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Quantum 4000 PDF

This document provides installation and service instructions for the Quantum series juice dispenser. It includes specifications for the unit, preinstallation instructions, installation specifications covering water supply, electrical, and space requirements. It also provides directions for connecting the water supply, filling the unit, flushing, sanitizing, programming portion control, and using the cancel/pour button. Additional sections cover concentrate loading, brix setting, cleaning and sanitizing procedures, troubleshooting, and a table of contents.
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© © All Rights Reserved
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0% found this document useful (0 votes)
171 views37 pages

Quantum 4000 PDF

This document provides installation and service instructions for the Quantum series juice dispenser. It includes specifications for the unit, preinstallation instructions, installation specifications covering water supply, electrical, and space requirements. It also provides directions for connecting the water supply, filling the unit, flushing, sanitizing, programming portion control, and using the cancel/pour button. Additional sections cover concentrate loading, brix setting, cleaning and sanitizing procedures, troubleshooting, and a table of contents.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 37

INSTALLATION & SERVICE MANUAL

QUANTUM SERIES

IMI CORNELIUS INC.


www.cornelius.com

Part Number- 720901120


Revision B - November 23, 2004
TABLE OF CONTENTS
UNIT SPECIFICATIONS.................................................................... 1
PREINSTALLATION ...........................................................................2
Receiving ..............................................................................................................2
Unpacking ............................................................................................................. 2
Counter Location .................................................................................................. 2
installation specifications ............................................................... 3
Water Supply ........................................................................................................ 3
Electrical ................................................................................................................3
Space ................................................................................................................... 3
Connecting Water Supply .....................................................................................3
Filling Unit with Water ........................................................................................... 3
Flushing and Sanitizing on Start Up ..................................................................... 4
Programming Portion Control (optional) ...............................................................4
Cancel/Pour Button .............................................................................................. 4
Concentrate loading and brixing .................................................... 5
Placing Concentrate Products on Dispensing Platform........................................ 5
Changing Concentrate Flavor ............................................................................... 5
Pump Priming ....................................................................................................... 5
Brix Setting ........................................................................................................... 5
Cleaning and sanitizing procedures ............................................... 6
Daily: System Flush Procedure ............................................................................ 6
Daily: Part Washing .............................................................................................. 6
Weekly: Sanitizing Procedure............................................................................... 6
Weekly: Check Brix Setting .................................................................................. 7
Semi-Annual: General Cleaning ........................................................................... 7
Yearly: Replace Pump Tubing.............................................................................. 7
Trouble-shooting guide ................................................................. 11
Quantum Series Installation and Service Manual

UNIT SPECIFICATIONS

Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula-
tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between
bottom of unit and counter cannot be obstructed in foot print area.

Electrical Connection: 6ft. long (1.83m) power cord with 3-prong plug attached to dispenser.
Export models have line cord less plug.

Power Supply: 15 amps at 120 volts or 10 amps at 220 volts.

Water Connection: 3/8” (0.95 cm) SAE male flare fitting on dispenser.

Water Supply Requirements: 80 psi (5.5 bar) maximum static pressure. 20 psi (1.4 bar) minimum
dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 ounces
(88.7ml) per second water flow.

-1- 720901120
Quantum Series Installation and Service Manual

PREINSTALLATION

RECEIVING
Each unit is completely tested and inspected before shipment. At time of shipment, the carrier
accepts the unit and any claim for damage must be made with the carrier.

Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists,
have the carrier make a note on the bill of lading and file a claim with the carrier.

UNPACKING
• Remove staples securing carton to pallet.
• Lift carton up and off of unit.
• Remove top insert and shipping bag.
• Open the upper cabinet door and remove installation kit.
• Remove bolts securing unit to pallet.
• Lift unit off of pallet.
• Open the package, take legs and secure them to the bottom of the unit.

NOTE: Do not lay the unit on sides or on the back.

• Tilt the unit only when securing legs.


• If the unit is to be transported from the place where it was unpacked, do not remove the unit
from the pallet. Transport it on the pallet to the installation site.

COUNTER LOCATION
• Select location in well ventilated area, close to grounded electrical outlet. If possible do not
place the unit close to hot and/or steaming machines.

720901120 - 2-
Quantum Series Installation and Service Manual

INSTALLATION
SPECIFICATIONS

W ATER SUPPLY
The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very
important that the incoming water line is dedicated for the unit, or at least does not have other
machines connected which could cause a water surge; i.e., a dishwashing machine.

NOTE: For increased cooling capacity the unit should be connected to a remote
recirculating cooling unit. If the location is equipped with a dedicated beverage wa-
ter supply system the juice dispenser should be connected to it.

NOTE: The water supply should be consistent with proper water quality standard
(neutral ph of 7.0 to 8.0), and should not be connected to a water softener. The wa-
ter cooling coil is Copper, and may be affected by poor water conditions (i.e. severe
corrosion and pitting).

Water connections shall be sized, installed, and maintained according to Federal, State, and Local
Laws.

ELECTRICAL
A minimum of 15 amps electrical service is needed for 120V power supply or 10 amps for 220V
supply.

SPACE
The minimum clearance is: 4” (10.16cm) in back and 12” (30.48cm) on top and open to the front if
sides are blocked off. If the sides are open then only 2” (5.08cm) is required in the back. Space
between the bottom of the unit and the counter cannot be obstructed.

NOTE: Condenser air is drawn from the bottom and discharged out the back. Fail-
ure to maintain clearance space will reduce capacity of the unit and cause prema-
ture compressor failure.

CONNECTING W ATER S UPPLY


1. Secure 3/8” (0.95cm) flexible hose to the unit water inlet. Make sure that the seal washer is
used (hose and seal washer are included with the installation kit).

2. When securing flare nut use backup wrench on male side of the fitting (unit side) to prevent
twisting of the copper tube inside the unit and/or possible damage to the water strainer/sole-
noid. A water shut off outside the unit is recommended.

FILLING U NIT WITH W ATER


To properly prime the unit with water, without air pockets in the system, push the dispensing
switches simultaneously for a few seconds each. Repeat above until a steady flow of water is
observed.

