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High Force Universal Testing Machines

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154 views24 pages

High Force Universal Testing Machines

Uploaded by

zi cheng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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High Force Universal Testing Machines

100 kN and Above Testing Capacity


For over 70 YEARS the Instron® brand has been widely recognized for producing some of the most advanced
mechanical testing systems in the world. Our systems are designed by industry experts, vetted by active
members of major standards organizations, and supported by a global network of skilled and experienced
service technicians. This comprehensive approach allows us to back each Instron system with an unmatched
level of industry and application expertise designed to support it throughout its lifetime.

1500+ employees Representing 160 50,000+ systems 70+ years of engineering Diverse product range
A highly-educated, countries, speaking installed worldwide and manufacturing for nearly all global
experienced, and 40+ languages testing systems markets and industries
diverse workforce

03
HOW WILL HIGH FORCE TESTING 01

SYSTEMS MEET MY NEEDS?


Application-Based Testing Solutions

Instron® high force universal testing machines perform tensile,


compression, bend, peel, tear, and other mechanical tests on
materials and products to ASTM, ISO, and other industry standards.
These systems are available in a range of sizes and maximum force
capacities.
From electromechanical systems used to test high-strength metals
and advanced composites to static-hydraulic systems for testing
materials used in civil infrastructure, Instron has systems suitable
for all applications. With over 50,000 systems installed worldwide, 02 03
businesses and universities involved in quality control and
research & development have relied on Instron systems to perform
groundbreaking research, develop innovative new materials, and
ensure best-in-class manufacturing processes.

04
04
01 3-Point Bend
02 Cord and Yarn Tensile
03 Sheet Metal Tensile with
Contactless Extensometer

04 Multi-Head Test on Composites


05 High-Temperature Tensile with
Contactless Extensometer

06 Automated Metals Tensile


07 Hemming Bend Test
08 Fastener Tensile Test
09 Compressive Test on Concrete

06

05 07 08 09
Metals Solutions
From automotive sheet metal to reinforced bar, pipe, and tubing, Instron high force testing systems are ideally suited to
meet all of your metals testing needs. As a total solution provider for tension, impact, fatigue, bend/flex, shear, and torsion
testing, an Instron system is designed to adapt and grow with the changing needs of your industry.

02 04 05

01

01 Sheet Metal r & n-value Testing

02 Reinforced Bar Tensile Testing

03 High-Temperature Furnace Testing

04 Plate Steel Tensile Test

05 Fastener Tensile Test

06 Reinforce Bar Bend Test 03 06

06
Composites Solutions
Instron offers a wide range of grips and adapters compatible with stringent alignment requirements. These accessories allow you to perform
tension and/or compression testing without the need to remove the primary grips and compromise system alignment. They are also
compatible with chambers for non-ambient testing and advanced extensometry solutions for the most accurate strain measurements.

07 10

12

07 Compression After Impact Test

08 Supported End-Loading Test

09 Fiber Tow Tensile Test

10 In-Plane Laminate Test

11 Climbing Drum Peel Test


08 09 11 12 High Temperature Laminate Tensile Test

Application-Based Testing Solutions | 07


HIGH FORCE TESTING
Systems at a Glance

3300 Electromechanical Testing Systems


Available in 100 kN capacity. Commonly used to perform simple
QC tensile, compression, and bend tests.

5900 Electromechanical Testing Systems


Models available in 100 kN, 150 kN, 250 kN, 400 kN and
600 kN Capacity. Commonly used to perform tensile,
compression, and bend tests on high-strength metals and
alloys, advanced composites, aerospace and automotive
structures, bolts, and fasteners.

5900 Static Hydraulic Testing Systems


Models available in 300 kN, 600 kN, 1000 kN, 1500 kN
and 2000 kN Capacity. Commonly used to perform tensile,
compression, and bend tests on high strength metals and
alloys, reinforcing bar, concrete, bolts, and fasteners.

08
09
POWER AT YOUR FINGERTIPS
Convenient, Easy-To-Use Features

5900 Productivity Panel


Found on both 5900 Electromechanical and 5900 Static Hydraulic
systems, the adjustable user control panel provides multiple function
keys and displays that allow the operator to interact with the testing
system before, during, and after the test. While working at the load
frame, users can perform common testing functions and view key
testing information - such as live measurement data and calculation
results - without returning to the computer workstation.

