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MK in FL BR Es 221

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166 views40 pages

MK in FL BR Es 221

Uploaded by

Bruce Nation
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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You are on page 1/ 40

POWER SYSTEMS

EMEA
INDUSTRIAL GENERATORS FULL LINE

6 kVA - 4 500 kVA


MK-IN-FL-BR-EN-221
2 TABLE OF CONTENTS
MK-IN-FL-BR-EN-221
TABLE OF
CONTENTS
Introduction 4
Sustainable future 6
10 KOHLER Fundamentals 8
The KOHLER difference 10

POWER SOLUTIONS | 50-60 HZ


Power solutions generators 14
KD series generators 18

RETAIL | 50-60 HZ
Configured generators 20
X-Press generators 24

CONTROL UNITS 26

ENCLOSURES 32

CONTAINERS 34

AUTOMATIC TRANSFER SWITCHES 36

AFTERMARKET PARTS AND SERVICES 38

TABLE OF CONTENTS 3
MK-IN-FL-BR-EN-221
WE GIVE
THE WORLD
POWER
Founded in 1873 by an Austrian immigrant, John Michael
Kohler, Kohler Co. is one of America's oldest and most
successful private companies. Its head office is located
in Kohler, Wisconsin in the United States. Kohler employs
more than 35,000 people across 50 production sites
worldwide.

Since day one, Kohler has set the standard in terms


of design and technology, forging a global reputation for
top-end products.

Today, we are one of the largest manufacturers of


generators worldwide, with production plants located on
four continents and extensive global sales, service and
distribution networks. Wherever you are, you can always
count on Kohler to provide smart, reliable engines, electricity
generators and uninterruptible power supplies (UPSs).

From its headquarters and 42,800 m² production site


in Brest, Kohler Power Systems EMEA supplies 35,000
generator sets ranging from 2 to 4,500 kVA to the EMEA
countries each year..

4 INTRODUCTION
MK-IN-FL-BR-EN-221
Wisconsin Brest

Changzhou

Aurangabad

Lagos
Singapore

Production sites EMEA distribution zone Distribution points

SOLUTIONS
FOR ALL SECTORS
With our generator sets, ranging from 2 to 4,500 kVA, we provide energy solutions for
different applications (continuous and backup production) and for all sectors: data
centers, health, water treatment, telecommunications, construction, energy production,
industry, transport, retail trade and distribution, etc.

OUR TRIED-AND-TESTED PROCESS:


TOTAL INTEGRITY AT EVERY STEP
From the initial contact to project planning, execution and maintenance, Kohler offers you
complete end-to-end assistance.

Our dedicated project team evaluates the scope, demands and challenges of your project
and provides you with full support and transparency at each stage. By working in close
collaboration with you, we ensure that your project is equipped with reliable power supply
systems tailored to your specifications and your budget.

SERVICE AND SUPPORT:


THE ASSISTANCE YOU NEED.
ANYTIME, ANYWHERE
With numerous direct service centers and more than 800 distributors worldwide, Kohler’s
customers are guaranteed an emergency service 24/7 and reactive after sales support.
Our certified factory-based technicians enjoy regular training and are always ready to
provide a troubleshooting service, advice and post-installation service and support.

INTRODUCTION 5
MK-IN-FL-BR-EN-221
WITH POWER COMES
RESPONSIBILITY
FOR TODAY’S
GENERATORS.
FOR TOMORROW’S
GENERATIONS.

The world relies on resilient mission-critical power. And it


can rely on Kohler to deliver it innovatively, responsibly,
sustainably.

THE POWER TO CHANGE THE WORLD


Cleaner energy solutions are critical to a sustainable future. Developing the
technologies to make them possible demands knowledge, creativity and
long-term commitment. Kohler has the designers, engineers and vision to
deliver innovation in mission-critical power generation. To find new ways
to fight climate change. And to leave the world a better place. That’s not
just powering the energy needs of Data Centers, Telecoms, Healthcare
and Water Treatment. It’s powering progress.

COUNTDOWN TO NET ZERO


HVO GENERATORS. SUSTAINABLE, RELIABLE, AVAILABLE NOW.
Just one way Kohler is engineering simple and efficient alternatives that
support customers on their journey to net zero emissions..

Simple and efficient


Up to 90% carbon reduction
Genuinely renewable energy
Can be flexibly blended with diesel
Suitable for extended storage
DI
ES
EL

A NEW FUEL WITH MAJOR REFINERIES MEETS REGULATIONS,


FROM THE IN THE IMPROVES SUSTAINABILITY,
WASTE STREAM U.S. AND EUROPE SIMPLE, RISK-FREE

6 SUSTAINABLE FUTURE
MK-IN-FL-BR-EN-221
INTRODUCING NEXT-GENERATION is set to accelerate the pace of decarbonization rapidly,
RENEWABLE FUELS supporting organizations embarking on a longer-term
journey net zero emissions.
Imagine a fossil-free renewable energy source that
reduces net carbon dioxide emissions by as much as The fuel in question is hydrotreated vegetable oil (HVO),
90%. It is a liquid fuel that can be used in existing which is made from waste products and residues such
infrastructure, such as mission critical generators, as vegetable oils, animal fats and used cooking oils. The
without any modifications. And it has complete blending refining process means that HVO is a superior, cleaner-
compatibility with standard diesel, providing end-users burning fuel than traditional first-generation biodiesel,
with total flexibility in their operations. and that feeds through into fewer emissions across
its lifecycle. These credentials make HVO a renewable
Such a compelling set of performance characteristics alternative to conventional fossil diesel – providing
might seem too good to be true. But this renewable fuel new environmentally-friendly options for the users of
is already available today – and its widespread adoption equipment such as diesel generators.

LIMIT THE USE OF HAZARDOUS


SUBSTANCES TO PROTECT HUMAN
HEALTH AND ENVIRONMENT
ROHS 2 directive 2011/65/EU aims to limit the use of
certain hazardous substances (lead, mercury, cadmium,
etc.) in Electrical and Electronic Equipment (EEE) sold in
the European Union* (as well as Norway, Iceland, Turkey
and Lichtenstein).
Thanks to the work and collaboration of all our suppliers,
we are able to propose a complete industrial range
compliant with this directive.

REDUCING POLLUTANT EMISSIONS


WITHOUT COMPROMISING ON POWER
STAGE IIIA AND STAGE V APPLICABLE ON
THE INDUSTRIAL RANGE STAGE I
STAGE II
NOx(g/kW-hr)

KOHLER goes further to the regulation concerns all off


road mobile motorized equipment in the UK & European
Union market, especially mobile generating sets, by STAGE IIIA
offering STAGE IIIA and STAGE V certified products
in its industrial range. For construction companies, STAGE V
municipalities, police or fire stations, or any other
use requiring road mobility. They are also suitable for PM(g/kW-hr)

stationary backup and production applications that require


the lowest level of polluting emissions.

SUSTAINABLE FUTURE 7
MK-IN-FL-BR-EN-221
10 KOHLER
FUNDAMENTALS
ACCESS THE HIGHEST
LEVEL OF PERFORMANCE.