NOTE: Water splashing may occur during the purge cycle.

-3- 720901120
Quantum Series Installation and Service Manual

FLUSHING AND SANITIZING ON START UP


Follow standard sanitizing and flushing procedure.

PROGRAMMING PORTION CONTROL ( OPTIONAL)


The portion control supplied with your orange juice dispenser has been programmed to pour 7, 12,
and 16 ounce drinks. The “XL” size has also been programmed to pour 16 ounces. Should pour
size adjustments be required, please follow the instructions below:

1. Simultaneously, press and hold “S” (small) and “XL” (extra large) push button switches on the
Portion Control Module until the led “REFILL” light in the corner of the module starts blinking.
Release the switches. The blinking led indicates the programming mode is active.

2. Place the cup under the white mixing valve nozzle and push the selected size button (small,
medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then
release the button repeat the above procedure for the remaining sizes.

3. After programming all the drink sizes, press and release the “cancel/pour” switch to return the
Portion Control to the operational mode. The blinking led light will go out.

If at a future date, it is decided to change the portion size of the drinks, the individual sizes
can be adjusted by the above procedure. It is not necessary to reprogram every size.

The portion control has a full memory retention in case of a power failure.

CANCEL/POUR B UTTON
• Push and release the cancel/pour button to stop the valve from dispensing.
• Push and hold for a continuous pour.

720901120 - 4-
Quantum Series Installation and Service Manual

CONCENTRATE
LOADING AND BRIXING

PLACING C ONCENTRATE P RODUCTS ON D ISPENSING PLATFORM


To engage the concentrate container, place it in the desired position and press down into bottle
adapter opening on dispensing platform tray (inside the cabinet).

NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you
may experience difficulties with container replacement.

NOTE: Concentrate in the containers must be completely thawed and be within the
temperature range of 35°F - 40°F (1.6°C - 4.4°C). Failing to supply concentrate inside
the recommended temperature range, especially below 35°F (1.6°C), will cause an
out of brix drink.

It is recommended the concentrate be thawed in a refrigerated (35°F - 40°F) (1.6°C - 4.4°C) com-
partment for 36 to 48 hours before use.

It is recommended that the thawed concentrate be thoroughly shaken before use.

CHANGING CONCENTRATE F LAVOR


1. Perform flush cycle

2. Move valve handle to “Dispense” position

3. Replace concentrate container

PUMP PRIMING
1. Follow instructions in paragraph “Placing Concentrate Products on the Dispensing Platform”

2. Close the door (or unit will not activate)

3. Depress the push button until concentrate appears at the dispensing nozzle.

BRIX SETTING
1. Make two (2) full clockwise turns of the corresponding brix knob from the “all the way out” po-
sition (factory set). These two turns will bring you within one turn of proper brix setting. (Refer
to brix table located on the inside of the refrigerated compartment door).

2. Dispense 1/2 cup of juice and discard.

3. Dispense 1/2 cup of juice and use refractometer to check brix level.

4. Clockwise rotation of the knob decreases brix level for example from 13% to 11.5%. Counter-
clockwise will increase brix level for example from 11.5% to 13%.

If a brix problem is experienced, refer to troubleshooting guide.

-5- 720901120
Quantum Series Installation and Service Manual

CLEANING AND
SANITIZING
PROCEDURES

DAILY: S YSTEM F LUSH P ROCEDURE


1. A 1 quart (0.95 liters) (32 fluid oz. minimum) empty container is needed. Place the empty con-
tainer on the drip tray grill under the nozzle of the dispensing station to be flushed.

2. Open the cabinet door.

3. Choose the valve handle that corresponds with dispensing station to be flushed.

4. Move chosen handle from “dispense” position to the “flush” position.

5. Close the door.

6. Depress and hold push button corresponding with dispensing station to be flushed, until clear
water is dispensed from the nozzle.

7. Move the handle to the “dispense” position.

8. Depress the push button for approximately 0.5 sec. and release. This will release water pres-
sure from the pump system.

It is recommended to use one or more quarts of water to flush a single dispensing station.

DAILY: P ART W ASHING


1. Remove and wash dispensing nozzle, static mixer, splash plate, drip pan, bracket, and grille
in a mild detergent solution. Rinse thoroughly.

W EEKLY: S ANITIZING P ROCEDURE


1. Remove juice concentrate container from unit and place in separate refrigerated compart-
ment.

2. Perform flush procedure.

3. Fill a clean empty concentrate container with one quart of extremely hot tap water, approxi-
mately 140°F (60°C) and place into unit. Run the hot water completely through unit into a large
container. When complete remove concentrate container.

4. Remove nozzles and static mixers from unit and rinse under hot tap water to remove excess
pulp.

5. Place nozzles and static mixers in separate container with 1 quart (0.95 liter) of sanitizing so-
lution and agitate vigorously, using brush (P/N 07932) to remove any excess pulp or concen-
trate (allow to soak for 2 minutes).

6. Clean bottle adaptor’s inlet area along with dispensing platform tray with brush and sanitizing
solution to remove concentrate and pulp.

7. Clean valve mixing chambers with brush and sanitizing solution. (This is the cavity from which
the nozzle is removed).

8. Replace nozzles and static mixers into proper location.

720901120 - 6-
Quantum Series Installation and Service Manual

9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place
on dispensing platform, and insert bottle fitting into bottle adapter.

NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix-
ers, etc.

10. Place handle in dispense position and close door.

11. Run dispensing station for 90 seconds then stop; allow sanitizing solution to remain in lines
for 5 minutes.

12. Dispense remaining sanitizing solution (approximately 90 seconds).

13. Replace sanitizing solution container with a concentrate container, and close door.

14. Depress and hold push buttons until juice appears at outlet of dispensing nozzle.

15. Dispense and discard two 8 oz. cups (236.6 ML) of juice.

NOTE: Wipe internal and external surfaces of cabinet with a clean damp cloth.

