Quantum 4000 PDF
Quantum 4000 PDF
QUANTUM SERIES
UNIT SPECIFICATIONS
Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula-
tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between
bottom of unit and counter cannot be obstructed in foot print area.
Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser.
Export models have line cord less plug.
Water Connection: 3/8” (0.95 cm) SAE male flare fitting on dispenser.
Water Supply Requirements: 80 psi (5.5 bar) maximum static pressure. 20 psi (1.4 bar) minimum
dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 ounces
(88.7ml) per second water flow.
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Quantum Series Installation and Service Manual
PREINSTALLATION
RECEIVING
Each unit is completely tested and inspected before shipment. At time of shipment, the carrier
accepts the unit and any claim for damage must be made with the carrier.
Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists,
have the carrier make a note on the bill of lading and file a claim with the carrier.
UNPACKING
• Remove staples securing carton to pallet.
• Lift carton up and off of unit.
• Remove top insert and shipping bag.
• Open the upper cabinet door and remove installation kit.
• Remove bolts securing unit to pallet.
• Lift unit off of pallet.
• Open the package, take legs and secure them to the bottom of the unit.
COUNTER LOCATION
• Select location in well ventilated area, close to grounded electrical outlet. If possible do not
place the unit close to hot and/or steaming machines.
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Quantum Series Installation and Service Manual
INSTALLATION
SPECIFICATIONS
W ATER SUPPLY
The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very
important that the incoming water line is dedicated for the unit, or at least does not have other
machines connected which could cause a water surge; i.e., a dishwashing machine.
NOTE: For increased cooling capacity the unit should be connected to a remote
recirculating cooling unit. If the location is equipped with a dedicated beverage wa-
ter supply system the juice dispenser should be connected to it.
NOTE: The water supply should be consistent with proper water quality standard
(neutral ph of 7.0 to 8.0), and should not be connected to a water softener. The wa-
ter cooling coil is Copper, and may be affected by poor water conditions (i.e. severe
corrosion and pitting).
Water connections shall be sized, installed, and maintained according to Federal, State, and Local
Laws.
ELECTRICAL
A minimum of 15 amps electrical service is needed for 120V power supply or 10 amps for 220V
supply.
SPACE
The minimum clearance is: 4” (10.16cm) in back and 12” (30.48cm) on top and open to the front if
sides are blocked off. If the sides are open then only 2” (5.08cm) is required in the back. Space
between the bottom of the unit and the counter cannot be obstructed.
NOTE: Condenser air is drawn from the bottom and discharged out the back. Fail-
ure to maintain clearance space will reduce capacity of the unit and cause prema-
ture compressor failure.
2. When securing flare nut use backup wrench on male side of the fitting (unit side) to prevent
twisting of the copper tube inside the unit and/or possible damage to the water strainer/sole-
noid. A water shut off outside the unit is recommended.
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Quantum Series Installation and Service Manual
1. Simultaneously, press and hold “S” (small) and “XL” (extra large) push button switches on the
Portion Control Module until the led “REFILL” light in the corner of the module starts blinking.
Release the switches. The blinking led indicates the programming mode is active.
2. Place the cup under the white mixing valve nozzle and push the selected size button (small,
medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then
release the button repeat the above procedure for the remaining sizes.
3. After programming all the drink sizes, press and release the “cancel/pour” switch to return the
Portion Control to the operational mode. The blinking led light will go out.
If at a future date, it is decided to change the portion size of the drinks, the individual sizes
can be adjusted by the above procedure. It is not necessary to reprogram every size.
The portion control has a full memory retention in case of a power failure.
CANCEL/POUR B UTTON
• Push and release the cancel/pour button to stop the valve from dispensing.
• Push and hold for a continuous pour.
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Quantum Series Installation and Service Manual
CONCENTRATE
LOADING AND BRIXING
NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you
may experience difficulties with container replacement.
NOTE: Concentrate in the containers must be completely thawed and be within the
temperature range of 35°F - 40°F (1.6°C - 4.4°C). Failing to supply concentrate inside
the recommended temperature range, especially below 35°F (1.6°C), will cause an
out of brix drink.
