HR 303 M (D) 403M (D)
HR 303 M (D) 403M (D)
POWER HARROWS
HR 303* M / 403* M
HR 303* D / 403* D
In buying a KUHN machine you have chosen wisely. Into it have gone years of thought,
research and improvements. You will find, as have thousands of owners all over the world, that
you have the best that engineering skill and actual field testing can produce. You have
purchased a dependable machine, but only by proper care and operation can you expect to
receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your
machine. The performance you get from this machine is largely dependant upon how well you
read and understand this manual and apply this knowledge. Please DO NOT ASSUME THAT
YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this
manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE.
Your KUHN dealer will instruct you on the general operation of your machine. He is interested
that you get the best performance possible and will be glad to answer any special questions
that may arise regarding the operation of the KUHN machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts.
These parts are manufactured and carefully inspected in the same factory that builds the
machine to assure high quality and accurate fitting of any necessary replacements.
When ordering service parts it is important that you indicate the type of machine concerned
and its serial number.
For this reason please complete the model identification plate diagram below with the required
information. This will provide you with an easy reference for future service parts orders.
ABOUT IMPROVEMENTS
KUHN is continually striving to improve its products and, therefore, reserves the right to make
improvements or changes when it becomes practical to do so, without incurring any
obligations to make changes or additions to the equipment sold previously.
CONTENTS
Page
Safety 2
Safety decals - Model identification plate 8
Technical specifications of the machine 11
Tractor specifications required 11
Fitting to the tractor 12
PTO shaft 14
Adjustable cut-out clutch 16
Rotor rotational frequency 19
Rollers 21
Side deflectors 30
Operation 31
Optional equipment 32
1. Levelling bar 32
2. Wheel track eradicators 34
3. 3-point linkage for additional implements 35
4. 3-point hydraulic lift for additional implements 37
5. Adaptation kit for VENTA AL, Ti and LC seed-drills 40
6. Set of pinions 40
7. Transport platform 40
8. Hard coated packer roller scrapers 41
10. Nylon cleaning plates for packer roller and Maxipacker roller
scrapers 41
10. PTO shafts 41
11. Semi-automatic 3-point linkage 42
12. Hard coated blades 42
13. Forward action blades 42
Maintenance 43
1. Lubrication 43
2. Positioning of the blade holders 44
3. Changing the blades 45
Trouble shooting 46
Limited warranty 49
Copyright 2002 KUHN S.A.
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SAFETY ADVICE
The above symbol is used throughout this manual every time recommendations are made concerning your
safety, the safety of others, or the good operation of the machine.
The Power Harrows must only be used for the work for which they have been designed : secondary cultivation
and seedbed preparation.
The manufacturer is not held liable for any damage resulting from machine applications other than those
specified by the manufacturer.
Any use other than the designated operation is at the risk and responsibility of the operator.
- using only genuine spare parts, equipment and accessories as designated by the manufacturer.
The Power Harrows must only be operated, maintained and repaired by competent persons who are familiar
with machine specifications and operations and are aware of any danger involved.
- accident prevention,
- work safety,
- public traffic circulation.
The manufacturer is not held liable for any damage resulting from machine modifications carried out by the
operator himself or by a third party without previous written agreement from the manufacturer.
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GENERAL SAFETY RECOMMENDATIONS
Before operating the machine, always ensure that tractor and machine meet with work safety and road traffic
regulations.
BASIC PRINCIPLES
1. In addition to the recommendations given in this manual, legislation on work safety and accident prevention
must also be respected.
2. Advice is indicated on the machine, specifying safety recommendations in order to prevent accidents.
3. Before travelling on public roads, the operator must ensure that the machine conforms to road traffic
regulations.
4. Before starting work, the operator must be familiar with all machine controls, handling devices and their
functions. Once at work, it is too late to do this !
5. Use a tractor equipped with a safety cab. Keep windows and roof hatch closed for reduced sound level while
operating the PTO driven implement.
6. Before starting up the machine and beginning work, check the surrounding area (beware of children !). Make
sure there is sufficient visibility.
Keep all people and animals away from the danger zone of the machine (risk of projection !)
7. Carrying people or animals on the machine when working or in transport is strictly forbidden.
8. Machine must only be attached to tractor using means provided and in accordance with current safety
standards.
9. Special care should be taken when attaching or removing the machine from the tractor.
10. Before attaching the machine, ensure that the front tractor axle is sufficiently ballasted.
Ballast is to be placed on the supports provided in accordance with instructions of the tractor manufacturer.
11. Do not exceed the maximum axle load or the overall transport weight prescribed by the tractor
manufacturer.
12. For road transport, use a lengthways transport trailer designed for that purpose and recommended by the
manufacturer.
13. Before transporting the machine on public roads, ensure that all legally required guards and indicators
(lights, reflectors ...) are in place and in good operation.
14. All operating controls (cords, cables, rods...) must be positioned so that they cannot be set off accidently,
risking accident or damage.
15. Before travelling on public roads, put the machine into its transport position as instructed in this operator’s
manual.
16. Never leave the tractor seat while the machine is operating.
17. Drive speed must be adapted to ground conditions as well as to roads and paths.
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18. Precision steering, tractor adherence, road holding and efficient braking are influenced by the type of
implement, weight, ballast of front axle, ground or road conditions. It is therefore of utmost importance to
be cautious in every given situation.
19. Be particularly cautious when turning corners, paying attention to machine overhang, length, height and
weight.
21. WARNING ! Danger of crushing and shearing can exist when components are operated by hydraulic or
pneumatic controls.
22. Before leaving the tractor or before adjusting, maintaining or repairing the machine, turn off the engine,
remove the ignition key and wait until all moving parts have come to a complete stop.
23. Do not stand between the tractor and the machine unless the hand brake is tight and/or stops have been
placed under the wheels.
24. Before any adjustments, maintenance or repairs are carried out, ensure that the machine cannot be started
up accidentally.
1. Do not wear loose clothing which could become caught up in moving elements.
2. Wear the individual protection equipment corresponding to the work which is planned (gloves, shoes, eye
protection, helmet, ear protectors...).
3. All operating controls (cords, cables, rods ...) must be positioned so that they cannot be set off accidentally,
causing accident or damage.