W EEKLY: C HECK BRIX SETTING


Tools: Hydrometer or Refractometer

1. Dispense required ounces of juice per brix testing device instructions.

2. Test concentrate to water ratio of dispensed juice per brix testing device instructions.

3. Clockwise rotation of knob decreases brix level (i.e. from 13% to 11.5%). Counterclockwise
rotation of knob increases brix level (i.e. from 11.5% to 13%).

NOTE: If brix problem persists, refer to trouble shooting guide.

SEMI-A NNUAL: G ENERAL C LEANING


1. Remove access port of Y-shaped water solenoid located on water inlet in lower cabinet, clean
stainless steel strainer and reinstall.

2. Clean condenser fins.

3. Clean air inlet grille located in base of unit.

4. Clean lower cabinet interior.

5. Wipe fan blade clean.

YEARLY: R EPLACE P UMP T UBING


Removal of Platform (see figure 1):

1. Remove concentrate container from the dispenser and place in a refrigerator.

2. Remove the product shelf.

3. Depress the button on the water line quick disconnect and lift the water line away from the
platform.

4. Unplug the platform electrical connector at the inside rear of the cabinet.

5. Release the catch at the front of the platform by pulling the tab towards yourself with on finger.

-7- 720901120
Quantum Series Installation and Service Manual

6. Remove the nozzle and static mixers.

7. Carefully lift and pull the platform from the dispenser and place it in a clean and well lit area
for service.

Replacement of Pump Hose (see figure 2):

1. Remove platform as described above in removal of platform instructions.

2. Remove the two white plastic hose clamps from the pump tube connections. Remove the two
stainless steel concentrate delivery tubes from the hose ends.

3. Loosen and remove the four thumb screws from the pump body.

4. Remove the rear half (only) of the pump body to reveal the hose and rollers.

5. Remove the old hose from the pump body. If the rollers come out with the hose, place in back
into the housing being sure to align the roller assembly shaft keyway to the motor shaft key
so that the two interlock (see figure 3 for step by step pictorial instructions).

6. Firmly press the new hose into the pump body around the roller assembly, being sure to keep
the protruding ends even with each other. Once the hose is in place, replace the outer half of
the pump body. Hold the tubing in place inside pump housing with one hand, capture the lower
part of the tubing with the outer housing, then proceed to capture the shaft of the roller assem-
bly and push the housing straight onto the pump/motor portion of the assembly. Make sure to
capture the hose within the body and not pinch it between the halves. Do not use any tool
other than your finger tips to manipulate the hose into the housing or damage to the hose will
result.

7. While holding the pump halves together by hand, reinsert the four thumb screws and tighten
them in a criss-cross pattern until the two halves are pressed together.

8. Insert the two stainless tubes into the hose ends and fasten them with new clamps using pliers
to tighten the clamps.

Replace platform in unit, reinstall nozzles and static mixers, connect water, install product
shelf and concentrate, and reconnect power to unit.

720901120 - 8-
Quantum Series Installation and Service Manual

-9- 720901120
Quantum Series Installation and Service Manual

720901120 - 10 -
Quantum Series Installation and Service Manual

TROUBLE-SHOOTING
GUIDE

The following pages contain trouble-shooting charts designed to aid an experienced serviceman in
diagnosing any operating problems that may be experienced. In order to gain maximum benefit
from the charts, please note:

1. Start at the beginning of the chart and supply the appropriate answer to each question.

2. Do not skip any section, unless instructed to do so. You may miss the solution to your prob-
lem.

3. Evaluate the possible problem causes in the sequence in which they are presented. In gen-
eral, they began with the most likely and/or easiest to check, and proceed to the less likely
and/or more complicated.

4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you
try a second time. Evaluate symptoms carefully and modify your answers as necessary.

5. If you are unable to resolve a problem after several attempts, contact customer service de-
partment at (1-800-238-3600) for assistance.

PROBLEM PROBABLE CAUSE REMEDY

Totally Inoperative No power to dispenser due Reset circuit breaker. Confirm that
to tripped circuit breaker is correct size and no
breaker. other equipment is operating on
the same circuit. Also confirm
that supply voltage is +10% of
nameplate specifications.

Loose or broken power sup- Repair connection


ply connection inside
dispenser.

No cooling Line voltage is not within Contact an electrician


+10% of nameplate
specifications causing
compressor overload to
trip

Both thermostats in OFF Turn ON thermostats and recali-


position brate the temperatures to 34 o F
-40 o F (1.1 o C –4.5 o C).

Defective compressor over- Replace


load or start capacitor

- 11 - 720901120
Quantum Series Installation and Service Manual

No cooling (con’t) Defective start relay located There should be line voltage on the
on upper rear shelf black wire of the relay when
inside dispenser there is line voltage present on
the orange OR yellow wire.
Replace relay if it fails this test.

Compressor starts but Seized or shorted compressor,


hums and trips overload replace.

Compressor starts but does Relay or compressor is defective.


not switch off of start Test and replace faulty item.
winding

Compressor short cycles on Excessively high discharge pres-


overload sure due to restricted con-
denser or inoperative
condenser fan motor

Refrigerant leak Repair leak. Evacuate and


recharge system.

No water dispensed, No water to dispenser Restore water


concentrate only.

Water supply line inside Reconnect


refrigerated cabinet dis-
connected from pump
platform

Water solenoid located on Disassemble and clean solenoid.


pump platform clogged Replace if necessary.
or defective

Main water solenoid/ Remove and clean strainer. Con-


strainer located at base firm 28VDC is present at sole-
of dispenser is clogged, noid during dispense. Confirm
binding or defective solenoid coil is not open. Disas-
semble and clean solenoid.

Water supply pressure is Add external regulator and lower


greater than 80 psi (5.5 pressure to 50 psi (3.5 bar)
bar)

720901120 - 12 -
Quantum Series Installation and Service Manual

No water dispensed, Freeze-up of water coil or Unplug dispenser and allow 2-4
concentrate only concentrate chamber hours to thaw. Water or concen-
(con’t). trate thermostat set too low,
recalibrate to 34oF -40 oF (1.1
oC - 4.5 o C).