It is recommended the concentrate be thawed in a refrigerated (35°F - 40°F) (1.6°C - 4.4°C) com-
partment for 36 to 48 hours before use.
PUMP PRIMING
1. Follow instructions in paragraph “Placing Concentrate Products on the Dispensing Platform”
3. Depress the push button until concentrate appears at the dispensing nozzle.
BRIX SETTING
1. Make two (2) full clockwise turns of the corresponding brix knob from the “all the way out” po-
sition (factory set). These two turns will bring you within one turn of proper brix setting. (Refer
to brix table located on the inside of the refrigerated compartment door).
3. Dispense 1/2 cup of juice and use refractometer to check brix level.
4. Clockwise rotation of the knob decreases brix level for example from 13% to 11.5%. Counter-
clockwise will increase brix level for example from 11.5% to 13%.
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Quantum Series Installation and Service Manual
CLEANING AND
SANITIZING
PROCEDURES
3. Choose the valve handle that corresponds with dispensing station to be flushed.
6. Depress and hold push button corresponding with dispensing station to be flushed, until clear
water is dispensed from the nozzle.
8. Depress the push button for approximately 0.5 sec. and release. This will release water pres-
sure from the pump system.
It is recommended to use one or more quarts of water to flush a single dispensing station.
3. Fill a clean empty concentrate container with one quart of extremely hot tap water, approxi-
mately 140°F (60°C) and place into unit. Run the hot water completely through unit into a large
container. When complete remove concentrate container.
4. Remove nozzles and static mixers from unit and rinse under hot tap water to remove excess
pulp.
5. Place nozzles and static mixers in separate container with 1 quart (0.95 liter) of sanitizing so-
lution and agitate vigorously, using brush (P/N 07932) to remove any excess pulp or concen-
trate (allow to soak for 2 minutes).
6. Clean bottle adaptor’s inlet area along with dispensing platform tray with brush and sanitizing
solution to remove concentrate and pulp.
7. Clean valve mixing chambers with brush and sanitizing solution. (This is the cavity from which
the nozzle is removed).
720901120 - 6-
Quantum Series Installation and Service Manual
9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place
on dispensing platform, and insert bottle fitting into bottle adapter.
NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix-
ers, etc.
11. Run dispensing station for 90 seconds then stop; allow sanitizing solution to remain in lines
for 5 minutes.
13. Replace sanitizing solution container with a concentrate container, and close door.
14. Depress and hold push buttons until juice appears at outlet of dispensing nozzle.
15. Dispense and discard two 8 oz. cups (236.6 ML) of juice.
NOTE: Wipe internal and external surfaces of cabinet with a clean damp cloth.
2. Test concentrate to water ratio of dispensed juice per brix testing device instructions.
3. Clockwise rotation of knob decreases brix level (i.e. from 13% to 11.5%). Counterclockwise
rotation of knob increases brix level (i.e. from 11.5% to 13%).
3. Depress the button on the water line quick disconnect and lift the water line away from the
platform.
4. Unplug the platform electrical connector at the inside rear of the cabinet.
5. Release the catch at the front of the platform by pulling the tab towards yourself with on finger.
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Quantum Series Installation and Service Manual
7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area
for service.
2. Remove the two white plastic hose clamps from the pump tube connections. Remove the two
stainless steel concentrate delivery tubes from the hose ends.
3. Loosen and remove the four thumb screws from the pump body.
4. Remove the rear half (only) of the pump body to reveal the hose and rollers.
5. Remove the old hose from the pump body. If the rollers come out with the hose, place in back
into the housing being sure to align the roller assembly shaft keyway to the motor shaft key
so that the two interlock (see figure 3 for step by step pictorial instructions).
6. Firmly press the new hose into the pump body around the roller assembly, being sure to keep
the protruding ends even with each other. Once the hose is in place, replace the outer half of
the pump body. Hold the tubing in place inside pump housing with one hand, capture the lower
part of the tubing with the outer housing, then proceed to capture the shaft of the roller assem-
bly and push the housing straight onto the pump/motor portion of the assembly. Make sure to
capture the hose within the body and not pinch it between the halves. Do not use any tool
other than your finger tips to manipulate the hose into the housing or damage to the hose will
result.
