Illustrated Parts Manual

Model
6036
S/N 14834 thru 19988
& 0160002345 thru
0160044900

8990417

Revised
June 22, 2012

An Oshkosh Corporation Company

 EFFECTIVITY PAGE

December 24, 2004 - A - Revised Manual

July 29, 2005 - B - Revised Manual
June 16, 2006 - C - Revised Manual
April 17, 2008 - D - Revised Manual, (Manual edited to B/M - 0010620 Revision 29)
January 19, 2009 - E - Revised Manual
August 3, 2009 - F - Revised Manual
July 7, 2010 - G - Revised Manual
February 18, 2011 - H - Revised Manual
December 20, 2011 - I - Revised Manual
April 9, 2012 - J - Revised Manual
June 22, 2012 - K - Revised Manual

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 TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Main Frame Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Hoods & Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-3 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-4 Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5 Boom Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 Boom Retract Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-5 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-6 3 ft. Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-7 12 ft. Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-8 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-9 Fork Mounted Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-10 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-11 Concrete Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-12 Sweeper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3-13 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3-14 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3-15 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3-16 Dual Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-17 8 Ft Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46

SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-3 Radiator & Oil Cooler Mounting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-4 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-5 Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-6 Isolation Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

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SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-5 Front Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-6 Front Axle - M-Disk Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-7 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-8 Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-9 Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-10 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-11 Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-12 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-13 Rear Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-14 Rear Axle - M-Disk Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
5-15 Rear Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5-16 Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
5-17 Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
5-18 ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
5-19 ZF Transmission - Engine Connection & Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5-20 ZF Transmission - Input Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
5-21 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-82
5-22 ZF Transmission - Coupling Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84
5-23 ZF Transmission - Coupling Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
5-24 ZF Transmission - Coupling Group 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
5-25 ZF Transmission - Coupling Group 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90
5-26 ZF Transmission - Reversing Gear Group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92
5-27 ZF Transmission - Reversing Gear Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94
5-28 ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96
5-29 ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-98
5-30 ZF Transmission - Valve Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100
5-31 ZF Transmission - Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-104
5-32 ZF Transmission - Oil Pump & Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-106
5-33 Drive Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108
5-34 Tires & Rims (Pneumatic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-110
5-35 Tires & Rims (Foam Filled & Solid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-114

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SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Closed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 Soft Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-4 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-5 Operators Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-6 Front Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-7 Skylight Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6-8 Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Service Brake Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Throttle Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-3 Steering Wheel & Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-4 Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-5 Boom Lift/Lower & Extend/Retract Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7-6 Frame Sway & Attachment Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7-7 Auxiliary Hydraulic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Service Brake & De-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Boom Lift/Lower & Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-3 Attachment Tilt & Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-4 Frame Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-5 Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-6 Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-7 Auxiliary Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-8 Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-9 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Boom Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Boom Lift/Lower Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Frame Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-4 Attachment Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-5 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-6 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-7 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28

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9-8 Directional Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30

9-9 Fuel/Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-10 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-11 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-12 72 In. 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
9-13 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44

SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Decals & Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Worklight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 Roadlight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12-3 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12-4 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-5 Cold Start Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18
12-6 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12-7 Rotating Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12-8 Remote Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
12-9 Ignition Switch Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32

SECTION 13 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

vi 6036 8990417
 SECTION 1
FRAME & ATTACHING PARTS

8990417 6036
 S/N 14384 thru 19988
FRAME & ATTACHING PARTS & 0160002345 thru 0160004109
excluding 0160003491 & 0160003492

Figure 1-1 Main Frame Components

11 21
13 12 3
4
15 5
9 14
16

13 ```

16
14
15 17

23
`

19 21 17
`

20 18 24
2
8

10 1
23

23 19 22
20
21
18

8
7

PA2952

1-2 6036 8990417

S/N 14384 thru 19988
& 0160002345 thru 0160004109 FRAME & ATTACHING PARTS
excluding 0160003491 & 0160003492

Figure 1-1 Main Frame Components

Item Part Number Qty. Description Rev.
1 NSS 1 FRAME WELDMENT
2 7139475 1 COUNTERWEIGHT
3 8305021 4 HEX NUT, 1-8
4 8307012 4 LOCKWASHER, 1
5 8310066 4 PLAIN WASHER, 1
6 Ref REAR AXLE, (see Figure 5-10 for details)
7 Ref FRONT AXLE, (see Figure 5-2 for details)
8 8050001 2 BEARING, (self align)
9 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
10 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
11 Ref SLAVE CYLINDER, (see Figure 9-5 for details)
12 8065641 2 BEARING, (self align)
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
14 8305644 4 HEX LOCKNUT, 1/2-13
15 7092292 4 LIFT/LOWER & SLAVE CYLINDER PINS
16 8065640 2 BEARING, (self align)
17 8520021 4 GREASE FITTING, 90 DEGREES
18 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
19 8305626 2 HEX LOCKNUT, 5/16-18
20 7137142 2 FRAME SWAY CYLINDER PIN
21 8520013 2 STRAIGHT LUBE FITTING,1/8
22 7125861 AR CONDUIT, 0.75X60, (cut to fit)
23 6620531 AR CONDUIT, 1.0X60, (cut to fit)
24 7124331 AR CONDUIT, 0.50X60, (cut to fit)

8990417 6036 1-3

 S/N 0160003491 & 0160003492
FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Components

21
12 3
4
13 25 5
9 26 11
25
13
26 14 16
15
14 27
15
27 ```

16
17

23
`

19 21 17
`

20 18 24
2
8

31
10 1
23

23 19 22
20
21
18

8
7

PA4450

1-4 6036 8990417

S/N 0160003491 & 0160003492
FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Components

Item Part Number Qty. Description Rev.
1 NSS 1 FRAME WELDMENT
2 7139475 1 COUNTERWEIGHT
3 8305021 4 HEX NUT, 1-8
4 8307012 4 LOCKWASHER, 1
5 8310066 4 PLAIN WASHER, 1
6 Ref REAR AXLE, (see Figure 5-10 for details)
7 Ref FRONT AXLE, (see Figure 5-2 for details)
8 8050001 2 BEARING, (self align)
9 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
10 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
11 Ref SLAVE CYLINDER, (see Figure 9-5 for details)
12 8065641 2 BEARING, (self align)
13 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
14 8310056 4 HARD WASHER, 1/2
15 7302039 4 LIFT/LOWER & SLAVE CYLINDER PINS
16 8065640 2 BEARING, (self align)
17 8520021 4 GREASE FITTING, 90 DEGREES
18 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
19 8305626 2 HEX LOCKNUT, 5/16-18
20 7137142 2 FRAME SWAY CYLINDER PIN
21 8520013 2 STRAIGHT LUBE FITTING,1/8
22 7125861 AR CONDUIT, 0.75X60, (cut to fit)
23 6620531 AR CONDUIT, 1.0X60, (cut to fit)
24 7124331 AR CONDUIT, 0.50X60, (cut to fit)
25 8520001 4 STRAIGHT LUBE FITTING, 1/8
26 8526007 AR LOCTITE® 242TM, (apply to item 13)
27 8522012 AR ANTI-SEIZE LUBE, (apply to items 15 & 20)

8990417 6036 1-5

 S/N 0160004110 thru 0160015051
FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Components

11

12 20
16 26

13 15 3
20 10
24
12 14 29
16 4
13 30
10
14 22
15

18 20
17 23
7 10
19

25 28

27
21

10 20
19
18
17

9
2

7 8

PA4460

1-6 6036 8990417

S/N 0160004110 thru 0160015051
FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Components

Item Part Number Qty. Description Rev.
1 NSS 1 FRAME WELDMENT
2 7302332 1 COUNTERWEIGHT
3 8305021 4 HEX NUT, 1-8
4 8310066 AR PLAIN WASHER, 1
5 Ref REAR AXLE, (see Figure 5-10 for details)
6 Ref FRONT AXLE, (see Figure 5-2 for details)
7 8050001 1 BEARING, (self align)
8 8310051 4 HEX HD CAPSCREW, 1-8X4, GR5
9 4821430 1 COUNTERWEIGHT WRAPPER
10 8522012 AR ANTI-SEIZE LUBE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
13 8310056 4 HARD WASHER, 1/2
14 7302039 4 LIFT/LOWER & SLAVE CYLINDER PINS
15 8065640 4 BEARING, (self align)
16 8526007 AR LOCTITE® 242TM, (apply to item 12)
17 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 2 HEX LOCKNUT, 5/16-18
19 7137142 2 FRAME SWAY CYLINDER PIN
20 8520001 2 LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, 0.50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, 0.50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
26 Ref SLAVE CYLINDER, (see Figure 9-5 for details)
27 7139613 AR CONDUIT, 1.0X18, (cut to fit)
28 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
29 8307012 4 LOCKWASHER, 1
30 5724302 AR SHIM

8990417 6036 1-7

 S/N 0160015052 & After
FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Components

20
12 31 10 11
14
9 26
2
15
8

S/N 0160015052 THRU 0160033624

24 3
20
10
12 14 29
32 4
31
30
22
15

18 20
17 23
7 10
19

25 28
34
35
34 36
35 5

27 36 33
21

10 20
19
18
17

8
7

PA4461

1-8 6036 8990417

S/N 0160015052 & After
FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Components

Item Part Number Qty. Description Rev.
1 NSS 1 FRAME WELDMENT
2 7302332 1 COUNTERWEIGHT, (S/N 0160015052 thru 0160033624)
1001094784 1 COUNTERWEIGHT, (S/N 0160033646 & After)
3 8305021 4 HEX NUT, 1-8
4 8310066 AR PLAIN WASHER, 1, (S/N 0160015052 thru 0160033624)
4892600 2 HARDENED WASHER, 1, (S/N 0160033646 & After)
5 Ref REAR AXLE, (see Figure 5-10 for details)
6 Ref FRONT AXLE, (see Figure 5-2 for details)
7 8050001 1 BEARING, (self align)
8 8310051 4 HEX HD CAPSCREW, 1-8X4, GR5, (S/N 0160015052 thru 0160033624)
0642628 4 HEX HD CAPSCREW, 1-8X3 1/2, GR5, (torque to 675 lb-ft),
(S/N 0160033646 & After)
9 4821430 1 COUNTERWEIGHT WRAPPER, (S/N 0160015052 thru 0160033646)
10 8522012 AR ANTI-SEIZE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
14 3423227 4 LIFT/LOWER & SLAVE CYLINDER PIN
15 8065640 4 BEARING, (self align)
16 8526007 AR LOCTITE® 242TM, (apply to item 12)
17 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 2 HEX LOCKNUT, 5/16-18
19 7137142 2 FRAME SWAY CYLINDER PIN
20 8520001 6 LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, 0.50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, 0.50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
26 Ref SLAVE CYLINDER, (see Figure 9-5 for details)
27 7139613 AR CONDUIT, 1.0X18, (cut to fit)
28 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
29 8307012 4 LOCKWASHER, 1
30 5724302 AR SHIM, (S/N 0160015052 thru 0160033624)
4892600 2 HARDENED WASHER, 1, (S/N 0160033646 & After)
31 8305644 4 HEX LOCKNUT, 1/2-13
32 1560028 2 CONDUIT, 1.0 POLY, (S/N 0160015228 & After)
33 1001114112 2 ANGLE COUNTWEIGHT, (S/N 0160033646 & After)
34 0100019 AR LOCTITE® 271TM, (apply to item 35), (S/N 0160033646 & After)
35 0642222 4 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (torque to 285 lb-ft),
(S/N 0160033646 & After)
36 4892200 4 HARDENED WASHER, 3/4, (S/N 0160033646 & After)

8990417 6036 1-9

 FRAME & ATTACHING PARTS

Figure 1-2 Hoods & Guards

11
10

6
5 28
4 14
13
3 2 12

7
8
1 11

```
```

9 15 5
16
21

24 26
`
`

27 `

19 5 6
25 18
19 15
`

26
`

20 6
29

24 13
22 17 12
19
25
17

21
23

S/N 0160039338 & AFTER

INCLUDING 0160024571 & 0160037911
21
PA2961

1-10 6036 8990417

 FRAME & ATTACHING PARTS

Figure 1-2 Hoods & Guards

Item Part Number Qty. Description Rev.
1 Ref FUEL & HYDRAULIC TANK, (see Figure 9-9 for details)
2 7150661 1 FUEL/HYDRAULIC TANK COVER
3 8310658 4 RETAINING NUT, 5/16
4 8307203 4 FLAT WASHER, 5/16
5 8307004 20 LOCKWASHER, 5/16
6 8303656 20 HEX HD CAPSCREW, 5/16-18X7/8
7 8305014 4 HEX NUT, 5/8-11
8 8307009 4 LOCKWASHER, 5/8
9 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/2
10 7139456 1 RADIATOR COVER, (S/N 14384 thru 19988 & 0160002345 thru 0160004109)
7139462 1 RADIATOR COVER, (S/N 0160004110 thru S/N 0160039338 excluding
0160024571 & 0160037911)
1001094897 1 RADIATOR COVER, (S/N 0160039338 & After including 0160024571 &
0160037911)
11 5724742 2 GASKET, (Before S/N 0160039338 excluding 0160024571 & 0160037911)
90206196 2 TRIM, (S/N 0160039338 & After including 0160024571 & 0160037911)
12 1001094075 3 LATCH ASSY, WITH LOCK & KEY, (includes item 13)
13 8342808 AR KEY SET
14 8302470 2 COTTER PIN
15 8305006 16 HEX NUT, 5/16-18
16 7139714 4 SIDE DOOR PROP
17 7139552 2 SIDE ACCESS COVER, (Before S/N 0160039338 excluding 0160024571 &
0160037911)
1001103212 1 RIGHT SIDE ACCESS COVER, (S/N 0160039338 & After including
0160024571 & 0160037911)
1001103038 1 LEFT SIDE ACCESS COVER, (S/N 0160039338 & After including
0160024571 & 0160037911)
18 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8
19 8307002 16 LOCK WASHER, 1/4
20 8305004 6 HEX NUT, 1/4-20
21 4420037 AR FOAM TAPE - 60 IN, (235 in needed)
22 7139455 1 UPPER TRANSMISSION COVER
23 7139406 1 LOWER TRANSMISSION COVER
24 8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/4
25 8307202 10 PLAIN WASHER, 1/4
26 8580420 10 WELL NUT
27 7150608 1 FRONT COVER
28 10732150 AR FLAT WASHER, M10
29 7094682 2 SIDE ACCESS COVER HINGE

8990417 6036 1-11

 FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-12 6036 8990417

 SECTION 2
BOOM

8990417 6036
 S/N 14834 thru 17190
BOOM

Figure 2-1 First Boom Section

27
35
28

32
29

28
30
31
10
11
37 13

12

14 2
5
33 6
35 1
8
4
7 20 37
9 3
8 20
35 7
10 13
26
37 11
22 14 37
15
21 12
19

17
24 16
21

23
7 25
22
8
34
35
21

19
36
14

18
37
14

PA3770

2-2 6036 8990417

S/N 14834 thru 17190
BOOM

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.
1 7150737 1 FIRST BOOM SECTION
2 8303655 2 HEX HD CAPSCREW, 5/8-11X4.50
3 8305643 2 HEX LOCKNUT, 5/8-11
4 7097682 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (lubricate & torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 7092292 4 LIFT/LOWER & SLAVE CYLINDER PINS
12 8305644 4 HEX LOCKNUT, 1/2-13
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4
14 8642234 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520013 4 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 8305645 1 HEX LOCKNUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate & torque to 31 lb-ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.50
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate & torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate & torque to 31 lb-ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 8-2 for details)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)

8990417 6036 2-3

 S/N 17191 thru 19988
BOOM & 0160002345 thru 0160004091
excluding 0160003491 7 & 0160003492

Figure 2-1 First Boom Section

27
35
28
29

1 32
10
11 29
37 13 28
30
12 31
2
5
6

1
33 4
35 20 37 3
8
39 13
7 20 10
9 8 26 11
35 7 37 37
A
39 12
38
14
22 14
15
21 38
19

17
24 16
21

23
7 25
22
8 36
34
35 14
21
18
19 37
14

PA4510

2-4 6036 8990417

S/N 17191 thru 19988
& 0160002345 thru 0160004091 BOOM
excluding 0160003491 & 0160003492

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.
1 7139758 1 FIRST BOOM SECTION
2 8303655 2 HEX HD CAPSCREW, 5/8-11X4.50
3 8305643 2 HEX LOCKNUT, 5/8-11
4 7300748 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (lubricate & torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 7092292 4 LIFT/LOWER & SLAVE CYLINDER PINS
12 8305644 4 HEX LOCKNUT, 1/2-13
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4
14 8642234 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520013 4 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 8305645 1 HEX LOCKNUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate & torque to 31 lb-ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.50
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate & torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate & torque to 31 lb-ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 8-2 for details)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)
38 8310708 2 NARROW PLAIN WASHER, 1-3/4, (S/N 18824 thru 19988 & 0160002345 thru
0160004091)
39 8310712 2 WASHER, SHIM, 1.75 DIAX.048, (S/N 18824 thru 19988 & 0160002345 thru
0160004091)

8990417 6036 2-5

 S/N 0160004110 thru 0160015020
BOOM including 0160003491 & 0160003492

Figure 2-1 First Boom Section

27
35 35
39 38 28
4 29
37
20 5
6 1 32

29
28
30
31

10 11
37
33 12
35 13
35
8 20
7
9 8
35 7
41
A 26
37
22 14 14
15 41
21
40
19 14
40 36
17 18
16 37
21 24 14

23
7
25
22
8
34
35
21

19

PA4520

2-6 6036 8990417

S/N 0160004110 thru 0160015020
including 0160003491 & 0160003492 BOOM

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.
1 7302056 1 FIRST BOOM SECTION
4 7302024 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (lubricate & torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 7302039 4 LIFT/LOWER & SLAVE CYLINDER PINS
12 8310056 4 HARD WASHER, 1/2
13 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 (lubricate & torque to 31 lb-ft)
14 8642234 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520001 6 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 8305645 1 HEX LOCKNUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate & torque to 31 lb-ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.5
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate & torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate & torque to 31 lb-ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 13, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 8-2 for details)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)
38 8310058 2 PLAIN WASHER, 5/8
39 8303712 2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5
40 8310708 2 NARROW PLAIN WASHER, 1-3/4
41 8310712 2 WASHER, SHIM, 1.75 DIAX.048

8990417 6036 2-7

 S/N 0160015052 & After
BOOM

Figure 2-1 First Boom Section

39
27
35
4 28
37 29
44 20
5
6 32
1
43
13
29
11 28
37 30
10
42 31

10

33 13
35
11 43
8 37
7 42
9 8
35 7
41
A 26
37
22 14 14
45 41
21
15 40
19 14
40 36
17 18
16 37
21 24 14

23
7
25
22
8
34
35
21

19

PA4521

2-8 6036 8990417

S/N 0160015052 & After
BOOM

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.
1 7302056 1 FIRST BOOM SECTION
4 3423226 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 18 FLAT WASHER, 3/8
8 8307005 18 LOCKWASHER, 3/8
9 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (lubricate & torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 DIA
11 3423227 4 LIFT/LOWER & SLAVE CYLINDER PINS
13 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
14 8642234 4 RETAINING RING
15 4711600 1 FLAT WASHER, 3/8
16 1001098769 1 POINTER
17 8305645 1 HEX LOCKNUT, 3/8-16, (torque to 12 lb-ft)
18 7081631 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 18 WEAR PAD INSERT
20 8520001 2 STRAIGHT LUBE FITTING, 1/8
21 7111572 8 WEAR PAD
22 7082362 AR SHIM, WEAR PAD, .13
23 7085442 2 SPACER, WEAR PAD, .88
24 5724622 1 RUBBER BUMPER
25 3311601 1 HEX NUT, 3/8-16
26 7081621 1 EXTEND CYLINDER PIN, (base end)
27 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, (lubricate & torque to 31 lb-ft)
28 8307106 2 FLAT WASHER, 5/16
29 8305906 2 RETAINER NUT, 5/16-18
30 8310431 1 LOCKWASHER, 5/16, (internal tooth)
31 8310497 1 THUMB SCREW, 5/16-18X1.5
32 7116822 1 REAR BOOM COVER
33 8303738 4 HEX HD CAPSCREW, 3/8-16X.88, (lubricate & torque to 31 lb-ft)
34 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, (lubricate & torque to 31 lb-ft)
35 8526036 AR THREADLOCKER COMPOUND, (apply to items 9, 27, 33 & 34)
36 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 8-2 for details)
37 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 26)
39 8303655 2 HEX HD CAPSCREW, 5/8-11X4-1/2, GR5
40 8310708 2 NARROW PLAIN WASHER, 1-3/4
41 8310712 2 WASHER, SHIM, 1.75 DIAX.048
42 8305644 4 HEX LOCKNUT, 1/2-13
43 8520003 4 LUBE FITTING, 90 DEGREES, 1/8
44 8305643 1 HEX LOCKNUT, 5/8-11
45 1001096404 1 SPACER, ANGLE INDICATOR

8990417 6036 2-9

 BOOM

Figure 2-2 Second Boom Section

104
110 VIEW SHOWING BACK OF
HOSE PULLEY ASSY

101
109
106
107
103 20
23
19
108 7
105 111 6
102 16
23
112 7
6 6
4 7
8
23
9
5
24
17
11

17
10
12
14
22 13
23 1
18
16 7
23 7 6
2
5 4
21

2
2
3 4 5
5
3 4
15
21 13
14
4 5
6
7

5 4 8
23
22
23
PAP9320

2-10 6036 8990417

 BOOM

Figure 2-2 Second Boom Section

Item Part Number Qty. Description Rev.
1 7080244 1 SECOND BOOM SECTION
2 7082362 AR SHIM, WEAR PAD, .13
3 7082342 AR SHIM, WEAR PAD, .07
4 7082311 34 WEAR PAD INSERT
5 7111572 15 WEAR PAD
6 8307204 30 FLAT WASHER, 3/8
7 8307005 34 LOCKWASHER, 3/8
8 8303738 8 HEX HD CAPSCREW, 3/8-16X.88, (Loctite® & torque to 31 lb-ft)
9 7138986 1 RETRACT CHAIN SHEAVE, (includes bushings)
10 8520003 1 LUBE FITTING, 90 DEGREES, 1/8
11 7063452 1 EXTEND CHAIN SHEAVE
12 7138977 1 RETRACT CHAIN SHEAVE PIN
13 8307007 2 LOCKWASHER, 1/2
14 8303624 2 HEX HD CAPSCREW, 1/2-13X1
15 7063432 1 EXTEND CHAIN SHEAVE PIN
16 8303681 16 HEX HD CAPSCREW, 3/8-16X3/4, (Loctite® & torque to 31 lb-ft)
17 5906392 2 CHAIN SHEAVE BUSHING
18 8520001 1 STRAIGHT LUBE FITTING, 1/8
19 7116773 1 HOSE PULLEY ASSY, (see items 101 thru 112 for details) E
20 8303657 2 HEX HD CAPSCREW, 3/8-16X2.00, (Loctite® & torque to 31 lb-ft)
21 7085442 3 SPACER, WEAR PAD, .88
22 8303679 8 HEX HD CAPSCREW, 3/8-16X1-75, (Loctite® & torque to 31 lb-ft)
23 8526036 AR THREADLOCKER COMPOUND, (apply to items 8, 16, 20 & 22)
24 1001101861 1 SHEAVE INSTALLATION, (includes items 11 & 17)
101 7116642 5 DIVIDER
102 7116691 10 SPACER
103 7116742 1 BRACKET, RIGHT SIDE
104 7116752 1 BRACKET, LEFT SIDE
105 7116812 4 WHEEL, ROLLER
106 8305644 1 HEX LOCKNUT, 1/2-13
107 8305645 2 HEX LOCKNUT, 3/8-16
108 8307204 1 PLAIN WASHER, 3/8
109 8307206 2 PLAIN WASHER, 1/2
110 8310209 1 HEX HD CAPSCREW, 1/2X6.00
111 8310235 1 HEX HD CAPSCREW, 1/2-13X5.00X3/8-16
112 8310245 1 HEX HD CAPSCREW, 1/2-13X4.00X3/8-16

8990417 6036 2-11

 BOOM

Figure 2-3 Third Boom Section

5 8
28
6 3
10
27 9
28
3
2 3 10 10
28

1
7
5

5 4

4
20

22

12

19
29
20

11
21
14
11
17 18
15
23
24 25 26
16 13

PA3800

2-12 6036 8990417

 BOOM

Figure 2-3 Third Boom Section

Item Part Number Qty. Description Rev.
1 7117094 1 THIRD BOOM SECTION
2 8303679 6 HEX HD CAPSCREW, 3/8-16X1-3/4, (includes item 28)
3 8307005 16 LOCKWASHER, 3/8
4 7082311 16 INSERT, WEAR PAD
5 7111572 7 WEAR PAD
6 7085442 2 SPACER, WEAR PAD, .88
7 7082362 AR SHIM, WEAR PAD, .13
8 8303738 2 HEX HD CAPSCREW, 3/8-16X.88, (Loctite® & torque to 31 lb-ft)
9 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, (Loctite® & torque to 31 lb-ft)
10 8307204 16 FLAT WASHER, 3/8
11 7085542 2 QUICK ATTACH PIVOT BUSHING
12 8520034 1 LUBE FITTING, 45 DEGREES, 1/8
13 8520013 1 LUBE FITTING, STRAIGHT, 1/8
14 8305644 1 HEX LOCKNUT, 1/2-13
15 7083992 1 ATTACHMENT TILT CYLINDER PIN, (rod end)
16 8305643 1 HEX LOCKNUT, 5/8-11
17 7083922 1 QUICK ATTACH PIVOT PIN
18 8303666 1 HEX HD CAPSCREW, 5/8-11X5, (Loctite® & torque to 31 lb-ft)
19 7095522 1 ATTACHMENT TILT CYLINDER PIN, (base end)
20 8642224 2 RETAINING RING, 2 IN DIA
21 8303772 1 HEX HD CAPSCREW, 1/2-13X5
22 7125811 1 PLASTIC CONDUIT, 3/4X8.00
23 8307918 2 WASHER, SHIM 2.00X3.50X0.134
24 8310093 AR WASHER, SHIM 2.00X3.50X0.75
25 8307904 AR WASHER, SHIM 2.00X3.50X0.048
26 8520001 2 LUBE FITTING, 1/8
27 7096491 6 SPACER TUBE
28 8526036 AR THREADLOCKER COMPOUND, (apply to items 8, 9 & 18)
29 Ref ATTACHMENT TILT CYLINDER, (see Figure 8-3 for details)

8990417 6036 2-13

 BOOM

Figure 2-4 Quick Attach

6
5

7
101

2
3
103
1
102
104

PA3810

2-14 6036 8990417

 BOOM

Figure 2-4 Quick Attach

Item Part Number Qty. Description Rev.
7085102 1 QUICK ATTACH ASSY, (S/N 14384 thru 15917 & 17191 thru 17243), D
(includes items 1 thru 7)
7139864 1 QUICK ATTACH ASSY, (S/N 15924 thru 17188 & 17248 thru 19988 & B
0160002345 & After), (includes items 1 thru 7)
1 7085552 1 TORSION SPRING
2 7085562 1 LATCH
3 7085571 1 SPACER
4 7120742 1 QUICK ATTACH, (S/N 14384 thru 15917 & 17191 thru 17243)
7139863 1 QUICK ATTACH, (S/N 15924 thru 17188 & 17248 thru 19988 &
0160002345 & After)
5 8303638 1 HEX HD CAPSCREW, 3/4-10X2-3/4
6 8305619 1 HEX LOCKNUT, 3/4-10
7 8307104 1 FLAT WASHER, 3/4

7118892 1 LOCK PIN ASSY, (includes items 101 thru 104) B

101 7118882 1 PIN
102 8310266 1 SHANK BOLT EYE, 1/2-13X2
103 8310276 1 FLAT WASHER, .51X1.88X.125
104 8526007 AR LOCTITE® 242TM, (apply to item 101)

8990417 6036 2-15

 BOOM

Figure 2-5 Boom Extend Chains

2 3
4

4
5
6 9

11

10

8
7

11

K1 PA3891

2-16 6036 8990417

 BOOM

Figure 2-5 Boom Extend Chains

Item Part Number Qty. Description Rev.
NSS Ref EXTEND CHAIN ASSY, (use service kit 8024025 for replacement)
1 NSS 2 EXTEND CHAIN & CLEVIS ASSY
2 8310019 2 SHOULDER BOLT, 1/2X1-1/2X3/8-16
3 8310020 1 SHOULDER BOLT, 5/8X1-1/2X1/2-13
4 7139180 2 EXTEND CHAIN YOKE
5 8305645 2 HEX LOCKNUT, 3/8-16
6 8305644 1 HEX LOCKNUT, 1/2-13
7 8307104 2 FLAT WASHER, 3/4
8 8305646 2 HEX LOCKNUT, 3/4-16
9 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
10 Ref SECOND BOOM SECTION, (see Figure 2-2 for details)
11 Ref THIRD BOOM SECTION, (see Figure 2-3 for details)

K1 8024025 1 EXTEND CHAIN SERVICE KIT, (includes items 1 thru 8)

8990417 6036 2-17

 BOOM

Figure 2-6 Boom Retract Chain

3
1
9
3

2 6

K1 PA3901

2-18 6036 8990417

 BOOM

Figure 2-6 Boom Retract Chain

Item Part Number Qty. Description Rev.
NSS Ref RETRACT CHAIN ASSY, (use service kit 8024026 for replacement)
1 NSS 1 RETRACT CHAIN & CLEVIS ASSY
2 8305646 1 HEX LOCKNUT, 3/4-16
3 7117031 2 CHAIN ANCHOR LINK
4 8310019 2 SHOULDER BOLT, 1/2X1-1/2X3/8-16
5 8305645 2 LOCKNUT, 3/8-16
6 8307104 1 FLAT WASHER, 3/4
7 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
8 Ref SECOND BOOM SECTION, (see Figure 2-2 for details)
9 Ref THIRD BOOM SECTION, (see Figure 2-3 for details)

K1 8024026 1 RETRACT CHAIN SERVICE KIT, (includes items 1 thru 6)

8990417 6036 2-19

 BOOM

This Page Intentionally Left Blank

2-20 6036 8990417

 SECTION 3
ATTACHMENTS

8990417 6036
 ATTACHMENTS

Figure 3-1 Buckets

2
1

PA3880

3-2 6036 8990417

 ATTACHMENTS

Figure 3-1 Buckets

Item Part Number Qty. Description Rev.
1 7110744 1 UTILITY BUCKET, 1.25 YD³, (includes item 2) E
1001100822 1 72 IN BUCKET, 1.0 YD³, (includes item 2) B
1001100823 1 96 IN BUCKET, 1.5 YD³, (includes item 2) B
1001100824 1 102 IN BUCKET, 2.0 YD³, (includes item 2) B
2 NSS 1 S/N PLATE

8990417 6036 3-3

 S/N 14834 thru 19988
ATTACHMENTS & 0160002345 thru 0160034170

Figure 3-2 Tilt Carriage

104

103

105
1
7

104

103

105

9
3

201

PA3821

PA3820

3-4 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160034170 ATTACHMENTS

Figure 3-2 Tilt Carriage

Item Part Number Qty. Description Rev.
6040500 1 48 IN CARRIAGE, (includes items 1 thru 9) 6
6040600 1 60 IN CARRIAGE, (includes items 1 thru 9) 4
6040700 1 72 IN CARRIAGE, (includes items 1 thru 9) 5
1 NSS 1 CARRIAGE
3 7128772 1 FORK PIVOT SHAFT, (48 in carriage)
90451058 1 FORK PIVOT SHAFT, (50 in carriage)
7128792 1 FORK PIVOT SHAFT, (60 in carriage)
90551013 1 FORK PIVOT SHAFT, (72 in carriage)
7 7118993 Ref STANDARD CARRIAGE ASSSY, (not available for service, see items 103 thru G
105 for service)
9 NSS 1 S/N PLATE
103 90200003 2 COLLAR
104 8303634 2 HEX HD CAPSCREW, 5/8-11X4
105 8305643 2 HEX LOCKNUT, 5/8-11
201 Ref FORKS, (see Figure 3-10 for details)

8990417 6036 3-5

 S/N 0160034171 & After
ATTACHMENTS

Figure 3-2 Tilt Carriage

5
3

4
3
5 2

S/N 0160042348 & AFTER EXCLUDING 0160042758

PAP9350

3-6 6036 8990417

S/N 0160034171 & After
ATTACHMENTS

Figure 3-2 Tilt Carriage

Item Part Number Qty. Description Rev.
1170021 1 50 IN TILT CARRIAGE, (includes items 1 thru 6) D
1170024 1 60 IN TILT CARRIAGE, (includes items 1 thru 6) D
1170027 1 72 IN TILT CARRIAGE, (Before S/N 0160042348 including 0160042758), E
(includes items 1 thru 6)
1001132514 1 72 IN TILT CARRIAGE, (S/N 0160042348 & After excluding 0160042758), A
(includes items 1 thru 6)
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE

8990417 6036 3-7

 Before S/N 0160037788
ATTACHMENTS

Figure 3-3 Side Tilt Carriage

21
22

16 23
35
15
14
14

13
12

5
7
8
9 18
10
20 4
32
30 2 7 6
31 10
10 19

11 3

27

28 25
24 1
36
17

29
26
33

32
30
31

37

PA3851

3-8 6036 8990417

Before S/N 0160037788
ATTACHMENTS

Figure 3-3 Side Tilt Carriage

Item Part Number Qty. Description Rev.
7117214 1 SIDE TILT CARRIAGE ASSY, (includes items 1 thru 36) N
1 7117204 1 PIVOT BASE
2 Ref SIDE TILT CYLINDER, (see Figure 12-4 for details)
3 7077501 1 CYLINDER BASE PIN
4 7077511 1 CYLINDER ROD PIN
5 7085411 1 PIVOT PIN
6 7085501 1 PIN LOCKING COLLAR
7 7077481 2 SPACER
8 8065634 1 SELF ALIGN BUSHING
9 8642001 1 SNAP RING
10 8642235 4 SNAP RING
11 2220371 2 STRAIGHT CONNECTOR
12 8584001 1 TIE WRAP
13 2711992 2 HOSE ASSY
14 2220372 2 STRAIGHT CONNECTOR
15 91403414 1 MALE QUICK DISCONNECT
8640029 1 NOSE SEAL, (not shown)
16 91403413 1 FEMALE QUICK DISCONNECT
8640029 1 NOSE SEAL, (not shown)
8640028 1 COUPLER BODY SEAL, (not shown)
8640032 1 COUPLER BODY SEAL BACK-UP RING, (not shown)
17 88671001 1 GREASE FITTING
18 8303770 1 HEX HD CAPSCREW, 3/8-16X2-3/4
19 8305645 1 HEX LOCKNUT, 3/8-16 ESNA
20 8520013 2 LUBE FITTING
21 8420053 1 DUST CAP, #8
22 8420055 1 DUST PLUG, #8
23 7125741 1 MOULDING
24 7065482 2 WEAR PAD
25 8303739 2 HEX HD CAPSCREW, 5/16-18X1-1/4
26 8305626 2 HEX LOCKNUT, 5/16-18
27 8307203 2 FLAT HEAVY WASHER
28 7117244 1 48 IN SIDE TILT CARRIAGE
7300983 1 50 IN SIDE TILT CARRIAGE
7117254 1 60 IN SIDE TILT CARRIAGE
7117264 1 72 IN SIDE TILT CARRIAGE
29 7128772 1 FORK PIVOT SHAFT, (48 in carriage)
90451058 1 FORK PIVOT SHAFT, (50 in carriage)
7128792 1 FORK PIVOT SHAFT, (60 in carriage)
90551013 1 FORK PIVOT SHAFT, (72 in carriage)
30 90200003 2 COLLAR
31 8303634 2 HEX HD CAPSCREW, 5/8-11X4
32 8305643 2 HEX LOCKNUT, 5/8-11
33 NSS 1 S/N PLATE
35 4108232 2 CAPACITY CHART DECAL
36 7070191 AR SHIM
37 Ref FORKS, (see Figure 3-10 for details)

8990417 6036 3-9

 S/N 0160037788 & After
ATTACHMENTS

Figure 3-3 Side Tilt Carriage

5 6

12
2
13
16 18
3 23 11
15
27 10
8

9
19 9
20

7
4

28
31 29
26
24

30
25 21
14 22

3 17

26

21
22

PAP2970

3-10 6036 8990417

S/N 0160037788 & After
ATTACHMENTS

Figure 3-3 Side Tilt Carriage

Item Part Number Qty. Description Rev.
1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H
1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) H
1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) H
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 NSS 1 CARRIAGE BASE
5 NSS 1 S/N PLATE
6 NSS 1 CARRIAGE, SIDE TILT
7 2110606 2 CONNECTOR
8 2172106 2 CONNECTOR, 90 DEGREES
9 2110808 2 CONNECTOR, (50 IN Side Tilt Carriage)
2110608 2 CONNECTOR, (60 IN Side Tilt Carriage)
2110808 2 CONNECTOR, (72 IN Side Tilt Carriage)
10 3300240 2 LOCK NUT, 5/8-11
11 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
12 3423307 2 PIN
13 3841203 2 KEEPER
14 4891800 1 WASHER, 1/2
15 8420053 1 DUST CAP
16 8420055 1 DUST PLUG
17 88671001 1 GREASE FITTING
18 90200003 2 COLLAR
19 91403413 1 CONNECTOR
20 91403414 1 CONNECTOR
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref HYDRAULIC CYLINDER, (see Figure 9-11 for details)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY, 3/8X39
28 0100011 AR LOCTITE® 242TM
29 0741610 6 FLAT HEAD SOCKET SCREW, 3/8-16
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE

8990417 6036 3-11

 Before S/N 0160037788
ATTACHMENTS

Figure 3-4 Swing Carriage

23
LEFT SIDE 22 21
CYLINDER
25
X 20
E R
34 RIGHT SIDE 24
CYLINDER
24 30
30
26

33 R E
18
X
35
40 36 37 38
25
1
15

27 3
9 7
14 39
15 6 40
15
14 16
11
14 17 10 12
5 13
9 8
42
2 16

25
9 28
10
17 ATTACH TO 19
PORT “R”
R.H. CYL.
31
6 25

ATTACH TO
PORT “R”
4 L.H. CYL.

