This manual links to Logix 5000 Controller and I/O Fault Codes, publication

1756-RD001; download the spreadsheet now for offline access.

ControlLogix 5580 and

GuardLogix 5580 Controllers
Bulletin 1756

User Manual Original Instructions

ControlLogix 5580 and GuardLogix 5580 Controllers User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before
you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to
requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably
trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this
equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with
any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

These labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

The following icon may appear in the text of this document.

Identifies information that is useful and can help to make a process easier to do or easier to understand.

2 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Table of Contents

Preface
About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1
ControlLogix and GuardLogix Minimum Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Systems ControlLogix Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ControlLogix No Stored Energy (NSE) Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ControlLogix XT and GuardLogix XT Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Process Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Conformal Coated Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ControlLogix Redundant Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ControlLogix System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Standalone Controller and I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Multiple Controllers in One Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Multiple Devices Connected via Multiple Networks. . . . . . . . . . . . . . . . . . . . . . . . . . 15
GuardLogix System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
GuardLogix with Safety I/O and Integrated Safety Drives . . . . . . . . . . . . . . . . . . . . 17
Design the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CIP Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Secure Controller Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ControlLogix 5580 Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GuardLogix 5580 Controller Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Features Supported by GuardLogix 5580 Controllers via the Safety Task. . . . . . . 22

Chapter 2
Safety Concept of GuardLogix Functional Safety Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Controllers Safety Network Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Distinguish between Standard and Safety Components . . . . . . . . . . . . . . . . . . . . . . . . . 24
Controller Data-flow Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safety Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 3
Connect to a Controller Set the IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Other Methods to Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Duplicate IP Address Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Duplicate IP Address Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DNS Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Update Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Firmware Upgrade Guidelines for Safety Controllers . . . . . . . . . . . . . . . . . . . . . . . . 30
Determine Required Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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Table of Contents

Obtain Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Use ControlFLASH Plus or ControlFLASH Software to Update Firmware . . . . . . . . 31
Use AutoFlash to Update Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Chapter 4
Communication Networks Networks Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
EtherNet/IP Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EtherNet/IP Link Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EtherNet/IP Communication Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Double Data Rate (DDR) Backplane Communication for ControlLogix Controllers 39
ControlNet Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
GuardLogix ControlNet Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
ControlNet Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DeviceNet Network Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DeviceNet Bridge Module and Linking Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Connections Over DeviceNet Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Data Highway Plus (DH+) Network Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Communicate Over a DH+ Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Universal Remote I/O (RIO) Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Communicate Over a Universal Remote I/O Network . . . . . . . . . . . . . . . . . . . . . . . . 46
Foundation Fieldbus Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
HART Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Chapter 5
Start Using the Controller Create a Logix Designer Application Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Additional Configuration for a GuardLogix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Set the Safety Level for a GuardLogix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Passwords for Safety-locking and Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Protect the Safety Signature in Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Assign the Safety Network Number (SNN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Copy and Paste a Safety Controller Safety Network Number . . . . . . . . . . . . . . . . . 55
Go Online with the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Use RSWho . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Use a Recent Communication Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Additional Considerations for Going Online with a GuardLogix Controller. . . . . . . . . . . 59
Match Project to Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Firmware Revision Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Safety Status/Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Safety Signature and Safety-locked and -unlocked Status . . . . . . . . . . . . . . . . . . . 60
Checks for Going Online with a GuardLogix Controller. . . . . . . . . . . . . . . . . . . . . . . 61
Download to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Use Who Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Use the Controller Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Additional Considerations for Download to a GuardLogix Controller . . . . . . . . . . . . . . . 63
Upload from the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Use Who Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Use the Controller Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Additional Considerations for Upload from a GuardLogix Controller . . . . . . . . . . . . . . . 67

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Choose the Controller Operation Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Use the keyswitch to Change the Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Use the Logix Designer Application to Change the Operation Mode . . . . . . . . . . . . 70
Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Stage 1 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Stage 2 Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Safety Partner Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Chapter 6
Use the Secure Digital Card Considerations for Storing and Loading a Safety Project . . . . . . . . . . . . . . . . . . . . . . . . 76
Store to the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Load from the SD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Controller Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
User-initiated Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Other Secure Digital Card Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Chapter 7
Manage Controller Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Communication Nodes on an EtherNet/IP Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Devices Included in the Node Count. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Devices Excluded from the Node Count. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
CIP Security Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Controller Communication Interaction with Control Data . . . . . . . . . . . . . . . . . . . . . . . . 85
Produce and Consume (Interlock) Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Requested Packet Interval (RPI) of Multicast Tags . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Send and Receive Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Determine Whether to Cache Message Connections . . . . . . . . . . . . . . . . . . . . . . . . 88
Socket Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
TLS Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
HTTP(S) REST API Client Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Simple Network Management Protocol (SNMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Use a CIP Generic MSG to Enable SNMP on the Controller . . . . . . . . . . . . . . . . . . . . 89
Use a CIP Generic MSG to Disable SNMP on the Controller. . . . . . . . . . . . . . . . . . . . 91

Chapter 8
Standard I/O Modules Selecting ControlLogix I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Electronic Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Add Local I/O to the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Remote I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Add Remote I/O to the Ethernet Port on the Controller . . . . . . . . . . . . . . . . . . . . . . 99
Add Remote I/0 to a Local Communication Module . . . . . . . . . . . . . . . . . . . . . . . . 101
Add to the I/O Configuration While Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Modules and Devices that Can be Added While Online . . . . . . . . . . . . . . . . . . . . . . 104
Determine When Data is Updated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Input Data Update Flowchart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Output Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

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Chapter 9
Safety I/O Devices Add Safety I/O Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Configure Safety I/O Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Using Network Address Translation (NAT) with CIP Safety Devices . . . . . . . . . . . . . . . 108
Set the SNN of a Safety I/O Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Change a Safety I/O Device SNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Copy and Paste a Safety I/O Device SNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Safety I/O Device Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Configuration via the Logix Designer Application. . . . . . . . . . . . . . . . . . . . . . . . . . 113
Different Configuration Owner (Data-only Connection) . . . . . . . . . . . . . . . . . . . . . 113
Reset Safety I/O Device to Out-of-box Condition . . . . . . . . . . . . . . . . . . . . . . . . . . 114
I/O Device Address Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Monitor Safety I/O Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Replace a Safety I/O Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Configuration Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Replacement Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Replacement with ‘Configure Only When No Safety Signature Exists’ Enabled . . 116
Replacement with ‘Configure Always’ Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Chapter 10
Develop Standard Applications Elements of a Control Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Task Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Scheduled and Unscheduled Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Parameters and Local Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Program Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Programming Languages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Add-On Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Extended Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Access the Module Object from an Add-On Instruction . . . . . . . . . . . . . . . . . . . . . . . . . 131
Monitor Controller Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Monitor I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Determine If I/O Communication Has Timed Out . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Determine if I/O Communication to a Specific I/O Module has Timed Out . . . . . 133
Automatic Handling of I/O Module Connection Faults . . . . . . . . . . . . . . . . . . . . . . 133
Sample Controller Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Chapter 11
Develop Safety Applications Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Program Safety Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

6 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Table of Contents

Chapter 12
Develop Secure Applications Controller Security Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Security Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Configure Trusted Slots on the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Restrict Communication except Through Selected Slots. . . . . . . . . . . . . . . . . . . . 142
Select Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Configure User-definable Major Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Create a Fault Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Configure the Program to Use the Fault Routine . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Jump to the Fault Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
License-based Source and Execution Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Enable License-based Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Configure Change Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Configure Component Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Configure Controller Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Disable the Controller Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Disable the Ethernet Port on the Port Configuration Tab . . . . . . . . . . . . . . . . . . . 148
Disable the Ethernet Port with an MSG Instruction. . . . . . . . . . . . . . . . . . . . . . . . . 149
Disable the Controller CIP Security Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Use the Disable CIP Security Checkbox in FactoryTalk Linx . . . . . . . . . . . . . . . . . 151
Use a CIP Generic MSG Instruction in the Logix Designer Application . . . . . . . . . 152
Disable the Controller USB Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Disable the Controller SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Disable the 4-character Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Disable All Categories of Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Disable Individual Categories of Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Disable Controller Webpages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Studio 5000 Logix Designer Application Version 33.00.00 or Later . . . . . . . . . . . 161
Studio 5000 Logix Designer Application Version 32.00.00 or Earlier. . . . . . . . . . 161
Controller Web Page Default Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Use a CIP Generic MSG to Disable the Controller Webpages . . . . . . . . . . . . . . . . . 162
Use a CIP Generic MSG to Enable the Controller Webpages. . . . . . . . . . . . . . . . . . 164

Chapter 13
Develop Motion Applications Motion Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Program Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Obtain Axis Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Chapter 14
Troubleshoot the Controller Automatic Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Considerations for Communication Loss Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Controller Diagnostics with the Logix Designer Application . . . . . . . . . . . . . . . . . . . . . 172
I/O Module Properties Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Notification in the Tag Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Enable Major Fault on Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Port Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Advanced Time Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Controller Diagnostics with Linx-based Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 7

Table of Contents

Controller Webpages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Home Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Faults Webpage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Tasks Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Browse Chassis Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Appendix A
Status Indicators Status Display and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
General Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
GuardLogix Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Safety Partner Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Major Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
I/O Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Controller Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
RUN Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
FORCE Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
SD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
OK Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Safety Partner OK Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
EtherNet/IP Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Thermal Monitoring and Thermal Fault Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Appendix B
Change Controller Type Change from a Standard to a Safety Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Change from a Safety to a Standard Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Change Safety Controller Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

8 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Preface

About This Publication This manual provides information to help you design a system, operate a ControlLogix® or
GuardLogix®-based controller system, and develop applications.

You must be trained and experienced in the creation, operation, and maintenance of safety
systems.

For information on Safety Integrity Level (SIL) and Performance Level (PL) requirements and
safety application requirements, see the GuardLogix 5580 and Compact GuardLogix 5380
Controller Systems Safety Reference Manual, publication 1756-RM012.

Download Firmware, AOP, Download firmware, associated files (such as AOP, EDS, and DTM), and access product release
notes from the Product Compatibility and Download Center at rok.auto/pcdc.
EDS, and Other Files

Summary of Changes This publication contains the following new or updated information. This list includes
substantive updates only and is not intended to reflect all changes.
Topic Page
Updated the controller minimum requirements. 11

Additional Resources These documents contain additional information concerning related products from Rockwell
Automation. You can view or download publications at rok.auto/literature.
Resource Description
ControlLogix 5580 Controllers Installation Instructions, Provides installation instructions for ControlLogix 5580 controllers.
publication 1756-IN043
GuardLogix 5580 Controllers Installation Instructions, Provides installation instructions for GuardLogix 5580 controllers.
publication 1756-IN048
ControlLogix Power Supply Installation Instructions, Describes how to install standard power supplies.
publication 1756-IN619
Hardware Installation
ControlLogix Redundant Power Supply Describes how to install redundant power supplies.
Installation Instructions, publication 1756-IN620
ControlLogix Chassis Installation Instructions, Describes how to install ControlLogix chassis.
publication 1756-IN621
Replacement door labels for the 1756 I/O modules, Contains door labels for the 1756 I/O modules that are available to
publication IASIMP-SP021 print.
1756 ControlLogix Controllers Technical Data, Provides specifications for ControlLogix controllers.
publication 1756-TD001
1756 ControlLogix I/O Specifications Technical Data, Provides specifications for ControlLogix I/O modules.
publication 1756-TD002
1756 ControlLogix Communications Modules Provides specifications for ControlLogix communications modules.
Specifications Technical Data, publication 1756-TD003
Technical Data
1756 ControlLogix Integrated Motion Modules Provides specifications for ControlLogix integrated motion modules.
Specifications Technical Data, publication 1756-TD004
1756 ControlLogix Power Supplies Specifications Provides specifications for ControlLogix power supplies.
Technical Data, publication 1756-TD005
1756 ControlLogix Chassis Specifications Provides specifications for ControlLogix chassis.
Technical Data, publication 1756-TD006
Describes how to configure and use EtherNet/IP devices with a
EtherNet/IP Network Devices User Manual, Logix 5000™ controller and communicate with various devices on the
publication ENET-UM006 Ethernet network.
Networks ControlNet Network Configuration User Manual,
(ControlNet®, DeviceNet®, EtherNet/IP™) publication CNET-UM001 Provides information about ControlNet networks.
DeviceNet Media Design Installation Guide, Provides information about DeviceNet networks.
publication DNET-UM072

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 9

Resource Description
GuardLogix 5580 and Compact GuardLogix 5380 Contains detailed requirements to achieve and maintain
Safety application requirements Controller Systems Safety Reference Manual, SIL 2/PLd and SIL 3/PLe with the GuardLogix 5580 controller system
publication 1756-RM012 via the Studio 5000 Logix Designer application.
Integrated Motion on the EtherNet/IP Network
Configuration and Startup User Manual, Details how to design your ControlLogix system for Integrated Motion
publication MOTION-UM003 on the EtherNet/IP network applications.
Integrated Motion on the EtherNet/IP Network Detailed information on axis control modes and attributes for
Motion Reference Manual, publication MOTION-RM003 Integrated Motion on EtherNet/IP networks.
Motion Coordinate System User Manual, Details how to create and configure a coordinated motion application
publication MOTION-UM002 system.
SERCOS and Analog Motion Configuration and Startup Details how to configure a sercos motion application system.
User Manual, publication MOTION-UM001
Logix 5000 Controllers Design Considerations
Reference Manual, publication 1756-RM094 Provides information to help design and plan Logix 5000 systems.
High Availability System Reference Manual, Provides information to help design and plan high availability
publication HIGHAV-RM002 systems.
System Security Design Guidelines Reference Manual, Provides guidance on how to conduct security assessments,
Design Considerations implement Rockwell Automation products in a secure system, harden
SECURE-RM001 the control system, manage user access, and dispose of equipment.
This document provides design choices and best practices for
FOUNDATION Fieldbus Design Considerations Reference implementing a FOUNDATION Fieldbus network with the
Manual, PROCES-RM005 1788-EN2FFR or 1788-CN2FFR linking devices.
Using Logix 5000 Controllers as Masters or Slaves on For more information about using Modbus sample programs.
Modbus Application Solution, publication CIG-AP129
Provides access to the Logix 5000 controllers set of programming
Logix 5000 Controllers Common Procedures manuals. The manuals cover such topics as how to manage project
Programming Manual, publication 1756-PM001 files, organize tags, program logic, test routines, handle faults, and
more.
Programming Tasks and Procedures Logix 5000 Controllers General Instructions Provides information on the programming instructions available to
Reference Manual, publication 1756-RM003 use in Logix Designer application projects.
GuardLogix Safety Application Instruction Set Reference Provides information on the GuardLogix safety application instruction
Manual, publication 1756-RM095 set.
Provides declarations of conformity, certificates, and other
Product Certifications Product Certifications website, rok.auto/certifications. certification details.

10 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 1

ControlLogix and GuardLogix Systems

This chapter describes features of the following ControlLogix® 5580 and GuardLogix® 5580
controllers.
Controller Type Cat. No.
Standard controllers 1756-L81E, 1756-L82E, 1756-L83E, 1756-L84E, 1756-L85E
Standard controllers with 1756-L81EK, 1756-L82EK, 1756-L83EK, 1756-L84EK, 1756-L85EK
conformal coating
No Stored Energy (NSE) controllers 1756-L81E-NSE, 1756-L82E-NSE, 1756-L83E-NSE, 1756-L84E-NSE,
1756-L85E-NSE
ControlLogix-XT™ controllers 1756-L81EXT, 1756-L82EXT, 1756-L83EXT, 1756-L84EXT, 1756-L85EXT
Process controllers 1756-L81EP, 1756-L83EP, 1756-L85EP
GuardLogix controllers 1756-L81ES, 1756-L82ES, 1756-L83ES, 1756-L84ES, 1756-L8SP
GuardLogix XT controllers 1756-L81EXTS, 1756-L82EXTS, 1756-L83EXTS, 1756-L84EXTS, 1756-L8XTSP
GuardLogix controllers with 1756-L81ESK, 1756-L82ESK, 1756-L83ESK, 1756-L84ESK, 1756-L8SPK
conformal coating

Minimum Requirements The controllers have these minimum requirements:

Applies to these controllers:
• ControlLogix chassis, series C (series B chassis function within a derated temperature
range).
ControlLogix 5580
GuardLogix 5580
• ControlLogix chassis power supply.
• Studio 5000 Logix Designer® software, Linx-based communication software, and
ControlFLASH Plus™ or ControlFLASH™ software.
For compatible versions, see the Product Compatibility and Download Center (PCDC).

IMPORTANT • If safety connections or safety logic are required for your application,
then you must use any GuardLogix 5580 controller.
• Studio 5000 Logix Designer Professional, Full Edition, or a separately
licensed GuardLogix Safety Editor must be present on the workstation in
order to edit a GuardLogix project.

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 11

Chapter 1 ControlLogix and GuardLogix Systems

ControlLogix Controllers The controllers are available with different functionality based on your application.

ControlLogix No Stored Energy (NSE) Controllers

The NSE controller is intended for use in applications that require the installed controller to
deplete its residual stored energy to specific levels before transporting it into or out of your
application.

The residual stored energy of the NSE controller depletes to 400µJ or less in 40 seconds.

If your application requires the NSE controller to deplete its residual stored energy to 400 µJ
or less before you transport it into or out of the application, complete these steps before you
remove the controller.
1. Turn off power to the chassis.
After you turn off power, the controller’s OK status indicator transitions from Green to
Solid Red to OFF.
2. Wait at least 40 seconds for the residual stored energy to decrease to 400 µJ or less
before you remove the controller.
There is no visual indication of when the 40 seconds has expired. You must track that
time period.

IMPORTANT The Real Time Clock (RTC) does not retain its time and date when the
power is off.

Some applications require that the installed controller to deplete its residual stored energy to
specific levels before transporting it into or out of your application. This requirement can
include other devices that also require a wait time before removing them. See the
documentation of those products for more information.

ControlLogix XT and GuardLogix XT Controllers

The ControlLogix XT and GuardLogix XT controllers function in the same way as the traditional
ControlLogix and GuardLogix controllers, with an extended temperature range, and have the
same features as the ControlLogix standard controllers and GuardLogix controllers.
The ControlLogix XT and GuardLogix XT controllers are conformal coated to add a layer of
protection when exposed to harsh, corrosive environments. While the standard ControlLogix
system can withstand temperatures from 0…60 °C (33…140 °F), the ControlLogix XT system
can withstand temperatures from -25…+70 °C (-13…+158 °F).

Process Controllers
The process controller is an extension of the Logix 5000™ controller family that focuses on
plantwide process control. The process controller comes configured with a default process
tasking model and dedicated PlantPAx® process instructions optimized for process
applications and that improve design and deployment efforts.

The ControlLogix process controller hardware is also conformal coated to add a layer of
protection when exposed to harsh, corrosive environments, and can be used in temperature
extremes from -25…+70 °C (-13…+158 °F) when deployed as part of a Logix-XT system.

12 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 1 ControlLogix and GuardLogix Systems

Conformal Coated Products

ATTENTION: ControlLogix 5580 controllers that are listed on page 11 that end
with a 'K' or 'XT' are shipped with port protection plugs installed to provide a
layer of protection from corrosive atmospheres. Port plugs must remain
installed in unused ports at all times during storage and operation for the
product to meet its corrosive atmosphere rating. If temporary access is
required, plugs can be removed, and should be reinserted after temporary
access is complete.

ControlLogix Redundant Controllers

You can use ControlLogix 5580 controllers in redundant applications with the Studio 5000
Logix Designer application, version 33.00.00 or later.

For information, see these publications:

• High Availability System Reference Manual, publication HIGHAV-RM002
• ControlLogix 5580 Redundant Controller User Manual, publication 1756-UM015

ControlLogix System The ControlLogix system is chassis-based, which provides options for configuring a variety of
communications and I/O capabilities. The ControlLogix controllers support multiple
Applies to these controllers: programming languages that enable sequential, process, motion, and drive control.
ControlLogix 5580
A variety of system configuration options are described in the following sections.

Standalone Controller and I/O

One of the simplest controller configurations is a standalone controller with I/O assembled in
one chassis.
Figure 1 - Standalone Controller and I/O

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 13

Chapter 1 ControlLogix and GuardLogix Systems

Multiple Controllers in One Chassis

You can use multiple controllers in one ControlLogix chassis. This example shows a
ControlLogix 5580 controller (slot 0) connected directly to the EtherNet/IP™ network, a
ControlLogix 5570 controller (slot 1) connected to the network through a 1756-EN2TR module
(slot 7), and a GuardLogix 5580 controller in a SIL 2/PLd configuration (slot 5) connected
directly to the EtherNet/IP Network.
Figure 2 - Multiple Controllers in One Chassis

PowerFlex 755 Drive

5069-AEN2TR
Compact 5000™ I/O modules 1756-L85E 1756-L72 1756-L84ES 1756-EN2TR

1 Gbps 1 Gbps

1 Gbps 100 Mbps

PanelView™ Plus 7

100 Mbps
100 Mbps

1 Gbps
Stratix® 5400 100 Mbps

1734-AENTR
1734 POINT I/O™

1734-AENTR EtherNet/IP Adapter

1734 POINT Guard I/O™
Safety Device

5069-AEN2TR PowerFlex 527 Drive

Compact 5000 Safety I/O Modules (CIP Safety™ enabled)
Compact 5000™ I/O Modules

IMPORTANT You cannot bridge through the Ethernet (front) port of another controller
to add remote I/O.

14 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 1 ControlLogix and GuardLogix Systems

Multiple Devices Connected via Multiple Networks

For some applications, various devices can be connected to the ControlLogix chassis via
multiple communication networks. For example, a system can be connected to the following:
• Distributed I/O via an Ethernet network
• A PowerFlex® drive connected via a DeviceNet® network
• Distributed I/O via a ControlNet® network.
• Flowmeters that are connected via a HART connection
Figure 3 - Multiple Devices Connected Via Multiple Networks

1756-EN2TR

1756-EN2T
1756-L85E

1756-CN2R

1756-IF8H
1756-DNB

HART
DeviceNet

Endress + Hauser Flowmeters

PowerFlex Drive
Ethernet
ControlNet

FLEX™ I/O FactoryTalk® Server

Ethernet Device-level
Ring Network

POINT I/O

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Chapter 1 ControlLogix and GuardLogix Systems

GuardLogix System The GuardLogix system can communicate with safety I/O devices via CIP Safety over an
EtherNet/IP network (Guard I/O™ modules, integrated safety drives, integrated safety
Applies to these controllers: components).
GuardLogix 5580
For a GuardLogix controller, you can interface to local standard I/O in the backplane via
standard tasks while you interface with remote safety I/O through the EtherNet/IP port.

The GuardLogix system supports up to SIL 3 and PLe safety applications.

• Without a safety partner installed, you can achieve SIL 2/PLd (Category 3) with the use
of the safety task and safety I/O.
• With the use of the safety task and a safety partner installed, you can achieve SIL 3/PLe
(Category 4) capability.

IMPORTANT For the safety task, GuardLogix controllers support Ladder Diagram only.
For standard tasks, GuardLogix controllers support:
• Ladder Diagram (LD)
• Structured Text (ST)
• Function Block Diagram (FBD)
• Sequential Function Chart (SFC)

For SIL 3 safety applications, the GuardLogix system is composed of a primary GuardLogix
controller and a safety partner that function together in a 1oo2 architecture.
• The primary controller is the processor that performs standard and safety functions
and communicates with the safety partner for safety-related functions in the
GuardLogix control system.
• The safety partner is a co-processor that provides an isolated second channel for
safety-related functions in the system. The safety partner does not have a key switch
or communication port. The primary controller controls the configuration and operation
of the safety partner.
• The safety partner must be installed in the slot immediately to the right of the primary
controller. The firmware major and minor revisions of the primary controller and safety
partner must match exactly to establish the control partnership that is required for
safety applications

For information on Safety Integrity Level (SIL) and Performance Level (PL) requirements and
safety application requirements, see the GuardLogix 5580 and Compact GuardLogix 5380
Controller Systems Safety Reference Manual, publication 1756-RM012.

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 Chapter 1 ControlLogix and GuardLogix Systems

GuardLogix with Safety I/O and Integrated Safety Drives

In this example, a single GuardLogix safety controller makes the Motion and Safety
connections.

IMPORTANT If only one controller is used in an application with Motion and Safety
connections, it must be a safety controller such as the GuardLogix 5580
controller.
Figure 4 - Motion and Safety Configuration (single controller)
1783-BMS Stratix® 5700 Switch
GuardLogix 5580 Safety Controller
GuardLogix 1756-L8SP Safety Partner

Studio 5000 Logix Designer

Application (version 31.00.00 or later)
5069-AEN2TR
5069-IB8S 5069-OBV8S

Compact 5000 Safety I/O modules

Module Definition Compact 5000 I/O modules
Configured with
Motion and Safety
Connection Kinetix® 5700 Servo Drive System

Safety Device
MOD MOD MOD MOD
NET NET NET NET

2 2 2 2

1 1 1 1

Digital Inputs to Sensors and Control String 1

4
I/O
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6

5 10 5 10 5 10 5 10 5 10

UFB UFB-A UFB-B UFB-A UFB-B

D+ D+ D+ D+
D- D- D- D-

MF-A MF-B MF-A MF-B

-
MBRK
+

2198-CAPMOD-2240
Capacitor Module
Kinetix VP (optional component)
Servo Motors

In this example, a standard controller makes the Motion-only connection and a separate
GuardLogix 5580 controller makes the safety-only connection.

IMPORTANT If two controllers are used in an application with motion-only and safety-
only connections, the safety-only connection must be a GuardLogix
controller while the motion-only connection can be made by either a
standard or a safety controller.

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Chapter 1 ControlLogix and GuardLogix Systems

Figure 5 - Motion and Safety Configuration (Multi-controller)

Studio 5000 Logix Designer

1783-BMS
Application
Stratix 5700 Switch
(version 31.00.00 or later)

ControlLogix 5580 Controller

Motion Program
Module Definition Configured with 1734-AENTR
Motion only Connection POINT Guard I/O
EtherNet/IP Adapter

Safety
Device

Kinetix 5700 Servo Drive System

MOD MOD MOD MOD

NET NET NET NET

2 2 2 2

GuardLogix® 5580 Safety Controller Digital Inputs to Sensors and Control String
1

1
1 1 1

GuardLogix 1756-L8SP Safety Partner

I/O I/O-A I/O-B I/O-A I/O-B
1 6 1 6 1 6 1 6 1 6
4
I/O

5 10 5 10 5 10 5 10 5 10

UFB UFB-A UFB-B UFB-A UFB-B

Safety Program D+
D-
D+
D-
D+
D-
D+
D-

Module Definition Configured

MF-A MF-B MF-A MF-B

with Safety only Connection

-
MBRK
+

Kinetix VP 2198-CAPMOD-2240
Servo Motors Capacitor Module
(optional component)

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 Chapter 1 ControlLogix and GuardLogix Systems

Design the System When you design a a system, there are several system components to consider for your
application:
Applies to these controllers:
• I/O devices
ControlLogix 5580
GuardLogix 5580
• Motion control axes and drives
• Communication modules
• Controllers
• Chassis
• Power supplies
• Studio 5000 Logix Designer Application

In addition, safety systems have also have components to consider:

• Safety Controller
• Safety Partner (for SIL 3/PLe applications)
• Safety I/O
• Safety Devices

For more information to design and select components for your system, see:
• 1756 ControlLogix Controllers Technical Data, publication 1756-TD001
• 1756 ControlLogix I/O Specifications Technical Data, publication 1756-TD002
• GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference
Manual, publication 1756-RM012

CIP Security CIP Security™ is a standard, open-source communication mechanism that helps to provide a
secure data transport across an EtherNet/IP network. CIP Security lets CIP™-connected
Applies to these controllers: devices authenticate each other before transmitting and receiving data.
ControlLogix 5580
GuardLogix 5580 CIP Security uses the following security properties to help devices protect themselves from
malicious communication:
• Device Identity and Authentication
• Data Integrity and Authentication
• Data Confidentiality

Rockwell Automation uses the following products to implement CIP Security:

• FactoryTalk® Policy Manager software (includes FactoryTalk System Services, version
6.20 or later)
• FactoryTalk Linx software, version 6.11 or later (lets workstation software communicate
securely using CIP Security)
• Studio 5000 Logix Designer® application, version 31.00.00 or later
This application is required to interface with CIP Security-enabled Logix controllers.
The minimum application version varies by controller product family.

For more information on CIP Security, for example, a list of CIP Security-capable products and
publications that describe how to use the products, including limitations and considerations,
see the following:
• The website is available at: https://www.rockwellautomation.com/en-us/capabilities/
industrial-security/security-products/cip-security.html.
• CIP Security with Rockwell Automation Products Application Technique, publication
SECURE-AT001.

Secure Controller Systems The ControlLogix 5580 controller, firmware revision 32 supports IEC-62443-4-2 SL 1
requirements. For security features and system requirements, see Develop Secure
Applications on page 137.

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Chapter 1 ControlLogix and GuardLogix Systems

ControlLogix 5580 Table 1 lists the system, communication, and programming features available with
ControlLogix 5580 controllers.
Controller Features
Table 1 - ControlLogix 5580 Controller Features
1756-L81E, 1756-L82E, 1756-L83E, 1756-L84E, 1756-L85E,
1756-L81EK, 1756-L82EK, 1756-L83EK, 1756-L84EK, 1756-L85EK,
Feature 1756-L81E-NSE, 1756-L82E-NSE, 1756-L83E-NSE, 1756-L84E-NSE, 1756-L85E-NSE,
1756-L81EXT, 1756-L82EXT 1756-L83EXT, 1756-L84EXT 1756-L85EXT,
1756-L81EP 1756-L83EP 1756-L85EP
User Memory 3 MB 5 MB 10 MB 20 MB 40 MB
EtherNet/IP nodes 60 nodes(3) 80 nodes(3) 100 nodes(2) 150 nodes(3)
300 nodes(5)
supported, max(1) 100 nodes(4) 175 nodes(4) 250 nodes(4) 250 nodes(4)
Communication ports 11 -- USB port, 2.0 full-speed, Type B
EtherNet/IP port: 10 Mbps, 100 Mbps, 1 Gbps link speeds
• EtherNet/IP
• ControlNet
• DeviceNet
Communication • Data Highway Plus™
options
• Remote I/O
• SynchLink™
• Third-party process and device networks
CIP Security See CIP Security on page 19.
• 32 tasks
Controller tasks • 1000 programs/task
• Event tasks: all event triggers
• Integrated Motion on the EtherNet/IP network
• Sercos interface(6)
Integrated motion • Analog options(6):
– Encoder input
– Linear displacement transducer (LDT) input
– Serial Synchronous Input (SSI)
• Ladder Diagram (LD)
Programming • Structured Text (ST)
languages • Function Block Diagram (FBD)
• Sequential Function Chart (SFC)
(1) A node is an EtherNet/IP device that you add directly to the I/O configuration, and counts toward the node limits of the
controller. For more information on EtherNet/IP nodes, see the ControlLogix 5580 Controllers User Manual, publication1756-
UM543.
(2) With Studio 5000 Logix Designer Application Version 28 and Version 29.
(3) With Studio 5000 Logix Designer Application Version 29.
(4) With Studio 5000 Logix Designer Application Version 30 or greater.
(5) With Studio 5000 Logix Designer Application Version 28 or greater.
(6) With Studio 5000 Logix Designer Application Version 31 or greater.