7. While holding the pump halves together by hand, reinsert the four thumb screws and tighten
them in a criss-cross pattern until the two halves are pressed together.
8. Insert the two stainless tubes into the hose ends and fasten them with new clamps using pliers
to tighten the clamps.
Replace platform in unit, reinstall nozzles and static mixers, connect water, install product
shelf and concentrate, and reconnect power to unit.
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Quantum Series Installation and Service Manual
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Quantum Series Installation and Service Manual
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Quantum Series Installation and Service Manual
TROUBLE-SHOOTING
GUIDE
The following pages contain trouble-shooting charts designed to aid an experienced serviceman in
diagnosing any operating problems that may be experienced. In order to gain maximum benefit
from the charts, please note:
1. Start at the beginning of the chart and supply the appropriate answer to each question.
2. Do not skip any section, unless instructed to do so. You may miss the solution to your prob-
lem.
3. Evaluate the possible problem causes in the sequence in which they are presented. In gen-
eral, they began with the most likely and/or easiest to check, and proceed to the less likely
and/or more complicated.
4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you
try a second time. Evaluate symptoms carefully and modify your answers as necessary.
5. If you are unable to resolve a problem after several attempts, contact customer service de-
partment at (1-800-238-3600) for assistance.
Totally Inoperative No power to dispenser due Reset circuit breaker. Confirm that
to tripped circuit breaker is correct size and no
breaker. other equipment is operating on
the same circuit. Also confirm
that supply voltage is +10% of
nameplate specifications.
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Quantum Series Installation and Service Manual
No cooling (con’t) Defective start relay located There should be line voltage on the
on upper rear shelf black wire of the relay when
inside dispenser there is line voltage present on
the orange OR yellow wire.
Replace relay if it fails this test.
720901120 - 12 -
Quantum Series Installation and Service Manual
No water dispensed, Freeze-up of water coil or Unplug dispenser and allow 2-4
concentrate only concentrate chamber hours to thaw. Water or concen-
(con’t). trate thermostat set too low,
recalibrate to 34oF -40 oF (1.1
oC - 4.5 o C).
No water and no con- 6.25 amp Fuse inside front Replace with 6.25 amp, 250VAC
centrate, refrigeration is electrical box blown slow blow fuse and test
working
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Quantum Series Installation and Service Manual
No concentrate dis- Dispense tube not fully Refer to Concentrate Loading sec-
pensed, water only engaged into recepta- tion of this manual
cle on concentrate
pouch
Excessive remnant left Concentrate pouch improp- Concentrate should be 34o F -40 o F
in empty concen- erly thawed (1.1 o C –4.5 o C) prior to loading
trate pouch
Concentrate refill light Concentrate pouch improp- Concentrate should be 34o F -40 o F
comes on prema- erly thawed (1.1 o C –4.5 o C) prior to load-
turely ing.
Concentrate refill light Pump improperly locked or Close and lock Pump
does not come on at pump is open
all
720901120 - 14 -
Quantum Series Installation and Service Manual
Concentrate refill light Improperly loaded tube Refer to concentrate loading sec-
does not come on at tion of this manual
all (con’t)
Water continuously drips Main water solenoid at base Clean solenoid(s), replace parts as
from nozzle when in of unit or water solenoid necessary
OFF mode on pump platform not
shutting off tightly
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Quantum Series Installation and Service Manual
Concentrate warm, Loss of refrigerant charge Repair leak and recharge system
water cold (con’t) due to leak in system
Brix Problem Water supply pressure too Correct water supply problem to
low, less than 20 psi (1.4 ensure a constant 40 psi (3 bar)
bar) flowing or water flowing to the dispenser
pressure fluctuates
sharply
Check that the rollers on the If they are sticky or locked up see
pump are spinning platform removal and cleaning
freely with no tube in procedure.
place
720901120 - 16 -
Quantum Series Installation and Service Manual
Machine continues to Portion control pad stuck in Disconnect the wire harness from
dispense after dis- on position the rear of the portion control
pense button is and close the door. If unit does
released or dis- not dispense on its own the por-
penses without tion control is bad (stuck on)
operator input
Sold Out light illumi- The concentrate is improp- Assure proper thawing procedures
nates when concen- erly thawed. The tem- have been followed per the
trate no longer perature is not Minute Maid company instruc-
passes through the maintained between tions.
pump. 34×F - 40×F(1.1-4.5×C) Check that McDonald’s walk-in
cooler temperature is on the
proper set point.
