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D101.11 :

9-2350-252-20-2-2 / ADV.

ADVANCE TM 9-2350-252-20-2-2

COPY
TECHNICAL MANUAL
ORGANIZATIONAL MAINTENANCE
LI
R M A N BR
A LDE AR
Y
PECE 99:15
FERRE DEVENT
1985
KIV JAN 3
ERS
DO

olo
wo

ITY
小母 O ol

FO VIRGIN
CO

e
e
OO / OXC
MAINTENANCE OF
TURRET
4.1

FIGHTING VEHICLE, INFANTRY, M2 MAINTENANCE OF

( 2350-01-048-5920 ) TURRET DRIVE
7.1

AND
MAINTENANCE OF
25MM GUN AND
FIGHTING VEHICLE, CAVALRY, M3 ROTOR 16-1

(2350-01-049-2695) ALPHABETICAL
INDEX
TURRET Index 1

HEADQUARTERS,
DEPARTMENT OF THE ARMY
UNIVERSITY OF VIRGINIA LIBRARY

SEPTEMBER 1984
841226-2 X004830290
)
 TM 9-2350-252-20-2-2

WARNINGS

This list summarizes critical WARNINGS in this manual . They are repeated here to let you know
how important they are. Study these WARNINGS carefully; they can save your life and the lives of
soldiers you work with .

Zelo WARNING

Energized system and equipment

can burn you. If MASTER POWER
switch is on, electrical system and
equipment will be energized. Make
sure MASTER POWER SWITCH is
off when you work on electrical sys.
tem or equipment.

‫الاح‬ WARNING

Battery post and cables touched by metal objects can short circuit and burn you. Gas from batteries can
explode and injure you. Battery acid can blind you or burn you.
Do not wear jewelry when you work on electrical system.
Use caution when you work near battery or electrical system with tools
or other metal objects.
Do not get acid on your skin or in your eyes.
Do not allow sparks near batteries.

WARNING

Start up of equipment or moving parts could injure you or others.

If other soldiers are working on your vehicle, be sure you know what
they are doing.
Place DO NOT OPERATE tags on MASTER POWER and TURRET
POWER switches when needed to prevent startup.
TM 9-2350-252-20-2-2

WARNING

Unsafe use of chemical products,

tools, and equipment can Injure
you. Road and follow warnings and
instructions on labels of all chemi.
cal products. Follow all general
shop safety procedures. See unit
commander for further instructions
on safety.

1功 WARNING

If you enter turret with turret power

on, you may be killed or injured . Do
not enter turret while turret power is
on. Keep turret shield door closed
and latched while turret power is on
and turret is in operation.

WARNING

Gun barrel assembly can burn you .

Let weapons cool, or wear heat pro
tective mittens when you handle hot
gun barrels and gun parts.

WARNING

Looking at sun through integrated

sight unit (ISU) may cause blind.
ness . Do not look at sun through
ISU.

b
 TM 9-2350-252-20-2-2

WARNING

r
Cleaning solvent is poisonous, and can burn . Continued exposure to solvent can cause skin problems.
Always use in area with good air flow away from heat or flames.
Do not breathe solvent fumes.
Do not put hands in solvent.
Apply solvent with brush .
If solvent gots on hands, wash them.
If solvent gots in eyes , flush with fresh water and get medical help .
Keep fire extinguisher nearby.

WARNING

Radlation Hazard

The antireflective coating on all

infrared optics contains thorium flu
oride which is slightly radioactive.
The only potential hazard involves
ingestion (swallowing or inhaling)
of this coating material. Dispose of
broken lenses, etc., in accordance
with AR 385.11.

WARNING

Unlocked ramp can open to move

down slowly. If ramp system is
damaged, unlocked ramp can fall
suddenly. Soldier can be killed or
injured. Equipment can be dam.
aged. Take care when you work
near ramp. Keep away from ramp
that has come open during vehicle
operation.

For artificial respiration and first aid, see FM 21-11 .

C
{
 TM 9-2350-252-20-2-2

HEADQUARTERS
Technical Manual DEPARTMENT OF THE ARMY
No. 9-2350-252-20-2 WASHINGTON , DC , SEPTEMBER 1984

TECHNICAL MANUAL
ORGANIZATIONAL MAINTENANCE
FIGHTING VEHICLE, INFANTRY, M2
(2350-01-048-5920 )
AND
FIGHTING VEHICLE, CAVALRY, M3
(2350-01-049-2695)
TURRET

REPORTING ERRORS AND RECOMMENDING IMPROVEMENT

You can help improve this manual . If you find any mistakes, or if
you know a way to improve the procedures, please let us know.
Mail your letter, DA Form 2028 ( Recommended Changes to Publi
cations and Blank Forms), or DA FORM 2028-2, located in the back
of this manual , directly to: Commander, US Army Armament Muni
tions Command, Attn : DRSMC-MAS (R ), Rock Island , IL 61299. A
reply will be furnished to you .

TABLE OF CONTENTS

Volume 2

Page

CHAPTER 4 MAINTENANCE OF TURRET 4-1

Section . General Maintenance Tasks 2..... 4-1
II Maintenance of Azimuth Indicator 4.17
III Maintenance of Turret Basket . 4-21
IV Maintenance of Smoke Grenade Launcher 4-33
V Maintenance of Communications Equipment 4-37
VI Maintenance of Turret Stowage 4-57
VII Maintenance of Commander's /Gunner's Seat 4-77

CHAPTER 5 MAINTENANCE OF TURRET ELECTRICAL SYSTEM 5.1

Section Maintenance of Emergency Battery Assemblies ... 5-1
11 Maintenance of Wiring Harnesses 5-11
III Maintenance of Electrical Systems 5-95
IV Maintenance of Distribution Box 5-105
V Maintenance of Weapon Control Box and Display Panel 5-109

1
TM 9-2350-252-20-2-2

TABLE OF CONTENTS (cont)

CHAPTER 5 MAINTENANCE OF TURRET ELECTRICAL SYSTEM (cont)

Section VI Maintenance of 25mm Vaneaxial Fan 5-115
VII Maintenance of Turret Position Indicator Box 5-119
VIII Maintenance of Annunciator Display Panel . 5-127
IX Maintenance of Turret Control Box 5-131
X Maintenance of Encoder, Adapter, and Slip Ring Assembly . 5-135
XI Maintenance of 25mm Service Light 5-145
XII Maintenance of Instrument Light . 5-149
XIII Maintenance of Dome Light .. 5-155
XIV Maintenance of Emergency Batteries 5-167
XV Maintenance of Relay Box Assembly 5-173
XVI Maintenance of Cable Assemblies . 5-177

CHAPTER 6 MAINTENANCE OF HATCHES ... . 6-1

CHAPTER 7 MAINTENANCE OF TURRET DRIVE 7-1

Section 1 Maintenance of Turret Drive 7-1
II Maintenance of Gun Elevation Drive, Motor, and Gearbox . 7-7
III Maintenance of Traverse Drive, Motor, and Gearbox . · 7-61
IV Maintenance of Commander's Handstation 7-117
V Maintenance of Gunner's Handstation 7-123
VI Maintenance of Electronic Control Assembly 7.127
VII Maintenance of Gun and Pitch Gyros 7-135

CHAPTER 8 MAINTENANCE OF CUSHIONS 8-1

CHAPTER 9 MAINTENANCE OF TRAVEL LOCK . . 9.1

CHAPTER 10 MAINTENANCE OF SECONDARY SIGHT 10-1

CHAPTER 11 MAINTENANCE OF BOLT-ON ARMOR 11-1

CHAPTER 12 MAINTENANCE OF VANE SIGHT 12-1

CHAPTER 13 MAINTENANCE OF COAX MACHINE GUN

BULKHEAD DOORS ... 13-1

CHAPTER 14 MAINTENANCE OF 25MM GUN GUARD 14-1

CHAPTER 15 MAINTENANCE OF POINTER INDICATOR 15-1

11
 TM 9-2350-252-20-2-2

TABLE OF CONTENTS (cont)

Page

CHAPTER 16 MAINTENANCE OF 25MM GUN AND ROTOR 16-1

Section 1 Maintenance of 25mm Gun and Rotor . . 16-1
II Maintenance of Equilibrator 16-37
4
III Maintenance of 25mm Gun Mount 16-41
IV Maintenance of 25mm Gun Antirotation Mechanism 16-57

CHAPTER 17. MAINTENANCE OF TURRET SLOPE

INDICATOR .. 17-1

ALPHABETICAL INDEX – VOLUME2 ....... Index 1

DA FORM 2028-2 ... ... Rear of Volume

METRIC CONVERSION CHART ... . Inside Rear Cover

 TM 9-2350-252-20-2-2

CHAPTER 4

MAINTENANCE OF TURRET
Section I.
1. GENERAL MAINTENANCE TASKS

TASK INDEX
Task Page Task Page

Replace Markers or Decals .. 4-2 Repair Single Pin Plug or Jack 4-7

Repair Lead 4-4

Repair Multipin Plug /Jack, Rubber Type . 4-12

4.1
TM 9.2350-252-20-2-2

REPLACE MARKERS OR DECALS

DESCRIPTION

This task covers : Remove (page 4-2 ). Install (page 4-3).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Dry cleaning solvent (Item 8, App C)
Wiping rag (Item 29, App C) Engine stopped (TM 9-2350-252-10-1)
Markers or decals as needed Turret shut down (TM 9-2350-252-10-2)

Personnel Required:
ITVIIFVICFV Trt Mech 45T10

REMOVE

NOTE
Any markor or decal is replaced the same way.
1. REMOVE MARKER OR DECAL (1 ) FROM
TURRET.

4.2
 TM 9-2350-252-20-2-2

WARNING
2
Solvent fumes can burn and 1
could poison you. Read warn .
ing on front page of this man.
ual.

2. CLEAN MARKER OR DECAL MATING

SURFACE ON TURRET.
a. Clean marker or decal mating surface
on turret with solvent and wiping rag.
b. Dry mating surface with clean wiping
rag.
1

INSTALL

3. INSTALL NEW MARKER OR DECAL (1 )

ON TURRET.

a. Remove backing (2) from marker or

decal (1 ).
b. Press marker or decal (1 ) firmly on mat
ing surface . Rub out air bubbles.
END OF TASK

4-3
TM 9-2350-252-20-2-2

REPAIR LEAD

INITIAL SETUP

Personnel Required : Equipment Conditions :

ITV /IFVICFV Trt Mech 45T10 Engine stopped (TM 9-2350-252-10-1 )
Turret shut down ( TM 9-2350-252-10-2)
References: Lead removed from terminal
TM 9-2350-252-10-1
TM 9-2350-252-10-2

REPAIR

1
Le 2

NOTE
If you are removing terminal from large diame
ter lead, step 2 should be done. If you are
1. REMOVE INSULATED SLEEVING (1 ) removing terminal from small diameter lead,
step 3 should be done.
FROM TERMINAL ( 2) AND LEAD (3).
a. Cut insulated sleeving (1 ). 2. REMOVE TERMINAL (2) FROM LEAD ( 3 ).
b. Remove insulated sleeving (1 ) from a. Place lead ( 3) in vise (4).
terminal ( 2) and lead ( 3). Discard insu b. Cut lead (3) as close as possible
lated sleeving . to terminal (2). Discard terminal .

4-4
 TM 9-2350-252-20-2-2

--
1
궁
(2
2

NOTE
All dlameter of loads an Installed in the same
3. REMOVE TERMINAL (1 ) FROM LEAD (2). mannor .

a. Cut lead ( 2) as close as possible to 4. SLIDE NEW INSULATED SLEEVING ( 3)

terminal (1 ). Discard terminal. ON LEAD ( 2 ).

NOTE
If you are Installing torminal on small diamotor
load, stop 5 should be dono . If you aro installing
.
terminal on largo diameter load, stop 6 should 5
be done.
2
5. INSTALL NEW TERMINAL (1 ) ON
LEAD ( 2).
a. Strip insulation ( 4) from lead ( 2) to
same length as crimp ( 5) on
terminal (1).
b. Position terminal (1) on lead ( 2 ).
C. Crimp terminal (1 ) on lead ( 2).
GO TO NEXT PAGE
4.5
TM 9-2350-252-20-2-2

2 5

6. INSTALL NEW TERMINAL (1 ) ON 3

LEAD ( 2).
a. Strip insulation (4) from lead (2) to
same length as crimp (5) on
terminal (1 ).
b. Fill crimp (5) on terminal ( 1 ) half full 7. HEAT SHRINK INSULATED SLEEVING (3)
with solder. ONTO TERMINAL (1 ) AND LEAD (2).
c. Insert lead ( 2) into melted solder in a. Position insulated sleeving (3) onto
crimp ( 5) on terminal (1 ). Allow to cool . terminal ( 1 ) and lead (2).
d. Remove excess solder from b. Heat shrink insulated sleeving (3) onto
terminal (1 ). terminal (1 ) and lead (2).

END OF TASK

4-6
 TM 9-2350-252-20-2-2

REPAIR SINGLE PIN PLUG OR JACK

DESCRIPTION

Single pin plug : Repair (page 4-7).

Single pin jack: Repair (page 4-9 ).

INITIAL SETUP

Personnel Required : References :

ITV /IFVICFV Trt Mech 45T10 TM 9-2350-252-10-1
TM 9-2350-252-10-2

Equipment Conditions :
Engine stopped ( TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

SINGLE PIN PLUG

REPAIR

2
2

- 1
3

2. REMOVE PIN ( 2) FROM LEAD ( 3).

a. Cut lead ( 3) as close as possible to
1. SLIDE SHELL (1 ) OFF PIN ( 2 ). pin (2). Discard pin.
GO TO NEXT PAGE

47
TM 9-2350-252-20-2-2

3
3 2

A G
1
1

3. SLIDE SHELL (1 ) AND WASHER (2) OFF

LEAD (3). DISCARD SHELL. 4. SLIDE NEW SHELL (1 ) ON LEAD (3).

4 3
3

7100

6. INSTALL NEW PIN (6) ON LEAD (3).

5. STRIP INSULATION (4) FROM LEAD (3) a. Position pin (6) on lead (3).
TO SAME LENGTH AS PIN CRIMP (5). b. Crimp pin (6) on lead (3) .

4-8
 TM 9-2350-252-20-2-2

4 3 1
3

7. POSITION WASHER (1 ) ON LEAD (2) 8. SLIDE SHELL (4) OVER WASHER ( 1 ) AND
BETWEEN PIN ( 3) AND SHELL (4). PIN ( 3)

SINGLE PIN JACK

REPAIR
5

O
1 1

10. REMOVE PIN ( 7) FROM LEAD (8) .

9. SLIDE SHELL (5) AND SLEEVE ( 6) OFF a. Cut lead (8) as close as possible to
PIN ( 7). pin (7). Discard pin .
GO TO NEXT PAGE

4-9
TM 9-2350-252-20-2-2

3
3 2

G G
1
1

3. SLIDE SHELL (1 ) AND WASHER (2) OFF

LEAD (3). DISCARD SHELL. 4. SLIDE NEW SHELL (1 ) ON LEAD (3).

4 3
3

G
6

5.

6. INSTALL NEW PIN (6) ON LEAD (3) .

5. STRIP INSULATION (4) FROM LEAD (3) a . Position pin (6) on lead (3).
TO SAME LENGTH AS PIN CRIMP (5). b. Crimp pin (6) on lead (3) .

4-8
 TM 9-2350-252-20-2-2

4
2

G
4 3 1
3

7. POSITION WASHER ( 1 ) ON LEAD (2) 8. SLIDE SHELL (4) OVER WASHER (1 ) AND
BETWEEN PIN ( 3) AND SHELL (4). PIN (3 ).

SINGLE PIN JACK

REPAIR
5

6
8

1 1

10. REMOVE PIN ( 7) FROM LEAD (8 ).

9. SLIDE SHELL (5) AND SLEEVE ( 6) OFF a. Cut lead (8) as close as possible to
PIN (7). pin ( 7). Discard pin .
GO TO NEXT PAGE

49
TM9-2350-252-20-2-2

2 2
2
3
3

11. SLIDE SHELL (1) AND SLEEVE ( 2) OFF 12. SLIDE NEW SHELL (1 ) AND SLEEVE ( 2)
LEAD ( 3). DISCARD SHELL AND SLEEVE. ON LEAD (3 ).

3 4 3

O
5
6

14. INSTALL NEW PIN (6 ) ON LEAD ( 3).

13. STRIP INSULATION ( 4) FROM ·LEAD ( 3) a. Position pin (6) on lead ( 3).
TO SAME LENGTH AS PIN CRIMP (5 ). b. Crimp pin (6) on lead ( 3).

410
 192350252-22

‫ܛܐ‬ 2

1. SLIDE SHELL (1 ) AND SLEEVE (2) OVER 3

PIN (3 ).

END OF TASK

4.11
 TM 9-2350-252-20-2-2

REPAIR MULTIPIN PLUGIJACK, RUBBER TYPE

DESCRIPTION

This task covers: Repair multipin plug (4-12). Replace multipin jack (page 4-14).

INITIAL SETUP

Personnel Required : References:

ITV / IFVICFV Trt Mech 45T10 TM 9-2350-252-10-1

TM 9-2350-252-10-2

Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

MULTIPIN PLUG

REPAIR

2 3

go to stop 2
NOTE
If plug has hoat shrinkablo boot, do stop 1. If not,

Hosting boot with hoat gun will aid in romoval of

boot.
ว
1. REMOVE BOOT (1 ) FROM PLUG ( 2)
AND CABLE ( 3 ).
a . Cut boot (1 ). NOTE
Make sure all leads are tagged for installation.
b. Remove boot (1 ) from plug (2) and
cable ( 3). Discard boot. 2. REMOVE SOCKETS (4) FROM PLUG ( 2).
C. Remove excess adhesive from plug (2) a. Gently punch sockets (4) from plug (2).
and cable ( 3 ). Tag leads ( 5 ).

4-12
 TM 9-2350-252-20-2-2

2
3
1

º
:) ‫܂‬ 3. REMOVE SOCKETS (1 ) FROM LEADS (2).
O
NOTE
If plug has heat shrinkable boot, do step 4. If not,
go to step 5.
a. Cut leads (2) as close as possible to
sockets (1 ). Discard sockets. 4. SLIDE NEW BOOT (3) ONTO CABLE ( 4).

1
2
1
5

5. INSTALL SOCKETS (1 ) ON LEADS (2).

a. Strip insulation ( 5) from leads (2) to
llation same length as crimps ( 6) on
sockets (1).
G (2 6. INSTALL SOCKETS (1 ) IN PLUG ( 7 ).
b. Position sockets (1 ) on leads (2).
pluga) a. Gently push sockets ( 1 ) into plug ( 7).
C. Crimp sockets (1 ) on leads (2). Remove tags from leads (2).
GO TO NEXT PAGE
4.13
TM 9-2350-252-20-2-2

1
2

ga NOTE
3
2

It plug requires heat shrinkable boot, do steps 7

and 8.
1
5

7. PREPARE PLUG ( 1 ) AND CABLE (2) FOR

BONDING .

a. Abrade bonding surfaces (3, 4 ) of plug 8. HEAT SHRINK BOOT (5) ON PLUG ( 1 )
( 1 ) and cable (2). AND CABLE (2)
b. Clean and degrease bonding a. Position boot (5) on plug ( 1 ) and
surfaces (3, 4 ). cable (2).
c . Apply adhesive tape to bonding b. Heat shrink boot (5) on plug ( 1 ) and
surfaces (3, 4). cable (2).

MULTIPIN JACK

REPLACE
2 1

8
6 5

NOTE
If jack has heat shrinkable boot, do step 9. If not,
go to c !e 10.

9. REMOVE BOOT (5) FROM JACK (6) AND

CABLE (2 )
a. Cut boot (5 ) NOTE
Make sure all leads are tagged for installation .
b. Remove boot (5) from jack (6) and
cable (2). Discard boot. 10. REMOVE PINS (7) FROM JACK (6).
C. Remove excess adhesive from jack (6) a. Gently punch pins (7) from jack (6).
and cable (2). Tag leads (8 )

4.14
 19:2350252-2012-2

1 3

‫ܬ‬ ‫ܘ‬ NOTE

11. REMOVE PINS (1 ) FROM LEADS ( 2). If jack requires heat shrinkable boot, do step 12.
If not, go to step 13.
a. Cut leads (2) as close as possible to
pins ( 1 ). Discard pins. 12. SLIDE NEW BOOT (3) ONTO CABLE ( 4).
i

2 5
6
8
5

L - 2
2

(1)

13. INSTALL NEW PINS (5 ) ON LEADS ( 2).

a. Strip insulation (6) from leads (2) to
same length as crimps ( 7) on pins (5). 14. INSTALL PINS (5) IN NEW JACK ( 8 ).
b. Position pins (5) on leads (2). a. Gently push pins (5) into jack ( 8 ).
C. Crimp pins (5 ) on leads ( 2 ). Remove tags from leads (2).
GO TO NEXT PAGE
4.15
TM9-2350-252-20-2-2

2 2

11. SLIDE SHELL (1 ) AND SLEEVE ( 2) OFF 12. SLIDE NEW SHELL (1 ) AND SLEEVE ( 2)
LEAD ( 3). DISCARD SHELL AND SLEEVE . ON LEAD (3).

3 4 3

T
10

5
6

14. INSTALL NEW PIN (6) ON LEAD ( 3).

13. STRIP INSULATION ( 4) FROM LEAD (3) a. Position pin (6) on lead ( 3).
TO SAME LENGTH AS PIN CRIMP (5 ). b. Crimp pin (6) on lead ( 3).

4-10
 TM 9-2350-252-20-2-2

5. SLIDE SHELL (1 ) AND SLEEVE (2) OVER 3

PIN ( 3).

END OF TASK

4-11
 TM 9-2350-252-20-2-2

REPAIR MULTIPIN PLUGIJACK, RUBBER TYPE

DESCRIPTION

This task covers : Repair multipin plug (4-12). Replace multipin jack (page 4-14).

INITIAL SETUP

Personnel Required: References:

ITV / IFVICFV Trt Mech 45T10 TM 9-2350-252-10-1
TM 9-2350-252-10-2

Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down ( TM 9-2350-252-10-2)

MULTIPIN PLUG

REPAIR

2 3

NOTE
If plug has hoat shrinkable boot, do stop 1. If not,
go to stop 2 .
Hoating boot with heat gun will aid in removal of
boot.

1. REMOVE BOOT (1 ) FROM PLUG ( 2)

AND CABLE (3 ).
a . Cut boot (1 ). NOTE
Make sure all loads are tagged for installation .
b. Remove boot (1 ) from plug (2) and
cable ( 3 ). Discard boot. 2. REMOVE SOCKETS (4) FROM PLUG (2).
C. Remove excess adhesive from plug (2) a. Gently punch sockets (4) from plug (2).
and cable ( 3). Tag leads ( 5 ). (

4.12
 TM 9-2350-252-20-2-2

.1 1 0 0 2
3

NO

3
NOTE
3. REMOVE SOCKETS (1 ) FROM LEADS (2). If plug has heat shrinkable boot, do step 4. If not,
go to stop 5.
a. Cut leads (2) as close as possible to
sockets (1 ). Discard sockets . 4. SLIDE NEW BOOT (3) ONTO CABLE (4).

1
2
1
5
1

5. INSTALL SOCKETS (1 ) ON LEADS (2).

a. Strip insulation (5) from leads (2) to
same length as crimps (6) on
sockets (1 ).
6. INSTALL SOCKETS (1 ) IN PLUG ( 7).
b. Position sockets (1 ) on leads (2). a. Gently push sockets (1 ) into plug ( 7).
C. Crimp sockets (1 ) on leads (2). Remove tags from leads ( 2 ).
GO TO NEXT PAGE
4.13
TM 9-2350-252-20-2-2

4.
1
2

1
2
3

NOTE
If plug requires heat shrinkable boot, do steps 7
and 8.

7. PREPARE PLUG ( 1 ) AND CABLE (2) FOR

BONDING .
a. Abrade bonding surfaces (3, 4) of plug 8. HEAT SHRINK BOOT (5) ON PLUG ( 1 )
(1 ) and cable (2). AND CABLE (2).
b. Clean and degrease bonding a. Position boot (5) on plug (1 ) and
surfaces (3, 4). cable (2 )
c. Apply adhesive tape to bonding b. Heat shrink boot (5) on plug (1 ) and
surfaces (3, 4). cable (2)

MULTIPIN JACK

REPLACE
2 1

8
5
6

NOTE
If jack has heat shrinkable boot, do step 9. If not,
go to stop 10 .
9. REMOVE BOOT (5) FROM JACK (6) AND
CABLE (2 )
a. Cut boot (5). NOTE
Make sure all leads are tagged for installation.
b. Remove boot (5) from jack (6) and
cable (2). Discard boot. 10. REMOVE PINS ( 7) FROM JACK (6).
c. Remove excess adhesive from jack (6) a. Gently punch pins (7) from jack (6).
and cable (2). Tag leads (8 )

4.14
 TM 9.2350-252-20-2-2

1 3

O
-N

NOTE
11. REMOVE PINS (1 ) FROM LEADS (2). If jack requires heat shrinkable boot, do step 12.
If not, go to step 13.
a. Cut leads (2) as close as possible to
pins ( 1 ). Discard pins . 12. SLIDE NEW BOOT (3) ONTO CABLE (4).

5
6
2

So b o t8
a 5

13. INSTALL NEW PINS (5) ON LEADS (2).

a. Strip insulation (6) from leads (2) to
same length as crimps ( 7) on pins (5). 14. INSTALL PINS (5) IN NEW JACK ( 8 ).
b. Position pins ( 5) on leads (2). a. Gently push pins (5) into jack ( 8 ).
C. Crimp pins (5 ) on leads (2). Remove tags from leads (2 ).
GO TO NEXT PAGE
4.15
TM 9.2350-252-20-2-2

1 2
5
2
1

re
NOTE
If jack has heat shrinkable boot, do steps 15
and 16 .

15. PREPARE JACK (1 ) AND CABLE (2) FOR

BONDING .
a. Abrade bonding surfaces (3, 4) of jack 16. HEAT SHRINK BOOT (5) ON JACK ( 1 )
(1 ) and cable ( 2 ). AND CABLE (2).
b. Clean and degrease bonding a. Position boot (5) on jack (1 ) and
surfaces ( 3, 4 ). cable (2 )
C. Apply adhesive tape to bonding b. Heat shrink boot (5) on jack ( 1 ) and
surfaces ( 3, 4 ). cable (2 ).

END OF TASK

4.16
 TM 9-2350-252-20-2-2

Section II. MAINTENANCE OF AZIMUTH INDICATOR

TASK INDEX

Task Page Task Page

Replace Azimuth Dial Pointer ..... 4.18 Replace Azimuth Identification Tape .... 4.19

4.17
TM 9.2350-252-20-2-2

REPLACE AZIMUTH DIAL POINTER

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Dial pointer
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

5
1. REMOVE POINTER (1 ) FROM TURRET
BASKET (2).
a. Remove screw ( 3), washer ( 4 ), and
pointer (1 ) from turret basket ( 2 ). ).

1
INSTALL
4
3
2. INSTALL NEW POINTER (1) ON TURRET
BASKET (2 )
a . Install pointer (1 ), washer ( 4), and
screw ( 3) on turret basket (2 ). Flange (5 )
must face turret basket.

END OF TASK

4.18
 TM 9-2350-252-20-2-2

REPLACE AZIMUTH IDENTIFICATION TAPE

DESCRIPTION

This task covers : Remove (page 4.19). Install (page 4-20).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F ) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Masking tape
Identification tape Engine stopped (TM 92350-252-10-1)
Wiping rag (Item 29, App C) Turret shut down (TM 9-2350-252-10-2)
Dry cleaning solvent (Item 8, App C)

Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

po

观 1 2

ktoo
1. MANUALLY TRAVERSE TURRET TO
5000 MILS . See TM 92350-252-10-2. 63.50 64 50

2. MARK FLANGE (1 ) TO SHOW 6400 MILS

POSITION . 3
a. Place masking tape ( 2) on flange (1)
above 6400 mils position on
identification tape ( 3 ).
b. Place mark on masking tape ( 2) to
correspond with 6400 mils position on
identification tape ( 3).
GO TO NEXT PAGE
4.19
TM 9-2350-252-20-2-2

INSTALL
2 3
2
1

luce po
6.350 6400 50 6350 6400 50

3. REMOVE IDENTIFICATION TAPE (1 ) FROM 7. INSTALL NEW IDENTIFICATION

GROOVE ( 2) TAPE (1 ) ON GROOVE (2).
4. MANUALLY TRAVERSE TURRET TO a. Pick identification tape (1 ) marked
BRING OUT NEXT SECTION OF with 6400 mils, and aline with mark
IDENTIFICATION TAPE . See on masking tape ( 3).
TM 9-2350-252-10-2 . b. Press identification tape (1 ) onto
groove ( 2).
5. REPEAT STEPS 3 AND 4 UNTIL ALL
8. MANUALLY TRAVERSE TURRET TO
IDENTIFICATION TAPE (1 ) IS REMOVED
FROM GROOVE ( 2 ). INSTALL NEXT SECTION OF NEW
IDENTIFICATON TAPE. See
TM 9-2350-252-10-2 .
WARNING
Solvent fumes can burn and 9. INSTALL NEXT SECTION OF NEW
could poison you. Road wam IDENTIFICATION TAPE (1 ) ON
Ing on front page of this man GROOVE ( 2 ).
val.
a. Press next section of identification
tape (1 ) on gtoove ( 2) directly against
installed tape .
6. CLEAN GROOVE ( 2) ON TURRET .
a. Clean groove (2) with solvent and wip 10. REPEAT STEPS 7 AND 8 UNTIL ALL
ing rag. NEW SECTIONS OF IDENTIFICATION
b. Dry groove ( 2) with clean wiping rag. TAPE (1 ) ARE INSTALLED.
END OF TASK

4-20
 TM 9-2350-252-20-2-2

Section III. MAINTENANCE OF TURRET BASKET

TASK INDEX

Task Page Task Page

Replace Turret Floor Plates • 4-22 Replace Turret Basket Ground Strap ... 4-28

Replace Slip Ring Replace Snap Fastener Stud 4-30

Rigid Connecting Link 4-23

Replace Turret Basket Loose Items

Stop Plate .. 4-26

4-21
TM 9-2350-252-20-2-2

REPLACE TURRET FLOOR PLATES

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Personnel Required :
Equipment Conditions:
ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

WARNING
Battery posts and cables
touched by metal objects can
short circuit and burn you or
Injure you . Use caution when 900 .
you work with tools or other
metal objects . Do not wear
jewelry when you work on electrical system.
NOTE
There are four floor plates and one step plate.
Procedure for removal and installation of each
is the same. Illustration shows removal of cen .
ter floor plate .

1. REMOVE FLOOR PLATE (1 ) FROM

FRAME ( 2 ). 3.
a. Remove four screws ( 3 ), washers ( 4 ), 4
and floor plate (1 ) from frame ( 2 ).
1
INSTALL
2

2. INSTALL NEW FLOOR PLATE (1 ) ON

FRAME ( 2 ).
a. Install floor plate (1 ), four washers (4),
and screws ( 3) on frame ( 2).
END OF TASK

4-22
 TM 9-2350-252-20-2-2

_REPLACE SLIP RING RIGID CONNECTING LINK

DESCRIPTION

This task covers: Remove (page 4-23). Install (page 4-24) .

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

2 TM 9-2350-252-10-2
- Materials /Parts : TM 9-2350-252-20-1

Self-locking bolt ( 2) Equipment Conditions:

Rigid connecting link
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

BOO
o
த DAL
U

1. REMOVE CENTER TURRET FLOOR

PLATE. See task : REPLACE TURRET
FLOOR PLATES, page 4-22.
2. REMOVE LINK (1) FROM SLIP RING ( 2 ).
a. Remove lock bolt ( 3) and link (1) from 2 0
1
slip ring (2 ). Discard lock bolt.

GO TO NEXT PAGE
4-23
TM 9-2350-252-20-2-2

000
000
5
000
đ

3
1

3. REMOVE PASSAGEWAY FLOOR PLATE .

See TM 9-2350-252-20-1.
5. REMOVE LINK ( 3) FROM MOUNT ( 4 ).
4. PULL FRONT END OF HEATER DUCT (1) a. Remove lock bolt ( 5) and link ( 3) from
6-8 IN. (15.0-20.0 CM ) FROM SHIELD ( 2). mount ( 4 ). Discard lock bolt.

INSTALL
2

5 000

3
000
đ

7. PUSH FRONT END OF HEATER DUCT (1 )

INTO PLACE ON SHIELD ( 2 ).
6. INSTALL NEW LINK ( 3) ON MOUNT (4 ).
a . Install link ( 3) and new lock bolt ( 5) on 8. INSTALL PASSAGEWAY FLOOR PLATE .
mount ( 4 ). See TM 9-2350-252-20-1.

4-24
 TM 9-2350-252-20-2-2

9. INSTALL LINK (1 ) ON SLIP RING ( 2 ).

a. Install link (1 ) and new lock bolt ( 3)
on slip ring ( 2 ). 2 1

10. INSTALL CENTER TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES, page 4-22.

END OF TASK

4.25
TM 9-2350-252-20-2-2

REPLACE TURRET BASKET LOOSE ITEMS STOP PLATE

DESCRIPTION

This task covers: Remove (page 4-26). Install (page 4-27).

INITIAL SETUP

Tools : References:
TM 9-2350-252-10-1
Turret mechanic's tool kit ( Item 31 , App F)
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Stop plate Engine stopped (TM 9-2350-252-10-1 )
Personnel Required:
Turret shut down (TM 9-2350-252-10-2)
ITV/IFV/CFV Trt Mech 45T10

REMOVE

3
0.00

2
1. MANUALLY TRAVERSE TURRET TO 1
175 MILS. See TM 9-2350-252-10-2.

2. REMOVE SIX SCREWS (1 ) AND

WASHERS ( 2) FROM PLATE ( 3 ).

4-26
 TM 9-2350-252-20-2-2

1
1

U
2

mi
3. MANUALLY TRAVERSE TURRET TO
6250 MILS. See TM 9-2350-252-10-2.

4. REMOVE PLATE (1) FROM TURRET

BASKET.
4
a. Remove three screws (2), washers ( 3),
and plate (1 ) from turret basket. Do not
remove gasket ( 4).

INSTALL
1

2 3
3 2

5. INSTALL NEW PLATE (1) ON TURRET

BASKET.
a. Install plate (1), three washers ( 3), and 7. INSTALL SIX WASHERS (3) AND
screws (2) on turret basket. SCREWS ( 2) ON PLATE (1 ).

6. MANUALLY TRAVERSE TURRET TO 8. MANUALLY TRAVERSE TURRET TO

175 MILS. See TM 9.2350-252-10-2 . 6400 MILS. See TM 9-2350-252-10-2 .

END OF TASK
4.27
TM 9-2350-252-20-2-2

REPLACE TURRET BASKET GROUND STRAP

DESCRIPTION

This task covers : Remove (page 4-28). Install (page 4-29).

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1
TM 9-2350-252-10-2

Materials /Parts: Equipment Conditions:

Ground terminal strap Engine stopped (TM 9-2350-252-10-1)
Lock washer (4) Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

2
LT

>

3
097
2

1. REMOVE GROUND STRAP (1 ) FROM

TURRET AND SUPPORT ( 2). 5
a. Remove screw ( 3 ), two lock washers
( 4), and ground strap (1 ) from turret.
Discard lock washers.
6
b. Remove screw (5 ), two lock washers
2

6
( 6 ), and ground strap (1 ) from support
( 2 ). Discard lock washers.

4-28
 TM 9-2350-252-20-2-2

INSTALL

2. INSTALL NEW GROUND STRAP (1 ) ON 6

TURRET AND SUPPORT ( 2 ).
a. Install ground strap (1 ) on turret with
two new lock washers ( 3) and
screw ( 4).
b. Install ground strap (1 ) on support ( 2) 5
with two new lock washers (5) and 2
screw (6 ).

END OF TASK

4-29
TM 9-2350-252-20-2-2

REPLACE SNAP FASTENER STUD

DESCRIPTION

This task covers: Remove (page 4-30 ). Install ( page 4-31 ).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Snap fastener stud
Self-locking nut Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV / IFVICFV Trt Mech 45T10
Helper (H)

REMOVE

4
3

PAMPHLET DAG

To
2

1. MANUALLY TRAVERSE TURRET TO

1300 MILS. See TM 9-2350-252-10-2 .
1 I
2. REMOVE BAG (1 ) FROM STUD (2) AND
TWO LOOPS ( 3).
a. Remove bag (1 ) from stud (2).
b. Remove two straps (4) from two
loops ( 3).

4.30
 TM 9-2350-252-20-2-2

3
CMTV 2 5
3

NOTE
To remove stud with screw and washer, do step 3 .
To remove stud with nut, go to step 4.

3. REMOVE STUD (1 ) FROM TURRET 4. REMOVE STUD (4) FROM TURRET

BASKET. BASKET.
a. Hold stud (1 ) so it will not turn . a. Hold stud (4) so it will not turn .
b. (H) Remove screw (2) and washer ( 3) b. (H ) Remove nut (5) from outside turret
from outside turret basket. basket. Discard locknut .

INSTALL

CAMTOA

NOTE
6 T
You may need to enlarge mounting hole
7132 inch to install new stud.
6. INSTALL BAG (6) ON TWO LOOPS (7)
5. INSTALL NEW STUD (4) ON TURRET AND STUD (4).
BASKET. a. Install two straps ( 8) on two loops ( 7).
a. Insert stud (4) through mounting hole b. Install bag (6) on stud (4).
from inside turret basket .
b. (H) Install new locknut (5) on stud (4) 7. MANUALLY TRAVERSE TURRET TO
from outside turret basket. 6400 MILS. See TM 9-2350-252-10-2 .
END OF TASK
4-31 ( 4-32 blank )
 TM 9-2350-252-20-2-2

Section IV. MAINTENANCE OF SMOKE GRENADE LAUNCHER

TASK INDEX
Task Page Task Page

Remove / Install Smoke Grenade Remove / Install Smoke Grenade

Launcher .... 4.34 Bin .. 4.36

4.33
TM 9-2350-252-20-2-2

REMOVE / INSTALL SMOKE GRENADE LAUNCHER

DESCRIPTION

This task covers: Remove (page 4-34). Install ( page 4-35).

INITIAL SETUP

Tools : Equipment Conditions :

Turret mechanic's tool kit (Item 31 , App F) Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required : Launcher unloaded (TM 9-2350-252-10-2)
ITV / IFVICFV Trt Mech 45T10

References:

TM 9-2350-252-10-1
TM 9-2350-252-10-2

REMOVE 2

g
a
OIO CON e
(OX

9.

WARNING
4
Accidental firing of smoke gre. 3
nades could kill or injure sol.
diers. Do not stand in front of 5

k smoke grenade launchers.

Make sure smoke grenade
launchers are empty before
you remove launchers.
NOTE
Procedure for removal and installation of right or
left side smoke grenade launcher is the same.
1. REMOVE LAUNCHER ( 1 ) FROM 6
MOUNT (2).
a. Remove three screws (3), washers (4),
and launcher (1 ) from mount (2).
b. Remove plug (5) from jack (6).

4.34
 TM 9-2350-252-20-2-2

INSTALL

2. INSTALL LAUNCHER (1 ) ON MOUNT (2). 1

314
a. Install plug (3) on jack (4).
5 6
b . Install launcher (1 ), three washers (5),
and screws (6) on mount (2).
END OF TASK

4.35
 TM 9-2350-252-20-2-2

REMOVE /INSTALL SMOKE GRENADE BIN

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required:
ITV /IFVICFV Trt Mech 45T10
Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )

REMOVE

WARNING O I O
Accidental firing of smoke O O
grenados could kill or injure
1 soldiers. Make sure smoke
grenade bins are empty before
you romove smoko grenade
bins.

NOTE
Procedure for removal and Installation of right or
left sido smoko gronado bin is the same.

1. REMOVE SMOKE GRENADE BIN (1 )

FROM TURRET.
2
a. Remove four screws ( 2) and smoke
grenade bin (1 ) from turret.

INSTALL

2. INSTALL SMOKE GRENADE BIN (1 ) ON

TURRET.
a. Install smoke grenade bin (1) and four
screws ( 2) on turret.

END OF TASK

4-36
 TM 9-2350-252-20-2-2

Section V. MAINTENANCE OF COMMUNICATIONS EQUIPMENT

TASK INDEX

Task Page Task Page

Remove / Install Radios 4-38 Remove / Install Cable Assembly

CX-4723 /VRC (3 FT) . 4-50
Remove/ Install Radio Antenna
Cables ... .. 4-42 Remove / Install Cable Assembly
CX-4723 / VRC (5 FT) 4-53
Remove/ Install Radio Mountings ... 4.45

4.37
TM 9-2350-252-20-2-2

REMOVE /INSTALL RADIOS

DESCRIPTION

This task covers: Remove (page 4-38). Install (page 4.40 ).

INITIAL SETUP

Personnel Required : Equipment Conditions :

ITVIIFVICFV Trt Mech 45T10 Engine stopped (TM 9-2350-252-10-1 )
Helper ( H ) Turret shut down (TM 9-2350-252-10-2 )
References :

TM 9-2350-252-10-1
TM 9-2350-252-10-2

REMOVE

OOOOOOOOO006
OO
OOOOOOOOOOO

NOTE
Some vehicles are equipped with two radios.
1
Number and location of additional cables not
shown here can be expected . See
TM 11-5820-401-20 for their locations and
identification .

Mark all leads for ease of identification prior to Doe

removal. leo 2
Be sure you can support the weight of the radio
prior to removal.

1. REMOVE ANTENNA CABLE CG - 177B/U 3

(8 FT) (1 ) FROM JACK (2) ON RADIO (3),
AND REMOVE ANTENNA CABLE
5
CX -4722A /VRC (8 FT) (4) FROM JACK (5)
ON RADIO BEHIND COMMANDER'S
SEAT.

4.38
 TM 9-2350-252-20-2-2

3
2
OOOOOOOOOOOO
OOOOOOOOOOO
OOOOOOOOOOOO
OOOOOOOOOOO

O 1
u
r

2. REMOVE ANTENNA CABLE CG - 1773B / U

(3 FT) (1 ) FROM JACK (2) ON RADIO (3),
AND REMOVE ANTENNA CABLE
CX-4722 / VRC (3 FT) (4) FROM JACK (5) 4
5
ON RADIO BEHIND GUNNER'S SEAT .

3.

3. REMOVE RADIO (3) FROM TURRET.

a. Loosen clamps ( 6) on mounting
tray ( 7 ).
b. Grip buss bars (8) and gently and 9
steadily pull radio (3) toward you . Stop 7
pulling when radio is detached from
jack ( 9) on mounting tray (7).
C. (H) Carefully hand radio (3) to helper 6 6
waiting in crew compartment.
d . See that radio (3) is removed from
vehicle and stored in a safe place .
GO TO NEXT PAGE
4.39
TM 9-2350-252-20-2-2

INSTALL

4. INSTALL COVER (1 ) ON JACK (2). 5. REMOVE COVER ( 1 ) FROM JACK ( 2 ).

3 4

4
6. INSTALL RADIO ( 3) IN TURRET.
a. (H) Have helper bring radio ( 3) to turret. 6 1

Do not carry by buss bars (4). 6

b. Carefully take radio ( 3) from helper and
lay it into mounting tray (5).
c . Use guide pins ( 6) on mounting tray (5)
to guide radio ( 3) to jack (2) on mount 2
55
ing tray (5 )
d. Grasp both buss bars (4), and gently
and firmly push radio (3) into contact 1
with jack ( 2).
1
e. Tighten clamps ( 7) on mounting tray (5)
to hold radio ( 3).

4.40
 TM 9-2350-252-20-2-2

3 5 8

우
6
2 1 7

7. INSTALL ANTENNA CABLE CX -4722 /VRC 8. INSTALL ANTENNA CABLE

(3 FT) (1 ) ON JACK ( 2) OF RADIO ( 3), AND CX -4722A /VRC ( 8 FT) (6) ON JACK ( 7)
INSTALL ANTENNA CABLE CG-1773B/U OF RADIO ( 3 ), AND INSTALL ANTENNA
(3 FT) (4) ON JACK (5 ), ALSO ON SAME CABLE CG-177B/U (8 FT) (8 ) ON JACK ( 9 ),
RADIO, ALSO ON SAME RADIO.

END OF TASK

4.41
TM 9-2350-252-20-2-2

REMOVE / INSTALL RADIO ANTENNA CABLES

DESCRIPTION

This task covers: Remove (page 4-42 ). Install (page 4-43 ).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Nylon straps (2)
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2 )
ITV /IFVICFV Trt Mech 45T10

REMOVE 3 2
dto

BRC
1

1. REMOVE GUNNER'S RADIO ANTENNA

CABLES. TO
a. Remove cables CX -4722A (1 ) and
ಇದು

CG - 1773B (2) from front of gunner's 2 1

radio (3 )
b. Remove cables (1 , 2) from antenna
matching unit (4).
5
c. Remove screw (5) and clamp (6 ) from
cables (1 , 2 ). 6

d. Remove cables ( 1 , 2) from under radio

mounting shelf.

4-42
 TM 9-2350-252-20-2-2

2 3
5

vo
6

7 8
REMOVE COMMANDER'S RADIO
ANTENNA CABLES.
a. Remove cables CX-4722A (1 ) and
CG- 1773B (2) from front of com
mander's radio ( 3).
b. Remove cables ( 1 , 2) from antenna
matching unit ( 4 ).
.
5
c. Remove seven screws (5) and eight 1
clamps (6 ) from cable bundle.
2. lela

26
d . Remove two nylon straps ( 7) from
cable bundle. Discard straps. 2 1
e. Remove cables (1 , 2) from behind com
5
6
mander's periscopes (8) and from 6 5
under radio mounting shelf.

INSTALL 6
3 5

2 7

3. INSTALL COMMANDER'S RADIO

ANTENNA CABLES .
a. Route cables CX -4722A (1 ) and
CG - 1773B ( 2) under radio mounting
shelf and behind commander's
periscopes (8).
2
b. Install cables (1 , 2 ) on front of com 5
mander's radio (3). 10 @
c. Install cables (1 , 2) on antenna match (2 1
ing unit (4 )
d. Install eight clamps (6 ) and seven 6
screws ( 5) on cable bundle. 5
e. Install two new nylon straps (7) on 6
cable bundle.
GO TO NEXT PAGE
4.43
TM 9-2350-252-20-2-2

1 ao
4. INSTALL GUNNER'S RADIO ANTENNA 1
CABLES.
a. Route cables CX-4722A ( 1 ) and 2
CG-1773B (2) under radio mounting

.3
shelf.
6
b. Install cables (1 , 2) on front of gunner's
radio (3 )
c. Install cables (1 , 2) on antenna match 5
ing unit (4).
d . Install clamp (5) and screw ( 6) on
cables (1 , 2 ).
END OF TASK

4-44
 TM 9-2350-252-20-2-2

REMOVE/ INSTALL RADIO MOUNTINGS

DESCRIPTION

This task covers : Remove ( page 4-45). Install ( page 4.47).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required :
Equipment Conditions :
ITV / IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

OOOOOOOOOOOO
OOOOOOOOOOO
OOOOOOOOOOOO
3
OOOOOOOOOOO
2

NOTE
Be certain power to all radio equipment is off
before proceeding .
Mounting hardware is part of government .
furnished items. It is called out to assist in
removing the mounting (also government .
furnished ).

1. REMOVE RADIOS. See task: REMOVEI

INSTALL RADIOS , page 4-38.

2. REMOVE FIVE SCREWS ( 1 ) AND WASH

ERS (2) FROM MOUNTING TRAY (3).
GO TO NEXT PAGE
4.45
 TM 9-2350-252-20-2-2

2 1

-
3. REMOVE GROUND LEAD (1 ) FROM
MOUNTING TRAY (2).
a. Remove screw (3), ground lead ( 1 ) and
lock washer (4) from mounting tray (2).

NOTE
Mark all cable ends for ease of indentification .
Do this before removing them from jacks.
Vehicles may have either one or two radio
mountings. Both are removed in the same way. 7
Only the number of cables attached to the
mounting tray behind the gunner's seat receives
two cables, the mounting tray behind the com
mander's seat receives three cables.
2
4. REMOVE TWO CABLES (5) AND (6 ) 5
FROM UNDERSIDE OF GUNNER'S
MOUNTING TRAY (2).
6
a . Lift up mounting tray (2).
b. Remove cable CX -4721 /VRC (4 ft) ( 5)
from jack J21 ( 7), and remove cable 1

CX -4723 /VRC (5 ft) (6 ) from

jack J22 ( 8 ).

4-46
 TM 9.2350-252-20-2-2

8 4
2
5. REMOVE THREE CABLES ( 1 , 2 and 3) 3
FROM UNDERSIDE OF COMMANDER'S
MOUNTING TRAY (4).
a. Lift up mounting tray ( 1 ).
b. Remove cables CX 13089 ( 8 ft) (1 ) from
jack J21 (5) on mounting tray (4),
CX-4723/ VRC (3 ft) (2) from jack J22
(6), and CX-4721 / VRC from jack J23 (7)
and cables ( 3 ).

INSTALL
9

9
(12
12

24

( 11
10
( 11
10
6. REMOVE MOUNTING BASE (8) FROM
VEHICLE .
a. Remove five screws (9), five nuts (10), 7. INSTALL MOUNTING BASE ( 8) ON
and ten lock washers ( 11 ) from mount. VEHICLE.
ing base (8 ) a. Install mounting base ( 8 ), ten lock
b. Remove mounting base (8) from washers (11 ), five nuts ( 10) and five
vehicle. screws ( 9) on vehicle.
GO TO NEXT PAGE
4.47
TM 9-2350-252-20-2-2

1
免
3
2

8. INSTALL THREE CABLES ( 1 , 2 and 3) TO

UNDERSIDE OF COMMANDER'S
MOUNTING TRAY (4).
a. Lift up mounting tray (4).
b. Install cables CX- 13089 (8 ft) (1 ) on
jack J21 (5) of mounting tray (4),
CX -4712 /VRC ( 3 ft) on jack J22 (6 ), and
CX-4721 / VRC on (3) jack J23 (7).
11

11

తెల్ 4

10

9. INSTALL TWO CABLES (8 and 10) TO

UNDERSIDE OF GUNNER'S MOUNTING
TRAY ( 4 ).

a. Lift up mounting tray (4).

b. Install cables CX -4721 /VRC (4 ft) (8) on
jack J21 ( 9) and CX-4723/ VRC (5 ft) (10)
on jack J22 (11 ).

4.48
 TM 9-2350-252-20-2-2

6
5
3

2
2 7

11. INSTALL FIVE WASHERS (5), SCREWS

(6) AND MOUNTING TRAY ( 2) ON
10. INSTALL GROUND LEAD ( 1 ) ON MOUNTING PLATE BASE ( 7 ).
MOUNTING TRAY (2).
a. Install lock washer (3), ground lead (1 ) 12. INSTALL RADIOS. See task : REMOVEI
and screw ( 4) on mounting tray (2). INSTALL RADIOS, page 4-38.
END OF TASK

4.49
TM 9-2350-252-20-2-2

REMOVE /INSTALL CABLE ASSEMBLY CX -4723 /VRC (3 FT)

DESCRIPTION

This task covers : Remove (page 4-50). Install (page 4-51 ).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required:
ITV /IFVICFV Trt Mech 45T10
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

2o

6 5

7
3
बिग

1. REMOVE COMMANDER'S RADIO. See

task: REMOVE /INSTALL RADIOS,
page 4-38 . 4

2. REMOVE MOUNTING TRAY ( 1 ) FROM

MOUNTING BASE (2).
a. Remove five screws ( 3 ), washers (4),
and mounting tray (1 ) from mounting
base (2 )
b. Remove screw (5), washer (6), and 2 C
ground lead ( 7) from mounting tray (1 ).

4.50
 TM 9-2350-252-20-2-2

1 2

8. A

3. REMOVE CABLE CX -4723 /VRC (3 FT) (1 ).

a. Raise mounting tray (2) from mounting 3
base (3)
b. Remove CX-4723/VRC (3 ft) (1 ) from
jack J22 (4). 5

c . Remove screw (5) and clamp ( 6) from

cable bundle (7).
d . Remove cable CX -4723 /VRC (3 ft) (1 )
from amplifier jack J501 ( 8 ).
e. Remove cable (1 ) from under radio
mounting shelf.
1 。 6

INSTALL 2

8
4

4. INSTALL CABLE CX -4723 /VRC (3 FT) (1 ).

a. Route cable CX -4723 /VRC (3 ft) (1 )
under radio mounting shelf.
b. Install cable (1 ) on amplifier jack 5
J501 ( 8 ).
C. Install clamp (6) and screw (5 ) on cable
bundle ( 7 ).
d. Install cable (1 ) on mounting jack
J22 ( 4). 6
e. Lower mounting tray ( 2) on mounting
base ( 3 ).
1
h
GO TO NEXT PAGE
4-51
TM 9-2350-252-20-2-2

5
1

3
0
5. INSTALL MOUNTING TRAY ( 1 ) ON
MOUNTING BASE (2).
a . Install ground lead ( 3), washer ( 4 ), and
screw (5 ) on mounting tray (1 ).
b. Install five washers ( 6 ), screws ( 7), and
mounting tray (1 ) on mounting base ( 2).

6. INSTALL COMMANDER'S RADIO . See

task: REMOVE /INSTALL RADIOS,
2
page 4-38 .
END OF TASK

4-52
 TM 9-2350-252-20-2-2

REMOVE/ INSTALL CABLE ASSEMBLY CX-4723/VRC (5 FT)

DESCRIPTION

This task covers: Remove (page 4-53). Install (page 4-54).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required:
Equipment Conditions :
ITVIIFVICFV Trt Mech 45T10
Engine stopped ( TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )

REMOVE

Hoe
P.

OOOOOOOOOOOO
00000000000
OOOOOOOOOO
OO
OOOOOOOOOOO

THE 2
1

NOTE
Mark all cable ends for ease of identification
prior to removal.
This task refers to only radio and mounting
behind gunner's seat.
1. REMOVE RADIO FROM MOUNTING . See
task: REMOVE /INSTALL RADIOS ,
page 4-38.
3
2. REMOVE FIVE SCREWS (1 ) AND
WASHERS (2) FROM MOUNTING
TRAY ( 3).
GO TO NEXT PAGE
4-53
TM 9-2350-252-20-2-2

!S

3. REMOVE CABLE CX -4723 /VRC (5 FT) (1 )

FROM JACK J22 (2) ON MOUNTING 4. REMOVE OTHER END OF CABLE
TRAY ( 3 ).
CX-4723/ VRC (5 FT) (1 ) FROM JACK J503
a. Lift up mounting tray ( 3 ). (4) ON AMP/ VRC CONTROL BOX (5).
b. Remove cable CX -4723 /VRC (5 ft) (1 ) a. Remove cable CX-4723 / VRC (5 ft) ( 1 )
from jack J22 (2) on mounting tray ( 3). from vehicle .

INSTALL

5
4

2 1

6. INSTALL CABLE CX -4723 /VRC (5 FT) ( 1 )

ON JACK J22 (2) ON MOUNTING
TRAY ( 3).
5. INSTALL END OF CABLE CX -4723 /VRC a. Lift up mounting tray (3).
(5 FT) (1 ) ON JACK J503 (4) ON AMP/ VRC b. Install cable CX -4723 /VRC (5 ft) (1 ) on
CONTROL BOX ( 5 ). jack J22 ( 2) of mounting tray ( 3).

4-54
 TM 9.2350-252-20-2-2

2.

Comune
3
7. INSTALL FIVE WASHERS (1 ) AND
SCREWS (2) ON MOUNTING TRAY (3).
8. INSTALL RADIO ON MOUNTING . See
task : REMOVE / INSTALL RADIOS,
page 4-38 .

END OF TASK

4-55 ( 4-56 blank)

 TM 9-2350-252-20-2-2

Section VI. MAINTENANCE OF TURRET STOWAGE

TASK INDEX

Task Page Task Page

Replace Turret Periscopes and Replace Commander's Bow Handle ... 4-71
Blackout Frames 4-58
Replace Boresight Box Tray 4-73
Replace Turret Stowage Webbing
Straps 4-61 Replace Boresight Adapter Bag ... 4-74

Replace Outside Turret Ammo Replace Antenna Mount Cover 4-75

Brackets 4-62
Replace Helmet Holder Bracket . . 4-76
Replace Vehicle Accessory Box ...... 4-65
Replace AMP/ VRC Control Box
Resilient Mount 4-66

4-57
TM 9-2350-252-20-2-2

REPLACE TURRET PERISCOPES AND BLACKOUT FRAMES

DESCRIPTION

This task covers: Remove (page 4-58). Install (page 4-59).

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Sealing compound , grade A
(Item 20, App C) Engine stopped (TM 9-2350-252-10-1 )
Adhesive (Item 5, App C) Turret shut down (TM 9-2350-252-10-2)
Sealing compound ( Item 21 , App C)
Personnel Required:
ITV/IFVICFV Trt Mech 45T10

REMOVE

1. OPEN GUNNER'S HATCH COVER TO

FULL OPEN POSITION . See
TM 9-2350-252-10-2.

2. OPEN COMMANDER'S HATCH COVER

TO FULL OPEN POSITION . See
TM 9-2350-252-10-2.
NOTE
Some periscopes have spacers between the
periscope supports and turret, some do not.
Step 3 is for periscopes without spacers. Step 4
is for periscopes with spacers .
3. REMOVE BLACKOUT FRAME (1 ) FROM
PERISCOPE ( 2) (2
a. Remove two screws ( 3), washers (4 ),
supports (5), and blackout frame (1 ) 5
from periscope (2 ). Discard screws. 4
3
b. Go to step 5.

4-58
 TM 9-2350-252-20-2-2

INSTALL

2 1

4
5 (2 .
3

4. REMOVE BLACKOUT FRAME (1 ) FROM

PERISCOPE ( 2 ).
a. Remove two screws (3), washers (4),
supports (5), washer( s) (6 ), spacers ( 7), 5. INSTALL PERISCOPE (2) ON TURRET.
and blackout frame (1 ) from peri a. Slide periscope (2) up through opening
scope (2). into position on turret.

NOTE
Install spacers and washer(s) in step 6 even
though they were not there on removal.
6. INSTALL BLACKOUT FRAME (1 ) ON 2
PERISCOPE ( 2 ). 1
a. Apply primer to threads of two new
1
screws ( 3).
b. Apply sealant to threads of two 6
screws ( 3)
c. Install blackout frame (1 ), two 4
5
spacers ( 7 ), washer(s) (6), (as required
3
to obtain seal compression when
support (5 ) is tightened against
spacer ( 7)), two supports (5 ),
washers (4), and screws ( 3 ).
GO TO NEXT PAGE
4.59
TM 9-2350-252-20-2-2

7. APPLY ADHESIVE TO MOUNTING SUR

FACE OF PERISCOPE (1 ) AND TURRET.

8. CLOSE AND SECURE COMMANDER'S

HATCH COVER . See TM 9-2350-252-10-2 .

9. CLOSE AND SECURE GUNNER'S HATCH

COVER . See TM 9-2350-252-10-2.

END OF TASK

4-60
 TM 9-2350-252-20-2-2

REPLACE TURRET STOWAGE WEBBING STRAPS

INITIAL SETUP

Materials /Parts: References:

Webbing strap TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required :
Equipment Conditions:
ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
5
Turret shut down (TM 9-2350-252-10-2 )

REMOVE

oe
-

গজপতাতে "
3 1
NOTE
All straps are removed and installed the same
way .

1. REMOVE STRAP (1 ) FROM BRACKET (2). b

a . Unroll strap (1 ).
b. Unhook buckle ( 3) and remove strap (1 )
from bracket (2 ). 2
INSTALL

2. INSTALL NEW STRAP (1) ON BRACKET

(2 ).
a . Position strap (1 ) on bracket (2) and
fasten buckle ( 3 ).
b. Roll up strap (1 ).

END OF TASK

4.61
TM 9-2350-252-20-2-2

REPLACE OUTSIDE TURRET AMMO BRACKETS

DESCRIPTION

This task covers: Remove (page 4-62). Install (page 4-63).

.

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Ammo bracket
Ammo bracket Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

0 0
OKO

1. REMOVE TURRET STOWAGE WEBBING

STRAPS. See task: REPLACE TURRET
STOWAGE WEBBING STRAPS,
page 4-61 .
1
2
NOTE
To remove bracket from right side of turret, do
steps 2 and 3.
o

To remove bracket(s) from bustle armor, go to

step 4.
2. REMOVE ANTENNA ARMOR (1 ) FROM
TURRET.
a . Remove two screws ( 2) and antenna
armor (1 ) from turret.

4-62
 TM 9-2350-252-20-2-2

OMON
3
2 Plomon
OS Os 4
DO 6
5

NOTE
NOTE There are three or six brackets on bustlo armor.
Some vehicles may not have washers . Removal Removal of each bracket is the same.
of bracket is the same.
4. REMOVE BRACKET ( 4) FROM BUSTLE
3. REMOVE BRACKET (1 ) FROM TURRET. ARMOR ( 5 ).
a. Remove four screws (2), washers ( 3), a. Remove four screws ( 6) and bracket ( 4)
and bracket (1 ) from turret. from bustle armor ( 5 ).

INSTALL
3 2

GO

load
6
5

NOTE

There are three or six brackets on bustle armor.

Installation of each bracket is the same.
To Install bracket(s) on bustle armor, do step 5, NOTE
thon go to stop 8 . Some vehicles may not have washers . Installa
tion of bracket is the same.
To Install bracket on right side of turret, go to
step 6 . 6. INSTALL NEW BRACKET (1 ) ON TURRET.
5. INSTALL NEW BRACKET ( 4) ON BUSTLE a. Install bracket (1 ), four washers ( 3),
ARMOR (5 ). and screws ( 2) on turret.
a. Install bracket ( 4) and four screws ( 6) b. TORQUE FOUR SCREWS ( 2) TO
on bustle armor (5 ). 54-59 FT-LB (7-8 MKG).
GO TO NEXT PAGE
4.63
TM 9-2350-252-20-2-2

7. INSTALL ANTENNA ARMOR (1 ) ON 1

TURRET. 2

a. Install antenna armor (1 ) and two

screws ( 2) on turret.
b. TORQUE TWO SCREWS ( 2) TO
54-59 FT -LB (7-8 MKG).

8. INSTALL TURRET STOWAGE WEBBING

STRAPS. See task: REPLACE TURRET
STOWAGE WEBBING STRAPS ,
page 4-61 .

END OF TASK

4-64
 TM 9-2350-252-20-2-2

REPLACE VEHICLE ACCESSORY BOX

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Vehicular accessory box
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

OM

2
這

1. REMOVE BOX ( 1 ) FROM TURRET.

a . Remove three screws (2), washers (3),
and box ( 1 ) from turret.

INSTALL 1

2. INSTALL NEW BOX ( 1) ON TURRET.

a . Install box (1 ), three washers (3),
and screws (2) on turret .

END OF TASK

4.65
 TM 9.2350-252-20-2-2

REPLACE AMP /VRC CONTROL BOX RESILIENT MOUNT

DESCRIPTION

This task covers:

Amp Control Box Resilient Mount: Remove (page 4-66). Install (page 4-67).
VRC Control Boxes Resilient Mount: Remove (page 4-68 ). Install (page 4-69).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts : TM 11-5820-401-12
Resilient mount
Self-locking nut (9) Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down ( TM 9-2350-252-10-2)
ITV /IFVICFV /Trt Mech 45T10

AMP CONTROL BOX

RESILIENT MOUNT

REMOVE 1
5

2
6

德 Red
4

3
1. REMOVE RECEIVER - TRANSMITTER
RADIO. See TM 11-5820-401-12 .

2. REMOVE FIVE PLUGS (1 ) FROM FIVE

JACKS J501 (2), J503 ( 3), J504 (4), J505
(5 ), AND J507 (6 ). TAG PLUGS.

4.66
 TM 9-2350-252-20-2-2

o
3 1 2.
4

3. REMOVE AMPLIFIER (1 ) FROM

MOUNTS ( 2 ).
a. Remove four locknuts ( 3 ), washers ( 4 ), .

and amplifier (1 ) from mounts ( 2). Dis 4. REMOVE DAMAGED MOUNT ( 2) FROM
card locknuts. TURRET . DISCARD MOUNT.

INSTALL

3
1

2
4

6. INSTALL AMPLIFIER (1 ) ON MOUNTS (2).

5. INSTALL NEW MOUNT ( 2) IN TURRET. a. Install amplifier ( 1 ), four washers ( 4 ),
a . Install short end of mount (2) in turret. and new locknuts (3) on mounts (2).
GO TO NEXT PAGE
4-67
TM 9-2350-252-20-2-2

5 2

7. INSTALL FIVE PLUGS (1 ) ON FIVE

JACKS J501 (2), J503 ( 3), J504 (4 ), J505 4
( 5 ), AND J507 (6).
JI
8. INSTALL RECEIVER - TRANSMITTER
RADIO. See TM 11-5820-401-12.
3.
9. CHECK OPERATION OF AMP CONTROL
BOX . See TM 9-2350-252-10-2 .

VRC CONTROL BOXES

RESILIENT MOUNT

REMOVE

TIT

8 7
11
ALL
INT
/ ONLY
PHONIE

VLUDP

NOTE
There are two VRC control boxes. The proce
dure for removal of each box is the same. 10
10. REMOVE PLUG ( 7) FROM JACK J801 (8)
AND PLUG 2A41P1 ( 9) FROM JACK (10 )
ON VRC CONTROL BOX (11 ). TAG
TERAUTWISH
( ) RUO
9
PLUGS.

4-68
 TM 9-2350-252-20-2-2

1
3. 2

2
ALL
INT
/ ONLY 5
MONIT
8

VLUD
(OI

6
4

8
។

11. REMOVE VRC CONTROL BOX (1 ) FROM

MOUNT PLATE (2). 12. REMOVE MOUNT PLATE (2) FROM
a. Remove two locknuts ( 3), washers ( 4), MOUNTS ( 6 ).
screws ( 5 ), and VRC control box (1 ) a. Remove three locknuts ( 7),
from mount plate ( 2). Discard lock washers (8 ), and mount plate (2) from
nuts . mounts (6). Discard locknuts.

INSTALL
9
9

6
6

NOTE
There are two VRC control boxos in the turret.
The procedure for installation of both boxos is
the same.

14. INSTALL NEW MOUNT ( 6) IN

TURRET ( 9 ).
13. REMOVE DAMAGED MOUNT (6) FROM a. Install short end of mount (6 ) in
TURRET ( 9 ). DISCARD MOUNT. turret (9 )
GO TO NEXT PAGE
4-69
TM 9-2350-252-20-2-2

5.
1 8
1
ALL
INT
/ ONLY
2 MONITO
0
WLUCU
(OI
1

6
3

15. INSTALL MOUNT PLATE (1 ) ON 16. INSTALL VRC CONTROL BOX (5) ON
MOUNTS (2). MOUNT PLATE (1 ).
a. Install mount plate (1 ) , three washers a. Install VRC control box (5), two wash
(3), and new locknuts (4) on ers ( 6 ), screws ( 7 ), and new locknuts
mounts (2) (8 ) on mount plate (1 ).

10 9
6
5
ALL
INT

MONIT / ONLY

VOLUME

12
11

17. INSTALL PLUG ( 9) ON JACK J801 (10)

AND PLUG 2A41P1 (11 ) ON JACK ( 12)
ON VRC CONTROL BOX (5).

18. CHECK OPERATION OF VRC CONTROL

BOXES. See TM 9-2350-252-10-2.

END OF TASK
4.70
 TM 9-2350-252-20-2-2

IEPLACE COMMANDER'S BOW HANDLE

DESCRIPTION

"his task covers : Remove (page 4-71 ) . Install (page 4-72) .

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Bow handle
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2 )
ITV /IFVICFV Trt Mech 45T10

REMOVE

1
4

‫ܘܘܘܬ‬
3

NOTE
Some handles look different . Removal and
installation is the same for both . 2

Tab washer remains on switch with bottom tab

In switch thread's slot.

1. REMOVE SWITCH (1 ) FROM HANDLE (2).

a. Remove nut (3) and lock washer (4)
from switch (1 ). Do not discard lock
washer.

b. Remove switch (1 ) from handle (2).

GO TO NEXT PAGE

4.71
TM 9-2350-252-20-2-2

INSTALL BUCE

KSI

ED ED

BA

9 0
1 0

2 3 2 3

4 4

2. REMOVE HANDLE (1 ) FROM BULK 3. INSTALL NEW HANDLE: ( 1 ) ON BULK

HEAD (2 ) HEAD ( 2 ).
a . Remove two screws ( 3 ), washers ( 4), a. Install handle (1 ), two washers ( 4 ), and
and handle (1 ) from bulkhead (2). screws (3) on bulkhead (2).

6
7

8 5

ᎾᎾᎾ Ꮎ

4. INSTALL SWITCH (5) IN HANDLE (1 ). 1

a . Position switch (5 ) with thread's slot
( 6) facing up. Place switch in
handle (1 ).
b. Install lock washer ( 7) and nut ( 8) on
switch ( 5 ).

END OF TASK

4-72
 TM 9-2350-252-20-2-2

REPLACE BORESIGHT BOX TRAY

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Boresight box tray
Engine stopped ( TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFV /CFV Trt Mech 45T10

REMOVE

E..

Tomat
34

Wwworn

R
TRA LOCK

1. REMOVE TRAY (1) FROM TURRET.

a . Unbuckle and remove strap (2) from
tray (1 ).
b. Remove box ( 3) from tray (1).
3
C. Remove four screws ( 4), washers ( 5 ), and
tray (1 ) from turret.

INSTALL

6
2. INSTALL NEW TRAY (1 ) ON TURRET.
a . Install tray (1 ), four washers ( 5 ), and 2 5
screws (4) on turret.
b. Place box ( 3) in tray (1).
1
C. Install strap (2) through two slots (6 ) in
tray ( 1).
d . Buckle and tighten strap ( 2).
END OF TASK
4-73
TM 9-2350-252-20-2-2

REPLACE BORESIGHT ADAPTER BAG

INITIAL SETUP

Materials /Parts: References:

Tools and spare bag TM 9-2350-252-10-1
TM 9-2350-252-10-2
Personnel Required :
ITV / IFVICFV Trt Mech 45T10
Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Weapons unloaded and safe
(TM 9-2350-252-10-2)

REMOVE

29
2

or C12

1. UNBUCKLE TWO STRAPS (1 ) AND RE 2 .

MOVE BAG ( 2) FROM TURRET.

2. UNSNAP FASTENER ( 3) AND REMOVE
ADAPTER ( 4) FROM BAG ( 2). 3

1
1
INSTALL

3. INSTALL ADAPTER ( 4) IN NEW BAG ( 2)

AND SNAP FASTENER ( 3) CLOSED .
1
4. INSTALL BAG ( 2) ON TURRET AND
BUCKLE TWO STRAPS (1 ) AROUND BAG.

END OF TASK

4-74
 TM 9-2350-252-20-2-2

PLACE ANTENNA MOUNT COVER

ITIAL SETUP

ils: References:

urret mechanic's tool kit ( Item 31 , App F)

5 TM 9-2350-252-10-1
TM 9-2350-252-10-2
terials / Parts :
over
Equipment Conditions :
Self-locking screw (4) Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
rsonnel Required:
TV / IFVICFV Trt Mech 45T10

EMOVE INSTALL

POO
O
KOV

1
1

2 2

3
3

. REMOVE FOUR SELF- LOCKING SCREWS

(1) AND COVER (2) FROM ANTENNA 2. INSTALL NEW COVER ( 2) AND FOUR
MOUNT ( 3). DISCARD SCREWS AND NEW SELF-LOCKING SCREWS ( 1 ) ON
COVER ANTENNA MOUNT (3).

END OF TASK
4.75
TM 9-2350-252-20-2-2

REPLACE HELMET HOLDER BRACKET

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit (Item 31, App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Bracket
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITVIIFVICFV Trt Mech 45T10

REMOVE
no

1. REMOVE BRACKET (1 ) FROM DOME

LIGHT ( 2 ). na
a . Remove screw ( 3) and bracket ( 1 ) from
dome light (2 )

INSTALL

2. INSTALL NEW BRACKET (1 ) ON DOME

LIGHT (2)
a . Install bracket (1 ), and screw ( 3) on
dome light (2)
ย 2

1
3

END OF TASK
4-76
 TM 9-2350-252-20-2-2

Section VII . MAINTENANCE OF COMMANDER'SIGUNNER'S SEAT

TASK INDEX

Task Page Task Page

Replace Commander's Seat Replace Commander's / Gunner's

Assembly 4.78 Seat Quick Release Pin 4-86

Replace Commander's Seat Replace Gunner's Seat

Cushion . 4-81 Assembly 4-87

Replace Commander's / Gunner's Replace Gunner's Seat

Seat Extension Springs 4-82 Cushion .. 4.90

Replace Commander's / Gunner's Replace Gunner's Seat .. 4.91

Lap Safety Belt . 4-83
Replace Gunner's Seat
Replace Commander's Seat Platform ... 4-92
Platform ... 4-84

4-77
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S SEAT ASSEMBLY

DESCRIPTION

This task covers : Remove (page 4-78). Install (page 4-79).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Lock washer (2)
Self-locking nut (2) Engine stopped (TM 9-2350-252-10-1)
Commander's seat assembly Turret shut down (TM 9-2350-252-10-2 )

Personnel Required :
ITV /IFVICFV Trt Mech 45T10
Helper (H)

REMOVE

AL
0.00

OO

2
0000
0001
001
000

1. MANUALLY TRAVERSE TURRET TO

HOO

400 MAILS. See TM 9-2350-252-10-2. 4

ig
2. REMOVE WIRE SHIELD (1 ) FROM SEAT
TRACK (2 ) 5
3
a. Remove two screws (3 ), lock washers
( 4 ), washers (5), and wire shield (1 )
from seat track ( 2). Discard lock
washers.

4.78
 TM 9-2350-252-20-2-2

WARNING
Seat can spring up and Injure
you when control handle is
moved up. Stay clear of soat 14
when you move control handlo
up.
5
NOTE 1
Soat must be raised and lowered to gain accoss
to screws and washers . 13

MonDITII
3. REMOVE SEAT ASSEMBLY (1 ) FROM ( 12)
TURRET. HAVE HELPER ASSIST.

001
a. Remove seven screws ( 2) and washers
( 3) from right side of seat track ( 4) and
turret basket (5 ). 11
6
b. Remove two locknuts (6 ), screws ( 7), 3
and four washers ( 8) from bottom ( 9) 8
of seat track ( 4) and turret flange ( 10 ). 2
Discard locknuts. 4 10

c. Remove two screws (11 ) and washers

(12) from top (13) of seat track ( 4) and 7 9
turret baseplate ( 14 ). Remove seat 8
assembly (1 ) from turret.

INSTALL
14

NOTE
Seat must bo ralsed and loworod to gain accosi 5
to scrows and washora .

4. INSTALL NEW SEAT ASSEMBLY (1 ) IN 13

TURRET. HAVE HELPER ASSIST.
a. Position seat assembly (1 ) in turret, and 12
install two washers (12) and screws (11 )
in top ( 13) of seat track (4) and turret 11
baseplate (14). Do not tighten screws.
6
b. Install four washers ( 8 ), two screws ( 7),
and two new locknuts (6) in bottom ( 9) of 3
seat track (4) and turret flange (10). Do 2.
not tighten screws.
C. Install seven washers ( 3) and screws 10
(2) in right side of seat track ( 4) and
turret basket (5 ). Tighten screws. 9
7 8
d. Tighten four screws (11 , 7) in top ( 13)
and bottom ( 9) of seat track ( 4).
GO TO NEXT PAGE
4.79
TM 9-2350-252-20-2-2

5. INSTALL WIRE SHIELD ( 1 ) ON SEAT

TRACK ( 2 ).
a. Install wire shield ( 1 ), two washers ( 3 ),
new lock washers ( 4), and screws (5) 4
on seat track ( 2 ).

6. MANUALLY TRAVERSE TURRET TO 33

6400 MILS. See TM 9-2350-252-10-2. 5

END OF TASK

4-80
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S SEAT CUSHION

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Seat cushion
Self-locking screw (4) Engine stopped (TM 9-2350-252-10-1)
Turret shut down ( TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE CUSHION (1 ) FROM SEAT

PLATFORM ( 2).
a. Pull quick release pin (3), and raise
seat platform (2).
b. Remove four lock screws (4), two 1
plates (5), and cushion (1 ) from seat
platform ( 2 ). Discard lock screws.
5
INSTALL 4
YOU

2. INSTALL NEW CUSHION ( 1 ) ON SEAT

PLATFORM (2).

a. Install cushion (1 ), two plates ( 5 ), and

four new lock screws (4) on seat plat 2
form ( 2 ).

b. Lower seat platform (2) until quick

release pin (3) engages .

END OF TASK
4.81
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'SIGUNNER'S SEAT EXTENSION SPRINGS

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Extension spring ( 2)
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

NOTE
Roplacomont of commander's /gunnor's soat
oxtonsion springs is tho samo. Commandor's
soat is shown horo . AM 3
NAV

1. REMOVE TWO SPRINGS (1 ) FROM SEAT

PLATFORM ( 2) AND SEAT SUPPORT ( 3 ). 1

INSTALL

2. INSTALL TWO NEW SPRINGS (1 ) ON

SEAT PLATFORM ( 2) AND SEAT SUP.
PORT ( 3 ).

END OF TASK
4-82
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'SIGUNNER'S LAP SAFETY BELT

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Lap safety belt
Self-locking nut (2) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV / IFVICFV Trt Mech 45T10

REMOVE

NOTE
Commander's and gunner's lap safety belts are
removed and installed the same way. Com.
mander's seat belt shown here .

1. REMOVE BELT (1 ) FROM SEAT

SUPPORT ( 2 ).
2
01
a. Remove two locknuts ( 3), screws (4), •( 1

six washers (5 ), and belt (1 ) from seat

support (2). Discard locknuts and belt.

4.
INSTALL

5
2. INSTALL NEW BELT (1 ) ON SEAT
SUPPORT (2 ). ‫هه‬
3
a. Install belt (1 ), six washers (5), two
screws (4), and new locknuts ( 3) on
seat support (2).
END OF TASK
4-83
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S SEAT PLATFORM

DESCRIPTION

This task covers: Remove (page 4-84 ). Install (page 4-85).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Cotter pin (2)
Seat platform Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE 1

2 1
3

2
1. REMOVE SEAT CUSHION. See task :
REPLACE COMMANDER'S SEAT
2
CUSHION , page 4-81 .

2. REMOVE EXTENSION SPRINGS. See task:

REPLACE COMMANDER'S /GUNNER'S
SEAT EXTENSION SPRINGS, page 4-82. 5. REMOVE SEAT PLATFORM (1 ) FROM
SEAT SUPPORT ( 2 ).
3. REMOVE LAP SAFETY BELT. See task : a . Raise seat platform (1 ).
REPLACE COMMANDER'S /GUNNER'S LAP
SAFETY BELT, page 4-83. b. Remove two cotter pins ( 3) and wash
ers ( 4) from two pins ( 5). Discard cotter
4. REMOVE QUICK RELEASE PIN. See task : pins.
REPLACE COMMANDER'S /GUNNER'S c. Remove two pins (5 ) and seat platform
SEAT QUICK RELEASE PIN, page 4-86 . (1 ) from seat support ( 2).

4-84
 TM 9-2350-252-20-2-2

INSTALL

4
6. INSTALL NEW SEAT PLATFORM ( 1 ) ON
SEAT SUPPORT ( 2 ).
a . Aline seat platform (1 ) with seat sup
port (2) .
3
b. Install two pins ( 3) through seat plat
form (1 ) and seat support ( 2).
c. Install two washers ( 4) and new cotter
pins ( 5) on pins (3).
9. INSTALL EXTENSION SPRINGS . See
7. INSTALL QUICK RELEASE PIN . See task : task: REPLACE COMMANDER'SI
REPLACE COMMANDER'S /GUNNER'S GUNNER'S SEAT EXTENSION SPRINGS,
SEAT QUICK RELEASE PIN, page 4-86 . page 4-82.

8. INSTALL LAP SAFETY BELT. See task : 10. INSTALL SEAT CUSHION . See task :
REPLACE COMMANDER'S /GUNNER'S LAP REPLACE COMMANDER'S SEAT
SAFETY BELT, page 4-83. CUSHION , page 4-81.

END OF TASK

4-06
TM 9-2350-252-20-2-2

REPLACE COMMANDER'SIGUNNER'S SEAT QUICK RELEASE PIN

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31, App F ) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Quick release pin
Self-locking screw (2) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE

L
J

3
1. REMOVE PIN (1 ) FROM SEAT 2
PLATFORM (2).
a. Remove two screws ( 3), washers (4),
•and pin (1 ) from seat platform ( 2 ). Dis
card screws .

INSTALL 4

2. INSTALL NEW PIN (1 ) ON SEAT

PLATFORM (2)
a . Install pin (1 ), two washers ( 4), and
new screws ( 3) on seat platform ( 2 ).
END OF TASK
4-86
 TM 9-2350-252-20-2-2

REPLACE GUNNER'S SEAT ASSEMBLY

DESCRIPTION
This task covers: Remove (page 4-87). Install (page 4-88 ).

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Lock washer ( 2)
Locknut (2) Engine stopped (TM 9-2350-252-10-1)
Gunner's seat assembly Turret shut down (TM 9-2350-252-10-2)

Personnel Required:
ITV /IFVICFV Trt Mech 45T10
Helper (H)

REMOVE
0.0
Hall

OO

G
1. MANUALLY TRAVERSE TURRET TO 5
5900 MILS. See TM 9-2350-252-10-2 .
3
2
2. REMOVE WIRE SHIELD (1) FROM SEAT
TRACK ( 2 ).
a. Remove two screws ( 3), lock washers
( 4 ), washers ( 5 ), and wire shield (1)
from seat track ( 2 ). Discard lock
washers .
GO TO NEXT PAGE

4-87
TM 9-2350-252-20-2-2

6 1 14
3. REMOVE LEFT TURRET FLOOR PLATE .
See task : REPLACE TURRET FLOOR 13
PLATES, page 4-22.
12
WARNING
2
(

000000009056ooo
Soat can spring up and injure 11
you when control handlo is
moved up. Stay cloar of soat 3
when you move control handlo
up.
8
NOTE
1
Somo vehiclos may have four scrows. Other 10
4
vehicles may have sovon screws. Removal of
scrows is the samo. 5

Soat must be raisod and lowered to gain access b . Remove two screws ( 7), four washers
to scrows and washers . (8 ), and two locknuts ( 9) from bottom
of seat track ( 5) and turret flange (10 ).
4. REMOVE SEAT ASSEMBLY (1 ) FROM Discard locknuts .
TURRET. HAVE HELPER ASSIST.
C. Remove two screws (11 ) and washers
a. Remove seven screws ( 2) and washers ( 12) from seat track top (13) and turret
( 3) from left side ( 4) of seat track (5) baseplate ( 14). Remove seat assembly
and turret basket (6 ). (1 ) from turret.

6 14
INSTALL 1

00000000000000000
13

12

NOTE
Somo vohiclos may have four scrows . Others 11
may have sovon scrows. Installation is the samo.
3
Soat must be raised and lowered to gain access
to scrows and washors .

8
5. INSTALL NEW SEAT ASSEMBLY (1 ) IN
TURRET. HAVE HELPER ASSIST.
1
a. Position seat assembly (1) in turret, 10
4
and install two washers ( 12) and
screws (11 ) in seat track top (13) and 5
turret baseplate ( 14). Do not tighten
screws . c. Install seven washers ( 3) and screws
b. Install four washers (8 ), two screws ( 2) in left side ( 4) of seat track ( 5) and
( 7), and new locknuts ( 9) in bottom of turret basket (6 ). Tighten screws.
seat track (5 ) and turret flange (10). Do d. Tighten four screws (11 , 7) in top (13)
not tighten screws. and bottom of seat track (5).

4-88
 TM 9.2350-252-20-2-2

6. INSTALL WIRE SHIELD (1 ) ON SEAT

TRACK (2 )
a. Install wire shield (1 ), two washers ( 3 ),
new lock washers ( 4) and screws ( 5)
on seat track ( 2).
7. MANUALLY TRAVERSE TURRET TO 3
6400 MILS . See TM 9-2350-252-10-2 . 5
(2
8. INSTALL LEFT TURRET FLOOR PLATE.
See task: REPLACE TURRET FLOOR
PLATES, page 4.22 .

END OF TASK

4.89
TM 9-2350-252-20-2-2

REPLACE GUNNER'S SEAT CUSHION

INITIAL SETUP

Materials /Parts : References:

Vehicular seat cushion TM 9-2350-252-10-1
TM 9-2350-252-10-2

Personnel Required:
Equipment Conditions:
ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )

REMOVE
0.0

c h
S
2 OO 3
1. REMOVE CUSHION (1) FROM SEAT ( 2).
a. Grasp elastic cord ( 3) and remove pos
cushion (1) from seat ( 2 ).

INSTALL

2. INSTALL NEW CUSHION (1 ) ON SEAT ( 2).

a. Grasp elastic cord ( 3) and install
cushion (1) on seat ( 2 ).
END OF TASK
4.90
 TM 9-2350-252-20-2-2

REPLACE GUNNER'S SEAT

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Vehicular seat Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV / IFVICFV Trt Mech 45T10

REMOVE

WARNING
Seat can spring down and
injure you when quick release
pin is pulled down. Stay clear
of seat when you pull quick
release pin .

1. REMOVE SEAT CUSHION . See task: E

REPLACE GUNNER'S SEAT CUSHION ,
page 4.90.

2. REMOVE SEAT (1 ) FROM SEAT PLAT.

FORM ( 2).
a. Pull pin ( 3) from seat platform ( 2), and 1 .
raise seat to vertical position.
b. Remove eight screws ( 4), washers ( 5 ),
and seat (1 ) from seat platform ( 2).

INSTALL
Ox 2

3. INSTALL NEW SEAT ( 1 ) ON SEAT 3

5
PLATFORM (2). J.

a. Install seat (1 ), eight washers (5), and

screws ( 4) on seat platform ( 2).
4.
4. INSTALL SEAT CUSHION . See task :
REPLACE GUNNER'S SEAT CUSHION ,
page 4.90.
END OF TASK
4.91
TM 9-2350-252-20-2-2

REPLACE GUNNER'S SEAT PLATFORM

DESCRIPTION

This task covers : Remove (page 4-92). Install (page 4-93). .

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Cotter pin ( 2)
Seat platform Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
1
0.0

1. REMOVE SEAT CUSHION . See task:

REPLACE GUNNER'S SEAT CUSHION,
page 4.90 .
ON 2

2. REMOVE QUICK RELEASE PIN . See task :

7
4

REPLACE COMMANDER'S /GUNNER'S

SEAT QUICK RELEASE PIN , page 4-86 .

3. REMOVE SEAT (1 ) FROM SEAT (3)

PLATFORM ( 2 ).
a. Remove eight screws ( 3), washers ( 4 ),
and seat (1 ) from seat platform ( 2).

4-92
 TM 9-2350-252-20-2-2

1 i
I
.
.
A . 3

OG
OF
4. REMOVE EXTENSION SPRINGS . See
task: REPLACE COMMANDER'S /
GUNNER'S SEAT EXTENSION SPRINGS,
5
page 4-82 .
4
5. REMOVE LAP SAFETY BELT. See task:
REPLACE COMMANDER'S/GUNNER'S LAP
SAFETY BELT, page 4-83 .
2
6. REMOVE SEAT PLATFORM (1 ) FROM
SEAT SUPPORT (2).
a. Remove two cotter pins (3 ), and wash
ers (4), from two pins ( 5 ). Discard cot.
ter pins .
b. Remove two pins (5) and seat
platform (1 ) from seat support ( 2 ).

INSTALL

7. INSTALL NEW SEAT PLATFORM (1 ) ON

SEAT SUPPORT (2). o m 3

a. Aline seat platform (1 ) with seat sup

d 0
port (2) 0 . 0
b. Install two pins (5) through seat plat
1
form (1 ) and seat support (2).
c. Install two washers (4) and new cotter
pins (3) on two pins (5).
5
8. INSTALL LAP SAFETY BELT. See task:
4
REPLACE COMMANDER'S /GUNNER'S LAP
SAFETY BELT, page 4-83.

9. INSTALL EXTENSION SPRINGS. See task:

REPLACE COMMANDER'S /GUNNER'S 2
SEAT EXTENSION SPRINGS, page 4-82.

GO TO NEXT PAGE
4.93
TM 9-2350-252-20-2-2

10. INSTALL SEAT (1 ) ON SEAT

PLATFORM ( 2 ).
a. Install seat (1 ), eight washers ( 3), and 2.
screws ( 4) on seat platform (2).
3
11. INSTALL QUICK RELEASE PIN . See task:
4.
REPLACE COMMANDER'S /GUNNER'S
SEAT QUICK RELEASE PIN , page 4-86 .
12. INSTALL SEAT CUSHION . See task:
REPLACE GUNNER'S SEAT CUSHION ,
page 4-90 .

END OF TASK

4.94
 TM 9-2350-252-20-2-2

CHAPTER 5
MAINTENANCE OF TURRET ELECTRICAL SYSTEM

Section 1. MAINTENANCE OF EMERGENCY BATTERY ASSEMBLIES

TASK INDEX

Task Page Task Page

Repair Turret Emergency Battery Repair Turret Emergency Battery

Tray, Retainer, and Hook Bolts 5-2 Terminal Lug ... . 5-7

5.1
TM 9-2350-252-20-2-2

REPAIR TURRET EMERGENCY BATTERY TRAY, RETAINER , AND

HOOK BOLTS

INITIAL SETUP
Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
TM 9-6140-200-14
Materials /Parts:

Self-locking nut (2) Equipment Conditions :

Personnel Required : Engine stopped ( TM 9-2350-252-10-1)

Turret shut down ( TM 9-2350-252-10-2)
ITV/IFVICFV Trt Mech 45T10

REPAIR

ego
boble

1. REMOVE LEFT REAR TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES , page 4-22 .

WARNING
Battery posts and cables 3
touched by metal objects can 1
2
short circuit and burn you or
injure you. Use caution when
you work with tools or other
metal objects . Do not wear
jeweiry when you work on electrical system .
CAUTION
Incorrect cable removal can cause a short cir
cuit . Remove negative cable before you
remove positive cable.

2. LIFT COVER (1 ), AND REMOVE CLAMP (2)

FROM NEGATIVE POST ( 3 ). See
TM 9-6140-200-14.

5-2
 TM 9-2350-252-20-2-2

3 4
2 6
5

3. LIFT COVER (1 ), AND REMOVE CLAMP ( 2) 4. LIFT TWO COVERS ( 4 ), AND REMOVE
FROM POSITIVE POST ( 3 ). See TWO CLAMPS (5) FROM TWO POSTS (6).
TM 9-6140-200-14 . See TM 9-6140-200-14.

10 1

8 oo
oo
oo
000
ఆ 00 8

5. REMOVE RETAINER ( 7) FROM TWO

HOOK BOLTS (8).
a . Remove two locknuts ( 9 ), washers ( 10 ),
and retainer ( 7) from two hook bolts ( 8). 11
Discard locknuts .

6. REMOVE TWO HOOK BOLTS (8 ) FROM

MOUNT (11 ) .
GO TO NEXT PAGE
5-3
TM 9-2350-252-20-2-2

2
G00
000
WARNING 100
Gas from bat. 0
teries can
explode and 4
injure you . Do
not allow
sparks near
batteries. Battery acid can burn or blind you.
Do not get acid on your skin or eyes.
NOTE
3
Position of each battery should be noted as it is
removed from tray.

1. REMOVE TWO BATTERIES (1 , 2) FROM

TWO TRAYS (3, 4 ). 5

8. REMOVE TWO TRAYS (3, 4 ) FROM

MOUNT (5)

2
1 E00 7
000
20
9. INSTALL TWO TRAYS (3, 4 ) ON 09
MOUNT (5 ).
WARNING
4
Battery posts and cables 6
touched by metal objects can
short circuit and burn you or
Injuro you. Use caution when
you work with tools or other
metal objects. Do not wear
Jewelry when you work on electrical system.
3
10. INSTALL TWO BATTERIES (1 , 2) IN TWO
TRAYS (3, 4 ).
a. Place battery (1 ) in tray ( 3) with posi 5
tive post (6) forward .
b. Place battery ( 2) in tray ( 4) with nega.
tive post ( 7) forward . 1

5-4
 TM 9-2350-252-20-2-2

4 3

oo
1 oo
20 00oo
00 00
0 0

11. INSTALL TWO HOOK BOLTS ( 1 ) ON

MOUNT (2 )

12. INSTALL RETAINER ( 3) ON TWO HOOK 2

BOLTS (1 ).
a. Install retainer (3), two washers (4),
and new locknuts (5) on two hook
bolts (1 ).

eo ee
9

6
ਚ o 10

11

NOTE
Clamps are marked positive (+) and negativo CAUTION
( - ). Only positive clamp should be installed on Incorrect cablo Installation can causo a short
positive post of battery. Negative clamp should circult. Install positivo cablo botore you install
be installed on negative post. negativo cablo.
13. LIFT TWO COVERS (6 ), AND INSTALL 14. LIFT COVER ( 9), AND INSTALL CLAMP
TWO CLAMPS (7) ON TWO POSTS (8 ). ( 10 ) ON POSITIVE POST (11 ). See
See TM 9-6140-200-14. TM 9-6140-200-14 .
GO TO NEXT PAGE
5-5
TM 9.2350-252-20-2-2

bee
3
eo 2

la

15. LIFT COVER (1 ), AND INSTALL CLAMP

( 2) ON NEGATIVE POST (3 ). See
TM 9-6140-200-14 .

16. INSTALL LEFT REAR TURRET FLOOR

PLATE. See task: REPLACE TURRET
FLOOR PLATES, page 4-22.
END OF TASK

5-6
 TM 9-2350-252-20-2-2

REPLACE TURRET EMERGENCY BATTERY TERMINAL LUG

DESCRIPTION

This task covers: Remove (page 5-7). Install (page 5-8).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts: TM 9-6140-200-14

Terminal lug
Equipment Conditions :
Personnel Required : Engine stopped (TM 9-2350-252-10-1)
ITV /IFVICFV Trt Mech 45T10 Turret shut down (TM 9-2350-252-10-2)

REMOVE

1. REMOVE LEFT REAR TURRET FLOOR

PLATE . See task: REPLACE TURRET
Telete

FLOOR PLATES , page 4.22.

WARNING
Battery posts and cables
touched by metal objects can
zelo short circuit and burn you or
injure you. Use caution when
099

you work with tools or other 2

metal objects . Do not wear 3
jewelry when you work on electrical system.
CAUTION
Incorrect cable removal can cause short cir.
cuit. Remove negative cable before you
remove positive cable .
1
2. LIFT COVER (1 ) AND REMOVE LEAD ( 2)
FROM LUG (3) ON NEGATIVE POST (4).
See TM 9-6140-200-14.

GO TO NEXT PAGE
5-7
 TM 9-2350-252-20-2-2

Jeeee
1

E 1 3
4
3

NOTE
There are four lugs on turret emergency batter.
ies. All four lugs are removed in the same way.
3. LIFT RUBBER COVER ( 1 ) AND REMOVE
LEAD (2) FROM LUG (3) ON POST (4). See 4. LIFT COVER ( 1 ) AND REMOVE LUG (3)
TM 9-6140-200-14 . FROM POST (4). See TM 9-6140-200-14 .

INSTALL

WARNING
Battery posts and cables
touched by metal objects can
1
short circuit and burn you or 4
injure you. Use caution when
you work with tools or other
metal objects. Do not wear
jewelry when you work on electrical system. 3
NOTE
There are four lugs on turret emergency batter:
ies. All four lugs are installed in the same way.
NOTE
Lugs are marked as positive ( + ) or negative ( - ).
Only positive lug should be installed on positive
post of battery. Only negative lug should be
installed on negative post of battery.

5. LIFT COVER (1 ) AND INSTALL NEW

LUG (3) ON POST (4). See
TM 9-6140-200-14 .

5-8
 TM 9-2350-252-20-2-2

5
1
3 1 ‫ܠܦܝܐ‬
2

7. LIFT COVER (4) AND INSTALL LEAD (5)

ON LUG (6) ON NEGATIVE POST ( 7). See
TM 9-6140-200-14.
CAUTION
8. RETURN TO ORIGINAL SYMPTOM . VER
Incorrect cable installation can cause short
IFY NO FAULT.
circuit. Install positive cable before you
install negative cable.
9. INSTALL LEFT REAR TURRET FLOOR
6. LIFT COVER (1 ) AND INSTALL LEAD (2) PLATE. See task: REPLACE TURRET
ON LUG ( 3). See TM 9-6140-200-14. FLOOR PLATES, page 4.22.
END OF TASK

5-9 (5-10 blank)

+
 TM 9-2350-252-20-2-2

Section II. MAINTENANCE OF WIRING HARNESSES

TASK INDEX

Task Page Task Page

Replace Cable 2W14 ..... . . 5-12 Replace Cable 2W304 .. 5-52

Replace Cable 2W15 ... 5-14 Replace Cable 2W305 ..5-59

Replace Cable 2W7 ... .. 5-17 Replace Cable 2W306 .. . . 5-63

Replace Cable 2W301 .. 5-18 Replace Wiring Harness 2W307 ...... 5-76

Replace Wiring Harness 2W302 5-26 Replace Cable 2W308 .. 5-83

Replace Wiring Harness 2W303 5-39 Replace Cable 2W309 .. 5-89

5.11
TM 9-2350-252-20-2-2

REPLACE CABLE 2W14

DESCRIPTION

This task covers: Remove (page 5-12). Install (page 5-13 ).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9.2350-252-10-2
Materials /Parts:
TM 9-6140-200-14
Special electrical cable assembly
Nylon strap Equipment Conditions :

Personnel Required : Engine stopped (TM 9-2350-252-10-1)

Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

000
VI

1. REMOVE LEFT REAR TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES , page 4.22.

WARNING
Battery posts and cables
touched by metal objects can
ge
short circuit and burn you or
injure you. Use caution when
you work with tools or other
metal objects. Do not wear
jewelry when you work on 4
electrical system . 2

CAUTION 3
Incorrect cable removal can cause short cir.
1
cuit. Remove negative cable before you
remove positive cable .

2. LIFT COVER (1 ) AND REMOVE LEAD ( 2)

FROM CLAMP ( 3) ON NEGATIVE POST ( 4 ).
See TM 9.6140-200-14 .

5-12
 TM 9-2350-252-20-2-2

INSTALL

3
2
4

ilie

2
1

4 WARNING
(3 Battery posts and cables
2 touched by metal objects can
short circuit and burn you or
injure you. Use caution whon
you work with tools or other
metal objects . Do not woar
jewelry when you work on electrical system .
CAUTION
Incorrect cable installation can cause short
3. REMOVE STRAP ( 1 ) FROM CABLE circult . Install positive cable before you
2W14 (2). DISCARD STRAP. install negative cable .
NOTE NOTE
Cable 2w14 is removed from both clamps in the Cable 2w14 is installed on both clamps in the
same way. same way .

4. LIFT COVERS ( 3) AND REMOVE CABLE 5. LIFT COVERS ( 3) AND INSTALL NEW
2W14 (2) FROM TWO CLAMPS (4 ). See CABLE 2W14 (2) ON TWO CLAMPS ( 4 ).
TM 9-6149-200-14. DISCARD CABLE. See TM 9-6140-200-14.

6. INSTALL NEW STRAP (1 ) ON CABLE doendent

2W14 (2) 5

7. LIFT COVER (5) AND INSTALL LEAD ( 2) 94 og eg

ON CLAMP (7) ON NEGATIVE POST ( 8 ).
See TM 9-6140-200-14. 2
1
8. RETURN TO ORIGINAL SYMPTOM .
VERIFY NO FAULT.

9. INSTALL LEFT REAR TURRET FLOOR

PLATES . See task: REPLACE TURRET
FLOOR PLATES , page 4-22.

END OF TASK

5.13
TM 9-2350-252-20-2-2

REPLACE CABLE 2W15

DESCRIPTION

This task covers: Remove (page 5-14). Install (page 5-15).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts: TM 9-6140-200-14

Self-locking nut Equipment Conditions:

Self-locking nut
Special cable assembly Engine stopped (TM 9-2350-252-10-1 )
Turret shut down ( TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE TURRET STEP AND LEFT REAR

FLOOR PLATES . See task: REPLACE
TURRET FLOOR PLATES, page 4.22.
WARNING
Battery posts and cables
beled

touched by metal objects can

short circuit and burn you or
Injure you. Use caution when
working with tools or other
metal objects. Do not wear
jowolry when you work on electrical system. 2
CAUTION
Incorrect cablo romoval can causo short
.

circult. Romovo nogativo cablo bofore you 1

removo positivo cable .
2. REMOVE CABLE 2W15 (1 ) FROM
SCREW ( 2 ).
4
a . Remove locknut ( 3), washer ( 4 ), and
cable 2W15 (1 ) from screw (2). Discard 3
locknut .