View Real-time Data and Results


The 4 user-defined live displays allow you to constantly monitor
measurements and real-time results throughout the test.

4 User Defined ‘Soft Key’ Buttons


Users can toggle the display to enable a variety of operator-initiated
test actions..

Protect your Specimen


The Specimen Protect feature prevents the load from exceeding a
set threshold, protecting your specimen from damage.

Precise Positioning
The fine position adjustment wheel moves the actuator in very
small increments, allowing operators to load specimens without
the risk of overload.
Bluehill Universal Operator Dashboard
Bluehill Universal is the testing industry’s most powerful and
advanced testing software and is compatible with all Instron
high force systems Its intuitive workflows are designed to
simplify operator training, increase testing efficiency, and
minimize safety hazards.

Live Displays
Configure unlimited Live Displays to show force, displacement,
time, and results that provide users with immediate feedback on
current test status.

Graphs and Controls Charts


Graphs, most typically displaying force vs. displacement data or
stress vs. strain data, can easily be viewed in more detail by pinching
to zoom. Multiple graphs can be displayed in the workspace, including
control charts in a completely customizable layout.

Results Table
Using subsample, users have the ability to sort results by all
parameters including operator name, specimen break location,
and specific specimen properties.

Precise Positioning
Specimen selector allows users to view and manage tests quickly
and easily. Press on any specimen to view the graph, results, test
inputs, and status, with options to exclude or delete if permissible.
BLUEHILL® UNIVERSAL
Simpler. Smarter. Safer.

Effortless Workflows TestProfiler Prompted Tests


Bluehill Universal’s easy-to-use touch interface Build simple cyclic tests that include ramps, holds, Users can be guided through the entire testing
optimizes your testing workflow and is designed and triangle waves. Conditional logic allows you to process with step-by-step instructions, ensuring
with ergonomics in mind. create looping patterns that help you re-create that your tests remain repeatable, simple, and
real-life scenarios with your tests. error-free. The prompts are customizable with
your own text and images.

12
Pre-loaded Templates Instron® Connect Analysis
Bluehill Universal includes an extensive library of Instron’s unrivaled application expertise and best-in- Replay, analyze, or make modifications to
pre-configured methods for some of the most class service establishes us as the leader in customer previously tested specimens without having
commonly used ASTM, ISO, and EN standards. satisfaction with the best ownership experience. to re-run tests.
The methods are packaged in modules that are Instron Connect introduces a powerful communication
specific to your testing application. platform that brings our support engineers even
closer to your organization.

Simpler. Smarter. Safer. | 13


Built for Durability
Instron high force systems are designed with durability in mind, protecting
your investment and providing decades of repeatable test results.

Tough Frames for Tough Materials


Large diameter columns, integrated hydraulic grips, and thick base beams
allow Instron’s Static Hydraulic systems to stand up to the strongest materials
in the world.

Guarding for Debris


Precision components are protected from the debris and scale produced when
testing reinforced bar and concrete.

Hydraulically Driven for High Forces


Driven by a hydraulic actuator, these systems can withstand the shock load
associated with high energy breaks, reducing wear on mechanical components
and dissipating high-energy efficiently.

Variable Pressure Hydraulic Pumps


All static hydraulic machines are powered by Instron’s variable pressure
pump technology that builds pressure proportional to tensile load. The system
remains at a low idle pressure between tests, which reduces heat generation,
noise level, maintenance, and energy consumption.

14
Stiff Frames for High-Strength Materials
Pre-loaded bearings, precision ball screws, a thick crosshead and base beam,
and low-stretch drive belts contribute to better performance by producing more
accurate modulus and strain values and minimizing the energy stored during a test.
This is especially evident when testing high-strength materials such as aerospace
composites, metal alloys, and crystalline polymers.

Precision Guidance for Alignment


When performing a uniaxial test, accurate stress and strain results can only be
achieved with a system that contains robust, precise guide columns that ensure
minimal specimen bending under load.

Large Motors for Better Reliability


Reliability is built into 5900 Series load frames through the use of powerful motors
with reserve capacity. This allows for quicker rates of acceleration when starting a
test and faster turnaround time when performing a cyclic test. It also ensures that
your testing always occurs at the required speed for the duration of each test.