15

14 5

43

PH4760

PA3860

3-12 6036 8990417

Before S/N 0160037788
ATTACHMENTS

Figure 3-4 Swing Carriage

Item Part Number Qty. Description Rev.
7125800 1 72 IN SWING CARRIAGE ASSY, (includes items 1 thru 42)
1 7110494 1 PIVOT BASE
2 7110694 1 72 IN CARRIAGE
3 Ref SWING CARRIAGE CYLINDER, (see Figure 12-3 for details)
4 90551013 1 FORK PIVOT SHAFT
5 90200003 2 COLLAR
6 7110702 2 CARRIAGE PIVOT PIN
7 7110712 1 CYLINDER PIVOT PIN, (rod end)
8 7110722 2 CYLINDER PIVOT PIN, (base end)
9 8307918 AR SHIM, 2 IDX10GA
10 8307904 AR SHIM, 2 IDX18GA
11 8310161 AR SHIM, 1-1/2 IDX10GA
12 8310160 AR SHIM, 1-1/2 IDX18GA
13 7062922 1 THRUST BEARING
14 8303634 5 HEX HD CAPSCREW, 5/8-11X4
15 8305643 5 HEX LOCKNUT, 5/8-11
16 8642207 4 RETAINING RING
17 8065062 2 SELF LUBE BEARING
18 6604662 2 HOSE ASSY
19 2717287 2 HOSE ASSY
20 91403413 1 FEMALE QUICK DISCONNECT
8640029 1 SEAL NOSE, (not shown)
8640028 1 COUPLER BODY SEAL, (not shown)
8640032 1 COUPLER BODY SEAL BACK-UP RING, (not shown)
21 91403414 1 MALE QUICK DISCONNECT
8640029 1 NOSE SEAL, (not shown)
22 8420053 1 DUST CAP, #8
23 8420055 1 DUST PLUG, #8
24 2220628 2 ELBOW, 90 DEGREES
25 2220415 4 STRAIGHT CONNECTOR
26 2220473 1 ELBOW, 90 DEGREES
27 4107692 2 CAPACITY CHART DECAL
28 4107702 1 TIP OVER HAZARD, DANGER DECAL
30 2220609 2 TUBE END REDUCER, 6-4
31 NSS 1 S/N PLATE
33 2220775 1 ELBOW, 90 DEGREES
34 8770016 1 REDUCER
35 8584001 4 TIE WRAP
36 8769132 2 CLAMP HALF
37 6608621 1 CLAMP COVER
38 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2
39 4107712 1 NO TRUSS BOOM DANGER DECAL
40 8580315 2 TRIM PLUG, 2-1/2 DIA
42 4110473 1 HOSE ROUTING DECAL
43 Ref FORKS, (see Figure 3-10 for details)

8990417 6036 3-13

 S/N 0160037788 & After
ATTACHMENTS

Figure 3-4 Swing Carriage

27 15
17
12 21
22
14 21
18
20
18
20

18
20
14
28 17
27

36

5
6
1
11 35
11
2
31 19
37
30
3 38
4 18
25 3 32
34 4
26 6
33 7
28 20

13

29
24
6
16 11
23 1
11 2 5
29
31

PAP3360

3-14 6036 8990417

S/N 0160037788 & After
ATTACHMENTS

Figure 3-4 Swing Carriage

Item Part Number Qty. Description Rev.
1001095418 1 90 DEGREE SWING CARRIAGE, 72 IN, (includes all items) K
1 2220415 4 CONNECTOR
2 2220473 2 CONNECTOR, 90 DEGREES
3 2220609 2 CONNECTOR
4 2220628 2 CONNECTOR, 90 DEGREES
5 Ref SWING CYLINDER, (see Figure 9-12 for details)
6 2717287 2 HOSE ASSY, 1/4X58
7 3423276 1 PIN
11 6604662 2 HOSE ASSY, 1/4X40.5
12 7062922 1 WASHER
13 NSS 1 PIVOT WELDMENT
14 7110702 2 PIVOT PIN
15 7110712 1 PIN
16 7110722 2 PIN
17 8065062 2 BUSHING
18 8303634 5 HEX HD CAPSCREW, 5/8-11X4, GR5
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1.5, GR5
20 8305643 5 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 8420053 1 DUST CAP
26 8420055 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
29 8642207 4 RETAINING RING
30 8769132 2 CLAMP
31 8770016 2 CONNECTOR
32 90200003 2 COLLAR
33 91403413 1 CONNECTOR
34 91403414 1 CONNECTOR
35 NSS 1 CARRIAGE FRAME
36 NSS 1 S/N PLATE
37 1706850 1 WARNING CRUSH HAZARD DECAL, (ANSI)
1001092877 1 WARNING CRUSH HAZARD DECAL, (ISO)
38 1001111190 2 WARNING DECAL

8990417 6036 3-15

 Before S/N 0160037788
ATTACHMENTS

Figure 3-5 Sheet Material Handler

4
3

4 5
6 3 4
11

5
6
15

1 13
5
12 7

11

9
2 13
5
12

PH4750

3-16 6036 8990417

Before S/N 0160037788
ATTACHMENTS

Figure 3-5 Sheet Material Handler

Item Part Number Qty. Description Rev.
7129300 1 SHEET MATERIAL HANDLER WITH 72 IN SWING CARRIAGE ASSY,
(includes items 1 thru 13)
7112704 1 SHEET MATERIAL HANDLER WITH 72 IN SWING CARRIAGE ASSY, E
(includes items 1 thru 13)
1 7112533 1 RIGHT SIDE FORK SUPPORT
2 7112523 1 LEFT SIDE FORK SUPPORT
3 7112642 2 BACKREST EXTENSION
4 8303626 6 HEX HD CAPSCREW, 1/2-13X1-1/2
5 8307007 6 LOCKWASHER, 1/2
6 8305012 4 HEX NUT, 1/2-13
7 8301456 2 HITCH PIN
9 NSS 2 CAPACITY/S/N PLATE
11 7114941 2 LOCK BAR
12 8305644 2 HEX LOCKNUT, 1/2-13
13 8307112 2 FLAT WASHER, 1/2 LT
15 Ref 72 IN SWING CARRIAGE, (see Figure 3-4 for details)

8990417 6036 3-17

 S/N 0160037788 & After
ATTACHMENTS

Figure 3-5 Sheet Material Handler

2
3
4

5
107 106

6 101

102
103
104
105

PY1510

3-18 6036 8990417

S/N 0160037788 & After
ATTACHMENTS

Figure 3-5 Sheet Material Handler

Item Part Number Qty. Description Rev.
1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A
1 7112642 2 BACKREST EXTENSION
2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCK WASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 FORK SUPPORT ASSY, RH, (includes items 101 thru 107) A
7 1001101116 1 FORK SUPPORT ASSY, LH, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
103 8305644 1 HEX LOCK NUT, 1/2-13
104 8307007 4 LOCK WASHER, 1/2
105 8307112 1 WASHER, 1/2
106 1001100228 1 FORK SUPPORT, RH, (not shown)
1001100229 1 FORK SUPPORT, LH, (shown)
107 NSS 1 S/N PLATE

8990417 6036 3-19

 ATTACHMENTS

Figure 3-6 3 ft. Truss Boom With Winch

PU1810

3-20 6036 8990417

 ATTACHMENTS

Figure 3-6 3 ft. Truss Boom With Winch

Item Part Number Qty. Description Rev.
7139608 1 3 FT TRUSS BOOM WITH WINCH, (S/N 14834 thru 19988 & 0160002345 thru G
0160034041), (includes all items)
1001100967 1 3 FT TRUSS BOOM WITH WINCH, (S/N 0160034053 & After), (includes items A
1 & 2)
1 8380008 1 3 FT TRUSS BOOM WITH WINCH
2 NSS 1 S/N PLATE
3 7301040 1 LOAD CHART BOOKLET, (not Shown)

8990417 6036 3-21

 S/N 0160037788 & After
ATTACHMENTS

Figure 3-7 12 ft. Truss Boom With Winch

22
1

2
2

4 7
25 8
23 5
6 8
24
9

10
22 12
11
21
13

20

19
17
16
18

15

PAP3440

3-22 6036 8990417

S/N 0160037788 & After
ATTACHMENTS

Figure 3-7 12 ft. Truss Boom With Winch

Item Part Number Qty. Description Rev.
1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F, C
1 NSS 1 TRUSS BOOM FRAME
2 90554016 1 USA DECAL
3 NSS 1 S/N PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
90554042 4 LOCK WASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 NSS 2 HEX HD CAPSCREW, 1/2X1.75
90554020 2 LOCK WASHER, 1/2
90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 NSS 1 ELBOW, 90 DEGREES
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY
17 NSS 1 PIN
18 NSS 1 COTTER PIN
19 NSS 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 NSS 1 PIN
24 NSS 2 FLAT WASHER, 1
25 NSS 2 SNAP RING

8990417 6036 3-23

 Before S/N 0160037788
ATTACHMENTS

Figure 3-8 Truss Boom

10

11

5
4
2
3

S/N 14834 THRU 19988 & 0160002345

THRU 0160032267 PH4451

3-24 6036 8990417

Before S/N 0160037788
ATTACHMENTS

Figure 3-8 Truss Boom

Item Part Number Qty. Description Rev.
7113024 1 12 FT TRUSS BOOM ASSY, (includes all items) D
1 7113034 1 TRUSS BOOM WELDMENT
2 8382017 1 PINTLE HOOK, (S/N 14834 thru 19988 & 0160002345 thru 0160032267)
70022893 1 LATCH KIT, (S/N 14834 thru 19988 & 0160002345 thru 0160032267)
70022828 1 LATCH KIT, (S/N 0160032267 & After)
3 8310195 4 HEX HD CAPSCREW, 1/2-13X1.75, (S/N 14834 thru 19988 & 0160002345
thru 0160032267)
4 8307112 4 PLAIN WASHER, 1/2, (S/N 14834 thru 19988 & 0160002345 thru
0160032267)
5 8305644 4 HEX LOCKNUT, 1/2-13, (S/N 14834 thru 19988 & 0160002345 thru
0160032267)
7 NSS 1 S/N PLATE
9 4110422 2 SWING LOAD DECAL
10 4107832 2 LENGTH/CAPACITY DECAL
11 4107812 2 CAPACITY CHART

8990417 6036 3-25

 S/N 0160037788 & After
ATTACHMENTS

Figure 3-8 Truss Boom

K1

1 PY1541

3-26 6036 8990417

S/N 0160037788 & After
ATTACHMENTS

Figure 3-8 Truss Boom

Item Part Number Qty. Description Rev.
1001099902 1 12 FT TRUSS BOOM, (includes all items) A
1001099901 1 15 FT TRUSS BOOM, (includes all items) A
1 4110422 2 WARNING SWINGING LOADS DECAL
2 NSS 1 S/N PLATE
3 NSS 1 TRUSS BOOM

K1 70022828 1 LATCH KIT

8990417 6036 3-27

 ATTACHMENTS

Figure 3-9 Fork Mounted Lifting Hook

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE

LOAD RATING MUST BE USED.

1
7

PAP9200

PH4611

3-28 6036 8990417

 ATTACHMENTS

Figure 3-9 Fork Mounted Lifting Hook

Item Part Number Qty. Description Rev.
1 91565094 1 FORK MOUNTED LIFTING HOOK, (includes all items) F
2 7029520 2 HAIRPIN CLIP
3 90554080 1 SLING HOOK
4 7029521 1 CHAIN SHACKLE ASSY, (includes pin), 12,000LB
5 70020555 1 SPRING BUSHING
6 1001093171 2 PIN
7 NSS 1 S/N ATTACHMENT PLATE

8990417 6036 3-29

 ATTACHMENTS

Figure 3-10 Forks

PV1550

3-30 6036 8990417

 ATTACHMENTS

Figure 3-10 Forks

Item Part Number Qty. Description Rev.
2340037 6 CUBING FORK, 48X2X2, 11,640 lbs A
7301408 2 PALLET FORK, 48X4X2.25 D
2340045 2 PALLET FORK, 48X4X2.36, 10,950 lbs A
2340038 2 PALLET FORK, 48X5X2.36, 13,700 lbs A
7139747 2 BLOCKING FORK, 48X2X2 C
2340039 2 PALLET FORK, 60X6X2.36, 16,300 lbs A
7139746 2 DUAL TAPER FORK, 60X7X1.75 C
2340046 2 DUAL TAPER FORK, 60X7X1.75, 10,800 lbs A
1001092391 2 DUAL TAPER FORK, 72X6X2, 11,300 lbs A

1001137512 2 90 IN FORK EXTENSION, (not shown), (includes items 1 thru 2) A

1 70024306 1 PIN, (not shown)
2 70024307 1 CLIP, (not shown)

N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TODETERMINE THE
CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY AND APPLICATION.

8990417 6036 3-31

 Before S/N 0160037788
ATTACHMENTS

Figure 3-11 Concrete Bucket

1
2

WARNING
DECAL

3 1

WARNING
DECAL

PH4741

3-32 6036 8990417

Before S/N 0160037788
ATTACHMENTS

Figure 3-11 Concrete Bucket

Item Part Number Qty. Description Rev.
1 8866442 1 CONCRETE BUCKET, 1/2 YD³, HYDRAULIC, (includes item 2) B
8866444 1 CONCRETE BUCKET, 1/2 YD³, MANUAL, (includes item 3) B
2 NSS 1 S/N PLATE
3 NSS 1 S/N PLATE
4 8866446 1 4 IN DISCHARGE HOSE, (not shown)
8866561 1 4 IN DISCHARGE HOSE WITH GATE, (not shown)
5 8866464 1 6 IN DISCHARGE HOSE, (not shown)
6 8866560 1 8 IN DISCHARGE HOSE, (not shown)
7 8866445 1 RUBBER SIDE DISCHARGE CHUTE, (not shown)

8990417 6036 3-33

 Before S/N 0160037788
ATTACHMENTS

Figure 3-12 Sweeper Assembly

PH4770

3-34 6036 8990417

Before S/N 0160037788
ATTACHMENTS

Figure 3-12 Sweeper Assembly

Item Part Number Qty. Description Rev.
7301180 1 SWEEPER ASSY, (includes all items) B
1 7301718 1 24 IN SWEEPER WITH BUCKET
2 NSS 1 S/N PLATE
4 4110461 1 WARNING DECAL, (not shown)

8990417 6036 3-35

 ATTACHMENTS

Figure 3-13 Fork Mounted Platform

4
101 BEFORE S/N 2009005-1
7 102
111 107
109 6
3
154 8
5

113
155
105

110 103
106
113

114

112

108
2

104
106
1

7 4
111 101 S/N 2009005-1 & AFTER
201
209 6
214 3
8
203 154
210
212
155

5
103
105 206

218

110
108
2

104
106
1 PY6770

3-36 6036 8990417

 ATTACHMENTS

Figure 3-13 Fork Mounted Platform

Item Part Number Qty. Description Rev.
1001092280 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME), E
(no longer available, order 1001103637 for replacement or items 1 thru 8 for
service)
1001103637 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After) (ASME), B
(includes items 1 thru 8)
1001096306 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ISO), C
(no longer available, order 1001103730 for replacement or items 1 thru 8 for
service)
1001103730 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), B
(includes items 1 thru 8)
1001097072 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME - FRENCH), C
(no longer available, order 1001103736 for replacement or items 1 thru 8 for
service)
1001103736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), B
(includes 1 thru 8)
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
1001096025 1 PLATFORM WARNING DECAL, (ISO)
1001096024 1 PLATFORM WARNING DECAL, (ASME - FRENCH)
4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)
31200387 1 OPERATION & SAFETY MANUAL, (ISO - SPANISH)
31200388 1 OPERATION & SAFETY MANUAL, (ISO - PORTUGUESE)
31200336 1 OPERATION & SAFETY MANUAL, (ASME - FRENCH)
5 1001092481 1 WARNING DECAL, (ASME)
1001096021 1 WARNING DECAL, (ISO)
1001096019 1 WARNING DECAL, (ASME - FRENCH)
6 1001092482 1 CAPACITY DECAL, (ASME)
1001096023 1 CAPACITY DECAL, (ISO)
1001096020 1 CAPACITY DECAL, (ASME - FRENCH)
7 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1), B
(includes items 101 thru 114, 154 & 155)
NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), H
(includes items 101, 103 thru 106, 108, 110, 111, 154, 155, 201, 203, 206,
210, 212, 214 & 218)
8 NSS 1 S/N PLATE
101 0860520 1 MANUAL STORAGE BOX
102 2080044 4 RIVNUT FASTENER 1/4-20
103 2600281 2 HINGE
104 2940074 1 LATCH
105 3520198 21 PLUG, (Before S/N 2009005-1)
3520072 10 PLUG, (S/N 2009005-1 & After)
106 3820020 20 POP RIVET, (Before S/N 2009005-1)
3820020 4 POP RIVET, (S/N 2009005-1 & After)
107 4751400 4 WASHER, 1/4
108 4846452 1 GATE WELDMENT
109 80263012 4 SCREW WHIZ-LOCK 1/4-20 X 1/2
110 1001093140 1 GATE WELDMENT, (Before S/N 2009005-1)
1001095810 1 GATE WELDMENT, (S/N 2009005-1 & After)
111 NSS 1 PLATFORM WELDMENT

8990417 6036 3-37

 ATTACHMENTS

Figure 3-13 Fork Mounted Platform (Continued)

Item Part Number Qty. Description Rev.
112 1001093171 2 PIN
113 1001097168 2 PIN, SAFETY SNAP, WITH LANYARD
114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD
154 1701509 1 MANUAL DECAL
155 1704277 3 LANYARD ATTACH DECAL
201 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
203 1060379 2 6 IN LANYARD CABLE
206 2080040 16 FASTENER
209 3311405 4 HEX NUT, 1/4-20
210 3421453 2 PIN
212 3760170 4 RING
214 4711400 8 WASHER, 1/4
218 1001102813 2 HITCH PIN

3-38 6036 8990417

 ATTACHMENTS

Figure 3-13 Fork Mounted Platform (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 3-39

 ATTACHMENTS

Figure 3-14 Grapple Bucket

3-40 6036 8990417

 ATTACHMENTS

Figure 3-14 Grapple Bucket

Item Part Number Qty. Description Rev.
0930020 1 GRAPPLE BUCKET, (includes all items) G
1 NSS 1 BUCKET
70021387 4 HOSE CLAMP
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
7 7029714 4 GREASE FITTING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref CYLINDER ASSY, (see Figure 9-10 for details)
11 70021364 2 PIN
12 70021365 2 PIN
13 70021366 4 HEX HD CAPSCREW, 3/8X2.75
70021367 4 LOCK NUT, 3/8
14 70021399 4 HEX HD CAPSCREW, 3/8X2.25
70021367 4 LOCK NUT, 3/8
15 90554065 4 ELBOW, 90 DEGREES
16 70021980 2 HOSE ASSY, 3/8X73 IN
17 70020562 2 FITTING, TEE
18 70021981 2 HOSE ASSY, 3/8X46 IN
19 70021395 2 HOSE ASSY, 3/8X34 IN
20 70022527 2 ELBOW, 90 DEGREES
21 7029692 1 MALE QUICK COUPLER
22 90554062 1 DUST COVER
23 70021342 1 FEMALE QUICK COUPLER
24 90554076 1 DUST COVER
25 90554016 1 USA DECAL
26 NSS 1 S/N PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 WARNING HIGH PRESSURE DECAL

8990417 6036 3-41

 ATTACHMENTS

Figure 3-15 Fork Pin Lock Installation

1
2 4

5
3

PY1650

3-42 6036 8990417

 ATTACHMENTS

Figure 3-15 Fork Pin Lock Installation

Item Part Number Qty. Description Rev.
1001093465 1 FORK PIN LOCK INSTALLATION, (includes all items) B
1 0240156 1 FORK PIN LOCK, LH
2 1001093273 1 FORK PIN LOCK, RH
3 1001093377 2 HITCH PIN
4 1001094830 4 CLAMP
5 1001094330 2 LANYARD

8990417 6036 3-43

 ATTACHMENTS

Figure 3-16 Dual Fork Positioning Carriage Assembly

20
3

2
20
12
22 14
1 15
8 16
21 17
23
25 13
4
28 30 14
20
15
21 16
25 17
30
27 28
29 4
31
9 32 30
10
23
5
11 3

24 2
8 20

1
7
26
34

6 9
5
11

33

PU1852

3-44 6036 8990417

 ATTACHMENTS

Figure 3-16 Dual Fork Positioning Carriage Assembly

Item Part Number Qty. Description Rev.
7301295 1 50 IN DUAL FORK POSITIONING CARRIAGE ASSY, (includes all items) D
7301568 1 50 IN DUAL FORK POSITIONING CARRIAGE ASSY, (includes items 1 thru G
32)
1 2717283 2 FORK POSITIONING CYLINDER
8036733 1 SEAL KIT
2 2717160 1 HOSE ASSY
3 2717161 1 HOSE ASSY
4 2717162 1 HOSE ASSY
5 90200003 2 LOCKING HUB
6 90451058 1 FORK SHAFT
7 7301569 1 50 IN CARRIAGE WELDMENT
8 7301579 2 FORK ADAPTER WELDMENT
9 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
10 8303658 4 HEX HD CAPSCREW, 1/2-13X2, GR5
11 8305643 2 HEX LOCKNUT, 5/8-11
12 91043126 1 DUST CAP
13 91043125 1 DUST PLUG
14 91403413 1 FEMALE QUICK DISCONNECT, (includes items 15 thru 17)
15 8640029 1 NOSE SEAL
16 8640028 1 COUPLER BODY SEAL
17 8640032 1 COUPLER BODY SEAL BACK-UP RING
18 91403414 1 MALE QUICK DISCONNECT, (includes item 19)
19 8640029 1 NOSE SEAL
20 2130606 4 ELBOW, 90 DEGREES
21 2130608 2 ELBOW, 90 DEGREES
22 8310302 4 HEX LOCKNUT, 1/2-13
23 10705034 2 HEX LOCKNUT
24 4110473 1 HOSE ROUTE WARNING DECAL
25 7139918 2 DISC ORIFICE
26 8305624 2 HEX LOCKNUT, 1/4-20
27 8310435 2 HEX HD CAPSCREW, 1/4-20X3-1/4, GR5
28 8630003 2 O-RING
29 4641502 1 VALVE ASSY, (includes items 30 thru 32)
30 2110606 4 ADAPTER
31 4641501 1 VALVE BODY
32 2130606 2 CONNECTOR
33 7301408 2 PALLET FORK, 60X100X1220mm
34 NSS 1 S/N PLATE

8990417 6036 3-45

 S/N 0160037788 & After
ATTACHMENTS

Figure 3-17 8 Ft Standard Mast

4 26

13
25
14
8

7
2 5
12
15
10
1 9
18

275 PSI
19
101 20
16
6 17
21
24
22
23
11

43 K1
K2
K3
K4
K5
45
46
47
PAP4080

3-46 6036 8990417

S/N 0160037788 & After
ATTACHMENTS

Figure 3-17 8 Ft Standard Mast (Continued)

27
28
40
30
31
29 41
39
37
40 35
38

32 64 65
33 39
34 36 38
37
63

66

27

33
28
34

27

28

48

58
48 48 55
54 56
61
44 51 59
52
53
60

49 62 PAP3740
50

8990417 6036 3-47

 S/N 0160037788 & After
ATTACHMENTS

Figure 3-17 8 Ft Standard Mast

Item Part Number Qty. Description Rev.
1001108668 1 8 FT STANDARD MAST, (includes all items) B
1 Use Kit K1 1 WARNING DECAL
2 Use Kit K1 1 WARNING DECAL
3 Use Kit K1 1 NO STEP DECAL
4 Use Kit K1 1 NO STEP DECAL
5 Use Kit K1 4 HANDS OFF DECAL
6 1001111190 2 HOSE ROUTING
70023008 1 MAIN LIFT CYLINDER
7 NSS 1 ROD/PLUNGER
8 Use Kit K2 1 O-RING
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
13 Use Kit K2 1 WIPER
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
17 Use Kit K2 1 PISTON SEAL
18 Use Kit K3 1 CHECK VALVE
19 Use Kit K2 or K3 1 O-RING
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
24 Use Kit K2 1 WEAR RING
25 Use Kit K2 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 CHAIN ANCHOR PIN
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 NSS 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 P.O. CHECK
48 70022934 3 FITTING, 90 DEGREES

3-48 6036 8990417

S/N 0160037788 & After
ATTACHMENTS

Figure 3-17 8 Ft Standard Mast (Continued)

Item Part Number Qty. Description Rev.
49 70022936 1 FLOW LIMITER
50 70022937 1 FITTING, 45 DEGREES
51 70022949 2 LOCKWASHER, M10
52 70022950 2 HEX SOCKET CAPSCREW
53 70022942 1 HOSE ASSY
54 70022952 1 HOSE ASSY
55 91403414 1 MALE QUICK DISCONNECT COUPLING
56 91043126 1 DUST CAP
58 70022939 1 STRAIGHT FITTING, #6
59 91403413 1 FEMALE QUICK DISCONNECT COUPLING
60 91043125 1 DUST PLUG
61 70022935 1 ELBOW, STRAIGHT THREAD
62 70022946 1 HOSE ASSY
63 70022949 4 LOCKWASHER, M10
64 70022980 2 FORK PIN KEEPER
65 70022998 4 CAPSCREW, M10X20 LG
66 70022990 1 FORK PIN
101 NSS 1 S/N PLATE

K1 70023925 1 DECAL KIT, (includes items 1 thru 6)

K2 70023005 1 SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 42)

8990417 6036 3-49

 ATTACHMENTS

This Page Intentionally Left Blank

3-50 6036 8990417

 SECTION 4
ENGINE & ATTACHING PARTS

8990417 6036
 S/N 14834 thru 19988
ENGINE & ATTACHING PARTS & 0160002345 thru 0160004109

Figure 4-1 Engine Mounting

3
31 4 1
12
11 31

2 10

22
23
31

24 13

21

4
14 3
31 5
18
20
19 6

3
31 32

17 15 7
31
5
32 8
16 9
15
4
3
25 7 31
26
9
8
27
9
28
29 30

K1
K2

PA3444

4-2 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Mounting

Item Part Number Qty. Description Rev.
1 8262318 1 CUMMINS ENGINE, 4BT 3.9 TURBO, (S/N 14834 thru 17391) AJ
8262166 1 CUMMINS ENGINE, 4BT 3.9 TURBO, (S/N 17391 thru 0160004109) K
2 7095272 1 LH ENGINE MOUNT
3 8303790 12 HEX HD CAPSCREW, M12X1.75X30mm
4 8307025 14 LOCKWASHER, M12
5 8310290 4 HEX HD CAPSCREW, 1/2-13X3-1/2, GR8
6 7138881 4 RH ENGINE MOUNT
7 8278032 4 ENGINE ISOLATOR
8 7095831 4 REBOUND WASHER
9 8305644 8 HEX LOCKNUT, 1/2-13
10 Ref ISOLATION COUPLER ASSY, (see Figure 4-6 for details)
11 8307023 12 LOCKWASHER, M10, (S/N 14834 thru 19766)
12 8303784 12 HEX HD CAPSCREW, M10X1.5X20mm
13 8305645 8 HEX LOCKNUT, 3/8-16, (S/N 14834 thru 19766)
8305630 8 HEX LOCKNUT, M10X1.5, (S/N 19766 thru 19988 & 0160002345 thru
0160004109)
14 8303679 8 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5, (S/N 14834 thru 19766)
8310747 8 HEX HD CAPSCREW, M10X1.5X70mm, PC8.8, (S/N 19766 thru 19988 &
0160002345 thru 0160004109)
15 8406302 2 HOSE CLAMP, 1-1/4 DIA
16 7139587 1 ENGINE MOUNT
17 8303519 2 HEX HD CAPSCREW, M12X1.75X35mm
18 8080613 1 ENGINE FAN BELT
19 8310424 4 HEX HD CAPSCREW, M8X1.25X90mm
20 8307222 4 FLAT WASHER, M8
21 8272017 1 FAN
22 8270221 1 BOSCH ALTERNATOR
23 8270220 1 ALTERNATOR FAN, (not shown)
24 80974028 1 ALTERNATOR PULLEY
25 7139591 1 ENGINE/RADIATOR MOUNT
26 7124331 AR CONDUIT, 1/2 DIA, (60 in cut to fit)
27 8307112 4 PLAIN WASHER, 1/2
28 7139595 2 ENGINE HOLD DOWN PLATE
29 8033340 1 12V STARTER, (includes solenoid)
30 8320262 1 ENGINE OIL FILTER
31 8526007 AR LOCTITE® 242TM, (apply to items 3, 12, 17 & 22)
32 8307220 3 PLAIN WASHER, M12

K1 1001128949 1 250 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter & oil filter), (S/N 14834 thru 19983)
1001128951 1 250 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter & oil filter), (S/N 19988 & S/N 0160002345 thru 0160004109)
K2 8024016 1 1000 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter, oil filter, transmission filter, hydraulic oil filter & breather), (S/N 14834
thru 19983)
1001128950 1 1000 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter, oil filter, transmission filter, hydraulic oil filter & breather), (S/N 19988 &
S/N 0160002345 thru 0160004109)

8990417 6036 4-3

 S/N 0160004110 thru 0160039337
ENGINE & ATTACHING PARTS excluding 0160024571 & 0160037911

Figure 4-1 Engine Mounting

S/N 0160004110 THRU 0160012082

19

20

12
18
14

18
1 16 22
33 23

32
4 25 18
26 21

27

29

19
14 12
18
36 13
37
30 38

31
6
34
35 8
30 12
18 14 5
17
9
18 10
15
14
17

16
14
2 12
28 24 18

3
K1
K2
11

PA4286

4-4 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Mounting

Item Part Number Qty. Description Rev.
1 2000218 1 CUMMINS ENGINE, 99HP, TIER 2
2 4340809 1 ENGINE MOUNT
3 7054351 1 LORD MOUNT WASHER
4 7095272 1 LH ENGINE MOUNT
5 7095831 2 REBOUND WASHER
6 4341004 1 RH ENGINE MOUNT
7 8278007 1 RUBBER MOUNT
8 8278012 2 CENTER BONDED MOUNT
9 0701215 1 HEX HD CAPSCREW, M12X1.75X35mm, PC8.8
10 8303702 2 HEX HD CAPSCREW, 1/2-13X3, GR5
11 8303724 1 HEX HD CAPSCREW, 3/4-10X3-1/2, GR5
12 0701214 13 HEX HD CAPSCREW, M12X1.75X30mm, PC8.8
13 8305644 2 HEX LOCKNUT, 1/2-13
14 8307025 14 LOCKWASHER, M12
15 8310067 1 HEX LOCKNUT, 3/4-10
16 8406105 4 CLIP TUBE, 3/4
17 8406302 2 HOSE CLAMP
18 8526007 AR LOCTITE® 242TM, (apply to items 9, 12 & 22)
19 8272027 1 FAN, 9-BLADE, 21 IN
20 8310705 Ref HEX HD CAPSCREW, M10X1.5X75mm, PC8.8, (S/N 0160004110 thru
0160012082), (no longer available, use items 30 & 31 for replacement)
21 8303755 8 HEX HD CAPSCREW, M10X1.5X30mm, PC8.8
22 8303784 12 HEX HD CAPSCREW, M10X1.5X20mm, PC8.8
23 Ref ISOLATION COUPLER ASSY, (see Figure 4-6 for details)
24 8320275 1 ENGINE OIL FILTER
25 7029268 Ref ALTERNATOR, (S/N 0160004110 thru 0160014860), (no longer available, use
following Kit 2915170 & Alternator 7029525 for replacement)
2915170 1 ALTERNATOR SERVICE KIT
7029525 1 ALTERNATOR, (S/N 0160014897 thru 0160039337 excluding 0160024571 &
0160037911)
26 7029269 1 ALTERNATOR FAN, (S/N 0160004110 thru 0160014860)
27 80974028 1 ALTERNATOR PULLEY
28 7026666 1 STARTER
29 7029270 1 ENGINE FAN BELT
30 3575947 2 FAN HUB PLATE, (S/N 0160012151 thru 0160039337 excluding 0160024571
& 0160037911)
31 8310354 4 HEX HD CAPSCREW, M10-1.5X80mm, PC8.8, (S/N 0160012151 thru
0160039337 excluding 0160024571 & 0160037911)
32 7029829 1 COOLANT HEATER CABLE
33 7029830 1 COOLANT HEATER
34 70020210 1 OIL CONTROL VALVE
35 70020211 1 SEALING WASHER
36 7028783 1 FAN SPACER
37 7029991 1 TRANSFER FUEL PUMP
38 1321797 1 COVER PLATE GASKET, TRANSFER FUEL PUMP

K1 2915034 1 250 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter & oil filter)

8990417 6036 4-5

 S/N 0160004110 thru 0160039337
ENGINE & ATTACHING PARTS excluding 0160024571 & 0160037911

Figure 4-1 Engine Mounting (Continued)

Item Part Number Qty. Description Rev.
K2 2915036 1 1000 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter, oil filter, transmission filter, hydraulic oil filter & breather)

4-6 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Mounting (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 4-7

 S/N 0160039338 & After
ENGINE & ATTACHING PARTS including 0160024571 & 0160037911

Figure 4-1 Engine Mounting

14

201
204
23

15 24

4
13
202
18 204 205
203
106

304 7
307 24
104
16
23
101 9
103 18
21

105 13 3
22 RIGHT SIDE
4

17
8
10

303

309

K1
K2
308
303 302 301
403
402
401
LEFT SIDE 306

305
PAP9331

4-8 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Mounting

Item Part Number Qty. Description Rev.
1001096428 1 ENGINE ASSY, (includes items 2 thru 24) G
2 0682228 1 HEX HD CAPSCREW, 3/4-10X3-1/2, GR8, (torque to 340 lb-ft)
3 0681826 2 HEX HD CAPSCREW, 1/2-13X3-1/4, GR8, (torque to 95 lb-ft)
4 0711019 8 HEX HD CAPSCREW, 10X55mm, GR10.9, (torque to 80-88 lb-ft)
7 8305644 2 HEX LOCKNUT, 1/2-13
8 8278007 1 ENGINE MOUNT
9 8278012 2 ENGINE MOUNT
10 7054351 1 WASHER
13 4832000 8 SPRING LOCKWASHER, 10mm
14 1001095710 1 CUMMINS ENGINE, 99HP, TIER III, (includes items 301 thru 309) F
15 1001096459 1 LH ENGINE MOUNT
16 1001096462 1 RH ENGINE MOUNT
17 1001096479 1 REAR ENGINE BRACKET
18 1001097566 2 ENGINE MOUNT SPACER
20 0100011 AR LOCTITE® 242TM
21 7095831 2 WASHER
22 8310067 1 HEX LOCKNUT, 3/4-10
23 8303790 8 HEX HD CAPSCREW, M12X30mm
24 4832100 8 SPRING LOCKWASHER

1001129749 1 ENGINE FAN ASSY, (includes items 101 thru 106) A

101 0710819 4 HEX HD CAPSCREW, 8X25mm, GR8.8
103 4811900 4 WASHER, 8mm
104 4831900 4 SPRING LOCKWASHER, 8mm
105 1001098559 1 FAN
106 1001128058 1 FAN SPACER

7301500 1 COUPLER INSTALL, (includes items 201 thru 205) AA

201 8303755 8 HEX HD CAPSCREW, 10X1.5X30mm, GR8.8, (torque to 54-61 Nm)
202 8303784 12 HEX HD CAPSCREW, 10X1.5X20mm, GR8.8, (torque to 54-61 Nm)
203 8406105 1 TUBE CLIP
204 8526007 AR LOCTITE® 242TM
205 Ref COUPLER, (see Figure 4-6 for details)
301 70021849 1 ALTERNATOR
302 70021854 1 DIPSTICK
303 70022842 1 OIL CAP, UPPER
70022843 1 OIL CAP, LOWER
304 70021850 1 STARTER
305 70022844 1 OIL PAN PLUG
70022845 1 GASKET
306 70021852 1 BELT
307 70022846 1 FUEL FILTER, PRIMARY
308 8036204 1 OIL FILTER
309 70021847 1 THERMOSTAT KIT
70021848 1 GASKET

1001113422 Ref ECM INSTALLATION MOUNT, (not available to order, see items 401 thru 403 for B
service)
401 0641514 3 HEX HD CAPSCREW, 5/16-18 x 1 3/4 LG

8990417 6036 4-9

 S/N 0160039338 & After
ENGINE & ATTACHING PARTS including 0160024571 & 0160037911

Figure 4-1 Engine Mounting (Continued)

Item Part Number Qty. Description Rev.
402 4711500 3 FLAT WASHER
403 4761500 6 LOCK WASHER

K1 1001128968 1 250 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter & oil filter)
K2 1001128967 1 1000 HOUR FILTER KIT, (includes primary & secondary air filters, fuel strainer,
fuel filter, oil filter, transmission filter, hydraulic oil filter& breather)

4-10 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Mounting (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 4-11

 Before S/N 0160039337
ENGINE & ATTACHING PARTS excluding 0160024571 & 0160037911

Figure 4-2 Fuel System

ILLUSTRATION IS INVERTED
FROM MACHINE APPLICATION.