5-14
 TM 9-2350-252-20-2-2

1
4

‫اقوه‬

2
5

3. REMOVE CABLE 2W15 ( 1 ) FROM TWO

CLAMPS (2, 3 ).
a. Remove screw (4) and clamp (2) from
weldnut (5) on turret .
b. Remove locknut ( 6 ), screw (7) , and 1
clamp ( 3) from turret . Discard locknut . 3
c. Remove cable 2W15 (1 ) from two
clamps (2, 3). 6

INSTALL 10
9
1

10
9

1
0
INSTALN

8 WARNING
0 Battery posts and cables
touched by metal objecit can
short circuit and burn you or
injure you . Use caution when
working with tools or other
metal objects. Do not wear
jewelry when you work on electrical system .
4. REMOVE CABLE 2W15 (1 ) FROM
CLAMP ( 8 ). 5. INSTALL CABLE 2W15 (1 ) ON CLAMP ( 8 ).
a. Lift cover ( 9) and remove nut (10) and a. Lift cover ( 9) and install cable 2W15 (1 )
cable 2W15 (1 ) from clamp ( 8 ). and nut (10) on clamp (8).
GO TO NEXT PAGE
5.15
TM 9-2350-252-20-2-2

軍
3

1
4
6. INSTALL CABLE 2W15 (1 ) ON SCREW (2).
a. Install cable 2W15 (1 ), washer (3), and
new locknut ( 4) on screw (2).

8 7

11

7. INSTALL CABLE 2W15 (1 ) IN TWO

CLAMPS ( 5, 6).
a. Install cable 2W15 (1 ) in two clamps 9
(5,6). 1
b. Install clamp (5) and screw ( 7) on
weldnut (8) on turret .
6
c. Install clamp (6 ), screw ( 9), and new
iocknut (10) on turret.
8. RETURN TO ORIGINAL SYMPTOM .
VERIFY NO FAULT. 1

9. INSTALL TURRET LEFT REAR AND

10
STEP FLOOR PLATES . See task:
REPLACE TURRET FLOOR PLATES ,
page 4-22 .

END OF TASK
5-16
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W7

INITIAL SETUP

Tools: Personnel Required:

Turret mechanic's tool kit (Item 31 , App F) ITV / IFVICFV Trt Mech 45T10

Materials / Parts: References:

Self- locking nut TM 9-2350-252-10-1

Cable assembly TM 9-2350-252-10-2
Sealing compound , grade A
( Item 20 , App C) Equipment Conditions :
Primer, grade N (Item 21 , App C)
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
gu

REMOVE

1. REMOVE LEFT FRONT AND CENTER

TURRET FLOOR PLATES . See task :
REPLACE TURRET FLOOR PLATES,
page 4.22 :

2. REMOVE CABLE 2W7 (1 ) FROM TURRET.

a. Remove locknut (2), screw (3), washer
(4), and cable 2W7 (1 ) from turret. Dis
card locknut .
b. Remove screw (5), washer (6 ), and 5
cable 2W7 (1 ) from bracket ( 7). 2
m
m
INSTALL 6

3. INSTALL NEW CABLE 2W7 ( 1 ) IN

TURRET. 1

a. Apply primer to threads of screw (5).

b. Apply sealing compound to threads of
screw (5).
c . Install cable 2W7 ( 1 ), washer (6), and 4. TORQUE SCREW (5) to 73-79 IN-LB
screw (5) on bracket ( 7) finger tight . ( 84-91 CMKG).
d . Install cable 2W7 (1 ), washer (4), screw 5. INSTALL LEFT FRONT AND CENTER
(3), and new locknut (2) on turret finger TURRET FLOOR PLATES . See task :
tight . REPLACE TURRET FLOOR PLATES,
e . Tighten screw ( 3). page 4-22.

END OF TASK
5-17
TM 9-2350-252-20-2-2

REPLACE CABLE 2W301

DESCRIPTION

This task covers : Remove (page 5-18 ). Install (page 5-22).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Special cable assembly
Nylon strap ( 2) Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE CENTER AND RIGHT TURRET

FLOOR PLATES . See task : REPLACE
TURRET FLOOR PLATES , page 4.22.

2. REMOVE DISTRIBUTION BOX. See task:

REPLACE DISTRIBUTION BOX,
page 5 105 .

5-18
 TM 9-2350-252-20-2-2

Mimi
शल

3. REMOVE CABLE 2W301 (1 ) FROM FOUR

CLAMPS ( 2 ).
a. Remove four screws ( 3) and clamps ( 2)
from weldnuts (4) on turret. 3
b. Remove cable 2W301 (1 ) from four
clamps (2 )

O
5

6
late

‫ה‬ ‫הה‬ ‫הו‬

4. MANUALLY TRAVERSE TURRET TO
3000 MILS. See TM 9-2350-252-10-2 .

5. REMOVE PLUG 2W301P1 ( 5) FROM JACK

2A200J1 (6 )
GO TO NEXT PAGE
5-19
 TM 9-2350-252-20-2-2

‫ܒܒܒ‬

11

in
‫ה‬ ‫הו‬

6. PUSH PLUG 2W301P1 (1 ) BEHIND

EQUILIBRATOR ( 2 ).

M
3

7. MANUALLY TRAVERSE TURRET TO

2400 MILS. See TM 9-2350-252-10-2 .

8. REMOVE DOOR ( 3) FROM HE AMMO

CAN ( 4).
a. Turn latch (5 ) and lift door ( 3) up and
out of HE ammo can (4 ).

5-20
 TM 9-2350-252-20-2-2

1000
5

6
3

2
Ta

For a

9. REMOVE CABLE HANGER (1 ) FROM HE

AMMO CAN (2 ) 1
a. Remove two screws ( 3) and washers
( 4) from HE ammo can ( 2) and cable
hanger (1 ).
b. Remove three screws (5 ), washers ( 6 ),
and cạble hanger (1 ) from HE ammo
can ( 2 ).

1000

2
mi

tant 어
7
10. PULL PLUG 2W301P4 ( 7) FROM
BETWEEN CABLE HANGER (1 ) AND HE
AMMO CAN (2 )
GO TO NEXT PAGE
5-21
TM 9-2350-252-20-2-2

5570

1
6
4

5
11. REMOVE TWO STRAPS ( 1 ) FROM
CABLES (2). DISCARD STRAPS.
12. REMOVE CABLE 2W301 (3) FROM TWO 1 3
CLAMPS (4).
a. Remove two screws ( 5) and clamps
( 4) from weldnuts ( 6) on turret.
b. Remove cable 2W301 (3) from two
clamps (4) and turret.

INSTALL

9
ma

7
3

13. PUSH PLUG 2W301P4 ( 7) OF NEW

CABLE 2W301 ( 3) BETWEEN CABLE
HANGER ( 8) AND HE AMMO CAN ( 9).

5-22
 TM 9-2350-252-20-2-2

3
mul

14. ROUTE PLUG 2W301P1 (1 ) BEHIND

PLUG 2W308P9 ( 2) AND BEHIND
EQUILIBRATOR ( 3 ).

5
11 10
9

top
CAUTION
Cable can be damaged If cablo does not go
through notch In cable hangor. Route cablo
through notch in cable hanger.
15. INSTALL CABLE HANGER ( 4) ON HE
AMMO CAN (5 ). 4.
a. Route cable 2A22 ( 6) through notch 1.
( 7) in cable hanger (4 ). 6
b. Install cable hanger ( 4), two washers
(8), and screws ( 9) on HE ammo
can (5 ).
c. Install three washers ( 10) and screws
(11) in HE ammo can ( 5) and cable
hanger ( 4 ).
GO TO NEXT PAGE
5-23
TM 9-2350-252-20-2-2

2
4

M.

16. INSTALL DOOR (1 ) ON HE AMMO

CAN (2 )
a . Position bottom of door (1 ) in door
hanger (3)
b. Close door (1 ) and turn latch (4) up.

DO
VPSIC

lal ld
)

6
‫ה‬ ‫הו‬
シ

17. MANUALLY TRAVERSE TURRET TO

3000 MILS . See TM 9-2350-252-10-2 .

18. INSTALL PLUG 2W301P1 ( 5) ON JACK

2A200J1 (6)

6-24
 TM 9-2350-252-20-2-2

That
1

2
19. MANUALLY TRAVERSE TURRET TO 4
2400 MILS. See TM 9-2350-252-10-2.

20. INSTALL CABLE 2W301 (1 ) IN TWO

CLAMPS (2).
a. Install cable 2W301 (1 ) in two 6
clamps ( 2 ).
b . Install two clamps (2) and screws (3)
on weldnuts (4) on turret .
3.
WNO
21. INSTALL TWO NEW STRAPS (5) ON 5
CABLES ( 6 ).

THE
22. MANUALLY TRAVERSE TURRET TO 1
8
6400 MILS . See TM 9-2350-252-10-2.

23. INSTALL CABLE 2W301 (1 ) IN FOUR

CLAMPS (7 )
1.
a. Install cable 2W301 (1 ) in four
clamps ( 7 ).
b. Install four clamps ( 7) and screws ( 8) 25. INSTALL RIGHT AND CENTER TURRET
on weldnuts (9) on turret. FLOOR PLATES . See task: REPLACE
TURRET FLOOR PLATES, page 4-22.
24. INSTALL DISTRIBUTION BOX . See task:
REPLACE DISTRIBUTION BOX, 26. RETURN TO ORIGINAL SYMPTOM . VER
page 5-105 . IFY NO FAULT.

END OF TASK

5-25
TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W302

DESCRIPTION

This task covers: Remove (page 5-26

5-26).). Install (page 5-32 ).

INITIAL SETUP

Tools: Personnel Required:

Turret mechanic's tool kit (Item 31 , App F ) ITV /IFVICFV Trt Mech 45T10

Materials /Parts: References:

Nylon strap (2) TM 9-2350-252-10-1

Special cable assembly TM 9-2350-252-10-2
Self-locking nut
Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

1900

2
1
1. REMOVE ISU . See task : REMOVEI
INSTALL INTEGRATED SIGHT UNIT,
UUU
page 21-43.

2. REMOVE 25MM AP AMMO CHUTE. See

task : REPLACE 25MM AP AMMO CHUTE,
page 26-22.

3. REMOVE 25MM HE AMMO CHUTE

ASSEMBLY . See task : REPLACE 25MM
HE AMMO CHUTE ASSEMBLY,
page 26-26 .

4. REMOVE PLUG 2W302P1 (1 ) FROM JACK

2A205J1 ( 2 ).

5-26
 TM 9-2350-252-20-2-2

Olona
3

2
5. REMOVE 25MM AMMO GUARD GUN
MOUNT. See task : REPLACE 25MM
AMMO GUARD GUN MOUNT , page 26-4 . 1

。况
6. REMOVE LEAD 2W302P1 ( 1 ) FROM TWO
CLAMPS (2).
a . Remove two screws (3) and clamps (2)
from weldnuts (4) on turret.
b. Remove lead 2W302P1 (1 ) from two
clamps (2). 4

‫الملا۔‬
010101

( 5

(1 ) FROM
7. REMOVE LEAD 2W302P1 1)
CLAMP (5 )
GO TO NEXT PAGE
5-27
TM 9-2350-252-20-2-2

Dac

8. REMOVE TWO PLUGS ( 1 ) FROM TWO 2

JACKS (2) ON GUN ELEVATION DRIVE
MOTOR ( 3) AS FOLLOWS:
2W302P4 FROM 2A202J2 3
2W302P5 FROM 2A202J3.
TAG PLUGS.

9. REMOVE TWO PLUGS (4) FROM TWO

JACKS ( 5) ON GUN ELEVATION DRIVE
MOTOR (6 ) AS FOLLOWS:
6
2W302P2 FROM 2A20332
2W302P3 FROM 2A20333 .
TAG PLUGS.

5-28
 TM 9-2350-252-20-2-2

BK

4.

10. REMOVE LEADS 2W302P2 (1 ) AND 2

2W302P3 (2) FROM FOUR CLAMPS (3).
a. Remove four screws (4) and clamps 3
( 3) from weldnuts (5) on turret.
b. Remove leads 2W302P2 ( 1 ) and
2W302P3 (2) from four clamps (3).

6
7
UD
JU

70-
412
L
A

11. REMOVE PLUG 2W302P6 (6 ) FROM

JACK 2A206J1 ( 7 ).
2 12. MANUALLY TRAVERSE TURRET TO
3200 MILS. See TM 9-2350-252-10-2 .
GO TO NEXT PAGE
5-29
TM 9-2350-252-20-2-2

E.

1
2

13. REMOVE PLUG 2W302P7 (1 ) FROM

JACK 2A200J2 ( 2).

um
33

IT

14. REMOVE TWO STRAPS ( 3) FROM

TWO CABLES ( 4 ). DISCARD STRAPS.

5-30
 TM 9-2350-252-20-2-2

T
O
M
1

doo

||
4
15. REMOVE WIRING HARNESS 2W302 (1 )
FROM TWO CLAMPS (2, 3 ). 3 1 2

Catrine
a. Remove screw (4) and clamp (2) from
weldnut ( 5) on turret . 1

b. Remove locknut (6), screw (7), and

clamp ( 3) from support (8 ). Discard
5
locknut .
8
c. Remove wiring harness 2W302 ( 1 )
from two clamps (2, 3).
16. MANUALLY TRAVERSE TURRET TO
2850 MILS. See TM 9-2350-252-10-2. 6

ос C
о
о с

11
10

LUD

O
10

17. REMOVE WIRING HARNESS 2W302 (1 )

FROM FOUR CLAMPS (9) .
a. Remove four screws (10) and
clamps ( 9) from weldnuts (11 ) on
turret.

b. Remove wiring harness 2W302 ( 1 ) 9

from four clamps ( 9).
GO TO NEXT PAGE
5-31
TM 9.2350-252-20-2-2

O
0
1

、
っ
。。

19
E

IL
.

18. PULL WIRING HARNESS 2W302 (1 )

FROM TURRET.

INSTALL 8 5

3 4

19. MANUALLY TRAVERSE TURRET TO

3200 MILS. See TM 9-2350-252-10-2 .

20. INSTALL NEW WIRING HARNESS 2

2W302 (1 ) IN TURRET.
6 1
a. Push plugs 2W302P1 (2), 2W302P2 (3),
and 2W302P3 (4) of wiring harness
2W302 (1 ) through turret opening (5).
b. Push plugs 2W302P4 (6) and
2W302P5 ( 7) up to gun elevation drive
motor (8 ).

5-32
 TM 9.2350-252-20-2-2
TERET

The
s
2

n
no

!1 . INSTALL PLUG 2W302P7 (1 ) ON

JACK 2A200J2 (2).

3
4

Tale

2. INSTALL PLUG 2W302P6 ( 3) ON

JACK 2A206J1 (4) .

GO TO NEXT PAGE
5-33
TM 9-2350-252-20-2-2

IT
CE
F 3

23. MANUALLY TRAVERSE TURRET AS

NEEDED TO PULL WIRING HARNESS
2W302 INTO TURRET. See
1
TM 9-2350-252-10-2.

*
24. INSTALL TWO PLUGS ( 1 ) ON TWO
JACKS (2) ON TOW ELEVATION DRIVE
2
MOTOR (3) AS FOLLOWS:
2W302P2 ON 2A203J2
2W302P3 ON 2A20333 . 3

‫الرما۔‬

wee

25. INSTALL TWO PLUGS (4) ON TWO

JACKS (5) ON GUN ELEVATION DRIVE
MOTOR (6) AS FOLLOWS :
2W302P4 ON 2A202J2
2W302P5 ON 2A202J3. 6

5-34
 TM 9-2350-252-20-2-2

LUTU
02

0
5822 X
02 DA
(

26. INSTALL PLUG 2W302P1 ( 1 ) ON JACK

2A205J1 (2).

7
3
TUM
4

5
27. INSTALL LEADS 2W302P2 (3) AND
2W302P3 ( 4) IN FOUR CLAMPS (5) .
a . Install leads 2W302P2 (3) and
2W302P3 (4) in four clamps (5).
b. Install four clamps (5) and screws (6)
on weldnuts (7 ) on turret .
GO TO NEXT PAGE
5-35
TM 9-2350-252-20-2-2

10
11 3

28. INSTALL LEAD 2W302P1 ( 1 ) IN TWO

CLAMPS ( 2 ). 1
a. Install lead 2W302P1 (1 ) in two
clamps (2 )
b. Install two clamps (2) and screws (3)
on weldnuts (4) on turret.

2001

1
29. INSTALL LEAD 2W302P1 (1 ) IN
CLAMP ( 5 ).

30. INSTALL 25MM AMMO GUARD GUN

MOUNT. See task: REPLACE 25MM
AMMO GUARD GUN MOUNT , page 26-4.

5-36
 TM 9-2350-252-20-2-2

O
C
O
C
O
C C

TUD

31. MANUALLY TRAVERSE TURRET TO

2850 MILS . See TM 9-2350-252-10-2 .
3
32. INSTALL WIRING HARNESS 2W302 ( 1 )
IN FOUR CLAMPS (2). AT
a . Install wiring harness 2W302 (1 ) in
clamps (2). 2
b. Install four clamps (2) and screws ( 3)
on weldnuts (4) on turret.

8
1

6 5
Crustace

33. MANUALLY TRAVERSE TURRET TO 9

3200 MILS . See TM 9-2350-252-10-2.

34. INSTALL WIRING HARNESS 2W302 ( 1 )

IN TWO CLAMPS (5, 6).
11
a . Install wiring harness 2W302 ( 1 ) in
two clamps (5, 6).
b. Install clamp (5) and screw (7) on
weldnut ( 8) on turret .
c. Install clamp (6 ), screw ( 9 ), and new 10
locknut (10) on support (11).
GO TO NEXT PAGE
5-37
TM 9-2350-252-20-2-2

35. INSTALL TWO NEW STRAPS (1 ) ON 38. INSTALL 25MM AP AMMO CHUTE.
TWO CABLES ( 2 ). See task: REPLACE 25MM AP
AMMO CHUTE, page 26-22 .
36. MANUALLY TRAVERSE TURRET TO
6400 MILS. See TM 9-2350-252-10-2 . 39. INSTALL ISU . See task: REMOVEI
INSTALL INTEGRATED SIGHT UNIT,
37. INSTALL 25MM HE AMMO CHUTE page 21-43.
ASSEMBLY . See task : REPLACE 25MM
HE AMMO CHUTE ASSEMBLY, 40. RETURN TO ORIGINAL SYMPTOM .
page 26-26 . VERIFY NO FAULT.

END OF TASK

5-38
 TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W303

DESCRIPTION

This task covers : Remove (page 5-39 ). Install (page 5-45).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Special cable assembly
Nylon strap ( 6) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

Toys
nnn be

1
1. REMOVE 25MM GUN BARREL. See
TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN FEEDER. See

TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2.
2
4. REMOVE PLUG 2W303P4 (1 ) FROM JACK
2A208J1 ( 2 ).
GO TO NEXT PAGE
5-39
TM 9-2350-252-20-2-2

(2
5. REMOVE LEAD 2W303P4 (1 ) FROM 3
SEVEN CLAMPS ( 2 ).
a. Remove seven screws ( 3) and
clamps ( 2) from turret .
b. Remove lead 2W303P4 (1 ) ftom seven
clamps ( 2 ).

ao .

4 8

090
W0

7 5

6. REMOVE LEAD 2W303P1 (4) FROM

CLAMP ( 5 ).
YVE
a. Remove screw (6 ) and two clamps
(5, 7) from weldnut ( 8 ) on turret . 6
br Remove lead 2W303P1 (4) from
clamp (5 ).

5.40
 TM 9-2350-252-20-2-2

G God
0
KU
i leher
1199
9.000
0

10
1

7. REMOVE PLUG 2W303P1 (1 ) FROM JACK · 2 1

2A207J1 ( 2 ).

000

3 6

8. REMOVE LEADS 2W303P1 ( 3) AND

2W303P4 ( 4) FROM CLAMP (5).
a. Remove screw (6 ) and clamp (5) from
weldnut ( 7) on turret.
1
b. Remove leads 2W303P1 (1 ) and
2W303P4 ( 4) from clamp (5).
GO TO NEXT PAGE
5-41
TM 9-2350-252-20-2-2

0.00

OO

9. REMOVE LEFT, CENTER, AND STEP

TURRET FLOOR PLATES . See task:
REPLACE TURRET FLOOR PLATES,
page 4.22.
20

10. REMOVE PLUG 2W303P2 (1 ) FROM

JACK 2A7J7 (2).

4
11. REMOVE LEAD 2W303P2 ( 3) FROM
THREE CLAMPS (4).
a. Remove three screws (5) and
clamps (4) from weldnuts (6) on turret. 5
6.
b. Remove lead 2W303P2 (3) from three
clamps ( 4 ).

5-42
 TM 9-2350-252-20-2-2
ED
Les
...D
]1[

2
12. MANUALLY TRAVERSE TURRET TO
2850 MILS. See TM 9-2350-252-10-2 .

13. REMOVE PLUG 2W303P3 (1 ) FROM

JACK 2A200J3 ( 2).
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3
gledamo
7

14. REMOVE SIX STRAPS ( 3) FROM TWO

CABLES. DISCARD STRAPS . 5

15. REMOVE LEAD 2W303P2 ( 4 ) FROM TWO

CLAMPS (5 )
6
a. Remove two screws (6 ) and clamps (5)
from weldnuts (7) on turret .
1
2 b. Remove lead 2W303P2 (4) from two
clamps (5) on weldnuts ( 7) on turret.
GO TO NEXT PAGE
5-43
 TM 9-2350-252-20-2-2

3
2

M.
1

16. MANUALLY TRAVERSE TURRET TO

2400 MILS . See TM 9-2350-252-10-2.

17. REMOVE DOOR (1 ) FROM HE AMMO

CAN ( 2 ).
a . Turn latch ( 3) and lift door (1 ) up and
out of HE ammo can ( 2).

1
8
mi

TO
a

BE
18. REMOVE CABLE HANGER ( 4) FROM HE
AMMO CAN ( 2 ).
a. Remove two screws (5 ) and
washers ( 6) from HE ammo can ( 2)
and cable hanger ( 4).
b. Remove three screws ( 7 ),
washers (8 ), and cable hanger ( 4)
from HE ammo can ( 2 ).

5-44
 -
TM 9-2350-252-20-2-2

19. PULL PLUG 2W303P2 ( 1 ) FROM 1

BETWEEN HE AMMO CAN (2) AND
SUPPORT (3 )

INSTALL

20. PUSH PLUG 2W303P2 ( 1 ) OF NEW WIR

ING HARNESS 2W303 BETWEEN HE
AMMO CAN ( 2) AND SUPPORT (3 ).
GO TO NEXT PAGE
5-45
 TM 9-2350-252-20-2-2

CAUTION
Cablo can be damaged if cable does not go 65
through notch in support. Route cable
through notch in support. a

21. INSTALL SUPPORT (1 ) ON HE AMMO BIC

CAN (2 )
a. Route cable 2A22 ( 3) through 3
notch ( 4) in support (1 ). 1
4
b. Install support (1 ), two washers ( 5 ),
and screws (6) on HE ammo can ( 2 ).
c. Install three washers ( 7) and
screws (8) in HE ammo can ( 2) and
support (1 ).

11
2
Mui

22. INSTALL DOOR ( 9) ON HE AMMO

CAN (2 )
a. Position bottom of door ( 9) in door
support ( 10 ).
b. Close door ( 9) and turn latch: (11 ) up. 10

23. MANUALLY TRAVERSE TURRET TO

2850 MILS . See TM 9-2350-252-10-2 .

5-46
 TM 9-2350-252-20-2-2

24. INSTALL LEAD 2W303P2 (1 ) IN TWO

CLAMPS ( 2 ).
2
a. Install lead 2W303P2 ( 1 ) in two
clamps (2 )
b. Install two clamps (2) and two
screws ( 3) on weldnuts (4) on turret.
3
25. INSTALL SIX NEW STRAPS (5 ) ON
CABLES.
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มีปี

26. INSTALL PLUG 2W303P3 (6 ) ON JACK

2A200J3 (7).
GO TO NEXT PAGE
3-47
TM 9-2350-252-20-2-2

wengur
DINO
ooc

house
0
27. MANUALLY TRAVERSE TURRET TO
6400 MILS . See TM 9-2350-252-10-2.
2
28. INSTALL LEAD 2W303P2 ( 1 ) IN THREE
CLAMPS ( 2 ).
a. Install lead 2W303P2 ( 1 ) in three 3
clamps (2).
b. Install three clamps (2) and screws ( 3)
on weldnuts (4) on turret.
OO
KO

6 5

29. INSTALL PLUG 2W303P2 (5) ON JACK

2A7J7 (6 ).

5-48
 TM 9-2350-252-20-2-2

Olca l d e

30. INSTALL LEFT , CENTER, AND STEP

TURRET FLOOR PLATES . See task:
REPLACE TURRET FLOOR PLATES,
page 4.22 .

31. INSTALL LEADS 2W303P1 ( 1 ) AND

2W303P4 (2) IN CLAMP (3).
a. Install leads 2W303P1 (1 ) and
2W303P4 (2) in clamp (3).
b. Install clamp (3) and screw (4) on 5 3
weidnut ( 5) on turret.

T in
1

32. INSTALL PLUG 2W303P1 ( 6) ON JACK

2A207J1 (7).
GO TO NEXT PAGE
5-49
TM 9-2350-252-20-2-2

CO
1 5

loi
3
33. INSTALL LEAD 2W303P1 (1) IN
CLAMP ( 2 ). 2
a . Install lead 2W303P1 (1) in clamp (2 ).
b. Install two clamps (2, 3) and screw ( 4)
on weldnut (5 ) on turret.

non

34. INSTALL LEAD 2W303P4 ( 6) IN SEVEN 8

CLAMPS (7 )
a . Install lead 2W303P4 (6) in seven
clamps ( 7 ).
b. Install seven clamps (7 ) and
screws (8 ) on turret.

5-50
 TM 9-2350-252-20-2-2

US

35. INSTALL PLUG 2W303P4 (1 ) ON JACK

2A208J1 (2 )

36. INSTALL 25MM GUN RECEIVER. See

TM 9-2350-252-10-2 .
0
37. INSTALL 25MM GUN FEEDER . See
TM 9-2350-252-10-2.

38. INSTALL 25MM GUN BARREL. See 2

TM 9-2350-252-10-2.

39. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

3-51
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W304

DESCRIPTION

This task covers: Remove (page 5-52). Install (page 5-56 ).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Nylon strap ( 3)
Special cable assembly Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE ISU . See task : REMOVEI

INSTALL INTEGRATED SIGHT UNIT,
page 21-43.

2. REMOVE 25MM AP AMMO CHUTE. See

task : REPLACE 25MM AP AMMO 1
CHUTE, page 26-22.
3. REMOVE 25MM HE AMMO CHUTE. See
task : REPLACE 25MM HE AMMO CHUTE
ASSEMBLY, page 26-26 .

4. REMOVE 25MM AMMO GUARD GUN

MOUNT. See task : REPLACE 25MM
AMMO GUARD GUN MOUNT, page 26-4 .

5. REMOVE PLUG 2W304P1 (1) FROM

JACK 2A203J1 ( 2 ). 2

GO TO NEXT PAGE

5-52
 TM 9-2350-252-20-2-2

bon
4
6. REMOVE CABLE 2W304 (1 ) FROM FOUR
CLAMPS ( 2 ).
a. Remove four screws ( 3) and clamps (2)
from weldnuts (4) on turret .
1
b. Remove cable 2W304 (1 ) from four
clamps (2).

Jih
5

7. REMOVE CABLE 2W304 (1 ) FROM

CLAMP (5 ). 1

8. REMOVE CABLE 2W304 (1 ) FROM

CLAMP (6 ).
GO TO NEXT PAGE
TM 9-2350-252-20-2-2

9. MANUALLY TRAVERSE TURRET TO

3500 MILS. See TM 9-2350-252-10-2 .

10. REMOVE PLUG 2W30 - P5 (1 ) FROM

JACK 2A200J5 (2 ).

11. REMOVE THREE STRAPS ( 3) FROM

CABLES . DISCARD STRAPS .

RRA
 TM 9-2350-252-20-2-2

ecla

3
2. REMOVE CABLE 2W304 ( 1 ) FROM TWO
CLAMPS (2)
2
a . Remove two screws (3) and clamps
(2) from weldnuts (4) on turret .
b. Remove cable 2W304 ( 1 ) from two
clamps (2).

00 €

land
5

13.PULL PLUG 2W304P5 (5) INTO TURRET,

AND REMOVE CABLE 2W304 (1 ) FROM
TURRET.

GO TO NEXT PAGE
6-55
TM 9-2350-252-20-2-2

INSTALL

bolo
000

14. PLACE NEW CABLE 2W304 ( 1 ) IN TUR

RET, AND PUSH PLUG 2W304P5 ( 2) OUT
OF TURRET INTO SQUAD AREA.

EG

3 6

2 16. INSTALL CABLE 2W304 (1 ) IN TWO

CLAMPS (4).
a. Install cable 2W304 (1 ) in two
clamps (4).
15. INSTALL PLUG 2W304P5 (2) ON JACK b. Install two clamps ( 4) and screws (5
2A200J5 ( 3). on weldnuts (6 ) on turret.

5-56
 TM 9-2350-252-20-2-2

2 3

18. MANUALLY TRAVERSE TURRET TO

6400 MILS. See TM 9-2350-252-10-2.

19. INSTALL PLUG 2W304P1 (2) ON

JACK 2A203J1 ( 3 ).
a. Route cable 2W304 ( 4) to
jack 2A203J1 (3).
17. INSTALL THREE NEW STRAPS ( 1 ) ON b. Install plug 2W304P1 ( 2) on
CABLES . jack 2A203J1 ( 3).

6
(5

WIRD
20. INSTALL CABLE 2W304 (4) IN
CLAMP ( 5 ).

) 21. INSTALL CABLE 2W304 (4) IN

CLAMP (6 )
GO TO NEXT PAGE
5.57
TM 9.2350-252-20-2-2

4
1

22. INSTALL CABLE 2W304 (1) IN FOUR

CLAMPS (2 ) 2
a. Install cable 2W304 ( 1 ) in four
clamps ( 2 ).
b. Install four clamps (2) and screws (3)
on weldnuts ( 4) on turret.

23. INSTALL 25MM AMMO GUARD GUN

MOUNT. See task: REPLACE 25MM
AMMO GUARD GUN MOUNT, page 26-4.

24. INSTALL 25MM HE AMMO CHUTE . See

task : REPLACE 25MM HE AMMO
CHUTE ASSEMBLY, page 26-26.

25. INSTALL 25MM AP AMMO CHUTE. See

task: REPLACE 25MM AP AMMO
CHUTE, page 26-22.
26. INSTALL ISU . See task : REMOVEI
INSTALL INTEGRATED SIGHT UNIT,
page 21-43.
A
27. BORESIGHT 25MM GUN . See
TM 9-2350-252-10-2 .
230V
END OF TASK

5-58
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W305

DESCRIPTION

This task covers: Remove (page 5.59 Install (page 5-61).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2

Materials /Parts:
Equipment Conditions:
Self-locking nut
Nylon strap (2) Engine stopped (TM 9-2350-252-10-1)
Special cable assembly Turret shut down (TM 9-2350-252-10-2)

Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
2
n
Toe

600g
KWAN
W

‫همه‬

1
1. MANUALLY TRAVERSE TURRET TO
3400 MILS. See TM 9-2350-252-10-2 .

2. REMOVE PLUG 2W305P1 (1 ) FROM

JACK 2A202J1 ( 2).
GO TO NEXT PAGE
5.59
 TM 9-2350-252-20-2-2

Aman
|

3. REMOVE TWO STRAPS (1 ) FROM

CABLES ( 2). DISCARD STRAPS .

8
9

6
5
4. REMOVE CABLE 2W305 ( 3) FROM TWO
CLAMPS ( 4, 5 ). 10
a. Remove locknut (6 ), screw ( 7), and
clamp ( 4) from hanger ( 8) on turret.
Discard locknut.
b. Remove screw ( 9) and clamp ( 5) from 3
weldnut ( 10 ) on turret.
c. Remove cable 2W305 ( 3) from two v
clamps ( 4, 5 ).

5-60
 TM 9-2350-252-20-2-2

5. REMOVE PLUG 2W305P6 (1 ) FROM

JACK 2A200J6 ( 2 ). 6. PULL CABLE 2W305 (3) FROM TURRET.

INSTALL
3

7. INSTALL PLUG 2W305P6 (1 ) OF NEW

CABLE 2W305 ( 3) ON JACK 2A200J6 ( 2 ). 8. PUSH CABLE 2W305 (3) INTO TURRET.
GO TO NEXT PAGE

5-61
TM 9-2350-252-20-2-2

5 ‫ויען‬

A
E
G 2

3 6

Crasu
1

9. INSTALL CABLE 2W305 (1 ) IN TWO

CLAMPS ( 2, 3 ).
a. Install cable 2W305 (1 ) in two
clamps ( 2, 3 ).
b. Install clamp ( 2) and screw (4) on
weldnut (5) on turret.
c. Install clamp ( 3), screw (6 ), and new
L
locknut ( 7) on hanger ( 8) on turret.

2101
( 12 )

11

11. INSTALL PLUG 2W305P1 (11 ) ON JACK

2A202J1 ( 12 ).

10 12. MANUALLY TRAVERSE TURRET TO

6400 MILS . See TM 9-2350-252-10-2 .

10. INSTALL TWO NEW STRAPS ( 9) ON 13. RETURN TO ORIGINAL SYMPTOM .

CABLES ( 10 ). VERIFY NO FAULT.

END OF TASK

5-62
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W306

DESCRIPTION

This task covers: Remove (page 5-63). Install (page 5-69).

INITIAL SETUP

Tools: Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV/IFVICFV Trt Mech 45T10
Lifting device with rated lift capability of Helper (H)
at least 1002 lb (465 kg)
Nylon sling , 25 ft ( Item 9, App C) References :
TM 9-2350-252-10-1
Materials / Parts:
TM 9-2350-252-10-2
Sealing compound , grade A
(Item 20 , App C) Equipment Conditions :
Primer, grade N (Item 21 , App C) Engine stopped ( TM 9-2350-252-10-1 )
Cable assembly
Cotter pin Turret shut down (TM 9-2350-252-10-2)
Lock washer ( 2)

REMOVE

1. REMOVE ISU . See task: REMOVEI prill 3

2
4
INSTALL INTEGRATED SIGHT UNIT,
page 21-43.
2. REMOVE 25MM AP AMMO CHUTE. See
task: REPLACE 25MM AP AMMO CHUTE ,
page 26-22.

3. REMOVE 25MM HE AMMO CHUTE. See

task : REPLACE 25MM HE AMMO CHUTE
ASSEMBLY, page 26-26 . 1.

4. REMOVE 25MM AMMO CHUTE GUARD .

See task : REPLACE 25MM AMMO
GUARD GUN MOUNT, page 26-4 .
7. REMOVE CABLE 2W306 ( 1 ) FROM TWO
5. MANUALLY TRAVERSE TURRET TO CLAMPS (2).
3600 MILS. See TM 9-2350-252-10-2.
a. Remove two screws (3) and clamps (2)
6. MANUALLY RAISE TOW LAUNCHER from weldnuts (4) on turret.
TO FIRING POSITION . b. Remove cable 2W306 ( 1 ) from two
See TM 9-2350-252-10-2 . clamps (2).
GO TO NEXT PAGE
5-63
TM 9-2350-252-20-2-2

2 1

8. REMOVE PLUG 2W306P7 (1 ) FROM

JACK 2A200J7 (2) ON ELECTRONIC
CONTROL ASSEMBLY (3).

7 4
WARNS2014109

ᎾᎾᎾ ;
M5505

bua

9. PULL CABLE 2W306 (4) INTO TURRET.

5-64
 TM 9.2350-252-20-2-2

10. REMOVE CABLE 2W306 (1 ) FROM

THREE CLAMPS ( 2 ).
a. Remove three screws (3) and
clamps (2) from weldnuts ( 4) on turret . 3
b. Remove cable 2W306 ( 1 ) from three 2
clamps (2).

11. MANUALLY TRAVERSE TURRET TO

4800 MILS. See TM 9-2350-252-10-2 .

free
OOC
WARNING
Unsupported TOW launcher 6
can fall and injure soldiers.
Do not work under unsup
ported TOW launcher.
1)

12. ATTACH SLINGS (6) TO LAUNCHER (7).

a. Attach slings (6 ) around launcher (7 ),
between support bracket (8), upper
bracket ( 9) and forward electrical 10
mechanical post ( 10 ).
b. Take up slack in slings (6 ) to
support launcher ( 7). Use lifting
device .

GO TO NEXT PAGE
5-65
TM 9-2350-252-20-2-2

5
6

2 1
4
1

14. REMOVE GROUND STRAP (4) FROM

13. REMOVE SHIELD ( 1 ) FROM GEARBOX (5) .
HOUSING (2) .
a. Remove screw (6) , two lock
a. Remove four screws (3) and shield ( 1 ) washers (7), and ground strap (4) from
from housing ( 2 ). gearbox (5) . Discard lock washers.

t
9

10

11
V

15. REMOVE TWO PLUGS (8) FROM TWO

JACKS (9) AS FOLLOWS:
3W306P2 FROM J2
3W306P4 FROM J4 .
16. REMOVE PLUG 2W306P3 ( 10) FROM
TAG PLUGS . JACK 2A200J3 ( 11 ).

5-66
 TM 9-2350-252-20-2-2

3
4

NOTE
Step 17 should be done only if gearbox is 5
secured to lower bracket with cotter pin ,
washer, and pin .
17. REMOVE PIN ( 1 ) FROM LOWER
BRACKET (2). HAVE HELPER ASSIST .
a. ( H ) Pull manual release knob (3)
and hold out .
b. Raise and lower ballscrew (4) to
release pressure on pin ( 1 ). Use speed
wrench and 14 mm socket at manual
drive input (5) .
c . While holding gearbox (6) , remove 6
cotter pin (7) , washer (8), and pin (7) . 1 7
22 8
Discard cotter pin .

a
3
4

NOTE
Step 18 should be done only if gearbox is
secured to lower bracket with locknut and 5
screw .

18. REMOVE SCREW (9) FROM LOWER

BRACKET (2) . HAVE HELPER ASSIST.
a. ( H) Pull manual release knob (3)
and hold out .
b. Raise and lower ballscrew (4) to
release pressure on screw (9) . Use
speed wrench and 14 mm socket at
manual drive input (5 ).
6
c. While holding gearbox (6) , remove 9
:D locknut ( 10) and screw (9) . Discard
locknut and screw .
2

GO TO NEXT PAGE
5-67
 [
TM 9-2350-252-20-2-2

19. (H) PULL OUT ON LOWER END OF 2 3 E

GEARBOX (1 ) .

20. REMOVE PLUG 2W306P1 (2) FROM

JACK 2A200J1 (3) .

LI
8

1
17:
00

6
21. REMOVE CABLE 2W306 (4) FROM
TWO CLAMPS (5).
a. Remove two screws (6 ),
washers (7 ), and clamps (5) from
faceplate (8)
b. Remove cable 2W306 (4) from
two clamps (5).

5-68
 TM 9-2350-252-20-2-2

3 2
2
6
4
5

22. REMOVE BRACKET ( 1 ) FROM

FACEPLATE (2) . 23. PULL CABLE 2W306 (5) AND PLUG
a. Remove three screws (3) , washers (4), 2W306P7 (6) OUT OF TURRET
and bracket ( 1 ) from faceplate (2). THROUGH FACEPLATE (2).

INSTALL

24. PUSH PLUG 2W306P7 (6) AND NEW

CABLE 2W306 (5) INTO TURRET
THROUGH FACEPLATE (2).
GO TO NEXT PAGE
5-69
TM 9-2350-252-20-2-2

25. INSTALL BRACKET (1 ) ON

FACEPLATE (2).
a. Apply primer to threads of
three screws ( 3). 3 4
2
b. Apply sealing compound to
threads of three screws (3) .
4
c. Install bracket (1 ), three washers (4) ,
and screws (3) on faceplate (2).
d . TORQUE THREE SCREWS (3)
TO 73-79 IN-LB (84-91 CMKG).

5
6
2

Il
2

26. INSTALL CABLE 2W306 (5) IN TWO

S1

5
CLAMPS ( 6 ).
昌

a. Install cable 2W306 (5 ) in two

clamps (6 ).
7 8
b. Install two clamps ( 6 ), washers ( 7 ),
and screws (8 ) on faceplate (2).
C. TORQUE TWO SCREWS (8) ON
CLAMPS (6) ON FACEPLATE (2) TO
73-79 IN-LB (84-91 CMKG).

5-70
 TM 9-2350-252-20-2-2

IN
4
3 5 1
2 (6
NOTE
If screw and locknut were removed in step 7,
they must be replaced by a new pin, washer,
and cotter pin.
1
29. INSTALL GEARBOX ( 1 ) ON LOWER
BRACKET (2).
3 4 2 a . Turn manual drive shaft (3) , and
pull manual release knob (4)
27. POSITION GEARBOX (1 ) TO to aline gearbox ( 1 ) and lower
FACEPLATE (2). bracket (2).
b. Install gearbox (1 ), pin (5),
28. INSTALL PLUG 2W306P1 (3) ON washer (6), and new cotter
JACK 2A200J1 (4) ON GEARBOX (1 ). pin (7) on lower bracket (2) .
1

11
do

10
D
9

31. INSTALL TWO PLUGS ( 10) ON TWO

JACKS ( 11 ) AS FOLLOWS:
30. INSTALL PLUG 2W306P3 (8) ON 3W306P4 ON J4
JACK 2A200J3 (9). 3W306P2 ON J2.
GO TO NEXT PAGE
5-71
TM 9-2350-252-20-2-2

6
2

1
01
33. INSTALL SHIELD (5) ON HOUSING (6 ).
a. Apply primer to threads of four
screws (7 ).
32. INSTALL GROUND STRAP ( 1 ) ON +

GEARBOX (2) . b . Apply sealing compound to threads

of four screws (7 ) .
a. Install ground strap (1 ) , two new lock
washers ( 3), and screws (4) on c . Install shield (5) and four
gearbox (2). screws (7) on housing (6). " 11

34. REMOVE SLINGS (8) FROM

LAUNCHER ( 9 ).

5-72
 TM 9-2350-252-20-2-2

35. PULL CABLE 2W306 ( 1 ) INTO TURRET.

a. Pull cable 2W306 ( 1 ) through
rotor (2) into turret.
b . Loop cable 2W306 (1 ) to right 1
side of rotor (2).
c. Pull cable 2W306 ( 1 ) over rear
spoke of mount (3) into turret .

阿
SO

1
‫יעין‬

36. INSTALL CABLE 2W306 ( 1 ) IN

THREE CLAMPS (4).
a. Apply primer to threads of three
screws (5 ).
b. Apply sealing compound to threads
of three screws (5).
c. Install cable 2W306 ( 1 ) in three
5
clamps (4).
d. Install three clamps (4) and screws (5)
4
on weldnuts (6) on turret .
GO TO NEXT PAGE
5-73
TM 9-2350-252-20-2-2

ZA
1

Olising
WUSSGODDA

OLD
furt
USA
NO1011

000

:
37. MANUALLY TRAVERSE TURRET / .

TO 3600 MILS. See TM 9-2350-252-10-2 . OR

38. PUSH CABLE 2W306 ( 1 ) OUT OF PA

TURRET INTO SQUAD AREA. .

39. INSTALL PLUG 2W306P7 (2) ON

JACK 2A200J7 (3) ON ELECTRONIC
CONTROL ASSEMBLY (4) .

5-74
 TM 9-2350-252-20-2-2

1 .
40. INSTALL CABLE 2W306 (1 ) IN
TWO CLAMPS (2) .
44. INSTALL 25MM AMMO GUARD GUN
a. Install cable 2W306 ( 1 ) in two MOUNT . See task: REPLACE 25MM
clamps (2). AMMO GUARD GUN MOUNT, page 26-4.
b. Install two clamps (2) and screws (3)
on weldnuts (4) on turret . 45. INSTALL 25MM HE AMMO CHUTE . See
task : REPLACE 25MM HE AMMO
41. CHECK OPERATION OF TOW CHUTE ASSEMBLY, page 26-26.
LAUNCHER . See TM 9-2350-252-10-2.
46. INSTALL 25MM AP AMMO CHUTE . See
42. MANUALLY LOWER TOW task : REPLACE 25MM AP AMMO
LAUNCHER TO STOWED POSITION . CHUTE , page 26-22.
See TM 9-2350-252-10-2.
47. INSTALL ISU . See task: REMOVEI
43. MANUALY TRAVERSE TURRET INSTALL INTEGRATED SIGHT UNIT,
TO 6400 MILS. See TM 9-2350-252-10-2 . page 21-43.

END OF TASK

5-75
 [
TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W307

DESCRIPTION

This task covers : Remove ( page 5-76). Install (page 5-79).

INITIAL SETUP

!!
HH
Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Nylon strap ( 2)
Special cable assembly Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE ISU . See task: REMOVEI

INSTALL INTEGRATED SIGHT UNIT, 1934
page 21-43.

WARNING 2
Accidental firing of 25mm gun
could kill or injure soldiers.
Jack rotation could allow
25mm gun to fire. Do not turn
switch jack J1 when you
removo plug from gearbox. 104
700
700
2. REMOVE PLUG 2W307P1 (1 ) FROM 5
JACK 2A201J1 ( 2). H
T L
U LW D
O L O
N N
3. REMOVE STRAP ( 3) FROM LEAD O UI D 3
Q N
2W307P1 (4) AND TURRET BASKET (5). U !

DISCARD STRAP.

6 7
4. REMOVE PLUG 2W307P2 (6 ) FROM JACK
2A201J2 ( 7).

5-76
 TM 9-2350-252-20-2-2

horis

5. REMOVE PLUG 2W307P3 (1 ) FROM JACK

2A201J3 ( 2 ).

3
6

9
7

6. REMOVE LEAD 2W307P2 (3) FROM FIVE

CLAMPS (4, 5 ).
a. Remove five screws (6, 7 ) and six
clamps (4, 5, 8 ) from weldnuts (9) on
turret. 3

b. Remove lead 2W307P2 ( 3) from five 9

clamps ( 4, 5 ).
GO TO NEXT PAGE
5-77
TM 9-2350-252-20-2-2

7. REMOVE 25MM AP AMMO CHUTE. See

task: REPLACE 25MM AP AMMO
CHUTE, page 26-22.
8. REMOVE 25MM HE AMMO CHUTE . See
Mai
task : REPLACE 25MM HE AMMO CHUTE
ASSEMBLY, page 26-26. 4

9. REMOVE 25MM AMMO CHUTE GUARD.

See task: REPLACE 25MM AMMO
GUARD GUN MOUNT , page 26-4.

10. REMOVE LEADS 2W307P1 ( 1 ) AND

2W307P3 ( 2) FROM SIX CLAMPS ( 3).
a. Remove three straps (4) from cables .
5 3
G
Discard straps .
b. Remove six screws ( 5) and clamps (3)
from weldnuts (6) on turret .
c. Remove leads 2W307P1 ( 1 ) and
2W307P3 (2) from six clamps (3) .
11. MANUALLY TRAVERSE TURRET TO 6
2
3400 MILS. See TM 9-2350-252-10-2.
boo

1
‫ܘܬܐ‬

7
8

12. REMOVE LEADS 2W307P1 (1 ) AND 13. REMOVE PLUG 2W307P8 ( 8) FROM
2W307P3 ( 2) FROM CLAMP ( 7). JACK 2A200J8 ( 9).

5-78
 TM 9-2350-252-20-2-2

8
American 3
2

14. REMOVE LEAD 2W307P8 (1 ) FROM TWO

CLAMPS (2).
4
a. Remove two screws (3) and clamps
(2) from weldnuts (4) on turret .
b. Remove lead 2W307P8 (1 ) from two
clamps (2).

INSTALL

JB
CO
M 7

5 6

15. INSTALL PLUG 2W307P8 (5) OF NEW

WIRING HARNESS 2W307 (6 ) ON JACK
3 2A200J8 (7).
GO TO NEXT PAGE
5-79
TM 9-2350-252-20-2-2

4
3

2
5

17. INSTALL LEAD 2W307P8 (2) IN TWO

CLAMPS (3).
a. Install lead 2W307P8 (2) in two
clamps (3).
16. PUT WIRING HARNESS 2W307 (1 ) INTO b. Install two clamps (3) and screws (4)
TURRET. on weldnuts (5) on turret.

L
U LU C
NL T HL
D
D
LIUI T L Z
I
JADI U
V
I
OTUN
I

al
ton
n
u
l

6
18. INSTALL PLUG 2W307P2 (6) ON JACK
2A201J2 (7)
a. Route lead 2W307P2 (8) to jack 7
2A201J2 ( 7)
8
b. Install plug 2W307P2 (6) on jack
2A201J2 ( 7 ).

5-80
 TM 9-2350-252-20-2-2

2)

19. INSTALL PLUG 2W307P3 (1 ) ON 2

JACK 2A201J3 ( 2 ).
a. Route lead 2W307P3 (3) to
jack 2A201J3 ( 2 ).
b. Install plug 2W307P3 (1 ) on
jack 2A201J3 (2).

要
WARNING
Accidental firing of 25mm
gun could kill or Injure sol.
dlers . Jack rotation could
allow 25mm gun to fire. Do
not turn switch jack J1 when
you install plug on gearbox.
5
20. INSTALL PLUG 2W307P1 (4) ON JACK
2A201J1 ( 5 ).
a. Route lead 2W307P1 (6) to jack
2A201J1 (5 ).
b. Install plug 2W307P1 (4) on jack 00041
2A201J1 (5 ) 8. 000 )
‫םםםם‬
21. INSTALL NEW STRAP ( 7) ON LEAD
2W307P1 (6) AND TURRET BASKET (8). 1
i 6
GO TO NEXT PAGE

5-81
TM 9-2350-252-20-2-2

6
题
4
22. INSTALL LEADS 2W307P1 (1 ) AND 3
2W307P3 (2) IN SIX CLAMPS ( 3 ).
a. Install leads 2W307P1 (1 ) and
2W307P3 (2) in six clamps ( 3).
b. Install six clamps (3) and screws (4)
on weldnuts (5) on turret.
c. Install three new straps ( 6 ) on cables.
2
23. INSTALL LEADS 2W307P1 ( 1 ) AND
2W307P3 (2) IN CLAMP (3). 5

14
13 9

察
.M
t

K
( 10

11 8 12
12
24. INSTALL LEAD 2W307P2 ( 8) IN FIVE
CLAMPS (9, 10 ). 28. INSTALL 25MM HE AMMO CHUTE . See
task : REPLACE 25MM HE AMMO
a. Install lead 2W307P2 (8) in five CHUTE ASSEMBLY , page 26-26 .
clamps (9, 10).
b. Install six clamps (9, 10, 11 ) on 29. INSTALL 25MM AP AMMO CHUTE . See
weldnuts (12) on turret with five task: REPLACE 25MM AP AMMO
screws (13, 14). CHUTE, page 26-22 .
25. MANUALLY TRAVERSE TURRET TO 30. INSTALL ISU . See task : REMOVEI
6400 MILS. See TM 9-2350-252-10-2 . INSTALL INTEGRATED SIGHT UNIT,
page 21-43.
26. ADJUST 25MM GUN RESOLVER . See
page 22-2 . 31. BORESIGHT 25MM GUN . See
TM 9-2350-252-10-2 .
27. INSTALL 25MM AMMO GUARD GUN
MOUNT. See task : REPLACE 25MM 32. RETURN TO ORIGINAL SYMPTOM .
AMMO GUARD GUN MOUNT, page 26-4. VERIFY NO FAULT.

END OF TASK
5-82
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W308

DESCRIPTION
This task covers: Remove (page 5-83) . Install (page 5-86 ).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Special cable assembly Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFV /CFV Trt Mech 45T10

REMOVE

SJ14

225 312
(3

19

1. REMOVE RIGHT TURRET FLOOR PLATE .

See task: REPLACE TURRET FLOOR
3
PLATES , page 4-22 .

2. MANUALLY TRAVERSE TURRET TO

2400 MILS. See TM 9-2350-252-10-2 .

3. REMOVE PLUG 2W308P10 (1 ) FROM JACK

2A1J10 (2) ON DISTRIBUTION BOX ( 3).
ง
GO TO NEXT PAGE

5-83
TM 9-2350-252-20-2-2

3 2

M.
IT

4. REMOVE DOOR (1 ) FROM HE AMMO

CAN ( 2).
a . Turn latch ( 3) and lift door (1 ) up and out
of HE ammo can (2 ).

7
8
5

4
5. REMOVE CABLE HANGER ( 4) FROM HE
AMMO CAN (2)
a . Remove two screws ( 5) and washers
( 6) from HE ammo can ( 2) and
hanger ( 4)
b. Remove three screws ( 7), washers (8 ),
and hanger ( 4) from HE ammo can ( 2 ).

5-84
 TM 9-2350-252-20-2-2

D.

1 3
2
6. REMOVE PLUG 2W308P9 (1 ) FROM JACK
2A200J9 ( 2) ON ELECTRONIC CONTROL
ASSEMBLY ( 3 ).

5
6
E

7. REMOVE CABLE 2W308 ( 4) FROM

CLAMP ( 5 ).
a. Remove screw (6) and clamp ( 5) from
turret.

b. Remove cable 2W308 ( 4) from c. Pull cable 2W308 ( 4) from under HE

clamp (5) ammo can ( 7), and remove from turret.
GO TO NEXT PAGE
5-85
TM 9-2350-252-20-2-2

INSTALL

2
5

3
1

8. INSTALL NEW CABLE 2W308 (1 ) IN

CLAMP ( 2 ).
b. Install cable 2W308 (1 ) in clamp ( 2 ).
a . Push plug 2W308P10 ( 3) under HE
ammo can ( 4). c. Install clamp ( 2) and screw (5 ) on turret.
LO

D
E

6
7 8

9. INSTALL PLUG 2W308P9 (6 ) ON JACK

2A200J9 ( 7) ON ELECTRONIC
CONTROL ASSEMBLY ( 8 ).

5-86
 TM 9-2350-252-20-2-2

6 7
ja
2

CAUTION 1 4
3
Cable is easily damaged . Place cable in
notch of cable hanger.
b. Install hanger (1 ), two washers ( 5 ),
10. INSTALL CABLE HANGER (1 ) ON HE and screws ( 6) on HE ammo can ( 2).
AMMO CAN (2 ) c. Install three washers (7) and screws
a. Route cable 2A22 ( 3) through notch ( 8) in HE ammo can ( 2) and
( 4) in hanger (1 ). hanger ( 1)

11
2

‫ܒܐ‬
E

11. INSTALL DOOR ( 9) ON HE AMMO

CAN (2)
a. Position bottom of door ( 9) in door 9
10
support (10 ).
b. Close door ( 9) and turn latch (11) up.
GO TO NEXT PAGE

5-87
 TM 9-2350-252-20-2-2

9902

2 3

J13 J14
12. INSTALL PLUG 2W308P10 (1 ) ON JACK
2A1J10 (2) ON DISTRIBUTION BOX ( 3).
J12
13. MANUALLY TRAVERSE TURRET TO
6400 MILS. See TM 9-2350-252-10-2.
14. INSTALL RIGHT TURRET FLOOR
PLATE . See task : REPLACE TURRET
FLOOR PLATES, page 4-22.
15. RETURN TO ORIGINAL SYMPTOM .
VERIFY NO FAULT.

END OF TASK

5-88
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W309

DESCRIPTION

This task covers : Remove (page 5-89 ). Install (page 5-92).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:

Lock washer (4) Equipment Conditions:

Lacing and tying tape (Item 11 , App C) Engine stopped (TM 9-2350-252-10-1)
Special cable assembly Turret shut down (TM 9-2350-252-10-2)

Personnel Required :
ITV /IFVICFV Trt Mech 45T10
Helper (H)

Э REMOVE

1. REMOVE PLUG 2W309P1 (1 ) FROM JACK

2A209J1 ( 2).
GO TO NEXT PAGE

5-89
TM 9-2350-252-20-2-2

2 CO

2. REMOVE FAN CONTROL (1 ) FROM

TURRET SHIELD ( 2).
a. Remove four nuts ( 3 ), lock washers ( 4)
and fan control (1 ) from four mounts (5) 5 3
4
on turret shield (2). Discard lock
washers.

3. REMOVE CABLE 2W309 ( 6) FROM TUR

RET SHIELD (2).
a. Remove three screws ( 7) and
clamps ( 8) with cable 2W309 (6)
from turret shield ( 2). 8
2
b. Remove three clamps ( 8) from cable
2W309 (6 ).

5-90
 TM 9-2350-252-20-2-2

1
G

4. REMOVE CENTER AND STEP TURRET 1

FLOOR PLATES. See task : REPLACE 2
TURRET FLOOR PLATES, page 4.22.
NOTE
Access to plug 2W309P8 is between center and
step turret floor plates.
SI )
5. REMOVE PLUG 2W309P8 (1 ) FROM JACK
2A7J8 (2).
3
6. TIE ROPE ( 3) TO PLUG 2W309P8 (1 ).

NOTE
Rope should remain extended from under turret
for easier return of cable .

7. REMOVE CABLE 2W309 (4) FROM

TURRET.
a. Pull cable 2W309 (4) forward and
remove from under turret. 3
b. Remove rope (3) from plug 4
2W309P8 (1 ).
GO TO NEXT PAGE
5-91
TM 9-2350-252-20-2-2

INSTALL

19

8. MANUALLY TRAVERSE TURRET TO 850

MILS. See TM 9-2350-252-10-2 .

NOTE
Ropo should be extended from under turret
following step 7.
3
9. INSTALL NEW CABLE 2W309 (1 ) IN TUR
RET.

a. Tie rope ( 2) around plug 2W309P8 ( 3 ).

b. Slide plug 2W309P8 ( 3) under turret.
c . Pull rope (2) until cable 2W309 ( 1 ) can
2
be pulled by hand . Have helper assist . 1

10. MANUALLY TRAVERSE TURRET TO 6400

MILS . See TM 92350-252-10-2.

NOTE
Accoss to plug 2W309P8 Is between center and
stop floor turret plates.
3
11. REMOVE ROPE ( 2) FROM PLUG 4
2W309P8 ( 3 ).
2
12. INSTALL PLUG 2W309P8 ( 3) ON JACK
2A7J8 ( 4).
OM
13. INSTALL CENTER AND STEP TURRET
FLOOR PLATES . See task: REPLACE
TURRET FLOOR PLATES, page 4-22.
M

5-92
 TM 9-2350-252-20-2-2

Lii

3
2
14. INSTALL CABLE 2W309 (1 ) ON TURRET
SHIELD ( 2 ).
a. Install three clamps ( 3) on cable
2W309 (1). 3
b. Install three clamps ( 3) with cable
2W309 (1 ) and three screws ( 4) on
2
turret shield (2).

15. INSTALL FAN CONTROL (5 ) ON TUR

RET SHIELD ( 2).
a. Install fan control ( 5), four new lock
washers (6 ), and nuts (7) on mounts
(8) on turret shield (2).
GO TO NEXT PAGE
TE 8 6 ។

5-93
TM 9-2350-252-20-2-2

16. INSTALL PLUG 2W309P1 (1 ) ON JACK

2A209J1 (2). 2

17. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

5-94
 TM 9.2350-252-20-2-2

Section III . MAINTENANCE OF ELECTRICAL SYSTEMS

TASK INDEX

Task Page Task Page

Replace Hatch Interlock Override Replace Ammo Selector Toggle

Switch ... .. 5-96 Switch Assembly .. .. 5-101

Replace Patchboard 5-97 Replace Defogger Switch Box

Assembly 5-103

5.95
TM 9-2350-252-20-2-2

16. INSTALL PLUG 2W309P1 (1 ) ON JACK

2A209J1 (2 ) (2

17. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

5-94
 TM 9.2350-252-20-2-2

Section III . MAINTENANCE OF ELECTRICAL SYSTEMS

TASK INDEX

Task Page Task Page

Replace Hatch Interlock Override Replace Ammo Selector Toggle

Switch 5-96 Switch Assembly 5-101

Replace Patchboard 5-97 Replace Defogger Switch Box

Assembly 5-103

5.95
TM 9-2350-252-20-2-2

REPLACE HATCH INTERLOCK OVERRIDE SWITCH

o
INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Toggle switch
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required: Turret shut down ( TM 9-2350-252-10-2 )

ITV /IFVICFV Trt Mech 45T10

REMOVE
1100

1. REMOVE SWITCH (1 ) FROM SHELF (2).

5
a . Remove plug 2W2P3 ( 3) from jack
2A4J1 ( 4 ).
b . Remove two screws (5 ), washers (6 ), and
4
switch (1 ) from shelf ( 2). 6
PC
Others

INSTALL
1
2. INSTALL NEW SWITCH (1 ) ON SHELF (2).
a. Install switch (1 ), two washers (6), and QUR
screws (5) on shelf (2 ). AVE
2 L 3
b. Install plug 2W2P3 (3) on jack 2A4J1 (4).
3. RETURN TO ORIGINAL SYMPTOM . VERIFY
NO FAULT.

END OF TASK

5-96
 TM 9-2350-252-20-2-2

REPLACE PATCHBOARD

DESCRIPTION

This task covers: Remove (page 5-97) . Install (page 5.99).

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Self-locking nut (2)
Nonelectrical wire (Item 15, App C) Engine stopped ( TM 9-2350-252-10-1 )
Patchboard Turret shut down ( TM 9-2350-252-10-2)

Personnel Required :
ITV/IFVICFV Trt Mech 45T10

REMOVE
co

NOTE
For removal of lett patchboard, step 1 is done and
भामा

step 2 is omitted. For removal of right patchboard,

step 2 is done .
5

1. REMOVE CENTER AND LEFT TURRET

FLOOR PLATES. See task: REPLACE
TURRET FLOOR PLATES, page 4.22.
1
2. REMOVE CENTER AND RIGHT TURRET
FLOOR PLATES . See task: REPLACE
TURRET FLOOR PLATES, page 4-22.
( 2
NOTE
For removal of both left and right side
patchboards, steps 3 thru 7 are done. (Right side
patchboard is shown here ).

3. REMOVE TWO CAPS ( 1 ) FROM TWO

JACKS ( 2 ). TAG JACKS.
GO TO NEXT PAGE
5.97
TM 9-2350-252-20-2-2

1
4

3 5

4. REMOVE TWO JAM NUTS ( 1 ) FROM TWO

JACKS (2).
a. Remove lock wire (3) from two jam
nuts ( 1 ) . Discard lock wire .
b . Remove two jam nuts ( 1 ) from two 5. REMOVE TWO RINGS (4) WITH CAPS (5)
jacks (2 ) FROM TWO JACKS (2).

6 8 10

2 6

9
10

7. REMOVE PATCHBOARD (6) FROM

BASE (7) .
6. REMOVE TWO JACKS ( 2) FROM PATCH a. Remove two locknuts (8), screws (9),
BOARD (6 ).
four washers ( 10) , and patchboard (6)
a. Push two jacks (2) down and out of from base (7) . Discard locknuts and
holes in patchboard (6). patchboard .

5.98
 TM 9-2350-252-20-2-2

INSTALL 5
3

1
2

1
3

NOTE
Steps 8 thru 13 are for installation of both right
and left side patchboards. (Right side patch
board is shown here .)

8. INSTALL NEW PATCHBOARD ( 1 ) ON

BASE (2). 9. INSTALL TWO JACKS (6) IN PATCH
BOARD ( 1 ).
a. Install patchboard ( 1 ), four washers (3) ,
two screws (4) , and new locknuts (5) on a. From underneath patchboard , place
base ( 2) two jacks (6) in holes in patchboard ( 1 ).

1 9

6 6
3)

10

11. INSTALL TWO JAM NUTS (9) ON TWO

8 JACKS (6 )
a. Install two jam nuts (9) on two
jacks (6).
10. INSTALL TWO RINGS (7))WITH CAPS (8)) b . Install new lock wire ( 10) on two jam
ON TWO JACKS (6 ). nuts (9).

GO TO NEXT PAGE
5-99
TM 9-2350-252-20-2-2

12. INSTALL TWO CAPS (1 ) ON TWO

JACKS (2).
2
NOTE
To install right patchboard , step 13 is done . To
install left patchboard , step 14 is done .
13. INSTALL CENTER AND RIGHT TURRET
FLOOR PLATES. See task: REPLACE
TURRET FLOOR PLATES, page 4.22 .

14. INSTALL CENTER AND LEFT TURRET

FLOOR PLATES . See task: REPLACE
TURRET FLOOR PLATES , page 4-22 .

END OF TASK

5-100
 TM 9-2350-252-20-2-2

REPLACE AMMO SELECTOR TOGGLE SWITCH ASSEMBLY

DESCRIPTION

This task covers: Remove ( page 5-101 ) . Install ( page 5-102) .

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials/Parts:
Equipment Conditions :
Lock washer ( 3)
Toggle switch assembly Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV/IFV/CFV Trt Mech 45T10

REMOVE

NOTE
The two switches (attached to HE ammo can
and AP ammo can) are removed and installed
in the same way .
The two switches are removed and installed
from squad area .

1. MANUALLY TRAVERSE TURRET TO

CORRECT POSITION . FOR SWITCH
MOUNTED NEXT TO AP AMMO CAN , 2
MANUALLY TRAVERSE TURRET TO AP
LOAD POSITION (4000 MILS). FOR
SWITCH MOUNTED NEXT TO HE AMMO
019.

CAN , MANUALLY TRAVERSE TURRET

1
TO HE LOAD POSITION ( 2400 MILS). See
TM 9-2350-252-10-2.

2. REMOVE PLUG ( 1 ) FROM SWITCH (2).

GO TO NEXT PAGE
5.101
TM 9,2350-252-20-2-2

INSTALL

W 2

o 2

o
1
1
5
5
4
4.
3 3

3. REMOVE SWITCH (1 ) FROM 4. INSTALL NEW SWITCH (1 ) ON

BRACKET ( 2 ). BRACKET (2).
a . Remove three screws (3), lock washers a. Install switch ( 1 ), three washers (5 ),

‫مررررر‬
( 4), washers (5 ), and switch (1 ) from new lock washers (4), and screws (3)
bracket ( 2 ). Discard lock washers. on bracket (2).

Le borraced

6
5. INSTALL PLUG (6 ) ON SWITCH ( 1 ).
coIml

6. CHECK OPERATION OF AMMO SELEC

o

TOR . See TM 9-2350-252-10-2.

7. MANUALLY TRAVERSE TURRET TO

6400 MILS. See TM 9-2350-252-10-2 .

END OF TASK
5-102
 TM 9-2350-252-20-2-3

REPLACE DEFOGGER SWITCH BOX ASSEMBLY

DESCRIPTION

This task covers: Remove (page 5-103).

5-103). Install (page 5-104).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Self-locking nut (2)
Defogger switch Engine stopped ( TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

DOO

10 5

2
C000

FAN
DEFOGG
4
o.
00
0

2. REMOVE TWO CLAMPS (3,4) FROM

TURRET .

a. Remove screw (5) and two clamps (3,4)

from turret.
1. REMOVE PLUG 2W17P1 (1 ) FROM JACK
2A40J1 ( 2 ). b. Move clamp (4) six inches to left.

GO TO NEXT PAGE
5-103
TM 9.2350-252-20-2-2

INSTALL

1 2 1
4 2
4
3
3

3. REMOVE SWITCH (1 ) FROM

BRACKET ( 2 ). 4. INSTALL NEW SWITCH ( 1 ) ON
BRACKET (2).
a. Remove two locknuts (3) , screws (4) , and
switch (1 ) from bracket (2). Discard a. Install switch ( 1 ), two screws (4), and
locknuts . new locknuts (3) on bracket (2).

1
9
DIOCCHI

0
80

5. INSTALL TWO CLAMPS (5,6) ON TURRET. 6. INSTALL PLUG 2W17P1 (8) ON JACK
2A40J1 (9)
a. Aline two clamps (5,6) on turret .
b. Install two clamps (5,6) and screw (7) 7. CHECK OPERATION OF DEFOGGER . See
on turret . TM 9-2350-252-10-2 .

END OF TASK
5-104
 M 9.2350-252-20-2-2 TM 9-2350-252-20-2-2

Section IV. MAINTENANCE OF DISTRIBUTION BOX

REPLACE DISTRIBUTION BOX

DESCRIPTION

This task covers: Remove (page 5-105). Install ( page 5-106).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITVIIFVICFV Trt Mech 45T10

Materials / Parts : References :

Distribution box TM 9-2350-252-10-1
Sealing compound (Item 20, App C) TM 9-2350-252-10-2
Primer, grade N ( Item 21 , App C)
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

1. RAISE COMMANDER'S SEAT TO FULL

UP POSITION . See TM 9-2350-252-10-2 .

2. REMOVE RIGHT TURRET FLOOR PLATE .

See task: REPLACE TURRET FLOOR
PLATES, page 4-22.
3. REMOVE 14 PLUGS (1 ) FROM 14 JACKS
(2) AS FOLLOWS:
2W1P2 FROM 2A1J1
CX - 13089 /VRC FROM 2A1J2
2W9P1 FROM 2A1J3
2W301P4 FROM 2A1J4 2
2W101P4 FROM 2A1J5 2
2W102P2 FROM 2A1J6
2W203P1 FROM 2A1J7
JU
2W10P1 FROM 2A1J8
2W3P1 FROM 2A1J9 J14
JO
2W308P10 FROM 2A1J10
2W4P1 FROM 2A1J11
2W2P2 FROM 2A1J12
2W6P1 FROM 2A1J13
2W5P5 FROM 2A1J14.
TAG PLUGS.

GO TO NEXT PAGE
5-105
TM 9-2350-252-20-2-2

2
4 1
3 5

998
1

6
4

2 5. INSPECT MOUNTS (2) FOR DAMAGE. DO

7 STEPS 6 AND 7 IF REPLACEMENT IS
NECESSARY . IF MOUNTS ARE NOT
DAMAGED , GO TO STEP 8 .

4. REMOVE DISTRIBUTION BOX ( 1 ) FROM 6. REMOVE MOUNTS (2) FROM DISTRIBU

MOUNTS (2). TION BOX MOUNT (5).
a. Remove four nuts (3), eight wash a. Remove four nuts (6), eight wash
ers (4), and distribution box ( 1 ) from ers ( 7) , and four mounts (2) from dis.
mounts (2 ) tribution box mount (5) .

4
INSTALL 2
1
5

1
3

7
2
6

8. INSTALL NEW DISTRIBUTION BOX ( 1 )

7. INSTALL NEW MOUNTS (2) ON DISTRI
ON MOUNTS (2).
BUTION BOX MOUNT (5 ).
a. Apply primer to upper threads of four
a. Apply primer to lower threads of four mounts (2) .
mounts (2).
b . Apply sealing compound to upper
b. Apply sealing compound to lower threads of four mounts (2) .
threads of four mounts (2) .
c . Install distribution box ( 1 ) , eight
c . Install four mounts (2), eight wash washers (4) , and four nuts (3) on
ers ( 7), and four nuts (6) on distribution mounts (2) .
box mount (5 )

5-106
 TM 9.2350-252-20-2-2

9. INSTALL 14 PLUGS (1 ) ON 14 JACKS ( 2)

AS FOLLOWS:
2W1P2 ON 2A1J1
CX - 13089 /VRC ON 2A1J2
2W9P1 ON 2A1J3
2 2
2W301P4 ON 2A1J4
2W101P4 ON 2A1J5
2W102P2 ON 2A1J6
2W203P1 ON 2A1J7
2W10P1 ON 2A1J8
PIA
12
2W3P1 ON 2A1J9 1110

2W308P10 ON 2A1J10
2W4P1 ON 2A1J11
2W2P2 ON 2A1J12
2W6P1 ON 2A1J13
2W5P5 ON 2A1J14.

10. INSTALL RIGHT TURRET FLOOR

PLATE . See task : REPLACE TURRET
FLOOR PLATES, page 4-22.

11. LOWER COMMANDER'S SEAT. See

TM 9-2350-252-10-2 .

12. RETURN TO ORIGINAL SYMPTOM . VER

IFY NO FAULT.

END OF TASK

5.107 (5.108 blank )

 TM 9-2350-252-20-2-2

Section V. MAINTENANCE OF WEAPON CONTROL BOX

AND DISPLAY PANEL
TASK INDEX
Task Page Task Page

Replace Weapon Control Box 5-110 Replace Weapon Control

Box Knob 5-113
Replace Weapon Control Box
Display Panel ... ... 5-112

5.109
TM 9.2350-252-20-2-2

REPLACE WEAPON CONTROL BOX

DESCRIPTION

This task covers : Remove (page 5-110). Install (page 5-111 ).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31, App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Weapon control box
Self-locking hex nut ( 3) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

44

(3)

2
1
1. REMOVE PLUG 2W3P2 (1 ) FROM JACK
2A4J1 (2 )

2. REMOVE PLUG 2W4P2 (3) FROM JACK

화
2A4J2 (4 ).
OC 7
3. REMOVE CONTROL BOX (5) FROM SUP 6 8
9.0 @
PORT (6 ). 0
a. Remove three locknuts ( 7), washers ( 8 ), 5
and control box (5 ) from support (6 ).
Discard locknuts.

5-110
 TM 9-2350-252-20-2-2

INSTALL

G 90C 3
COC
C
2

1
6
4. INSTALL NEW CONTROL BOX ( 1 ) ON
SUPPORT (2). 5

a. Install control box (1), three

washers ( 3), and new locknuts ( 4) on
support ( 2 ).
9
5. INSTALL PLUG 2W4P2 (5) ON JACK 12
2A4J2 (6 ).

6. INSTALL PLUG 2W3P2 (7) ON JACK

2A4J1 (8 ).

7. RETURN TO ORIGINAL SYMPTOM . VER

8
1
IFY NO FAULT.

END OF TASK

5.111
TM 9.2350-252-20-2-2

REPLACE WEAPON CONTROL BOX DISPLAY PANEL

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Weapo . Control panel
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required: Turret shut down (TM 9-2350-252-10-2)

ITV /IFV /CFV Trt Mech 45T10

REMOVE 4 1

ocolo
Golde
M 3

200 2

0o 00
jo

1. REMOVE PANEL (1 ) FROM CONTROL 1

BOX (2).
a . Remove nine screws ( 3) and washers
(4) from panel (1 ). 2.
b. Pry panel ( 1 ) carefully from control box
(2 with screwdriver .

QOL O
dog
INSTALL மும்
2. INSTALL NEW PANEL (1 ) ON CONTROL
BOX (2)
a. Install panel (1 ), nine washers ( 4 ), and
screws (3) on control box ( 2 ).
END OF TASK
5.112
 TM 9-2350-252-20-2-2

Y REPLACE WEAPON CONTROL BOX KNOB

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Knob
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE
1:10

2
1
1. REMOVE KNOB (1 ) FROM CONTROL
BOX (2)
a. Loosen two setscrews ( 3) on knob (1 ).
b. Remove knob (1) from control box (2). OCO
INSTALL
BAA
2. BINSTALL NEW KNOB (1) ON CONTROL
၍ 3

OX ( 2 ).
a. Instal l knob (1) on control box ( 2).
b. Tight en two setscrews ( 3 ) on knob ( 1).

END OF TASK

5.113 (5.114 blank)

+
 TM 9-2350-252-20-2-2

Section VI. MAINTENANCE OF 25MM VANEAXIAL FAN

REPLACE 25MM VANEAXIAL FAN

DESCRIPTION

This task covers : Remove (page 5-115). Repair (page 5-116) . Install (page 5-117).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Sealing compound , grade A
(Item 20, App C) Engine stopped (TM 9-2350-252-10-1)
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2)
Rotor exhaust fan

Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN FEEDER. See

TM 9-2350-252-10-2.

3. REMOVE 25MM GUN RECEIVER . See

TM 9-2350-252-10-2. 3
2 1
0
as

4. CREM
LAMOVE CABLE 2A10 (1) FROM TWO
PS (2).
4
a. Remove two screws ( 3) and clamps ( 2)
from 25mm rotor ( 4).
b. Remove cable 2A10 ( 1) from
two clamps ( 2).
GO TO NEXT PAGE

5-115
TM 9-2350-252-20-2-2

5. REMOVE PLUG 2W12P1 (1 ) FROM JACK

2A 10+ (2 )

6. REMOVE PLUG 2W12P2 (3) FROM JACK

2A 10— (4). 2

NOTE 1
If plugs 2W12P1 and 2W12P2 are to be repaired, 1

go to step 7. If fan is to be replaced, go to

step 8.

REPAIR

3
7. REPAIR PLUG 2W12P1 AND PLUG
2W12P2. See task: REPAIR SINGLE-PIN 4
PLUG OR JACK, page 4.7.
a. Go to step 15.

10
8

8. OPEN COAX MACHINE GUN ACCESS

mily
DOORS. See TM 9-2350-252-10-2 . o
1
9. REMOVE COAX MACHINE GUN . See
TM 9-2350-252-10-2 .
6
10. REMOVE FAN (5) FROM JOURNAL (6 ).
a. Remove five screws ( 7), fan ( 5 ), and
cable 2A10 (8 ) from journal (6).

5-116
 TM 9-2350-252-20-2-2

INSTALL

11. INSTALL NEW FAN ( 1 ) ON JOURNAL (2) . 1

a. Apply primer to threads of five 4
screws ( 3)
b. Apply sealant to threads of five
screws (3 ).
c . Insert cable 2A 10 (4) through
journal (2).
d . Install fan ( 1 ) and five screws (3) on
journal (2)
o 3
12. TORQUE FIVE SCREWS ( 3) TO
300-324 IN -LB (366-373 CMKG).

13. INSTALL COAX MACHINE GUN . See 2

TM 9-2350-252-10-2.

14. CLOSE COAX MACHINE GUN ACCESS

DOORS . See TM 9-2350-252-10-2.

2000 8
7

nnn

15. INSTALL PLUG 2W12P2 ( 5) ON JACK

2A10- (6 ) ( CTC
5
16. INSTALL PLUG 2W12P1 (7) ON JACK
2A 10+ (8 ) 6

GO TO NEXT PAGE

5.117
TM 9-2350-252-20-2-2

17. INSTALL CABLE 2A 10 (1 ) IN TWO

CLAMPS (2).
a. Apply primer to threads of two
screws (3).
b. Apply sealing compound to threads
of two screws (3).
c. Install cable 2A 10 ( 1 ) In two
clamps ( 2 ).
d . Install two clamps (2) and screws (3)
on 25mm rotor (4 ).

18. INSTALL 25MM GUN RECEIVER. See 3

TM 9-2350-252-10-2. 2 0
19. INSTALL 25MM GUN FEEDER . See 4
TM 9-2350-252-10-2.

20. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2.

21. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

5-118
 TM 9-2350-252-20-2-2

Section VII. MAINTENANCE OF TURRET POSITION INDICATOR BOX

TASK INDEX

Task Page Task Page

Replace Turret Position Indicator Replace Turret Position Indicator
Assembly Box ... 5-120 Display Panel ... .5-126

5-119
TM 9-2350-252-20-2-2

REPLACE TURRET POSITION INDICATOR ASSEMBLY BOX

DESCRIPTION

This task covers : Remove (page 5-120). Install (page 5-123).

INITIAL SETUP

Tools: Personnel Required:

Turret mechanic's tool kit ITV /IFV /CFV Trt Mech 45T10

Materials /Parts : References :

Lock washer (3) TM 9-2350-252-10-1

Turret position indicator box TM 9-2350-252-10-2

Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

NOTE
There are two turret position indicator boxes in
the turret. They are not removed in the same 00
way. Steps 1 thru 3 are for removing only the
gunner's box . Steps 4 , and 5 are for removing
only the commander's box.

2 3
1. REMOVE DEFOGGER SWITCH BOX
ASSEMBLY . See task: REPLACE
O

DEFOGGER SWITCH BOX ASSEMBLY,

page 5-103.

2. REMOVE FOUR PLUGS (1) FROM FOUR

JACKS ( 2) ON ISU ( 3) AS FOLLOWS:
2W103P3 FROM 2A 1001J02
2W103P4 FROM 2A 1001J03
2W101P1 FROM 2A 1001J01
2W201P1 FROM 2A 1001J04 .
1
TAG PLUGS.

5-120
 TM 9-2350-252-20-2-2

h ood
ot

1
NOTE
Scrows securing gunner's box to wall may be
roached more easily If cablos removed from ISU
5
are kept as close to wall as possible. 2 CO

3. REMOVE BRACKET (1 ) WITH BOX ( 2)

FROM TURRET. 6

a. Remove two screws ( 3) and washers (4) hom

from bracket (1 ).
b. Remove plug 2W5P4 (5) from jack 3
2A9J1 (6 ).
c. Remove bracket (1 ) with box ( 2) from
turret.

22
00

200

TE
9

NOTE 1
Steps 4 and 5 are for removing only the com
mander's box . 8

REMOVE PLUG 2W5P1 ( 7) FROM JACK

2A8J1 (8) ON BOX ( 9 ).
GO TO NEXT PAGE
5.121
TM 9-2350-252-20-2-2

5. REMOVE BRACKET ( 1 ) WITH BOX (2)

Ce
agai
FROM TURRET.

n
a. Remove two screws (3), lock wash
ers (4), washers (5 ), and bracket (1 ) 2 3
with box (2) from turret. Discard lock
washers .

ya 1

2 9
NOTE
Stops 6 and 7 are for removing olther gunner's
or commander's box.

6. REMOVE BOX ( 2) FROM BRACKET (1 ).

a. Remove three nuts (6), lock wash
ers ( 7), washers ( 8 ), and box ( 2) from 7. REMOVE THREE MOUNTS ( 9) FROM
bracket (1 ). Discard lock washers. BOX ( 2).

5-122
 TM 9-2350-252-20-2-2

INSTALL

ou
2
5

1 2
4

NOTE 6
Steps 8 and 9 are for installing either gunner's or
commander's box . 9. INSTALL BOX ( 2) ON BRACKET ( 3).
a. Install box ( 2), three washers (4), new
8. INSTALL THREE MOUNTS (1 ) ON NEW lock washers (5), and nuts (6) on
BOX (2 ) bracket ( 3).

9
NOTE
8
The two turret position indicator boxes are not
Installed in the same way. Steps 10 thru 12 are for
Installing the gunner's box. Steps 13 and 14 are 10
for Installing the commander's box.

10. INSTALL NEW BRACKET ( 7) WITH BOX

( 8 ) ON TURRET.
12
a. Install plug 2W5P4 ( 9) on jack
2A9J1 (10) 11

b. Install bracket (7) with box ( 8 ), two

washers (11 ), and screws (12) on turret.
GO TO NEXT PAGE
5.123
TM 9-2350-252-20-2-2

2 1
3
1

11. INSTALL FOUR PLUGS ( 1 ) ON FOUR

JACKS (2) ON ISU (3) AS FOLLOWS:
2W201P1 ON 2A 1001J04
2W101P1 ON 2A 1001JO1
2W103P4 ON 2A 1001J03
2W103P3 ON 2A 1001J02.

12. INSTALL DEFOGGER SWITCH BOX

ASSEMBLY. See task: REPLACE
DEFOGGER SWITCH BOX ASSEMBLY,
page 5-103.

NOTE
Steps 13 and 14 are for installing only the com

ofia 8
be

mander's box .
ada
g

13. INSTALL BRACKET (4) WITH BOX ( 5) ON

TURRET. 5
a. Install bracket (4) with box (5), two
washers (6 ), new lock washers ( 7 ), and
screws (8) on turret.

5-124
 TM 9-2350-252-20-2-2

3
14. INSTALL PLUG 2W5P1 ( 1 ) ON JACK
2A8J1 (2) ON BOX (3) .
1
15. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT. 2

END OF TASK

5-125
TM 9-2350-252-20-2-2

REPLACE TURRET POSITION INDICATOR DISPLAY PANEL

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Light indicating panel
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)

ITV /IFVICFV Trt Mech 45T10

REMOVE

NOTE
Thore are two Indicators in both tho IFV and CFV . 2
Procedures for replacing commander's and gun
nor's indicator display panels are the same .
1
1. REMOVE PANEL (1 ) FROM PLATE ( 2). 4
a . Remove four screws ( 3), washers ( 4 ),
and panel (1 ) from plate (2 ).
3

INSTALL

2. INSTALL NEW PANEL (1 ) ON PLATE ( 2 ).

a. Install panel (1 ), four washers (4) , and
screws ( 3) on plate ( 2 ).

END OF TASK

5-126
 TM 9-2350-252-20-2-2

Section VIII. MAINTENANCE OF ANNUNCIATOR DISPLAY PANEL

TASK INDEX
Task Page Task Page

Replace Annunciator ... 5-128 Replace Annunciator

Instruction Plate 5-130

5-127
TM 9.2350-252-20-2-2

REPLACE ANNUNCIATOR

DESCRIPTION

This task covers : Remove (page 5-128). Install (page 5-129).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Lock washer (2)
Annunciator Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV/IFVICFV Trt Mech 45T10

REMOVE

5
ht
6

7
2
1. REMOVE PLUG 2W5P3 (1 ) FROM
JACK 2A6J1 (2) .

2. REMOVE ANNUNCIATOR (3) FROM 4

BOX ( 4).
a. Remove two screws (5), lock 9
washers (6 ), washers (7), and
annunciator ( 3) from box (4 ). Discard 8
lock washers.
3
3. REMOVE PLATE (8) FROM
ANNUNCIATOR (3).
a. Remove two screws (9) and plate (8 )
from annunciator ( 3 ).

5.128
 TM 9-2350-252-20-2-2

INSTALL 1
6

A
4. INSTALL PLATE (1 ) ON NEW
ANNUNCIATOR ( 2 ). 4
3
a . Install plate (1 ) and two screws (3) on
new annunciator (2). 1

5. INSTALL NEW ANNUNCIATOR (2) ON 2

BOX (4 ).
a. Install annunciator ( 2), two washers (5 ),
new lock washers (6), and screws (7)
on box (4 ). 8

6. INSTALL PLUG 2W5P3 ( 8) ON

JACK 2A6J1 (9 ).

7. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT. 9

END OF TASK

5-129
TM 9-2350-252-20-2-2

REPLACE ANNUNCIATOR INSTRUCTION PLATE

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Instruction plate
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2 )
ITV/IFVICFV Trt Mech 45T10

REMOVE

1
1
2

1. REMOVE PLATE (1 ) FROM

ANNUNCIATOR (2).
R3)
a. Remove four screws ( 3) and plate (1 )
from annunciator ( 2).

INSTALL
3
2. INSTALL NEW PLATE (1 ) ON
ANNUNCIATOR (2 ).
a. Install plate (1 ) and four screws ( 3) on
annunciator (2 ).

END OF TASK

5-130
 TM 9.2350-252-20-2-2

Section IX. MAINTENANCE OF TURRET CONTROL BOX

TASK INDEX

Task Page Task Page

Replace Turret Control Box 5-132 Replace Turret Control Box Control
Panel 5.134

5.131
TM 9-2350-252-20-2-2

REPLACE TURRET CONTROL BOX

DESCRIPTION
This task covers : Remove (page 5.132). Install (page 5-133).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Turret control box
Self-locking nut (4) Engine stopped (TM 9-2350-252-10-1)
Turret shut down ( TM 9-2350-252-10-2 )
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

th
6
BE

2
1
1 5
3

1. REMOVE PLUG 2W3P3 (1 ) FROM JACK

2A3J1 (2 ) 3. REMOVE BOX (5 ) FROM MOUNTS (6).
a. Remove four locknuts ( 7), washers (8),
2. REMOVE PLUG 2W4P3 ( 3) FROM JACK and box (5) from mounts (6). Discard
2A3J2 (4 ). locknuts .

5.132
 TM 9-2350-252-20-2-2

INSTALL

ㅗ
2 2

1 1

O
NOTE NOTE
If mounts are damaged, go to step 4. If mounts If mounts were not removed in step 4, go to
are not damaged, go to step 6. step 6.

4. REMOVE FOUR MOUNTS (1 ) FROM 5. INSTALL FOUR NEW MOUNTS ( 1 ) ON

BRACKETS (2). BRACKETS (2) .

9 e
M
1

8
6

3
4
7. INSTALL PLUG 2W4P3 (6) ON JACK
5 2A3J2 ( 7 ).

8. INSTALL PLUG 2W3P3 (8) ON JACK

2A3J1 (9).
6. INSTALL NEW BOX (3) ON MOUNTS (1 ).
a. Install box (3), four washers (4) , and 9. RETURN TO ORIGINAL SYMPTOM . VER
new locknuts (5) on mounts (1 ). IFY NO FAULT.

END OF TASK
5-133
TM 9-2350-252-20-2-2

REPLACE TURRET CONTROL BOX CONTROL PANEL

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Control panel
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2 )

ITVIIFVICFV Trt Mech 45T10

REMOVE

3
1 .
. 0001
.
.
4

TIPUS .
SYSTEM 10
ON ' N SINO

2
STA
OlO
99999

1. REMOVE PANEL ( 1 ) FROM BOX (2 ).

a. Remove six screws (3), washers (4),
and panel (1 ) from box (2).
INSTALL

2. INSTALL NEW PANEL (1 ) ON BOX (2).

a. Install panel (1 ), six washers (4), and
screws (3) on box (2).
END OF TASK
5-134
 TM 9-2350-252-20-2-2

Section X. MAINTENANCE OF ENCODER, ADAPTER, AND SLIP RING

ASSEMBLY

REPAIR/REPLACE ENCODER, ADAPTER, AND SLIP RING ASSEMBLY

DESCRIPTION

This task covers: Remove (page 5-135 ). Install (page 5-140 ).

INITIAL SETUP

Tools:
Personnel Required :
Turret mechanic's tool kit ( Item 31 , App F) ITV/IFVICFV Trt Mech 45T10
STE-M1 / FVS test set (Item 30, App F) Helper ( H)
References :
Materials / Parts:
TM 9-2350-252-10-1
Sealing compound , grade A TM 9-2350-252-10-2
(Item 20 , App C)
Primer, grade N ( Item 21 , App C) Equipment Conditions:
Lock washer (7)
Self- locking screw Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

1. REMOVE CENTER TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES , page 4-22.

2. REMOVE RELAY BOX ASSEMBLY 2A 27 .

See task: REPLACE RELAY BOX
ASSEMBLY 2A27, page 5-173.
ela
3. REMOVE POWER CONVERTER . See
task: REPLACE POWER CONVERTER,
page 21-84 .

4. REMOVE PLUG 2W6P2 (1 ) FROM JACK

2A2J1 (2) ON ENCODER SHAFT (3) . 3
TAG PLUG . 2

GO TO NEXT PAGE
5-135
TM 9-2350-252-20-2-2

3 1

5. REMOVE LINK (1 ) FROM SLIP RING (2).

a. Remove lock screw (3) and link (1 )
from slip ring (2). Discard lock screw .

6
4

6. REMOVE SLIP RING ( 2) FROM

BRACKET (4).
a. Support slip ring (2) from below.
b . Remove three screws (5), washers (6), surg
and slip ring (2) from bracket (4). 2) Ир
c. Place slip ring (2) on floor of turret.

5.136
 TM 9.2350-252-20-2-2

3
1

89
2

7. REMOVE BRACKET (1 ) FROM TURRET.

a. Remove four screws (2), washers (3) ,
and bracket (1 ) from turret.
>

7
2
8. REMOVE EIGHT PLUGS (4) FROM EIGHT
JACKS (5) ON SLIP RING (6)
AS FOLLOWS:

2W1P1 FROM 2A7J1

1W4P1 FROM 2A7J2
2W2P1 FROM 2A7J3
1W5P2 FROM 2A7J4
CX7050A/VRC ( 10 ft) FROM 2A7J5 6
1W5P3 FROM 2A7J6
2W303P2 FROM 2A7J7
2W309P8 FROM 2A7J8. 5
4

TAG PLUGS .

GO TO NEXT PAGE
5.137
TM 9-2350-252-20-2-2

NOTE
Slip ring assembly must be put on workbench in
same position assembly was in when taken from
turret.

9. REMOVE SLIP RING ASSEMBLY (1 )

FROM TURRET FLOOR TO WORK .
BENCH .

10. ROTATE UPPER HALF OF SLIP RING (1 )

180 DEGREES, AS SHOWN .
E

11. REMOVE PLUG (2) FROM ADAPTER (3). 6

2
NOTE
To loosen setscrews you may need to use a 100
watt soldering iron to melt the sealant.

12. LOOSEN TWO SETSCREWS (4) ON 3

COUPLING (5) INSIDE ADAPTER (3). 5
a. Locate setscrew (4) on coupling (5)
through plug hole ( 6 ). Loosen set.
C

screw .

b. Rotate adapter ( 3) slowly until other

setscrew (4) is seen through plug 4
hole (6 ). Loosen setscrew ..

5.138
 TM 9-2350-252-20-2-2

13. REMOVE ENCODER SHAFT (1 ) FROM

ADAPTER ( 2 ).
2
a. Remove four screws (3), lock
washers (4), washers (5), two
retainers (6) , and encoder shaft ( 1 )
from adapter ( 2 ). Discard lock
washers.

10
11

12

2
9

15. REMOVE ADAPTER ( 2) FROM SLIP

RING ( 9 ).
14. REMOVE COUPLING (7) FROM
ENCODER SHAFT (1). a. Remove three screws ( 10 ), lock
washers (11 ), washers ( 12), and
a. Loosen two setscrews ( 8) and remove adapter (2) from slip ring (9). Discard
) coupling ( 7) from encoder shaft (1 ). lock washers.

GO TO NEXT PAGE
5.139
TM 9-2350-252-20-2-2

INSTALL 5

4
3

1 7

8
6

(2

17. INSTALL COUPLING (6 ) ON ENCODER

SHAFT (7).
a. Install coupling (6) on encoder
16. INSTALL ADAPTER (1 ) ON SLIP RING (2). shaft ( 7) with setscrew ( 8) facing
flat on encoder shaft .
a. Install adapter (1 ), three washers (3),
new lock washers (4), and screws (5) b. Tighten two setscrews ( 8) on top half
on slip ring ( 2) of coupling (6 )

9
1

10

18. SET ENCODER SHAFT ( 7) TO MECHANI

CAL ZERO SETTING .

a. Turn adapter (1 ) until flat edge of slip

ring shaft ( 9) can be seen in plug
hole ( 10 ).
b. Aline flat edge of encoder shaft ( 7)
with flat edge of slip ring shaft ( 9).
c. Install encoder shaft ( 7) on adapter (1 ).

5-140
 TM 9.2350-252-20-2-2

NOTE
Slip ring, adapter, and encoder shaft must stay 4
in the same position set in step 18 or mechani.
cal zero will be lost .

19. TIGHTEN TWO SETSCREWS ( 1 ) ON

COUPLING (2) INSIDE ADAPTER (3). 2
a. Locate two setscrews ( 1 ) on
coupling (2) through plug hole (4).
Tighten setscrew.
1
b . Rotate adapter (3) slowly until other
setscrew ( 1 ) is seen through plug
hole (4). Tighten setscrew .

10 9

6 8

6
5
1

21. INSTALL TWO RETAINERS (7) ON

ENCODER SHAFT (6) AND ADAPTER ( 3 ).
20. TURN SLIP RING (5) TO POSITION a. Install two retainers (7), four wash
SHOWN .
ers (8), new lock washers (9 ), and
a. Rotate encoder shaft (6) 90 degrees screws (10) on encoder shaft (6) and
to right of slip ring assembly (5) . adapter (3).
GO TO NEXT PAGE
5.141
TM 9-2350-252-20-2-2

22. INSTALL PLUG (1 ) ON ADAPTER ( 2). 1

a. Apply primer to threads of plug (1 ).

b. Apply sealant to threads of plug (1 ).
c. Install plug (1) in adapter ( 2).

23. POSITION SLIP RING ( 3) ON TURRET

FLOOR AS FOLLOWS:
JACKS 2A7J2, 2A7J4, 2A7J6,
Tore
AND 2A7J8 ON GUNNER'S SIDE
OF TURRET.
JACKS 2A7J1 , 2A7J3, 2A7J5,
AND 2A7J7 TOWARD REAR OF
VEHICLE .

24. INSTALL EIGHT PLUGS ( 4) ON EIGHT

JACKS (5 ) ON SLIP RING ( 3) AS
FOLLOWS:

2W309P8 ON 2A7J8
2W303P2 ON 2A7J7
1W5P3 ON 2A7J6
CX7050A /VRC ( 10 ft) ON 2A7J5
1W5P2 ON 2A7J4 4 5 3 2 ARUTO
2W2P1 ON 2A7J3
1W4P1 ON 2A7J2
2W1P1 ON 2A7J1 .

5-142
 TM 9-2350-252-20-2-2

4
3
1

TA

25. INSTALL BRACKET (1 ) IN TURRET.

a. Center bracket (1 ) over slip ring
assembly ( 2).
b. Install bracket (1 ), four washers ( 3),
and screws ( 4) on turret.

8 7
5

26. INSTALL SLIP RING ( 2) ON

! BRACKET (1).
a. Support slip ring ( 2) from below . 27. INSTALL LINK ( 7) ON SLIP RING ( 2).
b. Install slip ring (2), three washers ( 5 ), a. Install link ( 7) and new lock screw ( 8)
and screws ( 6) on bracket (1 ). on slip ring ( 2 ).
GO TO NEXT PAGE
5.143
TM 9-2350-252-20-2-2

28. INSTALL PLUG 2W6P2 (1 ) ON JACK

2A2J1 (2) ON ENCODER SHAFT ( 3).

29. LOOSEN FOUR SCREWS (4) ON TWO

RETAINERS (5) .

30. INSTALL POWER CONVERTER. See 3 2

task: REPLACE POWER CONVERTER ,
page 21-84 .

31. INSTALL RELAY BOX ASSEMBLY. See

task : IEPLACE RELAY BOX
ASSEMBLY 2A27, page 5-173.

32. SET FINE ADJUSTMENT OF ENCODER

SHAFT (3). PERFORM STE -M1 /FVS
TEST 2774. See task: TEST 2774 5
(AZIMUTH ENCODER ADJUSTMENT), 1
page 3-567. HAVE HELPER ASSIST. 4

33. TIGHTEN FOUR SCREWS (4) ON TWO

RETAINERS (5 ).

34. INSTALL CENTER TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES , page 4-22. E
END OF TASK

5-144
 TM 9-2350-252-20-2-2

Section XI. MAINTENANCE OF 25MM SERVICE LIGHT

TASK INDEX
Task Page Task Page

Replace Service Light ..... 5-146 Replace Service Light Lamp 5-148

5-145
TM 9-2350-252-20-2-2

REPLACE SERVICE LIGHT

DESCRIPTION

This task covers: Remove (page 5-146). Install (page 5-147).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts:

Service light Equipment Conditions :

Personnel Required: Engine stopped ( TM 9-2350-252-10-1)

Turret shut down ( TM 9-2350-252-10-2)
ITVIIFVICFV Trt Mech 45T10

REMOVE

D Los
2 4
3

1. REMOVE LIGHT (1 ) FROM LAMP. 1

HOLDER (2).
a . Remove plug 2A19P1 (3) from jack
2W9J4 ( 4 ).
b. Pull light (1 ) from lampholder (2).
NOTE
If lampholder noods to be replaced , do
stops 2 and 3. 2
Thoro are three lampholders . Removal and
Installation is the same for all three .

2. REMOVE LAMPHOLDER ( 2) FROM

TURRET. 6
5
a . Remove two screws (5 ), lock wash
ers ( 6 ), and lampholder (2) from turret.
Discard lock washers .

5-146
 TM 9-2350-252-20-2-2

INSTALL

22
1

2
3

A r e a let
3. INSTALL NEW LAMPHOLDER (1 ) ON 5
TURRET.

a. Install lampholder (1 ), two new lock 3

washers ( 2) and screws ( 3) on turret.
4. INSTALL NEW LIGHT (4) ON LAMP
HOLDER (1 ).
a. Push light (4) into lampholder (1 ).
b. Install plug 2A 19P1 (5 ) on jack
2W9J4 (6 ).
5. CHECK OPERATION OF LIGHT . See
TM 9-2350-252-10-2 .

END OF TASK

5.147
TM 9-2350-252-20-2-2

REPLACE SERVICE LIGHT LAMP

INITIAL SETUP

References:
Materials /Parts:
TM 9-2350-252-10-1
Incandescent lamp TM 9-2350-252-10-2

Personnel Required : Equipment Conditions:

ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

fo

1. REMOVE LAMP (1 ) FROM LIGHT ( 2).

a . Open lens ( 3) of light ( 2).
b. Push lamp (1 ) in and turn left to
remove from light ( 2 ).
INSTALL

2. INSTALL NEW LAMP (1 ) IN LIGHT ( 2 ).

a . Push lamp (1 ) in and turn right to
-
install in light (2). 1
2 3
b. Close lens ( 3) of light ( 2 ).

3. CHECK OPERATION OF LIGHT. See

TM 9-2350-252-10-2 .

END OF TASK
5-148
 TM 9.2350-252-20-2-2

Section XII . MAINTENANCE OF INSTRUMENT LIGHT

TASK INDEX

Task Page Task Page

Replace Instrument Light ........ 5-150 Replace Instrument Light Lamp . ... 5-152

:)

5-149
TM 9-2350-252-20-2-2

REPLACE INSTRUMENT LIGHT

DESCRIPTION

This task covers : Remove (page 5-150 ). Install ( page 5-151 ).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Self-locking nut ( 2)
Instrument light Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
pot

GI WERK
1
B

b19o
ra
50.3l
4.
LOR co
m
*****

CO

3
NOTE
1.
Plug is located to right of light behind 7.62mm
ammo fooder.
( ૮૮ ૮૮ ૮૮૬. ' .

1. REMOVE LIGHT (1 ) FROM BASE (2). 2

a . Remove plug 2A18P1 ( 3) from jack
2W9J5 ( 4 ).
b. Pull light (1 ) from base ( 2).

5-150
 TM 9-2350-252-20-2-2

INSTALL
4
4

1 1

2 2

5 3 5 3

3. INSTALL NEW BASE (1 ) ON

2. REMOVE BASE (1 ) FROM BRACKET (2). BRACKET ( 2 ).
a. Remove two locknuts ( 3 ), screws ( 4 ), a. Install base (1 ), two washers (5 ),
washers ( 5 ), and base (1) from .
screws ( 4), and new locknuts ( 3) on
bracket (2 ). Discard locknuts. bracket ( 2 ). .