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 Chapter 1 ControlLogix and GuardLogix Systems

GuardLogix 5580 Controller Table 2 lists the system, communication, and programming features available with GuardLogix
5580 controllers.
Features
Table 2 - GuardLogix 5580 Controller Features
1756-L81ES, 1756-L82ES, 1756-L83ES, 1756-L84ES,
Feature 1756-L81ESK, 1756-L82ESK, 1756-L83ESK, 1756-L84ESK,
1756-L81EXTS 1756-L82EXTS 1756-L83EXTS 1756-L84EXTS
User Memory 3 MB 5 MB 10 MB 20 MB
Safety Memory 1.5 MB 2.5 MB 5 MB 6 MB
EtherNet/IP nodes supported, max 100 175 250 250
1 - USB port, 2.0 full-speed, Type B
Communication ports 1 - EtherNet/IP port: 10 Mbps, 100 Mbps, 1 Gbps link speeds
• EtherNet/IP (1756-EWEB cannot be used for safety connections)
• Support for Network address translation (NAT)
• ControlNet
• DeviceNet
Communication options
• Data Highway Plus
• Remote I/O
• SynchLink
• Third-party process and device networks
CIP Security See See CIP Security on page 19.
• 31 standard tasks, 1 safety task
Controller tasks • 1000 programs/task
• Event tasks: all event triggers
Integrated motion is supported in standard task only.
• Integrated Motion on the EtherNet/IP network
• Sercos interface
Integrated motion • Analog options:
– Encoder input
– Linear displacement transducer (LDT) input
– Serial Synchronous Input (SSI)
• For the safety task, GuardLogix controllers support Ladder Diagram
only.
• For standard tasks, GuardLogix controllers support:
Programming languages – Ladder Diagram (LD)
– Structured Text (ST)
– Function Block Diagram (FBD)
– Sequential Function Chart (SFC)
• Integrated safety on the EtherNet/IP network (Kinetix® drives,
PowerFlex drives, safety components)
Integrated safety • Distribute and control safety I/O (over EtherNet/IP and DeviceNet
networks only)
• Produce and consume safety tag data.
• Data access control
• Firmware supervisor
Controller Features • Secure Digital (SD) card
• Safety Connections
• Standard Connections

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Chapter 1 ControlLogix and GuardLogix Systems

Features Supported by GuardLogix 5580 Controllers via the

Safety Task
In the Logix Designer application, version 31 or later, the Safety task supports a subset of
features that are supported in the standard task as listed in this table.
Table 3 - Safety Task Features
Studio 5000 Logix Designer Application, Version 31 or Later
Feature
Safety Task Standard Task
Add-on instructions X X
Instruction-based alarms and events — X
Tag-based alarms — X
Controller logging X X
Event tasks(1) — X
Function block diagrams (FBD) — X
Integrated motion X(2) X
Analog motion — X
Sercos motion — X
Drive Safety Instructions X —
Ladder Diagram (LD) X X
Language switching X X
License-based source protection — X
Online import of program components — X
Online export of program components X X
Sequential function chart (SFC) routines — X
Structured Text (ST) — X
(1) While the safety task cannot be an Event task, standard Event tasks can be triggered with the use of the Event instruction in
the safety task.
(2) Limited to the use of Drive Safety Instructions with Kinetix 5700 ERS4 drives.

IMPORTANT Safety Consideration

GuardLogix 5580 controllers can produce standard tags as unicast or
multicast, but they can only produce safety tags as unicast. The
controllers can consume safety tags as either unicast or multicast.
When you configure a produced safety tag, you are only allowed to
configure unicast connection options. Logix Designer does not allow you
to configure multicast connection options.
When you configure a consumed tag, you must consider the capabilities
of the producer:
• If the producer in the I/O tree of this controller is a GuardLogix 5580 or
Compact GuardLogix 5380 controller, and you are consuming a safety
tag, you must configure the consumed tag to use unicast.
• If the producer in the I/O tree of this controller is a GuardLogix 5570 or
5560, or a Compact GuardLogix 5370, the safety consumed tag can be
configured as either unicast or multicast.
• GuardLogix 5580 controllers do not produce safety tags to GuardLogix
5570 (firmware revision 30 and earlier) controllers in the same chassis,
because GuardLogix 5580 controllers can only produce safety tags as
unicast, and GuardLogix 5570 (firmware revision 30 and earlier)
controllers cannot configure consumed tags as unicast. This restriction
does not apply over EtherNet/IP, as consumed tags can be configured for
unicast.

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 Chapter 2

Safety Concept of GuardLogix Controllers

Functional Safety Capability The GuardLogix® 5580 controller system is certified for use in safety applications up to and
including SIL 2/PLd and SIL 3/PLe where the de-energized state is the safe state.
Applies to these controllers:
GuardLogix 5580 For SIL 3/PLe safety applications, the GuardLogix system is made up of a primary controller
and a safety partner, that function together in a 1oo2 architecture.

For SIL 2/PLd and SIL 3/PLe safety system requirements, including functional validation test
intervals, system reaction time, and PFD/PFH calculations, see the GuardLogix 5580 and
Compact GuardLogix 5380 Controller Systems Safety Reference Manual,
publication 1756-RM012.
You must read, understand, and fulfill these requirements before you operate a GuardLogix
SIL 2/PLd or SIL 3/PLe safety system.

Safety Network Number The safety network number (SNN) uniquely identifies CIP Safety™ subnets within a routable
safety network. The combination of the SNN + Node Address uniquely identifies each CIP
Safety port on each device in the routable safety network.

The GuardLogix 5580 controllers require two safety network numbers: one for the Ethernet
port, and one for the backplane.

For an explanation of the Safety Network Number, see the GuardLogix 5580 and Compact
GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.

For information on how to assign the SNN, see Assign the Safety Network Number (SNN) on
page 52.

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Chapter 2 Safety Concept of GuardLogix Controllers

Safety Signature The safety signature is composed of a safety signature ID (identification number), and a
timestamp (date and time). The safety signature ID applies to the entire safety portion of the
controller and uniquely identifies each project, including its logic, constant data, and
configuration.
The GuardLogix system uses the safety signature to determine project integrity and to let you
verify that the correct project is downloaded to the target controller. The ability to create,
record, and verify the safety signature is a mandatory part of the safety-application
development process.

The safety signature must be present to operate as a SIL 2/PLd or SIL 3/PLe safety controller.

For more information about how to generate a safety signature, see the GuardLogix 5580 and
Compact GuardLogix 5380 Controller Systems Safety Reference Manual,
publication 1756-RM012.

Distinguish between Slots of a GuardLogix system chassis that are not used by the safety function can be
populated with other ControlLogix® modules that are certified to the Low Voltage and EMC
Standard and Safety Directives. See the Rockwell Automation Product Certifications page (rok.auto/certifications)
Components to find the CE certificate for the ControlLogix Product Family, and determine the modules that
are certified.
You must create and document a clear, logical, and visible distinction between the safety and
standard portions of the controller project. As part of this distinction, the Studio 5000 Logix
Designer® application features safety identification icons to identify the safety task, safety
programs, safety routines, and safety components.

In addition, the Logix Designer application uses a safety class attribute that is visible
whenever safety task, safety programs, safety routine, safety tag, or safety Add-On Instruction
properties are displayed.

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 Chapter 2 Safety Concept of GuardLogix Controllers

Controller Data-flow This illustration explains the standard and safety data-flow capabilities of the GuardLogix
controller.
Capabilities
Figure 6 - Data-flow Capabilities

GuardLogix Controller

Standard Safety
Safety Task
Standard Tasks
Safety Programs
Standard Programs
Safety Routines
Standard Routines

Program Safety Data

Program Data

Controller Standard Tags Controller Safety Tags

No. Description
1 Standard tags and logic behave the same way that they do in a standard ControlLogix controller.
Standard tag data, program- or controller-scoped, can be exchanged with external HMI devices, personal
2 computers, and other controllers.
GuardLogix controllers are integrated controllers with the ability to move (map) standard tag data into
safety tags for use within the safety task. This is the only way to get standard tag data in to the safety
task. Safety logic in the safety task cannot read or write the standard tag that is the source in the tag
mapping data transfer; it can only reference the safety tag destination of the mapping. But, it can read
3 and write that safety tag.

ATTENTION: Mapped tag data must not be used to control a

SIL 2/PLd or SIL 3/PLe output directly.
4 Controller-scoped safety tags can be read directly by standard logic.
5 Safety tags can be read or written by safety logic.
Safety tags can be exchanged between safety controllers over Ethernet or ControlNet® networks,
6 including 1756 and 5069 GuardLogix controllers.
Safety tag data, program- or controller-scoped, can be read by external devices, such as HMI devices,
personal computers, or other standard controllers. External devices cannot write to safety tags (whether
7 the controller is protected or not).
Once this data is read, it is considered standard data, not SIL 3/PLe data.

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Chapter 2 Safety Concept of GuardLogix Controllers

Safety Terminology This table defines safety terms that are used in this manual.
Table 4 - Safety Terms and Definitions
Abbreviation Full Term Definition
Identifies the programmable electronic controller
1oo1 One Out of One architecture. 1oo1 is a single-channel system.
Identifies the programmable electronic controller
1oo2 One Out of Two architecture. 1oo2 is a dual-channel system.
Common Industrial Protocol –
CIP Safety SIL 3/PLe-rated version of CIP™.
Safety Certified
DC Diagnostic Coverage The ratio of the detected failure rate to the total failure rate.
Probability of Failure on Demand The average probability of a system to fail to perform its
PFD design function on demand.
The probability of a system to have a dangerous failure occur
PFH Probability of Failure per Hour per hour.
PL Performance Level ISO 13849-1 safety rating.
A relative level of risk-reduction provided by a safety function,
SIL Safety Integrity Level or to specify a target level of risk reduction.
SIL CL SIL Claim Limit The maximum safety integrity level (SIL) that can be achieved.
SNN Safety Network Number A unique number that identifies a section of a safety network.
Unique Node ID (also called The unique node reference is a combination of a safety
UNID unique node reference) network number (SNN) and the node address of the node.

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 Chapter 3

Connect to a Controller

Before you can connect to the controller through the Ethernet or USB port, you must configure
Applies to these controllers:
the EtherNet/IP™ or USB driver in Linx-based software on your workstation.
ControlLogix 5580 • The controller has an Ethernet port that supports 10 Mbps, 100 Mbps, or 1 Gbps
GuardLogix 5580 • The controller has a USB port that uses a Type B receptacle. The port is USB 2.0
compatible and runs at 12 Mbps.
• Install and configure a communication module in the chassis with the controller as
described in the installation instructions for the communication module.

For more information on how to install communication drivers, see the EtherNet/IP Network
Device User Manual, publication ENET-UM006.

Set the IP Address When the controller is in the out-of-the-box state, the following apply regarding IP addresses:
• The controllers ship without an IP address.
• The controller is DHCP-enabled. That is, the controller is configured to obtain an IP
address via a DHCP server.
If there is no DHCP server or the DHCP server is not configured to set the IP address, you
must set the IP Address manually.

Requirements
To set the IP address, have the following:
• EtherNet/IP or USB drivers installed on the programming workstation
• MAC ID from the device, which is on the label on the side of the device
• Recommended IP address for the device

Other Methods to Set the IP Address

The controller supports the following methods to change the IP address:
• BOOTP/DHCP utility
• RSLinx® Classic software
• Studio 5000 Logix Designer® application

For more information on how to use these methods, see EtherNet/IP Network Device User
Manual, publication ENET-UM006.

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Chapter 3 Connect to a Controller

Duplicate IP Address The controller verifies that its IP address does not match any other network device IP address
when you perform either of these tasks:
Detection
• Connect the module to a EtherNet/IP network.
• Change the controller IP address.

If the controller IP address matches that of another device on the network, the controller
EtherNet/IP port transitions to Conflict mode. In Conflict mode, these conditions exist:
• Network (NET) status indicator is solid red.
• The 4-character display indicates the conflict.
The display scrolls: <IP_address_of_this_module> Duplicate IP
<Mac_address_of_duplicate_node_detected>
For example: 192.168.1.1 Duplicate IP - 00:00:BC:02:34:B4

Duplicate IP Address Resolution

When two devices on a network have IP addresses that conflict, the resolution depends on the
conditions in which the duplication is detected. This table describes how duplicate IP
addresses are resolved.
Duplicate IP Address Detection Resolution Process
Conditions
1. The device that began operation first uses the IP address and continues
• Both devices support duplicate IP to operate without interruption.
address detection. 2. The device that begins operation second detects the duplication and
enters Conflict mode.
• Second device is added to the To assign a new IP address to the controller and leave Conflict mode, set
network after the first device is the Network IP Address with the BootP DHCP EtherNet/IP Commissioning
operating on the network. Tool. See the EtherNet/IP Network Device User Manual, publication
ENET-UM006.
Both EtherNet/IP devices enter Conflict mode.
• Both devices support duplicate IP To resolve this conflict, follow these steps:
address detection 1. Assign a new IP address to the controller. Set the Network IP Address with
• Both devices were powered up at the BootP DHCP EtherNet/IP Commissioning Tool. See the EtherNet/IP
approximately the same time. Network Device User Manual, publication ENET-UM006.
2. Cycle power to the other device.
1. Regardless of which device obtained the IP address first, the device that
does not support IP address detection uses the IP address and continues
to operate without interruption.
One device supports duplicate IP 2. The device that supports duplicate IP address detection detects the
address detection and a second duplication and enters Conflict mode.
device does not To assign a new IP address to the controller and leave Conflict mode, set
the Network IP Address with the BOOTP DHCP EtherNet/IP Commissioning
Tool. See the EtherNet/IP Network Device User Manual, publication
ENET-UM006.

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 Chapter 3 Connect to a Controller

DNS Addressing You can also use DNS addressing to specify a host name for a controller, a domain name, and
DNS servers. DNS addressing makes it possible to configure similar network structures and IP
address sequences under different domains.

DNS addressing is necessary only if you refer to the controller by host name, such as in path
descriptions in MSG instructions.

To use DNS addressing, follow these steps.

1. Assign a host name to the controller.
A network administrator can assign a host name. Valid host names must be IEC-1131-3
compliant.
2. Configure the controller parameters.
3. Configure the IP address, subnet mask, gateway address, a host name for the
controller, domain name, and primary/secondary DNS server addresses.
In the DNS server, the host name must match the IP address of the controller.
4. In the Logix Designer application, add the controller to the I/O configuration tree.

IMPORTANT If a child module resides in the same domain as its parent module, type
the host name. If the domain of the child module differs from the domain
of its parent module, type the host name and the domain name
(hostname.domainname)

IMPORTANT You can also use DNS addressing in a module profile in the I/O
configuration tree or in a message path. If the domain name of the
destination module differs from the domain name of the source module,
then use a fully qualified DNS name (hostname.domainname). For
example, to send a message from EN2T1.location1.companyA to
EN2T1.location2.companyA, the host names match, but the domains
differ. Without the entry of a fully qualified DNS name, the module adds
the default domain name to the specified host name.

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Chapter 3 Connect to a Controller

Update Controller Firmware To update your controller firmware, complete these tasks:
Applies to these controllers:
• Determine Required Controller Firmware
ControlLogix 5580 • Obtain Controller Firmware
GuardLogix 5580 • Either Use ControlFLASH Plus or ControlFLASH Software to Update Firmware or Use
AutoFlash to Update Firmware
Firmware Upgrade Guidelines for Safety Controllers
IMPORTANT Safety Consideration
You cannot update a controller that is safety locked.

The IEC 61508 functional safety standard requires impact analysis before upgrading or
modifying components in a certified, functional safety system. This section provides high-
level guidance on how you can perform the impact analysis for safety controller hardware/
firmware upgrades. Reference the standard to make sure you fulfill all of the requirements as
they relate to your application.
When you upgrade controller firmware to a newer version, consider the following:
• All major and minor firmware releases for GuardLogix controller systems are certified
for use in safety applications. As part of the certification process, Rockwell Automation
tests the safety-related firmware functions (for example the CIP Safety™
communication subsystems, embedded safety instruction execution, and safety-
related diagnostic functions). The firmware release notes identify changes to safety-
related functions.
• Perform an impact analysis of the planned firmware upgrade.
- Review of the firmware release notes for changes in safety-related functionality.
- Review of hardware and firmware compatibility in the Product Compatibility and
Download site to identify potential compatibility conflicts.
- Any modification, enhancement, or adaptation of your validated software must be
planned and analyzed for any impact to the functional safety system as described in
the 'Edit Your Safety Application' section in the safety reference manual for your
controller.
• You must remove and re-generate the safety signature as part of the firmware upgrade
process. Use the online and offline edit process described in the safety reference
manual for your controller.
For more controller-specific information, see the GuardLogix 5580 and Compact GuardLogix
5380 Safety Reference Manual, publication 1756-RM012.
IMPORTANT GuardLogix 5580 controllers have a different compiler than earlier
controllers. You must revalidate that applications on earlier controllers
compile correctly on GuardLogix 5580 controllers.

For product change management guidelines and definitions of how Rockwell Automation
manages product versions, see System Security Design Guidelines Reference Manual,
publication SECURE-RM001.
Example:
1. From the Product Compatibility and Download Center:
a. Review all firmware release notes, starting with the original firmware revision
through the new firmware revision, to identify any changes that impact the safety-
related implementation of the application.
b. Review hardware and firmware compatibility to identify any restrictions between the
original system components and the new system components.
2. Perform a hazard and risk assessment for any changes identified during the impact
analysis and determine what additional testing is necessary.
3. Perform the online and offline edit process described in the safety reference manual
for your controller. You can restrict the 'Test the Application' block to the testing
identified by the hazard and risk assessment.

30 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 3 Connect to a Controller

Determine Required Controller Firmware

IMPORTANT The controller must be in Remote Program or Program mode and all
major recoverable faults must be cleared to accept updates.

The firmware major revision level must match the software major version level. For example, if
the controller firmware revision is 31.xxx, you must use the Logix Designer application, version
31.

IMPORTANT Safety Consideration

For a GuardLogix® system that includes a Safety Partner (SIL 3/PLe only),
the firmware on the primary controller and safety partner must match.
When you update the firmware on the primary controller, the safety
partner updates automatically.

Obtain Controller Firmware

You can obtain controller firmware in these ways:
• Firmware is packaged as part of the Studio 5000 Logix Designer application
installation.

IMPORTANT The firmware that is packaged with the software installation is the initial
release of the controller firmware. Subsequent firmware revisions to
address anomalies can be released during the life of a product.
We recommend that you check the Product Compatibility and Download
Center (PCDC) to determine if later revisions of the controller firmware
are available. For more information, see the next bullet.
• From the Rockwell Automation Product Compatibility and Download Center (PCDC). You
can check for available revisions of controller firmware, and download controller
firmware, associated files, and product release notes.
ControlFLASH Plus™ software version 2.00.00 and later provides integration with PCDC
for an enhanced experience while you browse for firmware revisions, downloads,
release notes, and access to important notices.
To visit PCDC, go to http://compatibility.rockwellautomation.com/Pages/home.aspx.

Use ControlFLASH Plus or ControlFLASH Software to Update Firmware

For information on how to download, install, and use ControlFLASH Plus or ControlFLASH™
software, see:
• ControlFLASH Plus Quick Start Guide, publication CFP-QS001
• ControlFLASH Firmware Upgrade Kit User Manual, publication 1756-UM105

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 31

Chapter 3 Connect to a Controller

Use AutoFlash to Update Firmware

To update your controller firmware with the AutoFlash feature, complete these steps.

ATTENTION: If the Secure Digital Card is locked and set to load on power-up,
then this update can be overwritten by firmware on the SD card.

1. Verify that the network connection is made and your network driver is configured in
Linx-based communication software.
2. Use the Logix Designer application to create a controller project.
3. On the Path bar, click Who Active.

4. On the Who Active dialog box, select your controller under the communication driver
.
you want to use, and click Update Firmware.

5. On the Choose Firmware Revision dialog, browse to the location of the firmware files
(C:\Program Files (x86)\ControlFLASH).
6. Select the firmware revision, and click Update.

32 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 3 Connect to a Controller

7. On the Confirmation dialog, click Yes.

8. On the ControlFLASH Attention dialog, click OK.

The firmware update begins.

Allow the firmware update to complete without interruption. When the firmware update
is complete, the progress dialog closes.

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 33

Chapter 3 Connect to a Controller

Notes:

34 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 4

Communication Networks

Several communication networks are available.

Networks Available Table 5 describes typical application features that are used with ControlLogix® and
GuardLogix® systems, and lists the networks available to support such application features.
Table 5 - Applications and Supported Networks
ControlLogix and GuardLogix Supported Networks GuardLogix Supported Networks for CIP Safety™
Application Features for Standard Communications Communications
Integrated Motion(1) EtherNet/IP™ EtherNet/IP
Time synchronization EtherNet/IP EtherNet/IP
• EtherNet/IP
• DeviceNet®
• ControlNet®
Control of distributed I/O Time synchronization does not use the safety protocol.
• Foundation Fieldbus
• HART
• Universal remote I/O
• EtherNet/IP • EtherNet/IP
Produce/consume data between controllers
• ControlNet • ControlNet
• EtherNet/IP
Messaging to and from other devices, including access to • ControlNet
the controller via the Studio 5000 Logix Designer® • DeviceNet (only to devices) Messaging does not use the safety protocol.
application • Data Highway Plus™ (DH+™)
• DH-485
(1) The controllers also support analog and Sercos motion interfaces. For more information, See Develop Motion Applications on page 167.

For more information about using EtherNet/IP modules, see these publications:
• EtherNet/IP Modules in Logix 5000 Control Systems User Manual, publication
ENET-UM001
• EtherNet/IP Communication Modules in 5000 Series Systems, publication ENET-UM004

For more information about network design, see these publications;

• Ethernet Design Considerations Reference Manual, publication ENET-RM002.
• ControlNet Network Configuration User Manual, publication CNET-UM001
• DeviceNet Media Design Installation Guide, publication DNET-UM072
• FOUNDATION Fieldbus Design Considerations Reference Manual,
publication PROCES-RM005

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 35

Chapter 4 Communication Networks

EtherNet/IP Network The EtherNet/IP network offers a full suite of control, configuration, and data collection
services by layering the Common Industrial Protocol (CIP™) over the standard Internet
Communication protocols, such as TCP/IP and UDP. This combination of well-accepted standards provides the
Applies to these controllers: capability that is required to support information data exchange and control applications.
ControlLogix 5580
GuardLogix 5580
IMPORTANT You cannot bridge through the Ethernet (front) port of another controller
to add remote I/O.

EtherNet/IP Link Speeds

The controller supports 10 Mbps/100 Mbps/1 Gbps EtherNet/IP link speeds.

Network performance in a the controller system is optimal if the 1 Gbps link speed is used.
However, legacy Ethernet devices do not support the 1 Gbps link speed. Instead, they support a
maximum rate of 100 Mbps.

The difference in maximum link speeds impacts your controller system and, in some
applications, restricts you from using the 1 Gbps link speeds on a controller.

When you design a controller system and consider using the 1 Gbps rate on the controller,
remember the following:
• You can use the 1 Gbps link speed on the controller port when all network devices
support 1 Gbps, for example, 5069-AEN2TR adapters with Compact 5000™ I/O modules.
When switches are used in a star topology, configure the controller ports to use Auto
Negotiate.
Figure 7 - 1 Gb EtherNet/IP Network Example
ControlLogix 5580 Controller or GuardLogix 5580 Controller
1756 I/O Modules

5069-AEN2TR Adapter
1 Gbps Compact 5000 I/O Modules

5069-AEN2TR Adapter
Compact 5000 I/O Modules
1 Gbps

1 Gbps

1 Gbps
Stratix® switch with 5069-AEN2TR Adapter
Workstation
Gigabit copper ports Compact 5000 I/O Modules

36 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 4 Communication Networks

• You can use the 1 Gbps link speed on the controller port when some network devices
support a maximum link speed of 100 Mbps. However, the controller must be connected
to those devices through a managed switch.

PowerFlex® 755 Drive

5069-AEN2TR
Compact 5000™ I/O modules 1756-L85E 1756-L72 1756-L84ES 1756-EN2TR

1 Gbps 1 Gbps

1 Gbps 100 Mbps

PanelView™ Plus 7

100 Mbps
100 Mbps

1 Gbps
Stratix® 5400 100 Mbps

1734-AENTR
1734 POINT I/O™

1734-AENTR EtherNet/IP Adapter

1734 POINT Guard I/O™
Safety Device

5069-AEN2TR PowerFlex 527 Drive

Compact 5000 Safety I/O Modules (CIP Safety™ enabled)
Compact 5000 I/O Modules

• Do not mix 1 Gbps and 100 Mbps link speeds within a single DLR ring or linear network.

IMPORTANT Do not use different link speeds on device ports in the same EtherNet/IP
network without a managed switch.
If you use two or more of these components with a legacy Ethernet
device in a ring or linear topology, set all devices to a fixed speed of
100 Mbps and full duplex:
• ControlLogix 5580/GuardLogix 5580 Controllers
• CompactLogix™ 5380 Controllers
• 5069 communication adapters
• 5094 communication adapters
This can help prevent bursts of traffic, and DLR traffic reversal due to a
ring break, from causing issues.

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 37

Chapter 4 Communication Networks

Figure 8 - 100 Mbps EtherNet/IP Network Example With An Unmanaged Switch

Workstation
1756-L85E
1756 I/O
Remote I/O

1756-EN2T
CompactLogix 5570

100 Mbps 100 Mbps

100 Mbps 100 Mbps 1794-AENT

Switch
100 Mbps 100 Mbps
1734-AENT

PowerFlex 700S

100 Mbps

Device Level Ring (DLR) Topology

connected via 1783-ETAP with tap

38 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 4 Communication Networks

EtherNet/IP Communication Modules

For EtherNet/IP network communication, you have several modules to choose from. Table 6
lists modules and their primary features.

For more information, see the 1756 ControlLogix Communication Modules Specifications
Technical Data, publication 1756-TD003.
Table 6 - EtherNet/IP Communication Modules
Module Is used to
1756-L81E, 1756-L81EK, 1756-L81E-NSE, 1756-L81EP, 1756-L81ES,
1756-L81ESK, 1756-L81EXT, 1756-L81EXTS, 1756-L82E, 1756-L82EK, • Directly connect the controller to an EtherNet/IP network without requiring a bridge module.
1756-L82E-NSE, 1756-L82ES, 1756-L82ESK, 1756-L82EXT, 1756-L82EXTS, • Communicate with distributed I/O modules and other EtherNet/IP devices.
1756-L83E, 1756-L83EK,1756-L83E-NSE, 1756-L83EP, 1756-L83ES,
1756-L83ESK, 1756-L83EXT, 1756-L83EXTS, 1756-L84E, 1756-L84EK, • Bridge messages over an EtherNet/IP network.
1756-L84E-NSE, 1756-L84ES, 1756-L84ESK, 1756-L84EXT, 1756-L84EXTS, • Support 10 Mbps, 100 Mbps, 1 Gbps link speeds.
1756-L85E, 1756-L85EK, 1756-L85E-NSE, 1756-L85EP, 1756-L85EXT
• Directly connect the controller to an EtherNet/IP network without requiring a bridge module.
• Communicate with distributed I/O modules and other EtherNet/IP devices.
1756-EN2T, 1756-EN2TK, 1756-EN2TXT
• Bridge messages over an EtherNet/IP network.
• 1756-EN2TXT operates in extreme environments with -25…70 °C (-13…158 °F) temperatures.
• Perform the same functions as the 1756-EN2T modules.
• Support communication for a single-fault tolerant Device Level Ring (DLR) network.
1756-EN2TR, 1756-EN2TRK, 1756-EN2TRXT
• Support a linear topology.
• 1756-EN2TRXT operates in extreme environments with -25…70 °C (-13…158 °F) temperatures.
• Perform the same functions as the 1756-EN2T modules.
1756-EN2F, 1756-EN2FK
• Connect fiber media by an LC fiber connector on the module.
• Perform the same functions as the 1756-EN2T modules.
1756-EN2TP, 1756-EN2TPK
• Support Parallel Redundancy Protocol (PRP).
• Perform the same functions as the 1756-EN2TR modules.
1756-EN3TR, 1756-EN3TRK • Extended Integrated Motion on EtherNet/IP network.
• Support as many as 128 motion axes.
• Perform the same functions as the 1756-EN3TR modules.
• Support as many as 256 motion axes.
1756-EN4TR, 1756-EN4TRK, 1756-EN4TRXT
• Support a 1 Gbps communication rate.
• Help to secure access to a control system from within the plant network.
• Directly connect the controller to an EtherNet/IP network without requiring a bridge module.
1756-ENBT, 1756-ENBTK • Communicate with distributed I/O modules and other EtherNet/IP devices.
• Bridge messages over an EtherNet/IP network.
• Perform the same functions as a 1756-ENBT module with twice the capacity for more
1756-EN2TSC demanding applications.
• Help to secure access to a control system from within the plant network.
• Perform the same functions as the 1756-ENBT modules.
1756-EWEB, 1756-EWEBK • Provide remote access via an Internet browser to tags in a local ControlLogix controller.
This module does not provide support for I/O or produced/consumed tags.
This module does not support CIP Safety.

Double Data Rate (DDR) Backplane Communication for ControlLogix

Controllers
The controllers provides double data rate capabilities across the ControlLogix backplane.

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 39

Chapter 4 Communication Networks

ControlNet Network The ControlNet network is a real-time control network that provides high-speed transport of
time-critical I/O and interlocking data and messaging data. This includes the upload and
Communication download of program and configuration data on one physical-media link.
Applies to these controllers:
The ControlNet network is highly deterministic and repeatable and is unaffected when devices
ControlLogix 5580
are connected or disconnected from the network. This quality results in dependable,
GuardLogix 5580 synchronized, and coordinated real-time performance.

The ControlNet network often functions as the following:

• A substitute/replacement for the remote I/O (RIO) network because the ControlNet
network adeptly handles large numbers of I/O points
• A backbone for multiple distributed DeviceNet networks
• A peer interlocking network

In the example in Figure 9, these actions occur via the ControlNet network:
• The controllers produce and consume tags.
• The controllers initiate MSG instructions that do the following:
- Send and receive data.
- Configure devices.
• The workstation is used to do the following:
- Configure the ControlNet devices and the ControlNet network.
- Download and upload projects from the controllers.
Figure 9 - ControlNet Network Overview

Workstation

CompactLogix PowerFlex 700S

Distributed I/O

• 1756-L85E
• 1756-CN2
• 1756 I/O

ControlNet

• 1794-ACN15
• 1794 I/O

PanelView
• 1734-ACNR
• 1734 I/O

40 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 4 Communication Networks

GuardLogix ControlNet Example

The ControlNet communication modules provide the following:
• Support for messaging, produced/consumed safety and standard tags, and distributed
standard I/O
• Support the use of coax and fiber repeaters for isolation and increased distance.

This example illustrates the following:

• GuardLogix controllers can produce and consume standard or safety tags between
each other.
• GuardLogix controllers can initiate MSG instructions that send/receive standard data or
configure devices. GuardLogix controllers do not support MSG instructions for safety
data.
• The 1756-CN2 module can be used as a bridge, letting the GuardLogix controller produce
and consume standard and safety data to and from I/O devices.
Figure 10 - ControlNet Communication Example

Personal Compact GuardLogix Controller with

Computer/ 1768-CNB Module
GuardLogix 5580 Controller Distributed I/O
with 1756-CN2 Module Workstation

PowerFlex 700S
AC Drive with
DriveLogix™ 1756-CN2 Module 1756-DNB Module to DeviceNet
Software (as an Adapter) with Network with Safety I/O
1756 I/O Modules

ControlNet
GuardLogix 5580 Controller
with 1756-DNB Module

1794-ACN15 Adapter with

1794 I/O Modules
PanelView terminal

1734-ACNR Adapter with 1734 I/

to DeviceNet Network with
PLC-5®/40C Controller O Modules(1)
Safety I/O

(1) The 1734-ACN adapter does not support POINT Guard I/O Safety modules.

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 41

Chapter 4 Communication Networks

ControlNet Modules
Table 7 lists the available ControlNet modules and their primary features.
Table 7 - ControlLogix ControlNet Modules
Module System Is used to
1756-CN2, ControlLogix • Perform the same functions as a 1756-CNB module.
1756-CN2K GuardLogix • Provide twice the capacity for more demanding applications.
• Perform the same functions as a 1756-CN2 module.
1756-CN2R, ControlLogix • Support redundant ControlNet media.
1756-CN2RK, GuardLogix • 1756-CN2RXT operates in extreme environments with -25…70 °C (-13…158 °F)
1756-CN2RXT
temperatures.
• Control I/O modules.
• Communicate with other ControlNet devices (messages).
1756-CNB, ControlLogix • Share data with other Logix 5000™ series controllers (produce/consume).
1756-CNBK
• Bridge ControlNet links to route messages to devices on other networks.
• Standard connections only.
• Perform the same functions as a 1756-CNB module.
1756-CNBR, ControlLogix • Support redundant ControlNet media.
1756-CNBRK
• Standard connections only.

For more information about using ControlNet modules, see ControlNet Modules in Logix 5000
Control Systems User Manual, publication CNET-UM001.

DeviceNet Network The DeviceNet network uses the Common Industrial Protocol (CIP) to provide the control,
configuration, and data collection capabilities for industrial devices. The DeviceNet network
Communication uses the proven Controller Area Network (CAN) technology, which lowers installation costs and
Applies to these controllers: decreases installation time and costly downtime.
ControlLogix 5580
A DeviceNet network provides access to the intelligence present in your devices by letting you
GuardLogix 5580 connect devices directly to plant-floor controllers without having to hard-wire each device
into an I/O module.
Figure 11 - ControlLogix DeviceNet Network Overview

1756-L85E

EtherNet/IP Network

CompactLogix
FLEX™ I/O 1788-EN2DNR

DeviceNet Network
Personal Computer

Sensor
Push Button
Motor
Cluster
Starter
Input/output Devices

Barcode
Indicator Lights Scanner
PowerFlex

In this example, the ControlLogix controller is connected to the DeviceNet network and devices
via the 1788-EN2DNR linking device.