1 OPTIMIZED AND 2 POWER MAINTAINED 4 HOMOLOGATION IN 6 ROBUST BASE


CERTIFIED SOUND LEVELS. EVEN IN EXTREME ACCORDANCE WITH THE FRAMES AND HIGH-
Our ranges of enclosures and CONDITIONS STRICTEST STANDARDS QUALITY ENCLOSURES
containers are carefully studied to Our engineering department ensures KOHLER does not compromise when A high quality enclosure protects
guarantee the best noise reduction the cooling systems are adapted it comes to the quality of its products t h e g en era t or’s co mpo ne nts
performances. Our sound level perfectly, so that maximum power and their compliance with standards. whilst enabling it to run under the
measurements are carried out can be provided, even at high They are designed to meet even more most extreme conditions (high
according to European Directives temperatures. demanding criteria than those set by temperatures, dusty or sandy
and ISO standards and are certified the directives. environments, etc.). KOHLER base
by CETIM (technical center for the frames and enclosures are designed
mechanical industry).
3 QUALITY TESTING in France, and their suppliers selected
according to very strict criteria.
Each KOHLER generator is prototyped 5 LOW FUEL
in the laboratory and tested in CONSUMPTION
production, to ensure it operates
exactly as it should. Our engineers and technicians
develop tailored solutions to further
improve consumption of fuel and
the components chosen for the high
performance they offer.

8 10 KOHLER FUNDAMENTALS
MK-IN-FL-BR-EN-221
7 QUALITY OF THE 8 SAFETY OF PEOPLE 9 SMALL FOOTPRINT, 10 REFERENCE IN
ELECTRICITY PRODUCED AND INSTALLATIONS HIGH PERFORMANCE STOCK ALL OVER THE
A high quality current, in voltage KOHLER is developing solutions on The footprint of a generator, in both WORLD
and frequency in compliance with a daily basis to further enhance surface area and volume, is key to X-PRESS is a range of standard
the ISO 8528-5 standard, provides the safety of the generator and its ensuring its integration, regardless generators stocked across the world,
a high starting and loading capacity users (modular management of of space constraints. Thanks to their which can be delivered to you within
for critical applications. neutral connections, precision circuit innovative engineering, KOHLER a very short lead time.
breakers, engine preheating, etc.). generators pack big performance
into a compact frame.

10 KOHLER FUNDAMENTALS 9
MK-IN-FL-BR-EN-221
THE KOHLER
DIFFERENCE
WE’RE HERE TO BE
YOUR POWER PARTNER.

From initial contact through planning, project execution to


maintenance, Kohler provides you with complete end-to-end
support. Our dedicated project team assesses your project
scope, requirements and challenges, and provides full support
and transparency throughout every stage of the project.
By working closely with you, we ensure that your project is
equipped with reliable, custom-designed power systems
tailored to your specifications and budget.

10 THE KOHLER DIFFERENCE


MK-IN-FL-BR-EN-221
01 02
Ongoing
support
OUR CUSTOM PROCESS: START TO FINISH
This is where reliable products, collaboration and customization
Post OUR
come into their own. Increasingly, engineering consultants Installation Planning
charged with overseeing generator selection want to work PROCESS
with suppliers who can help smooth the sizing and selection
process from start to finish. It requires dealing with a supplier
who can offer access to a multi-disciplinary team – including Project
execution
engineering, tendering and sales – to help progress through
to detailed designs.
04 03

TOTAL SYSTEM INTEGRATION


As a single-source provider, you can be confident that
every power system features components designed,
manufactured, and tested by Kohler. Total system
integration assures you that no matter how large
or complex the project, everything works together
seamlessly—from packaged generators and transfer
switches to paralleling switchgear and controllers.

1 3
KOHLER CONTROLLER POWER DISTRIBUTION
3 APM403 or APM802 SWITCHBOARD
controls paralleling breaker and enables Accomodates paralleling and distribution
4
load sharing and synchronization for breakers if not installed
up to eight generators. The APM802 on the generator
can also handle load add/shed as well
4
2 as number of generators online if used AUTOMATIC TRANSFER SWITCH
without a master control panel Intelligently selects the power source
and transfers loads
2
MASTER CONTROL PANEL
1 Handles load add/shed, number of
gensets online, monitors event
logging and alarms

CUSTOMIZED SOLUTIONS
Your power system is customized, built and tested by a
dedicated team of experienced engineers and technicians,
which means it can meet the most demanding specifications.
Our team has designed power systems for hundreds of power
plants. When you combine our industry experience with our
agile manufacturing process, you get reliable, purpose-built
solutions.
Walk-in container solution
Kohler power system has developed a unique walk-in container
solution for mission critical customers. This solution, designed
by the power systems teams, allows us to integrate our entire
KD range, up to the KD4500, into a modular design.
Based on oversized dimensions compared to our enclosure END TO END MANAGEMENT
solutions, this solution allows easy access for maintenance,
From planning the design and selecting the equipment to
integration of many equipment and quick installation on site.
testing and commissioning, we’re focused on delivering
reliable, custom-designed power systems tailored to your
specifications. Agile manufacturing, rigorous testing and
careful commissioning assure you of a solution that fits
your business—and your budget.

THE KOHLER DIFFERENCE 11


MK-IN-FL-BR-EN-221
12 INDUSTRIAL GENERATORS
MK-IN-FL-BR-EN-221
6-66
INDUSTRIAL
GENERATORS
KOHLER
9-16
Mitsubishi
25-165
Baudouin
22-250
John Deere
275-770
Volvo
275-830
Doosan
900-1500 Baudouin

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 kVA

POWER SOLUTIONS | 50-60 HZ


Power solutions generators 14
KD series generators 18

800-4500
KOHLER
1250-2800
Mitsubishi

0 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 kVA

RETAIL | 50-60 HZ
Configured generators 20
X-Press generators 24

6-66
KOHLER
9-16
Mitsubishi
25-165
Baudouin
22-250
John Deere
275-770
Volvo
275-830
Doosan
900-1500 Baudouin

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 kVA

INDUSTRIAL GENERATORS 13
MK-IN-FL-BR-EN-221

800-4500
KOHLER
POWER SOLUTIONS
GENERATORS
50 Hz - 60 Hz

OUR POWER GENERATOR RANGE

Our power generators provide a reliable source of energy for critical applications (data
centers, airports, hospitals, water treatment plants, etc.) that must never be without
power – no matter what happens. KOHLER’s KD series generator meets the latest
technology standards with a high-pressure common-rail fuel system, emissions-optimized
configuration and hydrotreated vegetable oil (HVO) compatibility to reduce your greenhouse
gas balance for a more sustainable world.

To meet all the challenges of the market, KOHLER also offers an alternative range with
Mitsubishi engines.

This range offers a winning combination of robust design and ease of use.