0cal
c
sccc

NOTE
Jack is located behind 7.62mm ammo foodor.

4. INSTALL NEW LIGHT ( 6) ON BASE (1 ). 1

a . Push light ( 6) into base (1 ).

b. Install plug 2A18P1 (7) on jack
2W9J5 ( 8 ).

5. CHECK OPERATION OF LIGHT. See

TM 9-2350-252-10-2 .

END OF TASK

5-151
TM 9-2350-252-20-2-2

REPLACE INSTRUMENT LIGHT LAMP

DESCRIPTION

This task covers : Remove (page 5-152). Install (page 5-153).

INITIAL SETUP

Materials /Parts: References:

Incandescent lamp TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required:
Equipment Conditions :
ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )

REMOVE

CIZ
IN E

7
5 ©
2

૮૮ ૮૮૮૮
C૮૮૮ 52

Sa
SOESTEM

1. REMOVE LIGHT (1 ) FROM BASE ( 2).

5.152
 TM 9-2350-252-20-2-2

INSTALL

2 2

3
3
4
4

cccc
ccc 1 ( cocc 1
c
ccc

4. INSTALL NEW LAMP (3) IN LAMP

SOCKET ( 4 ).

5. INSTALL SOCKET (1 ) IN LIGHT (2).

2. REMOVE SOCKET (1 ) FROM LIGHT (2).
a. Position lamp ( 3) with lamp socket ( 4)
3. REMOVE LAMP (3) FROM LAMP in light ( 2 ).
SOCKET ( 4 ). b. Screw socket (1 ) into light (2).

OG
ccc

2
ccc

5
cc
cccc
cccc
6. INSTALL LIGHT ( 2) IN BASE (5).

7. CHECK OPERATION OF LIGHT. See

TM 9-2350-252-10-2 .

END OF TASK

5-153 (5-154 blank)

€
 TM 9-2350-252-20-2-2

Section XIII. MAINTENANCE OF DOME LIGHT

TASK INDEX
Task Page - Task Page

Replace Dome Light .... 5-156 Replace Turret Dome Light

Knob ..5-162
Replace Turret Dome Light
Lamp 5-159 Replace Turret Dome Light
Switch .. ..5-163

5.155
TM 9.2350-252-20-2-2

REPLACE DOME LIGHT

DESCRIPTION

This task covers : Remove (page 5-156). Install (page 5-157).

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Dome light Equipment Conditions:
Lock washer (4) Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
3
2
1

Coro

the

X
TRA LOCK

NOTE
If removing gunner's dome light, do steps 1 and
2. If removing commander's dome light , do
steps 3 and 4. 5

1. REMOVE PLUG 2W9P3 ( 1 ) FROM JACK

2A16J1 (2) ON GUNNER'S DOME
0

LIGHT (3).
7

2. REMOVE GUNNER'S DOME LIGHT (3)

FROM TURRET.
a. Remove four screws (4), bracket (5),
gunner's dome light (3), ground 3 4
lead (6 ), and four lock washers (7) from
turret . Discard lock washers. 6

5.156
 TM 9.2350-252-20-2-2

3. REMOVE PLUG 2W9P6 ( 1 ) FROM JACK

2A17J1 (2) ON COMMANDER'S DOME (3
LIGHT (3).
6
4. REMOVE COMMANDER'S DOME SOME
LIGHT (3) ON TURRET.
MO
a. Remove four screws (4), commander's
dome light (3), ground lead (5), and four 4
lock washers (6) from turret . Discard 5
lock washers .
2
INSTALL

NOTE
If installing commander's dome light, do 3
steps 5 and 6. If installing gunner's dome light,
do steps 7 and 8. Do step 9 for either dome
light.
5. INSTALL NEW COMMANDER'S DOME
LIGHT (3) ON TURRET.
5
a. Install four new lock washers (6), 4
ground lead (5) , commander's dome
light ( 3), and four screws (4) on turret .
9
1
6. INSTALL PLUG 2W9P6 (1 ) ON JACK 2
2A17J1 (2) ON COMMANDER'S DOME
LIGHT (3) .
GO TO NEXT PAGE
5-157
TM 9.2350-252-20-2-2

7. INSTALL NEW GUNNER'S DOME ។

LIGHT (1 ) ON TURRET.
1 6.
a. Install four new lock washers (2),
ground lead (3), gunner's dome
light (1 ), bracket (4), and four screws ( 5)
on turret.
5 3
8. INSTALL PLUG 2W9P3 (6 ) ON JACK li;
2A16J1 ( 7) ON GUNNER'S DOME
LIGHT (1 ).

9. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

5-158
 TM 9-2350-252-20-2-2

REPLACE TURRET DOME LIGHT LAMP

DESCRIPTION

This task covers: Remove (page 5-159). Install (page 5-160).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Lock washer Equipment Conditions:
Incandescent lamp Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required :
ITV/IFVICFV Trt Mech 45T10

REMOVE

57

conto

MA LOCK
2

NOTE
Gunner's and commander's lamps are removed 0
the same way .
3
1. REMOVE DOOR (1 ) FROM BODY (2).
) a. Loosen eight captive screws (3), and
remove door ( 1 ) from body ( 2).
GO TO NEXT PAGE
5.159
TM 9-2350-252-20-2-2

1
5 2
4
3
NOTE
Steps 3 and 4 should be done only if gasket is
damaged.
1
3. REMOVE GASKET (3) FROM DOOR (2).
a. Remove screw (4) , lock washer (5), and
lead (6) from terminal (7) on door (2).
Discard lock washer.

b. Remove gasket (3) from door (2) . Dis

2. REMOVE LAMP (1 ) FROM DOOR (2). card gasket. E

INSTALL

6
2
1

2
3 4 5

4. INSTALL GASKET (3) IN DOOR ( 2 ).

a. Install gasket (3) in door (2) .
NOTE
b. Install lead (6), new lock washer (5), Both lamps are installed the same way.
and screw (4) on terminal (7) on
door (2 ) 5. INSTALL NEW LAMP (1 ) IN DOOR (2).

5-160
 TM 9-2350-252-20-2-2

1 3

6. INSTALL DOOR ( 1 ) ON BODY ( 2).

a . Install door (1 ) on body (2) , and tighten
eight captive screws (3).

END OF TASK

5-161
 TM 9-2350-252-20-2-2

REPLACE TURRET DOME LIGHT KNOB

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV/ IFV/CFV Trt Mech 45T10

References :
Materials /Parts:
TM 9-2350-252-10-1
Knob TM 9-2350-252-10-2
Lock washer
Plunger Equipment Conditions :
Sealing compound (Item 19, App C) Engine stopped (TM 9-2350-252-10-1 )
Set screw
Spring Turret shut down (TM 9-2350-252-10-2)

REMOVE

10

고. tu

NOTE
Gunner's and commander's knobs are removed
the same way .
ola 8
1. REMOVE KNOB ASSEMBLY ( 1 ) FROM
LIGHT (2 )
a. Remove screw (3) , lock washer (4) , and
knob assembly (1 ) from light (2). Dis 8
card lock washer and knob
assembly (1 ).
2
INSTALL
4

2. INSTALL NEW SPRING (5 ), NEW 1

PLUNGER ( 6 ), AND NEW SET SCREW (7)
IN NEW KNOB (1 ).

3. INSTALL NEW KNOB ASSEMBLY ( 1 ) ON 3

LIGHT (2).
1 1
a. Apply sealing compound to threads of 5
screw ( 3)
b. Install new knob assembly ( 1 ), new 6
lock washer (4 ), and screw ( 3) on
light (2)
END OF TASK
5-182
 TM 9-2350-252-20-2-2

REPLACE TURRET DOME LIGHT SWITCH

DESCRIPTION

This task covers: Remove (page 5-163 ). Install (page 5-165 ).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit ( Item 31 , App C) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Sealing compound (Item 19, App C)
Lock washer Engine stopped (TM 9-2350-252-10-1 )
Switch Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
2XAAN
ANAAN

AS K
TR LOC

NOTE
Gunner's and commander's switches are 2
removed the same way.
1
1. REMOVE KNOB 1)
(1 ) FROM LIGHT (2).
a. Remove screw ( 3), lock washer (4) , and
knob (1 ) from light (2). Discard lock 4 3
washer.
GO TO NEXT PAGE
5.163
TM 9-2350-252-20-2-2

7 4

3 2
1
3. REMOVE THREE LEADS (4) FROM THREE
TERMINALS (5) ON SWITCH (6 ).
2. REMOVE DOOR (1 ) FROM BODY (2). a. Remove three screws (7) and leads ( 4)
a. Loosen eight captive screws (3), and from three terminals (5) on switch (6 ).
remove door (1 ) from body (2). Tag leads.

6
( 11

Com 1

10

4. REMOVE SWITCH (6) FROM DOOR ( 1 ). NOTE

If gasket is damaged, do steps 5 and 6. If gas.
a. Remove nut (8), washer (9), gasket ( 10), ket is not damaged, go to step 7.
and switch (6) from door ( 1 ). Discard
switch . 5. REMOVE GASKET ( 11 ) FROM DOOR ( 1 ).

5-164
 TM 9-2350-252-20-2-2

INSTALL

3 4

2
2

ho 6

7. INSTALL NEW SWITCH (3) ON DOOR (2) .

a. Install switch (3), new gasket (4),
6. INSTALL NEW GASKET ( 1 ) IN DOOR (2). washer (5 ), and nut (6) on door (2) .

3
9
ៗ

2 11 10

8. INSTALL THREE LEADS (7) ON THREE

TERMINALS (8) ON SWITCH (3). 9. INSTALL DOOR (2) ON BODY (10).
a. Install three leads (7) and screws ( 9) on a. Install door (2) on body ( 10), and
three terminals ( 8) on switch (3). tighten eight captive screws (11 ).
2
GO TO NEXT PAGE
5-165
TM 9-2350-252-20-2-2

10. INSTALL KNOB (1 ) ON LIGHT (2). 2

a. Apply sealing compound to threads
of screw ( 3). 1
b. Install knob (1 ), new lock washer ( 4),
and screw ( 3) on light (2).
3
11. RETURN TO ORIGINAL SYMPTOM .
VERIFY NO FAULT.

END OF TASK

5-166
 TM 9-2350-252-20-2-2

Section XIV. MAINTENANCE OF EMERGENCY BATTERIES

TASK INDEX
Task Page Task Page

Service Turret Emergency Replace Turret Emergency

Storage Batteries .. 5-168 Storage Batteries 5-169

5-167
TM 9.2350-252-20-2-2

SERVICE TURRET EMERGENCY STORAGE BATTERIES

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required : TM 9-6140-200-14
DA PAM 750-34
ITV /IFVICFV Trt Mech 45T10
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

SERVICE

1. REMOVE LEFT REAR TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES, page 4-22 .

2. SERVICE TURRET EMERGENCY

STORAGE BATTERIES . See
TM 9-6140-200-14 and DA PAM 750-34.

3. INSTALL LEFT REAR TURRET FLOOR

PLATE. See task: REPLACE TURRET
FLOOR PLATES, page 4.22 .

END OF TASK
5-168
 TM 9-2350-252-20-2-2

REPLACE TURRET EMERGENCY STORAGE BATTERIES

DESCRIPTION
This task covers : Remove (page 5-169). Install (page 5-171).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials/Parts: TM 9-6140-200-14

Storage battery (2) Equipment Conditions :

Self-locking nut (2)
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE LEFT REAR TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES, page 4-22.
WARNING
Battery posts and cablos
touched by metal objects can
short circult and burn you or 3
Injure you. Use caution when 1
you work with tools or other
metal objects . Do not wear
jewelry when you work on electrical system.
2
CAUTION
Incorrect cable removal can cause short cir.
cuit. Remove negative cable before you
remove positive cable.

2. REMOVE CLAMP ( 1 ) AND COVER (2)

FROM NEGATIVE POST ( 3 ). See
2 TM 9-6140-200-14 .

GO TO NEXT PAGE
5-169
TM 9-2350-252-20-2-2

3 5 6
2 4

3. REMOVE CLAMP (1 ) AND COVER ( 2) 4. REMOVE TWO CLAMPS ( 4) AND

FROM POSITIVE POST ( 3). See COVERS (5) FROM TWO POSTS (6 ). See
TM 9-6140-200-14. TM 9-6140-200-14.
6
9 600 0000 13

7 000 0 E
10
( 12 15
8

60 000
00
00 00 8
(14

WARNING
Gas from bat.
teries can ex.
plode and in
jure you . Do
11
not allow
sparks near

5. REMOVE RETAINER ( 7) FROM TWO batteries. Battery acid can burn or blind you.
Do not get acid on your skin or eyes.
HOOK BOLTS ( 8 ).
NOTE
a. Remove two locknuts (9), washers ( 10 ),
and retainer (7 ) from two hook bolts Position of each battery should be noted before
it is removed from tray.
(8 ). Discard locknuts .

6. REMOVE TWO HOOK BOLTS ( 8) FROM 7. REMOVE TWO BATTERIES (12, 13) FROM
TWO MOUNTS (11 ). TWO TRAYS (14, 15).

5-170
 TM 9-2350-252-20-2-2

INSTALL

2
WARNING
1
b00 6

Battery posts and cables 000 000

touched by metal objects can 000
short circuit and burn you. Do
not wear jewelry, necklaces, or
watches when working on the
electrical system. Keep tools
away from posts , wires, and terminals.
3

8. INSTALL TWO NEW BATTERIES ( 1 , 2) 5

IN TWO TRAYS (3, 4).
a. Install battery ( 1 ) in tray (3) with posi
tive post (5) forward .
b. Install battery (2) in tray (4) with nega.
tive post (6) forward .

3 10
11
9

lo
00 c60
looooo
10

00 00 14
0
1 12
13

9. INSTALL TWO HOOK BOLTS (7) ON NOTE

TWO MOUNTS (8). Clamps are marked positive and negative. Only
positive clamp should be installed on positivo
10. INSTALL RETAINER (9) ON TWO HOOK post of battery. Negative clamp should be
BOLTS (7). installed on negative post.
a. Install retainer (9), two washers ( 10), 11. INSTALL TWO COVERS ( 12) AND
and new locknuts ( 11 ) on two hook CLAMPS (13) ON TWO POSTS ( 14).
3 bolts (7 ) See TM 9-6140-200-14 .

GO TO NEXT PAGE
5-171
 1

TM 8-2350-252-20-2-2

po 9 SS ဗ gs 6

3
1
2 5

13. INSTALL COVER (4) AND CLAMP (5) ON

NEGATIVE POST (6). See
TM 9-6140-200-14.
CAUTION
Incorrect cablo Installation can cause short 14. RETURN TO ORIGINAL SYMPTOM .
circult. Install positivo cable before you install VERIFY NO FAULT.
negative cable .
12. INSTALL COVER (1 ) AND CLAMP (2) ON 15. INSTALL LEFT REAR TURRET FLOOR
POSITIVE POST ( 3 ). See PLATE . See task : REPLACE TURRET
TM 9-6140-200-14. FLOOR PLATES, page 4-22.
END OF TASK

5-172
 TM 9-2350-252-20-2-2

Section XV. MAINTENANCE OF RELAY BOX ASSEMBLY

REPLACE RELAY BOX ASSEMBLY 2A27

DESCRIPTION

This task covers: Remove (page 5-173). (

Install (page 5-175 ).

INITIAL SETUP

Tools : References:
TM 9-2350-252-10-1
Turret mechanic's tool kit (Item 31 , App F )
TM 9-2350-252-10-2
Materials /Parts: TM 9-2350-252-20-1
Equipment Conditions:
Self-locking nut (4)
Relay box assembly Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:
ITV/IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE VEHICLE GROUND CABLE. See

TM 9-2350-252-20-1.

2. REMOVE LEFT REAR AND CENTER TUR

RET FLOOR PLATES: See task : REPLACE
TURRET FLOOR PLATES , page 4-22 .
WARNING
Battery posts and cables Tboge
touched by metal objects can
short circult and burn you or
Injure you. Use caution when
working with tools or other 3
metal objects. Do not woar
jewelry when you work on or near electrical
system . 1
CAUTION
Incorrect cable removal can cause short cir.
cuit. Remove negativo cable before you
2
remove positive cable .

3. REMOVE CABLE 2W15 (1 ) FROM

CLAMP (2 ).
a. Lift cover ( 3), and remove nut ( 4) and
cable 2W15 (1 ) from clamp ( 2 ).
GO TO NEXT PAGE

5.173
 TM 9-2360-252-20-2-2

3 6
to

5
(5

1
6

4
5. REMOVE THREE PLUGS (5 ) FROM
THREE JACKS ( 6) AS FOLLOWS:
4. REMOVE LEAD 2W2 (1 ) FROM 2W17P2 FROM 2A37J3
CLAMP ( 2 ). 2W1P3 FROM 2A27J1
2W2P4 FROM 2A27J2 .
a. Lift cover ( 3), and remove nut (4) and
lead 2W2 (1 ) from clamp ( 2). TAG PLUGS.

1
9

10 11
8

6. REMOVE RELAY BOX ( 7) FROM 7. INSPECT MOUNTS ( 8). IF MOUNTS ARE

MOUNTS (8 ). WORN OR DAMAGED, DO STEPS 8 AND
a. Remove four locknuts ( 9), washers 9. IF NOT, GO TO STEP 10.
(10), and relay box ( 7) from mounts ( 8 ). 8. REMOVE MOUNTS (8) FROM
Discard locknuts .
BULKHEAD (11 ).

5.174
 TM 9.2350-252-20-2-2

INSTALL

3
5

2
1

D
10. INSTALL NEW RELAY BOX (3) ON
MOUNTS (1 ).
9. INSTALL MOUNTS ( 1 ) ON a . Install relay box (3) , four washers (4 ),
BULKHEAD (2). and new locknuts (5) on mounts (1 ).

11. INSTALL THREE PLUGS (6) ON THREE

JACKS ( 7) AS FOLLOWS :
2W2P4 ON 2A27J2
2W1P3 ON 2A27J1
> 2W17P2 ON 2A27J3.
GO TO NEXT PAGE
5-175
TM 9-2350-252-20-2-2

WARNING
Battery posts and cables
touched by metal objects can
short circuit and burn you or
Injure you. Use caution when
you work with tools or other
metal objects . Do not wear
jewelry when you work on or near electrical 3
system. 2
CAUTION
Incorrect cable Installation can cause short
circult . Install positive cable before you 1
Install negative cable.

12. INSTALL LEAD 2W2 (1 ) ON CLAMP (2 ).

a. Lift cover ( 3 ), and install lead 2W2 (1 )
4
and nut (4) on clamp ( 2 ).

13. INSTALL CABLE 2W15 (5) ON 5 1

o
CLAMP (6 ).
a. Lift cover ( 7 ), and install cable 2W15 6
( 5 ) and nut ( 8) on clamp (6 ).
14. INSTALL LEFT REAR AND CENTER
TURRET FLOOR PLATES. See task:
REPLACE TURRET FLOOR PLATES,
page 4-22 .
15. INSTALL VEHICLE GROUND CABLE.
See TM 9-2350-252-20-1.

END OF TASK

5-176
 TM 9-2350-252-20-2-2

Section XVI . MAINTENANCE OF CABLE ASSEMBLIES

TASK INDEX

Task Page Task Page

Replace 25mm Gun Connector Lock . 5-178

.
Replace Wiring Harness 2W9 ... 5-253

Replace Wiring Harness 2W10 ...... 5.181 Repair Dome Light Plug / Lead ....... 5-286

Repair Lead 2W10 ..... .. 5-192 Repair/ Replace Azimuth / Elevation

Indicator Light Assembly 5-290
Replace Wiring Harness 2W6 5-194
Replace Azimuth / Elevation
Replace Wiring Harness 2W2 5-203 Indicator Light Lamp .. 5-295

Repair Lead 2W2 ... 5-214 Replace Photoelectric Control Jack .. 5.296

Repair/ Replace Wiring Harness 2W1 . 5-215 Replace Cable 2W203 5-301

Replace Wiring Harness 2W5 5-221 Replace Cable 2W202 .. 5-305

Replace Wiring Harness 2W4 ... 5-235 Replace Cable 2A39 5-314

Replace Wiring Harness 2W3 5-322

.. 5-245 Replace Cable 2441

5-177
TM 9-2350-252-20-2-2

REPLACE 25MM GUN CONNECTOR LOCK

DESCRIPTION

This task covers: Remove (page 5-178 ). Install (page 5-179 ).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Self-locking screw
Gun connector lock Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE
1

1. REMOVE 25MM GUN GUARD. See

TM 9-2350-252-10-2.

2. OPEN 25MM GUN COVER . See

WA

TM 9-2350-252-10-2 .
T

3. POSITION FEEDER LOCK HANDLE (1 ) IN

UP (UNLOCKED) POSITION . 2

4. REMOVE PLUG 2W10P2 (2) AND GUN

CONNECTOR LOCK (3) FROM JACK
2A15J1 (4) ON RECEIVER.
5
5. REMOVE GUN CONNECTOR LOCK (3) 6
FROM PLUG 2W10P2 (2 ).
2
a. Remove self-locking screw (5) and
washer (6) from gun connector lock (3).
Discard self-locking screw .
b. Remove gun connector lock (3) from 3
plug 2W10P2 (2). Discard gun connec
tor lock.

5-178
 TM 9-2350-252-20-2-2

INSTALL
5

3
3

7. SLIDE GUN CONNECTOR LOCK ( 3)

6. INSTALL WASHER (1 ) AND NEW SELF
ONTO PLUG 2W10P2 (4) MAKING SURE
LOCKING SCREW (2) ON NEW GUN
LOCKING TANG (5) IS ON RIGHT HAND
CONNECTOR LOCK (3). DO NOT SIDE.
TIGHTEN SCREW AT THIS TIME .

4.

8. INSTALL PLUG 2W10P2 (4) ON JACK

2A15J1 (6) ON RECEIVER.
NOTE
Press feeder forward to make sure feeder is fully 1
seated on receiver before engaging lock handle.
9. MOVE FEEDER LOCK HANDLE (7) TO ()
DOWN (LOCKED) POSITION .
GO TO NEXT PAGE
5-179
TM 9-2350-252-20-2-2

10. SLIDE GUN CONNECTOR LOCK (1 )

FORWARD ON PLUG 2W10P2 (2) UNTIL 2.
SPACE ( 3) BETWEEN GUN CONNEC ( 3
TOR LOCK (1 ) AND DRIVE MOTOR
HEAT SINK ( 4) IS APPROXIMATELY
3/32 INCH .
4
11. ROTATE GUN CONNECTOR LOCK (1 ) 1
COUNTER-CLOCKWISE UNTIL TANG (5)
TOUCHES FEEDER LOCK HANDLE (6). 7
TIGHTEN SCREW ( 7).

12. MEASURE SPACE (3) TO MAKE SURE

GUN CONNECTOR LOCK (1 ) DID NOT
MOVE WHILE TIGHTENING SCREW ( 7 ).
€
END OF TASK

5-180
 TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W10

DESCRIPTION

This task covers : Remove (page 5-181 ). Install (page 5-187).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Sealing compound , grade A
(Item 31 , App C ) Engine stopped (TM 9-2350-252-10-1)
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2)
2W10 cable assembly
Nylon straps ( 3)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN FEEDER . See

TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2.

4. REMOVE RIGHT TURRET FLOOR PLATE . JH

See task: REPLACE TURRET FLOOR
PLATES, page 4.22.

5. REMOVE PLUG 2W10P1 (1 ) FROM JACK

2A1J8 ( 2 ).

6. MANUALLY TRAVERSE TURRET TO 2

2400 MILS. See TM 9-2350-252-10-2 .
GO TO NEXT PAGE
5-181
TM 9-2350-252-20-2-2

3 2

7. REMOVE DOOR (1 ) FROM HE AMMO

CAN (2 )
a. Turn latch ( 3) and lift door ( 1 ) up and
out of HE ammo can (2).

1
6
5 8

8. REMOVE SUPPORT (4) FROM HE AMMO

CAN ( 2)
a. Remove two screws (5) and washers ( 6)
from HE ammo can ( 2).
b. Remove three screws ( 7 ), washers ( 8 ),
and support ( 4) from HE ammo can (2).

5-182
 TM 9-2350-252-20-2-2

al 1

9. PULL LEAD 2W10P1 ( 1 ) FROM UNDER

RIGHT SIDE OF HE AMMO CAN ( 2).

2
DI

5
3

10. REMOVE THREE STRAPS ( 3) FROM

CABLES. DISCARD STRAPS.

11. REMOVE LEAD 2W10P1 (1 ) FROM

THREE CLAMPS ( 4).
a. Remove three screws (5 ) and
clamps ( 4) from turret.
b. Remove lead 2W10P1 (1 ) from three 12. PUSH LEAD 2W10P1 (1 ) ABOVE HE
clamps (4 ). AMMO CAN ( 2) INTO TURRET.
GO TO NEXT PAGE
5-183
TM 9-2350-252-20-2-2

CO

13. REMOVE PLUG 2W10P3 ( 1 ) FROM JACK SO

2W12J1 ( 2).

‫ح‬ ‫ا‬ ‫و‬

‫د‬
14. REMOVE LEAD 2W10P3 ( 3) FROM
CLAMP ( 4 ). 5
a. Remove screw ( 5) and clamp ( 4) from
rotor (6 )
b. Remove lead 2W10P3 ( 3) from
clamp ( 4).

5-184
 TM 9-2350-252-20-2-2

C
2

V
@ooo

15. REMOVE GROUND LEAD 2W10 (1 )

FROM ROTOR ( 2).
a. Remove screw (3) and ground lead 2
2W10 (1 ) from rotor ( 2).

5 5

6
5 4
6

16. REMOVE LEAD 2W10P2 ( 4) FROM FOUR

CLAMPS (5 )
a. Remove four screws (6 ) and 5
clamps ( 5) from rotor ( 2 ).
b. Remove lead 2W10P2 ( 4) from four
clamps ( 5 ).
GO TO NEXT PAGE
3-185
TM 9-2350-252-20-2-2

了。
3

இய
2

17. REMOVE LEAD 2W10P2 (1 ) FROM

CLAMP (2).
a. Remove screw (3) and two
clamps (2, 4) from turret.
b. Remove lead 2W10P2 (1 ) from
clamp ( 2 ).

6
Flo

中国
18. REMOVE WIRING HARNESS 2W10 (5)
FROM TURRET.
a. Loosen strap ( 6) around bag ( 7).
b. Pull leads 2W10P2 (1 ) and 2W10P3 (8 ) 5
1
and ground lead 2W10 ( 9) down from )

bag (7)
1
c. Remove wiring harness 2W10 (5) from
turret .
8
19. REMOVE 25MM GUN CONNECTOR Tools
LOCK . See task: REPLACE 25MM GUN 150 9
CONNECTOR LOCK, page 5-178.

5-186
 9-2350-252-20-
TM 2-2
INSTALL

3 8

4 7
1

20. INSTALL NEW WIRING HARNESS

2W10 (1 ) IN TURRET .
a. Push leads 2W10P2 (2), 2W10P3 (3),
and ground lead 2W10 (4) of wiring
harness 2W10 (1 ) up through bag ( 5).
b . Tighten strap (6) around bag (5). 21. INSTALL PLUG 2W10P3 (7) ON JACK
2W12J1 ( 8 ).

分
9
11
யே

10
22. INSTALL LEAD 2W10P2 ( 2) IN
CLAMP ( 9 ).
a . Install lead 2W10P2 ( 2) in clamp ( 9).
b. Install two clamps ( 9, 10 ) on turret
73 with screw ( 11 ).
2
GO TO NEXT PAGE

5-187
TM 9-2350-252-20-2-2

2 4

2
2
2
23. INSTALL LEAD 2W10P2 (1 ) IN FOUR
CLAMPS (2).
a. Apply primer to threads of four
screws ( 3 ). 3
b. Apply sealant to threads of four
screws (3).
c. Install lead 2W10P2 ( 1 ) in four
clamps (2 )
d. Install four clamps ( 2) and screws ( 3) 2
on rotor (4)

24. INSTALL GROUND LEAD 2W10 (5 ) ON

ROTOR ( 4 ). 4

a. Apply primer to threads of screw (6). 5

b. Apply sealing compound to threads
of screw (6 ).
c . Install ground lead 2W10 (5) and
screw (6 ) on rotor (4).

5-188
 TM 9-2350-252-20-2-2

1 4

1
4

25. INSTALL LEAD 2W10P3 (1 ) IN 2

CLAMP (2 )
a. Apply primer to threads of screw ( 3).
b. Apply sealing compound to threads
of screw ( 3).
c . Install lead 2W10P3 ( 1 ) in clamp (2).
d. Install clamp (2) and screw (3) on 3
rotor (4 )
1

5
cu

6 6

7
5

27. ROUTE LEAD 2W10P1 (5) BEHIND

26. PULL LEAD 2W10P1 (5) OVER HE AMMO CABLE 2W308 (7) AND UNDER RIGHT
CAN (6 ) AND OUTSIDE TURRET. SIDE OF HE AMMO CAN (6).
GO TO NEXT PAGE
5-189
TM 9-2350-252-20-2-2

2999

000

JN JD
Jiy

JIO
ug JS

1 2

28. INSTALL PLUG 2W10P1 (1 ) ON JACK

2A1J8 ( 2).
€

G.

10
8
7 9
CAUTION
Cablo can be damaged If cable does not go
through notch in support. Route cable
through notch botore you install support.
29. INSTALL SUPPORT ( 3) ON HE AMMO
CAN ( 4).
a. Route cable 2A22 ( 5) through
notch ( 6) in support ( 3).
b. Install support ( 3), two washers (7 ),
.

and screws (8) on HE ammo can ( 4 ).

c. Install three washers ( 9) and 3
15
screws (10) in HE ammo can ( 4) and
support ( 3) 6 6

5-190
 TM 9-2350-252-20-2-2

4
2

M
It

30. INSTALL DOOR (1 ) ON HE AMMO

CAN (2 )
3
a. Position bottom of door (1 ) in door
support (3).
b. Close door (1 ) and turn latch (4) up .

31. INSTALL LEAD 2W10P1 (5) IN THREE

CLAMPS (6 )
a. Install lead 2W10P1 (5) in three
clamps (6 ) 5
b. Install three clamps (6) and screws ( 7) 6.
on turret.

32. INSTALL THREE NEW STRAPS ( 8) ON

CABLES.

33. MANUALLY TRAVERSE TURRET TO 7

6400 MILS. See TM 9-2350-252-10-2 .

34. INSTALL RIGHT TURRET FLOOR 37. INSTALL 25MM GUN BARREL. See
PLATE . See task: REPLACE TURRET TM 9-2350-252-10-2 .
FLOOR PLATES , page 4-22.
38. INSTALL 25MM GUN CONNECTOR
35. INSTALL 25MM GUN RECEIVER. See LOCK. See task: REPLACE 25MM GUN
TM 9-2350-252-10-2. CONNECTOR LOCK, page 5-178 .

36. INSTALL 25MM GUN FEEDER. See 39. RETURN TO ORIGINAL SYMPTOM . VER
TM 9-2350-252-10-2. IFY NO FAULT.

END OF TASK
5-191
TM 9-2350-252-20-2-2

REPAIR LEAD 2W10

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV / IFVICFV Trt Mech 45T10
Soldering torch kit (Item 12 , App H )
References :
Materials / Parts: TM 9-2350-252-10-1
Insulation sleeving TM 9-2350-252-10-2
Sealing compound , grade A
(Item 20 , App C) Equipment Conditions :
Primer, grade N ( Item 21 , App C)
Tape, sealant , adhesive (Item 5 , App C) Engine stopped (TM 9-2350-252-10-1 )
Terminal lug Turret shut down (TM 9-2350-252-10-2)
Tin lead solder ( Item 27, App C)

REPAIR

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN FEEDER. See

3
TM 92350-252-10-2 .

3. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2 .
(2
4. REMOVE LEAD 2W10 (1 ) FROM ROTOR (2 ).
a . Remove screw ( 3) and lead 2W10 (1 ) from
rotor (2 )
1

5. REPAIR LEAD 2W10 . See task : REPAIR

LEAD, page 4-4 .

5-192
 TM 9-2350-252-20-2-2

6. INSTALL LEAD 2W10 (1 ) ON ROTOR (2).

3 1
a . Apply primer to threads of screw ( 3 ).
b. Apply sealing compound to threads of
screw (3 )
c. Install lead 2W10 ( 1 ) and screw (3) on
rotor (2).
2
7. INSTALL 25MM GUN RECEIVER . See
TM 9-2350-252-10-2 .

8. INSTALL 25MM GUN FEEDER . See

TM 9-2350-252-10-2 .

9. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

10. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

5-193
TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W6

DESCRIPTION

This task covers: Remove (page 5-194). Install (page 5.199).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Nonelectrical wire ( Item 16 , App C)
Lock washer (2) Engine stopped (TM 9-2350-252-10-1 )
Special cable assembly Turret shut down (TM 9-2350-252-10-2)
Nylon strap (2)
Personnel Required :
ITV/IFVICFV Trt Mech 45T10

REMOVE 2
Pa

1
moc

13 J14

1. REMOVE CENTER, RIGHT, AND STEP

TURRET FLOOR PLATES . See task: RE
PLACE TURRET FLOOR PLATES ,
page 4-22 . 5

2. REMOVE PLUG 2W6P1 (1 ) FROM JACK

2A1J13 (2) ON DISTRIBUTION BOX ( 3).
3. REMOVE PLUG 2W6P2 ( 4) FROM JACK
2A2J1 (5) ON ENCODER SHAFT ( 6 ).

5.194
 TM 9-2350-252-20-2-2

IS

NOTE
Record which cables are in clamps for later
installation.
2
4. REMOVE WIRING HARNESS 2W6 ( 1 )
FROM FOUR CLAMPS (2). 3

a. Remove four screws (3) and clamps (2)

from weldnuts (4) on turret.
b . Remove wiring harness 2W6 ( 1 ) from
four clamps (2).

5
10
0.0,

5. MANUALLY TRAVERSE TURRET TO

200 MILS. See TM 9-2350-252-10-2.

6. REMOVE WIRE SHIELD (5) FROM SEAT

TRACK (6 ) 10
a. Remove two screws ( 7 ), lock wash
ers ( 8 ), washers ( 9), and wire shield ( 5) 7
from seat track (6). Discard lock 8
washer. 9

b. Remove two straps ( 10) from cables .

Discard straps .

GO TO NEXT PAGE
5-195
TM 9-2350-252-20-2-2

5
3
4

1
a
u
T
2

7. REMOVE PLUG 2A29P1 (1 ) FROM JACK X & CO - a

WIDOMU
2W6J3 ( 2 ).

8. REMOVE JACK 2W6J3 (2) FROM

BRACKET (3 )
a. Remove lock wire ( 4) from jam nut (5)
and bracket ( 3). Discard lock wire.
b. Remove jam nut (5 ) and jack 2W6J3 (2)
from bracket ( 3 ).

Toro

8 10
9
6
R
TRA LOCK

9. REMOVE PLUG 2A30P1 (6) FROM JACK

2W6J1 (7 ) GHI - ac
E - co
10. REMOVE JACK 2W6J1 (7) FROM
BRACKET ( 8 ).
a. Remove lock wire (9) from jam nut
( 10) and bracket (8 ). Discard
lock wire .

b. Remove jam nut ( 10) and jack 2W6J1

( 7) from bracket ( 8 ).

5-196
 .
TM 9-2350-252-20-2-2

do TL
2

E K
UA LOC

1
11. REMOVE WIRING HARNESS 2W6 (1 )
FROM FOUR CLAMPS ( 2 ).
a. Remove four screws (3) and clamps (2)
from weldnuts (4) on turret .
b. Remove wiring harness 2W6 (1 ) from
four clamps ( 2).
3
Om

como
5
6

X
7
AV K
ST LOC

12. REMOVE GUNNER'S CUSHION (5)

FROM TURRET. 9

a. Remove six screws (6), washers (7 ),

and gunner's cushion (5) from turret.

13. REMOVE WIRING HARNESS 2W6 (1 )

FROM CLAMP (8).
4
a. Remove screw ( 9) and clamp (8) from
1
weldnut ( 4) on turret. moru
b. Remove wiring harness 2W6 (1 ) from
clamp (8 ).
GO TO NEXT PAGE
5.197
TM 9-2350-252-20-2-2

3.

55
LA

6
1
5
14. REMOVE CUSHION (1 ) FROM TURRET.
a . Remove five screws ( 2 ), washers ( 3),
and cushion (1) from turret.

‫רון‬
15. REMOVE WIRING HARNESS 2W6 ( 4)
FROM CLAMP (5 ).
4
a. Remove screw ( 6) and clamp ( 5) from
weldnut ( 7) on turret.
7
b. Remove wiring harness 2W6 ( 4) from
clamp (5 ).

(8

16. REMOVE WIRING HARNESS 2W6 ( 4)

FROM TURRET.
4
a. Pull wiring harness 2W6 ( 4) through
grommet ( 8 ).
b. Remove wiring harness 2W6 ( 4) from
turret.

5.198
 TM 9-2350-252-20-2-2

INSTALL
0.00

17. PLACE NEW WIRING HARNESS 2W6 (1 )

IN TURRET.

a. Pull wiring harness 2W6 (1 ) through

grommet (2 )
b. Pull wiring harness 2W6 (1 ) through
hole in turret.

3
4
3

1 (OC
18. INSTALL WIRING HARNESS 2W6 (1 ) IN
CLAMP ( 3).
a. Install wiring harness 2W6 (1 ) in
clamp (3)
b. Install clamp ( 3) and screw ( 4) on
weldnut ( 5) on turret.

19. INSTALL CUSHION ( 6) ON TURRET.

a. Install cushion ( 6 ), five washers ( 7),
and screws ( 8) on turret.
GO TO NEXT PAGE
5-199
 TM 9-2350-252-20-2-2

5
1 2.
J13 J14 6

3
‫ دلا‬12
10

20. INSTALL PLUG 2W6P1 (1 ) ON JACK 21. INSTALL PLUG 2W6P2 (4) ON JACK
2A1J13 (2) ON DISTRIBUTION BOX ( 3). 2A2J1 (5) ON ENCODER SHAFT (6).

13
11
7
10 16

12

13
14
( 15

9
23. INSTALL WIRE SHIELD ( 11 ) ON SEAT
TRACK ( 12) .
8
a. Install two straps (13) on cables .
22. INSTALL WIRING HARNESS 2W6 (7) IN
FOUR CLAMPS (8). b . Install wire shield ( 11 ) , two wash
ers ( 14) , new lock washers ( 15) , and
a. Install wiring harness 2W6 ( 7) in four screws ( 16) on seat track ( 12).
clamps ( 8 ).
b. Install four clamps (8) and screws (9) 24. MANUALLY TRAVERSE TURRET TO
on weldnuts ( 10) on turret . 6400 MILS. See TM 9-2350-252-10-2 .

5.200
 TM 9-2350-252-20-2-2

2 3
4

2000NWY
1000
0IAN
MA
R
LOCK
5
20
1
:0

25. INSTALL JACK 2W6J1 (1 ) ON ( -cu

NUTRI
WWIIE
BRACKET ( 2)
a. Install jack 2W6J1 (1 ) and jam nut (3)
on bracket (2).
b. Install new lock wire ( 4) on jam nut (3)
and bracket (2) .

26. INSTALL PLUG 2A30P1 (5) ON JACK

2W6J1 (1).

7 8
9
Coro

10

2 LOCK
6

27. INSTALL JACK 2W6J3 (6 ) ON

BRACKET (7)
a. Install jack 2W6J3 (6 ) and jam nut ( 8)
on bracket (7 )
b. Install new lock wire ( 9) on jam nut
( 8) and bracket (7 ).
28. INSTALL PLUG 2A29P1 ( 10) ON JACK
2W6J3 (6 )

GO TO NEXT PAGE
5-201
TM 9-2350-252-20-2-2

Ico 2

3
Cont
P1
2 mm 100x7

4
29. INSTALL WIRING HARNESS 2W6 (1 ) IN 1
FOUR CLAMPS (2) . .

a. Install wiring harness 2W6 (1 ) in four

clamps (2)
b. Install four clamps (2) and screws ( 3)
on weldnuts (4) on turret.
E
5

8
a
u
R

30. INSTALL WIRING HARNESS 2W6 (1 ) IN

CLAMP (5 ). 4
1
a. Install wiring harness 2W6 ( 1 ) in
clamp (5)
b. install clamp (5) and screw (6) on
weldnut ( 4) on turret. 32. INSTALL CENTER , RIGHT, AND STEP
TURRET FLOOR PLATES . See task:
31. INSTALL GUNNER'S CUSHION (7) ON REPLACE TURRET FLOOR PLATES,
TURRET. page 4.22 .

a. Install gunner's cushion ( 7 ), six wash 33. RETURN TO ORIGINAL SYMPTOM .

ers (8 ), and screws (9) on turret . VERIFY NO FAULT .

END OF TASK

5-202
 TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W2

DESCRIPTION

This task covers : Remove ( page 5-203). Install (page 5-208).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials/Parts: TM 9-2350-252-20-1

Self-locking nut (3) Equipment Conditions :

Lock washer (2)
Special cable assembly Engine stopped (TM 9-2350-252-10-1 )
Nylon strap (2) Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV/IFV/CFV Trt Mech 45T10

3 REMOVE

1. REMOVE VEHICLE GROUND CABLE.

See TM 9-2350-252-20-1 .
bdoecla

2. REMOVE LEFT, CENTER , RIGHT, AND

STEP TURRET FLOOR PLATES. See task:
REPLACE TURRET FLOOR PLATES,
999
page 4.22.
WARNING
4
Battery posts and cables
touched by metal objects can 1
short circuit and burn you or
injure you. Use caution when 3
you work with tools or other 2
metal objects. Do not wear
jewelry when you work on electrical system .
CAUTION
Incorrect cable removal can cause short cir.
3. REMOVE CABLE 2W15 ( 1 ) FROM
cuit. Remove negative cable before you CLAMP (2).
remove positive cable.
a. Lift cover (3) and remove nut (4) and
cable 2W15 (1 ) from clamp (2).
GO TO NEXT PAGE
5-203
TM 9-2350-252-20-2-2

ood

2012 :
10%.%6 3

1 .

4. REMOVE POSITIVE LEAD 2W2 (1 ) FROM

CLAMP ( 2) 4
a. Lift cover ( 3) and remove nut ( 4) and
positive lead 2W2 (1 ) from clamp (2).

AVON
V6 )

LEVO
6

B 5
1
10.0야.

oo

5. REMOVE PLUG 2W2P4 (5) FROM JACK

2A27J2 (6) 8

6. REMOVE PLUG 2W2P1 (7) FROM JACK 1

2A7J3 (8 ).

5-204
 TM 9-2350-252-20-2-2

Hug

7. REMOVE PLUG 2W2P2 (1 ) FROM JACK 3

2A1J12 ( 2) ON DISTRIBUTION BOX ( 3 ).

poo
Wuu
USO
WA

8. REMOVE LEAD 2W2P2 (4) FROM TWO

CLAMPS (5 )
TU

a. Remove two screws (6 ) and clamps (5 )

L

from weldnuts ( 7) on turret. 5

b. Remove lead 2W2P2 (4) from two
clamps (5) 6
a GO TO NEXT PAGE

5.205
TM 9-2350-252-20-2-2

9. REMOVE WIRING HARNESS 2W2 (1 ) 5

FROM FOUR CLAMPS (2, 3).
a. Remove screw (4) and clamp (2) from
weldnuts ( 5) on turret.
b. Remove three locknuts (6), screws (7),
and clamps (3) from turret . Discard
locknuts . 2
3
C. Remove wiring harness 2W2 (1 ) from 6
four clamps (2, 3 ).

13
16
M
mm

8
0.0,

оо

13

12
10
10. REMOVE WIRE SHIELD (8) FROM SEAT
TRACK ( 9 ).
a. Remove two screws ( 10) , lock 9
C

washers (11), washers (12), and wire

shield ( 8) from seat track (9) . Discard 11
lock washers .
b. Remove two straps (13) from cables.

5-206
 TM 9-2350-252-20-2-2

3
LA
6

1
1
11. REMOVE CUSHION (1 ) FROM PLATE ( 2 ). 2 6
a. Remove five screws ( 3), washers ( 4 ),
and cushion (1 ) from plate (2).

‫ש‬
‫עון‬
12. REMOVE WIRING HARNESS 2W2 ( 5)
FROM CLAMP ( 6 ).
5
a. Remove screw ( 7) and clamp ( 6) from
weldnut ( 8) on turret.
8
b. Remove wiring harness 2W2 ( 5) from
clamp (6 ).

9
10
20 ... FOR
O.
.
HOU

WATCW
ou INTERLOCK
OVEMIQE

TRAV
EL
JAN
13. REMOVE PLUG 2W2P3 ( 9) FROM JACK
2A46J1 (10)
GO TO NEXT PAGE

5-207
TM 9-2350-252-20-2-2

ANG
2
0.0

1
14. REMOVE WIRING HARNESS 2W2 (1 )
FROM TURRET.
a. Pull plug 2W2P3 (2) through hole
behind seat track ( 3).
b. Pull plug 2W2P3 ( 2) through grommet
(4) in bottom of turret. 2
c. Remove wiring harness 2W2 (1 ) from
turret.

INSTALL C
1
0.00

3
2
00
2

15. ! ALL NEW WIRING HARNESS 2W2 4

(1 ) IN TURRET.
a. Place wiring harness 2W2 ( 1 ) in
turret .

b. Push plug 2W2P3 ( 2) through grom

met ( 4) in bottom of turret.
c . Pull plug 2W2P3 ( 2) through hole
behind seat track ( 3 ).

5-208
 TM 9-2350-252-20-2-2

2 1

MATCM
ON INTERLOCK
OVERRIDE

TRA
VEL
IN
16. INSTALL PLUG 2W2P3 (1 ) ON JACK
2A46J1 (2)

17. INSTALL WIRING HARNESS 2W2 ( 3) IN 6 9

CLAMP ( 4 ).
a. Install wiring harness 2W2 (3) in
clamp (4) 10
b. Install clamp ( 4) and screw ( 5) on
weldnut (6 ) on turret.

18. INSTALL CUSHION ( 7) ON PLATE ( 8 ).

a. Install cushion ( 7 ), five washers (9), 1
8
and screws ( 10 ) on plate ( 8 ).
GO TO NEXT PAGE

5-209
 TM 9-2350-252-20-2-2

3
0.0

00 3

E 4 6
c
19. INSTALL WIRE SHIELD ( 1 ) ON SEAT
TRACK (2)
TA
a. Install two straps (3) on cables . 2
b. Install wire shield ( 1 ), two 5
washers ( 4), new lock washers ( 5 ),
and screws (6) on seat track (2).

7
8
9

10

20. INSTALL PLUG 2W2P2 ( 7) ON JACK

2A1J12 (8 )
a . Route lead 2W2P2 ( 9) to turret distri TER
bution box (10 ).
b. Install plug 2W2P2 (7) on jack G
2A1J12 (8 ).

5-210
 TM 9-2350-252-20-2-2

Wine pana
1

21. INSTALL LEAD 2W2P2 (1 ) IN TWO

CLAMPS (2).
a. Install lead 2W2P2 (1 ) in two
clamps (2 ).
2
b. Install two clamps (2) and screws ( 3)
on weldnuts ( 4) on turret. 3

8
11
5
22. INSTALL WIRING HARNESS 2W2 ( 5) IN
FOUR CLAMPS (6, 7 ).
a. Install wiring harness 2W2 ( 5) in four
clamps ( 6, 7 ).
b. Install three clamps ( 7), screws (8 ),
and new locknuts ( 9) on turret.
5 7
c. Install clamp (6 ) and screw ( 10) on 9
weldnut (11 ) on turret. 6
ง GO TO NEXT PAGE
10

5-211
TM 9.2350-252-20-2-2

WARNING
Battery posts and cables
touched by metal objects can
short circult and bum you or
Injure you . Use caution when 3
you work with tools or other
2
motal objects. Do not wear
Jowolry whon you work on electrical system .
CAUTION 1 +
Incorrect cable installation can cause short
circuit . Install positive cable before you
install negative cable.
4
23. INSTALL POSITIVE LEAD 2W2 (1 ) ON
CLAMP ( 2 ).
a. Lift cover (3) and install positive lead
2W2 (1 ) and nut (4) on clamp (2).

7
0.0,

24. INSTALL PLUG 2W2P1 (5) ON JACK

2A7J3 (6 )
6
25. INSTALL PLUG 2W2P4 ( 7) ON JACK 5
2A27J2 (8 ).

5-212
 TM 9-2350-252-20-2-2

h
c
TL

1
3
26. INSTALL CABLE 2W15 ( 1 ) ON
CLAMP (2) .
a . Lift cover (3) and install cable
2W15 ( 1 ) and nut (4) on clamp (2). 2

27. INSTALL LEFT, CENTER , RIGHT , AND

STEP TURRET FLOOR PLATES. See
task : REPLACE TURRET FLOOR
PLATES , page 4-22 .
28. INSTALL VEHICLE GROUND CABLE.
See TM 9-2350-252-20-1 .
29. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT.

END OF TASK

5-213
 TM 9-2350-252-20-2-2

REPAIR LEAD 2W2

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
Soldering torch kit (Item 12, App H) TM 9-2350-252-10-2

Equipment Conditions:
Materials /Parts:
Engine stopped ( TM 9-2350-252-10-1)
Insulation sleeving Turret shut down (TM 9-2350-252-10-2 )
Tin /lead solder (Item 27 , App C)
Terminal lug
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REPAIR
Opoblad

Bee

ge
en
1. REMOVE BATTERIES FROM TURRET.
See task: REPLACE TURRET EMER
GENCY STORAGE BATTERIES,
page 5-169.

2. REMOVE POSITIVE LEAD 2W2 (1 ) FROM

CLAMP (2).
a. Remove nut ( 3) and positive lead
2W2 (1 ) from clamp ( 2).
3. REPAIR LEAD 2W2. See task: REPAIR
LEAD, page 4-5.
3
4. INSTALL POSITIVE LEAD 2W2 ( 1 ) ON 60
CLAMP (2). 2

a. Install positive lead 2W2 (1 ) and nut ( 3)

on clamp (2 )
5. INSTALL BATTERIES IN TURRET. See
task: REPLACE TURRET EMERGENCY
STORAGE BATTERIES , page 5-169.

END OF TASK
5-214
 TM 9.2350-252-20-2-2

REPAIR/REPLACE WIRING HARNESS 2W1

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials/ Parts :
Equipment Conditions :
Self- locking nut
Self- locking nut (4) Engine stopped (TM 9-2350-252-10-1 )
Nylon strap Turret shut down (TM 9-2350-252-10-2)

Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

S.
OOO

co

A
ma

1. REMOVE CENTER , RIGHT, AND STEP

TURRET FLOOR PLATES. See task :
REPLACE TURRET FLOOR PLATES ,
page 4.22.

2. REMOVE PLUG 2W1P1 (1 ) FROM 3

JACK 2A7J1 (2) ON SLIP RING
ASSEMBLY (3 )

GO TO NEXT PAGE
5-215
TM 9-2350-252-20-2-2

3. REMOVE PLUG 2W1P2 (1 ) FROM JACK

2A1J1 ( 2) ON DISTRIBUTION BOX (3).

5
0.00

OO

4. REMOVE PLUG 2W1P3 ( 4) FROM JACK

2A27J1 (5) ON RELAY BOX (6).

5-216
 TM 9-2350-252-20-2-2

000
0110

1/
NOTE
Cable 2W1 has three terminals with the same 5 6
designation, 2W1E1 .
5. REMOVE TERMINAL 2W1E1 ( 1 ), TERMI 1
NAL 2W1E1 (2 ), AND TERMINAL
2W1E1 (3) FROM SCREW (4) ON TURRET. 2

a. Remove locknut (5), washer (6), termi

mm0
nal 2W1E1 (1 ), terminal 2W1E1 (2), and 3
terminal 2W1E1 (3) from screw (4) on
turret . Discard locknut .

12
។
NOTE
Note location of clamps for later installation.
6. REMOVE WIRING HARNESS 2W1 ( 7)
FROM SIX CLAMPS (8,9).
a. Remove nylon strap (10) from cables. 8
Discard strap.
b. Remove two screws (11 ) and clamps (8 )
14 11
from weldnuts (12) on turret.
c. Remove four locknuts (13), screws (14),
and clamps (9) from turret. Discard
locknuts.
d. Remove wiring harness 2W1 (7) from
two clamps ( 8,9). 10

1
REPAIR
9

( 13
7. REPAIR TERMINAL(S) 2W1E1 . See task:
REPAIR LEAD, page 4-4.
GO TO NEXT PAGE
5-217
TM 9-2350-252-20-2-2

INSTALL

2
0.0

Olot

3
8. INSTALL PLUG 2W1P3 (1 ) ON JACK
2A27J1 (2) ON RELAY BOX (3).

000 : 5

©
9

9. INSTALL PLUG 2W1P2 ( 4 ) ON JACK

2A1J1 (5) ON DISTRIBUTION BOX (6 ).

5-218
 TM 9-2350-252-20-2-2

2)
1
H
0.a0

பா
10. INSTALL PLUG 2W1P1 ( 1 ) ON JACK 3
2A7J1 (2) ON SLIP RING ASSEMBLY (3).

11
11. INSTALL WIRING HARNESS 2W1 (4) IN 4
SIX CLAMPS (5, 6).
9
a. Install two clamps ( 5)' and screws (7)
on weldnuts ( 8) on turret . Tighten
screws finger tight .
b. Install four clamps (6 ), screws ( 9), and
new locknuts ( 10) on turret . Tighten 6
locknuts finger tight .
10
C. Install new strap ( 11 ) on cables .
! GO TO NEXT PAGE
1
5-219
TM 9-2350-252-20-2-2

6
5

@0
2

1
4

NOTE
Cable 2W1 has three terminals with the same
designation , 2W1E1 .

12. INSTALL TERMINAL 2W1E1 (1 ), TERMI

NAL 2W1E1 (2), AND TERMINAL 2W1E1
( 3) ON SCREW (4) ON TURRET.
a. Install terminal 2W1E1 (1 ), terminal 9
2W1E1 (2) , terminal 2W1E1 (3 ),
washer (5), and new locknut (6) on
screw (4) on turret .
10 1
13. TIGHTEN TWO SCREWS (7 ) AND FOUR
LOCKNUTS ( 8) ON CLAMPS (9,10).
8
14. INSTALL CENTER, RIGHT, AND STEP
TURRET FLOOR PLATES, See task:
REPLACE TURRET FLOOR PLATES,
page 4.22.

15. RETURN TO ORIGINAL SYMPTOM . VER

IFY NO FAULT.

END OF TASK

5-220
 TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W5

DESCRIPTION

This task covers: Remove ( page 5-221 ). Install ( page 5-228).

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :

Self-locking nut Equipment Conditions :

Electrical 2W5 cable assembly Engine stopped (TM 9-2350-252-10-1 )
Nylon strap (6) Turret shut down (TM 9-2350-252-10-2)
Primer, grade N ( Item 21 , App C)
Sealing Compound , grade A
(Item 20 , App C )

Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE
5( 4
1. REMOVE ISU . See task: REMOVEI
INSTALL INTEGRATED SIGHT UNIT, 1
page 21-43 .

2. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN FEEDER. See E

3
TM 9-2350-252-10-2 .

4. REMOVE 25MM GUN RECEIVER. See 2

TM 9-2350-252-10-2.
7. REMOVE 25MM AMMO GUARD GUN
5. REMOVE 25MM AP AMMO CHUTE. See MOUNT . See task : REPLACE 25MM
task: REPLACE 25MM AP AMMO AMMO GUARD GUN MOUNT, page 26-4 .
CHUTE, page 26-22.
8. REMOVE TOW CONTROL BOX (1 ) WITH
6. REMOVE 25MM HE AMMO CHUTE ANNUNCIATOR (2) FROM SUPPORT (3).
ASSEMBLY . See task : REPLACE 25MM a. Remove two screws (4 ), washers (5),
HE AMMO CHUTE ASSEMBLY , and TOW control box ( 1 ) with annun
page 26-26 . ciator (2) from support (3).
GO TO NEXT PAGE

5-221
TM 9-2350-252-20-2-2

4
2

9. REMOVE PLUG 2W5P2 ( 1 ) FROM JACK 5

6
2A5J1 (2) ON TOW CONTROL BOX (3).

10. REMOVE PLUG 2W5P3 (4) FROM JACK

2A6J1 (5) ON ANNUNCIATOR (6).

9
(7 )

NG

LE 11

11. REMOVE PLUG 2W5P4 (7) FROM JACK

2A9J1 (8) ON GUNNER'S TURRET POSI
TION INDICATOR ( 9 ).

5-222
 TM 9-2350-252-20-2-2

LE 3

MY 2

1
12. REMOVE LEAD 2W5P4 ( 1 ) FROM FOUR
CLAMPS (2).
a. Remove four screws (3) and
clamps (2) from weldnuts (4) on turret .
b . Remove lead 2W5P4 ( 1 ) from four
4
clamps (2) .

| കരുതിയ

8
2

. 7
5

13. REMOVE LEADS 2W5P2 (5) AND

2W5P3 ( 6 ) FROM FOUR CLAMPS (7) .
6
a. Remove four screws (8) and
clamps ( 7 ) from weldnuts (9) on turret .
b. Remove leads 2W5P2 (5) and
2W5P3 (6 ) from four clamps (7). 9
7
GO TO NEXT PAGE

5-223
TM 9-2350-252-20-2-2

‫کلمه‬

TE 6
2
7
1

5
生 F

15. REMOVE LEAD 2W5P1 (4) FROM TWO

CLAMPS ( 5 ).
a. Remove two screws (6) and clamps
3 (5) from weldnuts (7) on turret.
b. Remove lead 2W5P1 ( 4) from two
clamps (5).

14. REMOVE PLUG 2W5P1 (1 ) FROM JACK 16. REMOVE RIGHT TURRET FLOOR
2A8J1 (2) ON COMMANDER'S TURRET PLATE . See task: REPLACE TURRET
POSITION INDICATOR (3). FLOOR PLATES , page 4-22 .

10120

10

J11
J13 J14

‫دا ولا‬
JA 9

17. REMOVE PLUG 2W5P5 (8) FROM JACK

2A1J14 (9) ON DISTRIBUTION BOX (10).

5-224
 TM 9-2350-252-20-2-2

VE

3
2

18. MANUALLY TRAVERSE TURRET TO

2500 MILS . See TM 9-2350-252-10-2 .

19. REMOVE DOOR ( 1 ) FROM HE AMMO

CAN (2 )
a. Turn latch (3) and lift door ( 1 ) up
and out of HE ammo can (2) .

7
5 8.
4 6

se

4.

20. REMOVE CABLE HANGER (4) FROM

HE AMMO CAN (2).
a . Remove two screws ( 5) and wash
ers (6) from HE ammo can (2) and
cable hanger (4) .
b. Remove three screws (7), washers (8) ,
and cable hanger (4) from HE ammo
can (2).
GO TO NEXT PAGE

5.225
TM 9-2350-252-20-2-2

SL

5
21. REMOVE LEADS 2W5P1 ( 1 ) AND
2W5P5 (2) FROM THREE CLAMPS (3) .
a. Remove two straps (4) from cables .
Discard straps . 6
b. Remove three screws (5) and
clamps (3) from weldnuts (6) on 2
support .
4
c . Remove leads 2W5P1 ( 1 ) and
2W5P5 (2) from three clamps (3) .

22. PLACE LEAD 2W5P1 ( 1 ) AND LEAD

2W5P5 (2) ON TOP OF HE AMMO 1
CAN (7 )
a. Pull lead 2W5P5 (2) from under HE
ammo can (7) (
b. Coil lead 2W5P5 (2) and lead
2W5P1 (1 ), and place on top of HE 2 (9 )
ammo can (7).

5-226
 TM 9-2350-252-20-2-2

1
6 5
2

CAUTION
Cable can be damaged it cable does not go
through notch in cable hanger. Route cable
through notch before you install cable
hanger.

23. INSTALL CABLE HANGER ( 1 ) ON HE 1

AMMO CAN (2 ).
a. Route cable 2A22 ( 3) through
notch (4) in cable hanger ( 1 ).
4
b. Install cable hanger ( 1 ), two
washers (5), and screws (6) on HE 3
ammo can (2) .
c . Install three washers (7) and
screws (8) in HE ammo can (2) and
cable hanger (1 ) .

24. MANUALLY TRAVERSE TURRET TO

3500 MILS . See TM 9-2350-252-10-2 .

16

11

17
9

25. REMOVE WIRING HARNESS 2W5 (9)

FROM FOUR CLAMPS ( 10 , 11 ) . 14

a. Remove four straps ( 12) , if any , from 9

cables. Discard straps . 15

b. Remove three screws ( 13) and

clamps ( 10) from weldnuts ( 14) on
turret .
ик (12
c. Remove locknut ( 15) , screw ( 16) , and 13
clamp ( 11 ) from support (17). 10

d . Remove wiring harness 2W5 (9) from

four clamps (10, 11 ).
GO TO NEXT PAGE
5-227
TM 9-2350-252-20-2-2

INSTALL

6
3
4
2

26. MANUALLY TRAVERSE TURRET TO

2500 MILS. See TM 9-2350-252-10-2.

27. REMOVE CABLE HANGER ( 1 ) FROM HE

AMMO CAN (2) .
a. Remove two screws (3) and washers
( 4) from HE ammo can (2) and cable
hanger ( 1)
b. Remove three screws (5), washers (6) ,
and cable hanger ( 1 ) from HE ammo
can ( 2)

8 2

28. POSITION LEADS 2W5P5 ( 7) AND

2W5P1 ( 8 ) OF NEW WIRING HARNESS
2W5 IN TURRET .
a . Push lead 2W5P5 (7) under HE ammo
can (2) .
b. Place lead 2W5P1 (8) on top of HE 7
ammo can (2) .

5.228
 TM 9-2350-252-20-2-2

JNI
13 314

29. INSTALL PLUG 2W5P5 ( 1 ) ON JACK ‫ا دبا‬1‫ک‬2 2

2A1J14 (2) ON DISTRIBUTION BOX (3) . J9
NB
30. INSTALL RIGHT TURRET FLOOR
PLATE . See task : REPLACE TURRET
FLOOR PLATES , page 4-22 . 1
zz

77

5
1

s9
퓨 J
o

10

6 32. INSTALL LEAD 2W5P1 ( 7) IN TWO

CLAMPS (8) .
a. Install lead 2W5P1 (7) in two
31. INSTALL PLUG 2W5P1 (4) ON JACK clamps (8) .
) 2A8J1 (5) ON COMMANDER'S TURRET b. Install two clamps (8) and screws (9)
POSITION INDICATOR (6). on weldnuts ( 10) on turret .

GO TO NEXT PAGE
5-229
TM 9-2350-252-20-2-2

2
3

33. INSTALL LEADS 2W5P1 (1 ) AND

2W5P5 (2) IN THREE CLAMPS (3).
a. Install leads 2W5P1 (1 ) and 2W5P5 (2)
in three clamps (3).
。 5
b. Install three clamps (3) and screws (4)
on weldnuts (5) on support. 1
6
c. Install two new straps ( 6 ), if any, on
cables.

UC

14
12 13
(11

CAUTION
Cable can be damaged if cable does not go
through notch in cable hanger. Route cable
through notch before you install hanger.
34. INSTALL CABLE HANGER ( 7) ON HE
AMMO CAN (8).
1
a. Route cable 2A22 (9) through notch
(10) in cable hanger (7).
b. Install cable hanger (7 ), two washers
( 11 ), and screws (12) on HE ammo 10 9
can (8).
c. Install three washers ( 13) and screws
(14) in HE ammo can ( 8) and cable
hanger ( 7 ).

5-230
 TM 9-2350-252-20-2-2

பட்
E

35. INSTALL DOOR (1 ) ON HE AMMO

CAN (2 )
a. Position bottom of door ( 1 ) in door 3
support (3) .
b. Close door ( 1 ) and turn latch (4) up .

(13
5

9
6

36. MANUALLY TRAVERSE TURRET TO 1

3500 MILS . See TM 9-2350-252-10-2 .
10
37. INSTALL WIRING HARNESS 2W5 (5) IN
FOUR CLAMPS (6, 7).
a. Install wiring harness 2W5 (5) in four
clamps (6, 7). (12)
b. Install three clamps (6 ) and screws (8)
on weldnuts ( 9) on turret .
c. Install clamp (7), screw ( 10) , and new 5
locknut (11 ) on support (12).
11
d. Install four new straps ( 13) , if any , on
3 cables.

GO TO NEXT PAGE
5-231
TM 9-2350-252-20-2-2

4
38. MANUALLY TRAVERSE TURRET TO
6400 MILS. See TM 9-2350-252-10-2.

39. INSTALL PLUG 2W5P3 ( 1 ) IN JACK

2A6J1 (2) ON ANNUNCIATOR (3). 1

2
40. INSTALL PLUG 2W5P2 (4) ON JACK
2A5J1 (5) ON TOW CONTROL BOX (6). 3

De of

10
CURA
200 @

l
a
8

41. INSTALL LEADS 2W5P3 ( 7) AND 2W5P2

( 8) IN FOUR CLAMPS ( 9).
a. Install leads 2W5P3 ( 7) and 2W5P2 ( 8) 1
in four clamps ( 9 ).
b. Install four clamps ( 9) and screws > 16
11
(10) on weldnuts (11 ) on turret.

5-232
 TM 9-2350-252-20-2-2

5
谈

42. INSTALL TOW CONTROL BOX ( 1 ) WITH

ANNUNCIATOR (2) ON SUPPORT (3). bu 99
a. Apply primer to threads of two
screws (4) . 3
b. Apply sealant to threads of two
screws (4) .
2
c. Install TOW control box ( 1 ) with
annunciator (2), two washers (5), and
screws (4) on support (3) .

40 8 6

22
LO

43. INSTALL PLUG 2W5P4 (6) ON JACK

2A9J1 ( 7) ON GUNNER'S TURRET
POSITION INDICATOR (8 ).
GO TO NEXT PAGE

5-233
TM 9-2350-252-20-2-2

OBI 3

44. INSTALL LEAD 2W5P4 ( 1 ) IN FOUR 1

CLAMPS (2)
a. Install lead 2W5P4 ( 1 ) in four
clamps ( 2).
b . Install four clamps (2) and screws (3)
on weldnuts (4) on turret . 4

45. INSTALL 25MM AMMO CHUTE GUARD.

See task : REPLACE 25MM AMMO
CHUTE GUARD, page 26-4 . 49. INSTALL 25MM GUN FEEDER . See
TM 9-2350-252-10-2 .
46. INSTALL 25MM HE AMMO CHUTE
ASSEMBLY . See task: REPLACE 25MM 50. INSTALL 25MM GUN BARREL . See
HE AMMO CHUTE ASSEMBLY page 26-26 . TM 9-2350-252-10-2 .

47. INSTALL 25MM AP AMMO CHUTE . See 51. INSTALL ISU . See task : REMOVEI €
task: REPLACE 25MM AP AMMO INSTALL INTEGRATED SIGHT UNIT,
CHUTE, page 26-22. page 21-43 .

48. INSTALL 25MM GUN RECEIVER . See 52. RETURN TO ORIGINAL SYMPTOM . VER
TM 9-2350-252-10-2. IFY NO FAULT .

END OF TASK

5-234
 TM 9.2350-252-20-2-2

REPLACE WIRING HARNESS 2W4

DESCRIPTION

This task covers : Remove (page 5-235) . Install ( page 5-240 ).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
2W4 electric cable assembly
Strap (6) Engine stopped (TM 9-2350-252-10-1 )
Turret shut down ( TM 9-2350-252-10-2)
Personnel Required :
ITV/IFV/CFV Trt Mech 45T10

REMOVE

‫ها و وال‬

DO

1. REMOVE RIGHT TURRET FLOOR PLATE .

See task : REPLACE TURRET FLOOR
PLATES , page 4.22.

2. REMOVE PLUG 2W4P1 (1 ) FROM JACK

2A1J11 (2) ON DISTRIBUTION BOX (3).
GO TO NEXT PAGE

5-235
TM 9-2350-252-20-2-2

0 PC

1
6
20 3

OO
3. REMOVE PLUG 2W4P2 ( 1 ) FROM JACK
2A4J2 (2) ON WEAPON CONTROL 5
BOX (3 )

4
4. REMOVE PLUG 2W4P3 (4) FROM JACK
2A3J2 (5 ) ON TURRET CONTROL BOX (6).

2
RI
!!

10

8
1

11
this

5. REMOVE LEAD 2W4P2 (7) FROM

CLAMP (8).
a . Remove screw ( 9) and clamp (8) from UMORE THEY 9
weidnut (10) on turret.
6
b . Remove lead 2W4P2 from clamp (8 ).

5-236
 TM 9-2350-252-20-2-2

3 4
6

6. REMOVE LEAD 2W4P3 ( 1 ) FROM TWO

00
CLAMPS (2, 3 ). 5
a. Remove two screws (4) and three
clamps (2, 3, 5) from weldnuts (6) on
turret.
()1

b. Remove lead 2W4P3 ( 1 ) from two 4

clamps (2, 3 ).

9 8
1600

M.
m

7. MANUALLY TRAVERSE TURRET TO

2400 MILS. See TM 9-2350-252-10-2 .

8. REMOVE DOOR ( 7) FROM HE AMMO

CAN (8 ).
a. Turn latch ( 9) and lift door ( 7) up and
out of HE ammo can ( 8 ).
GO TO NEXT PAGE
5-237
TM 9-2350-252-20-2-2

5
6
3

9. REMOVE CABLE HANGER (1 ) FROM HE

AMMO CAN (2).
a. Remove two screws ( 3) and
washers ( 4) from HE ammo can ( 2) and
cable hanger (1).
1
b. Remove three screws ( 5 ), washers ( 6 ),
and cable hanger (1 ) from HE ammo
can ( 2 ).

G
2

1 1

10. PULL PLUG 2W4P1 (7) FROM BETWEEN

CABLE HANGER (1 ) AND HE AMMO
CAN ( 2 ).

5-238
 TM 9-2350-252-20-2-2

3 2
2
3
3
3
3
3

3
2 3

11. REMOVE WIRING HARNESS 2W4 ( 1 ) 4

FROM THREE CLAMPS (2).
a. Remove six straps (3) from cables.
Discard straps .
b. Remove three screws (4) and
clamps (2) from weldnuts (5) on turret . 2)
C. Remove wiring harness 2W4 ( 1 ) from 5
three clamps (2).

12. REMOVE WIRING HARNESS 2W4 ( 1 )

FROM TURRET .

GO TO NEXT PAGE
5.239
TM 9-2350-252-20-2-2

INSTALL

10
4

2
13. PUSH PLUG 2W4P1 (1 ) OF NEW WIR 3
ING HARNESS 2W4 ( 2) BETWEEN
CABLE HANGER ( 3) AND HE AMMO
CAN (4 ).

4. 6

14. PUSH PLUGS 2W4P3 (5) AND 2W4P2 (6)

THROUGH OPENING IN TURRET
ABOVE HE AMMO CAN (4).

5-240
 TM 9-2350-252-20-2-2

2 3

J1 J14

FT

15. INSTALL PLUG 2W4P1 ( 1 ) ON JACK

2A1J11 (2) ON DISTRIBUTION BOX (3) .

4
6

16. INSTALL PLUG 2W4P3 (4) ON JACK

2A3J2 (5) ON TURRET CONTROL
8
BOX (6 )

17. INSTALL PLUG 2W4P2 (7) ON JACK 1

2A4J2 (8) ON WEAPON CONTROL
BOX (9).
GO TO NEXT PAGE
5-241
1
TM 9-2350-252-20-2-2

09 ਸੇਲ 5 6

belo
18. INSTALL LEAD 2W4P3 ( 1 ) IN TWO
CLAMPS (2, 3).
a. Install lead 2W4P3 ( 1 ) in two 2
clamps (2, 3).
b. Install three clamps (2, 3, 4) on
weldnuts (5) on turret with two 6
screws (6) .

10

10

000
1

19. INSTALL LEAD 2W4P2 (7) IN CLAMP (8) .

a. Install lead 2W4P2 (7) in clamp (8). wV
b . Install clamp (8) and screw (9) on ( 9)
weldnut ( 10) on turret.

5-242
 TM 9-2350-252-20-2-2

7
} 6
CAUTION
Cable can be damaged. Route cable through
notch in cable hanger.
2
20. INSTALL CABLE HANGER (1 ) ON HE
AMMO CAN (2). 5
a. Route cable 2A22 ( 3) through a
notch (4) in cable hanger ( 1 ).
b. Install cable hanger (1 ), two
washers (5), and screws (6 ) on HE 3
ammo can (2).
c. Install three washers (7) and 1
screws (8) on HE ammo can (2) and 4
cable hanger (1 ).

2
( 11

21. INSTALL DOOR (9) ON HE AMMO

CAN (2)
a. Position bottom of door ( 9) in door
support (10) 10
3
b. Close door (9) and turn latch (11 ) up.
GO TO NEXT PAGE
5-243
TM 9-2350-252-20-2-2

2
2 5
5

5
5
22. INSTALL WIRING HARNESS 2W4 ( 1 ) IN
THREE CLAMPS (2). 5
2
a. Install wiring harness 2W4 ( 1 ) in three
clamps (2).
b. Install three clamps (2) and screws (3)
on weldnuts (4) on turret .
c . Install six new straps (5) on cables.
1
23. MANUALLY TRAVERSE TURRET TO 3
6400 MILS . See TM 9-2350-252-10-2.

24. INSTALL RIGHT TURRET FLOOR

PLATE. See task : REPLACE TURRET
FLOOR PLATES , page 4.22. 4. 2
25. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT.

END OF TASK

5-244
 TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W3

DESCRIPTION

This task covers: Remove (page 5-245). Install (page 5-248).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Special cable assembly
Strap (6) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV / IFVICFV Trt Mech 45T10

REMOVE
y
w
to
yo

B
1. REMOVE RIGHT TURRET FLOOR PLATE .
See task: REPLACE TURRET FLOOR
PLATES , page 4-22.

2. MANUALLY TRAVERSE TURRET TO

2400 MILS . See TM 9-2350-252-10-2 . 2

3. REMOVE THREE PLUGS ( 1 ) FROM

THREE JACKS (2) AS FOLLOWS:
2W6P1 FROM 2A1J13
2W6P2 FROM 2A1J12
2W3P1 FROM 2A1J9.

TAG PLUGS.
GO TO NEXT PAGE
5-245
TM 9-2350-252-20-2-2

MB

4. REMOVE DOOR ( 1 ) FROM HE AMMO

CAN ( 2 ).
a. Turn latch (3) and lift door ( 1 ) up and
· out of HE ammo can (2).
.

1 8
2

5
mu

6
பய

y
5. REMOVE CABLE HANGER (4) FROM HE
AMMO CAN (2) VO
a . Remove two screws (5) and
washers ( 6) from HE ammo can (2) and
cable hanger ( 4 ).
b. Remove three screws (7), wash
ers (8 ), and cable hanger (4) from HE
ammo can (2).

5-246
 TM 9-2350-252-20-2-2

000
0
3

5
2
4

6. PULL PLUG 2W3P1 (1 ) BETWEEN CABLE 7. REMOVE PLUG 2W3P2 (4) FROM JACK
HANGER (2) AND HE AMMO CAN ( 3). 2A4J1 (5)

1) 1

8. REMOVE PLUG 2W3P3 (6) FROM

JACK 2A3J1 ( 7 ).
GO TO NEXT PAGE
5-247
TM 9.2350-252-20-2-2

5 6
2

3
1

9. REMOVE LEAD 2W3P3 ( 1 ) FROM

CLAMP (2). 10. REMOVE LEAD 2W3P2 (6) FROM
CLAMP (7 ).
a. Remove screw (3) and two
clamps (2, 4) from weldnut (5) on a. Remove screw (8) and clamp ( 7) from
turret. weldnut (9 ) on turret.
b. Remove lead 2W3P3 (1 ) from b. Remove lead 2W3P2 ( 6) from
clamp ( 2 ). clamp (7)

INSTALL

( 10 (12
UD
( 16
15

13 ( 11
11. REMOVE WIRING HARNESS 2W3 (10)
FROM THREE CLAMPS (11 ). 14 10
a. Remove three screws (12) and clamps 12. PUSH PLUG 2W3P1 (14) ON NEW WIR
(11 ) from weldnuts (13) on turret. ING HARNESS 2W3 ( 10) BETWEEN
b. Remove wiring harness 2W3 ( 10 ) from CABLE HANGER (15) AND HE AMMO
three clamps ( 11 ) and turret. CAN ( 16 ).

5-248
 TM 9-2350-252-20-2-2

13. INSTALL THREE PLUGS (1 ) ON THREE

JACKS (2) AS FOLLOWS:
2W3P1 ON 2A1J9
2W6P1 ON 2A1J13
2W6P2 ON 2A1J12.

10

4
1

CAUTION
Cable will be damaged If cable is not routed
through notch in cable hanger. Route cable
through notch in cable hanger.
14. INSTALL CABLE HANGER ( 3) ON HE
AMMO CAN (4).
a. Route cable 2A22 (5) through
notch ( 6) in cable hanger (3).
b. Install cable hanger (3), two wash
ers ( 7 ), and screws ( 8) on HE ammo
can (4).
3
c. Install three washers ( 9) and 5
screws (10) in HE ammo can (4) and
cable hanger ( 3).
GO TO NEXT PAGE
5-249
TM 9-2350-252-20-2-2

VI

OO

15. INSTALL DOOR (1 ) ON HE AMMO

CAN (2 )
a. Position bottom of door (1 ) in door
hanger (3) 3

b . Close door (1 ) and turn latch (4) up.

000

9,90

8
6

1
5

16. INSTALL PLUG 2W3P3 (5) ON JACK 17. INSTALL PLUG 2W3P2 ( 7) ON JACK
2A3J1 (6 ). 2A4J1 (8 ).

5-250
 TM 9-2350-252-20-2-2

1 3

r
o

2
4
18. INSTALL WIRING HARNESS 2W3 (1 ) IN
THREE CLAMPS (2).
a. Install wiring harness 2W3 (1 ) in three
clamps (2).
b. Install three clamps (2) and screws (3)
on weldnut (4) on turret .

5
6
ATT

19. INSTALL LEAD 2W3P2 (5) IN CLAMP (6).

a. Install lead 2W3P2 (5) in clamp (6).
b. Install clamp (6 ) and screw ( 7) on
weldnut (8) on turret .
GO TO NEXT PAGE
5-251
TM 9-2350-252-20-2-2

1
20. INSTALL LEAD 2W3P3 ( 1 ) IN CLAMP (2). 4
a. Install two clamps (2, 3) on weld 2
nut (4) on turret with screw (5).

010
21. MANUALLY TRAVERSE TURRET TO
6400 MILS. See TM 9-2350-252-10-2. 3

22. INSTALL RIGHT TURRET FLOOR

PLATE. See task : REPLACE TURRET
FLOOR PLATES, page 4-22.
23. RETURN TO ORIGINAL SYMPTOM . VER
5
IFY NO FAULT.

END OF TASK

5-252
 TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W9

DESCRIPTION

This task covers : Remove ( page 5-253). Install ( page 5-268).

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials/Parts: TM 9-2350-252-20-3

Cable assembly 2W9 Equipment Conditions :

Self- locking nut (3)
Lock washer (2) Engine stopped (TM 9-2350-252-10-1 )
Lock washer (2) Turret shut down (TM 9-2350-252-10-2)
Nylon strap (2)

Personnel Required :
ITV/IFVICFV Trt Mech 45T10
Helper ( H )

REMOVE

1. REMOVE ISU . See task : REMOVEI

INSTALL INTEGRATED SIGHT UNIT,
page 21-43.
2. REMOVE 25MM AP AMMO CHUTE. See
task : REPLACE 25MM AP AMMO CHUTE, 5 3
page 26-22 .
3. REMOVE 25MM HE AMMO CHUTE . See
2
task: REPLACE 25MM HE AMMO CHUTE,
4
page 26-26 .
4. REMOVE 25MM AMMO GUARD GUN 7. RAISE COMMANDER'S SEAT TO FULL
MOUNT . See task : REPLACE 25MM UP POSITION . See TM 9-2350-252-10-2.
AMMO GUARD GUN MOUNT , page 26-4. 8. REMOVE DISTRIBUTION BOX . See task :
5. REMOVE CENTER , RIGHT, AND STEP REPLACE DISTRIBUTION BOX, page 5-105.
TURRET FLOOR PLATES. See task :
REPLACE TURRET FLOOR PLATES, 9. REMOVE WIRE SHIELD ( 1 ) FROM SEAT
TRACK (2).
page 4-22 .
a. Remove two screws (3) , lock wash
6. REMOVE POWER CONVERTER. See task:
ers (4), washers (5), and wire shield ( 1 )
REPLACE POWER CONVERTER , from seat track (2). Discard lock washers .
page 21-84.

GO TO NEXT PAGE
5-253
TM 9-2350-252-20-2-2

0
10
O O .0 2

O O 3

NOTE 5
For right smoke grenade launcher, plug 2W9P8
is removed from jack 2A32J1. For lett smoke gre.
nade launcher, plug 2W9P2 is removed from jack
2A31J1.

10. REMOVE TWO GRENADE LAUNCHERS (1 )

FROM TURRET.
a . Remove six screws (2), washers (3),
and two grenade launchers (1 ) from
turret.
b. Remove two plugs (4 ) from jacks (5). 4
Push plugs into turret.

puog 7
6

11. REMOVE PLUG 2A22P1 (6 ) FROM JACK 9

2W9J2 (7)

12. REMOVE PLUG 2A21P1 (8 ) FROM JACK

2W9J1 ( 9 ).

5-254
 TM 9-2350-252-20-2-2

13. REMOVE LEAD 2W9J1 ( 1 ) FROM TWO

CLAMPS (2) .
a. Remove two screws (3) and clamps (2)
from turret .
3
b. Remove lead 2W9J1 ( 1 ) from two
clamps (2). 1

6 5
wy

4.
M
MI

M.

14. MANUALLY TRAVERSE TURRET TO

2400 MILS. See TM 9-2350-252-10-2.

15. REMOVE DOOR (4) FROM HE AMMO

CAN (5 ).
a. Turn latch (6) and lift door (4) up and
out of HE ammo can (5) .
GO TO NEXT PAGE

5-255
TM 9-2350-252-20-2-2

5
6

16. REMOVE CABLE HANGER (1 ) FROM HE @

AMMO CAN (2 )
a
a. Remove two screws (3) and washers
(4) from HE ammo can (2) and cable 中医
hanger ( 1)
b. Remove three screws (5), washers (6),
and cable hanger ( 1 ) from HE ammo 1
can (2) .

WooC
8

(9

9
8

17. REMOVE LEAD 2W9J2 (7) FROM TWO

CLAMPS (8 ) 1

a. Remove two screws ( 9) and

clamps (8) from turret.
bits qu (A) 2006 V
b. Remove lead 2W9J2 ( 7) from two
clamps (8)

5-256
 TM 9.2350-252-20-2-2

6
1

5
CAUTION
Cable can be damaged if cable does not go
through notch in cable hanger. Route cable
through notch in cable hanger.
18. INSTALL CABLE HANGER ( 1 ) ON HE
AMMO CAN (2 )
K1
a. Route cable 2A22 (3) through 6
notch (4) in cable hanger ( 1 ).
b. Install cable hanger ( 1 ) , two wash 1
ers (5), and screws (6) on HE ammo
can (2). 4
c. Install three washers (7) and
3.
screws (8) in HE ammo can (2) and
cable hanger ( 1 ).

2
11

for

19. INSTALL DOOR (9) ON HE AMMO

CAN (2)
a. Position bottom of door (9) in door K
hanger (10).
b. Close door (9) and turn latch (11 ) up .
20. MANUALLY TRAVERSE TURRET TO 10
6400 MILS. See TM 9-2350-252-10-2 .
GO TO NEXT PAGE

5.257
TM 9-2350-252-20-2-2

c
e
NOTE
Leads 2W9J1 and 2W9J2 become one wiring

l
4
harness at first clamp of step 21 .
21. REMOVE WIRING HARNESS 2W9 (1 )
FROM THREE CLAMPS (2).

D
O
B
a. Remove three screws (3) and clamps
(2) from weldnuts (4) on turret.
W
b. Remove wiring harness 2W9 (1 ) from 3
2
three clamps (2).

7
22. MOVE GUN ELEVATION DRIVE
SELECT LEVER TO MANUAL POSI 6
TION . See TM 9-2350-252-10-2 . 6
6
NOTE
Access to lead 2W9P8 is through opening
under right front armor .
23. REMOVE LEAD 2W9P8 (5) FROM FOUR
CLAMPS (6) AND BRACKET (7).
a. ( H) Turn handwheel (8) to move coax 9 INTE 5
rotor (9) as needed to access six 5
screws ( 10, 11 ) .
b. Remove four screws ( 10) and clamps 10
( 6 ) from turret .
c . Remove two screws ( 11 ) and bracket
(7) from turret . 6
d . Remove lead 2W9P8 (5) from four
clamps (6) and bracket (7). ។
11

5-258
 TM 9-2350-252-20-2-2

QU

1
2 6
4
5
1
NOTE 8 9
It may be necessay to preheat area around
s

sealing grip before removing it from turret. 25. REMOVE JACK 2W9J4 (6) FROM
BRACKET (7 )
24. REMOVE LEAD 2W9P8 ( 1 ) FROM
TURRET. a. Remove plug 2A19P1 (8) from jack
2W9J4 (6).
a. Remove nut (2), washer (3), grom
met (4) , sealing grip (5) , and lead b. Remove jam nut (9) and jack
2W9P8 ( 1 ) from turret. 2W9J4 (6) from bracket (7) .

11 10

Jol
ONA

26. REMOVE JACK 2W9J3 ( 10 ) FROM PLUG

2A20P1 ( 11 ).
3
GO TO NEXT PAGE

5-259
TM 9-2350-252-20-2-2

EZ
WU702
3

>
7

4 2 1

5 7
27. REMOVE JACK 2W9J5 (1 ) FROM
BRACKET (2).
28. REMOVE SOCKET 2W9DS1 (5) FROM
a. Remove plug 2A18P1 ( 3) from TURRET BASKET (6 ).
jack 2W9J5 ( 1 ).
a. Loosen jam nut ( 7 ), and remove
b. Remove jam nut (4) and socket 2W9DS1 ( 5) from turret
jack 2W9J5 (1 ) from bracket (2). basket ( 6 ).

12

9 11
29. REMOVE LEAD 2W9DS1 (8) FROM TWO
CLAMPS ( 9 ).
a. Remove two screws (10) and 8
clamps (9) from turret. 9
b. Remove lead 2W9DS1 (8) from two
clamps ( 9 ).

30. REMOVE WIRING HARNESS 2W9 ( 11 ) 13

FROM CLAMP (12). 12
a. Remove screw ( 13) and clamp ( 12) 10
from turret .
b. Remove wiring harness 2W9 (11 ) C
from clamp (12 ).

5-260
 TM 9-2350-252-20-2-2

D 2

5
31. REMOVE PLUG 2W9P6 ( 1 ) FROM JACK 3
2A17J1 (2) ON COMMANDER'S DOME
LIGHT ( 3 ). 3

32. REMOVE GROUND LEAD (4) FROM

COMMANDER'S DOME LIGHT (3).
a. Loosen screw (5) on commander's
dome light (3) .
b. Remove screw (6) , ground lead (4),
and lock washer (7) from com
mander's dome light (3). Discard lock 6 0
1
washer.

11 8
A
ALL
INT
/ ONLY

Ho 13 09
VOLUME

10
9
33. REMOVE VRC CONTROL BOX ( 8 ) AND
MOUNT PLATE (9) FROM THREE
MOUNTS (10)
a. Remove three locknuts ( 11 ), wash
ers ( 12), VRC control box (8),
and mount plate ( 9) from three
mounts ( 10) . Discard locknuts.
b . Lower VRC control box (8) to behind
ammo box ( 13) .
GO TO NEXT PAGE

5.261
TM 9-2350-252-20-2-2

3 OC 8

2
LA

34. REMOVE COMMANDER'S CUSHION ( 1 ) 1 5

FROM TURRET.
a. Remove five screws ( 2), washers (3),
and commander's cushion ( 1 ) from
turret .
6

35. REMOVE WIRING HARNESS 2W9 (4)

FROM CLAMP ( 5 ).
7
a. Remove screw (6 ) and clamp (5) from
weldnut ( 7) on turret. 4
b. Remove wiring harness 2W9 ( 4) from
clamp (5) under sponson ( 8 ).

WAWR ACCEADOS

CORE
CREW
OR COA ONLUS
OFI
LSIN
SILENCG E
SKIBS INSTALLATION
OFF SWITCH
INT ONLUS
OTHE
BEYAN
POWER

IN

36. REMOVE WIRING HARNESS 2W9 (4) 9 4

FROM FOUR CLAMPS ( 9).
a. Remove four screws ( 10) and clamps 10
(9) from weldnuts (11 ) on turret. 11
b. Remove wiring harness 2W9 (4) from
four clamps ( 9)

5.262
 TM 9-2350-252-20-2-2

3
3

3
37. REMOVE TWO STRAPS (1 ) FROM
CABLES . DISCARD STRAPS .

38. REMOVE WIRING HARNESS 2W9 (2)

FROM SIX CLAMPS (3).
a. Remove six screws (4) and clamps (3)
from weldnuts (5) on turret . 5
b. Remove wiring harness 2W9 (2) from 3
six clamps (3)

10 13
o
15
11

14
9

6
12
40. REMOVE SOCKET 2W9DS2 (13) FROM
39. PULL PLUGS 2W9P6 (6 ), 2W9P8 (7 ), BRACKET (14).
JACKS 2W9J3 (8 ), 2W9J5 ( 9 ), 2W9J4 (10),
AND SOCKET 2W9DS1 (11 ) THROUGH a. Loosen jam nut (15).
TURRET AND ONTO COMMANDER'S b. Remove socket 2W9DS2 ( 13) from
SEAT (12). bracket (14).
GO TO NEXT PAGE
5.263
TM 9-2350-252-20-2-2

i
ra

Dom

41. REMOVE LEAD 2W9DS2 ( 1 ) FROM TWO

CLAMPS (2). 3
a. Remove two screws (3) and
1
clamps (2) from turret . 2
b. Remove lead 2W9DS2 ( 1 ) from two
clamps (2).
€
6

4
5

//
6. OCR

8
42. REMOVE PLUG 2W9P3 (4) FROM
JACK 2A 16J1 (5) ON GUNNER'S DOME
6
LIGHT ( 6 ).
10
43. REMOVE GROUND LEAD ( 7 ) FROM
GUNNER'S DOME LIGHT (6).
a. Loosen screw (8) on gunner's dome
light ( 6 ).
b. Remove screw (9 ), ground lead ( 7 ),
and lock washer (10) from gunner's 9 1
dome light (6). Discard lock washer.

5-264
 TM 9-2350-252-20-2-2

5
3

2
44. REMOVE DRIVE ASSEMBLY (1 ) FROM 4
TURRET. 1
a. Remove two screws (2), washers (3),
drive assembly (1 ) with lead
2A34J1 (4), and bolt retainer (5) from
turret .

Coro
10
8

6
13
MA
VAZ

X
TRA LOCK

1
45. REMOVE GUNNER'S CUSHION (6) 10
FROM TURRET.
a. Remove six screws (7) , washers (8 ), 11
and gunner's cushion (6) from turret .
46. REMOVE WIRING HARNESS 2W9 (9)
FROM CLAMP (10) . 9
a. Remove screw ( 11 ) and clamp ( 10)
from weldnut ( 12) on turret .
b. Remove wiring harness 2W9 (9) from ( 12
clamp (10) under sponson ( 13) .
TOWSE
GO TO NEXT PAGE

5-265
TM 9-2350-252-20-2-2

1 4

47. REMOVE WIRING HARNESS 2W9 ( 1 )

FROM THREE CLAMPS (2) .
a. Remove three screws (3) and clamps
2
(2) from weldnuts ( 4) on turret .
b. Remove wiring harness 2W9 (1 ) from
three clamps (2).

211

6
48. REMOVE WIRING HARNESS 2W9 ( 1 )
FROM SIX CLAMPS (5) .
a. Remove six screws (6) and clamps (5) 5
from weldnuts (7) on turret .
b . Remove wiring harness 2W9 ( 1 ) from
six clamps (5).

5-266
 TM 9-2350-252-20-2-2

TE 8 1 .

4 6 9
1
50. REMOVE LEAD 2W9P1 (6) FROM
5 CLAMP (7) .
a. Remove screw (8) and clamp (7) from
49. PULL LEADS 2W9P2 ( 1 ), 2W9P3 (2), AND weldnut (9) on turret .
2W9DS2 ( 3) THROUGH SPONSON (4) b. Remove lead 2W9P1 (6) from
AND ONTO COMMANDER'S SEAT (5). clamp (7) .

9
6 10

11 9

10

51. REMOVE WIRING HARNESS 2W9 (8)

FROM TURRET.
a. Pull leads 2W9P1 (6), 2W9J1 (9), and
2W9J2 (10) through grommet ( 11 ).
b. Pull leads 2W9P1 (6), 2W9J1 ( 12), and 6
2W9J2 ( 10) through opening in turret
and onto commander's seat (5).
5
8
C. Remove wiring harness 2W9 (8) from
turret .
2
GO TO NEXT PAGE

5-267
TM 9-2350-252-20-2-2

INSTALL

1 3

6
2 4
3

52. INSTALL NEW WIRING HARNESS 2W9 5

(1 ) IN TURRET .
a. Place wiring harness 2W9 (1 ) on com
mander's seat ( 2 ). c. Push leads 2W9P1 ( 3 ), 2W9J1 (4),
b. Push leads 2W9P1 ( 3 ), 2W9J1 (4), and and 2W9J2 (5) through grommet (6)
2W9J2 (5) into turret. and to turret floor.

- 16 15
€
9

7 ili!

53. ROUTE LEADS 2W9P2 (7) , 2W9P3 (8), 14

AND 2W9DS2 ( 9) TO GUNNER'S DOME 10
LIGHT (10).

54. INSTALL GROUND LEAD (11 ) ON GUN 10

NER'S DOME LIGHT (10 ). 12
a. Install new lock washer (12), ground
lead (11 ), and screw (13) on gunner's
dome light (10 ).
b. Tighten screw (14) on gunner's dome
light (10)

55. INSTALL PLUG 2W9P3 (15) IN JACK 13

కలలు 11

2A16J1 (16) ON GUNNER'S DOME

LIGHT ( 10 ).

5-268
 TM 9-2350-252-20-2-2
uc

Why

56. ROUTE LEAD 2W9DS2 ( 1 ) TO ELEVA

TION INDICATOR BRACKET (2) . 3
57. INSTALL SOCKET 2W9DS2 (3) ON
BRACKET (2).
a. Install socket 2W9DS2 (3) on
bracket (2 ) 4
b. Tighten jam nut (4).

00000
Nho

Den

3 0 0
58. INSTALL LEAD 2W9DS2 (3) IN TWO
CLAMPS (5 )
a. Install lead 2W9DS2 (3) in two 6
clamps (5 ). 5
b. Install two clamps (5) and screws (6)
on turret .
GO TO NEXT PAGE

5-269
TM 9-2350-252-20-2-2

59. PUSH PLUG 2W9P2 ( 1 ) THROUGH LEFT

GRENADE LAUNCHER HOLE (2).

3
‫ון‬
‫זי‬

cal

60. INSTALL WIRING HARNESS 2W9 ( 3) IN

SIX CLAMPS ( 4).
6
a. Install wiring harness 2W9 ( 3) in six
clamps (4 ) (19 4
b. Install six clamps ( 4) and screws (5 )
in weldnuts ( 6) on turret.

5-270
 TM 9.2350-252-20-2-2

61. INSTALL WIRING HARNESS 2W9 ( 1 ) IN

THREE CLAMPS (2).
a. Install wiring harness 2W9 ( 1 ) in three 2
clamps (2 )
b. Install three clamps (2) and screws (3)
in weldnuts (4) on turret .

I
1
5

ach 1 8

62. INSTALL WIRING HARNESS 2W9 ( 1 ) IN 1

CLAMP (5).
a. Install wiring harness 2W9 ( 1 ) in
clamp (5) under sponson (6).
b. Install clamp (5) and screw (7) on 10
weldnut (8) on turret .
6 11
63. INSTALL GUNNER'S CUSHION ( 9 ) ON
TURRET.

a. Install gunner's cushion (9) , six 9

washers ( 10), and screws ( 11 ) on
turret .
GO TO NEXT PAGE

5-271
TM 9-2350-252-20-2-2

அசாம்
யார்

mo

Co
2
5
1
64. INSTALL DRIVE ASSEMBLY (1 ) ON
TURRET.

a. Install drive assembly ( 1 ) with lead

2A34J1 (2) and bolt retainer ( 3 ), two
washers (4), and screws (5) on turret .

WAIN WANT ACCENT RADIO TRANS

COR
NORRA CAFW
INT COR ONLY
ONL
OFF
ON SILENCE
INSTALLATION
NOU SWITCH
OFF OXU BKS INT ONLY
OIKEA
11
POMA оо
e m
Surna

10

7
6

HO 20
65. PUSH PLUGS 2W9P6 (6 ) AND SAFT
2W9P8 ( 7 ), JACKS 2W9J5 ( 8) AND
2W9J4 ( 9 ), AND SOCKET 2W9DS1 ( 10 )
INTO TURRET TO COMMANDER'S
DOME LIGHT ( 11 ) . 6

5-272
 TM 9-2350-252-20-2-2

24

19D
O
.
OS 01
O
00.6 . NA
កម្ម 6
S
1
5

66. INSTALL GROUND LEAD ( 1 ) ON COM 2

MANDER'S DOME LIGHT (2) .
a . Install new lock washer ( 3 ), ground
3
lead (1 ), and screw (4) on com
mander's dome light (2). 4
b. Tighten screw (5) on commander's
dome light (2).

67. INSTALL PLUG 2W9P6 (6) ON JACK

2A17J1 ( 7) ON COMMANDER'S DOME 1
LIGHT (2)

10
11

9
0
006
ooo
0
0

‫امی‬
Z
0

68. INSTALL SOCKET 2W9DS1 (8) ON TUR

7
HIL
10

RET BASKET ( 9)
0

O
0
0

a. Route socket 2W9DS1 (8) behind , and

2

under, ammo box ( 10) and to azimuth

8
indicator ( 11 ).
b. Install socket 2W9DS1 (8) on turret 12
basket ( 9) and tighten jam nut ( 12). 9

GO TO NEXT PAGE

5-273
 TM 9-2350-252-20-2-2

SUNUN
AN SAL
ON
NO
S
Olle

69. INSTALL WIRING HARNESS 2W9 (1 ) IN

CLAMP ( 2).
a. Install wiring harness 2W9 (1 ) in 3
clamp (2) .
b. Install clamp (2) and screw ( 3)
on turret.
2
U

Modo
5

70. INSTALL LEAD 2W9DS1 ( 4) IN TWO

1
CLAMPS (5).
a. Install lead 2W9DS1 (4) in two 6
clamps (5)
b. Install two clamps (5) and screws (6)
on turret.

5.274
 TM 9.2350-252-20-2-2

O
17 20 co
71. INSTALL JACK 2W9J5 ( 1 ) ON 2
3
BRACKET ( 2) 4
1

a. Install jack 2W9J5 ( 1 ) and jam nut (3)

on bracket (2).
b. Install plug 2A18P1 (4) on jack
2W9J5 (1 ) . 1

5 6

Ooo
WI

72. INSTALL PLUG 2A20P1 (5) ON JACK

2W9J3 (6).
GO TO NEXT PAGE

5-275
TM 9-2350-252-20-2-2

7 ]

2
3 1
4

73. INSTALL JACK 2W9J4 (1 ) ON

BRACKET (2).
a. Install jack 2W9J4 (1 ) and jam nut (3)
on bracket (2).
b. Install plug 2A19P1 (4) on
jack 2W9J4 (1 ).

6
6
Om

5
6 9

74. INSTALL WIRING HARNESS 2W9 (5 ) IN

SIX CLAMPS ( 6 ).
a. Install wiring harness 2W9 (5 ) in six clc
clamps (6 )
b. Install six clamps (6) and screws ( 7)
in weldnuts ( 8) on turret. 8

75. INSTALL TWO NEW STRAPS ( 9) ON 6

CABLES.

5-276
 TM 9-2350-252-20-2-2

WANANC
CERT KADIO TRIANS

CORONLY
USTNING
SILENCE
INSTALLA
SKY TION
INT ONLY CH
OIK

to
4

76. INSTALL WIRING HARNESS 2W9 (1 ) IN 2

FOUR CLAMPS ( 2 ).
a. Install wiring harness 2W9 (1 ) in four
clamps ( 2 ).
1
b. Install four clamps (2) and screws (3)
in weldnuts (4) on turret .

10 9
77. INSTALL WIRING HARNESS 2W9 (1 ) IN
CLAMP (5).
a. Install wiring harness 2W9 ( 1 ) in 7
clamp ( 5) under sponson (6 ).
b. Install clamp (5 ) and screw ( 7) on
turret.
A
78. INSTALL COMMANDER'S CUSHION (8)
ON TURRET.
a. Install commander's cushion (8 ), five
11
washers ( 9), and screws (10) in
weldnuts (11 ) on turret. 5
GO TO NEXT PAGE

5-277
TM 9-2350-252-20-2-2

5 4

3
A
ALL
INV
ONLY
MOND

00
VOLUNT

79. INSTALL VRC CONTROL BOX (1 ) AND

MOUNT PLATE ( 2) ON THREE
MOUNTS ( 3).
a. Install VRC control box (1 ) and mount
plate ( 2 ), three washers ( 4 ), and new
locknuts (5 ) on mounts ( 3).