7
5
6

4 5
9
5
10
11
12
13
14
8

1
4

PA3482

4-12 6036 8990417

Before S/N 0160039337
excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-2 Fuel System

Item Part Number Qty. Description Rev.
1 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details)
2 7127081 1 FUEL RETURN HOSE ASSY, (S/N 14834 thru 19987)
7302085 1 FUEL RETURN HOSE ASSY, (S/N 19988 & 0160002345 thru 0160039337
excluding 0160024571 & 0160037911)
3 2720551 1 FUEL SUPPLY HOSE ASSY
4 8405009 2 GEAR CLAMP, .62 MAX DIA
5 8410013 4 GEAR CLAMP, .78 MAX DIA
6 7127881 1 FUEL SUPPLY HOSE ASSY
7 8420229 1 ELBOW, 90 DEGREES, HOSE BARB 6-4P
8 8320270 1 PRIMARY FUEL FILTER, (S/N 14834 thru 19987)
7028838 1 PRIMARY FUEL FILTER, (S/N 19988 & 0160002345 thru 0160039337
excluding 0160024571 & 0160037911)
9 8274022 1 INLINE FUEL FILTER
10 8303715 1 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
11 8307004 1 LOCKWASHER, 5/16
12 8750015 1 TWIN CLAMP SET, .67 IN DIA
13 8769123 1 TWIN COVER PLATE
14 8750017 1 LOCKING PLATE FOR TWIN CLAMP, (S/N 0160033304 thru 0160039337
excluding 0160024571 & 0160037911)

8990417 6036 4-13

 S/N 0160039338 & After
ENGINE & ATTACHING PARTS including 0160024571 & 0160037911

Figure 4-2 Fuel System

3
8
11 13 10
9

12
3 3
6

1 6
2
4 7
5

14

201
6

101

6
3
7
3 PA3484

4-14 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-2 Fuel System

Item Part Number Qty. Description Rev.
1001097567 Ref FUEL SYSTEM, (not available to order, see items 1 thru 14 for service) B
1 8303715 1 HEX HD CAPSCREW, 5/16-18X1-1/2
2 8307004 1 LOCKWASHER, 5/16
3 8410013 6 CLAMP
4 8750015 1 CLAMP SET
5 8769123 1 COVER PLATE
6 1001097568 1 FUEL HOSE
7 1001097569 1 FUEL HOSE
8 0641612 2 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
9 4711600 2 FLAT WASHER, 3/8
10 4761600 2 LOCKWASHER, 3/8
11 1001102931 1 BOLT, 14mm
12 1001102933 2 COPPER RING SEAL
13 1001113511 1 ADAPTER
14 8406302 1 HOSE CLAMP
101 70021851 1 FUEL FILTER
201 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details)

8990417 6036 4-15

 S/N 14834 thru 19988
ENGINE & ATTACHING PARTS & 0160002345 thru 0160004109

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

33 34

30

29

31
9 23 28 27 32
10 24 30
11
8
25
21 26
5
22
28

7 13
6 12
4
3 11
2 10
20
1 9

14

36
35

9
10
19 39
18 38
37
PA2171 17
16
12
12
13 15

PA3451

4-16 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

Item Part Number Qty. Description Rev.
1 7139778 1 BULB SEAL
2 8303743 6 HEX HD CAPSCREW, 1/4-20X1-1/2
3 8307002 6 LOCKWASHER, 1/4
4 8307202 6 FLAT WASHER, 1/4
5 8580420 6 WELL NUT
6 7139763 1 RADIATOR BAFFLE
7 7129973 1 OIL COOLER
8 7139447 1 LH RADIATOR BRACKET ASSY
9 8303675 3 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
10 8307204 3 PLAIN WASHER, 3/8
11 8278031 2 ISOLATOR RADIATOR MOUNT
12 8307005 7 LOCKWASHER, 3/8
13 8305008 3 HEX NUT, 3/8-16
14 7139446 1 RH RADIATOR BRACKET ASSY
15 8303620 4 HEX HD CAPSCREW, 3/8-16X1
16 8305645 2 LOCKNUT, 3/8-16
17 7057141 2 REBOUND WASHER
18 8278008 2 RUBBER MOUNT
19 8406302 1 HOSE CLAMP, 1-1/2 DIA
20 8024029 1 RADIATOR ASSY KIT, (S/N 16307 thru 19988 & 0160002345 thru 0160004109
includes items 21 thru 28), (S/N 14834 thru 16307 includes items 21 thru 27 &
item 29 must also be ordered for first time order)
21 NSS 1 RADIATOR, (order item 20)
22 8180311 1 RADIATOR CAP
23 8303697 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
24 8307004 4 LOCKWASHER, 5/16
25 8307106 4 PLAIN WASHER, 5/16
26 8036546 4 SPEED NUT, 5/16-18
27 8024031 1 RADIATOR SHROUD KIT, (S/N 16307 thru 19988 & 0160002345 thru
0160004109 includes item 28), (S/N 14834 thru 16307 includes item 28 &
item 29 must also be ordered for first time order)
28 Ref DECAL, (see Figure 11-1 for details)
29 8036544 1 ENGINE FAN SPACER, 1-1/2, (38.1 mm)
30 8405104 3 HOSE CLAMP, 2-1/4
31 7138515 1 LOWER RADIATOR HOSE
32 8405203 1 HOSE CLAMP, 3
33 7126703 1 UPPER RADIATOR HOSE
34 8277161 1 COOLANT HEATER
35 7085422 1 RADIATOR OVERFLOW TANK, (includes item 36)
36 8866341 1 CAP WITH TETHER
37 8406101 1 HOSE SUPPORT, 5/8
38 8307109 2 FLAT WASHER, 1/4
39 8305624 2 HEX LOCKNUT, 1/4

8990417 6036 4-17

 S/N 0160004110 thru 0160010807
ENGINE & ATTACHING PARTS

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

28 27
26
29
15
14 11 27
11 25 28
12
11 10
9
8 13
30

8 46

24

19 18
20 2
17

3
5 16
4 7
47 15
21 11
14
20 11
12
1 6 11 8 11
46 12 22
11 18
10
19

21 20
17
23
6 20 11
12 22
25 11
8
46
6
3 31
2 36

32
33 38
34 39

35
31 27
28
40
41
42
43

37 44
45 39

PAP9210

4-18 6036 8990417

S/N 0160004110 thru 0160010807
ENGINE & ATTACHING PARTS

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

Item Part Number Qty. Description Rev.
1 8180216 1 TRANSMISSION OIL COOLER ASSY
2 8303798 8 HEX HD CAPSCREW, M10-1.5X25mm, PC8.8
3 8307221 8 PLAIN WASHER, M10
4 8036816 1 RADIATOR ASSY
5 8180311 1 RADIATOR PRESSURE CAP, 13 PSI
6 8405104 4 HOSE CLAMP, #28
7 7301833 1 UPPER RADIATOR HOSE
8 8305645 8 HEX NUT, 3/8-16
9 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4
10 8770078 1 STRAIGHT CONNECTOR
11 7057141 AR FLAT REBOUND WASHER
12 8278020 4 RUBBER ISOLATOR MOUNT
13 7301649 1 UPPER LEFT RADIATOR SUPPORT BRACKET
14 8303798 6 HEX HD CAPSCREW, M10-1.5X25mm, PC8.8
15 8303106 2 HEX HD CAPSCREW, 3/6-16X2-1/5, GR5
16 7301648 1 UPPER RIGHT RADIATOR SUPPORT BRACKET
17 7301653 2 LOWER RADIATOR SUPPORT BRACKET
18 8303704 2 HEX HD CAPSCREW, 3/8-16X3, GR5
19 8310200 2 PLAIN WASHER, 3/8
20 8303784 6 HEX HD CAPSCREW, M10-1.5X20mm, PC8.8
21 7301651 2 LOWER RADIATOR MOUNT BRACKET
22 8310246 AR FENDER WASHER, .375X.048X1.5
23 2720555 1 LOWER RADIATOR HOSE
24 8036812 1 FRAME ASSY
25 8180324 4 RUBBER CUSHION
26 8180326 1 LEFT FRAME BRACKET
27 8303606 12 HEX HD CAPSCREW, M8-1.25X22mm, PC8.8
28 8307222 12 PLAIN WASHER, M8
29 8180325 1 RIGHT FRAME BRACKET
30 8180215 1 HYDRAULIC OIL COOLER ASSY
31 8180335 1 OVERFLOW TANK HOSE, 75mm LG
32 8305624 2 HEX LOCKNUT, 1/4-20
33 8307109 2 PLAIN WASHER, 1/4
34 8406101 1 TUBE CLIP, 5/8
35 7085422 1 OVERFLOW TANK, (includes item 36)
36 8866341 1 OVERFLOW TANK CAP
37 8180334 Ref SHROUD SPACER, (no longer available, use kit 2915054 on Figure 4-3
S/N 0160010813 thru 0160039337 excluding 0160024571 & 0160037911 for
replacement)
38 8024039 Ref RADIATOR SHROUD, (includes item 39), (no longer available, use kit
2915054 on Figure 4-3 S/N 0160010813 thru 0160039337 excluding
0160024571 & 0160037911 for replacement)
39 Ref MOVING PARTS WARNING DECAL, (see Figure 11-1 for details)
40 8303670 1 HEX HD CAPSCREW, 5/16-18X1, GR5
41 8406302 1 HOSE CLAMP, 1-1/4 DIA
42 8307004 1 LOCKWASHER, 5/16
43 8307106 1 PLAIN WASHER, 5/16
44 8303656 7 HEX HD CAPSCREW, 5/16-18X7/8
45 8307106 7 PLAIN WASHER, .312X.344X.688X.065

8990417 6036 4-19

 S/N 0160004110 thru 0160010807
ENGINE & ATTACHING PARTS

Figure 4-3 Radiator & Oil Cooler Mounting Assembly (Continued)

Item Part Number Qty. Description Rev.
46 2131216 3 ELBOW, 90 DEGREES
47 70023968 1 DRAIN HOSE

4-20 6036 8990417

S/N 0160004110 thru 0160010807
ENGINE & ATTACHING PARTS

Figure 4-3 Radiator & Oil Cooler Mounting Assembly (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 4-21

 S/N 0160010808 thru 0160039337
ENGINE & ATTACHING PARTS excluding 0160024571 & 0160037911

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

28 27
26
29
15
14 11 27
11 25 28
12
11
9 10
13
8
30
8 39

24

19 18
20 2
17

3
5 16
4 7
41
15
21 11
14
20 11
12
1 6 11 8 11
39 12 22
11 18
10
19

21 20
17
23
6 20 11
12 22
25 11
8
39
42
31
3 27
2 36 28
32 37
33
40
34 38

35
31
K1

38
PAP9220

4-22 6036 8990417

S/N 0160010808 thru 0160039337
excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

Item Part Number Qty. Description Rev.
3620059 Ref RADIATOR ASSY, (includes items 1 thru 5, qty 4 of item 8, 9, 10, 24 thru 31, 37, D
39 & 40)
1 8180216 1 TRANSMISSION OIL COOLER ASSY
2 8303798 4 HEX HD CAPSCREW, M10-1.5X25mm, PC8.8, (torque to 25-45 lb-ft)
3 8307221 4 PLAIN WASHER, M10
4 8036816 1 RADIATOR ASSY, (includes item 5)
5 8180311 1 RADIATOR PRESSURE CAP, 13 PSI
6 8405104 3 HOSE CLAMP, #28
7 7301833 1 UPPER RADIATOR HOSE
8 8305645 8 HEX NUT, 3/8-16
9 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, (torque to 13-23 lb-ft)
10 8770078 1 STRAIGHT CONNECTOR
11 7057141 AR FLAT REBOUND WASHER
12 8278020 4 RUBBER ISOLATOR MOUNT
13 7301649 1 UPPER LEFT RADIATOR SUPPORT BRACKET
14 8303798 6 HEX HD CAPSCREW, M10-1.5X25mm, PC8.8
15 8303106 2 HEX HD CAPSCREW, 3/6-16X2-1/5, GR5
16 7301648 1 UPPER RIGHT RADIATOR SUPPORT BRACKET
17 7301653 2 LOWER RADIATOR SUPPORT BRACKET
18 8303704 2 HEX HD CAPSCREW, 3/8-16X3, GR5
19 8310200 2 PLAIN WASHER, 3/8
20 8303784 6 HEX HD CAPSCREW, M10-1.5X20mm, PC8.8
21 7301651 2 LOWER RADIATOR MOUNT BRACKET
22 8310246 AR FENDER WASHER, .375X.048X1.5
23 2720555 1 LOWER RADIATOR HOSE
24 8036812 1 FRAME ASSY
25 8180324 4 RUBBER CUSHION
26 8180326 1 LEFT FRAME BRACKET
27 8303606 12 HEX HD CAPSCREW, M8-1.25X22mm, PC8.8
28 8307222 12 PLAIN WASHER, M8
29 8180325 1 RIGHT FRAME BRACKET
30 8180215 1 HYDRAULIC OIL COOLER ASSY
31 8180335 1 OVERFLOW TANK HOSE, 75mm LG
32 8305004 2 HEX LOCKNUT, 1/4-20
33 8307024 2 LOCK WASHER, M6, (Metric)
34 8406101 1 TUBE CLIP, 5/8
35 7085422 1 OVERFLOW TANK, (includes item 36)
36 8866341 1 OVERFLOW TANK CAP
37 7029005 1 RADIATOR SHROUD
38 Ref MOVING PARTS WARNING DECAL, (see Figure 11-1 for details)
39 2131216 3 ELBOW, 90 DEGREES
40 4711400 2 PLAIN WASHER, 1/4
41 70023968 1 DRAIN HOSE
42 8405202 1 GEAR CLAMP, 2.75 MAX DIA

K1 2915054 1 FAN SHROUD KIT, (includes items 6, 23, 27, 28 & 37)

8990417 6036 4-23

 S/N 0160039338 & After
ENGINE & ATTACHING PARTS including 0160024571 & 0160037911

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

110
103 110
102
102 109 107 103

3
5 102
105

101
108
204 109
10

4
202 102
13
8
6 101
2
12 106

203

201

205
11

6
8
13

1
PA4314

4-24 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-3 Radiator & Oil Cooler Mounting Assembly

Item Part Number Qty. Description Rev.
1001096431 1 RADIATOR ASSY, (includes items 1 thru 13) B
1 0641618 2 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5
2 0641616 2 HEX HD CAPSCREW, 3/8-16X2, GR5
3 3311401 3 LOCKNUT, 1/4-20, GR2
4 3311605 2 LOCKNUT, 3/8-16, GR2
5 4740362 3 FENDER WASHER, 1/4
6 4751700 4 FLAT WASHER, 7/16
8 8278020 4 MOUNT
9 1001096432 1 RADIATOR ASSY, (includes items 201 thru 205) E
10 1001102212 1 UPPER RUBBER AIR DAM
11 1001102213 1 LOWER RUBBER AIR DAM
12 4751600 2 FLAT WASHER, 3/8
13 7057141 4 REBOUND WASHER

1001096434 Ref ENGINE COOLANT PLUMBING INSTALLATION, (not available to order, see D
items 101 thru 110 for service)
101 8405104 4 CLAMP, (torque to 60 lb-ft)
102 8405209 6 T-BOLT CLAMP
103 91163129 2 HEAVY DUTY BAND CLAMP, (torque to 60 lb-ft)
105 1001096435 1 UPPER RADIATOR HOSE
106 1001096436 1 LOWER RADIATOR HOSE
107 1001097564 1 PIPE
108 1001097565 1 PIPE
109 91563070 2 COUPLING
110 1001098972 2 REDUCER
201 70022692 1 HYDRAULIC OIL COOLER
202 70022693 1 CAC ASSY
203 70023599 1 SHROUD
204 70022695 1 RADIATOR CAP
205 70022696 1 RADIATOR

8990417 6036 4-25

 S/N 14384 thru 19988
ENGINE & ATTACHING PARTS & 0160002345 thru 0160004109

Figure 4-4 Air Cleaner Assembly

2
4

19
8
18
11 9

12 10
13 22

15
21

17
16
20
14

PA3471

4-26 6036 8990417

S/N 14384 thru 19988
& 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS

Figure 4-4 Air Cleaner Assembly

Item Part Number Qty. Description Rev.
8273027 1 AIR CLEANER ASSY, (includes items 1 thru 5)
1 8036745 1 END COVER
2 8032398 1 VACUATOR VALVE
3 80273010 1 PRIMARY ELEMENT
4 80273042 1 SAFETY ELEMENT
5 NSS 1 AIR CLEANER BODY
6 7097323 1 AIR INTAKE SCOOP
7 8405404 1 T-BOLT BAND CLAMP, 4.38 ID
8 8405505 1 T-BOLT BAND CLAMP, 4.06 ID
9 8551001 1 NIPPLE, #2 DIAX3/4 LG
10 8273241 1 AIR INTAKE RESTRICTION INDICATOR
11 8273303 1 AIR CLEANER MOUNTING BAND
12 8303739 2 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
13 8307203 2 FLAT WASHER, 5/16
14 8305626 2 HEX LOCKNUT, 5/16
15 7139553 1 AIR CLEANER BRACKET
16 8303618 2 HEX HD CAPSCREW, M12X25mm
17 8307025 2 LOCKWASHER, M12
18 7095393 1 AIR INTAKE HOSE
19 8405305 1 T-BOLT BAND CLAMP, 3.38ID
20 7301006 2 HEAT SHIELD STRAP, (S/N 17191 thru 19988 & 0160002345 thru
0160004109)
21 8303670 2 HEX HD CAPSCREW, 5/16-18X1, GR5, (S/N 17191 thru 19988 & 0160002345
thru 0160004109)
22 8310453 2 HEX NUT, 5/16-18, GR5, (S/N 17191 thru 19988 & 0160002345 thru
0160004109)

8990417 6036 4-27

 S/N 0160004110 thru 0160039337
ENGINE & ATTACHING PARTS excluding 0160024571 & 0160037911

Figure 4-4 Air Cleaner Assembly

14

16
7

15

5 18
9 6
13
11

12
10
17

PA4300

4-28 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-4 Air Cleaner Assembly

Item Part Number Qty. Description Rev.
10268515 1 AIR CLEANER ASSY, (includes items 1 thru 5) C
1 91364023 1 COVER ASSY
2 80373094 1 VACUATOR VALVE
3 1101312 1 PRIMARY ELEMENT
4 1101313 1 SAFETY ELEMENT
5 NSS 1 AIR CLEANER BODY
6 4340812 1 AIR CLEANER MOUNT
7 2720549 1 AIR CLEANER HOSE
8 7300972 1 AIR INTAKE SCOOP
9 8273241 1 AIR INTAKE RESTRICTION INDICATOR
10 8303618 2 HEX HD CAPSCREW, M12X1.75X25mm, PC8.8
11 8305626 2 HEX LOCKNUT, 5/16-18
12 8307025 2 LOCKWASHER, M12
13 8307203 2 PLAIN WASHER, 5/16
14 8405305 1 T-BOLT CLAMP, 3.38 ID
15 8405505 1 T-BOLT CLAMP
16 8410021 1 T-BOLT CLAMP, 5.00 ID
17 10268516 1 MOUNTING BAND
18 8551001 1 NIPPLE, #2 DIAX3/4 LG

8990417 6036 4-29

 S/N 0160039338 & After
ENGINE & ATTACHING PARTS including 0160024571 & 0160037911

Figure 4-4 Air Cleaner Assembly

1
103

7
105
9
11
6
4

107 12
104

8 5
3
10

2
9
13
102

14

15
18

16
17 PA4610

4-30 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-4 Air Cleaner Assembly

Item Part Number Qty. Description Rev.
1001096427 1 AIR INTAKE INSTALL, (includes items 1 thru 18) C
1 1001102277 1 ELBOW, 180 DEGREES
2 8273241 1 AIR INTAKE RESTRICTION INDICATOR
3 8310668 2 BUTTON HD CAPSCREW, 10-1.2X25mm, GR10.9
4 8305626 2 HEX LOCKNUT, .312-18
5 83191013 2 LOCKWASHER, 10mm
6 8307203 2 WASHER, .312
7 8405305 1 CLAMP
8 8405505 1 CLAMP
9 8410021 2 CLAMP
10 10268516 1 MOUNTING BAND
11 1001096484 1 AIR CLEANER SUPPORT
12 1001098977 1 AIR INTAKE PIPE
13 10268515 1 AIR CLEANER, (includes items 102 thru 107) C
14 8303615 4 HEX HD CAPSCREW, .250-20X1.25, GR5
15 8307002 4 LOCKWASHER, .250
16 8307202 4 WASHER, .250
17 8580420 4 WELL NUT
18 1001102214 1 AIR INTAKE DUCT
102 NSS 1 AIR CLEANER BODY
103 91364023 1 COVER ASSY
104 1101313 1 SAFETY ELEMENT
105 1101312 1 PRIMARY ELEMENT
107 80373094 1 VACUATOR VALVE

8990417 6036 4-31

 S/N 14384 thru 19988
ENGINE & ATTACHING PARTS & 0160002345 thru 0160004109

Figure 4-5 Exhaust System

2 5

3
4
1

6
14 7 8

11

10 12
13

PA2180
3

PA3460

4-32 6036 8990417

S/N 14384 thru 19988
& 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust System

Item Part Number Qty. Description Rev.
1 7150642 1 MUFFLER
2 7126992 2 BAND CLAMP, 5X11
3 8275247 2 MUFFLER CLAMP, 3
4 8275240 1 V BAND CLAMP
5 7138871 1 EXHAUST PIPE
6 8303519 2 HEX HD CAPSCREW, M12X1.75X35mm
7 8307220 2 PLAIN WASHER, M12
8 7138318 1 MUFFLER BRACKET
9 8275248 1 MUFFLER CLAMP, 2-3/4
10 7138816 1 TAIL PIPE
11 7138815 1 EXHAUST PIPE MOUNTING BRACKET
12 8307005 2 LOCKWASHER, 3/8
13 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
14 8526007 AR LOCTITE® 242TM, (apply to item 6)

8990417 6036 4-33

 S/N 0160004110 thru 0160035250
ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust System

11

2
MACHINE MAY HAVE UPGRADE KIT INSTALLED. IDENTIFY THE
SYSTEM ON MACHINE BY VISUAL INSPECTION OF MOUNTING
BRACKETS BEFORE ORDERING PARTS.

7
3

9
5

1
6

10
8
4

K1 6 PA4910

4-34 6036 8990417

S/N 0160004110 thru 0160035250
ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust System

Item Part Number Qty. Description Rev.
1 7302304 1 EXHAUST BRACKET
2 7301505 1 EXHAUST PIPE
3 7301506 1 MOUNTING BRACKET
4 8275045 1 ROUND MUFFLER
3220148 1 PURIMUFFLER, (optional)
5 Ref ENGINE MOUNT, (see Figure 4-1 for details)
6 8275247 2 MUFFLER CLAMP, 3 IN
7 0641718 2 HEX HD CAPSCREW, 7/16-14X2 1/4, GR5, (torque to 35-45 lb-ft)
8 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (torque to 7.5-13.5 lb-ft)
9 8310109 2 HEX LOCKNUT, 7/16-14
10 8307005 2 LOCKWASHER, 3/8
11 77384830 1 V BAND CLAMP

K1 1001102305 1 EXHAUST UPGRADE KIT, (S/N 0160035251 & After), (includes items 1 thru 10
& 101 on Figure 4-5),

8990417 6036 4-35

 S/N 0160035251 thru 0160039337
ENGINE & ATTACHING PARTS excluding 0160024571 & 0160037911

Figure 4-5 Exhaust System

102 2

15

1
14

8
10
12

13
6 3
5

4
11

101
6

15

PA4293

4-36 6036 8990417

S/N 0160035251 thru 0160039337
excluding 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust System

Item Part Number Qty. Description Rev.
7301498 Ref EXHAUST INSTALLATION, (includes items 1 thru 12) I
1 1001101397 1 EXHAUST BRACKET
2 1001100296 1 EXHAUST PIPE
3 1001101396 1 MOUNTING BRACKET
4 0641718 2 HEX HD CAPSCREW, 7/16-14X2-1/4, GR5, (torque to 35-45 lb-ft)
5 8310109 2 HEX LOCKNUT, 7/16-14
6 83683175 2 MUFFLER CLAMP, 2-1/2 IN
8 0641624 2 HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 7.5-13.5 lb-ft)
10 8307005 2 LOCKWASHER, 3/8
11 4751700 2 WASHER, 7/16
12 4751600 2 WASHER, 3/8
13 Ref ENGINE MOUNT, (see Figure 4-1 for details)
14 1001101193 1 FIBER GLASS SLEEVE
15 8405209 2 T-BOLT CLAMP
101 1001100978 1 ROUND MUFFLER
102 77384830 1 V BAND CLAMP

8990417 6036 4-37

 S/N 0160039338 & After
ENGINE & ATTACHING PARTS including 0160024571 & 0160037911

Figure 4-5 Exhaust System

11

117
1 3 13

3
13

12
6

13
3

5 2
10

8 12

PAP9340

4-38 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust System

Item Part Number Qty. Description Rev.
1001096425 1 EXHAUST INSTALL, (includes items 1 thru 13) E
1 0641624 2 HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 25-30 lb-ft)
2 0641616 2 HEX HD CAPSCREW, 3/8-16X2, GR5, (torque to 25-30 lb-ft)
3 8307005 4 LOCKWASHER, .375
5 1001114012 1 EXHAUST BRACKET
6 1001114013 1 EXHAUST BRACKET
7 1001100978 1 ROUND MUFFLER
8 83683175 2 MUFFLER CLAMP
10 1001101193 29 in FIBER GLASS SLEEVE
11 1001114040 1 EXHAUST PIPE
12 8405202 2 GEAR CLAMP
13 4751600 4 WASHER, 3/8
117 Ref ENGINE MOUNT, (see Figure 4-1 for details)

8990417 6036 4-39

 S/N 14834 thru 19765
ENGINE & ATTACHING PARTS

Figure 4-6 Isolation Coupler

4
5 3

PA3940

4-40 6036 8990417

S/N 14834 thru 19765
ENGINE & ATTACHING PARTS

Figure 4-6 Isolation Coupler

Item Part Number Qty. Description Rev.
7137643 1 ISOLATION COUPLING ASSY, (includes all items)
1 8035555 1 SHAFT & BEARING ASSY
2 8035556 1 PROTECTIVE HOUSING
3 8035557 6 HEX HD BOLT, M10X25mm
4 8035558 6 FLAT WASHER, M10
5 8035559 1 TORSION COUPLING ELEMENT

8990417 6036 4-41

 S/N 19766 thru 19988
ENGINE & ATTACHING PARTS & 0160002345 thru 0160004109

Figure 4-6 Isolation Coupler

11

10
7
12 9
3
1

5
2 4

K1
6
8 PA3701

PA3700

4-42 6036 8990417

S/N 19766 thru 19988
& 0160002345 thru 0160004109 ENGINE & ATTACHING PARTS

Figure 4-6 Isolation Coupler

Item Part Number Qty. Description Rev.
8841318 1 ISOLATION COUPLER ASSY, (includes all items)
1 NSS 1 FLYWHEEL PLATE, (not sold separately, use 8841318 for replacement)
2 NSS 1 PILOT, (not sold separately, use 8841318 for replacement)
3 7029264 1 COUPLING HUB
4 Use Kit K1 8 NEOPRENE INSERT
5 Use Kit K1 8 THREADED BUSHING
6 Use Kit K1 8 BOLT, 7/16-20X1-1/4
7 Use Kit K1 1 BUSHING
8 NSS 6 FLANGE HD RIVET, 1/4X1
9 NSS 1 BALL BEARING, (not sold separately, use 8841318 for replacement)
10 Use Kit K1 5 HEX HD BOLT, 7/16-20X1-1/2
11 7029265 1 COVER PLATE
12 0761015 4 HEX HD BOLT, M10X1.5X35mm

K1 70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 4 thru 7 & 10)

8990417 6036 4-43

 S/N 0160004110 & After
ENGINE & ATTACHING PARTS

Figure 4-6 Isolation Coupler

8
6
7
2
1

4
3

K1
5 PA4271

PA4270

4-44 6036 8990417

S/N 0160004110 & After
ENGINE & ATTACHING PARTS

Figure 4-6 Isolation Coupler

Item Part Number Qty. Description Rev.
8841319 1 ISOLATION COUPLER ASSY, (includes all items) AA
1 NSS 1 FLYWHEEL PLATE, (not sold separately, use 8841319 for replacement)
2 7029264 1 COUPLING HUB
3 Use Kit K1 8 NEOPRENE INSERT
4 Use Kit K1 8 THREADED BUSHING
5 Use Kit K1 8 HEX HD BOLT, 7/16-20X1-1/4
6 Use Kit K1 1 BUSHING
7 NSS 1 BALL BEARING, (not sold separately, use 8841319 for replacement)
8 Use Kit K1 5 HEX HD BOLT, 7/16-20X1-1/2
9 7029265 1 COVER PLATE

K1 70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 3 thru 6 & 8)

8990417 6036 4-45

 ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-46 6036 8990417

 SECTION 5
DRIVE TRAIN

8990417 6036
 DRIVE TRAIN

Figure 5-1 Drive Train Components

1
5
9 11 2
10

1
9

22
7 15

8 16

2
19
20 24 3
13
12

21
23

24

2
3
17
18

PA4430

5-2 6036 8990417

 DRIVE TRAIN

Figure 5-1 Drive Train Components

Item Part Number Qty. Description Rev.
1 8310479 8 HEX HD CAPSCREW, 1-8X11, (torque to 600-680 lb-ft)
2 8310061 16 HARDENED WASHER, 1 OD
3 8310481 8 HEX LOCKNUT, 1-8
4 Ref TIRE & RIM ASSY, (see Figure 5-34 & Figure 5-35 for details)
5 8303724 4 HEX HD CAPSCREW, 3/4-10X3-1/2, GR5, (torque to 210 lb-ft)
6 8278007 4 RUBBER MOUNT
7 7054351 4 REBOUND WASHER
8 8310067 4 HEX LOCKNUT, 3/4-10
9 7138634 2 TRANSMISSION MOUNT BRACKET
10 8307049 8 LOCKWASHER, M16, (mount bracket to transmission)
11 8310215 8 HEX HD CAPSCREW, M16X2X40mm, PC8.8, (torque to 148 lb-ft),
(mount bracket to transmission)
12 8303519 4 HEX HD CAPSCREW, M12X1.75X35mm, PC8.8, (torque to 58-70 lb-ft)
13 8310356 4 HARDENED WASHER, 12mm
15 8307006 4 LOCKWASHER, 0.438
16 8310425 4 HEX HD CAPSCREW, 0.438-20X2.25, GR8
17 8786573 32 SPRING WASHER, M22, (Before S/N 0160038391 including 0160038848,
0160038853 & 0160038855)
8786573 40 SPRING WASHER, (not required with Firestone 370/75-28),
(S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855)
18 8786572 32 WHEEL NUT, (torque to 425-450 lb-ft), (Before S/N 0160038391 including
0160038848, 0160038853 & 0160038855)
8786572 40 WHEEL NUT, (torque to 425-450 lb-ft), (S/N 0160038391 & After excluding
0160038848, 0160038853 & 0160038855)
91403193 40 WHEEL NUT, (torque to 430-470 lb-ft), (if equipped with Firestone 370/75-28),
(S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855)
19 8630019 1 O-RING
20 Ref GEAR PUMP, (see Figure 9-6 for details)
21 Ref FRONT AXLE, (see Figure 5-2 for details)
22 Ref REAR AXLE, (see Figure 5-10 for details)
23 Ref ZF TRANSMISSION, (see Figure 5-18 for details)
24 Ref DRIVE SHAFTS, (see Figure 5-33 for details)

8990417 6036 5-3

 DRIVE TRAIN

Figure 5-2 Front Axle

PA3920

5-4 6036 8990417

 DRIVE TRAIN

Figure 5-2 Front Axle

Item Part Number Qty. Description Rev.
1 8040267 1 FRONT AXLE, (Before S/N 0160038391 including 0160038848, 0160038853 G
& 0160038855)
1001103625 1 FRONT AXLE, (S/N 0160038391 & After excluding 0160038848, 0160038853 D
& 0160038855)
Ref INPUT, (see Figure 5-3 for details)
Ref LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details)
Ref AXLE CASING, (see Figure 5-5 for details)
Ref M-DISK BRAKE, (see Figure 5-6 for details)
Ref BRAKE, (see Figure 5-7 for details)
Ref JOINT HOUSING, (see Figure 5-8 for details)
Ref PLANETARY DRIVE, (see Figure 5-9 for details)

