ZF Marine Krimpen B.V. Tel.
+31 (0)180 331000
Zaag 27, P.O. Box 2020 Fax. +31 (0)180 331099
2930 AA Krimpen aan de Lek, E-mail ID:
[email protected]the Netherlands Internet: www.zf.com/marine
ZF Marine Krimpen B.V.
Manual Current Transformer PCB
Printed circuit board number 73.00.0143.xx
Document No: 0143SVM00011
1 Table of contents
1 Table of contents --------------------------------------------------------------------------------------------------------------- 2
2 Description Current Transformer PCB ------------------------------------------------------------------------------------- 3
2.1 4-20 mA output ------------------------------------------------------------------------------------------------------------ 3
2.2 0-10V output ---------------------------------------------------------------------------------------------------------------- 3
2.3 Alarm characteristic ------------------------------------------------------------------------------------------------------- 3
2.4 Over current < 1,6x I nominal ------------------------------------------------------------------------------------------ 4
2.5 Over current >1,6x I nominal ------------------------------------------------------------------------------------------- 4
2.6 Phase current balance alarm ------------------------------------------------------------------------------------------- 5
3 Description Test points, indications and step potentiometer -------------------------------------------------------- 6
4 Print layout ----------------------------------------------------------------------------------------------------------------------- 6
5 Adjustment procedure --------------------------------------------------------------------------------------------------------- 7
5.1 Adjustment preparation (Factory adjustment) ---------------------------------------------------------------------- 7
5.2 Adjustment with 4-20 mA output --------------------------------------------------------------------------------------- 7
5.3 Adjustment for 0-10 Volt output ---------------------------------------------------------------------------------------- 7
5.4 Adjustment of the switching level of over-current alarm --------------------------------------------------------- 8
5.5 Adjustment of over-current ≥110% alarm delay time ------------------------------------------------------------- 9
5.6 Adjustment of Phases alarm-------------------------------------------------------------------------------------------- 9
5.7 Reset Phases and overload alarm ------------------------------------------------------------------------------------ 9
6 Version history ----------------------------------------------------------------------------------------------------------------- 10
6.1 Firmware ------------------------------------------------------------------------------------------------------------------ 10
6.2 Manual --------------------------------------------------------------------------------------------------------------------- 10
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Document No: 0143SVM00011
2 Description Current Transformer PCB
The Current transformer measures the current on the 3 phases of an electrical motor and gives the output of
the measured current, by generating an 4 to 20 mA current output and a 0 to 10 voltage output.
Also, 2 alarm outputs are available: phase imbalance and overcurrent. The alarms can be reset with the
reset input.
The delay times of the overcurrent can be adjusted with the potentiometers on the PCB.
2.1 4-20 mA output
The 4-20 mA output is connected on J4-5 and J4-6;
4-20mA RB 56R ≤ RB ≤ 450R
2.2 0-10V output
The 0-10V output is connected on J4-3 and J4-4
Max 80 mA
0-10V
2.3 Alarm characteristic
The adjustment of the time delay of the alarm characteristic is explained in chapter “Adjustment of
overcurrent alarm delay time” of the adjustment procedure.
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Document No: 0143SVM00011
2.4 Over current < 1,6x I nominal
1,1 < I nominal < 1,6x
(I)?
1,6x Inom
1,1x Inom
(t)?
?
J4-9 1 60 Sec
Alarm
output
J4-10 0
(t)?
?
J4-11 1
Alarm
reset
input
J4-12 0
(t)?
2.5 Over current >1,6x I nominal
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Document No: 0143SVM00011
2.6 Phase current balance alarm
Phase alarm
(I)?
20%
20%
(t)?
?
2 Sec
J4-1 1
Alarm
output
J4-2 0
(t)?
?
J4-11 1
Alarm
reset
input
J4-12 0
(t)?
When there is a difference of more than 20% in the current between the 3 phases, the alarm will come
automatically after 2 sec.
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Document No: 0143SVM00011
3 Description Test points, indications and step potentiometer
Item Descriptive name Functional description
P1 20mA potentiometer To adjust the upper level of the current output
P2 4mA potentiometer To adjust the lower level of the current output
P3 Overcurrent To adjust the level of the overcurrent alarm
potentiometer
P4 10V potentiometer To adjust the level of the voltage output
LED1 RUN Blinking: program is running
LED2 Phase OK Phase imbalance alarm not triggered
LED3 Phase ERROR Phase imbalance detected, alarm triggered
LED4 +5 volt power Internal 5 Volt power
LED5 +12 volt power Internal +12 Volt power
LED6 -12 volt power Internal – 12 Volt power
LED7 Overcurrent ERROR Overcurrent alarm not triggered
LED8 Overcurrent OK Overcurrent detected, alarm triggered
4 Print layout
Current Transformer PCB 73.00.0143.02 rev. B
page 6 of 10
Document No: 0143SVM00011
5 Adjustment procedure
5.1 Adjustment preparation (Factory adjustment)
• Disconnect the current transducers on J1, J2 and J3.
• Connect the plus of a DC voltage source to J1-4 (F1), J2-4 (F2) and J3-4 (F3).
• Connect the minus of the DC voltage source to J1-3, J2-3 and J3-3.
• Turn potentiometer P3 fully CW.
• Turn potentiometer P4 fully CCW.
• Set all switches of SW1 in the OFF position.