For more information about using DeviceNet modules and devices, see DeviceNet Modules in
Logix 5000 Control Systems User Manual, publication DNET-UM004.

42 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 4 Communication Networks

DeviceNet Bridge Module and Linking Devices

Table 8 lists the available DeviceNet bridge and linking devices that can be used with the
DeviceNet network.

Table 8 - DeviceNet Communication Modules and Capabilities

Module/Device System Is used to
ControlLogix • Control I/O modules.
1756-DNB, 1756-DNBK GuardLogix • Communicate with other DeviceNet devices (via messages).
1788-EN2DNR ControlLogix Link an EtherNet/IP network to a DeviceNet network.
1788-CN2DN ControlLogix Link a ControlNet network to a DeviceNet network.

Connections Over DeviceNet Networks

The ControlLogix controller requires two connections for each 1756-DNB module. One
connection is for module status and configuration. The other connection is a rack-optimized
connection for the device data.

Data Highway Plus (DH+) For DH+ network communication, you have two module options for use in the ControlLogix
chassis. Table 9 lists the DH+ modules and capabilities.
Network Communication
Table 9 - DH+ Modules and Capabilities
Applies to these controllers:
ControlLogix 5580 RIO Module Is used to
• Function as a remote I/O (RIO) scanner.
• Support 32 logical rack connections or 16 block transfer connections per channel.
1756-DHRIO, • Establish connections between controllers and I/O adapters.
1756-DHRIOK
• Distribute control so that each controller has its own I/O.
• Use for standard communications only.
• Performs the same functions as a1756-DHRIO module.
1756-DHRIOXT • Operates in extreme environments with -25…70 °C (-13…158 °F) temperatures.
• Use for standard communications only.

For DH+ network communication, use a 1756-DHRIO or 1756-DHRIOXT module in the

ControlLogix chassis to exchange information between these controllers:
• PLC and SLC™ controllers
• ControlLogix controllers and PLC or SLC controllers
• ControlLogix controllers

You can connect a maximum of 32 stations to one DH+ link:

• Channel A supports 57.6 Kbps, 115.2 Kbps, and 230.4 Kbps.
• Channel B supports 57.6 Kbps and 115.2 Kbps.

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 43

Chapter 4 Communication Networks

Figure 12 - ControlLogix DH+ Network Communication Example

Data Collection and Recipe Workstation
Management

EtherNet/IP Network

ControlLogix ControlLogix

DH+ Network DH+ Network

PLC- SLC 500 RSView® PLC-5 SLC 500 RSView

Communicate Over a DH+ Network

For the controller to communicate to a workstation or other device over a DH+ network, use
Linx-based communication software to do the following:
• Specify a unique link ID for each ControlLogix backplane and additional network in the
communication path.
• Configure the routing table for the 1756-DHRIO or 1756-DHRIOXT module.

The 1756-DHRIO or 1756-DHRIOXT module can route a message through up to four

communication networks and three chassis. This limit applies only to the routing of a message
and not to the total number of networks or chassis in a system.

For more information to configure and use a DH+ network via the 1756-DHRIO or 1756-DHRIOXT
module, see the Data Highway Plus-Remote I/O Communication Interface Module User Manual,
publication 1756-UM514.

44 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 4 Communication Networks

Universal Remote I/O (RIO) For universal remote I/O communication, you have three module options for use in the
ControlLogix chassis. Table 10 lists the RIO modules and capabilities.
Communication
Table 10 - RIO Modules and Capabilities
Applies to these controllers:
ControlLogix 5580 RIO Module Is used to
• Function as an RIO scanner and adapter.
1756-RIO, • Support connections to 32 racks in any combination of rack size or block transfers.
1756-RIOK • Update data to the ControlLogix controller by using scheduled connections.
• Use for standard communications only.
• Function as an RIO scanner.
• Support 32 logical rack connections or 16 block transfer connections per channel.
1756-DHRIO, • Establish connections between controllers and I/O adapters.
1756-DHRIOK
• Distribute control so that each controller has its own I/O.
• Use for standard communications only.
• Performs the same functions as a1756-DHRIO module.
1756-DHRIOXT • Operates in extreme environments with -25…+70 °C (-13…+158 °F) temperatures.
• Use for standard communications only.

When a channel on the 1756-DHRIO or 1756-DHRIOXT module is configured for remote I/O, the
module acts as a scanner for a universal remote I/O network. The controller communicates to
the module to send and receive the I/O data on the universal remote I/O network.

The 1756-RIO module can act as a scanner or adapter on a remote I/O network. The 1756-RIO
module transfers digital, block transfer, analog, and specialty data without message
instructions.
Figure 13 - ControlLogix Universal Remote I/O Communication Example

0000
SAFETY ON

NET

LINK
1771-ASB
RUN FORCE SD OK

1756-L85E 1746-ASB
1756-RIO

PLC-5

1794-ASB

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 45

Chapter 4 Communication Networks

Communicate Over a Universal Remote I/O Network

For the controller to control I/O over a universal remote I/O network, you must complete these
tasks.
1. Configure the remote I/O adapter.
2. Lay out the remote I/O network cable.
3. Connect the remote I/O network cable.
4. Configure the scanner channel.

For more information to configure a remote I/O network with the 1756-RIO, 1756-DHRIO, or
1756-DHRIOXT modules, see these publications:
• Data Highway Plus-Remote I/O Communication Interface Module User Manual,
publication 1756-UM514
• ControlLogix Remote I/O Communication Module User Manual, publication 1756-UM534

As you design your remote I/O network, remember the following:

• All devices that are connected to a remote I/O network must communicate by using the
same communication rate. These rates are available for remote I/O:
- 57.6 Kbps
- 115.2 Kbps
- 230.4 Kbps
• You must assign unique partial and full racks to each channel used in Remote I/O
Scanner mode. Both channels of a 1756-DHRIO or 1756-DHRIOXT module cannot scan the
same partial or full rack address. Both module channels can communicate to 00…37
octal or 40…77 octal, but each channel can communicate only with one address at a
time in whichever of these two ranges it falls.

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 Chapter 4 Communication Networks

Foundation Fieldbus Foundation Fieldbus is an open interoperable fieldbus that is designed for process control
instrumentation. The Foundation Fieldbus devices that are described in Table 11 can be
Communication connected to the ControlLogix controller via another network as shown in the following
Applies to these controllers: example.
ControlLogix 5580 Table 11 - Foundation Fieldbus Devices and Capabilities
Fieldbus Device Is used to
• Bridge an EtherNet/IP network to Foundation Fieldbus.
• Connect via a low-speed serial (H1) and high-speed Ethernet (HSE) network
1788-EN2FFR connections.
• Access devices directly via an OPC server.
• Use for standard communications only.
• Connect via low-speed serial (H1) connections.
• Bridge a ControlNet network to a Foundation Fieldbus.
1788-CN2FFR
• Support redundant ControlNet media.
• Use for standard communications only.

Foundation Fieldbus distributes and executes control in the device. The Foundation Fieldbus
linking device does the following:
• Bridges from an EtherNet/IP network to an H1 connection
• Accepts HSE or EtherNet/IP messages and converts them to the H1 protocol
Figure 14 - Foundation Fieldbus Example
RSFieldbus™ Software
1756-L85E

24V DC
1788-EN2FFR Linking Device Power
Supply

Power
Conditioner

Field Device Field Device

For more information about using the Foundation Fieldbus devices available from Rockwell
Automation, see these publications:
• EtherNet/IP and ControlNet to FOUNDATION Fieldbus Linking Device User Manual,
publication 1788-UM057
• FOUNDATION Fieldbus Design Considerations Reference Manual,
publication PROCES-RM005

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 47

Chapter 4 Communication Networks

HART Communication HART (Highway Addressable Remote Transducer) is an open protocol that is designed for
process control instrumentation.
Applies to these controllers:
ControlLogix 5580 Device Is used to
• Act as HART master to allow communication with HART field devices.
1756 analog HART I/O modules: • Interface directly with field devices (through built-in HART modems), which
1756-IF8H, 1756-IF8HK mitigates the need for external hardware and more wiring.
1756-IF8IH • Provide access to more field device data, including voltage and current
1756-IF16H, 1756-IF16HK measurements.
1756-IF16IH • Directly connect asset management software to HART devices.
1756-OF8H, 1756-OF8HK • Support differential wiring for environments where improved noise
1756-OF8IH immunity is needed (input modules).
• Use for standard communications only.
• Acquire data or control applications with slow update requirements, such
as a tank farm.
ProSoft interface • Does not require external hardware to access HART signal.
MVI56-HART
• Does not provide a direct connection to asset management software.
• Use for standard communications only.

The HART protocol combines digital signals with analog signals to ready the digital signal for
the Process Variable (PV). The HART protocol also provides diagnostic data from the
transmitter.
Figure 15 - HART Protocol Example

• 1756-L85E
• 1756-IF8H or
• 1756-OF8H

HART Field Devices

For more information about using the HART I/O modules, see the ControlLogix HART Analog I/O
Modules User Manual, publication 1756-UM533.

For more information about the ProSoft HART interface, see the ProSoft Technologies website
at http://www.prosoft-technology.com.

48 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Chapter 5

Start Using the Controller

Create a Logix Designer Create a controller project by using the Studio 5000 Logix Designer® application.
Application Project 1. Create a new project and select the controller.
2. Define the properties of the controller:
Applies to these controllers:
ControlLogix 5580
- Choose the major revision of firmware for the controller.
GuardLogix 5580 - Choose the chassis size.
- Choose the slot for the controller.
- Choose a security authority option.
For detailed information on security, refer to the Logix 5000 Controllers Security
Programming Manual, publication 1756-PM016.
- Enter a description of the project.

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Additional Configuration for GuardLogix® controllers require additional configuration after you create the project. These
topics describe how to configure your controller.
a GuardLogix Controller
Applies to these controllers: For a GuardLogix controller, the Logix Designer application creates a safety task and a safety
program. A main Ladder Diagram safety routine called MainRoutine is also created within the
GuardLogix 5580
safety program.

A red bar under the icon distinguishes safety programs and routines from standard project
components in the Controller Organizer.

Set the Safety Level for a GuardLogix Controller

The safety level declares to the Logix Designer application the intent of the safety application.
The safety level indicates whether the project is at safety level SIL 2/PLd or SIL 3/PLe.
• The safety level required for an application is based on a required risk assessment
performed by the customer.
• The safety level achieved is determined by conformance to Safety Integrity Level (SIL)
and Performance Level (PL) requirements and safety application requirements.

See the GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference
Manual, publication 1756-RM012.
You must specify the safety level:
• The default setting is SIL 2/PLd.
• You can only modify the setting offline, when the safety application is in the Unlocked
state and no safety signature exists.
• For SIL 3/PLe, you must have a 1756-L8SP Safety Partner installed to the right of the
primary controller.
• If you select SIL 3/PLe, a safety partner appears in the Controller Organizer I/O tree. If
you change the value back to SIL 2/PLd, the safety partner disappears from the I/O tree.

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Perform these steps to set the safety level:

1. On the Online toolbar, click the Controller Properties icon.
2. On the Controller Properties dialog, click the Safety tab.
3. On the Safety tab, select the Safety Level.

4. Click Apply.
5. Click OK.

Passwords for Safety-locking and Unlocking

Safety-locking the controller helps to protect safety control components from modification.
Only safety components, such as the safety task, safety programs, safety routines, safety tags,
and safety signature are affected. Standard components are unaffected. You can safety-lock
or -unlock the controller project when online or offline.

The safety-lock and -unlock feature uses two separate passwords. Passwords are optional.

IMPORTANT Rockwell Automation does not provide any form of password or security
override services. When products and passwords are configured,
Rockwell Automation encourages customers to follow good security
practices and to plan accordingly for password management.

For information on how to set passwords, see the GuardLogix 5580 and Compact
GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.

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Protect the Safety Signature in Run Mode

You can prevent the safety signature from being deleted while the controller is in Remote Run
mode, regardless of whether the safety application is locked or unlocked.

IMPORTANT You must complete these steps before you create a safety signature or
safety lock the controller. Once a safety signature exists, or the
application is safety locked, the Protect Signature in Run Mode checkbox
is not editable.

Follow these steps to protect the safety signature:

1. Open the Controller Properties dialog box.
2. Click the Safety tab.
3. Check Protect Signature in Run Mode.
4. Click OK.

Assign the Safety Network Number (SNN)

When you create controller projects, the Studio 5000 Logix Designer application generates an
SNN value automatically whenever it recognizes a new subnet that contains CIP Safety™
devices:
• Each CIP Safety-capable port on the controller is assigned an SNN. The GuardLogix 5580
controllers have two safety network numbers: one for the EtherNet/IP™ port, and one
for the backplane.
• If a bridge or adapter device is in the I/O tree and a child CIP Safety device is added, the
subnet that is created by the bridge or adapter is assigned an SNN.

For typical users, the automatic assignment of a time-based SNN is sufficient. However,
manual assignment of the SNN is required if the following is true:
• One or more controller ports are on a CIP Safety subnet that already has an established
SNN.
• A safety project is copied to another hardware installation within the same routable CIP
Safety system.

Rockwell Automation recommends changing each SNN to the SNN already established for that
subnet, if one exists. That way, devices created later in the project are automatically assigned
the correct SNN.

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For information regarding whether the controller or Ethernet ports are being added to existing
subnets, see the GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety
Reference Manual, publication 1756-RM012.
Each safety network must have a unique safety network number. You must be sure that a
unique SNN is assigned to each CIP Safety network that contains safety devices.
Multiple safety network numbers can be assigned to a CIP Safety subnet or a
ControlBus™ chassis that contains multiple safety devices. However, for
simplicity, we recommend that each CIP Safety subnet has only one unique SNN.

For an explanation on the Safety Network Number, see the GuardLogix 5580 and Compact
GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.

The SNN can be software-assigned (time-based) or user-assigned (manual). These two

formats of the SNN are described in the following sections:
• Automatic Assignment of Time-based SNN on page 53
• Manual Assignment of SNN on page 54

Automatic Assignment of Time-based SNN

When a new controller or device is created, a time-based SNN is automatically assigned.

• Devices that are created directly under the controller port default to having the same
SNN as that port on the controller.
• For devices not directly under a controller port, subsequent new safety device additions
to the same CIP Safety network are assigned the same SNN defined within the lowest
address on that CIP Safety network.
The time-based format sets the SNN value as the date and time when the number was
generated, according to the computer running the configuration software.
Figure 16 - Time-based Format

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Manual Assignment of SNN

Manual assignment is useful if you lay out your network and put the SNNs on your network
diagram. It may be easier to read SNNs from a diagram than it is to copy and paste them from
multiple projects.

Manual assignment of the SNN is required if the following is true:

• One or more controller ports are on a CIP Safety subnet that already has an established
SNN.
• A safety project is copied to another hardware installation within the same routable CIP
Safety system.

IMPORTANT If you assign an SNN automatically or manually, make sure that system
expansion does not result in a duplication of SNN and unique node
reference combinations.
A warning appears if your project contains duplicate SNN and unique
node reference combinations. You can still verify the project, but
Rockwell Automation recommends that you resolve the duplicate
combinations.
However, there can be safety devices on the routable safety network
that have the same SNN and node address and are not in the project. In
this case, these safety devices are unknown to the Logix Designer
application, and you will not see a warning.
If two different devices have the same node references, the safety
system cannot detect a packet received by one device that was intended
for the other device.
If there are duplicate unique node references, as the system user, you
are responsible for proving that an unsafe condition cannot result.

Follow these steps to change the controller SNNs to a manual assignment:

1. On the Online toolbar, click the Controller Properties icon
2. On the Controller Properties dialog, click the Safety tab.
3. On the Safety tab, click to the right of the safety network number for the port that
you want to change.

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4. On the Safety Network Number dialog box, select Manual

5. Enter the SNN as a value from 1…9999 (decimal).

6. Click OK.

You can allow the Logix Designer application to automatically assign an SNN, or you can assign
the SNN manually.

Copy and Paste a Safety Controller Safety Network Number

If you must apply a Safety Network Number (SNN) to other safety controllers, you can copy and
paste the SNN. There are multiple ways to copy and paste safety controller SNNs.

Copy a Safety Controller SNN

From the Controller Properties Safety Tab:

1. On the Safety tab, click in the SNN field that you want to copy.
2. Press Ctrl-C to copy the SNN.

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From the Safety Network Number dialog:

1. On the Controller Properties dialog, click the Safety tab.
2. Click to the right of the safety network number to open the Safety Network
Number dialog.
3. On the Safety Network Number dialog, either click Copy, or click in the SNN field and
Press Ctrl-C.

Paste a Safety Controller SNN

1. On the Controller Properties dialog, click the Safety tab.

2. Click to the right of the safety network number to open the Safety Network
Number dialog.

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3. On the Safety Network Number dialog, either click Paste, or click in the SNN field and
Press Ctrl-V.

4. Click OK.
5. On the Controller Properties Safety tab, click OK.

Go Online with the To go online with the controller, you must first specify a communication path in the Logix
Designer application.
Controller
Applies to these controllers:
For this section, the USB port was chosen as the communication path. Other
paths through the embedded Ethernet port or via the backplane are also possible.
ControlLogix 5580
GuardLogix 5580
Use RSWho
1. Open or create a Logix Designer application project.
2. In the application, click RSWho.

3. Expand the communication path and select the controller.

4. If you want to store the path in the project file, click Set Project Path.
If you store the project path in the project, then you do not have to choose the path
each time you go online.

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5. After choosing the communication path, click Go Online in the Who Active dialog box.

Go Online will use the highlighted node in the Who Active tree, regardless of the setting
for Path in Project. For more information on the Who Active dialog box, see the Logix
Designer Online Help.
See Additional Considerations for Going Online with a GuardLogix Controller on page 59.

Use a Recent Communication Path

You can also select a recent communications path and go online or apply it to your project.
1. In the application, click the arrow that is on the Path bar.

2. On the Select Recent Communications Path dialog box, choose the path.

3. To store the path in your project, click Set Project Path.

4. Click Go Online.

For more information on the Select Recent Communications Path dialog box, see the Logix
Designer Online Help.

Once you have established a communication path, then you can choose Go Online from the
Controller Status menu when you are working in the project.

See Additional Considerations for Going Online with a GuardLogix Controller on page 59.

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Additional Considerations The Logix Designer application determines whether you can go online with a target controller
based on whether the offline project is new or whether changes occurred in the offline project.
for Going Online with a If the project is new, you must first download the project to the controller. If changes occurred
GuardLogix Controller to the project, you are prompted to upload or download. If no changes occurred, you can go
online to monitor the execution of the project.
Applies to these controllers:
GuardLogix 5580 A number of factors affect these processes, including Project to Controller Match feature, the
safety status and faults, the existence of a safety signature, the safety-lock/-unlock status of
the project and the controller, and the configured safety level disagreeing with the presence or
absence of a partner in the chassis.

Match Project to Controller

The Match Project to Controller feature affects the download, upload, and go online processes
of standard and safety projects. This feature is located on the Controller Properties Advanced
tab.

If the Match Project to Controller feature is enabled in the offline project, the Logix Designer
application compares the serial number of the controller in the offline project to that of the
connected controller. If they do not match, you must cancel the download/upload, connect to
the correct controller, or confirm that you are connected to the correct controller that updates
the serial number in the project to match the target controller.

Firmware Revision Matching

Firmware revision matching affects the download process. If the revision of the controller
does not match the revision of the project, you are prompted to update the firmware of the
controller. The Logix Designer application lets you update the firmware as part of the
download sequence.

IMPORTANT To update the firmware of the controller, first install a firmware

upgrade kit. An upgrade kit ships on a supplemental DVD along with
the Studio 5000® environment.

You can also upgrade the firmware by choosing ControlFLASH Plus™ or

ControlFLASH™ from the Tools menu in the Logix Designer application.

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Safety Status/Faults
Uploading program logic and going online is allowed regardless of safety status. Safety status
and faults only affect the download process.

You can view the safety status via the Safety tab on the Controller Properties dialog box.

Safety Signature and Safety-locked and -unlocked Status

The existence of a safety signature and the safety-locked or -unlocked status of the controller
affect both the upload and download processes.

The safety signature and the safety lock status are uploaded with the project. For example, if
the project in the controller was safety-unlocked, the offline project remains safety-unlocked
following the upload, even if it was locked prior to the upload.

Following an upload, the safety signature in the offline project matches the controller’s safety
signature.

The safety lock status always uploads with the project, even when there is no safety signature.

The existence of a safety signature, and the controller’s safety-lock status, determines
whether or not a download can proceed.
Table 12 - Effect of Safety-lock and Safety Signature on Download Operation
Safety-lock Safety Signature Status Download Functionality
Status
Safety signature in the offline• All standard project components download.
project matches the safety • Safety lock status matches the status in the offline
signature in the controller. project. The safety signature does not change.
Controller safety-
unlocked • If the controller had a safety signature, it is automatically
deleted, and the entire project is downloaded.
Safety signatures do not match.
• Safety lock status matches the status in the offline
project.
• If the offline project and the controller are safety-locked,
all standard project components are downloaded.
Safety signatures match. • If the offline project is not safety-locked, but the
controller is, the download is blocked and you must first
unlock the controller to allow the download to proceed.
Controller safety-
locked • You must first safety-unlock the controller to allow the
download to proceed.
Safety signatures do not match. • Ifdeleted,
the controller had a safety signature, it is automatically
and the entire project is downloaded.
• Safety lock status matches the status in the offline
project.

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Checks for Going Online with a GuardLogix Controller

For a safety project, the Logix Designer application checks for the following:
- Do the offline project and controller serial numbers match (if Project to Controller
Match is selected)?
- Does the offline project contain changes that are not in the controller project?
- Do the revisions of the offline project and controller firmware match?
- Are either the offline project or the controller safety-locked?
- Do the offline project and the controller have compatible safety signatures?
Table 13 - Connect to the Controller with a Safety Project
If the software indicates Then
Connect to the correct controller, select another project
Unable to connect to controller. Mismatch between the file, or choose the Update project serial number
offline project and the controller serial number. Selected checkbox and choose Go Online… to connect to the
controller may be the wrong controller. controller and update the offline project serial number
to match the controller.
Choose one of the following options:
• Choose Update Firmware. Choose the required
revision and click Update. Click Yes to confirm your
Unable to connect to controller. The revision of the selection.
offline project and the controller’s firmware are not IMPORTANT: The online project is deleted.
compatible. • To preserve the online project, cancel the online
process and install a version of the Studio 5000
environment that is compatible with the firmware
revision of your controller.
Choose one of the following options:
You need to upload or download to go online by using the • Upload to update the offline project.
open project. • Download to update the controller project.
• Choose File to select another offline project.
• To preserve the safety signature when the firmware
minor revision is incompatible, update the firmware
revision in the controller to exactly match the offline
Unable to connect in a manner that preserves safety project. Then go online to the controller.
signature. The firmware minor revision on the controller
is not compatible with safety signature in offline project. • To proceed with the download despite the safety
signature incompatibility, click Download. The safety
signature is deleted.
IMPORTANT: The safety system requires revalidation.
Unable to connect to controller. Incompatible safety Cancel the online process. You must safety-unlock the
signature cannot be deleted while project is safety- offline project before attempting to go online.
locked.

When the controller and the Logix Designer application are online, the safety-locked status
and safety signature of the controller match the controller’s project. The safety-lock status
and safety signature of the offline project are overwritten by the controller. If you do not want
the changes to the offline project to be permanent, do not save the project file following the go
online process.

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Download to the Controller When you download a project to the controller, it copies the project from the Logix Designer
application onto the controller.
Applies to these controllers:
ControlLogix 5580
GuardLogix 5580 Use Who Active
You can use the features of the Who Active dialog box to download to your controller after you
have set the communication path. Complete these steps to download to the controller.
1. After choosing the communication path, click Download in the Who Active dialog box.

2. After reading the warnings in the Download dialog box, click Download.

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Use the Controller Status Menu

After you choose a communication path in the Logix Designer application, you can use the
Controller Status menu to download to the controller. To download, from the Controller Status
menu, choose Download.
Figure 17 - Download Via the Controller Status Menu

After the download completes, the project name appears on the scrolling status
display.

Additional Considerations For a safety project, the Logix Designer application compares the following information in the
offline project and the controller:
for Download to a
- Controller serial number (if project to controller match is selected)
GuardLogix Controller - Firmware major and minor revisions
Applies to these controllers: - Safety status
GuardLogix 5580 - Safety signature (if one exists)
- Safety-lock status
- Safety Partner (if one exists). The Logix Designer application does not allow the
download of a project configured for SIL 2 if a safety partner is to the right of the
primary controller.
After the checks all pass, a download confirmation dialog appears. Click Download.

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The Logix Designer application displays status messages in the download dialog, progress
screen, and the Errors window.
If the software indicates: Then:
Connect to the correct controller or verify that this is the
Unable to download to the controller. Mismatch correct controller. If it is the correct controller, check the
between the offline project and the controller Update project serial number checkbox to allow the download
serial number. Selected controller may be the to proceed. The project serial number is modified to match
wrong controller. the controller serial number.
Unable to download to the controller. The major Choose Update Firmware. Choose the required revision and
revision of the offline project and the controller’s click Update. Click Yes to confirm your selection.
firmware are not compatible.
Unable to download a SIL 2 application, Safety Remove the safety partner.
Partner is Present.
Unable to download to controller. The safety Cancel the download process. Install a compatible safety
partner is missing or unavailable. partner before attempting to download.
Unable to download to controller. The firmware Update the firmware revision of the safety partner. Choose
revision of the safety partner is not compatible Update Firmware. Choose the required revision and click
with the primary controller. Update. Click Yes to confirm your selection.
Unable to download to controller. Safety Cancel this download process and attempt a new download.
partnership has not been established.
Cancel the download. To download the project, you must
Unable to download to controller. Incompatible safety-unlock the offline project, delete the safety signature,
safety signature cannot be deleted while the and download the project.
project is safety-locked. IMPORTANT: The safety system requires revalidation.
• If the firmware minor revision is incompatible, to preserve
the safety signature, update the firmware revision in the
Cannot download in a manner that preserves the controller to exactly match the offline project. Then
safety signature. Controller’s firmware minor download the offline project.
revision is not compatible with safety signature in • To proceed with the download despite the safety signature
offline project. incompatibility, click Download. The safety signature is
deleted.
IMPORTANT: The safety system requires revalidation.
Unable to download to controller. Controller is Choose Unlock. The Safety Unlock for Download dialog box
locked. Controller and offline project safety appears. If the Delete Signature checkbox is selected and you
signatures do not match. choose Unlock, click Yes to confirm the deletion.
The safety signature is present in the offline project and is
Downloading safety signature... downloading.

Following a successful download, the safety-locked status and safety signature of the
controller match the project that was downloaded. Safety data is initialized to the values that
existed when the safety signature was created.

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Upload from the Controller When you upload a project from the controller, it copies the project from the controller to the
Logix Designer application.
Applies to these controllers:
ControlLogix 5580
GuardLogix 5580 Use Who Active
You can use the features of the Who Active dialog box to upload from your controller after you
have set the communication path. Complete these steps to upload from the controller.
1. After choosing the communication path, click Upload on the Who Active dialog box.

2. On the Connected to Upload dialog box, verify that the project is the one you want to
upload.
3. Click Upload.

For more information on the Connected To upload dialog box, see the Logix Designer Online
Help.

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Use the Controller Status Menu

After you have chosen a communication path in the Logix Designer application, you can use
the Controller Status menu to upload from the controller.
1. From the Controller Status menu, choose Upload.
Figure 18 - Upload Via the Controller Status Menu

2. On the Connected to Upload dialog box, verify that the project is the one you want to
upload.
3. Click Upload.

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Additional Considerations For a safety project, the Logix Designer application compares the following information in the
project and the controller:
for Upload from a
• Controller serial number (if project to controller match is selected)
GuardLogix Controller • Open project to the controller project
Applies to these controllers: • Firmware major and minor revisions
GuardLogix 5580 • Safety signature (if one exists)

IMPORTANT An upload is allowed regardless of the Safety status and the Safety
Locked state of the offline project and controller. The locked status
follows the state of the uploaded project.

Upload Behavior Response

• Connect to the correct controller or verify that this is the
correct controller.
If the project to controller match is enabled, the • Select a new project to upload into or select another
Logix Designer application checks whether the project by choosing Select File.
serial number of the open project and the serial • If it is the correct controller, select the Update project
number of the controller match. serial number checkbox to allow the download to proceed.
The project serial number is modified to match the
controller serial number.
• If the projects do not match, you must select a matching
The Logix Designer application checks whether file or cancel the upload process.
the open project matches the controller project. • If the projects match, the software checks for changes in
the offline (open) project.
• If there are no changes in the offline project, you can go
online without uploading. Click Go Online.
The Logix Designer application checks for changes
in the offline project. • If there are changes in the open project that are not
present in the controller, you can choose to upload the
project, cancel the upload, or select another file.
This message appears during the upload only if a safety
Uploading safety signature... signature matching the one in the controller does not exist in
the offline project.

If you choose Upload, the standard and safety applications are uploaded. If a safety
signature exists, it is also uploaded. The safety-lock status of the project reflects the
original status of the online (controller) project.
Prior to the upload, if an offline safety signature exists, or the offline project is
safety-locked but the controller is safety-unlocked or has no safety signature, the
offline safety signature and safety-locked state are replaced by the online values
(safety-unlocked with no safety signature). If you do not want to make these
changes permanent, do not save the offline project following the upload.

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Choose the Controller Use this table as a reference when determining your controller operation mode.
Operation Mode
Applies to these controllers:
ControlLogix 5580
GuardLogix 5580

Keyswitch
Available Controller Modes In this mode you can: In this mode you cannot: ATTENTION:
Position(1)
• Turn outputs to the state • Turn outputs to their configured
commanded by the logic of the state for Program mode
project.
Run mode—The controller is actively • Change the mode of the
• Execute (scan) tasks
controlling the process/machine. controller via the Logix Designer Run mode is used only when all
RUN • Send messages application
Projects cannot be edited in the Logix conditions are safe.
Designer application when in Run mode. • Send and receive data in response • Download a project
to a message from another • Schedule a ControlNet® network
controller
• While online, edit the project
• Produce and consume tags
• Turn outputs to the state
commanded by the logic of the
project.
• Execute (scan) tasks
Remote Run mode—This mode is • Change the mode of the controller • Turn outputs to their configured You are able to modify a project
identical to Run mode except you can via the Logix Designer application state for Program mode file online in Remote Run mode.
edit the project online, and change the Be sure to control outputs with
• While online, edit the project • Download a project
controller mode through the Logix care to avoid injury to personnel
Designer application. • Send messages • Schedule a ControlNet network and damage to equipment.
• Send and receive data in response
to a message from another
controller
• Produce and consume tags
• Turn outputs to their configured
state for Program mode
• Change the mode of the controller
via the Logix Designer application
Remote Program mode—This mode • Download a project • Turn outputs to the state
REM functions like Program mode, except you commanded by the logic of the
• Schedule a ControlNet network project.
can change the controller mode through
the Logix Designer application. • While online, edit the project • Execute (scan) tasks
• Send and receive data in response
to a message from another
controller Outputs are commanded to
• Produce and consume tags their Program mode state,
• Turn outputs to their configured which can cause a dangerous
state for Program mode situation.
Remote Test mode—This controller • Execute (scan) tasks
• Turn outputs to the state
mode executes code, but I/O is not • Change the mode of the controller commanded by the logic of the
controlled. You can edit the project via the Logix Designer application project.
online, and change the controller mode • While online, edit the project • Download a project
through the Logix Designer application. • Send messages
Output modules are commanded to their • Schedule a ControlNet network
• Send and receive data in response • Send messages
Program mode state (on, off, or hold). to a message from another
controller
• Produce and consume tags
• Turn outputs to their configured
Program mode—This controller mode state for Program mode • Turn outputs to the state Do not use Program mode as an
does not execute code or control I/O, but commanded by the logic of the emergency stop (E-stop).
• Download a project project.
editing operations are available. • Schedule a ControlNet network Program mode is not a safety
Output modules are commanded to their • Execute (scan) tasks device.
PROG • While online, edit the project Outputs are commanded to
Program mode state (On, Off, or Hold). • Change the mode of the
In this position, controller modes cannot • Send and receive data in response controller via the Logix Designer their Program mode state,
be changed through the Logix Designer to a message from another application which can cause a dangerous
application. controller • Send messages situation.
• Produce and consume tags
(1) Moving the keyswitch from Run to Remote leaves the controller in the Remote Run mode, while moving the switch from Program to Remote leaves the controller in the Remote Program
mode. You cannot choose Remote Test mode by the keyswitch alone, it is only available via the Logix Designer application.