Servo-Controlled Drive System


Along with a powerful motor, the 5900 Series drive system consists of a rugged steel
casting with a dual-belt drive system. Unlike gear-reducers, which create backlash
and lower drive system stiffness, the dual-belt system provides synchronous
movement of the ball screws, which eliminates crosshead tilt and aids alignment.
Engineered for Precision
Intron’s commitment to quality means no detail is overlooked. Every component is designed
and manufactured knowing that it ultimately effects the accuracy of the testing data.

Load Cell Construction Unparalleled Load Verification Superior Stiffness and Alignment
The highest quality mechanical and electrical Instron’s significant investment in primary force All 5900 Series systems are designed to provide
components ensure maximum performance levels calibration standards is unique in the industry and higher stiffness and precise alignment for testing
and produce the most accurate results. Temperature ensures the highest level of force measurement everything from medical devices to high-strength
compensation, on-board calibration ID, data storage, accuracy. Our factory-based calibration laboratory composites. Rigid mechanical design ensures the
and superior resistance to off-center loading are possesses capabilities normally found only in a best possible conditions for repeatable tests and
some of the features that set Instron-designed load National Standards Laboratory. reliable results.
cells apart from the competition.

16
Designed for Safety
Safety forms the core of Instron’s high force systems. A host of safety features have been engineered
into the systems to ensure safety of your operators, specimens, system, and data.

Operator Safety System Safety Specimen Safety


Operator safety is an integral component of all 5900 systems automatically detect and stop at Specimen Protect prevents excessive forces from
Instron® test systems and has led to the creation maximum load cell capacity to prevent damage to being applied to the specimen during setup,
of features such as E-stops, dual limit switches, the load cell, system, or accessories. protecting your critical specimens from damage.
optional debris shields, and other types of guarding.

Designed for Safety | 17


Flexibility for Customization
Instron’s high force systems are ready to grow with the needs of your operation. With hundreds of modular
accessories, your system can be used for tests ranging from adhesive peel to concrete compression.

Extend T-Slot Table Furnace


Instron’s Extend Retrofit program updates your Available for testing components, parts, or unusual Furnace are available for testing up to 1050° C,
legacy systems to the 5900 control platform, shapes, the T-Slot table mounts to the load frame meeting temperature stability requirements of
which ensures the reliability of your older system base and uses standard hold-down clamps to secure ISO6892-2, ASTM E21, JIS G0567, EN 2002-2
and increases its capabilities. the test piece. (Wide model shown) & EN10002-5.

18
AutoX750 AVE 2 Extra Wide & Extra Tall Systems
This high-accuracy automatic extensometer The AVE 2 is a non-contacting video extensometer Standard and custom extra wide and extra tall models
produces reliable and repeatable results with no that provides accurate and repeatable strain are available to suit a variety of unique applications
manual steps. (Biaxial model shown) measurement without affecting material properties. such as large samples or high extension materials.
(Extra tall and wide model shown)

Flexibility to Change | 19
SUPPORT FOR THE LIFE OF YOUR EQUIPMENT
Protecting Your Investment

Instron® is among the largest suppliers of materials testing systems in the world. Our reliable testing systems are designed to run critical tests 24 hours a day.
However, if something does go wrong, or if you have a question, we offer a variety of resources to ensure you receive the assistance you need as soon as you need it.​

Instron Connect Remote Support Training


Instron connect allows you to securely share your 6800 Series testing systems can send errors and Training courses are available on-site, regionally, at
screen with Instron service professionals and diagnostics to our expert technical support teams an Instron factory, or online. Utilize our Applications
submit service requests directly through your test around the world for troubleshooting. Engineering Lab or Custom Solutions Group for the
system. You can also use this portal to easily send latest technological advances in materials testing.
test methods and sample data files for review.

18
SCAN THE QR CODE
to learn more about how Instron
can help protect your investment.

Calibration On-Site Services


Our state-of-the-art Calibration Laboratory offers a comprehensive range of When on-site assistance is needed, our team of 300+ global service engineers
accredited calibration and verification services complying with ASTM, ISO, and can help get you back up and running. Our factory-trained technicians are
Nadcap standards for force, speed, strain (extensometers), displacement, located all around the world and speak 40+ languages to help solve problems
impact, temperature, torque, creep, strain gauge channel, and alignment. no matter where they occur.

