NATIONAL CERTIFICATE (VOCATIONAL)
AUTOMOTIVE REPAIR AND MAINTENANCE
NQF LEVEL 3
(6021033)
9 March 2018 (X-Paper)
09:00–12:00
This question paper consists of 7 pages.
Copyright reserved Please turn over
(6021033) -2- NC330(E)(M9)V
TIME: 3 HOURS
MARKS: 100
INSTRUCTIONS AND INFORMATION
1. Answer ALL the questions.
2. Read ALL the questions carefully.
3. Number the answers according to the numbering system used in this question
paper.
4. All sketches must be neat and in proportion.
5. Start each question on a NEW page.
6. Write neatly and legibly.
Copyright reserved Please turn over
(6021033) -3- NC330(E)(M9)V
QUESTION 1
1.1 Name THREE different types of suspension springs used on motor vehicles. (3)
1.2 Which task can be performed regularly to prevent knocking noises from the
suspension? (1)
1.3 Identify THREE of the protective equipment in FIGURE 1 that you would
require when working on the suspension.
FIGURE 1 (3)
1.4 Indicate whether the following statements are TRUE or FALSE. Write only
'true' or 'false' next to the question number in the ANSWER SHEET.
1.4.1 When the wheel tracking is correct, the rear wheels will follow the
track of the front wheels.
1.4.2 Over steer is when the driver has to turn the steering more to
correct it.
1.4.3 Side wear on tyres is caused by incorrect caster settings.
1.4.4 Toe out is when the distance between the front end of the wheels
is greater than of the rear end.
1.4.5 A two-post hoist is used to do wheel alignment on a vehicle.
1.4.6 The wheel balancer uses an automatic guard.
1.4.7 Tyre pressure has an effect on the balancing.
1.4.8 A lower control arm is part of the un-sprung mass.
(8 × 1) (8)
Copyright reserved Please turn over
(6021033) -4- NC330(E)(M9)V
1.5 Name TWO inspections to perform on a rim before the wheel can be
balanced. (2)
1.6 Name FOUR items, besides the wheel balancing machine, that one would
need to complete the balancing of the wheel. (4)
1.7 Give TWO important steps to follow when one mounts the wheel on the wheel
balancing machine before one can start balancing the wheel. (2)
[23]
QUESTION 2
2.1 Briefly explain the purpose of the following additives found in fuels:
2.1.1 Oxidation inhibitors
2.1.2 Dye
2.1.3 Anti-icing agents
(3 × 1) (3)
2.2 Identify FOUR tests that can be done on an injector. (4)
2.3 List THREE methods used to heat up the thermostatic spring of the choke. (3)
Copyright reserved Please turn over
(6021033) -5- NC330(E)(M9)V
2.4 Choose a description from COLUMN B that matches an item in COLUMN A. Write
only the letter (A–I) next to the question number (2.4.1–2.4.8) in the
ANSWER BOOK.
COLUMN A COLUMN B
2.4.1 Capacitor (condenser) A routes the spark from the coil to
each spark plug cable
2.4.2 Primary coil windings
B switches the coil ON and OFF
2.4.3 Ballast resistor
C produces a strong magnetic field
2.4.4 Ignition points when current flows through it
2.4.5 Rotor arm D carries the spark from distributor to
spark plug
2.4.6 Spark plug
E it makes contact on the rotor arm
2.4.7 Secondary coil windings
F generates a high voltage (spark)
2.4.8 HT leads
G reduces arcing at the points
H reduces current flow through the
circuit to protect the parts
I supplies the spark to ignite the
mixture
(8 × 1) (8)
[18]
Copyright reserved Please turn over
(6021033) -6- NC330(E)(M9)V
QUESTION 3
3.1 Explain SIX steps one should follow when refitting an alternator to an engine. (6)
3.2 State TWO reasons why the charging rate of an alternator would be above
specifications. (2)
3.3 Use FIGURE 2 below to answer the questions.
3.3.1 Differentiate between section A and section B of the solenoid by
explaining the function of each. (2 × 2) (4)
3.3.2 Name the parts of the starter motor labelled C to F.
A
B
F
E
C
FIGURE 2
(4 × 1) (4)
[16]
QUESTION 4
4.1 Explain the importance of acquiring the manufacturer's specifications when
doing a compression test. (3)
4.2 State TWO important pieces of vehicle information one needs to determine
the correct specifications for the compression pressure. (2)
4.3 Describe THREE methods that can be used to clean engines and
components. (3)
4.4 List FOUR items one needs to disconnect or remove when preparing to
remove an engine from a vehicle. (4)
4.5 Which important steps should be adhered to before when removing or
disconnecting the items in QUESTION 4.4? (2)
Copyright reserved Please turn over
(6021033) -7- NC330(E)(M9)V
4.6 Name ONE check that should be done on the lifting equipment before it is
used to remove the engine. (1)
4.7 Name any FOUR possible component repairs that would be required when an
engine has overheated, causing one piston and cylinder to develop deep
seizure marks. (4)
4.8 Identify FOUR parts displayed in FIGURE 3 below.
FIGURE 3 (4)
4.9 Name the TWO measurements that can be done on a cylinder head to
determine its serviceability or amount of wear. (2)
[25]
QUESTION 5
5.1 Give TWO advantages of helical gears as used in transmissions. (2)
5.2 Explain the purpose of the interlocking mechanism of the gearbox. (2)
5.3 List any FOUR pre-checks one should do before dismantling the differential. (4)
5.4 Make a simple sketch of a dual piston wheel cylinder and label all the parts. (6)
5.5 Determine FOUR possible causes for the brakes of a vehicle to bind or drag. (4)
[18]
TOTAL: 100
Copyright reserved
