Galaxy 5500 / Galaxy 5500 Marine

20 - 120 kVA 400 V

Installation

05/2016

www.schneider-electric.com
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SA and its subsidiaries. They may not be used for any purpose without the owner's
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content, except for a non-exclusive license to consult it on an "as is" basis, at your
own risk. All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
As standards, specifications, and designs change from time to time, please ask for
confirmation of the information given in this publication.
 20 - 120 kVA 400 V

Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................7
Safety Precautions .....................................................................................8
Electrical Safety..................................................................................10
Periodical Check................................................................................. 11
Battery Safety..................................................................................... 11
Electromagnetic Compatibility..............................................................12
Specifications ............................................................................................13
Input ........................................................................................................13
Power Supplied as a Function of Input Voltage ......................................13
Output .....................................................................................................13
Permissible UPS Overloads as a Function of Time ................................14
Bypass ....................................................................................................14
Environment .......................................................................................15
Batteries ..................................................................................................16
DC Power Levels for Battery Sizing with Output Power Factor =
0.9 .....................................................................................................16
DC Power Levels for Battery Sizing with Output Power Factor =
0.8 .....................................................................................................16
Maximum Current at End of Discharge .................................................16
Recommended Circuit Breakers and Cable Sizes .......................................17
Selection of Circuit Breakers................................................................17
Recommended Upstream Circuit Breaker .............................................18
Recommended Downstream Circuit Breaker.........................................18
Earth-Leakage Current........................................................................18
Fuses.................................................................................................19
Recommended Cable Sizes ................................................................19
Transformers............................................................................................21
Marine UPS Adaptation Voltage Transformer Specifications...................21
Isolation Transformer Specifications .....................................................21
Battery Circuit Breaker Enclosure ..............................................................23
Mechanical Assembly ..............................................................................25
Layout of Cabinets....................................................................................25
Remove Battery Protection........................................................................26
Remove Battery Protection from the UPS .............................................26
Remove Battery Protection from the External Battery Cabinet ................26
Install the Top Entry Option........................................................................27
Install the IP32 Option...............................................................................29
Floor Mounting ..........................................................................................30
Connect Input and PE Cables in Single Systems ................................31
Single Utility/Mains Systems......................................................................31
Dual Utility/Mains Systems ........................................................................31
Frequency Converter ................................................................................32
Connect Input and PE Cables in Parallel Systems ..............................34
Overview .................................................................................................34
Single Utility/Mains Systems......................................................................34
Dual Utility/Mains Systems ........................................................................35

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20 - 120 kVA 400 V

Redundant Parallel System .................................................................35

Parallel System with External Bypass ...................................................35
Frequency Converter ................................................................................37
Connect PE Cable in TNC System.........................................................38
Connect the Communication Cables .....................................................39
Overview of the Communication Cables .....................................................39
Overview of Communication Cables in Single Systems..........................39
Overview of Communication Cables in Parallel Systems ........................40
Connect Dry Contact Communication Card ................................................41
Connect Network Management Card .........................................................43
Example of Communication Card Connection .............................................43
Add or Change Communication Cards .......................................................43
Connect General Shutdown or Remote Emergency Power Off .....................45
Connect Parallel Communication Cables....................................................45
Redundant Parallel System .................................................................45
Parallel System with External Bypass ...................................................46
Install an External Battery ........................................................................48
Lock Battery Cells on Shelves for Marine UPS ............................................48
Connect the Battery Cables.......................................................................49
Install An Empty Battery Cabinet................................................................50
Install Battery Circuit Breaker Kit ..........................................................50
Install Shelves and Battery Cells ..........................................................51
Connect the Battery Remote Control ..........................................................52
Install a Battery Circuit Breaker Kit for Third Party Battery
Cabinets (Option) ......................................................................................54
Battery Circuit Breaker Enclosure (Option) ...........................................57
Install Battery Circuit Breaker Enclosure.....................................................59
Install the Battery Temperature Monitor (Option) .................................61
Install the Synchronization Module (Option) .........................................62
Overview of the Synchronization Module ....................................................62
Mount the Synchronization Module to the Wall ............................................62
Recommended Cable Sizes ......................................................................63
Connect Cables to the Synchronization Module for Single UPS....................63
Connect Cables to the Synchronization Module in a Parallel System ............64
Input and Output Contacts.........................................................................66
Characteristics....................................................................................66
Outputs ..............................................................................................66
Inputs.................................................................................................66
Install an External Bypass .......................................................................67
Install 150 kVA External Bypass Cabinet ....................................................67
TNS ...................................................................................................67
TNC...................................................................................................68
Install 400 kVA External Bypass Cabinet ....................................................69
TNS ...................................................................................................69
TNC...................................................................................................70
Install Marine UPS Adaptation Voltage Transformer ...........................71
Install Isolation Transformer (Option).....................................................72
Transformer Configuration Options in Single Systems .................................73
Transformer Configuration Options in Parallel UPS System .........................75

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Install Input Isolation Transformer ..............................................................76

Install Output Isolation Transformer............................................................80

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Important Safety Instructions — SAVE
THESE INSTRUCTIONS 20 - 120 kVA 400 V

Important Safety Instructions — SAVE THESE

INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar with
it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.

The addition of this symbol to a “Danger” or “Warning” safety

message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.

NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.

Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.

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A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.

Safety Precautions

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on this
UPS system.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection against
overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.

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DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free of
conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant
heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.

WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.

NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including
photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.

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Electrical Safety

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• The UPS system must be installed in a room with restricted access (qualified
personnel only).
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and that
utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 4th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.

When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.

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Periodical Check

WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Limited lifetime components, such as capacitors, fans, electronic boards,
batteries, etc., must be checked periodically by qualified personnel.
• Battery trip control must be done periodically by qualified personnel.
This periodical check is recommended every 6 months and required every
12 months.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Battery Safety

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.

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CAUTION
RISK OF EQUIPMENT DAMAGE
Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24 hours at least
once every month. This charges the batteries, thus avoiding irreversible
damage.
Failure to follow these instructions can result in injury or equipment
damage.

Electromagnetic Compatibility

NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category 3 according to IEC 62040-2 for commercial, industrial
and similar applications in the second environment - installation restrictions or
additional measures may be needed to prevent disturbances. The second
environment includes all commercial, light industry and industrial locations other
than residential, commercial and light industrial premises directly connected
without intermediate transformer to a public low-voltage mains supply. The
installation and cabling must follow the Electromagnetic compatibility rules, e.g.:
• the segregation of cables,
• the use of shielded or special cables when relevant,
• the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.