14 POWER SOLUTIONS GENERATORS


MK-IN-FL-BR-EN-221
POWER SOLUTIONS 800 KVA
GENERATORS INDUSTRIAL SOLUTIONS 4500 KVA
50 Hz FULL LINE 50 Hz

KD3750
in open version

STANDBY PRIME ENGINE


MODEL RPM EMISSIONS CONTROLLERS
50 HZ (kVA) 50 HZ (kVA) MANUFACTURER
KD800 (4) 800 727 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD900 (4) 900 818 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1000 (4) 1000 909 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1100 (4) 1100 1000 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1250 (4) 1250 1136 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T1250 1250 1136 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
T1400 1403 1275 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD1400 (4) 1420 1291 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1500 (4) 1500 1364 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T1540 1540 1400 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
T1650C 1640 1500 1500 Mitsubishi Emission optimization - Low NOx (<=2000mg) M80/APM403/APM802
KD1650 (4) 1650 1500 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T1650 1650 1500 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD1800 (4) 1800 1636 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T1900 1900 1727 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD2000 (4) 2000 1818 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T2200C 2200 2000 1500 Mitsubishi Emission optimization - Low NOx (<=2000mg) M80/APM403/APM802
KD2250 (4) 2250 2045 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T2200 2255 2050 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD2500 (4) 2500 2273 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T2500 2500 2273 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
T2500C 2500 2273 1500 Mitsubishi Emission optimization - Low NOx (<=2000mg) M80/APM403/APM802
KD2800 (4) 2800 2545 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T2800 2800 2538 1500 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD3100 (4) 3100 2818 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD3300 (4) 3300 3000 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD3500 (4) 3500 3182 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD3750 (4) 3750 3409 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD4000 (4) 4050 3680 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM802
KD4500 (4) 4500 4090 1500 Kohler Fuel Optimisation/Emission optimisation M80-D/APM802

(4) exists in Fuel optimsation | Emission optimisation versions

POWER SOLUTIONS GENERATORS 15


MK-IN-FL-BR-EN-221
RELIABLE POWER
FOR CRITICAL INDUSTRIES

We deliver integrated industrial power


systems for emergency, prime and continuous
applications worldwide – from data centers and
hospitals to water treatment facilities.

With a deep understanding of your industry, we excel in designing


customized power systems that simplify your most complex
challenges.

THE POWER THAT PROTECTS YOUR DATA


KOHLER generators are built to power data centers of all
sizes in every location around the world.

LEARN MORE ABOUT OUR CAPABILITIES

16 POWER SOLUTIONS GENERATORS


MK-IN-FL-BR-EN-221
POWER SOLUTIONS 800 KW
GENERATORS INDUSTRIAL SOLUTIONS 4000 KW
60 Hz FULL LINE 60 Hz

KD2000U
with CPU 40 container

STANDBY PRIME ENGINE


MODEL RPM EMISSIONS CONTROLLERS
60 HZ (kW) 60 HZ (kW) MANUFACTURER
KD800U (4) 800 727 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD900U (4) 900 818 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1000U (4) 1000 909 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T1200U 1200 1091 1800 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD1250U (4) 1250 1136 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1350U (4) 1339 1218 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1500U (4) 1500 1364 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD1600U (4) 1600 1454 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T1600U 1600 1454 1800 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD1750U (4) 1750 1591 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD2000U (4) 2000 1818 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
T2000U 2000 1818 1800 Mitsubishi Fuel Optimisation M80/APM403/APM802
KD2250U (4) 2250 2046 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD2500U (4) 2500 2273 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD2800U (4) 2814 2558 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD3000U (4) 3000 2727 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD3250U (4) 3250 2954 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM403/APM802
KD3500U (4) 3500 3180 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM802/APM603
KD4000U (4) 4000 3640 1800 Kohler Fuel Optimisation/Emission optimisation M80-D/APM802/APM603

(4) exists in Fuel optimsation | Emission optimisation versions

POWER SOLUTIONS GENERATORS 17


MK-IN-FL-BR-EN-221
KOHLER ENGINES
DEDICATED
TO HIGH POWER
GENERATING SETS
Engines dedicated to generating sets with the highest power
density on the market: a KOHLER exclusive.

The world relies on resilient mission-critical power. And it


can rely on Kohler to deliver it innovatively, responsibly,
sustainably.

Our global team of engineers has developed a range of sleek,


compact engines offering unrivaled performance. Designed specifically
for generating sets, this range combines the highest power with superior
efficiency.
These engines are manufactured in France and Switzerland in factories
offering the highest level of quality, where each product is tested under
rigorous operating conditions. The range comprises two K135 and K175
engine blocks which cover a wide power range: from 644 to 4290 kWm.

18 KD SERIES GENERATORS
MK-IN-FL-BR-EN-221
CONCENTRATED POWER
KOHLER engines offer the best power/compactness/consumption ratio on
the market, guaranteeing optimal performance at low operating costs. This
efficiency results from the perfect compatibility between the injection system
and the engine control unit (ECU).

OPTIMAL CONTROL
OF THE INJECTION SYSTEM
The high-pressure common rail fuel injection system reaches an injection pressure
of 2200 bar. The higher this pressure, the more finely the fuel is vaporized
ensuring more efficient ignition, combustion and exhaust. In conjunction with
the other components, our system provides advanced engine performance and
optimal efficiency.

OPTIMIZED VIBRATIONS AND SOUND LEVEL


Thanks to its rigid architecture and its optimized combustion, our engine operates
smoothly with a low sound level and minimal vibrations, even under extreme
operating conditions.Less friction and vibrations means better reliability, greater
strength, a longer service life and minimized fuel consumption.

A ROBUST, RELIABLE DESIGN


The materials have been selected for their high-tech qualities and strength.
The products are therefore highly robust, even for the most demanding projects.

A SLEEK, MODULAR DESIGN


The use of components common to all models means stock is rationalized,
maintenance facilitated and training simplified. A sleek, minimal design ensures
better accessibility to components for optimized maintenance. It all helps to
reduce costs.

KD SERIES GENERATORS 19
MK-IN-FL-BR-EN-221
RETAIL
CONFIGURED
GENERATORS
50 Hz - 60 Hz

Protect your infrastructure from power outages


and invest in quality standby power to ensure
business continuity.

KOHLER-configured generators are built to power any applications


that require a backup power supply, such as retirement homes,
shopping centers and tertiary buildings.