4. Before operating the machine, check the tightness of all nuts and bolts, particularly on rotating parts (blades,
tines, knives, spades ...)
5. Before operating the machine, ensure that all safety guards are firmly in place and in good condition. If worn
or damaged, replace immediately.
ATTACHMENT
1. When attaching or removing the machine from the tractor, position hydraulic lift control lever in such a way
that it cannot be set off accidentally.
2. When attaching the machine to the tractor hydraulic linkage, ensure that diameter of the link pins corresponds
to the diameter of the ball joints.
3. WARNING ! Danger of crushing and shearing can exist in the lifting zone of the tractor hydraulic linkage !
4. Do not stand between the tractor and the machine when operating the outer control lever of the lift mechanism.
5. In transport, the machine lift mechanism should be stabilized by tractor tie rods to avoid floatation and side
shifting.
6. When transporting the machine, lock the hydraulic lift control lever in place so that it cannot be lowered
accidentally.
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POWER TAKE-OFF SHAFT
1. Use only the PTO shaft supplied with the machine or recommended by the manufacturer.
4. Before attaching or removing the PTO shaft, disengage PTO shaft, turn off engine and remove ignition key.
5. If a primary PTO shaft is equipped with a slip clutch or a free wheel, these must be fitted on the machine PTO.
6. Ensure that PTO shaft is always correctly fitted and locked into place.
7. Make sure guards are correctly in place and secured with the safety chains provided.
8. Before engaging PTO, ensure that PTO speed (rotational frequency) and direction of rotation are in
accordance with manufacturers recommendations.
9. Before engaging PTO, keep all people and animals clear from the machine.
10. Never engage PTO shaft when tractor engine is turned off.
12. WARNING ! Rotating elements can continue turning momentarily after PTO is disengaged. Keep clear until
all rotating elements are at a standstill.
13. When removing the machine, place PTO shaft on the supports provided.
Rotation speed ... rpm (American Measure) is also expressed in metric measure : Rotational frequency ... min -1.
Both units are equivalent, for example : Rotation speed 540 rpm equals Rotational frequency 540 min-1.
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HYDRAULIC SYSTEM
1. WARNING ! Hydraulic system is under pressure (maximum working pressure : 200 bars/2900 psi).
2. When fitting hydraulic motors or cylinders, ensure that connections have been made correctly, as per
manufacturer’s instructions.
3. Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not under
pressure.
4. It is strongly recommended that the operator marks the hydraulic connections between tractor and machine
to avoid making a wrong connection. WARNING ! Functions could be reversed (for example : lift/lower).
5. Regularly check the hydraulic hoses ! Replace the hydraulic hoses every 5 years. Damaged or worn hoses
must immediately be replaced .
When replacing the hydraulic hoses, make sure to use hoses with the specifications and quality recommended
by the manufacturer of the machine.
7. Any liquid under pressure (particularly oil from hydraulics) can penetrate the skin and cause severe injury. If
injured, see a doctor immediately, there could be danger of infection.
8. Before any adjustments, maintenance or repairs are carried out, lower the machine, depressurize the circuit,
turn off the engine and remove the ignition key.
MAINTENANCE
1. Before checking for any machine malfunction and before adjusting, maintaining or repairing the machine,
disengage PTO, turn off engine and remove ignition key.
3. If the machine is raised, prop it up in a stable position before carrying out any maintenance work.
4. When replacing a working part, wear protection gloves and use only standardized tools.
5. It is forbidden to discard any oil, grease or filters. These must be given to waste disposal organisations to
protect the environment.
6. Disconnect power source before any work is done to the electric system.
7. Check safety guards regularly, particularly those that are subject to wear. Replace immediately if damaged.
8. Spare parts used must be in accordance with specifications and standards as defined by the manufacturer.
Use only genuine KUHN parts !
9. Before any electric welding is carried out on tractor or attached machine, disconnect generator and battery
terminals.
10. Repairs on elements under pressure or tension (springs, accumulators etc...) must only be carried out by
competent persons with standardized equipment.
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ROAD TRANSPORT
Dimensions
Depending upon the machine’s dimensions, the user should check with the relevant authority that it can be
transported legally on public roads.
If maximum authorised size is exceeded, the user should act according to the legislation in force regarding
transport of oversize equipment.
TRANSPORT PLATFORM
DESIGNATED USE
- The transport platform must only be used for the work for which it has been designed: transporting a KUHN
power harrow of 3.00 to 4.50 metres wide, possibly with genuine KUHN accessories, and with another machine
attached or integrated into it (eg seeder), from its storage area to its working area and vice versa; the gross
weight should not exceed 6 tons. The transport platform must by no means be used for transporting
materials (building materials, fodder).
In addition to the recommendations given in this manual, the driver must also follow the trailer manufacturer’s
recommendations.
1° Only attach the transport platform to the tractor using parts intended for this purpose and according to the
manufacturer’s recommendations.
2° Make sure that weight applied to the tractor’s hook or jaw does not go over the maximum weight indicated
by the manufacturer.
3° Before unhitching the transport platform, put on its parking brake, lower the parking stand and place blocks
under the wheels.
4° Each time before going on the road, check that brakes are working properly.
5° The braking system must be inspected and maintained regularly by a competent person.
6° Adjustment and repair work on the braking system must only be carried out by authorized workshops.
7° Before maintaining or repairing tires, make sure that the trailer is perfectly stable and cannot move
accidentally.
8° Assembly, disassembly and repair of wheels and tires must only be carried out by competent persons who
are equipped with required standardized tools.
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SAFETY DECALS
MODEL IDENTIFICATION PLATE
The following safety pictorials have been placed on your machine in the areas indicated. They
are intented for your personal safety and for the safety of the people working with you. The text
shown on them gives their precise meaning. Keep the pictorials clean. Replace them when they
are faded.
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2
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TECHNICAL SPECIFICATIONS OF THE MACHINE
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FITTING TO THE TRACTOR
The HR Rotary harrow is suitable for all tractors equipped with a 3-point hydraulic linkage, category 2 or 3.
Attachment should be undertaken on a level surface. To simplify tractor fitting, the lower attachment brackets
pivot in the vertical plane.
- HR 303*
Category "2"
2
Alternative attachment :
Category “3”
The top hitch pin (code 525 970 00) and the lower hitch
pins cat.3 (code 525 925 00) are available through the
Kuhn Service Parts Department.