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Specifications 20 - 120 kVA 400 V

Specifications
Input
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Input voltage (V) 380 - 400 - 415

Input voltage range permitted by the 250 to 470 for a standard UPS
standard according to the curve below 342 to 470 for a UPS with backfeed protection
(V)

Input frequency (Hz) 45 to 65

Rated current1 32 45 57 87 115 143 171

Normal AC input (A)

Maximum input current (A) for 400 V 33 46 58 88 116 145 173

Input current (A) for 400V, overload= 39 56 72 108 145 181 217
1.25 In limited to 10 min.
Input current (A) for 400V, overload=1.5 47 68 87 130 174 217 260
In limited to 1 min.
THDI < 6% at full load
< 8% at 25–75% load

Maximum short circuit withstand (kA) 20 30

Input fuse ratings (A) 80 80 80 125 160 315 315

Power Supplied as a Function of Input Voltage

Output
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Overload capacity 125% for 10 minutes

150% for 1 minute
220% for 0.1 second

Voltage tolerance (V) 380, 400, 415 ± 3%

Rated output current 29 44 58 87 116 145 174

Output current limitation (A) 190 240 360 480

Output frequency 50 Hz or 60 Hz

THDU ≤ 1% phase to phase, ≤ 1.5% phase to neutral for linear loads

≤ 2.5% phase to phase, ≤ 3.5% phase to neutral for non-linear loads

1. Rated currents with battery float charging. normal AC input voltage = U, AC bypass input = U, load = 400 V / P
load = PN / load cos phi = 0.9

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20 - 120 kVA 400 V Specifications

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Output fuse rating 80 80 80 125 160 315 315

Crest factor 6.55 4.41 3.27 2.75 3.12 3.33 2.77

Permissible UPS Overloads as a Function of Time

Bypass
UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Connection type 3PH+N

Input voltage (V) 380 to 443

Input frequency (Hz) 46 to 54

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Specifications 20 - 120 kVA 400 V

Environment

Operating Temperatures
The operating temperature range is 0 to 40 °C, however optimal operation is 20 to
25 °C.
Battery backup time is adversely affected by high and low temperatures. It is
significantly reduced at temperatures under 10 °C.
Above 25 °C, battery service life is reduced by 50% for every 10 °C temperature
increase. Above 40 °C, battery manufacturers no longer guarantee operation due
to the risk of thermal runaway.
Losses calculated with maximum current → V=380 and RL load; cosf: 0.9 @ 100%
load

Heat Dissipation

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Losses (kW) 1.61 2.03 2.68 4.26 4.86 6.90 8.41

Heat dissipation 5493 6928 9146 14539 16587 23549 28362

(BTU/hr)

Recommended air throughput (m³/h) 1332 2556

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20 - 120 kVA 400 V Specifications

Batteries
Battery type: Sealed lead-acid or vented lead acid.

DC Power Levels for Battery Sizing with Output Power Factor = 0.9

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

DC power in Load 25 % 6.3 8.6 10.9 15.6 20.6 25.2 29.8

KW
Load 50 % 10.9 15.6 20.3 29.7 34.9 48.5 58.1

Load 75 % 15.6 22.6 29.7 44.2 58.9 72.5 87.1

Load 100 % 20.3 29.7 39.4 58.6 78.4 97 116.8

DC Power Levels for Battery Sizing with Output Power Factor = 0.8

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

DC power in Load 25 % 5.8 7.8 9.9 14.1 18.5 22.6 26.8

KW
Load 50 % 9.9 14.1 18.2 26.6 33.1 43.4 51.7

Load 75 % 14.1 20.3 26.6 39.4 52.4 64.5 77.3

Load 100 % 18.2 26.6 35.0 52.2 69.6 86.0 103.5

Maximum Current at End of Discharge

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Battery (A) 68 101 134 201 268 338 402

Load (A) 29 44 58 87 116 145 174

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Specifications 20 - 120 kVA 400 V

Recommended Circuit Breakers and Cable Sizes

Selection of Circuit Breakers
UPS in Single Utility/Mains System

UPS in Dual Utility/Mains System

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20 - 120 kVA 400 V Specifications

Recommended Upstream Circuit Breaker

UPS Rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Dual utility/ C60L - 50A C60L - 63A NSX 100F 3P- NSX 160F 3P- NSX 160F 3P- NSX 250F 3P- NSX 250F 3P-
mains TM80D TM125D TM160D TM200D TM250D
system –
Input

Dual utility/ NSX 100F 4P- NSX 100F 4P- NSX 100F 4P- NSX 160F 4P- NSX 160F 4P- NSX 250F 4P- NSX 250F 4P-
mains TM100D TM100D TM100D TM125D TM160D TM250D TM250D
system –
Bypass

Single utility/ NSX 100F 4P- NSX 100F 4P- NSX 100F 4P- NSX 160F 4P- NSX 160F 4P- NSX 250F 4P- NSX 250F 4P-
mains TM100D TM100D TM100D TM125D TM160D TM250D TM250D
system

WARNING
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Place a label with the following text on each upstream circuit breaker: “Isolate
the Uninterruptible Power Supply (UPS) before working on this circuit”.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

NOTICE
RISK OF EXPLOSION, ARC FLASH OR VOLTAGE OUTAGE
For Installation design, consider:
• the above recommended upstream circuit breaker for discrimination with the
UPS internal fuses.
• Icw = 20 kA for 20 to 60 kVA UPS when using the recommended upstream
circuit breaker.
• Icw = 30 kA for 80 to 120 kVA UPS when using the recommended upstream
circuit breaker.
Failure to follow these instructions can result in equipment damage.

Recommended Downstream Circuit Breaker

UPS rating 20-30-40 kVA 60 kVA 80 kVA 100-120 kVA

Downstream C60N C120N NSX100

circuit breaker
Trip unit C 16A B 25A C 20A B 32A C 25A B 50A C 32A B 63A TMG 63A

N type curve for the downstream circuit breaker can be replaced by H or L type
curve, depending on the installation. The indicated protection ensures
discrimination for each output circuit downstream of the UPS, whether supplied via
the input or the bypass source.
NOTE: If these downstream protection recommendations are not followed, it can
result in a break in power longer than 20 ms in all the output circuits if a short circuit
occurs on an output circuit.

Earth-Leakage Current
UPS earth-leakage current is 1A.

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Specifications 20 - 120 kVA 400 V

Fuses
Time/Current Curves for UPS Input and Output Fuses

Recommended Cable Sizes

NOTE: Cables length must be less than 100 meters.

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Dual utility/ 10 16 16 25 50 50 70
mains
system –
Input (mm²)

Dual utility/ 16 16 16 25 50 70 70
mains
system –
Bypass
(mm²)

Single utility/ 16 16 16 25 50 70 70
mains
system –
Input &
bypass (mm²)

Output (mm²) 16 16 16 25 50 70 70

Battery (<15 16 25 35 70 95 2 x 50 2 x 70
m) (mm²)

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Use power cables of equal resistance, equal length, and equal size for the same
function.
Failure to follow these instructions will result in death or serious injury.

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20 - 120 kVA 400 V Specifications

NOTE: Cable sizes are determined for copper conductors (for aluminium
conductors, increase the size by 30%). Size calculations also take into account a
voltage of 400 V and grouping of four cables.
Terminal hole diameter: 6.5 mm (8.5 mm for 120 kVA).
PE cables (Protective Earth) cables connect to the earthing terminal. Hole
diameter: 6.5 mm (8.5 mm for 120 kVA).