Configured generators
J200 in M139 enclosure

20 RETAIL CONFIGURED GENERATORS


MK-IN-FL-BR-EN-221
RETAIL 6 KVA
CONFIGURED GENERATORS INDUSTRIAL SOLUTIONS 1500 KVA
50 Hz FULL LINE 50 Hz

STANDBY PRIME
MODEL RPM ENGINE MANUFACTURER EMISSIONS CONTROLLERS
50 HZ (kVA) 50 HZ (kVA)
K6M 6,3 5,7 1500 Kohler Fuel Optimisation M80/APM303/APM403
T9KM 8,6 7,8 1500 Mitsubishi Fuel Optimisation M80/APM303/APM403
K9 8,9 8,1 1500 Kohler Fuel Optimisation M80/APM303/APM403
K10M 9 8,2 1500 Kohler Fuel Optimisation M80/APM303/APM403
T12K 11,5 10,5 1500 Mitsubishi Fuel Optimisation M80/APM303/APM403
K12M 11,8 10,7 1500 Kohler Fuel Optimisation M80/APM303/APM403
T12KM 11,8 10,7 1500 Mitsubishi Fuel Optimisation M80/APM303/APM403
K12 12 10,9 1500 Kohler Fuel Optimisation M80/APM303/APM403
K12C5 12 10,9 1500 Kohler Emission Optimisation - Stage V Certified M80/APM303/APM403
K17M 15,5 14,1 1500 Kohler Fuel Optimisation M80/APM303/APM403
K16H 16 - 1500 Kohler Fuel Optimisation M80/APM303/APM403
T16K 16 14,5 1500 Mitsubishi Fuel Optimisation M80/APM303/APM403
K20C5 20 18,2 1500 Kohler Emission Optimisation - Stage V Certified M80/APM303/APM403
K21H 21 - 1500 Kohler Fuel Optimisation M80/APM303/APM403
K22 21,5 19,5 1500 Kohler Fuel Optimisation M80/APM303/APM403
J22 22 20 1500 John Deere Fuel Optimisation APM303/APM403
B25 25 23 1500 Baudouin Fuel Optimisation APM303
K26M 26 23,6 1500 Kohler Fuel Optimisation M80/APM303/APM403
K27 26,5 24,1 1500 Kohler Fuel Optimisation M80/APM303/APM403
K33 33 30 1500 Kohler Fuel Optimisation APM303/APM403
J33 33 30 1500 John Deere Fuel Optimisation APM303/APM403
K33C3 33 30 1500 Kohler Emission Optimisation - Stage IIIA Compliant APM303/APM403
K44C3 44 40 1500 Kohler Emission Optimisation - Stage IIIA Compliant APM303/APM403
J44 44 40 1500 John Deere Fuel Optimisation APM303/APM403
K44 44 40 1500 Kohler Fuel Optimisation APM303/APM403
B44 44 40 1500 Baudouin Fuel Optimisation APM303
J66 66 60 1500 John Deere Fuel Optimisation M80/APM303/APM403
J66C3 66 60 1500 John Deere Emission Optimisation - Stage IIIA Compliant M80/APM303/APM403
K66 66 60 1500 Kohler Fuel Optimisation APM303/APM403
J88 88 80 1500 John Deere Fuel Optimisation M80/APM303/APM403
J110 110 100 1500 John Deere Fuel Optimisation M80/APM303/APM403
J110C3 110 100 1500 John Deere Emission Optimisation - Stage IIIA Compliant M80/APM303/APM403
J130 130 118 1500 John Deere Fuel Optimisation M80/APM303/APM403
J165 165 150 1500 John Deere Fuel Optimisation M80/APM303/APM403
J165C3 165 150 1500 John Deere Emission Optimisation - Stage IIIA Compliant M80/APM303/APM403
B165 165 150 1500 Baudouin Fuel Optimisation APM303
J200 200 182 1500 John Deere Fuel Optimisation M80/APM303/APM403
J220 220 200 1500 John Deere Fuel Optimisation M80/APM303/APM403
J220C3 220 200 1500 John Deere Emission Optimisation - Stage IIIA Compliant M80/APM303/APM403
J250 250 227 1500 John Deere Fuel Optimisation M80/APM303/APM403
V275C2 275 250 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D275 275 250 1500 Doosan Emission Optimisation - Stage II Compliant M80/APM303/APM403/APM802
D300 300 273 1500 Doosan Emission Optimisation - Stage II Compliant M80/APM303/APM403/APM802
V350C2_VDE(2) 318 318 1500 Volvo Emission Optimisation - Stage II Compliant APM802
D330 330 300 1500 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V350C2 350 318 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V400C2_VDE(2) 355 355 1500 Volvo Emission Optimisation - Stage II Compliant APM802
V400C2 390 355 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V440C2_VDE(2) 400 400 1500 Volvo Emission Optimisation - Stage II Compliant APM802
V440C2 440 400 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D440 440 400 1500 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V500C2_VDE(2) 455 455 1500 Volvo Emission Optimisation - Stage II Compliant APM802
V500C2 500 455 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V550C2_VDE(2) 500 500 1500 Volvo Emission Optimisation - Stage II Compliant APM802
V550C2 550 500 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V550C3 550 500 1500 Volvo Emission Optimisation - Stage IIIA Compliant M80/APM403/APM802
D550 550 500 1500 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V650C2_VDE(2) 591 591 1500 Volvo Emission Optimisation - Stage II Compliant APM802
D630 630 573 1500 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V650C2 650 591 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V715C2_VDE(2) 650 650 1500 Volvo Emission Optimisation - Stage II Compliant APM802
D700 697 634 1500 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V770C2_VDE(2) 700 700 1500 Volvo Emission Optimisation - Stage II Compliant APM802
V715C2 715 650 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V770C2 770 700 1500 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D830 825 750 1500 Doosan Fuel Optimisation M80/APM303/APM403/APM802
B900(3) 900 800 1500 Baudouin Fuel Optimisation APM403
B1000(3) 1000 909 1500 Baudouin Fuel Optimisation APM403
B1100(3) 1125 1023 1500 Baudouin Fuel Optimisation APM403
B1250(3) 1250 1136 1500 Baudouin Fuel Optimisation APM403
B1400(3) 1400 1273 1500 Baudouin Fuel Optimisation APM403
B1500(3) 1513 1375 1500 Baudouin Fuel Optimisation APM403

(2) VDE = certified for grid code application according VDE-AR-N 4110
(3) Exists in 50 degrees version RETAIL CONFIGURED GENERATORS 21
MK-IN-FL-BR-EN-221
MODULAR EQUIPMENT FOR For each configured generator,
KOHLER offers a wide range of options
GENERATING SETS: to facilitate maintenance operations,
enhance user safety and provide
AN ADAPTED RESPONSE solutions for specific use requirements
or unusual environments.

KOHLER engine MITSUBISHI engine JOHN DEERE engine BAUDOUIN engine VOLVO engine DOOSAN engine
Protection of hot parts 0 0 0 0 0 0
Fuell separator pre-filter 0 0 0 X • 0
Battery isolating switch 0 0 0 X 0 0
Automatic pack 0 0 0 0 0 0
Electronic control device 0 0 0 X • •
Automatic filling kit 0(1) 0(1) 0(1) X 0(1) 0(1)
Drainage pump 0 0 0 X • 0
Analog measurements display 0 0 0 X • •
Oversized alternator X 0 0(4) X 0(4) 0(4)
Air discharge duct 0 0 0 X 0 0
9 dB(A) silencer in open version •(2) •(2) •(2) •(2) •(2) •(2)
High autonomy, double wall chassis 0 0 0 X 0 0
Base frame with 48-hour tank 0(3) X 0 X X X
40 dB(A) silencer 0 0 0 0 0 0

• Standard (1) Not possible on 48-hour and double wall base frame (4) Depending on the power node
0 Optional (2) 29 dB(A) and 40 dB(A) silencer available as an option for enclosure configuration
X Not available (3) above 33kVA with Kohler Engines and below 66kVA with
John Deere Engine