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- HR 403*
Category "3"
4
Alternative attachment :
Category “2”
The 3-point hitch pin cat.2 (code 525 969 00) and the
lower hitch pins cat.2 (code 525 924 00) are available
through the Kuhn Service Parts Department.
Note : The top link pin (T) has an anti-turn arm (R).
It should be fitted as shown in photo 5A.
5A
The top link yoke of the headstock is equipped with various vertical positions for the hitch pin (fig.5A).
In order to optimise the angle of the secondary PTO transmission shaft, the top link can be positioned parallel to
the draught arms or even pointed slightly downwards towards the tractor (see fig. 6, page 14).
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P.T.O. DRIVE SHAFT
6
Fitting the pto shaft :
- Make sure the rotary harrow is resting on the ground and is maintained in a stable position with the roller.
- Clean and lubricate the gearbox input shaft and slide the mating PTO shaft yoke in place. Before attaching
the PTO shaft to the slip clutch flange, it is essential that both mating surfaces are thoroughly cleaned.
Bring both components together and fix in place using the self-locking screws provided. Tighten all the studs
to a torque setting of 10 daNm (75 ft.lbs) at the same time making sure that the flange is centrally
seated.Tightness has to be checked regularly.
For improved ease of bolting the PTO shaft’s flange yoke onto the slip clutch, it is strongly
recommended to remove the guard cone on the flange side. To do this, refer to the
instruction booklet supplied with the PTO shaft.
Make sure to reinstall the guard cone once the operation is completed.
- After mounting the rotary harrow, stabilize the tractor 3-point linkage with whatever means are recommended
i.e. the bars, chains, etc.
- Be sure the tractor P.T.O. shaft drive is disengaged and stop engine.
- Couple the P.T.O. shaft to the tractor P.T.O stub.
In working position :
- The 2 angles (K) formed by the centre lines of the yoke and the sliding tubes must be equal and not exceed
a combined angle of 30° when working.
- The sliding tube overlap (L) must be at least 22 cm (8.5") (fig. 6).
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Should the above mentioned conditions not exist :
- Shorten both tubes by an equal length (fig. 7 and 8), chamfer edges and clean (fig. 9) and grease inside of outer
tube (fig. 10).
- To avoid noisy running of the PTO shaft when lifting the machine out of work, attach top link (P) so that it is
almost parallel to the lower links (fig. 6).
Important : Always disconnect the tractor PTO drive before lifting the machine into the transport position,
otherwise permanent damage can be caused to the transmission shaft.
Repeat these adjustments each time the machine is mounted to a different tractor.
7 8
9 10
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CUT - OUT CLUTCH
The Walterscheid cam-type safety clutch cuts out torque transmission as soon as an overload occurs.
After a torque cut-out, it is important to disengage the PTO drive and lift the machine out
of work. Reengage the PTO drive when the cause for the cut-out has been eliminated and
the clutch will automatically re-engage. If a foreign object has become jammed between the
rotors, switch off the tractor engine, remove the ignition key, and then clear the machine.
NOTE: Avoid re-engaging the cut-out clutch by simply reducing the PTO speed (rotational frequency) as
this will cause premature wear of the clutch cams due to friction between the cams and their
housing.
Fitting of the clutch to the gearbox drive shaft (L) is effected by a clamp cone (H) which locates in the drive shaft
attachment groove (M).
12
2.1 Disassembling :
For improved ease of removing of the PTO shaft from the slip clutch, it is strongly
recommended to remove the guard cone on the flange side. To do this, refer to the
instruction booklet supplied with the PTO shaft.
Make sure to reinstall the guard cone once the operation is completed.
- Remove the slip clutch guard to get access to the clamp cone (H) (fig. 12).
- Loosen the clamp cone (H) by unscrewing the cone a few turns (fig. 12) (do not force).
- With a punch diameter 10 and a hammer free the clamp cone (H) from its seat by striking in the arrow’s direction
(see arrow, fig. 12).
- Completely unscrew the clamp cone (H) and remove from its seat.
- Remove the clutch from the shaft (L) (fig. 12).
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2.2 Reassembling :
- The clamp cone (H) being disassembled, slide the clutch on the shaft and align the clamp cone housing with
the circular groove (M) of the shaft (L) (fig. 12).
- Screw the clamp cone (H) in its housing while at the same time giving a slight alternate and axial movement
so that the clamp cone (H) takes the right position in the circular groove (M).
- Torque at 7 daNm (50 ft.lbs).
- Reinstall the slip clutch guard.
Regularly check that the clutch is well fixed on the shaft (no play).
3) CLUTCH ADJUSTMENT
The cut-out clutch must be adjusted to suit the tractor hp and PTO speed (rotational frequency) (see adjustment
table on page 18).
During the first periods of use, check that the clutch disengages when necessary.
- If the clutch disengages too frequently, adjustment is too light. The cam force should therefore be increased.
- If the clutch does not disengage, adjustment is too heavy. The cam force should be decreased.
13
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To adjust the length (L) :
- Hold the cartridge in a vice onto the 2 central pieces
(H) (to avoid disengagement).
- Adjust the 2 nuts (J) after having removed the roll
pins (K) (fig. 14).
- Adjust both nuts an equal amount.
- Refit the roll pins (K).
- Refit the assembly, making sure that the cams (E)
are correctly positioned (ie the angled faces of the
cams match the angled slots in the bore of the
housing (fig. 13).
- Check that the threaded rod (N) (fig. 14) in the
spring cartridge (F) does not interfere with the bore
of the housing (D) (fig. 13).
- Re install the clutch onto the shaft (L) (see para- 14
graph 2.2, page 17).
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ROTOR SPEED (ROTATIONAL FREQUENCY)
The HR 303* - 403* power harrows are fitted with 2 or 4 speed gearboxes which adapt the rotor speed (rotational
frequency) to the working conditions. They should normally be used with a PTO speed (rotational frequency)
of 1000 rpm (min-1) to reduce the forces placed on the tractor and machine transmissions.
A PTO speed (rotational frequency) of 540 rpm (min-1) should only be used occasionally for shallow
working in light land, where the power requirement does not exceed 73 kW (100 hp).