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Use the keyswitch to Change the Operation Mode

To change the operation mode, use the controller keyswitch. The controller keyswitch
provides a mechanical means to enhance controller and control system security. You must
physically move the keyswitch on the controller to change its operating mode from RUN, to
REM, or to PROG.
When the keyswitch on the controller is set to RUN mode, features like online editing, program
downloads, and firmware updates are prohibited. See Choose the Controller Operation Mode on
page 68 for a complete list of prohibited features.

The physical keyswitch can complement other authorization and authentication methods that
similarly control user-access to the controller, such as the FactoryTalk® Security service.

IMPORTANT During runtime, we recommend that you place the controller keyswitch
in RUN mode and remove the key (if applicable) from the switch. This can
help discourage unauthorized access to the controller or potential
tampering with the program of the controller, configuration, or device
firmware.
Place the keyswitch in REM or PROG mode during controller
commissioning and maintenance and whenever temporary access is
necessary to change the program, configuration, or firmware of the
product.

The keyswitch on the front of the controller can be used to change the controller to one of
these modes:
• Run (RUN)
• Remote (REM)
• Program (PROG)

keyswitch

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Chapter 5 Start Using the Controller

Use the Logix Designer Application to Change the Operation Mode

When you are online with the controller, and the controller keyswitch is set to Remote (REM or
the center position), then you can use Logix Designer to change the operation mode.

The Controller Status menu lets you specify these operation modes:
• Remote Program
• Remote Run
• Remote Test
Figure 19 - Operation Mode

For this example, the controller keyswitch is set to Remote mode. If your controller
keyswitch is set to Run or Program modes, the menu options change.

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 Chapter 5 Start Using the Controller

Reset Button You can reset the ControlLogix® and GuardLogix controllers, and the 1756-L8SP Safety Partner,
with the reset button. The reset button is only read during a power-up or restart. If you press
Applies to these controllers: the reset button at another time, it has no effect.
ControlLogix 5580
GuardLogix 5580 For a GuardLogix controller, the Safety Locked status or safety signature does not prevent you
from performing a controller reset. Because the application is cleared from the controller
during a reset, the safety level of the controller is cleared also. When you download a safety
project to the controller, the safety level is set to the level specified in the project.

A controller has two stages of reset:

• A Stage 1 reset clears the application program and memory, but retains the IP address
and all network settings. A stage 1 reset occurs only if the controller contains a user
application. See Stage 1 Reset on page 72.
• A Stage 2 reset returns the controller to out-of box settings (including firmware), and
clears all network settings. A stage 2 reset occurs only if the controller does not contain
a user application, and the current controller firmware is not a 1.x version. See Stage 2
Reset on page 73.

The Safety Partner reset returns the safety partner to out-of box settings (including firmware).
See Safety Partner Reset on page 73.

IMPORTANT Because port enable/disable status is associated with the application

program, the controller Ethernet port becomes enabled after a Stage 1 or
Stage 2 reset.

WARNING: When you press the reset button while power is on, an Electric Arc
can occur. This could cause an explosion in hazardous location installations. Be
sure that power is removed or the area is nonhazardous before proceeding.

OK

ControlLogix and GuardLogix

Controllers Reset Button Safety Partner Reset Button

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Chapter 5 Start Using the Controller

Stage 1 Reset
The stage 1 reset:
• Clears the application program.
• Retains the network settings for the embedded Ethernet port.
• Retains APR (motion position) information.
• Retains non-volatile configuration parameters for PTP (Precision Time Protocol)/CIP
Sync time synchronization.
• Resets Wall Clock Time to default parameters.
• Resets the controller to begin the controller start up process.
• Prevents the controller from loading firmware or software from the SD card on this first
start up after the reset, regardless of the setting on the SD card, and without modifying
the SD card contents (the write-protect setting is irrelevant). An SD card will reload (if
configured to do so) on subsequent powerup situations.
• Enables the Ethernet Port, if it was previously disabled.

To perform a Stage 1 reset, complete these steps. This process assumes that an SD card is
installed in the controller.
1. Power down the controller.
2. Remove the key from the keyswitch.
3. Open the front door on the controller.
4. Use a small tool with a diameter of a paper clip, to press and hold the reset button. The
button is recessed behind the panel.
5. While holding in the reset button, power up the controller.
6. Continue to hold the reset button while the 4-character display cycles through CLR, 4, 3,
2, 1, Project Cleared.
7. After Project Cleared appears, release the reset button.

IMPORTANT If you release the reset button before Project Cleared scrolls across the
display, the controller continues with powerup and does not reset.

After a Stage 1 reset is performed, load a Logix Designer application project to the controller in
these ways:
• Download the project from the Logix Designer application - For more information, see
Download to the Controller on page 62
• Cycle power on the controller to load a project from the SD card.
This option works only if the project stored on the SD card is configured to load the
project on powerup.

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 Chapter 5 Start Using the Controller

Stage 2 Reset
The stage 2 reset:
• Returns the module to revision 1.x firmware (the out-of-box firmware revision).
• Clears all user settings to the out-of-box values including network and time
synchronization settings.
• Resets the controller to begin the controller start up process.
• There will be no entries in the controller log after a Stage 2 reset, but saved logs on the
SD card remain.

Follow these steps to perform a Stage 2 reset:

1. Power down the controller.
2. Remove the key from the keyswitch.
3. Open the front door on the controller.
4. Remove the SD card.
5. Use a small tool with a diameter of a paper clip, to press and hold the reset button. The
button is recessed behind the panel.
6. While holding in the reset button, power up the controller.
7. Continue to hold the reset button while the 4-character display cycles through DFLT, 4,
3, 2, 1, Factory Default.
8. After Factory Default appears, release the reset button.
9. On your workstation, delete all of the files on the SD card.
10. Power down the controller.
11. Reinstall the SD card.
12. Powerup the controller.
13. Verify that the controller is at firmware revision 1.x, and the controller is set to DHCP.

After a Stage 2 reset is performed, you must complete these tasks to use the controller again:
• Configure the Ethernet ports, set the desired EtherNet/IP mode, and set the controller
IP address configuration. For more information, see Connect to a Controller on page 27.
• Update the firmware revision - For more information, see Update Controller Firmware
on page 30.
• Download a Logix Designer application project to the controller in one of these ways:
- Download the project from the Logix Designer application - For more information,
see Download to the Controller on page 62.
- Cycle power on the controller to load a project from the SD card. This option works
only if the project stored on the SD card is configured to load the project on powerup.

Safety Partner Reset

Follow these steps to perform a safety partner reset:
1. Power down the safety partner.
2. Use a small tool with a diameter of a paper clip, to press and hold the reset button. This
button is recessed 5 mm (0.19 in.) behind the panel.
3. While holding in the reset button, power up the safety partner.
4. Continue to hold the reset button while the 4-character display cycles through DFLT, 4,
3, 2, 1, Factory Default.
5. After Factory Default appears, release the reset button.

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Notes:

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 Chapter 6

Use the Secure Digital Card

The controllers ship with a Secure Digital (SD) card installed. We recommend that you leave the
Applies to these controllers:
SD card installed, so if a fault occurs, diagnostic data is automatically written to the card.
Rockwell Automation can then use the data to help investigate the cause of the fault.
ControlLogix 5580
GuardLogix 5580 We recommend that you use the SD cards available from Rockwell Automation:
• 2 GB SD card, catalog number 1784-SD2
• CodeMeter CmCard SD, 4 GB, catalog number 9509-CMSDCD4 (when license-based
source protection and execution protection features are enabled)

While other SD cards can be used with the controller, Rockwell Automation has not tested the
use of those cards with the controller and you could experience data corruption or loss.

SD cards that are not provided by Rockwell Automation can have different industrial,
environmental, and certification ratings as those cards that are available from Rockwell
Automation. These cards can have difficulty with survival in the same industrial environments
as the industrially rated versions available from Rockwell Automation.
The memory card that is compatible with your ControlLogix® controller is used to load or store
the contents of user memory for the controller.

When you use the Store feature, the project that is stored on the SD card matches the project
in the controller memory at that time. Changes that you make after you store the project are
not reflected in the project on the SD card.

If you make changes to the project in the controller memory but do not store those changes,
the next time that you load the project from the SD card to the controller, you overwrite the
changes.

IMPORTANT Do not remove the SD card while the controller is reading from, or writing
to, the card. If you remove the card during either activity, the data on the
card or controller can become corrupt.
Additionally, the controller firmware at the time when the card is
removed can become corrupted. Leave the card in the controller until
the OK status indicator turns solid green.

If an SD card is installed, you can see the contents of the card on the Nonvolatile Memory tab
of the Controller Properties dialog box. If a safety application is stored on the card, the safety-
lock status and the safety signature are shown.

The project must be online to see the contents of the SD card.

For detailed information on how to use nonvolatile memory, refer to the Logix 5000 Controllers
Nonvolatile Memory Programming Manual, publication 1756-PM017.

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Chapter 6 Use the Secure Digital Card

Considerations for Storing Only GuardLogix® 5580 controllers support safety projects. ControlLogix 5580 controllers do
not support safety projects.
and Loading a Safety
Project You cannot store a safety project if the safety task status is Safety Task Inoperable. When you
store a safety project, the controller firmware is also stored to the SD card.
Applies to these controllers:
GuardLogix 5580 If no application project exists in the controller, you can save only the firmware of the safety
controller if a valid partnership exists. A firmware-only load does not clear a Safety Task
Inoperable condition.

If a safety signature exists when you store a project, the following occurs:
• Both safety and standard tags are stored with their current values.
• The current safety signature is saved.

When you store a safety application project on an SD card, Rockwell Automation recommends
you select Program (Remote Only) as the Load mode, that is, the mode that the controller
enters after a project is loaded from the SD card.

IMPORTANT To prevent the firmware stored on the SD card from overwriting newly-
updated firmware:
• The update process first checks the load option on the SD card, and
changes the load option to User Initiated if necessary.
• The firmware update proceeds.
• The controller resets.
• The load option remains set to User Initiated.
If the SD card is locked, the load option does not change, and the
firmware that is stored on the SD card can overwrite the newly-updated
firmware.

Store to the SD Card We recommend that you back up your Logix Designer project to an SD card on a regular basis.
Applies to these controllers: If a major nonrecoverable fault occurs that removes the program from the controller memory,
ControlLogix 5580 the backup copy on the SD card can be automatically restored to the controller to quickly
GuardLogix 5580 resume normal controller operation.

To store a project to the SD card, complete these steps.

1. Make sure that the controller is online in Program mode or Remote Program mode.
2. Right-click the controller name and choose Properties.
3. On the Nonvolatile Memory tab, click Load/Store.

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 Chapter 6 Use the Secure Digital Card

If Load/Store is dimmed (unavailable), verify the following:

• The controller is in Program mode or Remote Program mode
• You have specified the correct communication path.
• The SD card is installed.
• The SD card is unlocked. The locked status appears in the bottom-left corner of the
Nonvolatile memory/Load Store dialog box.
If the SD card is not installed, a message in the lower-left corner of the
Nonvolatile Memory tab indicates the missing card.

4. Change the Load Image properties according to your application requirements.

This table describes the Load Image options.

Then select this Notes
If you want to load the project Safety Considerations
Load Image option
• During a power cycle, you lose any online changes,
tag values, and network schedule that you have not
stored in the nonvolatile memory.
For a safety application, On Power Up loads whether or not
Whenever you turn on or cycle • The controller loads the stored project and
On Power Up the controller is safety-locked or there is a safety
power firmware at every powerup regardless of the signature.
firmware or application project on the controller.
• You can always use the Studio 5000 Logix
Designer® application to load the project.
• If the project has been cleared from memory, this
option loads the project back into the controller on
power up.
• The controller updates the firmware on the
Whenever there is no project in On Uninitialized controller, if required. The application project The controller also updates the firmware on the safety
the controller and you turn on or Memory stored in nonvolatile memory is also loaded and partner, if required.
cycle chassis power the controller enters the selected mode, either
Program or Run.
• You can always use the Logix Designer application
to load the project.
• You can initiate a load, regardless of the Safety Task
status.
• You can load a project to a safety-locked controller only
when the safety signature of the project stored in
nonvolatile memory matches the project on the
controller.
• If the signatures do not match or the controller is
safety-locked without a safety signature, you are
If the controller type as well as the major and minor prompted to first unlock the controller.
Only through the Logix Designer revisions of the project in nonvolatile memory match IMPORTANT: When you unlock the controller and
User Initiated
application the controller type and major and minor revisions of initiate a load from nonvolatile memory, the safety-lock
the controller, you can initiate a load. status, passwords, and safety signature are set to the
values contained in nonvolatile memory once the load is
complete.
• If the firmware on the primary controller matches the
revision in nonvolatile memory, the safety partner
firmware is updated, if required, the application stored
in nonvolatile memory is loaded so that the Safety Task
status becomes Safety Task Operable and the controller
enters the Program mode.

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Chapter 6 Use the Secure Digital Card

IMPORTANT To prevent the firmware stored on the SD card from overwriting newly-
updated firmware:
• The update process first checks the load option on the SD card, and changes
the load option to User Initiated if necessary.
• The firmware update proceeds.
• The controller resets.
• The load option remains set to User Initiated.
If the SD card is locked, the load option does not change, and the firmware
that is stored on the SD card can overwrite the newly-updated firmware.
5. Change the Load Mode properties according to your application requirements.
If you want the controller to go Then choose Menu Items
to this mode after loading
Program Program (remote only)

Run Run (remote only)

IMPORTANT Safety Consideration

Rockwell Automation recommends that you use Program (Remote Only),
when you set the Load Mode for a safety application project.
6. According to your application requirements, set the Automatic Firmware Update
properties for I/O devices in the configuration tree of the controller. The Automatic
Firmware Update property is also referred to as the Firmware Supervisor feature.

IMPORTANT Safety Consideration

Some Safety I/O devices do not support the Firmware Supervisor
feature. For example, Safety I/O devices on DeviceNet® networks and
POINT Guard I/O™ modules do not support the Firmware Supervisor
feature.
This table describes the Automatic Firmware Update options for I/O devices.
Setting Description Menu Items
• Disables any automatic firmware
updates.
Disable
• This item only appears in the menu
when you initially save the image.
• Enables automatic firmware updates
for I/O devices in the configuration
tree of the controller.
• Saves I/O device firmware and
Enable and Store Files controller firmware to the image.
to Image • Only I/O devices that are configured
for Exact Match Keying will
participate in the Automatic Firmware
Update process.(1)
• Disables automatic firmware updates
for I/O devices in the configuration
tree of the controller.
Disable and Delete • Removes I/O device firmware from
Files from Image the image, but does not remove
controller firmware from image.
• This item only appears in the menu on
subsequent saves of the image.
(1) The devices that are used with this option must support the revision of firmware being updated to.
7. Click Store.

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 Chapter 6 Use the Secure Digital Card

8. Click Yes in the confirmation dialog box that appears.

If you enabled Automatic Firmware Update, then a dialog box appears to inform you
which modules are not included in the Automatic Firmware Update operation.

IMPORTANT Do not remove the SD card while the controller is reading from, or writing
to, the card. If you remove the card during either activity, the data on the
card or controller can become corrupt. Additionally, the controller
firmware at the time when the card is removed can become corrupted.
Leave the card in the controller until the OK status indicator turns solid
green.
9. On the Automatic Firmware Update dialog box, click Yes.
The project is saved to the SD card as indicated by the controller status indicators.
These indications show the store status
While the store is in progress, the following occurs:
• OK indicator is flashing green
• SD indicator is flashing green
• Saving…Do Not Remove SD Card is shown on the status display
• A dialog box in the Logix Designer application indicates that the store is in progress
• Controller Resets
• SAVE is shown on the status display
When the store is complete, the following occurs:
• The controller resets.

IMPORTANT Allow the store to complete without interruption. If you interrupt the
store, data corruption or loss can occur.

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Chapter 6 Use the Secure Digital Card

Load from the SD Card After you have set the communication path, are online with the controller, and have changed
the controller to Program mode, you can load a project to the controller from the memory card.
Applies to these controllers:
ControlLogix 5580 IMPORTANT With the SD card and brand new, out-of-box controllers:
GuardLogix 5580 • If you insert an SD card with an image into a brand new, out-of-box
controller (firmware 1.x), then at power-up the controller automatically
updates the firmware up to the version of firmware that is stored on the
SD card. The update happens regardless of the Load Image setting in the
image on the SD card (User Initiated, On Power Up, or On Uninitialized
Memory).
• If the image was created with either On Power Up or On Uninitialized
Memory settings, then the controller both updates the firmware and loads
in the controller application.
You can load from an SD card to a controller in one of the following ways:
• Controller Power-up
• User-initiated Action

You can always use the Logix Designer application to load the project.

Controller Power-up
This table shows what happens at power up when you insert an SD card that contains an
image into a controller.
Controller is in Firmware > 1.x and internal Firmware > 1.x and internal
Image Setting out-of-box condition
(v1.x firmware) non-volatile memory is not valid(1) non-volatile memory is valid(1)
User Initiated Loads Firmware Only(2) Does Nothing Does Nothing
• Loads Firmware if there is a • Loads Firmware if there is a
Loads both Firmware revision mismatch revision mismatch
On Power Up and Application
• Loads Application • Loads Application
• Loads Firmware if there is a
On Uninitialized Loads both Firmware revision mismatch
Memory (2) Does Nothing
and Application • Loads Application
(1) “Valid” includes the No Project condition.
(2) Indicates change in behavior from ControlLogix 5570 and older controllers.

User-initiated Action

IMPORTANT For an out-of-box controller that uses firmware revision 1.xx, you must
manually update the controller to the required firmware revision before
you can load a project on the controller.

You must complete the following before you can upload a project to the controller from the SD
card when the controller is already powered-up:
• Make sure that the controller has a working firmware revision.
• Establish the communication path.
• Go online with the controller.
• Make sure that the controller is in Program mode.

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 Chapter 6 Use the Secure Digital Card

To load a project to the controller from the memory card, complete these steps.
1. Open the Controller Properties, and click the Nonvolatile Memory tab.
2. On the Nonvolatile Memory tab, verify that the project listed next to Name: is the project
that you want to load.

If no project is stored on the SD card, a message in the lower-left corner of the

Nonvolatile Memory tab indicates that an image (or project) is not available as
shown here.

For information on how to change the project that is available to load from
nonvolatile memory, see the Logix 5000 Controllers Nonvolatile Memory
Programming Manual, publication 1756-PM017.
3. Click Load/Store.

If Load/Store is dimmed (unavailable), verify the following:

• You have specified the correct communication path and are online with the
controller.
• The SD card is installed.
• Verify that the controller is not in Run Mode.
4. Click Load.

After you click Load, the project loads to the controller as indicated by the controller
status indicators. A dialog box in the Logix Designer application also indicates that the
store is in progress.
These indications show the load status
OK LED on 4-Character Display Message
Controller SD Indicator Controller
ControlLogix 5580 controller when Flashing Green Solid Red “LOAD”, then followed by “UPDT”
restoring firmware or project
GuardLogix 5580 SIL 2 controller Flashing Green Solid Red “LOAD”, then followed by “UPDT”
when restoring firmware or project
GuardLogix 5580 SIL 3 controller
during primary controller firmware Flashing Green Solid Green “Updating Firmware…Do Not Remove SD Card”
update
GuardLogix 5580 SIL 3 controller
during Safety Partner firmware Flashing Green Solid Green “Updating Firmware…Do Not Remove SD Card”
update
GuardLogix 5580 SIL 3 controller Flashing Green Solid Green “Loading…Do Not Remove SD Card”
during when loading project

IMPORTANT Let the load complete without interruption. If you interrupt the
load, data corruption or loss can occur.
5. When the load is complete, the controller reboots.

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Chapter 6 Use the Secure Digital Card

Other Secure Digital Card You can perform these tasks with the SD card:
Tasks • Change the image that is loaded from the card
• Check for a load that was completed
Applies to these controllers:
ControlLogix 5580
• Clear an image from the SD card
GuardLogix 5580 • Store an empty image
• Change load parameters
• Read/write application data to the card
• View safety-lock status and safety signatures on the Non-volatile Memory tab -
GuardLogix 5580 controllers only.

For more information to complete any of these tasks, see the Logix 5000 Controllers Memory
Card Programming Manual, publication 1756-PM017.

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 Chapter 7

Manage Controller Communication

Connection Overview The controller provides connection resources whenever communications are established
between two devices.
Applies to these controllers:
ControlLogix 5580 Connections are used when the system contains the following conditions or activities:
GuardLogix 5580 • I/O modules, communication modules, and adapter modules are present in the I/O
configuration of the user project.
• Produced or Consumed tags are configured in the user project.
• Connected Messages are executed in the user application.
• External devices, programming terminals, or HMIs communicate with the controller.

Nodes on an EtherNet/IP When configuring your control system, you must account for the number of EtherNet/IP™
nodes you include in the I/O configuration tree in your project. Table 14 shows the maximum
Network number of EtherNet/IP nodes supported for each controller.
Applies to these controllers:
With firmware revision 29 and later, the Ethernet Nodes field on the Controllers Properties
ControlLogix 5580
Capacity tab keeps a running count as you add EtherNet/IP nodes to the I/O configuration tree.
GuardLogix 5580 See Figure 20 on page 84.
Table 14 - Maximum Number of Ethernet/IP Nodes Supported
Version Version Version Version 31 or
System Cat. No. (1) 28 29 30 later
1756-L81E, 1756-L81EK, 1756-L81E-NSE, — 60 100 100
1756-L81EXT, 1756-L81EP
1756-L82E, 1756-L82EK, 1756-L82E-NSE, — 80 175 175
1756-L82EXT
ControlLogix® 1756-L83E, 1756-L83EK, 1756-L83E-NSE, 100 100 250 250
1756-L83EXT, 1756-L83EP
1756-L84E, 1756-L84EK, 1756-L84E-NSE, — 150 250 250
1756-L84EXT
1756-L85E, 1756-L85EK, 1756-L85E-NSE, 300 300 300 300
1756-L85EXT, 1756-L85EP
1756-L81ES, 1756-L81ESK, 1756-L81EXTS — — — 100
1756-L82ES, 1756-L82ESK, 1756-L82EXTS — — — 175
GuardLogix®
1756-L83ES, 1756-L83ESK, 1756-L83EXTS — — — 250
1756-L84ES, 1756-L84ESK, 1756-L84EXTS — — — 250
(1) ControlLogix NSE controllers, ControlLogix-XT controllers, and ControlLogix Process controllers are available with version 32
or later.

IMPORTANT EtherNet/IP communication modules in the local chassis with the

controller do not count as nodes, but EtherNet/IP devices connected to
the communication modules do count as nodes. See Figure 20 on
page 84.

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Chapter 7 Manage Controller Communication

Devices Included in the Node Count

Any EtherNet/IP devices that you add to the I/O configuration section are counted toward the
controller node limits. The following are examples of devices that must be counted:
• Remote communication adapters
• Remote controllers
• Devices with an embedded EtherNet/IP port, such as I/O modules, drives, and linking
devices
• EtherNet/IP devices connected to a communication module in the local chassis, even
though the communication module in the local chassis does not count as a node
See Figure 20 on page 84.
• HMI devices that are included in the I/O configuration section, for example, PanelView™
Plus terminals
• Third-party devices that are directly connected to the EtherNet/IP network

Devices Excluded from the Node Count

When considering the EtherNet/IP node limitation of a ControlLogix 5580 controller, you do not
count Ethernet devices that exist on the EtherNet/IP network but are not added to the I/O
configuration section of the project.

The following devices are not added to the I/O configuration section in your project and are
not counted among the total number of nodes:
• Computer
• Communication modules in the local chassis
• HMIs that are not added to the I/O configuration section
• Devices that are the target of MSG Instructions
• Standard Ethernet devices with which the controller communicates via a socket
interface

The example in Figure 20 shows four nodes in the I/O tree.

Figure 20 - EtherNet/IP Nodes Example

Not a node. Module is in local chassis.

Node

Not a node. Module is in local chassis.

Node

Node

Node

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 Chapter 7 Manage Controller Communication

CIP Security Considerations

If you use I/O data security (CIP Security) for safety I/O, the maximum amount of nodes
supported is reduced as follows:
Number of non-secure nodes + 2 * (number of secure nodes, integrity only) +
4 * (number of secure nodes, integrity and confidentiality) <= 150
or
Maximum nodes supported by the controller, whichever is less.

If you do not use secure connections, the maximum number of nodes are dictated by the
controller catalog number. See Table 14 on page 83.

Controller Communication The controller runs the communications task separately from the application code. The
controller runs communications asynchronously to the application. Therefore, it is important
Interaction with Control to make sure communications that are delivered to the controller are complete before the
Data application executes on the newly delivered data. This applies to data that is coming into the
controller and data that is going out from the controller.
Applies to these controllers:
ControlLogix 5580 For example, if an HMI device writes a large block of recipe data to the controller, the
GuardLogix 5580 application code can start to execute on that data before the data is written. This action
results in half of the current recipe and half of the last recipe in the application space.

Traditionally, programmers have used the following to control the effects of asynchronous
communications:
• UID/UIE pairs
• Periodic tasks
• Moving data with CPS instructions

These options rely on controlling when the main core can switch tasks. As a result, the
communication task cannot change data when the control task is using it. Because the
controller processes communications on an independent CPU core, these methods are no
longer effective in all cases.

Table 15 highlights the controllers behavior.

Table 15 - ControlLogix 5580 and GuardLogix 5580 Controller Behavior
Tag Access
Application Construct Produce/ Other User Motion
HMI MSG I/O Update Consume Tasks Planner
UID/UIE Allows Allows Allows Allows Blocks Allows
CPS Blocks Blocks Blocks Blocks Blocks Blocks
Periodic Tasks Allows Allows Allows Allows Allows Allows
Blocks - Helps to prevent source data values from change by communications during application execution.
Allows - Communications can change source data values during application execution.

Because the controllers have 32-bit data integrity, this only applies to data structures larger
than 32 bits. If word-level integrity is your primary concern, the 32-bit data integrity does not
impact your data use.
Good programming practice dictates the use of two unique words at the beginning and the end
of data. The controller validates the words to assure the entire structure has data integrity. We
recommend that the handshake data is changed and the application code validates it every
transaction before the controller application code or higher-level system reading controller
data acts on it.

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Chapter 7 Manage Controller Communication

Table 16 shows two data elements added to a structure for data integrity checking: Start Data
and End Data. We recommend that the controller validates the Start Data value and the End
Data value match before the controller acts on My_Recipe1.
If the Start Data and End Data values do not match, it is likely communications is in the
process of filling the structure. The same applies to higher-level systems that are receiving
data from the controller.
Table 16 - Data Elements
Structure My_Recipe1 My_Recipe2 My_Recipe3
Start Data 101 102 103
Sugar 3 4 8
Flour 4 3 9
Chocolate 2 2 4
Oil 6 7 2
End Data 101 102 103

We recommend that you perform this test on a buffered copy of the data and not
the actual data element being written to by the communications core. If you use
buffered data, you help prevent the risk of the communication core changing data
after you have passed the data valid test.

Produce and Consume The controllers let you produce (transmit) and consume (receive) controller-scoped tags.
ControlLogix 5580 controllers and GuardLogix 5580 controllers produce the same standard tag
(Interlock) Data through both the Ethernet port and the backplane, and consumer counts apply to the total
Applies to these controllers: consumers from both ports.
ControlLogix 5580 Figure 21 - Illustration of Produced and Consumed Tags
GuardLogix 5580
Controller_1 Controller_2
Produced Tag Consumed Tag

Controller_3
Consumed Tag

Controller_4
Consumed Tag

Table 17 describes the system-shared tags.

Table 17 - Produced and Consumed Tag Definitions
Tag Definition
A tag that a controller makes available for use by other controllers. Multiple controllers can
Produced tag simultaneously consume (receive) the data. A produced tag sends its data to one or more
consumed tags (consumers) without using logic.
A tag that receives the data of a produced tag. The data type of the consumed tag must match
Consumed tag the data type (including any array dimensions) of the produced tag. The RPI of the consumed
tag determines the period at which the data updates.

For two controllers to share produced or consumed tags, the controllers must be attached to
the same network. You cannot bridge produced and consumed tags over two networks.

Produced and consumed tags use connections of the controller and the communication
modules being used.

For information about produced/consumed safety tags, see the GuardLogix 5580 and Compact
GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.

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For a ControlNet™ network, produced and consumed tags use scheduled connections.
Table 18 - ControlNet Connections
Connection Definition
A scheduled connection is unique to ControlNet communication. A scheduled connection
lets you send and receive data repeatedly at a predetermined interval, which is the
requested packet interval (RPI). For example, a connection to an I/O module is a
scheduled connection because you repeatedly receive data from the module at a
Scheduled specified interval.
(unique to a ControlNet Other scheduled connections include connections to the following:
network) • Communication devices
• Produced/consumed tags
On a ControlNet network, you must use RSNetWorx™ for ControlNet software to enable all
scheduled connections and establish a network update time (NUT). A scheduled
connection reserves network bandwidth specifically to handle the connection.
An unscheduled connection is a message transfer between devices that the requested
packet interval (RPI) or the program, such as a MSG instruction, triggers. Unscheduled
Unscheduled messaging lets you send and receive data as you need.
Unscheduled connections use the remainder of network bandwidth after scheduled
connections are allocated.

Requested Packet Interval (RPI) of Multicast Tags

The first consumer of a multicast produced tag on any given communications port establishes
the RPI value for that port. All subsequent consumers using the same port must request the
same RPI value as the first consumer, otherwise they will fail to connect. Controllers with
backplane and EtherNet/IP ports can produce data at an independent RPI value on each port.

For more information about produced/consumed tags, see the Logix 5000™ Controllers
Produced and Consumed Tags Programming Manual, publication 1756-PM011.

Send and Receive Messages Messages transfer standard or safety data to other devices, such as other controllers or
operator interfaces. The MSG instruction is a ladder logic output instruction that
Applies to these controllers: asynchronously reads or writes a block of data to or from another module over the backplane
ControlLogix 5580 or a network. The size of the instruction depends on the data types and message command
GuardLogix 5580 that you program.

Messages use connection resources to send or receive data. Messages can leave the
connection open (cached) or can close the connection when the message is done transmitting.

Messages can be either unconnected or connected. Unconnected messages are dependent

upon the availability of unconnected buffers in all of the devices through which the message
passes. Connected messages begin with a request to allocate connection buffers in all of
those devices, before sending the actual message. Choosing to cache a connected message
instructs the controller to keep the connection open after the message has been completed -
this improves efficiency if the message is intended to be sent repeatedly.

Connected messages use connection resources. If the connected message is uncached, the
resources are used temporarily each time the message is triggered. As long as a cached
connected message remains in the cache, the resources remain allocated and are not
available for other messages. Messages can get pushed from the cache if the application
exceeds the cache capacity of the controller.

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Each message uses one connection out of the controller, regardless of how many devices are
in the message path.
Table 19 - Message Types
Communication
Message Type Connected Message Message Can Be Cached
Method
CIP™ data table read or write N/A Configurable Yes(2)
CIP No No
PLC-2®, PLC-3®, PLC-5®, or SLC™ CIP with Source ID No No
(all types)
DH+™ Yes Yes(2)
CIP generic N/A Optional (1) Yes(2)
Block-transfer read or write N/A Yes Yes(2)
(1) You can connect CIP generic messages. However, for most applications we recommend that you leave CIP generic messages
unconnected.
(2) Connected messages that occur more frequently than once every 60 seconds should be cached if possible.

For more information about using messages, see the Logix 5000 Controllers Messages
Programming Manual, publication 1756-PM012.

Determine Whether to Cache Message Connections

When you configure a MSG instruction, you can choose whether to cache the connection. Use
Table 20 to determine options for caching connections.
.

Table 20 - Options for Caching Connections

If the message executes Then
Cache the connection.
Repeatedly This keeps the connection open and optimizes execution time. Opening a
connection each time the message executes increases execution time.
Do not cache the connection.
Infrequently This closes the connection upon completion of the message, which frees up that
connection for other uses.

Cached connections transfer data faster than uncached connections. The

controllers can cache 256 messages and trigger 256 messages simultaneously.