22 RETAIL CONFIGURED GENERATORS


MK-IN-FL-BR-EN-221
RETAIL 8 KW
CONFIGURED GENERATORS INDUSTRIAL SOLUTIONS 760 KW
60 Hz FULL LINE 60 Hz

K 44
in open version

STANDBY PRIME ENGINE


MODEL RPM EMISSIONS CONTROLLERS
60 HZ (kW) 60 HZ (kW) MANUFACTURER
K9UM 8 7,3 1800 Kohler Fuel Optimisation M80/APM303/APM403
K9U 8,4 7,6 1800 Kohler Fuel Optimisation M80/APM303/APM403
T11UM 10 9,1 1800 Mitsubishi Fuel Optimisation M80/APM303/APM403
K12UM 11 10 1800 Kohler Fuel Optimisation M80/APM303/APM403
T11U 11,2 10,2 1800 Mitsubishi Fuel Optimisation M80/APM303/APM403
K12U 11,6 10,6 1800 Kohler Fuel Optimisation M80/APM303/APM403
K16UM 15 13,6 1800 Kohler Fuel Optimisation M80/APM303/APM403
T16UM 15 13,6 1800 Mitsubishi Fuel Optimisation M80/APM303/APM403
K16U 15,5 14,1 1800 Kohler Fuel Optimisation M80/APM303/APM403
T16U 16 14,6 1800 Mitsubishi Fuel Optimisation M80/APM303/APM403
K20UM 18 16,4 1800 Kohler Fuel Optimisation M80/APM303/APM403
K20U 19 17,3 1800 Kohler Fuel Optimisation M80/APM303/APM403
J20UM 20 18,2 1800 John Deere Fuel Optimisation APM303/APM403
K25U 24,8 22,6 1800 Kohler Fuel Optimisation M80/APM303/APM403
J30UM 28 25,5 1800 John Deere Fuel Optimisation APM303/APM403
K30UM 30 27,3 1800 Kohler Fuel Optimisation APM303/APM403
J30U 30,4 27,6 1800 John Deere Fuel Optimisation APM303/APM403
K30U 30,7 27,9 1800 Kohler Fuel Optimisation APM303/APM403
J40UM 39 35,5 1800 John Deere Fuel Optimisation APM303/APM403
K40UM 40 36,4 1800 Kohler Fuel Optimisation APM303/APM403
J40U 40 36 1800 John Deere Fuel Optimisation APM303/APM403
K40U 40 36 1800 Kohler Fuel Optimisation APM303/APM403
J60U 58 52 1800 John Deere Fuel Optimisation M80/APM303/APM403
K60U 58 52 1800 Kohler Fuel Optimisation APM303/APM403
J60UM 60 55 1800 John Deere Fuel Optimisation M80/APM303/APM403
J80U 80 73 1800 John Deere Fuel Optimisation M80/APM303/APM403
J100U 100 91 1800 John Deere Fuel Optimisation M80/APM303/APM403
J120U 118 108 1800 John Deere Fuel Optimisation M80/APM303/APM403
J150U 149 135 1800 John Deere Fuel Optimisation M80/APM303/APM403
J175U 175 159 1800 John Deere Fuel Optimisation M80/APM303/APM403
J210U 210 191 1800 John Deere Fuel Optimisation M80/APM303/APM403
D250U 227 250 1800 Doosan Emission Optimisation - Stage II Compliant M80/APM303/APM403/APM802
V250U 234 213 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D300U 273 300 1800 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V300U 300 273 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V350U 350 318 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D400U 364 400 1800 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V400U 400 364 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D500U 454 500 1800 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V500UC2 500 454 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D600U 546 600 1800 Doosan Fuel Optimisation M80/APM303/APM403/APM802
V550UC2 550 500 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V600U 600 546 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
V640UC2 640 582 1800 Volvo Emission Optimisation - Stage II Compliant M80/APM403/APM802
D750U 691 760 1800 Doosan Fuel Optimisation M80/APM303/APM403/APM802

RETAIL CONFIGURED GENERATORS 23


MK-IN-FL-BR-EN-221
RETAIL OFFER
X-PRESS GENERATORS
STANDARD GENERATORS HELD IN STOCK.

Thirty 50 Hz models from 9 to 1500 kVA and ORDER DIRECTLY BY MAIL


twenty-six 60 Hz models from 9 to 750 kW in
You can place your order directly by mail using the form
the industrial range are held in stock around the attached to the stock list sent each week. Your order will be
world and can be delivered to you within a very registered and shipped in the quickest possible time.
short lead time.

ORDER THROUGH OUR DISTRIBUTION


These generators are available in open or enclosed versions. NETWORK
Aftermarket options are available to order (silencers, differential
Many items will be in stock near you. To find your nearest
protection, normal/emergency switches, Service First, etc.).
distributor, click here.

24 X-PRESS
MK-IN-FL-BR-EN-221
PLANNING
RETAIL X-PRESS PRODUCTION
X-PRESS GENERATORS GENERATORS STORAGE

PLANNING PRODUCTION STORAGE

Ordering a generator during the planning Ordering a generator available


or production phase on the platform
Reduces the lead time to the minimum Means it is available immediately

50 HZ | 400 V
CONFIGURATION AVAILABLE
9 to 250 kVA 275 to 830 kVA 900 to 1500 KVA
OPEN SOUNDPROOFED OPEN SOUNDPROOFED OPEN SOUNDPROOFED
4-pole circuit breaker • • • • • •
Control unit APM303 APM303 APM303/APM403 APM303/APM403 APM403 APM403
Card for measurement • • • • • •
Auto pack •(1) •(1) • • • •
Prewiring for auto start-up • • • • • •
CE label • • • • • •
Silencer • • • • • •

(1) For generators from 22 to 66 kVA with KOHLER engines and generators from 33 to 250 kVA with John Deere engines, the preheating wiring harness is supplied
separately.
• Included
X Not available

60 HZ | 208 V
CONFIGURATION AVAILABLE
11 to 60 kW 19 to 210 kW 250 to 750 kW
SINGLE PHASE THREE PHASE THREE PHASE
OPEN SOUNDPROOFED OPEN SOUNDPROOFED OPEN SOUNDPROOFED
Circuit breaker 2 poles 2 poles 3 poles 3 poles 3 poles 3 poles
Control unit APM303 APM303 APM303 APM303 APM303/APM403 APM303/APM403
Card for measurement • • • • • •
Prewiring for auto start-up • • • • • •
Silencer • • • • • •
Analog pack •(1) •(1) •(1) •(1) • •

• Included X Not available (1) Except range with Mitsubishi engines

X-PRESS 25
MK-IN-FL-BR-EN-221
CONTROL
UNITS
M80, APM303, APM403, APM802:
A KOHLER EXCLUSIVE

KOHLER offers a unique range of specific control units:


M80, APM303, APM403 and APM802. These control units
offer a wide range of possibilities, from simplified running
to the option of managing the most complex coupling
operations. They can be adapted to suit every need.

INDUSTRIAL RANGE Engine M80 APM303 APM403 APM802


RETAIL Kohler O(*) • O X
RETAIL Mitsubishi O • O X
RETAIL Baudouin small X • X X
RETAIL John Deere O(*) • O(**) X
RETAIL Volvo O X • O
RETAIL Doosan O • O O
RETAIL Baudouin large X X • X
POWER SOLUTIONS Mitsubishi O X • O
POWER SOLUTIONS KD SERIES O(***) X • O

• Standard
X Not available
0 Optional
* up to 27 kVA for KOHLER engines and from 66 kVA for John Deere engines
** from 66 kVA for the paralleling version
*** M80-D version

Control units Control units Control units Control units


M80-D APM303 APM403 APM802

26 CONTROL UNITS
MK-IN-FL-BR-EN-221
COMPARISON OF THE 3 CONTROL UNITS

SPECIFICATIONS M80 APM303 APM403 APM802 SPECIFICATIONS M80 APM303 APM403 APM802
DISPLAY OPERATION
Frequency X • • • Power ON X O • X
Phase to neutral voltages X • • • Manual generator starting X • • •
Phase to phase voltages X • • • Automatic generator starting X • • •
Currents X • • • Generator shutdown X • • •
Active/reactive/apparent power X • • • Emergency stop • • • •
Power factor X • • • Menu navigation using color touch screen X X X •
Mains power detection X X •* • Navigation in menu using button X (1) • (2) • • X
Battery voltage: X (1) • (2) • • • Speed adjustment X O O** / •* •
Battery current X X O O Voltage adjustment X O O** / •* •
Start-up delay X • • • Controller redundancy X (1) • (2) X X O
Fuel level X • • • Dual frequency X X • O
Oil pressure • • • • Delayed start programming X (1) • (2) X • O
Coolant temperature • • • • Multilingual using pictograms X (1) • (2) • X X
Oil temperature X (1) • (2) X O O Multilingual text X • •
Total working hours counter • • • •
Partial working hours counter X X • • CONNECTIVITY
Total active/reactive energy X • • • MODBUS TCP/IP X X O •
meter
Generator speed • • • • RS485 (MODBUS RTU protocol) X • • •
SNMP protocol X X O X