Defective water or concentrate


thermostat, replace.

Refrigerant solenoid stuck open


or not closing fully. Evacuate
system, replace solenoid valve
and recharge

No water and no con- Service switch located Turn on switch


centrate, refrigeration is under drip tray in OFF
working position

Door switch open Door switch must be closed in


order to operate pump. Check
switch operation and replace if
necessary

No water and no con- 6.25 amp Fuse inside front Replace with 6.25 amp, 250VAC
centrate, refrigeration is electrical box blown slow blow fuse and test
working

No output from Transformer Confirm transformer output by


located on rear upper measuring for 26VAC at fuse.
shelf Replace transformer if neces-
sary

Defective voltage regulator Measure across the blue and black


board (VRB) located wire located in the upper left
inside front electrical corner of the board. There
box should be 28VDC present when
the dispense button is pressed.
Replace VRB if necessary

Defective portion control Disconnect wire harness from rear


board of portion control, close door
switch and short the orange
and black wires together on the
harness. If unit dispenses por-
tion control board is defective. If
it does not dispense the voltage
regulator board is defective.

- 13 - 720901120
Quantum Series Installation and Service Manual

No concentrate dis- Dispense tube not fully Refer to Concentrate Loading sec-
pensed, water only engaged into recepta- tion of this manual
cle on concentrate
pouch

Dispense tube discon- Refer to Concentrate Loading sec-


nected from mixing tion of this manual
chamber

Slide block on pump in Close and lock the slide block.


open position Refer to Concentrate Loading
section of this manual

Switch on pump platform in Move switch to RUN position


FLUSH position

Concentrate too cold, not Concentrate should be 34o F -40 o F


properly thawed (1.1 o C –4.5 o C) prior to loading

Defective pump motor Replace pump motor

Excessive remnant left Concentrate pouch improp- Concentrate should be 34o F -40 o F
in empty concen- erly thawed (1.1 o C –4.5 o C) prior to loading
trate pouch

Concentrate pouch and/or Refer to Concentrate Loading sec-


dispense tube improp- tion of this manual
erly installed

Concentrate refill light Concentrate pouch improp- Concentrate should be 34o F -40 o F
comes on prema- erly thawed (1.1 o C –4.5 o C) prior to load-
turely ing.

Concentrate pouch and/or Refer to concentrate loading sec-


dispense tube improp- tion of this manual
erly installed

Loose wiring Check wiring connections between


the pump motor and the VRB
board

Bad VRB board Replace VRB board

Bad pump motor Replace pump motor

Concentrate refill light Pump improperly locked or Close and lock Pump
does not come on at pump is open
all

Run/flush switch is in the Move switch to the RUN position


FLUSH position

720901120 - 14 -
Quantum Series Installation and Service Manual

Concentrate refill light Improperly loaded tube Refer to concentrate loading sec-
does not come on at tion of this manual
all (con’t)

Bad VRB board Replace VRB board

Bad portion control Replace portion control

Warm Drink Incoming water supply too Optimum performance is achieved


warm when the dispenser utilizes
water from a pre-cooler

Ambient air too warm Relocate dispenser

Excessive demand on dis- Add water pre-cooler or second


penser dispenser

Dirty condenser coil Clean condenser coil

Inoperative condenser fan Replace condenser fan motor

Defective water thermostat Replace thermostat

Loss of refrigerant charge Repair leak and recharge system


due to leak in system

Water continuously drips Main water solenoid at base Clean solenoid(s), replace parts as
from nozzle when in of unit or water solenoid necessary
OFF mode on pump platform not
shutting off tightly

No Flush Cycle Run/Flush switch on pump Move switch to Flush position


platform in Run mode

Defective Run/Flush switch Replace Run/Flush switch


on pump platform (con-
centrate continues to
dispense while in Flush
mode)

Concentrate warm, Concentrate thermostat is Calibrate to be 34o F -40 o F (1.1 o C


water cold turned off or not cali- –4.5 o C)
brated properly

Concentrate thermostat Replace thermostat and calibrate


defective (stuck open) to 34 o F -40 o F (1.1 o C –4.5 oC)

Defective start relay located There should be line voltage on the


on upper rear shelf black wire of the relay when
inside dispenser there is line voltage present on
the orange OR yellow wire.
Replace relay if it fails this test.

- 15 - 720901120
Quantum Series Installation and Service Manual

Concentrate warm, Loss of refrigerant charge Repair leak and recharge system
water cold (con’t) due to leak in system

Brix Problem Water supply pressure too Correct water supply problem to
low, less than 20 psi (1.4 ensure a constant 40 psi (3 bar)
bar) flowing or water flowing to the dispenser
pressure fluctuates
sharply

Water flow control binding Clean and/or replace parts as nec-


or spring is defective essary

Improperly thawed concen- Concentrate should 34 o F -40 o F


trate. Brix changes as (1.1 o C –4.5 o C) prior to loading
the concentrate temper-
ature changes (concen-
trate becomes thinner
as temperature rises)

Check that the rollers on the If they are sticky or locked up see
pump are spinning platform removal and cleaning
freely with no tube in procedure.
place

Pump Inoperative Pump motor defective 28VDC should be present at pump


motor during dispense. If volt-
age is present and motor does
not start, replace pump motor

No power to transformer or Confirm transformer has line volt-


no 28VAC output from age present on primary side. If
transformer no 28VAC output from the sec-
ondary replace transformer

Defective voltage regulator Measure across the blue and black


board (VRB) located wire located in the upper left
inside front electrical corner of the board. There
box should be 28VDC present when
the dispense button is pressed.
Replace VRB if necessary

Defective portion control Disconnect wire harness from rear


board of portion control, close door
switch and short the orange
and black wires together on the
harness. If unit dispenses por-
tion control board is defective. If
it does not dispense the voltage
regulator board is defective.