Socket Interface The controller can use socket interfaces to communicate with Ethernet devices that do not
support the EtherNet/IP application protocol. The socket interface is implemented via the
Applies to these controllers: socket object. The controller communicates with the socket object via MSG instructions. MSG
ControlLogix 5580 instructions that configure and operate the socket interface must be configured as
GuardLogix 5580 Unconnected and use the Message to Self path. To communicate with another device, you
must understand the application protocol of the other device.

The controllers support up to 32 socket instances on a per-module basis: 32 sockets for the
embedded Ethernet port, plus 32 more for each Ethernet bridge module in the local chassis.

These products support a secure socket object:

• Controllers, firmware revision 35.011 and later
• 1756-EN4TR modules, firmware revision 5.001 and later

For more information on the socket interface, see EtherNet/IP Socket Interface Application
Technique, publication ENET-AT002.

TLS Support
The secure socket option adds support for Transport Layer Security (TLS) to the socket object.

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HTTP(S) REST API Client Support

You can develop your application to send HTTP REST API requests and implement HTTPS via
the socket interface with TLS. For more information, see the documentation for these objects
in the Common Application Library available from the Product Compatibility and Download
Center at rok.auto/pcdc:
• raC_Impl_HTTPClient
• raC_Impl_HTTPCmdGET
• raC_Impl_HTTPCmdPOST
• raC_Impl_HTTPCmdPUT

Simple Network SNMP enables the controller to be remotely managed through other network management
software. SNMP defines the method of communication among the devices and also denotes a
Management Protocol manager for the monitoring and supervision of the devices. SNMP is disabled on the controller
(SNMP) by default.
For more information about SNMP, see the Ethernet Reference Manual,
publication ENET-RM002.

Use a CIP Generic MSG to Enable SNMP on the Controller

1. Add a MSG instruction to your program.

IMPORTANT You cannot add a MSG instruction to your program if the controller
keyswitch is in RUN mode, or if the FactoryTalk Security settings
deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 21 on page 90.

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Table 21 - Enable SNMP

Field Description
Message Type CIP Generic
Service Type Custom
Service Code 4c
Instance 1
Class f5
Attribute 0
Controller tag of USINT[5] data type.
In this example, the controller tag is named onArray and must match the following
graphic.

Source Element

IMPORTANT: The Source Element tag in your Logix Designer application project
must match the values that are shown in the graphic. If you use values that are
different than the ones shown, SNMP will not be enabled.
Source Length 5
3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

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Use a CIP Generic MSG to Disable SNMP on the Controller

1. Add a MSG instruction to your program.

IMPORTANT You cannot add a MSG instruction to your program if the controller
keyswitch is in RUN mode, or if the FactoryTalk Security settings
deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 22.

Table 22 - Disable SNMP

Field Description
Message Type CIP Generic
Service Type Custom
Service Code 4c
Instance 1
Class f5
Attribute 0
Controller tag of USINT[5] data type.
In this example, the controller tag is named offArray and must match the following
graphic:

Source Element

IMPORTANT: The Source Element tag in your Logix Designer application project
must match the values that are shown in the graphic. If you use values that are
different than the ones shown, SNMP will not be disabled.
Source Length 5

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3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

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Standard I/O Modules

Selecting ControlLogix Rockwell Automation offers many I/O modules for use in ControlLogix® controller systems. For
a list of all I/O product lines that are compatible with the ControlLogix controllers, see the 1756
I/O Modules ControlLogix Controllers Technical Data, publication 1756-TD001.
Applies to these controllers:
When you select I/O modules, remember the following:
ControlLogix 5580
GuardLogix 5580 • A wide variety of digital, analog, and specialty I/O modules are available from Rockwell
Automation. A number of these I/O modules support the following features:
- Field-side diagnostics
- Electronic fusing
- Individually isolated inputs/outputs
- Timestamping of inputs
- Scheduling of outputs
- Event detection of specific input patterns
• Removable terminal blocks (RTBs) or 1492 wiring systems are required for use with
I/O modules, and you may have to order these separately.
• 1492 PanelConnect™ modules and cables can be used to connect input modules to
sensors.

Electronic Keying
Electronic Keying reduces the possibility that you use the wrong device in a control system. It
compares the device that is defined in your project to the installed device. If keying fails, a
fault occurs. These attributes are compared.
Attribute Description
Vendor The device manufacturer.
Device Type The general type of the product, for example, digital I/O module.
Product Code The specific type of the product. The Product Code maps to a catalog number.
Major Revision A number that represents the functional capabilities of a device.
Minor Revision A number that represents behavior changes in the device.

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The following Electronic Keying options are available.

Keying Option Description
Lets the installed device accept the key of the device that is defined in the project
when the installed device can emulate the defined device. With Compatible Module,
you can typically replace a device with another device that has the following
characteristics:
Compatible Module • Same catalog number
• Same or higher Major Revision
• Minor Revision as follows:
– If the Major Revision is the same, the Minor Revision must be the same or higher.
– If the Major Revision is higher, the Minor Revision can be any number.
Indicates that the keying attributes are not considered when attempting to
communicate with a device. With Disable Keying, communication can occur with a
device other than the type specified in the project.
ATTENTION: Be cautious when using Disable Keying; if used incorrectly, this option
Disable Keying can lead to personal injury or death, property damage, or economic loss.
We strongly recommend that you do not use Disable Keying.
If you use Disable Keying, you must take full responsibility for understanding whether
the device being used can fulfill the functional requirements of the application.
Indicates that all keying attributes must match to establish communication. If any
Exact Match attribute does not match precisely, communication with the device does not occur.

Carefully consider the implications of each keying option when selecting one.

IMPORTANT When you change Electronic Keying parameters online, it interrupts

connections to the device and any devices that are connected through
the device. Connections from other controllers can also be broken.
If an I/O connection to a device is interrupted, the result can be a loss of
data.

More Information

For more detailed information on Electronic Keying, see Electronic Keying in Logix 5000
Control Systems Application Technique, publication LOGIX-AT001.

Local I/O Modules The ControlLogix chassis that you choose affects how many local I/O modules you can use.
Several ControlLogix chassis sizes are available to suit your configuration requirements. You
Applies to these controllers: can fill the slots of your chassis with any combination of controllers, communication modules,
ControlLogix 5580 and I/O modules.
GuardLogix 5580
Table 23 - ControlLogix and ControlLogix-XT™ Chassis and Slots
Chassis Slots
1756-A4 4
1756-A7
7
1756-A7XT
1756-A10
10
1756-A10XT
1756-A13 13
1756-A17 17

If you have empty slots in your chassis, you can use the 1756-N2 or 1756-N2XT slot-filler
module.

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Add Local I/O to the I/O Configuration

If you are adding local I/O, add the I/O module to the backplane with the controller. To add an
I/O module to the local chassis, complete these steps.

There are two methods to add local I/O modules to the project:
• Discover Modules on page 95
• New Module on page 97

Discover Modules

To use Discover Modules to add a local I/O module, complete these steps.
1. Go online with your Studio 500 Logix Designer® application.
2. Right-click the 1756 Backplane, and choose Discover Modules.

The Logix Designer application automatically detects available modules that are
installed in the system.
3. At the Select Module Type window, click Create to add a discovered module to your
project.

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4. At the New Module window, configure the module properties and click OK.

5. At the warning dialog box, click Yes.

If you inhibit the module connection, you must remember to uninhibit the
connection later.

6. Close the Select Module Type dialog box.

To add additional local I/O modules, complete one of the following:

• If you cleared the Close on Create checkbox when you created the first I/O module,
repeat steps 3…6.
• If you did not clear the Close on Create checkbox when you created the first I/O module,
repeat steps 2…6.

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New Module
1. Right-click the backplane, and choose New Module.

2. Select the I/O module and click Create.

Use the filters to reduce the list of modules to choose from.

The New Module dialog box appears.

3. Configure the module and click OK.
Remember, if the Series and Revision parameter values do not match those of the
module for which this configuration is intended, your project can experience
module faults.

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To add additional local I/O modules, complete one of the following:

• If you cleared the Close on Create checkbox when you created the first I/O module,
repeat steps 2…3.
• If you did not clear the Close on Create checkbox when you created the first I/O module,
repeat steps 1…3.
See Additional Resources on page 9 for more information if you are designing your
ControlLogix System for any of the following modules:
- Analog I/O
- Configurable flowmeter
- Digital I/O
- HART analog I/O
- High-speed analog I/O
- High-speed counter
- Low-speed counter
- Programmable limit switch

Remote I/O Modules Remote I/O refers to I/O that is not in the local chassis and connects to the controller via a
communication network. There are several families of I/O that are remote from the controller:
Applies to these controllers:
• Compact 5000™ I/O modules in a remote bank using a 5069-AEN2TR or similar adapter
ControlLogix 5580
GuardLogix 5580
• 1756 I/O in a remote chassis via a Network Bridge Module
• Distributed I/O families such as POINT I/O™or Block I/O™
• On-Machine™ I/O families such as ArmorPOINT® or ArmorBlock® I/O

The ControlLogix controller supports the use of remote I/O via these networks:
• EtherNet/IP™
• ControlNet®
• DeviceNet®
• Universal remote I/O

For more information about the network configurations that can be used to connect remote
I/O, see Communication Networks on page 35.
Figure 22 - ControlLogix 5580 Controller and Remote I/O on a 1 Gbps EtherNet/IP Network

1756-L85E
1756 I/O
5069-AEN2TR
Compact 5000 I/O modules

5069-AEN2TR
Compact 5000 I/O modules

Workstation Stratix® switch with 5069-AEN2TR

Gigabit Copper Ports Compact 5000 I/O modules

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Add Remote I/O to the Ethernet Port on the Controller

If you are adding remote I/O, you can add the I/O modules to the Ethernet port of the
controller. To add remote I/O to the I/O Configuration folder in the Logix Designer application,
complete these steps.

IMPORTANT You cannot bridge through the Ethernet (front) port of another controller
to add remote I/O.
1. In the I/O Configuration tree, right-click Ethernet and choose New Module.

2. Select the remote communication module or EtherNet/IP device.

Use the filters to reduce the list of modules to choose from.

For some modules, the Select Major Revision dialog box can appear. If the dialog box
appears, choose the major revision of the module and click OK.

3. Make sure Close on Create is checked.

4. Click Create.
5. Specify the communication module properties according to your network configuration.
For more information about the communication module and network properties, see
the Additional Resources section in the Preface.
6. Right-click the backplane of the newly added communication module, and choose New
Module.

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7. Select the I/O module that you want to add and click OK.

8. Make sure Close on Create is checked.

9. Click Create.
10. Specify the Module Properties according to your module and application.
See the Additional Resources section in the Preface for more information about the
module configuration properties for any of the following modules:
- Analog I/O
- Configurable flowmeter
- Digital I/O
- HART analog I/O
- High-speed analog I/O
- High-speed counter
- Low-speed counter
- Programmable limit switch
11. Add any other I/O modules that you are using in the remote chassis.

12. Complete steps 1…11 until your remote I/O network and I/O modules are configured.

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Add Remote I/0 to a Local Communication Module

If you are using local communication modules that are connected to the controller, then add
the I/O modules to the backplane of the communication module. To add remote I/O to the I/O
Configuration tree in the Logix Designer application, complete these steps.
1. Right-click the backplane of the local chassis, and choose New Module.

2. Select a communication module.

3. Click Create.
4. Specify the communication module properties according to your network configuration.
For more information about the communication module and network properties, see
the Additional Resources section in the Preface.

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5. Click OK.
6. Click Close on the Select Module Type dialog box.
7. Right-click the communication network under the communication module, and choose
New Module.

8. Select the communication adapter for the I/O platform that you are using.

9. Click Create.
10. Specify the module and connection properties according to your network configuration.

11. Click OK.

12. Click Close on the Select Module Type dialog box.

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13. Right-click the backplane of the newly added communication adapter and choose New
Module.

14. Select the I/O module that you want to add, and click Create.

Use the filters to reduce the list of modules to choose from.

15. Specify the Module Properties according to your module and application. For more
information about the module configuration properties, see the user manual for the I/O
module you are adding.

16. Add any other I/O modules that you are using in this bus.
17. Complete steps 1…16 until your remote I/O network and I/O modules are configured.

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Add to the I/O Configuration You can add I/O and other devices to the controller configuration while you are online, and the
keyswitch is in either the REM or PROG positions.
While Online .

Applies to these controllers: IMPORTANT To add I/O modules when the controller is online, the controller
ControlLogix 5580 keyswitch must be in the REM or PROG position.
GuardLogix 5580 The I/O modules must already be installed in the system. You cannot
install the I/O modules when the system is powered.

The modules and devices you can add while online depends on the version of the software you
are using. Later versions have more modules and devices that can be added while online.

Add-on Profiles (AOP) for modules are made available between releases of different Logix
Designer application versions. There are cases in which, after you download and install the
AOP file for a module, you can add the module to a project while online.

To see a list of the available AOP files, go to:

https://download.rockwellautomation.com/esd/download.aspx?downloadid=addonprofiles

You can add modules and devices to the local or remote chassis via an EtherNet/IP network, or
via the unscheduled portion of a ControlNet network.

For information on the number of nodes you can have for an EtherNet/IP network, see Nodes
on an EtherNet/IP Network on page 83.

For more information about adding to the I/O Configuration while online, see the Logix 5000
Controllers Design Considerations Reference Manual, publication 1756-RM094.

Modules and Devices that Can be Added While Online

You can add these modules and devices to the I/O configuration while online with Logix
Designer, version 28.00.00 or later.
• 1756 controllers
• 1756 ControlNet modules
• 1756 DeviceNet bridges
• 1756 EtherNet/IP modules
• Compact 5000 EtherNet/IP adapters and I/O modules
• FLEX 5000™ EtherNet/IP adapters and I/O modules
• 1756 I/O and specialty modules
• 1756-DHRIO
• 1756-DHRIOXT

IMPORTANT These ControlLogix modules cannot be added while online:

• Motion modules (1756-MO2AE, 1756-HYD02, 1756-MO2AS,
1756-MO3SE, 1756-MO8SE, 1756-MO8SEG, 1756-M16SE)
• 1756-RIO
• 1756-SYNCH
• Safety I/O

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Determine When Data is ControlLogix controllers update data asynchronously with the execution of logic. See these
flowcharts to determine when a controller, input module, or bridge sends data:
Updated
• Input Data Update Flowchart on this page
Applies to these controllers: • Output Data Update Flowchart on page 106
ControlLogix 5580
GuardLogix 5580
Input Data Update Flowchart

IMPORTANT Safety Consideration

GuardLogix® standard inputs are updated just like ControlLogix standard
inputs, but GuardLogix safety input tags (inputs, consumed, and mapped)
are updated and frozen at the beginning of safety task execution.

Digital without events, analog without RTS, produced tag

Method of Input Data Production Produced tag with data state change events

Digital with Events Enabled

Analog with RTS Enabled

RTS  RPI? No

Yes

Data is sent by the module

Data is sent by the module at the RTS.
at the RTS and RPI.

Data is sent by the module at the RPI

and at the change of a specified point.

Data is sent by the producing controller

at the RPI and when an IOT executes.
The Event task in a consuming controller
will only be triggered when an IOT
instruction is executed in the producer.

Data is sent by the module or the

producing controller at the RPI.

New data can appear in Input tags at any point in the program scan. If
the control logic reads input tag values in multiple locations, do not
assume the data will be unchanged throughout the scan of the logic.

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Output Data Update Flowchart

Automatic output
processing of each task.
Method of Output Data Production Type of local module

Cyclic data production at IOT instruction executes.

the RPI.
Safety Consideration
Local ControlNet bridge Local analog module Local discrete
The safety output RPI is
(CN2 series B and newer) Local Ethernet bridge module
the safety task period.
Local DeviceNet scanner

Data is sent by the Data is sent by the Data is sent by the controller No data sent by automatic Data is sent by the controller
controller triggered controller triggered to the ControlNet module output processing (data sent triggered by the end of task.
by the RPI. by the user program. (sent out on ControlNet at the at RPI).
next scheduled interval).

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Safety I/O Devices

Add Safety I/O Devices When you add a safety I/O device to the system, you must define a configuration for the
device, including the following:
Applies to these controllers:
• Node address for DeviceNet® networks
GuardLogix 5580
• IP address for EtherNet/IP™ networks
• Safety network number (SNN). To set the SNN, see page 109.
• Configuration signature. See page 113 for information on when the configuration
signature is set automatically and when you need to set it.
• Reaction time limit. To set the reaction time limit, see page 113.
• Safety input, output, and test parameters complete the module configuration.

IMPORTANT You cannot add Safety I/O Devices while online with the controller.

Configure Safety I/O Add the safety I/O device to the communication module under the I/O Configuration folder of
the controller project.
Devices
Some safety I/O devices support both standard and safety data. The Module
Definition defines what data is available.
1. Right-click the network, and choose New Module.

2. From the Catalog tab, select the safety I/O device.

Use the filters to reduce the list of modules to choose from.

3. Click Create.

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4. Type a name for the new device.

5. To modify the Module Definition settings, click Change (if required).

IMPORTANT For safety I/O devices, do not use Disable Keying. See Electronic Keying
on page 93.
6. Enter the node address for DeviceNet networks, or the IP address for EtherNet/IP
networks.
Only unused node numbers are included in the pull-down menu.
If your network uses network address translation (NAT), see Using Network Address
Translation (NAT) with CIP Safety Devices on page 108.
7. To modify the Safety Network Number, click the button.
See page 109 for details.
8. Set the Connection Reaction Time Limit by using the Safety tab.
For information about system reaction time, see the GuardLogix 5580 and Compact
GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.
9. To complete configuration of the safety I/O device, refer to the user documentation and
the Studio 5000 Logix Designer® application's online help.

Using Network Address NAT translates one IP address to another IP address via a NAT-configured router or switch. The
router or switch translates the source and destination addresses within data packets as
Translation (NAT) with CIP traffic passes between subnets.
Safety Devices
This service is useful if you need to reuse IP addresses throughout a network. For example,
Applies to these controllers: NAT makes it possible for devices to be segmented into multiple identical private subnets
GuardLogix 5580 while maintaining unique identities on the public subnet, such as for multiple identical
machines or lines.

This section only applies to safety users where the controller and the devices it talks to are on
separate sides of the NAT-configured router or switch.
With CIP Safety™, the IP address of the device is part of the unique node reference that is part
of the protocol. The device compares the IP address portion of the unique node reference in
CIP Safety packets to its own IP address, and rejects any packets where they do not match.
The IP address in the unique node reference must be the NAT'ed IP address. The controller
uses the translated address, but the CIP Safety protocol requires the actual address of the
device.

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If you are using NAT to communicate with a CIP Safety device, follow these steps to set the IP
address.
1. In the IP Address field, type the IP address that the controller will use.
This is usually the IP address on the public network when using NAT.

2. Click Advanced to open the Advanced Ethernet Settings dialog box.

3. Check the checkbox to indicate that this module and the controller communicate
through NAT devices.
4. Type the Actual module address.
If you configured the IP address using the rotary switches, this is the address you
set on the device. Alternately, the Actual module address is the same address
shown on the device's Internet Protocol tab.
5. Click OK.

Set the SNN of a Safety I/O A time-based Safety Network Number (SNN) is automatically assigned when you add the first
safety I/O device on the network. This does not apply to the controller backplane or Ethernet
Device port since the controller counts as a device on the network.

When subsequent safety devices are added to the same network, they are assigned the same
SNN as defined in the lowest address on that CIP Safety network, or the controller itself in the
case of ports attached to the controller.

For most applications, the automatic, time-based SNN is sufficient.

If your application requires you to manually assign the SNN of safety I/O devices, you only have
to assign the SNN of the first safety I/O device you add in a remote network or backplane.

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Logix Designer then assigns the SNN of the first device to any additional devices that you add
to that same remote network or backplane.

For an explanation on Safety Network Number, see the GuardLogix 5580 and Compact
GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.

Change a Safety I/O Device SNN

Follow these steps to change the safety I/O device SNN to a manual assignment:
1. Right-click the remote EtherNet/IP communication module in the I/O Configuration
tree, and select New Module.
2. Select your safety I/O device, and click Create.
3. On the New Module configuration dialog, click to the right of the safety network
number.

4. On the Safety Network Number dialog box, select Manual

5. Enter the SNN as a value from 1…9999 (decimal).

6. Click OK.

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7. On the New Module configuration dialog, click OK.

Copy and Paste a Safety I/O Device SNN

If you must apply a SNN to other safety I/O devices, you can copy and paste the SNN. There are
multiple ways to copy and paste safety I/O device SNNs.

Copy a Safety I/O Device SNN

From the Module Properties General Tab:

1. On the General tab, select and highlight the SNN.
2. Press Ctrl-C to copy the SNN.

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From the Safety Network Number dialog:

1. On the Module Properties General Tab, click to the right of the safety network
number to open the Safety Network Number dialog.
2. On the Safety Network Number dialog, either click Copy, or click in the SNN field and
Press Ctrl-C.

Paste a Safety I/O Device SNN

1. On the Module Properties General tab, click to the right of the safety network
number to open the Safety Network Number dialog.

2. On the Safety Network Number dialog, either click Paste, or click in the SNN field and
Press Ctrl-V.

For an explanation on Safety Network Number, see the GuardLogix 5580 and Compact
GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012.
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Safety I/O Device Signature Each safety device has a configuration signature that uniquely identifies the module
configuration. The configuration signature is composed of an ID number, date, and time, and is
used to verify a module’s configuration.

Configuration via the Logix Designer Application

When the I/O device is configured by using the Logix Designer application, the configuration
signature is generated automatically. You can view and copy the configuration signature via
the Safety tab on the Module Properties dialog box.
Figure 23 - View and Copy the Configuration Signature

Different Configuration Owner (Data-only Connection)

When the I/O device configuration is owned by another controller, you need to copy the module
configuration signature from its owner’s project and paste it into the Safety tab of the Module
Properties dialog box.
If the device is only configured for inputs, you can copy and paste the
configuration signature. If the device has safety outputs, they are owned by the
controller that owns the configuration, and the configuration signature text box is
unavailable.
Figure 24 - View and Copy the Configuration Signature from Different Owner

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Reset Safety I/O Device to Out-of-box Condition

If a Guard I/O™ module was used previously, clear the existing configuration before installing it
on a safety network by resetting the module to its out-of-box condition.

When the controller project is online, the Safety tab of the Module Properties dialog box
displays the current configuration ownership. When the opened project owns the
configuration, Local is displayed. When a second device owns the configuration, Remote is
displayed, along with the safety network number (SNN), and node address or slot number of
the configuration owner. Communication error is displayed if the module read fails.

If the connection is Local, you must inhibit the module connection before resetting ownership.
Follow these steps to inhibit the module.
1. Right-click the module and choose Properties.
2. Click the Connection tab.
3. Check Inhibit Connection.
4. Click Apply and then OK.

Follow these steps to reset the module to its out-of-box configuration when online.
1. Right-click the module and choose Properties.
2. Click the Safety tab.
.
3. Click Reset Ownership.
You cannot reset ownership when there are pending edits to the module
properties, when a safety signature exists, or when safety-locked.

I/O Device Address Format When you add a device to the I/O configuration folder, the Logix Designer application
automatically creates controller-scoped tags for the device.
I/O information is presented as a set of tags. Each tag uses a structure of data, depending on
the type and features of the I/O device. The name of a tag is based on the device’s name in the
system.

A Safety I/O module address follows this example, Modulename:Type.Member.

Table 24 - Safety I/O Device Address Format
Where Is
Module name The name of the safety I/O device
Input: I
Type Type of data Output: O
Specific data from the I/O device
Modulename:I.RunMode(1)
Input-only module Modulename:I.ConnectionFaulted(1)
Modulename:I.Input Members
Modulename:I.RunMode(1)
Member Output-only module Modulename:I.ConnectionFaulted(1)
Modulename:O.Output Members
Modulename:I.RunMode(1)
Combination I/O Modulename:I.ConnectionFaulted(1)
Modulename:I.Input Members
Modulename:O.Output Members
(1) This member is required.

Table 25 - More Resources

Resource Description
Logix 5000 Controllers I/O and Tag Data Programming Provides information on addressing standard I/O devices
Manual, publication 1756-PM004

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Monitor Safety I/O Device You can monitor safety I/O device status via Explicit Messaging or via the status indicators on
the device. For more information, see the product documentation for the device.
Status

Replace a Safety I/O Device This chapter provides information on replacing safety I/O devices when they are connected to
GuardLogix® controllers.

Configuration Ownership
When the controller project is online, the Safety tab of the Module Properties dialog box
displays the current configuration ownership.
• When the opened project owns the configuration, Local is displayed.
• When a second device owns the configuration, Remote is displayed, along with the
safety network number (SNN), and node address or slot number of the configuration
owner.
• If the module read fails, Communication error is displayed.

If the connection is Local, you must inhibit the module connection before resetting ownership.
Follow these steps to inhibit the module.
1. Right-click the module and choose Properties.
2. Click the Connection tab.
3. Check Inhibit Connection.
4. Click Apply and then OK.

Replacement Configuration
You can use the Logix Designer application to replace a safety I/O device on an Ethernet
network.

To replace a Guard I/O module on a DeviceNet network, your choice depends on the type of
module.
Table 26 - Software
If you are using a Use See
Safety I/O device on EtherNet/IP network. The Logix Designer application Below
1791DS Guard I/O module with a 1756-DNB adapter The Logix Designer application Below
• If you are relying on a portion of the CIP Safety system to maintain SIL 2/PLd or
SIL 3/PLe behavior during device replacement and functional testing, the Configure
Always feature cannot be used.
Go to Replacement with ‘Configure Only When No Safety Signature Exists’ Enabled on
page 116.
• If the entire routable CIP Safety control system is not being relied on to maintain
SIL 2/PLd or SIL 3/PLe behavior during the replacement and functional testing of a
device, the Configure Always feature can be used.
Go to Replacement with ‘Configure Always’ Enabled on page 120.

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Chapter 9 Safety I/O Devices

Safety I/O device replacement is configured on the Safety tab of the GuardLogix 5380
controller.
Figure 25 - Safety I/O Device Replacement

Replacement with ‘Configure Only When No Safety Signature Exists’

Enabled
When a safety I/O device is replaced, the configuration is downloaded from the safety
controller if the DeviceID of the new device matches the original. The DeviceID is a
combination of the node/IP address and the Safety Network Number (SNN) and is updated
whenever the SNN is set.

If the project is configured as ‘Configure Only When No Safety Signature Exists’, follow the
appropriate steps in Table 27 to replace a safety I/O device based on your scenario. After you
complete the steps, the DeviceID matches the original, enabling the safety controller to
download the proper device configuration, and re-establish the safety connection.
Table 27 - Replacing a Module
GuardLogix® Safety Replacement Module Action Required
Signature Exists Condition
No No SNN (Out-of-box) None. The device is ready for use.
Same SNN as original
Yes or No safety task None. The device is ready for use.
configuration
See Scenario 1 - Replacement Device is Out-of-box and
Yes No SNN (Out-of-box) Safety Signature Exists on page 117.
See Scenario 2 - Replacement Device SNN is Different
Yes Different SNN from from Original and Safety Signature Exists on page 118.
original safety task
configuration See Scenario 3 - Replacement Device SNN is Different
No from Original and No Safety Signature Exists on page 119.

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Scenario 1 - Replacement Device is Out-of-box and Safety Signature Exists

1. Remove the old I/O device and install the new device.
2. Right-click the replacement safety I/O device and choose Properties.
3. Click to the right of the safety network number to open the Safety Network
Number dialog box.

4. Click Set.

5. Verify that the Network Status (NS) status indicator is alternating red/green on the
correct device before clicking Yes on the confirmation dialog box to set the SNN and
accept the replacement device.

6. Follow your company-prescribed procedures to functionally test the replaced I/O device
and system and to authorize the system for use.

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Chapter 9 Safety I/O Devices

Scenario 2 - Replacement Device SNN is Different from Original and Safety Signature
Exists
1. Remove the old I/O device and install the new device.
2. Right-click your safety I/O device and choose Properties.
3. Click the Safety tab.
4. Click Reset Ownership.

5. Click OK.
6. Right-click the device and choose Properties.
7. Click to the right of the safety network number to open the Safety Network
Number dialog box.

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 Chapter 9 Safety I/O Devices

8. Click Set.

9. Verify that the Network Status (NS) status indicator is alternating red/green on the
correct device before clicking Yes on the confirmation dialog box to set the SNN and
accept the replacement device.

10. Follow your company-prescribed procedures to functionally test the replaced I/O device
and system and to authorize the system for use.

Scenario 3 - Replacement Device SNN is Different from Original and No Safety Signature
Exists
1. Remove the old I/O device and install the new device.
2. Right-click your safety I/O device and choose Properties.
3. Click the Safety tab.

4. Click Reset Ownership.

5. Click OK.
6. Follow your company-prescribed procedures to functionally test the replaced I/O device
and system and to authorize the system for use.

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Replacement with ‘Configure Always’ Enabled

ATTENTION: Enable the ‘Configure Always’ feature only if the entire CIP Safety
Control System is not being relied on to maintain SIL 2/PLd or SIL 3/PLe
behavior during the replacement and functional testing of a device. Do not
place devices that are in the out-of-box condition on a CIP Safety network
when the Configure Always feature is enabled, except while following this
replacement procedure.

When the ‘Configure Always’ feature is enabled in the controller project, the controller
automatically checks for and connects to a replacement device that meets all of the following
requirements:
• The controller has configuration data for a compatible device at that network address.
• The device is in out-of-box condition or has an SNN that matches the configuration.

If the project is configured for ‘Configure Always’, follow the appropriate steps to replace a
safety I/O device.
1. Remove the old I/O device and install the new device.
a. If the device is in out-of-box condition, go to step 6.
No action is needed for the GuardLogix controller to take ownership of the device.
b. If an SNN mismatch error occurs, go to the next step to reset the device to out-of-
box condition.
2. Right-click your safety I/O device and choose Properties.
3. Click the Safety tab.
4. Click Reset Ownership.

5. Click OK.
6. Follow your company-prescribed procedures to functionally test the replaced I/O device
and system and to authorize the system for use.

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 Chapter 10

Develop Standard Applications

Elements of a A control application consists of several elements that require planning for efficient
application execution. Application elements include the following:
Control Application
• Tasks
Applies to these controllers: • Programs
ControlLogix 5580
• Routines
GuardLogix 5580
• Parameters and Local Tags
• Add-On Instructions
Figure 26 - Elements of a Control Application

Controller Fault Handler

Task 32

Task 1
Configuration

Status

Watchdog
Program 1000

Program 1 Program Tags

and Program
Main Routine
Parameters

Fault Routine

Other Routines

Add-On Instruction I/O Data System-shared Data

Controller (global) Tags Definition

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Tasks The controller lets you use multiple tasks to schedule and prioritize the execution of your
programs based on criteria. This multitasking allocates the processing time of the controller
among the operations in your application:
• The controller executes only one task at a time.
• One task can interrupt the execution of another and take control based on its priority.
• In any given task, multiple programs can be used. However, only one program executes
at a time.
• You can display tasks in the Controller or Logical Organizer views, as necessary.
Figure 27 - Task Within a Control Application

Controller Fault Handler

Task 32

Task 1
Configuration

Status

Period
Program 1000
Watchdog
Program 1 Program Tags
Main Routine and Program
Parameters
Fault Routine

Other
Routines

Controller (global) Add-On Instruction System-shared

I/O Data
Tags Definition Data

Figure 28 - Tasks
Controller Organizer Logical Organizer

Main Task
(continuous)

Main Task
(continuous)

Task 2 Task 2
(periodic) (periodic)

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A task provides scheduling and priority information for a set of one or more programs.
Configure tasks as continuous, periodic, or event by using the Task Properties dialog box.
Figure 29 - Configuring the Task Type

Table 28 explains the types of tasks you can configure.

Table 28 - Task Types and Execution Frequency
Task Type Task Execution Description
The continuous task runs in the background. Any CPU time that is not
allocated to other operations (such as motion and other tasks) is used to
execute the programs in the continuous task.
Continuous Constant • The continuous task runs constantly. When the continuous task
completes a full scan, it restarts immediately.
• A project does not require a continuous task. If used, there can be only
one continuous task.
A periodic task performs a function at an interval.
• Whenever the time for the periodic task expires, the task interrupts
At a set interval, such as any lower priority tasks, executes once, and returns control to where
Periodic each 100 ms the previous task left off.
• You can configure the time period from 0.1…2,000,000.00 ms. The
default is 10 ms. It is also controller and configuration dependent.
An event task performs a function when an event (trigger) occurs. The
trigger for the event task can be the following:
• Module input data change of state
• A consumed tag trigger
Immediately when an • An EVENT instruction
Event • An axis trigger
event occurs
• A motion event trigger
You can configure an optional timeout interval for missed event triggers,
which causes the event tasks to execute even in the absence of the
trigger. Set the Check the Execute Task If No Event Occurs Within
<timeout period> check box for task.