Note : The models HR 303* / 403* can also be used with a PTO speed (rotational frequency) of 750 rpm
(min-1). The rotors will then operate at an intermediate speed (rotational frequency).
All gearboxes are factory fitted with a rear PTO shaft which rotates at the same speed (rotational frequency) as
the tractor PTO shaft. An extra implement can be driven by a secondary PTO shaft which should be assembled
and used according to the legislation in force at the time.
Remove the PTO shaft cover (G) and mount the plastic guard cone (F) (code 587 070 10) supplied with the
machine (photos 15, 15A, 16 and 16 A).
The rear PTO shaft is 1 3/8" 6 spline profile, and must not be used to transmit more than 37 kW (50 hp. It
should not be used with the gears disengaged (neutral) when driving a secondary implement (seed-drill etc.) as
this could damage the gearbox due to a lack of lubrication.
If the rear PTO shaft is not used, always put cover (G) in place (photos 15 A and 16 A).
1) HR 303* D / 403* D :
15 15 A
They are fitted with a DUPLEX gearbox whose speed can be changed by inverting the pinions located behind
the rear cover.
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Rotor speed (rotational frequency) chart HR 303* D / 403* D in rpm (min-1)
Position of 26 30 24 32
P.T.O. gears
speed
(rotational
frequency) 30 26 32 24
Before removing the cover-plate, the HR should be lightly tilted forward. Remove the 4 fixing screws in the rear
cover and pull the cover off rearwards. Reinstall the cover plate making sure to position the O-ring in its groove
correctly.
2) HR 303* M / 403* M
They are fitted with a MULTIPLEX gearbox whose speed can be changed by a selector lever and a set of
reversible pinions.
16 16A
Rotor speed (rotational frequency) chart HR 303* M / 403* M in rpm (min-1)
* 20 25 19 26
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To invert the pinions proceed as follows. Tilt the machine forward to avoid the oil from leaking out of the gearbox
when removing the cover.
To do this :
- uncouple the PTO shaft
- shorten the turn buckle on the frame
- raise the machine in order to obtain a satisfactory angle
- remove the gearbox cover by removing the 4 screws and pulling towards the rear
- invert the pinions.
ROLLERS
According to the user’s choice, the rotary power harrows can be equipped with :
- either a crumbler roller (with welded tubes and removable bars) (only for HR 303*),
- either a Maxicrumbler roller (with welded tubes),
- either a packer roller (rows of continuous studs welded on a cylinder),
- either a PK2 packer roller (rows of continuous studs welded on a cylinder),
- either a Maxipacker roller (rows of discontinuous studs welded on a large diameter cylinder),
- either a Packliner roller (semi-solid rubber tyres),
- or a PX2 Packerflex roller (rubber tyres).
The roller is an essential element of the harrow and has four main functions:
- to set and control the working depth of the machine,
- to pack the tilth evenly behind the rotors to create an optimum seedbed,
- to increase seedbed crumbling and clod break-up,
- to improve seedbed levelling.
The roller can be fitted in 2 different lengthways positions (E) and (E’) (photo 17). The forward position (E) is
convenient when working with a crumbler roller, a packer roller, a PK2 Packer roller or a Maxipacker roller without
rear levelling bar. The backward position (E’) must always be used when working with a PX2 Packerflex roller,
a Packliner roller, a Maxipacker roller and on other rollers when a levelling bar is fitted to the back of the trough (see
page 32, photo 27).
The roller height is adjusted at (P) (photo 17). To adjust, proceed as follows:
- Lift the machine behind the tractor,
- Place pin (T) in the hole corresponding to the required height (photo 17). Make sure that the same hole is used
on each side of the machine.
The roller is also used as a protection device at the rear of the machine. It must never be
removed.
To raise the roller completely out of work, lift the roller, then place pin (T) in hole (O) (photo 17).
17
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1) CRUMBLER ROLLER
HR 303* - Kit no. 123 6440
19
These rollers are particularly intended for use in wet or sticky soils. Efficient packing, proper levelling and good
crumbling are achieved.
The scraper bar forms an integral part of the packer roller and of the PK2 packer roller.
These scrapers, placed between the rows of teeth (E), ensure that the roller remains free from soil build-up.
In case of blocking with crop residues, the scraper bar can be easily pivoted to permit cleaning.
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Using the 2 nuts (S) on the adjusters, pivot the scraper
bar towards the roller until it is almost bottomed-out in
the 2 slots (photo 21). Then tighten the 4 bolts (R) to a
torque of 22 daNm / 160 ft.lbs, and adjust the scraper
plates (P) as shown thereafter.
- Slightly loosen the fixing bolts (V) of the scrapers (P) so that they slide freely (photo 20).
- Check that their position is central relative to the rows of roller teeth. The scraper supports have slotted holes
to allow readjustment if necessary.
- After checking that the scraper bar is in its furthest forward position (photo 21), position the scraper plates one
at a time so that they are in contact with the roller. Retighten bolts (V) (torque 6 daNm / 44 ft.lbs) (photo 20).
Check that the scrapers only lightly touch the roller, and do not interfere with its rotation.
- For wide rollers (more than 3 m), slightly tighten the adjuster (Y) mounted on the central arm (G) (photo 22).
If hard coated scrapers are used ensure that the coating is towards the front and downwards.
In case of crop residue build-up, it is recommended for cleaning that the scraper be pivoted backwards around
the 2 upper bolt holes (R) (photo 20). To do this, remove the 2 lower bolts (R) and release the 2 adjusters (Q)
after loosening their self-locking nuts (S) (photo 21).
To ease pivoting of the scraper bar towards the rear, use a lever in holes (L) (photos 20 and 21) placed at each
side of the scraper bar (H).
Note : For rollers with more than 3 m width it is also necessary to release bolt (X) and adjuster (Y) (photo 22)
to pivot the scraper bar rearwards.
After cleaning, tighten the bolt (X) (torque 22 daNm / 160 ft.lbs).
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4) MAXIPACKER ROLLER
HR 303* - Kit no. 123 8420
HR 403* - Kit no. 123 8440
This roller is suitable for all soil types and especially humid and sticky soils. It provides an efficient ground
packing, a good levelling and crumbling.
