General Safety Information Installation of the sprocket to the

2) After installing the cassette joint fixing ring, turn it 45

clockwise.
3. Take up the slack in the chain and secure the wheel to
the frame with the cap nuts.
hub
– To avoid serious If the brakes are used frequently, the brake drum Turn 45 Tightening torque:
WARNING injuries: may become hot. Do not touch the brake drum Place right hand dust cap C onto the driver on the right side
30 – 45 N·m
of the hub body. Next, install the sprocket and secure it in
for at least 30 minutes after you finish riding the Cassette joint fixing ring {260 – 390 in. lbs.}
It is important to completely understand the place with the snap ring.
bicycle.
operation of your bicycle's brake system. Brake drum
Snap ring
CJ-NX10
JAPAN
N
NX
PA
JA
CJ-

Improper use of your bicycle's brake system may

10

7R
LOCK
result in a loss of control or an accident, which
could lead to sever injury. Because each bicycle
may handle differently, be sure to learn the Sprocket
Fit the cassette joint Cap nut
proper braking technique (including bicycle bracket securely.
control characteristics) and operation of your Note the
Non-turn washer
bicycle. This can be done by consulting your direction
professional bicycle dealer and the bicycle Right hand
owner's manual, and by practicing your riding and NOTE: dust cap C 4. Fix the brake arm securely to the chainstay with the
Installation of the hub to the frame brake arm clip.
Clip nut
braking technique. You can shift gears while pedaling, but on rare
When securing the brake arm to the frame, be occasions the pawls and ratchet inside the hub
may produce some noise afterwards as part of
1. Mount the chain on the sprocket, and then set the hub
axle into the fork ends. Brake arm
sure to use a brake arm clip that matches the Driver Clip screw
normal gear shifting operation.
size of the chainstay, and securely tighten them Hub axle
with the clip screw and clip nut to the specified If you place your foot on a pedal and move the JAPAN

tightening torque. bicycle backwards, a clicking will be felt in the CJ-NX10

Fork end
Use a lock nut with a nylon insert (self-locking pedal. This is normal and is not a sign of a
nut) for the clip nut. It is recommended that malfunction.
Brake arm clip
standard Shimano parts be used for the clip The CJ-NX10 cassette joint should only be used
Chainstay
screw, clip nut and brake arm clip. In addition, with sprockets from 16T to 23T.
use a brake arm clip that matches the size of the If the wheel becomes stiff and difficult to turn, you Installation of the cassette joint to
chainstay. should replace the brake shoes or lubricate with the hub
If the clip nut comes off the brake arm, or if the grease.
clip screw or brake arm clip becomes damaged, 1. Install the driver cap to the driver to the right side of the 2. Place the non-turn washers onto the right side and left
side of the hub axle. At this time, turn the cassette joint Note:
Do not apply any lubricant to the inside of the hub body. Next, turn the cassette joint pulley in the
the brake arm may rotate on the chainstay and so that the projecting parts of the non-turn washers fit When installing the brake arm clip, securely
hub, otherwise the grease will come out. direction of the arrow so that the yellow mark is tighten the clip screw while holding the clip nut
cause the handlebars to jerk suddenly, or the into the grooves of the fork ends. If this is done, the
You should periodically wash the sprockets in a aligned with the yellow mark, and then align the yellow cassette joint can be installed so that it is almost parallel with a 10 mm spanner.
bicycle wheel may lock and the bicycle may fall marks on the cassette joint with the yellow marks on
neutral detergent and then lubricate them again. to the chainstay.
over, causing serious injury. the right side of the hub body.
In addition, cleaning the chain with neutral Tightening torque:
Non-turn washer (for left side)
When installing the hub to the frame, be sure to detergent and lubricating it can be a effective way 2 – 3 N·m {17 – 26 in. lbs.}
install the correct non-turn washers to the left and of extending the useful life of the sprockets and Yellow marks
right sides, and securely tighten the hub nuts to the chain. Should be After installing the brake arm clip, check that the
the specified torques. If the non-turn washers are If the chain keeps coming off the sprockets during aligned Cassette joint clip screw protrudes about 2 – 3 mm from the
Pulley Cassette
installed to one side only, or if the hub nuts are use, replace the sprockets and the chain. surface of the clip nut.
joint Groove of fork end
not tightened sufficiently, the non-turn washer Brake arm
Parts are not guaranteed against natural wear or
may fall out, which could cause the hub axle to Non-turn
Clip nut
Brake arm clip
deterioration resulting from normal use. washer
rotate and the cassette joint to turn. This may
CJ-NX10
JAPAN