The ControlLogix™ 5580 and GuardLogix® 5580 controllers support up to 32 tasks. Only one of
the tasks can be continuous.

A task can have up to 1000 programs, each with its own executable routines and program-
scoped tags. Once a task is triggered (activated), the programs that are assigned to the task
execute in the order in which they are grouped. Programs can appear only once in the
Controller Organizer and multiple tasks cannot share them.

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Task Priority
Each task in the controller has a priority level. The operating system uses the priority level to
determine which task to execute when multiple tasks are triggered. A higher priority task
interrupts any lower priority task. The continuous task has the lowest priority, and a periodic
or event task interrupts it.
You can configure periodic and event tasks to execute from the lowest priority of 15 up to the
highest priority of 1. Configure the task priority by using the Task Properties dialog box.
Figure 30 - Configure Task Priority

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Programs The controller operating system is a pre-emptive multitasking system that is in compliance
with IEC 61131-3. This system provides the following:
• Programs to group data and logic
• Routines to encapsulate executable code that is written in one programming language
Each program contains the following:
• Local Tags
• Parameters
• A main executable routine
• Other routines
• An optional fault routine
Figure 31 - Program Within a Control Application

Controller Fault Handler

Task 32

Task 1
Configuration

Status

Watchdog
Program 1000

Program 1
Program Tags
Main Routine and Program
Parameters

Fault Routine

Other Routines

Add-On Instruction
Controller (global) Tags I/O Data System-shared Data
Definition

Figure 32 - Programs

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Scheduled and Unscheduled Programs

The scheduled programs within a task execute to completion from first to last. Programs that
are not attached to any task show up as unscheduled programs.

Unscheduled programs within a task are downloaded to the controller with the entire project.
The controller verifies unscheduled programs but does not execute them.

You must schedule a program within a task before the controller can scan the program. To
schedule an unscheduled program, use the Program/Phase Schedule tab of the Task
Properties dialog box.
Figure 33 - Scheduling an Unscheduled Program

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Routines A routine is a set of logic instructions in one programming language, such as Ladder Diagram
(ladder logic). Routines provide the executable code for the project in a controller.

Each program has a main routine. The main is the first routine to execute when the controller
triggers the associated task and calls the associated program. Use logic, such as the Jump to
Subroutine (JSR) instruction, to call other routines.

You can also specify an optional program fault routine. The controller executes this routine if
it encounters an instruction-execution fault within any of the routines in the
associated program.
Figure 34 - Routines in a Control Application

Controller Fault Handler

Task 32

Task 1
Configuration

Status

Watchdog
Program 1000

Program 1
Program Tags
and Program
Main Routine
Parameters

Fault Routine

Other Routines

Figure 35 - Routines

Routine

Routine Routine

Routine

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Parameters and Local Tags With a Logix 5000™ controller, you use a tag (alphanumeric name) to address data (variables).
In Logix 5000 controllers, there is no fixed, numeric format. The tag name identifies the data
and lets you do the following:
• Organize your data to mirror your machinery.
• Document your application as you develop it.

This example shows data tags that are created within the scope of the Main Program of the
controller.
Controller Organizer —Main Program Parameters and Local Tags Logical Organizer —Main Program Parameters and Local Tags

Program Parameters and Local Tags Window

There are several guidelines for how to create and configure parameters and local tags for
optimal task and program execution. For more information, see the Logix 5000 Controllers and
I/O Tag Data Programming Manual, publication 1756-PM004.

Program Parameters
Program parameters define a data interface for programs to facilitate data sharing. Data
sharing between programs can be achieved either through pre-defined connections between
parameters or directly through a special notation.

Unlike local tags, all program parameters are publicly accessible outside of the program.
Additionally, HMI external access can be specified on individual basis for each parameter.

There are several guidelines for creating and configuring parameters and local tags for
optimal task and program execution:
• Logix 5000 Controllers and I/O Tag Data Programming Manual, publication 1756-PM004
• Logix 5000 Controllers Program Parameters Programming Manual,
publication 1756-PM021
• Logix 5000 Controllers Design Considerations Reference Manual,
publication 1756-RM094

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Programming Languages The Studio 5000 Logix Designer® application supports these programming languages.
Language Is best used in programs with
Continuous or parallel execution of multiple operations (not sequenced)
Boolean or bit-based operations
Complex logical operations
Message and communication processing
Ladder Diagram (LD) Machine interlocking
Operations that service or maintenance personnel have to interpret to
troubleshoot the machine or process
IMPORTANT: Ladder Diagram is the only programming language that can
be used with the Safety Task on GuardLogix 5580 controllers.
Continuous process and drive control
Function Block Diagram (FBD) Loop control
Calculations in circuit flow
High-level management of multiple operations
Repetitive sequence of operations
Sequential Function Chart (SFC) Batch process
Motion control that uses structured text
State machine operations
Complex mathematical operations
Structured Text (ST) Specialized array or table loop processing
ASCII string handling or protocol processing

For more information, see the Logix 5000 Controllers Common Procedures Programming
Manual, publication 1756-PM001.

Add-On Instructions With the Logix Designer application, you can design and configure sets of commonly used
instructions to increase project consistency. Similar to the built-in instructions that are
contained in the controllers, these instructions you create are called Add-On Instructions.

Add-On Instructions reuse common control algorithms. With them, you can do the following:
• Ease maintenance by creating logic for one instance.
• Apply source protection to help protect intellectual property.
• Reduce documentation development time.
You can use Add-On Instructions across multiple projects. You can define your instructions,
obtain them from somebody else, or copy them from another project. Table 29 explains some
of the capabilities and advantages of use Add-On Instructions.
Table 29 - Add-On Instruction Capabilities
Capability Description
With Add-On Instructions, you can combine your most commonly used logic into sets
of reusable instructions. You save time when you create instructions for your
Save Time projects and share them with others. Add-On Instructions increase project
consistency because commonly used algorithms all work in the same manner,
regardless of who implements the project.
You create Add-On Instructions by using one of three editors:
• Ladder Diagram
Use Standard Editors
• Function Block Diagram
• Structured Text
You can export/import Add-On Instructions to other projects and copy and paste
Export/Import Add-On them from one project to another. Give each instruction a unique, descriptive name
Instructions to make it easier to manage and reuse your collection of Add-On Instructions.

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Table 29 - Add-On Instruction Capabilities

Capability Description
Context views let you visualize the logic of an instruction for instant, simplified
Use Context Views online troubleshooting of your Add-On Instructions.
When you create an instruction, you enter information for the description fields.
Each instruction definition includes revision, change history, and description
Document the Instruction information. The description text also becomes the help topic for the instruction.
You can also generate a signature for the AOI, and include the AOI in a tracking
group.
When you create Add-On Instructions, you can limit users of your instructions to
read-only access, or you can bar access to the internal logic or local parameters
that are used by the instructions. This source protection lets you stop unwanted
Apply Source Protection changes to your instructions and helps protect your intellectual property.
You can pre-compile and encrypt your AOI for better Intellectual property protection.
Using this feature has less of a performance impact than the Logix-designer source
protection

Once defined in a project, Add-On Instructions behave similarly to the built-in instructions in
the controllers. With Studio 5000 Logix Designer application version 31 and greater, Add-On
Instructions appear under the Assets folder in the organizer. They also appear on the
instruction tool bar for easy access along with internal instructions.
Figure 36 - Add-On Instructions (Studio 5000 Logix Designer Application Version 31 Example)

Instruction Toolbar

Extended Properties The Extended Properties feature lets you define more information, such as limits, engineering
units, or state identifiers for various components within your controller project.
Component Extended Properties
Tag In the tag editor, add extended properties to a tag.
User-defined data type In the data type editor, add extended properties to data types.
In the properties that are associated with the Add-On Instruction definition,
Add-On Instructions add extended properties to Add-On Instructions.

Pass-through behavior is the ability to assign extended properties at a higher level of a

structure or Add-On Instruction and have that extended property automatically available for all
members. Pass-through behavior is available for descriptions, state identifiers, and
engineering units and you can configure it.

Configure pass-through behavior on the Project tab of the Controller Properties dialog box. If
you choose not to show pass-through properties, only extended properties that have been
configured for a given component are displayed.

Pass-through behavior is not available for limits. When an instance of a tag is created, if limits
are associated with the data type, the instance is copied.

Use the .@Min and .@Max syntax to define tags that have limits, as there is no indication in the
tag browser that limit extended properties are defined for a tag. If you try to use extended
properties that have not been defined for a tag, the editors show a visual indication and the
routine does not verify. Visual indicators include:
• A rung error in Ladder Logic.
• A verification error X in Function Block Diagrams.
• The error underlined in Structured Text.

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You can access limit extended properties that .@Min and .@Max syntax defines. However, you
cannot write to extended properties values in logic.

For more information on Extended Properties, see the Logix 5000 Controllers I/O and Tag Data
Programming Manual, publication 1756-PM004.

Access the Module Object The MODULE object provides status information about a module. To select a particular module
object, set the Object Name operand of the GSV/SSV instruction to the module name. The
from an Add-On Instruction specified module must be present in the I/O Configuration section of the controller organizer
and must have a device name.

You can access a MODULE object directly from an Add-On Instruction. Previously, you could
access the MODULE object data but not from within an Add-On Instruction.

You must create a Module Reference parameter when you define the Add-On Instruction to
access the MODULE object data. A Module Reference parameter is an InOut parameter of the
MODULE data type that points to the MODULE Object of a hardware module. You can use
module reference parameters in both Add-On Instruction logic and program logic.

For more information on the Module Reference parameter, see the Logix Designer application
online help and the Logix 5000 Controllers Add-On Instructions Programming Manual,
publication 1756-PM010.
The MODULE object uses the following attributes to provide status information:
• EntryStatus
• FaultCode
• FaultInfo
• FWSupervisorStatus
• ForceStatus
• Instance
• LEDStatus
• Mode
• Path

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Monitor Controller Status The ControlLogix controller uses Get System Value (GSV) and Set System Value (SSV)
instructions to get and set (change) controller data. The controller stores system data in
objects.

The GSV instruction retrieves the specified information and places it in the destination. The
SSV instruction sets the specified attribute with data from the source. Both instructions are
available from the Input/Output tab of the Instruction toolbar.
Figure 37 - GSV and SSV Instructions for Monitoring and Setting Attributes

When you add a GSV/SSV instruction to the program, the object classes, object names, and
attribute names for the instruction are shown. For the GSV instruction, you can get values for
the available attributes. For the SSV instruction, only the attributes you can set are shown.
Some object types appear repeatedly, so you have to specify the object name. For example,
there can be several tasks in your application. Each task has its own Task object that you
access by the task name.

The GSV and SSV instructions monitor and set many objects and attributes. See the online help
for the GSV and SSV instructions.

Monitor I/O Connections If communication with a device in the I/O configuration of the controller does not occur in an
application-specific period, the communication times out and the controller produces
warnings.
The minimum timeout period that, once expired without communication, causes a timeout is
100 ms. The timeout period can be greater, depending on the RPI of the application. For
example, if your application uses the default RPI = 20 ms, the timeout period is 160 ms.

For more information on how to determine the time for your application, see Knowledgebase
Technote EtherNet/IP Reduced Heartbeats as of RSLogix5000 version 16.

When a timeout does occur, the controller produces these warnings;

• I/O Fault status information scrolls across the 4-character status display of the
controller.
• A shows over the I/O configuration folder and over the devices that have timed
out.
• A module fault code is produced, which you can access via the following:
- The Module Properties dialog box
- A GSV instruction

For more information about I/O faults, see the Logix 5000 Controllers Major, Minor, and I/O
Faults Programming Manual, publication 1756-PM014.

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 Chapter 10 Develop Standard Applications

Determine If I/O Communication Has Timed Out

This example can be used with the ControlLogix 5580 or GuardLogix 5580 controllers, and help
determine if controller communication has timed out:
• The GSV instruction gets the status of the I/O status indicator (via the LEDStatus
attribute of the Module object) and stores it in the IO_LED tag.
• IO_LED is a DINT tag that stores the status of the I/O status indicator or status display
on the front of the controller.
• If IO_LED equals 2, then at least one I/O connection has been lost and the Fault_Alert is
set.
Figure 38 - GSV Used to Identify I/O Timeout

IMPORTANT Safety Consideration

Safety controllers have individual connection status on each safety I/O
module as part of the input tag.

Determine if I/O Communication to a Specific I/O Module has

Timed Out
If communication times out with a device (module) in the I/O configuration of the controller,
the controller produces a fault code and fault information for the module. You can use GSV
instructions to get fault code and information via the FaultCode and FaultInfo attributes of the
Module object.

For more information about monitoring safety I/O faults, see the GuardLogix 5580 and
Compact GuardLogix 5380 Controller Systems Safety Reference Manual,
publication 1756-RM012.

Automatic Handling of I/O Module Connection Faults

Depending on your application, you may want an I/O connection error to cause the Controller
Fault Handler to execute. To do so, set the module property that causes a major fault to result
from an I/O connection error. The major fault causes the execution of the Controller Fault
Handler.

ATTENTION: You cannot program Safety I/O module connections or safety

produce/consume connections to automatically cause a major fault on the
controller. See Develop Safety Applications on page 135.

If it is important to interrupt your normal program scan to handle an I/O connection fault, set
the ‘Major Fault On Controller If Connection Fails While In Run Mode’ and put the logic in the
Controller Fault Handler.
Figure 39 - I/O Connection Fault Causes Major Fault

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Chapter 10 Develop Standard Applications

If responding to a failed I/O module connection can wait until the next program scan, put the
logic in a normal routine and use the GSV technique that is described on page 133 to call the
logic.

First, develop a routine in the Controller Fault Handler that can respond to
I/O connection faults. Then, in the Module Properties dialog box of the I/O module or parent
communication module, check Major Fault On Controller If Connection Fails While in Run Mode.
It takes at least 100 milliseconds to detect an I/O connection loss, even if the
Controller Fault Handler is used.

For more information about programming the Controller Fault Handler, see the Logix 5000
Major, Minor, and I/O Faults Programming Manual, publication 1756-PM014.

Sample Controller Projects Logix Designer includes sample projects that you can copy and modify to fit your application.
To access the sample projects, choose Sample Project in the Studio 5000® interface.
Figure 40 - Opening Sample Projects

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 Chapter 11

Develop Safety Applications

You can use both standard (non-safety-related) and safety-related components in the
GuardLogix® control system. Within a GuardLogix project, you can perform standard
automation control from standard tasks. GuardLogix 5580 controllers and Compact
GuardLogix 5380 controllers provide the same functionality as other controllers. What
differentiates the controllers from standard controllers is that the controllers also provide a
SIL 2 or SIL 3 capable safety task.

However, a logical and visible distinction is required between the standard and safety-related
portions of the application. The Studio 5000 Logix Designer® application provides this
differentiation via the safety task, safety programs, safety routines, safety tags, and safety I/O
devices.

Safety Overview This chapter explains the components that make up a safety project and the features that help
protect safety application integrity, such as the safety signature and safety-locking.
Applies to these controllers:
GuardLogix 5580 The GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference
Manual, publication 1756-RM012 addresses the following topics:
• Guidelines and requirements for developing and commissioning
SIL 2/PLd and SIL 3/PLe safety applications, including Add-on Profiles
• Creating a detailed project specification
• Writing, documenting, and testing the application
• Generating the safety signature to identify and protect the project
• Confirming the project by printing or displaying the uploaded project and manually
comparing the configurations, safety data, and safety program logic
• Verifying the project through test cases, simulations, functional verification tests, and
an independent safety review, if required
• Locking the safety application
• Calculating system reaction time

ATTENTION: Performing an on-line modification (to logic, data, or

configuration) can affect the Safety Functions of the system if the
modification is performed while the application is running. A modification
should only be attempted if absolutely necessary. Also, if the modification is
not performed correctly, it can stop the application. Therefore, when the
safety signature is deleted to make an online edit to the safety task, before
performing an online modification alternative safety measures must be
implemented and be present for the duration of the update.

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Chapter 11 Develop Safety Applications

Program Safety Figure 41 shows the steps that are required for commissioning a GuardLogix system. For an
explanation of those steps, see the GuardLogix 5580 and Compact GuardLogix 5380 Controller
Applications Systems Safety Reference Manual, publication 1756-RM012.
Figure 41 - Commission the System

Specification of the Safety Function

Create the Project Create the Project

Online Offline

Attach to Controller and Download

Test the Application Program

Generate the Safety Signature Make Required

Modifications

Validate the Project

Validation No Delete Safety Signature

Successful?

Yes

Confirm the Project

Record Safety Signature

Fill out the Safety Checklists

Safety Assessment

Project No
Valid?

Yes

Lock the Controller

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 Chapter 12

Develop Secure Applications

These ControlLogix® 5580 controllers support IEC-62443-4-2 SL 1 security requirements:

Applies to these controllers: • ControlLogix 5580 standard controllers, firmware revision 32 or later.
ControlLogix 5580 • ControlLogix 5580 NSE, XT, K, and Process controllers, firmware revision 33 or later.

These controllers do not support IEC-62443-4-2 SL 1 security requirements:

• ControlLogix 5580 redundancy-enabled controllers
• GuardLogix® 5580® safety controllers

To help meet these requirements, you must use this publication and the Security Configuration
User Manual, publication SECURE-UM001. The Security Configuration User Manual describes
how to configure and use Rockwell Automation products to improve the security of your
industrial automation system.

The controller accepts all values appropriate for a tag data type, and it is the responsibility of
the user program to specify valid ranges and perform validity to check for those ranges. The
controller verifies incoming messages for syntax, length, and format.

You can apply these same measures to other ControlLogix and GuardLogix controllers, but
without the certification.
Resource Description
Provides guidance on how to conduct vulnerability assessments,
Security Design Guide Reference Manual, implement Rockwell Automation products in a secure system,
publication SECURE-RM001 harden the control system, manage user access, and dispose of
equipment.
Logix 5000 Controllers Security Describes how to configure security for the Studio 5000 Logix
Programming Manual, Designer® application, and explains how to configure source
publication 1756-PM016 protection for your logic and projects.
CIP Security Application Technique, Describes how to plan an implement a Rockwell Automation system
publication SECURE-AT001 that supports the CIP Security™ protocol.
Defines manufacturing-focused reference architectures to help
Converged Plantwide Ethernet (CPwE) accelerate the successful deployment of standard networking
Design and Implementation Guide, technologies and convergence of manufacturing and enterprise/
publication ENET-TD001 business networks.

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Chapter 12 Develop Secure Applications

Controller Security For the ControlLogix controller to comply with the certification requirements, implement the
control system with these other security-focused products.
Features
FactoryTalk® FactoryTalk FactoryTalk
Domain Controller Directory Server AssetCentre Server View SE Server Syslog Collector

Stratix® 5400 Switch

MOD MOD MOD MOD MOD

NET NET NET NET NET

2 2 2 2 2

EtherNet/IP
1 1 1 1 1
DC INPUT
1 I/O I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B
1 6 1 6 1 6 1 6 1 6 1 6 1 6

4
I/O

5 10 5 10 5 10 5 10 5 10 5 10 5 10
UFB UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
LNK1LNK2 NET OK

D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-

MF-A MF-B MF-A MF-B MF-A MF-B

-
MBRK
+

Kinetix® 5700 ControlLogix 5580 Controller Studio 5000 Logix Designer FactoryTalk
Drive 1756-EN4T EtherNet/IP™ ControlFLASH Plus™ or View SE Client
Communication Module ControlFLASH™ software

Security Checklists
Follow the security checklists in this chapter to secure the system and controller. It is your
responsibility to monitor the system periodically to make sure that the security settings
function as you configured them.

Table 30 - Requirements for Identification and Authorization

Required to Meet
Product Details
IEC-62443-4-2 SL 1
Configure FactoryTalk Security to define policies, user groups, and other permission sets.
• The Logix Designer application enforces the policy based on the access policies that are
provided to it by FactoryTalk Security for the software authenticated user. Once
authenticated, the Logix Designer application acts as your interface to the controller. This
FactoryTalk® Security software applies to all protected CIP™ communications to the controller, whether from Ethernet,
Studio 5000 Logix Designer application Yes backplane, or USB.
• The FactoryTalk Services Platform offers feature access control to manage user access to
product features such as controller download, project import, project create, and firmware
update.
For more information, see Configure System Security Features User Manual, SECURE-UM001.

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Table 31 - Requirements for Use Control

Required to Meet
Product Details
IEC-62443-4-2 SL 1
Configure the controller project in the Logix Designer application to use these user access
methods:
• License-based source protection limits access to projects to only users with the required
license. Users without the required license cannot open the project or import components
that are protected by the license.
May be required • License-based execution protection allows execution of the component only on a specific
Studio 5000 Logix Designer® application based on system controller family, or only on controllers in a specific controller family that contain the
design, threat model, execution license.
and risk assessment. • Password-based protection uses a source key (password) to help protect source logic. All
source keys are stored in the sk.dat file.
• The Logix Designer application has two tag attributes that control access to tag data. The
External Access attribute controls how external applications can access tags. The Constant
attribute value determines if controller logic can change a tag.
For more information, see Logix 5000 Controllers Security Programming Manual, 1756-PM016.
Configure FactoryTalk Security to define policies, user groups, and other permission sets.
• The Logix Designer application enforces the policy based on the access policies that are
provided to it by FactoryTalk Security for the software authenticated user. Once
authenticated, the Logix Designer application acts as your interface to the controller,
including all protected CIP™ communications to the controller, whether from Ethernet,
backplane, or USB.
• The FactoryTalk Services Platform offers feature access control to manage user access to
FactoryTalk Security software product features, such as controller download, project import, project create, and firmware
Studio 5000 Logix Designer application Yes update.
• In FactoryTalk Security, define which users can change controller modes and download
projects to the controller.
• Security authority binding restricts the controller to a specific FactoryTalk Security instance.
This binding reduces the attack surface for security server spoofing because the client
software and the security software determine the identity of the security authority
responsible for controlling access.
For more information, see Configure System Security Features User Manual, SECURE-UM001.
Place the keyswitch in RUN position to help prevent unauthorized remote configuration changes
to the controller, and restrict some communication services.
May be required Remove the keyswitch from a running controller to help prevent modifications to the
based on system
Controller keyswitch position configuration or program.
design, threat model, IMPORTANT: Do not apply a new security policy while the controller is in RUN mode. RUN mode
and risk assessment. does not help prevent updates to the security policy, and a policy change has the potential to
disrupt a running control system.
May be required The Ethernet port is enabled by default. Disable the Ethernet port if required by the system
based on system
Disable the controller Ethernet port design, threat model, or risk assessment.
design, threat model, For more information, see page 148.
and risk assessment.
May be required SNMP is disabled by default. If SNMP has been enabled, disable SNMP if required by the system
Disable Simple Network Management based on system design, threat model, or risk assessment.
Protocol (SNMP) on the controller design, threat model, For more information, see page 88.
and risk assessment.
May be required CIP Security ports on the controller are enabled by default. Disable the CIP Security ports if
Disable the controller CIP Security™ based on system required by the system design, threat model, or risk assessment.
ports design, threat model, For more information, see page 151.
and risk assessment.
May be required The USB port on the controller is enabled by default. Disable the USB port if required by the
based on system
Disable the controller USB ports system design, threat model, or risk assessment.
design, threat model, For more information, see page 154.
and risk assessment.
May be required The SD card is enabled by default. Disable the SD card if required by the system design, threat
based on system
Disable the controller SD card model, or risk assessment.
design, threat model, For more information, see page 155.
and risk assessment.
May be required Controller webpages for diagnostics are read-only. With Studio 5000 Logix Designer application
based on system version 33.00.00 and later, controller webpages are disabled by default. Disable the controller
Disable controller webpages design, threat model, webpages if required by the system design, threat model, or risk assessment.
and risk assessment. For more information, see page 161.

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Table 32 - Requirements for System Integrity

Required to Meet
Product Details
IEC-62443-4-2 SL 1
FactoryTalk AssetCentre software The FactoryTalk AssetCentre server centrally tracks and manages configuration changes and
restricts who can make changes based on FactoryTalk Security settings. This server
functionality assists with diagnostics and troubleshooting and reduces maintenance time for
Yes
FactoryTalk Security software production assets.
Configure the Device Monitor - Change Detect operation for the controller.
For more information, see Configure System Security Features User Manual, SECURE-UM001.
Use ControlFLASH Plus™ or ControlFLASH™ software to update controller firmware.
ControlFLASH Plus™ or ControlFLASH™ Digitally signed firmware files have a .DMK (Device Management Kit) extension. ControlFLASH
Yes
software software authenticates the origin of a DMK file and validates the file before download in the
device.
You can generate a signature on an Add-On Instruction. This signature seals (encrypts) the Add-
Studio 5000 Logix Designer application Yes On Instruction to help prevent modification.
To meet IEC-62443-4-2 SL 1 security requirements, you must use a certified version of the
controller firmware. We recommend that you use the latest minor revision of your firmware.
The controller is designed such that:
Controller firmware update Yes • You cannot update firmware when the keyswitch is in the RUN position.
• You cannot go online with a controller that is in a firmware update process.
For more information, see page 30.
May be required to The Trusted slots feature restricts communication paths through which certain operations are
Trusted® slots on the controller maintain network performed on Logix 5000 controllers. A Trusted slot is not configured by default.
segmentation. For more information, see page 142.
May be required If your application requires a major fault in addition to those already monitored by the
based on system
User-definable major controller faults design, threat model, controller, define a predetermined state with a major fault so that outputs are off.
and risk assessment. For more information, see page 148.

Table 33 - Requirements for Data Confidentiality

Required to Meet
Product Details
IEC-62443-4-2 SL 1
Configure FactoryTalk Security to define policies, user groups, and other permission sets.
• The FactoryTalk Services Platform offers feature access control to manage user access to
product features such as controller download, project import, project create, and firmware
update.
• In FactoryTalk Security, define which users can change controller modes and download
FactoryTalk Security software Yes projects to the controller.
• Security authority binding restricts the controller to a specific FactoryTalk Security instance.
This binding reduces the attack surface for security server spoofing because the client
software and the security software determine the identity of the security authority
responsible for controlling access.
For more information, see Configure System Security Features User Manual, SECURE-UM001.
Use the FactoryTalk Policy Manager software to define a secure data transport over an
FactoryTalk Policy Manager software Yes EtherNet/IP™ network to the controller.
For more information, see Configure System Security Features User Manual, SECURE-UM001.
If your system allows SD card use, the load process to the SD card encrypts and digitally signs
the project by using the controller key. The SD card itself is not encrypted.
May be required based When you save (load) firmware to the SD card, the process stores encrypted firmware and
on system design, certificates on the SD card.
SD card encryption threat model, and risk Do not use a Message to Self (MSG with a Path of THIS) to auto-write controller logs or manually
assessment. force a write of controller logs to the SD card. This can help prevent against potential loss of
controller logs before FactoryTalk AssetCentre can read them.
For more information, see page 75.
Configure licenses to manage access to controller source logic and execution of that logic.
These licenses are not enabled by default.
• License-based source protection limits access to projects to only users with the required
license. Users without the required license cannot open the project or import components
that are protected by the license.
May be required based • License-based execution protection allows execution of the component only on a specific
License-based source and execution on system design, controller family, or only on controllers in a specific controller family that contain the
protection threat model, and risk execution license.
assessment. • Password-based protection uses a source key (password) to help protect source logic. All
source keys are stored in the sk.dat file.
• The Logix Designer application has two tag attributes that control access to tag data. The
External Access attribute controls how external applications can access tags. The Constant
attribute value determines if controller logic can change a tag.
For more information, see page 144.

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Table 34 - Requirements for Restricted Data Flow

Required to Meet
Product Details
IEC-62443-4-2 SL 1
Use FactoryTalk Policy Manager software to define conduits.
CIP Security Yes For more information, see CIP Security with Rockwell Automation Products Application
Technique, SECURE-AT001.

Table 35 - Requirements for Timely Response to Events

Required to Meet
Product Details
IEC-62443-4-2 SL 1
Configure and use the following:
• Audit log accessibility
• Continuous monitoring
FactoryTalk AssetCentre software Yes For more information, see the following:
• Configure System Security Features User Manual, SECURE-UM001.
• System Security Design Guidelines Reference Manual, SECURE-RM001
The controller supports syslog event logging. Choose a syslog collector that supports the
following:
• RFC-5424 syslog protocol
• Ability to receive messages from the controller
Yes, if not using
FactoryTalk IMPORTANT: The controller sends events to a syslog collector through its front Ethernet port.
Syslog collector AssetCentre for The Ethernet port must be connected to the same network as the syslog collector.
logging
To set the IP address of the syslog collector, use FactoryTalk Policy Manager software. For more
information, see CIP Security with Rockwell Automation Products Application Technique,
publication SECURE-AT001.
To view a list of syslog messages and their descriptions, see 1756-RD001.
Enable the change detection feature to monitor program components to determine whether
Controller change detection Yes they change. The change detection feature is not enabled by default.
For more information, see page 146.
May be required based Enable component tracking to monitor configurable program components to determine whether
on system design,
Controller component tracking threat model, and risk they change. Component tracking is not enabled by default.
For more information, see page 147.
assessment
The controller log stores security-related events that can be accessed via FactoryTalk
AssetCentre software.
To help prevent the potential loss of controller logs before FactoryTalk AssetCentre can access
them, follow these guidelines:
Disabled controller log auto-write Yes • Do not use a Message to Self (MSG with a Path of THIS) to auto-write controller logs to the
SD card.
• Do not manually force a write of controller logs to the SD card.
By default, the controller log auto-write is disabled.
For more information, see page 147.

Table 36 - Requirements for Resource Availability

Required to Meet
Product Details
IEC-62443-4-2 SL 1
Configure and use the following:
• Asset inventory
FactoryTalk AssetCentre software Yes • Control system backup
• Disaster recovery
For more information, see Configure System Security Features User Manual, SECURE-UM001.
Provide your own UPS with separate battery unit and redundant power supplies.
UPS Yes Size the UPS so that is correctly supports the system and provides enough power to properly
shut down servers and workstations.

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Configure Trusted Slots on To maintain network segmentation, configure Trusted slots on the controller. On the Security
tab of the Controller Properties dialog box, configure Trusted slots to restrict the
the Controller communication paths through which certain operations are performed on Logix controllers.

IMPORTANT • The firmware revisions of the physical modules in the Trusted slots
must be compatible with the firmware revisions and electronic keying
options that are configured in the I/O tree of the project. For
compatibility, see Electronic Keying on page 93.
• All communication is Trusted from the module as long as there is not a
fault or keying mismatch.
• If no module is configured in the I/O tree for the respective Trusted slot,
then all communication is Trusted regardless of which module is
physically present.

Restrict Communication except Through Selected Slots

Select this checkbox to restrict communication through any slot in the chassis that is not
trusted. Clear the checkbox to allow the controller to communicate without communication
restrictions.

IMPORTANT When this checkbox is selected, communication is restricted through

USB or serial ports and firmware updates are restricted to Trusted slots
when using AutoFlash, or ControlFLASH Plus and ControlFLASH™
software. Support is restricted for tools that require access to restricted
data through class 3 connections.

Select Slots
Only the slots that are selected under Select Slots are Trusted communication paths for the
controller. The Select Slots grid configures the trusted slots for the controller. When you select
the Restrict Communications Except Through Selected Slots checkbox, you must click at least
one slot that is not occupied by the controller.

If the chassis size for the project is known, the number of slots equal to the chassis size are
displayed in the dialog box. Otherwise, 17 slots (0…16) are displayed in the dialog box.

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Configure User-definable To suspend (shut down) the controller based on conditions in the application, create a user-
defined major fault. With a user-defined major fault:
Major Faults
• The fault type = 4.
• Define a value for the fault code. Choose a value between 990…999. These codes are
reserved for user-defined faults.
• The controller handles the fault the same as other major faults:
• The controller changes to the Program mode and stops running the logic. Outputs are
set to their configured state or value for faulted mode.

To create a user-defined major fault, do the following:

1. Create a fault routine for the program.
2. Configure the program to use the fault routine.
3. Jump to the fault routine.