Due to its large diameter cylinder, it provides a large ground contact area, hence reduced sinking and less
resistance to rolling, meaning a reduced traction power is needed. The scraperbar is part of the maxipacker roller.
The scraper plates located between the rows of studs ensure the cleaning of the roller. They are hard coated to
further increase their service life.
In case of blocking with crop residues, the scraper bar can be easily pivoted to permit cleaning.
A B
a) Fitting the maxipacker roller and its scrapers (photos A and B).
When fitting the roller, be sure to check its direction of rotation (see arrow on photo A). (The direction of rotation
is also indicated by a sticker on the side of the roller).
Fit the roller and scraper supports (D) to the 2 arms (B), using the guide housing and the 8 bolts (U). On HR 303*
install covers (C) at the same time (see photo 19, page 22).
Then fit scraper supporting bar (H) onto the 2 support arms (D) with the 6 bolts (R). Do not tighten the bolts. Fit
the 2 adjusters (Q) photo B).
Using the 2 nuts (S) on the adjusters, maintain the scraper bar towards the roller until it is almost bottomed-out
in the 2 slots of the support arms (D) (photos A and B). Then tighten the 6 bolts (R) to a torque of 22 daNm /
160 ft.lbs, and if required adjust the position of the scraper plates (P) as shown thereafter.
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- Wide roller (wider than 3m)
(photo C)
In case of crop residue build-up, it is recommended for cleaning that the scraper be pivoted backwards around
the 2 upper bolt holes (R) (photo A). To do this, untighten the 4 lower bolts (R) and release the 2 adjusters (Q)
after loosening their self-locking nuts (S) (photo B, page 24).
To ease pivoting of the scraper bar towards the rear, use a lever in holes (L) (photos A and B, page 24) placed
at each side of the scraper bar (H).
Note : For rollers with more than 3 m width it is also necessary to release bolt (X) and adjuster (Y) (photo C)
to pivot the scraper bar rearwards.
After cleaning, tighten the bolt (X) (torque 22 daNm / 160 ft.lbs).
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5) PACKLINER ROLLER
HR 303* - Kit no. 123 8250
HR 403* - Kit no. 123 8310
The PACKLINER roller is fitted with semi-solid rubber tyres of 585 mm diameter for working in particular with an
integrated seed drill. The PACKLINER roller forms ridges which ensure a steady seeding depth which is the starting
point for a regular crop emergence and allows air and heat to freely circulate around the seed. Rain water infiltration
is therefore also facilitated.
The seed drill must have athe distance of 125 mm between the coulters.
a) Specifications
On each side of the machine, fit stop (C) over stop (A)
and install roll pin (G) (8 x 40) (photo E).
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- Wide roller (wider than 3m) (photo G)
In case of crop residue build-up, it is recommended for cleaning that the scraper be pivoted backwards around the
2 upper bolt holes (R) (photo F). To do this, untighten the 4 lower bolts (R) and release the 2 adjusters (Q) after
loosening their self-locking nuts (S) (photo F).
To ease pivoting of the scraper bar towards the rear, use a lever in holes (L) (photo F) placed at each side of the
scraper bar (H).
Note : For rollers with more than 3 m width it is also necessary to release bolt (X) and adjuster (Y) (photo G) to
pivot the scraper bar rearwards.
After cleaning, tighten the bolt (X) (torque 22 daNm / 160 ft.lbs).
- 27 -
6) PACKERFLEX PX 2 ROLLER
HR 303* - Kit no. 123 8260
HR 403* - Kit no. 123 8320
The PX2 PACKERFLEX roller is fitted with hollow rubber tyres of 520 mm diameter for working in particular
with an integrated seed drill. The PACKERFLEX PX 2 packs the lines of seed giving a steady seeding depth
which is the starting point for a regular crop emergence and allows air and heat to freely circulate around
the seed. Rain water infiltration is therefore also facilitated.
It is not advisable to use a PACKERFLEX PX2 roller on very clayey wet ground, wet sticky ground or flinty ground.
The number of hollow rubber tyres varies depending on the width of the seed drill and the distance between
the coulters. The seed drill must have an even number of coulters.
a) Specifications
b) Fitting the PX2 PACKERFLEX roller and its scraper (photos 23 and 23A)
When using a PX2 Packerflex roller, the two roller arms must absolutely be fixed in backward position (E’) (photo
17, page 21) and the anti-ridging plates (G) in forward position (photo 25, page 30).
When fitting the roller, be sure to check its direction of rotation (see arrow on photo 23). (The direction of rotation
is also indicated by a sticker on the side of the roller).
Fit the roller and scraper supports (D) to the 2 arms (B), using the guide housing and the 8 bolts (U).
Then fit scraper supporting bar (H) onto the 2 support arms (D) with the 4 bolts (R).
Fit the 2 adjusters (Q) photo 23A).
Work the 2 bolts (S) on the tensioner to make the scraper pivot towards the roller, leaving 5 mm play between
the scraper and the tube. Tighten the 4 bolts (R) to a torque of 22 daNm / 160 ft.lbs.
23 23A
- 28 -
The packer rollers are fitted with a central support
arm (photo 24).
The two part intermediate stiffening arm (G) can be
assembled in two different positions enabling to
adjust its length according to the forward or rearward
position of the roller. Torque the 4 bolts (Z) (photo 24)
to 10 daNm / 75 ft.lbs.
Fit the support (F) on the left side of the gearbox. Fit
arm (G) onto support (F) using pin (K). Fit the
eccentric pin (O) to the end of arm (G) so that
the hole of the arm coincides with the hole of the
fixing bracket (T) on the scraper arm (H). Fit the
bolt (X) (M 16 x 55) and self-locking nut (torque to
22 daNm / 160 ft.lbs). Fit, without tightening, the
adjuster (Y) and nut.
Note : For rollers with more than 3 m width it is also necessary to release bolt (X) and adjuster (Y) (photo 24)
to pivot the scraper bar rearwards.
After cleaning, tighten the bolt (X) (torque 22 daNm / 160 ft.lbs).
- 29 -
SIDE DEFLECTORS
25
- 30 -
OPERATION
BEFORE CARRYING OUT ANY OPERATION ON THE MACHINE, STOP THE TRAC-
TOR ENGINE, REMOVE IGNITION KEY AND WAIT FOR ALL ROTATING PARTS TO
STOP BEFORE LEAVING THE TRACTOR.