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Transformers
Marine UPS Adaptation Voltage Transformer Specifications

UPS Rating 60 kVA 80 kVA 120 kVA

Transformation 440V to 690V to 440V to 690V to 440V to 690V to

400V 400V 400V 400V 400V 400V
Topology Dyn11 Dyn11 Dyn11

Primary Voltage (V) 440 +/- 5% 690 +/- 5% 440 +/- 5% 690 +/- 440 +/- 5% 690 +/- 5%
5%

Current (A) 81 52 108 69 162 103

Cable sizes (mm2)2 35 35 95 35 95 95

Secondary Voltage (V) 400

Current (A)3 87 116 174

Cable sizes (mm2)2 35 35 95

Frequency (Hz) 50/60

Efficiency > 97.3% at 40 °C > 97.7% at 40 °C > 98.5% at 40 °C

Overload 110% for 2 hours

Inrush current < 5 x In

Isolation Transformer Specifications

UPS Rating 40 kVA 60 kVA 120 kVA

Voltage (V) 380–400–415 +/- 5%

Frequency (Hz) 50

Efficiency > 97% at 75 °C > 96% at 75 °C > 97% at 75 °C

Overload 110% for 1 hour

Inrush current < 12 Inom 915 A at 380 V < 12 Inom 1095 A at 380 V < 12 Inom 2005 A at 380 V
Power dissipation 1.88 KW / 450 cal/.s 2.61 KW / 624 cal/.s 4.38 KW / 1047 cal/.s

The isolation transformer is DYN05 type. It can be connected to AC input and AC

bypass sources (upstream) and load output (downstream) of a Galaxy 5500 UPS.
The isolation transformer can setup galvanic isolation from upstream power,
network power supply to downstream power absorber. A 3 meter cable is provided
with the transformer to connect it to the UPS, limiting the installation distance
between the UPS and the transformer to under 3 meters.

2. The suggested cable sizes are for 1000R02V type copper cables less than 100 meters long and for a voltage
drop of less than 3%.
3. Full load

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20 - 120 kVA 400 V Specifications

NOTE: The current values given in the table below are for nominal utility/mains
voltages and rated load.
The transforming ratio is equal to 1.

UPS Rating 40 kVA 60 kVA 120 kVA

Line current for various 380 V 61 91 182

utility/mains voltages (A)
400 V 58 87 173
415 V 56 84 166
Transformer inrush current (max) 12 x Inom 12 x Inom 11 x Inom

Vector group DYN11 DYN5 DYN5

Cable sizes4 (mm2) Power cables 35 35 70

PE cables 16 16 35

4. The suggested cable sizes are for 1000R02V type copper cables less than 100 meters long and for a voltage
drop of less than 3%.

22 990–5233D–001
Specifications 20 - 120 kVA 400 V

Battery Circuit Breaker Enclosure

The recommended cable sizes are applicable to U1000R02V type copper cables.
They are calculated in relation to permissible temperature rises and take into
account a maximum line voltage drop of 1 % for a maximum cable length of 25 m.
For greater cable lengths, sizes will be chosen to keep the voltage drop within 1%.

UPS Rating 20 – 120 100-120 kVA

kVA
Runtime ≤ 10 mn > 10 mn
Weight (kg) Enclosure without insulation monitor 15 35
Enclosure with insulation monitor 17 37

WARNING
HAZARD OF FIRE
• Protect the battery circuit with a DC circuit breaker equipped with an
undervoltage coil (MN 24 VDC).
• The DC breaker must be rated. The undervoltage coil must be wired to the
UPS as shown in the connection diagrams below.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Standard Battery Circuit Breaker Offer

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 – 120

kVA
Maximum battery ≤ 30 mn ≤ 15 mn > 15 mn to ≤ 15 mn > 15 mn to ≤ 5 mn > 5 mn to ≤ 30 ≤ 30 mn
backup time at full ≤ 30 mn ≤ 30 mn mn
load5
Enclosure Type AIOB6 AIOB6 External AIOB6 External AIOB6 External External

QF1 Type NSX160S NSX160- NSX400S NSX160- NSX400S NSX160S NSX400S DC NSX400S
circuit DC 3P S DC 3P DC 3P S DC 3P DC 3P DC 3P 3P DC 3P
breaker
Trip unit TM100D TM100D MP1 TM250D MP1 TM250D MP1 MP1

Magnetic 800 800 800 1250 800 1250 800 800

setting (A)

Thermal 1 1 - 1 - 1 - -
setting

5. For other values, consult the after sales department at Schneider Electric or your local agency.
6. All In One Box – batteries and the circuit breaker are stored in the UPS cabinet.

990–5233D–001 23
20 - 120 kVA 400 V Specifications

Circuit Breaker Specifications

UPS rating 20 kVA 30 kVA 40 kVA 60 kVA 80 kVA 100 kVA 120 kVA

Requirements • It must be a DC current circuit breaker (Power pole and tripping).

• DC rating must be higher than 500 VDC.
• Breaking capacity must be higher than maximum battery short circuit current.

Mandatory fitted equipment • 24 VDC Undervoltage coil tripping

• Auxiliary dry contact

Current Rated 68 101 134 201 268 338 402

setting7 discharge
battery
current (A)

Maximum Magnetic current setting (lsd) must be less than 50% of maximum battery short circuit current8
magnetic
current
Minimum 95.2 141.1 187.6 281.4 375.2 473.2 562.8
magnetic
setting (A)9

NOTE: Due to discharge time limited to battery backup time, circuit breaker can be
overloaded according to battery supplier specifications.

7. Rated discharge battery current based on nominal load with a power factor of 0.9
8. According to circuit breaker supplier specifications.
9. Including 20% of circuit breaker trip uncertainty. Magnetic must trip below 40 ms for 50% of maximum battery
short circuit current.

24 990–5233D–001
Mechanical Assembly 20 - 120 kVA 400 V

Mechanical Assembly
NOTE: Not applicable for Galaxy 5500 Marine, see Galaxy 5500 Marine receiving
and unpacking manual.

Layout of Cabinets

NOTE: The clearance dimensions given above are published for airflow and
service access only. Consult with the local safety codes and standards for
additional requirements in your local area.

990–5233D–001 25
20 - 120 kVA 400 V Mechanical Assembly

Remove Battery Protection

Remove Battery Protection from the UPS
The cardboard protecting the batteries must always be removed once the cabinet
is installed in its final location.

1. Remove the ties holding the cardboard.

2. Remove the cardboard.
3. Remove the struts.

Remove Battery Protection from the External Battery Cabinet

The cardboard protecting the batteries must always be removed once the cabinet
is installed in its final location.

1. Remove the battery support upright.

2. Remove the ties holding the cardboard (1000 mm external battery cabinet).
3. Remove the cardboard protecting the batteries.

26 990–5233D–001
Mechanical Assembly 20 - 120 kVA 400 V

4. Remove the ties holding the batteries.

Install the Top Entry Option

NOTE: Tightening torque for all operations is 6.5 Nm.

1. Remove the two screws on the top edges of the UPS left side panel.
2. Install the cable fastening bar using the M5 spacers, the washers, and the M5
screws.
3. Install the panel brackets and spacers.