8990417 6036 5-5

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-3 Front Axle - Input

1
3

4
5

8
9

PH4860

5-6 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-3 Front Axle - Input

Item Part Number Qty. Description Rev.
1 8036424 1 BEVEL GEAR SET, (includes pinion)
2 1319333 1 SHIM, S=1.0
1319334 1 SHIM, S=0.05
1319335 1 SHIM, S=1.1
1319336 1 SHIM, S=1.15
1319337 1 SHIM, S=1.2
8035876 1 SHIM, S=1.25
8035877 1 SHIM, S=1.3
1321187 1 SHIM, S=1.35
1319341 1 SHIM, S=1.4
1319342 1 SHIM, S=1.45
1319343 1 SHIM, S=1.5
1319344 1 SHIM, S=1.55
1319345 1 SHIM, S=1.6
1319346 1 SHIM, S=0.9
1319347 1 SHIM, S=0.95
1319348 1 SHIM, S=0.65
1319349 1 SHIM, S=0.70
1319350 1 SHIM, S=0.75
1319351 1 SHIM, S=0.85
1319352 1 SHIM, S=0.80
3 1319353 1 ROLLER BEARING
4 1319354 1 RING, S=15.1
1319355 1 RING, S=15.2
1319356 1 RING, S=15.3
1319357 1 RING, S=15.4
1319358 1 RING, S=15.5
1319359 1 RING, S=15.6
1319360 1 RING, S=15.7
1319361 1 RING, S=15.8
1319362 1 RING, S=15.9
1319363 1 RING, S=16.0
1319364 1 RING, S=16.1
1319365 1 RING, S=16.2
1319366 1 RING, S=16.3
1319367 1 RING, S=16.4
8035982 1 RING, S=16.26
1319369 1 RING, S=16.23
1319370 1 RING, S=16.16
1319371 1 RING, S=16.13
1319372 1 RING, S=16.06
1319373 1 RING, S=16.03
1319374 1 RING, S=15.96
1319375 1 RING, S=15.93
1319376 1 RING, S=15.86
1319377 1 RING, S=15.83
1319378 1 RING, S=15.76
1319379 1 RING, S=15.73
1319380 1 RING, S=15.66

8990417 6036 5-7

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-3 Front Axle - Input (Continued)

Item Part Number Qty. Description Rev.
1319381 1 RING, S=15.63
1319382 1 RING, S=15.56
1319383 1 RING, S=15.53
1319384 1 RING, S=15.46
1319385 1 RING, S=15.43
1319386 1 RING, S=15.36
1319387 1 RING, S=15.33
1319388 1 RING, S=15.26
1319380 1 RING, S=15.66
1319390 1 RING, S=15.48
1319391 1 RING, S=15.58
1319392 1 RING, S=15.68
1319393 1 RING, S=15.69
1319394 1 RING, S=15.72
1319395 1 RING, S=15.78
1319396 1 RING, S=15.81
1319397 1 RING, S=15.84
1319398 1 RING, S=15.88
1319399 1 RING, S=15.89
1319400 1 RING, S=15.91
1319401 1 RING, S=15.94
1319402 1 RING, S=15.97
5 1319444 1 ROLLER BEARING
6 1321211 1 SHAFT SEAL
7 1321237 1 END YOKE
8 1319406 1 WASHER
9 8035983 1 HEX NUT

5-8 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-3 Front Axle - Input (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-9

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-3 Front Axle - Input

1
3

4
5

10
8
9

PH4870

5-10 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-3 Front Axle - Input

Item Part Number Qty. Description Rev.
1 70022774 1 BEVEL GEAR, (pinion not included)
70022775 1 PINION
2 80304160 1 SHIM, S=0.1
80304159 1 SHIM, S=0.2
80304158 1 SHIM, S=0.3
80304157 1 SHIM, S=0.5
80304156 1 SHIM, S=0.6
80304162 1 SHIM, S=0.65
80304155 1 SHIM, S=0.7
80304161 1 SHIM, S=0.75
80304154 1 SHIM, S=0.8
80304153 1 SHIM, S=0.9
80304152 1 SHIM, S=1.0
80304146 1 SHIM, S=1.2
80304163 1 SHIM, S=1.25
80304151 1 SHIM, S=1.3
80304164 1 SHIM, S=1.35
80304150 1 SHIM, S=1.4
80304165 1 SHIM, S=1.45
80304145 1 SHIM, S=1.5
80304166 1 SHIM, S=1.55
80304149 1 SHIM, S=1.6
80304167 1 SHIM, S=1.65
80304148 1 SHIM, S=1.7
80304168 1 SHIM, S=1.75
80304144 1 SHIM, S=1.8
80304169 1 SHIM, S=1.85
80304147 1 SHIM, S=1.9
80304143 1 SHIM, S=2.0
3 80304047 1 ROLLER BEARING
4 80304088 1 RING, S=16.0
80304089 1 RING, S=16.1
80304090 1 RING, S=16.2
80304091 1 RING, S=16.3
80304092 1 RING, S=16.4
80304093 1 RING, S=16.5
80304110 1 RING, S=16.56
80304094 1 RING, S=16.6
80304111 1 RING, S=16.62
80304112 1 RING, S=16.64
80304124 1 RING, S=16.66
80304113 1 RING, S=16.68
80304095 1 RING, S=16.7
70022216 1 RING, S=16.72
80304115 1 RING, S=16.74
80304117 1 RING, S=16.76
80304118 1 RING, S=16.78
80304096 1 RING, S=16.8
80304119 1 RING, S=16.82

8990417 6036 5-11

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-3 Front Axle - Input (Continued)

Item Part Number Qty. Description Rev.
80304120 1 RING, S=16.84
80304104 1 RING, S=16.86
80304121 1 RING, S=16.88
80304122 1 RING, S=16.9
80304097 1 RING, S=16.92
80304123 1 RING, S=16.94
80304125 1 RING, S=16.96
80304107 1 RING, S=16.98
80304126 1 RING, S=17.0
80304127 1 RING, S=17.02
80304108 1 RING, S=17.04
80304128 1 RING, S=17.06
80304129 1 RING, S=17.08
80304099 1 RING, S=17.10
80304130 1 RING, S=17.12
80304131 1 RING, S=17.14
80304132 1 RING, S=17.16
80304133 1 RING, S=17.18
80304100 1 RING, S=17.2
80304134 1 RING, S=17.22
80304135 1 RING, S=17.24
80304136 1 RING, S=17.26
80304137 1 RING, S=17.28
80304101 1 RING, S=17.3
80304102 1 RING, S=17.4
5 1319353 1 ROLLER BEARING
6 70022220 1 SHAFT SEAL
7 70022245 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022776 1 SCREEN SHEET

5-12 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-3 Front Axle - Input (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-13

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-4 Front Axle - Limited Slip Differential

3 4

1
9
10

7 8
6

8
5
5

7
6
7

13

12
11
1
3

PT0840
2

PA3300

5-14 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-4 Front Axle - Limited Slip Differential

Item Part Number Qty. Description Rev.
1 8036425 1 DIFFERENTIAL CASE
2 1321219 10 O.CLUTCH DISC, A=1.2
1321220 10 O.CLUTCH DISC, A=1.3
1321221 10 O.CLUTCH DISC, A=1.4
3 8036426 8 I.CLUTCH DISC
4 1321217 2 PRESSURE DISC
5 8036427 2 AXLE BEVEL GEAR
6 1321262 4 DIFFERENTIAL BEVEL GEAR
7 1321188 4 THRUST WASHER
8 1321224 2 DIFFERENTIAL AXLE
9 1321184 12 WASHER
10 8035985 12 CAPSCREW
11 1321153 4 SLOTTED PIN
12 1321154 4 SLOTTED PIN
13 Ref BEVEL GEAR SET, (see Figure 5-3 for details)

8990417 6036 5-15

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-4 Front Axle - Limited Slip Differential

7
7
6 6
5
8

3 5
4 9
10
9

1 10

6 6
7
7

12

13
11

2
PA3301

5-16 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-4 Front Axle - Limited Slip Differential

Item Part Number Qty. Description Rev.
1 70022226 Ref DIFFERENTIAL CASE, (no longer available, Before Axle S/N 2022732 must
replace with both 70023910 differential case and qty 2 of 70023904 slotted pins)
70023910 1 DIFFERENTIAL CASE, (Axle S/N 2022732 & After)
2 70022263 10 O.CLUTCH DISC, A=1.2
70022264 10 O.CLUTCH DISC, A=1.3
3 70022260 8 I.CLUTCH DISC
4 70022261 2 PRESSURE DISC
5 70022225 2 AXLE BEVEL GEAR
6 70022185 4 DIFFERENTIAL BEVEL GEAR
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70022200 Ref SLOTTED PIN, (no longer available, Before Axle S/N 2022732 must replace
with both 70023910 differential case and qty 2 of 70023904 slotted pins)
70023904 2 SLOTTED PIN, (Axle S/N 2022732 & After)
11 70022229 1 COVER
12 Ref BEVEL GEAR SET, (see Figure 5-3 for details)
13 70022211 16 CAP SCREW, M12X1.5X35

8990417 6036 5-17

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-5 Front Axle - Axle Casing

11 12

2 3
10
8
4
5 25 9
6 14 13
26
1 7
15

16
20 11
6
22 5
24 4 2
23

21 3
1

8
12 11
9
19
18
17

13 14
25

11
16

101 201
106
207 206
106 105 207 205
103 203

208

106 206
207
102 202
106 207
104 204
AXLE S/N 829694 & AFTER PU1983
BEFORE AXLE S/N 829694

5-18 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-5 Front Axle - Axle Casing

Item Part Number Qty. Description Rev.
1 1319423 2 GREASE FITTING
2 1319441 4 CENTERING BUSHING
3 8035933 2 BRACKET
4 1319439 2 O-RING
5 1319440 2 V-RING
6 1319438 2 FLANGE BUSHING
7 8036336 1 AXLE DRIVE HOUSING
8 8036313 8 STUD
9 1319425 2 O-RING
10 1319436 1 BREATHER
11 8036312 30 WASHER
12 1319429 8 HEX NUT
13 1319434 2 SHAFT SEAL
14 1319433 2 BUSHING
15 8036430 1 RIGHT FRONT AXLE CASING
16 8035927 22 HEX SCREW
17 8036431 1 LEFT FRONT AXLE CASING
18 8036314 1 O-RING
19 1319506 1 SCREW PLUG
20 1321148 2 AXIAL JOINT COUPLING ASSY, (includes items 21 thru 24)
21 8035931 2 LOCKING NUT
22 8035929 2 BALL JOINT WITH PIPE COUPLING
23 8035932 2 HEX NUT
24 8036315 2 AXIAL JOINT COUPLING
25 Ref BRAKE HOUSING, (see Figure 5-6 for details)
26 1321149 Ref STEERING CYLINDER, (Before Axle S/N 829694), (no longer available, use
70021617 for replacement or items 101 thru 106 for service)
70021617 1 STEERING CYLINDER, (Axle S/N 829694 & After), (includes items 201 thru
208)
101 8035978 Ref L-RING, (no longer available, use 70021617 for replacement)
102 8036440 Ref TUBE WELDMENT, (no longer available, use 70021617 for replacement)
103 8036439 Ref PISTON ROD, (no longer available, use 70021617 for replacement)
104 8035998 1 SLOTTED NUT
105 8035980 Ref GUIDE PIECE, (no longer available, use 70021617 for replacement)
106 8035981 1 SEAL KIT
201 70021571 1 L-RING
202 NSS 1 CYLINDER TUBE
203 70021568 1 PISTON ROD
204 70021570 1 SLOTTED NUT
205 70021569 1 GUIDE PIECE
206 70021726 2 RETAINING RING
207 70021495 1 SEAL KIT
208 70022610 1 SLOTTED PIN

8990417 6036 5-19

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-5 Front Axle - Axle Casing

107
105

106
103

102

103 106

27
106
104

25 26

20
7
6
5
23 8
24 15
22
13
21

4 16
17 14
18 1
12 12
14
16
22 25
13
24
23 19
101
2

15
1 3
9
10

8 21
5
7 6 PA3312

5-20 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-5 Front Axle - Axle Casing

Item Part Number Qty. Description Rev.
1 70022255 2 AXLE CASING
2 70022259 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 1319578 4 SCREW PLUG
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 RING
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X1X16
10 70022777 2 SCREW PLUG
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 70022246 1 BRACKET
20 70022247 1 BRACKET
21 1319423 2 GREASE FITTING
22 70022182 2 FLANGE BUSHING
23 70022205 2 O-RING
24 70022219 2 V-RING
25 1319441 4 BUSHING
26 70022254 1 BRACKET
27 1001103619 3 HEX HD CAPSCREW, M22X1.5X80
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022789 4 CAPSCREW, M22X1.5X55

8990417 6036 5-21

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-6 Front Axle - M-Disk Brake

22

1
6

26 27 5
4
25
27
4
3
24
23
2

15
7 21 19

14
11 13
12
10
8
9

16
19

20
18

17

PA3320

5-22 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-6 Front Axle - M-Disk Brake

Item Part Number Qty. Description Rev.
1 8035936 Ref BRAKE HOUSING, (right side), (Before Axle S/N 675668), (see note N1)
70020483 1 BRAKE HOUSING, (right side), (Axle S/N 675668 & After)
8035939 Ref BRAKE HOUSING, (left side), (Before Axle S/N 675668), (not shown), (see
note N1)
70020484 1 BRAKE HOUSING, (left side), (Axle S/N 675668 & After), (not shown)
2 1319431 2 SCREW PLUG
3 8036303 2 O-RING
4 1319491 12 O-RING
5 1321161 2 SHAFT SEAL
6 1319425 2 O-RING
7 8036304 2 PISTON
8 1321162 2 U-RING
9 1321151 2 SUPPORT RING
10 1321163 2 U-RING
11 1321152 2 SUPPORT RING
12 1319496 16 PIN
13 1319497 16 COMPRESSION SPRING
14 8036305 2 WASHER
15 1319499 16 CRESCENT RING
16 1319500 20 O.CLUTCH DISC, S=2.0, (Before Axle S/N 675668)
70020485 20 O.CLUTCH DISC, S=2.0, (Axle S/N 675668 & After)
1319501 20 O.CLUTCH DISC, S=2.5, (Before Axle S/N 675668)
70020486 20 O.CLUTCH DISC, S=2.5, (Axle S/N 675668 & After)
1319502 20 O.CLUTCH DISC, S=3.0, (Before Axle S/N 675668)
70020487 20 O.CLUTCH DISC, S=3.0, (Axle S/N 675668 & After)
17 1321150 8 I.CLUTCH DISC, (Before Axle S/N 823842)
70020408 8 I.CLUTCH DISC, (Axle S/N 823842 & After)
18 1321174 2 DISC CARRIER, (Before Axle S/N 823842)
70020409 2 DISC CARRIER, (Axle S/N 823842 & After)
19 8036307 4 SNAP RING
20 8036308 2 RETAINING RING
21 1319504 2 SNAP RING
22 1319505 2 VALVE VENT
23 1319506 2 SCREW PLUG
24 8036314 2 O-RING
25 8036445 2 ROLLER BEARING
26 8036447 2 ROLLER BEARING
27 1319531 AR SHIM, A=0.1
8035945 AR SHIM, A=0.15
1319530 AR SHIM, A=0.2
8035946 AR SHIM, A=0.25
1319529 AR SHIM, A=0.3
8035947 AR SHIM, A=0.35
8035951 AR SHIM, A=0.4
1319543 AR SHIM, A=0.45
1319527 AR SHIM, A=0.5
1321158 AR SHIM, A=0.55
1319526 AR SHIM, A=0.6
1319532 AR SHIM, A=0.65

8990417 6036 5-23

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-6 Front Axle - M-Disk Brake (Continued)

Item Part Number Qty. Description Rev.
1319533 AR SHIM, A=0.70
1319534 AR SHIM, A=0.75
1319545 AR SHIM, A=0.8
1319535 AR SHIM, A=0.85
1319536 AR SHIM, A=0.9
1319537 AR SHIM, A=0.95
1319524 AR SHIM, A=1.0
1319525 AR SHIM, A=1.05
1319538 AR SHIM, A=1.10
1319539 AR SHIM, A=1.15
1319523 AR SHIM, A=1.20
1319540 AR SHIM, A=1.25
1319541 AR SHIM, A=1.30
1319542 AR SHIM, A=1.35
1319522 AR SHIM, A=1.40
1319521 AR SHIM, A=1.45
1319520 AR SHIM, A=1.50
1319519 AR SHIM, A=1.55
1319518 AR SHIM, A=1.60
1319517 AR SHIM, A=1.65
1319510 AR SHIM, A=2.0
1321159 AR SHIM, A=1.47
8035948 AR SHIM, A=1.63
1319516 AR SHIM, A=1.70
1319515 AR SHIM, A=1.75
1319514 AR SHIM, A=1.80
1319513 AR SHIM, A=1.85
1319512 AR SHIM, A=1.90
1319511 AR SHIM, A=1.95

N1 Note Ref PARTS ARE NO LONGER AVAILABLE; ORDER BRAKE HOUSINGS

70020483 & 70020484, QUANTITY REQUIRED OF OUTER DISCS 70020485,
70020486 & 70020487, QUANTITY 2 OF 70020413 END PLATES.

5-24 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-6 Front Axle - M-Disk Brake (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-25

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-6 Front Axle - M-Disk Brake

21

4
5 24
23

1
3
2

11 20 19
12
14
6 13
8
7
9
10 16

15

17
5

20

18
PA3321

5-26 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-6 Front Axle - M-Disk Brake

Item Part Number Qty. Description Rev.
1 70022778 2 BRAKE HOUSING
2 1319578 2 SCREW PLUG
3 70022209 6 CAPSCREW, M12X105
4 70022779 10 O-RING
5 80304462 4 O-RING
6 70022250 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACK-UP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACK-UP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 2 SLOT PIN
16 1319214 6 CAPSCREW, M8X40
17 70022196 8 O.CLUTCH DISC
18 70022176 6 I.CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022780 2 SCREW PLUG, (not shown)
23 8036447 2 BEARING
24 1319537 2 SHIM, A=0.95
1319545 2 SHIM, A=1.05
1319539 2 SHIM, A=1.15
1319540 2 SHIM, A=1.25
1319542 2 SHIM, A=1.35

8990417 6036 5-27

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-7 Front Axle - Brake

10

8 9
6 7
5
2 4
3
1

15

14
13
12
11

17
16

K1 PA4840

5-28 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-7 Front Axle - Brake

Item Part Number Qty. Description Rev.
1 Use Kit K1 2 END SHIM, (Before Axle S/N 332590), (no longer available, use 7029104 kit for
replacement)
8036848 2 END SHIM, (Axle S/N 332590 thru Axle S/N 675668)
70020413 2 END SHIM, (Axle S/N 675668 & After)
2 1321206 2 SNAP RING
3 Use Kit K1 2 SUPPORT RING, (Before Axle S/N 332590), (no longer available, use 7029104
kit for replacement)
8036855 2 BACK-UP RING, (Axle S/N 332590 & After)
4 Use Kit K1 2 FOUR-LIP RING, (Before Axle S/N 332590), (no longer available, use 7029104
kit for replacement)
8036854 2 U-RING, (Axle S/N 332590 & After)
5 8036321 6 CAPSCREW
6 Use Kit K1 6 PRESSURE PIN, (Before Axle S/N 332590), (no longer available, use 7029104
kit for replacement)
1321244 6 PRESSURE PIN, (Axle S/N 332590 & After)
7 Use Kit K1 6 SUPPORT RING, (Before Axle S/N 332590), (no longer available, use 7029104
kit for replacement)
8036862 6 BACK-UP RING, (Axle S/N 332590 & After)
8 8036859 6 O-RING
9 Use Kit K1 6 FOUR-LIP RING, (Before Axle S/N 332590), (no longer available, use 7029104
kit for replacement)
8036861 6 U-RING, (Axle S/N 332590 & After)
10 Use Kit K1 2 SEALING WASHER, (Before Axle S/N 332590), (no longer available, use
7029104 kit for replacement)
8036849 2 SEALING WASHER, (Axle S/N 332590 & After)
11 8036320 2 O-RING
12 1321208 2 CUP SPRING
13 Use Kit K1 2 PISTON, (Before Axle S/N 332590), (no longer available, use 7029104 kit for
replacement)
7027212 2 PISTON, (Axle S/N 332590 & After)
14 Use Kit K1 2 FOUR-LIP RING, (Before Axle S/N 332590), (no longer available, use 7029104
kit for replacement)
8036852 2 U-RING, (Axle S/N 332590 & After)
15 1321207 8 CUP SPRING
16 8035958 2 SPACING WASHER
17 Use Kit K1 2 OIL DAM, (Before Axle S/N 332590), (no longer available, use 7029104 kit for
replacement)
8036856 2 OIL DAM, (Axle S/N 332590 & After)

K1 7029104 AR BRAKE SEAL KIT, (Before Axle S/N 675668), (includes quantity of 1 each of
items 1, 2, 3, 4, 10 thru 14, 17; quantity of 3 each of items 5 thru 9 and quantity
of 1 of 1319425 o-ring)

8990417 6036 5-29

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-7 Front Axle - Brake

10

3 5

6
9
8

2
1

PA3331

5-30 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-7 Front Axle - Brake

Item Part Number Qty. Description Rev.
1 70022199 2 SNAP RING
2 70022252 2 WASHER
3 70022251 2 PISTON
4 70022191 2 PISTON PACKING
5 70022192 2 ROD SEAL
6 70022195 2 CUP SPRING
7 70022780 2 SCREW PLUG, (not shown)
8 70022248 14 PRESSURE PIN
9 70022202 14 O-RING
10 Ref BRAKE HOUSING, (see Figure 5-6 for details)

8990417 6036 5-31

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-8 Front Axle - Joint Housing

20
19
18
6 19

17
3 23 21
22

10
4
9
5

29 7
27

1
2
13 12 14
15
16

11
29
28

35
34
33 31
30 26
32

25
24

25

PA3340

5-32 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-8 Front Axle - Joint Housing

Item Part Number Qty. Description Rev.
1 1321245 1 JOINT HOUSING, (right side)
2 1321246 1 JOINT HOUSING, (left side)
3 1319444 2 ROLLER BEARING
4 1321166 2 ROLLER BEARING
5 1319447 2 SHAFT SEAL
6 8036338 2 MULTI SEAL RING
7 1319448 AR SHIM, A=0.2
1319449 AR SHIM, A=0.3
1319450 AR SHIM, A=0.4
1319451 AR SHIM, A=0.6
1319452 AR SHIM, A=0.8
1319453 AR SHIM, A=1.0
1319454 AR SHIM, A=1.2
1319455 AR SHIM, A=1.4
1319456 AR SHIM, A=1.6
1319457 AR SHIM, A=1.8
1319458 AR SHIM, A=2.0
1319459 AR SHIM, A=0.7
1319460 AR SHIM, A=0.5
8 1319461 2 BEARING PIN
9 1319462 2 BEARING PIN
10 1319463 8 HEX SCREW
11 1319464 8 HEX SCREW
12 1321157 2 BALL BEARING
13 1319210 2 RETAINING RING
14 80304405 2 RETAINING RING
15 1321164 2 SHAFT SEAL
16 1321226 2 RETAINING RING
17 1321176 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 18 thru 23)
18 8035992 2 CENTRAL PIECE
19 8035993 4 JOINT CROSS
20 8035994 2 JOINT FORK
21 8035995 2 JOINT COUPLING FORK
22 8035973 2 BUSHING
23 8035996 2 SCREEN SHEET
24 8036329 2 CASSETTE RING
25 1319472 4 ROLLER BEARING
26 8035997 20 HEX SCREW
27 1319475 2 STOP SCREW
28 8036330 2 STOP SCREW
29 1319477 4 HEX NUT
30 8036435 2 HUB
31 1319470 2 O-RING
32 8036434 16 WHEEL BOLT
33 Ref SPRING WASHER, (see Figure 5-1 for details)
34 Ref WHEEL NUT, (see Figure 5-1 for details)
35 Ref RING GEAR, (see Figure 5-9 for details)

8990417 6036 5-33

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-8 Front Axle - Joint Housing

11
14
12
13
4 12

3 15
8

3
6
4
5

19 18

27
25
9 7
10
1
2

25 26

24 23 21
20
22

17
16

17

PA3341

5-34 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-8 Front Axle - Joint Housing

Item Part Number Qty. Description Rev.
1 70022237 1 JOINT HOUSING, (right side)
2 70022238 1 JOINT HOUSING, (left side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING
11 70022781 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 12 thru 15)
12 70021554 2 JOINT CROSS
13 70022782 1 CENTRAL PIECE
14 70022187 1 FORK SHAFT
15 70022188 1 FORK SHAFT
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70022783 16 HEX SCREW, M14X70
19 70022234 16 CENTERING BUSHING
20 70022249 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (see Figure 5-1 for details)
24 Ref SPRING WASHER, (see Figure 5-1 for details)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE
27 1319477 2 HEX NUT, M14X1.5

8990417 6036 5-35

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-9 Front Axle - Planetary Drive

5
4

6
7

10
3

1
8
9

PA3350

5-36 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-9 Front Axle - Planetary Drive

Item Part Number Qty. Description Rev.
1 1321247 2 RING GEAR
2 1321242 2 SUN GEAR SHAFT
3 8036436 2 PLANETARY CARRIER
4 1321231 6 PLANETARY GEAR
5 1319483 6 ROLLER BEARING
6 1319484 6 ROLLER BEARING
7 1319485 6 SNAP RING
8 1319506 2 SCREW PLUG
9 8036331 2 O-RING
10 1319488 4 CAPSCREW

8990417 6036 5-37

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-9 Front Axle - Planetary Drive

9 2

10

1 6 8
5

PA3351

5-38 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-9 Front Axle - Planetary Drive

Item Part Number Qty. Description Rev.
1 70022242 1 RING GEAR
2 70022784 2 SUN GEAR SHAFT
3 70022233 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)
4 70022256 1 PLANETARY CARRIER
5 70022243 3 PLANETARY GEAR
6 70022785 3 CYL. ROLLER BEARING
7 70022197 3 RETAINING RING
8 1319578 2 SCREW PLUG
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (see Figure 5-8 for details)

8990417 6036 5-39

 DRIVE TRAIN

Figure 5-10 Rear Axle

PA3930

5-40 6036 8990417

 DRIVE TRAIN

Figure 5-10 Rear Axle

Item Part Number Qty. Description Rev.
1 8040274 1 REAR AXLE, (Before S/N 0160038391 including 0160038848, 0160038853 & F
0160038855)
1001106727 1 REAR AXLE, (S/N 0160038391 & After excluding 0160038848, 0160038853 & D
0160038855)
Ref INPUT, (see Figure 5-11 for details)
Ref LIMITED SLIP DIFFERENTIAL, (see Figure 5-12 for details)
Ref AXLE CASING, (see Figure 5-13 for details)
Ref M-DISK BRAKE, (see Figure 5-14 for details)
Ref BRAKE, (see Figure 5-15 for details)
Ref JOINT HOUSING, (see Figure 5-16 for details)
Ref PLANETARY DRIVE, (see Figure 5-17 for details)

8990417 6036 5-41

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-11 Rear Axle - Input

9
8 7

4
2

PH3630

5-42 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-11 Rear Axle - Input

Item Part Number Qty. Description Rev.
1 8036751 1 BEVEL GEAR SET, (includes pinion)
2 1319333 1 SHIM, S=1.0
1319334 1 SHIM, S=1.05
1319335 1 SHIM, S=1.10
1319336 1 SHIM, S=1.15
1319337 1 SHIM, S=1.20
1319338 1 SHIM, S=1.25
1319339 1 SHIM, S=1.30
1319340 1 SHIM, S=1.35
1319341 1 SHIM, S=1.40
1319342 1 SHIM, S=1.45
1319343 1 SHIM, S=1.50
1319344 1 SHIM, S=1.55
1319345 1 SHIM, S=1.60
1319346 1 SHIM, S=0.90
1319347 1 SHIM, S=0.95
1319348 1 SHIM, S=0.65
1319349 1 SHIM, S=0.70
1319350 1 SHIM, S=0.75
1319351 1 SHIM, S=0.85
1319352 1 SHIM, S=0.80
3 1319353 1 ROLLER BEARING
4 1319354 1 RING, S=15.1
1319355 1 RING, S=15.2
1319356 1 RING, S=15.3
1319357 1 RING, S=15.4
1319358 1 RING, S=15.5
1319359 1 RING, S=15.6
1319360 1 RING, S=15.7
1319361 1 RING, S=15.8
1319362 1 RING, S=15.9
1319363 1 RING, S=16.0
1319364 1 RING, S=16.1
1319365 1 RING, S=16.2
1319366 1 RING, S=16.3
1319367 1 RING, S=16.4
8035982 1 RING, S=16.26
1319369 1 RING, S=16.23
1319370 1 RING, S=16.16
1319371 1 RING, S=16.13
1319372 1 RING, S=16.06
1319373 1 RING, S=16.03
1319374 1 RING, S=15.96
1319375 1 RING, S=15.93
1319376 1 RING, S=15.86
1319377 1 RING, S=15.83
1319378 1 RING, S=15.76
1319379 1 RING, S=15.73
1319380 1 RING, S=15.66

8990417 6036 5-43

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-11 Rear Axle - Input (Continued)

Item Part Number Qty. Description Rev.
1319381 1 RING, S=15.63
1319382 1 RING, S=15.56
1319383 1 RING, S=15.53
1319384 1 RING, S=15.46
1319385 1 RING, S=15.43
1319386 1 RING, S=15.36
1319387 1 RING, S=15.33
1319388 1 RING, S=15.26
1319389 1 RING, S=15.38
1319390 1 RING, S=15.48
1319391 1 RING, S=15.58
1319392 1 RING, S=15.68
1319393 1 RING, S=15.69
1319394 1 RING, S=15.72
1319395 1 RING, S=15.78
1319396 1 RING, S=15.81
1319397 1 RING, S=15.84
1319398 1 RING, S=15.88
1319399 1 RING, S=15.89
1319400 1 RING, S=15.91
1319401 1 RING, S=15.94
1319402 1 RING, S=15.97
5 1319444 1 ROLLER BEARING
6 1321211 1 SHAFT SEAL
7 1321237 1 END YOKE
8 1319406 1 WASHER
9 8035983 1 HEX NUT

5-44 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-11 Rear Axle - Input (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-45

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-11 Rear Axle - Input

9
8 7

10

4
2

PH4880

5-46 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-11 Rear Axle - Input

Item Part Number Qty. Description Rev.
1 70022786 1 BEVEL GEAR
70022787 1 PINION
2 80304160 1 SHIM, S=0.1
80304159 1 SHIM, S=0.2
80304158 1 SHIM, S=0.3
80304157 1 SHIM, S=0.5
80304156 1 SHIM, S=0.6
80304162 1 SHIM, S=0.65
80304155 1 SHIM, S=0.7
80304161 1 SHIM, S=0.75
80304154 1 SHIM, S=0.8
80304153 1 SHIM, S=0.9
80304152 1 SHIM, S=1.0
80304146 1 SHIM, S=1.2
80304163 1 SHIM, S=1.25
80304151 1 SHIM, S=1.3
80304164 1 SHIM, S=1.35
80304150 1 SHIM, S=1.4
80304165 1 SHIM, S=1.45
80304145 1 SHIM, S=1.5
80304166 1 SHIM, S=1.55
80304149 1 SHIM, S=1.6
80304167 1 SHIM, S=1.65
80304148 1 SHIM, S=1.7
80304168 1 SHIM, S=1.75
80304144 1 SHIM, S=1.8
80304169 1 SHIM, S=1.85
80304147 1 SHIM, S=1.9
80304143 1 SHIM, S=2.0
3 80304047 1 ROLLER BEARING
4 80304089 1 RING, S=16.1
80304090 1 RING, S=16.2
80304091 1 RING, S=16.3
80304092 1 RING, S=16.4
80304093 1 RING, S=16.5
80304110 1 RING, S=16.56
80304094 1 RING, S=16.6
80304111 1 RING, S=16.62
80304112 1 RING, S=16.64
80304124 1 RING, S=16.66
80304113 1 RING, S=16.68
80304095 1 RING, S=16.7
70022216 1 RING, S=16.72
80304115 1 RING, S=16.74
80304117 1 RING, S=16.76
80304118 1 RING, S=16.78
80304096 1 RING, S=16.8
80304119 1 RING, S=16.82
80304120 1 RING, S=16.84

8990417 6036 5-47

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-11 Rear Axle - Input (Continued)

Item Part Number Qty. Description Rev.
80304104 1 RING, S=16.86
80304121 1 RING, S=16.88
80304122 1 RING, S=16.9
80304097 1 RING, S=16.92
80304123 1 RING, S=16.94
80304125 1 RING, S=16.96
80304126 1 RING, S=17.0
80304127 1 RING, S=17.02
80304108 1 RING, S=17.04
80304128 1 RING, S=17.06
80304129 1 RING, S=17.08
80304099 1 RING, S=17.10
80304130 1 RING, S=17.12
80304131 1 RING, S=17.14
80304132 1 RING, S=17.16
80304133 1 RING, S=17.18
80304100 1 RING, S=17.2
80304134 1 RING, S=17.22
80304135 1 RING, S=17.24
80304136 1 RING, S=17.26
80304137 1 RING, S=17.28
80304101 1 RING, S=17.3
80304102 1 RING, S=17.4
5 1319353 1 ROLLER BEARING
6 70022220 1 SHAFT SEAL
7 70022245 1 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022244 1 SCREEN SHEET

5-48 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-11 Rear Axle - Input (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-49

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-12 Rear Axle - Differential

2
3
1 4

9
12 11

6
6 5

7
5

5
6
5

8
10

4
3
2

PA3370

5-50 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-12 Rear Axle - Differential

Item Part Number Qty. Description Rev.
1 1321215 1 DIFFERENTIAL CASE
2 1321223 2 AXLE BEVEL GEAR
3 1319412 2 THRUST WASHER
4 1321260 2 DIFFERENTIAL RING, A=13.7
8035984 2 DIFFERENTIAL RING, A=13.6
1321259 2 DIFFERENTIAL RING, A=13.5
5 1321262 4 DIFFERENTIAL BEVEL GEAR
6 1321188 4 THRUST WASHER
7 1321224 2 DIFFERENTIAL AXLE
8 8035985 12 CAPSCREW
9 1321153 4 SLOT PIN
10 1321184 12 WASHER
11 1321154 4 SLOT PIN
12 Ref BEVEL GEAR SET, (see Figure 5-11 for details)

8990417 6036 5-51

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-12 Rear Axle - Differential

7 2

7 6
3 11
4
6 9
5
10

4 5
3
1
8
9
10
6

6 7

7
PA3371

5-52 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-12 Rear Axle - Differential

Item Part Number Qty. Description Rev.
1 70022226 Ref DIFFERENTIAL CASE, (no longer available, Before Axle S/N 2022732 must
replace with both 70023910 differential case and qty 2 of 70023904 slotted pins)
70023910 1 DIFFERENTIAL CASE, (Axle S/N 2022732 & After)
2 70022229 1 COVER
3 70022285 2 COMP RING
4 70022284 2 THRUST WASHER
5 70022225 2 AXLE BEVEL GEAR
6 70022185 4 DIFFERENTIAL BEVEL GEAR
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70022200 Ref SLOTTED PIN, (no longer available, Before Axle S/N 2022732 must replace
with both 70023910 differential case and qty 2 of 70023904 slotted pins)
70023904 2 SLOTTED PIN, (Axle S/N 2022732 & After)
11 70022211 16 CAPSCREW, M12X1.5X35

8990417 6036 5-53

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-13 Rear Axle - Axle Casing

11
8
1 10
9
2 4 13 14
5 12
3 6
15
16

26
7 18 17

14 13 23
25 20
21
22 19
13
24
1
17 18
6
22 2
21 5
4 3

13
19

103 203

106 207
205
106 105 206 207
101 201

208

104 204
106 207
102 202
106 206 207
PU2072
BEFORE AXLE S/N 829694 AXLE S/N 829694 & AFTER

5-54 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-13 Rear Axle - Axle Casing