Check the dispenser cabinet tem-
perature is at 34×F - 40×F(1.1-
4.5×C).
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Quantum Series Installation and Service Manual
Sold Out light illumi- Improper loading proce- Check that the pouch of juice is
nates when concen- dures will usually result properly loaded in the pouch
trate no longer in low brix conditions holder. Tube fitting should be
passes through the and thus erratic sold out located at the bottom of the
pump.(con’t) indications. pouch holder and the tube
should be approximately cen-
tered in the bottom portion of
the opening of the holder.
Check that the tube is correctly
loaded in the pump and the
pump is fully locked (top and
bottom slide pins should be
fully engaged into the pump
body).
Check that the rollers on the If the rollers are sticky or locked up
pump are spinning see the platform removal and
freely with no tube in cleaning procedure.
place.
Sold Out light fails to Check the operation of the Adjust Switch.
reset itself after door reset switch located at
is opened and the bottom left hand
closed (Sold Out side of the door.
light stays illumi-
nated)
720901120 - 18 -
IMI Cornelius Inc.
One Cornelius Place
Anoka, MN 55303-1592
U.S.A.
www.cornelius.com
ILLUSTRATED PARTS LIST
MODEL NO.
45200001
45200002
45200003
45200004
45200101
45200102
45200103
45200104
45400001
45400002
45400101
45400102
45400103
45400104
45500001
45500002
45500101
45500102
45650001
45650003
45650101
45650103
45650104
45650105
www.cornelius.com
3 36
29 2
20 41
13 31
17
11 27 42
39 28
12 4 22
36
30 35
16 34
14 21 32 36
9
39
25
41
41
2
6 2
3
3
38
36
37 23
15
1
40 10
8 7
36
19 33
36
24 26
36
36 5
35
18 36
www.cornelius.com
ILLUSTRATED PARTS LIST
www.cornelius.com
11 1 10
9
2 8
7
3 6
5
4
15
19
20
21
13
12
14
16
17
18
22
www.cornelius.com
ILLUSTRATED PARTS LIST
1 729011105 Kit Compressor, 120V 60HZ 45373020 Solenoid Valve 230V 50/60HZ
729011106 Kit Compressor, 230V 50HZ 11 Box Elec Asy (See Figure 11)
5 45163001 Mtr Asy and Cond 115V 60HZ (See 13 07115001 Screw TF 08-32 TRPH 12
Figure 9)
14 60342002 Insert Thd 3/8-16
45163002 Mtr Asy and Cond 230V 50/60HZ
(See Figure 9) 15 2124713 Fitg Stght 3/8MF x 3/8MPT
7 45148 Baffle Cond (1000 and 2000 Series) 17 03824001 Nut Jam 7/8-14
8 289521 Screw No. 8-32 xy 3/8” HHS 20 0702609 Screw MA 8-32 BDPH 24
www.cornelius.com
16 12
14 11
13
10
15 9
www.cornelius.com
ILLUSTRATED PARTS LIST
1 45051 Stud Latch No. 10-32 7 11761 Harn Door (1000 Series: Not
Shown)
2 45119 Gasket Liner (1000 and 2000
Series) 11762 Harn Door (2000 Series: Not
Shown)
45662 Gasket Liner (3000 Series)
11763 Harn Door (3000 Series: Not
45419 Gasket Liner (4000 Series) Shown)
3 45141 Wrap Front (1000 and 2000 Series) 11823 Harn Door (4000 Series: Not
Shown)
45657 Wrap Front (3000 Series)
45441 Wrap Front (4000 Series) 8 0704105 Screw No. 8-32 x 1/2” THMS
4 45142 Panel Botm Front (1000 Series) 9 0704101 Screw MA No. 8-32 TRPH 12
45664 Panel Botm Front (3000 Series) 11 0702609 Screw MA No. 8-32 BDPH 24