6
9
000000
0001
SECTOED
KRA

10
IT 7
8

80. INSTALL LEAD 2W9P8 (6 ) IN TURRET .

a. Push lead 2W9P8 (6 ) through hole in
turret.

b. Install sealing grip ( 7 ), grommet (8 ), 6

washer (9 ), and nut ( 10) in turret.

5-278
 TM 9-2350-252-20-2-2

AIS
LU

1
NOTE 2
Access to lead 2W9P8 is through opening
under right front armor .

81. PUSH PLUG 2W9P8 (1 ) THROUGH

RIGHT GRENADE LAUNCHER HOLE (2). .

5
6

3
82. INSTALL LEAD 2W9P8 (3) IN FOUR 1
CLAMPS (4) AND BRACKET ( 5 ).
a. (H) Turn handwheel ( 6) to move coax
4
rotor ( 7) as needed to install six
screws (8,9).
b. Install lead 2W9P8 (3 ) in four
clamps (4) and bracket (5).
c. Install bracket (10) and two screws ( 9)
on turret .
9
d. Install four clamps ( 4) and screws (8 ) 10 3
on turret .
GO TO NEXT PAGE

5-279
TM 9-2350-252-20-2-2

4 (3

83. INSTALL PLUG 2A22P1 (1 ) ON JACK

2W9J2 ( 2). 1

84. INSTALL PLUG 2A21P1 ( 3) ON JACK 2013

2W9J1 ( 4 ).
C
9

900 ;

8
5

85. INSTALL WIRING HARNESS 2W9 (5 ) IN

THREE CLAMPS (6 ).
a . Install wiring harness 2W9 (5 ) in three for
clamps (6) Tuolis
6 1
b. Install three clamps ) ( 6) and screws
( 7) in weldnuts ( 8) on turret.

5-280
 TM 9-2350-252-20-2-2

. 3 2
WA
10

M 1
M

1
86. MANUALLY TRAVERSE TURRET TO
2400 MILS. See TM 9-2350-252-10-2 .

87. REMOVE DOOR (1 ) FROM HE AMMO

CAN (2)
a. Turn latch (3) and lift door (1 ) up and
out of HE ammo can (2) .

7 8

88. REMOVE CABLE HANGER ( 4) FROM HE

AMMO CAN (2) .
4
a. Remove two screws (5) and wash
ers (6) from HE ammo can (2) and cable
hanger (4 )
MT

b. Remove three screws (7), washers ( 8 ),

and cable hanger (4) from HE ammo
can (2 ).

GO TO NEXT PAGE

5-281
TM 9-2350-252-20-2-2

2 3
3
1

89. INSTALL LEAD 2W9J2 (1 ) IN TWO

an:
9
CLAMPS ( 2)
a. Install lead 2W9J2 (1 ) in two 3
clamps (2 )
b. Install two clamps (2) and screws (3) 2
on turret.

90. INSTALL LEAD 2W9J1 (4) IN TWO

CLAMPS ( 5 ). 4 5
a. Install lead 2W9J1 (4) in two
clamps (5 ) 6
b. Install two clamps (5 ) and screws (6 )
on turret.

5-282
 TM 9-2350-252-20-2-2

6 1

CAUTION 5
Cable can be damaged if cable does not go
through notch in support . Route cable
through notch in support.
91. INSTALL ABLE HANGER ( 1 ) ON HE
AMMO CAN (2).
a. Route cable 2A22 (3) through
notch (4) in cable hanger ( 1 ).
b. Install cable hanger (1 ), two 3
washers ( 3) and screws (6) on HE
ammo can (2). 4
c . Install three washers (7) and
screws (8) in HE ammo can (2) and
cable hanger (1 ).

2.
10
There in
9

92. INSTALL DOOR ( 9) ON HE AMMO

CAN ( 2)
a. Position bottom of door (9) in cable
hanger (1 ).
b. Close door (9) and turn latch ( 10) up.

93. MANUALLY TRAVERSE TURRET TO 1

6400 MILS. See TM 9-2350-252-10-2 .
GO TO NEXT PAGE

5-283
TM 9-2350-252-20-2-2

6000

NOTE
For right smoke grenade launcher, plug 2W9P8 3
2
is installed in jack 2A32J1 . For left smoke
grenade launcher, plug 2W9P2 is installed in
jack 2A31J1 .
94. INSTALL TWO GRENADE LAUNCHERS
(1 ) ON TURRET
a. Pull plugs ( 2) from turret. Install
83151
plugs on jacks ( 3).
4 5
b. Install two grenade launchers (1 ), six
washers ( 4 ), and screws (5) on turret.
Am

1
8

10

95. INSTALL WIRE SHIELD (6 ) ON SEAT

TRACK (7)
a. Install wire shield (6 ), two washers (8 ), 9
new lock. washers ( 9 ), and screws (10)
on seat track ( 7 ).

5-284
 TM 9-2350-252-20-2-2

1
96. INSTALL DISTRIBUTION BOX. See
task: REPLACE DISTRIBUTION BOX, 4
page 5-105.

97. INSTALL LEAD 2W9P1 ( 1 ) IN 100. INSTALL 25MM AMMO GUARD GUN
CLAMP (2).
MOUNT . See task : REPLACE 25MM
a. Install lead 2W9P1 (1 ) in clamp (2) . AMMO GUARD GUN MOUNT,
b. Install clamp (2) and screw (3) on page 26-4 .
weldnut (4) on turret .
101. ADJUST GUN RESOLVER . See
98. INSTALL POWER CONVERTER. See TM 9-2350-252-20-2-3 .
task: REPLACE POWER CONVERTER ,
page 21-84 . 102. INSTALL ISU . See task : REMOVE/
INSTALL INTEGRATED SIGHT UNIT,
99. INSTALL CENTER , RIGHT, AND STEP page 21-43 .
TURRET FLOOR PLATES. See task:
REPLACE TURRET FLOOR PLATES, 103. RETURN TO ORIGINAL SYMPTOM .
page 4.22. VERIFY NO FAULT .

END OF TASK

5-285
 TM 9-2350-252-20-2-2

REPAIR DOME LIGHT PLUG / LEAD

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1

Crimping tool die (Item 3, App F) TM 9-2350-252-10-2

Materials /Parts : Equipment Conditions :

Lock washer Engine stopped (TM 9-2350-252-10-1 )
Strap Turret shut down (TM 9-2350-252-10-2)

Personnel Required:
ITVIIFVICFV Trt Mech 45T10

R 2
REPAIR

0
5

Hi! C
2 mm La

NOTE
If repairing gunner's dome light, do steps 1 thru 1
3. If repairing commander's dome light, do steps
4 thru 7.
( 4
1. REMOVE PLUG 2W9P3 (1 ) FROM JACK
8
2A16J1 ( 2) ON GUNNER'S DOME LIGHT
( 3 ).

2. REMOVE GROUND LEAD (4) FROM GUN 6

NER'S DOME LIGHT ( 3).
3
a . Loosen screw ( 5) on gunner's dome
light ( 3).
b. Remove screw (6 ), ground lead (4), and
lock washer ( 7) from gunner's dome
light ( 3 ). Discard lock washer.

3. REMOVE GROUND LEAD ( 4) FROM

CLAMP (8 ).

5-286
 TM 9.2350-252-20-2-2

!!!
HE
1

2
Cho 3

do 0
bo
ooo00
b 10 .01
70 6

4. REMOVE PLUG 2W9P6 (1 ) FROM JACK

2A17J1 (2) ON COMMANDER'S DOME 5
LIGHT ( 3)
fo
5. REMOVE LEAD 2W9P6 (4) FROM
CLAMP (5) .
a. Remove screw (6) and clamp (5) from
turret .
4
b. Remove lead 2W9P6 (4) from clamp (5).

6. REMOVE GROUND LEAD ( 7 ) FROM COM

MANDER'S DOME LIGHT (3).
a. Loosen screw (8) on commander's !!!
dome light (3).
b. Remove screw ( 9 ), ground lead (7 ), and
lock washer (10) from commander's
dome light (3). Discard lock washer.
8 3
7. REMOVE STRAP (11 ) FROM CABLES
AND GROUND LEAD (7). DISCARD 10
STRAP .
9
11
NOTE
Do steps 8 and 9 to repair gunner's or command
er's dome light plugs and ground leads. 000
7
8. REPAIR PLUG 2W9P3 OR 2W9P6 . See 3
task: REPAIR SINGLE PIN PLUG OR 1
JACK, page 4.7 .

3 9. REPAIR GROUND LEAD. See task:

REPAIR LEAD , page 4-4 .
GO TO NEXT PAGE
5-287
TM 9-2350-252-20-2-2

1
NOTE
If repairing gunner's dome light, do steps 10 thru
12. If repairing commander's dome light, do
steps 13 thru 16. Do step 17 for gunner's and Hi!
commander's dome lights.

10. INSTALL GROUND LEAD ( 1 ) IN

CLAMP ( 2 )
6
11. INSTALL GROUND LEAD ( 1 ) ON GUN . 1
NER'S DOME LIGHT (3). 3
2
a. Install new lock washer (4) , ground
lead ( 1 ), and screw (5) on gunner's 5
dome light (3) .
b. Tighten screw (6) on gunner's dome
light (3) .

12. INSTALL PLUG 2W9P3 (7) ON JACK

4
2A16J1 (8) ON GUNNER'S DOME
3.
LIGHT (3). 1

My

14
11 10

11

13. INSTALL NEW STRAP (9) ON CABLES

AND GROUND LEAD ( 10).

14. INSTALL GROUND LEAD ( 10) ON COM

MANDER'S DOME LIGHT ( 11 ).
a. Install new lock washer ( 12), ground
lead (10) , and screw ( 13) on com 13
12
mander's dome light ( 11 ). 10
b. Tighten screw ( 14) on commander's
dome light ( 11 ) .

5-288
 TM 9-2350-252-20-2-2

15. INSTALL LEAD 2W9P6 ( 1 ) IN CLAMP (2).

a. Install lead 2W9P6 (1 ) in clamp (2).
!!!
b. Install clamp (2) and screw (3) on
turret.

16. INSTALL PLUG 2W9P6 (4) ON JACK

4
2A 17J1 (5) ON COMMANDER'S DOME
LIGHT.
5
17. CHECK OPERATION OF TURRET DOME
LIGHT. See TM 9-2350-252-10-2.

END OF TASK

5-289
TM 9.2350-252-20-2-2

REPAIR / REPLACE AZIMUTH / ELEVATION INDICATOR LIGHT ASSEMBLY

DESCRIPTION

This task covers : Remove ( page 5.290). Repair (page 5-292). Install ( page 5-292).
Adjust Elevation Light (page 5-294 ).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Boot
Engine stopped (TM 9-2350-252-10-1 )
Lamp socket
Tin lead solder (Item 27 , App C) Turret shut down (TM 9-2350-252-10-2)
Insulation sleeving
Adhesive sealant tape ( Item 5, App C)

Personnel Required:
ITV / IFVICFV Trt Mech 45T10

REMOVE

006
un

NOTE
Azimuth and elevation lamps are removed the
samo way. Azimuth lamp is removed from socket 2
2W9DS1. Elevation lamp is removed from socket
2W9DS2 .

1. REMOVE LAMP (1 ) FROM SOCKET ( 2 ).

5-290
 TM 9-2350-252-20-2-2

2
3 1
4 6 7 5
1.

NOTE
NOTE
Step 2 should be done only if you are repairing Azimuth socket is removed from mount the same
elevation light.
way elevation socket is removed from bracket.
2. REMOVE BRACKET (1 ) FROM 3. REMOVE SOCKET (5) FROM
SUPPORT (2). BRACKET (1 ).
a. Mark position of bracket (1 ) on a. Trim 1/8 inch of boot (6) off socket (5 ),
support (2) if necessary , to access jam nut ( 7).
b. Remove screw ( 3), washer (4), and b. Loosen jam nut ( 7), and slide
bracket (1 ) from support (2). socket (5) from bracket (1 ).

5
5
6

4. REMOVE BOOT (6 ) FROM SOCKET (5) . 5. REMOVE LEAD ( 8) FROM SOCKET (5).
3 a. Cut boot ( 6 ), and remove from a. Cut lead (8) as close as possible to
socket (5). Discard boot . solder wells (9) on socket (5).
GO TO NEXT PAGE
5: 291
TM 9-2350-252-20-2-2

INSTALL
5

ஏய
1
(1 4
2 3
5
6. REMOVE JAM NUT ( 1 ), WASHER (2),
GROUND LUG (3), AND RUBBER 8
WASHER (4) FROM SOCKET (5). DIS
CARD SOCKET .

NOTE 6
Step 7 should be done only if ground lug needs
repair.

REPAIR
8. STRIP INSULATION (6) FROM LEAD (7)
TO LENGTH EQUAL TO DEPTH OF
7. REPAIR GROUND LUG . See task: REPAIR TWO SOLDER WELLS (8) ON NEW
LEAD, page 4.4. SOCKET (5).

0 0 0 KCC

1 3 4
2
1

10. INSTALL RUBBER WASHER (4),

GROUND LUG (3) , WASHER (2) , AND
9. SLIDE NEW BOOT (9) ONTO LEAD (7) . JAM NUT ( 1 ) ON SOCKET (5).

5.292
 TM 9-2350-252-20-2-2

2
1
2
4

12. SLIDE BOOT (4) OVER REAR OF

SOCKET (2).
11. SOLDER LEAD (1 ) TO SOCKET (2).
a. Solder lead (1 ) to solder wells (3) on 13. HEAT SHRINK BOOT (4) ON
socket (2). SOCKET (2) .

FM
yn

1
2 5
5 9
8
6

NOTE
NOTE Step 15 should be done only if you are repairing
Azimuth socket is installed on mount the same elevation light.
way elevation socket is installed on bracket.
15. INSTALL BRACKET (5) ON SUPPORT ( 7).
14. INSTALL SOCKET (2) ON BRACKET (5 ). a. Install bracket (5), washer (8), and
a. Slide socket (2) onto bracket (5), and screw ( 9) on support ( 7) at position
tighten jam nut ( 6 ). marked in step 2.
GO TO NEXT PAGE
5-293
TM 9-2350-252-20-2-2

ELEVATION LIGHT

ADJUST

mi n u u t
1

b
lu OG
2 @
5
4 3 6

NOTE

NOTE
Steps 17 thru 19 should be done only if you are
repairing elevation light.
Azimuth and elevation lamps are installed the
same way. Azimuth lamp is installed in socket 17. REMOVE BRACKET (3) FROM
2W9DS1. Elevation lamp is installed in socket SUPPORT (4).
2W9DS2 .
a. Remove screw (5) , washer (6) , and
16. INSTALL LAMP ( 1 ) IN SOCKET (2). bracket (3) from support (4) .

8
7
‫سلسله‬

4
5
2
6
3

19. INSTALL BRACKET (3) ON SUPPORT (4).

a. Install bracket (3), washer (6) , and
18. ADJUST SOCKET (2) TO LIGHT UP screw (5) on support (4) at position
TAPE (7). marked in step 2.

a. Loosen jam nut (8), and turn 20. CHECK OPERATION OF AZIMUTHI
socket (2) to light up tape (7). ELEVATION INDICATOR LIGHT ASSEM
b. Tighten jam nut (8). BLY . See TM 9-2350-252-10-2 .

END OF TASK

1
5-294
 TM 9-2350-252-20-2-2

REPLACE AZIMUTH/ELEVATION INDICATOR LIGHT LAMP

INITIAL SETUP

Materials /Parts: References:

Incandescent lamp TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required:
Equipment Conditions :
ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2 )

REMOVE

P
6
NOTE
Azimuth and elevation lamps are removed the
same way. Azimuth lamp is removed from socket
2W9DS1. Elevation lamp is removed from socket
2W9DS2 .

1. REMOVE LAMP (1 ) FROM SOCKET (2) .

a. Remove lamp (1 ) and washer (3) from
socket ( 2)
2
INSTALL
TOMIS

NOTE
Azimuth and elevation lamps are installed the 1
same way. Azimuth lamp is installed on socket 3
2W9DS1. Elevation lamp is installed on socket
2W9DS2 .

3
2. INSTALL NEW LAMP (1 ) IN SOCKET (2). 1
a . Install washer ( 3) and new lamp (1 ) in
socket ( 2 ).

3. CHECK OPERATION OF AZIMUTHI

ELEVATION LAMP. See
TM 9-2350-252-10-2 .

END OF TASK

5-295
TM 9-2350-252-20-2-2

REPLACE PHOTOELECTRIC CONTROL JACK

DESCRIPTION

This task covers :

Jack 2W9J3: Remove (page 5-296 ). Install (page 5-296).
Jack 2W9J1 : Remove (page 5-297). Install (page 5-297).
Jack 2w9J2: Remove (page 5-298). Install (page 5-299).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

Insertion tool (Item 32 , App F) TM 9-2350-252-10-2
Contact removal socket (Item 25, App F)
Crimping tool (Item 3, App F) Equipment Conditions :

Materials /Parts : Engine stopped (TM 9-2350-252-10-1)

Turret shut down (TM 9-2350-252-10-2 )
Adhesive sealant (Item 5 , App C)
Insulation sleeving
Electrical connector
Connector boot C
Personnel Required :
ITV/ IFV/CFV Trt Mech 45T10

39
JACK 2W9J3

REMOVE
1. REMOVE PLUG 2A20P1 ( 1 ) FROM JACK
2W9J3 (2 )

2. REPAIR JACK 2W9J3 . See task: REPAIR

MULTIPIN PLUG / JACK , RUBBER TYPE,
page 4.12.
1
INSTALL

3. INSTALL PLUG 2A20P1 (1 ) ON JACK

2W9J3 ( 2 ).

4. RETURN TO ORIGINAL SYMPTOM . VER 2

IFY NO FAULT.

5-296
 TM 9-2350-252-20-2-2

JACK 2W9J1

REMOVE

5. REMOVE CENTER TURRET FLOOR

PLATE . See task: REPLACE TURRET
FLOOR PLATES , page 4-22 .
1
6. REMOVE POWER CONVERTER. See task:
REMOVE /INSTALL POWER CONVERTER,
page 21-87 .
2
7. REMOVE PLUG 2A21P1 ( 1 ) FROM JACK
2W9J1 (2).

8. REPAIR JACK 2W9J1. See task: REPAIR

MULTIPIN PLUGIJACK , RUBBER TYPE ,
page 4-12 .

INSTALL

9. INSTALL PLUG 2A21P1 (1 ) IN JACK

2W9J1 (2).

10. INSTALL POWER CONVERTER . See

task: REMOVE /INSTALL POWER CON
VERTER, page 21-87. 1

11. INSTALL CENTER TURRET FLOOR

PLATE. See task : REPLACE TURRET
FLOOR PLATES, page 4.22. 2

12. RETURN TO ORIGINAL SYMPTOM . VER

7 IFY NO FAULT. .
GO TO NEXT PAGE
5-297
TM 9-2350-252-20-2-2

JACK 2W9J2
2
REMOVE
3

MLB
ml

13. MANUALLY TRAVERSE TURRET TO HE

LOAD. See TM 9-2350-252-10-2 .

14. REMOVE DOOR ( 1 ) FROM HE AMMO

CAN ( 2 ).
a. Turn latch (3), and lift door ( 1 ) up and
out of HE ammo can (2).

7 8 A
5 6

15. REMOVE SUPPORT ( 4) FROM HE AMMO

CAN (2 )
a . Remove two screws ( 5) and wash
ers ( 6) from HE ammo can (2) and
support (4).
b. Remove three screws ( 7 ), washers (8),
and support ( 4) from HE ammo
can (2)

5-298
 TM 9-2350-252-20-2-2

16. REMOVE PLUG 2A22P1 ( 1 ) FROM JACK

2w9J2 ( 2 ).

17. REPAIR JACK 2W9J2. See task: REPAIR

MULTIPIN PLUG / JACK , RUBBER TYPE,
page 4.12.

INSTALL

01
18. INSTALL PLUG 2A22P1 (1 ) IN JACK
2W9J2 ( 2).
GO TO NEXT PAGE
5-299
TM 9-2350-252-20-2-2

8
6
7
5
2

CAUTION
Cable may get damaged if cable does not go
through notch in support. Route cable
through notch before you install hanger.
19. INSTALL CABLE HANGER ( 1 ) ON HE
AMMO CAN (2) a
1
a. Route cable 2A22 (3) through
notch (4) in hanger (1 ).
b. Install hanger (1 ), two washers (5), 3
and screws (6) on HE ammo can ( 2).
c. Install three washers (7) and
screws ( 8) in HE ammo can (2) and
hanger (1 ).

( 11 2

20. INSTALL DOOR (9) ON HE AMMO

9
CAN ( 2 ).
a. Position bottom of door ( 9) in door
support ( 10 ).
b. Close door ( 9) and turn latch (11 ) up .
21. MANUALLY TRAVERSE TURRET TO
6400 MILS . See TM 9-2350-252-10-2 .
10
22. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT.
END OF TASK

5-300
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W203

DESCRIPTION

This task covers : Remove (page 5-301 ). Install (page 5-303) .

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV/ IFVICFV Trt Mech 45T10

Materials/Parts : References :

Self-locking nut TM 9-2350-252-10-1

Nonelectrical wire (Item 15, App C) TM 9-2350-252-10-2
Cable assembly 2W203
Nylon strap (4) Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

1. REMOVE CENTER, RIGHT, AND STEP

1

TURRET FLOOR PLATES . See task :

REPLACE TURRET FLOOR PLATES ,
page 4-22 .

12. REMOVE PLUG 2W203P1 ( 1 ) FROM JACK

2A1J7 ( 2).
GO TO NEXT PAGE
5-301
TM 9-2350-252-20-2-2

5
3)
4

3. REMOVE JACK 2W203J1 (2A42J4) ( 1 )

FROM PATCHBOARD 2A42B (2).

J2
a. Remove cap (3) from jack 2W203J1
(2A42J4) (1 ).
b. Remove lock wire (4) from jam nut (5) 2
and patchboard 2A42B (2). Discard
lock wire.
c. Remove jam nut (5), washer (6), and
jack 2W203J1 (2A42J4) (1 ) from patch
board 2A42B (2).

12 1

8.

11
COM

10
4. REMOVE CABLE 2W203 ( 7) FROM THREE
CLAMPS (8,9).
( 14
a. Remove four straps ( 10) from cables.
Discard straps.
b. Remove two screws ( 11 ) and clamps (8) 7
from weldnuts (12) on turret.
c. Remove locknut ( 13), screw ( 14), and 9
clamp (9) from turret. Discard locknut.
13
d . Remove cable 2W203 ( 7) from three MOBOR
clamps (8,9).

5-302
 TM 9-2350-252-20-2-2

INSTALL

5
7

5. INSTALL JACK 2W203J1 (2A42J4) ( 1 ) OF

NEW CABLE 2W203 (2) ON PATCH

J2
BOARD 2A42B (3).
a. Install jack 2W203J1 (2A42J4) ( 1 ) ,
washer (4), and jam nut (5) on patch 3
board 2A42B (3).
b. Install new lock wire (6) on jam nut (5)
and patchboard 2A42B (3). 2
c. Install cap (7) on jack 2W203J1 1
(2A42J4) (1 ).

6. INSTALL PLUG 2W203P1 (8) ON JACK

2A1J7 (9 ).
GO TO NEXT PAGE
5-303
TM 9-2350-252-20-2-2

2
7. INSTALL CABLE 2W203 ( 1 ) IN THREE
CLAMPS (2 , 3 ). 4
8
a. Install cable 2W203 ( 1 ) in three
clamps (2 , 3).
b . Install two clamps (2) and screws (4)
on weldnuts (5) on turret . 6
c . Install clamp (3), screw (6), and new
locknut ( 7) on turret .

d . Install four new straps (8) on cables.

8. INSTALL CENTER , RIGHT, AND STEP
TURRET FLOOR PLATES . See task :
REPLACE TURRET FLOOR PLATES ,
page 4.22. 3

9. RETURN TO ORIGINAL SYMPTOM . 1

VERIFY NO FAULT .

END OF TASK

5-304
 TM 9-2350-252-20-2-2

REPLACE CABLE 2W202

DESCRIPTION

This task covers: Remove ( page 5-305). Install (page 5-309).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Nonelectrical wire (Item 15 , App C)
GE diagnostic cable assembly Engine stopped ( TM 9-2350-252-10-1 )
Nylon straps (8) Turret shut down (TM 9-2350-252-10-2 )

Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

5 3

1. REMOVE CENTER AND RIGHT TURRET

FLOOR PLATES . See task: REPLACE
TURRET FLOOR PLATES, page 4-22.
2. REMOVE JACK 2W202J1 (2A42J3) (1 ) 6
FROM PATCHBOARD 2A42B (2).
a. Remove cap (3) from jack 2W202J1
( 2A42J3) (1 ).
b. Remove lock wire (4) from jam nut (5) 2
and patchboard 2A42B ( 2).
1 .
c. Remove jam nut (5 ), washer ( 6 ), and
jack 2W202J1 (2A42J3) (1 ) from
patchboard 2A42B ( 2).
GO TO NEXT PAGE
5-305
TM 9.2350-252-20-2-2

4
1

3. REMOVE DISTRIBUTION BOX. See task:

REPLACE DISTRIBUTION BOX,
page 5-105.

4. REMOVE CABLE 2W202 ( 1 ) FROM TWO

CLAMPS (2 )
a. Remove two screws (3) and two
clamps (2) from weldnuts (4) on turret . 2 3
b. Remove cable 2W202 (1 ) from two
clamps (2)

7 XON

5. MANUALLY TRAVERSE TURRET TO

3300 MILS . See TM 9-2350-252-10-2.

6. REMOVE PLUG 2W202P1 (5) FROM JACK

2A200J4 (6 )
a. Remove two straps ( 7), if any, from 5
cables. Discard straps.
b. Remove plug 2W202P1 (5) from jack MOSASTOS (6
2A20004 (6)

5-306
 TM 9-2350-252-20-2-2

SPA
SSS
SOS
2 LOIS

7. PUSH PLUG 2W202P1 ( 1 ) BEHIND

EQUILIBRATOR (2) .

5 4

M.
mil

8. MANUALLY TRAVERSE TURRET TO

2400 MILS. See TM 9-2350-252-10-2.

9. REMOVE DOOR (3) FROM HE AMMO

CAN (4) .
a. Turn latch (5) and lift door (3) up and
out of HE ammo can (4 ).
GO TO NEXT PAGE
5-307
TM 9-2350-252-20-2-2

DO
22

10. REMOVE CABLE HANGER (1 ) FROM HE

AMMO CAN (2 )
a. Remove two screws ( 3) and washers

0
( 4) from HE ammo can ( 2) and cable
hanger ( 1)
b. Remove three screws (5 ), washers (6 ),
and cable hanger (1 ) from HE ammo
can (2) 0
C

2
.

EN
ANI
TWI

11. PULL JACK 2W202J1 (2A42J3) ( 7) FROM

CABLE HANGER (1 ) AND HE AMMO
CAN (2 )

5-308
 TM 9-2350-252-20-2-2

3 4

12. REMOVE CABLE 2W202 ( 1 ) FROM TWO

CLAMPS ( 2) AND TURRET.
G
a. Remove six straps (3) from cables .
Discard straps.
5
b. Remove two screws (4) and clamps (9)
from two weldnuts (5) on turret.
c. Remove cable 2W202 (1 ) from two
clamps ( 2) on turret. 1

INSTALL

6
13. PUSH JACK 2W202J1 (2A42J3) ( 6 ) OF
NEW CABLE 2W202 (1 ) BETWEEN 1
CABLE HANGER ( 7) AND HE AMMO
CAN (8 )
GO TO NEXT PAGE
5-309
TM 9-2350-252-20-2-2

3
14. INSTALL JACK 2W202J1 (2A42J3) (1 ) ON
PATCHBOARD 2A42B ( 2 ).
a. Install jack 2W202J1 (2A42J3) (1 ), 2
washer ( 3), and jam nut ( 4) on
patchboard 2A42B ( 2 ).
b. Install new lock wire (5) on jam nut
(4) and patchboard 2A42B (2). 0
c. Install cap (6 ) on jack 2W202J1
( 2A42J3) (1 ).
E

10

15. ROUTE PLUG 2W202P1 ( 7) BEHIND

PLUG 2W308P9 ( 8 ), BY CLAMP ( 9 ), AND
BEHIND EQUILIBRATOR (10 ).
1

5-310
 TM 9.2350-252-20-2-2

8
2
7
6

2
16. INSTALL CABLE HANGER (1 ) ON HE
AMMO CAN (2 )
a. Route cable 2A22 (3) through
notch (4) in cable hanger ( 1 ).
b. Install cable hanger (1 ), two
washers (5 ), and screws (6) on HE 1
ammo can (2 )
3 4
c. Install three washers (7) and
screws (8) in HE ammo can (2) and
cable hanger (1 ).

11
2
1000

M 9

17. INSTALL DOOR ( 9) ON HE AMMO

CAN (2)
10
a. Position bottom of door (9) in door
support ( 10)
6. Close door (9) and turn latch (11 ) up.
GO TO NEXT PAGE
5-311
TM 9-2350-252-20-2-2

COL
3

18. MANUALLY TRAVERSE TURRET TO

0
3300 MILS . See TM 9-2350-252-10-2 .

19. INSTALL PLUG 2W202P1 (1 ) ON JACK

2A200J4 (2) 2
a. Install plug 2W202P1 (1 ) on jack
2A200J4 (2 )
b. Install two new straps ( 3), if any, on
cables.

M
5

20. MANUALLY TRAVERSE TURRET TO

2400 MILS. See TM 9-2350-252-10-2 . 4

21. INSTALL CABLE 2W202 ( 4) IN TWO

CLAMPS (5)
a. Install cable 2W202 (4) in two
clamps ( 5 ). 8 SAN
b. Install two clamps ( 5) and two screws
( 6) on weldnuts ( 7) on turret.
c. Install six new straps ( 8) on cables.

5-312
 TM 9-2350-252-20-2-2

22. MANUALLY TRAVERSE TURRET TO

6400 MILS. See TM 9-2350-252-10-2 .

1
23. INSTALL CABLE 2W202 (1 ) IN TWO
CLAMPS (2 )
a. Place cable 2W202 (1 ) in two
clamps (2). 1
b. Install two screws (3) and clamps (2)
on weldnuts (4) on turret .

24. INSTALL DISTRIBUTION BOX. See task:

REPLACE DISTRIBUTION BOX,
page 4.22.

25. INSTALL CENTER AND RIGHT TURRET

FLOOR PLATES . See task : REPLACE
TURRET FLOOR PLATES , page 4-22.
2
26. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT. (3

END OF TASK

5-313
TM 9-2350-252-20-2-2

REPLACE CABLE 2A39

DESCRIPTION

This task covers: Remove (page 5-314). Install ( page 5-318).

INITIAL SETUP

Tools : Personnel Required:

Turret mechanic's tool kit ( Item 31 , App F) ITV / IFVICFV Trt Mech 45T10

Materials / Parts: References:

Self-locking nut TM 9-2350-252-10-1

Lock washer (2) TM 9-2350-252-10-2
Electric switch cable assembly
Nylon strap (2) Equipment Conditions :
Engine stopped ( TM 9-2350-252-10-1)
Turret shut down ( TM 9-2350-252-10-2 )

REMOVE

ALL
94
INT
O / ONLY
MONIT
1 T

BI
A

coroas

VOLUME

3
X
TRA LOCK ! 2

1. REMOVE PLUG 2A39P1 (1 ) FROM

JACK (2) ON CONTROL BOX (3 ).

5-314
 TM 9.2350-252-20-2-2

E.CO CODICE

TXXX
ANAL
ecco

1
eve
It

texoxox
voxoxo
xoxoxoxo

WOO
100

OS
0
BOX
00>
R
* OC
2

000
5 3
2. REMOVE GUNNER'S CUSHION ( 1 ) FROM
TURRET . 6 5

l
Illl
a. Remove six screws (2) , washers (3),
and gunner's cushion ( 1 ) from turret .

3. REMOVE CABLE 2A39 (4) FROM

CLAMP (5 ).
7
a. Remove screw (6) and clamp (5) from
weldnut (7) on turret.
4
b. Remove cable 2A39 (4) from clamp (5).

ma
Bungo

4. REMOVE WIRE SHIELD ( 8 ) FROM SEAT 10

TRACK (9 )
11
a. Remove two screws (10), lock wash
ers (11 ), washers (12), and wire 12
shield ( 8) from seat track ( 9 ). Discard
lock washers .

GO TO NEXT PAGE
5-315
TM 9-2350-252-20-2-2

REPLACE CABLE 2A39

DESCRIPTION

This task covers: Remove ( page 5-314). Install ( page 5-318 ).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITVIIFVICFV Trt Mech 45T10

Materials /Parts: References:

Self-locking nut TM 9-2350-252-10-1

Lock washer (2) TM 9-2350-252-10-2
Electric switch cable assembly
Nylon strap (2) Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

ALL ПА
INT
/ ONLY
MONITO B

Coral

VOLUME

3
AZ OCK 2
TR L 7:/

1. REMOVE PLUG 2A39P1 (1 ) FROM

JACK (2) ON CONTROL BOX ( 3).

5-314
 TM 9.2350-252-20-2-2

je

be
AMA

exco
AT
AS LOC

XOXON
1

WOXom
XOXOXOXO
OY O
XOX

we
2. REMOVE GUNNER'S CUSHION ( 1 ) FROM 5 2
TURRET .
3
a . Remove six screws (2) , washers (3), 6
and gunner's cushion ( 1 ) from turret . 5

Com
nul
3. REMOVE CABLE 2A39 (4) FROM

l
CLAMP (5 ).
a. Remove screw (6) and clamp (5) from
weldnut (7) on turret. 1

b . Remove cable 2A39 (4) from clamp (5).

4

4. REMOVE WIRE SHIELD (8) FROM SEAT

TRACK ( 9)
10
a. Remove two screws ( 10), lock wash
ers ( 11 ), washers ( 12) , and wire 11
shield (8) from seat track (9). Discard
lock washers . 12

GO TO NEXT PAGE

5-315
TM 9-2350-252-20-2-2

5. REMOVE STEP, CENTER , AND LEFT

FRONT TURRET FLOOR PLATES . See
task: REPLACE TURRET FLOOR PLATES ,
page 4.22.

6. REMOVE POWER CONVERTER . See task :

REMOVE / INSTALL POWER CONVERTER ,
page 21-87.
7. REMOVE COMMAND GUIDANCE ELEC
TRONICS. See task : REMOVE / INSTALL
COMMAND GUIDANCE ELECTRONICS ,
page 19-2.
1
8. REMOVE TWO STRAPS ( 1 ) FROM
CABLES . DISCARD STRAPS .

Sclé

4
5
6 1
3

9. REMOVE CABLES 2A39 (2) FROM THREE

CLAMPS (3, 4) .
a. Remove two screws (5) and clamps (3)
2 M. 5

from weldnuts (6) on turret.

b. Remove locknut (7), screw (8), and
clamp (4) from turret . Discard locknut .
c . Remove cable 2A39 (2) from three 3 C
clamps ( 3, 4).

5-316
 TM 9.2350-252-20-2-2

10. REMOVE CABLE 2A39 (1 ) FROM p 1

6
2
CLAMP (2). u
3 7
a. Remove screw ( 3) and clamp (2) from
turret.

b. Remove cable 2A39 ( 1 ) from

clamp (2).

11. REMOVE SWITCH (4) WITH CABLE

2A39 ( 1 ) FROM SUPPORT (5) .
5
a. Remove two screws (6), washers (7),
and switch (4) with cable 2A39 ( 1 )
from support (5).

8
10

12. REMOVE CABLE 2A39 (1 ) FROM

TURRET.

a. Pull plug 2A39P1 (8) through opening

behind seat track (9) and through
grommet (10).
b. Remove cable 2A39 ( 1 ) from turret.
GO TO NEXT PAGE
5-317
TM 9.2350-252-20-2-2

INSTALL

5
4

13. INSTALL SWITCH (1 ) WITH NEW 3

CABLE 2A39 (2) ON SUPPORT (3).
a. Install switch (1 ) with cable 2A39 (2),
two washers (4), and screws (5) on
support (3).

8
6

1
6

14. PUSH PLUG 2A39P1 (6 ) OF CABLE

2A39 ( 2) THROUGH GROMMET ( 7) AND
OPENING BEHIND SEAT TRACK (8).

5-318
 TM 9-2350-252-20-2-2

nd

ALL JA
INT
Z ONLY
MONIX BI

VOLUME
VE
YRA , LOCK

15. INSTALL PLUG 2A39P1 (1 ) ON JACK (2)

ON CONTROL BOX (3) .
a. Route plug 2A39P1 ( 1 ) to control 1
box ( 3).
b. Install plug 2A39P1 (1 ) on jack (2) on
control box (3).
2

4
(55
6

16. INSTALL CABLE 2A39 (4) IN CLAMP (5).

a. Install cable 2A39 (4) in clamp (5).
b. Install clamp (5) and screw (6) on
turret.
GO TO NEXT PAGE
5-319
TM 9.2350-252-20-2-2

6
5

5
2 7
1

17. INSTALL CABLE 2A39 ( 1 ) IN THREE

CLAMPS (2 , 3). 4
a. Install cable 2A39 ( 1 ) in three
clamps (2 , 3). Горно
b. Install two clamps (2) and screws (4) CASOS
on weldnuts (5) on turret.
c. Install clamp (3), screw (6), and new
locknut ( 7) on turret. 2

De

CASO
18. INSTALL TWO NEW STRAPS (8) ON
CABLES.

5-320
 TM 9-2350-252-20-2-2

19. INSTALL COMMAND GUIDANCE ELEC

TRONICS. See task: REMOVE / INSTALL
COMMAND GUIDANCE ELECTRONICS ,
page 19-2. 2

20. INSTALL POWER CONVERTER . See 3

task : REMOVE / INSTALL POWER CON
VERTER , page 21-87 .

21. INSTALL STEP, CENTER, AND LEFT

FRONT TURRET FLOOR PLATES . See
task : REPLACE TURRET FLOOR
PLATES, page 4.22 . more

22. INSTALL WIRE SHIELD ( 1 ) ON SEAT

TRACK (2).
5
4
a. Install wire shield ( 1 ), two
washers (3), new lock washers (4),
and screws (5) on seat track (2) .

7
MIL
L
‫و‬

more

OCK

23. INSTALL CABLE 2A39 (6) IN CLAMP (7). 6 9 11 12

a. Install cable (6) in clamp (7).
b. Install clamp (7) and screw (8) on
weldnut (9) on turret .
ാത്ത (
24. INSTALL GUNNER'S CUSHION ( 10) ON
TURRET .
a. Install gunner's cushion ( 10), six
washers ( 11 ), and screws ( 12) on 10
turret.

25. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK
5-321
TM 9-2350-252-20-2-2

REPLACE CABLE 2A41

DESCRIPTION

This task covers : Remove (page 5-322). install ( page 5-323).

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :

Cable assembly
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV / IFVICFV Trt Mech 45T10

REMOVE

5
ab
HO

4 6

5
RADIO
2

INTERCOM
1
0
7

2. REMOVE CABLE 2A41 (6) FROM SIX

CLAMPS (7).
1. REMOVE SWITCH ( 1 ) FROM a. Remove six screws (8) and clamps (7)
BRACKET (2).
from weldnuts (9) on turret .
a. Remove nut (3), lock washer (4), b . Remove cable 2A41 (6) from six
switch ( 1 ) , and tab washer (5) from
bracket (2) . clamps (7).

5-322
 TM 9-2350-252-20-2-2

Olun
ALL
INT
Z ONLY
MONIT BL

VOLUME

2.

1
3. REMOVE PLUG 2A41P1 ( 1 ) FROM
JACK (2) ON CONTROL BOX (3) .
4
a. Remove plug 2A41P1 ( 1 ) from jack (2)
on control box (3) .
b. Remove cable 2441 (4) from turret .

INSTALL

ALL A
INT
3 MONITO
/ ONLY 7

VLUMO

2
6
5
1
4

5. INSTALL CABLE 2A41 (4) IN SIX

4. INSTALL PLUG 2A41P1 ( 1 ) ON JACK (2) CLAMPS (5).
ON CONTROL BOX (3).
a. Install cable 2A41 (4) in six clamps (5) .
a. Position new cable 2A41 (4) in turret .
b . Install six clamps (5) and screws (6) on
b. Install plug 2A41P1 ( 1 ) on jack (2) on
control box (3) . weldnuts (7) on turret .

GO TO NEXT PAGE
5-323
TM 9-2350-252-20-2-2

‫اعت‬
3

4 1

5
RADIO

NOTE 2
Small hole in handle should aline with tab INTE ACON

washer.

6. INSTALL SWITCH ( 1 ) ON BRACKET (2) .

a. Install tab washer (3) on switch ( 1 ) .
b. Install switch ( 1 ) on bracket (2) with
switch threads slot up .
c . Install lock washer (4) and nut (5) on
switch ( 1)

7. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

5.324
 TM 9-2350-252-20-2-2

Section XVII.. MAINTENANCE OF PHOTOELECTRIC CONTROLS

TASK INDEX
Task Page Task Page

Repair/Replace HE Photoelectric Repair/Replace AP Photoelectric

Control .... : .5-326 Control ... ..5-332

Repair/Replace 7.62mm Photo

electric Control 5-330

5-325
TM 9-2350-252-20-2-2

‫درا‬.1
415
3

4 1

ш
5
RADIO

NOTE
2
Small hole in handle should aline with tab INTE ACOM
washer.

6. INSTALL SWITCH ( 1 ) ON BRACKET (2) .

a. Install tab washer (3) on switch ( 1 ).
b. Install switch ( 1 ) on bracket (2) with
switch threads slot up .
c . Install lock washer (4) and nut (5) on
switch ( 1 ) .

7. RETURN TO ORIGINAL SYMPTOM . C

VERIFY NO FAULT .

END OF TASK

5-324
 TM 9-2350-252-20-2-2

Section XVII . MAINTENANCE OF PHOTOELECTRIC CONTROLS

TASK INDEX
Task Page Task Page

Repair/Replace HE Photoelectric Repair /Replace AP Photoelectric

Control .... : .5-326 Control ... , 5-332

Repair/Replace 7.62mm Photo

electric Control 5-330

5-325
TM 9-2350-252-20-2-2

REPAIR/ REPLACE HE PHOTOELECTRIC CONTROL

DESCRIPTION

This task covers: Remove (page 5-326). Repair (page 5-327). Install (page 5-328).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit TM 9-2350-252-10-1
TM 9-2350-252-10-2
Personnel Required:
Equipment Conditions:
ITV / IFVICFV Trt Mech 45T10
Engine stopped ( TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )

REMOVE

MU 3

1. MANUALLY TRAVERSE TURRET TO HE

LOAD (2150 MILS). See
TM 9-2350-252-10-2 .

2. REMOVE DOOR (1 ) FROM AMMO

CAN (2) 2

a . Turn latch ( 3) and lift door (1 ) up and

out of ammo can ( 2 ).

5-326
 TM 9.2350-252-20-2-2

6
3

1 4. REMOVE HANGER ( 2) FROM AMMO

CAN ( 4 ).
3. REMOVE CONTROL (1 ) FROM a. Remove two screws ( 5) and washers
HANGER (2) (6) from ammo can ( 4) and hanger ( 2).
9 a. Remove two screws ( 3) and control (1 ) b. Remove three screws ( 7 ), washers (8 ),
from hanger (2 ) and hanger ( 2) from ammo can (4).

5. REMOVE PLUG 2A22P1 ( 9) FROM JACK

2w9J2 (10 )
REPAIR 10

6. REPAIR PLUG 2A21P1 . See task: REPAIR

MULTIPIN PLUG / JACK, RUBBER TYPE,
page 4.12 .

GO TO NEXT PAGE
9

똥 5-327
TM 9-2350-252-20-2-2

INSTALL

7. INSTALL PLUG 2A22P1 (1 ) ON JACK 2

2w9J2 (2)

10

CAUTION
Cablo may be damaged If It does not go 4.
through notch in support. Cablo should be a
routed through notch before support is
Installed .

8. INSTALL SUPPORT ( 3) ON AMMO

CAN ( 4). 6
3
a. Route cable 2A22 ( 5) through notch ( 6)
in support (3)
5
b. Install support ( 3), two washers ( 7),
and screws (8) on ammo can ( 4).
c. Install three washers ( 9) and screws
(10) on ammo can ( 4) and support ( 3).

5-328
 TM 9.2350-252-20-2-2

3 5
6

2
7

1
10. INSTALL DOOR (5 ) ON AMMO CAN (6 ).
a. Position bottom of door ( 5) in door
hanger ( 7).
b. Close door ( 5) and turn latch ( 8) up.
9. INSTALL CONTROL (1 ) ON SUPPORT ( 2).
a. Loosen two screws ( 3). 11. MANUALLY TRAVERSE TURRET TO
6400 MILS. See TM 9-2350-252-10-2 .
b. Install two screws (4) and control (1 )
on hanger ( 2 ) 12. RETURN TO ORIGINAL SYMPTOM . VER
c. Tighten two screws ( 3). IFY NO FAULT.

END OF TASK

5-329
TM 9-2350-252-20-2-2

REPAIR/REPLACE 7.62MM PHOTOELECTRIC CONTROL

DESCRIPTION

This task covers: Remove (page 5-330). Repair (page 5-331 ). Install (page 5-331 ) .

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Self-locking nut (2)
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITVIIFV /CFV Trt Mech 45T10

REMOVE

T
bo 2

& 1

4 5
&
3
NOTE
Plug is located behind ammo box.
7 6
1. REMOVE PLUG 2A20P1 (1 ) FROM JACK o
2W9J3 (2 ) ar
cc
Cu

2. REMOVE CONTROL (3) FROM AMMO

BOX (4).
a. Remove two locknuts (5), washers (6 ),
screws ( 7), and control (3) from ammo
box (4). Discard locknuts.

5-330
 TM 9-2350-252-20-2-2

2
3 5
1

REPAIR
4
3. REPAIR PLUG 2A20P1 . See task : REPAIR
MULTIPIN PLUG / JACK , RUBBER TYPE,
page 4.12 . 3

INSTALL

4. INSTALL CONTROL (1 ) ON AMMO

BOX ( 2 ).
a. Install control ( 1 ), two screws ( 3),
washers (4), and new locknuts (5) on
ammo box (2).

5. INSTALL PLUG 2A20P1 (6 ) ON JACK 7

2W9J3 (7 )

6. RETURN TO ORIGINAL SYMPTOM . 6

VERIFY NO FAULT.

END OF TASK

5-331
TM 9-2350-252-20-2-2

REPAIR /REPLACE AP PHOTOELECTRIC CONTROL

DESCRIPTION

This task covers:

Remove (page, 5-332). Repair (Page 5-334). Install (page 5-334 ).

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials/Parts:

Self -locking nut (2) Equipment Conditions:

Engine stopped ( TM 9-2350-252-10-1 )
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE CENTER TURRET FLOOR

PLATE . See task : REPLACE TURRET 2
FLOOR PLATES , page 4-22.

2. REMOVE POWER CONVERTER. See task:

REPLACE POWER CONVERTER, page 21-84.
O

3. REMOVE RETAINER (1 ) FROM AP AMMO

CAN (2 ) 3
a. Remove two screws ( 3 ), washers (4),
and retainer (1 ) from AP ammo can (2).

5-332
 TM 9-2350-252-20-2-2

1
6
4. REMOVE LEAD 2A21 (1 ) FROM TURRET
FLOOR .
a. Remove plug 2A21P1 (2) from jack 1
2W9J1 (3).
b. Remove screw ( 4) and clamp (5 ) from
post (6) on turret floor. 4
5
c. Remove clamp (5 ) from lead 2A21 (1 ). 2
d. Pull lead 2A21 (1 ) through space 3
between AP ammo can (7) and turret
floor.

Corner
9

11 ( 10

5. REMOVE CONTROL ( 8) FROM

BRACKET (9)
a. Remove two locknuts (10 ), screws (11 ),
and control ( 8) from bracket ( 9). Dis
card locknuts .

GO TO NEXT PAGE
5-333
TM 9-2350-252-20-2-2

REPAIR

2
1
0
1 10

50
Connect

6. REPAIR PLUG 2A22P1 . See task : REPAIR

6
3

9 8
11
12
MULTIPIN PLUG / JACK, RUBBER TYPE,
page 4.12 . 8. INSTALL LEAD 2A21 ( 3) ON TURRET
FLOOR.
INSTALL a. Push lead 2A21 ( 3) through space be
tween AP ammo can ( 7) and turret
floor.
7. INSTALL CONTROL (1) ON
BRACKET ( 2 ). b. Install clamp ( 8) on lead 2A21 ( 3).
a. Route lead 2A21 ( 3) through hole ( 4) c. Install clamp (8) and screw ( 9) on post
in bracket ( 2). ( 10) on turret floor.
b. Install control (1 ), two screws ( 5 ), and d. Install plug 2A21P (11) on jack
new locknuts ( 6) on bracket ( 2 ). 2W9J1 (12).

13
9. INSTALL RETAINER ( 13) ON AP AMMO
CAN ( 7).
a . Install retainer ( 13), two washers (14), 14 1
and screws ( 15 ) on AP ammo can ( 7 ).

10. INSTALL POWER CONVERTER . See task :

REPLACE POWER CONVERTER ,
page 21-84.
11. INSTALL CENTER TURRET FLOOR 15
PLATE . See task : REPLACE TURRET
FLOOR PLATES, page 4-22.

12. RETURN TO ORIGINAL SYMPTOM . VER

IFY NO FAULT.

END OF TASK

5-334
 TM 9-2350-252-20-2-2

Section XVIII. MAINTENANCE OF CABLE ASSEMBLIES

TASK INDEX
Task Page Task Page

Replace Wiring Harness 2W12 ....... 5-336 Repair Cable Connector

Plug 2W12 ... 5-343

5-335
TM 9-2350-252-20-2-2

REPLACE WIRING HARNESS 2W12

DESCRIPTION

This task covers : Remove (page 5-336). Install (page 5-339).

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Nonelectrical wire (Item 15, App C)
Sealing compound , grade A Engine stopped (TM 9-2350-252-10-1 )
(Item 20 , App C) Turret shut down (TM 9-2350-252-10-2)
Primer, grade N (Item 21 , App C)
Special cable assembly
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
Q

1. REMOVE 25MM GUN BARREL.

See TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN FEEDER:

See TM 9-2350-252-10-2.

3. REMOVE 25MM GUN RECEIVER.

See TM 9-2350-252-10-2. 2
4

4. REATE COAX MACHINE GUN .

See TM 9-2350-252-10-2 .

5. REMOVE JACK 2W12J4 (1 ) FROM

BRACKET (2)
a . Remove lock wire ( 3) from jam nut ( 4).
Discard lock wire.
3.
b. Remove jam nut (4) and
jack 2W12J4 ( 1 ) from bracket (2) .

5-336
 TM 9-2350-252-20-2-2

40 1

1 4 6
5

2
3

NOTE
6. REMOVE WIRING HARNESS 2W12 (1 ) Step 7 should be done only if bracket needs
FROM TWO CLAMPS ( 2 ). replacing.
a. Remove two screws ( 3) and clamps (2) 7. REMOVE BRACKET (5) FROM COAX
from coax rotor ( 4 ). ROTOR (4).
b. Remove wiring harness 2W12 (1 ) from a. Remove two screws (6), washers ( 7),
two clamps ( 2 ). and bracket (5) from coax rotor (4).

R
8. EMOVE 25MM VANE FAN . See
AX IAL 9
task : REPLA
CE 25MM VANEAXIAL FAN ,
page 5-41. 12
R 10
9. EMOVE JACK 2W12J1 (8 ) FROM
BRACKET (9 ).
a. Remove plug 2W10P (10 ) from jack
3
2W12J1 (8) on bracket ( 9).
b . Remove lock wire (11) from jam
nut (12). Discard lock wire .
C. Remove jam nut (12) and jack
2W12J1 ( 8) from bracket ( 9 ).

GO TO NEXT PAGE
5-337
 TM 9-2350-252-20-2-2

©
3

10. REMOVE WIRING HARNESS 2W12 (1 )

FROM TWO CLAMPS ( 2 ).
2
a. Remove two screws (3) and
clamps (2) from 25mm rotor (4).
b. Remove wiring harness 2W12 (1 ) from
two clamps (2).

4
go

NOTE
Stop 11 should be done only if bracket needs 6
replacing .
In some vehicles the bracket is mounted with
screws. In some vehicles the bracket is welded
on . Remove bracket only if it is mounted with
SCROWS .

11. REMOVE BRACKET (5) FROM 25MM

ROTOR (4).
a. Remove two screws (6) and
bracket (5) from 25mm rotor (4). 6

5-338
 TM 9-2350-252-20-2-2

12. PULL WIRING HARNESS 2W12 (1 )

THROUGH MOUNTING HOLE (2) AND
REMOVE FROM TURRET.

INSTALL 4
3 So

wwwmas
N.
2
H

1 NOTE
Step 14 should be done only if bracket was
removed in step 11 .

14. INSTALL BRACKET ( 3) ON 25MM

ROTOR (4 ).
a. Apply primer to threads of two
screws (5 ).
b. Apply sealing compound to threads
of two screws (5 ).
13. PUSH NEW WIRING HARNESS 2W12 (1 ) c. Install bracket (3) and two screws ( 5)
THROUGH MOUNTING HOLE (2). on 25mm rotor ( 4 ).
GO TO NEXT PAGE
5-339
TM 9-2350-252-20-2-2

15. INSTALL WIRING HARNESS 2W12 (1 )

ON TWO CLAMPS (2).
a. Apply primer to threads of two
screws (3).
b. Apply sealing compound to threads 3
of two screws (3). 4
c . Install wiring harness 2W12 ( 1 ) on
two clamps (2).
d . Install two clamps (2) and screws (3)
on 25mm rotor (4 ).
U 2

6 5
1
9

16. INSTALL JACK 2W12J1 (5) ON

BRACKET (6).
a. Install jack 2W12J1 (5) and jam nut (7)
on bracket (6).
b. Install new lock wire ( 8 ) on jam
nut ( 7 ).
c . Install plug 2W10P3 ( 9) on jack
2W12J1 (5 )

17. INSTALL 25MM VANEAXIAL FAN . See

task : REPLACE 25MM VANEAXIAL FAN ,
page 5-115 .

5-340
 TM 9-2350-252-20-2-2

20

Jan

NOTE
1
o
Step 18 should be done only if bracket was
removed in step 7.
18. INSTALL BRACKET (1 ) ON COAX
ROTOR ( 2 ).
4.
a. Apply primer to threads of two
screws ( 3)
b. Apply sealing compound to threads
of two screws (3). 3
C. Install bracket (1 ), two washers ( 4),
and screws ( 3) on coax rotor (2).

2
INSTA
19. LLWIRI HAR 2W12 (5 )
NG NESS
ON TWO CLAM (6 ).
PS
a. Apply prime to thread of two
sc r s
rews (7 )
b . Apply sealing compoun to threads 1
d
of two screw ( 7) .
s 5
c . Install wiring harnes 2W12 (5 ) on
s
two clamps (6 ).
B
d . Install two clamps (6 ) and screws (7)
on coax rotor (2).
GO TO NEXT PAGE 5-341
TM 9-2350-252-20-2-2

20. INSTALL JACK 2W12J4 ( 1 ) ON

BRACKET (2).
a. Install jack 2W12J4 ( 1 ) and jam nut (3)
on bracket ( 2 ).
b. Install new lock wire (4) on jam 2
nut (3). 3 1

21. INSTALL COAX MACHINE GUN . See

TM 9-2350-252-10-2 .

22. INSTALL 25MM GUN RECEIVER . See

TM 9-2350-252-10-2 .
प
ा
23. INSTALL 25MM GUN FEEDER . See
TM 9-2350-252-10-2.

24. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2.

25. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

5-342
 TM 9-2350-252-20-2-2

REPAIR CABLE CONNECTOR PLUG 2W12

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required :
Equipment Conditions:
ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
Turret shut down ( TM 9-2350-252-10-2)

REPAIR

lo 000

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .
2. REMOVE 25MM GUN FEEDER. See
TM 9-2350-252-10-2 .
3. REMOVE 25MM GUN RECEIVER. See 2
TM 9-2350-252-10-2 .

4. REMOVE PLUG 2W12P1 (1 ) FROM JACK

2A10 + (2 ) e 1
5. REMOVE PLUG 2W12P2 ( 3) FROM JACK
2A10-14).
3
6. REPAIR PLUG 2W12P1 . See task:
REPAIR SINGLE PIN PLUG OR JACK,
page 4.7.

7. REPAIR PLUG 2W12P2. See task:

REPAIR SINGLE PIN PLUG OR JACK,
page 4-7.
GO TO NEXT PAGE
5-343
TM 9-2350-252-20-2-2

4
8. INSTALL PLUG 2W12P2 (1 ) ON JACK
2A 10-(2 )

9. INSTALL PLUG 2W12P1 ( 3) ON JACK

2A 10+ ( 4 ). 3

10. INSTALL 25MM GUN RECEIVER . See

TM 9-2350-252-10-2.
1
11. INSTALL 25MM GUN FEEDER. See
TM 9-2350-252-10-2 .
2
12. INSTALL 25MM GUN BARREL. See
TM 9-2350-252-10-2 .

13. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

6-344
 TM 9-2350-252-20-2-2

CHAPTER 6
MAINTENANCE OF HATCHES

TASK INDEX

Task Page Task Page

Adjust Commander's Hatch Repair Commander's Hatch Cover Pivot

Cover Screw .. 6-3 Locking Mechanism 6-28

Replace Gunner's Hatch Replace Commander's Hatch. Cover

Torsion Springs 6-4 Cushioning Pad • • 6-30

Replace Gunner's Hatch Cover .. 6-6 Replace Commander's Hatch Cover

Right Hinge . 6-31
Repair Gunner's Hatch Cover Locking
Latch Mechanism 6-8 Replace Commander's Hatch Cover
Left Hinge 6-32
Repair Gunner's Hatch
Hold - Open Latch 6-10 Replace Commander's Hatch
Side Pad ... 6-33
Replace Gunner's Hatch
Rubber Bumper . 6-14 Repair Commander's Hatch Cover Locking
Latch Mechanism 6-34
Repair Gunner's Hatch Cover Seal .... 6-15
Replace Commander's Hatch Cover
Replace Gunner's Hatch Cover Pivot Pins 6-37
Cushioning Pad ... 6-16
Replace Gunner's Hatch Cover
Replace Gunner's Hatch Opening Left Hinge 6-39
Cushioning Pads .. 6-17
Replace Gunner's Hatch Cover
Replace Commander's Hatch Cover ... 6-18 Right linge . 6-40

Replace Commander's Hatch Replace Commander's Hatch

Torsion Springs .... 6-20 Cover Seal 6-41

Replace Commander's Hatch Replace Commander's / Gunner's

Cover Support 6-22 Latch Strike 6-42

Repair Commander's Hatch Cover

Hold - Open Latch Replace Gunner's Hatch Cover Latch
6-25 Handle Bracket ... 6-44

GO TO NEXT PAGE

6-1
TM 9-2350-252-20-2-2

TASK INDEX (cont)

Task Page Task Page

Replace Commander's / Gunner's Quick Replace Commander's Internal Hatch

Release Pin ... 6-45 Release Support Rollers 6-54

Replace Commander's / Gunner's Replace Commander's Internal Hatch

Hatch Coaming .. 6-48 Release Conduit Clip .. 6-59

Replace Commander's Internal Hatch Replace Commander's Internal Hatch

Release Bracket 6-50 Release Cables 6-60

Replace Commander's Internal Hatch

Release Eyebolts 6-51

6-2
 TM 9-2350-252-20-2-2

ADJUST COMMANDER'S HATCH COVER SCREW

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required :
Equipment Conditions :
ITV /IFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

ADJUST

olo

XOXOX

1. OPEN AND SECURE HATCH COVER IN

POP -UP POSITION WITH HATCH COVER
SECURED IN THE LEVEL POSITION . See
TM 9-2350-252-10-2.

2. ADJUST SCREW (1 ).
a . Loosen jam nut (2) and turn screw (1 )
until it touches hatch cover (3).
b. Back screw (1) off 1/8'turn and tighten
jam nut (2).
1
3. CLOSE AND SECURE HATCH COVER .
3.
See TM 9-2350-252-10-2 .

END OF TASK

6-3
TM 9-2350-252-20-2-2

TASK INDEX (cont)

Task Page Task Page

Replace Commander's / Gunner's Quick Replace Commander's Internal Hatch

Release Pin .. 6-45 Release Support Rollers ... . . 6-54

Replace Commander's / Gunner's Replace Commander's Internal Hatch

Hatch Coaming 6-48 Release Conduit Clip .. 6-59

Replace Commander's Internal Hatch Replace Commander's Internal Hatch

Release Bracket .. 6-50 Release Cables .. 6-60

Replace Commander's Internal Hatch

Release Eyebolts 6-51

6-2
 TM 9-2350-252-20-2-2

INSTALL

3. INSTALL NEW SPRINGS ( 1 ) IN

SHIELD ( 2 ).
a. Apply coat of grease to 10 springs ( 1 ) .
1
b. Stack 10 springs ( 1 ) on clean surface
so all ends and edges aline.
c . Aline springs (1 ) with hinge screw
holes ( 3) as shown .
d . Insert stack of springs ( 1 ) in shield (2).
Seat springs in socket at other end of 2
shield .

4. INSTALL RETAINER (4) ON HINGE (5) . 6

a. Aline screw holes in retainer (4) with
screw holes in hinge (5).
b. Engage springs in socket of
retainer ( 4). 7

c. Press retainer ( 4) against hinge (5), and

hold . 4 5
d. Install two washers (6) and screws (7)
in retainer (4).
e. TORQUE TWO SCREWS ( 7) TO
22-24 FT- LB (3.0-3.3 MKG).

5. CLOSE AND SECURE HATCH COVER .

See TM 9-2350-252-10-2 .

END OF TASK
6-5
TM 9.2350-252-20-2-2

REPLACE GUNNER'S HATCH TORSION SPRINGS

DESCRIPTION

This task covers: Remove (page 6-4). Install (page 6-5).

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Molybdenum grease (Item 14, App C)
Spring ( 10) Engine stopped (TM 9-2350-252-10-1 )
H

Turret shut down (TM 9-2350-252-10-2)

Personnel Required :
ITVIIFVICFV Trt Mech 45T10
Helper ( H)

REMOVE

4
3

XOOXO
XOXO
5
6

1. (H) OPEN AND HOLD HATCH COVER IN

VERTICAL POSITION . DO NOT SECURE .
See TM 9-2350-252-10-2 .

NOTE
Position of old springs should be noted so that 1
new springs can be placed in same position.
2. REMOVE SPRINGS ( 1 ) FROM SHIELD (2).
a. Remove two screws (3), washers (4),
and retainer (5) from hinge (6 ).
b. Remove 10 springs (1 ) from shield (2). 2

6-4
 TM 9-2350-252-20-2-2

INSTALL

3. INSTALL NEW SPRINGS (1 ) IN

SHIELD (2) .
a. Apply coat of grease to 10 springs (1 ) .
1
b. Stack 10 springs (1 ) on clean surface
so all ends and edges aline .
c. Aline springs (1 ) with hinge screw
holes (3) as shown .
d . Insert stack of springs ( 1 ) in shield (2).
Seat springs in socket at other end of 2
shield .

4. INSTALL RETAINER (4) ON HINGE ( 5 ). 6

a. Aline screw holes in retainer (4) with
screw holes in hinge (5).
b. Engage springs in socket of
retainer ( 4 ). 7

c. Press retainer (4) against hinge (5), and

hold . 4 5
d. Install two washers (6) and screws (7)
in retainer (4).
e. TORQUE TWO SCREWS (7) TO
22-24 FT-LB (3.0-3.3 MKG).

5. CLOSE AND SECURE HATCH COVER .

See TM 9-2350-252-10-2.

END OF TASK
6-5
TM 9-2350-252-20-2-2

REPLACE GUNNER'S HATCH COVER

DESCRIPTION

This task covers : Remove (page 6-6). Install ( page 6-7) .

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Cotter pin
Vehicle hatch door Engine stopped (TM 9-2350-252-10-1 )
Torque spacer (3) Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10
Helper (H)

REMOVE

1. REMOVE HATCH COVER CUSHIONING

PAD . See task: REPLACE GUNNER'S
HATCH COVER CUSHIONING PAD,
page 6-16 .

2. REMOVE STRIKE . See task : REPLACE

COMMANDER'S/GUNNER'S LATCH
STRIKE, page 6-42.
3. REMOVE TORSION SPRINGS. See task:
REPLACE GUNNER'S HATCH TORSION 1
SPRINGS, page 6-4.

4. REMOVE HATCH COVER (1 ) FROM

HINGES (4 ). 4

a. Remove shield (2) and three torque

spacers ( 3) from hatch cover (1 ) and
hinges (4). Discard torque spacers .
b. Lift hatch cover ( 1 ) from turret and
place on work surface with outside of 3
hatch cover facing up . Have helper 2
assist.

6-6
 TM 9-2350-252-20-2-2

INSTALL

3 1

3 1

4
4
2
(2 .
5. REMOVE HOLD -UP PIN (1 ) FROM HATCH 6. INSTALL HOLD-UP PIN ( 1 ) ON NEW
COVER ( 2 ). HATCH COVER ( 2 ).
a. Remove cotter pin ( 3) and washer (4) a. Install hold-up pin (1 ) in hatch
from hold-up pin (1 ). Discard cotter pin . cover (2)
b. Remove hold-up pin (1 ) from hatch b. Install washer (4) and new cotter
cover (2) pin ( 3) on hold up pin (1 ).

2
7. INSTALL HATCH COVER ( 2) ON
HINGES ( 5 ).
a. Aline hatch cover (2) on hinges (5).
Have helper assist.
b. Install shield ( 6) and three new torque 5 5
spacers ( 7) on hatch cover (2) and
hinges (5 ).
8. INSTALL TORSION SPRINGS. See task:
REPLACE GUNNER'S HATCH TORSION
7
SPRINGS , page 6-4. 6

9. INSTALL STRIKE. See Jask: REPLACE 11. INSTALL HATCH COVER CUSHIONING
COMMANDER'S /GUNNER'S LATCH PAD . See task: REPLACE GUNNER'S
STRIKE, page 6-42. HATCH COVER CUSHIONING PAD,
page 6-16.
10. INSTALL NEW HATCH COVER SEAL .
See task: REPLACE GUNNER'S HATCH 12. CLOSE AND SECURE HATCH COVER.
COVER SEAL, page 6-15. See TM 9-2350-252-10-2 .

END OF TASK

6-7
TM 9-2350-252-20-2-2

REPAIR GUNNER'S HATCH COVER LOCKING LATCH MECHANISM

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Cotter pin Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV/ IFVICFV Trt Mech 45T10

REPAIR

4
till

C
6
5
Doc

6
1. OPEN AND SECURE HATCH COVER . See
3
TM 9-2350-252-10-2.
AT
2. REMOVE LEVER ( 1 ) AND SPRING (2) 2
FROM LATCH SUPPORT (3) .
a. Remove cotter pin (4) and washer (5) EMATEA
from straight pin (6 ). Discard cotter
pin .
b. Remove straight pin (6), lever (1 ), and
spring (2) from latch support (3) .

6-8
 TM 9-2350-252-20-2-2

. 4

1 1
0
3 3

2
2

4. INSTALL LATCH SUPPORT ( 1 ) ON

TURRET.

3. REMOVE LATCH SUPPORT (1 ) FROM a. Install shim(s) (4) , if any , latch

TURRET. support ( 1 ), two washers ( 3), and
screws (2) on turret .
a. Remove two screws (2), washers (3),
latch support (1 ), and shim(s) (4), if any, b. TORQUE TWO SCREWS (2) TO
from turret . 22-24 FT- LB (3.0-3.3 MKG).

7
5. INSTALL LEVER (5) AND SPRING (6) ON
1
LATCH SUPPORT (1 ).

ace
a. Place spring ( 6) on lever (5) so " U " of
spring is over lever and centers of coil 6
aline with hole in lever.
5
b. Hold lever (5) with spring (6) between
holes in latch support (1 ).
c. Slide straight pin ( 7) through holes in
latch support (1 ), coils in spring ( 6 ),
and lever (5 ). 9

d. Install washer (8 ) and new cotter pin (9)

on straight pin (7 ).
6. CHECK OPERATION OF GUNNER'S
HATCH COVER LOCKING LATCH
MECHANISM . See TM 9-2350-252-10-2. 8

7. CLOSE AND SECURE HATCH COVER . 7

See TM 9-2350-252-10-2.

END OF TASK
6-9
TM 9-2350-252-20-2-2

REPAIR GUNNER'S HATCH HOLD-OPEN LATCH

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Cotter pin (2)
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV/IFVICFV Trt Mech 45T10

REPAIR

COM
do

ga
8

© OS
0

2 SVO HORA
1. REMOVE QUICK RELEASE PIN (1 ) FROM
BRACKET (2 )

6-10
 TM 9-2350-252-20-2-2

4 4

2. REMOVE LATCH ( 1 ) AND SPRING (2)

FROM MOUNT (3).
a. Remove two cotter pins (4) and wash 3
ers (5) from straight pin (6). Discard
cotter pins . 6
b. Remove straight pin (6), latch (1 ) , and
spring (2) from mount (3).

7
8

2
1
3

9
0_0

4. REMOVE MOUNT (3) FROM TURRET.

7 3. REMOVE SPRING (2 ) FROM LATCH (1 ). a. Remove three screws (7), washers (8 ),
mount (3), and shim(s) (9) from turret.
GO TO NEXT PAGE
6.11
TM 9-2350-252-20-2-2

ಇಯು(
4
5
3
6
1

5. INSTALL MOUNT (1 ) ON TURRET.

a. Install shim ( s) ( 2), mount (1 ), three
washers ( 3), and screws (4) on turret.
b. TORQUE SCREWS ( 4) TO 22-24 FT -LB
( 3.0-3.3 MKG). 6. INSTALL SPRING (5 ) ON LATCH (6 ).

5
6
9
ON

9
8.
1
1.
7

7. INSTALL LATCH ( 6) AND SPRING ( 5) ON

MOUNT (1 ).
a. Install latch (6 ), spring (5 ), and straight
pin ( 7) on mount (1 ).
b. Install two washers ( 8) and new cotter
pins (9) in straight pin (7).

6-12
 TM 9-2350-252-20-2-2

2
8. INSTALL QUICK RELEASE PIN (1 ) IN
BRACKET (2).

9. CHECK OPERATION OF GUNNER'S

HOLD-OPEN LATCH . See
TM 9-2350-252-10-2 .

END OF TASK

6.13
TM 9-2350-252-20-2-2

REPLACE GUNNER'S HATCH RUBBER BUMPER

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Rubber bumper
Engine stopped (TM 9-2350-252-10-1)
Turret shut down ( TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
5

O
QOQ

1. REMOVE BUMPER (1 ) FROM TURRET.

a. Remove bumper (1 ), washer ( 2), and
shim ( 3) from turret. Use slip-joint 1
pliers (4).
4
INSTALL

2. INSTALL NEW BUMPER (1 ) ON TURRET . 2

a. Install shim ( 3 ), washer (2), and bumper
(1 ) on turret. Use slip -joint pliers ( 4). 3

3. OPEN GUNNER'S HATCH COVER. See

TM 9-2350-252-10-2 .

4. ADJUST BUMPER (1 ).
a. Add or subtract washers ( 2) as needed
until hatch cover (5) compresses
bumper (1 ) 1/4 to 1/2 inch , with hatch
cover (5) opened and latched .

END OF TASK
6-14
 TM 9-2350-252-20-2-2

REPAIR GUNNER'S HATCH COVER SEAL

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Adhesive (Item 3, App C)
Round rubber seal Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV/ IFVICFV Trt Mech 45T10

REMOVE

10

OXOO ਉੱਥੇ
ভােXX
O

1. OPEN AND SECURE HATCH COVER . See

1
TM 9-2350-252-10-2.

2. REMOVE SEAL (1 ) FROM HATCH

COVER (2). DISCARD SEAL.

INSTALL
3

3. INSTALL NEW SEAL ( 1 ) ON HATCH

COVER (2 )
a. Apply adhesive to mounting surface ( 3) (2
on hatch cover (2) .
b. Press seal ( 1 ) onto mounting
surface (3) on hatch cover ( 2 ).

4. CLOSE AND SECURE HATCH COVER .

See TM 9-2350-252-10-2.

END OF TASK
6-15
TM 9-2350-252-20-2-2

REPLACE GUNNER'S HATCH COVER CUSHIONING PAD @

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Cushioning pad
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)

ITV /IFVICFV Trt Mech 45T10

REMOVE

LOX

3
1. OPEN AND SECURE HATCH COVER. See
TM 9-2350-252-10-2 .
2

2. REMOVE PAD (1 ) FROM HATCH COVER

(2).
a. Remove four screws (3), washers ( 4 ),
and pad (1 ) from hatch cover ( 2).

INSTALL

3. INSTALL NEW PAD (1 ) ON HATCH

COVER (2 )
a. Install pad (1 ), four washers (4), and
screws (3) on hatch cover (2).
4. CLOSE AND SECURE HATCH COVER .
See TM 9-2350-252-10-2 .

END OF TASK
6.16
i

TM 9-2350-252-20-2-2

REPLACE GUNNER'S HATCH OPENING CUSHIONING PADS

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM.9-2350-252-10-2
Materials / Parts:
Equipment Conditions :
Cushioning pad
Cushioning pad Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required : Weapons unloaded and safe
ITV /IFVICFV Trt Mech 45T10 (TM 9-2350-252-10-2)

REMOVE

@XOX
OXOX
OXO

1
3
1. OPEN AND SECURE HATCH COVER . See
TM 9-2350-252-10-2 .

2. REMOVE TWO PADS ( 1 , 2) FROM

TURRET. 2
a. Remove 11 screws (3), washers (4), and
two pads ( 1 , 2) from turret.

INSTALL

3. INSTALL TWO NEW PADS ( 1 , 2) IN

TURRET.

a. Install two pads ( 1 , 2), 11 washers (4),

and screws (3) in turret .
4. CLOSE AND SECURE HATCH COVER.
See TM 9-2350-252-10-2.

END OF TASK
6.17
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH COVER

DESCRIPTION

This task covers : Remove ( page 6-18). Install ( page 6-19) .

INITIAL SETUP

Materials /Parts: References:

Vehicle hatch door TM 9-2350-252-10-1

TM 9-2350-252-10-2
Personnel Required:
Equipment Conditions :
ITV /IFV /CFV Trt Mech 45T10
Helper (H) ( 2) Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

ojo
C
1. OPEN AND SECURE HATCH COVER . See OXOO
TM 9-2350-252-10-2 .

2. REMOVE STRIKE. See task: REPLACE

COMMANDER'S /GUNNER'S LATCH 1

STRIKE, page 6-42 .

2
3. REMOVE PAD. See task: REPLACE COM
MANDER'S HATCH COVER CUSHION .
ING PAD, page 6-30.

4. REMOVE PIVOT LOCKING MECHANISM .

See task : REPAIR COMMANDER'S
HATCH COVER PIVOT LOCKING MECH
ANISM , page 6-28.

5. REMOVE PIVOT PINS. See task:

REPLACE COMMANDER'S HATCH
COVER PIVOT PINS, page 6-37 .

6. LIFT HATCH COVER (1 ) FROM SUPPORT

(2). HAVE TWO HELPERS ASSIST.

6.18
 TM 9-2350-252-20-2-2

INSTALL

7. ALINE NEW HATCH COVER (1 ) WITH 1

SUPPORT (2 ). HAVE TWO HELPERS
ASSIST.
2
8. INSTALL PIVOT PINS . See task:
REPLACE COMMANDER'S HATCH
COVER PIVOT PINS, page 6-37 .

9. INSTALL PIVOT LOCKING MECHANISM .

See task: REPAIR COMMANDER'S
HATCH COVER PIVOT LOCKING MECH
ANISM , page 6-28 .

10. INSTALL PAD . See task : REPLACE

COMMANDER'S HATCH COVER CUSH
IONING PAD, page 6-30 .

11. INSTALL NEW SEAL. See task :

REPLACE COMMANDER'S HATCH
COVER SEAL, page 6-41 .

12. INSTALL STRIKE . See task : REPLACE

COMMANDER'S/GUNNER'S LATCH
STRIKE, page 6-42 .

13. ADJUST COMMANDER'S HATCH

COVER SCREW. See page 6-3.

END OF TASK

6-19
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH TORSION SPRINGS

DESCRIPTION

This task covers: Remove (page 6-20). Install (page 6-21 ).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Molybdenum grease (Item 14, App C)
Torsion spring (20) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10
Helper (H)

REMOVE
C

1. (H) OPEN AND HOLD HATCH COVER IN

VERTICAL POSITION . DO NOT SECURE .
See TM 9-2350-252-10-2.

WARNING
Torsion springs or bars can
fly out and Injure you. Make
sure spring tension is
& roloased before you start
work .
2

NOTE
Position of springs should be noted for later
Installation.
3
2. REMOVE 20 SPRINGS (1 ) FROM 2
SPACER (2).
a. Remove two screws ( 3) and washers (4)
from retainer ( 5 ). O

b. Remove retainer (5) from hinge (6).

c . Remove 20 springs (1 ) from spacer (2).
X 6
5

6-20
 TM 9-2350-252-20-2-2

INSTALL

0
2

3. INSTALL 20 NEW SPRINGS (1 ) IN

SPACER ( 2 ).
a . Apply coat of grease to 20 springs (1 ).
b. Stack 20 springs (1 ) on clean surface so
all ends and edges aline.
1
c. Pick up stack of springs (1 ) and aline
springs with screw holes in hinge (3 ).
d. Insert stack of springs (1 ) into spacer ( 2) 2 3
and engage ends in socket at end of
spacer.

4. INSTALL RETAINER (4) ON HINGE ( 3 ).

a . Aline screw holes in retainer ( 4) with
screw holes in hinge ( 3).
b. Engage springs (1 ) in socket of 6
retainer ( 4).
c. Press retainer ( 4) against hinge ( 3) and 1 3
5
hold .

d. Install two washers (5 ) and screws ( 6)

in retainer ( 4).
e. TORQUE TWO SCREWS (6 ) TO
22-24 FT-LB (3.0-3.3 MKG ).

5. CLOSE AND SECURE HATCH COVER.

See TM 9-2350-252-10-2 .

END OF TASK

6-21
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH COVER SUPPORT

DESCRIPTION

This task covers : Remove (page 6-22). Install (page 6-23).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Hatch door support
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10
Helper (H) ( 2)

REMOVE

Ideal
XOXO
XO

2
1. REMOVE TORSION SPRINGS. See task:
REPLACE COMMANDER'S HATCH TOR:
SION SPRINGS, page 6-20.
1
2. REMOVE SCREW (1 ) AND JAM NUT (2)
FROM SUPPORT (3).

3. REMOVE PIVOT PINS. See task:

REPLACE COMMANDER'S HATCH
COVER PIVOT PINS, page 6-37 .

6-22
 TM 9-2350-252-20-2-2

1
2

2.
F 5
5

5
3 3 NOTE

Number, position, and thickness of ring spacers

should be noted before taking support apart.
Shims vary with each vehicle.

Screws on left and right hinges may have to be

loosened to remove spacer from support and
hinges.
5. REMOVE SUPPORT ( 2) FROM TWO
HINGES (3). HAVE HELPER ASSIST .
a. Remove ring spacer (4) and sleeve
spacers (5) from support (2) and two
hinges (3)
4. REMOVE HATCH COVER (1 ) FROM SUP . b. Remove support ( 2) from two
PORT (2) . HAVE HELPERS ASSIST. hinges ( 3 ).

INSTALL

NOTE
Ring spacers must be in the same position as
when removed in step 5 . 5

Screws on left and right hinges must be tightened

after step 6 if they were loosened in step 5.
6. INSTALL NEW SUPPORT (2) ON TWO 5
HINGES (3). HAVE HELPER ASSIST. 3 3 4 5

a. Aline support (2) on two hinges (3).

b. Install ring spacer ( 4) and sleeve spac
ers (5) on support (2) and two
hinges (3).
GO TO NEXT PAGE
6-23
TM 9-2350-252-20-2-2

2
2

De
3

9. INSTALL SCREW ( 3) AND JAM NUT ( 4)

IN SUPPORT ( 2).

7. ALINE HATCH COVER (1 ) ON SUPPORT 10. ADJUST COMMANDER'S HATCH

( 2 ). HAVE HELPERS ASSIST. COVER SCREW . See page 6-3 .

8. INSTALL PIVOT PINS. See task : 11. INSTALL TORSION SPRINGS . See task :
REPLACE COMMANDER'S HATCH REPLACE COMMANDER'S HATCH
COVER PIVOT PINS, page 6-37. TORSION SPRINGS , page 6-20 .

END OF TASK

6-24
 TM 9.2350-252-20-2-2

REPAIR COMMANDER'S HATCH COVER HOLD-OPEN LATCH

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITVIIFVICFV Trt Mech 45T10
Machinist vise – 4 inch jaw
( Item 33, App F) References:

Materials / Parts : TM 9-2350-252-10-1

TM 9-2350-252-10-2
Helical compression spring
Primer, grade N (Item 21 , App C) Equipment Conditions :
Sealant , grade A (Item 20, App C)
Self-locking nut Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )
Spring pin

REPAIR

0.•

2.

1. OPEN COMMANDER'S HATCH COVER

TO FULL OPEN POSITION . See 5
TM 9-2350-252-10-2. 1
NOTE
1
Number and thickness of shims should be
noted boforo romoving brackot.

2. REMOVE BRACKET (1 ) WITH HANDLE ( 2)

FROM TURRET. 3
a. Remove three screws ( 3), washers ( 4),
bracket (1 ) with handle ( 2), and
shim(s) (5) from turret.
GO TO NEXT PAGE

6-25
TM 9-2350-252-20-2-2

1
4

S
i
2

t
e
4. 3 7 6

8
3. REMOVE SHOULDER PIN (1 ) AND
SPRING (2) FROM HANDLE ( 3) AND
BRACKET (4).
a. Place handle (3) in vise, and remove
spring pin (5) from handle (3) and 4. REMOVE BRACKET (4) FROM
HANDLE (3).
shoulder pin (1 ). Discard spring pin .
b. Remove shoulder pin (1 ) and spring (2) a. Remove locknut (6), washer (7),
from bracket (4) and handle (3). Dis screw (8 ), and bracket (4) from
card spring . handle (3). Discard locknut.

2.
4
4

3 6.
7 3

0
5

6. INSTALL SHOULDER PIN ( 1 ) AND NEW

SPRING (2) ON HANDLE (3) AND
BRACKET (4).
a. Aline shoulder pin ( 1 ) and new
spring (2) in bracket (4) and handle (3).
b . Install new spring pin (5) through
handle (3) and shoulder pin ( 1 ). Spring
5. INSTALL BRACKET (4) ON HANDLE ( 3). pin (5) must protrude an equal dis
a . Install bracket ( 4 ), scrow ( 8), washer ( 7), tance from each side of handle (3).
and new locknut (6 ) on handle ( 3 ). c . Remove handle (3) from vise.

6-26
 TM 9-2350-252-20-2-2

7. INSTALL BRACKET (4) WITH HANDLE (3)

ON TURRET .

a. Apply primer to threads of three

screws ( 1 ) .
b. Apply sealant to threads of three
screws (1 ).
4
NOTE
Install same number and thickness of shims as
removed in step 2.
2
c . Install shim(s) (2), bracket (3) with
handle (4), three washers (5), and
screws ( 1 ) on turret . 3
d . TORQUE THREE SCREWS (1 ) TO
22-24 FT- LB (3.0-3.3 MKG). 5
8. CHECK OPERATION OF COMMANDER'S
HOLD-OPEN LATCH . See 1
TM 9-2350-252-10-2 .

END OF TASK
3

6-27
TM 9.2350-252-20-2-2

REPAIR COMMANDER'S HATCH COVER PIVOT LOCKING MECHANISM C

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Lock washer ( 3)
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2 )
ITVIIFVICFV Trt Mech 45T10

REPAIR

1
OOXOX 8
OXO 5
t
6
1
3

4
&

- 2 2

1. OPEN AND SECURE HATCH COVER. See

TM 9-2350-252-10-2 .

2. REMOVE LATCH COVER (1 ) FROM 3. REMOVE LEVER (5 ) AND SHIM (6 ) FROM

HATCH COVER ( 2). HATCH COVER (2).
a. Remove two screws ( 3 ), lock a. Remove screw (7 ), lock washer (8 ),
washers ( 4), and latch cover (1 ) from lever (5 ), and shim ( 6) from hatch
hatch cover (2). Discard lock washers. cover ( 2). Discard lock washer.

6-28
 TM 9-2350-252-20-2-2

3 3

1 1

2 2

5. INSTALL SPRING (2) AND SHOULDER

4. REMOVE SHOULDER PIN (1 ) AND PIN (1 ) ON HATCH COVER ( 3).
SPRING (2) FROM HATCH COVER (3). a. Position spring ( 2) in hatch cover ( 3).
a. Pull shoulder pin (1 ) through pin open b. Position shoulder pin (1 ) with slot fac
ing (4) in hatch cover ( 3), and remove ing away from hatch cover ( 3). Push
shoulder pin from hatch cover. shoulder pin into pin opening ( 4) in
b. Remove spring (2) from hatch cover ( 3). hatch cover .

8 10

6 9

1
5

1
11
‫۔‬
3 3

7. INSTALL LATCH COVER ( 9) ON HATCH

6. INSTALL SHIM ( 5) AND LEVER ( 6) ON COVER ( 3 ).
HATCH COVER ( 3).
a. Install latch cover (9 ), two new lock
a . Position shim (5) and lever (6) on hatch washers (10 ), and screws (11 ) on hatch
cover ( 3) with lever in slot on shoulder cover (3).
pin ( 1)
b. Install new lock washer ( 7) and screw (8) 8. CLOSE AND SECURE HATCH COVER.
on lever (6 ) See TM 9-2350-252-10-2 .

END OF TASK
6-29
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH COVER CUSHIONING PAD

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Cushioning pad
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITVIIFVICFV Trt Mech 45T10

REMOVE

OOXOX C
OXO

1
1. OPEN AND SECURE HATCH COVER . See
TM 9-2350-252-10-2 .
4
2. REMOVE PAD (1 ) FROM HATCH 5
COVER (2)
3
a . Remove five screws ( 3), washers ( 4 ),
clips ( 5 ), and pad (1) from hatch
cover (2 )
2
INSTALL

3. INSTALL NEW PAD (1 ) ON HATCH 1

COVER ( 2 ).
a . Install pad (1 ), five clips ( 5 ), washers
( 4), and screws ( 3) on hatch cover (2).

4. CLOSE AND SECURE HATCH COVER.

See TM 9-2350-252-10-2 .

END OF TASK

6-30
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH COVER RIGHT HINGE

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Hinge
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2 )

ITV /IFV /CFV Trt Mech 45T10

REMOVE

CXOXO
NOTE
Position of shim (s) should be marked for later
installation.
1. REMOVE SUPPORT. See task : REPLACE
COMMANDER'S HATCH COVER SUP.
PORT, page 6-22.

2. REMOVE RIGHT HINGE (1 ) FROM TUR

STUD

RET.
a. Remove two screws (2), washers ( 3),
right hinge (1 ), and shim(s) (4) from tur 2
ret.

3. INSTALL NEW RIGHT HINGE (1 ) ON TUR 3

RET.
1
a. Install shim(s) (4), right hinge (1 ), two
washers ( 3 ), and screws ( 2) on turret.
b. TORQUE TWO SCREWS ( 2)
TO 54-59 FT -LB (7.5-8.2 MKG ).

4. INSTALL SUPPORT. See task: REPLACE

COMMANDER'S HATCH COVER SUP.
PORT, page 6-22.
END OF TASK

6-31
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH COVER LEFT HINGE

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F ) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:

Access door hinge Equipment Conditions:

Adhesive (Item 3, App C) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE

NOTE
Position of shim (8 ) should be marked for later
Installation .
1. REMOVE SUPPORT. See task : REPLACE
COMMANDER'S HATCH COVER SUP .
PORT, page 6-22.
3

2. REMOVE LEFT HINGE (1 ) FROM

TURRET.
a. Remove four screws ( 2 ), washers ( 3),
left hinge (1 ), and shim(s) ( 4) from
turret.. 2 1

INSTALL

3. INSTALL NEW LEFT HINGE (1) ON

TURRET. 3

a. Install shim (s) ( 4 ), left hinge (1), four

washers ( 3), and screws ( 2) on turret. 4
b. TORQUE FOUR SCREWS ( 2) TO
54-59 FT -LB ( 7.5-8.2 MKG).
c. Apply adhesive to outer surface of
shims ( 4 ).
je2
4. INSTALL SUPPORT. See task: REPLACE
COMMANDER'S HATCH COVER SUP .
PORT, page 6-22.
END OF TASK
6-32
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH SIDE PADS

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Cushioning pad
Cushioning pad Engine stopped ( TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE

3
000XG
XOXG

1. OPEN AND SECURE HATCH COVER. See

TM 9-2350-252-10-2 .

2. REMOVE TWO PADS (1 , 2) FROM

TURRET . 3
A
a . Remove eight screws ( 3), washers (4),
and two pads (1 , 2) from turret. -1

INSTALL

3. INSTALL TWO NEW PADS (1 , 2) ON

TURRET.
.

a. Install twopads (1 , 2), eight

>

washers ( 4 ), and screws ( 3) on turret.

2
CLOSE AND SECURE HATCH COVER.
See TM 9-2350-252-10-2.

END OF TASK
6-33
 TM 9-2350-252-20-2-2

REPAIR COMMANDER'S HATCH COVER LOCKING LATCH MECHANISM

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Cotter pin Equipment Conditions :
Self-locking nut Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required:
ITV / IFVICFV Trt Mech 45T10
Helper (H)

REPAIR

9
10

10

1
5
6

3 1 2

1. OPEN AND SECURE HATCH COVER. See 3. REMOVE LEVER (2) AND SPRING (6 )
TM 9-2350-252-10-2. FROM LATCH SUPPORT ( 7 ).
a. Remove cotter pin (8 ), and washer ( 9)
2. REMOVE BRACKET (1 ) FROM LEVER (2). from straight pin ( 10). Discard cotter
a. Remove locknut (5 ), screw ( 3 ), pin .
washer ( 4), and bracket (1 ) from b. Remove straight pin ( 10 ), lever (2), and
lever ( 2 ). Discard locknut. spring (6) from latch support ( 7 ).

6-34
 TM 9.2350-252-20-2-2

1 P
4
4

1
3
다

3
2
2

5. INSTALL LATCH SUPPORT ( 1 ) ON

TURRET.

4. REMOVE LATCH SUPPORT (1 ) FROM a. Install shim(s) (4), if any, latch

TURRET. support (1 ), two washers (3), and
a. Remove two screws (2), washers (3) , screws (2) on turret.
latch support (1 ), and shim(s) (4), if any, b. TORQUE TWO SCREWS (2) TO
from turret . 22-24 FT-LB (3.0-3.3 MKG) .

7
1
6

5
9

6. INSTALL LEVER (5) AND SPRING (6) ON

LATCH SUPPORT (1 ) . HAVE HELPER
ASSIST.

a. Place spring ( 6) on lever ( 5) so " U " of

spring is over lever and centers of coil
aline with hole in lever.
8
b. Hold lever (5 ) with spring (6 ) between 7
holes in latch support (1 ).
C. Slide straight pin (7) through holes in
latch support (1 ), coils in spring (6),
and lever (5).
d. Install washer ( 8) and new cotter pin (9)
on straight pin ( 7).
GO TO NEXT PAGE
6-35
TM 9-2350-252-20-2-2

7. INSTALL BRACKET (1 ) ON LEVER (2).

5
a. Install bracket ( 1 ), washer (3), screw (4),
and new locknut (5) on lever (2) . 3
4

8. CHECK OPERATION OF COMMANDER'S

HATCH COVER LOCKING LATCH MECH
ANISM . See TM 9-2350-252-10-2 .

9. CLOSE AND SECURE HATCH COVER .

See TM 9-2350-252-10-2.

END OF TASK

6-36
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH COVER PIVOT PINS

DESCRIPTION

This task covers : Remove (page 6-37). Install (page 6-38).

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Key washer (2)
Pin ( 2) Engine stopped ( TM 9-2350-252-10-1 )
Turret shut down ( TM 9-2350-252-10-2)
Personnel Required :
ITV/IFV/CFV Trt Mech 45T10
Helper (H) ( 2)

REMOVE

1. OPEN AND SECURE HATCH COVER . See

TM 9-2350-252-10-2.

2. REMOVE HATCH COVER PAD. See task: 5

REPLACE COMMANDER'S HATCH 4
COVER CUSHIONING PAD, page 6-30 . 6
NOTE
There is one pin on each side of hatch cover. 1
Both pins are removed the same way.
3. REMOVE TWO PINS (1 ) FROM HATCH
COVER ( 2) AND SUPPORT (3). HAVE TWO
HELPERS ASSIST.
2
a. Bend tabs open on two key
washers (4 ).
b. Remove two screws (5), key
washers (4), and brackets (6 ) from 3
hatch cover (2). Discard key washers.
c. Remove two pins (1 ) from hatch
cover (2) and support (3).
GO TO NEXT PAGE
6-37
TM 9-2350-252-20-2-2

INSTALL
NOTE C
There is one pin on each side of hatch cover. 6
Installation of both pins is the same. 5

4. INSTALL TWO NEW PINS ( 1 ) IN

SUPPORT (2) AND HATCH COVER (3).
HAVE TWO HELPERS ASSIST.

a. Install two pins ( 1 ) in support (2) and 1

hatch cover (3).
b. Aline grooves in two pins ( 1 ) and
install two brackets (4), new key
washers (5), and screws (6) on hatch
3
cover (2).
c. TORQUE TWO SCREWS (6) TO
22-24 FT -LB (3.0-3.3 MKG).
d . Bend tabs on two key washers (5 ) over 2
brackets (4) and screws (6).

5. INSTALL HATCH COVER PAD. See task:

REPLACE COMMANDER'S HATCH
COVER CUSHIONING PAD, page 6-30 .

6. CHECK OPERATION OF HATCH COVER .

See TM 9-2350-252-10-2 .

7. CLOSE AND SECURE HATCH COVER.

See TM 9-2350-252-10-2 .

END OF TASK

6-38
 TM 9-2350-252-20-2-2

REPLACE GUNNER'S HATCH COVER LEFT HINGE

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Hinge
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2 )
ITV /IFVICFV Trt Mech 45T10

REMOVE

***

CXOXO

1. REMOVE HATCH COVER . See task :

REPLACE GUNNER'S HATCH COVER,
page 6-6 .
NOTE
Mark position of shim (s) for later installation .

2. REMOVE LEFT HINGE (1 ) FROM TURRET.

a . Remove two screws ( 2 ), washers ( 3), left
hinge (1 ), and shim (s) (4) from turret.
2 3
INSTALL

1
3. INSTALL NEW LEFT HINGE (1 ) ON
TURRET.
a . Install shim (s) ( 4), left hinge (1 ), two
washers ( 3 ), and screws ( 2) on turret.
b. TORQUE SCREWS ( 2) TO 54-59 FT-LB
s

(7.5-8.2 MKG).
4. INSTALL HATCH COVER . See task :
REPLACE GUNNER'S HATCH COVER ,
page 6-6 .

END OF TASK
6-30
TM 9-2350-252-20-2-2

REPLACE GUNNER'S HATCH COVER RIGHT HINGE

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Access door hinge
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down ( TM 9-2350-252-10-2)
ITVIIFVICFV Trt Mech 45T10

REMOVE

1. REMOVE HATCH COVER . See task:

REPLACE GUNNER'S HATCH COVER ,
page 6-6 .

NOTE
Mark position of shim ( s) for later installation.
es
2. REMOVE RIGHT HINGE ( 1 ) FROM
TURRET .

a. Remove two screws (2), washers (3), 2

right hinge ( 1 ) , and shim(s) (4) from
turret .

INSTALL 3

3. INSTALL NEW RIGHT HINGE (1 ) ON

TURRET .

a. Install shim (s ) (4 ), right hinge (1 ), two

washers (3), and screws (2) on turret.
0

b. TORQUE SCREWS (2) TO 54-59 FT -LB 1

(7.5-8.2 MKG).
4. INSTALL HATCH COVER . See task :
REPLACE GUNNER'S HATCH COVER , o
page 6-6 .

END OF TASK
6-40
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HATCH COVER SEAL

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts:

Adhesive (Item 3, App C) Equipment Conditions :

9

Hatch seal Engine stopped (TM 9-2350-252-10-1 )

Turret shut down (TM 9-2350-252-10-2 )
Personnel Required :
ITV/IFVICFV Trt Mech 45T10

REMOVE

OXOOX
OXOXO

1. OPEN AND SECURE HATCH COVER . See

TM 9-2350-252-10-2 . 1
2
2. REMOVE SEAL (1 ) FROM HATCH
COVER (2). DISCARD SEAL. 3

INSTALL

3. INSTALL NEW SEAL ( 1 ) ON HATCH

COVER (2).
a. Apply adhesive to mounting sur
Oo
face ( 3) on hatch cover (2) .
b. Press seal (1 ) onto mounting
surface (3) on hatch cover ( 2).
4. CLOSE AND SECURE HATCH COVER.
See TM 9-2350-252-10-2.

END OF TASK
6-41
TM 9-2350-252-20-2-2

REPLACE COMMANDER'SIGUNNER'S LATCH STRIKE

DESCRIPTION

This task covers : Remove (page 6-42) . Install ( page 6-43).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts :

Catch strike
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITVIIFVICFV Trt Mech 45T10

REMOVE

NOTE
If commander's strike is removed, do step 1. If
gunner's strike is removed , go to step 2.
I

1. OPEN AND SECURE COMMANDER'S

HATCH COVER. See TM 9-2350-252-10-2 .
3

2. OPEN AND SECURE GUNNER'S HATCH

COVER . See TM 9-2350-252-10-2 . 4

NOTE
Removal of commander's and gunner's strike is 1
the same. Gunner's strike is shown here .
2
3. REMOVE STRIKE (1 ) FROM HATCH
COVER (2).
a. Remove two screws (3), washers (4) ,
and strike (1 ) from hatch cover (2).

6-42
 TM 9.2350-252-20-2-2

INSTALL

4
NOTE
Installation of commander's and gunner's strike
is the same. Gunner's strike is shown here .
3
4. INSTALL NEW STRIKE (1 ) ON HATCH
COVER ( 2)
1
a. Install strike ( 1 ), two washers (3), and
screws (4) on hatch cover (2).
b . TORQUE TWO SCREWS (4) TO
22-24 FT- LB (3.0-3.3 MKG).
2
NOTE
If gunner's strike is installed, go to step 5. If com.
mander's strike is installed, go to step 6.
5. CLOSE AND SECURE GUNNER'S HATCH
COVER . See TM 9-2350-252-10-2 .

6. CLOSE AND SECURE COMMANDER'S

HATCH COVER . See TM 9-2350-252-10-2.

END OF TASK

6-43
TM 9-2350-252-20-2-2

REPLACE GUNNER'S HATCH COVER LATCH HANDLE BRACKET

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Nonrotating eye bracket
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down ( TM 9-2350-252-10-2)
ITV/IFVICFV Trt Mech 45T10

REMOVE

1. OPEN AND SECURE HATCH COVER . See

TM 9-2350-252-10-2.

2. REMOVE QUICK RELEASE PIN (1 ) AND

CHAIN ( 2) FROM BRACKET ( 3). 000X
0.
3. REMOVE BRACKET (3) FROM TURRET.
a . Raise handle (4 ).
b. Remove two screws (5), washers ( 6 ),
bracket ( 3), and spacer(s) ( 7), if any, from 5
turret.

INSTALL 6

4. INSTALL NEW BRACKET ( 3) ON TURRET.

a. Install spacer(s) ( 7), if any, bracket (3), 4
two washers (6 ), and screws (5) on turret. 1
b. TORQUE SCREWS (5) TO 22-24 FT -LB 2 3
( 3.0-3.3 MKG). 3
c . Move handle (4) to down position.

5. INSTALL QUICK RELEASE PIN (1 ) AND

CHAIN ( 2) ON BRACKET (3).
7
6. CLOSE AND SECURE HATCH COVER . See
TM 9-2350-252-10-2.

END OF TASK

6-44
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'SIGUNNER'S QUICK RELEASE PIN

DESCRIPTION
This task covers: Remove (page 6-61). Install (page 6-62).

INITIAL SETUP

Tools: Personnel Required :

ITV /IFVICFV Trt Mech 45T10
Turret mechanic's tool kit (Item 31 , App F)

Materials /Parts: References:

Quick release pin TM 9-2350-252-10-1

TM 9-2350-252-10-2
Quick release pin
Chain
Hook Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE
2

WA
NOTE
Step 1 should be done only If commander's quick
release pin is removed. Step 2 should be done
only if gunner's quick release pin is removed .
1. OPEN AND SECURE COMMANDER'S
HATCH COVER. See TM 9-2350-252-10-2.

2. OPEN AND SECURE GUNNER'S HATCH

COVER. See TM 9-2350-252-10-2 .

NOTE
Procedure for removal of commander's and gun
ner's quick release pins is the same.
2
3. REMOVE QUICK RELEASE PIN (1 ) FROM
BRACKET (2 )
GO TO NEXT PAGE

6-45
TM 9-2350-252-20-2-2

4. REMOVE CHAIN (1 ) FROM BRACKET ( 2)

AND QUICK RELEASE PIN ( 3 ).
a . Remove hook ( 4) with chain (1 ) from
bracket (2 ).
b. Remove chain (1 ) from hook (5) on quick
5

1 w 4
2

release pin ( 3). Discard chain with

hook ( 4 ).