Create a Fault Routine

To create a fault routine, do the following:
1. In the Controller Organizer, right-click the program and click Add > New Routine.
2. On the New Routine dialog box, in the Name field, type a name for the fault routine.
3. In the Type field, use the default setting, Ladder Diagram.
4. In the In Program or Phase field, select the program or phase where the routine will
reside.
5. In the Assignment field, select Fault.
6. (optional) Select the Open Routine checkbox, to open the ladder logic program
immediately.
7. Click OK.

Configure the Program to Use the Fault Routine

To configure the program to use the fault routine, do the following:
1. In the Controller Organizer, right-click the program and click Properties.
2. On the Properties dialog box, click the Configuration tab.
3. In the Fault field, select the fault routine.
4. Click OK.

Jump to the Fault Routine

In the main routine of the program, enter the following rung, where:
• Fault_Routine_1 is the name of the fault routine for the program.
• 999 is the value for the fault code.

When Tag_1.0 = 1, execution jumps to name_of_fault_routine, a major fault occurs and the
controller enters the faulted mode. Outputs go to the faulted state. The Controller Properties
dialog box, Major Faults tab, displays the code 999.

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License-based Source and Source protection helps prevent logic components from being modified based on a license.
Execution Protection Execution protection adds additional protection to controller logic. Execution protection
makes sure that the right controller has access to execute the protected program. Use this
with source protection to make sure that the right programmer has access to modify the logic.

Each device (controller or computer) requires an activation to access protection features.

Each logic component or program requires a license to be accessed or executed.

To apply license-based protection, you need the following:

• A CmStick that contains a license with Use permission must be present locally on any
USB port on the computer. Use permission cannot be obtained from a network license
server. All other license privileges can be contained on the local CmStick, or provided by
a license server on the network.
• A license that contains the Protect permission, either on a local CmStick or provided by
a license server on the network. When components are locked, unauthorized users
cannot view or edit the component, but authorized users can run the project without a
CmStick.

Enable License-based Protection

1. Click Tools > Security > Configure Source Protection to open the Source Protection
Configuration dialog box.

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2. Insert the CmStick that contains the license that you want to use to help protect the
component into the USB port on the computer. Licenses must contain the Protect
permission to be used to protect components. If a license does not contain the Protect
permission, it does not appear in the list of licenses.
3. In the Source Protection Configuration dialog box, select the component to be protected
and click Protect.
4. In the Protect dialog box, select the license to apply.

5. On ControlLogix 5580 and GuardLogix 5580 controllers, select the Execution Protection
type:
- Protect with controller key only. This option is selected by default. With this option
selected, the component, when locked, runs only on a controller in the same family
as the one specified for the project. For example, if you lock a License-based
Protected component for a project on a ControlLogix 5580 controller, the component
can only be executed on another ControlLogix 5580 controller.
- Protect with controller key and specific license. When you select this option, the
component runs only on a controller in the same family as the one specified for the
project and that contains a CmCard with the execution license that you select. If you
select Protect with controller key and specific license, select the execution license
from the list of available licenses.
On ControlLogix 5580 and GuardLogix 5580 controllers, after components are
protected, they can also be locked. When you lock a component, it helps prevent
users from viewing or editing the component, but allows authorized users to run it.
6. To return to the Source Protection Configuration dialog box, click OK.
To save changes to a component that is protected with License-Based
Source Protection, a CmStick that contains the required license must be
plugged into the computer that runs the Logix Designer application.
Make sure that you save your edits to the project or lock the protected
components before removing the CmStick that contains the required
license. If the license is not present, you could lose your edits to the project.

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Configure Change Detection On the Security tab of the Controller Properties dialog box, the Change Detection feature
tracks changes to a controller and generates an audit value when a monitored change occurs.

For more information about change detection, see the Logix 5000 Controller Information and
Status Programming Manual, publication 1756-PM015.

Changes to Detect
Click Configure to open the Configure Changes to Detect dialog box. We recommend tracking
the changes that are shown in the following image for a standard ControlLogix 5580 controller.
By default, all event types can cause the audit value to change, resulting in a default value of
0xFFFFFFFFFFFFFFFF.

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Audit Value

A unique value that is generated when a project is downloaded to the controller or loaded from
a storage device. This value is updated when a change to an event occurs. Some events always
cause an Audit Value change, while others are selectable in the Configure Changes to Detect
dialog box. When the controller is offline, the Audit Value box is blank.

Configure Component On the Security tab of the Controller Properties dialog box, component tracking enables you to
determine whether tracked routines, Add-On Instructions, I/O modules, and constant tags have
Tracking been changed. The Logix Designer application creates a tracked state value to indicate the
current state of all components.
For more information about component tracking, see the Logix 5000 Controller Information
and Status Programming Manual, publication 1756-PM015.

Configure Controller The controller log stores various security-related events that can be written to an SD card or
accessed via FactoryTalk Asset Center or a third-party syslog collector. Some of these events
Logging are Logix Designer application request errors, control system events, backup/restore events,
and configuration changes.

For more information on how to access the controller log, see the Logix 5000 Controller
Information and Status Programming Manual, publication 1756-PM015.

For more robust logging and to help prevent rollover, use FactoryTalk AssetCentre or a syslog
collector.

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Disable the Controller You can disable the controller Ethernet port with the Studio 5000 Logix Designer application,
version 28.00.00 or later.
Ethernet Port
IMPORTANT Remember the following:
• Once a port is disabled, you lose any connection that is established
through the controller Ethernet port.
• You cannot disable Ethernet ports if the controller keyswitch is in Run
mode or if the FactoryTalk Security settings deny this editing option.

Ethernet ports return to the default setting after one of these actions occurs on the controller:
• Stage 1 reset
• Stage 2 reset
• New project is downloaded - In this case, the settings in the new project take effect.
• Program is cleared from the controller - These examples clear the program from a
controller:
- Major nonrecoverable fault occurs.
- Firmware update occurs.

You must reconfigure the settings to disable an Ethernet port after the port returns to its
default settings.

There are two ways to disable the Ethernet port:

• Disable the Ethernet Port on the Port Configuration Tab on page 148
• Disable the Ethernet Port with an MSG Instruction on page 149

Disable the Ethernet Port on the Port Configuration Tab

You can disable the embedded Ethernet port on the controller. This method retains the setting
in the project, so every time you download the project to the controller, the Ethernet port is
disabled.
1. On the Online toolbar, click the Controller Properties button.

2. On the Controller Properties dialog box, click the Port Configuration tab.
3. On the Port Configuration tab, clear the Enable checkbox.

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4. On the Port Configuration tab, click Apply.

- If you are online when you make this change, then an Alert dialog box appears. On
the dialog box, click Yes. The change takes effect immediately.

- If you are offline, then the change takes effect when you download the program to
the controller.
5. On the Port Configuration tab, click OK.

Disable the Ethernet Port with an MSG Instruction

You use a CIP™ Generic MSG with a Path of THIS to execute this option. You cannot use this
MSG instruction to disable the Ethernet port on another controller.
1. Add an MSG instruction to your program.
This message only has to execute once, it does not need to execute with every program
scan.

IMPORTANT You cannot add an MSG instruction to your program if the

controller keyswitch is in Run mode, or if the FactoryTalk Security
settings deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 37 on page 150.

IMPORTANT These values are stored to non-volatile controller memory in such a

way that the MSG instruction is not required to execute each time the
controller powers up.

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Table 37 - Disable the Ethernet Port

Field Description
Message Type CIP Generic
Service Type Set Attribute Single
Instance 1
Class f6
Attribute 9
Controller tag of SINT data type.
Source Element In this example, the controller tag is named Port_Configuration.
Source Length 1

3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

4. Before you enable the MSG instruction, make sure that the Source Element tag value is
2.

IMPORTANT You can re-enable an Ethernet port after it is disabled.

To re-enable the port, complete the steps that are described in
this section. Before you enable the MSG instructions, however,
make sure that the Source Element tag value is 1.

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Disable the Controller There are two ways to disable the CIP Security ports on the controller:
CIP Security Ports • Use the Disable CIP Security checkbox in FactoryTalk Linx software, version 6.30.00 or
later
• Use a CIP Generic MSG in Studio 5000 Logix Designer application, version 32.00.00 or
later

Use the Disable CIP Security Checkbox in FactoryTalk Linx

1. If the Device Configuration menu in FactoryTalk Linx is not enabled, go to the Advanced
Settings dialog box and check the Enable Device Configuration checkbox.

2. From the Device Configuration menu, click the CIP Security tab, and then check the
Disable CIP Security (Port 2221) checkbox.

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Use a CIP Generic MSG Instruction in the Logix Designer Application

IMPORTANT This procedure disables CIP Security ports. To re-enable the ports, use
the controller reset button to perform a Stage 2 reset, which returns
the controller to a factory default state.
See Stage 2 Reset on page 73.

You cannot use this MSG instruction to disable the CIP Security ports on another controller.

The message only has to execute once rather than with every program scan.
1. Create a controller tag with the SINT[9] data type.
In this example, the controller tag is named CIPSEC_DISABLE and must match the
following graphic.

Before you enable the MSG instruction, consider the following:

- The element CIPSEC_DISABLE[4] is responsible for disabling UDP port 2221 and
EtherNet/IP™ over DTLS, transport class 0/1.
- The element CIPSEC_DISABLE[8] is responsible for disabling TCP port 2221 and
EtherNet/IP over TLS, UCMM, and transport class 3.
- To disable the controller CIP Security ports, the elements CIPSEC_DISABLE[4] and
CIPSEC_DISABLE[8] in the SINT array for the Source Element CIPSEC_DISABLE must
be 0.
2. Add an MSG instruction to your program.
IMPORTANT You cannot add an MSG instruction to your program if the
controller keyswitch is in RUN mode or if the FactoryTalk
Security settings deny this editing option.
3. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 38 on page 153.

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Table 38 - Disable the CIP Security Ports

Field Description
Message Type CIP Generic
Service Type Custom
Service Code 4c
Instance 1
Class f5
Attribute 0
Controller tag of SINT[9] data type.
Source Element This is the controller tag that you created in step 1.
Source Length 9

4. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

5. Cycle power on the controller for the configuration to take effect.

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Disable the Controller With the Studio 5000 Logix Designer application, version 32.00.00 or later, you can use a CIP
Generic MSG with a Path of THIS to execute this option.
USB Port
1. Add an MSG instruction to your program.
This message only has to execute once, it does not need to execute with every program
scan.

IMPORTANT You cannot add an MSG instruction to your program if the

controller keyswitch is in Run mode, or if the FactoryTalk Security
settings deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 39.

IMPORTANT These values are stored to non-volatile controller memory in such a

way that the MSG instruction is not required to execute up each time
the controller powers up.

Table 39 - Disable the USB Port

Field Description
Message Type CIP Generic
Service Type Set Attribute Single
Instance 1
Class 33a
Attribute 4
Controller tag of SINT data type.
Source Element In this example, the Source Element is named Port_Configuration.
Source Length 1

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3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

Disable the Controller With the Studio 5000 Logix Designer application, version 32.00.00 or later, you can use a CIP
Generic MSG with a Path of THIS to execute this option.
SD Card
IMPORTANT Remember the following:
• An SD card can only be disabled with a Message to Self.
• Once an SD slot is disabled, you lose all ability to communicate to an SD
card inserted into the slot. This includes any diagnostic information.
1. Add an MSG instruction to your program.
This message only has to execute once, it does not need to execute with every program
scan.

IMPORTANT You cannot add an MSG instruction to your program if the

controller keyswitch is in Run mode, or if the FactoryTalk Security
settings deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 40 on page 156.

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IMPORTANT These values are stored to non-volatile controller memory in such a

way that the MSG instruction is not required to execute each time the
controller powers up.

Table 40 - Disable the SD Card

Field Description
Message Type CIP Generic
Service Type Set Attribute Single
Instance 1
Class 3a4
Attribute 4
Controller tag of SINT Array.
Source Element In this example, the Source Element is named src_array.
Source Length 1
3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

Disable the 4-character With the Studio 5000 Logix Designer application, version 29.00.00 or later, you can disable
certain categories of messages on the 4-character status display:
Status Display
• Disable All Categories of Messages on page 157
• Disable Individual Categories of Messages on page 159

You use a CIP Generic MSG to execute each option.

IMPORTANT You cannot disable these system messages, and they will always
display:
• Power-up messages (such as TEST, PASS, CHRG)
• Catalog number message
• Firmware revision message
• Major / Critical failure messages

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The 4-character status display returns to the default setting after one of these actions occurs
on the controller:
• Stage 1 reset
• Stage 2 reset
• New project is downloaded - In this case, the settings in the new project take effect.
• Program is cleared from the controller - these examples can clear the program from a
controller:
- Major nonrecoverable fault occurs.
- Firmware update occurs.
You must reconfigure the settings to disable the 4-character status display after it returns to
its default settings.

Disable All Categories of Messages

When you disable all categories of messages, this information no longer shows:
• Project name
• Link status
• Port status
• IP address

Complete these steps.

1. Add an MSG instruction to your program.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 41.

Table 41 - Disable All Categories of Messages

Field Description
Message Type CIP Generic
Service Type Set Attribute Single
Instance 1
Class 3a5
Attribute 1
Controller tag of SINT data type.
Source Element In this example, the controller tag is named LCD_SINT.
Source Length 1

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3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

4. Before you enable the MSG instruction, make sure that the Source Element tag value is
1.

IMPORTANT You can re-enable the 4-character display after it is disabled.

To re-enable the 4-character display, complete the steps that are
described in this section. Before you enable the MSG instructions,
however, make sure that the Source Element tag value is 0.

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Disable Individual Categories of Messages

You can disable a subset of the information that scrolls across the controller 4-character
display. You can disable these subsets:
• Project name and link status
• Port status and IP address

Complete these steps.

1. Add an MSG instruction to your program.
This message only has to execute once, it does not need to execute with every program
scan.

IMPORTANT You cannot add an MSG instruction to your program if the

controller keyswitch is in Run mode, or if the FactoryTalk
Security settings deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 42.

Table 42 - Disable Individual Categories of Messages

Field Description
Message Type CIP Generic
Service Type Set Attribute Single
Instance 1
Class 3a5
Attribute 2
Controller tag of DINT data type.
Source Element In this example, the controller tag is named Line_MASK.
Source Length 4

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3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

4. Before you enable the MSG instruction, make sure that the Source Element uses one of
the following tag values that are based on what information that you want to disable:
- Project name and link status - Bit 0 of the Source Element = 1
- Port status and IP address - Bit 1 of the Source Element = 1

IMPORTANT You can re-enable the subsets of information on the 4-character

display after they are disabled.
To re-enable the subsets, complete the steps that are described in
this section. Before you enable the MSG instructions, be sure that
the appropriate bit in the Source Element tag value is 0.

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Disable Controller You can disable the controller webpages with the Studio 5000 Logix Designer application,
version 28.00.00 or later.
Webpages
Studio 5000 Logix Designer Application Version 33.00.00 or Later
With the Studio 5000 Logix Designer application version 33.00.00 or later, controller webpages
are disabled by default.

While using a CIP Generic MSG to disable controller webpages is supported in version 33.00.00
and later, Rockwell Automation recommends these methods to disable the controller
webpages:
• If the controller webpages are enabled, clear the checkbox on the Logix Designer
Controller Properties Security tab to disable the webpages.

• For CIP Security applications, you can also use FactoryTalk Policy Manager to disable
the webpages (this overrides the Controller Properties checkbox).

Studio 5000 Logix Designer Application Version 32.00.00 or Earlier

For Studio 5000 Logix Designer application, version 32.00.00 or earlier, you use a CIP Generic
MSG to execute this option.

See the following:

• Use a CIP Generic MSG to Disable the Controller Webpages on page 162.
• Use a CIP Generic MSG to Enable the Controller Webpages on page 164

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Controller Web Page Default Settings

These are the default settings for controller webpages:
• Webpages are enabled for controller firmware revision 32 and earlier
• Webpages are disabled for controller firmware revision 33 and later

Controller webpages return to the default setting in these situations:

• A stage 1 reset for all versions of the Logix Designer application
• A stage 2 reset for all versions of the Logix Designer application

IMPORTANT When you update the controller firmware to revision 33 or later

without a reset, the controller retains the previous controller
web page configuration (webpages enabled) and does not
automatically change to the default setting for version 33
(disable the webpages).
• You must reconfigure the settings to disable the controller webpages after it returns to
its default settings.

The setting of the controller webpages changes after the following occurs on the controller:
• New project is downloaded - in this case, the settings in the new project take effect.
• When the controller receives a configuration message, it takes the setting from the
configuration message.

Use a CIP Generic MSG to Disable the Controller Webpages

IMPORTANT If you use FactoryTalk Policy Manager to disable the webpages in

a CIP Security application, the CIP generic message-to-self
overrides the FactoryTalk Policy Manager setting.
1. Add an MSG instruction to your program.

IMPORTANT You cannot add an MSG instruction to your program if the

controller keyswitch is in RUN mode, or if the FactoryTalk
Security settings deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in the Table 43 on page 163.

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Table 43 - Disable the Webpages

Field Description
Message Type CIP Generic
Service Type Custom
Service Code 4c
Instance 1
Class f5
Attribute 0
Controller tag of SINT[5] data type.
In this example, the controller tag is named WP_Disable and must match the
following graphic:

Source Element

IMPORTANT: The Source Element tag in your Logix Designer application project
must match the values that are shown in the graphic. If you use values that are
different than the ones shown, the controller webpages are not disabled.
Source Length 5

3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

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Use a CIP Generic MSG to Enable the Controller Webpages

1. Add an MSG instruction to your program.

IMPORTANT You cannot add an MSG instruction to your program if the

controller keyswitch is in RUN mode, or if the FactoryTalk
Security settings deny this editing option.
2. Configure the Configuration tab on the Message Configuration dialog box as described
in Table 44.

Table 44 - Enable the Webpages

Field Description
Message Type CIP Generic
Service Type Custom
Service Code 4c
Instance 1
Class f5
Attribute 0
Controller tag of SINT[5] data type.
In this example, the controller tag is named WP_Enable and must match the
following graphic:

Source Element

IMPORTANT: The Source Element tag in your Logix Designer application project
must match the values that are shown in the graphic. If you use values that are
different than the ones shown, the controller webpages are not enabled.
Source Length 5

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3. Configure the Communication tab to use a Path of THIS.

IMPORTANT Messages to THIS must be unconnected messages.

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Develop Motion Applications

The controllers support these motion interfaces:

Applies to these controllers: • Integrated Motion on an EtherNet/IP™ network.
ControlLogix 5580 • Digital drive interfaces include EtherNet/IP connected drives and Sercos interface
GuardLogix 5580 connected drives.
• Analog drives support ±10V analog output and can interface with various feedback
devices, such as quadrature encoder, SSI, and LVDT feedback.

For more information, see these publications:

• Integrated Motion on the EtherNet/IP Network Configuration and Startup User Manual,
publication MOTION-UM003.
• Integrated Motion on the EtherNet/IP Network Reference Manual,
publication MOTION-RM003.
• SERCOS and Analog Motion Configuration and Startup User Manual,
publication MOTION-UM001

Motion Overview The controllers support up to 256 axes of integrated motion. The 256 axes can be any
combination of CIP™, Virtual, and Consumed axes. You can add all axes to one Motion Group,
and you can assign any combination of axes to different axis update schedules.
Rockwell Automation recommends using the built-in EtherNet/IP port for
high-performance motion applications.
You can associate Integrated Motion axes to any appropriate drive, regardless of whether the
communications path to the drive is via the embedded Ethernet port, or over the 1756
backplane via an Ethernet bridge, such as a 1756-EN2T.

The configuration process varies, depending on your application and drive selection. The
following are general steps to configure a motion application.
1. Create a controller project.
2. Select the type of drive.
Drive Type Requirements
• EtherNet/IP communication module
CIP Motion™
• Digital drive with an EtherNet/IP connection
Select a Sercos interface module:
• 1756-M03SE
Sercos interface
• 1756-M08SE
• 1756-M16SE
Select an analog interface module:
• 1756-HYD02
Analog interface
• 1756-M02AE
• 1756-M02AS
3. Create axis tags as needed.
4. Configure the drive.
5. Create axes as needed.

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Program Motion Control The controller provides a set of motion control instructions for your axes:
• The controller uses these instructions just like the rest of the Logix 5000™ instructions.
• Each motion instruction works on one or more axes.
• You can program by using motion control instructions in these programming languages:
- Ladder Diagram (LD)
- Structured Text (ST)
- Sequential Function Chart (SFC)
• Each motion instruction needs a motion control tag. The tag uses a
MOTION_INSTRUCTION data type and stores the information status of the instruction.

For more information, see the Logix 5000 Controller Motion Instructions Reference Manual,
publication MOTION-RM002.

ATTENTION: Use each motion control tag in only one motion instruction.
Unintended operation can result if you reuse the same motion control tag in
other motion instructions, or if you write to any of the motion control tag
elements.
In this example, a simple ladder diagram that homes, jogs, and moves an axis.

If Initialize_Pushbutton = on and the axis = off (My_Axis_X.ServoActionStatus = off) then the MSO instruction turns on the axis.

If Home_Pushbutton = on and the axis hasn’t been homed (My_Axis_X.AxisHomedStatus = off) then the MAH instruction homes the axis.

If Jog_Pushbutton = on and the axis = on (My_Axis_X.ServoActionStatus = on) then the MAJ instruction jogs the axis forward at 8 units/
second.

If Jog_Pushbutton = off then the MAS instruction stops the axis at 100 units/.second². Make sure that Change Decel is Yes. Otherwise, the
axis decelerates at its maximum speed.

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If Move_Command = on and the axis = on (My_Axis_X.ServoActionStatus = on) then the MAM instruction moves the axis. The axis moves to
the position of 10 units at 1 unit/second.

Obtain Axis Information You can obtain axis information by using these methods:
• Double-click the axis to open the Axis Properties dialog box.
• Use a Get System Value (GSV) or Set System Value (SSV) instruction to read or change
the configuration at runtime.
• View the QuickView™ pane to see the state and faults of an axis.
• Use an axis tag for status and faults.
Figure 42 - Obtain Axis Information

Axis Properties Dialog Box

SSV (or GSV) Instruction

Axis Tag

Quick View Pane

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Notes:

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Troubleshoot the Controller

This chapter describes how to troubleshoot the controller if issues occur during normal
operation. In addition to the ways described in this chapter, you can use messages on the
4-character display to troubleshoot the controller. For more information, see Status Indicators
on page 185.

Automatic Diagnostics Automatic Diagnostics is a system-level feature in Logix 5000 controllers that provides device
diagnostics to HMIs and other clients, with zero programming. The diagnostics include device
Applies to these controllers: description conditions and state events.
ControlLogix 5580
GuardLogix 5580 Automatic Diagnostics is enabled by default in Logix 5000 controllers with firmware revision
33 or later. You can disable and enable the whole feature while online or offline from the
Advanced tab on the Controller Properties dialog. You can also disable Automatic Diagnostics
for a specific device in the device's configuration.

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Considerations for The response time and diagnostic information for a loss of communication depends on the
device and configuration settings.
Communication Loss
Diagnostics Type of Connection
Direct connection to a Logix 5000
Device Behavior
Device reports communication loss. The device communication loss
controller can be replaced by the diagnostics of a communication adapter.
Applies to these controllers:
Communication adapters that do not have a connection to the
ControlLogix 5580 controller do not report communication loss diagnostics.
GuardLogix 5580 No connection to a Logix 5000 controller We recommend that you configure your communications adapters for
a status connection to make sure that they report any communication
loss diagnostic in a timely manner.
Device reports communication loss.
Data connection The device communication loss can be replaced by the diagnostics of
a communication adapter
Device does not report communication loss diagnostics. The
communication adapter reports communication loss diagnostics.
Rack-optimized connection A device with a rack-optimized connection has a reduced set of
diagnostics as compared to a direct connection.

When enabled, the Automatic Diagnostics feature enables:

• Communication loss diagnostics for all devices in the controller I/O configuration
• Device-level automatic diagnostics evaluations for all uninhibited and enabled devices.

You can disable Automatic Diagnostics for a specific device in the device configuration. The
communication loss diagnostic remains active even if the device disables Automatic
Diagnostics. To disable communication loss diagnostic, inhibit the device or disable Automatic
Diagnostics at the controller.

Controller Diagnostics with A warning symbol appears in the controller organizer next to the I/O module. This occurs when
there are faults or other conditions in the I/O module, or if the connection to the I/O module
the Logix Designer fails while in run mode.
Application • If you have set a standard I/O module to fault the controller when the connection fails,
then the controller state indicates Faulted and the controller status displays Controller
Applies to these controllers:
Fault and is lit steady red. I/O Not Responding blinks green.
ControlLogix 5580
• If you have set a standard I/O module to not fault the controller when the connection
GuardLogix 5580
fails, or there is a safety connection fault, then the controller status displays Controller
OK and is lit steady green. I/O Not Responding blinks green.

Controller Status

I/O Module Status

I/O Module set to fault controller I/O Module set to not fault controller

IMPORTANT Safety Consideration

You cannot configure safety connections to automatically fault the
controller.

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I/O Module Properties Tab The General, Connection, and Module Info tabs show fault information:
Applies to these controllers:
• A Faulted message appears in the status line on the General Tab of the Module
Properties dialog box.
ControlLogix 5580
GuardLogix 5580

• The Connection tab shows the module fault. This example shows a communications
fault.

• On the Module Info tab, the Status section lists the Major and Minor Faults along with the
Internal State of the module.
The Module Info tab requires successful communications. If communication to the I/O
module is OK, but the module itself is faulted, then the Module Info tab helps in
troubleshooting the fault. If there is a communication fault, then the Connection Tab
would be of more use.
If communications are faulted, and you try to view the Module Info Tab, a dialog box
appears that shows the module reported general error status and the fault code.

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Notification in the Tag General module faults are also reported in the Tag Monitor. Diagnostic faults are reported only
in the Tag Monitor. When the Value field is set to 1, a fault is present.
Monitor
Figure 43 - I/O Module Fault
Applies to these controllers:
ControlLogix 5580
GuardLogix 5580

Figure 44 - Safety I/O Connection Fault

Enable Major Fault on To display recent I/O fault information in the Major Faults tab of the Controller Properties
screen, you must first check the Major Fault on Controller option on the I/O Properties
Controller Connection tab.
Applies to these controllers:
ControlLogix 5580 WARNING: If you select this option, a connection fault on the I/O module can
cause a major fault on the controller. A major fault on the controller causes the
outputs to go to their configured fault state.

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When you are monitoring the configuration properties of a module in the Studio 5000 Logix
Designer® application and receive a Communication fault message, the Major Faults tab
indicates the type of fault under Recent Faults.

Port Diagnostics When your project is online, you can view the status of the embedded Ethernet port on the
controller.
Applies to these controllers:
1. In the I/O Configuration, double-click the controller to display the Controller Properties.
ControlLogix 5580
GuardLogix 5580
2. Click the Port Configuration tab.
3. On the Port Configuration tab, click the Port Diagnostics button.

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The Port Diagnostics page, displays information for the port. See Table 45 on page 176 for
parameter descriptions.

Table 45 - Port Diagnostics Parameters - Logix Designer Application

Parameter Description
Interface Counters The Interface Counters values have no value when you are offline or online and there is a communication error.
Octets Inbound Displays the number of octets that are received on the interface.
Octets Outbound Displays the number of octets that are transmitted to the interface.
Unicast Packets Inbound Displays the number of unicast packets that are received on the interface.
Unicast Packets Outbound Displays the number of unicast packets that are transmitted on the interface.
Non-unicast Packets Inbound Displays the number of non-unicast packets that are received on the interface.
Non-unicast Packets Outbound Displays the number of non-unicast packets that are transmitted on the interface.
Packets Discarded Inbound Displays the number of inbound packets that are received on the interface but discarded.
Packets Discarded Outbound Displays the number of outbound packets that are transmitted on the interface but discarded.
Packets With Errors Inbound Displays the number of inbound packets that contain errors (excludes discarded inbound packets).
Packets With Errors Outbound Displays the number of outbound packets that contain errors (excludes discarded outbound packets).
Unknown Protocol Packets Inbound Displays the number of inbound packets with unknown protocol.
Media Counters The Media Counters values have no value when you are offline or online and there is a communication error.
Alignment Errors Displays the number of frames received that are not an integral number of octets in length.
FCS Errors Displays the number of frames received that do not pass the FCS check.
Single Collisions Displays the number of successfully transmitted frames that experienced exactly one collision.
Multiple Collisions Displays the number of successfully transmitted frames that experienced multiple collisions.
SQE Test Errors Displays the number of times an SQE test error message was generated.
Deferred Transmissions Displays the number of frames for which the first transmission attempt is delayed because the medium is busy.
Late Collisions Displays the number of times a collision is detected later than 512 bit-times into the transmission of a packet.
Excessive Collisions Displays the number of frames for which transmission fails due to excessive collisions.
MAC Transmit Errors Displays the number of frames for which transmission fails due to an internal MAC sub layer transmit error.
MAC Receive Errors Displays the number of frames for which reception on an interface fails due to an internal MAC sub layer receive error.
Carrier Sense Displays the number of times that the carrier sense condition was lost or never asserted when attempting to transmit a frame.
Frame Too Long Displays the number of frames received that exceed the maximum permitted frame size.
Click Reset Counter to cause the interface and media counter values on the module to set to zero and the values on the dialog box
Reset Counters to update to the current counter values.
Reset Counter appears dimmed when offline or when online and a communication error occurrs.

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Advanced Time Sync The Advanced Time Sync dialog displays information that is related to CIP Sync™ time
synchronization. The information appears only if the project is online, and Time
Applies to these controllers: Synchronization is enabled on the Date/Time tab.
ControlLogix 5580
GuardLogix 5580 IMPORTANT Precision Time Protocol (PTP) Software
• Access to software that manages/updates the Precision Time Protocol
on a control system network should be limited to users who are trained
on the administration of industrial control system time including PTP.
This includes the PTP update tool that is supplied by Rockwell
Automation, or other publicly available PTP management software.
Incorrect updates while a control system is running can disrupt the
operation of the control system, including major faults and some devices
taken offline.
• When disabling PTP on a controller, to give the controller time to process
the disable, use a two-second delay before setting the WallClockTime
(WCT) in the controller. Otherwise, there is a risk of the Grandmaster
clock overwriting the WCT.
1. On the Date/Time, click the Advanced button.

The Advanced Time Sync dialog box opens. See Table 46 on page 178 for parameter
descriptions.

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Chapter 14 Troubleshoot the Controller

Table 46 - Time Sync Parameters

Grandmaster Clock
Displays information about the Grandmaster clock. The vendor of the Grandmaster device controls this information. The following
information is specified:
• User Name
• User Location
• Protocol Address
• Physical Address
• Clock Type
• Manufacturer Name
• Model
Description
• Serial Number
• Hardware Revision
• Firmware Revision
• Software Revision
• Profile Identity
• Physical Protocol
• Network Protocol
• Port Number
Use the vertical scroll bar to view the data.
Displays the unique identifier for the Grandmaster clock. The format depends on the network protocol. Ethernet network encodes the
Identity MAC address into the identifier.
Class Displays a measure of the quality of the Grandmaster clock. Values are defined from 0…255 with zero as the best clock.
Indicates the expected absolute accuracy of the Grandmaster clock relative to the PTP epoch. The accuracy is specified as a graduated
Accuracy scale that starts at 25 nsec and ends at greater than 10 seconds or unknown. The lower the accuracy value, the better the clock.
Displays the measure of inherent stability properties of the Grandmaster clock. The value is represented in offset scaled log units. The
Variance
lower the variance, the better the clock.
Displays the time source of the Grandmaster clock. The available values are:
• Atomic Clock
• GPS
• Radio
Source • PTP
• NTP
• HAND set
• Other
• Oscillator
Displays the relative priority of the Grandmaster clock to other clocks in the system. The priority values range from 0…255. The highest
Priority 1 / Priority 2 priority is zero. The default value for both settings is 128.
Local Clock
Displays whether the local clock is synchronized or not synchronized with the Grandmaster reference clock. A clock is synchronized if it
Synchronization Status has one port in the slave state and is receiving updates from the time master.
Offset to Master Displays the amount of deviation between the local clock and the Grandmaster clock in nanoseconds.
Displays the current state of the backplane. The available values are: Initializing, Faulty, Disabled, Listening, PreMaster, Master, Passive,
Backplane State Uncalibration, Slave, or None.
Displays the state of the Ethernet port. The available values are: Initializing, Faulty, Disabled, Listening, PreMaster, Master, Passive,
Ethernet State Uncalibration, Slave, or None.
Displays the unique identifier for the local clock. The format depends on the network protocol. Ethernet network encodes the MAC
Identity address into the identifier.
Class Displays a measure of quality of the local clock. Values are defined from 0…255, with zero as the best clock.
Indicates the expected absolute accuracy of the local clock relative to the PTP epoch. The accuracy is specified as a graduated scale
Accuracy that starts at 25 nsec and ends at greater than 10 seconds or unknown. The lower the accuracy value, the better the clock.
Displays the measure of inherent stability properties of the local clock. The value is represented in offset scaled log units. The lower the
Variance variance, the better the clock.
Displays the time source of the local clock. The available values are:
• Atomic Clock
• GPS
• Terrestrial Radio
Source • PTP
• NTP
• HAND set
• Other
• Oscillator

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Controller Diagnostics with You can also view diagnostic information in Linx-based software.
Linx-based Software 1. From the Communications menu, choose RSWho.
The RSWho dialog box appears.
Applies to these controllers:
ControlLogix 5580
2. Navigate to the Ethernet network.
GuardLogix 5580 3. Right-click the controller and choose Module Statistics.