5 45167 Liner Inner Asy (1000 Series) 13 45132 Brkt Conn Platform (1000 Series)
45220 Liner Inner Asy (2000 Series) 45232 Brkt Conn Platform (2000 and 4000
Series)
45654100 Liner Inner Asy (3000 Series)
45632 Brkt Conn Platform (3000 Series)
45420100 Liner Inner Asy (4000 Series)
14 0704001 Screw No. 8 x 3/8”
www.cornelius.com
27
19
21
25
2
22 20
27 23
18
12 26 24
6
9
27
11
8
10
27 1
3
16
17
15
5
13
14
18 27
28
www.cornelius.com
ILLUSTRATED PARTS LIST
7 45391001 Adapter Caddy Support (1000 45068003 Tube Asy Suction (3000 Series)
Series)
20 45069 Line Discharge Asy (1000 and 3000
45391002 Adapter Caddy Support (2000 and Series)
4000 Series)
45273 Tube Asy Discharge (2000 and 4000
45391003 Adapter Caddy Support (3000 Series)
Series)
21 45160 Brkt Botl Adapter (1000 Series)
8 45137 Panel Splash Platform (1000 Series)
7245262 Brkt Support Botl Adap (2000 and
45236 Panel Splash Valves (2000 and 4000 Series)
4000 Series)
45339 Brkt Caddy Support (3000 Series)
45345004 Cover Platform (2000 and 4000
Series) 22 398033000 O-Ring .239 I.D.
9 45185 Pump and Mtr Asy (See Figure 7) 25 45275 Tube Asy Discharge (2000 and 4000
Series)
10 7245174 Manifold Asy Water (1000 Series)
26 45068001 Line Suct Asy (3000 Series)
45274 Manifold Asy Water (2000 and 4000
Series) 45277 Tube Asy Suction (2000 and 4000
Series)
45041 Manifold Asy Water (3000 Series)
45068002 Tube Asy Center Suction (3000
11 45283 Bushing Series)
www.cornelius.com
13
7
28 5
23 4
12 9 6
27 3
22
10
21
20
2
25 24
26 23
8
23
28
11
15 16
19 1
17 14
18
23
www.cornelius.com
ILLUSTRATED PARTS LIST
11
Item
No. Part No. Name
45026 Adapter Bottle Asy 1
8
1 45060001 Adapter Caddy Top
12
2 45060002 Adapter Caddy Run and Flush
5
3 45060003 Adapter Caddy Bottom
10
4 31525062 O-Ring .118 I.D. 6
5 31525014 O-Ring .489 I.D.
1 7
7 4
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www.cornelius.com
ILLUSTRATED PARTS LIST
6
2
5
7
45481006 Cover Asy Merchndsr Push Button 4 45018001 Board Push Button
(3000 Series) 49280001 Portion Cntl Board
45481007 Cover Asy Merchndsr Portion 5 49230 Overlay Asy Push Button
Control (4000 Series)
49231 Overlay Asy Portion Control
45481008 Cover Asy Merchandsr Push Button,
Illuminated (4000 Series) 6 7245399 Bezel Push Button
www.cornelius.com
2 10
14
8 9
11
5
4
6
12
13
1 07061001 Screw No. 10 x 3/8” 45238 Reg Voltage Asy (2000 and 4000
Series)
2 0733903 Bushing Snap
45674 Reg Voltage Asy (3000 Series)
3 07115001 Screw TF 8-32 TRPH 12
9 46306 Thermostat Concentrate
4 0734801 Rivet Pop
10 46307 Thermostat Water Evap
5 59328001 Fuse 6.25 Amp
11 49273 Block Term
6 7245059 Fuseholder
12 45432 Switch
7 45106 Box Elec (1000 and 2000 Series)
13 07061003 Screw No. 10 x 3/8” HHWF
45673 Box Elec (3000 Series)
14 348871 Screw No. 8-32 x 1/4”
45414 Box Elec (4000 Series)
www.cornelius.com
ILLUSTRATED PARTS LIST
5 0735201 Bushing
3
6 07061003 Screw No. 10 x 3/8” 4 5
7 45028 Transfrmr 115V 60HZ (Not Shown) 2 1
45028001 Transfrmr 240V 50HZ (Not Shown)
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1 46433 Retainer