FAULT INFORMATION (FAULT OR ALARM) Local WEB access X X O X

Min/max alternator voltage X • • • Remote WEB access X X O X

Min/max alternator frequency X • • • USB port (config and software downloading) X • • •

Min/max battery voltage X • • • Remote control HMI X X X O

Overload and/or short circuit X • • •


Active/reactive power return X X •* • COUPLING

Oil pressure X (1) • (2) • • • Stopped X X X •

Coolant temperature X (1) • (2) • • • Under load X X •* •


Continuity of the power plant in the event of
Speed too high X (1) • (2) • • •
a failure in communication between control X X •* •
Speed too low X • • • units
Low fuel level X • • • Power management of the plant “Start up
and shutdown of one or several generators
Emergency stop fault X • • • X X •* •
based on the power requested by the
Non-starting fault X • • • installation”
Charging alternator fault X • • • Temporary coupling of grid Out/Return X X •* •
Differential relay activation fault X O • • Power plant coupling to grid (temporary,
X X X •
permanent, etc.)
General alarm X • • •
General fault X • • •
GENERAL
Sound alarm X O O •
Downloading of a customized configuration
Fully compatible with SAE J1939 X (1) • (2) X • • X • • •
via USB port
Download of the firmware configuration +
(1) M80 X • • •
(2) M80-D
existing settings via USB port
• Standard
X Not available
0 Optional
* APM403P (paralleling version)
** APM403S (solo version)

CONTROL UNITS 27
MK-IN-FL-BR-EN-221
CONTROL
UNITS
M80 I M80-D

M80
M80/ M80-D

The M80-D can be used as a terminal block for connection and as a


dashboard (M80 version) with a direct read facility or as an instrument panel
(M80-D version) with a highly intuitive LCD screen giving an overview of your
generating set’s basic parameters.
It is equipped with an emergency stop button and a customer terminal block,
and has CE conformity.

FUNCTIONS
The screen (M80-D version) can display all of the engine’s physical values:
Oil pressure
Coolant temperature
Oil temperature
Engine speed
Battery voltage
Charge air temperature
Fuel consumption
etc.

The M80-D also records several events to facilitate diagnostics.

28 CONTROL UNITS
MK-IN-FL-BR-EN-221
CONTROL
UNITS
APM303

APM303
THE ESSENTIALS MADE SIMPLE
BENEFITS
RS485 SUPERVISION
The APM303 is a versatile unit equipped with a particularly intuitive LCD MODBUS RTU supervision is available as standard
screen. It offers high-quality basic functions, allowing easy and reliable operation
via an RS485 link. This link can be configured for
of your generator. This unit is mounted on a console on all generators designed
for LV industrial applications with and without a source transfer switch. the customer's installation.

1
Ergonomic, universal LCD screen

2
Alarm/fault report indicator
1
3
STOP/START/AUTO buttons
5
and AUTO mode indicator light

4
Generating set operating indicator
2 4
5
Screen scroll keys

3 3

FUNCTIONS MEASUREMENTS
Manual and automatic mode (with auto start input) LCD display examples
Generator protection and management
Electrical measurements, including output (option)
Mechanical value measurements (option)
Automatic voltage and frequency detection
Secure configuration on the APM303 or on PC Overview display Current and voltage

CONNECTIVITY
2 configurable reports
MODBUS RTU RS485

Outputs Mechanical measurements


OPERATION CONDITIONS
Front of IP54 controller
Protection against humidity and dust with tropicalized varnish

Counters History and alerts

CONTROL UNITS 29
MK-IN-FL-BR-EN-221
CONTROL
UNITS
APM403 - APM403P - AMP403S

APM403
INTUITIVE, SIMPLE AND CONNECTED
FOCUS APM403S
The APM403S is dedicated to SOLO operation
only. No grid electrical measurements or associated
circuit breaker control.

1 6
Screen a/menu Generator start/
change keys stop button
3
1 4 2 7
Screen scroll keys Fault reset button
2
3 8
5 Operation modes Horn deactivation
8 7 button
4
Navigating between
9
menus Circuit breaker
6 opening/closing buttons
5
Button for confirming,
9 9 editing or returning to
the home screen

*APM403P

FLEXIBLE CONFIGURATION FLEXIBLE COMMUNICATION TOOLS


Technical solution can be broken down for multi-configuration – Remote configuration and supervision thanks to the
SOLO or PARALLEL OPERATION (up to 8 generators) WEBSUPERVISOR application (optional)
Specific application variables can be customized. Standard communication tools:
CAN USB Host, USB device, RS485
MODBUS, RTU
INTUITIVE NAVIGATION AND SIMPLIFIED GENERATOR
OR POWER PLANT OPERATION Optional:

Multilingual support 4G, Ethernet, GPRS, Airgate


Simple, intuitive configuration specific to operating scenarios TCP/IP, SNMP protocol

30 CONTROL UNITS
MK-IN-FL-BR-EN-221
CONTROL
UNITS
APM802

APM802
DEDICATED TO POWER
BENEFITS
PLANT MANAGEMENT
INTUITIVE AND ERGONOMIC TO USE

The ergonomics of the APM802 has been carefully


Fully developed by KOHLER, the APM802 command/control system is designed in conjunction with users to ensure
specifically designed for operating and monitoring power plants for hospitals, optimum user comfort. The operator is guided
data centers, banks, the oil and gas sector, industries, IPP, rental, mining, through how to operate the product according to
etc. The human machine interface, created in collaboration with a company
their access level, making it easy to get started and
specializing in interface design, facilitates operations via its large touch screen.
reducing the risk of errors.
The pre-configured system for power plant applications features a brand
new customization function that complies with the international standard IEC
61131-3..

1 6
Generator display Control and position
of circuit breakers
2
8 Display of installation
7
and mechanical values Generator control
of the genset (operating modes)
1 7
3 8
Display of generator User access:
electrical values - shortcuts
2
- maintenance
3 6 4
Display of power grid - alarms
electrical values

5
4 Operator and
5
specialist access:
- curves
- settings
- history
- configuration

THE APM802 FOR ENHANCED COMMUNICATIONS


Communication via the APM802 guarantees a high level of equipment availability and facilitates the remote control of the HMI to enhance its use.
Additionally, various connections can be made via the Ethernet, using fiber optics or combined with copper wire.
For full control of risk management, the system communications are separate from the external communications.

INTUITIVE AND
ERGONOMIC TO USE

The ergonomics of the APM802


The communication ring (redundancy) and the Remote control HMI has been carefully designed in
implementation of fallback mode strategies enables the conjunction with users to ensure
availability of the power plant to be maximized.
optimum user comfort. The operator
is guided through how to operate the
product according to their access
level, making it easy to get started and
reducing the risk of errors.
Control room

CONTROL UNITS 31
MK-IN-FL-BR-EN-221
ENCLOSURES
HIGHEST-QUALITY
COMPONENTS

The service life of the electrical generating set is optimized, thanks to the high quality of its enclosure
and base frame. These protect its components and ensure it operates correctly, even in the most
extreme conditions (e.g., high temperatures, dust, humidity, sand). Made from carefully selected
materials, they are subjected to numerous tests to ensure their resistance against bad weather and
difficult climate conditions.

