNING: This product can expose you to chemicals including Lead and Lead Compounds, and Di (2-ethylhexyl)
phthalate (DEHP) which are known to the State of California to cause cancer and birth defects or other
reproductive harm. For more information go to www.P65Warnings.ca.gov