The amount of soil crumbling depends on the type of work to be carried out. The following points will influence
the tilth produced:
1) Rotor frequency
2) Forward speed: 2 to 8 km/h (1 - 5 mph)
3) Working depth (roller adjustment)
4) Roller bars removed or in place (for crumbler roller equipped machines)
5) Levelling bar in place or removed.
Depending on soil conditions, the operator should evaluate these five factors in order to achieve the tilth required.
For seedbed preparation, a precise adjustment of the roller depth is necessary to ensure the optimum tilth. As
a guide, for a sowing depth of 2 to 5 cm (1 - 2"), the optimum power harrow working depth is from 5 to 10 cm
(2 - 4").
In extreme conditions (autumn work in damp ground), the roller can be completely raised. Stabilise the machine
working depth either using the tractor position control or tractor draught control. NEVER REMOVE THE
ROLLER.
Hints on use :
- Allow the rotors to rotate at their working frequency before engaging it into the soil. Gradually lower the machine
while pulling forward with the tractor.
- Always work in a straight line. When turning, lift machine out of work.
- Do not disengage the PTO drive unless the machine has been lifted out of work.
- An accurate setting of the tractor’s draft control can effectively protect the power harrow against sudden load
changes (change in soil conditions or hidden obstacles). The momentary lifting of the power harrow by the
tractor hydraulics allows the difficulty to be passed without risk of damage.
Important remarks :
Like many farm machines, use of the rotary harrows entails limits which must be respected in all situations. These
limits are often tied in with :
- meteorological conditions : avoid working during and immediately after rainfall, wait until ground to be
worked is completely drained,
- soil types : smooth clods indicate too malleable or too humid soil to be worked in. Wait until ground is
completely drained. Soil consistency is ideal when clods crumble without sticking,
- tractor power : adapt working depth, forward speed and rotor frequency to power available and type of work
to be done. Never exceed the maximum allowable tractor DIN power (see table page 11).
- nature of work to be carried out : the power harrow is an excellent implement for secondary tillage and
preparing the seedbed after ploughing, chiselling or loosening the soil. On the other hand, it is clearly less
efficient for primary tillage work especially on hard and dry ground.
- 31 -
OPTIONAL EQUIPMENT
1)LEVELLING BAR
Kit no. 123 8660 for HR 303*
Kit no. 123 8680 for HR 403*
The levelling bar (D) may be fitted to the front or the rear
of the rotary power harrow.
- 32 -
30
- 33 -
2) WHEEL TRACK ERADICATORS
In order to reduce the tractor wheel marks left on the seedbed, the power harrow may be equipped with wheel
track eradicators.
Depending upon the working conditions and machine widths, various types of track eradicators may be ordered.
A track eradicator set made up by 2 rails fitted on the trough each one carrying one or two track eradicators.
- 1 set of 2 track eradicator tines Kit no. 121 6610 for the traction bolt overload mechanism
Kit no. 121 6620 for the adjustable spring overload mechanism
Fit the rails (S) on the beam symmetrically with regards to headstock. The 4 m supports include an additional
rail mounting bracket (A) to support the outer end of the rail. Figure 30 on page 33 shows the positions for fitting
the track eradicators according the width of the rotary harrows.
The eradicator tine mounting yokes (C) are to be fitted on the rails (S) in such a way as to have the nuts positioned
at the front as shown on photos (31 and 32), to avoid any interference when a front levelling bar is mounted.
The height of the leg (L) with reversible share (F) can be adjusted according to the depth of the wheel tracks by
means of a pin (N) (photos 31 and 32). Nevertheless, the working depth of the shares must never exceed
100 mm (4").
The track eradicators are equipped with an overload mechanism should they encounter an obstacle :
- with traction bolt (T) (photo 31) : breakage of the bolt (ref. 801 310 51) with its nut (ref. 802 010 30)
- with adjustable spring (U) (photo 32) : the tine clears the obstacle and regains automatically its position.
Recommended in difficult or stony grounds.
31 32
- 34 -
The track eradicators must be mounted centred with regards to the tractor wheels, one per wheel (photos 33
and 34). In the case of dual wheels or large tyres, additional track eradicator tines can be fitted (to be ordered
under n° 123 8530 or 123 8540).
33 34
NOTE : Track eradicators are only to be used for secondary tillage work.
35
- 35 -
A 3-point linkage can be supplied for the rotary power harrow so that it is possible to attach an additional
implement such as a seed-drill, which gives the possibility of reducing the number of working passes required.
The rear 3-point frame is to be fitted on the power harrow headstock by means of two bolts (B) and one pin (T)
(photo 35). A spacer washer (D) (Ø 20 x 45 x 8) must be added between the frame uprights (C) and the headstock
mounting plates in order to minimise the lateral play at (B).
The length of the lower links (L) can be adjusted so as to reduce the overhang of the combination.
The height adjustment of the lower links (L) is achieved by the 2 chain adjusters (E) (photo 35).
The distance between the lower links is adjusted by displacing the 4 spacers (J) laterally on the cross-shaft (K).
Sideways stability of the 2 lower links (L) is ensured by the tightness of both crossed chains (M) (photo 35).
36
NOTE : All gearboxes are fitted with a rear PTO shaft (P) (photo 35), which rotates in the same direction and
at the same frequency as the tractor PTO. This rear PTO shaft must not be used to transmit
more than 37 kW (50 hp). This rear PTO shaft should not be used with the gears disengaged
(neutral position) when driving a combined implement (this could damage the gearbox due to
lack of lubrication).
The rear PTO shaft guard is fitted with a cover. This cover (G) must always be replaced when
the rear PTO shaft is not in use (see photo 15 A, page 19 and photo 16 A, page 20).
Ensure that the rear linkage lower links (L) do not rest on the roller or its scraper bar when in transport
position.
- 36 -
4)REAR 3-POINT LINKAGE WITH HYDRAULIC LIFT (photo 37)
Kit no. 124 6030
The 3-point linkage with hydraulic lift cylinders (V) reduces the overhang of a combination (rotary harrow -
seeder, for example) by lifting back the combined machine over the harrow (see photo 39 on page 38).