Protecting Your Investment | 19


SPECIFICATIONS
Vertical Test Horizontal Footprint Dimensions
Model Capacity Minimum Speed Maximum Speed Crosshead Travel Height
Space1 Test Space (w2 × d)
kN lbf mm/min in/min mm/min in/min mm in mm mm mm mm

Electromechanical Models
(E1) 1330 (E1) 52.4 (E1) 1430 (F1) 575 (E1) - 2273
5982 100 22480 0.0001 0.000004 1016 40 1130 × 777
(E2) 1830 (E2) 72.0 (E2) 1930 (F2) 934 (E2) - 2773
(E1) 1330 (E1) 52.4 (E1) 1430 (F1) 575 (E1) - 2273
5984 150 33720 0.0001 0.000004 762 30 1130 × 777
(E2) 1830 (E2) 72.0 (E2) 1930 (F2) 934 (E2) - 2773
(E1) 1330 (E1) 52.4 (E1) 1430 (F1) 575 (E1) - 2273
5985 250 56200 0.0001 0.000004 508 20 1130 × 777
(E2) 1830 (E2) 72.0 (E2) 1930 (F2) 934 (E2) - 2773

5988 400 89920 0.0001 0.000004 508 20 1850 72.8 2050 762 1594 × 964 3128

5989 600 134880 0.0001 0.000004 508 20 1850 72.8 2000 762 1594 × 964 3128

3382A 100 22480 0.005 0.0002 508 20 1330 52.4 1430 575 1130 × 777 2273

Dual Test Space Static Hydraulic Models


(E1) 711 (E1) 2595
300DX 300 67500 0.1 0.004 150 6 152 6 382 786 × 993
(E2) 1321 (E2) 3205
(E1) 965 (E1) 2925
600DX 600 135000 0.1 0.004 80 3.2 152 6 524 974 × 1205
(E2) 1372 (E2) 3330
(G7B) 1016 (G7B) 3380
1000HDX 1000 225000 0.1 0.004 101 4 254 10 741 1228 × 832
(G7C) 1524 (G7C) 3890
(G7B) 1067 (G7B) 3610
1500HDX 1500 337500 0.1 0.004 114 4.5 305 12 762 1279 × 962
(G7C) 1676 (G7C) 4220
(HVL) 228 (HVL) 9 (HVL) 609 (HVL) 1423 × 1108
400HVL 1775 400000 0.1 0.004 114 4.5 -- --
(WHVL) 304 (WHVL) 12 (WHVL) 762 (WHVL) 1554 × 1070

Single Test Space Static Hydraulic Models

(E1) 965 (E1) 2390


300LX 300 67500 0.1 0.004 152 6 305 12 (E2) 1321 508 786 × 870 (E2) 2745
(E3) 1854 (E3) 3280
(J3C) 2921 (J3C) 4995
1000KPX 1000 225000 0.1 0.004 203 8 610 24 762 1687 × 1219
(J3D) 3226 (J3D) 5300
(J3C) 2921 (J3C) 4995
1500KPX 1500 337500 0.1 0.004 203 8 610 24 876 1878 × 1219
(J3D) 3226 (J3D) 5300
(J3A) 2311 (J3A) 4675
2000KPX 2000 450000 0.1 0.004 203 8 610 24 876 1816 × 1410
(J3D) 3226 (J3D) 5590

22
3382A 5982 5989 300DX

Accurate,
Trusted, Reliable
HIGH FORCE
Testing Systems
300LX 1000HDX 1000KPX
THE WORLD STANDARD
We stake our reputation on the integrity of data. From the measurement of primary test data to result generation, we design and
manufacture the full data integrity chain (e.g. load cells, sensor conditioning, and software). Additionally, we calibrate more than
90,000 of these sensors annually with the lowest accumulated uncertainty.

30,000+ 96% 18,000+


We service and calibrate more than 96% of the Fortune 100 list of Instron systems have been cited
30,000 Instron systems in active the world’s largest manufacturing in more than 18,000 patents
use worldwide every year. companies use Instron test systems. since 1975.

Instron is a registered trademark of Illinois Tool Works Inc. (ITW). Other names, logos, icons and marks identifying Instron products and services referenced herein are trademarks of ITW and
www.instron.com may not be used without the prior written permission of ITW. Other product and company names listed are trademarks or trade names of their respective companies. Copyright © 2020 Illinois
Tool Works Inc. All rights reserved. All of the specifications shown in this document are subject to change without notice.
HighForceUniversalTestingMachines_BrochureV1

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