INSTALL

4 3

5
2
1 4

6. INSTALL CHAIN (1 ) ON NEW QUICK

NOTE RELEASE PIN ( 3) AND BRACKET (2).
Procedure for Installation of commander's and a. Install chain (1 ) on hook (5) on quick
gunner's quick roloaso pins is tho same. release pin ( 3).
5. INSTALL NEW HOOK ( 4) ON NEW b. Install hook ( 4) with chain (1 ) on
CHAIN ( 1). bracket ( 2 ).

6-46
 TM 9-2350-252-20-2-2

( 1
2

7. INSTALL QUICK RELEASE PIN (1) IN

BRACKET ( 2).
NOTE
Step 8 should be done only if gunner's quick
release pin is replaced. Step 9 should be done only
if commander's quick release pin is replaced.

8. CLOSE AND SECURE GUNNER'S HATCH

COVER . See TM 9-2350-252-10-2.

9. CLOSE AND SECURE COMMANDER'S

HATCH COVER . See TM 92350-252-10-2.

END OF TASK

6-47
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'SIGUNNER'S HATCH COAMING

DESCRIPTION

This task covers : Remove (page 6-48 ). Install (page 6-49) .

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions:
Sealing compound (Item 17, App C)
Hatch coaming Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

NOTE
Procedure for removing commander's /gunner's 1
hatch coaming is the same. Gunner's hatch is
shown .

1. OPEN AND SECURE COMMANDER'S /

GUNNER'S HATCH COVER . See X
TM 9-2350-252-10-2 .

NOTE (3
Eight scrows and washers are removed with
commandor's pad.
2
2. REMOVÁ GUNNER'S PAD (1 ) FROM
TURRET.
a. Remove 11 screws ( 2 ), washers (3), and
gunner's pad (1 ) from turret.

6-48
 TM 9-2350-252-20-2-2

INSTALL

1
1

2
2

NOTE
Procedure for installing commander's /gunner's
hatch coaming is the same. Gunner's hatch is
shown.
2

4. INSTALL NEW COAMING (1 ) IN

TURRET ( 2).
a. Aline screw holes in coaming (1 ) with
screw holes in turret ( 2 ).
b. Install coaming (1 ) in turret (2).
C. Apply sealing compound around lip of
3. PRY COAMING (1 ) FROM TURRET (2). .
coaming (1 ).

NOTE
Eight screws and washers are installed with
commander's pad. 5
5. INSTALL GUNNER'S PAD ( 3) IN
TURRET (2 )
2
a. Install gunner's pad (3), 11 washers ( 4),
and screws ( 5) in turret (2).

6. CLOSE AND SECURE COMMANDER'S/

GUNNER'S HATCH COVER. See
TM 9-2350-252-10-2.

END OF TASK

6-49
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S INTERNAL HATCH RELEASE BRACKET

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Self-locking nut
Angle bracket Engine stopped (TM 9-2350-252-10-1).
Turret shut down ( TM 9-2350-252-10-2)
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE BRACKET (1 ) FROM LEVER (2).

a. Remove locknut ( 3), screw ( 4 ),
washer (5 ), and bracket (1 ) from
lever (2). Discard locknut .

2. REMOVE TWO CABLES (6) FROM

BRACKET (1 ).
a. Loosen two screws (7) on two stop 5 3
collars (8).
b. Remove two stop collars (8 ) and
cables (6 ) from bracket (1 ).
INSTALL

3. INSTALL TWO CABLES (6 ) ON NEW 7

BRACKET (1 ). 8

a. Install two cables ( 6) on stop collars 2

( 8) on bracket (1 ).
4
b. Tighten two screws ( 7) on two stop
collars ( 8 ). 1

4. INSTALL BRACKET (1 ) ON LEVER (2).

a. Install bracket (1 ), washer (5), screw
(4), and new locknut (3) on lever (2).
‫این‬ ‫و‬
6

END OF TASK

6-50
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S INTERNAL HATCH RELEASE EYEBOLTS

DESCRIPTION

This task covers: Remove (page 6-51 ) . Install ( page 6-52 ).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :

Eyebolt (10) Equipment Conditions:

Hexagonal plain nut ( 10) Engine stopped ( TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required:
ITV /IFVICFV Trt Mech 45T10
Helper (H)

REMOVE
000

1. (H) MANUALLY TRAVERSE TURRET TO 500

MILS. See TM 9-2350-252-10-2. 6
6
2. REMOVE RIGHT CABLE ( 1 ) FROM
EYEBOLT ( 2 ).
4
a. Loosen screws ( 3) on two stop 5
collars (4 )
b. Remove right cable core (5 ), two stop
collars ( 4), and washers (6) from 3 1
eyebolt ( 2)

3. (H) MANUALLY TRAVERSE TURRET TO 2 3

6000 MILS. See TM 9-2350-252-10-2.
GO TO NEXT PAGE

6-51
TM 9-2350-252-20-2-2

6 6

8 4

OO

se 0

000
3
5
3 7
2

1
4. (H) MANUALLY TRAVERSE TURRET AS
NEEDED TO REMOVE LEFT CABLE. See a. Loosen screws (3) on two stop
TM 9-2350-252-10-2. collars (4).

NOTE
b. Remove left cable core (5 ), two stop
collars (4), and washers (6 ) from
Somo vehiclos may have 11 oyobolts. Procedure eyebolt ( 7).
Is tho samo.
c. Remove left cable (1 ) from four rollers
5. REMOVE LEFT CABLE (1 ) FROM TURRET (8) and eight eyebolts ( 7) on turret
BASKET (2) basket (2 ).

o
o
s
INSTALL
i
w
m

10
9 7

10

7
8. (H) MANUALLY TRAVERSE TURRET AS
NEEDED TO INSTALL EYEBOLTS . See
TM 9-2350-252-10-2.
6. (H ) MANUALLY TRAVERSE TURRET AS
NEEDED TO REMOVE EYEBOLTS . See
TM 9-2350-252-10-2 . 9. INSTALL 10 NEW EYEBOLTS ( 7) ON
BASE PLATE ( 9 ).
7. REMOVE 10 EYEBOLTS ( 7) FROM BASE a. Install 10 new nuts ( 10 ) on eyebolts (7).
PLATE ( 9 )
b. Install 10 eyebolts ( 7) on base plate
a. Loosen 10 nuts (10 ), and remove 10 ( 9), and tighten nuts ( 10) against base
eyebolts ( 7) from base plate ( 9). plate.

6-62
 TM 9-2350-252-20-2-2

6
7
1

COC
5
@

8
8
10. (H) MANUALLY TRAVERSE TURRET AS 3
6
NEEDED TO INSTALL LEFT CABLE. See
TM 9-2350-252-10-2 .

11. INSTALL LEFT CABLE (1 ) ON TURRET 2

BASKET ( 2 ).
a. Install left cable (1 ) through eight
1
eyebolts ( 3) and four rollers ( 4) on
turret basket ( 2 ). c. Pull left cable (1 ) to remove slack .
b. Install left cable core (5) on eyebolt Have helper assist.
(3) with two washers (6 ) and stop d. Tighten screws ( 8) on two stop
collars ( 7). collars ( 7).
000

12. (H) MANUALLY TRAVERSE TURRET TO

500 MILS. See TM 9-2350-252-10-2 .

13. INSTALL RIGHT CABLE ( 9) ON 13

EYEBOLT ( 10 )
a. Install right cable core (11 ) on eye 12
bolt (10) with two washers (12) and 13
stop collars ( 13 ). 11
b. Pull right cable ( 9) to remove slack.
Have helper assist.
14
C. Tighten screws (14) on two stop
collars ( 13 ).

14. (H) MANUALLY TRAVERSE TURRET TO 10

12 14
6400 MILS. See TM 9-2350-252-10-2 .

END OF TASK

6-53
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S INTERNAL HATCH RELEASE SUPPORT

ROLLERS

DESCRIPTION

This task covers: Remove (page 6-54). Install (page 6-57).

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Lock washer ( 2)
Self-locking nut (5) Engine stopped (TM 9-2350-252-10-1)
Support roller Turret shut down (TM 9-2350-252-10-2)
Support roller (5)

Personnel Required:
ITV /IFV /CFV Trt Mech 45T10
Helper (H)

REMOVE JU 3

GA 5

1. REMOVE ROLLER (1 ) FROM TURRET.

a. Loosen four screws ( 2) on four stop
collars ( 3 ). 8
©
b. Remove two cable cores (4) and four
stop collars ( 3) from bracket (5 ).
o1
C. Pull two cables ( 6) from roller (1 ).
d. Remove two screws ( 7), lock wash 1
0 C
ers ( 8 ), and roller (1 ) from turret . Dis TECIDO
card lock washers . 6

6-54
 TM 9-2350-252-20-2-2

6 6

000
3

LD
2. ( H) MANUALLY TRAVERSE TURRET TO 1 3

TO
500 MILS . See TM 9-2350-252-10-2.

3. (H ) MANUALLY TRAVERSE TURRET AS

NEEDED TO REMOVE RIGHT CABLE . See 2
TM 9-2350-252-10-2.
b. Remove right cable core (5), two stop
4. REMOVE RIGHT CABLE ( 1 ) FROM TUR collars ( 4 ), and washers (6) from eye
RET BASKET (2). bolt (7 )
a. Loosen two screws ( 3) on two stop c . Remove right cable (1 ) from two roll
collars. ers (8) on turret basket (2).
ou
r

10
9

cara

5. (H) MANUALLY TRAVERSE TURRET AS

NEEDED TO REMOVE ROLLERS. See 8
11
TM 9-2350-252-10-2 .

6. ( H) REMOVE TWO ROLLERS (8) FROM

TURRET BASKET (2).
a. Mark position of two rollers (8) on tur
ret basket (2). Remove two locknuts (9 ),
screws ( 10), washers (11 ), and rollers (8)
from turret basket (2). Discard locknuts .

GO TO NEXT PAGE
6-55
 m
m
TM 9-2350-252-20-2-2

m
m
m
m
4 6

m
m

000
5

1 8.

3
4
7. ( H ) MANUALLY TRAVERSE TURRET TO 3
6 1
6000 MILS . See TM 9-2350-252-10-2 .

8. ( H ) MANUALLY TRAVERSE TURRET AS 2

NEEDED TO REMOVE LEFT CABLE . See
TM 9-2350-252-10-2 . b . Remove left cable core (5) , two stop
collars (4), and washers (6) from eye
9. REMOVE LEFT CABLE ( 1 ) FROM TUR bolt (7) .
RET BASKET ( 2) c . Remove left cable ( 1 ) from four
a . Loosen two screws (3) on two stop rollers (8) and nine eye bolts (7) on
collars (4). turret basket (2) .

9
10

/
10. ( H ) MANUALLY TRAVERE TURRET AS
NEEDED TO REMOVE ROLLERS. See
T. 4-2350-252-10-2.
8
11. REMOVE THREE ROLLERS (8) FROM
TURRET BASKET (2) .
a. Mark position of three rollers (8) on
turret basket (2). Remove three
locknuts (9) , screws ( 10) , washers (11 ),
and rollers (8) from turret basket (2).
Discard locknuts .

6-56
 TM 9-2350-252-20-2-2

INSTALL

G 7

Com

12. INSTALL NEW ROLLER ( 1 ) ON TURRET. 5 6

a. Install roller ( 1 ), two new lock wash
ers (2), and screws (3) on turret . 52b
b. Install two cables (4) through
roller (1 ). 2
c . Install two cable cores (5) on 3
bracket (6) with four stop collars (7) .
d . Tighten four screws (8) on four stop
collars (7). 4 0

11

( 11
16 15
17
JOODID

9
12 10
13

a. Install five rollers (9, 10), wash

13. ( H) MANUALLY TRAVERSE TURRET AS ers (12, 13), screws (14, 15), and
NEEDED TO INSTALL ROLLERS. See new locknuts ( 16, 17) on positions
TM 9-2350-252-10-2 . marked on turret basket (11 ). Have
helper assist.
14. INSTALL FIVE NEW ROLLERS (9, 10) ON 15. (H) MANUALLY TRAVERSE TURRET TO
TURRET BASKET (11 ).
6000 MILS. See TM 9-2350-252-10-2.
GO TO NEXT PAGE
6-57
 TM 9-2350-252-20-2-2

6
7 7
4
w

3
w
w

oilso 1

6) ©
おた
8
1

16. (H) MANUALLY TRAVERSE TURRET AS 8 6

5
NEEDED TO INSTALL LEFT CABLE . See 2
TM 9-2350-252-10-2.

17. INSTALL LEFT CABLE (1 ) ON TURRET c . Pull left cable (1 ) to remove slack .
BASKET (2).
Have helper assist.
a. Install left cable (1 ) through four d . Tighten two screws (8) on two stop
rollers ( 3) on turret basket ( 2). collars (7 )
b. Install left cable core (4) on eye
bolt (5) with two washers (6) and stop 18. ( H) MANUALLY TRAVERSE TURRET TO
collars (7) 500 MILS . See TM 9-2350-252-10-2 .

13
MO

2
14 14
10
000

15
11
T
JO

13 9
a

12 15

c . Pull right cable (9) to remove slack.

19. (H) MANUALLY TRAVERSE TURRET AS Have helper assist .
NEEDED TO INSTALL RIGHT CABLE.
d . Tighten two screws (15) on two stop
20. INSTALL RIGHT CABLE (9) ON TURRET collars (14).
BASKET ( 2 ).
21. CHECK OPERATION OF COMMANDER'S
a. Install right cable ( 9) through two roll INTERIOR HATCH RELEASE . See
ers (10) on turret basket (2). TM 9-2350-252-10-2 .
b. Install right cable core (11 ) on eye bolt
(12) with two washers (13) and stop 22. ( H) MANUALLY TRAVERSE TURRET TO
collars ( 14 ). 6400 MILS. See TM 9-2350-252-10-2 .

END OF TASK
6-58
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S INTERNAL HATCH RELEASE CONDUIT CLIP

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Conduit clip kit
Lock washer (10) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

11
CU IC
1)

NOTE
Procedure for replacing all 10 conduit clips is the
same .

1. REMOVE CONDUIT CLIP (1 ) FROM TUR

RET.
a. Remove screw ( 2 ), lock washer ( 3 ), and
conduit clip (1 ) from cable (4) and tur
ret. Discard lock washer.

INSTALL
2

3
all
2. INSTALL NEW CONDUIT CLIP (1 ) ON
TURRET.
a. Install conduit clip (1 ), new lock
washer ( 3 ), and screw ( 2) on cable (4 )
and turret.

END OF TASK

6-59
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S INTERNAL HATCH RELEASE CABLES

DESCRIPTION

This task covers : Remove ( page 6-60). Install ( page 6-63) .

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

Materials /Parts: TM 9-2350-252-10-2
Core Equipment Conditions :
Core
Cable Engine stopped (TM 9-2350-252-10-1)
Cable Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFV /CFV Trt Mech 45T10
Helper (H)

REMOVE 4
7
1
5
9 3

9
9
10 6
1. REMOVE LEFT AND RIGHT CABLES
(1,2) FROM TURRET .
8
a. Loosen four screws ( 3) on four stop
collars (4)
b. Remove four stop collars (4) and left
and right cable cores (5, 6 ) from 1
bracket (7) 2

c. Loosen 10 screws ( 8) on 10 conduit

clips ( 9).
d. Remove left and right cables (1 , 2)5
1
from roller (10 ) and 10 conduit
clips ( 9 ). 10

2
2. (H) MANUALLY TRAVERSE TURRET TO
500 MILS. See TM 9-2350-252-10-2 .

6-60
 TM 9-2350-252-20-2-2

000
3
0.00

5 5
MUID

4.

3
3. (H) MANUALLY TRAVERSE TURRET, AS 1 8
NEEDED, TO REMOVE RIGHT CABLE.
See TM 9-2350-252-10-2 .
4. REMOVE RIGHT CABLE ( 1 ) FROM
TURRET BASKET (2).
a. Loosen two screws (3) on two stop
TZ

collars (4) .
b. Remove two stop collars (4), two
washers (5), and right cable core (6)
from eyebolt (7)
c . Remove right cable (1 ) from two rollers
(8) on turret basket ( 2 ).
d . Mark position of right cable (1 ) on ?
turret basket ( 2), and have helper % /0,00
2
pull right cable into turret.
GO TO NEXT PAGE

6-61
TM 9.2350-252-20-2-2

0.00

5. (H) MANUALLY TRAVERSE TURRET TO

6000 MILS . See TM 9-2350-252-10-2 .

6. (H) MANUALLY TRAVERSE TURRET, AS

NEEDED, TO REMOVE LEFT CABLE. See
TM 9-2350-252-10-2 . 8

NOTE 2
Some vehicles may have ten eye bolts. 5
Procedure for removal is the same.

7. REMOVE LEFT CABLE (1 ) FROM TURRET

BASKET (2)
a. Loosen two screws ( 3) on two stop
um

collars ( 4 ).
b. Remove two stop collars ( 4 ), two
washers ( 5), and left cable core ( 6) 6
from eyebolt ( 7 ).
c. Remove left cable (1 ) from three rollers
( 8) and eight eyebolts ( 7) on turret
basket (2)
(3
d. Mark position of left cable (1 ) on turret
basket ( 2), and have helper pull left
cable into turret. 7

6-62
 TM 9-2350-252-20-2-2

INSTALL
3 3

1-02 De
2
2
NOTE

There are two cable cores . Removal of both NOTE

cable cores is the same. There are two cable cores . Installation of both
cablo cores is the same.
Inspect cable for damage. If cable is damaged ,
discard . If cable coro was damaged, replace cablo core .
8. REMOVE CABLE CORE (1 ) FROM CABLE 9. INSTALL NEW CABLE CORE (1 ) IN
(2) AND HOSE ( 3). CABLE ( 2) AND HOSE ( 3).

4
6
1
3
6.
6
5
11

6
។

5
10. INSTALL NEW LEFT AND RIGHT
CABLES (4, 5) ON TURRET.
11
a. Feed left and right cables ( 4, 5 )
through 10 conduit clips (6) and 9
roller ( 7). Tighten 10 screws (8) on 10
.
13 12
conduit clips.
b. Install left and right cable cores
(9, 10) on bracket (11) with four stop
collars (12 ).
c.c Tighten four screws ( 13) on four stop 10
collars (12 ).
GO TO NEXT PAGE

6-63
TM 9.2350-252-20-2-2

W
0.0

oo

LA

11. (H) MANUALLY TRAVERSE TURRET SO

THAT MARK MADE ON TURRET
BASKET ( 14) IN STEP 7 CAN BE SEEN
FROM SQUAD AREA. See
TM 9-2350-252-10-2 .

12. (H) FEED LEFT CABLE (1 ) THROUGH

TURRET BASKET (2) INTO SQUAD
AREA AT POSITION MARKED IN 2
STEP 7.

6
13. (H) MANUALLY TRAVERSE TURRET, AS
NEEDED, TO INSTALL LEFT CABLE (1 ). 1
See TM 9-2350-252-10-2 .

14. INSTALL LEFT CABLE (1 ) ON TURRET 5 7

BASKET (2)
a . Install left cable (1 ) through eight
eyebolts ( 3) and three rollers (4) on
turret basket (2).
b. Install left cable core (5 ) on eyebolt ( 0) 6
( 3) with two washers (6) and stop be
collars ( 7). DOS
c. Pull left cable (1 ) to remove slack. 8
Have helper assist.
d . Tighten two screws ( 8) on two stop pote wa 8
3
collars (7)

6-64
 TM 9-2350-252-20-2-2

000
0.0

15. (H) MANUALLY TRAVERSE TURRET SO 6

MARK MADE ON TURRET BASKET (1 )
IN STEP 4 CAN BE SEEN FROM SQUAD 7
7
AREA . See TM 9-2350-252-10-2.

16. (H) FEED RIGHT CABLE (2) THROUGH

TURRET BASKET (1 ) INTO SQUAD
AREA AT POSITION MARKED IN
STEP 4.

17. (H) MANUALLY TRAVERSE TURRET, AS to

3 (2NEEDED, TO INSTALL RIGHT CABLE
). See TM 9-2350-252-10-2 .

( ON TURRET
18. INSTALL RIGHT CABLE (2)
BASKET (1 ). 8

a. Install right cable ( 2) into two 5

rollers ( 3). 3

b. Install right cable core ( 4) on eyebolt

(5) with two washers (6) and two stop
collars (7) 2

c. Pull right cable ( 2) to remove slack .

Have helper assist.
d . Tighten two screws ( 8) on two stop
collars (7)
TA

19. CHECK OPERATION OF COM

MANDER'S INTERNAL HATCH
RELEASE CABLES. See
TM 9-2350-252-10-2.

20 .. MANUALLY TRAVERSE TURRET TO

6400 MILS . See TM 9-2350-252-10-2 . 1

END OF TASK

6-65
 TM 9.2350-252-20-2-2

CHAPTER 7

MAINTENANCE OF TURRET DRIVE

Section I.1 MAINTENANCE OF TURRET DRIVE

TASK INDEX
Task Page

Replace Gunner's Handstation Mounting

Bracket 7-2

Replace Equilibrator Cable Guard .... 7-3

7.1
TM 9-2350-252-20-2-2

REPLACE GUNNER'S HANDSTATION MOUNTING BRACKET

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Handstation bracket Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

p
o
og

1. REMOVE GUNNER'S HANDSTATION .

See task : REPLACE GUNNER'S
HANDSTATION , page 7-124 . 1
2. REMOVE BRACKET (1 ) FROM TURRET. 2 2
3
a . Remove four screws ( 2), washers ( 3),
and bracket (1 ) from turret. 3

INSTALL

3. INSTALL NEW BRACKET (1 ) ON TURRET.

a. Install bracket (1 ), four washers ( 3), and
screws ( 2) on turret.

4. INSTALL GUNNER'S HANDSTATION . See

task : REPLACE GUNNER'S HANDSTA
TION , page 7-124.

END OF TASK
7.2
 TM 9-2350-252-20-2-2

REPLACE EQUILIBRATOR CABLE GUARD

DESCRIPTION

This task covers : Remove (page 7-3). .

Install (page 7-4).

INITIAL SETUP

Tools : Personnel Required:

Turret mechanic's tool kit ( Item 31 , App F) ITV /IFV /CFV Trt Mech 45T10
Turret drive level (Item 14, App F) Helper (H)
Level support (Item 29, App F)
References:
Materials /Parts:
TM 9-2350-252-10-1
Sealing compound , grade A TM 9-2350-252-10-2
( Item 20, App C)
Primer, grade N (Item 21 , App C) Equipment Conditions:
Cable guard
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

INA.000.be

1. REMOVE 25MM GUN BARREL.

See TM 9-2350-252-10-2.
2
2. REMOVE 25MM GUN FEEDER . See
TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN RECEIVER . See

TM 9-2350-252-10-2.
3
4. REMOVE GUARD (1) FROM TURRET. 1
‫ܗ ܘܘ‬screws
a. Remove three ‫ܘ‬ ( 2), washers ( 3),
3 and guard (1 ) from turret.
GO TO NEXT PAGE
7-3
 1

1
.

>
 TM 9.2350-252-20-2-2

CHAPTER 7

MAINTENANCE OF TURRET DRIVE

Section 1. MAINTENANCE OF TURRET DRIVE

TASK INDEX
Task Page

Replace Gunner's Handstation Mounting

Bracket 7-2

Replace Equilibrator Cable Guard ... 7-3

7.1
TM 9-2350-252-20-2-2

REPLACE GUNNER'S HANDSTATION MOUNTING BRACKET

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Handstation bracket Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

Hita
chi D
e
1

1. REMOVE GUNNER'S HANDSTATION .

See task : REPLACE GUNNER'S
HANDSTATION , page 7-124. 1

2. REMOVE BRACKET (1 ) FROM TURRET. 2 2

3
a. Remove four screws ( 2), washers ( 3),
and bracket (1 ) from turret. 3.

INSTALL

3. INSTALL NEW BRACKET (1 ) ON TURRET.

a. Install bracket (1 ), four washers (3), and
screws ( 2) on turret.

4. INSTALL GUNNER'S HANDSTATION . See

task : REPLACE GUNNER'S HANDSTA
TION , page 7.124.

END OF TASK
7-2
 TM 9-2350-252-20-2-2

REPLACE EQUILIBRATOR CABLE GUARD

DESCRIPTION

This task covers : Remove ( page 7-3) . Install (page 7-4) .

INITIAL SETUP

Tools : Personnel Required:

Turret mechanic's tool kit (Item 31 , App F) ITV /IFVICFV Trt Mech 45T10
Turret drive level (Item 14 , App F) Helper (H)
Level support (Item 29, App F)
References:
Materials /Parts :
TM 9-2350-252-10-1
Sealing compound , grade A TM 9-2350-252-10-2
(Item 20, App C)
Primer, grade N (Item 21 , App C) Equipment Conditions:
Cable guard
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE
21:19

000.12

1. REMOVE 25MM GUN BARREL.

See TM 9-2350-252-10-2 .
2
2. REMOVE 25MM GUN FEEDER. See
TM 9-2350-252-10-2.

3. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2.
3
4. REMOVE GUARD (1 ) FROM TURRET.
1
a. Remove three screws ( 2), washers ( 3 ),
and guard (1 ) from turret.
GO TO NEXT PAGE
7-3
TM 9-2350-252-20-2-2

INSTALL

1 00 0 3
Q O 0

5. INSTALL LEVEL (1 ) ON ISU MOUNTING

PLATE (2 ) 5
1

a. Loosen thumbscrew ( 3) below 0 °

level (4 ).
b. Position level (1 ) on ISU mounting
plate (2).
C. Rotate knob ( 5) on level (1 ) until 0 ° level 2
(4) bubble centers.
d. Tighten thumbscrew ( 3) below 0 °
level (4 ).

6. INSTALL SUPPORT (6 ) IN END OF GUN

MOUNT (7) 14

a. Install support (6) in end of gun mount

( 7) as shown.
OO
0
b . Tighten three thumbscrews ( 8) on
support (6 ). Q0 0102
1
6.
7. INSTALL LEVEL (9) ON SUPPORT (6 ).
a. Position magnetic surface of level ( 9) on
support (6) as shown. 11

b. Turn gun elevation drive handwheel

( 10 ) to elevate or depress gun mount
( 7) until 0° level (11 ) bubble centers.
Have helper assist .

8. REMOVE LEVEL (9) AND SUPPORT (6) 9

FROM GUN MOUNT ( 7).
a . Remove level ( 9) from support ( 6 ).
b. Loosen three thumbscrews (8 ) and 10
remove support (6 ) from gun mount ( 7).

7-4
 TM 9-2350-252-20-2-2

5
3

12
R1:

NE 2002
2

9. POSITION NEW GUARD (1 ) ON TURRET.

a. Locate 0 mils mark (2) on rotor (3). 11. TORQUE THREE SCREWS ( 5) TO
73-79 IN-LB (84-91 CMKG ).
b. Place guard (1 ) on turret.
c. Position guard pointer (4) to 0 mils 12. INSTALL 25MM GUN RECEIVER. See
mark (2) on rotor (3). TM 9-2350-252-10-2 .

10. INSTALL GUARD ( 1 ) ON TURRET. 13. INSTALL 25MM GUN FEEDER. See
a. Apply primer to threads of three TM 9-2350-252-10-2 .
screws (5).
14. INSTALL 25MM GUN BARREL . See
b. Apply sealing compound to threads of TM 9-2350-252-10-2.
three screws (5) .
c. Install guard (1 ), three washers (6 ), and 15. BORESIGHT 25MM GUN . See
screws (5) on turret. TM 9-2350-252-10-2.

END OF TASK

7-5 (7-6 blank)

2
2
>
 TM 9-2350-252-20-2-2

Section II . MAINTENANCE OF GUN ELEVATION DRIVE, MOTOR, AND

GEARBOX
TASK INDEX

Task Page Task Page

Adjust Gun Elevation Drive Brake Adjust Gun Elevation

Linkage 7-8 Drive Manual Drive Chain .... .. 7-34

Adjust Gun Elevation Drive Shift Replace Gun Elevation Drive

Linkage 7.11 Gearbox ... 7-38

Replace Gun Elevation Drive Motor 7-14 Replace Gun Elevation Drive TOW
Drive Chain 7-47
Replace Self-Locking Nut (Preload) 7-18
Replace Gun Elevation Drive
Adjust Gun Elevation Drive Variable Handwheel Drive Chain 7-49
Resistor .... ... 7-20
Replace Gun Elevation Drive Manual
Adjust Gun Elevation Drive Drive Chain 7-55
Brake Sensitive Switch 7-28

7-7
TM 9-2350-252-20-2-2

ADJUST GUN ELEVATION DRIVE BRAKE LINKAGE

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit (Item 31 , App F) TM 9.2350-252-10-1

STE- M1 / FVS test set ( Item 30 , App F) TM 9-2350-252-10-2

Materials /Parts: Equipment Conditions :

Grease ( Item 10 , App C) Engine stopped (TM 9-2350-252-10-1)
Cotter pin Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV / IFVICFV Trt Mech 45T10

ADJUST

16

1. MOVE TOW ELEVATION DRIVE SELECT 1

LEVER TO POWER POSITION . See
TM 9-2350-252-10-2 . 6
4
2. MANUALLY ELEVATE 25MM GUN TO
MAXIMUM ELEVATION . See 6
TM 9-2350-252-10-2.

3. REMOVE ROD END CLEVIS ( 1 ) FROM

2
BRAKE RELEASE HANDLE (2).
a. Remove cotter pin (3), washer (4), and 3
pin (5) from rod end clevis (1 ). Discard 2
cotter pin .
b . Remove rod end clevis ( 1 ) from brake
release handle (2).
c . Loosen jam nut ( 6 ).

7-8
 TM 9-2350-252-20-2-2

9
4. MOVE GUN ELEVATION DRIVE SELECT
LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2 .

5. ADJUST ROD END CLEVIS (1 ).

2
a. Push brake release handle (2) against
end of motor (3) . 4

b. Turn handwheel (4) slowly and move 3

brake release handle (2) away from end
of motor (3) just until resistance 6
begins to be felt in handwheel . Hold 1
arm of brake release handle (2) in
position and stop turning handwheel . 5

c . Turn rod end clevis ( 1 ) right or left to

aline holes in rod end clevis and brake
release handle (2). Then turn rod end
clevis 1/2 turn toward jam nut (5).
d . Install pin (6) in rod end clevis ( 1 ) and 2
brake release handle (2) .
e . Tighten jam nut ( 5 ).

6. CHECK ADJUSTMENT OF BRAKE

LINKAGE .
a. Turn handwheel (4).
4
b. If handwheel (4) does not turn easily ,
repeat steps 3 thru 6. If handwheel
does not turn easily after repeating
steps 3 thru 6, replace motor. See
task : REPLACE GUN ELEVATION
DRIVE MOTOR , page 7-14 .
c . If handwheel (4) turns easily , go to
step 7.
GO TO NEXT PAGE
7.9
TM 9-2350-252-20-2-2

1
1

7. INSTALL WASHER ( 1 ) AND NEW COT

TER PIN (2) IN PIN (3).

8. MANUALLY DEPRESS 25MM GUN TO 2

O MILS . See TM 9-2350-252-10-2 .

9. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO POWER POSITION . See
TM 9-2350-252-10-2 .

4
5 3

XOXO
XO

10. CHECK MOTOR BRAKE .

a. Grasp 25mm gun barrel (4) and try to

raise 25mm gun barrel using moder
ate force (125 lbs maximum ). 11. LUBRICATE PINS (5, 3) WITH GREASE.
b. If 25mm gun barrel (4) does not
move, go to step 11. If 25mm gun bar 12. MOVE GUN ELEVATION DRIVE SELECT
rel moves, repeat steps 2 thru 10. If LEVER TO MANUAL POSITION . See
25mm gun barrel still moves after TM 9-2350-252-10-2 .
repeating steps 2 thru 10, replace
motor. See task : REPLACE GUN ELE 13. RETURN TO ORIGINAL SYMPTOM . VER
VATION DRIVE MOTOR , page 7-14. IFY NO FAULT.

END OF TASK

7.10
 TM 9-2350-252-20-2-2

ADJUST GUN ELEVATION DRIVE SHIFT LINKAGE

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Cotter pin Equipment Conditions :
Spring pin
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV /IFV /CFV Trt Mech 45T 10
Helper (H)

ADJUST

금
1. MOVE TOW ELEVATION DRIVE SELECT
LEVER TO POWER POSITION . See 8
TM 9-2350-252-10-2 .
5
2. REMOVE GUN ELEVATION DRIVE MOTOR .
See task: REPLACE GUN ELEVATION
1
DRIVE MOTOR , page 7-14 .

3. MOVE GUN ELEVATION DRIVE SELECT

2
LEVER TO MANUAL POSITION . See 1
TM 9-2350-252-10-2 .

4. REMOVE CLEVIS (1 ) FROM REMOTE

CONTROL LEVER (2).
a. Remove cotter pin (3), washer (4),
pin (5), and clevis (1 ) from remote con
trol lever (2). Discard cotter pin . 3
b . Remove spring pin (6) from remote
control lever (2). Discard spring pin . 6
c . Push shoulder pin (7) with clevis ( 1 ) in
towards housing (8).

GO TO NEXT PAGE
7.11
TM 9-2350-252-20-2-2

o
3

CAUTION
Damage to equipment may occur if gun eleva
tion handwheel is not turned slowly.
5. FIND MANUAL ENGAGEMENT POINT .
2
a. Push shoulder pin (1 ) all the way in
towards housing (2). 0
1

b. Turn handwheel ( 3) slowly. FO

c . Slowly pull shoulder pin (1 ) out until
noise indicates gears are touching
each other.
Eure

16
0)
d . Hold shoulder pin ( 1 ), and stop turning
handwheel (3)
e. Mark shoulder pin (1 ) where shoulder
pin meets housing (2).

6. CHECK ADJUSTMENT OF CLEVIS (4) . 2

a. Aline holes in clevis (4) with hole in

remote control lever (5).
b . Aline spring pin hole (6) in remote con
trol lever (5) with hole in shaft (7). 1

c . If mark on shoulder pin ( 1 ) meets

housing (2), clevis (4) is properly
adjusted. Go to step 8. If mark on
shoulder pin does not meet housing , 5
clevis is not properly adjusted. Go to
step 7 . 6

7. ADJUST CLEVIS (4).

a. Hold shoulder pin ( 1 ) so that mark on
shoulder pin meets housing (2).
b. Turn clevis (4) left or right as needed ,
to aline holes in clevis and remote
control lever (5) and spring pin
CA 5. ไ รใน ทวน
holes (6) in remote control lever and
shaft (7) . 8. SET GEAR MESH DEPTH .
c . Go to step 6. a. Turn clevis (4) two full turns left .

7.12
 TM 9.2350-252-20-2-2

MALALAL
1,6

LALALA ALA
돔

3
7

9. INSTALL CLEVIS ( 1 ) ON REMOTE CON

TROL LEVER (2).
a. Install clevis ( 1 ), pin (3), washer (4),
and new cotter pin (5) on remote con
trol lever (2)
b. Install new spring pin (6 ) on remote 5
control lever (2) .

10. CHECK ADJUSTMENT OF LINKAGE . 6

HAVE HELPER ASSIST.
a. Turn handwheel (7) back.
b. If 25mm gun elevates , go to step 11 .
c. If 25mm gun does not elevate , go to 13. INSTALL GUN ELEVATION DRIVE
step 4. MOTOR. See task: REPLACE GUN ELE.
VATION DRIVE MOTOR, page 7-14.
11. MOVE GUN ELEVATION DRIVE SELECT
LEVER TO POWER POSITION . See 14. ADJUST GUN ELEVATION DRIVE
TM 9-2350-252-10-2 . BRAKE SENSITIVE SWITCH . See
page 7-28.
12. CHECK ADJUSTMENT OF LINKAGE.
HAVE HELPER ASSIST. 15. ADJUST GUN ELEVATION DRIVE
a. Turn handwheel ( 7) back . BRAKE LINKAGE. See page 7-8.
b. If 25mm gun does not move , go to 16. MANUALLY ELEVATE OR DEPRESS
step 13. 25MM GUN TO O MILS . See
c. If 25mm gun moves , go to step 3. TM 9-2350-252-10-2 .

END OF TASK

7.13
TM 9-2350-252-20-2-2

REPLACE GUN ELEVATION DRIVE MOTOR

DESCRIPTION

This task covers : Remove (page 7-14). Install (page 7-15) .

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV /IFVICFV Trt Mech 45T10
Helper (H)
Materials /Parts :
References:
Extreme grease ( Item 12 , App C)
Grease (Item 14, App C) TM 9-2350-252-10-1
Grease (Item 10, App C) TM 9-2350-252-10-2
Tech petrolatum (Item 26, App C)
Lock washer (2) Equipment Conditions :
Self-locking nut
Self-locking screw (4) Engine stopped (TM 9-2350-252-10-1 )
Preformed packing Turret shut down ( TM 9-2350-252-10-2)
DC motor
Cotter pin

REMOVE

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2.

2. MANUALLY TRAVERSE TURRET TO

3200 MILS . See TM 9-2350-252-10-2.

3. MANUALLY ELEVATE 25MM GUN TO

MAXIMUM ELEVATION . See 1
TM 9-2350-252-10-2 .
2

4. REMOVE PLUG 2W305P1 (1 ) FROM JACK

2A202J1 (2).

7.14
 TM 9.2350-252-20-2-2

1 10
9

2
6
13
4 12
11

3 6. (H) REMOVE GUARD (6) FROM

MOTOR (7)
5. REMOVE CLEVIS (1 ) FROM BRAKE a. Remove locknut ( 8), screw ( 9), and two
ASSEMBLY HANDLE (2). washers (10) from guard ( 6 ). Discard
locknut .
a. Remove cotter pin (3) , washer (4),
pin (5), and clevis (1 ) from brake b. Remove two screws (11 ), lock washers
assembly handle (2). Discard cotter (12), washers (13), and guard (6) from
pin . motor (7 ). Discard lock washers .

INSTALL
16 15 17
18 19

1
7
14

CAUTION 8. INSTALL NEW PREFORMED PACKING

Failure to remove screws without supporting ( 17 ) ON NEW MOTOR ( 7 ).
motor can cause damage to equipment.
a. Apply coat of tech petrolatum on pre
7. REMOVE MOTOR ( 7) FROM formed packing ( 17).
GEARBOX (14). b. Install preformed packing ( 17) in
a. Remove four lock screws (15 ), washers groove (18) of motor ( 7).
(16 ), and motor ( 7) from gearbox (14 ).
Have helper assist . Discard lock 9. APPLY COAT OF GREASE (ITEM 15) ON
screws . SHAFT (19) OF MOTOR (7).
GO TO NEXT PAGE
7.15
TM 9-2350-252-20-2-2

10. INSTALL MOTOR (1 ) ON GEARBOX (2).

a. Apply coat of grease (Item 18) on
threads of four new lock screws (3).
1
b. Install motor ( 1 ), four washers (4), and
lock screws (3) on gearbox (2). 2
11. TORQUE FOUR LOCK SCREWS (3) TO
20-23 FT -LB ( 3 MKG).

10 (9

(11

5 14
12
1 8 13

15
12. INSTALL GUARD (5) ON MOTOR (1 ).
a . Install guard (5), two washers (6), new
lock washers ( 7), and screws ( 8) on 16
motor (1 ).
b. TORQUE TWO SCREWS (8 ) TO 13. INSTALL CLEVIS ( 12) ON BRAKE
20-23 IN-LB (23-26 CMKG). ASSEMBLY HANDLE (13).
c. Install two washers ( 9), screw (10) and a. Coat pin (14) with grease (Item 19).
new locknut (11 ) on guard ( 5 ). b. Install clevis (12), pin ( 14), washer
d. TORQUE SCREW (10) TO 3-5 IN-LB ( 15), and new cotter pin ( 16) on brake
(4-6 CMKG). assembly handle ( 13).

7.16
 TM 9-2350-252-20-2-2

jca

14. INSTALL PLUG 2W305P1 (1 ) ON JACK

2A202J1 (2).

15. LUBRICATE GUN ELEVATION DRIVE

LINKAGE. See PMCS, page 2-3.

16. ADJUST GUN ELEVATION DRIVE

BRAKE LINKAGE . See page 7-8.

17. MANUALLY TRAVERSE TURRET TO

6400 MILS. See TM 9-2350-252-10-2.
1 2
18. MANUALLY DEPRESS 25MM GUN TO
O MILS. See TM 9-2350-252-10-2 .

19. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2.

END OF TASK

7.17
TM 9-2350-252-20-2-2

REPLACE SELF-LOCKING NUT (PRELOAD)

DESCRIPTION

This task covers: Remove (page 7-18). Install (page 7-19).

INITIAL SETUP

Tools: Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV / IFVICFV Trt Mech 45T10

Materials /Parts: References:

1

Tech petrolatum (Item 26, App C) TM 9-2350-252-10-1

Spring washer (7 ) TM 9-2350-252-10-2
Preformed packing
Self-locking nut (Preload) Equipment Conditions :
Washer
Packing with retainer Engine stopped (TM 9-2350-252-10-1)
Retainer Turret shut down (TM 9-2350-252-10-2)
Retainer

REMOVE

1 4

1. MANUALLY TRAVERSE TURRET TO

3200 MILS . See TM 9-2350-252-10-2 .
2
2. REMOVE SELF-LOCKING NUT (1 ) AND
RETAINER ( 2) WITH PREFORMED PACK
ING ( 3) FROM EYEBOLT ( 4 ). DISCARD
SELF -LOCKING NUT, RETAINER AND 3
PREFORMED PACKING .
GO TO NEXT PAGE
7.18
 TM 9-2350-252-20-2-2

INSTALL
5

TOC
ce
CU
au
5 2
2

00€
1
3

3
4. INSTALL NEW RETAINER (1 ) ON
EYEBOLT (2 ).
a. Coat packing in new retainer (4) with
3. REMOVE RETAINER (1 ) FROM petrolatum .
EYEBOLT (2 ) b . Install new washer (5), new packing
a. Remove seven spring washers (3), with retainer (4), and retainer (1 ) on
retainer (1 ), packing with retainer (4), eyebolt (2).
and washer ( 5) from eyebolt (2). Dis c . Install seven new spring washers ( 3)
card spring washers, retainer, packing on eyebolt (2). Install with cupped
with retainer, and washer. sides of pairs facing each other.

2
2
1

6 6
7 1 10

5. INSTALL NEW RETAINER (6 ) AND NEW

SELF-LOCKING NUT ( 7) ON EYEBOLT (2). 6. TIGHTEN SELF-LOCKING NUT ( 7) ON
a. Coat new preformed packing (8 ) with EYEBOLT (2) UNTIL GAP ( 10 ) BETWEEN
petrolatum . TWO RETAINERS (1 , 6) MEASURES
0.045-0.050 IN ( 1.14-1.27 MM) ON BOTH
b. Install preformed packing (8) in groove SIDES.
( 9) on retainer (6 ).
c. Install retainer (6) and self-locking nut 7. MANUALLY TRAVERSE TURRET TO 6400
( 7) on eyebolt (2). MILS. See TM 9-2350-252-10-2.

END OF TASK

7.19
TM 9-2350-252-20-2-2

ADJUST GUN ELEVATION DRIVE VARIABLE RESISTOR

DESCRIPTION

This task covers : Adjust coarse (page 7-20). Adjust fine (page 7-24).

INITIAL SETUP

Tools: Personnel Required:

Turret mechanic's tool kit (Item 31 , App F ) ITVIIFVICFV Trt Mech 45T10
STE-M1 / FVS test set (Item 30, App F ) Helper (H)
Turret drive level (Item 14, App F )
Level support (Item 29, App F) References :
Socket wrench attachment (Item 8, App F ) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:

Adhesive (Item 2, App C) Equipment Conditions :

Grease (Item 10, App C)
Self-locking screw ( 8) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

ADJUST COARSE

1. MOVE TOW ELEVATION DRIVE SELECT 4. REMOVE 25MM GUN RECEIVER. See
LEVER TO POWER POSITION . See TM 9-2350-252-10-2 .
TM 9-2350-252-10-2 .
5. MANUALLY ELEVATE 25MM GUN
2. REMOVE 25MM GUN BARREL. See TO MAXIMUM ELEVATION . See
TM 9-2350-252-10-2 . TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN FEEDER . See 6. MANUALLY TRAVERSE TURRET TO

TM 9-2350-252-10-2 . 3200 MILS. See TM 9-2350-252-10-2.

7-20
 TM 9-2350-252-20-2-2

20
es
to

a
bao
VO

WARNING 1
25mm gun rotor could spring
up and injure you . Fully elevate
25mm gun to mechanical stop,
and move gun elevation drive
select lever to MANUAL posi
tion before disengaging gears.
7. (H) LOOSEN PRELOAD NUT ( 1 ) UNTIL 3 2)
PINION GEAR (2) IS DISENGAGED FROM
SPUR GEAR (3).

1
6

Ga
( ur
0

5
4

8. REMOVE COVER ( 4) FROM HOUSING (5 ). NOTE

a. Remove eight self-locking screws (6), Step 9 should be done only if gasket is too
worn or damaged for further use.
washers ( 7), and cover ( 4) from hous
ing (5) . Use a socket wrench attach 9. REMOVE GASKET (8) FROM COVER ( 4).
ment. Discard self-locking screws . DISCARD GASKET.

GO TO NEXT PAGE
7-21
TM 9-2350-252-20-2-2

10. INSPECT MOUNTING OF RESISTOR ( 1 ).

10
a. ifresistor (1) is mounted with three
synchro clamps (2), go to step 12.
b . 11 ristor ( 1 ) is mounted with two
Siaulder screws ( 3), go to step 11 .
CAUTION
4
Equipment can be damaged if you pry
3
against resistor. Do not pry against resistor. 3
11. ADJUST RESISTOR ( 1 ).
a. Loosen two screws ( 3 ).
b. Move resistor (1 ) so that the two
screws (3) are in the center of
slots (4). Use putty knife.
c. Tighten two screws ( 3).
d . Go to step 14.

CAUTION
Equipment can be damaged if there is not 5
enough slack in resistor wires. Be sure that
there is a service loop in resistor wires.
12. INSPECT SERVICE LOOP (5).
a. If there is enough slack in service
loop (5), go to step 14. 2
b. If not , go to step 13.

13. ROTATE RESISTOR (1 ) TO FORM SERV

FUE LOOP (5 ). Blue
a. Loosen three clamps (2) .
b. Rotate resistor ( 1 ) until there is slack
in service loop.
c. Tighten three clamps ( 2).

14. PERFORM STE- M1 / FVS TEST 2783. See

page 3-609 .

7-22
 TM 9-2350-252-20-2-2

15. IF GUN ELEVATION DRIVE IS FAULTY,

GO TO STEP 16. IF GUN ELEVATION
DRIVE IS NOT FAULTY, GO TO STEP 17.

16. REPLACE GUN ELEVATION DRIVE

OL
GEARBOX . See page 7-38 .

CAUTION
Equipment can be damaged if pinion gear
and sector gear do not mesh properly. Make
sure pinion gear and sector gear mesh
properly.
NOTE
Handwheel may need to be turned slightly to
aline gears. Handwheel should not be turned
more than 1/4 turn .
2
17. ( H) TIGHTEN PRELOAD NUT (1 ) TO
MESH GEARS (2, 3).
a. Tighten preload nut ( 1 ) on eye bolt (4)
until gears (2, 3) begin to mesh . ann
b. Tighten preload nut ( 1 ) until preload
gap (5) between retainers (6, 7) mea.
sures 0.045-0.050 inch (1.14-1.27mm) 6
on both sides.

18. MANUALLY ELEVATE 25MM GUN TO 5

MAXIMUM ELEVATION . See
TM 9-2350-252-10-2.

19. INSPECT PRELOAD GAP (5).

a. (H) Manually depress 25mm gun to
maximum depression .
b. Inspect gap (5) between two retainers
(6, 7) during gun depression .

20. IF GAP (5) DOES NOT GO TO ZERO, GO

TO STEP 22.
6

21. IF GAP ( 5) GOES TO ZERO, REPLACE

SPUR GEAR. See task: REPLACE SPUR
5
GEAR , page 16-14.
GO TO NEXT PAGE
7-23
TM 9-2350-252-20-2-2

ADJUST FINE

22. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

23. REMOVE 25MM GUN FEEDER . See

1 00
TM 9-2350-252-10-2. QO0
24. REMOVE 25MM GUN RECEIVER . See
TM 9-2350-252-10-2.

25. MOVE TOW ELEVATION DRIVE SELECT

· LEVER TO POWER POSITION . See
TM 9-2350-252-10-2.
3
26. MOVE GUN ELEVATION DRIVE SELECT
LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2. 5

27. ZERO TURRET DRIVE LEVEL (1 ) ON ISU 2

MOUNTING PLATE (2).
a. Loosen thumbscrew (3) below 0° c. Rotate knob (5) on level ( 1 ) until 0°
level (4 ). level (4) bubble centers.
b. Position level (1 ) on ISU mounting d . Tighten thumbscrew (3) below 0°
plate (2). level (4)

0 00
2001 8 1

28. INSTALL LEVEL SUPPORT (6) IN END

OF GUN MOUNT (7).
a. Install support (6) in end of gun
mount (7 ).
b. Tighten three thumbscrews (8) on
support (6).

29. INSTALL LEVEL (1 ) ON SUPPORT (6).

1
a. Position magnetic surface of level (1 )
on support (6 ) as shown .

7-24
 TM 9-2350-252-20-2-2

30. IF INSTALLED, REMOVE COVER ( 1 )

WITH GASKET (2) FROM HOUSING (3).
a. Remove eight self-locking screws (4), 5
5
washers (5 ), and cover (1 ) with 2
gasket (2) from housing (3). Use 3
socket wrench attachment . Discard
self-locking screws.
NOTE
Step 31 should be done only if gasket is too worn
or damaged for further use.
Q
31. REMOVE GASKET (2) FROM COVER (1 ).
DISCARD GASKET. 12
32. PERFORM STE-M1 /FVS TEST 2785. See
page 3-617 .

33. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO POWER POSITION . See
TM 9-2350-252-10-2.

34. ELEVATE 25MM GUN TO MAXIMUM

ELEVATION . See TM 9-2350-252-10-2 .

35. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2 .

36. CHECK HANDWHEEL (6) TRAVEL.

a. Turn handwheel ( 6) back.
b. If handwheel (6) turns 1/8 turn or more 6
to upper mechanical stop, go to
step 37.
c. If not, go to step 32.

37. TURN HANDWHEEL (6) FORWARD TWO

TURNS AWAY FROM UPPER MECHANI
CAL STOP.

GO TO NEXT PAGE
7-26
TM 9-2350-252-20-2-2

38. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO POWER POSITION . See
TM 9-2350-252-10-2 .

39. DEPRESS 25MM GUN TO MAXIMUM

DEPRESSION . See TM 9-2350-252-10-2 .

40. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2 .

41. CHECK HANDWHEEL (1 ) TRAVEL.

a. Turn handwheel (1 ) forward.
b. If handwheel (1 ) turns 1/8 turn or more
to lower mechanical stop, go to
step 42.
c. If not, go to step 32.

42. TURN HANDWHEEL (1 ) BACK TWO

TURNS AWAY FROM LOWER MECHANI
CAL STOP .

0 7
Tu

‫یا الله‬ 10

0 0
6 0
5
0
100
QO0 44. IF GUN ELEVATION DRIVE IS FAULTY,
GO TO STEP 45. IF GUN ELEVATION
3
DRIVE IS NOT FAULTY, GO TO STEP 46 .
2 45. REPLACE GUN ELEVATION DRIVE
GEARBOX. See page 7-38.
NOTE
Step 46 should be done only if gasket was
removed in step 31 or step 9.
43. REMOVE LEVEL ( 2) AND SUPPORT ( 3) 46. INSTALL NEW GASKET (6) ON
FROM GUN MOUNT (4 ). COVER ( 7).
a. Remove level ( 2) from support ( 3). a. Apply adhesive to mounting surfaces
b. Loosen three thumbscrews ( 5 ), and of gasket (6) and cover ( 7).
remove support ( 3) from gun b. Aline holes in gasket (6 ) and cover ( 7),
mount ( 4 ). and install gasket on cover.

7.28
 TM 9-2350-252-20-2-2

47. INSTALL COVER ( 1 ) WITH GASKET (2)

ON HOUSING ( 3 ).
a. Apply grease to threads of eight new
self- locking screws (4).
b. Install cover ( 1 ) with gasket ( 2), eight
washers (5), and new self-locking 3 1
2
screws (4) on housing ( 3 ). Use socket
wrench attachment.

48. TORQUE EIGHT SCREWS (4) TO

16-19 IN -LB (18-22 CMKG) . USE SOCKET 4.
WRENCH ATTACHMENT. 5

49. INSTALL 25MM GUN RECEIVER . See

TM 9-2350-252-10-2 .

50. INSTALL 25MM GUN FEEDER . See

TM 9-2350-252-10-2.

51. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2.

52. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK

7.27
TM 9-2350-252-20-2-2

ADJUST GUN ELEVATION DRIVE BRAKE SENSITIVE SWITCH

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV / IFVICFV Trt Mech 45T10
Multimeter (Item 15 , App F)
STE -M1/ FVS test set (Item 30 , App F) References:

TM 9-2350-252-10-1
Materials /Parts: TM 9-2350-252-10-2
Cotter pin (2)
Spring pin Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down ( TM 9-2350-252-10-2)

ADJUST 01.

moog
F
2

1. REMOVE WEAPON CONTROL BOX . See

task : REPLACE WEAPON CONTROL
BOX, page 5-110.

2. IF CLEVIS (1 ) IS INSTALLED, GO TO
STEP 3. IF CLEVIS (2) WITH SETSCREW
( 3) IS INSTALLED , GO TO STEP 12.
3. REMOVE GUN ELEVATION DRIVE
MOTOR . See task : REPLACE GUN ELE
VATION DRIVE MOTOR , page 7-14 .

7.28
 TM 9-2350-252-20-2-2

9
2
6
1 2

8
4
7

4. REMOVE ROD END CLEVIS (1 ) FROM 5. REMOVE CLEVIS ( 6) FROM REMOTE

REMOTE CONTROL LEVER (2). CONTROL LEVER ( 2).
a. Remove cotter pin ( 3), washer ( 4 ), pin a. Remove cotter pin ( 7), washer (8 ), pin
(5 ), and rod end clevis (1 ) from remote ( 9), and clevis ( 6) from remote control
control lever ( 2). Discard cotter pin. lever ( 2 ). Discard cotter pin.

12
6
2

11
13

6 13

10

12

6. REMOVE REMOTE CONTROL LEVER ( 2) 7. REMOVE CLEVIS ( 6 ) FROM SHOULDER

FROM SUPPORT ( 10 ). PIN (12)
a. Remove spring pin (11 ) from remote a. Measure and record distance from
control lever (2 ). Discard spring pin . clevis (6 ) to housing (13 ).
b. Remove remote control lever ( 2) from b. Unscrew clevis (6 ) from shoulder
manual support (10 ). pin (12 ).
GO TO NEXT PAGE
7.29
TM 9-2350-252-20-2-2

3 5

4 1

2
A
6

3
2

8. SCREW NEW CLEVIS (1 ) WITH SET

SCREW ( 2) ONTO SHOULDER PIN ( 3). 9. INSTALL REMOTE CONTROL LEVER ( 5)
a. Screw new clevis ( 1 ) onto shoulder ON MANUAL SUPPORT (6).
pin (3 ) a. Install remote control lever (5) on
shaft (6).
b. Adjust distance between setscrew ( 2)
on clevis (1 ) and housing ( 4) to dis b. Install new spring pin (7) on remote
tance recorded in step 7 . control lever (5).

8
12 1
1 1

11
5 9 5

13

10
( 14 )
;
10. INSTALL CLEVIS (1 ) ON REMOTE CON 11. INSTALL ROD END CLEVIS (11 ) ON
TROL LEVER (5). REMOTE CONTROL LEVER ( 5 ).
a. Install clevis (1 ), pin (8 ), washer ( 9) a. Install rod end clevis (11 ), pin (12),
and new cotter pin (10) on remote washer (13), and new cotter pin (14)
control lever (5 ). on remote control lever (5 ).

7-30
 TM 9-2350-252-20-2-2

3
А.

1 2 14. CHECK CONTINUITY OF PINS A (3)

AND B ( 4) ON JACK 2A202J3 (5 ).
a. Connect probes to pins A (3) and
12. REMOVE PLUG 2W302P5 (1 ) FROM B (4) on jack 2A202J3 (5). Use
JACK 2A202J3 ( 2 ). multimeter.

13. MOVE GUN ELEVATION DRIVE SELECT b. If continuity exists, go to step 19.
LEVER TO POWER POSITION . See c. If continuity does not exist, go to
TM 9-2350-252-10-2 . step 15.

5 5

15. CHECK CONTINUITY OF PINS B (4 )

AND C (6) ON JACK 2A202J3 ( 5 ).
a . Connect probes to pins B (4) and
C (6) on jack 2A202J3 ( 5 ). Use 6
multimeter .

b. If continuity exists, go to step 16.

c. If continuity does not exist, go to
step 20.
GO TO NEXT PAGE
7-31
TM 9-2350-252-20-2-2

16. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2 .
3
17. CHECK CONTINUITY OF PINS A (1 )
AND B ( 2) ON JACK 2A202J3 ( 3).
a . Connect probes to pins A (1 ) and
B ( 2) on jack 2A202J3 ( 3 ). Use 2
multimeter.

b. If continuity exists, go to step 18.

c. If continuity does not exist , notify
direct support maintenance.

18. CHECK CONTINUITY OF PINS B ( 2)

AND C ( 4) ON JACK 2A202J3 ( 3 ).
a . Connect probes to pins B ( 2) and
C ( 4) on jack 2A202J3 ( 3 ). Use
multimeter . А

b. If continuity does not exist, go to B

3
M
step 19.
c. If continuity exists, notity direct sup
port maintenance.
2 А по
19. REMOVE PROBES FROM PINS B ( 2)
AND C (4) ON JACK 2A202J3 ( 3 ).
20. GO TO STEP 23.

7-32
 TM 9-2350-252-20-2-2

2
2

E
1
0 IMI
3

3 1
21. ADJUST SETSCREW ( 1 ) ON SWITCH ( 2). 22. ADJUST SETSCREW ( 1 ) ON SWITCH (2).
a. Loosen locknut (3) on setscrew (1 ). a. Loosen locknut (3) on setscrew (1 ).
b. Turn setscrew ( 1 ) right until b. Turn setscrew (1 ) right until
continuity does not exist . continuity exists .
c. Tighten locknut (3) on setscrew (1 ). c. Tighten locknut (3) on setscrew (1 ).
d . Go to step 15. d . Go to step 14.

4
5

23. INSTALL PLUG 2W302P5 (4) ON

JACK 2A202J3 ( 5 ).

24. ADJUST GUN ELEVATION DRIVE SHIFT

LINKAGE. See page 7.11 .

25. INSTALL WEAPON CONTROL BOX. See

task: REPLACE WEAPON CONTROL
BOX, page 5.110.
26. RETURN TO ORIGINAL SYMPTOM .
VERIFY NO FAULT.
END OF TASK
7-33
TM 9-2350-252-20-2-2

ADJUST GUN ELEVATION DRIVE MANUAL DRIVE CHAIN

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV/ IFVICFV Trt Mech 45T10
Helper (H)
Materials /Parts:
References:
Grease (Item 14 , App C)
Sealing compound (Item 22, App C) TM 9-2350-252-10-1
Self-locking screw (4) TM 9-2350-252-10-2
Self-locking screw ( 4)
Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2 )

ADJUST
d
6oo

107
1. REMOVE 25MM GUN BARREL. C

19
See TM 9-2350-252-10-2.

2. REMOVE 25MM GUN FEEDER.

See TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN RECEIVER.

See TM 9-2350-252-10-2.
3
4. REMOVE 25MM HE AMMO CHUTE
ASSEMBLY. See task: REPLACE 25MM
3
HE AMMO CHUTE ASSEMBLY ,
2
2
page 26-26.

5. REMOVE 25MM HE AMMO FOR

WARDER . See task: REPLACE 25MM
AMMO FORWARDER , page 26-16.
1
1
6. MOVE TOW ELEVATION DRIVE SELECT
LEVER TO POWER POSITION . See 8. MANUALLY ELEVATE 25MM GUN TO
TM 9-2350-252-10-2. MAXIMUM ELEVATION . See
TM 9-2350-252-10-2 .
7. REMOVE SPRING (1 ) FROM HAND
WHEEL ( 2 ) AND TWO ANGLE 9. MANUALLY TRAVERSE TURRET TO
BRACKETS (3 ). 3200 MILS. See TM 9-2350-252-10-2.

7-34
 TM 9-2350-252-20-2-2

WARNING
25mm gun rotor could spring
up and injure you. Fully ele.
vate 25mm gun to mechanical
stop, and move gun elevation
drive select lever to MANUAL
position before loosening
preload nut.
NOTE
It preload nut is lowered too much, gears will dis.
engage . Preload nut should not be lowered more
than necessary to access two lock screws on
cover .

10. LOOSEN PRELOAD NUT (1 ) TO GAIN

ACCESS TO TWO LOCK SCREWS (2) 3
ON COVER ( 3). 2

a. Loosen preload nut (1 ) on eyebolt (4)

6
so that space ( 5) between retainer
halves (6 ) measures no more than
3/16 inch. Have helper assist. 5

3
10

3 11
1
2.
2 10
9
8 11 1
2

11. REMOVE COVER ( 3) FROM

HOUSING ( 7).
a. Loosen two lock screws ( 2 ).
b. Remove six remaining lock screws ( 8)
and washers ( 9) from cover (3 ). Dis
card lock screws.

C. Pry cover ( 3) at two points (10). Use

screwdriver.
d. Remove two lock screws ( 2 ), washers
(11 ) and cover ( 3) from housing ( 7 ).
Discard lock screws .

GO TO NEXT PAGE
7.35
TM 9-2350-252-20-2-2

12. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO POWER POSITION . See 3
TM 9-2350-252-10-2. 1

13. ADJUST FREE PLAY (1 ) OF CHAIN ( 2). 2

a. Loosen screw (3 ).
b. Adjust guide (4) until chain ( 2) has 1/4 T
inch (6.35 mm) of free play (1 ).
c. Tighten screw ( 3 ).
4
14. TORQUE SCREW ( 3) TO 20-23 IN -LB
(23-26 CMKG).

5
11
10 ។
5
11 6
15. COAT MATING SURFACE OF HOUSING
(5 ) WITH SEALING COMPOUND.

16. INSTALL COVER (6 ) ON HOUSING ( 5).

a. Coat threads of four new long lock 9
screws (7, 8 ) and four new short lock
screws ( 9) with grease.
b. Install cover (6 ), two washers ( 10 ),
and long lock screws ( 8) on housing
(5 ). Tighten screws securely. 9
c. Install two washers (11 ) and long
5
lock screws ( 7) in cover (6) and
housing (5) 6
9
d. Install four washers (12) and short
12
lock screws ( 9) in cover (6) and hous
ing (5 ).

17. TORQUE SIX LOCK SCREWS ( 7, 9) TO

65-75 IN-LB (75-86 CMKG). G
7-36
 TM 9-2350-252-20-2-2

18. MANUALLY ELEVATE AND DEPRESS

25MM GUN . See TM 9-2350-252-10-2 .
CHECK FOR SMOOTH OPERATION OF
CHAIN .

19. MANUALLY ELEVATE OR DEPRESS

25MM GUN TO O MILS. See
TM 9-2350-252-10-2.

20. INSTALL SPRING (1 ) ON TWO ANGLE 2

BRACKETS ( 2) AND HANDWHEEL ( 3 ).
2
21. INSTALL 25MM HE AMMO FOR 3
WARDER . See task: REPLACE 25MM
AMMO FORWARDER , page 26-16.

22. INSTALL 25MM HE AMMO CHUTE

ASSEMBLY. See task: REPLACE 25MM
HE AMMO CHUTE ASSEMBLY,
page 26-26.
1
23. INSTALL 25MM GUN RECEIVER. See
TM 9-2350-252-10-2 .
3 24. INSTALL 25MM GUN FEEDER. See
TM 9-2350-252-10-2 .

25. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

END OF TASK

7-37
TM 9-2350-252-20-2-2

REPLACE GUN ELEVATION DRIVE GEARBOX

DESCRIPTION

This task covers: Remove (page 7-38). Install (page 7-42).

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials/Parts:
Equipment Conditions:
Extreme grease ( Item 12 , App C)
Cotter pin Engine stopped (TM 9-2350-252-10-1 )
Lock washer (2) Turret shut down ( TM 9-2350-252-10-2 )
Gearbox assembly

Personnel Required :
ITV/IFV/CFV Trt Mech 45T10
Helper ( H)

REMOVE

1. REMOVE 25MM GUN BARREL. See 2

TM 9-2350-252-10-2.
tot 1
2. REMOVE 25MM GUN FEEDER . See
TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN RECEIVER . See

TM 9-2350-252-10-2 .

4. MANUALLY ELEVATE 25MM GUN TO

MAXIMUM ELEVATION . See 7. REMOVE TOW CONTROL BOX. See task:
TM 9-2350-252-10-2. REPLACE TOW CONTROL BOX,
page 20-2.
5. REMOVE WEAPON CONTROL BOX. See
task : REPLACE WEAPON CONTROL 8. REMOVE GUN ELEVATION DRIVE
BOX, page 5-110. MOTOR. See task: REPLACE GUN ELE
VATION DRIVE MOTOR, page 7-14.
6. REMOVE 25MM HE AMMO FORWARDER .
See task : REPLACE 25MM AMMO FOR 9. REMOVE FLEXIBLE SHAFT (1 ) FROM
WARDER , page 26-16. ADAPTER ( 2 )

7.38
 TM 9.2350-252-20-2-2

ooo 2

10. REMOVE TWO PLUGS ( 1 , 2) FROM TWO 1

JACKS (3, 4).
a. Remove plug 2W302P5 ( 1 ) from jack 3
2A202J3 (3).
b. Remove plug 2W302P4 (2) from jack
2A202J2 (4).
c. Tag plugs.

11. REMOVE GROUND STRAP (5 ) FROM

HOUSING (6 ) 8

a. Remove screw (7), two lock wash

ers (8), and ground strap (5) from 5 7
8
housing (6). Discard lock washers .
GO TO NEXT PAGE
7.39
TM 9-2350-252-20-2-2

12. REMOVE ROD END CLEVIS ( 1 ) FROM 2

SHIFTING LEVER (2).
a. Remove cotter pin (3), pin (4), 1
washer (5), and rod end clevis ( 1 ) from
shifting lever (2). Discard cotter pin . 5
3
WARNING
25mm gun rotor could spring
up and injure you. Fully elevate 1
25mm gun to mechanical stop,
and move gun elevation drive
select lever to manual position
before disengaging gears .
6
13. LOOSEN PRELOAD NUT ( 6 ) UNTIL
FLUSH WITH END OF EYEBOLT (7) .

WARNING
Gear box can fall and injure
soldiers . Support gear box
before you remove screws.

10
8
NOTE 9
Rear support pin has top and bottom thru holes
for installing support pin and left and right
threaded holes for removing support pin.
14. REMOVE REAR SUPPORT PIN (8) FROM
TURRET. 8
a. Remove two screws (9) and wash 11
ers ( 10) from rear support pin (8).
b. Install two washers ( 10) and
screws (9) in two jacking holes ( 11 ) in Dog
o
12
12
rear support pin (8) .
c . Tighten two screws (9) until rear sup
port pin ( 8) can be pried out .
d . Pry out rear support pin (8), and care
fully lower gearbox ( 12) . Have helper
assist .

7-40
 TM 9-2350-252-20-2-2

KO
‫مدیریت‬

15. REMOVE TWO SCREWS ( 1 ) AND

WASHERS (2) FROM TWO JACKING 16. REMOVE GEARBOX (5) FROM TURRET .
HOLES (3) IN REAR SUPPORT PIN (4) . HAVE HELPER ASSIST .

6 8
10

9
NOTE
Front support pin has top and bottom thru ) ‫כ‬
holes for installing support pin and left and ‫ננות‬
right threaded holes for removing support pin . 11

17. REMOVE FRONT SUPPORT PIN (6) AND

EYEBOLT (7) FROM CLEVIS (8). 12
8
a. Remove two screws (9) and wash
ers ( 10) from front support pin (6).
b. Install two washers ( 10) and screws (9)
in two jacking holes ( 11 ) in front sup
port pin (6 )
c . Tighten two screws ( 9) until front sup
port pin (6) can be removed from
clevis (8). 6
d . Remove front support pin (6) and 1
eyebolt (7) from clevis (8). Have helper
assist .

12
18. REMOVE PRELOAD NUT ( 12) FROM
EYEBOLT ( 7) .

GO TO NEXT PAGE
7.41
TM 9-2350-252-20-2-2

4
2 d

‫تا هے‬
19. REMOVE TWO SCREWS ( 1 ) AND
WASHERS (2) FROM TWO JACKING
3

HOLES (3) IN FRONT SUPPORT PIN (4) .

1

INSTALL
6

5
NOTE
Front support pin has top and bottom thru
holes for installing support pin and left and
right threaded holes for removing support pin .
20. INSTALL EYEBOLT (5) AND FRONT SUP.
PORT PIN (4) IN CLEVIS (6).
a. Install eyebolt (5) and front support
pin (4) in clevis (6).
b. Aline two mounting holes in front sup
port pin (4) with two mounting holes in
clevis (6 )
c . Install two washers (2) and screws ( 1 )
in front support pin (4) and clevis (6).

21. INSTALL PRELOAD NUT (7) FLUSH 7

WITH END OF EYEBOLT (5) . 5

7.42
 TM 9-2350-252-20-2-2

22. INSTALL FRONT END OF NEW

GEARBOX (1 ) ON EYEBOLT (2).
a. Apply grease to output pinion gear (3)
and gun elevation sector gear (4). 5
b. Raise front end of gearbox ( 1 ) and
2
position gearbox clevis (5) on
eyebolt (2). Have helper assist.

NOTE
Rear support pin has top and bottom thru holes
for installing support pin and left and right
threaded holes for removing support pins.
23. INSTALL REAR END OF GEARBOX ( 1 )
IN CLEVIS (6 ) 6
10

a. Raise rear end of gearbox (1 ) and

aline mounting surface ( 7) with
clevis (6).
essas

1
b. Install rear support pin (8), and aline
two mounting holes in rear support
pin with two holes in clevis (6 ). 1
c . Install two washers ( 9) and
0
screws (10) on rear support pin (8) and
clevis (6). Tighten screws finger tight.
d . TORQUE TWO SCREWS (10) TO
20-25 IN- LB (23-29 CMKG).
GO TO NEXT PAGE
7-43
TM 9-2350-252-20-2-2

U
с

24. TORQUE TWO SCREWS ( 1 ) TO

20-25 IN - LB (23-29 CMKG).
o
o

CAUTION
Equipment can be damaged if pinion gear 4 2
and sector gear do not mesh properly. Make
sure pinion gear and sector gear mesh
properly.
NOTE
Handwheel may need to be turned slightly to
aline gears. Handwheel should not be turned imppi
more than 1/4 turn .

25. ( H ) TIGHTEN PRELOAD NUT (2) TO

ALINE GEARS (3).
a. Tighten preload nut (2) on eyebolt (4) 3 pi
until gears (3) begin to mesh .

7.44
 TM 9-2350-252-20-2-2

w
s

ON

26. INSTALL GROUND STRAP ( 1 ) ON

HOUSING (2).
a. Install ground strap ( 1 ) on housing (2)
with two new lock washers (3) and
screw ( 4 ). 3 4
.

60

10
27. INSTALL TWO PLUGS (5, 6 ) ON TWO 5
JACKS (7, 8 ).
a. Install plug 2W302P4 (5) on jack
2A202J2 (7 ).
b. Install plug 2W302P5 (6 ) on jack
2A202J3 (8 )

28. ADJUST GUN ELEVATION DRIVE VARI

ABLE RESISTOR . See page 7-20. 9

29. INSTALL FLEXIBLE SHAFT (9) ON

ADAPTER ( 10 ).
GO TO NEXT PAGE
7-45
TM 9-2350-252-20-2-2

30. INSTALL ROD END CLEVIS ( 1 ) ON

SHIFTING LEVER (2).
a. Install rod end clevis (1 ), pin (3),
washer (4), and new cotter pin (5) on
shifting lever (2).
31. INSTALL GUN ELEVATION DRIVE 4
5
MOTOR . See task: REPLACE GUN ELE
VATION DRIVE MOTOR , page 7-14 .

32. INSTALL TOW CONTROL BOX . See task :

REPLACE TOW CONTROL BOX,
page 20-2 .
35. INSTALL 25MM GUN RECEIVER . See
33. INSTALL WEAPON CONTROL BOX . See TM 9-2350-252-10-2 .
task : REPLACE WEAPON CONTROL
BOX , page 5-110. 36. INSTALL 25MM GUN FEEDER . See
TM 9-2350-252-10-2 .
34. INSTALL 25MM HE AMMO FOR
WARDER . See task : REPLACE 25MM 37. INSTALL 25MM GUN BARREL. See
AMMO FORWARDER , page 26-16. TM 9-2350-252-10-2 .

END OF TASK

7-46
 TM 9-2350-252-20-2-2

REPLACE GUN ELEVATION DRIVE TOW DRIVE CHAIN

DESCRIPTION

This task covers : Remove ( page 7-47). Install ( page 7-48) .

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Roller chain Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE
1. MANUALLY DEPRESS 25MM GUN TO 2
MAXIMUM DEPRESSION . See
TM 9-2350-252-10-2. 1

2. MOVE BOTH GUN AND TOW ELEVA.

TION DRIVE SELECT LEVERS TO
POWER POSITION . See TM 9-2350-252-10-2.

3. REMOVE GUN ELEVATION DRIVE

HANDWHEEL DRIVE CHAIN . See task:
REPLACE GUN ELEVATION DRIVE
HANDWHEEL DRIVE CHAIN , page 7-49. 1

NOTE
Location of handwheel drive chain and TOW
drive chain should be noted before removal.
TOW drive chain is longer than handwheel drive
chain .

4. REMOVE TOW DRIVE CHAIN ( 1 ) FROM

HOUSING (2)
6 5
a. Loosen screw (3).
b. Remove spring clip (4), plate (5), and con
necting link (6) from chain (1 ).
C. Remove chain (1 ) from housing (2).

GO TO NEXT PAGE
7.47
TM 9-2350-252-20-2-2

INSTALL 3

©
9

2 8
1
3
6. ADJUST FREE PLAY ( 7) OF TOW DRIVE
CHAIN (1 ).
a . Adjust guide (8) until TOW drive chain (1 )
6 has 7/16 - 9/16 inch (11.1 14.3 mm)
play (7 ).
b. Tighten screw (9).
5
4 C. TORQUE SCREW (9) TO 20-23 IN - LB
(23-26 CMKG) .
5. INSTALL NEW TOW DRIVE CHAIN (1 ) IN
HOUSING (2) 7. INSTALL GUN ELEVATION DRIVE

a. Position TOW drive chain (1 ) around

HANDWHEEL DRIVE CHAIN . See task: C
REPLACE GUN ELEVATION DRIVE
two sprockets (3) in housing (2) . HANDWHEEL DRIVE CHAIN , page 7-49.
b. Install connecting link (4), plate (5),
and spring clip (6) on TOW drive 8. MANUALLY ELEVATE 25MM GUN TO
chain ( 1 ) . O MILS . See TM 9-2350-252-10-2 .

END OF TASK

7.48
 TM 9-2350-252-20-2-2

REPLACE GUN ELEVATION DRIVE HANDWHEEL DRIVE CHAIN

DESCRIPTION

This task covers : Remove ( page 7-49). Install ( page 7-51 ) .

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials / Parts :
Equipment Conditions:
Grease (Item 14 , App C)
Sealing compound ( Item 22 , App C) Engine stopped (TM 9-2350-252-10-1 )
Roller chain Turret shut down (TM 9-2350-252-10-2)
Self- locking screw ( 13)
Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE 4

2
NOTE
Cover may have two brackets installed. 1

1. REMOVE SPRING (1 ) FROM HAND

WHEEL (2) ANGLE BRACKET (3) AND
ANGLE BRACKET (4) IF INSTALLED. 3

2. MOVE TOW ELEVATION DRIVE SELECT

LEVER TO POWER POSITION . See
TM 9-2350-252-10-2 .

3. MANUALLY DEPRESS 25MM GUN TO 4. MOVE GUN ELEVATION DRIVE SELECT

MAXIMUM DEPRESSION . See LEVER TO POWER POSITION . See
TM 9-2350-252-10-2 . TM 9-2350-252-10-2.

GO TO NEXT PAGE

7-49
TM 9-2350-252-20-2-2

co 3

4 1
3
6
1
. 4

5
7

a. Remove 13 lock screws (3), washers

(4) , angle bracket (5), and angle bracket
(6) if installed , from cover ( 1 ) on hous
ing (2). Discard lock screws .
NOTE
b. Discard bracket (6) if removed .
Cover may have two brackets installed. One
bracket must be removed and discarded . c . Remove cover ( 1 ) from housing (2) at
two pry points (7) . Use flat-tip screw
5. REMOVE COVER (1 ) FROM HOUSING (2). driver.

2 10
11

8 ca
6. REMOVE CHAIN (8 ) FROM HOUSING (2).
a. Loosen screw ( 9).
12 8 ini.
b. Remove spring clip (10), plate (11 ), and
connecting link (12) from chain (7).
c. Remove chain ( 8) from housing (2).

7.50
 TM 9-2350-252-20-2-2

INSTALL

6
5
3 2

7. INSTALL NEW CHAIN ( 1 ) IN HOUSING (2).

a. Position chain (1 ) around sprockets (3)
in housing ( 2).
1
b. Install connecting link (4), plate (5), 4
and spring clip (6 ) on chain ( 1 ).
Po
di
ac
lo

o.
l

co

O
m
i co
p o

1
c

8
Doo
con

TecD
co

occo
logi
i

c . Door UIN
c
Oo

Dico
reto
croc
odic
ia
8. ADJUST FREE PLAY (7) OF CHAIN ( 1 ). O
a. Adjust guide (8) until chain ( 1 ) has
1/2 inch (6.35 mm) of free play (7) . 1

b. Tighten screw ( 9 ). 9
C. TORQUE SCREW (9) TO 20-23 IN - LB
(23-26 CMKG ).
GO TO NEXT PAGE

7-51
TM 9-2350-252-20-2-2

9. INSTALL COVER (1 ) ON HOUSING (2).

a. Coat mating surface of housing (2)
with sealing compound.
b. Position cover (1 ) on two guide pins (3) 3
99 9
5
6

C
á
c

on housing (2)
c. Coat threads of 13 new lock screws (4)
with grease .
d . Install angle bracket (5), 13 washers
(6), and new lock screws (4) in
cover (1) 1
10. CHECK THAT HANDWHEEL ( 7) TURNS 1
EASILY IN BOTH DIRECTIONS.
a . If handwheel ( 7) does not turn easily
3
in both directions, go to step 11 .
b. If handwheel ( 7) turns easily in both
directions , go to step 14.

G
6
5
4

8 8

1
0
8

11. REMOVE COVER (1 ) FROM

HOUSING ( 2 ).
a. Remove 13 lock screws (4), washers
(6 ), and angle bracket (5) from cover
( 1 ). Discard lock screws.
b. At pry points ( 8 ), pry off and remove
cover (1) from housing ( 2). Use
screwdriver.

7.52
 TM 9-2350-252-20-2-2

2)

0
ep
ic

Di
ic3
DI

cc
CI
I0
Q1

con
io
00 co
1

g
d
12. ADJUST FREE PLAY (1 ) OF TOW DRIVE
CHAIN (2 )
go
a. Loosen screw (3). db
ic
io
b. Adjust guide (4) until chain (2) has O
7 / 16-9 /16 inch (11.1-14.3 mm) of free
play ( 1 ) .
c. Tighten screw (3) . 5
d. TORQUE SCREW ( 3) TO 20-23 IN - LB
(23-26 CMKG).

13. LOOSEN SCREW (5) . GO TO STEP 8.

ICCO

©
0

les

14. TORQUE 13 LOCK SCREWS (6 ) TO

65-75 IN-LB ( 75-86 CMKG).
GO TO NEXT PAGE

7-53
TM 9-2350-252-20-2-2

15. MANUALLY ELEVATE AND DEPRESS

25MM GUN . See TM 9-2350-252-10-2 .
CHECK FOR SMOOTH OPERATION OF
CHAIN
1
16. MANUALLY ELEVATE OR DEPRESS
25MM GUN TO O MILS . See
TM 9-2350-252-10-2 .
3
I
17. INSTALL SPRING ( 1 ) ON HANDWHEEL
(2) AND ANGLE BRACKETS (3).

END OF TASK

7.54
 TM 9-2350-252-20-2-2

REPLACE GUN ELEVATION DRIVE MANUAL DRIVE CHAIN

DESCRIPTION

This task covers : Remove ( page 7-55) . Install ( page 7-58) .

INITIAL SETUP

Tools: Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV/ IFVICFV Trt Mech 45T10
Helper ( H )
Materials/Parts:
References:
Grease ( Item 14 , App C)
Sealing compound (Item 22, App C) TM 9-2350-252-10-1
Self- locking screw (4) TM 9-2350-252-10-2
Self- locking screw (4)
Roller chain Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Weapons unloaded and safe
(TM 9-2350-252-10-2)

REMOVE

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2.

2. REMOVE 25MM FEEDER. See

TM 9-2350-252-10-2.

3. REMOVE 25MM GUN RECEIVER . See 4

TM 9-2350-252-10-2 . 3
2
4. REMOVE 25MM HE AMMO FOR
WARDER . See task: REPLACE 25MM
AMMO FORWARDER, page 26-16.
5. MOVE TOW ELEVATION DRIVE SELECT
LEVER TO POWER POSITION . See
TM 9-2350-252-10-2.

NOTE 1
Cover may have two brackets installed.
6. REMOVE SPRING ( 1 ) FROM 7. MANUALLY ELEVATE 25MM GUN TO
HANDWHEEL (2), ANGLE BRACKET ( 3) MAXIMUM ELEVATION . See
AND (4) IF INSTALLED. TM 9-2350-252-10-2.
GO TO NEXT PAGE
7-55
TM 9-2350-252-20-2-2

I DO
1 5

8. MANUALLY TRAVERSE TURRET TO

3200 MILS. See TM 9-2350-252-10-2 .
WARNING
25mm gun rotor could spring
up and Injure you . Fully ele.
vate 25mm gun to mechanical
stop, and move gun elevation
drive select lever to MANUAL
position before loosening pre
load.nut.
NOTE
If preload nut is lowered too much, gears will dis. WA
engage. Preload nut should not be lowered more 2
3
than necessary to remove screws.
9. LOOSEN PRELOAD NUT (1 ) TO GAIN
ACCESS TO TWO SCREWS ( 2) ON
COVER (3).
a. Loosen preload nut (1 ) on eyebolt (4)
so that space (5 ) between retainer
halves ( 6 ) measures no more than
3/16 inch. Have helper assist.

7-56
 TM 9-2350-252-20-2-2

2 6

6
1
5 5 4

10. REMOVE COVER ( 1 ) FROM 3

HOUSING (2).
de
a. Remove six lock screws (3) and wash
ers (4) from cover ( 1 ) . Discard lock
screws .

b . Loosen two long lock screws (5), and

back out as far as possible .
7
c . Pry off cover (1 ) at two points (6). Use
screwdriver.
d . Remove two long lock screws (5) , 5 2
3 washers (7), and cover (1 ) from hous
1
ing (2) . Discard lock screws. *

M 10

2
11. MOVE GUN ELEVATION DRIVE SELECT
9
LEVER TO POWER POSITION . See
TM 9-2350-252-10-2 .

12. REMOVE CHAIN (8) FROM

HOUSING (2). 11
a. Loosen screw (9).
b. Turn handwheel (10), as needed , to 13
access connecting link (11 ) .
c . Remove spring clip ( 12), plate (13),
and connecting link ( 11 ) from
chain ( 8 ).
d . Remove chain (8) from housing (2) . 12

GO TO NEXT PAGE

7.57
TM 9-2350-252-20-2-2

INSTALL

1
2 3

13. INSTALL NEW CHAIN (1 ) IN

HOUSING ( 2 ).
a. Position chain (1 ) around sprockets .

( 3) in housing ( 2).
b. Install connecting link ( 4 ), plate ( 5), 5
and spring clip ( 6) on chain (1 ). 6

7
1

7
9
14. ADJUST FREE PLAY ( 7) OF CHAIN (1 ).
a. Loosen screw (8 ).
b. Adjust guide ( 9) until chain (1 ) has
1/4 inch (6.35 mm) of free play ( 7).
c. Tighten screw (8 ).
15. TORQUE SCREW ( 8) TO 20-23 IN -LB
(23-26 CMKG).

7.58
 TM 9-2350-252-20-2-2

A
C

6
o
Cl
3
4 7

16. COAT MATING SURFACE OF HOUSING

( 1 ) WITH SEALING COMPOUND .
1
17. INSTALL COVER (2) ON HOUSING ( 1 ).
2
a. Coat threads of four new long lock
screws (3, 4) and four new short lock
screws (5) with grease.
b. Install cover (2) , two washers (6), and
long lock screws (3) on housing (1 ) . 5
3 Tighten screws securely.
c. Install two washers (7) and long lock
screws (4) on cover (2) and
housing (1)
d . Install four washers (8) and short lock 2
screws (5) on cover (2) and
housing (1 ).
5
5
18. TORQUE SIX LOCK SCREWS (4, 5) TO 5
65-75 IN -LB (75-86 CMKG). 8

19. ADJUST GUN ELEVATION DRIVE VARI

ABLE RESISTOR , page 7-20.
20. MANUALLY ELEVATE AND DEPRESS
25MM GUN . See TM 9-2350-252-10-2.
CHECK FOR SMOOTH OPERATION OF
CHAIN .

21. MANUALLY ELEVATE OR DEPRESS

25MM GUN TO O MILS. See
TM 9-2350-252-10-2 .

GO TO NEXT PAGE
7-59
TM 9-2350-252-20-2-2

2 2

22. INSTALL SPRING (1 ) ON TWO ANGLE

BRACKETS (2) AND HANDWHEEL (3). 1

23. INSTALL 25MM HE AMMO FOR

WARDER. See task: REPLACE 25MM
AMMO FORWARDER , page 26-16.

24. INSTALL 25MM GUN RECEIVER. See

TM 9-2350-252-10-2 .

25. INSTALL 25MM GUN FEEDER. See

TM 9-2350-252-10-2.

26. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2.

END OF TASK

7.60
 TM 9.2350-252-20-2-2

Section III. MAINTENANCE OF TRAVERSE DRIVE,

MOTOR, AND GEARBOX
TASK IN DEX

Task Page Task Page

Adjust Traverse Drive Brake Linkage .. 7-62 Adjust Traverse Drive Manual
Firing Switch 7-90
Adjust Traverse Drive Shift Linkage ... 7-66
Adjust Traverse Drive Pinion
... 7-70
Replace Traverse Drive Motor ....... Gear Backlash .. 7-97

Adjust Traverse Drive Manual Replace Traverse Drive Gearbox ..... 7-109
Drive Chain .. 7-76
Replace Traverse Drive Manual
Adjust Gun Elevation Drive, TOW, Firing Switch 7.115
and Handwheel Drive Chains 7-79

Adjust Traverse Drive Brake

Sensitive Switch .. 7-84

GO TO NEXT PAGE
7-81
 TM 9-2350-252-20-2-2

ADJUST TRAVERSE DRIVE BRAKE LINKAGE

1

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

STE -M1/FVS test set (Item 30 , App F) TM 9-2350-252-10-2

Materials / Parts: Equipment Conditions:

Grease (Item 14, App C) Engine stopped (TM 9-2350-252-10-1)
Cotter pin Turret shut down ( TM 9-2350-252-10-2)

Personnel Required :
ITVIIFVICFV Trt Mech 45T10

ADJUST

word

li

21001
100004
100000 2
ZODOD
ZAIDOT
1. MOVE TURRET TRAVERSE DRIVE 77
72727
SELECT LEVER TO MANUAL POSITION .
See TM 9-2350-252-10-2 . 7
2. REMOVE SPRING (1 ) FROM
HANDWHEEL ( 2 ).

7-82
 TM 9-2350-252-20-2-2

3 1 6 5

ZZZ
ZZZZ
PE 4

2
3. REMOVE ROD END CLEVIS ( 1 ) FROM
BRAKE RELEASE HANDLE (2).
a. Remove cotter pin (3) , washer (4), pin
(5), and rod end clevis ( 1 ) from brake
release handle (2) . Discard cotter pin .
b. Loosen jam nut (6).

6 5
1

4. RELEASE TURRET TRAVEL LOCK . See

TM 9-2350-252-10-2.

5. ADJUST ROD END CLEVIS (1 ) .

a. Push brake handle (2) against end of 1
motor (7 )
b. Turn handwheel (8) slowly , and move
brake release handle (2) away from end d . Turn rod end clevis ( 1 ) 1/2 turn toward
of motor ( 7) until resistance begins to jam nut (6).
be felt in handwheel . Hold arm of
brake release handle in position and e. Install pin (5) in rod end clevis ( 1 ) and
brake release handle (2) .
stop turning handle.
c. Turn rod end clevis (1 ) right or left to f . Tighten jam nut (6).
aline holes in rod end clevis and brake g . Remove pin (5) and rod end clevis ( 1 )
handle (2) from brake release handle (2).

GO TO NEXT PAGE
7.63
TM 9-2350-252-20-2-2

O
6. INSTALL ROD END CLEVIS (1 ) ON
BRAKE RELEASE HANDLE (2).
a. Apply coat of grease to pin (3).
b. Install rod end clevis (1 ), pin ( 3),
washer (4), and new cotter pin (5) on
brake release handle ( 2 ).

7. CHECK ADJUSTMENT OF BRAKE

LINKAGE. STDU004
U100007
a. Turn handwheel (6 ). ZIDODODE
non eo
b. If handwheel ( 6) turns easily, go to
step 8. If handwheel does not turn eas
ily, repeat steps 3 thru 7. If handwheel
does not turn easily after repeating
steps 3 thru 7, replace motor. See
task : REPLACE TRAVERSE DRIVE
MOTOR , page 7-70.

7-64
 TM 9-2350-252-20-2-2

0
1 0 0 0
OO 01
2

9. MOVE TURRET TRAVERSE DRIVE

SELECT LEVER TO POWER POSITION .
See TM 9-2350-252-10-2 .

000 10. CHECK MOTOR BRAKE.

O / 100004 a. Grasp 25mm gun barrel ( 3), and try to
IOI0000 traverse turret by pushing or pulling
7700000 on 25mm gun barrel. If turret does
00T000
7U7Z move , repeat steps 2 thru 8. If turret
does not move, go to step 11 .
TO
11. SECURE TURRET TRAVEL LOCK. See
TM 9-2350-252-10-2 .

8. HOOK SPRING (1 ) OVER 12. RETURN TO ORIGINAL SYMPTOM . VER

HANDWHEEL (2). IFY NO FAULT.
END OF TASK

7-65
TM 9-2350-252-20-2-2

ADJUST TRAVERSE DRIVE SHIFT LINKAGE

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Grease (Item 10, App C)
Cotter pin Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required :
ITVIIFVICFV Trt Mech 45T10

ADJUST

1. MOVE TURRET TRAVERSE DRIVE 2

SELECT LEVER TO POWER POSITION .
See TM 9-2350-252-10-2 .
Toint
2. REMOVE SPRING ( 1 ) FROM
7704
HANDWHEEL (2). ‫ורי‬

3. MEASURE AND RECORD DISTANCE

BETWEEN BOTTOM OF CLEVIS (3) AND
TOP OF COVER (4).

7.66
 TM 9-2350-252-20-2-2

3 1
3

2 2

CICA
0777000
2001001
ֲ‫ח‬
‫תַחררללל‬
4. RELEASE TURRET TRAVEL LOCK. See
TM 9-2350-252-10-2 .
6. MOVE LEVER ( 1 ) TOWARD POWER
POSITION .
5. MOVE LEVER ( 1 ) TOWARD MANUAL
POSITION . a. Turn handwheel (2) , press push
a. Turn handwheel (2) , press push button (3), and slowly move lever ( 1 )
button (3) , and slowly move lever ( 1 ) toward POWER position until noise
toward MANUAL position until
indicates gears stop touching .
noise indicates gears are beginning b. Hold lever ( 1 ) in place, and stop turn
to touch . ing handwheel (2) .

4
7. MEASURE AND RECORD DISTANCE
BETWEEN BOTTOM OF CLEVIS (4) AND
TOP OF COVER (5). 5

8. CHECK ADJUSTMENT OF LINKAGE.

a. Subtract measurement recorded in
step 3 from measurement recorded in
step 7.
b. If difference between measurements is
not 1/16 inch (1.5 mm) , go to step 9.
c . If difference between measurements is
1/16 inch (1.6 mm) , go to step 12.
GO TO NEXT PAGE
7-67
TM 9-2350-252-20-2-2

Bauer
1

ரன்
2

9. REMOVE CLEVIS (1 ) FROM BELL

CRANK ( 2)
5
a. Remove cotter pin (3), washer (4) ,
pin (5), and clevis (1 ) from bell 3
crank (2) . Discard cotter pin .

10. ADJUST CLEVIS ( 1 ) .

a. Loosen jam nut (6).
b. If difference in step 8 is less than
1/16 inch (1.6 mm), turn clevis (1 )
away from jam nut ( 6 ).
c . If difference in step 8 is greater than
1/16 inch (1.6 mm), turn clevis (1 )
toward jam nut (6 ).
d . Tighten jam nut (6).

7-68
 TM 9-2350-252-20-2-2

1 4

ol
Par
공 2

DOO

11. INSTALL CLEVIS ( 1 ) ON BELL

CRANK (2).
a. Apply coat of grease to pin (3) .
b. Install clevis ( 1 ) and pin ( 3) on bell
crank ( 2 )
c. Go to step 3.
6
12. INSTALL WASHER (4) AND NEW COT
TER PIN (5) ON PIN (3).
1
0
13. ADJUST TRAVERSE DRIVE BRAKE
LINKAGE. See page 7-62 .
14. ADJUST TRAVERSE DRIVE BRAKE
SENSITIVE SWITCH . See page 7-84 .

15. INSTALL SPRING (6) ON HAND ‫רור‬

WHEEL (7)

END OF TASK

7-69
TM 9-2350-252-20-2-2

REPLACE TRAVERSE DRIVE MOTOR

DESCRIPTION

This task covers : Remove ( page 7-70). Install (page 7-73).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV /IFVICFV Trt Mech 45T10

Materials / Parts: References:

Extreme grease ( Item 12 , App C) TM 9-2350-252-10-1

Tech petrolatum (Item 26, App C) TM 9-2350-252-10-2
Grease (item 14, App C)
Grease (Item 10, App C)
9 Equipment Conditions :
Cotter pin
Lock washer (4) Engine stopped (TM 9-2350-252-10-1)
Self-locking screw (4) Turret shut down (TM 9-2350-252-10-2)
Self-locking screw (2)
Self- locking nut (2)
Preformed packing
DC motor

4
REMOVE 1 3
5

2
1. REMOVE ROD END CLEVIS ( 1 ) FROM
BRAKE RELEASE HANDLE (2).
©
a. Remove cotter pin (3), washer (4),
pin (5), and rod end clevis ( 1 ) from
brake release handle (2) . Discard
cotter pin .

2. REMOVE GUNNER'S SLOPE INDICATOR.

See task : REPLACE COMMANDER'S /
GUNNER'S SLOPE INDICATOR ,
page 17-2 .

7-70
 TM 9-2350-252-20-2-2

6.
5 3

1
I OL OI
D C O E
ON G DO OC
I I I
P D DO
WOONL
EJ ON O
U

UD
E JO O
N
O
O
D
Y
IL J
R
O UL
BU
CUOV
D L CI 4
ADY UA
VU SGS
S
U NE
IT 24
U
bor
2

1
4. REMOVE MOTOR GUARD ( 3) FROM
MOTOR (4).
a. Remove four screws (5), lock washers
3. REMOVE PLUG 2W307P2 (1 ) FROM JACK (6), washers ( 7), and motor guard (3)
2A201J2 (2). from motor (4). Discard lock washers .

9
8
15 Qui
10 3 14

16
13
12

11

NOTE
Instruction plate should be discarded only if 17
instruction plate is too worn or damaged forfur
ther use.

5. REMOVE PLATE (8) FROM MOTOR

GUARD ( 3)
a. Remove four screws (9), washers ( 10 ), 6. REMOVE UPPER CLAMP ( 14) FROM
nuts (11 ), lock washers (12), and retain LOWER CLAMP ( 15 ).
ing straps (13) from motor guard (3).
Discard lock washers . a. Remove two lock screws (16), wash
ers ( 17 ), and upper clamp ( 14) from
b. Remove plate ( 8) from motor guard (3). lower clamp (15). Discard lock screws.
GO TO NEXT PAGE
7.71
TM 9-2350-252-20-2-2

C
4

3
7 6
5 2 5

7. REMOVE LOWER CLAMP ( 1 ) FROM

SUPPORT (2).
a. Remove two locknuts (3), screws (4) , 8. REMOVE SUPPORT (2) FROM TURRET.
four washers (5), and lower clamp ( 1 ) a. Remove two screws (6), washers (7),
from support (2) . Discard locknuts . and support (2) from turret .

9
w
12 )
11
10

CAUTION
Equipment can be damaged if you remove SA
screws without supporting motor. Support
motor before you remove screws.
9. REMOVE MOTOR (8) FROM GEAR
BOX (9).
a. Remove four lock screws ( 10) , wash
ers ( 11 ) , and motor (8) from
gearbox (9) . Discard lock screws.
b. Remove preformed packing ( 12) from
motor (8). Discard preformed packing .

7.72
 TM 9-2350-252-20-2-2

INSTALL
1

2
4

10. INSTALL NEW MOTOR (1 ) ON GEAR 3

BOX (2).
a. Coat new preformed packing (3) with
tech petrolatum . Install preformed
packing in groove (4) on motor (1 ).
b. Coat shaft (5) of motor ( 1 ) with 1
6 2
grease (Item 15).
c . Coat threads of four new lock
screws (6) with grease (item 18).
d . Install motor ( 1 ) , four washers ( 7), and
lock screws (6 ) on gearbox (2).

11. TORQUE FOUR LOCK SCREWS (6) TO

20-23 FT -LB (3 MKG).

Wi

11

13

14
12
10 8 13
9
13. INSTALL LOWER CLAMP (11 ) ON SUP.
PORT (8 )
a. Coat threads of two screws (12) with
12. INSTALL SUPPORT ( 8) ON TURRET.
grease (Item 18 ).
a. Coat threads of two screws (9) with b. Install lower clamp ( 11 ), four wash
grease (Item 18). ers ( 13), two screws (12), and new
b. Install support (8), two washers (10), locknuts ( 14) on support (8). Do not
and screws (9) on turret. tighten locknuts.
GO TO NEXT PAGE
7-73
TM 9-2350-252-20-2-2

Wi
2
1
Math
4

14. INSTALL UPPER CLAMP ( 1 ) ON LOWER 5 3

CLAMP ( 2 ).
a. Coat threads of two new lock 15. TORQUE TWO LOCK SCREWS (3) TO
screws (3) with grease (item 18). 65-75 IN -LB (75-88 CMKG ).
b. Install upper clamp (1 ), two wash
ers (4), and lock screws (3) on lower 16. TORQUE TWO LOCKNUTS (5) TO
clamp (2) 65-75 IN -LB (75-88 CMKG).

6
9

n
o 1
n
o
h
T n
a a
m
NOTE
Now instruction plate should be installed only if U
OO
worn or damaged instruction plate was dis. UL - JULD D
DO JDOI O O D
U
carded in step 5. J‫ما‬IJL C
‫ت‬D ID TU

17. INSTALL NEW PLATE (6) ON MOTOR 10 D

GUARD ( 7).
1

a. Install new plate (6) on motor ( 11

guard (7)
b. Install four screws ( 8 ), washers (9), 12
retaining straps (10), new lock wash
ers (11 ), and nuts (12) on plate (6).

7.74
 TM 9.2350-252-20-2-2

3
5
4

1 A
O
N
U
O
M
D
0
0
D
2 I

18. INSTALL MOTOR GUARD (1 ) ON

MOTOR (2 )
a. Coat threads of four screws (3) with
grease (Item 18).
b. Install motor guard (1 ), four wash
ers (4), new lock washers (5) , and
screws (3) on motor (2).
C. TORQUE FOUR SCREWS (3) TO
20-23 IN-LB (23-26 CMKG).

J UL
OURLOVUL
11 12
E
LLOL 8
TJLUU
Q

V JD
J
DE LE
A
NSU
SE
10

21. INSTALL ROD END CLEVIS (8) ON

BRAKE RELEASE HANDLE ( 9 ).
a. Coat rod end clevis (8) with
grease (Item 19).
6 7 b. Install rod end clevis (8), pin ( 10),
washer ( 11 ), and new cotter pin (12)
on motor brake release handle (9).
19. INSTALL PLUG 2W307P2 (6 ) ON JACK
2A201J2 ( 7 ). 22. ADJUST TRAVERSE DRIVE BRAKE
LINKAGE. See page 7-62.
20. INSTALL GUNNER'S SLOPE
INDICATOR . See task: REPLACE COM 23. CHECK OPERATION OF TURRET
MANDER'S GUNNER'S SLOPE TRAVERSE IN POWER MODE. See
INDICATOR , page 17-2. TM 9-2350-252-10-2 .