720901120 - 16 -
Quantum Series Installation and Service Manual

Machine continues to Portion control pad stuck in Disconnect the wire harness from
dispense after dis- on position the rear of the portion control
pense button is and close the door. If unit does
released or dis- not dispense on its own the por-
penses without tion control is bad (stuck on)
operator input

Relay on voltage regulator Disconnect the 4-wire harness


board (VRB) stuck on. from the lower right corner of
the VRB. If the unit continues to
dispense on its own the VRB is
defective (relay stuck on)

Sold Out light illumi- The concentrate is improp- Assure proper thawing procedures
nates when concen- erly thawed. The tem- have been followed per the
trate no longer perature is not Minute Maid company instruc-
passes through the maintained between tions.
pump. 34×F - 40×F(1.1-4.5×C) Check that McDonald’s walk-in
cooler temperature is on the
proper set point.
Check the dispenser cabinet tem-
perature is at 34×F - 40×F(1.1-
4.5×C).

High Brix readings result in Check drink brix in procedure


a poor, pulsating/splash- described on equipment P.M.
ing dispense, erratic card using the hydrometer pro-
pump amp draw, and vided.
consequently erratic Check the drink flow rate under
sold-out indications. normal operating conditions.
The dispenser should pour a
drink at a flow rate of approxi-
mately 1.5 oz. Per second or
greater. If the flow rate is less, a
check described in the Sold Out
section should be completed.

- 17 - 720901120
Quantum Series Installation and Service Manual

Sold Out light illumi- Improper loading proce- Check that the pouch of juice is
nates when concen- dures will usually result properly loaded in the pouch
trate no longer in low brix conditions holder. Tube fitting should be
passes through the and thus erratic sold out located at the bottom of the
pump.(con’t) indications. pouch holder and the tube
should be approximately cen-
tered in the bottom portion of
the opening of the holder.
Check that the tube is correctly
loaded in the pump and the
pump is fully locked (top and
bottom slide pins should be
fully engaged into the pump
body).

Tube has been stretched Adjust pouch. If pouch is loaded


through pump when it correctly there should be ample
was loaded. Pouch may tube to reach the mixing cham-
not be seated correctly. bers without stretching the
tube.

Check that the rollers on the If the rollers are sticky or locked up
pump are spinning see the platform removal and
freely with no tube in cleaning procedure.
place.

Sold Out light fails to Check the operation of the Adjust Switch.
reset itself after door reset switch located at
is opened and the bottom left hand
closed (Sold Out side of the door.
light stays illumi-
nated)

720901120 - 18 -
IMI Cornelius Inc.
One Cornelius Place
Anoka, MN 55303-1592
U.S.A.

Total Systems Commitment


IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

MODEL NO.

45200001
45200002
45200003
45200004
45200101
45200102
45200103
45200104
45400001
45400002
45400101
45400102
45400103
45400104
45500001
45500002
45500101
45500102
45650001
45650003
45650101
45650103
45650104
45650105

Manual Part No. 720901120IPL


1 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

3 36
29 2
20 41
13 31
17
11 27 42
39 28
12 4 22
36
30 35
16 34
14 21 32 36
9
39
25
41
41
2
6 2
3
3
38
36
37 23
15
1
40 10
8 7
36
19 33
36
24 26
36
36 5
35
18 36

FIGURE 1. GENERAL ASSEMBLY

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01 2 of 16
IMI Cornelius Co., 2001 Rev A QUANTUM SERIES
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER


Item Item
No. Part No. Name No. Part No. Name
1 0720405 Nut 1/4-20 19 45155001 Cup Rest, 1000 Series
2 0730202 Washer No. 10 Split Lock 45255003 Cup Rest, 2000 Series
3 0706903 Screw No. 10-32 x 1/2” TH SS 45677003 Cup Rest, 3000 Series
115V 60HZ 45455003 Cup Rest, 4000 Series
07061002 Screw No. 10 x 5/8” HHWF 20 45158 Shelf, 1000 Series
230V 50HZ 45117 Shelf, 2000 Series
4 07344 Bushing Snap 3000 and 4000 Series 45317 Shelf, 3000 Series
5 45366 Brkt and Tube Drain 45417 Shelf, 4000 Series
3000 and 4000 Series 21 45444 Strap
6 0733904 Bushing Snap 22 Electrical Box Asy (See Figure 12)
7 45107 Cover Elec Box 1000 and 2000 23 45151 Brkt Water Coil 1000 and 2000
Series Series
7245669 Cover Elec Box 3000 Series 45666 Brkt Water Coil 3000 Series
45408 Cover Elec Box 4000 Series 45451 Brkt Water Coil 4000 Series
8 45159001 Panel Splash 1000 and 2000 Series 24 46546 Arm Asy
45667100 Panel Splash 3000 Series 45152 Brkt Asy Drip Tray 1000 Series
45459100 Panel Splash 4000 Series (Not Shown)
9 45003 Nozzle Mixer O-Ring Asy 25 96561 Plate Door Support 1000 Series
31525037 O-Ring .739 I.D. 45436 Plate Door Support 2000, 3000 and
45123 Mixer Static 4000 Series
48808001 Nozzle Mixing 26 7245443 Panel RH Side
10 470725 Plug Butn 27 49154 Plate Hinge Upper
11 45354 DoorAsy 1000 Series(SeeFigure8) 28 45165100 Coil Wtr Asy
45241 DoorAsy 2000 Series(SeeFigure8) 29 49155 Hinge Bolt Shoulder
45390 DoorAsy 3000 Series(SeeFigure8) 30 309852000 Clamp
45470 DoorAsy 4000 Series(SeeFigure8) 31 49157 Bushing Upper Hinge
12 7245550 Cover Asy 1000 Series 32 45199 Panel Top 1000 and 2000 Series
(See Figure 10) 45659 Panel Top 3000 Series
45296006 Cover Asy 2000 Series 45445 Panel Top 4000 Series
(See Figure 10) 33 45125 Panel Back 1000 and 2000 Series
45394005 Cover Asy 3000 Series 7245665 Panel Back 3000 Series
(See Figure 10)
45425 Panel Back 4000 Series
45481006 Cover Asy 4000 Series 34 7245765 Brkt Cabinet 1000 and 2000 Series
(See Figure 10)
7245763 Brkt Cabinet 3000 Series
13 309852000 Clamp 1000, 2000 and 3000 Series
7245764 Brkt Cabinet 4000 Series
77060900 Fitg T-Brb 3/8 1000, 2000 and 3000
35 07115001 Screw TF 08-32 TRPH 12
Series
36 0704106 Screw 8-32 x 1/4” THMS
49034 Tube 1000, 2000 and 3000 Series
37 45088 Cover Botm Hinge
14 45439 Washer Nylon
38 45087 Cover Top Hinge
15 Refrigeration Asy (See Figure 2)
39 0702901 Screw 8-32 x 3/8” FHM
16 Cabinet Asy (See Figure 3)
40 45164 Brkt Flavor Strip 2000 Series
17 45115 Platform Asy 1000 Series (See
Figure 4) 45032 Holder Flavor Label 3000 Series
45215 Platform Asy 115V 60HZ, 2000 and 45464 Holder Flavor Label 4000 Series
4000 Series (See Figure 4) 41 0730104 Washer Plain Flat 10
45215001 Platform Asy 230V 50HZ, 2000 and 42 0720406 Nut No. 10-32
4000 Series (See Figure 4) 43 Item Not Used
45315 Platform Asy 115V 60HZ, 3000
Series (See Figure 4)
18 45129001 Drip Tray, 1000 Series
45129100 Drip Tray, 2000 Series
45678100 Drip Tray, 3000 Series
45430100 Drip Tray, 4000 Series