37
a) Assembly :
The hydraulic rear 3-point frame is to be fitted on the power harrow by means of two bolts (G) and one pin (H)
(photo 37). A spacer washer (Ø 20 x 45 x 8) must be added between the frame uprights and the headstock
mounting plates in order to minimise the lateral play at (G).
Hydraulic cylinders (V) necessitate at least one single acting valve on the tractor.
Attach hydraulic hoses (K) to the front of the frame by means of 2 hose clamps (N) and connect hoses to the
cylinders (V) as shown in photo 37.
Lift capacity
Tractor
hydraulic Max. frontward Max. rearward
pressure position position
150 bars / 2150 psi 2100 daN / 4620 lbs 1600 daN / 3520 lbs
180 bars / 2550 psi 2500 daN / 5500 lbs 2100 daN / 4620 lbs
- 37 -
To allow adaptation of Category 1 and Category 2 implements, hooks (A) and spacers (B) can be assembled in
different ways : either to the inside or to the outside of rear frame (C) to obtain desired span.
The hooks (A) can also be adjusted in height (two positions). The locks (D) are used to secure the secondary
implement's lower link pins inside hooks (A) (photo 37, page 37 and photo 39).
38
To reduce the machine overhang to the minimum possible, the linkage lower hooks (A) can be adjusted forwards
through 22 cm (8") (photo 37).
The standard ex-works position can be changed:
- rearwards : by using the 2 rear positions of the linkage arm (W) with the 4 holes (U) of the arm (S) (photo
37).
- frontwards : by first placing the rear frame (C) into position (Y), then by using the 2 front positions of the linkage
arm (W) with the 4 holes (U) of the arm (S) (photo 37).
- 38 -
c) Safety chain
When parking the combination, make sure that the rear implement is lowered first.
NOTE : The power harrow is fitted with a rear PTO shaft (P) (photo 37) which rotates in the same direction and
at the same frequency as the tractor PTO. This rear PTO shaft must not be used to transmit
more than 37 kW / 50 hp.
This rear PTO shaft should not be used with the gears disengaged (neutral position) when
driving a combined implement (this could damage the gearbox due to lack of lubrication).
The rear PTO shaft guard is fitted with a cover. This cover (G) must always be replaced when
the rear PTO shaft is not in use (see photo 15 A, page 19 and photo 16 A, page 20).
Two safety decals (Q) and (F) are placed on the rear hydraulic linkage as shown in photo 37. They are for your
safety, and the safety of people working with you. Check their location and read them carefully. Always keep the
decals clean and legible. Replace them if they become damaged.
- 39 -
5) ADAPTATION KIT FOR VENTA AL,Ti and LC INTEGRATED SEEDER
For VENTA AL and Ti : - Floating adapter : HR - 3,00 m : Kit no. 128 6168
HR - 4,00 m : Kit no. 128 6269
- Fixed adapter : HR - 3,00 m et 4,00 m : Kit no. 128 6267
Adaptation VENTA LC for HR - 3,00 m and 4,00 m: Kit no. 128 6166
For assembling and operating instructions see the VENTA instructions booklet.
7) TRANSPORT PLATFORM
(Manufacturer in France : Ets. COCHET,
LE GUE ORY F - 72130 SOUGE LE GANELON)
When transporting a HR 403* working width on public roads, it is necessary to orientate it in a lengthways position
using a transport platform which can be delivered as an optional extra.
The lengthways transport platform is intended solely for power harrows possibly fitted with genuine KUHN
accessories, and with an extra machine attached or integrated into it (eg seed drill). The gross weight of this
transport equipment should not exceed 6 tons.
41
42
- 40 -
8) HARD COATED PACKER ROLLER SCRAPER PLATES
These scraper plates, which are more resistant to wear and tear, are available as replacement parts under
part no. 525 600 10 for the packer roller and the PK2 packer roller.
b) Use :
The nylon cleaning plate is particularly recommended for light, loamy or chalky grounds with little crop residue
or stones. A correct cleaning plate adjustment results in a clean and shiny roller area across the full width of the
cleaning plates.
Soil deposit on the roller will result in premature cleaning plate wear. Readjust them quickly. The cleaning plate
is reversible for increased service life.
- 41 -
11) SEMI-AUTOMATIC 3-POINT LINKAGE (fig. 44).
Kit no. 123 7950 for Cat. 2
Kit no. 123 7960 for Cat. 3
44
12) HARD-COATED BLADES (photo 45)
45
46
- 42 -
MAINTENANCE
1) LUBRICATION
P.T.O. shaft (fig. 48) :
Grease the following parts with Shell Multi-Purpose
grease NLGI grade 2 :
- the telescoping section of the PTO tubes (A), both
grease zerks on the U-joints (B) and both greasezerks
of the PTO shield cones (C) : every 8 hours. 48
Gearbox : first oil change after 10 working hours, then every 100 hours (drain plug V).
Use SHELL SPIRAX SAE 90 EP oil (filler plug S) (see photos 49 and 50).
Capacity : - 6.00 litres for HR 303* D / 403* D (photo 49)
- 8.00 litres for HR 303* M / 403* M (photo 50).
Check oil level regularly (at least once a week). It is correct when oil will just begin to flow out of hole (N).
49 50
Rotor gear casing : filled for life with SHELL ALVANIA WRO.
Quantity : - HR 303* = 23 kg
- HR 403* = 31 kg
- 43 -
Roller (photo 51) :
51
Before replacing blade holders, take special care to mark their original position, and change
one at a time. It is critical that the blade holders be replaced in their position to avoid the
risk of interference which could cause serious damage to the machine.
- 44 -
To remove the blade holders (T) from their transmis-
sion shaft (A), simply remove the special bolts (G) and
their lock washers (H) (fig. 52).
When refitting supports (T), tighten bolts (G) to a
torque of 30 daNm / 220 ft.lbs. Apply Loctite 243 to
the bolts (G).
Check regularly the tightness of the fixing bolts (G) of
the supports (T).