990–5233D–001 27
20 - 120 kVA 400 V Mechanical Assembly

4. Install four clip nuts on each sides of the left side panel.
5. Install the left side panel using M6 screws.

6. Install the front and back panels using the remaining M6 screws.

28 990–5233D–001
Mechanical Assembly 20 - 120 kVA 400 V

Install the IP32 Option

NOTE: Not applicable for Galaxy 5500 Marine, see Galaxy 5500 Marine receiving
and unpacking manual.
NOTE: The IP32 option will add 200 mm to the height of the cabinet.

1. Install the protection cover on top of the UPS.

2. Install the posts. The longer posts must be positioned in the front.

3. Install the roof.

4. Install the side deflectors.

990–5233D–001 29
20 - 120 kVA 400 V Floor Mounting

Floor Mounting

WARNING
HAZARD OF OVERHEATING
Do not remove the cabinet feet as they are required to ensure sufficient
ventilation.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The measurements include the cabinet side (panels and door).

30 990–5233D–001
Connect Input and PE Cables in Single
Systems 20 - 120 kVA 400 V

Connect Input and PE Cables in Single Systems

Single Utility/Mains Systems

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected first.
Failure to follow these instructions will result in death or serious injury.

1. Fold the dust protection cover as shown on the cover.

2. Remove the protection cover in the bottom of the cabinet.
3. Connect the AC input cables to the bypass terminals and to the UPS earthing
terminal.
4. Connect cables from the input terminals to the bypass terminals.
5. Connect the AC output cables to the output terminals and to the UPS earthing
terminal.
6. Fasten the cables to the cabinet.
7. Reinstall the protection cover for power terminals. Tightening torque is 2 Nm.
8. Unfold the dust protection cover.

Dual Utility/Mains Systems

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected first.
Failure to follow these instructions will result in death or serious injury.

990–5233D–001 31
 Connect Input and PE Cables in Single
20 - 120 kVA 400 V Systems

1. Fold the dust protection cover as shown on the cover.

2. Remove the protection cover in the bottom of the cabinet.
3. Connect the AC bypass cables to the bypass terminals and to the UPS earthing
terminal.
4. Connect the AC input cables to the input terminals.
5. Connect the AC output cables to the output terminals and to the UPS earthing
terminal.
6. Fasten the cables to the cabinet.
7. Reinstall the protection cover for power terminals. Tightening torque is 2 Nm.
8. Unfold the dust protection cover.

Frequency Converter

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected first.
Failure to follow these instructions will result in death or serious injury.

1. Fold the dust protection cover as shown on the cover.

2. Remove the protection cover in the bottom of the cabinet.
3. Connect the AC input neutral cable to the AC bypass neutral terminal.
4. Connect the AC input cables to the input terminals and to the UPS earthing
terminal.
5. Connect the AC output cables to the output terminals and to the UPS earthing
terminal.
6. Connect the bypass neutral terminal to the output neutral terminal.
7. Fasten the cables to the cabinet.

32 990–5233D–001
Connect Input and PE Cables in Single
Systems 20 - 120 kVA 400 V

8. Reinstall the protection cover for power terminals. Tightening torque is 2 Nm.
9. Unfold the dust protection cover.

990–5233D–001 33
 Connect Input and PE Cables in Parallel
20 - 120 kVA 400 V Systems

Connect Input and PE Cables in Parallel Systems

Overview

Single Utility/Mains Systems

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected first.
Failure to follow these instructions will result in death or serious injury.

1. Fold the dust protection cover as shown on the cover.

2. Remove the protection cover in the bottom of the cabinet.
3. Connect the AC input cables to the bypass terminals and to the UPS earthing
terminal for each UPS.
4. Connect cables from the input terminals to the bypass terminals for each UPS.
5. Connect the AC output cables to the output terminals and to the UPS earthing
terminal of UPS1.
6. Connect cables from the output terminals of UPS1 to the output terminals of
UPS2.
7. Fasten the cables to the cabinet.
8. Reinstall the protection cover for power terminals. Tightening torque is 2 Nm.
9. Unfold the dust protection cover.

34 990–5233D–001
Connect Input and PE Cables in Parallel
Systems 20 - 120 kVA 400 V

Dual Utility/Mains Systems

Redundant Parallel System

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected first.
Failure to follow these instructions will result in death or serious injury.

1. Fold the dust protection cover as shown on the cover.

2. Remove the terminal protection cover in the bottom of the cabinet.
3. Connect the AC input cables to the input terminals and to the UPS earthing
terminal for each UPS.
4. Connect the AC bypass cables to the bypass terminals and to the UPS earthing
terminal for each UPS.
5. Connect the AC output cables to the output terminals and to the UPS earthing
terminal for UPS1.
6. Connect cables from output terminals of UPS1 to output terminals of UPS2.
7. Fasten the cables to the cabinet.
8. Reinstall the protection cover for power terminals. Tightening torque is 2 Nm.
9. Unfold the dust protection cover.

Parallel System with External Bypass

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected first.
Failure to follow these instructions will result in death or serious injury.

1. Fold the dust protection cover as shown on the cover.

2. Remove the protection covers in the bottom of the cabinets.
3. Connect the AC input cables to the input terminals and to the UPS earthing
terminal of each UPS.
4. Connect the AC bypass input cables to the bypass terminals and to the UPS
earthing terminal of the external bypass.
5. Connect the bypass terminals of the UPSs to the bypass terminals of the
external bypass using cables with equal lengths and sizes.
6. Connect the AC output cables to the output terminals and to the earthing
terminal of the external bypass.

990–5233D–001 35
 Connect Input and PE Cables in Parallel
20 - 120 kVA 400 V Systems

7. Connect the output terminals of the UPSs to the output terminals of the external
bypass using cables with equal lengths and sizes.
8. Fasten the cables to the cabinet.
9. Reinstall the protection covers for power terminals. Tightening torque is 2 Nm.
10.Unfold the dust protection cover.

36 990–5233D–001
Connect Input and PE Cables in Parallel
Systems 20 - 120 kVA 400 V

Frequency Converter

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected first.
Failure to follow these instructions will result in death or serious injury.

1. Fold the dust protection cover as shown on the cover.

2. Remove the protection cover in the bottom of the cabinet.
3. Connect the neutral cable of AC input to the neutral terminal on the bypass
terminals.
4. Connect the AC input cables to the input terminals and to the UPS earthing
terminal.
5. Connect the input terminal of UPS1 to the input terminal of UPS2.
6. Connect the bypass neutral terminal of UPS1 to the bypass neutral terminal of
UPS2.
7. Connect the AC output cables to the output terminals of UPS1.
8. Connect the output terminals of UPS1 to the output terminals of UPS2.
9. Connect bypass neutral terminal to output neutral terminal on both UPSs.
10.Fasten the cables to the cabinet.
11. Reinstall the protection cover for power terminals. Tightening torque is 2 Nm.
12.Unfold the dust protection cover.

990–5233D–001 37
20 - 120 kVA 400 V Connect PE Cable in TNC System

Connect PE Cable in TNC System

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
PE cables must be connected for single UPSs, parallel UPSs and external
bypasses.
Failure to follow these instructions will result in death or serious injury.