Item Part Number Qty. Description Rev.
1 1319441 4 CENTERING BUSHING
2 8035933 2 BRACKET
3 1319423 2 LUBRICATION NIPPLE
4 1319439 2 O-RING
5 1319440 2 V-RING
6 1319438 2 FLANGE BUSHING
7 1321236 1 AXLE DRIVE HOUSING
8 1321148 2 AXIAL JOINT COUPLING ASSY, (includes items 9 thru 11)
9 8035930 2 AXIAL JOINT COUPLING
10 8035932 2 HEX NUT
11 8035929 2 BALL JOINT WITH PIPE COUPLING
12 8035931 2 LOCKING NUT
13 1319427 30 WASHER
14 1319429 8 HEX NUT
15 1319506 1 SCREW PLUG
16 8036331 1 O-RING
17 1319434 2 SHAFT SEAL
18 1319433 2 BUSHING
19 8035927 22 HEX SCREW
20 8035987 1 AXLE CASING, (right rear)
21 1319425 2 O-RING
22 8035990 2 END SHIM
23 8035989 8 STUD
24 8035986 1 AXLE CASING, (left rear)
25 1319436 1 BREATHER
26 1321149 Ref STEERING CYLINDER, (Before Axle S/N 829694), (no longer available, use
70021617 for replacement or items 101 thru 106 for service)
70021617 1 STEERING CYLINDER, (Axle S/N 829694 & After), (includes items 201 thru
208)
101 8035978 Ref L-RING, (no longer available, use 70021617 for replacement)
102 8036440 Ref TUBE WELDMENT, (no longer available, use 70021617 for replacement)
103 8036439 Ref PISTON ROD, (no longer available, use 70021617 for replacement)
104 8035998 1 SLOTTED NUT
105 8035980 Ref GUIDE PIECE, (no longer available, use 70021617 for replacement)
106 8035981 1 SEAL KIT
201 70021571 1 L-RING
202 NSS 1 CYLINDER TUBE
203 70021568 1 PISTON ROD
204 70021570 1 SLOTTED NUT
205 70021569 1 GUIDE PIECE
206 70021726 2 RETAINING RING
207 70021495 1 SEAL KIT
208 70022610 1 SLOTTED PIN

8990417 6036 5-55

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-13 Rear Axle - Axle Casing

104

106
103

106

102

103

106

12

105 25 13 15
107
16
20 14

7
6
23 101 5
24 8
22

21

12 1
14
16 4
17
18 22 25
13
24
23 19

2
15

1 3
9
10
21
8
5
7 6
PA3381

5-56 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-13 Rear Axle - Axle Casing

Item Part Number Qty. Description Rev.
1 70022255 2 AXLE CASING
2 70022259 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 1319578 4 SCREW PLUG
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 RING
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X1X16
10 70022777 2 SCREW PLUG
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 70022246 1 BRACKET
20 70022247 1 BRACKET
21 1319423 2 GREASE FITTING
22 70022182 2 FLANGE BUSHING
23 70022205 2 O-RING
24 70022219 2 V-RING
25 1319441 4 BUSHING
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022789 4 CAPSCREW, M22X1.5X55

8990417 6036 5-57

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-14 Rear Axle - M-Disk Brake

9
10
7

11
5

28 1 4
3

2
1 6
6
7

24
20 23
19 21 22
6
18
15
14
13
12

17
16

25

22

27

26

PA3391

5-58 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disk Brake

Item Part Number Qty. Description Rev.
1 1319531 AR SHIM, A=0.1
8035945 AR SHIM, A=0.15
1319530 AR SHIM, A=0.2
8035946 AR SHIM, A=0.25
1319529 AR SHIM, A=0.3
8035947 AR SHIM, A=0.35
8035951 AR SHIM, A=0.4
1319543 AR SHIM, A=0,45
1319527 AR SHIM, A=0.5
1321158 AR SHIM, A=0.55
1319526 AR SHIM, A=0.6
1319532 AR SHIM, A=0.65
1319533 AR SHIM, A=0.7
1319534 AR SHIM, A=0.75
1319525 AR SHIM, A=0.8
1319535 AR SHIM, A=0.85
1319536 AR SHIM, A=0.9
1319537 AR SHIM, A=0.95
1319524 AR SHIM, A=1.0
1319545 AR SHIM, A=1.05
1319538 AR SHIM, A=1.1
1319539 AR SHIM, A=1.15
1319523 AR SHIM, A=1.2
1319540 AR SHIM, A=1.25
1319541 AR SHIM, A=1.3
1319542 AR SHIM, A=1.35
1319522 AR SHIM, A=1.4
1319521 AR SHIM, A=1.45
1319520 AR SHIM, A=1.5
1319519 AR SHIM, A=1.55
1319518 AR SHIM, A=1.6
1319517 AR SHIM, A=1.65
1319510 AR SHIM, A=2.0
1321159 AR SHIM, A=1.47
8035948 AR SHIM, A=1.63
1319515 AR SHIM, A=1.75
1319516 AR SHIM, A=1.7
1319514 AR SHIM, A=1.8
1319513 AR SHIM, A=1.85
1319512 AR SHIM, A=1.9
1319511 AR SHIM, A=1.95
2 8036447 2 ROLLER BEARING
3 8036445 2 ROLLER BEARING
4 8036444 2 SHAFT SEAL
5 1319425 2 O-RING
6 1319491 12 O-RING
7 8036331 4 O-RING
8 1319431 2 SCREW PLUG
9 1319506 2 SCREW PLUG

8990417 6036 5-59

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-14 Rear Axle - M-Disk Brake (Continued)

Item Part Number Qty. Description Rev.
10 1319505 2 BREATHER
11 8035936 Ref BRAKE HOUSING, (right side), (Before Axle S/N 679469), (see note N1)
70020483 1 BRAKE HOUSING, (right side), (Axle S/N 679469 & After)
8035939 Ref BRAKE HOUSING, (left side), (Before Axle S/N 679469), (not shown), (see
note N1)
70020484 1 BRAKE HOUSING, (left side), (Axle S/N 679469 & After), (not shown)
12 1321151 2 SUPPORT RING
13 1321162 2 U-RING
14 1321163 2 U-RING
15 1321152 2 SUPPORT RING
16 1319496 16 PIN
17 1319497 16 COMPRESSION SPRING
18 8036305 2 WASHER
19 8036304 2 PISTON
20 1319499 16 CRESCENT RING
21 1319504 2 SNAP RING
22 8036307 4 SNAP RING
23 1321174 4 DISC CARRIER, (Before Axle S/N 824742)
70020409 4 DISC CARRIER, (Axle S/N 824742 & After)
24 8036308 2 RETAINER RING
25 1319500 26 O.CLUTCH DISC, S=2.0, (Before Axle S/N 679469)
70020485 26 O.CLUTCH DISC, S=2.0, (Axle S/N 679469 & After)
1319501 26 O.CLUTCH DISC, S=2.5, (Before Axle S/N 679469)
70020486 26 O.CLUTCH DISC, S=2.5, (Axle S/N 679469 & After)
1319502 26 O.CLUTCH DISC, S=3.0, (Before Axle S/N 679469)
70020487 26 O.CLUTCH DISC, S=3.0, (Axle S/N 679469 & After)
26 1321150 12 I.CLUTCH DISC, (Before Axle S/N 824742)
70020408 12 I.CLUTCH DISC, (Axle S/N 824742 & After)
27 8036606 2 END PLATE, (Before Axle S/N 679469)
70020413 2 END PLATE, (Axle S/N 679469 & After)
28 Ref DIFFERENTIAL, (see Figure 5-12 for details)

N1 Note Ref PARTS ARE NO LONGER AVAILABLE; ORDER BRAKE HOUSINGS

70020483 & 70020484, QUANTITY REQUIRED OF OUTER DISCS 70020485,
70020486 & 70020487, QUANTITY 2 OF 70020413 END PLATES.

5-60 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disk Brake (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-61

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-14 Rear Axle - M-Disk Brake

21

4
5 24
23

1
3
2

11 20 19
12
14
6 13
8
7
9
10 16

15

17
5

20

18
PA3321

5-62 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-14 Rear Axle - M-Disk Brake

Item Part Number Qty. Description Rev.
1 70022788 2 BRAKE HOUSING
2 1319578 2 SCREW PLUG
3 70022209 6 CAPSCREW, M12X105
4 70022779 10 O-RING
5 80304462 4 O-RING
6 70022250 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACK-UP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACKUP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 8 SLOT PIN
16 1319214 6 CAPSCREW, M8X40
17 70022196 8 O.CLUTCH DISC
18 70022176 6 I.CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022280 2 SCREW PLUG, (not shown)
23 8036447 2 BEARING
24 1319537 AR SHIM, A=0.95
1319545 AR SHIM, A=1.05
1319539 AR SHIM, A=1.15
1319540 AR SHIM, A=1.25
1319542 AR SHIM, A=1.35

8990417 6036 5-63

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-15 Rear Axle - Brake

1
2

PT0800

PA3400

5-64 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-15 Rear Axle - Brake

Item Part Number Qty. Description Rev.
1 1321172 2 PIN CARRIER
2 1321178 2 RETAINING RING

8990417 6036 5-65

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-16 Rear Axle - Joint Housing

21
20
19
5 20

3 18
22
24
23

10

4
8
6

7
32
31
1
2

12 15
16 14
17

32 9
30

11

33 34
25
13 28
29

27
26

35
27

PA3410

5-66 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-16 Rear Axle - Joint Housing

Item Part Number Qty. Description Rev.
1 1321245 1 JOINT HOUSING, (left side)
2 1321246 1 JOINT HOUSING, (right side)
3 1319444 2 ROLLER BEARING
4 1319445 2 ROLLER BEARING
5 8036338 2 MULTI SEAL RING
6 1319447 2 SHAFT SEAL
7 1319448 AR SHIM, S=0.2
1319449 AR SHIM, S=0.3
1319450 AR SHIM, S=0.4
1319451 AR SHIM, S=0.6
1319452 AR SHIM, S=0.8
1319453 AR SHIM, S=1.0
1319454 AR SHIM, S=1.2
1319455 AR SHIM, S=1.4
1319456 AR SHIM, S=1.6
1319457 AR SHIM, S=1.8
1319458 AR SHIM, S=2.0
1319459 AR SHIM, S=0.7
1319460 AR SHIM, S=0.5
8 1319461 2 BEARING PIN
9 1319462 2 BEARING PIN
10 1319463 8 HEX SCREW
11 1319464 8 HEX SCREW
12 1321157 2 BALL BEARING
13 8036435 2 HUB
14 1319210 2 RETAINING RING
15 80304405 2 RETAINING RING
16 1321164 2 SHAFT SEAL
17 1321226 2 RETAINING RING
18 7028979 Ref UNIVERSAL COUPLING DRIVE SHAFT, (Before Axle S/N 720124), (not
maintenance free), (no longer available, use 70022052 for replacement or items
19 thru 24 for service)
70022052 2 UNIVERSAL COUPLING DRIVE SHAFT, (maintenance free), (includes items 19
thru 24), (Axle S/N 720125 & After)
19 8035992 2 CENTRAL PIECE, (Before Axle S/N 720124)
70021553 2 CENTRAL PIECE, (Axle S/N 720125 & After)
20 8035993 4 JOINT CROSS, (Before Axle S/N 720124)
70021554 4 JOINT CROSS, (Axle S/N 720125 & After)
21 8035994 2 JOINT FORK
22 8035995 2 JOINT COUPLING FORK
23 8035973 2 BUSHING
24 8035996 2 SCREEN SHEET
25 1319470 2 O-RING
26 80304173 2 CASSETTE RING
27 1319472 4 ROLLER BEARING
28 8035997 20 HEX SCREW
29 8036434 16 WHEEL BOLT
30 1319475 2 STOP SCREW
31 8036330 2 STOP SCREW

8990417 6036 5-67

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-16 Rear Axle - Joint Housing (Continued)

Item Part Number Qty. Description Rev.
32 1319477 4 HEX NUT
33 Ref SPRING WASHER, (see Figure 5-1 for details)
34 Ref WHEEL NUT, (see Figure 5-1 for details)
35 Ref BRAKE HOUSING, (see Figure 5-14 for details)

N1 Note Ref IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINT CROSS
(NOT MAINTENANCE FREE) CAN REPLACE WITH 70021553 CENTRAL
PIECE & 70021554 JOINT CROSS (MAINTENANCE FREE).

5-68 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-16 Rear Axle - Joint Housing (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-69

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-16 Rear Axle - Joint Housing

11
14
12
13
4 12

3 15
8

3
6
4
5

19 18

27
25
9 7
10
1
2

25 26

24 23 21
20
22

17
16

17

PA3341

5-70 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-16 Rear Axle - Joint Housing

Item Part Number Qty. Description Rev.
1 70022237 1 JOINT HOUSING, (right side)
2 70022238 1 JOINT HOUSING, (left side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING
11 70022781 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 12 thru 15)
12 70021554 2 JOINT CROSS
13 70022782 1 CENTRAL PIECE
14 70022187 1 FORK SHAFT
15 70022188 1 FORK SHAFT
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70022783 16 HEX SCREW, M14X70
19 70022234 16 CENTERING BUSHING
20 70022249 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (see Figure 5-1 for details)
24 Ref SPRING WASHER, (see Figure 5-1 for details)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE
27 1319477 2 HEX NUT, M14X1.5

8990417 6036 5-71

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-17 Rear Axle - Planetary Drive

4 5

6
7

10

8
9
2

PA3420

5-72 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-17 Rear Axle - Planetary Drive

Item Part Number Qty. Description Rev.
1 1321247 2 RING GEAR
2 1321242 2 SUN GEAR SHAFT
3 8036436 2 PLANETARY CARRIER
4 1321231 3 PLANETARY GEAR
5 1319483 3 ROLLER BEARING, (inner)
6 1319484 3 ROLLER BEARING, (outer)
7 1319485 3 SNAP RING
8 1319506 2 SCREW PLUG
9 8036331 2 O-RING
10 1319488 4 CAPSCREW

70021555 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)

8990417 6036 5-73

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-17 Rear Axle - Planetary Drive

9 2

10

1 6 8
5

PA3351

5-74 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-17 Rear Axle - Planetary Drive

Item Part Number Qty. Description Rev.
1 70022242 1 RING GEAR
2 70022784 2 SUN GEAR SHAFT
3 70022233 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)
4 70022256 1 PLANETARY CARRIER
5 70022243 3 PLANETARY GEAR
6 70022785 3 CYL. ROLLER BEARING
7 70022197 3 RETAINING RING
8 1319578 2 SCREW PLUG
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (see Figure 5-8 for details)

8990417 6036 5-75

 DRIVE TRAIN

Figure 5-18 ZF Transmission

PA3261

5-76 6036 8990417

 DRIVE TRAIN

Figure 5-18 ZF Transmission

Item Part Number Qty. Description Rev.
1 8841036 1 TRANSMISSION, 4WG98-TC
Ref ENGINE CONNECTION & CONVERTER, (see Figure 5-19 for details)
Ref INPUT SHAFTS, (see Figure 5-20 for details)
Ref GEARBOX HOUSING, (see Figure 5-21 for details)
Ref COUPLING GROUP 1, (see Figure 5-22 for details)
Ref COUPLING GROUP 2, (see Figure 5-23 for details)
Ref COUPLING GROUP 3, (see Figure 5-24 for details)
Ref COUPLING GROUP 4, (see Figure 5-25 for details)
Ref REVERSING GEAR GROUP 1, (see Figure 5-26 for details)
Ref REVERSING GEAR GROUP 2, (see Figure 5-27 for details)
Ref OUTPUT, (see Figure 5-28 for details)
Ref CONTROL UNIT, (see Figure 5-29 for details)
Ref VALVE HOUSING ASSY, (see Figure 5-30 for details)
Ref VALVE BLOCK ASSY, (see Figure 5-31 for details)
Ref OIL PUMP & FILTER, (see Figure 5-32 for details)

8990417 6036 5-77

 DRIVE TRAIN

Figure 5-19 ZF Transmission - Engine Connection & Converter

11 3
2
12 5

13 4
6 10
16 8
7 1

15 14

PA3120

5-78 6036 8990417

 DRIVE TRAIN

Figure 5-19 ZF Transmission - Engine Connection & Converter

Item Part Number Qty. Description Rev.
1 1319203 1 DIAPHRAGM
2 1319204 4 HEX HD CAPSCREW, M10X18mm
3 10732095 4 WASHER, 10.5
4 10731702 8 HEX HD CAPSCREW, M10X16mm
5 1319213 1 WASHER
6 1319212 1 INPUT SHAFT, (Before Transmission S/N 152496)
70023482 1 INPUT SHAFT, (Transmission S/N 152496 & After)
7 1319209 1 BALL BEARING
8 1319210 1 RETAINING RING
9 8036021 1 COVER
10 8036022 1 CONVERTER
11 10731748 12 HEX HD CAPSCREW, M10X45mm
12 10731751 12 HEX NUT, M10
13 1319211 1 END YOKE
14 1319205 1 WASHER
15 1319206 2 HEX HD CAPSCREW, M8X50mm, (Before Transmission S/N 152496)
70023483 2 HEX HD CAPSCREW, M8X50mm, (Transmission S/N 152496 & After)
16 1319207 1 TAB WASHER, (Before Transmission S/N 152496)

8990417 6036 5-79

 DRIVE TRAIN

Figure 5-20 ZF Transmission - Input Shafts

3
2

8
5 6 7
4

PA3130

5-80 6036 8990417

 DRIVE TRAIN

Figure 5-20 ZF Transmission - Input Shafts

Item Part Number Qty. Description Rev.
1 8036023 1 TURBINE SHAFT
2 1319557 1 STATOR SHAFT
3 1319558 1 BEARING BUSHING
4 1319563 1 BALL BEARING
5 10731913 1 SNAP RING
6 80304405 1 RETAINING RING, 55X2.00
7 1319565 1 PISTON RING, 55X3.00
8 1319566 1 CENTRAL SHAFT

8990417 6036 5-81

 DRIVE TRAIN

Figure 5-21 ZF Transmission - Gearbox Housing

6
1 10

8
11

7
23
2

5
4

18 3

17 16
17 16
17 16
18

19
16
18 18
21 12
17 17
16
16

17
20
18
14

18

15

22

13

PA3140

5-82 6036 8990417

 DRIVE TRAIN

Figure 5-21 ZF Transmission - Gearbox Housing

Item Part Number Qty. Description Rev.
1 8036024 1 HOUSING I
2 8036025 1 HOUSING II
3 1319569 36 HEX HD CAPSCREW, M10X30mm
4 1319570 6 HEX HD CAPSCREW, M10X50mm
5 1319571 2 CYLINDRICAL PIN, M6X24mm
6 10731744 1 BREATHER
7 1319574 1 CONVERTER BELL
8 1319575 1 BEARING BUSHING
9 1319576 1 SHAFT SEAL
10 1319577 6 SOCKET HD CAPSCREW, M10X50mm
11 1319569 23 HEX HD CAPSCREW, M10X30mm
12 1319578 1 DRAIN PLUG, 7/8-14
13 8036026 1 OIL SUCTION PIPE
14 1319581 1 O-RING, 30X3.00
15 1319582 2 SOCKET HD CAPSCREW, M8X20mm
16 1319583 6 O-RING, 14X2.00
17 1319584 6 FIXING PLATE
18 1319585 11 SOCKET HD CAPSCREW, M8X16mm
19 1319586 1 PIPE
20 1319587 1 PIPE
21 8036027 1 PIPE
22 8036028 1 SCREEN SHEET
23 1319590 1 BRACKET

8990417 6036 5-83

 DRIVE TRAIN

Figure 5-22 ZF Transmission - Coupling Group 1

5
2
4
3
1

17

17
15
8

9
6 7

12
14 13
12
11 13
10

16

PA3150

5-84 6036 8990417

 DRIVE TRAIN

Figure 5-22 ZF Transmission - Coupling Group 1

Item Part Number Qty. Description Rev.
1 1319591 1 COUPLING
2 1319592 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 12 LIN.CLUTCH DISC
9 7026759 12 O.CLUTCH DISC
10 1319599 1 SHIM, END
11 1319600 1 SNAP RING, 4.00
1319601 1 SNAP RING, 3.50
1319602 1 SNAP RING, 3.00
1319603 1 SNAP RING, 2.50
1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319607 1 DISC CARRIER
15 1319608 1 ROLLER BEARING
16 1319609 1 ROLLER BEARING
1319610 1 ROLLER BEARING
1319611 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

8990417 6036 5-85

 DRIVE TRAIN

Figure 5-23 ZF Transmission - Coupling Group 2

2
4
1 3
17

15

17

5 6 7

12 16
14 13
12
11 13
10 7

PA3160

5-86 6036 8990417

 DRIVE TRAIN

Figure 5-23 ZF Transmission - Coupling Group 2

Item Part Number Qty. Description Rev.
1 1319613 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 8 LIN.CLUTCH DISC
9 7026759 8 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
1319601 1 SNAP RING, 3.50
1319602 1 SNAP RING, 3.00
1319603 1 SNAP RING, 2.50
1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319614 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 8036190 1 ROLLER BEARING ASSY
7029532 1 OUTER RING
7029533 1 INNER RING
17 1319612 2 PISTON RING, 30X2.00

8990417 6036 5-87

 DRIVE TRAIN

Figure 5-24 ZF Transmission - Coupling Group 3

5
12 7 6
13
15 14

11 10

1
16
17
4
2 17
3

PA3170

5-88 6036 8990417

 DRIVE TRAIN

Figure 5-24 ZF Transmission - Coupling Group 3

Item Part Number Qty. Description Rev.
1 1319616 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 8 LIN.CLUTCH DISC
9 7026759 8 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
1319601 1 SNAP RING, 3.50
1319602 1 SNAP RING, 3.00
1319603 1 SNAP RING, 2.50
1319604 1 SNAP RING, 2.00
12 1319619 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
1319622 1 RETAINING RING, 3.10
1319623 1 RETAINING RING, 3.00
1319624 1 RETAINING RING, 2.90
1319625 1 RETAINING RING, 2.80
1319626 1 RETAINING RING, 2.70
1319627 1 RETAINING RING, 2.60
1319628 1 RETAINING RING, 38X2.50
1319629 1 RETAINING RING, 38X2.40
1319630 1 RETAINING RING, 38X2.30
1319631 1 RETAINING RING, 38X2.20
1319632 1 RETAINING RING, 38X2.10
15 8036190 1 ROLLER BEARING ASSY
7029532 1 OUTER RING
7029533 1 INNER RING
16 1319633 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

8990417 6036 5-89

 DRIVE TRAIN

Figure 5-25 ZF Transmission - Coupling Group 4

2
4
1 3
17
15 17

6 7
5

12 16
13
14
12
11 13
10 7

PA3180

5-90 6036 8990417

 DRIVE TRAIN

Figure 5-25 ZF Transmission - Coupling Group 4

Item Part Number Qty. Description Rev.
1 1319634 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING
8 7026758 8 LIN.CLUTCH DISC
9 7026759 8 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
1319601 1 SNAP RING, 3.50
1319602 1 SNAP RING, 3.00
1319603 1 SNAP RING, 2.50
1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319635 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

8990417 6036 5-91

 DRIVE TRAIN

Figure 5-26 ZF Transmission - Reversing Gear Group I

2
4
3
1
17
15
17

12 16
13 14
11 7
10
6

PA3190

5-92 6036 8990417

 DRIVE TRAIN

Figure 5-26 ZF Transmission - Reversing Gear Group I

Item Part Number Qty. Description Rev.
1 1319637 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN.CLUTCH DISC
9 7026759 11 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
1319601 1 SNAP RING, 3.50
1319602 1 SNAP RING, 3.00
1319603 1 SNAP RING, 2.50
1319604 1 SNAP RING, 2.00
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
1319622 1 RETAINING RING, 3.10
1319623 1 RETAINING RING, 3.00
1319624 1 RETAINING RING, 2.90
1319625 1 RETAINING RING, 2.80
1319626 1 RETAINING RING, 2.70
1319627 1 RETAINING RING, 2.60
1319628 1 RETAINING RING, 2.50
1319629 1 RETAINING RING, 2.40
1319630 1 RETAINING RING, 2.30
1319631 1 RETAINING RING, 2.20
1319632 1 RETAINING RING, 2.10
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

8990417 6036 5-93

 DRIVE TRAIN

Figure 5-27 ZF Transmission - Reversing Gear Group 2

2
4
3
1
17
15
17

12 16
13 14
11 7
10
6

PA3200

5-94 6036 8990417

 DRIVE TRAIN

Figure 5-27 ZF Transmission - Reversing Gear Group 2

Item Part Number Qty. Description Rev.
1 1319639 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN.CLUTCH DISC
9 7026759 11 O.CLUTCH DISC
10 1319599 1 END SHIM
11 1319600 1 SNAP RING, 4.00
1319601 1 SNAP RING, 3.50
1319602 1 SNAP RING, 3.00
1319603 1 SNAP RING, 2.50
1319604 1 SNAP RING, 2.00
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
1319622 1 RETAINING RING, 3.10
1319623 1 RETAINING RING, 3.00
1319624 1 RETAINING RING, 2.90
1319625 1 RETAINING RING, 2.80
1319626 1 RETAINING RING, 2.70
1319627 1 RETAINING RING, 2.60
1319628 1 RETAINING RING, 2.50
1319629 1 RETAINING RING, 2.40
1319630 1 RETAINING RING, 2.30
1319631 1 RETAINING RING, 2.20
1319632 1 RETAINING RING, 2.10
15 1319608 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

8990417 6036 5-95

 DRIVE TRAIN

Figure 5-28 ZF Transmission - Output

9
11

12 10 3

14
13
15

6
5

12
3 10 11
9
8
2

PA3210

5-96 6036 8990417

 DRIVE TRAIN

Figure 5-28 ZF Transmission - Output

Item Part Number Qty. Description Rev.
1 8036030 1 OUTPUT SHAFT
2 1319641 2 SHAFT SEAL
3 7027273 2 OUTPUT FLANGE
4 NSS 1 ROLLER BEARING ASSY
70020430 1 CUP
70020431 1 CONE
5 1319643 1 ROLLER BEARING
6 8036031 1 SCREEN SHEET
7 1319646 5 HEX HD CAPSCREW, M6X10mm
8 1319647 2 SCREEN SHEET
9 10839156 2 O-RING
10 1319648 2 WASHER 10.00
11 1319649 2 TAB WASHER
12 10731959 4 HEX HD CAPSCREW, M8X25mm
13 8036032 1 INTERMEDIATE SHAFT
14 1319633 1 ROLLER BEARING
15 8036190 1 ROLLER BEARING ASSY
7029532 1 OUTER RING
7029533 1 INNER RING

8990417 6036 5-97

 DRIVE TRAIN

Figure 5-29 ZF Transmission - Control Unit

BEFORE TRANSMISSION S/N TA 126500

18
8
7
11 18
6 10 9

12
10

2
1

13

10 12

19
17
5 BEFORE TRANSMISSION S/N TA 126500

3 4 16
14
15

19

PA3221

5-98 6036 8990417

 DRIVE TRAIN

Figure 5-29 ZF Transmission - Control Unit

Item Part Number Qty. Description Rev.
1 1319650 1 GASKET
2 8036033 1 DUCT PLATE
3 10732072 1 COMPRESSION SPRING
4 10732071 1 BALL
5 1319652 1 ORIFICE
6 NLA 1 GASKET, (Before transmission S/N TA 126500), (no longer available, use
items 11 & 12 for replacement)
7 NLA 1 INTERM. SHEET, (Before transmission S/N TA 126500), (no longer available,
use items 11 & 12 for replacement)
8 NLA 1 GASKET, (Before transmission S/N TA 126500), (no longer available, use
items 11 & 12 for replacement)
9 1319662 19 HEX HD CAPSCREW, M6X65mm, (Before transmission S/N TA 126500)
10 1319661 19 WASHER, 6.4
11 70020425 1 INTERM. SHEET, (transmission S/N TA 126500 & After)
12 7029037 19 HEX HD CAPSCREW, M6X60mm, (transmission S/N TA 126500 & After)
13 1319659 43 TORX SCREW, M8X30mm
14 8036035 1 GASKET, (Before transmission S/N TA 126500)
15 7029720 1 INTERM. SHEET, (Before transmission S/N TA 126500)
16 7029721 1 GASKET, (Before transmission S/N TA 126500)
17 70020426 1 INTERM. SHEET, (transmission S/N TA 126500 & After)
18 Ref VALVE HOUSING, (see Figure 5-30 for details)
19 Ref VALVE BLOCK, (see Figure 5-31 for details)

8990417 6036 5-99

 DRIVE TRAIN

Figure 5-30 ZF Transmission - Valve Housing Assembly

37
39
38 40

20 41
20

36 34

35
30
32

30
32

33
31
30
28
32
31 33
7 16 27
29
23 26

31 33
15 25
6 21
24
22
13
4
5

1 3
2

14
8
9

11
10
17

12
20
18
19

PA3230

5-100 6036 8990417

 DRIVE TRAIN

Figure 5-30 ZF Transmission - Valve Housing Assembly

Item Part Number Qty. Description Rev.
8036040 1 VALVE HOUSING ASSY, (includes all items)
1 1319671 1 VALVE HOUSING
2 1319670 7 SCREW PLUG, M10X1mm
3 10731709 7 O-RING
4 8036036 1 WASHER, 1.00
5 8036037 1 PISTON
6 1319673 1 COMPRESSION SPRING
7 8036038 1 COMPRESSION SPRING
8 1319674 1 PISTON
9 1319675 1 WASHER, 3.60
1319676 1 WASHER, 3.20
1319677 1 WASHER, 2.80
1319678 1 WASHER, 2.40
1319679 1 WASHER, 2.00
10 1319680 1 COMPRESSION SPRING
11 1319681 1 CONTROL PISTON
12 1319682 1 LOCKWASHER, 12.0
13 1319683 1 COMPRESSION SPRING
14 1319684 1 COMPRESSION SPRING
15 1319685 1 WASHER, 2.00
1319686 1 WASHER, 1.00
1319687 1 WASHER, 0.50
1319688 1 WASHER, 0.30
1319689 1 WASHER, 0.20
16 1319690 1 PISTON
17 1319691 1 SEAL
18 1319692 1 COVER
19 1319693 6 SOCKET HD CAPSCREW, M6X25mm
20 1319661 16 WASHER, 6.4
21 1319652 1 ORIFICE
22 1319694 1 VALVE
23 1319695 1 PISTON
24 1319696 1 COMPRESSION SPRING
25 1319697 1 PISTON
26 1319698 1 COMPRESSION SPRING
27 1319699 1 SPACER SLEEVE
28 1319700 1 PLUG
29 1319701 1 FIXING PLATE
30 1319702 3 SOLENOID VALVE
31 10732063 3 FIXING PLATE
32 1319703 3 HEX HD CAPSCREW, M5X12mm
33 10732064 3 WASHER, 2.00
34 1319704 1 WIRING HARNESS
35 1319705 1 SEAL
36 8036039 1 COVER
37 1319707 1 RETAINING CLAMP
38 1319693 6 HEX HD CAPSCREW, M6X25mm
39 1319708 4 HEX HD CAPSCREW, M6X60mm
40 1319670 1 SCREW PLUG, M10X1mm

8990417 6036 5-101

 DRIVE TRAIN

Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued)

Item Part Number Qty. Description Rev.
41 10731709 1 O-RING, 8X1.5mm

5-102 6036 8990417

 DRIVE TRAIN

Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 5-103

 DRIVE TRAIN

Figure 5-31 ZF Transmission - Valve Block Assembly

11

12

10

4
6

4
6 5

4
6 5
2

5 2
3

2
3

3
1

14
13

PA3240

5-104 6036 8990417

 DRIVE TRAIN

Figure 5-31 ZF Transmission - Valve Block Assembly

Item Part Number Qty. Description Rev.
70020427 1 VALVE BLOCK ASSY, (includes all items), (1-piece gasket design)
1 1319709 1 VALVE BLOCK
2 1319710 3 PISTON
3 1319696 3 COMPRESSION SPRING
4 1319702 3 SOLENOID VALVE
5 10732063 3 FIXING PLATE
6 1319703 3 SOCKET HD CAPSCREW, M5X12mm
7 1319711 1 WIRING HARNESS
8 1319707 1 RETAINING CLAMP
9 1319712 1 GASKET
10 1319713 1 COVER
11 1319714 9 HEX HD CAPSCREW, M5X32mm
12 1319715 9 WASHER, 5.3
13 1319670 3 SCREW PLUG, M10X1mm
14 10731709 3 O-RING

8990417 6036 5-105

 DRIVE TRAIN

Figure 5-32 ZF Transmission - Oil Pump & Filter

3
9

2
4 1
5
6
7

12 10

13

11

14

15

PA3250

5-106 6036 8990417

 DRIVE TRAIN

Figure 5-32 ZF Transmission - Oil Pump & Filter

Item Part Number Qty. Description Rev.
1 1319718 1 PUMP, (includes item 2)
7029417 1 O-RING, (between pump halves), (not shown)
2 8036250 1 O-RING
3 1319719 2 O-RING
4 1319720 1 AXIAL WASHER, 40X60X1
5 1319721 1 AXIAL NEEDLE CAGE
6 1319722 1 ANGLE DISC
7 1319723 1 SPACER BUSHING
8 1319724 1 O-RING
9 1319725 4 HEX HD CAPSCREW, M12X115mm
10 1319726 1 TRANSMISSION FILTER
11 8036041 1 DIPSTICK TUBE
12 8036042 1 DIPSTICK
13 1319585 1 SOCKET HD CAPSCREW, M8X16mm
14 1319582 1 SOCKET HD CAPSCREW, M8X20mm
15 1319581 1 O-RING

8990417 6036 5-107

 DRIVE TRAIN

Figure 5-33 Drive Shafts

20
19

11
15 10
14
12
1 16
13

17
18

4
9 17
8 18

3
7
7
5
9
6 8

6 K1
K2
PA4341

5-108 6036 8990417

 DRIVE TRAIN

Figure 5-33 Drive Shafts

Item Part Number Qty. Description Rev.
1 Ref ZF TRANSMISSION, (see Figure 5-18 for details)
2 Ref ISOLATION COUPLER, (see Figure 4-6 for details)
3 Ref REAR AXLE, (see Figure 5-10 for details)
4 7150579 1 FRONT AXLE DRIVE SHAFT, (includes items 6 thru 9) C
5 7150580 1 REAR AXLE DRIVE SHAFT, (includes items 6 thru 9) C
6 8036433 4 CROSS & BEARING KIT
7 8035779 2 DUST CAP KIT
8 NSS 2 SLIP JOINT
9 NSS 2 YOKE SHAFT
10 7139509 1 DRIVE SHAFT - ENGINE TO TRANSMISSION,
(S/N 14834 thru 19778), (includes items 11 thru 14)
7302028 1 DRIVE SHAFT - ENGINE TO TRANSMISSION, D
(S/N 19779 thru 19988 & 0160002345 & After), (includes items 13 thru 16)
11 8036432 2 CROSS & BEARING KIT, (S/N 14834 thru 19778)
12 8033002 1 DUST CAP KIT, (S/N 14834 thru 19778)
13 NSS 1 SLIP JOINT
14 NSS 1 YOKE SHAFT
15 7029271 2 CROSS & BEARING KIT, (S/N 19779 thru 19988 & 0160002345 & After)
16 8033651 1 DUST CAP KIT, (S/N 19779 thru 19988 & 0160002345 & After)
17 Use Kit K1 8 STRAP, (order kit 8880218-OM)
18 Use Kit K1 16 SCREW, (torque to 32-42 lb-ft), (must replace when removed, do not re-torque),
(order kit 8880218-OM for replacement)
19 Use Kit K2 2 STRAP, (order kit 8880219-OM for replacement)
20 Use Kit K2 4 SCREW, (torque to 35 lb-ft), (must replace when removed, do not re-torque),
(order kit 8880219-OM for replacement)

K1 8880218-OM 1 STRAP KIT, (includes qty. 2 of item 17 & qty. 4 of item 18)
K2 8880219-OM 1 STRAP KIT, (includes qty. 2 of item 19 & qty. 4 of item 20)

8990417 6036 5-109

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-34 Tires & Rims (Pneumatic)

5
6

5
6

3 7

7
4

PA3433

5-110 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-34 Tires & Rims (Pneumatic)

Item Part Number Qty. Description Rev.
7139605 1 GRADER TIRE & RIM ASSY, (right side), 13.00 X 24, 12 PLY, F
(includes items 1, 5 & 7)
7139606 1 GRADER TIRE & RIM ASSY, (left side), 13.00 X 24, 12 PLY, F
(includes items 1, 5 & 7)
4520429 1 GRADER TIRE & RIM ASSY, (right side), 15.50 X 25, 12 PLY, B
(includes items 1, 6 & 7)
4520430 1 GRADER TIRE & RIM ASSY, (left side), 15.50 X 25, 12 PLY, B
(includes items 1, 6 & 7)
7139741 1 ROCK TIRE & RIM ASSY, 15.5-25 12 PLY, (includes items 2, 6 & 7) C
4520405 1 ROCK TIRE & RIM ASSY, 13 X 24, 12 PLY, (includes items 2, 5 & 7) B
7300704 1 STEEL BELTED RADIAL TIRE & RIM ASSY, 13 X 24, 12 PLY, (includes items 3, E
5 & 7)
4520437 1 STEEL BELTED RADIAL TIRE & RIM ASSY, 15.5 X 25, 12 PLY, (includes items A
4, 6 & 7)
1 8780031 1 GRADER TIRE, 13.00 X 24, 12 PLY
8780036 1 GRADER TIRE, 15.50 X 25, 12 PLY
2 8780050 1 ROCK TIRE, 25.5-25, 12 PLY
8780045 1 ROCK TIRE, 13.00R24, 12-PLY
3 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24 XGLA2
4 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25 L2
5 7301055 1 RIM, 9 X 24 1.06 OFFSET, (Argent replaces all colors)
6 7301142 1 RIM, 13 X 25 LR 1.18 OFFSET
7 8786514 1 VALVE STEM
8 7139743 4 STEER ANGLE SPACER, (used with 7139741 only), (not shown)

N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE BRAND OF
TIRE.

