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Raw Material Process Flow (SeAH)

The document summarizes the raw material process flow for wire rod production from steel making through rolling. It involves the following key steps: 1) Steelmaking using an electric arc furnace, ladle furnace, and vacuum degassing to make billets. 2) Continuous casting of billets which are then ground to remove surface defects. 3) Billets are reheated and rolled through roughing, intermediate, and finishing mills to produce wire rods ranging from 5.5 to 34 millimeters in diameter. 4) Inspection and testing of finished wire rods including measurement, visual checks, and material testing before winding onto coils.

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Vianjani Aldoe
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58 views2 pages

Raw Material Process Flow (SeAH)

The document summarizes the raw material process flow for wire rod production from steel making through rolling. It involves the following key steps: 1) Steelmaking using an electric arc furnace, ladle furnace, and vacuum degassing to make billets. 2) Continuous casting of billets which are then ground to remove surface defects. 3) Billets are reheated and rolled through roughing, intermediate, and finishing mills to produce wire rods ranging from 5.5 to 34 millimeters in diameter. 4) Inspection and testing of finished wire rods including measurement, visual checks, and material testing before winding onto coils.

Uploaded by

Vianjani Aldoe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Raw Material Process Flow

● Wire rod process flow (Carbon & Low alloyed Steel, Spring Steel)

Steel making factory Wire rod factory

E.A.F (100M/T) Refining C.C Billet Billet Heating Rolling NTM/RSM


Rough (3Roll Type)
(LF/VD) Grinding Furnace Mill
(5.5~17Φ)[Inspection]
(13~34Φ) UP-set,

Billet Size : 160SQ, 170SQ MT, Grade


 Billet serial number
- Cast temperature & speed control
- 2nd cooling zone (ZoneⅠ,Ⅱ,Ⅲ) automatic check
- Mold/Final EMS using  MES : Tracking Path
- Billet macro inspection(Surface/Inside)
 In-Line Hot ECT (Now preparing Hot Eye)
Billet serial number marking
 Rolling measurement check
- Heat No
- Bar Gauge Measurement
- Steel Grade  Spring steel (SAE9254)
- Inspector measurement (Micrometer)
- Continuous Casting Machine Strand & - All Grinding of billet surface
Serial No
 Surface/Appearance visual
check
 Upsetting test
 Coil both ends Magnetic
particle inspection
Steel Making
1.Electric furnace (E.A.F) 2. LF (Ladle Furnace) 3.VD (Vacuum Degassing) 4. Continuous Casting

Melt the scrap by using Arc Adjust the alloy element & Adjust ingot steel tiny Give a shape of billet
resistance heating after ingot steel temperature element in vacuum (□160,□170) after putting the
loading into furnace. control by applying Arc to atmosphere, Remove gas ingot steel to water cooling
Ladle. & Inclusion floatation. mold continuously & clotting.
Rolling
5. Billet Grinding 6. Reheating Furnace 7. Wire rod rolling 8. Inspection
Automatic Measurement,
grinder Walking Beam Furnace Appearance,
- Remove the Surface
scratch & scratch,
③ Finishing Mill ④ Pouring Reel Winding Material test
defects on Heat the billet equally ① Roughing Mill ② Intermediate Mill (Precision Sizing Block) - Winding of coil
billet surface - Rolling to Ø70~ - Rolling of middle - ø13~34 shape into
after loading into 85 size by using stage by using - Measurement cylindrical rotary
heated billet. round shape precision control
furnace in required - Total 8 stands material through
reel.
rolling
temperatures. are arranged in roughing mill.
series (Horizontal - Kocks Mill
& vertical roll by (3 Roll Type)
turns)

③ Finishing Mill ④ Laying Head Winding


(NTM-RSM) - Winding of coil
- ø5.5~17 shape on conveyor
- Measurement after passing the
precision control material into pipe.
rolling

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