1. Fold the dust protection cover as shown on the cover.

2. Remove the protection cover in the bottom of the cabinet.
3. Connect the AC input PEN cable to the UPS bypass earthing terminal.
4. Connect the AC output PEN cable to the UPS output earthing terminal.
5. Connect the UPS bypass earthing terminal to the bypass neutral terminal with
the supplied cable.
6. Connect the UPS output earthing terminal to the output neutral terminal with the
supplied cable.
7. Fasten the cables to the cabinet.
8. Reinstall the protection cover for power terminals. Tightening torque is 2 Nm.
9. Unfold the dust protection cover.

38 990–5233D–001
Connect the Communication Cables 20 - 120 kVA 400 V

Connect the Communication Cables

Overview of the Communication Cables
Overview of Communication Cables in Single Systems

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Run the communication cables separately from the power cables to ensure
sufficient isolation. If any risk of contact with the power cables exists, reinforce
the insulation of the communication cables.
Failure to follow these instructions will result in death or serious injury.

A. Network management card (SELV)

B. Optional communication cards (SELV or LV)
C. Dry contact communication card (SELV)
D. External battery circuit breaker cables (SELV)
E. General shutdown cable (SELV)

990–5233D–001 39
20 - 120 kVA 400 V Connect the Communication Cables

Overview of Communication Cables in Parallel Systems

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Run the communication cables separately from the power cables to ensure
sufficient isolation. If any risk of contact with the power cables exists, reinforce
the insulation of the communication cables.
Failure to follow these instructions will result in death or serious injury.

A. Network management card (SELV)

B. Optional communication cards (SELV or LV)
C. Dry contact communication card (SELV)
D. External battery circuit breaker cables (SELV)
E. General shutdown cable (SELV)
F. External bypass cable (ELV), CAN cables (SELV) and exchange-current cables
(SELV)

40 990–5233D–001
Connect the Communication Cables 20 - 120 kVA 400 V

Connect Dry Contact Communication Card

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Isolate and tagout/lockout all power sources for the dry contact communication
card (also known as SECI) before making connections. Never connect SELV
(safety extra low voltage) and non-SELV circuits to the different outputs of the
same card.
Failure to follow these instructions will result in death or serious injury.

NOTE: Only one dry contact communication card can be installed in a UPS.

Characteristics of output contacts:

• Permissible voltage: 250 V AC, 30 V DC
• Permissible current: 2 A
• Cable: 4 x 0.93 mm², Ø 6.6 mm +/- 0.3 mm

Pin Description

6 Low battery warning

5 Load on battery power

4 Load on automatic bypass

3 Load on UPS
2 Battery inoperable

1 General alarm

Characteristics of input contacts:

• Switched voltage: 5 V DC
• Consumption: 10 mA
• Cable: 4 x 0.34 mm², Ø 5 mm +/- 0.5 mm

Pin Description

A UPS OFF
B UPS ON

1. Remove the cover fastened by the screws.

2. Run the communication cables through the cable entry holes.
3. Connect the communication cables to the input contacts.

990–5233D–001 41
20 - 120 kVA 400 V Connect the Communication Cables

4. Connect the communication cables to the output contacts.

5. Reinstall the cover and fasten it with the screws.

6. Tighten the screws to lock the cables.
7. Indicate the location of the power sources on the labels.
8. Install the card in its slot.
9. Fasten the card with two screws.

42 990–5233D–001
Connect the Communication Cables 20 - 120 kVA 400 V

Connect Network Management Card

Follow the instructions in the network management card installation manual 990-
3194.

Example of Communication Card Connection

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
If a SELV source is used, isolate the communication card from the power source
to ensure the safety of personnel working on the installation.
Failure to follow these instructions will result in death or serious injury.

Add or Change Communication Cards

1. Open the UPS door. The cardholder for optional communication cards is placed
on the inside of the door.
2. Remove the four screws from the cardholder.

990–5233D–001 43
20 - 120 kVA 400 V Connect the Communication Cables

3. Open the cardholder.

4. Insert new communication card or replace existing card(s).
5. Close cardholder, tilt back into original position, and reinstall the four screws.

44 990–5233D–001
Connect the Communication Cables 20 - 120 kVA 400 V

Connect General Shutdown or Remote Emergency Power Off

Pressing the general shutdown button causes UPS shutdown and opening of the
battery circuit breaker (When the opening of the bypass static switch is disabled
through customization settings, then the installer must make sure that the source
disconnection will be managed at upstream level). A Remote Emergency Power
Off (REPO) is applicable to installations where pressing the button also causes the
AC input source and AC bypass source circuit breakers to open. In parallel
systems, there must be a single general shutdown button with a separate contact
for each UPS unit.
To locate the terminals in the cabinet, see Overview of the Communication Cables,
page 39

1. Remove the wire jumper from the terminal block.

2. Connect the general shutdown (Normally Closed) contact to XMB06 terminals 1

and 2 (SELV).
3. Fasten the cable.

Connect Parallel Communication Cables

Redundant Parallel System

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
De-energize the UPSs before connecting the cables.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
A maximum of two UPSs can be installed in parallel.
Failure to follow these instructions will result in death or serious injury.

NOTE: The supplied cables (10 m) limit the distance between the two UPSs to
approximately six meters.
To locate the terminals in the cabinet, see Overview of the Communication Cables,
page 39

1. Connect a communication cable from XMS02 of UPS1 to XMS02 of UPS2.

2. Connect a communication cable from XMS03 of UPS1 to XMS03 of UPS2.
3. Install a blue terminator in connector XMS06 of UPS1.
4. Connect a communication cable from XMS07 of UPS1 to XMS06 of UPS2.

990–5233D–001 45
20 - 120 kVA 400 V Connect the Communication Cables

5. Install a red terminator in connector XMS07 of UPS2.

6. Install the supplied protection cover over the communication cables.

Parallel System with External Bypass

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
De-energize the UPSs before connecting the cables.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
A maximum of two UPSs can be installed in parallel. (Four UPSs can be present
in redundancy parallel system).
Failure to follow these instructions will result in death or serious injury.

NOTE: The supplied cables (10 m) limit the distance between the two UPSs to
approximately six meters.
To locate the terminals in the cabinet, see Overview of the Communication Cables,
page 39

1. Connect the communication cables to XMS02 and XMS03 terminals as shown,

creating a loop between all the UPSs.
2. Connect the communication cables to XMS06 and XMS07 terminals as shown,
creating a loop between all the UPSs.
3. Install a blue terminator in connector XMS06 of UPS1.
4. Install a red terminator in connector XMS07 of UPS4.

46 990–5233D–001
Connect the Communication Cables 20 - 120 kVA 400 V

5. Connect the external bypass terminals 1,3,5 as shown.

6. Connect the external bypass terminals 1,2,4,6 to XMS04 and XMS05 terminals
of the UPSs as shown, using maximum size 2.5 mm² cables.