8990417 6036 5-111

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-34 Tires & Rims (Pneumatic)

5-112 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-34 Tires & Rims (Pneumatic)

Item Part Number Qty. Description Rev.
7138658 1 TIRE & RIM ASSY, (right side), 13.00 X 24, 12 PLY, G2, (includes items 1, 7 & 9) D
7138659 1 TIRE & RIM ASSY, (left side), 13.00 X 24, 12 PLY, (includes items 1, 7 & 9) D
7138660 1 TIRE & RIM ASSY, (right side), 15.50 X 25, 12 PLY, G2, (includes items 2, 8 & 9) D
7138661 1 TIRE & RIM ASSY, (left side), 15.50 X 25, 12 PLY, G2, (includes items 2, 8 & 9) E
7139168 1 ROCK TIRE & RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, G-3, C
(includes items 3, 7 & 9)
4520466 1 ROCK TIRE & RIM ASSY, FOAM FILLED, 15.50 X 25, 12 PLY, L3, A
(includes items 4, 8 & 9)
4520412 1 STEEL BELTED RADIAL TIRE & RIM ASSY, 13.00 X 24, 12 PLY, L2/G-2, A
(includes items 6, 7 & 9)
7139165 1 STEEL BELTED RADIAL TIRE & RIM ASSY, 15.50 X 25, 12 PLY, C
(includes items 5, 8 & 9)
1001100324 1 TIRE & RIM ASSY, 370/75-28, 14PLY, (includes items 9, 102 & 103) C
1 8780031 1 TIRE, 13.00 X 24, 12 PLY
2 8780036 1 TIRE, 15.50 X 25, 12 PLY
3 8780045 1 ROCK TIRE, 13.00R24, 12 PLY
4 8780050 1 ROCK TIRE, 25.5-25, 12 PLY
5 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25
6 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24
7 7301054 1 RIM, 9 X 24 1.06 OFFSET
8 7301056 1 RIM, 13 X 25 LR 1.18 OFFSET
9 8786514 1 VALVE STEM
102 1001100005 1 RIM, 28X11, 1.18 OFFSET
103 1001100284 1 TIRE, 370/75-28, 14 PLY
151 Ref WHEEL NUT, (see Figure 5-1 for details)

N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE BRAND OF
TIRE.

8990417 6036 5-113

 Before S/N 0160038391
DRIVE TRAIN including 0160038848, 0160038853 & 0160038855

Figure 5-35 Tires & Rims (Foam Filled & Solid)

8
9
2

5
6
7

6
7

3 1

5
5 6
7 7

PA3434

5-114 6036 8990417

Before S/N 0160038391
including 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-35 Tires & Rims (Foam Filled & Solid)

Item Part Number Qty. Description Rev.
7139739 1 GRADER TIRE & RIM ASSY, (right side), FOAM FILLED, 13.00 X 24, 12 PLY, C
G-2, (includes items 1, 5 & 7)
7139740 1 GRADER TIRE & RIM ASSY, (left side), FOAM FILLED, 13.00 X 24, 12 PLY, C
G-2, (includes items 1, 5 & 7)
4520431 1 GRADER TIRE & RIM ASSY, (right side), FOAM FILLED, 15.50 X 25, 12 PLY, A
G-2, (includes items 1, 6 & 7)
4520432 1 GRADER TIRE & RIM ASSY, (left side), FOAM FILLED, 15.50 X 25, 12 PLY, A
G-2, (includes items 1, 6 & 7)
4520320 Ref ROCK TIRE & RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, (tire no longer B
available, order 7301845 for replacement), (includes items 2, 5 & 7)
7301845 1 ROCK TIRE & RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, C
(includes items 2, 5 & 7)
4520435 1 ROCK TIRE & RIM ASSY, FOAM FILLED, 15.50 X 25, 12 PLY, SRG L3, A
(includes items 2, 5 & 7)
4520407 1 STEEL BELTED RADIAL TIRE & RIM ASSY, FOAM FILLED, 13.00 X 24, B
12 PLY, (includes items 3, 5 & 7)
4520438 1 STEEL BELTED RADIAL TIRE & RIM ASSY, FOAM FILLED, 15.50 X 25, A
12 PLY L2, (includes items 4, 6 & 7)
4520651 1 SOLID TIRE SET, 13.00 X 24, (includes items 8 & 9) C
1 8780031 1 GRADER TIRE, 13.00 X 24, 12 PLY
8780036 1 GRADER TIRE, 15.50 X 25, 12 PLY
2 8780045 1 ROCK TIRE, 13.00R24, 12 PLY
8780050 1 ROCK TIRE, 15.5-25, 12 PLY,
3 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24
4 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25
5 7301055 1 RIM, 9 X 24 1.06 OFFSET
6 7301142 1 RIM, 13 X 25 LR 1.18 OFFSET
7 8786514 1 VALVE STEM
8 4520652 1 R.H. SOLID TIRE & WHEEL ASSY C
9 4520653 1 L.H. SOLID TIRE & WHEEL ASSY C

N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE BRAND OF
TIRE.
N2 Note Ref ASSEMBLIES MAY REQUIRE BALLAST/FOAM FILLING TO
MANUFACTURER’S SPECIFICATIONS PRIOR TO INSTALLING ON A
MACHINE. REFER TO OPERATION & SAFETY OR SERVICE &
MAINTENANCE MANUALS. PURCHASE INDIVIDUAL TIRE AND/OR RIM
ONLY IF ABLE TO FOAM FILL TIRE & WHEEL ASSEMBLY, OTHERWISE,
PURCHASE COMPLETE ASSEMBLY.

8990417 6036 5-115

 S/N 0160038391 & After
DRIVE TRAIN excluding 0160038848, 0160038853 & 0160038855

Figure 5-35 Tires & Rims (Foam Filled & Solid)

5-116 6036 8990417

S/N 0160038391 & After
excluding 0160038848, 0160038853 & 0160038855 DRIVE TRAIN

Figure 5-35 Tires & Rims (Foam Filled & Solid)

Item Part Number Qty. Description Rev.
7139159 1 TIRE & RIM ASSY, (right side), FOAM FILLED, 13.00 X 24, 12 PLY, G-2, D
(includes items 1, 7 & 9)
7139160 1 TIRE & RIM ASSY, (left side), FOAM FILLED, 13.00 X 24, 12 PLY, G-2, D
(includes items 1, 7 & 9)
7139161 1 TIRE & RIM ASSY, (right side), FOAM FILLED, 15.50 X 25, 12 PLY, L2, C
(includes items 2, 8 & 9)
7139162 1 TIRE & RIM ASSY, (left side), FOAM FILLED, 15.50 X 25, 12 PLY, L2, C
(includes items 2, 8 & 9)
4520319 1 ROCK TIRE & RIM ASSY, FOAM FILLED, 13.00 X 24, 12 PLY, G-3, B
(includes items 3, 7 & 9)
4520467 1 ROCK TIRE & RIM ASSY, FOAM FILLED, 15.50 X 25, 12 PLY, L3, A
(includes items 4, 8 & 9)
4520413 1 STEEL BELTED RADIAL TIRE & RIM ASSY, FOAM FILLED, 13.00 X 24, A
12 PLY, L2/G-2, (includes items 5, 7 & 9)
4520469 1 STEEL BELTED RADIAL TIRE & RIM ASSY, FOAM FILLED, 15.50 X 25, A
12 PLY, L2, (includes items 6, 8 & 9)
4520648 1 SOLID TIRE SET, 13.00 X 24, (includes items 10 & 11) A
1001121085 1 TIRE & RIM ASSY, 370/75-28, 14PLY, FOAM FILLED, 464 lb, A
(includes items 9, 102 & 103)
1 8780031 1 TIRE, 13.00 X 24, 12 PLY
2 8780036 1 TIRE, 15.50 X 25, 12 PLY
3 8780045 1 ROCK TIRE, 13.00R24, 12 PLY
4 8780050 1 ROCK TIRE, 15.50 X 25, 12 PLY
5 8780264 1 STEEL BELTED RADIAL TIRE, 13.00R24
6 8780048 1 STEEL BELTED RADIAL TIRE, 15.50R25
7 7301054 1 RIM, 9 X 24 1.06 OFFSET
8 7301056 1 RIM, 13 X 25 LR 1.18 OFFSET
9 8786514 1 VALVE STEM
10 4520649 1 R.H. SOLID TIRE & WHEEL ASSY
11 4520650 1 L.H. SOLID TIRE & WHEEL ASSY
102 1001100005 1 RIM, 28 X 11, 1.18 OFFSET
103 1001100284 1 TIRE, 370/75-28, 14 PLY
151 Ref WHEEL NUT, (see Figure 5-1 for details)

N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE BRAND OF
TIRE.
N2 Note Ref ASSEMBLIES MAY REQUIRE BALLAST/FOAM FILLING TO
MANUFACTURER’S SPECIFICATIONS PRIOR TO INSTALLING ON A
MACHINE. REFER TO OPERATION & SAFETY OR SERVICE &
MAINTENANCE MANUALS. PURCHASE INDIVIDUAL TIRE AND/OR RIM
ONLY IF ABLE TO FOAM FILL TIRE & WHEEL ASSEMBLY, OTHERWISE,
PURCHASE COMPLETE ASSEMBLY.

8990417 6036 5-117

 DRIVE TRAIN

This Page Intentionally Left Blank

5-118 6036 8990417

 SECTION 6
CAB

8990417 6036
 CAB

Figure 6-1 Open Cab

24
35

25
28

23

20
21

11
8
12 9 29
10 30

4
29
30
5
31
32

7 7
2 6

27

7 19
18 14 15
13 33
26 7
34
3 18

7 VIEW OF BULKHEAD PLATE

ON LOWER FRAME SIDE OF CAB
PRIOR TO S/N 0160036923
17 16

17

K1

PAP9311

6-2 6036 8990417

 CAB

Figure 6-1 Open Cab

Item Part Number Qty. Description Rev.
1 7138857 1 OPEN CAB, (includes items 2 thru 7 & items 33 & 34) H
2 7302074 1 LOWER PANEL
3 7302073 1 RIGHT SIDE CONSOLE ACCESS PANEL
4 3380679 1 RIGHT FRONT CONSOLE PANEL
5 7302076 1 LEFT FRONT CONSOLE PANEL
6 7302077 1 SIDE CONSOLE PANEL
7 8303034 22 TRUSS HD TORX SCREW, 1/4-20X3/4
8 7138819 1 LOAD CHART HOLDER, (S/N 14834 thru 19988 & 0160002345 thru
0160019856 excluding 0160019687 & 0160019688)
9 7139135 AR SPACER FOAM TAPE, (S/N 14834 thru 19988 & 0160002345 thru
0160019856 excluding 0160019687 & 0160019688)
10 8310016 2 PAN HD CAPSCREW, 10-24X1, (S/N 14834 thru 19988 & 0160002345 thru
0160019856 excluding 0160019687 & 0160019688)
11 8310362 4 BUTTON HD CAPSCREW, 10-24X.5, (S/N 14834 thru 19988 & 0160002345
thru 0160019856 excluding 0160019687 & 0160019688)
12 8310085 6 LOCK NUT, #10-24, (S/N 14834 thru 19988 & 0160002345 thru 0160019856
excluding 0160019687 & 0160019688)
13 8990147 1 DOCUMENT HOLDER
14 8307201 3 FLAT WASHER, 10
15 8310085 3 LOCKNUT, 10-24
16 1001141427 1 STEP
17 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2
18 8307112 4 FLAT WASHER, 1/2
19 8305644 4 LOCKNUT, 1/2-13
20 8866529 1 REAR VIEW MIRROR, (Before S/N 0160038391)
3140007 1 REAR VIEW MIRROR, (S/N 0160038391 & After)
21 8866530 1 MIRROR ARM, (Before S/N 0160038391), (no longer available, order Kit K1 for
replacement)
1001114675 1 MIRROR ARM, (S/N 0160038391 & After)
23 0700610 2 HEX HD CAPSCREW, M6-1X14mm
24 8866348 1 RIGHT MIRROR, (includes mounting hardware except star washer)
25 8866351 1 CONVEX GLASS REPLACEMENT LENS, 6.5X10
26 7138944 2 BRUSH STRIP ASSY
27 8303982 6 SELF-TAPPING SCREW, 1/4-20X3/4
28 8466306 1 TILT ANGLE GAUGE
29 8310493 4 HEX HD CAPSCREW, 7/8-9X5.5, GR8, (torque to 480 lb-ft)
30 8307011 4 LOCKWASHER, 7/8
31 1001102844 2 U-BOLT, 1/4-20X2-1/2, (S/N 0160019953 & After including 0160019687 &
0160019688)
32 8310382 8 FLANGE NUT, 1/4-20, (S/N 0160019953 & After including 0160019687 &
0160019688)
33 70021305 2 RIVNUT, (Before S/N 0160036923)
34 70021306 1 BULKHEAD FITTING PLATE, (Before S/N 0160036923)
35 4791500 1 STAR WASHER, 5/16

K1 1001125007 1 MIRROR ARM KIT, (Before S/N 0160038391), (includes items 21, 23 and
spacer)

8990417 6036 6-3

 S/N 14834 thru 19988
CAB & 0160002345 thru 0160008805

Figure 6-2 Closed Cab

28
29
25
26
27
23 45
15
22 9
25 55
26 8
27 14
24
1 4
54 3 13 5
14 12
7 9 16
19 11

12 17
44 10
18
42
32 6
31 30
47 33 55
48
55 41
49 43 40
55
2 21
46
50
54 34
35 39
52

37 36
38
20
51 K1
K2
53 PA4850

6-4 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160008805 CAB

Figure 6-2 Closed Cab

Item Part Number Qty. Description Rev.
7139048 1 ENCLOSED CAB, (includes all items) AA
1 Ref OPEN CAB ASSY, (see Figure 6-1 for details)
2 Ref CAB HEATER ASSY, (see Figure 6-8 for details)
3 7139050 1 CAB ENCLOSURE WITH TOP & FRONT WIPERS, (less heater), A
(includes items 4 thru 55)
4 8036048 1 REAR WINDOW ASSY, (includes items 5 thru 19)
5 8036106 1 REAR WINDOW GLASS
6 8036107 1 REAR WINDOW LATCH MOUNT
7 8036108 2 REAR WINDOW HINGE BLOCK
8 8035479 2 ACORN NUT, 1/4-20
9 8310136 6 TRUSS SCREW, 1/4-20X1-1/4
10 8035486 1 ROLL PIN, #10X1/2
11 1001081280 1 T-HANDLE LATCH, (includes mounting hardware)
12 8035478 2 BUSHING, .26 IDX1/2OD
13 8035477 2 GROMMET, 1/2 IDX1.06OD
14 80264082 4 FLAT WASHER, 9/32X1.00X.065
15 8035475 2 PLASTIC HINGE
16 1001109417 1 DETENT RING PIN, .019X1.4
17 8037206 1 SEAL, 8.6 FT LONG
18 8036071 2 WASHER
19 91344043 2 HEX HD CAPSCREW, 1/4-20X.62
20 Ref LOWER DOOR ASSY, (see Figure 6-4 for details)
21 Ref UPPER DOOR ASSY, (see Figure 6-4 for details)
22 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 23 thru 29)
23 8036197 1 REAR SLIDE GLASS
24 8036196 1 FRONT SLIDE GLASS
25 Use Kit K1 1 CAPSCREW
26 Use Kit K1 1 SPACER
27 Use Kit K1 1 LATCH
28 Use Kit K2 1 LOCK BLOCK
29 Use Kit K2 1 KNOB ASSY
30 8036073 1 LEFT SIDE REAR GLASS
31 80364044 1 FEMALE DOOR RETAINER
32 8036057 1 UPPER WIRE DUCT
33 8036058 1 LOWER WIRE DUCT
34 8036059 1 STRIKER NUT PLATE WELDMENT
35 8036060 1 STRIKER BOLT BRACKET
36 8035437 2 LOCKSCREW, 1/4-20X3/4
37 8036061 1 FLAT WASHER, 17/32X1.06X.094
38 8035639 1 CENTER LOCKNUT, 7/16-14
39 8035637 1 STRIKER BOLT, 7/16-14X1-1/2
40 8035487 2 SCREW, 1/4-20X.625
41 8035416 6 LOCKWASHER, 1/4X.49ODX.07
42 8035479 6 ACORN NUT, 1/4-20
43 8036066 1 RUBBER CONE BUMPER
44 8036056 Ref FRONT WINDSHIELD WIPER ASSY, (see Figure 6-6 for details)
45 8036049 Ref SKYLIGHT WIPER ASSY, (see Figure 6-7 for details)
46 Ref RESERVOIR WITH 12 VOLT MOTOR, (see Figure 6-6 for details)
47 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 48 thru 55)

8990417 6036 6-5

 S/N 14834 thru 19988
CAB & 0160002345 thru 0160008805

Figure 6-2 Closed Cab (Continued)

Item Part Number Qty. Description Rev.
48 7138958 1 SKYLIGHT GLASS
49 7139316 1 UPPER WINDSHIELD CLIP
50 7138951 1 WINDSHIELD GLASS
51 7139298 1 LOWER WINDSHIELD PLATE
52 7139299 1 BULB SEAL, .22X.35X14.75
53 8310529 5 SELF TAPPING SCREW, #10-16X.75
54 8035490 8 SETTING BLOCKS
55 7139308 AR URETHANE SEALANT, (apply to items 22, 27, 45 & 46)

K1 8036199 2 LATCH ASSY KIT, (includes items 25 thru 27)

K2 8036198 1 FRICTION LOCK ASSY KIT, (includes items 28 & 29)

6-6 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160008805 CAB

Figure 6-2 Closed Cab (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 6-7

 S/N 0160008819 & After
CAB

Figure 6-2 Closed Cab

16
17 13
14
15

11 33

10
13 43
14
15
12
1 6 4
42 3 43
5
7

32 30 29
46
20 47
19 18
35 21 43
36
37 43 45
43 31 28
44
2 9
34
38
42 22
23 27
40

25 24
26
8

39 K1
41
K2 PAP4360

6-8 6036 8990417

S/N 0160008819 & After
CAB

Figure 6-2 Closed Cab

Item Part Number Qty. Description Rev.
7139048 Ref ENCLOSED CAB WITH HEATER, (no longer available, order 1001125838 or E
see items 1 to 43 for service)
1001125838 1 ENCLOSED CAB WITH HEATER, (includes all items) A
1 Ref OPEN CAB ASSY, (see Figure 6-1 for details)
2 Ref CAB HEATER ASSY, (see Figure 6-8 for details)
3 7139050 1 CAB ENCLOSURE WITH TOP & FRONT WIPERS, (less heater), D
(includes items 4 thru 43)
4 7028737 1 REAR WINDOW
5 91404301 1 HAMMER
6 Ref ESCAPE DECAL, (see Figure 11-1 for details)
7 91404298 3 RIVET
8 Ref LOWER DOOR ASSY, (see Figure 6-4 for details)
9 Ref UPPER DOOR ASSY, (see Figure 6-4 for details)
10 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 11 thru 17)
11 7138953 Ref REAR SLIDE GLASS, (no longer available, use complete assy 8036050
for replacement), (p/n 7138953 is etched onto glass)
8036197 1 REAR SLIDE GLASS
12 7138952 Ref FRONT SLIDE GLASS, (no longer available, use complete assy 8036050
for replacement), (p/n 7138952 is etched onto glass)
8036196 1 FRONT SLIDE GLASS
13 Use Kit K1 1 CAPSCREW
14 Use Kit K1 1 SPACER
15 Use Kit K1 1 LATCH
16 Use Kit K2 1 LOCK BLOCK
17 Use Kit K2 1 KNOB ASSY
18 8036073 1 LEFT SIDE REAR GLASS
19 8036069 1 FEMALE DOOR RETAINER
20 7139267 1 UPPER WIRE DUCT
21 7139268 1 LOWER WIRE DUCT
22 8036059 1 STRIKER NUT PLATE WELDMENT
23 8036060 1 STRIKER BOLT BRACKET
24 8035437 2 LOCKSCREW, 1/4-20X3/4
25 8036061 1 FLAT WASHER, 17/32X1.06X.094
26 8035639 1 CENTER LOCKNUT, 7/16-14
27 1001109478 1 STRIKER BOLT, 7/16-14X1-1/2
28 8035487 2 SCREW, 1/4-20X5/8
29 8035416 2 LOCKWASHER, 1/4X.49ODX.07
30 8035479 2 ACORN NUT, 1/4-20
31 8036066 1 RUBBER CONE BUMPER
32 Ref FRONT WINDSHIELD WIPER ASSY, (see Figure 6-6 for details)
33 Ref SKYLIGHT WIPER ASSY, (see Figure 6-7 for details)
34 Ref RESERVOIR WITH 12 VOLT MOTOR, (see Figure 6-6 for details)
35 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 36 thru 43)
36 7138958 1 SKYLIGHT GLASS
37 7139316 1 UPPER WINDSHIELD CLIP
38 7138951 1 WINDSHIELD GLASS
39 7139298 1 LOWER WINDSHIELD PLATE
40 7139299 1 BULB SEAL, 0.22X.35X14.75
41 8310529 5 SELF-TAPPING SCREW, #10-16X.75

8990417 6036 6-9

 S/N 0160008819 & After
CAB

Figure 6-2 Closed Cab (Continued)

Item Part Number Qty. Description Rev.
42 8035490 8 SETTING BLOCKS
43 8035523 AR URETHANE SEALANT, (apply to items 4, 10, 18, 36 & 37)
44 7139301 AR FOAM
45 8036067 1 WASHER, 5/16
46 8036068 1 HEX NUT, 5/16-18
47 8036071 2 WASHER,.28

K1 8036199 1 LATCH ASSY KIT, (includes items 13 thru 15)

K2 8036198 1 FRICTION LOCK ASSY KIT, (includes items 16 & 17)

6-10 6036 8990417

S/N 0160008819 & After
CAB

Figure 6-2 Closed Cab (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 6-11

 CAB

Figure 6-3 Soft Cab Enclosure

11

10

2
9

3
9

5 7

12

7
4
8 6

13

PA3030

6-12 6036 8990417

 CAB

Figure 6-3 Soft Cab Enclosure

Item Part Number Qty. Description Rev.
7139250 1 COMPLETE SOFT CAB ENCLOSURE KIT, (includes all items)
1 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9)
2 7138958 1 SKYLIGHT GLASS
3 7139316 1 UPPER WINDSHIELD CLIP
4 7139299 1 BLACK BULB SEAL, .22X.35, 14.75
5 7138951 1 WINDSHIELD GLASS
6 7139298 1 LOWER WINDSHIELD PLATE
7 8035490 8 SETTING BLOCK, 1/8X1/4X2
8 8037204 5 SELF TAPPING SCREW, #10-16X3/4
9 8035523 1 URETHANE SEALANT, (apply to items 2 & 3)
10 7139290 1 SOFT CAB ENCLOSURE KIT, (includes items 11 thru 13)
11 7139393 1 MAIN SOFT CAB ENCLOSURE
12 7139292 1 SOFT DOOR SECTION
13 7139294 1 VELCRO KIT
7139295 1 VELCRO BRAND HOOK STRIP 1X10, ORANGE, (not shown)
7139296 1 VELCRO BRAND HOOK STRIP 2X10, ORANGE, (not shown)

8990417 6036 6-13

 CAB

Figure 6-4 Cab Door

36

37
34
39
36
32
35
36
38

27

33
39
36 36 29 28
30
37 9 31
3
2 41 18
14
39
17
36 7

21 40 16
11 23 26
20 21 4 5 19 25
6
1 22
24
13 15 8 10 21
2

12

PA3021

6-14 6036 8990417

 CAB

Figure 6-4 Cab Door

Item Part Number Qty. Description Rev.
1 8036062 1 LOWER DOOR ASSY, (uses square key), (includes items 2 thru 26 & item 40)
1001109007 1 LOWER DOOR ASSY, (uses round key), (includes items 2 thru 26 & item 40) A
2 8033856 6 TORX SCREW, 1/4-20
3 1001103509 6 HEX RIVNUT, 1/4-20
4 80384192 1 INNER DOOR HANDLE
5 80384187 2 ROD END RETAINING CLIP
6 80384193 1 INSIDE DOOR BEZEL
7 8036085 4 HEX RIVNUT, #10-24
8 8035439 1 ROTARY LATCH
9 91344032 1 INSIDE CAB HANDLE
10 8036090 1 LOWER DOOR WELDMENT
11 8036093 1 INTERIOR LATCH LINKAGE
12 8036094 1 LOWER DOOR FOAM
13 8036095 1 LATCHBOX ACCESS PLATE
14 8036096 1 DOOR RESTRAINT STRAP
15 8036097 1 EXTERIOR LATCH LINKAGE WELDMENT
16 8036098 1 EXTENSION SPRING, .219X1-1/2X.023
17 8035441 Ref PADDLE LATCH, (uses square key), (includes item 18), (no longer available,
use 1001105892 for replacement)
1001105892 1 PADDLE LATCH, (uses rounded key), (includes item 18) A
18 8342808 1 KEY, SQUARE
70021948 1 KEY, ROUND
19 91404315 1 DOOR LEVER RELEASE
20 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)
21 8036088 8 SCREW, #10-24X3/4
22 91404319 1 SLAM LATCH
23 91404317 1 SCREW, #8-32X1-1/8
24 91404318 1 NYLON LOCKNUT, #8-32
25 8036091 2 SLAM LATCH SPACER
26 8036092 1 SLAM LATCH SHAFT WELDMENT
27 1001109406 1 UPPER DOOR ASSY, (includes items 28 thru 35 & item 41) A
28 8036077 1 UPPER DOOR WELDMENT
29 8036105 2 TORX SCREW, 1/4-20
30 8035416 2 WASHER, 1/4IDX.49OD
31 8036078 1 SLAM LATCH STRIKER
32 8036079 1 LEFT SIDE DOOR GLASS
33 8036080 1 RETAINER
34 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)
35 8035523 AR URETHANE, (apply to item 32)
36 8036065 6 HEX DOME CAP
37 8035631 2 BOLT, 3/8-16X4.5
38 8036064 1 BOLT, 3/8-16X6.5
39 8035632 3 HEX NUT, 3/8-16
40 80264074 4 BOLT, 1/4-20X3/4
41 70020628 2 WASHER

8990417 6036 6-15

 S/N 14834 thru 19988
CAB & 0160002345 thru 0160010387

Figure 6-5 Operators Seat

1
4
22 5
11 6
23 7
24
16
17

20 12 8
21
11
18 12
14
13
15
12
20
17
19
2 18

10
9

PA2990

6-16 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160010387 CAB

Figure 6-5 Operators Seat

Item Part Number Qty. Description Rev.
1 8864053 Ref SEAT WITH SUSPENSION, (no longer available, use seat on Figure 6-5, S/N
0160010399 & After for replacement)
2 8036009 1 BOOT, 60/76mm, (covers adjuster below seat)
3 8036010 1 6 IN ADJUSTER, (partially shown)
4 8036011 1 DAMPER, (shock absorber), (not shown)
5 8036013 4 UP STOP/DOWN STOP BUMPER ROLLERS, 7/16 DIA, (not shown)
6 8036014 1 SPRINGS & CABLE, (not shown)
7 8036015 1 HANGER/KNOB/TENSION SHAFT, (not shown)
8 8036017 1 CUSHION/PAN ASSY KIT, (includes both seat & back rest)
9 8305626 4 HEX LOCKNUT, 5/16-18
10 8307106 4 PLAIN WASHER, 312
11 7138883 2 TETHER
12 7096491 4 SPACER
13 8307006 2 LOCKWASHER, 7/16
14 8307205 2 PLAIN WASHER, 7/16X1.125OD
15 8303674 2 HEX HD CAPSCREW, 7/16-14X1.50, GR5
16 NSS 1 HEX HD CAPSCREW, 7/16-20X2.5, GR5, (included with seat belt)
17 NSS 2 PLAIN WIDE WASHER, 7/16, (included with seat belt)
18 NSS 2 FLANGED HEX NUT, 7/16-20, (included with seat belt)
19 NSS 1 HEX HD CAPSCREW, 7/16-20X1.5, GR5, (included with seat belt)
20 8864057 1 2 IN STANDARD SEAT BELT, (includes mounting hardware)
21 8864058 1 3 IN OPTIONAL SEAT BELT, (not shown, includes mounting hardware)
22 7138858 1 ARM REST
23 8307106 2 FLAT WASHER, 5/16
24 8305626 2 LOCKNUT, 5/16-18

8990417 6036 6-17

 S/N 0160010399 & After
CAB

Figure 6-5 Operators Seat

1 2
103

102
101

4
3

102

101
K1

PAP4400

6-18 6036 8990417

S/N 0160010399 & After
CAB

Figure 6-5 Operators Seat

Item Part Number Qty. Description Rev.
3980039 1 SUSPENSION SEAT, (includes items 1 thru 7), (S/N 0160010399 thru C
0160034240)
1001101085 1 SUSPENSION SEAT, (includes items 1 thru 7), (S/N 0160034241 & After) B
1 7026900 1 BACK CUSHION KIT
2 7026902 1 BACK PANEL KIT
3 7026905 1 SEAT BELT KIT
91563164 1 SEAT BELT, 3 IN, (California Only), (not included with seat)
4 7026906 1 TETHER KIT
5 7026901 1 SEAT CUSHION KIT
6 7026799 1 KNOB KIT
7 7026798 1 SLIDE KIT
8 70023040 1 SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock
pins & two hex nuts)
9 70023041 1 SPRING & SADDLE KIT, (not shown)
10 70023890 1 BOOT KIT, (not shown)
101 8305626 HEX LOCKNUT, 5/16-18
102 8307106 PLAIN WASHER, 312
103 7138858 ARM REST

K1 70023139 1 SEAT BELT KIT, 3 IN, (includes female & retractor ends)

8990417 6036 6-19

 CAB

Figure 6-6 Front Windshield Wiper

40
39 41
42

38

1 34 33
35
36
3
4
37
11 10

12
5
9 13
8 19

2 6 14
18
28
7 15
16
27 17

20 31
29 22 21
23
30 24
32
25
26

PAP9260

6-20 6036 8990417

 CAB

Figure 6-6 Front Windshield Wiper

Item Part Number Qty. Description Rev.
8036056 1 FRONT WINDSHIELD WIPER ASSY, (includes items 1 thru 31)
1 8035392 1 28 IN FLEX WIPER BLADE
2 8035393 1 24 IN FLEX WIPER ARM ASSY, (includes items 3 thru 7)
3 NSS 1 LOCKNUT
4 NSS 1 SPRAYER NOZZLE
5 NSS 1 BOLT
6 NSS 3 HOSE CLIPS
7 NSS 1 HOSE
8 1001081310 1 WET ARM ADAPTOR
9 8036100 1 FRONT WIPER MOTOR SPACER
10 7029860 1 WIPER MOTOR ASSY, (includes items 11 thru 17)
11 NSS 3 FLAT WASHER, 5/16
12 NSS 3 HEX HD CAPSCREW, 1/4-28X1
13 NSS 1 WIPER MOTOR BRACKET
14 NSS 1 NUT
15 8035409 1 CONNECTING LINK
16 NSS 2 FLAT WASHER, 560X.251X.015
17 NSS 2 SPRING CLIP
18 8035411 1 WIPER ARM DRIVE
19 8036099 1 WIPER SHAFT & PIVOT ASSY, (includes items 20 thru 26)
20 NSS 1 RUBBER WASHER
21 NSS 1 METAL WASHER
22 NSS 1 HEX JAM NUT, 11/16-18
23 NSS 1 RUBBER CAP
24 NSS 1 KNURLED DRIVER
25 NSS 1 LOCKWASHER, 3/8, (internal tooth)
26 NSS 1 ACORN NUT, 1/4-28
27 8034815 1 PANTO ADAPTER ASSY, (includes items 28 thru 30)
28 NSS 1 GASKET
29 NSS 1 LOCKWASHER, 1/4, (internal tooth)
30 NSS 1 ACORN NUT, 1/4-28
31 80384207 2 HEX HD CAPSCREW, 1/4-28X3/4 -BLACK
32 8036070 1 WIPER HARNESS
33 8035479 3 NUT, 1/4-20, BLACK
34 8035416 3 LOCKWASHER, 1/4X.49ODX07
35 8033065 1 RESERVOIR WITH 12 VOLT MOTOR, (no longer available, use 1001111112 for
replacement)
1001111112 1 RESERVOIR WITH MOTOR
36 8036072 1 WASHER HOSE CONNECTOR TEE
37 8033075 1 WASHER HOSE
38 8584001 AR TIE WRAP
39 8223043 1 FRONT WINDSHIELD WIPER SWITCH
40 Ref SWITCHES, (see Figure 6-7 for details)
41 8223044 1 WINDSHIELD WASHER SWITCH
42 80264045 3 SCREW, 1/4-20X5/8

8990417 6036 6-21

 CAB

Figure 6-7 Skylight Windshield Wiper

5
4
9

8 6

1
14 2
13
15

12 11

10

PA3050

6-22 6036 8990417

 CAB

Figure 6-7 Skylight Windshield Wiper

Item Part Number Qty. Description Rev.
8036049 1 SKYLIGHT WIPER ASSY, (includes items 1 thru 9)
1 8035492 1 SKYLIGHT WIPER MOTOR
2 8035493 1 WIPER MOTOR COVER
3 8035498 1 WIPER BLADE
4 8035500 1 WIPER ARM
5 8035499 1 WET KIT
6 1001081310 1 WET ARM ADAPTER
7 8036102 2 MACHINE SCREW, #10-24X1-1/2
8 8035496 1 PLASTIC CLAMP BLOCK
9 8036103 1 WIPER MOUNT WELDMENT
10 Ref WASHER HOSE, (see Figure 6-6 for details)
11 Ref WIPER HARNESS, (see Figure 6-6 for details)
12 Ref RESERVOIR, (see Figure 6-6 for details)
13 Ref FRONT WINDSHIELD WIPER SWITCH, (see Figure 6-6 for details)
14 8223043 1 SKYLIGHT WINDSHIELD WIPER SWITCH
15 Ref WINDSHIELD WASHER SWITCH, (see Figure 6-6 for details)