KOHLER Power Systems EMEA selects its base frames and enclosures according to very strict criteria.
KOHLER’s design teams can offer you the best enclosure design, with the aim of optimizing the
performance of generating sets while also offering enhanced ergonomics, a more compact design and
greater modularity.

STANDARD FEATURES
High-quality materials

Enclosure made from European grade electro-galvanized steel


Base frame with two coats of paint
Optimized design protects against corrosion (preventing water ingress and stagnation)
Highly durable QUALICOAT-certified epoxy paint, specially developed for KOHLER

Numerous resistance tests to ensure an optimum service life

Enclosures and base frames tested and analyzed by the French Corrosion Institute
Enclosures guaranteed to withstand the most extreme conditions with exposure to
salt spray (according to ISO12944 standard)
Monthly conformity tests according to requirements via supplier samples
Annual UV resistance testing
Evaluation of corrosion resistance and spread prevention
100% of tanks are tested for permeability, to prevent any risk of leaks

Safety of people and property

Electrical continuity ensured for the enclosure/base frame assembly


Personal protection ensured by protective grilles
Hot and rotating parts of the enclosures meet the strictest standards (machinery
directive 2006/42/EC)
Ergonomic access to allow easy maintenance and connection
Base frame with retention to protect the environment
Stainless IP64 locks
Modular circuit breaker adapted to the short-circuit current of the generating set.
32 ENCLOSURES
MK-IN-FL-BR-EN-221
9 KVA
INDUSTRIAL SOLUTIONS
FULL LINE 1540 KVA

9 KVA 1540 KVA

Enclosure Enclosure Enclosure Enclosure


M126 M139 M227 M428

Acoustic pressure level Sound power level guaranteed


Power (kVA) Enclosure Engine manufacturer
@7m in dB(A) (Lwa)
9-27 M126 KOHLER Engines/Mitsubishi 54-67 84-96
22-66 M137 KOHLER Engines/John Deere 62-66 91-93
66-130 M138 John Deere 62-68 92-97
165-250 M139 John Deere 67-71 95-97
275-300 M227 Volvo/Doosan 67-72 97-102
330-500 M228 Volvo/Doosan 67-72 97-102
440-550 M229 Volvo/Doosan 72-75 102-105
550-830 M230 Volvo/Doosan 70-78 100-108
800-1100 M427 KD SERIES/Baudouin 73-78 104-108
1250-1540 M428 KD SERIES/Mitsubishi 75-80 105-111

Enclosures
M139

ENCLOSURES 33
MK-IN-FL-BR-EN-221
98 dB(A)

80 à 85 dB(A)
CONTAINERS
B(A)

80dB(A) 90dB(A) 100dB(A)


ISO CONTAINERS
80dB(A) 90dB(A) ISO100dB(A)
containers are adapted for emergency applications
85 à 90 dB(A) en Silentwith no harsh environmental constraints.
84 à 98 dB(A)
85 à 90 dB(A) en Super Silent Available in 20- and 40-foot High Cube versions
dB(A)
à 90 dB(A) en Silent
84 à 98 dB(A)
A) en Super Silent ADVANTAGES
CSC* certified
Flexible integration
Adapted to standard environments
Available in Silent and Super Silent versions

80 à 85 dB(A)

80 à 85 dB(A)
CPU CONTAINERS
CPU-type containers are designed for the most
demanding environments. Robust and modular, they are
specially conceived to meet the very stringent constraints
dB(A)
85 à 90 dB(A) en Silentof production applications.
85 à 90 dB(A) en Super Silent Available in 40- and 45-foot High Cube versions
ADVANTAGES
85 à 90 dB(A) en Silent
85 à 90 dB(A) en Super Silent  ow noise level
L
40-foot version is CSC certified* Simplified maintenance
ent
nt No loss of power up to 40 °C
Double maintenance door Accessibility of command/control and power
supply devices
Suited to harsh environments (heat, dust) Short production lead times
Available in Silent and Super Silent versions

WALKIN ENCLOSURES
Directly inspired by data center customers, KOHLER’s
walk-in enclosures combine performance, reliability,
ent
strength, safety, modularity and competitiveness.
nt

Suited to mission critical applications (Data Centers)


ADVANTAGES
Optimal noise reduction
Maximum interior accessibility for maintenance
Very fast installation on site with your pre-
*The International Convention for Safe Containers (CSC) is a regulation which ensures that containers used
for transporting goods retain the specifications required to “maintain a high level of safety of human life in the connected, pre-tested options
handling, storage and transport of containers” over time.
Wide range of options or specific adaptations
to meet your needs

34 CONTAINER/WALK-IN
MK-IN-FL-BR-EN-221
VERSATILE RANGE
OF SOUNDPROOFED CONTAINERS

You’re faced with many installation constraints, and you want a turnkey solution. Our container
solutions are adapted to meet all your needs. The containers can be equipped with many options,
from a built-in tank to a cooling system for high temperatures, or an acoustic silencer for low noise.
Our sales and engineering teams can work with you to define the best solution. Pre-assembled and
factory tested, these containers offer an economical solution and are delivered ready to use.

STANDARD EQUIPMENT AND OPTIONS FOR CONTAINERS


SILENT SUPER SILENT

ISO20 SI CPU40 SI / CPU45 SI ISO20 SSI CPU40 SSI / CPU45 SSI


GENERATING SET
Complies with CSC certification • •(6) • •(6)
Base member • • • •
Starter motor, charging alternator • • • •
Batteries filled with electrolyte O O O O
Standard air filter • • • •
Oil drainage pump • • • •

FILTRATION
Reinforced fuel filtration X O X O
Air filter for dusty environments X O X O

CONTAINER SPECIFICATIONS
High performance 30 dB(A) silencer •(1) •(2) •(1) •(2)
Floor Steel sheet Steel sheet Steel sheet Steel sheet
Number of side doors 2 3 + 2 double 2 3 + 2 double
Galvanized air outlet rain grille O X O X
Air outlet protective rain grille • • • •
Safety lighting and shut-off valve O O O O
Exhaust outlet on clamp O O O O
RAL 9010 white painted finish for
• • • •
container
Special color from list O O O O
Power cable outlet on lower section • • • •

FUEL
Retention container under genset
• • • •
assembly
500-liter base frame fuel tank • X • X
Tank on 500-liter container X • X •
Tank on 1000-liter container X O X O
1500-liter base frame tank(4) O X O X
Automatic fuel filling kit 1 pump • • • •
Automatic fuel filling kit 2 pumps X O X O
CE compliance of the control unit • • • •
M80-D central console • • • •
APM403 central console O O O O
APM802 central console O O O O
Control unit under console X O X O
Length (m) 6.06(5) 12.19 / 13.72 6.06(5) 12.19 / 13.72
Width (m) 2.44 2.44 2.44 2.44
Height (m) 2.90 2.903) 2.90 2.90(3)
• As standard (1) Inside the container (5) L ength without Super Silent option. With this option, allow for
X Not available (2) On the roof of the container, not available on CPU 45 separate transportation of baffles
O Optional (3) Excluding silencer (6) Only in 40-feet
(4) Up to 1100 kVA only