7. Install the supplied protection cover over the communication cables.

990–5233D–001 47
20 - 120 kVA 400 V Install an External Battery

Install an External Battery

Lock Battery Cells on Shelves for Marine UPS

CAUTION
FOR INSTALLATION ON SHIP – RISK OF ELECTRICAL DISCONNECTION
Install wedges as shown below.
Failure to follow these instructions can result in injury or equipment
damage.

Rear wedges are already mounted on the shelves.

Depending on battery cells configuration, some provided wedges remain unused.
Shelf types

Top View, Wedges Filled in Grey Color

UPS power Number of shelves to mount by shelf type

rating
A B C D E
20 - 30 kVA 3 1 0 0 0
40 – 60 kVA 0 0 3 1 0
80 – 100 0 0 3 1 4
kVA10
120 kVA10 0 0 6 2 0

1. Install the battery cells on the shelves according to the documentation supplied
by the battery vendor.
2. Mount the back wedge (20 - 30 kVA only).
3. Mount the sides wedges.
4. Mount the front wedges.

10. Two battery cabinets.

48 990–5233D–001
Install an External Battery 20 - 120 kVA 400 V

Connect the Battery Cables

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Connect PE cables to the battery cabinet and the UPS first.
Failure to follow these instructions will result in death or serious injury.

1. Connect a PE cable from the battery cabinet to earth.

2. Connect the battery cables from the BAT- and BAT+ terminals of the battery
breaker in the UPS to the BAT- and BAT+ terminals of the battery breaker in the
battery cabinet.

990–5233D–001 49
20 - 120 kVA 400 V Install an External Battery

Install An Empty Battery Cabinet

Install Battery Circuit Breaker Kit

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• It is mandatory to protect the battery circuit with a circuit breaker equipped
with an undervoltage coil (MN 24V DC).
• Circuit breaker type and rated must be compliant with specifications given.
See Battery Circuit Breaker Enclosure, page 23
Failure to follow these instructions will result in death or serious injury.

NOTE: Please contact Schneider Electric when selecting the battery circuit
breaker. In systems with several battery cabinets, only one circuit breaker is
necessary. Temperature sensors must be installed to obtain the battery warranty
and to optimize battery lifetime.

1. Fasten the circuit breaker plate (four screws).

2. Fasten the XR1 terminals.
3. Fasten the temperature sensor.
4. Fasten the protection cover after connecting the batteries to the battery circuit
breaker. Tightening torque is 6.5 Nm.

50 990–5233D–001
Install an External Battery 20 - 120 kVA 400 V

Install Shelves and Battery Cells

NOTE: Assembly of the battery cabinet must be carried out by certified personnel
(standard EN 62040-1).
NOTE: The minimum clearance between the top of the battery cells and the next
shelf above them is 150 mm.

1. Fasten the angle supports (six screws per support).

2. Position the shelves individually.
3. Fasten the shelves individually with two screws in each angle.
4. Install the battery cells on each shelf, fasten and interconnect them per shelf.
5. Interconnect all the battery assemblies from the different shelves and then
connect the overall battery assembly to the battery circuit breaker.

990–5233D–001 51
20 - 120 kVA 400 V Install an External Battery

Connect the Battery Remote Control

WARNING
RISK OF EQUIPMENT DAMAGE
The maximum size for the communication cables (SELV) is 2.5 mm² and the
total length must be less than 100 meters.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

1. Connect the external battery cabinet connector XR1 to UPS connector XMB07,
as shown.

52 990–5233D–001
Install an External Battery 20 - 120 kVA 400 V

2. Connect the external battery cabinet connector XR1 to UPS connector XMD3,
and pass the cable through the ferrite three times.

990–5233D–001 53
 Install a Battery Circuit Breaker Kit for
20 - 120 kVA 400 V Third Party Battery Cabinets (Option)

Install a Battery Circuit Breaker Kit for Third Party

Battery Cabinets (Option)

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This battery circuit breaker kit contains an undervoltage coil (MN 24 VDC) which
is mandatory for all external battery cabinets. This battery circuit breaker is for
installations with third party batteries.
Failure to follow these instructions will result in death or serious injury.

1. Mount the fixing bar onto the battery cabinet.

2. Position the battery circuit breaker on the fixing bar and fasten with 2 screws.
3. Bolt the support plate for the connector XR1 to the front upright of the cabinet.

Bottom View of the Battery Cabinet

4. Attach XR1 to the support plate.

54 990–5233D–001
Install a Battery Circuit Breaker Kit for
Third Party Battery Cabinets (Option) 20 - 120 kVA 400 V

5. Connect the battery circuit breaker to XR1. The connecting cables (2.5 m) are
supplied (N° 51031630).
6. Connect XR1 to the ATIZ board.

Side View of the Battery Cabinet

7. The terminals 1 to 4 of the XR1 terminal block must be connected to the UPS to
provide the functions for automatic opening of battery circuit breaker QF1 (in
case of emergency shutdown) and detection of the battery circuit breaker
position for the UPS. Details of these connections are given in the installation
manuals of these units.
8. Place the QF1 protection cover over the circuit breaker and its connections.

Side View of the Battery Cabinet

990–5233D–001 55
 Install a Battery Circuit Breaker Kit for
20 - 120 kVA 400 V Third Party Battery Cabinets (Option)

9. Fasten the protection cover to the frame with the two screws. Tightening torque
is 6.5 Nm.

Top View of the Battery Cabinet

56 990–5233D–001
 Battery Circuit Breaker Enclosure
(Option) 20 - 120 kVA 400 V

Battery Circuit Breaker Enclosure (Option)

Overview
The circuit breaker enclosure must be located as close to the batteries as possible.
The enclosure is mounted to a vertical wall by means of four M8 screws using the
fastening lugs placed in the vertical or horizontal position.
The enclosure door is closed by two lock knobs with a key (405 type) on one of the
knobs.
The enclosure with insulation controller has the same characteristics as the
standard version (except for dimensions), with the insulation controller being
located in the upper part of the enclosure door.
Cables are fed through the bottom of the enclosure via a 315 x 90 mm opening.

20–120 kVA Battery Circuit Breaker Enclosure with up to 10 Minutes Runtime

990–5233D–001 57
 Battery Circuit Breaker Enclosure
20 - 120 kVA 400 V (Option)

100–120 kVA Battery Circuit Breaker Enclosure with More Than 10 Minutes
Runtime

Connection Diagrams
• The size of the power cables is given in the tables above.
• The recommended size of auxiliary cables is 1 mm2 (terminal acceptance
capacity: 2.5 mm2 ).
• Make sure that the auxiliary cables and power cables do not follow the same
path.
• Power cables and auxiliary cables are not supplied.

58 990–5233D–001
 Battery Circuit Breaker Enclosure
(Option) 20 - 120 kVA 400 V

Connection Points
UPS rating 20 – 120 kVA 100 – 120 kVA

Battery backup time ≤ 10 min > 10 min

connection to UPS 25 x 5 mm copper terminal 32 x 8 mm copper terminal

8.2 mm diameter holes 12.2 mm diameter holes
battery 32 x 10 mm copper terminal
12.2 mm diameter holes
earth 50 x 5 mm copper terminal, or
8 mm threaded rod

Install Battery Circuit Breaker Enclosure

1. Drill appropriate holes in a wall and mount the battery circuit breaker enclosure
to the wall as close to the batteries/battery cabinet(s) as possible.
2. Open the door of the battery circuit breaker enclosure.
3. Connect the PE terminal to PE.
4. Connect B- and B+ terminals to the battery B- and B+ terminals.