Manual Part No. 720901120IPL


3 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

11 1 10
9
2 8
7
3 6
5
4

15

19

20

21

13
12
14
16
17
18
22

FIGURE 2. REFRIGERATION AND FRAME ASSEMBLY

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01 4 of 16
IMI Cornelius Co., 2001 Rev A QUANTUM SERIES
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER


(SEE FIGURE 2)
Item Item
No. Part No. Name No. Part No. Name
Refrigeration and Frame Ass’y 10 45373010 Solenoid Valve 120V 60HZ

1 729011105 Kit Compressor, 120V 60HZ 45373020 Solenoid Valve 230V 50/60HZ

729011106 Kit Compressor, 230V 50HZ 11 Box Elec Asy (See Figure 11)

2 08474 Clip Spring 12 45105100 Frame (1000 and 2000 Series)

3 07301046 Washer Ft .468 I.D. 45671100 Frame (3000 Series)

4 08467 Grommet Compressor 45405100 Frame (4000 Series)

5 45163001 Mtr Asy and Cond 115V 60HZ (See 13 07115001 Screw TF 08-32 TRPH 12
Figure 9)
14 60342002 Insert Thd 3/8-16
45163002 Mtr Asy and Cond 230V 50/60HZ
(See Figure 9) 15 2124713 Fitg Stght 3/8MF x 3/8MPT

6 7240691 Grommet 16 45091001 Valve Water Solenoid 24V

7 45148 Baffle Cond (1000 and 2000 Series) 17 03824001 Nut Jam 7/8-14

45670 Panel Baffle Cond (3000 Series) 18 30041001 Fitg Bulkhead

45448 Panel Baffle Cond (4000 Series) 19 04442 Spacer

8 289521 Screw No. 8-32 xy 3/8” HHS 20 0702609 Screw MA 8-32 BDPH 24

9 45073 Dryer 21 7221320 Strain Relief

22 46384 Cord Serv 115V 60HZ

46384001 Cord Serv 220V 50HZ

Manual Part No. 720901120IPL


5 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

16 12

14 11

13

10

15 9

FIGURE 3. UPPER CABINET ASSEMBLY

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01 6 of 16
IMI Cornelius Co., 2001 Rev A QUANTUM SERIES
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER


(SEE FIGURE 3)
Item Item
No. Part No. Name No. Part No. Name
Upper Cabinet Asy 6 45027001 Bushing

1 45051 Stud Latch No. 10-32 7 11761 Harn Door (1000 Series: Not
Shown)
2 45119 Gasket Liner (1000 and 2000
Series) 11762 Harn Door (2000 Series: Not
Shown)
45662 Gasket Liner (3000 Series)
11763 Harn Door (3000 Series: Not
45419 Gasket Liner (4000 Series) Shown)
3 45141 Wrap Front (1000 and 2000 Series) 11823 Harn Door (4000 Series: Not
Shown)
45657 Wrap Front (3000 Series)

45441 Wrap Front (4000 Series) 8 0704105 Screw No. 8-32 x 1/2” THMS

4 45142 Panel Botm Front (1000 Series) 9 0704101 Screw MA No. 8-32 TRPH 12

45207 Panel Botm Front (2000 Series) 10 04441 Spacer Lower

45664 Panel Botm Front (3000 Series) 11 0702609 Screw MA No. 8-32 BDPH 24

45407 Panel Botm Front (4000 Series) 12 46366 Bushing Hinge

5 45167 Liner Inner Asy (1000 Series) 13 45132 Brkt Conn Platform (1000 Series)

45220 Liner Inner Asy (2000 Series) 45232 Brkt Conn Platform (2000 and 4000
Series)
45654100 Liner Inner Asy (3000 Series)
45632 Brkt Conn Platform (3000 Series)
45420100 Liner Inner Asy (4000 Series)
14 0704001 Screw No. 8 x 3/8”

15 47121004 Magnet Door Seal

16 47121005 Magnet Door Seal (1000 and 2000


Series)

47121006 Magnet Door Seal (3000 Series)

Manual Part No. 720901120IPL


7 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

27

19

21

25
2

22 20

27 23

18

12 26 24

6
9
27
11
8
10
27 1

3
16
17
15
5
13

14
18 27

28

FIGURE 4. PLATFORM ASSEMBLY

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01 8 of 16
IMI Cornelius Co., 2001 Rev A QUANTUM SERIES
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER


(SEE FIGURE 4)
Item Item
No. Part No. Name No. Part No. Name
45115 Platform Asy (1000 Series) 14 45047 Guide Latch