END OF TASK
7-75
TM 9.2350-252-20-2-2

ADJUST TRAVERSE DRIVE MANUAL DRIVE CHAIN (

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :

Grease ( Item 14 , App C) Equipment Conditions :

Lock washer (3) Engine stopped (TM 9-2350-252-10-1)
Retaining ring Turret shut down (TM 9-2350-252-10-2)

Personnel Required :
ITV / IFVICFV Trt Mech 45T10

ADJUST

s
yee
GOV
COMMODO

SOALA
File

re

3
3

1. REMOVE HANDWHEEL ( 1 ) FROM 100C

SHAFT (2). 7000
70
a. Unhook spring (3) from handwheel (1 ). ar 1
b . Remove retaining ring (4), washer (5), 50
and handwheel ( 1 ) from shaft (2). Dis
card retaining ring .

7-76
 TM 9-2350-252-20-2-2

2 1 11
3
13
5

3
10
1

4
SUL
8 ‫اباد‬ 12
Mo01
M001 001
000 700
200 6

3. ADJUST FREE PLAY (10) OF CHAIN (11 ).

2. REMOVE COVER (1 ) FROM HOUSING (2). a. Loosen screw (12).
a. Remove screw (3), lock washer ( 4 ), and b. Adjust guide (13) until chain (11 ) has
angle bracket (5) with spring (6) from 3/16 inch (5 mm) of free play ( 10).
cover (1 ). Discard lock washer.
c. Tighten screw ( 12 ).
b. Remove two screws (7 ), lock washers
( 8 ), washers ( 9 ), and cover (1 ) from 4. TORQUE SCREW ( 12) TO 16-19 IN-LB
housing (2). Discard lock washers . (18-22 CMKG ).

3
2 5
1

4 s

0
AUL
9
5. INSTALL COVER ( 1 ) ON HOUSING (2). . 000
a. Apply grease to threads of three
20
screws (3, 7).
b. Install cover (1 ), two washers ( 9), new
lock washers ( 8 ), and screws ( 7) on
housing (2).
c. Install angle bracket ( 5) with spring ( 6 ),
new lock washer ( 4 ), and screw ( 3) on
cover (1 ).

GO TO NEXT PAGE
7.77
TM 9-2350-252-20-2-2

5
6. INSTALL HANDWHEEL ( 1 ) ON SHAFT (2).
a. Install handwheel (1 ), washer (3), and
new retaining ring (4) on shaft (2). 2

7. MANUALLY TRAVERSE TURRET. See 6

TM 9-2350-252-10-2 .

3
8. CHECK FOR SMOOTH OPERATION OF
CHAIN .
10
a. If handwheel (1 ) turns smoothly, go to 000
step 9 . 2707
177
b. If handwheel (1 ) does not turn
smoothly, see task : REPLACE TRA
1 4
VERSE DRIVE GEARBOX, page 7-109.

9. HOOK SPRING (5) ONTO HANDLE (6).

END OF TASK

7.78
 TM 9-2350-252-20-2-2

ADJUST GUN ELEVATION DRIVE, TOW, AND HANDWHEEL DRIVE CHAINS

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts :
Grease ( Item 14 , App C) Equipment Conditions :
Sealing compound ( Item 22 , App C) Engine stopped (TM 9-2350-252-10-1)
Self- locking screw ( 13) Turret shut down (TM 9-2350-252-10-2)

Personnel Required :
ITV/ IFVICFV Trt Mech 45T10

ADJUST

ee

1. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO POWER POSITION . See 1
TM 9-2350-252-10-2 .
2. MOVE TOW ELEVATION DRIVE SELECT 3
LEVER TO POWER POSITION . See
TM 9-2350-252-10-2.
NOTE
Cover may have two brackets installed.
3. REMOVE SPRING ( 1 ) FROM HAND
WHEEL (2), ANGLE BRACKET (3) AND (4)
IF INSTALLED .
GO TO NEXT PAGE

7.79
TM 9-2350-252-20-2-2

co
Co

6
3

5
1
NOTE
Covor may have two brackets installed. One 2
bracket must be removed and discarded .

4. REMOVE COVER (1 ) FROM HOUSING (2).

a. Remove 13 lock screws (3), washers
( 4 ), bracket (5), and bracket (6) if
installed, from cover (1 ) on housing (2).
Discard lock screws.

b. Discard bracket (6) if removed.

7
c. Remove cover (1 ) from housing (2) at
two pry points ( 7). Use flat-tip
screwdriver.

lo

11
co

dic
O
co

o Br
5. ADJUST FREE PLAY ( 8) OF HANDWHEEL 001 e
i ni
p

000 diai
a

DRIVE CHAIN ( 9 ). 10
a. Loosen screw ( 10 ).
b. Adjust guide ( 11 ) until handwheel drive 9
chain ( 9) has 7 / 16-9 / 16 inch
(11.1-14.3 mm) of free play (8 ). 8
.
c. Tighten screw (10). 10 ATM
d . TORQUE SCREW ( 10 ) TO 20-23 IN - LB C
(23-27 CMKG).

7.80
 TM 9-2350-252-20-2-2

2
6. INSTALL COVER (1 ) ON HOUSING (2).
a. Coat mating surface of housing ( 2) 4
with sealing compound . 6
3
b. Position cover (1 ) on two guide
pins (3).
C. Coat threads of 13 new lock screws ( 4 )
with grease . 5
d. Install angle bracket ( 5 ), 13 washers
(6 ), and lock screws ( 4) in cover (1 ). 1
3
7. CHECK THAT HANDWHEEL (7) TURNS 7
EASILY IN BOTH DIRECTIONS.
a. If handwheel ( 7) does not turn easily
in both directions , go to step 8.
b. If handwheel (7 ) turns easily in both
directions , go to step 11 .

5
1

2.

8. REMOVE COVER (1 ) FROM HOUSING (2).

a. Remove 13 lock screws ( 4 ), washers (6)
and angle bracket (5 ) from cover (1 ).
Discard lock screws.

b. At pry points ( 8 ), pry off and remove

cover (1 ). Use flat-tip screwdriver. 8
GO TO NEXT PAGE

7-81
TM 9-2350-252-20-2-2

Son
2

g
O

9. ADJUST FREE PLAY (1 ) OF TOW DRIVE

m
CHAIN ( 2 ). 0

a
DO
O TO
O Oιο
οιο 3

DI
a. Loosen screw ( 3 ). οιο
οισ

CI
pi ο
b. Adjust guide ( 4) until TOW drive a

chain ( 2) has 7 / 16-9 /16 inch

(11.1 - 14.3 mm) of free play (1 ).
c. Tighten screw ( 3).
d. TORQUE SCREW ( 3) TO 20-23 IN-LB 5
(23-27 CMKG).

10. LOOSEN SCREW (5 ), AND GO TO

STEP 5.

TO
MO
@

060

11. TORQUE 13 LOCK SCREWS (6 ) TO

65-75 IN-LB (75-86 CMKG).

7-82
 TM 9-2350-252-20-2-2

1
12. MANUALLY ELEVATE OR DEPRESS
TOW LAUNCHER AND 25MM GUN TO 3
O MILS. See TM 9-2350-252-10-2. CHECK
FOR SMOOTH OPERATION OF
CHAINS.

13. INSTALL SPRING (1 ) ON HANDWHEEL

( 2) AND ANGLE BRACKET ( 3 ).

END OF TASK

7-83
TM 9-2350-252-20-2-2

ADJUST TRAVERSE DRIVE BRAKE SENSITIVE SWITCH

INITIAL SETUP

Tools: Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV/IFVICFV Trt Mech 45T10
STE- M1 / FVS test set (Item 30, App F) Helper ( H)
Multimeter ( Item 15, App F)
References:

Materials /Parts : TM 9-2350-252-10-1

TM 9-2350-252-10-2
Grease (Item 10, App C)
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down ( TM 9-2350-252-10-2)

ADJUST

1. REMOVE PLUG 2W307P3 ( 1 ) FROM JACK

2A201J3 (2).

7-84
 TM 9-2350-252-20-2-2

5 4 1 1

5
8
1

2
3

6
NOTE
Steps 2 through 5 should be done only if bell 10
crank does not have a setscrew .

2. REMOVE BELLCRANK ( 1 ) FROM 3. REMOVE BELLCRANK (1 ) FROM

CLEVIS (2) AND COVER (3) . CLEVIS (7).
a. Remove two cotter pins (4) , wash a . Remove cotter pin (8) , washer (9 ),
ers (5), pins ( 6 ), and bellcrank ( 1 ) from headed straight pin (10), and
clevis (2) and cover (3). Discard cotter bellcrank ( 1 ) from clevis ( 7). Discard
pins . cotter pin .
J
1
1
11

9
ca
8

4. INSTALL NEW BELLCRANK ( 1 ) WITH

SETSCREW ( 11 ) ON CLEVIS (7).
a. Apply grease to headed straight
pin ( 10) .
b . Install new bellcrank ( 1 ) with 10
setscrew ( 11 ), headed straight pin ( 10),
washer (9) , and new cotter pin ( 8) on
clevis (7).
GO TO NEXT PAGE
7.85
TM 9-2350-252-20-2-2

5
6

5
1

3
5. INSTALL BELLCRANK (1 ) ON
CLEVIS (2) AND COVER (3).
a. Apply grease to two headed straight 2
pins (4).
b. Install bellcrank (1 ), two headed
straight pins (4), washers ( 5 ), and new 4.
cotter pins (6 ) on clevis (2) and
cover (3).
6. ADJUST TRAVERSE DRIVE SHIFT LINK
AGE. See page 7-66 .

7. INSTALL TWO TEST PIN PROBES ( 7)

ON PINS B ( 8) AND C ( 9) ON JACK 11
2A20113 ( 10 ). USE TEST PIN PROBES
FRO , STE -M1/FVS .
1
8. CONNECT MULTIMETER PROBES (11 )
TO TEST PIN PROBES ( 7) ON PINS LA
8 1,30
B ( 8) AND C ( 9) ON JACK 2A201J3 (10 ).
9. MOVE TRAVERSE DRIVE SELECT
LEVER TO POWER POSITION . See
TM 9-2350-252-10-2. 10
VL Svala ( 9

7-86
 TM 9-2350-252-20-2-2

3
2

10. CHECK CONTINUITY OF SWITCH (1 ).

USE MULTIMETER .

a. If continuity does not exist, go to

step 11 .
b. If continuity exists , go to step 12 .

11. ADJUST SWITCH (1 ).

a. Loosen nut (2) on setscrew (3).
b. Turn setscrew (3) right until continu.
ity exists .

c. If continuity exists tighten nut (2) on 01

setscrew (3). Go to step 12.
d . If continuity does not exist , notify
Direct Support Maintenance.
3

12. MOVE TRAVERSE DRIVE SELECT

LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2.

13. CHECK CONTINUITY OF SWITCH (1 ).

USE MULTIMETER . 1
a. If continuity does not exist , go to
step 14.
b. If continuity exists , notify Direct Sup
port Maintenance .
GO TO NEXT PAGE
TM 9-2350-252-20-2-2

( foto

14. INSTALL TWO TEST PIN PROBES (1 )

ON PINS A (2) AND B (3) ON JACK
2A201J3 (4) . USE TEST PIN PROBES 6 5
FROM STE-M1 /FVS.

15. CONNECT MULTIMETER PROBES (5) 1

TO TEST PIN PROBES ( 1 ) ON PINS
A (2) AND B (3) ON JACK 2A201J3 (4).
3 BICUTA
А

16. CHECK CONTINUITY OF SWITCH (6).

USE MULTIMETER .
a. If continuity exists, go to step 17.
4 2.
b. If continuity does not exist , notify
Direct Support Maintenance .

leren

17. MOVE TRAVERSE DRIVE SELECT

LEVER TO POWER POSITION . See
TM 9-2350-252-10-2 .

18. CHECK CONTINUITY OF SWITCH (6 ).

USE MULTIMETER .
is fuis 3
a. If continuity does not exist , go to 6
step 19.
b. If continuity exists , notify Direct Sup
port Maintenance .

7.88
 TM 9.2350-252-20-2-2

a 2
1
3

3
19. REMOVE TWO MULTIMETER
PROBES ( 1 ) AND TEST PIN PROBES (2)
FROM JACK 2A201J3 ( 3 ).

20. MANUALLY TRAVERSE TURRET TO

6400 MILS . See TM 9-2350-252-10-2 .

21. INSTALL PLUG 2W307P3 (4) ON JACK

2A201J3 ( 3).

END OF TASK

7-89
TM 9-2350-252-20-2-2

ADJUST TRAVERSE DRIVE MANUAL FIRING SWITCH

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

Multimeter (Item 15, App F) TM 9-2350-252-10-2

Materials /Parts : Equipment Conditions :

Shim Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required :
ITVIIFVICFV Trt Mech 45T10
Helper (H)

ADJUST

1. REMOVE TRAVERSE DRIVE GEARBOX IF

3
INSTALLED . See task: REPLACE TRA
VERSE DRIVE GEARBOX, page 7-109.

2. CHECK ADJUSTMENT OF SWITCH (1 ).

a. Measure distance (2) between plunger
( 3) and lever ( 4). 4
1
b. If measurement is .040 inch (1.02 mm)
2
or more , go to step 3.
c. If measurement is less than .040 inch
(1.02 mm), go to step 9.
GO TO NEXT PAGE
7.90
 TM 9-2350-252-20-2-2

3. CHECK CONTINUITY OF PIN A ( 1 ) AND 1

PIN B (2) ON SWITCH (3). 2

a. (H) Connect probes to pins A (1 ) and B

(2) on switch (3). Use multimeter.
b. If continuity exists, go to step 4 .
c . If continuity does not exist go to
step 5 .

3
3

4. CHECK CONTINUITY OF PIN A (1 ) AND

PIN C (4) ON SWITCH (3).
a. ( H ) Connect probes to pin A (1 ) and
pin C (4) on switch (3).
b. If continuity exists , go to step 5.
c . If continuity does not exist , go to
step 6.

5. REPLACE TRAVERSE DRIVE MANUAL

FIRING SWITCH . See page 7-115.
GO TO NEXT PAGE
7.91
TM 9-2350-252-20-2-2

NOTE
Improper measurement will be obtained if sleeve
spacer is not properly positioned. Be sure sleeve
spacer is held firmly against handwheel when
pressing firing button.
1
6. CHECK ADJUSTMENT OF SWITCH ( 1 ).
4
a. ( H) Connect probes to pins A (2) and C 2
(3) on switch ( 1 ). Use multimeter.
b . Hold sleeve spacer (4) firmly against 5
handwheel (5). Press button (6) .
A
c . If continuity exists , go to step 7.
an
d . If continuity does not exist , go to с
step 9.

7. MEASURE DISTANCE (7) THAT BUTTON 3

7
(6) IS DEPRESSED .
a. Measure distance (7) that button (6) is 6
depressed inside sleeve spacer (4)
when continuity exists .
b. If distance (7) is 7 / 64-9/ 64 inch
(2.78-3.57 mm), go to step 8. If not , go
to step 9 .

)‫وم‬AL‫د‬ 8

Ava 2 )
8

na

9
TE :
(10

9. REMOVE SWITCH ( 1 ) FROM

8. INSPECT SHIM (8). GEARBOX ( 9 ).
a. Inspect shim (8) for proper fit . a. Remove jam nut (10) from switch ( 1 ).
b. If shim is loose, go to step 9. If not , b. Remove switch ( 1 ) and shim ( 8) from
go to step 23 . gearbox (9). Discard shim .

7.92
 TM 9-2350-252-20-2-2

1
10. INSTALL SWITCH (1 ) ON GEARBOX (2).
2
a. Install switch ( 1 ) part way into
gearbox (2).

2
1

NOTE
Improper measurement will be obtained if sleeve
spacer is not properly positioned. Be sure sleeve
spacer is held firmly against handwheel when
prossing firing button .
3
11. ADJUST SWITCH (1 ).
a. (H) Connect probes to pins A ( 3) and
C (4). Use multimeter.
5
b. Hold sleeve ( 5) firmly against hand
E

C
wheel (6). Press button ( 7).
C. Screw switch (1 ) into gearbox (2) until
continuity exists . 4
1
d. If continuity exists , go to step 12 .
e. If continuity does not exist , go to
step 5.
12. REMOVE MULTIMETER PROBES FROM 6
SWITCH ( 1).
GO TO NEXT PAGE
7.93
TM 9-2350-252-20-2-2

2.
6
5

in
с
1
14. MEASURE DISTANCE (4) BETWEEN
13. ALINE LARGEST KEYWAY ( 1 ) . SWITCH (2) AND GEARBOX (5) .
a. Measure and record distance (4)
a. Rotate switch (2) no more than one
half turn right or left so largest key. between switch shoulder (6) and
way (1 ) faces away from gearbox (5).
handwheel (3) . b . Remove switch (2) from gearbox (5).

5 2

3 1
NOTE
A
Shim may be no more than .003 inch (.08 mm)
thicker than recorded measurement.
С
15. INSTALL SWITCH (2) ON GEARBOX (5).
a. Peel layers from new shim (7) until
thickness is no less than measure
16. ALINE LARGEST KEYWAY ( 1 ) .
ment in step 14.
a. Rotate switch (2) no more than one
b. Install shim (7) on switch (2). half turn right or left so largest key.
C. Screw switch (2) into gearbox (5) until way (1 ) faces away from
shim (7) is snug. handwheel (3 )

7.94
 TM 9.2350-252-20-2-2

-@ 2.
1

1 . 18. REMOVE SWITCH (2) FROM

GEARBOX (3).

17. INSPECT SHIM ( 1 ).

a. Remove shim (1 ) from switch (2). Dis
card shim .
a. Inspect shim ( 1 ) for proper fit .
b. Peel layers from new shim (1 ) until
b. If shim (1 ) is loose, go to step 18. If shim is .003 inch (.08 mm) thicker
not , go to step 20. than distance recorded in step 13.

3 1

19. INSTALL SWITCH (2) ON GEARBOX (3).

a. Install shim (1 ) on switch (2).
b. Install switch (2) on gearbox (3).
C. Go to step 6.
GO TO NEXT PAGE
7.95
TM 9-2350-252-20-2-2

2
20. INSTALL JAM NUT (1 ) ON SWITCH (2).

21. TORQUE JAM NUT (1 ) TO 50-60 IN -LB

(58-69 CMKG).

22. GO TO STEP 2.

23. INSTALL TRAVERSE DRIVE GEARBOX .

See task: REPLACE TRAVERSE DRIVE
GEARBOX , page 7-109.

END OF TASK

7.96
 TM 9-2350-252-20-2-2

ADJUST TRAVERSE DRIVE PINION GEAR BACKLASH

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

Swivel adapter (Item 9, App F) TM 9-2350-252-10-2
Installation tool (Item 11 , App F )
STE -M1 /FVS test set (Item 30, App F ) Equipment Conditions:

Personnel Required: Engine stopped (TM 9-2350-252-10-1)

Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10
Helper (H)

ADJUST 3

1200V

WARNING
Accidental firing of 25mm gun
could kill or injure soldiers .
25mm gun can fire by accident
U if you turn switch jack J1. Do
not turn switch jack J1 when
you remove plug from
gearbox.
1. REMOVE PLUG 2W307P1 (1 ) FROM 2
JACK 2A201J1 ( 2).

2. REMOVE PLUG 2W307P3 ( 3) FROM

JACK 2A201J3 ( 4 ).
GO TO NEXT PAGE
7-97
TM 9-2350-252-20-2-2

3. MOVE TRAVERSE DRIVE SELECT LEVER

TO MANUAL POSITION . See
TM 9-2350-252-10-2 . MUA
M
LOC
K

NOTE
You should check that gunner's seat post is
securely installed before mounting dial 2
indicator.
4. INSTALL DIAL INDICATOR (1 ) ON GUN
NER'S SEAT POST (2). 3
a. Install button (3) on end of dial
indicator (1)
b. Install magnetic base (4) and dial 1 4
indicator (1 ) on gunner's seat post (2).

NOTE
Contor mounting screw is located at center of
turret doorway .

Drill blank must be positioned firmly between

ring goar tooth when measuring and recording
roadings on dlal Indicator. 8

Ring goar must be clean.

។
5. ZERO DIAL INDICATOR ( 1 ) AND MARK 6
START POINT ON CENTER MOUNTING
SCREW (5).
a. Turn dial indicator dial (1 ) to zero .
b. Position drill blank (6) between teeth
on ring gear (7) at center mounting
screw (5 )
C. Turn handwheel ( 8) slowly until button
(3) is alined with drill blank (6). Have
3

1
)
helper assist .
d. Move magnetic base (4) until dial indi
5
cator (1 ) reads 0.030 inches (0.76 mm)
and button (3) touches highest spot on
drill blank (6). Mark start point on cen
ter mounting screw (5). .

7-98
 TM 9-2350-252-20-2-2

oca

6. LOCATE HIGH SPOT ON RING GEAR (1 ).

a. Move drill blank (2) two mounting
screws (3) to the right to position (4).
Position drill blank between teeth on 5
ring gear ( 1 ).
b. Turn handwheel (5) slowly until 2
button (6) is alined with drill blank (2).
Have helper assist .
C. Measure and record reading on dial
indicator (7) and azimuth indicator 6
tape (8) for each reading.
d . Repeat substeps 6a thru 6c at every 1
other mounting screw ( 3) until 24 read 3
ings have been taken .

రకు
NOTE
Start point is located at center mounting screw .
7. RECHECK START POINT.
a. Turn handwheel (5) slowly until
button (6 ) is alined with drill blank ( 2)
at start point marked on center mount
ing screw ( 3). See step 5. Have helper
assist.
5
b. Check reading on dial indicator (7). If
reading is still 0.030 inch (0.76 mm) go
to step 8. If reading is not 0.030 inch 2
(0.76 mm), go to substep 7c. 1

C. Repeat readings check on dial

indicator ( 7) at two points on each side of
start point. If readings are the same as
original readings, record reading taken at
6
start point in substep 7b and go to step
8. If readings are not the same as original
readings, go to step 6.
3

GO TO NEXT PAGE

7-99
TM 9-2350-252-20-2-2

8. REMOVE DIAL INDICATOR ( 1 ) AND 3

MAGNETIC BASE (2) AND DRILL 2 4
BLANK (3) FROM GUNNER'S SEAT
POST (4).

9. CALCULATE INITIAL DISTANCE .

a. Add 0.003 inch (0.08 mm) to the high
spot reading found in step 6 .
0
b. Subtract the reading found for the
start point in step 7 from the reading
in substep 9a.
c . Record this number as the initial
distance.

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minam
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Blo

10. MANUALLY TRAVERSE TURRET TO 1

5100 MILS. See TM 9-2350-252-10-2.

NOTE
Access to pinion gear tooth and ring gear tooth
is from squad area through turret door opening.
11. CHECK DISTANCE ( 5) BETWEEN LEFT
PINION GEAR TOOTH (6 ) AND RING
GEAR TOOTH (7).
a. If distance (5) between left pinion
gear tooth (6) and ring gear tooth (7) 6
is not equal to the distance recorded 5
in substep 9c, to to step 12.
b. If distance (5) between left pinion
gear tooth (6) and ring gear tooth (7)
is equal to the distance recorded in
substep 9c , go to step 15.

7.100
 TM 9-2350-252-20-2-2

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TOSTAWYC J I

3
5

NOTE 4
Steps 12 and 13 should be done only if traverse
drive motor has not been removed . 2

12. REMOVE PLUG 2W307P2 (1 ) FROM

JACK 2A201J2 (2). 1

13. LOOSEN TWO NUTS (3) ON LOWER

CLAMP (4) ON MOTOR (5).
3
8

NOTE
The distance between the left pinion gear tooth
ha
and the ring gear tooth must still equal the initial 6
distance after torquing is applied.

14. ADJUST DISTANCE (6) BETWEEN LEFT 1

PINION GEAR TOOTH ( 7) AND RING
GEAR TOOTH (8 ).
a. Loosen two screws (9 ).
b. Turn two adjustable washers ( 10)
right to increase distance (6) or left
to decrease distance between left
pinion gear tooth ( 7) and ring gear
tooth (8 ). Have helper assist.
c. T.ORQUE TWO SCREWS ( 9) TO
240-320 IN-LB (276-369 CMKG). 10

GO TO NEXT PAGE

7.101
TM 9-2350-252-20-2-2

8. REMOVE DIAL INDICATOR ( 1 ) AND 3

MAGNETIC BASE (2) AND DRILL
2
BLANK (3) FROM GUNNER'S SEAT
POST (4).

9. CALCULATE INITIAL DISTANCE .

a. Add 0.003 inch (0.08 mm) to the high
spot reading found in step 6.
b. Subtract the reading found for the
start point in step 7 from the reading
in substep 9a.
C. Record this number as the initial
distance.

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M
Oon

10. MANUALLY TRAVERSE TURRET TO 7

5100 MILS. See TM 9-2350-252-10-2 .

NOTE
Access to pinion gear tooth and ring gear tooth
is from squad area through turret door opening.
11. CHECK DISTANCE (5) BETWEEN LEFT
PINION GEAR TOOTH (6 ) AND RING
GEAR TOOTH (7).
a. If distance (5) between left pinion
gear tooth ( 6) and ring gear tooth (7) 6
is not equal to the distance recorded 5
in substep 9c , to to step 12 .
b. If distance (5) between left pinion
gear tooth (6) and ring gear tooth (7)
is equal to the distance recorded in
substep 9c , go to step 15.

7.100
 TM 9-2350-252-20-2-2

TULL
J UL
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EIDL
LEUVDTIZI
10C

5 3

NOTE 4
Steps 12 and 13 should be done only if traverse
drive motor has not been removed . 2

12. REMOVE PLUG 2W307P2 (1 ) FROM

JACK 2A201J2 (2). 1

13. LOOSEN TWO NUTS ( 3) ON LOWER

CLAMP (4) ON MOTOR (5 ).
3
8

NOTE
tra
The distance between the left pinion gear tooth
and the ring gear tooth must still equal theinitial 6
distance after torquing is applied.
14. ADJUST DISTANCE (6) BETWEEN LEFT 7
PINION GEAR TOOTH (7) AND RING
GEAR TOOTH (8).
a. Loosen two screws (9).
b. Turn two adjustable washers (10)
right to increase distance (6) or left
to decrease distance between left
pinion gear tooth (7) and ring gear
tooth (8 ). Have helper assist .
9
c. T.ORQUE TWO SCREWS (9) TO
10
240-320 IN-LB (276-369 CMKG).
GO TO NEXT PAGE

7.101
TM 9-2350-252-20-2-2

wing
ay

0
Th
15. MANUALLY TRAVERSE TURRET TO
4870 MILS. See TM 9-2350-252-10-2 .

16. CHECK DISTANCE (1 ) BETWEEN RIGHT

PINION GEAR TOOTH (2) AND RING 3
GEAR TOOTH (3) .
a. If distance (1 ) between right pinion
gear tooth ( 2) and ring gear tooth ( 3)
is not equal to distance recorded in
substep 9c, go to step 17.
b. If distance (1 ) between right pinion
gear tooth (2) and ring gear tooth ( 3)
is equal to distance recorded in sub
step 9c, go to step 19. (2 .

NOTE
The distance between the right pinion gear tooth
and the ring gear tooth must still equal the initial
distance after torquing is applied.

17. ADJUST DISTANCE (1 ) BETWEEN

RIGHT PINION GEAR TOOTH (2) AND
RING GEAR TOOTH ( 3 ).
a. Loosen two screws (4).
b. Turn two adjustable washers (5) right 1
to increase distance (1 ) or left to
3
decrease distance between pinion
gear tooth (2) and ring gear tooth (3).
Have helper assist .
c. TORQUE TWO SCREWS (4) TO
240-320 IN - LB ( 276-369 CMKG).

18. REPEAT STEPS 10 THRU 17 UNTIL

BOTH RIGHT AND LEFT PINION GEAR
TO RING GEAR DISTANCES EQUAL
THE DISTANCE RECORDED IN STEP 9. 2 5 ONT

7.102
 TM 9-2350-252-20-2-2

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1 wa n
Doc

inn

3
2
19. TRACE GEAR TEETH PATTERN .

a. (H ) Turn handwheel ( 1 ) back to tra 5

verse turret left until left and right 0
pinion gears (2 , 3) are not at start
point at center mounting screw .
b. Place paper (4) on ring gear (5) at
start point. 4

c . Turn handwheel ( 1 ) forward slowly to

traverse turret right until right pinion
gear (2) moves across paper (4). Have 3
helper assist .

ir AA O MI
6

WWWU
20. INSPECT GEAR TEETH PATTERN . 1
a. If gear teeth pattern looks like pat
tern (6) or ( 7 ), go to step 21 .
b. If gear teeth pattern looks like pat
tern (8 ), go to step 26.
MIT
GO TO NEXT PAGE

7.103
TM 9-2350-252-20-2-2

3
1

8
1
21. ADJUST FOR EVEN GEAR
TEETH PATTERN .
a. Loosen screw (1 ).
b. If gear teeth pattern looks like pat
tern ( 2 ), rotate adjusting washer ( 3)
right one-half turn. Repeat as 2 4
needed . Use adjusting tool.
c. If gear teeth pattern looks like pat
tern ( 4), rotate adjusting washer (3)
left one-half turn. Repeat as needed .
Use adjusting tool .
22. TORQUE SCREW (1 ) TO 15-20 FT -LB
(2-3 MKG).
ਸਾਰਾ ॥
PIT
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9
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5 เจ
arr
rrr
23. TRACE GEAR TEETH PATTERN . 6
9
r
a. (H) Turn handwheel (5) forward to tra
rr
verse turret right until left and right
pinion gears (6, 7 ) are not at start
point at center mounting screw .
b. Place paper ( 8) on ring gear (9) at 8
start point.
c . Turn handwheel (5 ) back slowly to tra
verse turret left until left pinion
gear ( 7) moves across paper ( 8 ). Have si ol
helper assist.

7-104
 TM 9-2350-252-20-2-2

anaka MONDA 3

n
1

24. INSPECT GEAR TEETH PATTERN .

LULU
a. If gear teeth pattern looks like pat
2)
tern (1 ) or (2), go to step 25.
b. If gear teeth pattern looks like pat
tern (3), go to step 26.

5
MUUT 4

u
.
2

o
J UO
J

25. ADJUST FOR EVEN GEAR TEETH PATTERN . 1 2

a. Loosen screw (4).
b. If gear teeth pattern looks like pat
tern ( 1 ), rotate adjusting washer (5)
right one-half turn . Repeat as
needed . Use adjusting tool .
C. If gear teeth pattern looks like pat
tern (2), rotate adjusting washer (5 )
left one-half turn . Repeat as needed .
Use adjusting tool .
GO TO NEXT PAGE
7.105
TM 9-2350-252-20-2-2

1
26. TORQUE THREE SCREWS ( 1 ) TO
90-100 FT- LB ( 12-14 MKG).

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Bo.

27. MANUALLY TRAVERSE TURRET TO

5100 MILS . See TM 9-2350-252-10-2.

NOTE 4
Access to pinion gear tooth and ring gear tooth
is from squad area through turret door opening.
28. CHECK DISTANCE ( 2) BETWEEN LEFT
PINION GEAR TOOTH (3) AND RING
GEAR TOOTH (4). abou
a. If distance (2) between left pinion
.
gear tooth (3) and ring gear tooth (4)
is not equal to distance recorded in
substep 9c, go to step 14 .
b. If distance (2) between left pinion 3
gear tooth (3) and ring gear tooth ( 4)
is equal to distance recorded in sub 2
step 9c , go to step 29.

7.106
 TM 9-2350-252-20-2-2

9 my
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Wi
00

29. MANUALLY TRAVERSE TURRET TO

1 2
4870 MILS . See TM 9-2350-252-10-2 .

30. CHECK DISTANCE (1 ) BETWEEN RIGHT

PINION GEAR TOOTH (2) AND RING
GEAR TOOTH (3).
a. If distance (1 ) between right pinion
gear tooth (2) and ring tooth (3) is not
equal to distance recorded in sub
steps 9c , go to step 17.
b . If distance (1 ), between right pinion
gear tooth (2) and ring gear tooth (3)
3 is equal to distance recorded in sub
3
step 9c , go to step 31 .

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31. MANUALLY TRAVERSE TURRET TO B UA
6400 MILS. See TM 9-2350-252-10-2. //TB
CHECK FOR SMOOTH OPERATION OF
GEARS .
6
NOTE
Steps 32 and 33 should be done only if traverse
drive motor has not been removed .

32. TORQUE TWO NUTS ( 4) ON LOWER

CLAMP (5) ON MOTOR (6) TO 4.
8
90-100 IN-LB ( 104-115 CMKG). 5
1
33. INSTALL PLUG 2W307P2 ( 7) ON JACK
2A2012 (8 )

GO TO NEXT PAGE
7.107
TM 9-2350-252-20-2-2

WARNING
Accidental firing of 25mm gun
could injure or kill soldiers.
25mm gun can fire by accident
if you turn switch jack J1 . Do
not turn switch jack J1 when
you install plug or gearbox.
4
34. INSTALL PLUG 2W307P3 ( 1 ) ON JACK
2A201J3 (2).

35. INSTALL PLUG 2W307P1 (3) ON JACK 3

2A201J1 (4). Tite
€
36. RETURN TO ORIGINAL SYMPTOM .
VERIFY NO FAULT .

END OF TASK

7.108
 TM 9-2350-252-20-2-2

REPLACE TRAVERSE DRIVE GEARBOX

DESCRIPTION

This task covers : Remove ( page 7-109). Install ( page 7-111 ).

INITIAL SETUP

Tools: Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITVIIFVICFV Trt Mech 45T10
STE-M1 / FVS test set (Item 30 , App F) Helper (H)
References :
Materials /Parts:
TM 9-2350-252-10-1
Extreme grease (Item 12 , App C) TM 9-2350-252-10-2
Grease (Item 10, App C)
Lock washer (2) Equipment Conditions :
Traverse drive gearbox
Cotter pin Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE
3
U

1. REMOVE GUNNER'S HANDSTATION . See

task: REPLACE GUNNER'S HANDSTA
TION page 7-124 .

2. REMOVE GUNNER'S TURRET POSITION 5

INDICATOR . See task: REPLACE TURRET
1 4
POSITION INDICATOR ASSEMBLY BOX,
page 5-120.
2
3. REMOVE GUNNER'S SLOPE INDICATOR .
See task: REPLACE COMMANDER'S/
GUNNER'S SLOPE INDICATOR ,
page 17-2 . 3

4. REMOVE TRAVERSE DRIVE MOTOR . See

task: REPLACE TRAVERSE DRIVE
T
MOTOR , page 7-70 . 6. REMOVE LINK (1 ) FROM GEARBOX (2).
a. Remove cotter pin (3), washer (4) ,
5. SET TURRET TRAVEL LOCK IN LOCKED pin (5), and link (1 ) from gearbox (2).
POSITION . See TM 9-2350-252-10-2. Discard cotter pin .
GO TO NEXT PAGE
7.109
TM 9-2350-252-20-2-2

0
1

ac
Ch
4
WARNING
Accidental firing of 25mm gun
could kill or injure soldiers.
Jack rotation could allow 3
25mm gun to fire . Do not turn
switch jack J1 when you
remove plug from gearbox.
om
7. REMOVE PLUGS ( 1 ) FROM JACKS (2) AS
FOLLOWS : 5 6
2W307P1 FROM 2A20131
2W307P3 FROM 2A20133.
TAG PLUGS.

8. REMOVE GROUND STRAP ( 3) FROM

GEARBOX (4).
a. Remove screw (5), two lock wash 2
TOUAC
ers (6), and ground strap ( 3) from
gearbox (4). Discard lock washers .
1 :1 O2D0L1N2 1

8 7
8
ce
4.1 17
0.
0
1

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:
OPJE
9. REMOVE GEARBOX (4) FROM TURRET .
? TVOM
a. Remove three screws (7) and 3:20
adjustable washers (8) from 159 FOTOM
gearbox (4) . 0.
0
1
b. Remove gearbox (4) from turret . 8 10 TUBAUT 123
Have helper assist .

7.110
 TM 9-2350-252-20-2-2

INSTALL

‫زا‬
2 2

li
222

10. LOOSEN DRIVE GEAR SHIELD ( 1 ) .

a. Loosen two screws (2) on drive gear
shield ( 1 ) .

b. Slide drive gear shield ( 1 ) toward

turret wall . 3

11. APPLY GREASE (ITEM 15) TO RING

GEAR (3).

3
4

5
6

12. RELEASE SPRING RETAINER (4) TEN

SION ON NEW GEARBOX (5).
a . Loosen four screws (6) alternately
1/2 inch to release tension on spring
retainer ( 4 ).

13. APPLY GREASE ( ITEM 15) TO OUTPUT 7

PINION GEARS (7) OF GEARBOX (5) .
GO TO NEXT PAGE
7.111
TM 9-2350-252-20-2-2

4.
14. INSTALL THREE NEW RINGS ( 1 ) AND
SLEEVE BUSHINGS (2) ON
GEARBOX (3) . 3

a. Install three rings (1 ) in front of

gearbox ( 3). Tighten three rings until
they sit just below surface of 2
gearbox (3).
b. Install three sleeve bushings (2) in
rear of gearbox (3). Tighten three
sleeve bushings until face (4) is flush 1
with gearbox surface (5), and straight
9

sides (6) are vertical . 5

15. ADJUST TRAVERSE DRIVE MANUAL
FIRING SWITCH. See page 7-90 . 6

CAUTION
Misalinement of gear teeth can damage 10
gears. Aline gear teeth. 10 9
7 9
NOTE
Sleeve bushings must aline with vertical slots
in turret wall. Sleeve bushings will not be flush C
against turret wall it gear teeth are out of mesh.
16. INSTALL GEARBOX (3) ON TURRET.
HAVE HELPER ASSIST . 3
8
a. Position gearbox (3) on turret .
@
b. Push lever (7) toward turret wall . Turn
handwheel ( 8) as needed to aline gear
teeth .
c . Apply grease ( Item 19) to threads of
three screws (9).
d . Install three new adjustable
washers ( 10) and screws (9) in 10
gearbox (3) and turret .
WARNING
9

11
12
7NIV
A
Accidental firing of 25mm 000
1.00
gun could kill or injure sol. 03
diers . Jack rotation could
U allow 25mm gun to fire. Do Cute
not turn switch jack J1 when
you install plug on gearbox.
17. INSTALL PLUG 2W307P1 ( 11 ) ON JACK 18. TORQUE THREE SCREWS (9) TO
2A201J1 ( 12) . 15-20 FT- LB (2-3 MKG) .

7.112
 TM 9-2350-252-20-2-2

19. TIGHTEN SPRING RETAINER (1 ) TEN

SION ON GEARBOX ( 2 ).
a. Tighten four screws (3) on spring
retainer (1)
b. TORQUE FOUR SCREWS ( 3) TO 2
65-75 IN-LB (75-86 CMKG).

20. ADJUST TRAVERSE DRIVE PINION

GEAR BACKLASH . See page 7-97.

शि

O
1
2 9
10 10
2
‫مدل‬
‫ن‬

5
6 5

21. INSTALL GROUND STRAP ( 4) ON

GEARBOX ( 2)
a. Install ground strap (4), two new lock 23. TIGHTEN DRIVE GEAR SHIELD ( 9 ).
washers (5), and screw ( 6) on
gearbox (2). a. Position drive gear shield ( 9) as close
to gearbox ( 2) as possible.
) 22. INSTALL
2A201J3
PLUG 2W307P3 (7) ON JACK b. Tighten two screws ( 10) on drive gear
shield (9 )
(8 )
GO TO NEXT PAGE
7.113
TM 9-2350-252-20-2-2

24. INSTALL LINK ( 1 ) ON GEARBOX (2).

a. Apply grease (Item 19) to pin (3) .
b. Install link ( 1 ), pin ( 3 ), washer (4), and 3
new cotter pin (5) on gearbox (2).
4
1
25. INSTALL TRAVERSE DRIVE MOTOR .
See task: REPLACE TRAVERSE DRIVE
2
MOTOR, page 7-70.
26. SET TURRET TRAVEL LOCK IN
UNLOCKED POSITION . See
5
TM 9-2350-252-10-2.

27. ADJUST TRAVERSE DRIVE BRAKE

LINKAGE . See page 7-62 .

28. INSTALL GUNNER'S SLOPE INDICA 30. INSTALL GUNNER'S HANDSTATION .

TOR . See task: REPLACE See task: REPLACE GUNNER'S HAND
COMMANDER'S/GUNNER'S SLOPE STATION , page 7.124.
INDICATOR , page 17-2.
31. PERFORM STE- M1 /FVS TEST 2650. See
29. INSTALL GUNNER'S TURRET POSITION page 3-561.
INDICATOR. See task: REPLACE TUR
RET POSITION INDICATOR ASSEMBLY 32. RETURN TO ORIGINAL SYMPTOM . VER
BOX, page 5.120. IFY NO FAULT.

END OF TASK

7.114
 TM 9-2350-252-20-2-2

REPLACE TRAVERSE DRIVE MANUAL FIRING SWITCH

DESCRIPTION

This task covers : Remove ( page 7-115) . Install ( page 7-116).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Switch
Equipment Conditions:
Shim Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFV /CFV Trt Mech 45T10

REMOVE

1. REMOVE TRAVERSE DRIVE GEARBOX.

See task: REPLACE TRAVERSE DRIVE 3
GEARBOX, page 7-109.
1 4

2. REMOVE SWITCH (1 ) FROM

BRACKET ( 2). 2
a. Remove nut ( 3 ), lock washer (4), 5
switch (1 ) and shim ( 5) from bracket (2).
Discard lock washer and shim .
GO TO NEXT PAGE
7.115
TM 9-2350-252-20-2-2

INSTALL
1

2.

5
2
3 NOTE
Large keyway on switch must face away from
handwheel.

4. POSITION SWITCH (1 ) IN BRACKET (2).

a. Position switch (1 ) in bracket (2).
3. INSTALL NEW SWITCH (1 ) ON
BRACKET ( 2 ). b. Tighten nut (5) .
a. Install new shim ( 3) on new switch (1 ), 5. ADJUST TRAVERSE DRIVE MANUAL FIR
new lock washer (4), and nut ( 5) on ING SWITCH . See page 7-90 .
bracket ( 2) finger tight.

END OF TASK

7.116
 TM 9-2350-252-20-2-2

Section IV. MAINTENANCE OF COMMANDER'S HANDSTATION

TASK INDEX

Task Page Task Page

Replace Commander's Handstation .. 7-118 Adjust Commander's Handstation

Traverse Resistor 7-121
Adjust Commander's Handstation
Elevation Resistor .... ... 7.120

7.117
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S HANDSTATION

DESCRIPTION

This task covers: Remove (page 7-118). Install (page 7-119).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
STE - M1 / FVS test set ( Item 30 , App F) TM 9-2350-252-10-2

Materials /Parts: Equipment Conditions:

Commander's handstation
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required:

ITV /IFVICFV Trt Mech 45T10

REMOVE
CPI

109

1
T
UU

o 0
o 00 0
b 0 20
7 01011
0
b0 17

1. REMOVE PLUG 2W302P6 (1 ) FROM JACK

2A206J1 (2 )

7.118
 TM 9-2350-252-20-2-2

INSTALL
2
2
3 2

-(O
3
2
3

1 3
4

CAUTION
Equipment may get damaged if you remove
screws without supporting handstation. Sup.
port handstation before you remove scrows.
2. REMOVE COMMANDER'S HANDSTA . 3. INSTALL NEW COMMANDER'S HAND
TION (1 ) FROM TURRET. STATION (1 ) ON TURRET .
a. Remove two screws (2), washers (3), a. Install commander's handstation (1 ),
slope indicator (4), and commander's slope indicator ( 4), two washers (3),
handstation (1 ) from turret. and screws (2) on turret.

4. INSTALL PLUG 2W302P6 ( 5) ON JACK

2A206J1 (6 ).

5. RETURN TO ORIGINAL SYMPTOM . VER

IFY NO FAULT.

END OF TASK

7.119
TM 9-2350-252-20-2-2

ADJUST COMMANDER'S HANDSTATION ELEVATION RESISTOR

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

STE-M1 / FVS test set (Item 30, App F) TM 9-2350-252-10-2

Personnel Required: Equipment Conditions:

ITV / IFVICFV Trt Mech 45T10 Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

ADJUST

6
GEOMAMOO EVO
HUMORER

Boobs
stopp

1. LOOSEN FOUR SCREWS ( 1 ) ON RESIS

TOR MOUNT (2)

2. PERFORM STE-M1 / FVS TEST 2540. See

61

page 3-446 .

3. TIGHTEN FOUR SCREWS (1 ) SO RESIS 1

TOR MOUNT (2) CANNOT ROTATE.
2
4. TORQUE FOUR SCREWS (1 ) TO
16-19 IN -LB ( 18-22 CMKG).

5. RETURN TO ORIGINAL SYMPTOM . VER

IFY NO FAULT.

END OF TASK
7.120
 TM 9-2350-252-20-2-2

ADJUST COMMANDER'S HANDSTATION TRAVERSE RESISTOR

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

STE-M1 / FVS test set (Item 30, App F) TM 9-2350-252-10-2

Personnel Required: Equipment Conditions :

ITV /IFVICFV Trt Mech 45T10 Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

ADJUST

-B
3

ㅋ TU

1. LOOSEN FOUR SCREWS (1 ) ON

RESISTOR MOUNT (2 ).
2. PERFORM STE /M1/FVS TEST 2540. See
page 3-446 .
2
3. TIGHTEN FOUR SCREWS (1 ) SO
RESISTOR MOUNT ( 2) CANNOT ROTATE.
4. TORQUE FOUR SCREWS (1 ) TO
16-19 IN-LB ( 18-22 CMKG). .

5. RETURN TO ORIGINAL SYMPTOM .

VERIFY NO FAULT.

END OF TASK
7.121 ( 7-122 blank )
>

(
 TM 9-2350-252-20-2-2

Section V. MAINTENANCE OF GUNNER'S HANDSTATION

TASK INDEX

Task Page Task Page

Replace Gunner's Handstation ..... 7.124

Adjust Gunner's Handstation
Traverse Resistor .. 7.126
Adjust Gunner's Handstation
Elevation Resistor 7.125

GO TO NEXT PAGE
7.123
TM 9.2350-252-20-2-2

REPLACE GUNNER'S HANDSTATION

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV / IFVICFV Trt Mech 45T10
STE-M1 / FVS test set (Item 30, App F)
References:
Materials /Parts:
TM 9-2350-252-10-1
Self-locking nut (4) TM 9-2350-252-10-2
Gunner's handstation
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

1. REMOVE PLUG 2W302P1 ( 1 ) FROM JACK

2A205J1 (2).
5
CAUTION 7
Equipment may get damaged if you remove 2
screws without supporting handstation. Sup. 3
port handstation before you remove screws.
2. REMOVE GUNNER'S HANDSTATION (3)
FROM BRACKET (4).
a. Remove four locknuts (5) , screws (6),
eight washers (7), and gunner's hand
station (3) from bracket (4). Discard
locknuts .
1

INSTALL

3. INSTALL NEW GUNNER'S HANDSTA 4. INSTALL PLUG 2W302P1 ( 1 ) ON JACK

TION (3) ON BRACKET (4). 2A205J1 (2 )
a. Install gunner's handstation (3), eight
washers (7), four screws (6), and new 5. RETURN TO ORIGINAL SYMPTOM . VER
locknuts (5) on bracket (4). IFY NO FAULT.

END OF TASK
7.124
 TM 9-2350-252-20-2-2

ADJUST GUNNER'S HANDSTATION ELEVATION RESISTOR

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

STE-M1 / FVS test set (Item 30, App F) TM 9-2350-252-10-2

Personnel Required : Equipment Conditions :

ITV /IFVICFV Trt Mech 45T10 Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

ADJUST
PN

1. LOOSEN FOUR SCREWS (1 ) ON RESIS

TOR MOUNT (2) . 1

2. PERFORM STE-M1 /FVS TEST 2540. See

page 3-446 .
2
3. TIGHTEN FOUR SCREWS ( 1 ) SO RESIS
TOR MOUNT (2) CANNOT ROTATE.

4. TORQUE FOUR SCREWS (1 ) TO

16-19 IN-LB ( 18-22 CMKG).
5. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT.

END OF TASK
7.125
TM 9-2350-252-20-2-2

ADJUST GUNNER'S HANDSTATION TRAVERSE RESISTOR

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
STE-M1 / FVS test set (Item 30, App F) TM 9-2350-252-10-2

Personnel Required : Equipment Conditions:

ITV /IFVICFV Trt Mech 45T10 Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

ADJUST

1. LOOSEN FOUR SCREWS ( 1 ) ON RESIS

TOR MOUNT (2) -
-
2. PERFORM STE-M1/FVS TEST 2540. See
page 3-446 .

3. TIGHTEN FOUR SCREWS (1 ) SO RESIS 310 WORTH

TOR MOUNT ( 2) CANNOT ROTATE. hTMUOMBA
2
4. TORQUE FOUR SCREWS (1 ) TO 0
16-19 IN-LB ( 18-22 CMKG).
5. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT.

END OF TASK
7.126
 TM 9-2350-252-20-2-2

Section VI . MAINTENANCE OF ELECTRONIC CONTROL ASSEMBLY

TASK INDEX

Task Page Task Page

Replace Electronic Control Replace Electronic Control

Assembly .. 7.128 Assembly Ground Strap .. 7-133

3
GO TO NEXT PAGE
7.127
TM 9-2350-252-20-2-2

REPLACE ELECTRONIC CONTROL ASSEMBLY

DESCRIPTION

This task covers: Remove (page 7-128 ). Install (page 7-130 ).

INITIAL SETUP

Tools : Personnel Required:

Turret mechanic's tool kit (Item 31 , App F) ITVIIFVICFV Trt Mech 45T10
STE -M1 /FVS test set (Item 30 , App F ) Helper (H)

Materials /Parts: References:

Lock washer (2) TM 9-2350-252-10-1
Lock washer (2) TM 9-2350-252-10-2
Self-locking nut ( 2)
Turret control Equipment Conditions:
Electronic control assembly
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

CAUTION
Do not use tools to looson or tighten plugs. 1
Plugs must be finger tight or damage to equip
mont can occur.

1. (H) MANUALLY TRAVERSE TURRET TO

3200 MILS. See TM 9-2350-252-10-2 .

2. REMOVE FOUR PLUGS (1 ) FROM FOUR 00

LA2
JACKS ( 2) AS FOLLOWS:
2
2W301P1 FROM 2A200J1
2W302P7 FROM 2A2002
2W303P3 FROM 2A20003
860P21P4 FROM 2A200J4.

TAG PLUGS.

7.128
 TM 9.2350-252-20-2-2

5
001
2A2

2 6
001
2A2

7
001
3. REMOVE FOUR PLUGS ( 1 ) FROM FOUR 2A2
JACKS (2) AS FOLLOWS :
2W304P5 ÉROM 2A200J5 18
2A 200
2W305P6 FROM 2A200J6
26306P7 FROM 2A 2007
2W307P8 FROM 2A20038

TAG PLUGS.

1
3
00
, 39 6
8
4

5. REMOVE GROUND STRAP (5) FROM

ELECTRONIC CONTROL ASSEMBLY (6).
a. Remove screw (7), two lock washers
(8), and ground strap (5) from elec.
4. REMOVE PLUG 2W308P9 (3) FROM JACK tronic control assembly (6). Discard
2A200J9 (4). TAG PLUG . lock washers .

GO TO NEXT PAGE
7.129
TM 9.2350-252-20-2.2

3
4
5

‫ܠ‬

12

6. REMOVE ELECTRONIC CONTROL

ASSEMBLY (1 ) FROM TURRET
SUPPORT ( 2 ) 13

a. Remove screw (3) and washer (4) from

bracket (5) and electronic control
assembly ( 1) 7
b. Remove locknut (6 ), screw (7), washer 1

(8), two lock washers (9), and ground 8 2

strap ( 10) from support (2). Discard 11
locknut and lock washers . 10
1
c. Remove locknut ( 11 ), screw ( 12),
washer (13), and electronic control
2. ‫رسمی را‬
6
assembly ( 1 ) from support (2). Discard 9
locknut . Have helper assist .

INSTALL 3

V
B

7. INSTALL NEW ELECTRONIC CONTROL 12

ASSEMBLY (1 ) ON SUPPORT (2).
a. Install electronic control assembly (1 ),
washer (13), screw (12), and new
locknut ( 11 ) on support (2). Have 7
helper assist . 13
8
b. Install washer ( 8 ), screw ( 7), ground 1
strap (10), two new lock washers (9), 1 2
and new locknut (6 ) on support (2). 2 11
c. Install washer (4) and screw (3) on 10 9
bracket (5) and electronic control
assembly (1 ). 6 4.93

7.130
 TM 9-2350-252-20-2-2

on
5

Lil
26
3 20
01
n 2 9
Commo

4 3

8. INSTALL GROUND STRAP ( 1 ) ON ELEC

TRONIC CONTROL ASSEMBLY (2).
a. Install ground strap (1 ), two new lock
washers (3), and screw (4) on elec 9. INSTALL PLUG 2W308P9 (5) ON
tronic control assembly (2). JACK 2A 200J9 (6).

15
2 00
2A

6
01
20
8 2A

7
01
20
2A

1
18
10. INSTALL FOUR PLUGS ( 7) ON FOUR 2A 200

JACKS ( 8) AS FOLLOWS :

2W307P8 ON 2A200J8
2W306P7 ON 2A 2007
2W305P6 ON 2A20026
2W304P5 ON 2A200J5 .
GO TO NEXT PAGE
7.131
TM 9-2350-252-20-2-2

9.13
2A20
2
901
242

00
2A2

CAUTION
Do not use tools to looson or tighton plugs.
Plugs must be fingertight or damage to equip . 2
mont can occur.

11. INSTALL FOUR PLUGS (1 ) ON FOUR

JACKS ( 2) AS FOLLOWS:
12. MANUALLY TRAVERSE TURRET TO
860P21P4 ON 2A200J4 6400 MILS . See TM 9-2350-252-10-2 .
2W303P3 ON 2A20003
2W302P7 ON 2A2002 13. RETURN TO ORIGINAL SYMPTOM .
2W301P1 ON 2A200J1. VERIFY NO FAULT.

END OF TASK

7.132
 TM 9-2350-252-20-2-2

REPLACE ELECTRONIC CONTROL ASSEMBLY GROUND STRAP

DESCRIPTION

This task covers : Remove (page 7-133). Install (page 7-134).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts :
Equipment Conditions :
Ground terminal strap
Lock washer (2) Engine stopped (TM 9-2350-252-10-1)
Lock washer (2) Turret shut down (TM 9-2350-252-10-2)
Self-locking nut
Personnel Required :
ITV / IFVICFV Trt Mech 45T10

212
REMOVE 001
9
11M

Joflere 2
212
1. MANUALLY TRAVERSE TURRET TO 5 003
9
5
2700 MILS. See TM 9-2350-252-10-2 .

2. REMOVE GROUND STRAP (1 ) FROM 1

ELECTRONIC CONTROL ASSEMBLY ( 2) o
AND SUPPORT (3).
a. Remove screw (4), two lock
washers (5 ), and ground strap (1 ) from
electronic control assembly ( 2 ). Dis
card lock washers .
3
b. Remove locknut (6 ), screw (7 ), 9
washer (8 ), two lock washers (9 ), and
6 1
) ground strap (1 ) from support (3). Dis.
card locknut and lock washers.
GO TO NEXT PAGE
7.133
 242
003
9

(2

3
6
6
1

1
212
003
3. INSTALL NEW GROUND STRAP (1 ) ON 9

W
SUPPORT ( 2) AND ELECTRONIC CON
TROL ASSEMBLY ( 3 ).

M
100
T:11
a. Install ground strap (1 ) on support ( 2)
with screw ( 4 ), washer (5 ), two new
lock washers (6 ), and new locknut ( 7).
b. Install ground strap (1) on electronic 1
control assembly ( 3) with screw ( 8)
and two new lock washers ( 9 ).

4. MANUALLY TRAVERSE TURRET TO 8 3

9 9
6400 MILS. See TM 9-2350-252-10-2 .

END OF TASK

7.134
 TM 9-2350-252-20-2-2

Section VII . MAINTENANCE OF GUN AND PITCH GYROS

TASK INDEX

Task Page Task Page

Replace Gun Gyro 7-136 Replace Pitch Gyro .... 7.139

7.135
TM 9-2350-252-20-2-2

REPLACE GUN GYRO

DESCRIPTION

This task covers : Remove (page 7-136). Install (page 7-137).

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
STE-M1 / FVS test set ( Item 30 , App F) TM 9-2350-252-10-2

Materials /Parts : Equipment Conditions :

Lock washer (4) Engine stopped ( TM 9-2350-252-10-1 )
Gyro assembly Turret shut down (TM 9-2350-252-10-2)

Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE
€

3
1. REMOVE 25MM GUN GUARD AND OPEN
GUN COVER . See TM 9-2350-252-10-2.

2. REMOVE CLAMP (1 ) FROM TURRET.

a. Remove screw (2) and clamp (1 )
from turret. 2
4
3. REMOVE PLUG 2W303P4 ( 3) FROM
JACK 2A208J1 (4 ). C.
7.136
 TM 9-2350-252-20-2-2

1
2

5. REMOVE GYRO (2) FROM TURRET.

4. REMOVE COVER ( 1 ) FROM GYRO (2).
a. Remove four screws (5), lock washers
a. Remove four screws (3), washers (4), (6), and gyro (2) from turret . Discard
and cover ( 1 ) from gyro (2). lock washers .

INSTALL

2
1
4

6 3

6. INSTALL NEW GYRO (2) ON TUR RET.

7. INSTALL COVER ( 1 ) ON GYRO (2).
) a. Install gyro (2), four new lock a. Install cover (1 ) , four washers (4) , and
washers (6), and screws (5) on turret. screws (3) on gyro (2) .
GO TO NEXT PAGE
7.137
TM 9-2350-252-20-2-2

3
8. INSTALL PLUG 2W303P4 ( 1 ) ON JACK 1
2A208J1 (2 )

65
9. INSTALL CLAMP ( 3) ON TURRET.
a. Install clamp (3) and screw (4) on
turret .

10. CLOSE GUN COVER AND INSTALL

25MM GUN GUARD . See
TM 9-2350-252-10-2
2
11. RETURN TO ORIGINAL SYMPTOM . VER
IFY NO FAULT.

END OF TASK

7.138
 TM 9.2350-252-20-2-2

REPLACE PITCH GYRO

DESCRIPTION

This task covers: Remove (page 7-139). Install ( page 7-140) .

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

STE- M1 / FVS test set ( Item 30, App F) TM 9-2350-252-10-2

Materials / Parts: Equipment Conditions :

Self-locking nut (4) Engine stopped (TM 9-2350-252-10-1 )
Gyro Turret shut down (TM 9-2350-252-10-2)

Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE

V
2
.

1. REMOVE PLUG 2W303P1 (1 ) FROM

JACK 2A207J1 (2).
3
2. REMOVE GYRO (3) 6
FROM TURRET. 5

a. Remove four locknuts (4), screws (5),

eight washers (6), and gyro (3)
from turret . Discard locknuts.
GO TO NEXT PAGE
7.139
TM 9-2350-252-20-2-2

INSTALL 4
C
6
2

3. INSTALL NEW GYRO (1 ) ON TURRET.

a. Install gyro (1 ), eight washers ( 2), four
screws ( 3), and new locknuts ( 4) 5
on turret.

4. INSTALL PLUG 2W303P1 ( 5) ON

JACK 2A207J1 (6 ). 2
1 3
5. RETURN TO ORIGINAL SYMPTOM .
VERIFY NO FAULT.

END OF TASK

7.140
 TM 9-2350-252-20-2-2

CHAPTER 8
MAINTENANCE OF CUSHIONS
TASK INDEX

Task Page Task Page

Replace Commander's Top Seat Replace Turret Pad and

Back Cushion .. .. 8-2 Seat Back Cushions . 8-3

8.1
TM 9-2350-252-20-2-2

REPLACE COMMANDER'S TOP SEAT BACK CUSHION

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Seat back cushion
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV/IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE QUICK RELEASE PIN (1 ) AND 3

CHAIN (2) FROM CUSHION (3).

2. REMOVE CUSHION (3) FROM TURRET.

5
a. Remove two screws (4), washers (5) ,
and cushion (3) from turret .
4
INSTALL

3. INSTALL NEW CUSHION (3) ON TURRET .

a. Install cushion (3), two washers (5),
and screws (4) on turret.

4. INSTALL QUICK RELEASE PIN ( 1 ) AND

CHAIN (2) ON CUSHION (3).

END OF TASK
8.2
 TM 9-2350-252-20-2-2

REPLACE TURRET PAD AND SEAT BACK CUSHIONS

DESCRIPTION
This task covers: Remove (page 8-3). Install (page 8-4).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts :
Equipment Conditions :
Seat back cushion
Cushioning pad Engine stopped (TM 9-2350-252-10-1 )
Seat back cushion Turret shut down (TM 9-2350-252-10-2)

Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE
3

k 1
5
6
4
3

D
OD

2 8
1

1. REMOVE GUNNER'S SEAT BACK 2. REMOVE COMMANDER'S SEAT BACK

CUSHION (1 ) FROM PLATE (2) . CUSHION (5) FROM PLATE (6).
a. Remove six screws (3), washers (4), a. Remove five screws (7), washers (8),
and gunner's seat back cushion (1 ) and commander's seat back
3 from plate (2 ) cushion (5) from plate (6).
GO TO NEXT PAGE
8-3
TM 9-2350-252-20-2-2

INSTALL

2
3
4 1
0

lice
3
2

WAAV

XI wa
3. REMOVE PAD (1 ) FROM PLATE (2). 4. INSTALL NEW PAD (1 ) ON PLATE (2).
a. Remove two screws (3 ), washers (4), a. Install pad (1 ), two washers (4), and
and pad (1 ) from plate (2). screws (3) on plate (2).

5
6 11
10
12

en
Gre

7 9
8

5. INSTALL NEW COMMANDER'S SEAT 6. INSTALL NEW GUNNER'S SEAT BACK

BACK CUSHION (5) ON PLATE (6). CUSHION (9) ON PLATE (10).
a. Install commander's seat back a. Install gunner's seat back cushion ( 9),
cushion (5 ), five washers (7) , and six washers ( 11 ) , and screws ( 12) on
screws (8) on plate (6). plate ( 10).
END OF TASK
8-4
 TM 9-2350-252-20-2-2

CHAPTER 9

MAINTENANCE OF TRAVEL LOCK

TASK INDEX

Task Page Task Page

Adjust Travel Lock Assembly 9-2 Replace Turret Travel Lock

Assembly 9-6

3
9.1
TM 9-2350-252-20-2-2

ADJUST TRAVEL LOCK ASSEMBLY

DESCRIPTION

This task covers: Adjust setscrew and plunger ( page 9-2) . Adjust gear ( page 9-4) .

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Sealing compound , grade A
(Item 20 , App C) Engine stopped (TM 9-2350-252-10-1 )
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2)
Cotter pin

Personnel Required :
ITVIIFVICFV Trt Mech 45T10

ADJUST SETSCREW AND PLUNGER

302.000.000
TO
OYAN

1. REMOVE TRAVEL LOCK. See task :

REPLACE TURRET TRAVEL LOCK
ASSEMBLY, page 9-6 .

2. ADJUST SETSCREW (1 ) ON LEVER (2 ).

3
a. Loosen setscrew (1 ) to allow lever (2)
to be pushed into lock position .
b. Push lever (2) into lock position . 0
4
c. Tighten plunger (3) in housing (4).
d. Screw in setscrew (1 ) until it touches 2
housing (4 )

9-2
 TM 9-2350-252-20-2-2

0
2
1

4. CHECK ADJUSTMENT OF SETSCREW

3 (4).
a. Push lever (3) into lock position . Check
position of setscrew (4).
b. Setscrew (4) should just touch hous
3. ADJUST PLUNGER (1 ) IN HOUSING (2). ing (2) when lever (3) is in lock posi
a. Pull lever (3) and loosen plunger (1 ) tion . If it does, go to next step. If it
until lever moves without binding . does not, repeat steps 2 thru. 4.

5. CHECK ADJUSTMENT OF PLUNGER (1 ). 1

a. Pull out lever ( 3) and check movement
of lever.
b. Lever ( 3) should move with maximum
pressure without binding . If it does, go
to next step. If it does not , repeat
steps 2 thru 5.

6. INSTALL TRAVEL LOCK . See task:

REPLACE TURRET TRAVEL LOCK
ASSEMBLY, page 9-6.
NOTE 3
Travel lock gear teeth should aline with azimuth
ring teeth. If they do not, turret should be
traversed one inch until teeth are alined .

9-3
TM 9-2350-252-20-2-2

ADJUST GEAR

7. CHECK OPERATION OF TRAVEL LOCK.

O
4
a . Push lever (1 ) into lock position .
b. Gear teeth ( 2) should fully engage azi. 5
muth ring teeth ( 3). If they do, end 1
task. If they do not, go to next step.
8. REMOVE COVER ( 4) FROM
HOUSING ( 5 ). 6
a. Remove four screws (6 ), washers ( 7),
and cover ( 4) from housing (5).

10

9. REMOVE LEVER (1 ) FROM GEAR

HOUSING (5 ).
a . Remove cotter pin ( 8) from straight 5
pin ( 9). Discard cotter pin.
b. Remove straight pin ( 9) and lever (1 )
from housing ( 5 ). 9

10. ADJUST GEAR ( 10 ).

a . Rotate gear ( 10) to move it in or out
as needed .
 TM 9-2350-252-20-2-2

11. CHECK ADJUSTMENT OF GEAR ( 1 ) .

a. Place lever (2) in housing (3). Install
straight pin (4) through housing and 4 0
1

lever. Hold lever and straight pin in

housing .
b . Push lever (2) into lock position .
c . Check adjustment of gear (5). Gear
teeth (5) should fully engage azimuth
ring teeth (6). If they do, go to
step 12. If they do not , repeat steps 9
!
3

thru 11 .

0
4
12. INSTALL NEW COTTER PIN (7) IN
STRAIGHT PIN (4) .
8
13. INSTALL COVER (8) ON HOUSING (3).
a. Apply primer to threads of four 39
screws (9) .
3
b. Apply sealing compound to threads
of four screws ( 9 ).

c . Install cover (8), four washers ( 10), 9

and screws (9) on housing (3).

14. TORQUE FOUR SCREWS (9) TO

73-79 IN - LB (84.91 CMKG) .

END OF TASK
9.5
TM 9.2350-252-20-2-2

REPLACE TURRET TRAVEL LOCK ASSEMBLY

INITIAL SETUP

References :
Tools :
TM 9-2350-252-10-1
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-2

Materials /Parts:
Equipment Conditions:
Travel lock assembly
Engine stopped (TM 9-2350-252-10-1 )
Sealing compound , grade A Turret shut down (TM 9-2350-252-10-2 )
( item 20 , App C)
Primer, grade N ( Item 21 , App C)
Personnel Required :
ITV/IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE TRAVEL LOCK (1 ) FROM

PLATE (2).
a. Pull out lever (3) to unlock position .
b . Remove four screws (4), washers (5), 9000

and travel lock ( 1 ) from plate (2). 2000

INSTALL

2. ADJUST SETSCREW AND PLUNGER ON 2

3
NEW TRAVEL LOCK. See task: ADJUST
TRAVEL LOCK ASSEMBLY, page 9-2.

3. INSTALL TRAVEL LOCK (1 ) ON

PLATE (2 )
a. Apply primer to threads of four
screws (4 )
b . , sply sealing compound to threads of
?
051.64
12

four screws (4 ).
c . Install travel lock ( 1 ), four washers (5 ), 1 5
and screws (4) on plate (2): 5
d . TORQUE FOUR SCREWS (4) TO
22-24 FT-LB (3.0-3.3 MKG).
4
4. ADJUST GEAR. See task: ADJUST
TRAVEL LOCK ASSEMBLY, page 9-2 .
END OF TASK
9-6
 TM 9-2350-252-20-2-2

CHAPTER 10

MAINTENANCE OF SECONDARY SIGHT

TASK INDEX

Task Page Task Page

Replace Secondary Sight Bracket Repair Secondary Folding

and Mounting Block 10-2 Sight Assembly 10-6

Replace Secondary Folding Sight

Assembly 10-4

10-1
TM 9-2350-252-20-2-2

REPLACE SECONDARY SIGHT BRACKET AND MOUNTING BLOCK

DESCRIPTION

This task covers : Remove ( page 10-2). Install ( page 10-3).

INITIAL SETUP

Tools: Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV /IFVICFV Trt Mech 45T10

Materials /Parts : References :

Sealing compound , grade A TM 9-2350-252-10-1
(Item 20, App C) TM 9-2350-252-10-2
Primer, grade N ( Item 21 , App C)
Sight arm bracket
Emergency sight mounting block Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE
5

le

6
OXOX
OXO
B

1. REMOVE SECONDARY FOLDING SIGHT

ASSEMBLY . See task : REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY ,
page 10-4 .
2
2. REMOVE BRACKET (1 ) FROM TURRET .
3 5
a. Remove four screws (2), washers (3 ),
and bracket (1 ) from turret. po 6
NOTE 1
Some mounting blocks look different. The pro
cedure for removal and Installation is the same
for both .

3. REMOVE MOUNTING BLOCK (4) FROM

TURRET.
a. Remove two screws (5), washers (6),
and mounting block ( 4) from turret .
290
10-2
 TM 9.2350-252-20-2-2

INSTALL
2

o 2

4. INSTALL NEW MOUNTING BLOCK ( 1 ) 3

ON TURRET.
a. Apply primer to threads of two 1
1
screws (2).
b. Apply sealing compound to threads of
two screws (2).
c . Install mounting block (1 ), two
washers (3), and screws (2) on turret.
d. TORQUE TWO SCREWS (2) TO
22-24 FT -LB (3.0-3.3 MKG).

5
1

COD )
6

5. INSTALL NEW BRACKET (4) ON TURRET.

a. Apply primer to threads of four
screws (5).
b. Apply sealing compound to threads of
four screws (5).
C. Install bracket (4), four washers (6),
and screws (5) on turret.
d. TORQUE FOUR SCREWS (5) TO
9
22-24 FT -LB (3.0-3.3 MKG).

6. INSTALL SECONDARY FOLDING SIGHT

ASSEMBLY. See task : REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY,
page 10-4 .

END OF TASK
10-3
TM 9-2350-252-20-2-2

REPLACE SECONDARY FOLDING SIGHT ASSEMBLY

DESCRIPTION

This task covers : Remove (page 10-4). Install (page 10-5).

INITIAL SETUP 1
1
1

Materials/ Parts: References :

Secondary folding sight assembly TM 9-2350-252-10-1
TM 9-2350-252-10-2
Personnel Required :
ITV/IFVICFV Trt Mech 45T10 Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

TO008 1

XOXO
2 3
4

1. REMOVE LINK ( 1 ) FROM BRACKET (2) . 5

5

a. Remove quick release pin (3) and

link ( 1 ) from bracket (2) . 3
NOTE @
Some mounting blocks look different. The pro
cedure is the same for both.
2. REMOVE SECONDARY FOLDING
SIGHT (4) FROM MOUNTING BLOCK (5). 5
a . Remove quick release pin (3) and sec
ondary folding sight (4) from mounting YAN
block (5) . 3

10-4
 TM 9-2350-252-20-2-2

INSTALL

191
4
1

2
3

3. INSTALL NEW SECONDARY FOLDING

SIGHT ( 1 ) ON MOUNTING BLOCK ( 2). 3
a. Install secondary folding sight (1 ) and
quick release pin (3) on mounting
block (2).

7
5
6 8

4. INSTALL LINK (4) ON BRACKET (5).

a. Install link (4) and quick release pin (6) 5. LIFT REAR RINGSIGHT (7) AND FRONT
on bracket (5 ). RINGSIGHT (8 ) TO UPRIGHT POSITION .
END OF TASK
10-5
TM 9-2350-252-20-2-2

REPAIR SECONDARY FOLDING SIGHT ASSEMBLY

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV /IFVICFV Trt Mech 45T10
Vise, machinist, 4 inch jaw
(Item 33, App F ) References :
TM 9-2350-252-10-1
Materials /Parts:
TM 9-2350-252-10-2
Primer, grade N (Item 21 , App C)
Sealing compound, grade A Equipment Conditions:
(Item 20, App C)
Helical spring ( 4) Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Helical compression spring (2) .

Spring pin (6)

Spring pin ( 2)
Spring pin

REPAIR

O0 0
O O O
go
1
0

1. REMOVE SECONDARY FOLDING SIGHT

ASSEMBLY . See task: REPLACE SEC 2
ONDARY FOLDING SIGHT ASSEMBLY,
page 10.4.

2. REMOVE CONNECTING LINK (1 ) FROM

SIGHT ARM ( 2 ).
a . Set sight arm ( 2) in vise .
b. Remove screw ( 3) and connecting
link (1) from sight arm ( 2).

10-6
 TM 9-2350-252-20-2-2

1
3

3. REMOVE WIRE ROPE (1) FROM 4. REMOVE QUICK RELEASE PIN ( 4) FROM
CONNECTING LINK ( 2). WIRE ROPE (1 ).
a . Remove screw ( 3) and wire rope (1) from a. Bend hook (5 ) open , and remove quick
connecting link ( 2). release pin ( 4) from wire rope (1 ).
3

6
7

9
10

5. REMOVE WIRE ROPE ( 6) FROM SIGHT 6. REMOVE QUICK RELEASE PIN ( 9) FROM
ARM (7) WIRE ROPE (6 ).
a. Remove scrow ( 8) and wire rope (6) from a . Bend hook ( 10) open , and remove quick
sight arm (7) release pin ( 9) from wire rope ( 6 ).

10-7
TM 9-2350-252-20-2-2

5 1

OB
QQ

7. REMOVE RETICLE ( 1 ) FROM 2

RETAINER (2)
3
a. Loosen two thumbscrews ( 3 ), and
remove reticle (1 ) from retainer (2).
b. Remove two pins (4) from two
thumbscrews ( 3). Use 1/16 inch punch .
Discard pins.
c . Remove two thumbscrews ( 3) and
washers (5) from retainer (2).

10

8 2
100

8. REMOVE RETAINER (2) AND THREE

SPRINGS (6 , 7) FROM SIGHT ARM (8 ).
a. Remove three spring pins (9) from pin
(10). Use 1/8 inch punch . Discard
Om

6
spring pins.
b. Remove two washers (11 ) and spring 11
( 7) from pin (10). Discard spring . 1
c. Remove pin (10) from sight arm (8), OORT
retainer (2), and two springs (6).
d . Remove retainer (2) and two springs (6)
from sight arm (8). Discard springs .

10-8
 TM 9-2350-252-20-2-2

3
4Q
1

1
2
3
காடை

10. REMOVE NUT (3) AND BOLT BLANK (4)

FROM SCREW (1 ).
a. Remove nut (3) from screw (1 ).
9. REMOVE SCREW (1 ) FROM CLEVIS ( 2).
b. Remove pin (5) from bolt blank (4).
a. Loosen nut ( 3) on screw (1 ). Use 1/8 inch punch . Discard pin .
b. Remove screw (1 ) from clevis ( 2). c. Remove bolt blank (4) from screw (1 ).

2
11

6
8. ೆ
ಇ -ಖಾತ

10

1
11. REMOVE PIN (6) FROM BASE (7), CLEVIS 9
( 2), AND TWO SPRINGS ( 8 ).
a. Remove three spring pins ( 9) from pin
(6 ). Use 1/8 inch punch. Discard spring
pins.
b . Remove washer (10) and spring (11 )
from pin (6 ). Discard spring.
C. Remove pin ( 6) from base ( 7 ), clevis (2 ),
and two springs ( 8 ).

12. REMOVE CLEVIS (2) AND TWO SPRINGS

(8) FROM BASE ( 7). DISCARD SPRINGS.
GO TO NEXT PAGE
10-9
TM 9-2350-252-20-2-2

3 3

)
4
4

1 .
1

2
2

13. REMOVE BASE ( 1 ) FROM SIGHT

ARM ( 2 ). 14. INSTALL BASE ( 1 ) ON SIGHT ARM ( 2).
a. Remove two screws ( 3), washers (4), a. Install base (1 ) , two washers (4), and
and base (1 ) from sight arm (2). screws (3) on sight arm (2).

8 9
7
5
OOW 026

15. INSTALL TWO NEW SPRINGS ( 5) AND

CLEVIS (6 ) ON BASE (1 ).
10
a. Install two springs (5) on base (1 ) with ( 10
hooked legs of springs up.
1 12
b. Position clevis (6 ) on two springs (5).
alle
16. INSTALL PIN ( 7) THROUGH BASE ( 1 ),
CLEVIS (6 ), AND TWO SPRINGS (5). SAVONA
a. Install pin ( 7) through base ( 1 ),
clevis ( 6 ), and two springs ( 5 ).
b. Install new spring (8) and washer ( 9)
on pin ( 7).
c . Install three new spring pins ( 10) in
pin ( 7). Use 1/8 inch punch .

10-10
 TM 9.2350-252-20-2-2

2
4

1
3

5
3

17. INSTALL NUT (1 ) AND BOLT BLANK ( 2)

ON SCREW (3).
a. Install nut (1 ) halfway along screw ( 3).
b. Install bolt blank (2) on screw (3). 18. INSTALL SCREW (3) ON CLEVIS (5) .
c. Install new pin ( 4) through bolt a. Install screw (3) on clevis (5), and
blank (2). Use 1/8 inch punch . tighten nut ( 1 ).
3
12
10

OB
crec

OB 6

19. INSTALL RETAINER (6) AND THREE

NEW SPRINGS (7, 8) ON SIGHT ARM (9) .
។
a. Install two springs (7) and retainer (6)
in sight arm (9) with hooked legs of 11
springs up . 8

b. Install pin ( 10) through sight arm (9),

retainer (6) , and two springs (7).
c . Install two washers ( 11 ) and spring (8)
on - pin ( 10).
d . Install three new spring pins ( 12) in
pin (10). Use 1/8 inch punch .
GO TO NEXT PAGE
10-11
TM 9.2350-252-20-2-2

5
1
3.

20. INSTALL RETICLE ( 1 ) ON RETAINER (2). 2

a. Install reticle ( 1 ), two washers (3), and 4
thumbscrews (4) on retainer (2).
b. Install two new pins (5) in two
thumbscrews (4) . Use 1/16 inch
punch .
c . Insert reticle (1 ) in retainer (2) and
tighten thumbscrews (4).

7
8 9
10

21. INSTALL QUICK RELEASE PIN (6) ON

WIRE ROPE (7)
a. Place quick release pin (6) on 22. INSTALL WIRE ROPE (7) ON SIGHT
hook ( 8 ). ARM (9).
b. Bend hook (8) closed to secure quick a. Install wire rope ( 7) and screw (10) on
release pin (6). sight arm (9).

10-12
 TM 9-2350-252-20-2-2

2 5

23. INSTALL QUICK RELEASE PIN (1 ) ON

WIRE ROPE (2).
a. Place quick release pin ( 1 ) on 24. INSTALL WIRE ROPE (2) ON CONNECT
hook (3). ING LINK (4) .
b. Bend hook (3) closed to secure quick a. Install wire rope (2) and screw (5) on
release pin ( 1 ) . connecting link (4) .

go
4

25. INSTALL CONNECTING LINK (4) ON

SIGHT ARM (6).
6
a. Apply primer to threads of screw (7).
b. Apply sealing compound to threads
of screw (7).
C. Install connecting link (4) and
screw (7) on sight arm (6).
d. Remove sight arm (6) from vise.

26. INSTALL SECONDARY FOLDING SIGHT

ASSEMBLY. See task: REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY ,
page 10-4 .

END OF TASK
10-13
C
 TM 9-2350-252-20-2-2

CHAPTER 11

MAINTENANCE OF BOLT-ON ARMOR

TASK INDEX

Task Page Task Page

Replace TOW Rotor Armor Plate ...... 11-2 Replace Antenna Armor Plate ....... 11-21

Replace Turret Left Side Replace Upper Right Side

Armor Plates . 11-13 Turret Armor Plate ..... 11-22

Replace Turret Bustle Armor Replace Antenna Brush Guard ... 11-24
Plate .... ... 11-17
Replace Ballistic Deflector ... 11-25
Replace Turret Storage Basket .. 11-19

11-1
TM 9-2350-252-20-2-2

REPLACE TOW ROTOR ARMOR PLATE

DESCRIPTION

This task covers : Remove ( page 11-2) . Install ( page 11-7) .

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App ITV/ IFVICFV Trt Mech 45T10
Lifting device with rated lift capability of Helper ( H )
at least 700 lb (318 kg )
Nylon sling ( Item 9, App C) References :

TM 9-2350-252-10-1
Materials / Parts : TM 9-2350-252-10-2
Sealing compound , grade N
( Item 21 , App C) Equipment Conditions:
Sealing compound , grade A Engine stopped (TM 9-2350-252-10-1 )
( Item 20 , App C)
Turret shut down (TM 9-2350-252-10-2)
Sealing compound ( Item 40, App C)

REMOVE

1. REMOVE ISU . See task: REMOVEI

INSTALL INTEGRATED SIGHT UNIT,
page 21-43 .

2. REMOVE 25MM AP AMMO CHUTE. See

task : REPLACE 25MM AP AMMO
CHUTE , page 26-22 .

3. REMOVE 25MM HE AMMO CHUTE

ASSEMBLY . See task : REPLACE 25MM
HE AMMO CHUTE ASSEMBLY ,
page 26-26 .
6. REMOVE TOW LAUNCHER FRONT
4. REMOVE 25MM AMMO GUARD GUN ARMOR PLATE. See task : REPLACE
MOUNT . See task : REPLACE 25MM TOW LAUNCHER FRONT ARMOR
AMMO GUARD GUN MOUNT , page 26-4 . PLATE, page 19-81 .

5. REMOVE TOW LAUNCHER DUST 7. REMOVE TOW LAUNCHER . See task:

COVER . See task: REPLACE TOW REMOVE /INSTALL TOW LAUNCHER
LAUNCHER DUST COVER , page 19.12 . ASSEMBLY, page 19-92. €

11.2
 TM 9.2350-252-20-2-2

8. MANUALLY TRAVERSE TURRET TO

4800 MILS . See TM 9-2350-252-10-2.
WARNING
Unsupported TOW launcher
can fall and injure soldiers .
Do not work under unsup .
ported TOW launcher.

9. ATTACH SLING (1 ) TO ARMOR ( 2 ).

a . Attach sling (1 ) to armor (2) as shown .
Take up slack in sling. Use lifting
device. Have helper assist.

10. MANUALLY TRAVERSE TURRET TO

3600 MILS. See TM 9-2350-252-10-2 .

11. REMOVE CABLE 2W306 ( 3) FROM TWO

CLAMPS ( 4 ).
a. Remove two screws (5 ) and clamps
( 4) from weldnuts (6 ) on turret.
b. Remove cable 2W306 ( 3) from two
clamps (4 )
GO TO NEXT PAGE
11-3
TM 9-2350-252-20-2-2

3 1
12. REMOVE PLUG 2W306P7 ( 1 ) FROM 2
JACK 2A200J7 (2) ON ELECTRONIC
CONTROL ASSEMBLY (3).
TA

13. PULL CABLE 2W306 (4) INTO TURRET.

11-4
 TM 9-2350-252-20-2-2

or

14. REMOVE CABLE 2W306 ( 1 ) FROM FOUR

CLAMPS (2) .

15. REMOVE CABLE 2W104. See task:

REPLACE CABLE 2W104, page 19-97 . 5. 3
6
5
16. REMOVE CABLE 2W306 ( 1 ) FROM
FACEPLATE (3).
a. Remove two screws (4), washers (5) , 4
and clamps (6) with cable 2W306 ( 1 )
from faceplate (3).
GO TO NEXT PAGE
11.5
TM 9-2350-252-20-2-2

2
4 1
3
6 2
5

17. REMOVE BRACKET ( 1 ) FROM

1.
18. REMOVE CABLE 2W306 (5) FROM
TURRET.
FACEPLATE (2).
a. Pull cable 2W306 (5) and plug
a. Remove three screws (3) , washers (4) , 2W306P7 (6) out of turret through
and bracket ( 1 ) from faceplate (2) . faceplate (2 )

WARNING
Faceplate and armor can sud.
denly shift and injure you. Stay 1

氣 clear of faceplate and armor

when last bolt is removed.

19. REMOVE FACEPLATE (2) WITH ARMOR

9
10

(7) FROM ROTOR (8).

a. Remove 12 screws (9) and washers
( 10) from faceplate (2).
b. Install three screws (9) in jacking
holes ( 11 ) on faceplate (2).
c . Alternately tighten three screws (9), ‫ܪܐ ܢ_ܠܬ‬
and remove faceplate (2) with armor 11
(7) from rotor (8). Use lifting device. 8 O
Have helper assist .
d . Remove three screws (9) from
faceplate (2).

11-6
 TM 9-2350-252-20-2-2

1
20. REMOVE TOW ROTOR ARMOR
PLATE ( 1 ) FROM TURRET.
a. Remove five screws (2) and
washers (3) from TOW rotor armor
plate (1)
b. Pry TOW rotor armor plate (1 ) away
from turret and remove from turret .
Have helper assist .

INSTALL

4 1
21. INSTALL NEW TOW ROTOR ARMOR
PLATE ( 1 ) ON TURRET.
a. Apply sealing compound (Item 30)
around five screw holes (4) and on
edges of TOW rotor armor plate ( 1 ).
b. Install TOW rotor armor plate ( 1 ) , five
washers (3), and screws (2) on turret .
C. TORQUE FIVE SCREWS (2) TO
54-59 FT- LB (8 MKG).
GO TO NEXT PAGE
11.7
TM 9-2350-252-20-2-2

3
22. INSTALL FACEPLATE (1 ) WITH
ARMOR (2) ON ROTOR (3).
a. Lift and position faceplate (1 ) with
armor (2) on dowel pin (4) of rotor (3).
Use lifting device. Have helper assist.
b. Apply primer to threads of 12
screws ( 5 ).
c. Apply sealing compound (Item 31 ) to
threads of 12 screws (5 ). 4.

d . Install 12 screws (5) and washers (6)

on faceplate (1 ). 3

23. TORQUE 12 SCREWS (5) TO 32-34 FT -LB

(4-5 MKG).

24. INSTALL CABLE 2W306 ( 7 ) IN TURRET.

a. Insert plug 2W306P7 (8 ) and cable
2W306 (7) into turret through
faceplate (1 ).

11-8
 TM 9.2350-252-20-2-2

Loi
1

3
25. PULL CABLE 2W306 ( 1 ) INTO TURRET.
a. Loop cable 2W306 (1 ) to right side of
rotor (2)
b. Pull plug 2W306P7 (3) and cable
2W306 (1 ) over rear spoke of mount (4)
and into turret .

5
8
7

26. INSTALL BRACKET (5) ON

FACEPLATE (6) .
a. Apply primer to threads of three
screws (7)
b. Apply sealing compound (Item 31 ) to
threads of three screws (7).
c . Install bracket (5), three washers (8),
and screws (7) on faceplate (6).
d . TORQUE THREE SCREWS (7) TO
73-79 IN- LB (84-91 CMKG ).
GO TO NEXT PAGE

11.9
TM 9-2350-252-20-2-2

27. INSTALL CABLE 2W306 ( 1 ) IN

FACEPLATE (2).
a. Apply primer to threads of two O

screws ( 3) 4

b. Apply sealing compound (Item 31 ) to

threads of two screws (3). 1
2
c . Install two clamps (4) with cable
2W306 (1 ), two washers (5), and
screws (3) on faceplate (2). 5

d . TORQUE TWO SCREWS (3) ON 5

CLAMPS (4) ON FACEPLATE (2) TO
73-79 IN -LB (84-91 CMKG). 3

7
28. INSTALL CABLE 2W104. See task : RE
PLACE CABLE 2W104, page 19-97 .

29. ADJUST TOW LIFT UPPER POSITION

SWITCH . See page 18-65.

30. ADJUST TOW LIFT LOWER POSITION

SWITCH . See page 18-73 . 1997

Se vige
31. REMOVE SLING (6) FROM
ARMOR (7).

32. MANUALLY TRAVERSE TURRET TO

3600 MILS . See TM 9-2350-252-10-2 .

11.10
 TM 9-2350-252-20-2-2

2)
33. INSTALL CABLE 2W306 ( 1 ) IN FOUR
CLAMPS (2).

5 0
1

34. ROUTE CABLE 2W306 ( 1 ) THROUGH

TURRET TO ELECTRONIC CONTROL 3
ASSEMBLY (3).

35. INSTALL PLUG 2W306P7 (4) ON JACK

2A200J7 (5 ) ON ELECTRONIC CONTROL
ASSEMBLY (3).
GO TO NEXT PAGE
11.11
TM 9.2350-252-20-2-2

A
36. INSTALL CABLE 2W306 ( 1 ) IN TWO
CLAMPS (2).
a. Install cable 2W306 ( 1 ) in two
clamps (2). 1
b. Install two clamps (2) and screws (3)
in weldnuts (4) on turret . 4

37. INSTALL TOW LAUNCHER . See task:

2
REMOVE /INSTALL TOW LAUNCHER
ASSEMBLY, page 19-92 .

38. INSTALL 25MM AP AMMO CHUTE . See

task: REPLACE 25MM AP AMMO
CHUTE, page 26-22 .

39. BORESIGHT TOW LAUNCHER. See

page 19-89 .

40. INSTALL TOW LAUNCHER FRONT AR

MOR PLATE. See task : REPLACE TOW
LAUNCHER FRONT ARMOR PLATE,
page 19-81 .

41. INSTALL TOW LAUNCHER DUST

COVER. See task: REPLACE TOW
LAUNCHER DUST COVER, page 19.12 .

42. RETURN TO ORIGINAL SYMPTOM . VER

IFY NO FAULT.

END OF TASK

11.12
 TM 9.2350-252-20-2-2

REPLACE TURRET LEFT SIDE ARMOR PLATES

DESCRIPTION

This task covers : Remove ( page 11-13) . Install ( page 11-15).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV/IFVICFV Trt Mech 45T10
Lifting device with rated lift capability of Helper (H)
at least 700 lb (318 kg )
Nylon sling , 25 ft (2) (Item 9, App C) References:
TM 9-2350-252-10-1
Materials / Parts : TM 9-2350-252-10-2
Sealing compound (Item 17 , App C)
Sealing compound , grade A Equipment Conditions:
(Item 20 , App C) Engine stopped (TM 9-2350-252-10-1 )
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2)
Turret armor plate
Turret armor plate
Turret armor plate

REMOVE
4 1

NOTE
The left side armor plates are: the upper plate,
lower plate, and closeout plate.
1. MANUALLY TRAVERSE TURRET TO
4800 MILS . See TM 9-2350-252-10-2 .
2

2. MANUALLY RAISE TOW LAUNCHER TO

FIRING POSITION . See TM 9-2350-252-10-2. 5

WARNING 3. ATTACH SLING (1 ) TO LAUNCHER (2).

Unsupported TOW launcher a. Attach sling ( 1 ) around launcher (2)
can fall and injure soldiers. between support bracket ( 3), upper
Do not work under unsup :
bracket (4), and forward of stow pin (5).
ported TOW launcher.
b. Take up slack in sling (1 ) to support
launcher (2) . Use lifting device.
GO TO NEXT PAGE
11.13
TM 9-2350-252-20-2-2

OO
OO
OO 容
ON

融 2
3
4. REMOVE TOW SUPPORT BRACKET . See 1
task: REPLACE TOW SUPPORT
BRACKET, page 19-14.

5. REMOVE UPPER PLATE (1 ) FROM

TURRET. 9000
a. Remove four screws (2), washers (3),
and upper plate (1 ) from turret. Have
helper assist.

8 9

四四 ( 10)
6 四 四

4 5

6. REMOVE LOWER PLATE ( 4) FROM 7. REMOVE CLOSEOUT PLATE ( 7) FROM

TURRET. TURRET.
a. Remove four screws (5 ), washers (6 ), a. Remove four screws ( 8 ), washers ( 9),
and lower plate ( 4) from turret. Have and closeout plate ( 7) from turret.
helper assist. Have helper assist .

11-14
 TM 9-2350-252-20-2-2

INSTALL

8. INSTALL NEW LOWER PLATE ( 1 ) ON 13

TURRET . HAVE HELPER ASSIST.
3
a. Position lower plate (1 ) on turret and
apply a bead of sealing compound
around all outer edges .
b. Apply primer to threads of four
screws (2) .
2
c . Apply sealing compound to threads of 1
four screws ( 2 )
d . Install four washers (3) and screws (2)
in lower plate (1 ).

9. TORQUE FOUR SCREWS (2) TO

54-59 FT- LB (8 MKG).
3
5
6

10. INSTALL NEW UPPER PLATE (4) ON

O 0 00
TURRET . HAVE HELPER ASSIST.
a. Position upper plate (4) on turret and
apply a bead of sealing compound
around all outer edges.
b. Apply primer to threads of four
screws ( 5 ).
c . Apply sealing compound to threads
of four screws (5) .
d . Install four washers (6) and screws (5)
in upper plate (4).

11. TORQUE FOUR SCREWS (5) TO

54-59 FT- LB (8 MKG).
GO TO NEXT PAGE
11-15
TM 9-2350-252-20-2-2

2 3

1
12. INSTALL NEW CLOSEOUT PLATE (1 ) ON
TURRET. HAVE HELPER ASSIST. U DO
a. Position closeout plate (1 ) on turret
and apply a bead of sealing com
pound around all outer edges.
b. Apply primer to threads of four
screws (2).
C. Apply sealing compound to threads
of four screws (2).
d. Install four washers ( 3) and screws ( 2)
in closeout plate (1 ).

13. TORQUE SCREWS ( 2) TO

54-59 FT -LB (8 MKG).

14. REMOVE SLING ( 4) FROM

LAUNCHER ( 5 ). 5

15. INSTALL TOW SUPPORT BRACKET. See

task: REPLACE TOW SUPPORT
BRACKET, page 19-14 .
16. MANUALLY LOWER TOW LAUNCHER
TO STOWED POSITION . See
TM 9-2350-252-10-2 .

17. MANUALLY TRAVERSE TURRET TO

6400 MILS . See TM 9-2350-252-10-2 .

END OF TASK
11-16
 TM 9.2350-252-20-2-2

REPLACE TURRET BUSTLE ARMOR PLATE

DESCRIPTION

This task covers : Remove ( page 11-17). Install ( page 11-18 ).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV/ IFVICFV Trt Mech 45T10
Lifting device with rated lift capability of Helper ( H)
at least 120 lb (55 kg)
Nylon sling , 25 ft (2) ( Item 9, App C) References:

Materials /Parts: TM 9-2350-252-10-1

TM 9-2350-252-10-2
Self-locking hex nut ( 9)
Bustle armor plate
Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down ( TM 9-2350-252-10-2)

REMOVE

OOK

1. REMOVE TURRET ANTENNA ARMOR

PLATE FROM TURRET. See task:
2
REPLACE ANTENNA ARMOR PLATE,
page 11-21 .

2. REMOVE OUTSIDE AMMO BRACKETS

FROM ARMOR . See task: REPLACE OUT
SIDE TURRET AMMO BRACKETS ,
page 4-62. 5
3
3. REMOVE BASKET (1 ) FROM ARMOR ( 2).
a. Remove 9 locknuts (3), screws (4), 18 5
washers ( 5 ), and basket (1 ) from armor 1
(2). Discard locknuts .
GO TO NEXT PAGE

11.17
TM 9-2350-252-20-2-2

WARNING
Armor plate could fall and in

re
Mo
jure you . Secure sling before
you remove screws from armor
dan
plate.

4. REMOVE ARMOR ( 1 ) FROM TURRET.

a . Remove six screws (2) from armor ( 1 ). 1
2
b . Remove armor ( 1 ) from turret . Use
lifting device and slings . Have helper
assist .

INSTALL

n
ಜ

€
5. INSTALL NEW ARMOR ( 1 ) ON TURRET.
a. Place armor ( 1 ) on turret . Use lifting
device and slings . Have helper assist .
2 1
b. Install six screws (2) on armor ( 1 ) .
Tighten screws finger tight .
c . Remove slings from armor.
6. INSTALL BASKET (3) ON ARMOR ( 1 ) .
a. Install basket (3), 18 washers (4),
9 screws (5) , and new locknuts (6) on
armor ( 1 ).
7. TORQUE SIX SCREWS (2) TO
54-59 FT-LB (8 MKG).
8. İNSTALL OUTSIDE AMMO BRACKETS
ON ARMOR . See task : REPLACE OUT 1
SIDE TURRET AMMO BRACKETS,
page 4-62.
4
9. INSTALL ANTENNA ARMOR PLATE ON 5
TURRET . See task : REPLACE ANTENNA
3 4
ARMOR PLATE , page 11-21 .

END OF TASK
11-18
 TM 9-2350-252-20-2-2

REPLACE TURRET STORAGE BASKET

DESCRIPTION

This task covers : Remove ( page 11-19) . Install ( page 11-20) .

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials/Parts:
Equipment Conditions :
Self-locking nut ( 9)
Storage basket Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV / IFVICFV Trt Mech 45T10
Helper (H)

REMOVE

Leo
5

6
1. REMOVE BASKET (1 ) FROM TURRET (2)
AND ARMOR (3). 1
a. Remove 10 screws (4) and washers (5)
from basket ( 1 ) and turret (2).
8 BE
8
b. Remove 9 locknuts (6) , screws (7), and 2
18 washers (8) from basket (1 ) and
armor (3). Discard locknuts. Have 3
helper assist .
c. Pull down and out to remove basket ( 1 ) 1
from turret (2) and armor (3) . Have
helper assist .
GO TO NEXT PAGE
11.19
TM 9.2350-252-20-2-2

INSTALL

2
2
3

1
1
4

5
2. INSTALL NEW BASKET (1 ) ON TURRET
( 2) AND ARMOR ( 3 ).
a . Place basket (1 ) on turret ( 2) and armor
( 3). Have helper assist .
b. Install 10 washers ( 4) and screws (5) in
basket (1 ) and turret ( 2 ). Tighten 3
screws finger tight. Have helper
assist.
c. Install 18 washers ( 6 ), 9 screws ( 7), and
new locknuts ( 8) in basket (1 ) and 1
8
armor ( 3). Tighten screws finger tight . 6
d. Tighten 19 screws (5,7). 6 1

END OF TASK

11.20
 TM 9-2350-252-20-2-2

REPLACE ANTENNA ARMOR PLATE

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV/ IFVICFV Trt Mech 45T10

Materials /Parts: References :

Antenna armor plate TM 9-2350-252-10-1

TM 9-2350-252-10-2

Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM'9-2350-252-10-2)

REMOVE

2
0
op

1. MANUALLY TRAVERSE TURRET TO 0 0 0 1

4800 MILS. See TM 9-2350-252-10-2.

NOTE
Some vehicles do not have washers .

2. REMOVE ARMOR (1 ) FROM TURRET.

1 2
a. Remove two screws (2), washers ( 3), if
any, and armor (1 ) from turret.

INSTALL
СС 3
3. INSTALL NEW ARMOR (1 ) ON TURRET. Ci
a. Install two washers ( 3 ), if any, screws
(2), and armor (1 ) on turret.
b. TORQUE TWO SCREWS (2) TO
54-59 FT -LB ( 8 MKG).

4. MANUALLY TRAVERSE TURRET TO

6400 MILS. See TM 9-2350-252-10-2.

END OF TASK

11-21
TM 9-2350-252-20-2-2

REPLACE UPPER RIGHT SIDE TURRET ARMOR PLATE

DESCRIPTION

This task covers : Remove ( page 11-22) . Install ( page 11-23) .

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials/Parts :

Turret armor plate Equipment Conditions :

Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2 )
ITV/IFV/CFV Trt Mech 45T10

REMOVE

3
1
a

ОС 2

1. MANUALLY TRAVERSE TURRET TO

4800 MILS. See TM 9-2350-252-10-2 .

NOTE NOTE
Some vehicles do not have washers. Some vehicles may not have a bracket. If your
vehicle does not have a bracket, go to step 7.
2. REMOVE ANTENNA ARMOR (1 ) FROM
TURRET. 3. REMOVE BRACKET (4) FROM TURRET.
a. Remove two screws ( 2 ), washers (3), if a. Remove four screws (5 ) and bracket (4)
any, and antenna armor (1 ) from turret. from turret.

11-22
 TM 9-2350-252-20-2-2

INSTALL
2 2
1
1

पर
4. REMOVE ARMOR ( 1 ) FROM TURRET . 5. INSTALL NEW ARMOR ( 1 ) ON TURRET.
a. Remove two screws (2) and armor (1 ) a. Install armor ( 1 ) and two screws (2)
from turret . on turret . Finger tighten screws.

(5 6

3 4

C C
1

8. INSTALL ANTENNA ARMOR (5) ON

TURRET.
NOTE
Some vehicles may not have a bracket. If your a. Install antenna armor (5), wash
vehicle does not have a bracket, go to step 7. ers (6), if any , and two screws (7)
on turret .
6. INSTALL BRACKET (3) ON TURRET .
a. Install bracket (3) and four screws (4) 9. TORQUE TWO SCREWS (7) TO
on turret . Finger tighten screws. 54-59 FT-LB (8 MKG) .

7. TORQUE FOUR SCREWS (4) TO 10. MANUALLY TRAVERSE TURRET TO

54-59 FT- LB (8 MKG) . 6400 MILS . See TM 9-2350-252-10-2 .

END OF TASK
11-23
TM 9-2350-252-20-2-2

REPLACE ANTENNA BRUSH GUARD

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Brush guard
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2 )
ITV /IFV /CFV Trt Mech 45T10

REMOVE

NOTE €
Antenna armor will come off when brush guard
is removed .

1. REMOVE BRUSH GUARD (1 ) FROM

TURRET.

a. Remove two screws (2), washers (3), 1

screws (4 ), washers (5 ), and brush
guard (1 ) from turret. Discard brush 5
guard .