For maximum performance we highly recommend

CJ-NX10
(for right side)
then cause the handlebars to be accidentally
JAPAN

Shimano lubricants and maintenance products.

JA
PA

pulled by the shifting cable, and an extremely

N CJ-
NX
10

LOCK
serious accident could result. For any questions regarding methods of handling Driver cap
Driver
or adjustment, please contact the place of

7R
Obtain and read the service instructions carefully Chainstay
purchase. Note the
prior to installing the parts. Loose, worn, or direction
damaged parts may cause serious injury to the Clip screw
rider. 2 – 3 mm (M6 16 mm)
We strongly recommend only using genuine SI-7C26B Different types of left and right non-turn washers
Shimano replacement parts. are available for use with standard and reversed
fork ends. Use whichever non-turn washers are
Check that the wheels are fastened securely
before riding the bicycle. If the wheels are loose SG-7C26 Yellow marks
suitable. 5. Before using the Coaster Brake, check that the brake
works properly and that the wheel turns smoothly.
in any way, they may come off the bicycle and
serious injury may result. SG-7C18 Inter-7 Hub
with Coaster Brake Fork end
Non-turn washer
Mark/ Color
Size
Read these Technical Service Instructions
carefully, and keep them in a safe place for later
SG-7C16 2. 1) Secure the cassette joint to the hub with the cassette
joint fixing ring. When installing the cassette joint Standard
Right
7R/Black
Left
7L/ Gray 20 38 These service instructions explain how to use and maintain
the Shimano bicycle parts which have been used on your
fixing ring, align the yellow mark with the yellow
reference.
CJ-NX10 Cassette Joint mark on the cassette joint pulley.
Reversed
Reversed
6R /Silver 6L/ White =0

=0
new bicycle. For any questions regarding your bicycle or
other matters which are not related to Shimano parts‚ please
Cassette joint fixing ring (full chain case) 5R/ Yellow 5L/ Brown contact the place of purchase or the bicycle manufacturer.
– To avoid serious
CAUTION injuries:
Avoid continuous application of the brakes when Technical Service Instructions Mark
These service instructions are printed on recycled paper.
Please note: Specifications are subject to change for improvement without
7R
riding down long slopes, as this will cause the notice. (English)
internal brake parts to become very hot, and this
may weaken braking performance. It may also Align the yellow ®

cause a reduction in the amount of brake grease marks to install.

The projecting parts should be on the fork
inside the brake, and this can lead to problems
end side. One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
such as abnormally sudden braking.
Be sure to read these service instructions in Install the non-turn washers so that the
Spin the wheel and confirm that the braking conjunction with the service instructions for the projecting parts is securely in the fork end Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
Cassette joint pulley
force of the coaster brake is correct. Inter-7 shifting lever before use. CJ-NX10 grooves on either side of the hub axle.
JAPAN