45215 Platform Asy (2000 and 4000 15 45048 Washer Latch


Series)
16 720800077 Rivet Latch
45315 Platform Asy (3000 Series)
17 45114 Platform (1000 Series)
1 0704101 Screw MA 8-32 TRPH 12
45214 Platform (2000 and 4000 Series)
2 71822081 Washer Holdown
45314 Platform (3000 Series)
3 309852000 Clamp
18 07032001 Screw No. 8-18 x 7/16”
4 45026 Adapter Bottle Asy (See Figure 5)
19 45173 Tube Asy Suction (1000 Series)
5 45033 Support Bottle Right
45276 Tube Asy Suction (2000 and 4000
6 45034 Support Bottle Left Series)

7 45391001 Adapter Caddy Support (1000 45068003 Tube Asy Suction (3000 Series)
Series)
20 45069 Line Discharge Asy (1000 and 3000
45391002 Adapter Caddy Support (2000 and Series)
4000 Series)
45273 Tube Asy Discharge (2000 and 4000
45391003 Adapter Caddy Support (3000 Series)
Series)
21 45160 Brkt Botl Adapter (1000 Series)
8 45137 Panel Splash Platform (1000 Series)
7245262 Brkt Support Botl Adap (2000 and
45236 Panel Splash Valves (2000 and 4000 Series)
4000 Series)
45339 Brkt Caddy Support (3000 Series)
45345004 Cover Platform (2000 and 4000
Series) 22 398033000 O-Ring .239 I.D.

7245036 Panel Splash Valves (3000 Series) 23 48195006 Clamp Hose

45345003 Cover Platform (3000 Series) 24 481950062 Clamp

9 45185 Pump and Mtr Asy (See Figure 7) 25 45275 Tube Asy Discharge (2000 and 4000
Series)
10 7245174 Manifold Asy Water (1000 Series)
26 45068001 Line Suct Asy (3000 Series)
45274 Manifold Asy Water (2000 and 4000
Series) 45277 Tube Asy Suction (2000 and 4000
Series)
45041 Manifold Asy Water (3000 Series)
45068002 Tube Asy Center Suction (3000
11 45283 Bushing Series)

12 45045 Block Valve Asy 27 0704001 Screw No. 8-x 3/8”

13 45046 Latch 28 0704105 Screw No. 8-32 x 1/2” THMS

Manual Part No. 720901120IPL


9 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

13
7
28 5
23 4
12 9 6
27 3
22
10
21
20
2
25 24
26 23
8

23
28
11
15 16
19 1
17 14
18
23

FIGURE 5. VALVE BLOCK ASSEMBLY


Item Item
No. Part No. Name No. Part No. Name
45045 Block Valve Asy 15 45180 Spring Acutuator

1 45177 Holder Poppet Seal 16 45189 Poppet

2 0720406 Nut No. 10-32 17 45179 Support Diaphram

3 71815321 Ring Retaining 18 45195 Plate Front Valve Block

4 7215323 Armature 19 45186 Spring

5 18070002 Gasket Rubber Valve Block 20 48520001 Coil Asy 24V DC

6 18367 Spring Armature 21 48978 Flo Cntl Bonnet Asy

7 19695001 Guide 22 48979103 Sleeve and Piston Asy Water

8 31525021 O-Ring 1.114 I.D. 60281001 Sleeve Syrup Ceramic

9 18071 Seat Armature 23 07032001 Screw No 8-18 x 7/16

10 48258005 Spring Syrup 24 16779003 Frame Solenoid

11 45192 Valve Body Mixing 25 49612 Port Valve Water

12 45193 Valve Body Water 26 31525020 O-Ring .176 I.D.

13 45029 Plate Coil Retainer 27 31525060 O-Ring .459 I.D.

14 47011 Diaph Valve 28 48378 Brkt Support Valve

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 10 of 16 QUANTUM SERIES
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

11
Item
No. Part No. Name
45026 Adapter Bottle Asy 1
8
1 45060001 Adapter Caddy Top
12
2 45060002 Adapter Caddy Run and Flush
5
3 45060003 Adapter Caddy Bottom
10
4 31525062 O-Ring .118 I.D. 6
5 31525014 O-Ring .489 I.D.

6 31525061 O-Ring 1.489 I.D. 2

7 07015001 Screw No. 8-18 x 3/4” 9

8 45043 Pin Sensor Soldout


6
9 31525064 O-Ring .488 I.D. 4
10 60068021 Switch Snap Portion Control
3
11 45076 Pin Actuator 7

12 60067086 Screw No. 2-56 x 7/16” 13


13 45084001 Plate Support Bottle

FIGURE 6. BOTTLE ADAPTER ASSEMBLY

1 7

7 4

FIGURE 7. PUMP AND MOTOR ASSEMBLY


Item Item
No. Part No. Name No. Part No. Name
45185 Pump and Motor Asy 6 45037001 Tubg Neoprene .250 I.D. (Sold by
the Foot)
1 45016001 Motor Pump
7 45727 Body Pump Asy
2 45728001 Rotor Asy
8 45283 Bushing
3 45050 Block Asy Mtg Pump and Motor
9 45098 Kit Pump Tube Replacement
4 45017001 Screw Thumb Pump
5 0702905 Screw No. 8-32 x 3/4” FHMS

Manual Part No. 720901120IPL


11 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER


Item
No. Part No. Name
45241 Door Asy Back (1000 and 2000 4
Series) 6 5
45390 Door Asy Back (3000 Series) 3
45470 Door Asy Back (4000 Series) 1

1 45281 Panel Rear Door (1000 and 2000


Series) 2
45386 Panel Rear Door (3000 Series)
45477 Panel Rear Door (4000 Series)
2 7233023 Switch Safety
3 7245120 Gasket Door Mag (1000 and 2000
Series)
45320 Gasket Door Mag (3000 Series)
45431 Gasket Door Mag (4000 Series)
4 7245780 Frame Door Gasket (1000 and 2000
Series)
7245781 Frame Door Gasket (3000 Series)
7245782 Frame Door Gasket (4000 Series)
5 7245779 Rivet .236 Dia.
6 45432 Switch Rocker