The Module Statistics dialog provides this information:

• The General tab shows device information, and any faults on the controller.
• The Port Diagnostics tab shows information for the EtherNet/IP™ port.
• The Connection Manager Tab shows information on connection requests.
• The Backplane tab shows general status and diagnostic-related information about the
ControlLogix® backplane.
• The USB tab shows information about the USB port.

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Controller Webpages The controller provides diagnostic webpages that track controller performance, network
performance, and backplane performance. Controller webpages are read-only.
Applies to these controllers:
ControlLogix 5580 IMPORTANT With the Studio 5000 Logix Designer application version 33.00.00 and
GuardLogix 5580 later, controller webpages are disabled by default.
• To enable the controller webpages, select the checkbox on the Logix
Designer Controller Properties Security tab.

• For CIP Security applications, you can also use FactoryTalk Policy
Manager to enable the webpages (this overrides the Controller Properties
checkbox).
To access the diagnostic webpages, follow these steps.
1. Open your web browser.
2. In the Address field, type the IP address of the controller and press Enter.

To access the diagnostic webpages, open the Diagnostics folder in the leftmost navigation
bar, and click the link for each diagnostic webpage you monitor.
• The home page provides device information and controller status.
• The Faults webpage shows major and minor faults on the controller.
• The Diagnostics webpages provide communications and messaging data for the
controller.
• The Advanced diagnostics webpages provide data about the TCP/IP Network and
Precision Time Protocol.

Also see:
• Home Webpage on page 181
• Faults Webpage on page 182
• Tasks Webpage on page 183
• Browse Chassis Webpage on page 184

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Home Webpage
With Studio 5000 Logix Designer application version 32 or later, the Home webpage also
shows:
• Current 4-character display messages
• Controller status indicators state
• EtherNet/IP status indicators state
• Safety Signature, Safety Locked Status, Safety Status (for GuardLogix® 5580 and
Compact GuardLogix 5380 controllers)

To set the refresh rate of the webpages, input the number of seconds into the Refresh field at
the bottom of the webpage.
Figure 45 - ControlLogix 5580 Home Webpage

Figure 46 - GuardLogix 5580 Home Webpage

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Faults Webpage
With Studio 5000 Logix Designer application version 32 or later, the Faults webpage shows
major and minor faults on the controller.

ControlLogix 5580 Faults Webpage

GuardLogix 5580 Faults Webpage

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Tasks Webpage
On the Tasks webpage, the pie chart shows the percentage of the control core's CPU
consumed by the tasks that are on that core. The gauges show the CPU utilization of the
control and communications cores. The table shows the tasks that are running on the control
core (all system tasks are summarized as one task).
This example shows the Tasks webpage from a GuardLogix 5580 controller:

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Browse Chassis Webpage

Browse Chassis lets you view module information, backplane statistics, and connection
statistics for modules in the local chassis.

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 Appendix A

Status Indicators

The controller has six status indicators and one four-character scrolling status display. The
1756-L8SP safety partner has the four-character scrolling status display and the OK status
indicator.

Status Display and

Indicators
ControlLogix GuardLogix Safety Partner

1 3 1 3 1

2 2 4

Item Description
4-Character Scrolling Status Display
1 You can disable some of these messages, see Disable the 4-character Status Display on page 156.
2 Controller Status Indicators, see page 189
3 EtherNet/IP™ Status Indicators, see page 191
4 Safety Partner OK Status Indicator, see page 190

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General Status Messages The scrolling messages that are described in Table 47 are typically indicated upon powerup,
powerdown, and while the controller is running to show the status of the controller.
Applies to these controllers:
ControlLogix 5580 Table 47 - Controller General Status Messages
GuardLogix 5580 Message Interpretation
The controller is Off.
No message is indicated Check the OK indicator to determine if the controller is powered and determine the
state of the controller.
Identity Mismatch—Contact
Tech Support
Missing Vendor Certificate— Beginning with firmware revision 34.011, if a firmware update identifies the
Contact Tech Support controller as not authentic, the hardware is permanently disabled.
Bad Vendor Certificate—
Contact Tech Support
TEST The controller is conducting power-up tests.
CHRG The embedded energy storage circuit is charging.
PASS Power-up tests have been successfully completed.
Saving…Do Not Remove SD The controller is about to save an image to the SD card.
Card
A project is being saved to the SD card. You can also view the SD Indicator (see
page 190) for more status information.
Allow the save to complete before:
• Removing the SD card.
SAVE
• Disconnecting the power.
IMPORTANT: Do not remove the SD card while the controller is saving to the SD card.
Allow the save to complete without interruption. If you interrupt the save, data
corruption or loss can occur.
A project is being loaded from the SD card. You can also view the SD Indicator (see
page 190) for more status information.
Allow the load to complete before doing the following:
• Removing the SD card
LOAD
• Disconnecting the power
IMPORTANT: Do not remove the SD card while the controller is loading from the SD
card. Allow the load to complete without interruption. If you interrupt the load, data
corruption or loss can occur.
A firmware update is being conducted from the SD card upon powerup. You can also
view the SD Indicator (see page 190) for more status information.
UPDT
If you do not want the firmware to update upon powerup, change the Load Image
property of the controller.
Rev XX.xxx The major and minor revision of the firmware of the controller.
1756-L8XX The controller catalog number and series.
Message appears when the EtherNet/IP port does not have a connection. Message
Link Down scrolls continuously during operation.
Message appears when you have disabled the EtherNet/IP port. Message scrolls
Link Disabled continuously during operation.
Message appears when the controller is set for DHCP, but not configured on a
DHCP- 00:00:XX:XX:XX:XX network. The message shows the MAC address of the controller. Message scrolls
continuously during operation if no IP address is set.
Ethernet Port Rate/Duplex The current port rate and duplex state when the EtherNet/IP port has a connection.
State Message scrolls continuously during operation.
The IP address of the controller. Appears on powerup, then scrolls continuously
IP Address during operation. If the IP address is not yet set, then the MAC address appears.
Message appears when the controller detects a device on the network that has the
Duplicate IP - same IP Address as the controller Ethernet port. The message shows the MAC
00:00:XX:XX:XX:XX address of the device with the duplicate IP Address. Message scrolls continuously
during operation.
No project is loaded on the controller.
To load a project, do one of the following:
No Project • Use the Studio 5000 Logix Designer® application to download a project to the
controller
• Use an SD card to load a project to the controller
Project Name The name of the project that is loaded on the controller.
The I/O modules that are associated with the controller are not yet fully powered.
BUSY Allow time for powerup and I/O module self-testing.

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Table 47 - Controller General Status Messages (Continued)

Message Interpretation
The security certificate that is associated with the firmware is corrupted.
Corrupt Certificate Go to http://www.rockwellautomation.com/support/ and download the firmware
Received revision you are trying to update to. Replace the firmware revision that you have
previously installed with that posted on the Technical Support website.
The firmware file is corrupted.
Go to http://www.rockwellautomation.com/support/ and download the firmware
Corrupt Image Received revision you are trying to update to. Replace the firmware revision that you have
previously installed with that posted on the Technical Support website.
A failure with the embedded storage circuit has occurred, and the controller is
Backup Energy HW Failure - incapable of saving the program in the event of a powerdown. If you see this
Save Project message, then save your program to the SD card before you remove power, and then
replace the controller.
The embedded storage circuit does not have sufficient energy to enable the
Backup Energy Low - controller to save the program in the event of a powerdown. If you see this message,
Save Project then save your program to the SD card before you remove power, and then replace
the controller.
A firmware update that is initiated via ControlFLASH Plus™, ControlFLASH™ or
Flash in Progress AutoFlash software is in progress. Allow the firmware update to complete without
interruption.
Firmware Installation The controller is using boot firmware (revision 1.xxx) and requires a firmware update.
Required
SD Card Locked An SD card that is locked is installed.
The controller SD card has been unprotected and is available for remote read/write
SD Card Unprotected operations.
Download in Progress An active download is occurring
An active download is being canceled. This may be due to a user initiated cancel, a
Aborting Download download failure, or connection loss. After completion, the No Project status
message displays.

GuardLogix Status In addition to the general status messages in Table 47, a GuardLogix® 5580 controller display
can show these scrolling messages.
Messages
Table 48 - Safety Controller Status Messages
Applies to these controllers:
ControlLogix 5580 Message Interpretation
GuardLogix 5580 No Safety Signature Safety Task is in Run mode without a safety signature. Generate a safety signature.
The controller is in Run mode with a safety signature, but is not safety-locked. Safety
Safety Unlocked lock the controller.
The safety partner is missing or unavailable. Make sure the safety partner is seated
Safety Partner Missing properly in the slot that is immediately to the right of the safety controller. The
controller displays this message only in a SIL 3/PLe configuration.
The safety partner and primary controller hardware is incompatible. You must use the
Hardware Incompatible 1756-L8SP safety partner with GuardLogix 5580 Controllers. The controller displays this
message only in a SIL 3/PLe configuration.
The safety partner and primary controller firmware revision levels are incompatible.
Firmware Incompatible Update the modules to the correct firmware revision. The controller displays this
message only in a SIL 3/PLe configuration.
The safety logic is invalid. For example, a mismatch occurred between the primary
Safety Task Inoperable controller and the safety partner, a watchdog timeout occurred, or memory is corrupt.

Safety Partner Status The safety partner display can show these scrolling messages.
Messages Table 49 - Safety Partner Status Messages
Applies to these controllers: Message Interpretation
GuardLogix 5580 Standard display text. If there is a major non-recoverable fault, then the fault code
L8SP scrolls across the display.
A firmware update that is initiated via ControlFLASH Plus, ControlFLASH or AutoFlash
Flash in Progress software is in progress. Allow the firmware update to complete without interruption.

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Fault Messages If the controller displays a fault, these scrolling messages can appear on the status display.
Applies to these controllers: Table 50 - Fault Messages
ControlLogix 5580 Message Interpretation
GuardLogix 5580 A major fault of Type XX and Code XX has been detected.
For example, if the status display indicates Major Fault T04:C42 Invalid
JMP Target, a JMP instruction is programmed to jump to an invalid LBL
Major Fault TXX:CXX message instruction.
For details about major recoverable faults, see the Logix 5000 Major,
Minor, and I/O Fault Codes Programming Manual, publication
1756-PM014.
An I/O fault has occurred on a module in the local chassis. The slot
number and fault code are indicated along with a brief description.
For example, I/O Fault Local:3 #0107 Connection Not Found indicates
I/O Fault Local:X #XXXX message that a connection to the local I/O module in slot three is not open.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix 5000 Major, Minor,
and I/O Fault Codes Programming Manual, publication 1756-PM014.
An I/O fault has occurred on a module in a remote chassis. The name of
the faulted module is indicated with the fault code and brief description
of the fault.
For example, I/O Fault My_Module #0107 Connection Not Found
I/O Fault ModuleName #XXXX message indicates that a connection to the module named My_Module is not
open.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix 5000 Major, Minor,
and I/O Fault Codes Programming Manual, publication 1756-PM014.
An I/O fault has occurred on a module in a remote chassis. The parent
name of the module is indicated because no module name is
configured in the I/O Configuration tree of Logix Designer application.
In addition, the fault code is indicated with a brief description of the
fault.
I/O Fault ModuleParent:X #XXXX message For example, I/O Fault My_CNet:3 #0107 Connection Not Found
indicates that a connection to a module in slot 3 of the chassis with the
communication module named My_CNet is not open.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix 5000 Major, Minor,
and I/O Fault Codes Programming Manual, publication 1756-PM014.
I/O faults are present and X = the number of I/O faults present.
If there are multiple I/O faults, the controller indicates the first fault
reported. As each I/O fault is resolved, the number of indicated faults
X I/O Faults decreases and the I/O Fault message indicates the next reported fault.
Take corrective action specific to the type of fault indicated.
For details about each I/O fault code, see the Logix 5000 Major, Minor,
and I/O Fault Codes Programming Manual, publication 1756-PM014.

Major Fault Messages The Major Fault TXX:CXX message on the controller scrolling display indicates major faults.
Applies to these controllers:
ControlLogix 5580 This manual links to Logix 5000 Controller and I/O Fault Codes,
GuardLogix 5580 publication, 1756-RD001; the file automatically downloads when you
click the link.

For suggested recovery methods for major faults, see the Logix 5000 Major, Minor, and I/O
Fault Codes Programming Manual, publication 1756-PM014.

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I/O Fault Codes The controller indicates I/O faults on the status display in one of these formats:
Applies to these controllers:
• I/O Fault Local:X #XXXX message
ControlLogix 5580 • I/O Fault ModuleName #XXXX message
GuardLogix 5580 • I/O Fault ModuleParent:X #XXXX message

The first part of the format is used to indicate the location of the module with a fault. How the
location is indicated depends on your I/O configuration and the properties of the module that
are specified in Logix Designer application.

The latter part of the format, #XXXX message, can be used to diagnose the type of I/O fault
and potential corrective actions.

This manual links to Logix 5000 Controller and I/O Fault Codes,
publication, 1756-RD001; the file automatically downloads when you click
the link.

For suggested recovery methods for I/O faults, see the Logix 5000 Major, Minor, and I/O Fault
Codes Programming Manual, publication 1756-PM014.

Controller Status Indicators The status indicators are below the status display on the controller. They indicate the state of
the controller as described in these tables.
Applies to these controllers:
ControlLogix 5580
IMPORTANT Safety Consideration
GuardLogix 5580 Status indicators are not reliable indicators for safety functions. Use
them only for general diagnostics during commissioning or
troubleshooting. Do not attempt to use status indicators to determine
operational status.

RUN Indicator
The RUN indicator shows the current mode of the controller.

To change the controller mode, you can use the keyswitch on the front of the controller or the
Controller Status menu in the Logix Designer application.
Table 51 - RUN Indicator
State Description
Off The controller is in Program or Test mode.
Steady green The controller is in Run mode.

FORCE Indicator
The Force indicator shows if I/O forces are enabled on the controller.
Table 52 - FORCE Indicator
State Description
Off No tags contain I/O force values, and I/O force values are not enabled.
I/O forces enabled. If any I/O force values exist they are active.
Solid amber IMPORTANT: Use caution if you change any force values. In this state, the changes take
effect immediately.
I/O forces exist in the application, but are not active because I/O forces are not enabled.
Flashing amber IMPORTANT: Use caution if you enable I/O forces. All existing I/O force values take effect
immediately.

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SD Indicator
The SD indicator shows if the SD card is in use.
Table 53 - SD Indicator
State Description
Off No activity is occurring with the SD card.
Flashing green The controller is reading from or writing to the SD card.
IMPORTANT: Do not remove the SD card while the controller is reading or writing. Allow the
Solid green read/write to complete without interruption. If you interrupt the read/write, data corruption
or loss can occur.
Flashing red The SD card does not have a valid file system.
Solid red The controller does not recognize the SD card.

OK Indicator
The OK indicator shows the state of the controller.
Table 54 - ControlLogix® and GuardLogix Controllers OK Indicator
State Description
Off No power is applied to the controller.
One of the following is true:
• It is a new controller, out of the box, and it requires a firmware update. If a firmware update
is required, the status display indicates Firmware Installation Required. To update firmware,
see Update Controller Firmware on page 30.
Flashing red
• It is a previously used or in-use controller and a major fault has occurred. All user tasks,
standard and safety, are stopped.
• For details about major recoverable and nonrecoverable faults, see the Logix 5000 Major,
Minor, and I/O Fault Codes Programming Manual, publication 1756-PM014.
One of the following is true:
• The controller is completing power-up diagnostics.
• The charge of the capacitor in the ESM is being discharged upon powerdown.
Solid red • The controller is powered, but is inoperable.
• The controller is loading a project to nonvolatile memory.
• The controller is experiencing a Hardware Preservation Fault due to a high internal module
temperature. In this condition, only the status indicator receives power. Once the controller
cools down to an acceptable temperature, then full power is applied.
Solid green The controller is operating normally.

Safety Partner OK Indicator The safety partner has an OK status indicator.

Applies to these controllers: Table 55 - 1756-L8SP Safety Partner OK Indicator
GuardLogix 5580 Sate Description
Off No power is applied.
Green The safety partner is operating with no faults.
One of the following is true:
• The safety partner is completing power-up diagnostics.
• The charge of the capacitor in the ESM is being discharged upon powerdown.
Red • The safety partner is powered, but is inoperable.
• The safety partner is loading a project to nonvolatile memory.
• The safety partner is experiencing a Hardware Preservation Fault due to a high internal
module temperature. In this condition, only the status indicator receives power. Once the
safety partner cools down to an acceptable temperature, then full power is applied.
Flashing Red Controller is configured for SIL 2 operation but a safety partner is installed.

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EtherNet/IP Indicators The EtherNet/IP indicators show the state of the EtherNet/IP port and communications
activity.
Applies to these controllers:
ControlLogix 5580 Table 56 - EtherNet/IP Indicators
GuardLogix 5580 Indicator State Description
• The controller is not configured, or does not have an IP address.
Off
• The port is administratively disabled.
NET Flashing green The controller has an IP address, but no active connections are established.
Steady green The controller has an IP address and at least one established active connection.
Steady red Duplicate IP Address or invalid configuration.
No activity. One of these conditions exists:
• No link exists on the port.
Off • Verify that the RJ45 cables are properly seated in the adapter and connected
LINK devices.
• The port is administratively disabled.
Flashing green Activity exists on the port.

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Thermal Monitoring and The controllers can monitor internal module temperatures, and take actions as the
temperature increases, as in this graphic.
Thermal Fault Behavior
IMPORTANT If you follow the recommended limits for ambient (inlet) temperature
and apply the required clearances around the chassis, the controller
should not reach the initial warning (minor fault) temperature.
See the 1756 ControlLogix Controllers Technical Data, publication
1756-TD001.

All power to the controller is

disabled except to run the
red OK status indicator and Threshold for controller to declare a `Hardware Preservation
monitor the temperature. Fault’, resetting the module and disabling power.
Power to the
controller is In the disabled power condition, only the OK status indicator is
disabled illuminated, and it is red. The module does not apply power until
it has cooled below the Hardware Preservation Hysteresis limit.
Power does not The module then enters fault mode, records the fault in the
become enabled major fault log, and displays `CPU Temperature Fault’ on the front
Hardware Preservation
when in this range panel.
Hysteresis Limit

Threshold for controller to declare a `CPU Temperature Fault’

Applies to these controllers:
major recoverable fault.
ControlLogix 5580 If a fault handler does not clear the fault, then the module
GuardLogix 5580 enters fault mode, records the fault in the major fault log, and
displays `T17:C34 CPU Temperature Fault’ on the front panel.

Threshold for controller to declare a `T17:C35 Controller

internal temperature is approaching operating limit’ minor
fault and set the Diagnostics minor fault bit.
The fault is recorded in the minor fault log, but is not displayed
on the front panel. If the temperature returns to an acceptable
range, the Diagnostics minor fault bit clears, but the minor
fault record remains.

IMPORTANT The presence of any temperature warning indicates that measures

need be taken to reduce the ambient temperature of the module.
Instructions for using relay ladder logic to check for a minor fault can
be found in the Logix 5000 Controllers Major, Minor, and I/O Faults
Programming Manual, publication 1756-PM014.
A GSV instruction can be used to read the MinorFaultBits attribute of the
FaultLog class name. If the Diagnostics minor fault bit (Bit 17) is set,
then a temperature minor fault can be present. Check the Minor Faults
tab of the Controller Properties dialog box in the Logix Designer
application to see if the minor fault is a temperature warning.

192 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Appendix B

Change Controller Type

Because safety controllers have special requirements and do not support certain standard
features, you must understand the behavior of the system when changing the controller type
from standard to safety or from safety to standard in your controller project.

Changing controller type affects the following:

• Supported features
• Physical configuration of the project (safety partner and safety I/O)
• Controller properties
• Project components such as tasks, programs, routines, and tags
• Safety Add-On Instructions

Change from a Standard to Upon confirmation of a change from a standard controller to a safety controller project, safety
components are created to meet the minimum requirements for a safety controller:
a Safety Controller
• The safety task is created only if the maximum number of downloadable tasks has not
Applies to these controllers: been reached. The safety task is initialized with its default values.
ControlLogix 5580
GuardLogix 5580
If your project already contains 32 tasks, and you request a change from a
standard to a safety controller, the project does not convert and stays with
the standard controller.
• Safety components are created (safety task, safety program, and so forth).
• The safety project defaults to safety level SIL 2/PLd.
• A time-based safety network number (SNN) is generated for the local chassis.
• A time-based safety network number (SNN) is also generated for the embedded
EtherNet/IP™ port.
• Standard controller features that are not supported by the safety controller, such as
redundancy, are removed from the Controller Properties dialog box (if they existed).

Change from a Safety to a Upon confirmation of a change from a safety controller project to a standard controller, some
components are changed and others are deleted, as described below:
Standard Controller
• The safety partner is deleted from the I/O chassis if it existed.
Applies to these controllers: • Safety I/O devices and their tags are deleted.
ControlLogix 5580
• The safety task, programs, and routines are changed to a standard task, programs, and
GuardLogix 5580 routines.
• All safety tags, except safety consume tags, are changed to standard tags. Safety
consume tags are deleted.
• Safety tag mappings are deleted.
• The safety network numbers (SNN) are deleted.
• Safety-lock and -unlock passwords are deleted.

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 193

Appendix B Change Controller Type

• If the standard controller supports features that were not available to the safety
controller, those new features are visible in the Controller Properties dialog box.
Peer safety controllers are not deleted, even if they have no connections
remaining.

• Instructions can still reference modules that have been deleted and can produce
verification errors.
• Consumed tags are deleted when the producing module is deleted.
• As a result of the above changes to the system, safety-specific instructions and safety
I/O tags do not verify.

If the safety controller project contains safety Add-On Instructions, you must remove them
from the project or change their class to standard before changing the controller type.

Change Safety Controller When you change from one safety controller type to another, class of tags, routines, and
programs remain unaltered. Any I/O devices that are no longer compatible with the target
Types controller are deleted.

The representation of the safety partner is updated to appear appropriately for the target
controller.

194 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Index

Numerics A
10/100/1000 27 add
1756-CN2 local I/O 95
uses 42 remote I/O 99, 101
1756-CN2R Add-On Instructions 22, 194
uses 42 in project 129
1756-CN2RXT allow communication 85
uses 42 API 88
1756-CNB application
uses 42 elements 121
1756-CNBR networks and 35
uses 42 audit value 147
1756-DHRIO 43 AutoFlash
communication via 44 update 32
uses automatic diagnostics 171
remote I/O 45 axes
1756-DHRIOXT consumed 167
uses 43, 45 virtual 167
1756-DNB axis
uses 43 obtain information 169
1756-EN2F
uses 39
1756-EN2T B
uses 39 behavior
1756-EN2TR thermal fault 192
uses 39 block communication 85
1756-EN2TRXT
uses 39
1756-EN2TSC C
uses 39 cache
1756-EN2TXT
message options 88
uses 39 messages
1756-EN3TR about 87
uses 39 changing controllers 194
1756-ENBT chassis
uses 39 ControlLogix
1756-EWEB list 94
uses 39 CIP Safety 26, 120
1756-IF8H CIP Safety I/O
uses 48 adding 107
1756-N2 94 node address 107
1756-N2XT 94 CIP Security ports
1756-RIO disable 151
uses 45 communication
1784-SD1 allow 85
load from 80 block 85
1784-SD2 Data Highway Plus 43, 44
load from 80 Foundation Fieldbus 47
1788-CN2DN HART 48
uses 43 network options 20, 21
1788-CN2FFR path
set 57
uses 47 universal remote I/O 45
1788-EN2DNR configuration owner 113
uses 43 resetting 114, 115
1788-EN2FFR configuration signature
uses 47 components 113
copy 113
configure
motion 167

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 195

Index

configure always 120 ControlLogix system

configure change detection 146 minimum requirements 11
audit value 147 ControlLogix-XT
configure trusted slot 142 chassis
restrict communication 142 list 94
select slots 142 ControlNet
connection example 41
DeviceNet module 41
network 43 network 40
EtherNet/IP 83 scheduled connection
message, required 87 scheduled connection 87
scheduled unscheduled connection
ControlNet 87 unscheduled connection 87
unscheduled create a fault routine 143
ControlNet 87
consume
data 86 D
continuous task 123 Data Highway Plus 43
control data 85 data-only connection 113
controler security 138 design
ControlFLASH Plus software 31, 59 system 19
ControlFLASH software 31, 59 develop
controller applications 121
available modes 68 motion applications 167
behavior 85 DeviceNet
change type 193 connection use 43
communication path network 42
set 57 DH+ 43
ControlLogix 5580 diagnostic coverage 26
communication options 20, 21 diagnostics
design system with 19
firmware 30 with Logix Designer 172
obtain 31 port configuration category 175
go online 57 time sync category 177
match 59 with RSLinx software 179
monitor disable the 4-character status display 156
connections 132 disable the CIP Security ports 151
operation mode disable the controller web pages 161
change with keyswitch 69 disable the Ethernet port 73, 148
change with Logix Designer 70 on port configuration tab 148
program 125 with a MSG instruction 149
routine 127 disable the SD card 155
serial number 59
serial number mismatch 61, 64 disable the USB port 154
status indicators 189 DNS addressing 29
tags 128 double data rate (DDR) 39
tasks 122 download
upload a project 65 effect of controller match 59
controller log 147 effect of firmware revision match 59
controller web pages 180 effect of safety status 60
disable 161 duplicate IP address
ControlLogix detection 28
chassis resolution 28
list 94
design system 19
I/O E
remote 98 electronic keying
selection 93
remote I/O about 93
local 94 elements
slot filler 94 control application 121
ControlLogix 5580 process controller 12 enable license-based protection 144
ControlLogix No Stored Energy (NSE) Ethernet 27
Controllers 12 Ethernet port
ControlLogix Redundant Controllers 13 diagnostics
Logix Designer 175
disable 73, 148
196 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023
 Index

EtherNet/IP I/O configuration

connections 83 add
link speeds 36 local I/O 95
network 36 remote I/O 99, 101
nodes 83 while online 104
EtherNet/IP network indicator 189
integrated motion 20, 21 FORCE 189
network communication rates 36 OK 190
number of nodes supported 21 SD 190
optimize network performance 36 instruction
event task 123 motion 168
integrated motion
on the EtherNet/IP network 20, 21
F integrated STO mode 17, 18
fault IP addresses
cpu temperature 192 duplicate address detection 28
hardware preservation 192 duplicate address resolution 28
recoverable 192
fault code
use GSV to get 133 J
fault messages 188 jump to the fault routine 143
I/O 189
features 20
controller K
communication 20 keyswitch
programming 20
filler slot change controller operation mode 69
position 68
slot filler 94
firmware
controller 30 L
obtain 31
required 31 license-based source and execution
update with AutoFlash, use 32 protection 144
firmware revision enable license-based protection 144
match 59 link speeds
mismatch 61, 64 EtherNet/IP 36
firmware upgrade kit 59 load
FORCE indicator 189 from memory card 80
Foundation Fieldbus 47 load a project
on corrupt memory 77
on power up 77
G user initiated 77
local
general status messages 186
I/O
GSV add 95
fault code 133 remote I/O 94
monitor Logix Designer
connection 133 change controller operation mode 70
Logix Designer application
H Add-On Instructions 129
program 125
handshake 85 routine 127
HART. See Highway Addressable Remote tags 128
Transducer. tasks 122
Highway Addressable Remote Transducer 48
M
I match project to controller 59
I/O memory card 76
ControlLogix load from 80
remote 98 other tasks 82
selection 93 message
determine data update 105 about 87
fault codes 189 cache 88
remote 98

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 197

Index

determine if 88 Performance Level 26

fault 188 periodic task 123
status display 186 port diagnostics 175
messages
primary controller
safety status 187
minimum requirements 11 description 16
priority
Monitor Safety I/O Device Status 115
task 124
motion probability of failure on demand (PFD)
about 167 definition 26
application 167 probability of failure per hour (PFH)
instructions 168
program 168 definition 26
MVI56-HART process controllers 12
uses 48 produce
data 86
produce/consume
N data 86
network program
application and 35 in project 125
controller options 20, 21 scheduled 126
ControlNet 40 unscheduled 126
Data Highway Plus 44 programming languages 129
DeviceNet 42 project
DH+. See Data Highway Plus. Add-On Instructions 129
EtherNet/IP 36 elements 121
Foundation Fieldbus 47 go online 57
HART 48 program 125
universal remote I/O 45 routine 127
network address tags 128
DNS addressing 29 tasks 122
network address translation (NAT) upload 65
set the IP address 108 protect signature in run mode 52
network communication rates
on an EtherNet/IP network 36
network status R
indicator 117, 119 receive
no stored energy 12 messages 87
node address 107 remote
nodes on an EtherNet/IP network 83 I/O 98
nonvolatile memory remote I/O 43
tab 75 add 99, 101
NSE controllers 12 ControlLogix
local 94
universal 45
replace
O configure always enabled 120
obtain configure only… enabled 116
axis information 169 Guard I/O module 115
firmware 31 required
OK indicator 190 connections
online messages 87
add reset
to I/O configuration 104 module 114
go 57 ownership 114
optimize EtherNet/IP network performance 36 reset button 71
out-of-box 117 safety partner reset 73
reset module 114 stage 1 reset 72
stage 2 reset 73
reset module 114, 115
P restrict communication
password configure trusted slot 142
set 51 RIO. See universal remote I/O
path routine
set in project 127
communication 57

198 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 Index

RSLinx software serial number 59

controller diagnostics 179 simple network management protocol 89
RSWho slots, Trusted 142
set snmp 89
path 57 socket interface 88
specifications 9, 19, 192
S status
safe torque-off fault messages 188
indicators 189
configurations messages 187
integrated 17, 18 display 186
safety network number monitor
automatic assignment 53 connections 132
copy 55 store a project 76
definition 26 system 20
description 23, 52
managing 53
manual assignment 54
paste 55 T
set 109 tag
safety signature consume 86
effect on download 60 in project 128
effect on upload 60 produce 86
storing a project 76 tags
safety status naming 114
effect on download 60 task
view 60 continuous 123
safety tab event 123
configuration signature 113 in project 122
module replacement 116 periodic 123
view safety status 60 priority 124
safety-lock temperature
effect on download 60 limit 192
effect on upload 60 warning 192
scheduled terminology 26
program 126 TLS 88
SD card 22 Trusted slots 142
disable 155
SD indicator 190
secure applications 137 U
configure change detection 146 universal remote I/O 45
audit value 147 communicate via 46
configure trusted slot 142 unscheduled
controller log 147
controller security 138 program 126
disable the 4-character status display 156 update
disable the CIP Security ports 151 determine frequency 105
disable the controller web pages 161 update firmware
disable the Ethernet port 148 AutoFlash, use 32
on port configuration tab 148 upload
with a MSG instruction 149 effect of controller match 59
disable the SD card 155 effect of safety signature 60
disable theUSB port 154 effect of safety-lock 60
license-based source and execution project 65
protection 144 USB port
enable license-based protection 144 disable 154
user-definable major faults 143 use a fault routine 143
Secure Digital (SD) card 22, 76
user-definable major faults 143
disable 155
load from 80 create a fault routine 143
other tasks 82 jump to the fault routine 143
secure socket object 88 use a fault routine 143
selection
I/O 93 V
send
view
messages 87
safety status 60
Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 199
Index

W
web pages 180
webpages
disable 161

200 Rockwell Automation Publication 1756-UM543O-EN-P - February 2023

 ControlLogix 5580 and GuardLogix 5580 Controllers User Manual

Notes:

Rockwell Automation Publication 1756-UM543O-EN-P - February 2023 201

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