- 45 -
TROUBLE SHOOTING
PROBLEM CAUSE REMEDY
Noisy drive when lifting Top link of 3-point hitch badly Position the top link parallel
the machine positioned/adjusted to the lower lift arms (page 14)
Noisy drive during work Machine is tilted to the front Lengthen or shorten top link to set
or rear the machine horizontally during
work. (The tractor PTO shaft end
and machine input shaft must be
parallel to each other (page 14)
Too much power needed Working depth too deep Adjust the machine to a higher sett-
ing by means of the roller (page 21)
Tilth produced is too coarse Insufficient rotor speed (rotational Increase the rotor speed (rotational
frequency) frequency) (see pages 19 and 20)
Tilth produced is too fine Rotor speed (rotational frequency) Reduce the speed (rotational
too high frequency) at the gearbox
(see optional sets of matching
gears on pages 19 and 20)
Rear leveling bar is too low Raise, remove the rear leveling
bar (page 32)
.../...
- 46 -
PROBLEM CAUSE REMEDY
Ridging at the side of the Anti-ridging plate incorrectly Position the anti-ridging plates
machine positioned on the side deflectors closer to the ground and to the
roller (see page 30)
Excessive wear of tines and Rotor speed (rotational frequency) Reduce speed (rotational
tine holders is too high frequency)
Levelling bar mounted at the rear Install the levelling bar at the front,
more so if not required at the rear
with regards to the working
conditions
Clogging of the machine due Levelling bar mounted at the rear Remove the levelling bar
to ground build-up between in weat conditions
rotors and levelling bar
Erratic packer roller Worn or incorrectly adjusted Position scraper plates closely
function scraper plates to the roller (see p. 23, 25 and 27)
Plugging from ground build Sandy soils Mount the leveling bar to the
up in front of the packer roller rear (page 32)
- 47 -
SOUND LEVELS
Sound levels have been measured in accordance with the measuring methods as defined in:
EN 1553
<< Agricultural machinery - Agricultural self-propelled, mounted, semi-mounted and trailed machines -
Common safety requirements >>
A-weighted emission sound pressure level L (A) eq inside tractor cab (with closed windows) :
- 48 -
LIMITED WARRANTY
KUHN S.A. of 4 Impasse des Fabriques, 67706 SAVERNE CEDEX, France (hereinafter called the
«Company») warrants, in accordance with the provisions below, to each original retail purchaser of
KUHN new equipment of its own manufacture, from an authorized KUHN dealer, that such equipment
is, at the time of delivery to such purchaser, free from defects in material and workmanship and that
such equipment will be warranted for a period of one year starting from the date the goods are delivered
to the end user and during this period up to a limit of 500 hours use, providing the machine is used and
serviced in accordance with the recommendations in the Operator’s Manual.
1. Parts of machines which are not of our manufacture i.e. tyres, belts, P.T.O. shafts, clutches etc., are not
covered by this Limited Warranty but are subject to the warranty of the original manufacturer. Any claim
falling into this category will be taken up with the manufacturer concerned.
2. Warranty claims applying to these types of parts must be handled in the same way as if they were parts
manufactured by KUHN. However, compensation will be paid in accordance with the warranty agree-
ment of the manufacturer concerned in as much as the latter justifies such a claim.
3. This Limited Warranty will be withdrawn if any equipment has been used for purposes other than for
which it was intended or if it has been misused, neglected or damaged by accident or let out on hire. Nor
can claims be accepted if parts other than those manufactured by us have been incorporated in any of
our equipment. Furthermore, the Company shall not be responsible for damage in transit or handling by
any common carrier and under no circumstances within or without the warranty period will the Company
be liable for damages for loss of use or damages resulting from delay or any consequential damage.
We cannot be held responsible for loss of earnings caused by a breakdown or for injuries either to the owner
or to a third party, nor can we be called upon to be responsible for labor charges, other than originally
agreed, incurred in the removal or replacements of components.
THE CUSTOMER WILL BE RESPONSIBLE FOR AND BEAR THE COSTS OF:
1. Normal maintenance such as greasing, maintenance of oil levels, minor adjustments, etc.
2. Transportation of any kind of any KUHN product to and from the place the warranty work is performed.
3. Dealer travel time to and from the machine or to deliver and return the machine from the workshop for
repair.
Parts defined as normal wearing items are listed as follows and are not in any way covered under this
Limited Warranty :
V belts, discs, knives, wear plates, disc guards, tires, torque limiters, hydraulic hoses, pitman shafts, swath
sticks, blades, tines and tine holders.
KUHN Limited Warranty will not apply to any product which is altered or modified without the expressed
permission of the Company and/or repaired by anyone other than Authorized Service Distributors or
Authorized Service Dealers.
LIMITED WARRANTY IS DEPENDENT UPON THE STRICT OBSERVANCE BY THE
PURCHASER OF THE FOLLOWING PROVISIONS :
- That this Limited Warranty shall not be assigned or transferred to anyone unless the Company’s consent in
writing has first been obtained.
- The warranty/product registration form has been correctly completed by dealer and purchaser with their
names and addresses, dated, signed and returned to the appropriate address as given on the warranty/
product registration form.
- The claim form sent to KUHN has been correctly completed stating:
- The judgement of the Company in all cases of claims under this Limited Warranty shall be final and conclu-
sive and the purchaser agrees to accept its decisions on all questions as to defect and to the exchange of
any part or parts.
- That all safety instructions in the Operator’s Manual shall be followed and all safety guards regularly inspected
and replaced where necessary.
No warranty is given on second-hand products and none is to be implied. Persons dealing in the Company’s
products are in no way legal agents of the Company and have no right or authority to assume any obligation
on their behalf, express implied, or to bind them in any way.
KUHN S.A. reserves the right to incorporate any change in design in its products without obligation to make
such changes on units previously manufactured.
Moreover, because of the constant progress in technology, no guarantee is given to the descriptions of
equipment published in any document by the company.
There are no warranties, expressed or implied, except as set forth above. There is no
warranty of merchantability. There are no warranties which extend beyond the description
of the product contained herein. In no event shall the company be liable for indirect, special
or consequential damages (such as loss of anticipated profits) in connection with the retail
purchaser’s use of the product.
- NOTES -
This machine complies with the safety requirements of the European machinery directive.
The Operator should respect all Health and Safety regulations as well as the Highway
Code. For your own safety, use only genuine KUHN spare parts. The manufacturer
disclaims all responsibilities due to incorrect use or non-compliance with the
recommendations given in this manual.
For your safety
and to get the best from your machine,
use only genuine KUHN parts