FIGURE 8. REAR DOOR ASSEMBLY


Item
No. Part No. Name
45175001 Motor Asy Fan 9W 120V 60HZ
7
45175002 Motor Asy Fan 9W 230V 50/60HZ 1
5
1 0726802 Nut Tinnerman 3
4
2
2 45159 Panel Splash 6
3 41757 Washer
4 48004 Motor Fan 9W 120V 60HZ
48013 Motor Fan 9W 230V 50/60HZ
5 45168 Blade Fan
6 96285001 Screw No. 8-36 x 3/8”
7 45161 Cond Coil

FIGURE 9. CODENSER MOTOR ASSEMBLY

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01
IMI Cornelius Co., 2001 12 of 16 QUANTUM SERIES
Rev A
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

6
2
5
7

FIGURE 10. DOOR COVER ASSEMBLY


Item Item
No. Part No. Name No. Part No. Name
45296006 Cover Asy Merchndsr Push Button 1 45224004 Cover Merchndsr (2000 Series)
(2000 Series)
45224005 Cover Merchndsr Illuminated (2000
45296007 Cover Asy Merchndsr Portion Series)
Control (2000 Series)
45377004 Cover Merchndsr (3000 Series)
45296009 Cover Asy Merchndsr Portion 45377005 Cover Merchndsr Illuminated (3000
Control, Illuminated (2000 Series) Series)
45394005 Cover Asy Merchndsr Push Button 45472004 Cover Merchndsr (4000 Series)
(3000 Series)
45472005 Cover Merchndsr Illuminated (4000
45394007 Cover Asy Merchndsr Push Button, Series)
Illuminated (3000 Series)
2 07301029 Washer Ft .125 I.D.
45394008 Cover Asy Merchndsr Portion
Control, Illuminated (3000 Series) 3 0712901 Screw No. 4 x 5/16”

45481006 Cover Asy Merchndsr Push Button 4 45018001 Board Push Button
(3000 Series) 49280001 Portion Cntl Board
45481007 Cover Asy Merchndsr Portion 5 49230 Overlay Asy Push Button
Control (4000 Series)
49231 Overlay Asy Portion Control
45481008 Cover Asy Merchandsr Push Button,
Illuminated (4000 Series) 6 7245399 Bezel Push Button

45481009 Cover Asy Merchandsr Portion 45398 Bezel Portion Control


Control, Illuminated (4000 Series) 7 45435 Lock and Keys
8 11771 Jumper Asy Strain Relief
(Not Shown)
9 04037 Clip

Manual Part No. 720901120IPL


13 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER

2 10

14

8 9

11

5
4
6

12
13

FIGURE 11. ELECTRICAL BOX (DC) ASSEMBLY


Item Item
No. Part No. Name No. Part No. Name
Box Elec Asy 8 45138 Reg Voltage Asy (1000 Series)

1 07061001 Screw No. 10 x 3/8” 45238 Reg Voltage Asy (2000 and 4000
Series)
2 0733903 Bushing Snap
45674 Reg Voltage Asy (3000 Series)
3 07115001 Screw TF 8-32 TRPH 12
9 46306 Thermostat Concentrate
4 0734801 Rivet Pop
10 46307 Thermostat Water Evap
5 59328001 Fuse 6.25 Amp
11 49273 Block Term
6 7245059 Fuseholder
12 45432 Switch
7 45106 Box Elec (1000 and 2000 Series)
13 07061003 Screw No. 10 x 3/8” HHWF
45673 Box Elec (3000 Series)
14 348871 Screw No. 8-32 x 1/4”
45414 Box Elec (4000 Series)

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01 14 of 16
IMI Cornelius Co., 2001 Rev A QUANTUM SERIES
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com
ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER


Item 6
No. Part No. Name
Box Elec Asy

1 45110 Box Elec (1000 and 2000 Series)

45668 Box Elec (3000 Series)

45410 Box Elec (4000 Series)

2 07061001 Screw No. 10 x 3/8”

3 49273 Block Term

4 46308 Relay Start 115V 60HZ

463081 Relay Start 220V 50HZ

5 0735201 Bushing
3
6 07061003 Screw No. 10 x 3/8” 4 5
7 45028 Transfrmr 115V 60HZ (Not Shown) 2 1
45028001 Transfrmr 240V 50HZ (Not Shown)

8 60600002 Ballast (Not Shown)

FIGURE 12. ELECTRICAL BOX (AC) ASSEMBLY

Manual Part No. 720901120IPL


15 of 16 4-25-2001 Rev: 12-3-01
QUANTUM SERIES Rev A IMI Cornelius Co., 2001
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN. 55303–6234
Telephone 1-800-238-3600
Facsimile 1-800-258-0255

www.cornelius.com

ILLUSTRATED PARTS LIST

QUANTUM SERIES JUICE DISPENSER


Item 4
No. Part No. Name 5
45138 Reg Voltage Asy (1000 Series)

45238 Reg Voltage Asy (2000 and 4000


Series)

45338 Reg Voltage Asy (3000 Series)

1 45162 Brkt Voltage Regulator

45675 Brkt Voltage Regulator (3000 Series)

2 45056 Support P.C. Board

3 45012002 Board Voltage Regulator

4 45004 Kit Mounting


1
5 45004001 Insulator Voltage Reg
2
3
4
FIGURE 13. VOLTAGE REGULATOR ASSEMBLY
Item
No. Part No. Name
45190 Tank Asy

1 46433 Retainer

2 463571 Tank Ball Check

3 7229192 Gasket Adaptor

4 31525010 O-Ring .737 I.D. 7


5 1836701 Spring Adapter 8
6 7245246 Fitg Adaptor Tank 3

7 45260001 Lid Tank 1


9
5
8 45260 Tank
2
9 45248 Adaptor Asy Tank 6
4
FIGURE 14. TANK ASSEMBLY

Manual Part No. 720901120IPL


4-25-2001 Rev: 12-3-01 16 of 16
IMI Cornelius Co., 2001 Rev A QUANTUM SERIES

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