8990417 6036 6-23

 CAB

Figure 6-8 Cab Heater

46 48 45

CLAMP
MOUNTING
FOR
47
HEATER HOSES
49 42

48 TO ENGINE
S/N 0160039338 & AFTER
INCLUDING 01600024571 &
TO ENGINE 0160037911

51

50

DASH PANEL

CAB FLOOR

29
6 3
23
53 11
54 52
13

12

15
16
14 15
54
55

33
45
33 WITHOUT WITH
CONNECTOR
42 CONNECTOR

K1
PA3064

6-24 6036 8990417

 CAB

Figure 6-8 Cab Heater

Item Part Number Qty. Description Rev.
7139049 Ref CAB HEATER ASSY, (includes items 1 thru 31, 38, 39 & 50 thru 53), B
(no longer available, use 1001125837 for replacement)
1001125837 1 CAB HEATER KIT, (includes item 1 thru 31, 38, 39 & 50 thru 53) 1
1 8035479 4 ACORN NUT, 1/4-20
2 8035416 14 LOCKWASHER, 1/4 IDX.49 OD
3 1001103509 4 HEX PILOT RIVNUT, 1/4-20X.305
4 91344043 4 BOLT, 1/4-20X.625
5 80364020 2 SLOT EDGE TRIM, 2.69
6 8035406 2 WIDE NYLON TIE
7 8036110 1 HOSE ASSY
8 8035417 12 HEX NUT, 1/4-20, GR5
9 8035402 1 4 IN ROUND LOUVER, WITH 2-1/2 COLLAR
10 8035668 2 RECTANGULAR LOUVER, 49mmX121mm
11 8035431 1 HOSE ADAPTER, 2-1/2
12 1001081073 8 PAN HEAD SELF-TAPPING SCREW, #8-15X1/2
13 8036112 6 CARRIAGE BOLT, 1/4-20X1
14 8036410 Ref HEATER, 12V, (no longer available, order 1001125774 for replacement or
items 15 & 16 for service)
1001113276 Ref HEATER, 12V, (no longer available, use 1001125774 for replacement or items C
15 &16 for service)
1001125774 1 HEATER, 12V, (includes items 16) B
15 8036421 2 BLOWER WHEEL
16 70021546 1 MOTOR, 12V, (without connector)
70023034 1 MOTOR, 12V, (with connector)
1001126234 1 MOTOR ASSY, 12V, (includes blower wheels)
17 8036114 1 PANEL/CABLE HEATER CONTROL, (includes item 18)
18 8036388 2 POSITIONING KNOB, (includes set screw & brass insert)
19 1001081375 1 AIR FILTER
20 1001081376 1 RUBBER O-RING
21 1001081045 1 HEATER WATER VALVE
22 8036118 1 HEATER WIRE HARNESS
23 8036119 1 HEATER LOUVER PANEL
24 8036120 1 HEATER DUCT
25 8036121 1 FILTER ACCESS PLATE
26 8036122 1 HEATER MOUNT WELDMENT
27 8036124 2 RUBBER HOSE, 90 DEGREES
28 1001081072 4 HOSE CLAMP, 1/2X1-1/4
29 91404298 4 POP RIVET
30 1001081046 2 COPPER SPLICE, 5/8 HEATER HOSE
31 1001081049 2 SPLIT RUBBER GROMMET
32 6620472 1 HEATER HOSE ASSY
33 7139174 2 HEATER HOSE ASSY, (Before S/N 0160039337 excluding 0160024571 &
0160037911)
34 8360005 1 SHUT OFF VALVE
35 8405007 6 GEAR CLAMP, 1.25 DIA MAX
36 8430048 1 REDUCER, (Before S/N 0160039337 excluding 0160024571 & 0160037911)
2220806 1 REDUCER, (S/N 0160039338 & After including 0160024571 & 0160037911)
37 2220251 1 REDUCER
38 8036128 4 SCREW, #6-32X1/2

8990417 6036 6-25

 CAB

Figure 6-8 Cab Heater (Continued)

Item Part Number Qty. Description Rev.
39 8035599 1 FOAM, .25X.5
40 8540231 1 ADAPTER, 45 DEGREES, (Before S/N 0160039337 excluding 0160024571 &
0160037911)
8540205 1 ADAPTER, 45 DEGREES, (S/N 0160039338 & After including 0160024571 &
0160037911)
41 8540218 1 ADAPTER, 90 DEGREES
42 1001100225 1 HEATER HOSE ASSY, (S/N 0160039338 & After including 0160024571 &
0160037911)
43 1001102231 1 DRAIN COCK, (S/N 0160039338 & After including 0160024571 &
0160037911)
44 2220444 1 FITTING, TEE, (S/N 0160039338 & After including 0160024571 &
0160037911)
45 1001100226 1 HEATER HOSE ASSY, (S/N 0160039338 & After including 0160024571 &
0160037911)
46 8303757 1 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (S/N 0160039338 & After
including 0160024571 & 0160037911)
47 8307004 1 LOCKWASHER, 5/16, (S/N 0160039338 & After including 0160024571 &
0160037911)
48 8750024 1 CLAMP SET, (S/N 0160039338 & After including 0160024571 & 0160037911)
49 8750025 1 COVER PLATE, (S/N 0160039338 & After including 0160024571 &
0160037911)
50 8405202 1 CLAMP
51 8036129 4 NYLOCK NUT, #6-32
52 8033856 8 SCREW, 1/4-20X3/4
53 7139301 2 FOAM
54 70020631 1 HEATER PANEL ASSEMBLY, (includes items 5, 10, 12, 23 & 53)

K1 7148100 1 FIELD INSTALLATION HEATER KIT, (includes items 1 thru 31, 38, 39 & 50 thru
53)

6-26 6036 8990417

 CAB

Figure 6-8 Cab Heater (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 6-27

 CAB

This Page Intentionally Left Blank

6-28 6036 8990417

 SECTION 7
CONTROLS

8990417 6036
 Before S/N 0160039337
CONTROLS excluding 0160024571 & 0160037911

Figure 7-1 Service Brake Pedal Control

3
4

6
8 5
6
2
7
1

PA3100

7-2 6036 8990417

Before S/N 0160039337
excluding 0160024571 & 0160037911 CONTROLS

Figure 7-1 Service Brake Pedal Control

Item Part Number Qty. Description Rev.
1 8303755 4 HEX HD CAPSCREW, M10-1.5X30mm
2 8307023 4 LOCKWASHER, M10
3 8024024 1 SERVICE BRAKE PEDAL KIT, (includes items 4 thru 8)
4 7139027 1 BRAKE PEDAL
5 8305644 2 LOCKNUT, 1/2-13
6 8307206 4 FLAT WASHER, 1/2
7 7129521 2 BRAKE PEDAL PIVOT
8 8303658 2 HEX HD CAPSCREW, 1/2-13X2
9 Ref BRAKE VALVE, (see Figure 8-1 for details)

8990417 6036 7-3

 S/N 0160039338 & After
CONTROLS including 0160024571 & 0160037911

Figure 7-1 Service Brake Pedal Control

101
10
9

55
56
220

242

241

244
219
243

6
3
7

4
5
6

PA4651

7-4 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 CONTROLS

Figure 7-1 Service Brake Pedal Control

Item Part Number Qty. Description Rev.
3 1001103113 1 BRAKE PEDAL
4 7129521 2 BRAKE PEDAL PIVOT
5 8305644 2 HEX LOCKNUT, 1/2-13
6 8307206 4 FLAT WASHER, 1/2
7 8303658 2 HEX HD CAPSCREW, 1/2-13X2, GR5
9 8307023 4 LOCKWASHER, 10mm
10 8303755 4 HEX HD CAPSCREW, 10X1-1/2X30mm, GR8.8
55 91511145 1 TIE BAR
56 91513180 2 ACTUATOR
101 Ref BRAKE VALVE, (see Figure 8-1 for details)
219 8307002 2 LOCKWASHER, 1/4
220 8305004 2 HOSE CLAMP
241 1001107355 1 SERVICE BRAKE SWITCH BRACKET
242 8223025 1 SERVICE BRAKE SWITCH
243 8303540 2 HEX HD CAPSCREW, 1/4-20X1
244 8307109 2 FLAT WASHER, 1/4

8990417 6036 7-5

 S/N 14834 thru 19988
CONTROLS & 0160002345 thru 0160004109

Figure 7-2 Throttle Pedal Control

3
4
2 5
16

14
13

6 9 8
11

21
7 20

18
10 13 12
17

19 15

PA3090

7-6 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160004109 CONTROLS

Figure 7-2 Throttle Pedal Control

Item Part Number Qty. Description Rev.
1 8162003 1 THROTTLE PEDAL, (includes item 2)
2 8033178 1 THROTTLE PEDAL BELLOWS
3 8303540 3 HEX HD CAPSCREW, 1/4-20X1
4 8307002 3 LOCKWASHER, 1/4
5 8307109 3 FLAT WASHER, 1/4
6 8160080 1 THROTTLE CABLE
7 8160610 1 CABLE CLAMP
8 8305002 2 HEX NUT, #10-24
9 8307003 2 LOCKWASHER, #10
10 8303837 2 ROUND HD SCREW, #10-24X3/4
11 7127102 1 THROTTLE CABLE BRACKET
12 8340034 1 ROD END
13 8305402 2 JAMNUT, 1/4
14 8307109 AR FLAT WASHER, 1/4
15 7127091 1 THROTTLE LEVER EXTENSION
16 8700116 1 SPRING
17 8303799 2 HEX HD CAPSCREW, M6X14mm
18 8307024 2 LOCKWASHER, M6
19 8305650 1 LOCKNUT, 1/4
20 8303790 2 HEX HD CAPSCREW, M12X30mm
21 8307025 2 LOCKWASHER, M12

8990417 6036 7-7

 S/N 0160004110 thru 0160039337
CONTROLS excluding 0160024571 & 0160037911

Figure 7-2 Throttle Pedal Control

3
4
2 5
6

7
8

9 11
10

PA4370

7-8 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 CONTROLS

Figure 7-2 Throttle Pedal Control

Item Part Number Qty. Description Rev.
1 8162003 1 THROTTLE PEDAL, (includes item 2)
2 8033178 1 THROTTLE PEDAL BELLOWS
3 8303540 3 HEX HD CAPSCREW, 1/4-20X1
4 8307002 3 LOCKWASHER, 1/4
5 8307109 3 FLAT WASHER, 1/4
6 8700116 1 SPRING
7 8307109 AR FLAT WASHER, 1/4
8 8305402 2 JAM NUT, 1/4
9 1600373 1 THROTTLE CABLE
10 7302331 1 THROTTLE CABLE BRACKET
11 8310628 3 HEX HD CAPSCREW, M10X1.5X14mm, PC8.8

8990417 6036 7-9

 S/N 0160039338 & After
CONTROLS including 0160024571 & 0160037911

Figure 7-2 Throttle Pedal Control

2 PA4640

7-10 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 CONTROLS

Figure 7-2 Throttle Pedal Control

Item Part Number Qty. Description Rev.
7301585 1 THROTTLE PEDAL ADAPTER ASSY, (includes items 1 thru 5) C
1 3400022 1 THROTTLE PEDAL ACCELERATOR
2 3576442 1 THROTTLE ADAPTER PLATE
3 8303745 4 HEX HD CAPSCREW, 5/16-18X5/8, GR5
4 8307106 4 FLAT WASHER, 5/16
5 8310725 3 BUTTON HD CAPSCREW, 1/4-20X1-1/4

8990417 6036 7-11

 CONTROLS

Figure 7-3 Steering Wheel & Shifter

3
2

6
7

PA2970

7-12 6036 8990417

 CONTROLS

Figure 7-3 Steering Wheel & Shifter

Item Part Number Qty. Description Rev.
1 7138878 1 STEERING WHEEL CAP, (with horn button switch)
2 8305916 1 STEERING COLUMN NUT, (torque to 50 lb-ft)
3 7138836 1 STEERING WHEEL
4 8303534 4 FLAT HD CAPSCREW, #10-16X1-1/4, (torque to 13 lb-ft)
5 8307005 4 LOCKWASHER, 3/8
6 7138833 1 STEERING COLUMN
7029367 1 HORN BRUSH KIT
7 8223049 1 TRANSMISSION RANGE SELECTOR SHIFTER, (includes mounting
hardware), (S/N 14834 thru 19988 & 0160002345 thru 0160015194)
1600429 1 TRANSMISSION RANGE SELECTOR SHIFTER, (includes mounting
hardware), (S/N 0160015228 & After)

8990417 6036 7-13

 CONTROLS

Figure 7-4 Control Console

8
9

5
7

HOURMETER

2 3

PA2983

7-14 6036 8990417

 CONTROLS

Figure 7-4 Control Console

Item Part Number Qty. Description Rev.
1 7150708 1 INSTRUMENT CLUSTER, (includes hourmeter)
2 8223453 Ref IGNITION SWITCH, (S/N 14834 thru 19988 & 0160002345 thru 0160023102),
(includes item 3), (no longer available, use ignition switch 4360690 or
kit 2915161 for replacement), (see Figure 12-9 for details)
4360690 1 IGNITION SWITCH, (S/N 0160023266 & After), (includes item 3)
3 8035807 AR KEY, (with cover)
5 8223054 1 PARK BRAKE SWITCH
6 8223037 1 STEER SELECT SWITCH
7 8223046 2 BEZEL SWITCH
8 8223081 1 ECM INDICATOR, (S/N 0160039338 & After including 0160024571 &
0160037911)
9 8223082 1 ENGINE PREHEAT INDICATOR, (S/N 0160039338 & After including
0160024571 & 0160037911)

8990417 6036 7-15

 CONTROLS

Figure 7-5 Boom Lift/Lower & Extend/Retract Control

6
7
12

11
8

PAP9230
10

7-16 6036 8990417

 CONTROLS

Figure 7-5 Boom Lift/Lower & Extend/Retract Control

Item Part Number Qty. Description Rev.
1 8224045 1 JOYSTICK WITH GATE, (includes items 2 & 3)
2 8580110 1 KNOB
3 8160419 1 BOOT
4 8310143 4 HEX HD SCREW, 1/4X1
5 8310144 4 PROP TEE NUT
6 8024021 2 BOOM LIFT/LOWER & EXTEND/RETRACT CONTROL CABLE ASSY,
(includes items 7 thru 9)
7 1001132550 1 CONTROL CABLE
8 8301443 1 CLEVIS PIN, 3/16X1
9 8302470 1 HAIR PIN, 3/32
10 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
11 4812300 6 FLAT WASHER, M16
12 0100011 AR LOCTITE ® 242TM, (apply to item 7)

8990417 6036 7-17

 CONTROLS

Figure 7-6 Frame Sway & Attachment Tilt Control

5 2

1
6

8
4
7

12
9
10
15

14
11

13 PAP9240

7-18 6036 8990417

 CONTROLS

Figure 7-6 Frame Sway & Attachment Tilt Control

Item Part Number Qty. Description Rev.
1 8224047 1 JOYSTICK WITH GATE, (includes items 2 & 3)
2 8580110 1 KNOB
3 8160419 1 BOOT
4 7098142 2 SPACER
5 88261017 4 HEX HD SCREW, 1/4-20NCX7/8
6 8310001 4 NUT
7 8303540 4 HEX HD SCREW, 1/4X1
8 8307109 4 FLAT WASHER, 1/4
9 8024022 2 FRAME SWAY & ATTACHMENT TILT CONTROL CABLE ASSY,
(includes items 10 thru 12)
10 1001132551 1 CONTROL CABLE
11 8301443 1 CLEVIS PIN, 3/16X1
12 8302470 1 HAIR PIN, 3/32
13 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
14 4812300 6 FLAT WASHER, M16
15 0100011 AR LOCTITE ® 242TM, (apply to item 10)

8990417 6036 7-19

 CONTROLS

Figure 7-7 Auxiliary Hydraulic Control

5
4
2

3
1
6
8

9
10

12
13

11
14

17
15

16

PA3111

7-20 6036 8990417

 CONTROLS

Figure 7-7 Auxiliary Hydraulic Control

Item Part Number Qty. Description Rev.
1 8160406 1 CONTROLLER, (includes items 2 & 3)
2 8580110 1 KNOB
3 8160418 1 BOOT
4 8303758 2 HEX HD CAPSCREW, 1/4-20X2
5 4105621 1 AUXILIARY CONTROL DECAL
6 8305004 2 HEX NUT, 1/4-20
7 7091323 1 CONTROLLER SUPPORT
8 8305906 3 RETAINING NUT, 5/16-18
9 8307004 3 LOCKWASHER, 5/16
10 8303697 3 HEX HD CAPSCREW, 5/16-18X3/4
11 7125871 1 CONDUIT, .5X8
12 8024023 1 AUXILIARY HYDRAULICS CONTROL CABLE ASSY, (includes 13 thru 15)
13 8160078 1 CONTROL CABLE
14 8302470 1 HAIR PIN
15 8301443 1 CLEVIS PIN
16 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
17 4812300 3 FLAT WASHER, M16

8990417 6036 7-21

 CONTROLS

This Page Intentionally Left Blank

7-22 6036 8990417

 SECTION 8
HYDRAULIC CIRCUITS

8990417 6036
 Before S/N 0160039337
HYDRAULIC CIRCUITS excluding 0160024571 & 0160037922

Figure 8-1 Service Brake & De-Clutch

9
9
2
36 5

42 PORT
“T”

25
PORT
41 “PB”
45
27
38
47
48 43 PORT
49 “P”
46

24 16 PORT
26 “LS”

8 28 23
40 PORT
39 37 39
20 “P”
37
30 29 22
22
19 35
7 10 28 18 33
50
40 21 34
10 32 31 40
PORT 27
2 “T”
11 28
6 17
15
25 12
4 11 14
13
3 14
25 14 14
1 4

44
K1
PA4860

8-2 6036 8990417

Before S/N 0160039337
excluding 0160024571 & 0160037922 HYDRAULIC CIRCUITS

Figure 8-1 Service Brake & De-Clutch

Item Part Number Qty. Description Rev.
1 2716765 1 HOSE ASSY
2 2220371 2 STRAIGHT CONNECTOR
3 2220606 2 MALE RUN TEE
4 2716763 2 HOSE ASSY
5 2220501 1 ELBOW, 45 DEGREES
6 2716761 1 HOSE ASSY
7 2716770 1 HOSE ASSY, (S/N 14834 thru 19988 & 0160002345 thru 0160018879)
2754737 1 HOSE ASSY, (S/N 0160018880 & After)
8 2716762 1 HOSE ASSY
9 2716766 2 HOSE ASSY
10 2220657 3 ELBOW, 45 DEGREES, (swivel nut)
11 8770189 4 BULKHEAD ELBOW, 45 DEGREES
12 8760237 1 ELBOW, 45 DEGREES, (S/N 14834 thru 19988 & 0160002345 thru
0160018879)
2230035 1 BULKHEAD ELBOW, 45 DEGREES, (S/N 0160018880 & After)
13 2716697 1 HOSE ASSY, (S/N 14834 thru 19988 & 0160002345 thru 0160018879)
2754736 1 HOSE ASSY, (S/N 0160018880 & After)
14 2716699 4 HOSE ASSY
15 2716700 1 HOSE ASSY
16 2716695 1 HOSE ASSY
17 8303755 4 HEX HD CAPSCREW, M10X30mm
18 8307023 4 LOCK WASHER, M10
8902274 1 BRAKE VALVE ASSY, (includes items 19 thru 23), (no longer available, D
use1001109404 for replacement)
1001109404 1 BRAKE VALVE ASSY, (includes items 19 thru 23) A
19 Ref BRAKE VALVE, (see Figure 9-13 for details)
20 8770183 1 BRANCH TEE, (includes o-ring)
21 8770175 1 ELBOW, 90 DEGREES, (includes o-ring)
22 8770109 2 ELBOW, 90 DEGREES, (includes o-ring)
23 8770120 1 ELBOW, 90 DEGREES, (includes o-ring)
24 2220371 1 STRAIGHT CONNECTOR
25 2220473 3 ELBOW, 90 DEGREES
26 2220603 1 STRAIGHT CONNECTOR
27 8303264 1 HEX HD CAPSCREW, 438-14X1-1/2, GR8
28 8630003 4 O-RING
29 2172106 1 ELBOW, 90 DEGREES, (swivel nut)
30 2221123 1 SWIVEL CONNECTOR
31 8902175 1 SHUTTLE VALVE
32 2130606 1 ELBOW, 90 DEGREES
33 2170706 1 SWIVEL RUN TEE
34 8430081 1 SWIVEL NIPPLE, 1/8 BODY
35 8430032 1 DUST PLUG
36 2220602 1 MALE RUN TEE
37 Use Kit K1 2 CONICAL SPRING
38 8769123 1 TWIN COVER PLATE
39 Use Kit K1 2 ORIFICE
40 7139212 4 ORIFICE DISK, .089 DIA
41 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
42 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-8 for details)

8990417 6036 8-3

 Before S/N 0160039337
HYDRAULIC CIRCUITS excluding 0160024571 & 0160037922

Figure 8-1 Service Brake & De-Clutch (Continued)

Item Part Number Qty. Description Rev.
43 Ref POWER STEERING CIRCUIT, (see Figure 8-5 for details)
44 Ref FRONT AXLE, (see Figure 5-2 for details)
45 Ref REAR AXLE, (see Figure 5-10 for details)
46 Ref STEERING UNIT, (see Figure 8-5 for details)
47 8307004 1 LOCKWASHER, 5/16
48 8750015 1 CLAMP SET
49 8750012 1 STACKING BOLT
50 7139179 1 ORIFICE FITTING

K1 8036385 1 BRAKE VALVE SEAL KIT, (includes qty. 1 of item 37 and qty. 1 of item 39)

8-4 6036 8990417

Before S/N 0160039337
excluding 0160024571 & 0160037922 HYDRAULIC CIRCUITS

Figure 8-1 Service Brake & De-Clutch (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 8-5

 S/N 0160039338 & After
HYDRAULIC CIRCUITS including 0160024571 & 0160037911

Figure 8-1 Service Brake & De-Clutch

9
3
25 6

36

42 PORT
“T”

25 45
PORT
41 “PB”
27
38
47
48 43 PORT
49 “P”
46

24 16 PORT
26 “LS”

8 23 PORT
“P” 39 37 39
22 37
30 29 22
22
19 35
7 28 18 33
50
40 21 34
10 32 31 40
PORT 27
2 “T”
11 28
17
4 15
6 4 12
11
25
13
51 14
6 14
2
2
3

14

44

K1

PA3544

8-6 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 HYDRAULIC CIRCUITS

Figure 8-1 Service Brake & De-Clutch

Item Part Number Qty. Description Rev.
2 2220371 3 STRAIGHT CONNECTOR
3 2220606 2 MALE RUN TEE
4 2716763 2 HOSE ASSY
6 2716670 3 HOSE ASSY
7 2754737 1 HOSE ASSY
8 2716762 1 HOSE ASSY
9 2716766 1 HOSE ASSY
10 2220657 2 ELBOW, 45 DEGREES, (swivel nut)
11 8770189 4 BULKHEAD ELBOW, 45 DEGREES
12 2230035 1 BULKHEAD ELBOW, 45 DEGREES
13 2754736 1 HOSE ASSY
14 2716699 3 HOSE ASSY
15 2716700 1 HOSE ASSY
16 2716695 1 HOSE ASSY
17 8303755 4 HEX HD CAPSCREW, M10X30mm
18 8307023 4 LOCK WASHER, M10
1001109404 1 BRAKE VALVE ASSY, (includes items 19 thru 23) B
19 Ref BRAKE VALVE, (see Figure 9-13 for details)
20 8770183 1 BRANCH TEE, (includes o-ring)
21 8770175 1 ELBOW, 90 DEGREES, (includes o-ring)
22 8770109 2 ELBOW, 90 DEGREES, (includes o-ring)
23 8770120 1 ELBOW, 90 DEGREES, (includes o-ring)
25 2220473 3 ELBOW, 90 DEGREES
26 2220603 1 STRAIGHT CONNECTOR
27 8303264 1 HEX HD CAPSCREW, .438-14X1-1/2, GR8
28 8630003 3 O-RING
29 2172106 1 ELBOW, 90 DEGREES, (swivel nut)
30 2221123 1 SWIVEL CONNECTOR
31 8902175 1 SHUTTLE VALVE
32 2130606 1 ELBOW, 90 DEGREES
33 2170706 1 SWIVEL RUN TEE
34 8430081 1 SWIVEL NIPPLE, 1/8 BODY
35 8430032 1 DUST PLUG
36 2220602 1 MALE RUN TEE
37 Use Kit K1 2 CONICAL SPRING
38 8769123 1 TWIN COVER PLATE
39 Use Kit K1 2 ORIFICE
40 7139212 3 ORIFICE DISK, .089 DIA
41 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
42 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-8 for details)
43 Ref POWER STEERING CIRCUIT, (see Figure 8-5 for details)
44 Ref FRONT AXLE, (see Figure 5-2 for details)
45 Ref REAR AXLE, (see Figure 5-10 for details)
46 Ref STEERING UNIT, (see Figure 8-5 for details)
47 8307004 1 LOCKWASHER, 5/16
48 8750015 1 CLAMP SET
49 8750017 1 LOCKING PLATE
50 7139179 1 ORIFICE FITTING
51 2220635 1 FITTING, TEE

8990417 6036 8-7

 S/N 0160039338 & After
HYDRAULIC CIRCUITS including 0160024571 & 0160037911

Figure 8-1 Service Brake & De-Clutch (Continued)

Item Part Number Qty. Description Rev.
K1 8036385 1 BRAKE VALVE SEAL KIT, (includes qty. 1 of item 37 and qty. 1 of item 39)

8-8 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 HYDRAULIC CIRCUITS

Figure 8-1 Service Brake & De-Clutch (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 8-9

 HYDRAULIC CIRCUITS

Figure 8-2 Boom Lift/Lower & Extend/Retract

1
7
2
7
32
34
3
26 7
27 7
16
6

RETRACT
PORT

28 8 EXTEND
PORT
11 8
15
14
29
4
17
9
RETRACT 5 10
PORT
11
EXTEND 8
PORT
8 12

35 33 9
11

9 13

25
18
12 104
10 19
18
11
9 30
24
22
RETRACT
23 PORT
21
20 EXTEND
PORT

31 PA3516

8-10 6036 8990417

 HYDRAULIC CIRCUITS

Figure 8-2 Boom Lift/Lower & Extend/Retract

Item Part Number Qty. Description Rev.
1 7139527 1 BOOM EXTEND CYL TUBE, (S/N 14834 thru 17190)
7139731 1 BOOM EXTEND CYL TUBE, (S/N 17191 thru 19988 & 0160002345 & After)
2 7139528 1 BOOM EXTEND CYL TUBE, (S/N 14834 thru 17190)
7139730 1 BOOM EXTEND CYL TUBE, (S/N 17191 thru 19988 & 0160002345 & After)
3 8760468 2 BULKHEAD LOCKNUT, 12
4 2716760 2 HOSE ASSY
5 2220567 2 ELBOW, 90 DEGREES
6 2755060 2 HOSE ASSY
7 2230046 2 BULKHEAD UNION, 90 DEGREES, (S/N 14834 thru 19988 & 0160002345
thru 0160012120)
8 2716778 2 HOSE ASSY, (S/N 14834 thru 19988 & 0160002345 thru 0160012120)
2755059 2 HOSE ASSY, (S/N 0160012121 thru 0160039337 excluding 0160024571 &
0160037911)
1001114202 2 HOSE ASSY, (S/N 0160039338 & After including 0160024571 & 0160037911)
9 8750040 5 TWIN CLAMP SET, 1.18DIA
10 8750025 2 TWIN COVER PLATE
11 8307004 AR LOCKWASHER, 5/16
12 8303757 1 HEX HD CAPSCREW, 5/16-18X2.50
13 8750026 2 STACKING BOLT, (torque to 11.6 - 21 lb-ft)
14 Ref RH REAR BULKHEAD PLATE, (see Figure 8-3 for details)
15 8307203 2 PLAIN WASHER, .312
16 8769128 1 TWIN COVER PLATE
17 8305006 2 HEX NUT, 5/16-18
18 2716784 2 HOSE ASSY, (Before S/N 0160039337 excluding 0160024571 & 0160037911)
2716784 1 HOSE ASSY, (S/N 0160039338 & After including 0160024571 & 0160037911)
19 2220695 2 MALE BRANCH TEE
20 2716675 2 HOSE ASSY
21 2220375 2 STRAIGHT CONNECTOR
22 2220655 1 ELBOW, 90 DEGREES, (swivel nut)
23 2220451 1 STRAIGHT CONNECTOR
24 2220578 1 ELBOW, 90 DEGREES
25 8770157 2 ELBOW, 90 DEGREES
26 8769139 1 TWIN CLAMP SET, .750 DIA
27 8307106 1 FLAT WASHER, .34X.69X.065
28 8310009 2 HEX HD CAPSCREW, 5/16-18X2.00
29 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)
30 Ref LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
31 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
32 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
33 8750017 1 TWIN CLAMP LOCKING PLATE, (S/N 14834 thru 19988 & 0160002345 thru
0160033303)
8750025 1 TWIN COVER PLATE, (S/N 0160033304 & After)
34 8310009 1 HEX HD CAPSCREW, 5/16-18X2.0, (S/N 14834 thru 19988 & 0160002345
thru 0160015051)
8303746 1 HEX HD CAPSCREW, 5/16-18X1-3/4, (S/N 0160015052 & After)
35 8750026 1 STACKING BOLT, (S/N 14834 thru 19988 & 0160002345 thru 0160033303)
8303757 1 HEX HD CAPSCREW, 5/16-18X2.50, (S/N 0160033304 & After)
104 2716785 1 HOSE ASSY, (S/N 0160039338 & After including 0160024571 & 0160037911)

8990417 6036 8-11

 S/N 14834 thru 18831
HYDRAULIC CIRCUITS

Figure 8-3 Attachment Tilt & Slave

3 36
3
4 4
5 5
6

10

11
18
RETRACT 9
PORT 2
8
12
27 16 13
20
EXTEND 15
PORT
38
15

25
34
2
12
RETRACT 31
PORT
35
21
EXTEND
PORT
RETRACT
19 PORT
12
33 21
39
25
26 17 15 15
19
29 EXTEND
PORT
30 30 28
22
24 14
30 2
29 23
28 24 2
24 2 23
32

27

37 PA3521

8-12 6036 8990417

S/N 14834 thru 18831
HYDRAULIC CIRCUITS

Figure 8-3 Attachment Tilt & Slave

Item Part Number Qty. Description Rev.
1 8303090 4 HEX HD CAPSCREW, 1/4-20X1.75
2 8307004 10 LOCKWASHER, 5/16
3 8307002 4 LOCKWASHER, 1/4
4 8307109 4 NARROW FLAT WASHER, 1/4
5 8769153 2 SINGLE CLAMP COVER PLATE
6 8750029 2 SINGLE CLAMP, .75 DIA
7 8760465 2 BULKHEAD LOCKNUT #10
8 8769123 3 TWIN COVER PLATE
9 8769122 3 TWIN CLAMP, .62 DIA
10 7150810 1 RETRACT BOOM ATTACHMENT TILT TUBE
11 7150811 1 EXTEND BOOM ATTACHMENT TILT TUBE
12 8307106 11 FLAT WASHER, .34X.69X.065
13 8303715 3 HEX HD CAPSCREW, 5/16-18X1.50
14 2716684 2 HOSE ASSY
15 8760477 2 MALE BULKHEAD RUN TEE
16 7150837 1 RETRACT ATTACHMENT TILT TUBE ASSY
17 2220385 2 FEMALE SWIVEL TEE
18 7150838 1 EXTEND ATTACHMENT TILT TUBE ASSY
19 2220373 4 STRAIGHT CONNECTOR
20 2716788 2 BOOM HOSE ASSY
21 2716773 4 HOSE ASSY
22 2716767 2 HOSE ASSY
23 8303264 3 HEX HD CAPSCREW, .312-18X1.50
24 8769128 3 TWIN COVER PLATE
25 8760045 2 UNION BULKHEAD
26 8765204 2 ELBOW, 90 DEGREES, (swivel nut)
27 2220474 3 ELBOW, 90 DEGREES
28 8750016 3 TWIN CLAMP SET, 1.18 DIA
29 8750017 2 LOCK FOR TWIN CLAMP PLATE
30 Ref CLAMP & HARDWARE, (see Figure 8-2 for details)
31 7139504 1 LH BULKHEAD PLATE
32 2220596 1 ELBOW, 90 DEGREES
33 8305006 4 HEX NUT, 5/16-18
34 8310009 4 HEX HD CAPSCREW, 5/16-18X2
35 7139505 1 RH BULKHEAD PLATE
36 2716714 2 HOSE ASSY
37 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
38 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-4 for details)
39 Ref SLAVE CYLINDER, (see Figure 9-5 for details)

8990417 6036 8-13

 S/N 18832 thru 19988
HYDRAULIC CIRCUITS & 0160002345 & After

Figure 8-3 Attachment Tilt & Slave

3 31
3
4 4
5 5
6

10

11
15
RETRACT
PORT 9
8
2
26 13
22 14 12
33
17
EXTEND 13
PORT
35
29
37 28
2
38
RETRACT
PORT

18
EXTEND
PORT
16 RETRACT
PORT
30 18
13
33 36 13
16
EXTEND
24 PORT
25 25 23
19
21
25 2 32
24 20
23 21 2
21 2 20
27

22

34
PA3523

8-14 6036 8990417

S/N 18832 thru 19988
& 0160002345 & After HYDRAULIC CIRCUITS

Figure 8-3 Attachment Tilt & Slave

Item Part Number Qty. Description Rev.
1 8303090 4 HEX HD CAPSCREW, 1/4-20X1.75
2 8307004 10 LOCKWASHER, 5/16
3 8307002 4 LOCKWASHER, 1/4
4 8307109 4 NARROW FLAT WASHER, 1/4
5 8769153 2 SINGLE CLAMP COVER PLATE
6 8750029 2 SINGLE CLAMP, .75 DIA
7 8760465 2 BULKHEAD LOCKNUT #10
8 8769123 3 TWIN COVER PLATE
9 8769122 3 TWIN CLAMP, .62 DIA
10 7139726 1 RETRACT BOOM ATTACHMENT TILT TUBE
11 7139727 1 EXTEND BOOM ATTACHMENT TILT TUBE
12 8303715 3 HEX HD CAPSCREW, 5/16-18X1.50
13 8760477 2 MALE BULKHEAD RUN TEE
14 7150837 1 RETRACT ATTACHMENT TILT TUBE ASSY
15 7150838 1 EXTEND ATTACHMENT TILT TUBE ASSY
16 2220373 4 STRAIGHT CONNECTOR
17 2716788 2 BOOM HOSE ASSY
18 2716773 4 HOSE ASSY
19 2716767 2 HOSE ASSY
20 8303264 3 HEX HD CAPSCREW, .312-18X1.50
21 8769128 3 TWIN COVER PLATE
22 2220474 3 ELBOW, 90 DEGREES
23 8750027 3 TWIN CLAMP SET, .84” DIA
24 8750017 2 LOCK FOR TWIN CLAMP PLATE
25 Ref CLAMP & HARDWARE, (see Figure 8-2 for details)
26 8307106 3 FLAT WASHER, .34X.69X.065
27 2220596 1 ELBOW, 90 DEGREES
28 8307203 4 PLAIN WASHER, .312
29 8310009 4 HEX HD CAPSCREW, .312-18X2, GR5
30 8305006 4 HEX NUT, .312-18
31 2716714 2 HOSE ASSY
32 7300214 2 TUBE ASSY
33 8760463 2 LOCKNUT, BULKHEAD #8
34 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
35 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-4 for details)
36 Ref SLAVE CYLINDER, (see Figure 9-5 for details)
37 7139505 1 RH BULKHEAD PLATE
38 7139504 1 LH BULKHEAD PLATE

8990417 6036 8-15

 HYDRAULIC CIRCUITS

Figure 8-4 Frame Sway

4
7
2
6 113
8
5

10

TO PORT
“FTR”

TO PORT
“FTB”

PA3531

8-16 6036 8990417

 HYDRAULIC CIRCUITS

Figure 8-4 Frame Sway

Item Part Number Qty. Description Rev.
1 2220371 1 STRAIGHT CONNECTOR
2 2716764 2 HOSE ASSY
3 2220473 1 ELBOW, 90 DEGREES
4 8760268 1 ELBOW, 90 DEGREES, (swivel nut)
5 2220372 1 STRAIGHT CONNECTOR
6 8760458 1 TUBE END REDUCER, (Before S/N 0160039337 excluding 0160024571 &
0160037911)
7 8760407 1 NUT, (Before S/N 0160039337 excluding 0160024571 & 0160037911)
8 2220373 1 STRAIGHT CONNECTOR
9 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
10 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
113 2220619 1 ADAPTER, (S/N 0160039338 & After including 0160024571 & 0160037911)