INSTALL
2 3
NOTE
Make sure antenna armor is in place prior to
installing brush guard.
2. INSTALL NEW BRUSH GUARD (1 ) ON
TURRET.
TAL
a . Install new brush guard (1 ), two
washers (5), screws (4), washers (3),
and screws (2) on turret.
b. TORQUE TWO SCREWS (4) TO
54-59 FT -LB (8 MKG).

END OF TASK
11-24
 TM 9-2350-252-20-2-2

REPLACE BALLISTIC DEFLECTOR

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Ballistic deflector
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required: Turret shut down (TM 9-2350-252-10-2)
ITVIIFVICFV Trt Mech 45T10

REMOVE

1 3
NOTE 2
There are two ballistic deflectors. Removal and
installation is the same for both .

1 REMOVE DEFLECTOR ( 1 ) FROM

TURRET .

a. Remove two screws (2), washers (3),

and deflector (1 ) from turret. Discard
deflector .

INSTALL
ROTATED 180 ° FOR CLARITY

2. INSTALL NEW DEFLECTOR (1 ) ON

TURRET.

a. Install deflector (1 ), two washers (3),

and screws (2) on turret.
END OF TASK

11-25
 CHAPTER 12 TM 9-2350-252-20-2-2

MAINTENANCE OF VANE SIGHT

SREPLACE VANE SIGHT

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9.2350-252-10-1

TM 9-2350-252-10-2

Materials /Parts : Equipment Conditions:

Vane sight Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

O olo 0
10

i
S
O

gologo 马 O
O
CD

OXOXO 2

X
3

1. REMOVE SIGHT ( 1 ) FROM TURRET.

a. Remove two screws (2), washers (3),
and sight (1 ) from turret.

INSTALL
2. INSTALL NEW SIGHT (1 ) ON TURRET.
a. Install sight ( 1 ), two washers (3) , and
screws (2) on turret .

END OF TASK

12-1
€

)
1 TM 9-2350-252-20-2-2

CHAPTER 13
MAINTENANCE OF COAX MACHINE GUN BULKHEAD DOORS

TASK INDEX

Task Page Task Page

Repair Coax Machine Gun Access Door Replace Right Coax Machine Gun
Handle /Bolt Assembly . 13-2 Access Door 13-13

Replace Coax Machine Gun Access Replace Coax Machine Gun Access
Door Hinge .... 13-7 Door Seal .. 13-18

Replace Left Coax Machine Gun

Access Door 13-9

13.1
TM 9-2350-252-20-2-2

REPAIR COAX MACHINE GUN ACCESS DOOR HANDLE/ BOLT

ASSEMBLY

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Sealing compound, grade A
(Item 20, App C) Engine stopped (TM 9-2350-252-10-1)
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2 )

Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REPAIR 3

CINDER

2
1. OPEN LEFT AND RIGHT DOORS (1 , 2).
a. Pull down handle (3) and pull left
door (1 ) open .
3
b. Pull down handle ( 4) and push right
door (2) open .

NOTE
Stop 2 should be done only if door block is
welded to door.
孕

2. REMOVE HANDLE ( 3) FROM LEFT 5

DOOR (1 ).
a . Remove handle ( 3) and screw ( 5) from 1
left door (1 ).
b. Go to step 4.

13-2
 TM 9.2350-252-20-2-2

REMOVE
4

3
5
2

16
6

1
1

NOTE
Step 3 should be done only if door block is not
welded (bolted) to door. Note number and posi.
tion of shims.

3. REMOVE THREE SCREWS (1 ), BLOCK (2), 4. REMOVE LATCH BOLT (5) AND
AND SHIMS (3) FROM DOOR (4). GO TO SPRING (6) FROM LEFT DOOR (7).
STEP 5. GO TO STEP 6 .

5
8
10
6

NOTE
Flat side of left latch bolt must face front of vehi.
cle. Flat side of right latch bolt must face rear of
vehicle .

5. REMOVE SCREW (8) FROM HANDLE (9). Installation of both handles is the same. Left
handle is shown here .
a. Put door block (10) in vise .
6. INSTALL SPRING (6) AND LATCH
b. Remove screw (8) from handle (9).
BOLT (5) IN LEFT DOOR (7) . GO TO
C. Go to step 7 . STEP 8.
GO TO NEXT PAGE
13-3
TM 9-2350-252-20-2-2

INSTALL
1
2
6

1
8. INSTALL HANDLE BOLT ( 4) ON LEFT
NOTE DOOR (5).
Flat sido of loft latch bolt must face front of vehi. a. Apply primer to threads of screw (6 ).
clo . Flat side of right latch bolt must face rear of
vehicle . b. Apply sealing compound to threads
of screw (6 )
Installation of both handlos is the same. Lett
handlo is shown here. c. Push latch ( 7) down and insert
screw ( 6) through hole in latch .
7. INSTALL SPRING (1 ) AND LATCH
d . Install handle (4) on screw (6 ).
BOLT ( 2) INTO DOOR BLOCK (3). GO TO
STEP 9. e. Go to step 10.

9
2

10

9. INSTALL HANDLE BOLT ( 8) ON

DOOR ( 9 ).
a . Apply primer to threads of screw (10).
b. Apply sealing compound to threads
of screws (10) 10. TORQUE SCREW (11 ) TO 264-288 IN-LB
(304-332 CMKG). GO TO STEP 14.
c. While pressing down latch bolt ( 2),
Install handle bolt ( 8 ) and screw ( 10 ). 11. TORQUE SCREW (11 ) TO 264-288 IN-LB
d. Go to step 11 . ( 304-332 CMKG). GO TO STEP 12.

13.4
 TM 9-2350-252-20-2-2

NOTE
2
Install shim (s) as needed for correct fit of door.

12. INSTALL DOOR BLOCK ASSEMBLY ( 1 )

ON DOOR (2). 1
a. Remove door block assembly ( 1 ) from
vise .
b. Apply primer to threads of three
screws (3).
c . Apply sealing compound to threads
of screws (3) .
d . Install shim(s), if needed , between
door block assembly (1 ) and door (2). 3
e. Go to step 13.

13. TORQUE THREE SCREWS (3) TO

264-288 IN - LB (304-332 CMKG). GO TO
STEP 15.
Paling

" INI

14. CHECK THAT HANDLE BOLT (4) AND

LATCH (5) MOVE UP AND DOWN
FREELY .

a. If handle bolt (4) and latch (5) move

up and down freely, go to step 16.
b. If handle (4) and latch bolt (5) do not
move up and down freely, go to
step 2.
GO TO NEXT PAGE
13-5
TM 9-2350-252-20-2-2

DANGER

DANGER

19
4

3
15. CHECK THAT HANDLE BOLT ( 1 ) AND
LATCH (2) MOVE UP AND DOWN
FREELY .
a. If handle bolt ( 1 ) and latch (2) move 16. CLOSE LEFT AND RIGHT DOORS (3, 4).
up and down freely , go to step 17. a. Pull handle bolt (1 ) and push left
door (3) shut .
b. If handle bolt ( 1 ) and latch bolt (2) do
not move up and down freely , go to b. Pull down handle bolt ( 1 ) and pull
step 3. right door (4) shut .
€
END OF TASK

13-6
 TM 9-2350-252-20-2-2

REPLACE COAX MACHINE GUN ACCESS DOOR HINGE

DESCRIPTION

This task covers: Remove (page 13-7) . Install (page 13-8).

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:

Primer, grade N ( Item 21 , App C Engine Conditions :

Sealing compound , grade A Engine stopped (TM 9-2350-252-10-1 )
(Item 20, App C) Turret shut down (TM 9-2350-252-10-2)
Hinge
Personnel Required :
ITV/IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE COAX MACHINE GUN . See 3

1
TM 9-2350-252-10-2 . 2

NOTE
If one or both hinges need to be replaced on
left door, go to step 2.
If one or both hinges need to be replaced on
right door, go to step 3.
2.
2. REMOVE LEFT COAX MACHINE GUN AC
CESS DOOR. See task: REPLACE LEFT
COAX MACHINE GUN ACCESS DOOR, NOTE
page 13-9. Top screw has been removed in step 2 or 3.
3. REMOVE RIGHT COAX MACHINE GUN 4. REMOVE HINGE (1 ) FROM TURRET.
ACCESS DOOR . See task : REPLACE
RIGHT COAX MACHINE GUN ACCESS a. Remove two screws (2), hinge (1 ), and
DOOR, page 13-13. shim(s) ( 3), if any, from turret.
GO TO NEXT PAGE

13-7
TM 9-2350-252-20-2-2

INSTALL
2
NOTE
©
Install shims as needed for correct fit of access
door.

5. INSTALL NEW HINGE (1 ) ON TURRET.

a. Apply primer to threads of two
screws (2) .
b. Apply sealing compound to threads 3 1 2
of two screws (2) .
c. Install shim(s) (3), if needed , hinge (1 ),
and two screws ( 2) on turret.
d . TORQUE TWO SCREWS (2) TO 7. INSTALL RIGHT COAX MACHINE GUN
264-288 IN-LB (304-331 CMKG). ACCESS DOOR . See task: REPLACE
RIGHT COAX MACHINE GUN ACCESS
NOTE DOOR. See TM 9-2350-252-10-2.
If hinges were replaced on left door, go to step 6.
If hinges were replaced on right door, go to 8. CHECK OPERATION OF COAX MACHINE
step 7. GUN ACCESS DOOR. See
6. INSTALL LEFT COAX MACHINE GUN TM 9-2350-252-10-2.
ACCESS DOOR . See task: REPLACE
LEFT COAX MACHINE GUN ACCESS 9. INSTALL COAX MACHINE GUN . See
DOOR, page 13-9. TM 9-2350-252-10-2.

END OF TASK

13-8
 TM 9.2350-252-20-2-2

REPLACE LEFT COAX MACHINE GUN ACCESS DOOR

DESCRIPTION

This task covers : Remove ( page 13-9) . Install ( page 13-11 ) .

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials / Parts :
Equipment Conditions :
Sealing compound , grade A
(Item 20 , App C) Engine stopped (TM 9-2350-252-10-1 )
Primer, grade N ( Item 21 , App C) Turret shut down (TM 9-2350-252-10-2 )
Access door
Instruction marker

Personnel Required :
ITV / IFVICFV Trt Mech 45T10

REMOVE
RIHD

ANTI

OD

3 4 1

2
NOTE
Tab washer must remain on switch.

1. REMOVE SWITCH ( 1 ) FROM HANDLE (2) .

a . Remove nut (3), lock washer (4) , and
switch ( 1 ) from handle (2) . Do not dis
card lock washer.
GO TO NEXT PAGE
13.9
TM 9-2350-252-20-2-2

ADE ©
to

3 4

illlll
5

NOTE
On some doors the block is mounted with three
DANGER
screws. On some doors the block is welded on.
2. OPEN LEFT AND RIGHT DOORS ( 1 , 2).
a. Pull handle (3) on block (4) down and 2
2
pull left door ( 1 ) open . 1 - สาม2
b. Puil handie (5) down and push right
door (2) open .
6

6
8
content

(
DAN

7
ES

8
10

3. REMOVE LEFT DOOR ( 1 ) FROM TURRET .

a. Remove two screws (6) from top of L.
DINNE
hinges (7).
不

b. Support left door ( 1 ) , and remove two

pins (8) and left door from hinges (7) .
7
4. REMOVE HANDLE AND BOLT . See task :
REPAIR COAX MACHINE GUN ACCESS
DOOR HANDLE / BOLT ASSEMBLY ,
page 13-2 .

13.10
 TM 9-2350-252-20-2-2

2 INSTALL
2

3 6. INSTALL BLOCK (1 ) ON NEW LEFT

DOOR (2)
a. Apply primer to threads of three
NOTE
If block is mounted on left door with three screws (3)
screws, do steps 5 and 6. If block is welded to left b. Apply sealing compound to threads of
door, go to step 7. three screws (3 ).
5. REMOVE BLOCK ( 1 ) FROM LEFT c . Install shim(s) (4), as needed , block ( 1 ),
DOOR (2). and three screws (3) on left door (2).
a. Remove three screws (3), block (1 ), and d . TORQUE THREE SCREWS (3) TO
shim(s) (4), if any, from left door (2). 22-24 FT-LB (3 MKG).

5
1
7. INSTALL HANDLE AND BOLT IN NEW
LEFT DOOR . See task: REPAIR COAX 6 2
MACHINE GUN ACCESS DOOR
HANDLE / BOLT ASSEMBLY, page 13-2 .

8. INSTALL LEFT DOOR (2) IN TURRET. 5

a. Install left door (2) and two pins ( 5) on
hinges (6).
b. Apply primer to threads of two
screws (7 ). į
C. Apply sealing compound to threads of
two screws (7)
d . Install two screws (7) in top of 6
hinges (6).

9. TORQUE TWO SCREWS (7) TO

22-24 FT- LB (3 MKG).

GO TO NEXT PAGE
13.11
TM 9-2350-252-20-2-2

DANGER

10. CHECK OPERATION OF LEFT DOOR (1 ).

a. Pull handle ( 2) down , and open and
close left door (1 ).
b. If left door (1 ) opens and closes
freely , go to step 11 . 1

c. If left door (1 ) does not open and

close freely, repeat steps 3 thru 10.

8 7 5

3
6

1
12. INSTALL SWITCH (5) IN HANDLE (6).
a. Install switch (5) with slot in threads
11. CLOSE RIGHT AND LEFT DOORS (3, 1 ). up, lock washer (7) , and nut (8) in
handle (6 )
a. Pull handle ( 4) down , and pull right
door (3) closed. 13. INSTALL NEW INSTRUCTION MARKER .
b. Pull handle (2) down , and push left See task: REPLACE MARKERS OR
door (1 ) closed . DECALS , page 4-2.

END OF TASK
13-12
 TM 9-2350-252-20-2-2

REPLACE RIGHT COAX MACHINE GUN ACCESS DOOR

DESCRIPTION

This task covers:

Remove (page 13-13). Install (page 13-15).
INITIAL SETUP

Tools: References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials / Parts :
Equipment Conditions :
Sealing compound ( Item 20, App C)
Sealing compound (Item 21 , App C)9 Engine stopped (TM 9-2350-252-10-1)
Self- locking nut (2) Turret shut down (TM 9-2350-252-10-2)
Access door
Instruction Marker

Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

GE 1
M
I

CAUTION
Olle
0202
0000 00
7 0
1

ccc
succ
1. REMOVE COAX MACHINE GUN. See
TM 9-2350-252-10-2 .

2. REMOVE LIGHT (1 ) FROM BASE ( 2 ).

GO TO NEXT PAGE
13-13
TM 9-2350-252-20-2-2

5 2

3
3. REMOVE BASE ( 1 ) FROM BRACKET (2).
a. Remove two locknuts (3), screws (4),
washers (5), and base ( 1 ) from
bracket (2). Discard locknuts .
€

9
* ]> PL

NOTE
On some doors the block is mounted with three DANGER
A

screws. On some doors the block is welded on.

4. OPEN LEFT AND RIGHT DOORS (6, 7 ).

a. Pull handle (8) down , and pull left 1
door (6) open .
b. Pull handle (9) down , and push right 6
ALL
door ( 7) open .

13-14
 TM 9-2350-252-20-2-2

ལ་ ལ་ ལྟ་

NOTE
Access to hinges for right door is under right 3
front armor .

5. REMOVE RIGHT DOOR (1 ) FROM 4 1

TURRET .

a. Remove two screws (2) from top of

two hinges (3).

09
b. Support right door ( 1 ), and remove two 0
pins (4) and right door from two
hinges ( 3)
ER
DANG
6. REMOVE HANDLE AND BOLT. See task:
REPAIR COAX MACHINE GUN ACCESS
DOOR HANDLE / BOLT ASSEMBLY ,
page 13-2.
t

1 INSTALL
5
5

0 6
6

1 8. INSTALL BLOCK (5) ON NEW RIGHT

DOOR (1 ).

NOTE
a. Apply primer to threads of three
If block is mounted on right door with three screws (6).
screws, do steps 7 and 8. If block is welded to b . Apply sealing compound to threads of
right door, go to step 9. three screws (6) .
7. REMOVE BLOCK (5) FROM RIGHT c . Install shim(s) (7) , as needed , block (5) ,
DOOR ( 1 ). and three screws (6) on right door (1 ).
a. Remove three screws (6 ), block (5), and d . TORQUE THREE SCREWS (6) TO
shim(s) (7), if any , from right door ( 1 ). 22-24 FT-LB (3 MKG).
GO TO NEXT PAGE
13-15
TM 9-2350-252-20-2-2

2
1
3
9. INSTALL HANDLE AND BOLT ON NEW
RIGHT DOOR . See task: REPAIR COAX
MACHINE GUN ACCESS DOOR
HANDLEIBOLT ASSEMBLY , page 13-2 0

NOTE

70476
ER
Access to hinges for right door is under right DANG
front armor .

10. INSTALL RIGHT DOOR (1 ) IN TURRET.

a. Install right door ( 1 ) and two pins (2)
on two hinges (3).
b. Apply primer to threads of two
screws (4).
c . Apply sealing compound to threads D
of two screws (4).
d . Install two screws (4) on top of two
hinges (3).
1

11. TORQUE TWO SCREWS (4) TO 3

.

264-268 IN-LB ( 304-332 CMKG).

5
গলে
OR

DANGER

12. CHECK OPERATION OF RIGHT

DOOR ( 1) 1

a. Pull handle (5 ) down and open and

close right door (1 ).
b. If right door (1 ) opens and closes
freely, go to step 13 .
c. If right door (1 ) does not open and
close freely, repeat steps 5 thru 12 .

13-16
 TM 9-2350-252-20-2-2

CANGUR

1
13. CLOSE RIGHT AND LEFT DOORS (1 , 2).
a. Pull handle (3) down and pull right 2
door (1 ) closed .
b . Pull handle (4) down and push left
door ( 2) closed .

1
0 10

5
ce

5
૮.૦ ૮૮ ૮૮૮૮.
6

9 15. INSTALL LIGHT (10) ON BASE (5).

16. INSTALL COAX MACHINE GUN . See
TM 9-2350-252-10-2 .
14. INSTALL BASE (5) ON BRACKET ( 6 ).
a. Install base (5 ), two screws ( 7), wash 17. INSTALL NEW INSTRUCTION MARKER.
ers (8), and new locknuts ( 9) on
9 See task : REPLACE MARKERS OR
bracket (6 ). DECALS, page 4.2.
END OF TASK
13-17
TM 9-2350-252-20-2-2

REPLACE COAX MACHINE GUN ACCESS DOOR SEAL

DESCRIPTION

This task covers: Remove (page 13-18) . Install (page 13-19).

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials/ Parts :

Adhesive ( Item 4 , App C) Equipment Conditions:

Seal Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)
Personnel Required :
ITV /IFV /CFV Trt Mech 45T10

REMOVE

NOTE
When left coax machine gun access door seal
is replaced , step 1 should be done. When right
coax machine gun access door seal is
replaced, step 2 should be done.
1. REMOVE LEFT COAX MACHINE GUN
ACCESS DOOR. See task: REPLACE
LEFT COAX MACHINE GUN ACCESS
DOOR, page 13-9.
2. REMOVE RIGHT COAX MACHINE GUN
ACCESS DOOR . See task : REPLACE
RIGHT COAX MACHINE GUN ACCESS
DOOR, page 13-13.
NOTE
Steps 3 thru 5 are necessary when replacing
left or right access door seal.
3. REMOVE SEAL STRIPS ( 1 ) FROM
ACCESS DOOR (2) . DISCARD SEAL.

13.18
 TM 9-2350-252-20-2-2

INSTALL

4. CUT NEW SEAL TO LENGTHS EQUAL TO 2

SEAL STRIPS (1 ) REMOVED IN STEP 3.

5. INSTALL NEW SEAL STRIPS ( 1 ) ON

ACCESS DOOR (2).
a. Apply adhesive around edge of access
door ( 2 ). 0
1

b. Install seal strips ( 1 ) on edge of access

door ( 2)

NOTE
When replacing left coax machine gun access
door seal, step 6 should be done. When replac
ing right coax machine gun access door seal,
step 7 should be done .
6. INSTALL LEFT COAX MACHINE GUN
ACCESS DOOR. See task: REPLACE
LEFT COAX MACHINE GUN ACCESS
DOOR, page 13-9.

7. INSTALL RIGHT COAX MACHINE GUN

ACCESS DOOR. See task: REPLACE
RIGHT COAX MACHINE GUN ACCESS
DOOR, page 13-13.
END OF TASK

13-19
 1

6
 TM 9-2350-252-20-2-2

CHAPTER 14

MAINTENANCE OF 25MM GUN GUARD

TASK INDEX

Task Page Task Page

Replace 25mm Gun Guard

Support .. 14-2 Repair 25mm Gun Guard
Latch Mechanism 14-7
Replace 25mm Gun Guard
14-5 Replace 25mm Gun Guard 14-10
Stop
9

14-1
TM 9-2350-252-20-2-2

REPLACE 25MM GUN GUARD SUPPORT

DESCRIPTION

This task covers: Remove (page 14-2).

14-2). Install ( page 14-3).
INITIAL SETUP

Tools : References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts :
Equipment Conditions :
Sealing compound , grade A ,
(Item 20, App C) Engine stopped (TM 9-2350-252-10-1 )
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2)
Self-locking nut ( 2)
Gun guard support
Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE 2
3

1. REMOVE 25MM GUN GUARD . See task:

REPLACE 25MM GUN GUARD, o
g
page 14-10.
po
2. REMOVE WEAPON CONTROL BOX. See
task : REPLACE WEAPON CONTROL :-5
BOX, page 5-1.10. 1

3. REMOVE TOW CONTROL BOX (1 ) FROM

SU " , " RT (2).
a. Remove two screws (3), washers (4), 6
and TOW control box (1 ) from 5
support (2)
b. Remove plug 2W5P2 (5) from jack 7
2A5J1 (6) on TOW control box (1 ).
c. Remove plug 2W5P3 ( 7) from jack 9
2A6J1 (8) on annunciator box ( 9 ).

14-2
 TM 9-2350-252-20-2-2

6.

3 4

1 5
1
3
2
5. REMOVE MOUNTING BASE (4) FROM
SUPPORT (1 ).
4. REMOVE SUPPORT ( 1 ) FROM TURRET. a. Remove two locknuts (5), screws (6),
a. Remove three screws (2), washers (3), and mounting base (4) from sup
and support ( 1 ) from turret. port ( 1 ). Discard locknuts.

INSTALL

6 3

3
2
2
1
7. INSTALL SUPPORT ( 1 ) ON TURRET.
5 a. Apply primer to threads of three
screws (2).
6. INSTALL MOUNTING BASE (4) ON NEW b. Apply sealing compound to threads of
SUPPORT ( 1 ). three screws (2)
a. Install mounting base (4), two c . Install support (1 ), three washers (3),
screws (6 ), and new locknuts (5) on and screws (2) on turret .
support (1 ).
GO TO NEXT PAGE
14-3
TM 9-2350-252-20-2-2

9
2
8

8. INSTALL TOW CONTROL BOX (1 ) ON

SUPPORT (2). 1

a. Install plug 2W5P3 (3) on jack o

o
2A6J1 ( 4) on annunciator box ( 5 ). bo
b. Install plug 2W5P2 (6) on jack
2A5J1 (7) on TOW control box (1 ).
c. Apply primer to threads of two
screws ( 8 ).
d. Apply sealing compound to threads
of two screws (8 ).
e. Install TOW control box ( 1 ), two
1
washers ( 9 ), and screws ( 8) on
support ( 2) 7
6
9. INSTALL WEAPON CONTROL BOX . See
task : REPLACE WEAPON CONTROL
BOX, page 5-110 .

10. INSTALL 25MM GUN GUARD . See task: 4 3

REPLACE 25MM GUN GUARD ,
page 14-10. 5

END OF TASK

14-4
 TM 9-2350-252-20-2-2

REPLACE 25MM GUN GUARD STOP

DESCRIPTION

This task covers: Remove ( page 14-5). Install ( page 14-6).

INITIAL SETUP

Tools: Personnel Required:

Turret mechanic's tool kit ( Item 31 , App F) ITV/IFVICFV Trt Mech 45T10

Materials / Parts: References:

Sealant , grade A (Item 20, Apu o) TM 9-2350-252-10-1

Primer, grade N ( Item 21 , App C) TM 9-2350-252-10-2
Gun guard stop
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )

REMOVE

.1. OPEN GUARD (1 ).

3
a. Turn handle ( 2) left, and lower ©
5
guard ( 1)

2. REMOVE STOP ( 3) FROM TURRET. 4

a. Remove two screws ( 4), washers (5 ),
stop ( 3), and washer( s) (6) from turret.
GO TO NEXT PAGE
14.5
TM 9-2350-252-20-2-2

INSTALL

3 6

5
1

2
2

NOTE
Install washers), as needed , between stop and
turret to obtain proper engagement of stop by
guard handle. 4. ADJUST STOP ( 1 ) .
a. Move stop (1 ) backward or forward
3. INSTALL NEW STOP (1 ) ON TURRET. until guard (5) closes securely when
a. Apply primer to threads of two handle ( 6) is turned right.
screws (2)
b. TORQUE TWO SCREWS (2) TO
b. Apply sealant to threads of two 73-79 IN-LB (84-91 CMKG). €
screws (2 )
c. Install washer(s) ( 3), stop ( 1 ),) two 5. CLOSE GUARD (5 ).
washers (4), and screws (2) on turret. a. Raise guard (5 ), and turn handle (6)
Tighten screws finger tight. right.

END OF TASK

14.6
 TM 9-2350-252-20-2-2

REPAIR 25MM GUN GUARD LATCH MECHANISM

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Spring pin
Ball plunger Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2 )
Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REPAIR

1
M 3

1
000
0
2

1. REMOVE GUARD (1 ) FROM SUPPORT ( 2)

a . Turn handle ( 3) and open guard (1 ).
b. Remove guard (1 ) from support ( 2 ).
GO TO NEXT PAGE
14-7
TM 9.2350-252-20-2-2

6
4. 5 7
8

2
1 .

3
3

2. REMOVE HANDLE (1 ) AND ARM (2)

FROM GUARD ( 3 ).
a. Remove spring pin (4) from handle (1 ) 3. REMOVE PLATE (6 ) FROM GUARD (3).
and arm (2). Discard spring pin . a. Remove two screws ( 7) and plate (6)
b. Remove handle (1 ) and washer (5) from from guard (3 ).
arm (2 ). b. Remove plunger ( 8) from plate (6 ). Dis.
c. Remove arm (2) from guard ( 3 ). card plunger.

7
8 6

4. INSTALL PLATE (6) ON GUARD ( 3 ).

a. Install plate (6) and two screws ( 7) on
guard ( 3).
b. Screw new plunger (8 ) completely into
plate (6 ), then turn back one full turn
for positive detent at ball.

14-8
 TM 9-2350-252-20-2-2

6
5
4 3

1 京 2
&

0000
9

5. INSTALL HANDLE (1 ) AND A'RM ( 2) ON

GUARD ( 3 ).
a . Insert arm ( 2) through rear of guard ( 3)
and plate (6 )
b. Place washer (5 ) and handle (1 ) on arm
(2 ). 6. INSTALL GUARD ( 3) ON SUPPORT ( 9 ).
c. Install new spring pin ( 4) in handle (1 ) a . Place guard ( 3) on support ( 9).
and arm ( 2). b. Turn handle (1 ) to lock guard ( 3 ).

END OF TASK

14.9
TM 9-2350-252-20-2-2

REPLACE 25MM GUN GUARD

DESCRIPTION

This task covers : Remove (page 14-10). Install (page 14-11 ).

INITIAL SETUP

Tools : References:
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
25mm gun guard Equipment Conditions :
Spring pin Engine stopped (TM 9-2350-252-10-1)
Ball plunger Turret shut down (TM 9-2350-252-10-2)
Instruction plate
Instruction plate

Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

3
!NIL

3
00

1. REMOVE GUARD (1 ) FROM SUPPORT (2 ). 1

a . Turn handle ( 3) and open guard (1 ). 2
b. Remove guard (1 ) from support ( 2).
GO TO NEXT PAGE
14-10
 TM 9-2350-252-20-2-2

4
5

2.
8
1
6
1

다.
[ ..
3
3

2. REMOVE HANDLE (1 ) AND ARM (2)

FROM GUARD (3) .
3. REMOVE PLATE (6) AND PLUNGER ( 7)
a. Drive spring pin (4) out of handle (1 ) FROM GUARD (3).
and arm (2). Discard spring pin . a. Remove two screws ( 8) and plate (6 )
b. Remove handle ( 1 ) and washer (5) from with plunger ( 7) from guard ( 3).
arm (2). b. Remove plunger ( 7) from plate (6 ). Dis.
c. Remove arm (2) from guard (3). card plunger.

INSTALL

1
6

1
4. INSTALL PLATE ( 6) AND NEW
PLUNGER (7) ON NEW GUARD ( 3 ).
a. Install plate (6 ) and two screws ( 8) on
guard (3).
b. Screw plunger ( 7) completely into
plate (6). Turn plunger back one full
turn for positive detent at ball .
GO TO NEXT PAGE
14-11
TM 9-2350-252-20-2-2

6 5 4 2

1 54 1

8)
3
6
5. INSTALL HANDLE (1 ) AND ARM (2) ON
GUARD ( 3 ). 6. INSTALL GUARD (3) ON SUPPORT (6).
a. Insert arm (2) through rear of guard ( 3) a. Place guard (3) on support (6).
and plate (4).
b. Turn handle (1 ) to lock guard (3).
b. Place washer (5) and handle (1 ) on
arm (2 ). 7. INSTALL TWO NEW INSTRUCTION
c. Drive new spring pin (6 ) in handle ( 1 ) PLATES ON GUARD . See task: REPLACE
and arm (2). MARKERS OR DECALS, page 4.2.

END OF TASK

14.12
 CHAPTER 15 TM 9-2350-252-20-2-2

MAINTENANCE OF POINTER INDICATOR

REPLACE GUN ROTOR POINTER INDICATOR LAMP BRACKET

DESCRIPTION

This task covers: Remove (page 15-1). Install (page 15-2).

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit (Item 31; App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Angle bracket
Engine stopped (TM 9-2350-252-10-1)
Personnel Required: Turret shut down (TM 9-2350-252-10-2 )
ITV /IFVICFV Trt Mech 45T10

REMOVE

9 2

5
2 1

9900 4
3

1. MANUALLY ELEVATE 25MM GUN TO

O MILS. See TM 9-2350-252-10-2 .

2. REMOVE BRACKET (1 ) WITH SOCKET (2)

FROM TURRET . 3. REMOVE BRACKET (1) FROM
SOCKET ( 2 ).
a. Remove screw ( 3), washer ( 4 ), and a. Loosen Jam nut (5 ), and remove
bracket (1 ) with socket ( 2) from turret. bracket (1 ) from socket ( 2 ).
GO TO NEXT PAGE
16-1
TM 9-2350-252-20-2-2

INSTALL

2 4

9
8
5 1

3 1
1

4. INSTALL NEW BRACKET (1 ) ON

SOCKET (2).
7 .
5. INSTALL BRACKET ( 1 ) WITH SOCKET ( 2)
ON TURRET.
6

a. Place bracket (1 ) between lock washer a. Aline white edge of bracket pointer (6)
(3) and ground terminal (4) of with " O " on indicator tape (7 ).
socket (2).
b. Install bracket (1 ) with socket ( 2),
b. Tighten jam nut (5). washer ( 8 ), and screw ( 9) on turret.
END OF TASK

15-2
 TM 9-2350-252-20-2-2

CHAPTER 16
MAINTENANCE OF 25MM GUN AND ROTOR
Section I. MANINTENANCE OF 25MM GUN AND ROTOR
TASK INDEX

Task Page Task Page

Replace 25mm Gun ... 16-2 Replace 25mm Gun Chute Cover .... 16-25
Replace 25mm Weapon Replace Backup Sight Cam 16-27
Rotor Shield .. 16-3
Replace 25mm Link Ejection Chutes . 16-32
Repair 25mm Gun Barrel Release ..... 16-5
Replace Link Chute Seal 16-35
Replace 25mm Gun
Mount Bumpers 16-11

Replace Spur Gear.... 16-14

Replace 25mm Weapon Cover ...... 16-19

16-1
TM 9-2350-252-20-2

REPLACE 25MM GUN

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Personnel Required :
Equipment Conditions :
ITVIIFVICFV Trt Mech 45T10
Engine stopped (TM 9-2350-252-10-1 )
Turret shut down (TM 9-2350-252-10-2)

REMOVE

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

2. REMOVE 25MM FEEDER . See

TM 9-2350-252-10-2 .

3. REMOVE 25MM RECEIVER . See

TM 9-2350-252-10-2 .

INSTALL

4. INSTALL 25MM RECEIVER . See

TM 9-2350-252-10-2 .

5. INSTALL 25MM FEEDER . See

TM 9-2350-252-10-2 .

6. INSTALL 25MM BARREL. See

TM 9-2350-252-10-2 .

END OF TASK
16-2
 TM 9-2350-252-20-2-2

REPLACE 25MM WEAPON ROTOR SHIELD

DESCRIPTION

This task covers: Remove (page 16-3). Install (page 16-4 ).

INITIAL SETUP

Tools: References :

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions:
Sealing compound , grade A
(Item 20 , App C) Engine stopped ( TM 9-2350-252-10-1)
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2 )
External weapon shield

Personnel Required :
ITV/IFVICFV Trt Mech 45T10
Helper (H)

5
REMOVE

033 6
1. REMOVE 25MM GUN BARREL. See
TM 9-2350-252-10-2.

2. REMOVE COAX MACHINE GUN . See

3
TM 9-2350-252-10-2 .
4
3. REMOVE SECONDARY FOLDING SIGHT
ASSEMBLY. See task : REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY,
page 10-4 .

4. REMOVE BRACKET (1 ) FROM SHIELD (2).

a. Remove four screws ( 3 ), washers ( 4 ),
and bracket ( 1 ) from shield (2) .
2
5. REMOVE SHIELD (2) FROM TURRET.
a. Remove five screws (5), washers ( 6 ),
3 and shield (2) from turret. Have helper
assist .

GO TO NEXT PAGE
16-3
TM 9.2350-252-20-2-2

INSTALL

6. INSTALL NEW SHIELD (1 ) ON TURRET.

a. Install shield (1 ), five washers (2), and
screws ( 3) on turret. Have helper
assist .

b. TORQUE FIVE SCREWS (3) TO

300-324 IN -LB (346-373 CMKG).

7. INSTALL BRACKET (4) ON SHIELD (1 ).

3
a. Apply primer to threads of four 5
screws (5 ).
2
b. Apply sealing compound to threads
of four screws (5 ).
6
c. Install bracket (4), four washers (6),
and screws (5) on shield (1 ).
d. TORQUE FOUR SCREWS (5) TO
22-24 FT-LB (3.0-3.3 MKG).
4
8. INSTALL SECONDARY FOLDING SIGHT
ASSEMBLY. See task: REPLACE SEC
€
ONDARY FOLDING SIGHT ASSEMBLY ,
page 10-4.

9. INSTALL COAX MACHINE GUN . See

TM 9-2350-252-10-2.

10. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

END OF TASK

16-4
 TM 9-2350-252-20-2-2

REPAIR 25MM GUN BARREL RELEASE

INITIAL SETUP

Tools: Personnel Required:

Turret mechanic's tool kit ( Item 31 , App F) ITV /IFV /CFV Trt Mech 45T10
Helper (H)
Materials /Parts :
References:
Sealing compound , grade A , TM 9-2350-252-10-1
(Item 20, App C)
TM 9-2350-252-10-2
Primer, grade N ( Item 21 , App C)
Spring pin (3)
Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REPAIR
3

1. REMOVE COAX MACHINE GUN . See

TM 9-2350-252-10-2.

2. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2.

3. REMOVE 25MM GUN FEEDER . See

TM 9-2350-252-10-2 .

4. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2.

5. REMOVE SECONDARY FOLDING SIGHT

ASSEMBLY. See task: REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY,
page 10-4 .
<
.
]

1
6. REMOVE SHIELD (1 ) FROM TURRET.
a . Remove five screws (2), washers (3),
and shield (1 ) from turret. Have helper
assist.

GO TO NEXT PAGE
16-5
TM 9-2350-252-20-2-2

61 2

000

NOTE
Corner with mechanism must be removed last.

7. REMOVE GUN MOUNT ( 1 ) FROM

ROTOR (2) 1
a. From inside turret, push mechanism
handle (3) to lock position .
b. From outside turret, remove four ya
screws (4) from mount ( 1 ) .
c. From outside turret , turn mount ( 1 ) 3
toward left side of turret, and remove 4
mount from rotor (2). Have helper
assist .

6.

1 5
o
O

8. REMOVE RELEASE ASSEMBLY (5) FROM

MOUNT (1 ).
a. Remove four screws (6 ) and release
assembly (5) from mount (1).

16.6
 TM 9-2350-252-20-2-2

1 3
WWW.hr

6
)

2 5

9. RELEASE TENSION ON REAR 10. REMOVE LEVER (2) AND SUPPORT (4)
SUPPORT (1 ). FROM ROD (5) .

a. Pull rear support ( 1 ) down , and turn a. Remove spring pin (6), lever (2) , and
lever (2) to left until rear support support (4) from rod (5) . Discard
slides down from actuator (3) . spring pin .

។
5
5
to

8
3

11. REMOVE SPRING (7) AND REAR

SUPPORT ( 1 ) FROM ROD (5) .
a. Remove spring pin (8), spring (7), and 12. REMOVE ACTUATOR (3) FROM ROD (5).
rear support ( 1 ) from rod (5). Discard a. Remove spring pin (9) and actuator (3)
spring pin . from rod (5). Discard spring pin .
GO TO NEXT PAGE

16.7
TM 9-2350-252-20-2-2

5 4 2
1

8
Q9
3 5

1 6

1 14. INSTALL REAR SUPPORT (4) AND

SPRING (5) ON ROD (2).
a. Place rear support (4) on rod (2) with
socket ( 6 ) facing away from
actuator (1 ).
b . Place spring (5) on rod (2) with
13. INSTALL ACTUATOR ( 1 ) ON ROD (2) .
tang (7) in socket (6), and install new
a. Install actuator ( 1 ) and new spring spring pin (8) through rear support (4)
pin (3) on rod (2). and rod .
€
11 2 13
1
10

9 4
10

4
12
2
10
9

15. INSTALL SUPPORT (9) AND LEVER ( 10)

ON ROD (2). 16. APPLY TENSION ON REAR
a. Place support (9) on rod (2) . SUPPORT (4) .

b . Place lever ( 10) on rod (2) with notch a . Push rear support (4) up , and turn
in lever alined with notch in support lever ( 10) to right until tip ( 12) on rear
(9) , and install new spring pin ( 11 ) support locks in slot ( 13) on
through lever and rod . actuator ( 1)

16-8
 TM 9-2350-252-20-2-2

6
2 1

4
5 3
17. INSTALL RELEASE ASSEMBLY ( 1 ) IN
MOUNT (2).
a . Hold lever (3) . Turn actuator (4 ) one
half turn , and place release assembly
( 1 ) in mount (2) with lever (3) in
cutout (5) .
b . Apply primer to threads of four d . Install four screws (6) on mount (2)
screws (6). and into release assembly ( 1 ) .
c . Apply sealing compound to threads e. TORQUE FOUR SCREWS (6) TO
of four screws (6) . 150-165 IN - LB ( 173-190 CMKG ) .

NOTE
Corner with mechanism must be installed first.

18. INSTALL MOUNT (2) IN ROTOR ( 7) . 2

a. Move mechanism handle (8) to lock
position .
b . Apply primer to threads of four
screws (9) .
8
c . Apply sealing compound to threads
of four screws (9) .
d . Install mount ( 1 ) and four screws (9) 9
in rotor ( 7). Have helper assist .
e . TORQUE FOUR SCREWS (9) TO
171-189 FT- LB (24-26 MKG).
GO TO NEXT PAGE

16-9
 TM 9-2350-252-20-2-2

2 4
pa

1
0

20. INSTALL SECONDARY FOLDING SIGHT

0 1 ASSEMBLY . See task : REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY,
page 10-4 .

19. INSTALL SHIELD ( 1 ) ON TURRET (2) . 21. INSTALL 25MM GUN RECEIVER. See
TM 9-2350-252-10-2 .
a . Apply primer to threads of five
screws (3) .
22. INSTALL 25MM GUN FEEDER . See
b. Apply sealant to threads of five TM 9-2350-252-10-2 .
screws (3).
c . Install shield ( 1 ), five washers (4) , and 23. INSTALL 25MM GUN BARREL . See
screws (3) on turret (2) . Have helper TM 9-2350-252-10-2 .
assist .

d . TORQUE FIVE SCREWS (3) TO 24. INSTALL COAX MACHINE GUN . See
300-350 IN - LB (346-403 CMKG). TM 9-2350-252-10-2 .

END OF TASK

16-10
 TM 9-2350-252-20-2-2

REPLACE 25MM GUN MOUNT BUMPERS

DESCRIPTION

This task covers : Remove (page 16-11 ) . Install (page 16-12).

INITIAL SETUP

Tools : References :

Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts : .
Equipment Conditions:
Sealing compound , grade A ,
(Item 20, App C) Engine stopped (TM 9-2350-252-10-1 )
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2)
Rubber bumper

Personnel Required :
ITV/ IFVICFV Trt Mech 45T10

REMOVE

NOTE
There are two gun mount bumpers. Removal of
top and bottom bumpers is the same. Bottom
bumper is shown here .
Steps 1 and 3 apply to bottom bumper. Steps 2
and 3 apply to top bumper.
1. MANUALLY ELEVATE 25MM GUN TO
1050 MILS. See TM 9-2350-252-10-2 . 2

2. MANUALLY DEPRESS 25MM GUN TO

-170 MILS. See TM 9-2350-252-10-2.

NOTE
Number and type of shims should be noted for 1
later installation . 5
e

3. REMOVE BUMPER ( 1 ) FROM ROTOR (2).

a. Remove three screws ( 3), washers (4) ,
bumper ( 1 ), and shim(s) (5) from 3
rotor ( 2). 4
GO TO NEXT PAGE
16-11
TM 9-2350-252-20-2-2

INSTALL
2
NOTE
There are two gun mount bumpers. Installation
of top and bottom bumpers is the same. Bot.
tom bumper is shown here.
4
2
Same number and type of shims removed in ๆ
step 3 must be installed.
1
4. INSTALL NEW BUMPER (1 ) ON
ROTOR (2).
a . Apply primer to threads of three 5
screws (3).
b. Apply sealing compound to threads of
three screws ( 3 ).
3
c . Install shim(s) (4) , bumper ( 1 ), three
washers (5) , and screws (3) on rotor (2).
5. ADJUST GUN ELEVATION DRIVE VARIA
BLE RESISTOR. See page 7-20 .

6. ELEVATE 25MM GUN TO MAXIMUM ELE

€
VATION IN POWER MODE . See
TM 9-2350-252-10-2.

7. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2 .

8. CHECK THAT TOP BUMPER (6) RESTS

AGAINST SHIELD ( 7 ).
a. Turn handwheel (8) back to elevate
25mm gun .
b . If handwheel (8) turns back 1/4 to 1/2
turn , go to step 9. 7
c. If handwheel (8) turns back less than
1/4 turn , repeat steps 2, 3, and 4 to
remove shims as needed . Repeat 6
steps 6, 7, and 8 to check adjustment .
d . If handwheel (8) turns back more than 8 3
1/2 turn , repeat steps 2, 3, and 4 to
add shims as needed . Repeat steps 6, VASnad ,
7, and 8 to check adjustment . mus

16.12
 TM 9-2350-252-20-2-2

9. DEPRESS 25MM GUN TO MAXIMUM

DEPRESSION IN POWER MODE. See
TM 9-2350-252-10-2.

10. MOVE GUN ELEVATION DRIVE SELECT

LEVER TO MANUAL POSITION . See
TM 9-2350-252-10-2.

11. CHECK THAT BOTTOM BUMPER ( 1 )

RESTS AGAINST SHIELD (2) .
a. Turn handwheel (3) forward to
depress 25mm gun .
b. If handwheel ( 3) turns forward 1/4 to
1/2 turn , go to step 12.
c . If handwheel (3) turns forward less
than 1/4 turn , repeat steps 1 , 3, and 4
to remove shims as needed . Repeat
steps 9, 10, and 11 to check adjust
ment .
2
d . If handwheel (3) turns forward
more than 1/2 turn , repeat steps 1 , 3,
and 4 to add shims as needed .
Repeat steps 9, 10, and 11 to check 3
adjustment .

12. MANUALLY ELEVATE OR DEPRESS

25MM GUN TO O MILS . See
TM 9-2350-252-10-2.

END OF TASK

16-13
TM 9-2350-252-20-2-2

REPLACE SPUR GEAR .

DESCRIPTION

This task covers : Remove (page 16-14). Install (page 16-16).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV/IFVICFV Trt Mech 45T10
Cap screw Helper (H)
Plain hexagon nut
References :
Materials/ Parts:
TM 9-2350-252-10-1
Grease (Item 14 , App C) TM 9-2350-252-10-2
Sealing compound , grade A
(Item 20, App C ) Equipment Conditions:
Primer, grade N (Item 21 , App C)
Engine stopped (TM 9-2350-252-10-1)
Spur gear
Turret shut down (TM 9-2350-252-10-2)

REMOVE €

1. REMOVE 25MM GUN GUARD. See

TM 9-2350-252-10-2 . 3

2. MANUALLY TRAVERSE TURRET TO

2900 MILS. See TM 9-2350-252-10-2.
2
3. MANUALLY DEPRESS 25MM GUN TO
MAXIMUM DEPRESSION . See
TM 9-2350-252-10-2 .

4. (H) INSTALL SCREW (1 ) AND NUT (2) ON

EQUILIBRATOR (3).

16.14
 TM 9-2350-252-20-2-2

3 1
2

5. MANUALLY ELEVATE 25MM GUN TO

MAXIMUM ELEVATION . See

lps
TM 9-2350-252-10-2.

Tell
NOTE
Note position of wire rope for later installation.
6. REMOVE WIRE ROPE ( 1 ) FROM LUG (2)
ON ROTOR ( 3 ).

7. MANUALLY DEPRESS 25MM GUN TO

MAXIMUM DEPRESSION AND REST
ROTOR ON MECHANICAL STOP. See
TM 9-2350-252-10-2 .

s
toe

aoa
e
Ell

8. MANUALLY TRAVERSE TURRET TO

3400 MILS . See TM 9-2350-252-10-2 .

9. (H) LOOSEN PRELOAD NUT (4) UNTIL 6

PINION GEAR (5) AND SPUR GEAR (6)
DISENGAGE .

GO TO NEXT PAGE
16.15
TM 9-2350-252-20-2-2

4
2 3

10. REMOVE SPUR GEAR (1 ) FROM

ROTOR ( 2).
a. Remove six screws ( 3 ), washers (4),
and spur gear (1 ) from rotor (2).

INSTALL
1

NOTE
Flat side of sector gear must face in when 1
Installing.
11. INSTALL NEW SPUR GEAR (1 ) ON
ROTOR ( 2 ). 4
a. Apply primer to threads of six 2 3
screws (3).
b. Apply sealing compound to threads
of six screws ( 3 ).
c. Install spur gear (1 ) on rotor (2) with
flat side out.
d . Install six washers ( 4) and screws ( 3)
on rotor (2)
e. TORQUE SIX SCREWS ( 3) TO
432-454 IN -LB (498-523 CMKG) .

12. APPLY COAT OF GREASE TO SPUR

GEAR (1 ).

16-16
 TM 9-2350-252-20-2-2

4 5

CAUTION
Pinion or spur gear may be damaged if they
do not mesh correctly. Handwheel may need
to be turned slightly to aline gears (no more 7 1
than 1/4 turn ). Make sure pinion gear and
spur gear engage each other properly.

TOWARU
13. TIGHTEN PRELOAD NUT (1 ) TO ALINE
SPUR GEAR (2) AND PINION GEAR (3).
a. Tighten preload nut ( 1 ) on eyebolt (4)
until spur gear (2) and pinion gear (3) ®
begin to mesh . 2
b. Tighten preload nut (1 ) until preload
gap (5) between retainer halves (6, 7) 3.
3
measures 0.045-0.050 inch
(1.14.1.27 mm) on each side.

rath
10
9

14. MANUALLY ELEVATE 25MM GUN TO

MAXIMUM ELEVATION . See
TM 9-2350-252-10-2 .

15. INSTALL WIRE ROPE (8) ON LUG (9) OF

ROTOR ( 10 ).
GO TO NEXT PAGE
16-17
TM 9-2350-252-20-2-2

0)

3
16. (H) MANUALLY DEPRESS 25MM GUN
TO MAXIMUM DEPRESSION . See
TM 9-2350-252-10-2. 1

17. INSPECT PRELOAD GAP (1 ).

y
a. Inspect gap (1 ) between retainer
halves (2, 3) during gun depression.
b. If gap (1 ) does not go to zero , go to
step 18.

c. If gap (1 ) goes to zero, replace spur

gear (4). Go to step 5.

18. MANUALLY TRAVERSE TURRET TO

2900 MILS. See TM 9-2350-252-10-2.

19. (H) REMOVE NUT ( 5) AND SCREW (6)

FROM EQUILIBRATOR ( 7 ).

20. MANUALLY ELEVATE 25MM GUN TO 5

20 MILS. See TM 9-2350-252-10-2 .
6
21. MANUALLY TRAVERSE TURRET TO
6400 MILS. See TM 9-2350-252-10-2 .
1
22. INSTALL 25MM GUN GUARD. See
TM 9-2350-252-10-2 .

23. ADJUST GUN ELEVATION DRIVE VARI

ABLE RESISTOR . See page 7-20 .
END OF TASK

16-18
 TM 9-2350-252-20-2-2

REPLACE 25MM WEAPON COVER

DESCRIPTION

This task covers: Remove (page 16-19). Install (page 16-21 ) .

INITIAL SETUP

Tools :
References:
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2

Materials / Parts : Equipment Conditions :

Sealing compound , grade A Engine stopped (TM 9-2350-252-10-1 )
(Item 20 , App C) Turret shut down (TM 9-2350-252-10-2)
Primer, grade N ( Item 21 , App C)
Access cover

Personnel Required :
ITV/ IFV/CFV Trt Mech 45T10

REMOVE

2
000 D

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 . 3

2. REMOVE 25MM GUN FEEDER . See

TM 9-2350-252-10-2 .

3. REMOVE 25MM GUN RECEIVER . See

TM 9-2350-252-10-2 .
4. REMOVE CLAMP ( 1 ) FROM ROTOR (2) .
1
a. Remove screw (3) and clamp ( 1 ) from
rotor (2).

GO TO NEXT PAGE

16-19
TM 9.2350-252-20-2-2

2
5 3

6. REMOVE TOP RETAINER (3) FROM

ROTOR (4).
5. REMOVE HOOK AND PILE FASTENER (1 ) a. Remove four screws (5), washers (6),
FROM AROUND WIRING HARNESS (2). and top retainer (3) from rotor (4) .

4 10

9 11

NOTE
The right retainer in step 7 is shaped differently
in turrets that have backup sights.
7. REMOVE RIGHT RETAINER (7) FROM
ROTOR (4) .
B
8. REMOVE LEFT RETAINER (10) FROM
ROTOR ( 4) .
12

a. Remove five screws (8), washers (9), a . Remove four screws ( 11 ) , washers ( 12),
and right retainer (7) from rotor (4). and left retainer ( 10) from rotor (4) .

16-20
 TM 9-2350-252-20-2-2

1 6
4
7
5

WOUDOUDOU V W
WUR
DU
2
2
3

9. REMOVE SHORT RETAINER (1 ) FROM 10. REMOVE BOTTOM RETAINER (5) FROM
ROTOR ( 2) ROTOR ( 2).
a. Remove two screws ( 3), washers ( 4), a. Remove four screws (6 ), washers ( 7 ),
and short retainer (1 ) from rotor ( 2 ). and bottom retainer (5 ) from rotor (2).

INSTALL

8 ‫ייי‬
‫ייי‬

2
2
8

11. REMOVE COVER (8) FROM ROTOR (2). 12. PLACE NEW COVER (8) ON ROTOR (2).
GO TO NEXT PAGE

16-21
TM 9.2350-252-20-2-2

3
1 5 1
6
4

ONUT
' OUT
wo outor JOUDU
2

14. INSTALL SHORT RETAINER (5) ON

13. INSTALL BOTTOM RETAINER ( 1 ) ON ROTOR (2 )
ROTOR ( 2). 1

a. Apply primer to threads to two

a . Apply primer to threads of four screws (6) .
screws (3 )
b . Apply sealing compound to threads
b. Apply sealing compound to threads of two screws (6) .
of four screws ( 3).
c . Install short retainer (5) on rotor (2)
c. Install bottom retainer (1 ) on rotor (2) with two washers (7) and screws (6 ).
with four washers (4) and screws ( 3 ). Do not over tighten screws.

11

10
20

12
13
2 NOTE
The right retainer in step 7 is shaped differently
in turrets that have backup sights.
8
16. INSTALL RIGHT RETAINER (11 ) ON
15. INSTALL LEFT RETAINER (8) ON ROTOR (2).
ROTOR (2 ) a . Apply primer to threads of five
a. Apply primer to threads of four screws (12)
screws (9) . b. Apply sealing compound to threads
b. Apply sealant to threads of four of five screws (12).
screws (9) . c . Install right retainer ( 11 ) on rotor (2)
c . Install left retainer (8) on rotor (2) with with five washers ( 13) and
four washers ( 10) and screws (9) . screws (12)

16-22
 TM 9.2350-252-20-2-2

ago

0 17. INSTALL TOP RETAINER ( 1 ) ON

ROTOR (2) 1
3
a. Apply primer to threads of four
screws (3).
b. Apply sealant to threads of four
screws (3).
c . Install top retainer (1 ) on rotor (2)
: with four washers (4) and screws (3) .

TVUDOUT
8
4

HT
nu
Me

18. TORQUE 19 SCREWS (3, 5, 6, 7, 8) TO

73-79 IN-LB (84-91 CMKG).
GO TO NEXT PAGE

16-23
TM 9-2350-252-20-2-2

1
2

19. INSTALL HOOK AND PILE FASTENER

(1 ) AROUND WIRING HARNESS (2) .

20. INSTALL CLAMP (3) ON ROTOR (4). 4

a. Apply primer to threads of screw (5) .

b . Apply sealing compound to threads
of screw (5).
c . Install clamp (3) on rotor (4) with 5
screw (5) .
21. INSTALL 25MM GUN RECEIVER. See
TM 9-2350-252-10-2 .
3
22. INSTALL 25MM GUN FEEDER . See
TM 9-2350-252-10-2.

23. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2.

END OF TASK

16-24
 TM 9-2350-252-20-2-2

REPLACE 25MM GUN CHUTE COVER

DESCRIPTION

This task covers: Remove (page 16-25). Install (page 16-26).

INITIAL SETUP

Tools : Personnel Required:

Turret mechanic's tool kit (Item 31 , App F) ITVIIFVICFV Trt Mech 45T10

References:
Materials /Parts:
TM 9-2350-252-10-1
Sealing compound , grade A TM 9-2350-252-10-2
(Item 20 , App C)
Primer, grade N ( Item 21 , App C) Equipment Conditions:
Chute cover
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE
1. REMOVE 25MM GUN BARREL. See
TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN FEEDER . See

TM 9-2350-252-10-2.

3. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2 .

4. REMOVE 25MM AP AMMO CHUTE. See

task : REPLACE 25MM AP AMMO CHUTE,
page 26-22 .
5. REMOVE 25MM HE AMMO CHUTE . See 3
2
task: REPLACE 25MM HE AMMO CHUTE 1

ASSEMBLY , page 26-26.

6. REMOVE GUN GYRO. See task :
REPLACE GUN GYRO , page 7-136.
5
7. REMOVE TWO RETAINERS (1 , 2) FROM
ROTOR (3).
a. Remove eight screws (4), washers (5),
and two retainers (1 , 2) from rotor (3). 4

GO TO NEXT PAGE

16-25
TM 9-2350-252-20-2-2

INSTALL

2 2

8. UNZIP COVER (1 ) FROM ROTOR (2). 9. ZIP NEW COVER (1 ) ON ROTOR ( 2).

2
10. INSTALL TWO RETAINERS ( 3, 4) ON 4
ROTOR (2)
a . Apply primer to threads of eight
screws ( 5 ).
b. Apply sealing compound to threads of 6
eight screws (5).
c . Install two retainers (3,4), eight
3
washers (6), and screws (5) on rotor (2)
finger tight. 5

d. Hold two retainers (3, 4) against rotor 14. INSTALL 25MM AP AMMO CHUTE . See
( 2) and tighten eight screws (5 ). task : REPLACE 25MM AP AMMO CHUTE,
page 26-22.
11. TORQUE EIGHT SCREWS (5) TO 15. INSTALL 25MM GUN RECEIVER . See
73-79 IN -LB (84-91 CMKG). TM 9-2350-252-10-2 .

12. INSTALL GUN GYRO . See task:

16. INSTALL 25MM GUN FEEDER . See
REPLACE GUN GYRO, page 7-136 .
TM 9-2350-252-10-2 .
13. INSTALL 25MM HE AMMO CHUTE . See
task : REPLACE 25MM HE AMMO 17. INSTALL 25MM GUN BARREL. See
CHUTE ASSEMBLY, page 26-26. TM 9-2350-252-10-2 .

END OF TASK

16-28
 TM 9-2350-252-20-2-2

REPLACE BACKUP SIGHT CAM

DESCRIPTION

This task covers : Remove ( page 16-27). Install ( page 16-29).

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials / Parts:
Equipment Conditions:
Sealing compound , grade A
(Item 20, App C) Engine stopped (TM 9-2350-252-10-1)
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2)
Cam

Personnel Required :
ITV /IFVICFV Trt Mech 45T10

REMOVE

O
2 1

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN FEEDER . See

TM 9-2350-252-10-2.

3. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2 .

4. REMOVE SPRING (1 ) FROM HOOK ( 2).

GO TO NEXT PAGE
16-27
TM 9-2350-252-20-2-2

1
5. REMOVE CLAMP (1 ) FROM ROTOR (2).
a. Remove screw ( 3) and clamp (1 ) from
rotor (2)

1
2
2
9

10
6

5
7. REMOVE RIGHT RETAINER ( 7) AND
6. REMOVE TOP RETAINER (4 ) FROM COVER ( 8) FROM ROTOR ( 2).
ROTOR (2) a. Remove five screws ( 9), washers ( 10),
a. Remove four screws ( 5 ), washers ( 6 ), and right retainer ( 7) from rotor ( 2).
and top retainer (4) from rotor ( 2 ). b. Move cover (8) aside.

16-28
 TM 9-2350-252-20-2-2

INSTALL
1 1
3 3

2 2

3 3

9. INSTALL NEW CAM (1 ) ON ROTOR (2).

8. REMOVE CAM (1 ) FROM ROTOR (2).
a. Aline new cam (1 ) with guide pins ( 3 ).
a. Remove cam (1 ) from guide pins (3)
on rotor ( 2) b. Install cam (1 ).
ce

10. INSTALL RIGHT RETAINER (4) AND

COVER (5) ON ROTOR ( 2).
2 .
a. Apply primer to threads of five
screws (6).
6
b. Apply sealing compound to threads of
five screws (6). 1
C. Position cover ( 5) on cam (1 ) so that 4 1
screw holes are alined .
d. Install right retainer (4) on rotor ( 2)
with five washers ( 7) and screws ( 6 ).
GO TO NEXT PAGE
16-29
TM 9-2350-252-20-2-2

2
퍄

Annsomnino
11. INSTALL TOP RETAINER (1 ) ON
ROTOR ( 2 ).
a. Apply primer to threads of four
screws ( 3 ).
1
b. Apply sealing compound to threads of
four screws (3 ).
c. Install top retainer (1 ) on rotor ( 2) 3
with four washers (4) and screws ( 3 ).

6
‫י‬‫יא‬
‫י‬‫יי‬
ut
go

13. INSTALL CLAMP (6 ) ON ROTOR ( 2).

a. Apply primer to threads of screw (7).
b. Apply sealing compound to threads of
screw (7).
12. TORQUE NINE SCREWS (3, 5 ) TO c. Install clamp (6) on rotor ( 2) with
73-79 IN-LB (84-91 CMKG ). screw (7)

16-30
 TM 9.2350-252-20-2-2

La

OM
BUL 1
2
14. INSTALL SPRING (1 ) ON HOOK (2).

15. INSTALL 25MM GUN RECEIVER . See

TM 9-2350-252-10-2 .

16. INSTALL 25MM GUN FEEDER . See

TM 9-2350-252-10-2.

17. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2 .

END OF TASK

16-31
TM 9.2350-252-20-2-2

REPLACE 25MM LINK EJECTION CHUTES

DESCRIPTION

This task covers: Remove (page 16-32). Install (page 16-33) .

INITIAL SETUP

Materials /Parts: References:

Ejection chute TM 9-2350-252-10-1
TM 9-2350-252-10-2
Personnel Required :
ITV /IFVICFV Trt Mech 45T10 Equipment Conditions:
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE

1. REMOVE 25MM GUN GUARD.

See TM 9-2350-252-10-2.

2. OPEN 25MM GUN COVER.

See TM 9.2350-252-10-2.

NOTE

If HE chute only is to be replaced, steps 3 and

4 and steps 9, 10, 11 , and 12 should be done.
If AP chute only is to be replaced , steps 5, 6, (5)
5
and 7 and steps 10, 11 , and 12 should be done.
If both chutes are to be replaced, all remaining
steps (3 thru 12) should be done.
3. MANUALLY DEPRESS 25MM GUN TO 2
- 170 MILS. See TM 9-2350-252-10-2. ROM
3
4. REMOVE HE CHUTE (1 ) FROM ROTOR (2).
a. Squeeze latches ( 3), and pull HE chute 4
(1 ) from feeder ( 4). 3
b. Pull HE chute (1 ) left, and out of lower
slot (5) in rotor ( 2).

16-32
 TM 9-2350-252-20-2-2

OD
3 5

) P
5. MANUALLY ELEVATE 25MM GUN TO

W
200 MILS. See TM 9-2350-252-10-2.

6. REMOVE AP CHUTE (1 ) FROM ROTOR (2).

a. Squeeze latches (3), and pull AP chute 4
(1 ) from feeder (4). 2
b. Pull AP chute (1 ) left and out of upper
slot (5) in rotor ( 2 ).

INSTALL

7. INSTALL NEW AP CHUTE (1 ) IN 5

ROTOR ( 2)
a. Place AP chute (1 ) in upper slot (5) in
rotor (2)
b. Squeeze latches ( 3), and place AP chute
(1 ) in feeder (4 ). Release latches.
c. Pull AP chute (1 ) down and from side to
side to make sure AP chute is secure.
NOTE
4
Step 8 is to be done only if both chutes are to be 2
replaced .
8. MANUALLY DEPRESS 25MM GUN TO
- 170 MILS . See TM 9-2350-252-10-2.
GO TO NEXT PAGE
16-33
TM 9-2350-252-20-2-2

9. INSTALL NEW HE CHUTE (1 ) IN

ROTOR ( 2 ).
a. Place HE chute (1 ) in lower slot ( 3) in
rotor (2)
b. Squeeze latches ( 4 ), and place HE
chute (1 ) in feeder (5 ). Release
latches.
c. Pull HE chute (1 ) down and from side 3
to side to make sure HE chute is
secure .

10. MANUALLY DEPRESS /ELEVATE 25MM

GUN TO 00 MILS. 2
See TM 9-2350-252-10-2 .

11. CLOSE 25MM GUN COVER .

See TM 9.2350-252-10-2. 5

12. INSTALL 25MM GUN GUARD.

See TM 9-2350-252-10-2 . 1

END OF TASK

16-34
 TM 9-2350-252-20-2-2

REPLACE LINK CHUTE SEAL

DESCRIPTION

This task covers: Remove (page 16-35). Install (page 16-36 ).

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Primer, grade N (Item 21 , App C)
Sealing compound , grade A Engine stopped (TM 9-2350-252-10-1)
( Item 20, App C) Turret shut down (TM 9-2350-252-10-2)
Link chute seal

Personnel Required:
ITV /IFVICFV Trt Mech 45T10

REMOVE

4
1
2

E
3

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2.

NOTE
2. REMOVE 25MM GUN FEEDER. See
Removal of HE and AP retainers and seals is the
TM 9-2350-252-10-2 . same. AP retainer and soal are shown here .

3. REMOVE 25MM GUN RECEIVER. See 5. REMOVE RETAINER (1 ) AND SEAL (2)
TM 9-2350-252-10-2. FROM ROTOR JOURNAL ( 3 ).
a. Remove four screws ( 4 ), retainer (1),
4. REMOVE COAX MACHINE GUN . See and seal ( 2) from rotor journal ( 3).
TM 9-2350-252-10-2 . Discard seal.
GO TO NEXT PAGE
16-35
TM 9-2350-252-20-2-2

INSTALL
1
2

3
NOTE
Installation of HE and AP retalners and seals is
tho samo . AP retainer and seal are shown here .
HE rotainor has notch to correctly aline retainor 7. INSTALL COAX MACHINE GUN . See
with rotor bulkhead . TM 9-2350-252-10-2.
6. INSTALL NEW SEAL (1 ) AND RETAINER
8. INSTALL 25MM GUN RECEIVER. See
( 2) ON ROTOR JOURNAL ( 3 ).
TM 9-2350-252-10-2.
a. Apply primer to threads of four
screws (4 ) 9. INSTALL 25MM GUN FEEDER . See
b. Apply sealing compound to threads of TM 9-2350-252-10-2 .
four screws ( 4 ).
c. Install seal (1 ), retainer ( 2), and four 10. INSTALL 25MM GUN BARREL. See
screws (4) on rotor journal ( 3 ). TM 9-2350-252-10-2 .

END OF TASK

16-36
 TM 9-2350-252-20-2-2

Section II . MAINTENANCE OF EQUILIBRATOR

REPLACE EQUILIBRATOR

DESCRIPTION

This task covers : Remove (page 16-37). Install (page 16-39) .

INITIAL SETUP

Tools: Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITVIIFVICFV Trt Mech 45T10
Externally relieved body screw Helper ( H )
(Item 22, App F)
Hex nut (Item 16, App F) References :
Screw (Item 21 , App F)
TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts:
Equipment Conditions :
Primer, grade N (Item 21 , App C)
Sealing compound , grade A Engine stopped (TM 9-2350-252-10-1)
(Item 20 , App C) Turret shut down (TM 9-2350-252-10-2 )
Equilibrator
Lock washer ( 4)

REMOVE

1. MANUALLY TRAVERSE TURRET TO

2900 MILS . See TM 9-2350-252-10-2 .

2. MANUALLY DEPRESS 25MM GUN TO

MAXIMUM DEPRESSION . See
TM 9-2350-252-10-2 .

WARNING
Equilibrator can fly out and kill 3
or injure you . Make sure com
pression spring is locked
before you try to remove
equilibrator.

2
3. (H) INSTALL SCREW (1 ) AND NUT (2) ON
EQUILIBRATOR (3).
1
4. MANUALLY ELEVATE 25MM GUN TO
MAXIMUM ELEVATION . See
TM 9-2350-252-10-2 .

GO TO NEXT PAGE
16-37
TM 9-2350-252-20-2-2

NOTE
Position of wire rope should be noted for later
installation .

5. REMOVE WIRE ROPE (1 ) FROM LUG ( 2)

ON ROTOR (3). 3
1
6. MANUALLY DEPRESS 25MM GUN AS
FAR AS IT WILL GO AND REST ROTOR
ON MECHANICAL STOP. See
TM 9-2350-252-10-2 .

NOTE 4
6
Some equilibrators are installed without lock
washers .
5
7. REMOVE EQUILIBRATOR (4) FROM
TURRET.

a. Remove four screws (5) , lock wash

ers (6), if any, and equilibrator (4)
from turret . Discard lock washers .

16-38
 TM 9-2350-252-20-2-2

INSTALL

8. IF NEW EQUILIBRATOR HAS COM

PRESSION SPRING PRELOADED, GO
TO STEP 10. IF EQUILIBRATOR IS NOT
PRELOADED, GO TO STEP 9.
1
9. PRELOAD NEW EQUILIBRATOR (1 ).
3
a. Install externally relieved body screw
(2) in base of equilibrator (1 ). Install
externally relieved body screw to
depth that will allow you to install new
screw (3).
b. Install screw (3) and new nut (4) on
equilibrator ( 1) 2
C. Remove externally relieved body screw
(2) from equilibrator (1 ).

NOTE
If equilibrator is installed without lock washers,
go to step 10. If equilibrator is installed with
lock washers, go to step 12.
10. APPLY PRIMER TO THREADS OF FOUR
SCREWS (5 ).

11. APPLY SEALING COMPOUND TO

THREADS OF FOUR SCREWS (5 ).

12. INSTALL EQUILIBRATOR (1 ) ON

TURRET.
a. Place equilibrator (1 ) on turret with 0
screw holes alined and with wire 7
rope (6) toward inside of turret.
5
b. Install four screws (5), new lock
washers ( 7), if required, on
equilibrator (1 ) and turret.
13. TORQUE FOUR SCREWS TO
264-288 IN -LB ( 304-332 CMKG).
GO TO NEXT PAGE
16-39
TM 9-2350-252-20-2-2

14. MANUALLY ELEVATE 25MM GUN TO

MAXIMUM ELEVATION . See 1
TM 9-2350-252-10-2 . 3.

15. INSTALL WIRE ROPE ( 1 ) IN LUG (2) ON

ROTOR ( 3 ).

CZ
E

16. MANUALLY DEPRESS 25MM GUN TO

MAXIMUM DEPRESSION . See 6
TM 9-2350-252-10-2.

17. (H) REMOVE NUT (4) AND SCREW (5)

FROM EQUILIBRATOR (6 ).
18. MANUALLY ELEVATE 25MM GUN TO
O MILS. See TM 9-2350-252-10-2. 5

19. MANUALLY TRAVERSE TURRET TO

6400 MILS . See TM 9-2350-252-10-2.

END OF TASK

16.40
 TM 9-2350-252-20-2-2

Section III . MAINTENANCE OF 25MM GUN MOUNT

TASK INDEX

Task Page Task Page

Replace 25mm Gun Mount .. 16-42 Remove 25mm Gun Receiver

and Feeder As One Unit 16-48
Replace 25mm Gun Mount Stop ..... 16-47

16-41
TM 9-2350-252-20-2-2

REPLACE 25MM GUN MOUNT

DESCRIPTION

This task covers : Remove (page 16-42). Install (page 16-44).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit ( Item 31 , App F) ITV /IFVICFV Trt Mech 45T10
Helper (H)
Materials / Parts :
References:
Primer, grade N (Item 21 , App C)
Sealing compound , grade A TM 9-2350-252-10-1
(Item 20, App C) TM 9-2350-252-10-2
Nonelectrical wire (Item 15, App C)
Gun mount
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

REMOVE 2

1. REMOVE COAX MACHINE GUN . See

TM 9-2350-252-10-2 . 3

2. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 .
దంపతు
3. REMOVE 25MM GUN FEEDER . See
1
TM 9-2350-252-10-2 .

4. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2 .

5. REMOVE SECONDARY FOLDING SIGHT

ASSEMBLY . See task: REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY ,
page 10-4 .

6. REMOVE SHIELD ( 1 ) FROM TURRET.

a. Remove five screws ( 2), washers (3), 1
and shield (1 ) from turret. Have helper
assist .

16-42
 TM 9-2350-252-20-2-2

NOTE 2
Comer with mechanism must be removed last.

7. REMOVE MOUNT (1 ) FROM ROTOR ( 2).

a . From inside turret, push mechanism
handle ( 3) to lock position.
b. From outside turret, remove four
screws ( 4) from mount (1 ). Q
c. From outside turret, turn mount (1 )
toward left side of turret and remove
mount from rotor (2). Have helper
assist. (3

1
O

8. REMOVE RELEASE (5 ) FROM MOUNT (1 ).

a . Remove four screws (6) and release ( 5)
from mount (1 ).
GO TO NEXT PAGE

16-43
TM 9-2350-252-20-2-2

BS 3

1
4

9. REMOVE MECHANISM ( 1 ) FROM

MOUNT (2 )
a. Remove lock wire (3) from two
screws (4) . Discard lock wire.
2
b. Remove two screws (4) and
mechanism ( 1 ) from mount (2).

INSTALL 1
4

4
10. INSTALL MECHANISM ( 1 ) ON NEW
MOUNT (2 )
a. Install mechanism ( 1 ) and two
screws (4) on mount (2) .
b. TORQUE TWO SCREWS (4) TO 3
150-165 IN -LB ( 173-190 CMKG) . 1.103 71

c . Install new lock wire (3) on two

screws (4) . 6

16-44
 TM 9-2350-252-20-2-2

6
2

C. Apply sealing compound to threads

11. INSTALL RELEASE (1 ) IN MOUNT (2 ). of four screws (6 ).
a. Hold lever ( 3), turn actuator ( 4) one d. Install four screws (6 ) on mount ( 2)
half turn , and place release ( 1 ) in and release (1 ).
mount (2) with handle in cutout ( 5 ).
b. Apply primer to threads of four 12. TORQUE FOUR SCREWS (6 ) TO
screws (6 ). 150-165 IN -LB ( 173-190 CMKG).

NOTE
Corner with mechanism must be installed first.

13. INSTALL MOUNT ( 2) IN ROTOR ( 7). 2

a. Move mechanism handle ( 8) to lock
position .
b. Apply primer to threads of four
screws (9).
C. Apply sealing compound to threads
of four screws ( 9 ). 9

d. Install mount (2) and four screws ( 9)

on rotor ( 7). Have helper assist.

14. TORQUE FOUR SCREWS ( 9) TO

171-189 FT -LB (24-26 MKG).
GO TO NEXT PAGE
16-45
TM 9-2350-252-20-2-2

15.INSTALL SHIELD (1 ) ON TURRET.

a. Apply primer to threads of five
screws (2)
b. Apply sealing compound to threads
of five screws (2) .
c . Install shield (1 ) , five washers (3) , and
screws (2) on turret. Have helper
assist.

16. TORQUE FIVE SCREWS (2) TO 1

300-350 IN LB (346-403 CMKG).

17. INSTALL SECONDARY FOLDING SIGHT

ASSEMBLY . See task: REPLACE
SECONDARY FOLDING SIGHT
ASSEMBLY, page 10-4.
2
18. INSTALL 25MM GUN RECEIVER . See
TM 9-2350-252-10-2. 3

19. INSTALL 25MM GUN FEEDER . See

TM 9-2350-252-10-2 .

20. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2.

21. INSTALL COAX MACHINE GUN . See

TM 9-2350-252-10-2.

END OF TASK

16-46
 TM 9-2350-252-20-2-2

REPLACE 25MM GUN MOUNT STOP

INITIAL SETUP

Tools : References:

Turret mechanic's tool kit (Item 31 , App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials/Parts:
Equipment Conditions :
Spring pin
Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

1. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 . 13
2. REMOVE 25MM GUN FEEDER . See
TM 9-2350-252-10-2.

3. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2.

NOTE
Spring pin is gun mount stop.
4. REMOVE SPRING PIN ( 1 ) FROM
MOUNT ( 2 )

INSTALL

5. INSTALL NEW SPRING PIN (1 ) IN

MOUNT (2).

6. INSTALL 25MM GUN RECEIVER . See

TM 9-2350-252-10-2.

7. INSTALL 25MM GUN FEEDER. See

TM 9-2350-252-10-2.

8. INSTALL 25MM GUN BARREL. See 2 1

j TM 9-2350-252-10-2 .

END OF TASK
16-47
TM 9.2350-252-20-2

REMOVE 25MM GUN RECEIVER AND FEEDER AS ONE UNIT

DESCRIPTION

This task covers : Remove (page 16-48). Install (page 16-56).

INITIAL SETUP

Tools : References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
14 mm ratchet wrench (Item 34 , App F) TM 9-2350-252-10-2
TM 9-1005-200-20& P
Materials / Parts :
Equipment Conditions :
Cotter pin
Engine stopped (TM 9-2350-252-10-1 )
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITVIIFVICFV Trt Mech 45T10
Helper (3)

REMOVE

ca
2 3
1

1. CLEAR COAX MACHINE GUN . See

TM 9-2350-252-10-2.

2. RAISE FEEDER HANDLE ( 1 ).

a. Push down latch (2) and raise feeder 4
handle (1 ).
b. Release latch (2) and lock feeder han. 3. REMOVE PLUG 2W10P2 (3) FROM
dle (1 ) up . JACK 2A 15J1 (4) .

16-48
 TŇ 9.2350-252-20-2

er
5

3 6

4. LOWER FEEDER HANDLE ( 1 ). 1 5. OPEN COAX MACHINE GUN ACCESS

a. Push and hold latch (2) down . DOORS . See TM 9-2350-252-10-2 .

b. Lower feeder handle ( 1 ) down . 6. DISCONNECT LINKS (3) FROM LINKS (4 )

C. Release latch (2). Feeder handle ( 1 ) IN AP (5) AND HE (6) LINK EJECT
should be locked down . CHUTES .

8 7
AT

7. CLOSE COAX MACHINE GUN ACCESS

DOORS. See TM 9-2350-252-10-2 .

8. REMOVE AP LINK EJECT CHUTE (5) 5

FROM FEEDER (7). 5
3
a. Squeeze latches (8) and pull AP link
eject chute (5) to right , away from 7
7 A W
feeder (7). D O

b. Disconnect link (3) in AP link eject

chute (5) from link (9) coming out of
feeder (7 )
1
C. Pull AP link eject chute (5) up and left , 9
and remove from journal (10). 5
10
d. Remove AP link eject chute (5) from mam 3
25mm gun area. a
e. Remove and discard links (3) from AP
link eject chute (5).
GO TO NEXT PAGE
16-49
TM 9-2350-252-20-2

3
4

4 1

9. MANUALLY DEPRESS 25MM GUN TO

MAXIMUM DEPRESSION . See
TM 9-2350-252-10-2 . 5

10. REMOVE HE LINK EJECT CHUTE ( 1 )

FROM FEEDER (2).
a. Squeeze latches (3) and pull HE link c . Pull HE link eject chute ( 1 ) down and
left and remove from journal (5).
eject chute (1 ) to right away from
feeder (2). d . Turn HE link eject chute (1 ) and pull
out of receiver area.
b. Disconnect links (4) in HE link eject
chute (1 ) from link coming out of e. Remove and discard links (4) from HE
25mm gun feeder (2). link eject chute (1 ).

WARNING
A cartridge explosion could
kill or injure soldiers. Handle 10
ammo with care . Don't bump
primers against any hard
surface.

11. RELEASE TENSION ON AP AMMO (6).

a. Place 14 mm ratchet wrench (7) on 9
10
shaft (8) of AP forwarder (9) with
wrench handle to the right .
b . Put upward pressure on 14 mm
ratchet wrench (7) and turn AP 8
release handle (10) to left .
c . Hold AP release handle (10) to left 1
while moving 14 mm ratchet wrench
( 7) to straight down position . 1

d . Let go of AP release handle and turn

14 mm ratchet wrench (7) left until AP
release handle pops back into place.

16-50
 TM 9-2350-252-20-2

2
1
4
2
1

WARNING
A cartridge explosion could kill
or injure soldiers . Handle ammo
with care . Don't bump primers
against any hard surface.
c . Hold HE release handle (4) to right
while moving 14 mm ratchet wrench
12. RELEASE TENSION ON HE AMMO . ( 1 ) to straight down position .
a. Place 14 mm ratchet wrench ( 1 ) on d . Let go of HE release handle (4) and
shaft (2) of HE forwarder (3) with turn 14 mm ratchet wrench ( 1 ) to
wrench handle to the left . right until HE release handle (4) pops
back into place .
b. Put upward pressure on 14 mm
ratchet wrench ( 1 ) and pull HE e . Remove 14 mm ratchet wrench ( 1 )
release handle (4) to right . from shaft (2).

8.
6
5

13. ELEVATE 25MM GUN TO O MILS. See

TM 9-2350-252-10-2 .

14. REMOVE AP FEED CHUTE (5) FROM

FEEDER (6).
a. Squeeze two latches (7) together and
remove AP feed chute (5) from front 1
guide pin hole (8).
b. Push AP feed chute (5) to left away
from 25 mm gun feeder (6) to expose
rounds closest to feeder (6).
GO TO NEXT PAGE
16-51
TM 9-2350-252-20-2

1
2 1
WARNING
A cartridge explosion could
kill or injure soldiers . Handle
ammo with care . Don't bump
primers against any hard
surface .

15. REMOVE AP ROUND ( 1 ) FROM LINK (2).

HAVE HELPER ASSIST.
a. Position screwdriver between link (2)
and AP round (1 ).
b. Pry AP round (1 ) down and out .
c . Pass AP round (1 ) to helper.

5
7

6 6
40

WARNING 3
A cartridge explosion could
kill or injure soldiers . Handle
ammo with care . Don't bump
primers against any hard c . Hold AP release handle (6) to left
surface . while moving 14 mm ratchet wrench
(3) to straight down position .
16. DOWNLOAD AP AMMO.
d . Let go of AP release handle (6) and
a. Place 14 mm ratchet wrench (3) on turn 14 mm ratchet wrench (3) left
shaft (4) of AP forwarder (5) with until AP release handle pops back
wrench handle to the right . into place and AP ammo falls into
b. Put upward pressure on 14 mm ammo can (7).
ratchet wrench (3) and turn AP e . Remove 14 mm ratchet wrench (3)
release handle (6) to left. from shaft (4).

16-52
 TM 9-2350-252-20-2

4
2
1

1
0

17. REMOVE HE FEED CHUTE ( 1 ) FROM

FEEDER ( 2 )
a. Squeeze two latches (3) together and
remove HE feed chute ( 1 ) from front
guide pin hole (4).
b. Push HE feed chute ( 1 ) to left away 4
from feeder (2) to expose rounds
closest to feeder. 2

WARNING
A cartridge explosion could
kill or injure soldiers. Handle
ammo with care . Don't bump 5
5
primers against any hard
surface.

18. REMOVE HE ROUND (5) FROM LINK (6).

HAVE HELPER ASSIST.
a. Position screwdriver between link (6)
and HE round (5).
b . Pry HE round (5) up and out of
link (6 )
c . Pass HE round (5) to helper.
GO TO NEXT PAGE
16-53
TM 9-2350-252-20-2

2
2
3

Dod

5
00 1

WARNING 1
A cartridge explosion could
kill or injure soldiers. Handle
ammo with care. Don't bump
primers against any hard
surface . c . Hold HE release handle (4) to right
while moving 14 mm ratchet wrench
19. DOWNLOAD HE AMMO (1 ). (2) to straight down position .
a. Place 14 mm ratchet wrench (2) on d . Let go of HE release handle (4) and
shaft of HE forwarder (3) with wrench turn 14 mm ratchet wrench (2) to
handle to the left . right until HE release handle pops
back into place and HE ammo falls
b. Put upward pressure on 14 mm into ammo can (5).
ratchet wrench (2) and pull HE
release handle (4) to right . e . Remove wrench (2) from shaft (3).

6
CAUTION
Gun cable can be damaged or destroyed when
receiver and feeder are removed . Make sure
cable is out of the way.

20. PUSH 25MM COVER (6) DOWN FOR

FULL CLEARANCE. 1
जणप
o)ไยoJl
c

21. MOVE PLUG 2W10P2 (7) UNDER

RECEIVER AND OUT OF THE WAY .

22. MANUALLY DEPRESS 25MM GUN TO

MAXIMUM DEPRESSION . See
TM 9-2350-252-10-2 .

16-54
 TM 9-2350-252-20-2

CAUTION
5
Receiver and feeder may rotate when anti
rotation handle is removed. Have helper hold
receiver and feeder assembly as handle is
removed.
1
23. REMOVE ANTIROTATION HANDLE (1 )
FROM BRACKET (2). HAVE HELPER 6
2
ASSIST. 3
4
a. Remove cotter pin (3), washer (4), and
pin (5) from anti -rotation handle (1 ). 24. MANUALLY ELEVATE 25MM GUN TO
Discard cotter pin . 250 MILS . See TM 9-2350-252-10-2 . HAVE
b . Pull anti -rotation handle (1 ) straight HELPER HOLD RECEIVER AND
out from receiver (6). FEEDER ASSEMBLY.

25. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2.

NOTE
If 25mm gun barrel cannot be removed, go to 1
step 27. If 25mm gun barrel can be removed, go 7 1
to step 26 .
26. REMOVE RECEIVER (7) AND FEEDER
(8) FROM TURRET AS ONE UNIT. HAVE b. Slide receiver ( 7) and feeder ( 8) out of
HELPERS ASSIST. trunnion (9) as one unit.
a. Rotate receiver (7) and feeder (8) left c . Place receiver (7) and feeder ( 8) on
to release them from trunnion (9). workbench .
GO TO NEXT PAGE
16-55
TM 9.2350-252-20-2

9
©

9
NOTE

9
For step 27, helpers should be positioned inside
turret, outside turret near 25mm gun barrel, and
inside squad area.
2
27. REMOVE RECEIVER ( 1 ), FEEDER (2),
AND BARREL (3) FROM TURRET AS
ONE UNIT . HAVE 3 HELPERS ASSIST .
a. Rotate receiver (1 ), feeder (2) and bar
rel (3) left to release them from
trunnion (4).
b. Slide receiver ( 1 ), feeder (2), and bar
rel (3) out of trunnion (4) as one unit . 4 3

c . Place receiver ( 1 ), feeder (2), and bar

rel (3) on workbench . 1

28. UNJAM FEEDER . See

TM 9-1005-200-20 & P .

INSTALL
10

5
8

29. INSTALL ANTI -ROTATION HANDLE (5)

ON BRACKET (6).
a. Position anti-rotation handle (5) in 30. INSTALL 25MM GUN RECEIVER. See
bracket (6 ) TM 9-2350-252-10-2 .

b. Install pin (7), washer (8) and new cot 31. INSTALL 25MM GUN FEEDER . See
ter pin (9) in anti-rotation handle ( 5) TM 9-2350-252-10-2.
and bracket (6).
c. Pull anti-rotation handle (5) forward 32. INSTALL 25MM GUN BARREL. See
so that shaft (10) clears trunnion ( 4 ). TM 9-2350-252-10-2 .

END OF TASK
16-56
 TM 9-2350-252-20-2-2

Section IV. MAINTENANCE OF 25MM GUN

ANTIROTATION MECHANISM
TASK INDEX

Task Page Task Page

Replace 25mm Gun Antirotation Repair 25mm Gun Antirotation

Mechanism 16-62
16-58 Mechanism

16-57
TM 9-2350-252-20-2-2

REPLACE 25MM GUN ANTIROTATION MECHANISM

DESCRIPTION

This task covers: Remove (page 16-58) . Install (page 16-60 ).

INITIAL SETUP

Tools : Personnel Required :

Turret mechanic's tool kit (Item 31 , App F) ITV /IFVICFV Trt Mech 45T10
Helper (H)
Materials /Parts:
References:
Primer, grade N (Item 21 , App C)
Sealing compound , grade A TM 9-2350-252-10-1
(Item 20, App C) TM 9-2350-252-10-2
Nonelectrical wire (Item 15, App C)
Antirotation mechanism
Equipment Conditions :
Engine stopped (TM 9-2350-252-10-1)
Turret shut down (TM 9-2350-252-10-2)

2
REMOVE

SO
1. REMOVE COAX MACHINE GUN . See
TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN BARREL. See

TM 9-2350-252-10-2 1

3. REMOVE 25MM GUN FEEDER. See

TM 9-2350-252-10-2

4. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2

5. REMOVE SECONDARY FOLDING SIGHT 6. REMOVE SHIELD (1 ) FROM TURRET.

ASSEMBLY. See task: REPLACE SEC a. Remove five screws (2), washers ( 3 ),
ONDARY FOLDING SIGHT ASSEMBLY, and shield ( 1 ) from turret . Have helper
page 10-4 . assist .

16-58
 TM 9-2350-252-20-2-2

nnn
2
NOTE
Corner with mechanism must be removed last.

7. REMOVE MOUNT (1 ) FROM ROTOR ( 2).

a. From inside turret, push mechanism
.handle (3) to lock position. 1

b. From outside turret, remove four

screws ( 4) from mount (1 ). Have helper
assist.
c. From outside turret, turn mount (1 ) 3
toward left side of turret and remove
mount from rotor ( 2). Have helper
assist.

SI
1 5

8. REMOVE MECHANISM (5) FROM

MOUNT ( 1)
a. Remove lock wire (6 ) from two screws
(7). Discard lock wire . 0
b. Remove two screws (7) and mecha
nism ( 5) from mount (1).
GO TO NEXT PAGE
16-59
TM 9-2350-252-20-2-2

INSTALL 3

0
1

Bio
2

9. INSTALL NEW MECHANISM (1 ) on

MOUNT (2) .
a. Install mechanism ( 1 ) and two 3
screws (3) on mount (2).
b . TORQUE TWO SCREWS (3) TO
150-165 IN - LB ( 173–190 CMKG).
c . Install new lock wire (4) on two
4
screws (3).

NOTE
Corner with mechanism must be installed first.

10. INSTALL MOUNT (2) IN ROTOR (5). 2

a. Move mechanism handle (6) to lock

position .
b. Apply primer to threads of four
screws ( 7).
c. Apply sealing compound to threads
of four screws (7). 1
6
d . Install mount (2) and four screws (7)
in rotor (5). Have helper assist.

11. TORQUE FOUR SCREWS (7) to

171-189 FT -LB (24-26 MKG).

16-60
 TM 9-2350-252-20-2-2

12. INSTALL SHIELD (1 ) ON TURRET.

a. Apply primer to threads of five
screws (2).
b. Apply sealing compound to threads
of five screws (2).
c. Install shield (1 ), five washers (3), and
screws ( 2) on turret. Have helper
assist.

13. TORQUE FIVE SCREWS (2) TO

300-350 IN -LB (346-405 CMKG).
14. INSTALL SECONDARY FOLDING SIGHT
ASSEMBLY. See task : REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY,
page 10-4.
3
15. INSTALL 25MM GUN RECEIVER. See
TM 9-2350-252-10-2. 2

16. INSTALL 25MM GUN FEEDER. See

TM 9-2350-252-10-2.

17. INSTALL 25MM GUN BARREL. See

TM 9-2350-252-10-2 . 1

18. INSTALL COAX MACHINE GUN . See

TM 9-2350-252-10-2 .

END OF TASK

16-61
TM 9-2350-252-20-2-2

REPAIR 25MM GUN ANTIROTATION MECHANISM

INITIAL SETUP

Tools: References:
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :

Cotter pin ( 3) Equipment Conditions :

Engine stopped (TM 9-2350-252-10-1)
Personnel Required : Turret shut down (TM 9-2350-252-10-2)
ITV /IFVICFV Trt Mech 45T10

REMOVE

4
2

Bo 3

1. REMOVE COAX MACHINE GUN . See

TM 9-2350-252-10-2 .

2. REMOVE 25MM GUN BARREL.. See

TM 9-2350-252-10-2.

3. REMOVE 25MM GUN FEEDER. See

TM 9-2350-252-10-2 .

4. REMOVE 25MM GUN RECEIVER. See

TM 9-2350-252-10-2 .

5. REMOVE SECONDARY FOLDING SIGHT

ASSEMBLY . See task : REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY, 7. REMOVE BRACKET (1 ) FROM
page 10-4. HANDLE (2)
6. REMOVE 25MM GUN ANTIROTATION a. Remove cotter, pin ( 3) from pin ( 4).
MECHANISM . See task : REPLACE 25MM Discard cotter pin.
GUN ANTIROTATION MECHANISM , b. Remove pin (4) and bracket (1 ) from
page 16-58. handle (2 )

16-62
 TM 9.2350-252-20-2-2

3 6
2
5

8. REMOVE LOCKING PIN ( 1 ), RETAINER

( 2 ), AND SPRING (3) FROM HANDLE (4). 1

a. Remove cotter pin (5) from pin (6).

Discard cotter pin .
b. Remove washer (7), and pin (6) , from
handle (4).
c . Remove locking pin ( 1 ) , retainer (2) ,
and spring (3) from handle (4).

10 10

1 1
8
8
9 9

8 8

9. REMOVE TWO LINKS (8) FROM LOCK

ING PIN ( 1 ). 10. INSTALL TWO LINKS (8) ON LOCKING
a. Remove cotter pin (9) from pin (10). PIN (1 ).
Discard cotter pin . a. Install two links (8) and pin ( 10) on
b. Remove pin (10) and two links (8) locking pin (1 ).
from locking pin (1 ). b. Install new cotter pin ( 9) in pin (10).
GO TO NEXT PAGE
16-63
TM 9-2350-252-20-2-2

1 6
2

1.

11. INSTALL SPRING (1 ), RETAINER (2),

AND LOCKING PIN ( 3) IN HANDLE (4).
5
a. Place spring (1 ) on retainer (2).
b. Place locking pin ( 3) in handle (4) and
place retainer (2) between links (5).
c . Install pin (6) through handle (4), links
(5), and retainer (2). 3
NOTE
Use two washers if space permits.
d . Install washer (7) and new cotter pin
(8 ) in pin (6).

4 10
12. INSTALL BRACKET ( 9) IN HANDLE (4).
a. Install bracket (9) and pin (10 ) in
handle (4).
b. Install new cotter pin (11 ) in pin (10).
11
13. INSTALL 25MM GUN ANTIROTATION
MECHANISM . See task : REPLACE
25MM GUN ANTIROTATION MECHA
NISM , page 16-58.
9
14. INSTALL SECONDARY FOLDING SIGHT
ASSEMBLY . See task: REPLACE SEC
ONDARY FOLDING SIGHT ASSEMBLY ,
page 10-4 .

15. INSTALL 25MM GUN RECEIVER . See 17. INSTALL 25MM GUN BARREL. See
TM 9-2350-252-10-2. TM 9-2350-252-10-2.

16. INSTALL 25MM GUN FEEDER. See 18. INSTALL COAX MACHINE GUN . See
TM 9-2350-252-10-2 . TM 9-2350-252-10-2 .

END OF TASK
16-64
 TM 9-2350-252-20-2-2

CHAPTER 17

MAINTENANCE OF TURRET SLOPE INDICATOR

TASK INDEX

Task Page Task Page

Replace Commander's /Gunner's Replace Commander's Slope

Slope Indicator ....... 17-2 Indicator Bracket 17-3

17.1
TM 9-2350-252-20-2-2

REPLACE COMMANDER'SIGUNNER'S SLOPE INDICATOR .

INITIAL SETUP

Tools: References:

Turret mechanic's tool kit (Item 31, App F) TM 9-2350-252-10-1

TM 9-2350-252-10-2
Materials /Parts:

Primer, grade N (Item 21 , App C) Equipment Conditions:

Sealing compound , grade A Engine stopped (TM 9-2350-252-10-1)
(Item 20 , App C) Turret shut down (TM 9-2350-252-10-2)
Slope indicator

Personnel Required :
ITVIIFVICFV Trt Mech 45T10

REMOVE D.

lo

NOTE
Commander's and gunner's indicators are
romoved and installed in tho samo way.
1. REMOVE INDICATOR (1 ) FROM 3
BRACKET (2 ).
a . Remove three screws ( 3 ), guard ( 4 ),
and indicator (1 ) from bracket (2). 4

INSTALL 1

2. INSTALL NEW INDICATOR (1 ) ON 2

BRACKET ( 2 ).
a . Apply primer to threads of three
screws ( 3).
b. Apply sealant to threads of three
screws (3)
c. Install indicator (1 ), guard ( 4 ), and
three screws ( 3) on bracket ( 2 ).
END OF TASK
17-2
 TM 9-2350-252-20-2-2

REPLACE COMMANDER'S SLOPE INDICATOR BRACKET

INITIAL SETUP

Tools: References :
Turret mechanic's tool kit ( Item 31 , App F) TM 9-2350-252-10-1
TM 9-2350-252-10-2
Materials /Parts :
Sealing compound , grade A Equipment Conditions:
(Item 20, App C) Engine stopped (TM 9-2350-252-10-1)
Primer, grade N (Item 21 , App C) Turret shut down (TM 9-2350-252-10-2 )
Slope indicator bracket

Personnel Required:
ITVIIFVICFV Trt Mech 45T10

REMOVE

1. REMOVE COMMANDER'S SLOPE INDI

CATOR. See task : REPLACE
COMMANDER'S /GUNNER'S SLOPE INDI
CATOR , page 17-2.

2. REMOVE BRACKET (1 ) FROM HAND

STATION (2 )
3
a. Remove screw (3), washer (4), and
bracket (1 ) from handstation (2).
q
INSTALL

3. INSTALL NEW BRACKET (1 ) ON HAND 1

STATION ( 2 )
a. Apply primer to threads of screw ( 3). 2
b. Apply sealant to threads of screw ( 3 ).
c. Install bracket (1 ), washer (4), and
screw (3) on handstation (2).
4. INSTALL COMMANDER'S SLOPE INDI
CATOR . See task: REPLACE
COMMANDER'S /GUNNER'S SLOPE
INDICATOR , page 17-2.