990–5233D–001 59
 Battery Circuit Breaker Enclosure
20 - 120 kVA 400 V (Option)

5. Connect L- and L+ terminals to the UPS power L- and L+ terminals.

60 990–5233D–001
 Install the Battery Temperature Monitor
(Option) 20 - 120 kVA 400 V

Install the Battery Temperature Monitor (Option)

1. Install the temperature monitor in the battery cabinet.

2. Connect the temperature monitor to the XMD3 connector in the UPS, and pass
the cable through the ferrite three times.

990–5233D–001 61
 Install the Synchronization Module
20 - 120 kVA 400 V (Option)

Install the Synchronization Module (Option)

Overview of the Synchronization Module
A. Cable tie bar
B. Cable entry

Mount the Synchronization Module to the Wall

62 990–5233D–001
 Install the Synchronization Module
(Option) 20 - 120 kVA 400 V

1. Mark the four mounting hole locations on the wall. You can either use the
horizontal or the vertical mounting brackets. Drill holes in each of the four
marked locations and install plugs.
2. Place the synchronization module enclosure against the wall lining up with the
holes and fasten the synchronization module enclosure to the wall with four
screws.

Recommended Cable Sizes

A 12m long Sub D9/Sub D15 (XF1/XF2 to XFSY4/XFSY5) cable is supplied for
each UPS.
You can make a longer cable (maximum length is 150 m) using the pinout diagram
below connecting only the 4 twisted wires shown.

Connection Cable length Recommended cable

XF1/XF2 to XFSY4/XFSY5 < 20 m Unshielded twisted pair cable

AWG24
XF1/XF2 to XFSY4/XFSY5 > 20 m Unshielded twisted pair cable
AWG18
XR1 – XR3 All Unshielded cable 1.5 mm²

Connect Cables to the Synchronization Module for Single UPS

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The synchronization module must be earthed at one point only.
Failure to follow these instructions will result in death or serious injury.

990–5233D–001 63
 Install the Synchronization Module
20 - 120 kVA 400 V (Option)

1. Connect power cables from UPS 1 to the synchronization module according to

the illustration above.
2. Connect power cables from UPS 2 to the synchronization module according to
the illustration above.
3. Connect the supplied 12 m Sub D9/Sub D15 cable from terminal XFSY5 on the
SYNIN board in UPS 1 to XF2 on the COSS board in the synchronization
module.
4. Connect the supplied 12 m Sub D9/Sub D15 cable from terminal XFSY5 on the
SYNIN board in UPS 2 to XF1 on the COSS board in the synchronization
module.

Connect Cables to the Synchronization Module in a Parallel

System

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The synchronization module must be earthed at one point only.
Failure to follow these instructions will result in death or serious injury.

64 990–5233D–001
 Install the Synchronization Module
(Option) 20 - 120 kVA 400 V

1. Connect power cables between all UPS units in Group 1 and connect them to
the synchronization module.
2. Connect the supplied 12 m Sub D9/Sub D15 cables between the SYNIN boards
in the UPS units, and connect Sub D9/Sub D15 cable from the last UPS in the
row to the COSS board in the synchronization module.
3. Connect Group 2 to the synchronization module according to the procedures in
step 1 and 2 above.

990–5233D–001 65
 Install the Synchronization Module
20 - 120 kVA 400 V (Option)

Input and Output Contacts

Characteristics
The Phase in tolerance, Major malfunction, UPS 1 controlled, and UPS 2
controlled relay contacts have a breaking capacity of 30 W maximum (on resistive
load) for 2 A maximum current.
Permissible voltage: SELV only.
The contacts are represented in unactuated state.

Outputs

XM1 terminals 1–6 UPS 1 controlled

XM1 terminals 7–12 UPS 2 controlled
XM2 terminals 1–6 Phase within tolerance
XM2 terminals 7–12 Major alarm

Inputs

XM3 terminals 7–8 UPS supplied by utility/mains

XM3 terminals 9–10 UPS supplied by generator set

66 990–5233D–001
Install an External Bypass 20 - 120 kVA 400 V

Install an External Bypass

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The combined UPS power of all the installed UPS cabinets must not exceed the
available bypass power.
Failure to follow these instructions will result in death or serious injury.

Install 150 kVA External Bypass Cabinet

TNS

1. Prepare the external bypass cabinet for cables by clearing the cable running
entries.
2. Connect the external bypass cabinet to earth.
3. Connect the bypass cables from the terminals (N, L1, L2, L3) in the external
bypass cabinet to the bypass terminals (N, L1, L2, L3) on the UPSs.
4. Connect the bypass cables from the AC bypass source to the terminals (N, L1,
L2, L3) in the external bypass cabinet.
5. Connect the load cables from the load to the terminals (N, L1, L2, L3) in the
external bypass cabinet.

990–5233D–001 67
20 - 120 kVA 400 V Install an External Bypass

6. Connect the AC output cables from output terminals (N, L1, L2, L3) in the UPSs
to the terminals (N, L1, L2, L3) in the external bypass cabinet.
NOTE: Connection of the communication cables is shown in Parallel System
with External Bypass, page 35.

TNC

1. Prepare the external bypass cabinet for cables by clearing the cable running
entries.
2. Connect the external bypass cabinet to earth and neutral (PEN).
3. Connect the bypass cables from the terminals (L1, L2, L3) in the external
bypass cabinet to the bypass terminals (L1, L2, L3) on the UPSs.
4. Connect the bypass cables from the AC bypass source to the terminals (L1, L2,
L3) in the external bypass cabinet.
5. Connect the load cables from the load to the terminals (L1, L2, L3) in the
external bypass cabinet.
6. Connect the AC output cables from the output terminals (L1, L2, L3) in the
UPSs to the terminals (L1, L2, L3) in the external bypass cabinet.
NOTE: Connection of the communication cables is shown in Parallel System
with External Bypass, page 35.

68 990–5233D–001
Install an External Bypass 20 - 120 kVA 400 V

Install 400 kVA External Bypass Cabinet

TNS

1. Prepare the external bypass cabinet for cables by clearing the cable running
entries.
2. Connect the external bypass to earth.
3. Connect the bypass cables from the terminals (N, L1, L2, L3) in the external
bypass cabinet to the bypass terminals (N, L1, L2, L3) on the UPSs through the
top cable entry.
4. Connect the bypass cables from the AC bypass source to the terminals (N, L1,
L2, L3) in the external bypass cabinet.
5. Connect the load cables from the load to the terminals (N, L1, L2, L3) in the
external bypass cabinet.
6. Connect the AC output cable from output terminals (N, L1, L2, L3) in the UPSs
to the terminals (N, L1, L2, L3) in the external bypass cabinet.
NOTE: Connection of the communication cables is shown in Parallel System
with External Bypass, page 35.