Check the system for the type of transducers. For the required transducers, see the table below:
Inominal of electromotor Type of current transducer
100 till 313A 500A
313A till 625A 1000A
625A till 938A 1500A
938A till 1563A 2500A
Table 1: Current transducer selection.
5.2 Adjustment with 4-20 mA output
• Connect a DC current meter to J4-5 and J4-6 in series with the load. If no load present use a 330Ω
resistor in series.
• Apply with the DC voltage source 0Vdc on J1, J2 and J3.
• Adjust the 4mA output with potentiometer P2 (CW to increase, CCW to decrease).
• Apply with the DC voltage source 5Vdc on J1, J2 and J3.
• Adjust the 20mA output with potentiometer P1 (CW to increase, CCW to decrease).
• Repeat step 3 till step 5 until the values are reached.
*NOTE1: With systems delivered before Dec`08 and used with transducers of 1500A, the maximum
level have to be adjusted on a project specified level. For detailed information, contact the
service department.
5.3 Adjustment for 0-10 Volt output
• Connect a DC voltage meter to J4-3 and J4-4.
• Put the DC voltage source on J1, J2 and J3 to maximum (see table in project drawing).
• Adjust the 10 Volt output with potentiometer P4 (CW to increase, CCW to decrease).
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Document No: 0143SVM00011
5.4 Adjustment of the switching level of over-current alarm
• Set the dip switches in the required position. (see table in project drawing)
• Put a link between J4-11 and J4-12
• In case of 500A transducers
Current SW1-6 SW1-5 SW1-4
0A till 71A Off Off Off
71A till 142A Off Off On
142A till 214A Off On Off
214A till 285A Off On On
285A till 357A On Off Off
257A till 428A On Off On
428A till 500A On On Off
• In case of 1000A transducers
Current SW1-6 SW1-5 SW1-4
0A till 142A Off Off Off
142A till 289A Off Off On
289A till 428A Off On Off
428A till 571A Off On On
571A till 714A On Off Off
714A till 857A On Off On
857A till 1000A On On Off
• In case of 1500A transducers
Current SW1-6 SW1-5 SW1-4
0A till 214A Off Off Off
214A till 428A Off Off On
428A till 643A Off On Off
643A till 857A Off On On
857A till 1071A On Off Off
1071A till 1286A On Off On
1286A till 1500A On On Off
• In case of 2500A transducers
Current SW1-6 SW1-5 SW1-4
0A till 357A Off Off Off
357A till 714A Off Off On
714A till 1071A Off On Off
1071A till 1429A Off On On
1429A till 1786A On Off Off
1786A till 2143A On Off On
2143A till 2500A On On Off
• Turn on the DC voltage source on J1, J2 and J3 and adjust the voltage to the level where the over-
current alarm is activated. This level should represent 110% of Inominal (see the electrical drawings of
the project for information about Inominal and the required alarm level signal).
• Adjust potentiometer P3 to the point where red current LED turns on and the green turns off.
• Turn the DC voltage source on J1, J2 and J3 to 0V and increase the voltage level slowly, to verify
the level of the over-current alarm.
• Remove the link between J4-11 and J4-12
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Document No: 0143SVM00011
5.5 Adjustment of over-current ≥110% alarm delay time
• Set the delay time for the over-current alarm with dipswitch SW1 according the following table:
Delay-time SW1-3 SW1-2 SW1-1
(sec)
0 Off Off Off
5 Off Off On
10 Off On Off
20 Off On On
40 On Off Off
60 On Off On
120 On On Off
180 On On On
In case a current is measured more than 1.6 times Inominal, the over-current alarm will come in 2sec.
5.6 Adjustment of Phases alarm
When there is a difference of more than 20% in the current between the 3 phases, the Phases alarm will
come in automatically after 2 sec. LED2 will light and the contact between J4-1 and J4-2 will switch. The
alarm will not be triggered below 0,2 Volt input voltage of the sensors.
5.7 Reset Phases and overload alarm
The phases and overload alarm are not resetting automatically. If this is required, a link has to be placed
between J4-11 and J4-12. If an external reset is required, a normally open contact between J4-11 and J4-12
is needed.
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Document No: 0143SVM00011
6 Version history
6.1 Firmware
Revision File name Date Author
1.10 3-ph_2525_Rev-A2_V1.10_5740.hex 07-06-2010 MdJ
1.11 3-ph_2525_Rev-A2_V1.11_Pic2525_6AB4.hex 14-12-2010 IB
B012 CurrentTrafo_0143_U2_18F2525_V001_B012_43AB.hex 02-05-2012 MvdV
Up from Batch B012 the new numbering will be used. Older firmware are not mentioned.
6.2 Manual
Revision Description Batch Author Date
001 First version for Rev. A PCB 1.01 IB 01-12-2006
002 Time delay added 1.03 IB 12-12-2006
Time delay changed, over-current adjustment procedure
003 1.05 IB 26-02-2007
corrected
005 Over-current adjustment procedure by dip settings 1.07 IB 25-06-2007
006 Phase time delay and alarm reset changed 1.08 IB 11-09-2008
007 Changed transducer value 1.08 MdJ 12-09-2008
008 Updated manual 1.08 MdJ 18-12-2008
009 Changed Time table 1.09 MdJ 15-06-2009
010 SW bug ‘balance alarm in low range’ solved 1.10 MdJ 07-06-2010
012 SW bug ‘balance alarm in low range’ changed 012 MvdV 02-05-2012
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Document No: 0143SVM00011