END OF TASK
17-3
i

Sea
--

Re
CD
ಈ
#

dac
SD
CD
 TM 9-2350-252-20-2-2

ALPHABETICAL INDEX

Subject , Page Subject , Page

А A (cont)
Abbreviations ( glossary ), G-1 Adapter bag , boresight:
Access door: Install , 4.74
7.62 ammo box : Remove, 4-74
Install , 27-8 Replace, 4-74
Remove, 27-7 Ammo box, 7.62mm :
Replace, 27-7 Access door:
25mm APIHE ammo can : Install , 27-8
Install , 26-26 Remove, 27-7
Remove , 26-25 Replace, 27-7
Replace, 26-25 Assembly :
Access door, coax machine gun : Install , 27-6
Handle/bolt assembly, repair, 13-2 Remove , 27-4
Hinge : Replace, 27-4
Install , 13-8 Feeder, replace, 27-3
Remove, 13-7 Forwarder assembly, repair, 27-11
Replace, 13-7 Retroreflector:
Left: Install , 27.10
Install , 13-11 Remove, 27-10
Remove, 13-9 Replace, 27-10
Replace, 13-9 Ammo brackets , outside turret
Right : Install , 4-63
Install , 13-15 Remove, 4-62
Remove, 13-13 Replace, 4-62
Replace, 13-13 Ammo can access door:
Seal: 25mm :
Install, 13-19 Install , 26-2
Remove, 13-18 Remove, 26-3
Replace, 13-18 Replace, 26-3
Access doors, 25mm ammo can : 25mm APIHE :
Install , 26-3 Install , 26-26
Remove, 26-2
9 Remove, 26-25
Replace, 26-2 Replace, 26-25
Accessory box, vehicle: Ammo can door latch , 25mm , repair, 26-6
Install, 4-65 Ammo chute:
Remove, 4-65 Bracket:
Replace, 4-65 Install , 27-1
Adapter, slip ring assembly, and encoder: Remove, 27-1
Install , 5-140 Replace, 27-1
Remove, 5-135
Replace, 5-135

Index 1
TM 9.2350-252-20-2-2

Subject , Page Subject, Page

A (cont) A (cont)
Ammo chute (cont) : Annunciator light ( troubleshooting) (cont ) :
Coax machine gun : BACK -UP POWER :
Install , 28-15 Does not come on , 3-99
Remove, 28-14 Turret, on when vehicle MASTER POWER is
Replace, 28-14 ON , 3-92
Ammo door retroreflector, 25mm : CGE or TRCKR does not go off , 3-326
Install , 26-28 DRIVE MALF do not go off , 3-243
Remove, 26-27 MANUAL DRIVE :
Replace, 26-27 Both do not come on when traverse drive
Ammo flex chute assembly, 7.62mm : select lever is in MANUAL, 3-288
Install , 27-15 Both don't come on when gun elevation
Remove , 27-14 drive select lever is in MANUAL , 3-316
Repair, 27-16 NO FIRE ZONE:
Replace, 27-14 Both do not come on with driver's and /or
Ammo retainer, 25mm , repair, 26-9 cargo hatches open , 3-224
Ammo selector toggle switch assembly: Come on when TOW launcher is above -230
Install , 5-102 mils elevation, 3-175
Remove, 5-101 Do not go off , 3-177
Replace, 5-101 Do come on when TOW launcher is below
AMMO SW REVERSE annunciator light is on -230 and in NO FIRE ZONE, 3-178
when both ammo can selector switches are in OPEN HATCHINO FIRE ZONE are not
correct position ( troubleshooting ), 3-375 working properly, 3-227
AMP /VRC control box resilient mount : OPEN HATCH not on when hatches are open ,
Install , 4-67 3-221
Remove, 4-66 TOW CKT OPEN does not go off , 3-336
Replace, 4-66 TOW PWR SUP does not go off , 3-339
Annunciator : 25 GUN MALF or 25 FDR MALF doesn't go
Install , 5-129 off , 3-376
Remove, 5-120 Antenna :
Repair, 5-127 Armor plate :
Replace, 5-120 Install , 11-21
Annunciator instruction plate: Remove , 11-21
Install , 5-130 Replace , 11-21
Remove, 5-130 Brush guard :
Replace, 5-130 Install , 11-24
Annunciator light , MANUAL DRIVE does not Remove , 11-24
come on when TOW elevation drive select lever Replace, 11-24
is set to MANUAL (troubleshooting), 3-255 Mount cover :
Annunciator light (troubleshooting ): Install , 4-75
AMMO SW REVERSE is on when both ammo Remove , 4-75
can selector switches are in correct position , Replace, 4.75
3-375

Index 2
 TM 9-2350-252-20-2-2

Qubject, Page Subject , Page

A (cont) A ( cont)
Antirotation mechanism , 25mm gun : Armor bracket , front:
Install , 16-62 Install , 19-61
Remove , 16-58 Remove, 19-60
Repair, 16-62 Replace , 19-60
Replace, 16-58 Armor plate :
AP : Antenna:
Ammo can access door, 25mm : Install , 11-21
Install , 26-26 Remove , 11-21
Remove , 26-25 Replace , 11-21
Replace, 26-25 Front , TOW launcher:
Photoelectric control: Install , 19-82
Install , 5-334 Remove , 19-81
Remove , 5-332 Replace, 19-81
Repair, 5-334 TOW rotor:
Replace, 5-332 Install , 11-7
AP, HE, 7.62, or TOW status indicators in ISU Remove , 11-2
eyepiece do not come on (troubleshooting), Replace, 11-2
3-123 Turret bustle : -
Appendix A (references ), A- 1 Install , 11-18
Appendix B (maintenance allocation chart), B-
B 1 Remove, 11-17
ppendix C (organizational maintenance Replace, 11-17
expendable supplies and materials list), C- 1 Upper right side turret :
Appendix D (markers and decals), D- 1 Install , 11-23
Appendix E ( pin and socket arrangements for Remove, 11-22
plugs and jacks), E- 1 Replace, 11-22
Appendix F (common tools and supplements Armor plates , turret left side:
and special tools/fixtures list), F-1 Install , 11-15
ARM-SAFE- RESET switch does not return to Remove , 11-13
SAFE when TURRET POWER is turned OFF Replace , 11-13
(troubleshooting), 3-300 Army materiel , destruction of to prevent enemy
Armor, TOW: use (general information ), 1-1
Launcher: Azimuth/elevation indicator light :
Install , 19-31 Assembly :
Remove , 19-29 Install , 5-292
Replace, 19-29 Remove , 5-290
Launcher cover : Repair, 5-292
Install , 19-85 Replace , 5-290
Remove, 19-84 Lamp:
Replace , 19-84 Install , 5-295
Armor assembly, TOW launcher: Remove , 5-295
Repair, 19-33 Replace, 5-295
Replace , 19-33

Index 3
TM 9-2350-252-20-2-2

Subject , Page Subject, Page C

A ( cont) B (cont)
Azimuth dial pointer: Ballastic deflector:
Install , 4-18 Install , 11-26
Remove, 4-18 Remove, 11-25
Replace, 4-18 Replace , 11-25
Azimuth identification tape: Ballastic sight cover installation , repair, 23-1
Install , 4.20 Barrel release, 25mm gun , repair, 16-5
Remove, 4-19 Baseplate , spindle , and bearing assembly, TOW
Replace, 4.19 assembly :
Install , 19-40
B Remove , 19-33
BACK-UP POWER annunciator light Repair/replace, 19-33
(troubleshooting): Basket, turret, repair, 4-21
Does not come on, 3-99 Basket installation, weapon station , repair, 4-21
On when vehicle MASTER POWER is Batteries, turret emergency storage:
Install , 5-171
ON , 3-92
Remove, 5-169
Background panel lamps on one or more turret
boxes do not light (troubleshooting ), 3-86 Replace, 5-169
Backup sight : Service, 5-168
Install , 29-32 Battery, emergency turret:
Remove, 29-30 Terminal lug:
Install , 5-8
Replace, 29-30
Service, 29-2 Remove, 5-7
Backup sight: Replace, 5-7
Cam : Tray, retainer, and hook bolts, repair, 5-2
Install , 16-29 Bearing assembly, baseplate, and spindle, TOW
launcher:
Remove , 16-27
Replace, 16-27 Install , 19-40
Crank: Remove, 19-33
Install , 29.15 Repair /replace, 19-33
Remove, 29.14 Blackout frames and periscopes, turret:
Replace, 29-14 Install , 4-59
Hub: Remove , 4-58
Install , 29-18 Replace , 4-58
Remove , 29-17 Bolt-on armor installation , repair, 11.1
Replace, 29-17 Boresight:
Installation , repair, 29-1 Adapter bag :
Rigid connecting link: Install , 4.74
Install , 29-7 Remove , 4.74
Remove, 29-5 Replace, 4.74
Replace, 29-5 Box tray :
Install , 4-73
Remove, 4-73
Replace, 4-73

Index 4
 TM 9-2350-252-20-2-2

Subject , Page Subject , Page

B (cont) B ( cont)
Boresight (cont): Brightness (BRT), contrast (CON ) , or FOCUS
Control mechanism , rear coax, repair, 28-3 control has no effect on night vision image
Cover assembly (main housing assembly): ( troubleshooting ), 3-138
Install , 21-57 Bumper,gunner's hatch rubber:
Remove, 21-56 Install , 6-14
Elevation knob (main housing assembly): Remove , 6-14
Install , 21-58 Replace, 6-14
Remove , 21-57 Bumpers , 25mm gun mount :
Guard assembly (main housing assembly): Install , 16-12
Install , 21-59 Remove, 16-11
Remove, 21-59 Replace, 16-11
Target lamp: Bustle armor plate, turret :
>

Install , 21-71 Install , 11-18

Remove, 21-71 Remove, 11-17
Replace , 21-71 Replace , 11-17
Target window collar:
Install , 21-69 с
Remove , 21-67 Cable :
Replace , 21-67 2A39 :
Boresight adjustment screw , TOW , does not Install , 5-317
move eyepiece scene in elevation in TOW Remove , 5-314
mode (troubleshooting), 3-152 Replace , 5-314
BORESIGHT control , ISU gun elevation , does 2A41 :
not move eyepiece scene in elevation in gun Install , 5-323
mode (troubleshooting ), 3-150 Remove , 5-322
Boresight light does not come on , ISU night Replace , 5-322
(troubleshooting), 3-142 2W7 :
Boresight TOW launcher, 19-89 Install , 5-17
Bow handle, commander's : Remove , 5-17
Install , 4.72 Replace , 5-17
Remove , 4-71 2W14:
Replace, 4-71 Install , 5-13
Brake interlock switch , TOW elevation drive, Remove , 5-12
adjust, 18-24 Replace, 5-12
Brake linkage , adjust : 2W15:
Gun elevation drive, 7-8 Install , 5-15
TOW elevation drive, 18-14 Remove, 5-14
Traverse drive, 7-62 Replace, 5-14
Brake sensitive switch, TOW elevation drive: 2W104:
Adjust . 7-84 Install , 19-103
Install , 18-38 Remove , 19.97
Remove , 18-37
Replace, 19-97
Replace, 18-37

Index 5
TM 9-2350-252-20-2-2

Subject, Page Subject, Page

1
C (cont) C (cont)
Cable (cont): Cable assemblies:
2W202: Repair, 5-177
Install , 5-309 Replace, 5-177 or 5-335
Remove, 5-305 Cable connector plug 2W12, repair, 5-343
Replace, 5-305 Cable guard, equilibrator:
2W203: Install , 7-4
Install , 5-303 Remove , 7-3
Remove , 5-301 Replace, 7-3
Replace , 5-301 Cam, backup sight:
2W301: Install , 16-29
Install , 5-23 Remove , 16-27
Remove, 5-18 Replace, 16-27
Replace, 5-18 Capsule assembly, replace, 5-135
2W304: CGE isolators :
Install , 5-56 Install, 19-5
Remove , 5-52 Remove, 19-5
Replace, 5-52 Replace, 19-5
2W305 : Cargo hatch system , faulty ( troubleshooting), 1
1

Install , 5-61 3-1070

Remove , 5-59 CGE or TRCKR annunciator light does not go off
Replace, 5-59 (troubleshooting), 3-326
2W306 : Chute:
Install , 5-68 Assembly, flex M240 :
Remove, 5-63 Repair, 27-16
Replace, 5-63 Replace, 27-14
2W308 : Bracket, ammo:
Install , 5-86 Install , 27-1
Remove, 5-83 Remove, 27-1
Replace, 5-83 Replace, 27-1
2W309: Cover, 25mm gun :
Install , 5-92 Install , 16-26
Remove , 5-89 Remove, 16-25
Replace, 5-89 Replace, 16-25
Cable, shorted (troubleshooting), 3-1033 Guard, 25mm ammo:
Cable assembly : Install , 26-5
CX -4723 /VRC (3ft): Remove, 26-4
Install , 4-51 Replace, 26-4
Remove, 4-50 Seal , link :
CX -4723 /VRC (5ft): Install , 16-36
Install , 4-54 Remove , 16-35
Remove , 4-53 Replace , 16-35
Chutes, 25mm link ejection :
Install , 16-33
Remove, 16-32
Replace, 16-32

Index 6
 TM 9.2350-252-20-2-2

Subject, Page Subject, Page

C (cont) C ( cont)
Coaming , commander's /gunner's hatch : Coax machine gun (cont):
Install , 6-49 Solenoid mounting bracket:
Remove , 6-48 Install , 28-23
Replace, 6-48 Remove, 28-22
Coax boresight control mechanism , rear, Replace , 28-22
repair, 28-3 System , repair, 3-41
Coax machine gun : Trigger arm , bracket , and spring , repair, 28-39
Ammo chute : Coax machine gun (troubleshooting ):
Install , 28-15 Does not fire when selected , 3-392
Remove, 28-14 Double feeds, 3-389
Replace, 28-14 Feed jam , 3-393
Cradle assembly : Malfunctions, 3-387
Install , 28-36 Continues to fire after trigger switch is
Remove , 28-36 released , 3-391
Repair, 28-37 Coax machine gun access door:
Replace, 28-36 Handle/bolt assembly, repair, 13-2
Manual trigger cable assembly: Hinge:
Install , 28-44 Install , 13-8
Remove, 28-43 Remove, 13-7
Replace, 28-43 Replace, 13-7
Mount guard : Left:
Install, 28-9 Install , 13-11
Remove, 28-8 Remove, 13-9
Replace, 28-8 Replace, 13-9
Pivot pin and post: Right:
Install , 28-50 Install , 13-15
Remove, 28-50 Remove, 13-13
Replace , 28-50 Replace, 13-13
Quick release pin : Seal:
Install , 28-21 Install , 13-19
Remove , 28-20 Remove, 13-18
Replace , 28-20 Replace, 13-18
Rotor: Coax machine gun firing solenoid :
Install, 28-32 Mechanism , mounted on machine gun :
Remove, 28-28 Adjust , 28-49
Replace, 28-28 Repair, 28-45
Rotor shield: Mounted on machine gun :
Install , 28-13 Install , 28-52
Remove, 28-13 Remove, 28-51
Replace, 28-13 Replace, 28-51
Solenoid linkage (mounted on rotor): Mounted on rotor:
Adjust , 28-2 Install , 28-18
Repair, 28-25 Remove, 28-17
Replace , 28-17

Index 7
TM 9-2350-252-20-2-2

Subject , Page Subject, Page

C (cont) C (cont)
Command guidance electronics (CGE): Commander's handstation :
Install , 19-3 Assembly
Remove, 19-2 Adjust , 7-117
Commander's / gunner's: Inspect , 7-117
Hatch coaming: Replace , 7-117
Install , 6-49 Elevation resistor, adjust , 7-120
Remove , 6-48 Traverse resistor, adjust, 7-121
Replace, 6-48 Commander's hatch :
Lap safety belt: Side pads :
Install , 4-83 Install , 6-33
Remove , 4-83 Remove , 6-33
Replace, 4-83 Replace, 6-33
Latch strike: Torsion springs :
Install , 6-43 Install , 6-21
Remove, 6-42 Remove, 6-20
Replace , 6-42 Replace , 6-20
Quick release pin : Commander's hatch cover:
Install , 6-46 Install , 6-19
Remove , 6-45 Remove, 6-18
Replace , 6-45 Replace , 6-18

11Seat extension springs :

Install , 4-82
Remove , 4-82
Replace , 4-82
Seat quick release pin:
Install , 4-86
Remove , 4-86
Replace, 4-86
Slope indicator:
Install , 17-2
Remove, 17-2
Replace, 17-2
Commander's bow handle:
Install , 4-72
Remove, 4-71
Replace, 4.71
Commander's handstation :
Install , 7-119
Remove , 7-118
Replace , 7-118

Index 8
Commander's hatch cover:
Cushioning pad :
Install , 6-30
Remove , 6-30
Replace, 6-30
Hold -open latch , repair, 6-25
Left hinge :
Install , 6-32
Remove , 6-32
Replace , 6-32
Locking latch mechanism , repair, 6-34
Pivot locking mechanism , repair, 6-28
Pivot pins:
Install , 6-38
Remove , 6-37
Replace, 6-37
Right hinge :
Install , 6-31
Remove, 6-31
Replace, 6-31
Seal :
Install , 6-41
Remove , 6-41
Replace, 6-41
 TM 9-2350-252-20-2-2

Subject , Page Subject , Page

C (cont) C (cont)
Commander's hatch cover (cont): Commander's relay assembly, service (cont):
Screw , adjust , 6-3 Purging kit :
Support : Hook-up, 21-25
Install , 6-23 Remove, 21-40
Remove, 6-22 Commander's seat :
Replace, 6-22 Assembly:
Commander's headrest: Install , 4-79
Assembly, repair, 21-78 Remove, 4.78
Mounting bracket : Replace , 4-78
Install , 21-81 Cushion :
Remove, 21-80 Install , 4-81
Replace, 21-80 Remove, 4-81
Commander's internal hatch release: Replace , 4-81
Bracket: Platform :
Install , 6-50 Install , 4-85
Remove , 6-50 Remove , 4-84
Replace, 6-50 Replace , 4-84
Cables : Commander's slope indicator bracket:
Install , 6-63 Install , 17-3
Remove , 6-60 Remove , 17-3
Replace, 6-60 Replace, 17-3
Conduit clip : Commander's top seat back cushion :
Install , 6-59 Install , 8-2
Remove, 6-59 Remove, 8-2
Replace, 6-59 Replace, 8-2
Eyebolts : Common tools and supplements and special
Install , 6-52 tools/fixtures list (appendix F), F- 1
Remove, 6-51 Conduit clip, commander's internal hatch
Replace , 6-51 release :
Support rollers : Install , 6-59
Install , 6-57 Remove, 6-59
Remove , 6-54 Replace, 6-59
Replace, 6-54 Connecting link, backup sight rigid :
Commander's relay: Install , 29-7
Purging valve assembly, repair, 21-72 Remove , 29-5
Mounting bracket: Replace , 29-5
Install , 21-3 Connecting link , slip ring rigid :
Remove, 21-2 Install , 4-24
Replace, 21-2 Remove, 4-23
Commander's relay assembly, service: Replace, 4-23
Leak test : Contrast (CON ) , brightness (BRT), or FOCUS
Machine screw, 21-35 knob has no effect on night vision image
Purging kit , 21-31 ( troubleshooting ), 3-138
Valve stem , 21-37

Index 9
 TM 9-2350-252-20-2-2

Subject, Page Subject, Page

C (cont) C (cont)
Control , photoelectric, replace: Control cable assembly, sight shield :
2A20,5-330 Install , 23.9
2A21,5-332 Remove, 23-8
2A22,5-326 Replace, 23-8
Control box : Control jack, photoelectric , replace:
Control panel , turret: 2W9J1,5-296
Install , 5-134 2W9J2,5-296
Remove, 5-134 2W9J3, 5-296
Replace, 5-134 Control panel , turret control box :
9

Display panel, weapon : Install , 5-134

Install , 5-112 Remove, 5-134
Remove, 5-112 Replace , 5-134
Replace, 5-112 Controls, photoelectric :
Knob , weapon : Repair, 5-325
Install , 5-113 Replace, 5-325
Remove, 5-113 Cradle assembly, coax machine gun :
Replace, 5-113 Install , 28-36
Resilient mount , AMP /VRC : Remove, 28-36
Install , 4-67 Repair, 28-37
Remove, 4-66 Replace, 28-36
Replace, 4-66 Cross reference list, nomenclature ( general
Turret: information), 1-2
Install , 5-133 Cushion , seat :
Remove, 5-132 Commander's :
Replace, 5-132 Install , 4-81
Weapon : Remove , 4-81
Install , 5-112 Replace, 4-81
Remove, 5-111 Gunner's :
Replace, 5-111 Install , 4.90
Control box , TOW: Remove , 4.90
Install , 20-3 Replace, 4.90
Remove, 20-2 Cushioning pad :
Replace, 20-2 Commander's hatch cover :
Control box, TOW: Install , 6-30
Indicator panel : Remove, 6-30
Install , 20-5 Replace, 6-30
Remove, 20-5 Gunner's hatch cover :
Replace, 20-5 Install , 6-16
Switch boots: Remove, 6-16
Install , 20-6 Replace, 6-16
Remove, 20-6 Gunner's hatch opening :
Replace, 20-6 Install , 6-17
Control box, repair: Remove, 6-17
Turret, 5-131 Replace, 6-17
Weapon, 5-109

Index 10
 TM 9-2350-252-20-2-2

Subject, Page Subject, Page

D D (cont)
Day scene (troubleshooting): Distribution box :
Not visible in ISU eyepiece, 3-112 Install , 5-106
Visible when NIGHT is selected , 3-115 Remove, 5-105
Decals and markers (appendix D), D- 1 Replace, 5-105
Decals or markers : Dome light:
Install , 4-3 Install , 5-157
Remove, 4-2 Remove, 5-156
Replace, 4-2 Replace, 5-156
Deck clearancelazimuth logic has something Dome light:
wrong (troubleshooting), 3-161 Knob, turret :
Deck clearance switch : Install , 5-162
Install , 25-9 Remove , 5-162
Remove, 25-7 Replace, 5-162
Replace , 25-7 Lamp , turret:
Deck clearance system, repair, 3-28 Install , 5-160
Deflector, 7.62mm link /cartridge: Remove, 5-159
Install , 28-12 Replace , 5-159
Remove, 28-11 Plug/lead, repair, 5-286
Replace , 28-11 Switch , turret :
Defogger installation , repair, 23-35 Install , 5-165
Defogger switch box assembly: Remove, 5-163
Install , 5-104 Replace, 5-163
Remove , 5-103 Door, access :
Replace, 5-103 Repair, 13-1
Description and location of major components Replace, 13-1
(general information ), 1-3 Drive assembly, gun resolver, repair, 22-5
Destruction of Army materiel to prevent enemy DRIVE MALF annunciator lights do not go off
use (general information ), 1-1 (troubleshooting), 3-243
9

Diagnostic, test , and measurement equipment DRIVE SYSTEM indicator light , TURRET
for IFV and CFV, turret (appendix B), B-29? (troubleshooting):
Dial pointer, azimuth : Comes on when TURRET POWER switch is
Install, 4-18 moved to ON , 3-238
Remove , 4-18 Does not come on when TURRET DRIVE
Replace, 4-18 SYSTEM switch is moved to ON , 3.239
Disarm missile manually, 19-17 Does not go off, 3-240
Display panel : Driver's hatch system , faulty (troubleshooting),
Turret position indicator: 3-1041
Install , 5-126 Driver's instrument panel (troubleshooting):
Remove, 5-126 LAUNCHER UP indicator light does not come
Replace , 5-126 on , 3-94
Weapon control box: TURRET POWER indicator light or BACK -UP
Install , 5-112 POWER annunciator light does not come on ,
Remove , 5-112 3-99
Replace, 5-112

Index 11
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Subject, Page Subject, Page

D (cont) E (cont)
Dust cover, TOW launcher: Elevation drive , gun :
Install , 19-12 Brake linkage, adjust, 7-8
Remove, 19-12 Gearbox :
Replace, 19-12 Install , 7-42
Dust cover, TOW launcher: Remove, 7-38
Pile fasteners:
Replace, 7-38
Install , 19-88 Handwheel drive chain :
Remove, 19-88 Install , 7-51
Replace, 19-88 Remove, 7-49
Snap fasteners: Replace, 7-49
Install, 19-13 Manual drive chain :
Remove, 19-13 Adjust , 7-34
Replace , 19-13 Install , 7-58
Remove, 7-55 C
E
Replace, 7-55
EIR, reporting of equipment improvement Motor: T
recommendations (general information ), 1-2 Install , 7-15
Ejection chutes, 25mm link: Remove, 7.14
Install , 16-33 Replace, 7-14
Remove, 16-32 Shift linkage, adjust, 7-11
TOW drive chain :
Replace, 16-32
Electrical installation , turret, repair, 5-1 Install , 7-48
Electronic control assembly: Remove, 7-47
Install , 7-130 Replace, 7-47
Remove, 7-128 Variable resistor, adjust, 7-20:
Repair, 7-130 Elevation drive, TOW : En
Flexible shaft :
Replace, 7-128
Electronic control assembly : Install , 18-3
Ground strap : Remove, 18-2
Install, 7-134 Replace, 18-2 Eo
Gearbox :
Remove, 7-133
Replace, 7-133 Install , 18-34
Humidity indicator, inspect, 7-233 Remove , 18-31

.
Elevation /azimuth indicator light: Replace, 18-31
Assembly: Motor:
Install , 5-292 Install , 18-22
Remove , 5-290 Remove, 18-21
Repair, 5-293 Replace, 18-21 E
Replace, 5-290 Shift linkage, adjust, 18-17
Lamp: Variable resistor assembly, adjust:
Install , 5-295 Coarse, 18-40
Remove , 5-295 Fine, 18-42
Replace, 5-295

Index 12
 TM 9.2350-252-20-2

Subject, Page Subject , Page

E ( cont) E ( cont )
Elevation drive brake interlock switch , TOW , Equipment description and data (cont):
adjust: Location and description of major
Gun , 7-28 components , 1-3
TOW , 18-24 Equipment improvement recommendations
Elevation drive brake linkage, adjust: (EIR), reporting ( general information ) , 1-2
Gun, 7-8 Expendable supplies and materials list
TOW , 18-14 (appendix C), C- 1
Elevation indicator lamp bracket, gun rotor: Eyebolts, commander's internalhatch release:
Install , 15-2 Install , 6-52
Remove, 15-1 Remove, 6-51
Replace, 15-1 Replace , 6-51
Elevation resistor, adjust: Eyecup:
Commander's handstation, 7-120 Install , 21-54
Gunner's handstation, 7-125 Remove , 21-53
Emergency battery, turret: Replace , 21-53
Terminal lug: Eyecup , operator :
Install, 5-8 Install , 29-35
Remove, 5-7 Remove , 29-35
Replace , 5-7 Replace , 29-35
Tray, retainer,and hook bolts, repair, 5-2
Emergency storage batteries, turret: F
Install , 5-171 Faceplate :
Remove, 5-169 Instruction plate , TOW rotor:
Replace, 5-169 Install , 19-62
Service, 5-168 Remove, 19-62
Encoder, adapter, and slip ring assembly: Replace , 19-62
Install , 5-140 TOW rotor:
Remove, 5-135 Install , 19-53
Replace, 5-135 Remove , 19-47
Equilibrator:
Replace , 19-47
Install , 16-39 Fan , 25mm vaneaxial:
Remove , 16-37 Install , 5-117
Replace, 16-37 Remove, 5-115
Equilibrator cable guard :
Repair/replace, 5-115
Install , 7-4
Remove, 7-3 Fan , 25mm vaneaxial (troubleshooting ):
Does not operate at all , 3-184
Replace, 7-3 Does not operate when guns are fired , 3-185
Equipment description and data Does not turn off after gun firing stops , 3-187
Characteristics, capabilities, and features, 1-3
Differences between models , 1-3
On when TURRET POWER IS ON , 3-183
Fan system has something wrong
Equipment data, 1-3 (troubleshooting), 3-180

Index 13
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Subject, Page Subject, Page

F (cont) F (cont)
Fans (troubleshooting): Faulty (troubleshooting ) (cont):
Crew vent , operate when MASTER POWER is ECA or 2W302 (shortlopen ), 3-915
ON , 3-189 ECA or 2W303 (open), 3-785
Hull vent , do not turn on /off at all or for ECA or 2W303 (short/open ), 3-810
required times after gun firing stops , 3-191 ECA or 2W305 (short), 3-781
Faulty ( troubleshooting): ECA or 2W306 (open), 3-1108
ABS or 2W101 , 3-679 ECA or 2W306 (short), 3-778
ANP or 2W5 ( short), 3-796 ECA or 2W307 (open) , 3-1088
APL or 29 (open ), 3-663 ECA or 2W307 (open/short), 3-1190
APL or 2W9 (short), 3-689 ECA or 2W307 ( short), 3-783
Battery changing system (short), 3-1144 ECA or 2W308, 3-1150
CGE, 3-794 Fan , 2W10, or 2W12 (short), 3-733
CGE, ISU, or 2W103 (short), 3-1059 GED or 2W302 (gearbox), 3-774
CGE or 2W102, 3-792 GED or 2W302 (limit switch), 3-1205
CGE or 2W102 ( short), 3-927 GED or 2W302 (short) (gearbox), 3-1129
CGE or 2W102 (short/open ), 3-695 GED or 2W302 ( short/open) (gearbox), 3-838
CGE or 2W103, 3-790 GED or 2W302 (short/open ) (motor), 3-823
CGE or 2W103 (short), 3-1090 GED or 2W305 ,3-1148
CGE or 2W103 (short/open ), 3-1195 GED or 2W305 (motor), 3-1050
CHS or 2W302 (short), 3-882 GED or 2W305 (short) (motor), 3-923
CPI/GPI or 2W5 (open ), 3-1110 GED or 2W305 (open /short) (motor), 3-842
CPI or 2W5, 3-898 GGY or 2W303 (open / short), 3-862
CPI or 2W5 (short ), 3-776 GGY or 2W303 (short), 3-770
ECA , 3-798 GHS or 2W302 (short), 3-846
ECA, CHS, or 2W302, 3-692 GPI or 2W5, 3-804
ECA, GED or 2W302 (short), 3-1185 GPI or 2W5 ( short), 3-869
ECA, GED, or 2W305 , 3-840 GRR, 2W101 , or 2W103, 3-766
ECA, GHS, or 2W302 (open), 3-1062 GRR or 2W101 , 3-768
ECA, GHS, or 2W302 (short), 3-701 GRR or 2W101 ( short), 3-1086
ECA, TDA, or 2W307, 3-891 Gun elevation drive mechanics , 3-873
ECA, TED, or 2W304 ( short), 3-889 HBS or 2W101, 3-681
ECA, TLM , or 2W306 (short), 3-833 HEL or 2W9, 3-1052
ECA, TLM , or 2W306 ( short/open ), 3-1178 HEL or 2W9 (short), 3-944
ECA, TLM , 2W301, or 2W306 (short), 3-1105 HGY or 2W303 (short), 3-1207
ECA, 2W301, or 2W302 (short ), 3-1101 HGY or 2W309 (open /short), 3-925
ECA, 2W302, or 2W307 (short), 3-1097 HGY or 2W309 (short), 3-764
ECA or GED, 3-788 ISU , 3-802
ECA or TDA mechanics, 3-800 ISU , PCU , or 2W103, 3-884
ECA or TDB, 3-836 ISU defogger heater, 3-1160
ECA or 2W301, 3-687 ISU defogger high and low speed circuit,
ECA or 2W301 (short), 3-906 3.1158
ECA or 2W301 (short/open ), 3-719 ISU defogger switch /motor,3-1152
ECA or 2W302, 3-697 ISU or 2W101, 3-705
ECA or 2W302 ( short), 3-826 ISU or 2W103, 3-737
ISU or 2W101( short), 3-1173

Index 14
 TM 9-2350-252-20-2-2

Subject , Page Subject , Page

F (cont) F (cont)
Faulty (troubleshooting ) (cont): Faulty (troubleshooting ) (cont):
Lamp test circuit, 3-1166 TDB, RYA , TCB , 2W2 , 2W4 or 2W5 ( short),
LGL, RGL, or 2W9 (short), 3-722 3-998
LGL or 2W9 (open), 3-1134 TDB, RYA , TCB, 2W2, or 2W4 (short), 3-1115
LGL or 29 (short ), 3-886 TDB, RYA, 2W2 , 2W4 , 265 , or 2W191
LHR or 2W104 , 3-894 (open /short), 3-1092
LHR or 2W104 (short ), 3-762 TDB, RYA, WCB , 2W5, or 2W4 ( short ) . 3-1003
LHR or 2W104 ( short/open ), 3-896 TDB, TCB , or 2W4 (short), 3-806
MGL or 2W9, 3-707 TDB , TWB, or 2W5, 3-1008
MGL or 29 (short), 3-903 TDB, 2W1 , or 2W2 (short/open) , 3-1076
PCU or 2W101 (short), 3-1138 TDB, 2W2 or HOS (open /short), 3-1198
PCU or 2W101 (short/open), 3-1121 TDB , 2W2 or 2W4, 3-671
PCU, 2W101 , or 2W103 (open /short ), 3-933 TDB, 2W2, or 2W4 (short), 3-918
PCU or 2W103 ( short), 3-929 TDB, 2W3, or 2W9 (short), 3-675
PCU or 2W103 (short/open) , 3-931 TDB, 2W4, or 2W5 (short), 3-1182
RGL or 2W9 (short), 3-711 TDB, 2W4 , or 2W5 (open/short), 3-1124
RGL or 29 (short/open ),3-938 TDB, 2W4 , or 2W301 (short), 3-750
RYA or 2W1 , 3-950 TDB, 2W4, or 2W301 (short/open) , 3-1016
RYA or 2W2, 3-709 TDB, 2W5, or 2W6 (short), 3-728
SLR or 2W2 ( short), 3-961 TDB, 2W10 , or 2W12 , 3-731
SLR or 2W303 ( short), 3-921 TDB, 2W12, or 2W10 (short), 3-1119
SLR 2W309 or 2W303 (short ), 3-1188 TDB, 2W101 , or 2W103, 3-757
9

TCB or 2W3(open), 3-1113 TDB, WCB, or 2W4 (short) , 3-819

TCB or 2W3 (short), 3-760 TDB, WCB , or 2W4(short/open), 3-1011
1

TCB or 2W4, 3-871 TDB or hull hatch system , 3-1209

TCB or 2W4 (open /short ), 3-1136 TDB or 2W1 , 3-714
TCB or 2W4 (short), 3-963 TDB or 2W1 (short), 3-913
TCB or 2W5 (open /short), 3-1074 TDB or 2W2, 3-668
TDA (motor) or 2W307 (short/open ), 3-970 TDB or 2W2 (short), 3-958
TDA or 2W307 (gearbox ), 3-1048 TDB or 2W3, 3-657
TDA or 2W307 (motor) (open), 3-772 TDB or 2W3 (short) , 3.900
TDA or 2W307 (short) (manual firing switch), TDB or 2W3 (short/open), 3-955
9

3-664 TDB or 2W4, 3-660

TDA or 2W307 (short) (manual switch), 3-1127 TDB or 2W4 (short), 3-816
TDA or 2W307 (short) (motor), 3-965 TDB or 2W4 (short/open), 3.952
TDA or 2W307 (short) (motor/switch ), 3-1146 TDB or 2W5, 3-673
TDA or 2W307 (short/open) (manual firing TDB or 2W5 ( short), 3-989
switch), 3-1192 TDB or 2W5 (shortlopen ), 3-992
TDB, 3-716 TDB or 2W6, 3-844
TDB, ANP or 2W5 (short), 3-813 TDB or 2W6 (short), 3-996
TDB, AZE or 2W6 (short), 3-941 TDB or 2W10 (open), 3-1066
TDB or 2W10 (open/short), 3-1083

Index 15
TM 9-2350-252-20-2-2

Subject, Page Subject, Page

F (cont) F (cont)
Faulty (troubleshooting) (cont): Faulty ( troubleshooting) (cont):
TDB or 2W10 (short), 3-947 Vehicle power distribution , 3-848
TDB or 2W101 , 3-684 WCB or 2W4, 3-911
TDB or 2W101 ( short), 3-972 WCB or 2W4 (open /short), 3-1176
TDB or 2W101 (short/open ), 3-976 WCB or 2W4 (short), 3-1037
TDB or 2W102 , 3-755 Feed system installation , 25mm , repair,26-1
TDB Or ?W102 (open / short), 3-980
9 Field manuals (appendix A), A- 1
TDB Cr 2W301, 3-666 Filtered scene is not visible in ISU eyepiece
TDB or 2W301 ( short), 3-983 (troubleshooting ), 3-113
TDB or 2W301 (short/open ), 3-985 Firing solenoid , coax machine gun :
TDB or 2W307 (short) (manual firing switch), Mechanism , mounted on machine gun :
3-967 Adjust , 28-49
TDB or 2W308, 3-753 Repair, 28-45
TDB or 2W308 (short), 3-987 Mounted on rotor:
TED mechanics , 3-864 Install , 28-18
TED (switch) or 2W302, 3-1039 Remove, 28-17
TED or 2W302 (open), 3-1203 Replace , 28-17
TED or 2W302 ( short) (gearbox), 3-856 Firing switch , traverse drive manual :
TED or 2W302 (short/open ) (gearbox), 3-1019 Adjust , 7-90
TED or 2W304, 3-748 Install , 7-116
TED or 2W304 (short) (motor), 3-829 Remove , 7-115
TED or 2W304 (short /open ) (motor), 3-1021 Replace , 7-115
TLM (upper position switch) or 2W306, 3-858 Flagstaff holder:
TLM or TED , 3-1181 Install , 23-11
TLM or 2W306 (motor), 3-1046 Remove , 23-11
TLM or 2W306 (open) (down position switch), Replace, 23-11
3-1081 Flex chute assembly, 7.62mm ammo:
TLM or 2W306 (open /short) (up position Install , 27-15
switch) , 3-1023 Remove , 27-14
TLM or 2W306 (short) (down position switch ), Repair, 27-16
3-1027 Replace, 27-14
TLM or 2W306 (short) (motor),3-1025 Flexible shaft , TOW elevation drive:
TLM or 2W306 (short) (up position switch), Install , 18-3
3-1029 Remove, 18-2
TLM or 2W306 (short/open ) (down position Replace, 18-2
switch), 3-860 Floor plates, turret:
Travise drive mechanics, 3-831 Install , 4-22
TRB , 2W2, 2W14, or 2W15, 3-1054 Remove, 4-22
TRR or 2W101 (short), 3-1031 Replace, 4-22
TWB or 2W5, 3-1068
TWB or 2W5 (short), 3-909
2W101 or 2W103, 3-741

Index 16
 TM 9-2350-252-20-2-2

Subject , Page Subject, Page

F (cont) G (cont)
FOCUS , brightness (BRT), or contrast (CON) has Gearbox (cont):
no effect on night vision image TOW elevation drive:
(troubleshooting ), 3-138 Install , 18-34
Folding sight assembly, secondary : Remove, 18-31
Install , 10-5 Replace, 18-31
Remove, 10-4 TOW lift :
Repair, 10-6 Install , 18-82
Replace, 10-4 Remove, 18-81
Follower arm: Replace , 18-81
Install , 29-22 Traverse drive :
Remove, 29-20 Install , 7-111
Replace, 29-20 Remove, 7-109
Forms and records (appendix A), A - 1 Replace , 7-109
Forwarder: General information :
Assembly, 7.62mm ammo box , repair, 27-11 Destruction of Army materiel to prevent
25mm ammo : enemy use, 1-1
Install , 26-17 Maintenance forms, records, and reports , 1-1
Remove, 26-16 Nomenclature cross reference list , 1-2
Repair, 26-18 Preparation for storage or shipment , 1-1
Replace, 26-16 Reporting of equipment improvement
Front armor: recommendations (EIR), 1-2
Bracket: General maintenance procedures:
Install , 19-61 General maintenance instructions, 2-1
Remove, 19-60 Cleaning , 2-23
Replace, 19-60 Inspection , 2-25
Plate, TOW launcher: Preparation for maintenance , 2-19
Install , 19-82 Preventive maintenance checks and services
Remove, 19-81 (PMCS), 2-3
Replace, 19-81 Repair parts, special tools, TMDE, and
FVS back -up sight : support equipment, 2-1
Repair, 29-1 Service upon receipt, 2-1
Replace, 29-1 Troubleshooting, 2-19
Service, 29-2 Glossary:
Abbreviations, G- 1
G Unusual terms, G-5
Gear, spur: Grenade bin , smoke:
Install , 16-16 Install , 4-36
Remove, 16-14 Remove , 4-36
Replace, 16-14 Grenade launcher, smoke :
Gear backlash , pinion , traverse drive, Install , 4-35
Remove, 4-34
adjust , 7-97
Gearbox:
Gun elevation drive :
Install , 7-42
Remove, 7-38
Replace , 7-38

Index 17
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Subject, Page Subject, Page

G ( cont) G (cont)
GRENADE LAUNCHER or TRIGGER indicator Gun ( troubleshooting) (cont):
light (troubleshooting): Continues to elevate after palm switches are
Does not come on, 3-400 released , 3-313
Does not go off, 3-402 Drifts in elevation , or turret drifts in azimuth
Grenade launcher system, repair, 3-42 when in STAB mode , 3-274
Grenade launcher system has something wrong Reticle does not come on in ISU eyepiece
( troubleshooting), 3-396 when HE, AP, or 7.62 weapon is
Grenades (troubleshooting ): selected , 3-160
All do not fire when grenade trigger button is Rotor in TOW mode drives to elevation limits
pressed , 3-398 when palm switches are closed , 3-253
Fire before grenade trigger button is pressed, STAB mode does not track target or follow
3-399 handstation inputs, 3-265
One or more consistently do not fire when TOW reticle and gun reticle are on at the
grenade trigger button is pressed, 3-403 same time, 3-121
Ground strap : Traversing gun strikes cargo hatch , 3-172
Electronic control assembly: Gun access door, coax machine :
Install , 7-134 Handle/bolt assembly, repair, 13-2
Remove, 7-133 Hinge:
Replace, 7-133 Install , 13-8
Turret basket: Remove, 13-7
Install , 4-29 Replace, 13-7
Remove, 4-28 Gun elevation ( troubleshooting ):
Replace, 4-28 Drifts in power mode, 3-314
Guard , 25mm gun : Erratic or does not respond properly to
Stop: handstation , 3-311 .

Install , 14-6 Has something wrong, 3-306

Remove , 14-5 Gun elevation drive:
Replace, 14-5 Assembly:
Support: Adjust , 7-7
Install , 14-3 Service, 7-7
Remove, 14-2 Brake interlock switch, adjust, 7-28
Replace, 14-2 Brake linkage, adjust, 7-8
Guard installation , repair, 14-1 Brake sensitive switch , adjust, 7-28
Guard latch mechanism , 25mm gun , repair, 14-7 Chain , adjust , 7-79
Gun ( troubleshooting ): Gearbox:
Can be elevated or depressed from gunner's Install , 7-42
handstation with commander's palm switch Remove, 7-38
squeezed, 3-315 Repair, 7-7
Can be fired with LO AMMO indicator light Replace, 7-38
flashing, 3-209 Handwheel drive chain :
Can be fired with 25 GUN MALF annunciator Install , 7-51
light on , 3-365 Remove . 7-49
Replace, 7-49

Index 18
 TM 9-2350-252-20-2-2

Subject, Page Subject, Page

G ( cont) G ( cont)
Gun elevation drive (cont): Gunner's/Commander's (cont):
Manual drive chain : Lap safety belt:
Adjust , 7-34 Install , 4-83
Install , 7-58 Remove , 4-83
Remove , 7-55 Replace, 4-83
Replace, 7-55 Latch strike:
Motor: Install , 6-43
Install , 7-15 Remove , 6-42
Remove, 7-14 Replace , 6-42
Replace, 7-14 Quick release pin :
Shift linkage , adjust, 7-11 Install , 6-46
TOW drive chain : Remove, 6-45
Install , 7-48 Replace, 6-45
Remove, 7-47 Seat extension springs :
Replace , 7-47 Install , 4-82
Variable resistor,adjust, 7-20 Remove, 4-82
Gun elevation system , repair, 3-37 Replace , 4-82
Gun gyro : Seat quick release pin :
Install , 7-137 Install , 4-86
Remove , 7-136 Remove , 4-86
Replace, 7-136 Replace , 4-86
Gun resolver Slope indicator:
Install , 22-12 Install , 17-2
Remove, 22-9 Remove, 17-2
Replace, 22-9 Replace, 17-2
Gun resolver drive assembly, repair, 22-5 Gunner's handstation , replace, 7-124
Gun rotor: Gunner's handstation :
Deck clearance cam : Elevation resistor, adjust, 7-125
Install , 25-6
9 Mounting bracket:
Remove, 25-5 Install , 7-2
Replace, 25-5 Remove, 7-2
Deck clearance switch, adjust, 25-2 Replace, 7-2
Elevation indicator lamp bracket: Traverse resistor, adjust, 7-126
Install, 15-2 Gunner's hatch :
Remove, 15-1 Cover:
Replace, 15-1 Install , 6-7
Gunner's /commander's : Remove, 6-6
Hatch coaming: Replace, 6-6
Install, 6-49 Hold -open latch , repair, 6-10
Remove, 6-48 Opening cushioning pad:
Replace, 6-48 Install, 6-17
Remove, 6-17
Replace, 6-17

Index 19
TM 9-2350-252-20-2-2

Subject, Page Subject, Page

€
G (cont) G (cont)
Gunner's hatch (cont): Gunner's seat (cont):
Rubber bumper : Cushion :
Install , 6-14 Install , 4.90
Remove, 6-14 Remove, 4-90
Replace , 6-14 Replace, 4.90
Torsion springs : Platform :
Install , 6-5 Install , 4-92
Remove , 6-4 Remove, 4.92
Replace, 6-4 Replace , 4-92
Gunner's hatch cover: Gyro :
Cushioning pad : Gun :
Install , 6-16 Install , 7-137
Remove, 6-16 Remove , 7-136
Replace , 6-16 Replace , 7-136
Latch handle bracket : Hull :
Install , 6-44 Install , 30-2
Remove, 6-44 Remove , 30-1
Replace, 6-44 Replace , 30-1
Left hinge : Turret:
Install , 6-39 Install , 7-140
Remove , 6-39 Remove, 7-139
Replace, 6-39 Replace, 7-139
Locking latch mechanism , repair, 6-8
H
Right hinge:
Install , 6-40 Handle/bolt assembly, coax machine gun
Remove , 6-40 access door, repair, 13-2
Replace, 6-40 Handstation :
Seal:
Commander's:
Install , 6-15 Install , 7-119
Remove, 6-15 Remove , 7-118
Replace , 6-15 Replace , 7-118
Gunner's headrest assembly, repair, 21-76 Gunner's :
Gunner's seat:
Install , 7-124
Install , 4.91 Remove , 7-124
Remove , 4-91 Replace, 7-124
Replace, 4-91 Handstation , commander's :
Gunner's seat:
Elevation resistor, adjust, 7-120
Assembly Traverse resistor, adjust, 7-121
Install , 4-88 Handstation , gunner's:
Remove, 4-87 Elevation resistor, adjust, 7-125
Replace , 4-87

Index 20
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Subject , Page Subject , Page

H ( cont) H (cont)
Handstation , gunner's (cont): Hatch cover, commander's (cont) :
Mounting bracket: Support:
Install , 7-2 Install , 6-23
Remove, 7-2 Remove, 6-22
Replace, 7-2 Replace 6-22
Traverse resistor, adjust , 7-126 Hatch cover, gunner's :
Handwheel drive chain : Install , 6-7
Adjust, 7-79 Remove, 6-6
Gun elevation drive: Replace, 6-6
Install , 7-51 Hatch cover, gunner's:
Remove, 7-49 Cushioning pad :
Replace , 7-49 Install , 6-16
Hatch cover, commander's : Remove, 6-16
Install , 6-19 Replace, 6-16
Remove , 6-18 Latch handle bracket:
Replace , 6-18 Install , 6-44
Hatch cover, commander's : Remove , 6-44
Cushioning pad: Replace, 6-44
Install , 6-30 Left hinge :
Remove , 6-30 Install , 6-39
Replace , 6-30 Remove, 6-39
Hold-open latch , repair, 6-25 Replace, 6-39
Left hinge : Locking latch mechanism , repair, 6-8
Install , 6-32 Right hinge:
Remove, 6-329 Install , 6-40
Replace , 6-32 Remove, 6-40
Locking latch mechanism , repair, 6-33 Replace, 6-40
Pivot locking mechanism , repair, 6-28 Seal:
Pivot pins : Install , 6-15
Install , 6-38 Remove, 6-15
Remove , 6-37 Replace, 6-15
Replace, 6-37 Hatch interlock override switch :
Right hinge: Install , 5-96
Install , 6-31 Remove, 5-96
Remove, 6-31 Replace, 5-96
Replace, 6-31 Hatches installation :
Seal : Adjust , 6-3
Install , 6-41 Repair, 6-1
Remove, 6-41 Hatches system , repair, 3-31
Replace, 6-41 Hatches system has something wrong
Screw, adjust , 6-3 ( troubleshooting), 3-211

Index 21
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Subject, Page Subject, Page

H (cont)
H (cont)
How to use this manual (cont):
HE :
Repair parts and special tools list (RPSTL ), xix
Ammo can access door, 25mm :
Install , 26-26 Troubleshooting tasks, ix
Using your manual on the job, ix
Remove , 26-25 What's in the manual - front to back , vii
Replace, 26-25 Hull fan system , faulty ( troubleshooting ), 3-1131
Ammo chute assembly, 25mm :
Hull fan system (short), faulty ( troubleshooting ),
Install , 26-23
3-1140
Remove, 26-22 Hull gyro :
Replace , 26-22
Photoelectric control: Install , 30-2
Install , 5-328 Remove , 30-1
Remove , 5-326 Replace , 30-1
Hull vent fans do not turn on/off after gun firing
Repair, 5-327
stops (troubleshooting ), 3-191
Replace , 5-326
HEIAP selection cannot be changed , 25mm gun 1
(troubleshooting ), 3-378
HE , AP, 7.62, or TOW status indicators in Identification tape, azimuth :
ISU eyepiece do not come on Install , 4-20
(troubleshooting ), 3-123 Remove , 4-19
Headrest, commander's : Replace , 4-19
Assembly, repair, 21-78 Indicator light (troubleshooting ):
Mounting bracket: GRENADE LAUNCHER or TRIGGER :
Install, 21-81 Does not come on , 3-400
Reſove, 21-80 Does not go off , 3-402
Replace , 21-80 LAUNCHER UP, TOW :
Headrest assembly, gunner's , repair, 21-78 Does not come on , 3-94
Helmet holder bracket: Does not go off , 3-263
Install , 4-76 Flashes when vehicle is not moving, 3-262
Remove, 4-76 LO AMMO:
Continues to flash after LO AMMO OVRD
Replace , 4-76
Hold -open latch , repair: button is pressed , 3-203
Commander's hatch cover, 6-25 Does not go on with no ammo in ammo
Gunner's hatch , 6-10 can , 3-204
Hook bolts, tray, and retainer, emergency battery, Flashes with ammo in selected ammo can ,
turret, repair, 5-2 3-201
Housing bearings : On with ammo can refilled , 3-207
Install , 29-25 On with TURRET POWER switch ON only,
Remove, 29-24 3-199
Replace, 29-24 MANUAL DRIVE do not go off, 3-241
How to use this manual :
Definition of task terms, xvi
Maintenance tasks , ix

Index 22
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Subject, Page Subject, Page

1 (cont) | (cont)
Indicator light ( troubleshooting) (cont): Integrated sight unit (ISU):
MISSILE 1 or MISSILE TUBE 2: Install , 21-46
Comes on when TOW mode indicator light Remove, 21-43
comes on , 3-345 Integrated sight unit (ISU), service:
Does not flash when tube is empty, 3-354 Leak test :
Does not go off, 3-337 Lamp window collar assembly, 21-16
Flashes with live missile loaded in launch Lamphouse assembly cover, 21-18
tube, 3-355 Machine screw , 21-14
SEAR : Purging kit , 21-10
Does not go off when 25mm gun is out of Valve stem , 21-19
SEAR position, 3-369 Purging kit :
MISFIRE button does not change light from Hook-up, 21-4
flashing to steady, 3-371 Remove, 21-22
Off when gun is in SEAR position , 3-367 Interlock override switch , hatch :
STAB ON does not come on , 3-273 Install , 5-96
TOW does not go off, 3-346
9 Remove, 5-96
TOW TEST: Replace, 5-96
Does not come on , 3-324 Internal hatch release, commander's :
Does not go off, 3-347 Bracket:
TURRET DRIVE SYSTEM : Install , 6-50
Comes on when TURRET POWER switch is Remove, 6-50
moved to ON , 3-238 Replace , 6-50
Does not come on when TURRET DRIVE Cables :
SYSTEM switch is moved to ON , 3-239 Install, 6-63
Does not go off, 3-240 Remove, 6-60
TURRET POWER : Replace, 6-60
Does not come on , 3-99 Conduit clip:
Not lit with switch ON , 3-83 Install, 6-59
Weapon control box ARM does not go Remove, 6-59
on , 3-297 Replace, 6-59
indicator light assembly, azimuth /elevation : Eyebolts:
Install , 5-292 Install , 6-52
Remove, 5-290 Remove, 6-51
Repair, 5-292 Replace , 6-51
Replace, 5-290 Support rollers :
Installation device, ISU , repair, 31-1 Install , 6-57
Instruction plate, annunciator: Remove, 6-54
Install , 5-130 Replace , 6-54
Remove, 5-130 Internal hatch release installation , repair, 6-1
Replace, 5-130 ISU (integrated sight unit), service, 21-4
Integrated sight installation: ISU ( troubleshooting ):
Removelinstall, 21-1 Condensation present inside, 3-111
Repair, 21-1 Defogger system has something wrong, 3-412

Index 23
TM 9-2350-252-20-2-2

Subject , Page Subject , Page

| (cont) J

ISU ( troubleshooting) (cont): Jack or plug :

Gun elevation BORESIGHT control does not Multipin , repair/replace, 4.12
move eyepiece scene in elevation gun mode, Single pin , repair, 4.7
3-150 Jacks and plugs , pin and socket arrangement
Night boresight light does not come on , 3-142 ( appendix E), E- 1
Range numbers do not match RANGE
CONTROL setting , 3-110 K
Range panel light does not come on , 3-117 Kit, mod to M240C machine gun installation :
Something wrong , 3-103 Adjust , 28-49
ISU day scene (troubleshooting ): Repair, 28-45
Not visible in eyepiece , 3-112
Visible when NIGHT selected , 3-115 L
ISU eyepiece (troubleshooting):
AP, HE , 7.62, TOW status indicators do not Lamp (main housing assembly):
come on , 3-123 Install , 21-62
Filtered scene is not visible , 3-113 Remove, 21-61
Gun reticle does not come on when HE, AP, or Lamp bracket, gun rotor elevation indicator:
7.62 weapon is selected, 3-160 Install , 15-2
MAG switch position has no effect on CLEAR Remove, 15-1
or NEUTRAL scene, 3-108 Replace, 15-1
Range display is not lit when HE, AP, or 7.62 is LAMP TEST, turret, does not work
selected , 3-118 (troubleshooting), 3-90
Weapon status indicator: Lamphouse assembly cover:
Not same as weapon selected , 3-119 Install , 21-66
One or more are on with no weapons Remove, 21-65
selected , 3-122 Replace, 21-65
Two or more are on at the same time with Lap safety belt, commander's / gunner's:
weapon selected , 3-125 Install, 4-83
ISU line-of-sight (troubleshooting ): Remove , 4-83
Does not move: Replace, 4-83
When RANGE control is changed in gun Latch handle bracket, gunner's hatch cover:
mode , 3-154 Install, 6-44
When weapon select changes between HE Remove, 6-44
and AP at a range other than zero , 3-156 Replace, 6-44
When weapon select changes between Latch mechanism , repair:
25mm and 7.62mm at a range other than Locking, commander's hatch cover, 6-34
zero, 3-158 Locking, gunner's hatch cover, 6-8
With gun elevation , 3-144 25mm gun guard, 14-7
With launcher elevation /depression , 3-146 Latch strike, commander's /gunner's:
Flutters in gun or TOW mode, 3-148 Install , 6-43
ISU system , repair, 3-26 Remove, 6-42
Replace, 6-42

Index 24
 TM 9-2350-252-20-2-2

siect , Page Subject, Page

L (cont) L ( cont)
auncher, smoke grenade: Launcher dust cover, TOW (cont):
Install , 4.35 Snap fasteners :
Remove , 4-34 Install , 19-13
launcher, TOW: Remove , 19-13
Armor: Repláce, 19-13
Install , 19-31 LAUNCHER UP indicator light ( troubleshooting):
Remove, 19-29 Does not come on, 3-94
Replace, 19-29 Flashes when vehicle is not moving , 3-262
Assembly : Lead /plug, dome light , repair, 5-286
Install , 19-94 Lead , repair, 4-4
Remove, 19.92 Lead , repair:
Baseplate, spindle, and bearing assembly: 2W2,5-214
Install , 19-40 2W10,5-192
Remove, 19-33 Left coax machine gun access door:
Repair /replace, 19-33 Install , 13-11
Front armor plate: Remove, 13-9
Install , 19-82 Replace, 13-9
Remove, 19-81 Left hinge, hatch cover:
Replace, 19-81 Commander's :
Link adjuster assembly, repair, 19-6 Install , 6-32
Rear lower shield : Remove, 6-32
Install , 19-11 Replace, 6-32
Remove, 19-10 Gunner's :
Replace, 19-10 Install , 6-39
Launcher, TOW , boresight, 19-89 Remove, 6-39
Launcher assembly, TOW , remove/install, 19-92 Replace, 6-39
Launcher cable assembly, replace , 19-97 Light :
Launcher cover, TOW : Dome:
Armor: Install , 5-157
Install , 19-85 Remove, 5-156
Remove, 19-84 Repair, 5-155
Replace, 19-84 Replace, 5-156
Hinge assembly, repair,19-78 Instrument:
Launcher dust cover, TOW : Repair, 5-83
Install, 19-12 Replace, 5-83
Remove, 19-12 Service:
Replace, 19-12 Install, 5-147
Launcher dust cover, TOW : Remove , 5-146
Pile fasteners : Replace, 5-146
Install, 19-88 Utility:
Remove, 19-88 Install , 5-151
Replace, 19-88 Remove , 5-150
Replace, 5-150

Index 25
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Subject, Page Subject, Page

L (cont) L (cont)

Light lamp: Location and description of major components

Service: (general information), 1-3
Install , 5-148 Lock assembly :
Remove, 5-148 Turret travel , adjust , 9-6
Replace , 5-148 Setscrew and plunger, 9-2
Turret dome: Turret travel:
Install , 5-160 Install , 9-6
Remove , 5-159 Remove , 9-6
Replace, 5-159 Replace , 9-6
Utility : Locking latch mechanism , hatch cover, repair:
Install , 5-153 Commander's, 6-34
Remove , 5-152 Gunner's, 6-8
Replace , 5-152 Loose items stop plate, turret basket :
Link / cartridge deflector, 7.62mm: Install , 4-27
Install , 28-12 Remove , 4-26
Remove, 28-11 Replace , 4-26
Replace, 28-11 Low ammo system , repair, 3-30
Link adjuster assembly, TOW launcher,repair, Lower position switch , TOW lift:
19-6 Adjust , 18-73
Link arm : Install , 18-97
Install , 29-28 Remove, 18-95
Remove, 29-27 Replace , 18-95
Replace, 29-27 Lubrication instruction (general maintenance
Link chute seal : procedures ), 2-4
Install, 16-36
Remove, 16-35 M
Replace, 16-35 M240 gun mount and rotor:
Link ejection chutes, 25mm: Repair, 28-1
Install , 16-33 Replace, 28-1
Remove , 16-32 Machine gun, coax :
Replace, 16-32 Ammo chute:
LO AMMO indicator light (troubleshooting ): Install, 28-15
Continues to flash after LO AMMO OVRD Remove, 28-14
button is pressed, 3-203 Replace, 28-14
Does not go on with no ammo in ammo can , Cradle assembly:
3-204
Install , 28-36
Flashes with ammo in selected ammo Remove , 28-36
can , 3-201 Repair, 28-37
On with ammo can refilled , 3-207 Replace, 28-36
On with TURRET POWER switch ON only, Firing solenoid mechanism :
3-199
Adjust, 28-49
LO AMMO system has something wrong
Repair, 28-45
(troubleshooting), 3-193

Index 26
 TM 9.2350-252-20-2-2

Subject , Page Subject , Page

M (cont) M (cont)
Machine gun , coax (cont): MAG switch ( troubleshooting) :
Manual trigger cable assembly: No effect on night vision image , 3-132
Install , 28-44 Position has no effect on ISU eyepiece
Remove , 28-43 CLEAR or NEUTRAL scene, 3-108
Replace, 28-43 Main housing assembly, repair:
Mount guard : Boresight cover assembly, 21-56
Install , 28-9 Boresight elevation knob, 21-57
Remove , 28-8 Boresight guard assembly, 21-59
Replace, 28-8 Lamp , 21-61
Pivot pin and post: Plate spacer, 21-60
Install , 28-50 Valve stem , 21-63
Remove , 28-50 Maintenance allocation chart for IFV and CFV.
Replace, 28-50 turret (appendix B), B-4?
Rotor: Maintenance checks and services, preventive
Install , 28-32 (PMCS) (general maintenance procedures ), 2-3
Remove , 28-38 Maintenance forms, records, and reports
Replace , 28-28 (general information), 1-1
Rotor shield : Maintenance functions (appendix B), B-1
Install , 28-13 Maintenance instructions , general:
Remove , 28-13 Cleaning , 2-23
Replace , 28-13 Inspection, 2-25
Trigger arm , bracket , and spring, repair, 28-39 Preparation for maintenance , 2-19
Machine gun access door, coax : Repair, 2-27
Handle/bolt assembly, repair, 13-2 Maintenance tasks (how to use this manual ), ix
Hinge: Major components, location and description
Install , 13-8 (general information ), 1-3
Remove , 13-7 Manual , how to use:
Replace , 13-7 Definition of task terms, xvi
Left: Maintenance tasks, ix
Install , 13-11 Repair parts and special tools list ( RPSTL), xix
Remove , 13-9 Troubleshooting tasks, ix
Replace, 13-9 Using your manual on the job, ix
Right : What's in the manual - front to back , vii
Install, 13-15 MANUAL DRIVE annunciator lights
Remove, 13-13 (troubleshooting):
Replace, 13-13 Do not come on when traverse drive select
Seal: lever is in MANUAL 3-288
Install, 13-19 Don't come on when gun elevation drive
Remove , 13-18 select lever is in MANUAL, 3-316
Replace, 13-18
Machine gun cradle :
Repair, 28-37
Replace, 28-36

Index 27
TM 9-2350-252-20-2-2

Subject , Page Subject, Page

M (cont) M ( cont)
MANUAL DRIVE annunciator panel does not MISSILE TUBE 1 or MISSILE TUBE 2
come on when TOW elevation drive select lever (troubleshooting ) (cont):
is set to MANUAL ( troubleshooting), 3-255 Does not flash when tube is empty, 3-354
Manual drive chain : Does not go off, 3-337
Gun elevation drive : Flashes with live missile loaded in launch
Adjust , 7-34 tube , 3-355
Install , 7-58 Light will not come on , 3-344
Remove, 7-55 Mount , 25mm gun :
Replace, 7-55 Install , 16-44
Traverse drive, adjust, 7-76 Remove , 16-42
MANUAL DRIVE indicator lights do not go off Replace, 16-42
(troubleshooting), 3-241 Mount guard , coax machine gun :
Manual firing switch, traverse drive: Install , 28-9
Adjust , 7-90 Remove, 28-8
Install , 7-116 Replace, 28-8
Remove, 7-115 Mount stop, 25mm gun :
Replace, 7-115 Install , 16-47
Markers and decals (appendix D), D-1 Remove, 16-47
Markers or decals : Replace, 16-47
Install , 4-3 Mounting block and sight bracket , secondary:
Remove , 4-2 Install , 10-3
Replace, 4-2 Remove, 10-2
Materials and supplies list, expendable Replace , 10-2
(appendix C), C -1 Mounting bracket:
Measurement, diagnostic, and test equipment Commander's relay:
for IFV and CFV, turret (appendix B), B-29? Install , 21-3
Message words (troubleshooting), 3-557 Remove, 21-2
Mirror control knob, lock /unlock, 21-50 Replace, 21-2
MISFIRE button does not change SEAR Gunner's handstation :
indicator light from flashing to steady Install , 7-2
( troubleshooting), 3-371 Remove, 7-2
Missile, disarm manually, 19-17 Replace, 7-2
Missile test container (MTC), install /remove in Multipin plug or jack, repair /replace, 4-12
TOW missile launcher (troubleshooting), 3-429
MISSILE TUBE indicator doesn't go off when N
either hatch is in pop up position
(troubleshooting), 3-230 NIGHT VISION ( troubleshooting):
MISSILE TUBE 1 or MISSILE TUBE 2 Black vertical bars are visible in display, 3-130
Blank horizontal lines are visible in
(troubleshooting):
Indicator light : display, 3-140
Comes on when TOW mode indicator Compressor noise , cannot hear when POWER
comes on , 3-345 switch is moved ON , 3-127

Index 28
 TM 9.2350-252-20-2-2

Subject , Page Subject, Page

N (cont) P

NIGHT VISION (troubleshooting ) (cont): Pads, commander's hatch side :

Image is not red when BRT control is fully Install , 6-33
clockwise , 3-128 Remove , 6-33
MAG switch has no effect on image, 3-132 Replace, 6-33
No image, 3-134 Pads installation , repair, 8-1
PLRT switch has no effect on image , 3-136 PANEL LIGHT DIMMER knob doesn't control
NO FIRE ZONE/OPEN HATCH annunciator panel lights (troubleshooting), 3-88
lights on annunciator box and /or turret control Patchboard:
box do not agree and/or do not go off Install , 5-99
(troubleshooting), 3-227 Remove , 5-97
NO FIRE ZONE annunciator light Replace, 5-97
(troubleshooting ): Periscope head assembly, repair, lamp cover
Both do not come on with driver's and/or assembly, 21-67
cargo hatches open , 3-224 Periscopes and blackout frames , turret:
Comes on when TOW launcher is above -230 Install , 4-59
mils elevation , 3-175 Remove , 4-58
Does not go off , 3-177 Replace , 4-58
Doesn't come on when TOW launcher is Photoelectric control:
below -14 and in NO FIRE ZONE, 3-178 AP:
Nomenclature cross reference list (general Install , 5-334
information ), 1-2 Remove, 5-332
Repair, 5-334
O Replace , 5-332
HE :
OPEN HATCHINO FIRE ZONE annunciator light
on annunciator box and /or turret control box do Install, 5-328
not agree and /or do not go off Remove, 5-326
(troubleshooting), 3-227 Repair, 5-327
OPEN HATCH annunciator light not on when Replace, 5-326
7.62mm :
hatches are open (troubleshooting), 3-221
Operator eyecup : Install , 5-331
Install , 29-35 Remove , 5-330
Remove , 29-35 Repair, 5-330
Replace, 29-35
Replace, 5-330
Organizational maintenance expendable Pin and socket arrangements for plugs and
jacks (appendix E), E- 1
supplies and materials list (appendix C ), C-1
Outside turret ammo brackets: Pinion assembly and motor, TOW lift :
Install , 4-63 Install , 18-64
Remove , 4-62 Remove, 18-63
Replace, 4-62 Repair, 18-62
Override switch, hatch interlock : Replace , 18-63
Install , 5-96 Pinion gear backlash , traverse drive, adjust, 7-97
Remove, 5-96
Replace, 5-96

Index 29
TM 9-2350-252-20-2-2

Subject , Page Subject, Page

P (cont) P (cont)
Pivot locking mechanism , commander's hatch Power converter:
cover, repair, 6-28 Install , 21-85
Pivot pin and post, coax machine gun : Remove , 21-84
Install , 28-50 Replace, 21-84
Remove, 28-50 Repair, 21-83
Replace, 28-50 Power converter mounts :
Pivot pins, commander's hatch cover: Install , 21-86
Install , 6-38 Remove, 21-86
Remove , 6-37 Replace, 21-86
Replace, 6-37 Preventive maintenance checks and services
Plate spacer (main housing assembly): (PMCS) (general maintenance procedures ), 2-3
Install , 21-20 Principles of operation (detail description):
Remove , 21-60 Turret, 1-3
Plate stiffener: Weapons, 1-5
Install , 23-12
Remove, 23-12 Q
Replace, 23-12 Quick release pin :
Plug/lead, dome light, repair, 5-286 Commander's/ gunner's :
Plug or jack : Install , 6-46
Multipin , repair/replace, 4-12 Remove, 6-45
Single pin , repair, 4-7 Replace, 6-45
Plug 2A38P1/sight defogger fan : Seat, commander's /gunner's:
Install , 23-47 Install , 4-86
Remove, 23-45 Remove , 4-86
Repair, 23-45 Replace, 4-86
Replace, 23-45
Plug 2W12, cable connector, repair, 5-343 R
Plugs and jacks, pin and socket arrangements
Radio :
(appendix E ), E-1
Antenna cables :
PMCS, preventive maintenance checks and
services (general maintenance procedures), 2-3 Install , 4-43
Remove, 4-42
Pointer installation , gun elevation , repair, 15-1
POLARITY switch has no effect on night vision Mountings:
image (troubleshooting), 3-136 Install , 4-47
Position indicator, turret: Remove, 4-45
Assembly box: Radios:
Install, 5-123 Install , 4-40
Remove, 5-120 Remove, 4-38
Replace, 5-120 Range display is not lit in ISU eyepiece when
Display panel: HE, AP, or 7.62 is selected
Install, 5-126 ( troubleshooting), 3-118
Remove, 5-126
Replace, 5-126

Index 30
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Subject , Page Subject, Page

R (cont) R (cont)
Range numbers in ISU eyepiece display do not Retainer, hook bolts , and tray, emergency
match RANGE CONTROL setting battery, turret, repair, 5-2
(troubleshooting ), 3-110 Reticles, both TOW and gun are on at the same
Range panel light does not come on , ISU time (troubleshooting), 3-121
(troubleshooting), 3-117 Retroreflector:
Rear coax boresight control mechanism , 7.62mm ammo box:
repair, 28-3 Install , 27-10
Rear lower shield , TOW launcher : Remove, 27.10
Install , 19-11 Replace, 27-10
Remove, 19-10 25mm ammo door:
Replace, 19-10 Install , 26-28
References (appendix A), A -1 Remove, 26-27
Relay, commander's : Replace, 26-27
Purging valve assembly, repair, 21-72 Right coax machine gun access door:
Assembly, service, 21-25 Install , 13-15
Relay box assembly 2A27: Remove, 13-13
Install , 5-175 Replace, 13-13
Remove, 5-173 Right hinge, hatch cover:
Replace, 5-173 Commander's :
Relay mounting bracket, commander's : Install , 6-31
Install , 21-3 Remove, 6-31
Remove, 21-2 Replace, 6-31
Replace, 21-2 Gunner's:
Repair parts, special tools, TMDE, and support Install , 6-40
equipment (general maintenance procedures), Remove , 6-40
2.1 Replace, 6-40
Reporting of equipment improvement Rotor, coax machine gun:
recommendations (EIR ) ( general information ), Install, 28-32
1-2 Remove, 28-28
Resilient mount, AMP /VRC control box : Replace, 28-28
Install , 4-67 Rotor, gun :
Remove, 4-66 Deck clearance cam :
Replace, 4-66 Install, 25-6
Resistor assembly, adjust, 18-13 Remove, 25-5
Resolver, TOW : Replace, 25-5
Adjust , 19-21 Deck clearance switch , adjust, 25-2
Install , 19-26 Elevation indicator lamp bracket:
Remove, 19-24 Install , 15-2
Replace , 19-24 Remove, 15-1
Resolver installation: Replace, 15-1
Adjust, 22-1 Rotor, TOW :
Repair, 22-1 Armor plate:
Install, 11-7
Remove, 11-2
Replace, 11-2

Index 31
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Subject , Page Subject, Page

R (cont) S (cont)
Rotor, TOW (cont) : Seal , hatch cover :
Faceplate: Commander's :
Install , 19-53 Install , 6-41
Remove,, 19-47 Remove, 6-41
Replace, 19-47 Replace , 6-41
Faceplate instruction plate : Gunner's
Install , 19-62 Install , 6-15
Remove , 19-62 Remove , 6-15
Replace , 19-62 Replace , 6-15
Spur gear sector: SEAR indicator light (troubleshooting):
Install , 18-5 Does not go off when 25mm gun is out of
Remove, 18-5 SEAR position , 3-369
Replace , 18-5 Off when gun is in SEAR position , 3-367
Switch assembly : Seat, repair:
Install , 19-69 Commander's, 4.77
Remove , 19-63 Gunner's, 4-77
Replace , 19-63 Seat, gunner's :
Rotor installation , repair, 16-1 Install , 4-91
Rotor shield : Remove , 4.91
Coax machine gun : Replace , 4.91
Install , 28-13 Seat assembly :
Remove , 28-13 Commander's :
Replace , 28-13 Install , 4-79
25mm weapon : Remove, 4-78
Install , 16-4 Replace , 4-78
Remove , 16-3 Gunner's :
Replace, 16-3 Install , 4-88
Remove , 4-87
S Replace, 4-87
Seat back :
Safety belt , lap, commander's/gunner's:
Install , 4-83 Cushion , top, commander's :
Install , 8-2
Remove , 4-83
Remove, 8-2
Replace , 4-83
Seal : Replace, 8-2
Cushions and turret pad:
Coax machine gun access door:
Install , 13-19 Install , 8-4
Remove , 8-3
Remove, 13-18
Replace, 13-18 Replace , 8-3
Link chute : Seat cushion:
Commander's :
Install , 16-36
Remove , 16-35 Install , 4-81 0

Remove, 4-81
Replace , 16-35
Replace , 4-81

Index 32
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Subject, Page Subject , Page

S (cont) S (cont)
Seat cushion (cont): Service upon receipt (general maintenance
Gunner's: procedures),2-1
Install , 4-90 7.62, AP, HE , or TOW status indicators in ISU
Remove, 4-90 eyepiece do not come on ( troubleshooting),
Replace , 4.90 3-123
Seat extension springs, commander's /gunner's: 7.62 bulkhead door installation , repair, 13-1
Install , 4-82 7.62 weapon select function does not work
Remove , 4-82 ( troubleshooting ), 3-395
Replace, 4-82 7.62mm ammo box:
Seat platform : Access door:
Commander's: Install , 27-8
Install , 4-85 Remove, 27-7
Remove, 4-84 Replace, 27-7
Replace, 4-84 Assembly :
Gunner's: Install , 27-6
Install, 4-92 Remove, 27-4
Remove, 4.92 Replace , 27-4
Replace, 4-92 Forwarder assembly, repair, 27-11
Seat quick release pin , commander's / gunner's: Retroreflector:
Install, 4-86 Install , 27-10
Remove, 4-86 Remove, 27.10
Replace, 4-86 Replace , 27-10
Secondary folding sight assembly: 7.62mm ammo flex chute assembly :
Install , 10-5 Install , 27-15
Remove, 10-4 Remove, 27-14
Repair, 10-6 Repair, 27-16
Replace, 10-4 Replace, 27-14
Secondary sight bracket and mounting block: 7.62mm link /cartridge deflector:
Install, 10-3 Install , 28-12
Remove, 10-2 Remove , 28-11
Replace, 10-2 Replace, 28-11
Self-locking nut (preload ): 7.62mm photoelectric control:
Service light : Install , 5-331
Install, 5-147 Remove, 5-330
Remove, 5-146 Repair, 5-331
Repair, 5-145 Replace , 5-330
Replace, 5-146 Shaft, encoder, replace, 5-135
Service light lamp: Shift linkage , adjust:
Install , 5-148 Gun elevation drive, 7-11
Remove, 5-148 TOW elevation drive, 18-17
Replace, 5-148 Traverse drive, 7-66

Index 33
TM 9-2350-252-20-2-2

Subject , Page Subject , Page

S (cont) S (cont)
Sight bracket and mounting biock, secondary: Slip ring (cont):
Install , 10-3 Rigid connecting link :
Remove , 10-2 Install , 4-24
Replace , 10-2 Remove, 4-23
Sight defogger fan/plug 2A38P1: Replace , 4-23
Install , 23-47 Slope indicator :
Remove , 23-45 Bracket , commander's :
Repair, 23-45 Install, 17-3
Replace , 23-45 Remove , 17-3
Sight shield : Replace , 17-3 J
Assembly : Commander's /gunner's :
Close , 23-5 Install , 17-2
Install , 23-15 Remove , 17-2
Open , 23-3 Replace , 17-2 Tu
Repair, 23-13 Smoke grenade:
Remove , 23-14 Bin :
Bracket supports : Install , 4-36
Install , 23-22 Remove , 4-36
Remove , 23-19 Launcher :
Replace , 23-19 Install , 4-35
Control cable assembly : Remove , 4-34
Install , 23-9 Snap fastener stud:
Remove , 23-8 Install , 4-31
Replace, 23-8 Remove , 4.30
Cover actuating mechanism , repair, 23-16 Replace, 4-30
Cover locks , repair, 23-32 Socket and pin arrangements for plugs and
Defogger tubular fin heater : jacks (appendix E), E-1
Install , 23-36 Special tools, TMDE, support equipment, and
Remove , 23-35 repair parts (general maintenance procedures),
Replace , 23-35 2-1
Hinges : Spindle, bearing assembly, and baseplate, TOW
Install , 23-2 launcher:
Remove , 23-2 Install , 19-40
Replace , 23-2 Remove , 19-33
Protective sight cover: Repair/replace, 19-33
Install , 23-28 Spring hook :
Remove , 23-24 Install , 29-13
Replace , 23-24 Remove , 29-12
Single pin plug or jack, repair, 4-7 Replace, 29-12
Slip ring : Springs , extension , commander's/gunner's seat:
Assembly, encoder, and adapter: Install , 4-82
Install , 5-140 Remove, 4-82
Remove , 5-135 Replace, 4-82
Replace, 5-135

Index 34
 TM 9-2350-252-20-2-2

loubject, Page Subject , Page

S (cont) T

Spur gear : Tape, azimuth identification :

Install , 16-16 Install , 4.20
Remove, 16-14 Remove , 4-19
Replace, 16-14 Replace , 4-19
Spur gear sector, TOW rotor: Task terms, definition ( how to use this manual),
Install , 18-7 xvi
Remove, 18-5 Technical manuals (appendix A) , A- 1
Replace , 18-5 Terminal lug , emergency battery, turret :
STAB ON indicator light does not come ON Install , 5-8
(troubleshooting ), 3-273 Remove, 5-7
Stabilization system , repair, 3-34 Replace , 5-7
STE-M1 / FVS ( troubleshooting): Test ( troubleshooting ):
Display is blank, 3-405 2500 (turret performance test 1 ), 3-440
Hook -up /remove: 2501 (turret performance test 2), 3-438
9

To diagnostic panel , 3-422 2520 (turret power distribution), 3-433

To vehicle distribution box , 3-415 2525 (turret drive power), 3-484
Stop plate , turret basket loose items: 2540 (handstations test) , 3-446
Install , 4-27 2560 (grenade launcher), 3-451
Remove , 4-26 2600 (turret fan control system) , 3-455
Replace, 4-26 2620 ( launcher lift), 3-503
Storage basket , turret: 2640 (TOW elevation), 3-489
Install , 11-20 2650 ( turret traverse), 3-494
Remove, 11-19 2660 (gun elevation), 3-468
Replace , 11-19 2670 (stabilization test), 3-472
Storage batteries , emergency, turret:
9 2690 ( low ammo system), 3-465
Install , 5-171 2700 (25mm and 7.62mm guns), 3-442
Remove, 5-169 2720 (TOW control), 3-476
Replace, 5-169 2730 (ISU displays and controls) , 3-508
Service, 5-168 2731 (integrated sight unit mirror test), 3-516
Storage or shipment (general information), 1-1 2733 (night vision system) , 3-522
Supplies and materials list , expendable 2740 (azimuth encoder and deck clearance) ,
( appendix C), C- 1 3-460
Support bracket , TOW: 2750 ( hull hatch interlocks ) , 3-480
Install , 19-15 2772 (handstation POT adjust test), 3-548
Remove, 19-14 2774 (azimuth encoder adjustment), 3-499
Replace , 19-14 2783 (gun elevation drive POT adjust) (coarse) ,
Support equipment , repair parts, special tools, 3-538
and TMDE (general maintenance procedures), 2784 (TOW elevation drive POT adjustment)
2.1 (coarse ) , 3-535
Switch installation , deck clearance: 2785 (gun elevation drive POT adjust) (final),
Adjust, 25-2 3-545
Repair, 25-1 2786 (TOW elevation drive POT adjustment )
(fine), 3-541

Index 35
TM 9-2350-252-20-2-2

Subject, Page Subject , Page

T (cont) T (cont)
Test ( troubleshooting) (cont): TOW ( troubleshooting) (cont): 1

2788 (TOW resolver adjust), 3-531 Lift/stow doesn't operate quickly,smoothly,

2789 (gun resolver adjust) , 3-527 3-260
Test, measurement , and diagnostic equipment PWR SUP annunciator light does not go off ,
for IFV and CFV, turret (appendix B), B-29? 3-339
TMDE , support equipment , repair parts, and System fails self test, CGE or TRCKR
special tools (general maintenance advisory panel lights , 3-328
procedures), 2-1 TEST indicator light:
Toggle switch assembly, ammo selector: Does not come on , 3-324
Install , 5-102 Does not go off, 3-347
Remove , 5-101 TOW control box :
Replace, 5-101 Install , 20-3
Tools and supplements and special Remove , 20-2
tools / fixtures list, common (appendix F), F.1 Repair, 20-1
Torsion springs : Replace, 20-2
Commander's hatch: TOW control box :
Install , 6-21 Indicator panel :
Remove, 6-20 Install , 20-5
Replace, 6-20 Remove, 20-5
Gunner's hatch : Replace, 20-5
Install , 6-5 Installation , repair, 20-1
Remove, 6-4 Switch boots:
Replace, 6-4 Install , 20-6
TOW ( troubleshooting ): Remove, 20-6
ABORT switch does not deselect a Replace, 20-6
missile , 3-342 TOW control system , repair, 3-38
AP, 7.62, or HE status indicators in ISU TOW drive chain :
eyepiece do not come on , 3-123 Adjust , 7-79
Boresight adjustment screw does not move Gun elevation drive:
eyepiece scene in elevation in TOW mode, Install , 7-48 B
3-152 Remove , 7-47
CKT OPEN annunciator light doesn't go off , Replace, 7-47
3-336 TOW drive installation , 18-1
Control system has something wrong, 3-318 TOW elevation system , repair, 3-33
Elevation drive does not respond properly to TOW elevation drive:
handstation inputs, 3-249 Assembly
Elevation or lift has something wrong, 3-245 Adjust , 18-13
Gun reticles are on at the same time , 3-121 Repair, 18-13 C
Indicator lamp inside ISU does not go off, Service, 18-13
3-341 Fi
Brake interlock switch , adjust, 18-24
Indicator light does not go off, 3-346 Brake linkage, adjust, 18-14
Launcher deck clearance doesn't work, 3-173

Index 36
 TM 9-2350-252-20-2-2

Subject , Page Subject , Page

T (cont) T (cont)
TOW elevation drive (cont): TOW launcher (cont):
Brake sensitive switch : Link adjuster assembly, repair, 19-6
Install , 18-38 Rear lower shield :
Remove , 18-37 Install , 19-11
Replace , 18-37 Remove , 19-10
Flexible shaft : Replace , 19-10
Install , 18-3 TOW launcher (troubleshooting ):
Remove, 18-2 Cannot boresight in azimuth , 3-323
Replace , 18-2 Continues to move after palm switches are
Gearbox : released , 3-251
Install , 18-34 Does not lower to stowed position , 3-258
Remove , 18-31 Does not raise to firing position , 3-257
Replace, 18-31 Drives to elevation limit when palm switch is
Motor: closed , 3-250
Install , 18-22 TOW launcher dust cover:
Remove , 18-21 Install , 19-12
Replace , 18-21 Remove , 19-12
Shift linkage, adjust, 18-17 Replace , 19-12
Variable resistor assembly, adjust : TOW launcher dust cover:
Coarse, 18-40 Pile fasteners :
Fine, 18-42 Install , 19-88
TOW launcher, boresight, 19-89 Remove , 19-88
TOW launcher: Replace , 19-88
Armor: Snap fasteners :
Install , 19-31 Install , 19.13
Remove , 19-29 Remove , 19-13
Replace , 19-29 Replace , 19-13
Assembly : TOW launcher installation , repair, 19.1
Install , 19-94 TOW LAUNCHER UP indicator light
Remove, 19-92 (troubleshooting):
Baseplate, spindle, and bearing assembly: Does not come on , 3-94
Install , 19-40 Does not go off, 3-263
Remove, 19-33 Flashes when vehicle is not moving , 3-262
Repair/replace, 19-33 TOW lift :
Cover armor : Ballscrew bellows :
Install , 19-85 Install , 18-87
Remove, 19-84 Remove , 18-83
Replace , 19-84 Replace , 18-83
Cover hinge assembly, repair, 19-78 Gearbox:
Front armor plate: Adjust , 18-47
년 Install , 19-82 Inspect , 18-47
Remove , 19-81 Install , 18-82
Replace , 19-81 Remove , 18-81
Replace, 18-81

Index 37
TM 9:2350-252-20-2-2

Subject, Page Subject, Page

T (cont) T (cont)
TOW lift (cont): TOW rotor (cont):
Lower position switch : Faceplate:
Adjust , 18-73 Install , 19-53
Install , 18-97 Remove, 19-47
Remove, 18-95 Replace , 19-47
Replace , 18-95 Faceplate instruction plate :
Mechanism , 18-48 Install , 19-62
Motor: Remove, 19-62
Install , 18-55 Replace, 19-62
Remove , 18-48 Installation , repair, 19-1
Motor: Spur gear sector:
Install , 18-55 Install , 18-7
Remove , 18-55 Remove , 18-5
Replace , 18-55 Replace, 18-5
Motor and pinion assembly : Switch assembly :
Install , 18-64 Install , 19-69
Remove, 18-63 Remove , 19-63
Repair, 18-62 Replace , 19-63
Replace , 18-63 TOW support bracket :
Upper position switch : Install , 19-15
Adjust , 18-65 Remove , 19-14
Install , 18-91 Replace, 19-14
Remove , 18-89 TOW support pin :
Replace, 18-89 Install , 19-16
TOW missile (troubleshooting ): Remove , 19-16
Can be fired with : Replace, 19-16
ARM-SAFE-RESET switch in safe, 3-348 Travel lock assembly :
ISU MAG switch set to LOW , 3-350 Setscrew and plunger, adjust , 9-2
NO FIRE ZONE annunciator lights lit, 3-353 Turret:
Fires when MISSILE TUBE 1 or MISSILE Install , 9-6
TUBE 2 indicator comes on, 3-334 Remove , 9-6
Will not fire, 3-330 Replace, 9-6
TOW resolver: Traverse drive:
Adjust , 19-21 Assembly :
Install , 19-26 Adjust , 7-61
Remove , 19-24 Service, 7-61
Replace, 19-24 Gearbox :
TOW rotor: Adjust , 7-143
Armor plate: Install , 7-111
Install, 11-7 Remove , 7-109
Remove , 11-2 Repair, 7-61
Replace, 11-2 Replace , 7-109

Index 38
 TM 9-2350-252-20-2-2

Subject, Page Subject, Page

T ( cont) T (cont)
Traverse drive (cont): Turret ( cont):
Manual drive chain , adjust, 7-76 Bustle armor plate:
Manual firing switch: Install , 11-18
Adjust , 7-90 Remove , 11-17
Install , 7-116 Replace , 11-17
Remove , 7-115 Control box:
Replace, 7-115 Install , 5-133
Motor: Remove , 5-132
Install, 7-72 Replace , 5-132
Remove, 7.70 Control box control panel :
Replace, 7-70 Install , 5-134
Pinion gear backlash , adjust, 7-97 Remove , 5-134
Shift linkage, adjust, 7-66 Replace, 5-134
Traverse drive only has something wrong Detail description , 1-4
(troubleshooting), 3-277 Emergency storage batteries:
Traverse drive brake, adjust: Install , 5-171
Sensitive switch , 7-84 Remove, 5-169
Linkage , 7-62 Replace, 5-169
Traverse resistor, adjust: Service, 5-168
Commander's handstation, 7-121 Floor plates:
Gunner's handstation, 7-126 Install , 4-22
Tray: Remove, 4.22
Boresight box : Replace, 4-22
Install, 4.73 Gyro :
Remove, 4-73 Install , 7-140
Replace, 4.73 Remove, 7-139
Retainer, and hook bolts , emergency battery, Replace, 7-139
turret, repair, 5-2 Left side armor plates:
TRCKR or CGE annunciator light does not go off Install , 11-15
(troubleshooting), 3-326 Remove, 11-13
Troubleshooting: Replace, 11-13
General maintenance procedures, 2-1 Pad and seat back cushions:
How to use, 3-1 Install , 8-4
Troubleshooting tasks (how to use this manual), Remove, 8-3
ix Replace, 8-3
Tubular fin heater, sight shield defogger: Periscopes and blackout frames:
Install , 23-36 Install , 4-59
Remove , 23-35 Remove, 4-58
Replace, 23-35 Replace , 4-58
Turret: Power system , repair, 3-25
Ammo brackets , outside : Storage basket :
Install , 4-63 Install , 11-20
Remove, 4-62 Remove , 11-19
Replace, 4-62 Replace , 11-19

Index 39
TM 9.2350-252-20-2-2

Subject , Page Subject, Page

T (cont) T (cont)
Turret (cont) : Turret basket :
Stowage webbing straps : Ground strap :
Install , 4-61 Install , 4-29
Remove , 4-61 Remove , 4-28
Replace , 4-61 Replace, 4-28
Travel lock assembly : Loose items stop plate :
Install , 9-6 Install , 4-27
Remove, 9-6 Remove , 4-26
Replace, 9-6 Replace, 4-26
Turret ( troubleshooting ): Turret dome:
BACK-UP PWR annunciator light comes on Light knob:
when vehicle MASTER POWER is ON , 3-92 Install , 5-162
Boxes , background panel lamps do not light , Remove, 5-162
3-86 Replace, 5-162
Can be traversed from gunner's handstation Light lamp:
with commander's palm switch Install , 5-160
squeezed , 3-286 Remove, 5-159
Does not work , 3-44 Replace , 5-159
Dome light system , 3-1214 Light switch :
Drifts in azimuth , or gun drifts in elevation Install , 5-165
when in STAB mode, 3-274 Remove , 5-163
Drive system does not work at all Replace, 5-163
(troubleshooting), 3-233 Turret drive , repair
DRIVE SYSTEM indicator light : Installation , 7-1
Comes on when TURRET POWER switch is System , 3-35
moved to ON . 3-238 System indicator lights, 3-32
Does not come on when TURRET DRIVE TURRET DRIVE SYSTEM drives turret with
SYSTEM switch is moved to ON , 3-239 driver's and/or cargo hatches open
Does not go off , 3-240 (troubleshooting), 3-219
Excessive drift in azimuth , in power mode, Turret emergency battery:
3-285 Terminal lug:
LAMP TEST does not work, 3-90 Install , 5-8
Position indicator (one) does not show Remove , 5-7
correct position , 3-170 Replace , 5-7
Position indicators (both) do not show correct Tray, retainer, and hook bolts, repair, 5-2
position , 3-168 Turret installation , repair, 4-17
Traverse is erratic or does not respond to Turret position indicator :
handstation , 3-282 Assembly box :
Traverses after palm switches are Install , 5-123
released, 3-284 Remove, 5-120
Replace , 5-120

Index 40
 TM 9-2350-252-20-2-2

Subject , Page Subject, Page

T (cont) T (cont)
Turret postion indicator (cont): 25mm AP ammo chute :
Display panel : Install , 26-23
Install , 5-126 Remove, 26-22
Remove, 5-126 Replace , 26-22
Replace, 5-126 25mm APIHE ammo can access door:
TURRET POWER ( troubleshooting ): Install , 26-26
Displays and controls, something wrong, 3-77 Remove, 26-25
Indicator light : Replace , 26-25
Does not come on , 3-99 25mm gun :
Not lit when switch is ON , 3-83 Install , 16-2
No power when switch is ON , 3-81 Remove, 16-2
ON when switch is OFF, 3-85 Replace , 16-2
Turret stowage installation : 25mm gun :
Remove/install , 4-57 Antirotation mechanism :
Repair, 4-57 Install , 16-60
Turret system , 3-44 Remove , 16-58
25 FDR MALF annunciator box light does not go Repair, 16-62
on when gun ammo feed select is faulty Replace , 16-58
(troubleshooting ), 3-373 Barrel release, repair, 16-5
25 GUN MALF or 25 FDR MALF annunciator Chute cover:
light doesn't go off (troubleshooting), 3-376 Install , 16-26
25mm ammo : Remove, 16-25
Can access doors: Replace, 16-25
Install , 26-3 Connector lock:
Remove , 26-2 Install , 5-179
Replace, 26-2 Remove , 5-178
Can door latch , repair,26-6 Replace, 5-178
Door retroreflector: Guard :
Install , 26-28 Install , 14-11
Remove, 26-27 Remove, 14.10
Replace, 26-27 Replace, 14-10
Forwarder: Guard latch mechanism , repair, 14.7
Install , 26-17 Guard stop :
Remove, 26-16 Install , 14-6
Repair, 26-18 Remove , 14-5
Replace, 26-16 Replace , 14.5
Retainer, repair, 26-9 Guard support:
Guard gun mount: Install , 14-3
Install , 26-5 Remove , 14-2
Remove, 26-4 Replace , 14-2
Replace, 26-4
Retainer, repair, 26-9

Index 41
TM 9-2350-252-20-2-2

Subject , Page Subject , Page

T (cont) T (cont)
25mm gun (cont): 25mm weapon :
Mount : Cover:
Install , 16-45 Install , 16-21
Remove, 16-42 Remove, 16-19
Replace, 16-42 Replace, 16-19
Mount bumpers : Rotor shield :
Install , 16-12 Install , 16-4
Remove , 16-11 Remove, 16-3
Replace, 16-11 Replace, 16-3
Mount stop : 2520, follow on procedures, repair,3-651
Install , 16-47 2525, follow on procedures, repair, 3-651
Remove, 16-47 2540, follow on procedures, repair, 3-651
Replace, 16-47 2560, follow on procedures, repair, 3-651
Resolver,adjust, 22-2 2600, follow on procedures, repair, 3-651
System , repair, 3-42 2620 , follow on procedures, repair, 3-651
25mm gun (troubleshooting): 2640 , follow on procedures , repair, 3-651
Fires at a reduced or intermittent rate , 3-362 2650, follow on procedures, repair, 3-651
Fires without hang fire protection, 3-384 2660, follow on procedures, repair, 3-651
HEIAP selection cannot be changed , 3-378 2670, follow on procedures, repair, 3-651
Malfunctions, 3-357 2690, follow on procedures, repair, 3-651
Stalls , 3-360 2700 , follow on procedures, repair, 3-651
Will not fire, 3-358 2720, follow on procedures , repair, 3-651
Will not stop in SEAR position , 3-385 2730, follow on procedures, repair, 3-651
25mm HE ammo chute assembly : 2731 , follow on procedures , repair, 3-651
Install , 26-23 2733, follow on procedures, repair, 3-651
Remove, 26-22 2740, follow on procedures, repair, 3-651
Replace, 26-22 2750, follow on procedures, repair, 3-651
25mm link ejection chutes: 2772, follow on procedures, repair, 3-651
Install , 16-33 2774, follow on procedures, repair, 3-651
Remove, 16-32 2783, follow on procedures, repair, 3-651
Replace, 16-32 2784, follow on procedures, repair, 3-651
25mm shots are off target when vehicle is 2786 , follow on procedures, repair, 3-651
moving in STAB mode ( troubleshooting), 3-272
25mm vane axialfan : U
Install , 5-117 Unusual terms ( glossary), G-5
Remove , 5-115 Upper position switch , TOW lift :
Repair, 5-116 Adjust , 18-65
Replace , 5-117 Install , 18.91
25mm vaneaxial fan ( troubleshooting ): Remove, 18-89
Does not operate at all , 3-184 Replace, 18-89
Does not operate when guns are fired , 3-185
Does not turn off after gun firing stops, 3-187
On when TURRET POWER is ON , 3-183

Index 42
 TM 9-2350-252-20-2.2

Subject, Page Subject, Page

U (cont) V (cont)
Upper right side turret armor plate : Vent fans ( troubleshooting):
Install , 11-23 Crew , operate when MASTER POWER is ON .
Remove, 11-22 3-189
Replace, 11-22 Hull , do not turn on/off after gun firing stops,
Utility light : 3-191
Install , 5-151
Remove, 5-150 W
Replace, 5-150
Warnings , a
Utility light, lamp : Weapon control box :
Install , 5-153 Install , 5-112
Remove , 5-152 Remove , 5-111
Replace, 5-152 Replace, 5-111
V
Weapon control box:
Display panel :
Valve stem (main housing assembly) : Install , 5-112
Install , 21-64 Remove, 5-112
Remove, 21-63 Replace, 5-112
Vane sight : Knob:
Install , 12-1 Install , 5.113
Remove , 12-1 Remove, 5-113
Replace , 12-1 Replace , 5-113
Vaneaxial fan , 25mm: Weapon control box ARM indicator light does
Install , 5-117 not go on (troubleshooting), 3-297
Remove, 5-115 Weapon control system , repair, 3-36
Repair,5-116 Weapon firing has something wrong
Replace, 5-115 (troubleshooting), 3-288
Vaneaxial fan , 25mm (troubleshooting ): Weapon select indicator (troubleshooting):
Does not operate at all , 3-184 Does not match mode selected, 3-301
Does not operate when guns are fired , 3-185 Lights do not go off, 3-298
Does not turn off after gun firing stops, 3-187 Weapon status indicator, ISU eyepiece
On when TURRET POWER is ON , 3-183 (troubleshooting):
Vaneaxial fan system , repair, 3-31 Not same as weapon selected, 3-119
Variable resistor, adjust : One or more are on with no weapons
Assembly, TOW elevation drive: selected, 3-122
Coarse, 18-40 Two or more are on at the same time with
Fine , 18-42 weapon selected, 3-125
Gun elevation drive, 7-20 Weapons (detail description ), 1-5
Vehicle accessory box: Weapons (troubleshooting):
Install , 4-65 Can be fired with ARM -SAFE -RESET switch in
Remove , 4-65 SAFE, 3-295
Replace, 4-65 Can be fired with driver's and cargo hatch
covers open , 3-232

Index 43
. TM 9-2350-252-20-2-2

Subject, Page Subject , Page

W ( cont) W (cont)
Weapons (troubleshooting) (cont): Wiring harness (cont):
Do not fire, 3-304 2W12:
Fire without depressing a trigger, 3-292 Install , 5-339
Webbing straps, turret stowage: Remove, 5-336
Install , 4-61 Replace , 5-336
Remove, 4-61 2W16:
Replace, 4-61 Install , 23-40
What's in the manual - front to back (how to use Remove, 23-37
this manual), vii Repair, 23-40
Wiring harness: Replace , 23-37
2W1: 2W17 :
Install , 5-218 Install , 24-44
Remove, 5-215 Remove , 24-39
Repair, 5-217 Replace , 24-39
Replace, 5-215 2W101 :
2W2: Install , 24.10
Install , 5-208 Remove, 24-2
Remove, 5-203 Replace , 24-2
Replace, 5-203 2W102 :
2W3: Install , 24-29
Install , 5-248 Remove, 24-27
Remove , 5-245 Replace , 24-27
Replace, 5-245 2W103:
2W4: Install , 24-23
Install , 5-240 Remove, 24-20
Remove, 5-235 Replace ,24-20
2W201:
Replace , 5-235
2W5: Install , 24-35
Install, 5-228 Remove, 24-31
Remove, 5-221 Replace, 24-31
Replace, 5-221 2W302 :
2W6: Install , 5-32
Install, 5-199 Remove , 5-26
Remove, 5-194 Replace , 5-26
Replace, 5-194 2W303:
2W9: Install , 5-45
Install , 5-268 Remove, 5-39
Remove, 5-253 Replace, 5-39
Replace, 5-253 2W307:
2W10: Install , 5-79
Install , 5-187 Remove , 5-76
Remove , 5-181 Replace, 5-76
Replace, 5-181
XYZ

Index 44
 RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

SOMETHING WRONG WITH THIS PUBLICATION ?

FROM (PRINT YOUR UNIT'S COMPLETE ADDRESS )
THEN JOT DOWN THE
DOPE ABOUT IT ON THIS
FORM . CAREFULLY TEAR IT
OUT, FOLD IT AND DROP IT
IN THE MAIL. DATE SENT

PUBLICATION NUMBER PUBLICATION DATE PUBLICATION TITLE

ORGANIZATIONAL MAINT. MANUAL,
TM 9-2350-252-20-2 SEPTEMBER 1984 IFVICFV TURRET

BE EXACT ... PIN - POINT WHERE IT IS IN THIS SPACE TELL WHAT IS WRONG
AND WHAT SHOULD BE DONE ABOUT IT:
PAGE PARA FIGURE TABLE
NO GRAPH NO NO

4-46 Step 6. The screws (2) on. the bracket

(1) must be torqued . Please add
an additional substep for this.
15-165
Step 25. There are four clamps (8)

M P
harness
I
and four straps (9) oronytesiring
(1), not twipos Please correct
10-8
S A s
this tep .

Jade in this linkage

Versin the wrong place.
Please fic the illustration .

118.65
Step 31. The torque as shown is not
Correct. It should read 1.5-2.5
in lb ( 1.2-2.3 CMKG ). Please change
the step .

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DA ,FORM 2028-2 PREVIOUS EDITIONS PS -IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR
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DEPARTMENT OF THE ARMY

POSTAGE AND FEES PAID

DEPARTMENT OF THE ARMY
DOD 314 2
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Commander
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DEPARTMENT OF THE ARMY

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Commander
U.S. Army Armament Materiel Readiness Command 1
ATTN : DRSAR- MAS
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OFFICIAL BUSINESS
PENALTY FOR PRIVATE USE $ 300

Commander
U.S. Army Armament Materiel Readiness Command |
ATTN : DRSAR -MAS
Rock Island, Illinois 61299
 THE METRIC SYSTEM AND EQUIVALENTS
LINEAR MEASURE SQUARE MEASURE

1 Centimeter = 10 Millimeters = 0.01 Meters = 0.3937 Inches 1 Sa Centimeter = 100 Sq Millimeters = 0.156 Sa Inches
1 Meter = 100 Centimeters = 1000 Millimeters = 39.37 Inches 1 Sa Meter = 10,000 Sa Contimetors = 10.78 Sq Feet
1 Kilometer = 1000 Meters 0.621 Miles 1 Sa Kilometer = 1,000,000 Sa Motors = 0.388 Sq Milos
WEIGHTS CUBIC MEASURE

1 Gram = 0.001 Kilograms = 1000 Milligrams = 0.036 Ounces 1 Cu Centimeter = 1000 Cu Millimeters = 0.06 Cu Inches
1 Kilogram 1000 Grams = 2.2 Lb 1 Cu Meter = 1,000,000 Cu Contimotong = 36.31 Cu Foot
1 Metric Ton = 1000 Kilograms = 1 Megagram = 1.1 Short Tons
LIQUID MEASURE TEMPERATURE

1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces 5/9 (° F • 32) = °C

1 Liter = 1000 Milliliters = 33.82 Fluid Ounces 212 ° Fahrenholt is equivalent to 100 ° Celsius
90 ° Fahrenholt is equivalent to 32.2 Colslus
32 ° Fahrenheit is equivalent to O• Colaius
915 C + 32 - 'F

APPROXIMATE CONVERSION FACTORS

15
TO CHANGE TO MULTIPLY BY

14
Inches Centimeters 2.540
Feet Meters 0.305
Yards Meters 0.914

13
Miles Kilometers 1.609

COMPARISON
MEASURING
Square Inches Square Centimeters 6.451

5
Square Feet Square Meters 0.093

CAUTION
Square Yards Square Meters 0.836

SCALE

12
PARTS
ONLY
Square Miles Square Kilometers 2.590

OT
FOR
–USE
Acres Square Hectometers 0.405

,N
Cubic Feet Cubic Meters 0.028

11
Cubic Yards Cubic Meters 0.765
Fluid Ounces Millimeters 29.573
Pints Liters 0.473
Quarts Liters 0.946
Gallons Liters 3.785 10
Ounces Grams 28.349
Pounds Kilograms 0.454
Short Tons Metric Tons 0.907
Inch -pounds Centimeter-kilograms 1.152
Foot-pounds Meter kilograms 0.138
Pounds per Square Inch Kilopascals 6.896
Miles per Gallon Kilometers per Liter 0.425
Miles per Hour Kilometers per Hour 1.609
3

TO CHANGE TO MULTIPLY BY
968i

Centimeters Inches 0.394

Meters Foot 3.280
Meters Yards 1.094
Kilometers Miles 0.621
Square Centimeters Square Inches 0.155
Square Meters Square Foot 10.784
2
5

Square Meters Square Yards 1.198

Square Kilometers Square Miles 0.388
Square Hectometers Acres 2.471
Cubic Meters Cubic Foot 36.315
Cubic Meters Cubic Yards 1.308
Milliliters Fluid Ounces 0.034
Liters Pints 2.113
3

INCHES

Liters Quarts 1.057

Gallons 0.284
1

Liters
Grams Ounces 0.036
Kilograms Pounds 2.206
1CM

Metric Tons Short Tones 1.102

2

Contimeter kilograms Inch -pounds 0.888

Meter-kilograms Foot-pounds 7.233
Kilopascals Pounds per Square Inch 0.145
Kilometers per Liter Milos per Gallon 2.384
o

Kilometers per hour Mlles por Hour 0.021

0

AUS . GOVERNMENT PRINTING OFFICE :1984 544 -4 291 10145 REGION NO 4

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