3-77 Oimatsu-cho, Sakai, Osaka 590-8577, Japan

C Jun. 2004 by Shimano Inc. PIT. SZK. Printed in Japan
 NEXUS 7-Speed Internal Hub w/Coaster Brake ITEM SHIMANO DESCRIPTION
NO. CODE NO.
SG-7C16 Inter-7 Hub * 1
* 2
Y-35K 98010
Y-35K 98020
Internal Assembly (Axle Length 175.5 mm)
Brake Shoe Unit
3 Y-325 32000 Stop Ring ( 9 mm)
41 * 4 Y-35K 98030 Carrier Unit 2
* 5 Y-35K 98040 Ring Gear Unit 2
CJ-NX10 6 Y-33F 98060 Sun Gear Unit 2 & 3
42 43
37 7 Y-330 98060 Carrier Unit 1
35 * 8 Y-35K 98050 Ring Gear Unit 1
33 34 36 38 39 13 29 28 9 Y-330 98070 Ball Retainer H (3/16" x 29)
Axle & Driver Unit (Axle Length 175.5 mm)
* 10 Y-35K 98060 w/Right Hand Dust Cap B & C
* 11 Y-35K 06000 Right Hand Dust Cap B
12 Y-33Z 26000 Right Hand Dust Cap C
28 30 31 32 13 Y-33Z 98020 Cassette Joint Fixing Ring
14 Y-34N 98030 Axle Unit (Axle Length 175.5 mm)
40 15 Y-330 24000 Return Spring A
16 Y-33Z 10000 Gear Shifting Cam
1 44 46 17 Y-33Z 11000 Feed Cam
* 18 Y-35K 98070 Driver Unit w/Right Hand Dust Cap B, C & Right Hand Cone Seal
TL-7S20 Internal Hub Grease * 19 Y-35K 98080 Driver Unit w/Right Hand Cone Seal
Internal Assembly (For coaster brake also) 20 Y-330 91600 Ball Retainer F (3/16" x 12)
11 12 13 * 21 Y-35K 98100 Right Hand Cone w/Seal
* 22 Y-35K 07000 Right Hand Cone Seal
23 Y-33F 98040 Driver Plate w/Seal
45 24 Y-330 12000 Driver Plate Seal
25 Y-33E 98120 Lock Washer
TL-7S40-B 26 Y-33Z 08000 Stop Washer
27 Y-33Z 07020 Right Hand Lock Nut (3.4 mm)
28 Y-314 14010 Cap Nut (3/8")
1 Y-33Z 20500 Non-turn Washer 5R (Yellow)
29 Y-33M 39600 Non-turn Washer 6R (Silver)
10 Y-33M 39700 Non-turn Washer 7R (Black)
Y-33M 39510 Non-turn Washer 5L (Brown)
30 Y-33M 39610 Non-turn Washer 6L (White)
2 3 4 5 6 7 8 9 11 12 13
Y-33M 39710 Non-turn Washer 7L (Gray)
31 Y-321 38040 Lock Nut (3.5 mm)
32 Y-335 48110 Stop Nut
* 33 Y-35K 98090 Brake Arm Unit
34 Y-330 98110 Ball Retainer B (3/16" x 16)
Y-322 03420 Sprocket Wheel 18T
Y-322 03520 Sprocket Wheel 19T
10 35 Y-322 03620 Sprocket Wheel 20T
Y-330 60000 Sprocket Wheel 21T
18 Y-330 60100 Sprocket Wheel 22T
23 36 Y-321 20100 Snap Ring C
37 Y-74Y 98050 CJ-NX10 Cassette Joint Unit
11 12 21 22 38 Y-74Y 18000 Driver Cap
14 15 16 17 24 24 25 26 27
20 39 Y-74Y 93100 CJ-NX10 Cassette Joint
22 40 Y-74Y 98060 Inner Cable Fixing Bolt Unit for CJ-NX10
Y-33F 98090 Brake Arm Clip Unit (5/8")
41
Y-33F 98100 Brake Arm Clip Unit (3/4")
42 Y-75M 06000 Clip Screw (M6 x 16)
22 43 Y-317 27200 Clip Nut
44 Y-130 98900 TL-7S20 Hub Spanner (17 mm x 22 mm) 2 pcs.
45 Y-308 89000 TL-7S40-B Right Hand Cone Tool
19
46 Y-041 20800 Internal Hub Grease (Net. 100g)
0805-2127B