990–5233D–001 69
20 - 120 kVA 400 V Install an External Bypass

TNC

1. Prepare the external bypass cabinet for cables by clearing the cable running
entries.
2. Connect the external bypass cabinet to earth.
3. Connect the bypass cables from the terminals (PEN, L1, L2, L3) in the external
bypass cabinet to the bypass terminals (PEN, L1, L2, L3) on the UPSs through
the top cable entry.
4. Connect the bypass cables from the AC bypass source to the terminals (PEN,
L1, L2, L3) in the external bypass cabinet.
5. Connect the load cables from the load to the terminals (PEN, L1, L2, L3) in the
external bypass cabinet.
6. Connect the AC output cables from output terminals (PEN, L1, L2, L3) in the
UPSs to the terminals (N, L1, L2, L3) in the external bypass cabinet.
NOTE: Connection of the communication cables is shown in Parallel System
with External Bypass, page 35.

70 990–5233D–001
Install Marine UPS Adaptation Voltage
Transformer 20 - 120 kVA 400 V

Install Marine UPS Adaptation Voltage Transformer

For transformer specifications, see Transformers, page 21.

WARNING
HAZARD OF OVERHEATING
• Do not cover the transformer ventilation openings when the transformer is in
operation.
• Do not remove the transformer feet.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Install the transformer according to the documentation supplied by the transformer

vendor.

990–5233D–001 71
20 - 120 kVA 400 V Install Isolation Transformer (Option)

Install Isolation Transformer (Option)

For transformer specifications, see Transformers, page 21.
NOTE: A transformer cabinet can only be placed to the right of the UPS cabinet.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Do not install different transformer sizes that belong to different vector groups in
the same UPS installation.
Failure to follow these instructions will result in death or serious injury.

72 990–5233D–001
Install Isolation Transformer (Option) 20 - 120 kVA 400 V

Transformer Configuration Options in Single Systems

For Single Transformer Connected to Input

Upstream: TT, TN or IT system

Downstream: with neutral distributed

Dual Utility/Mains System

Single Utility/Mains System

Dual Utility/Mains System

For Single Transformer Connected to Output

Upstream: TT, TN system

Downstream: with neutral distributed

Dual Utility/Mains System

990–5233D–001 73
20 - 120 kVA 400 V Install Isolation Transformer (Option)

Single Utility/Mains System

For Transformers Connected to Output and/or One or Two Sources

Upstream: TT, TN or IT system

Downstream: with neutral distributed

Dual Utility/Mains System

Single Utility/Mains System

Dual Utility/Mains System

74 990–5233D–001
Install Isolation Transformer (Option) 20 - 120 kVA 400 V

Transformer Configuration Options in Parallel UPS System

WARNING
RISK OF EQUIPMENT DAMAGE
Before turning on the UPS system, make sure that N on the UPSs are parallel
connected and that the output of the UPSs are parallel connected as shown in
the diagram below. This requires extra cables which are not provided by
Schneider Electric.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
A maximum of four UPSs plus transformers can be connected in parallel.
Transformers must be earthed correctly.
• Use power cables of equal resistance, equal length and equal size for the
same function.
• To choose the correct upstream circuit breaker, see the table in Install
Isolation Transformer (Option), page 72.
Failure to follow these instructions will result in death or serious injury.

Two UPSs in Parallel

990–5233D–001 75
20 - 120 kVA 400 V Install Isolation Transformer (Option)

Four UPSs in Parallel

Install Input Isolation Transformer

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Connect PE cables to the transformer first.
Failure to follow these instructions will result in death or serious injury.

76 990–5233D–001
Install Isolation Transformer (Option) 20 - 120 kVA 400 V

1. Connect a cable from the transformer input terminals (L1, L2, L3) to the utility/
mains supply.

Input Terminals on the Transformer

2. On the input transformer terminals, do the following interconnections depending

on your available voltage from the utility/mains supply at input side to
transformer:
a. Utility/mains supply 380 V: Interconnect the terminals as shown.

Transformer Input Cable Interconnection— Utility/Mains Supply 380 V

990–5233D–001 77
20 - 120 kVA 400 V Install Isolation Transformer (Option)

b. Utility/mains supply 400 V: Interconnect the terminals as shown.

Transformer Input Cable Interconnection— Utility/Mains Supply 400 V

c. Utility/mains supply 420 V: Interconnect the terminals as shown.

Transformer Input Cable Interconnection— Utility/Mains Supply 420 V

78 990–5233D–001
Install Isolation Transformer (Option) 20 - 120 kVA 400 V

3. Connect the following cables as per your system:

a. An AC Input transformer for single utility/mains systems: Connect L1,

L2, L3 from the input terminals to the bypass terminals on the UPS. Connect
a cable from the transformer output terminals (L1, L2, L3) to the UPS bypass
terminals (L1, L2, L3) and to PE.
b. An AC Bypass transformer for dual utility/mains systems: Connect a
cable from the transformer output terminals (L1, L2, L3, N) to the UPS
bypass terminals (L1, L2, L3, N) and to PE.
c. An AC Input transformer for dual utility/mains systems: Connect a cable
from the transformer output terminals (L1, L2, L3) to the UPS input terminals
(L1, L2, L3) and to PE.

990–5233D–001 79
20 - 120 kVA 400 V Install Isolation Transformer (Option)

Output Terminals on the Transformer

NOTE: The neutral cable is not supplied.

Install Output Isolation Transformer

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Connect PE cables to the transformer first.
Failure to follow these instructions will result in death or serious injury.

80 990–5233D–001
Install Isolation Transformer (Option) 20 - 120 kVA 400 V

1. Connect a cable from the transformer input terminals (L1, L2, L3) to the UPS
output terminals (L1, L2, L3) and to PE. Remove N if connected.

Input Terminals on the Transformer

990–5233D–001 81
20 - 120 kVA 400 V Install Isolation Transformer (Option)

2. On the input transformer terminals, do the following interconnections depending

on your available voltage from the utility/mains supply at input side to
transformer:
a. Utility/mains supply 380 V: Interconnect the terminals as shown.

Transformer Input Cable Interconnection— Utility/Mains Supply 380 V

b. Utility/mains supply 400 V: Interconnect the terminals as shown.

Transformer Input Cable Interconnection— Utility/Mains Supply 400 V

c. Utility/mains supply 420 V: Interconnect the terminals as shown.

Transformer Input Cable Interconnection— Utility/Mains Supply 420 V

82 990–5233D–001
Install Isolation Transformer (Option) 20 - 120 kVA 400 V

3. Connect a cable from the transformer output terminals (L1, L2, L3, N) to the
load.

Output Terminals on the Transformer

4. For output transformers in parallel systems: parallel connect N between the

output terminals on the UPSs and parallel connect the output of the UPSs. See
Transformer Configuration Options in Parallel UPS System, page 75 for details.
This requires extra cables which are not provided by Schneider Electric.

990–5233D–001 83
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmason
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com

As standards, specifications, and design change from time to time,

please ask for confirmation of the information given in this publication.

© 2013 – 2016 . All rights reserved.

990–5233D–001