CONTAINER/WALK-IN 35
MK-IN-FL-BR-EN-221
AUTOMATIC
TRANSFER SWITCHES
PROTECTING YOUR POWER
AND YOUR BUSINESS

With a wealth of expertise in the energy business, KOHLER Power


Systems EMEA offers a range of three automatic transfer switches,
to meet all your requirements and adapt to your specific needs:

IP54 IP31 IP65 IP20 IP55


control unit control unit control unit control unit control unit

VERSO 100 VERSO 150D VERSO 200

Reliable and simple to use, VERSO 100 models The VERSO 150 D is a robust changeover The VERSO 200, available from 200 to 3200 A,
are equipped with the main functions of this switch sized to operate at an ambient is autonomous and complete. This changeover
type of equipment, making them among the temperature of 50°C. The built-in mains switch is perfectly suited to low-voltage
most compact solutions on the market. detection relay has two fixed delays that prevent industrial applications.
unwanted start-ups following mains micro-
disconnections and allow the controlled return
of power when it has become stable again.
This range has been developed for markets
subject to frequent and significant fluctuations
in the mains power.

36 AUTOMATIC TRANSFER SWITCHES


MK-IN-FL-BR-EN-221
STANDARD FEATURES OF THE ATS RANGE
Complete product
Fully assembled solution tested according to the IEC* 60947-6-1 standard
Autonomous
Double integrated power supply
Padlocking can be configured in three positions (I-O-II)
Automatic genset start-up
Intrinsic mechanical locking
High dynamic resistance
For even greater safety, in case of short circuit closure
Manual control for all emergency interventions
VERSO 200 control automaton

TECHNICAL SPECIFICATIONS

VERSO 100 VERSO 100 S VERSO 100 D


RATINGS (A) 35 63 100 125 160 35 63 100 125 160
Type Three phase Three phase
Voltage range - Frequency 208/220/230/240v & 380/400/415/440 V - 50-60Hz 208/220/230/240v & 380/400/415/480 V - 50-60Hz
Display and setting Potentiometer Via LCD display
Voltage drop tolerated 20% of the nominal voltage @400V 30% of the nominal voltage @400V
Maximum voltage tolerated
288 V 305 V
by the equipment
Protects against a change in the
• •
phase rotation direction
Protection in “0” position X Immediate return to position 0 in the event of a fault
Lightning arrester X O
Confirmation of mains return • •
EJP (for France only) • •
Protection index IP31 IP54
Dimensions (h x w x d) mm 385 x 385 x 193 600 x 400 x 200

VERSO 150D
RATINGS (A) 63 100 160
Type Three phase
Voltage range - Frequency 230/400Vac 50-60Hz
Display and setting Potentiometer
Adjustable voltage threshold (+/-) 30% of 400Vac
Voltage drop tolerated 320/480 Vac between phases
Protects against a change in the phase rotation direc-

tion
Lightning arrester O
EJP (for France only) X
Confirmation of mains return X
Protection index IP65
Dimensions (h x w x d) mm 500 x 400 x 200 500 x 500 x 200

VERSO 200
RATINGS (A) 200, 250, 400, 630 800, 1000, 1250, 1600 * 2000, 2500, 3200
Type Three phase
Voltage range - Frequency 208/220/230/240v & 380/400/415/440 V - 50-60Hz
Configuration Auto-configuration of voltage/frequency min/max and configurable thresholds
Display and setting By LCD - Supplied with manually-operated key - Can be padlocked in manual mode
Voltage drop tolerated 30% of the nominal voltage @400V
Maximum voltage tolerated by the equipment 332 V
Protects against a change in the phase rotation

direction
Lightning arrester O (IP55)
EJP (for France only) • (configurable) • (configurable) • (configurable)
Confirmation of mains return • (configurable)
Protection index IP20 (55 on request) IP55 IP55
Inputs/outputs 3 configurable dry contact inputs/2 configurable relay outputs
840 x 640 x 450 2150 x 900 x 700
Dimensions (h x w x d) mm 2150 x 1100 x 900
IP55 : 1750 x 700 x 500 *1600A : 2150 x 1100 x 700

AUTOMATIC TRANSFER SWITCHES 37


• Standard O Option X Not available
MK-IN-FL-BR-EN-221
AFTERMARKET PARTS
AND SERVICES
AT THE HEART OF OUR EXPERTISE

You can count on KOHLER to take care of your


equipment

24/7/365 support

Distribution network of 800 partners around the world

Maintenance and warranty coverage for your peace of mind

Spare parts availability

International training centers

No one knows your KOHLER generators like the Kohler expert


engineers and factory-trained and certified technicians to take
care of your equipment.

38 AFTERMARKET PARTS AND SERVICES


MK-IN-FL-BR-EN-221
SERVICE GENUINE PARTS
AND TECHNICAL SUPPORT KOHLER® genuine parts are built specifically for your
industrial generator to optimize it performance, extend
the service life and reduce maintenance cost –and will be
KOHLER generators operate reliably and with minimal available when you need them.
maintenance work. In addition, we offer various services for From turbochargers to oil filters, we ensure every part that
your generator that ensure long-term value, guarantee optimal goes into our generators meets the highest standards for
operation and minimize life cycle cost. performance and durability. Keep your generator running
Our factory-trained and certified technicians are equipped at peak performance by replacing your parts with KOHLER
with the knowledge and latest diagnostic and digital tools to genuine parts
keep you up and running.
Extensive parts inventory is available through our Spare
parts logistic centers, Service centers and global network of
distributors to be delivered quickly to any location
Field service engineers support critical installations and
field issues as needed Preventative maintenance kits provide all the parts required
to complete scheduled maintenance events extending the
24/7 service available nationwide
service life and protecting your generator
Supply high-quality KOHLER genuine parts and guarantee
Parts are available to support your generator through its
short delivery times
lifecycle
Hands-on technical support is available from KOHLER
service centers and distributor service personnel
Why KOHLER genuine parts?
Over 800 distributors and 10,000 dealers worldwide
When you use KOHLER® genuine parts, you are using
Remote virtual Merged Reality (MR)/Augmented Reality the same parts validated through reliability testing during
(AR) assistance saving cost in travels and helping to get the development and selected for final production.
job done right the first time

Proven reliability
For your company and your KOHLER generator this means:
Trusted performance
Decreased life cycle costs
KOHLER quality standards
Long-term value preservation
Expert support
Sustainable quality assurance
Reduced total cost of ownership
Lower follow-up costs for maintenance and repairs

Increased profitability and efficiency

TRAINING
WARRANTY At Kohler to consistently delight our customers, we ensure
our worldwide network of technicians have completed a
We stand behind the quality of our products by offering a customized factory-based training curriculum (with three
standard warranty and an optional extended warranty to progressive levels), and we continue to innovate our advanced
protect your investment. training methods and diagnostic tools.

Factory-trained technicians complete all covered repairs using


genuine KOHLER parts. Equipment is supported by a global Our International Training centers
network of certified KOHLER distributor technicians and
backed by a factory-direct technical support service. Optional Expert Instructors
extended warranty solutions reduce the risk of unexpected Innovation
failure costs beyond standard factory warranty. Multiple
options are available for extended warranties – so you can
choose the one that’s right for your application.

AFTERMARKET PARTS AND SERVICES 39


MK-IN-FL-BR-EN-221
KOHLER.COM
© 2023 KOHLER CO.

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