8990417 6036 8-17

 HYDRAULIC CIRCUITS

Figure 8-5 Power Steering

16
17
24 17
PORT
PORT “A”
“B”
PORT
PORT “T”
“P” 15
15

8 1
26
20
21 SECONDARY
FUNCTION
MANIFOLD
PORT
23 18 “PS”
19

6
11

“T”
9 5 2 “L”
“R”
“P”
3 10

15 14 13

12
7

7 “LS”
“L”

“R”

25
“T”

“P”

PA3492

8-18 6036 8990417

 HYDRAULIC CIRCUITS

Figure 8-5 Power Steering

Item Part Number Qty. Description Rev.
1 2716776 1 HOSE ASSY
2 2220500 3 ELBOW, 45 DEGREES
3 2716775 1 HOSE ASSY
4 2716673 2 HOSE ASSY
5 2716696 4 HOSE ASSY
6 2716769 1 HOSE ASSY
7 8760237 4 BULKHEAD ELBOW, 45 DEGREES
8 2716773 1 HOSE ASSY
9 2716772 1 HOSE ASSY
10 2220683 1 ELBOW, 45 DEGREES, (swivel nut)
11 2220381 1 CONNECTOR
12 8721029 1 STEERING UNIT
13 8760140 1 MALE CONNECTOR
14 2220385 1 FEMALE SWIVEL RUN TEE
15 2220373 4 STRAIGHT CONNECTOR
16 2220474 1 ELBOW, 90 DEGREES
17 2220596 3 ELBOW, 90 DEGREES
18 8770173 1 CONNECTOR
19 2220655 1 ELBOW, 90 DEGREES, (swivel nut)
20 2220700 1 FEMALE SWIVEL RUN TEE
21 2220622 1 TUBE END REDUCER
23 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
24 Ref STEER SELECT VALVE, (see Figure 9-8 for details)
25 Ref FRONT AXLE, (see Figure 5-2 for details)
26 Ref REAR AXLE, (see Figure 5-10 for details)

8990417 6036 8-19

 HYDRAULIC CIRCUITS

Figure 8-6 Control Valves

23
TO HYDRAULIC COOLER,
(see Figure 8-9)

4
6 23
5 11
2
27

14
15 7
13 36 8 48
12 43
37 10
9 46
14 15 47
12
24
13
27
33 29
37 45
34
36 TO BRAKE VALVE 43
PORT “T”,
(see Figure 8-1)
16 44
32 15 14 28
13 31
41
3 12
30 17 36
42 14 38
25 15 40

22 35 39
21 36
TO STEERING 38 26 18
24
21
ORBITAL, 49
(see Figure 8-5) 36 38
22 22 24
19 20
PA3503

8-20 6036 8990417

 HYDRAULIC CIRCUITS

Figure 8-6 Control Valves

Item Part Number Qty. Description Rev.
1 2716783 1 HOSE ASSY
2 Ref GEAR PUMP, (see Figure 9-6 for details)
3 8630003 1 O-RING
4 2716774 1 HOSE ASSY
5 2716808 1 HOSE ASSY
6 8405209 1 HOSE CLAMP
7 8640208 1 O-RING
8 10717672 2 FLANGE HALF, 32
9 8303626 4 HEX HD CAPSCREW, 1/2-13X1.5
10 8307007 4 LOCKWASHER, 1/2
11 2716780 1 HOSE ASSY
12 8640123 4 O-RING
13 8530030 8 FLANGE HALF, 16
14 8303675 16 HEX HD CAPSCREW, 3/8-16X1.25, GR5, (torque to 33-37 lb-ft)
15 8307005 16 LOCKWASHER, 3/8
16 2717033 1 HOSE ASSY
17 8310420 2 HEX FLANGE NUT, 5/16-18
18 8310393 2 CARRIAGE BOLT, 5/16-18X2.75, GR2, (torque to 18.5 - 21 lb-ft)
19 8310337 1 CARRIAGE BOLT, 1/2-13X2.5
20 8310524 2 CARRIAGE BOLT, 1/2-13X1.75
21 8310523 3 HEX FLANGE NUT, 1/2-13
22 Ref MAIN CONTROL VALVE HARDWARE, (see Figure 8-5 for details)
23 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details)
24 2220473 3 ELBOW, 90 DEGREES
25 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-7 for details)
26 Ref SECONDARY FUNCTION MANIFOLD, (see Figure 9-8 for details)
27 2220435 2 STRAIGHT CONNECTOR
28 2716781 1 HOSE ASSY
29 2716807 1 HOSE ASSY
30 2220373 1 STRAIGHT CONNECTOR
31 2220602 1 MALE RUN TEE
32 7139993 1 RESTRICTOR CHECK VALVE
33 2220596 1 ELBOW, 90 DEGREES
34 Ref UNLOADER VALVE ASSY, (see Figure 9-8 for details)
35 2716771 1 HOSE ASSY
36 8430032 5 DUST PLUG
37 8430033 2 DIAGNOSTIC NIPPLE
38 8430046 3 DIAGNOSTIC NIPPLE
39 2220371 1 STRAIGHT CONNECTOR
40 8760268 1 ELBOW, 90 DEGREES, (swivel nut)
41 2172106 1 ELBOW, 90 DEGREES, (swivel nut)
42 2110606 1 STRAIGHT CONNECTOR
43 8750027 2 CLAMP, SET, .84 DIA TWIN
44 8750012 1 STACKING BOLT, (torque to 7.5 - 13.5 lb-ft)
45 8750017 1 TWIN CLAMP PLATE LOCKING
46 8310009 1 HEX HD CAPSCREW, 5/16-18X2, (torque to 11.6 - 21 lb-ft)
47 8307004 1 LOCKWASHER, 5/16
48 8769128 1 TWIN COVER PLATE
49 2220238 1 PLUG

8990417 6036 8-21

 HYDRAULIC CIRCUITS

Figure 8-7 Auxiliary Hydraulic

1 30

3
3
27
5 27
5
28
28
29
29
5
7
33 31
19

32
7
9 10
2
34 11
11
8
4
6

18
37 18 11
35 37 11
2 12
35 22
15 16 17 19
23 21
14
24
19 22 20
22 20 21 2
23 23
24
2
24 19
21
20
25
36
13

26

PA3562

8-22 6036 8990417

 HYDRAULIC CIRCUITS

Figure 8-7 Auxiliary Hydraulic

Item Part Number Qty. Description Rev.
1 8303090 4 HEX HD CAPSCREW, 1/4-20X1-3/4
2 8307004 6 LOCKWASHER, 5/16
3 8307002 4 LOCKWASHER, 1/4
4 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2
5 8750029 4 SINGLE CLAMP, .75 ID
6 2716792 2 HOSE ASSY
7 8769122 6 TWIN CLAMP, .62 ID, (two halves)
8 7150837 1 TUBE ASSY
9 7150838 1 TUBE ASSY
10 2716713 2 HOSE ASSY
11 2230044 2 BULKHEAD ELBOW, 90 DEGREES, (includes nut)
12 2716768 2 HOSE ASSY
13 2220373 1 STRAIGHT CONNECTOR
14 8420055 1 DUST PLUG, #8
15 8420053 1 DUST CAP, #8
16 91403414 1 MALE QUICK DISCONNECT
17 91403413 1 FEMALE QUICK DISCONNECT
18 2230025 2 BULKHEAD STRAIGHT UNION
19 8750017 6 TWIN CLAMP PLATE LOCKING
20 8750040 3 TWIN CLAMP SET, 1.18 DIA
21 8750026 3 STACKING BOLT
22 8310009 3 HEX HD CAPSCREW, 5/16-18X2
23 8769128 3 TWIN COVER PLATE
24 8750027 3 TWIN CLAMP SET, .84 DIA
25 8765204 2 ELBOW, 90 DEGREES, (swivel nut)
26 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
27 8769153 2 SINGLE CLAMP COVER PLATE
28 8769155 4 STACKING BOLT
29 8769156 2 SAFETY LOCK SINGLE PLATE
30 8760465 2 BULKHEAD LOCKNUT, #10
31 7139728 1 TUBE ASSY
32 7139729 1 TUBE ASSY
33 8750011 3 STACKING BOLT
34 8769123 3 COVER PLATE
35 8640025 2 O-RING, (S/N 14834 thru 19988 & 0160002345 thru 0160034648)
36 2220381 1 CONNECTOR
37 2220651 2 STRAIGHT CONNECTOR, (S/N 0160034648 & After)

8990417 6036 8-23

 S/N 14834 thru 19988
HYDRAULIC CIRCUITS & 0160002345 thru 0160004109

Figure 8-8 Transmission Cooler

11

7 6 1

10
5 8
9
4 2

12

PA3551

8-24 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160004109 HYDRAULIC CIRCUITS

Figure 8-8 Transmission Cooler

Item Part Number Qty. Description Rev.
1 8760109 2 STRAIGHT CONNECTOR
2 2716622 1 HOSE ASSY
3 2716621 1 HOSE ASSY
4 8760328 2 ELBOW, 90 DEGREES
5 8750024 2 TWIN CLAMP SET
6 8750017 1 TWIN CLAMP LOCKING PLATE
7 8750026 1 STOCKING BOLT
8 8307004 1 LOCKWASHER, 5/16
9 8750025 1 TWIN COVER PLATE
10 8303757 1 HEX HD CAPSCREW, 5/16-18X2.5
11 Ref RADIATOR, (see Figure 4-3 for details)
12 Ref ZF TRANSMISSION, (see Figure 5-18 for details)

8990417 6036 8-25

 S/N 0160004110 thru 0160039337
HYDRAULIC CIRCUITS excluding 0160024571 & 0160037911

Figure 8-8 Transmission Cooler

7
8

3
5

4 6

2
2

PA4380

8-26 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 HYDRAULIC CIRCUITS

Figure 8-8 Transmission Cooler

Item Part Number Qty. Description Rev.
1 Ref ZF TRANSMISSION, (see Figure 5-18 for details)
2 2131210 2 ELBOW, 90 DEGREES
3 2717150 1 HOSE ASSY
4 2717149 1 HOSE ASSY
5 8750024 1 CLAMP SET, 1.18 DIA, (S/N 0160004110 thru 0160032087)
8750040 1 CLAMP SET, 1.46 DIA, (S/N 0160032088 & After)
6 8750026 2 STACKING BOLT
7 8750040 1 CLAMP SET, 1.46 DIA
8 Ref TRANSMISSION OIL COOLER, (see Figure 4-3 for details)

8990417 6036 8-27

 S/N 0160039338 & After
HYDRAULIC CIRCUITS including 0160024571 & 0160037911

Figure 8-8 Transmission Cooler

25

24
10
19 18
27 15
21
16 22
10 22
20
21
22
22
20

26

PAP9300

8-28 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 HYDRAULIC CIRCUITS

Figure 8-8 Transmission Cooler

Item Part Number Qty. Description Rev.
1001100220 1 TRANSMISSION COOLER, (includes items 10, 15, 16, 18 thru 22) D
10 Ref CLAMP, (see Figure 8-9 for details)
15 8750026 1 STACK BOLT
16 8750040 1 CLAMP SET
18 1001100222 1 HOSE ASSY
19 1001100223 1 HOSE ASSY
20 0641612 2 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
21 8305645 2 HEX LOCKNUT, 3/8-16
22 8310200 4 WASHER, 3/8
24 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details)
25 Ref RADIATOR, (see Figure 4-3 for details)
26 Ref ZF TRANSMISSION, (see Figure 5-18 for details)
27 2131210 2 ELBOW, 90 DEGREES

8990417 6036 8-29

 S/N 14834 thru 19988
HYDRAULIC CIRCUITS & 0160002345 thru 0160004109

Figure 8-9 Oil Cooler

8
4
7
20
5
6
15
17
9

13 13
16
2
15 14

18
12
11
10
19
10

PA3570

8-30 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160004109 HYDRAULIC CIRCUITS

Figure 8-9 Oil Cooler

Item Part Number Qty. Description Rev.
1 Ref OIL COOLER, (see Figure 4-3 for details)
2 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details)
3 Ref UNLOADER VALVE, (see Figure 9-8 for details)
4 8310009 1 HEX HD CAPSCREW, 5/16-18X2.00, GR5
5 8750017 1 LOCKING PLATE
6 8750026 1 STACKING BOLT
7 8769123 1 TWIN COVER PLATE
8 2716786 1 HOSE ASSY
9 2716779 1 HOSE ASSY
10 8640123 2 O-RING
11 8530030 2 FLANGE HALF, 16
12 8307005 4 LOCKWASHER, 3/8
13 8750040 2 TWIN CLAMP SET, 1.18 DIA
14 8303757 1 HEX HD CAPSCREW, 5/16-18X2.5
15 8307004 2 LOCKWASHER, 5/16
16 8750025 1 TWIN COVER PLATE
17 8760273 1 ELBOW, 45 DEGREES, (swivel nut)
18 8303107 4 HEX HD CAPSCREW, 3/8-16X3.25, GR5
19 7139788 1 BLOCK MANIFOLD
20 8750015 1 TWIN CLAMP SET, .67 DIA

8990417 6036 8-31

 S/N 0160004110 thru 0160039337
HYDRAULIC CIRCUITS excluding 0160024571 & 0160037911

Figure 8-9 Oil Cooler

1
2 3

6 4
7
9

10
11
12
13

12

14

PA4390

8-32 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 HYDRAULIC CIRCUITS

Figure 8-9 Oil Cooler

Item Part Number Qty. Description Rev.
1 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details)
2 8760273 1 ELBOW, 45 DEGREES, (swivel nut)
3 2717159 1 HOSE ASSY
4 2717158 1 HOSE ASSY
5 Ref CLAMP & HARDWARE, (see Figure 8-8 for details)
6 8750026 1 STACKING BOLT
7 8750024 1 CLAMP SET, 1.18 DIA
8 Ref OIL COOLER, (see Figure 4-3 for details)
9 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5
10 8307005 4 LOCKWASHER, 3/8
11 8530030 2 FLANGE HALF
12 8640123 2 O-RING
13 7139788 1 BLOCK MANIFOLD
14 Ref UNLOADER VALVE, (see Figure 9-8 for details)

8990417 6036 8-33

 S/N 0160039338 & After
HYDRAULIC CIRCUITS including 0160024571 & 0160037911

Figure 8-9 Oil Cooler

25

15

24
7

6
8

1 3
1
14
16 17 16
5
3
1
5

22

23
18

18
19
20
21 PA4392

8-34 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 HYDRAULIC CIRCUITS

Figure 8-9 Oil Cooler

Item Part Number Qty. Description Rev.
1001099246 1 OIL COOLER, (includes items 1 thru 23) C
1 3311805 3 LOCKNUT, 1/2-13
3 4751800 2 WASHER, 1/2
5 8406302 2 CLAMP
8 8760273 1 ELBOW, 45 DEGREES
14 1001100215 1 HOSE ASSY
15 1001100216 1 HOSE ASSY
16 0641814 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
17 8310456 1 HEX NUT, 1/2-13
18 8530030 2 FLANGE
19 8640123 1 O-RING
20 2220435 1 CONNECTOR
21 7139788 1 MANIFOLD BLOCK
22 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5
23 8307005 4 LOCKWASHER, 3/8
24 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-9 for details)
25 Ref RADIATOR, (see Figure 4-3 for details)

8990417 6036 8-35

 HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-36 6036 8990417

 SECTION 9
HYDRAULIC COMPONENTS

8990417 6036
 HYDRAULIC COMPONENTS

Figure 9-1 Boom Extend/Retract Cylinder

18
4

22
3
20 12
15 14
11
17
9

26

24
8
25
1
23

21
7 16

6
2
13 19 K1
10 K2
13

23 6 13 10 13 18 15 24
17

11 5
2 19 4 3 22 12 14 20
9 19 7 16 21

PAP16610

9-2 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-1 Boom Extend/Retract Cylinder

Item Part Number Qty. Description Rev.
2716571 1 BOOM EXTEND/RETRACT CYLINDER, (includes all items)
1 NSS 1 TUBE WELDMENT
2 8036402 1 PISTON, (Loctite® 241TM & torque to 300-400 lb-ft)
3 8036403 1 GLAND HEAD, (torque to 300-400 lb-ft)
4 8036404 1 ROD SPACER
5 8036405 1 ROD WELDMENT
6 8035536 1 SET SCREW, 5/16-18X.50, (Loctite® 241TM & torque to 155-165 lb-ft)
7 8036406 1 SET SCREW, 5/16-18X.38, (Loctite® 241TM & torque to 155-165 lb-ft)
8 8902259 1 COUNTERBALANCE VALVE, (3500 psi), (torque to 45-50 lb-ft)
8205656 1 SEAL KIT
9 Use Kit K2 1 O-RING
10 Use Kit K2 1 O-RING
11 Use Kit K2 1 O-RING
12 Use Kit K2 1 O-RING
13 Use Kit K2 2 BACK-UP RING
14 Use Kit K2 1 BACK-UP RING
15 Use Kit K2 1 WIPER SEAL
16 Use Kit K2 1 PISTON SEAL
17 Use Kit K2 1 WIPER SEAL
18 Use Kit K2 2 WEARBAND
19 Use Kit K2 2 WEARBAND
20 Use Kit K2 2 LOCKING INSERT
21 Use Kit K2 1 SQUARE RING
22 Use Kit K2 1 BUFFER SEAL
23 8036144 1 STRAIGHT GREASE FITTING
24 8036143 1 GREASE FITTING, 90 DEGREES
25 8036229 1 CHECK VALVE
8205656 1 SEAL KIT
26 8036407 1 TAMPERPROOF CAP

K1 8036296 1 CYLINDER CONVERSION KIT, (S/N 14834 thru 15222),

(includes item 3 & boom extend cylinder seal kit)
K2 8036294 1 EXTEND CYLINDER SEAL KIT,
(S/N 15223 thru 19988 & 0160002345 & After), (includes items 9 thru 22)

8990417 6036 9-3

 S/N 14834 thru 19297
HYDRAULIC COMPONENTS

Figure 9-2 Boom Lift/Lower Cylinder

4
17
14

5 6
15
8
9
10
11
16
12

13

14 K1
15

12 13
4 6 5 8 9 11 16 PA3611

9-4 6036 8990417

S/N 14834 thru 19297
HYDRAULIC COMPONENTS

Figure 9-2 Boom Lift/Lower Cylinder

Item Part Number Qty. Description Rev.
2716616 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 16)
1 NSS 1 TUBE WELDMENT
2 8036393 1 PO CHECK VALVE
2900770 1 SEAL KIT
3 8035321 1 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35 lb-ft)
8035327 1 SEAL KIT
4 8036394 1 LOCKNUT, (torque to 1750-2000 lb-ft)
5 Use Kit K1 1 O-RING
6 Use Kit K1 1 CAPPED T-SEAL
7 8036397 1 PISTON
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 BACK-UP RING
10 8036396 1 GLAND
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 WIPER SEAL
13 8036395 1 ROD WELDMENT
14 Use Kit K1 2 PRECISION WEARBAND
15 Use Kit K1 2 PRECISION WEARBAND
16 8036398 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
17 8526011 1 LOCTITE® 271TM, (apply to item 4)

K1 8036132 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 5, 6, 8, 9, 11, 12, 14 & 15)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

8990417 6036 9-5

 S/N 19298 thru 19988
HYDRAULIC COMPONENTS & 0160002345 thru 0160004091
excluding 0160003491 & 0160003492

Figure 9-2 Boom Lift/Lower Cylinder

4
20
17
5 9
19 20
11
12
18
13
14
6
15
8
16
14

K1

18

16 7
4 17 12 11 13 14 15 8 PA4920

9-6 6036 8990417

S/N 19298 thru 19988
& 0160002345 thru 0160004091 HYDRAULIC COMPONENTS
excluding 0160003491 & 0160003492

Figure 9-2 Boom Lift/Lower Cylinder

Item Part Number Qty. Description Rev.
2717196 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 19) D
1 NSS 1 TUBE WELDMENT
2 7029328 1 PO CHECK VALVE
8025655 1 SEAL KIT
3 7029327 1 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35 lb-ft)
7029330 1 SEAL KIT
4 8036536 1 LOCKNUT, (torque to 1735-1885 lb-ft)
5 7029336 1 PISTON
6 7029333 1 GLAND
7 7029332 1 ROD WELDMENT
8 7029334 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
9 8036537 2 SET SCREW, 3/8-16X3/8
10 7029335 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 BACK-UP RING
15 Use Kit K1 1 DEEP Z-SEAL
16 Use Kit K1 1 WIPER SEAL
17 Use Kit K1 1 PRECISION WEARBAND
18 Use Kit K1 2 PRECISION WEARBAND
19 Use Kit K1 2 NYLON BALL
20 8526011 1 LOCTITE® 271TM, (apply to item 4)

K1 8036782 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 11 thru 19)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

8990417 6036 9-7

 S/N 0160004110 thru 0160015020
HYDRAULIC COMPONENTS including 0160003491 & 0160003492

Figure 9-2 Boom Lift/Lower Cylinder

4
20
17
5 9
19 20
11
12
18
13
14
6
15
8
16
14

K1

18

16 7
4 17 12 11 13 14 15 8 PA4920

9-8 6036 8990417

S/N 0160004110 thru 0160015020
including 0160003491 & 0160003492 HYDRAULIC COMPONENTS

Figure 9-2 Boom Lift/Lower Cylinder

Item Part Number Qty. Description Rev.
2717257 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 19) B
1 NSS 1 TUBE WELDMENT
2 7029328 1 PO CHECK VALVE
8025655 1 SEAL KIT
3 7029327 1 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35 lb-ft)
7029330 1 SEAL KIT
4 8036536 1 LOCKNUT, (torque to 1735-1885 lb-ft)
5 7029336 1 PISTON
6 7029333 1 GLAND
7 7029337 1 ROD WELDMENT
8 7029334 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
9 8036537 2 SET SCREW, 3/8-16X3/8
10 7029335 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 BACK-UP RING
15 Use Kit K1 1 DEEP Z-SEAL
16 Use Kit K1 1 WIPER SEAL
17 Use Kit K1 1 PRECISION WEARBAND
18 Use Kit K1 2 PRECISION WEARBAND
19 Use Kit K1 2 NYLON BALL
20 8526011 1 LOCTITE® 271TM, (apply to item 4)

K1 8036782 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 11 thru 19)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

8990417 6036 9-9

 S/N 0160015052 & After
HYDRAULIC COMPONENTS

Figure 9-2 Boom Lift/Lower Cylinder

4
20
17
5 9
19 20
11
12
18
13
14
6
15
8
16
14

K1
116
18
105 125
126
120

16 7
4 17 12 11 13 14 15 8 PA4492

9-10 6036 8990417

S/N 0160015052 & After
HYDRAULIC COMPONENTS

Figure 9-2 Boom Lift/Lower Cylinder

Item Part Number Qty. Description Rev.
1684464 2 BOOM LIFT/LOWER CYLINDER, (includes items 1 thru 19) A
1 NSS 1 TUBE WELDMENT
2 7029328 1 PO CHECK VALVE
8025655 1 SEAL KIT
3 7029327 1 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35 lb-ft)
7029330 1 SEAL KIT
4 8036536 1 LOCKNUT, (torque to 1735-1885 lb-ft)
5 7029336 1 PISTON
6 7029333 1 GLAND
7 7029337 1 ROD WELDMENT
8 7029334 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
9 8036537 2 SET SCREW, 3/8-16X3/8
10 7029335 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 BACK-UP RING
15 Use Kit K1 1 DEEP Z-SEAL
16 Use Kit K1 1 WIPER SEAL
17 Use Kit K1 1 PRECISION WEARBAND
18 Use Kit K1 2 PRECISION WEARBAND
19 Use Kit K1 2 NYLON BALL
20 8526011 1 LOCTITE® 271TM, (apply to item 4)
105 3423227 1 CYLINDER PIN
116 8303782 1 HEX HD CAPSCREW, 1/2-13X4, GR5
120 8305644 1 HEX LOCKNUT, 1/2-13
125 8520003 1 GREASE FITTING, 90 DEGREES
126 8522012 AR ANTI-SEIZE LUBE

K1 8036782 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 11 thru 19)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

8990417 6036 9-11

 S/N 14384 thru 19988
HYDRAULIC COMPONENTS & 0160002345 thru 0160004091
excluding 0160003491 & 0160003492

Figure 9-3 Frame Sway Cylinder

13
3
9
10
8
11
14 16

7
15
12
1 2

6 5 15
17

K1
2 12 7 8 10 16 9

13 4
14 11
5 15 PA8470

9-12 6036 8990417

S/N 14384 thru 19988
& 0160002345 thru 0160004091 HYDRAULIC COMPONENTS
excluding 0160003491 & 0160003492

Figure 9-3 Frame Sway Cylinder

Item Part Number Qty. Description Rev.
2716563 Ref FRAME SWAY CYLINDER, (includes items 1 thru 16), (no longer available,
use 1001091901 on Figure 9-3 S/N 0160005638 & After for replacement)
1 NSS 1 TUBE WELDMENT
2 8035323 1 PISTON
3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)
4 8035758 1 ROD WELDMENT
5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)
6 8035757 2 PO CHECK VALVE - SERIES 10, (torque to 35-40 lb-ft)
8035327 1 SEAL KIT
7 Use Kit K1 1 O-RING
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 WIPER SEAL
14 Use Kit K1 1 PRECISION WEARBAND
15 Use Kit K1 2 PRECISION WEARBAND
16 Use Kit K1 1 LOCKING INSERT
17 8526011 AR LOCTITE® THREADLOCKER 271TM, (apply to item 5)

K1 8035326 1 FRAME SWAY CYLINDER SEAL KIT, (includes items 7 thru 16)

8990417 6036 9-13

 S/N 0160004110 thru 0160005622
HYDRAULIC COMPONENTS including 0160003491 & 0160003492

Figure 9-3 Frame Sway Cylinder

9-14 6036 8990417

S/N 0160004110 thru 0160005622
including 0160003491 & 0160003492 HYDRAULIC COMPONENTS

Figure 9-3 Frame Sway Cylinder

Item Part Number Qty. Description Rev.
1 2717216 Ref FRAME SWAY CYLINDER, (no service parts available, use 1001091901 for
replacement)

8990417 6036 9-15

 S/N 0160005638 & After
HYDRAULIC COMPONENTS

Figure 9-3 Frame Sway Cylinder

13
3
9
10
8
11
14 16

7
15
12
1 2

6 5 15
18
17

K1
1 12 6 8 10 16 9

13 4
14 11
5 15 PA3623

9-16 6036 8990417

S/N 0160005638 & After
HYDRAULIC COMPONENTS

Figure 9-3 Frame Sway Cylinder

Item Part Number Qty. Description Rev.
2716563 Ref FRAME SWAY CYLINDER, (S/N 0160005638 thru 0160032210), (no longer C
available, use 1001091901 for replacement or items 1 thru 16 for service)
1001091901 1 FRAME SWAY CYLINDER, (includes items 1 thru 17), (S/N 0160032211 & C
After)
1 NSS 1 TUBE WELDMENT
2 8035323 1 PISTON
3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)
4 8035758 1 ROD WELDMENT
5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)
6 8035757 Ref PO CHECK VALVE - SERIES 10, (torque to 35-40 lb-ft), (S/N 0160005638
thru 0160032210), (no longer available, use 1001091885 for replacement)
8035327 1 SEAL KIT
1001091885 2 COUNTERBALANCE VALVE - SERIES 10, (torque to 35-40 lb-ft),
(S/N 0160032211 & After)
70021583 1 SEAL KIT
7 Use Kit K1 1 O-RING
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 WIPER SEAL
14 Use Kit K1 1 PRECISION WEARBAND
15 Use Kit K1 2 PRECISION WEARBAND
16 Use Kit K1 1 LOCKING INSERT
17 8035785 2 HEX PLUG
18 8526011 AR LOCTITE® THREADLOCKER 271TM, (apply to item 5)

K1 8035326 1 FRAME SWAY CYLINDER SEAL KIT, (includes items 7 thru 16)

8990417 6036 9-17

 HYDRAULIC COMPONENTS

Figure 9-4 Attachment Tilt Cylinder

5
20
17
6
20
3
15 1
12
15
10 11
13
22
14
7 19
4
8
21
9 16
18

7
12
K1
6

18
16
PA3641
10 17 3 20 15 11 4 13 2219 21 14

9-18 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-4 Attachment Tilt Cylinder

Item Part Number Qty. Description Rev.
2716614 1 ATTACHMENT TILT CYLINDER, (includes all items) E
1 8036149 2 BEARING
2 70023265 1 TUBE WELDMENT
3 8036392 1 PISTON, (Loctite® 243TM & torque to 200-300 lb-ft)
4 8036391 1 GLAND, (torque to 300-400 lb-ft)
5 8036389 1 ROD WELDMENT
6 8520013 1 LUBE FITTING, STRAIGHT
7 8520021 1 LUBE FITTING, 90 DEGREES
8 8035321 1 COUNTERBALANCE VALVE, (4000 PSI), (torque to 30-35 lb-ft)
8035327 1 SEAL KIT
9 8036393 1 CHECK VALVE, (torque to 30-35 lb-ft)
8205655 1 SEAL KIT
10 8035536 2 SET SCREW, 5/16-18X.5, (Loctite® 243TM & torque to 155-175 lb-ft)
11 8036390 1 ROD SPACER
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 O-RING
15 Use Kit K1 2 DYNAMIC BACK-UP RING
16 Use Kit K1 1 DEEP Z-SEAL
17 Use Kit K1 1 CAPPED T-SEAL
18 Use Kit K1 1 WIPER SEAL
19 Use Kit K1 2 PRECISION WEARBAND
20 Use Kit K1 2 PRECISION WEARBAND
21 Use Kit K1 2 LOCKING INSERT
22 Use Kit K1 1 DYNAMIC BACK-UP RING

K1 8035720 1 ATTACHMENT TILT CYLINDER SEAL KIT, (includes items 12 thru 22)

8990417 6036 9-19

 S/N 14834 thru 19297
HYDRAULIC COMPONENTS

Figure 9-5 Slave Cylinder

7
10

14
8
3

11
13

EXTEND PORT

RETRACT PORT

1
5
15 17
12
2

9 K1
2 14 11

13
5 15 12 6 4
3 7 10 16 8 PA3632

9-20 6036 8990417

S/N 14834 thru 19297
HYDRAULIC COMPONENTS

Figure 9-5 Slave Cylinder

Item Part Number Qty. Description Rev.
2716615 2 SLAVE CYLINDER, (includes items 1 thru 16)
1 NSS 1 TUBE WELDMENT
2 8036401 1 PISTON
3 8036400 1 HEAD GLAND, (torque 250-300 lb-ft)
4 8036399 1 ROD WELDMENT
5 8037080 1 LOCKNUT, 1.25-12, (torque 675-750 lb-ft)
6 Use Kit K1 1 O-RING
7 Use Kit K1 1 O-RING
8 Use Kit K1 1 O-RING
9 Use Kit K1 2 BACK-UP RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 WIPER SEAL
14 Use Kit K1 2 WEARBAND
15 Use Kit K1 1 WEARBAND
16 Use Kit K1 1 LOCKING INSERT
17 8526011 AR LOCTITE® 271TM, (apply to item 5)

K1 8036131 1 SLAVE CYLINDER SEAL KIT, (includes items 6 thru 16)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

8990417 6036 9-21

 S/N 19298 thru 19988
HYDRAULIC COMPONENTS & 0160002345 thru 0160004088
excluding 0160003491 & 0160003492

Figure 9-5 Slave Cylinder

9
10

14
9

7 3

11
13
6

EXTEND PORT

RETRACT PORT

1
5
15 16
12
2

K1
6
2 14 11

13
5 15 12 8 4
3 9 10 9 PA4881

9-22 6036 8990417

S/N 19298 thru 19988
& 0160002345 thru 0160004088 HYDRAULIC COMPONENTS
excluding 0160003491 & 0160003492

Figure 9-5 Slave Cylinder

Item Part Number Qty. Description Rev.
2717197 2 SLAVE CYLINDER, (includes items 1 thru 15)
1 NSS 1 TUBE WELDMENT
2 7029247 1 PISTON
3 7029250 1 HEAD GLAND, (torque 250-300 lb-ft)
4 7029248 1 ROD WELDMENT
5 8036778 1 LOCKNUT, 1.25-12, (torque 675-750 lb-ft)
6 7029249 1 O-RING
7 7017283 1 SET SCREW, 1/4-20X3/8
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 WIPER SEAL
14 Use Kit K1 2 WEARBAND
15 Use Kit K1 1 WEARBAND
16 8526011 AR LOCTITE® 271TM, (apply to item 5)

K1 7028739 1 SLAVE CYLINDER SEAL KIT, (includes items 8 thru 15)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

8990417 6036 9-23

 S/N 0160004110 & After
HYDRAULIC COMPONENTS including 0160003491 & 0160003492

Figure 9-5 Slave Cylinder

9
10

14
9

7 3

11
13
125 6

120 116

105 4
126

EXTEND PORT

RETRACT PORT

1
5
15
12
2

K1

6
2 14 11

13
5 15 12 8 4
3 9 10 9 PA4193

9-24 6036 8990417

S/N 0160004110 & After
including 0160003491 & 0160003492 HYDRAULIC COMPONENTS

Figure 9-5 Slave Cylinder

Item Part Number Qty. Description Rev.
2717260 2 SLAVE CYLINDER, (includes items 1 thru 15) B
1 NSS 1 TUBE WELDMENT
2 7029247 1 PISTON
3 7029250 1 GUIDE, (torque 300-350 lb-ft)
4 7029251 1 ROD WELDMENT
5 7017278 1 LOCKNUT, 1-1/8-12, (torque 650-700 lb-ft)
6 7029249 1 O-RING
7 8036811 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)
8 Use Kit K1 1 O-RING
9 Use Kit K1 2 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DEEP Z-SEAL
12 Use Kit K1 1 CAPPED T-SEAL
13 Use Kit K1 1 WIPER RING
14 Use Kit K1 2 WEAR RING
15 Use Kit K1 1 WEAR RING
105 3423227 1 CYLINDER PIN
116 8303782 1 HEX HD CAPSCREW, 1/2-13X4, GR5
120 8305644 1 HEX LOCKNUT, 1/2-13
125 8520003 1 GREASE FITTING, 90 DEGREES
126 8522012 AR ANTI-SEIZE LUBE

K1 7028739 1 SEAL KIT, (includes items 8 thru 15)

N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY.

8990417 6036 9-25

 HYDRAULIC COMPONENTS

Figure 9-6 Gear Pump

2
13
11
10
8
12
3
13
12

8 13
10
1 11

9
7 K1

PA3591

9-26 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-6 Gear Pump

Item Part Number Qty. Description Rev.
8440162 1 GEAR PUMP, (includes all items) AA
1 NSS 1 SEC HOUSING
2 NSS 1 PEC HOUSING
3 8036428 1 GEAR HOUSING
4 8036271 1 GEAR SHAFT SET
5 NSS 4 WASHER
6 8035745 4 HEX HD CAPSCREW
7 8035744 1 SPLINE ADAPTER
8 83674096 2 THRUST PLATE
9 Use Kit K1 1 LIP SEAL
10 Use Kit K1 2 CHANNEL SEAL
11 Use Kit K1 2 BACK-UP SEAL
12 Use Kit K1 2 SQUARE R SEAL
13 83671037 4 DOWEL PIN

K1 8036429 1 GEAR PUMP SEAL KIT, (includes items 9 thru 12)

8990417 6036 9-27

 HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve

14
15
7
16 1

17

10 8
7 3 23

11 25

26
22

23 4

5
10

10 23
5

13

24
10
23

9 19
22 18
11

6
21
K1
PA4172 20

9-28 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-7 Main Control Valve

Item Part Number Qty. Description Rev.
8902187 1 MAIN CONTROL VALVE, (includes all items) AD
1 8035848 1 OUTLET SECTION ASSY
2 8036177 1 FRAME SWAY SECTION ASSY
3 8036178 2 ATTACHMENT TILT AND AUXILIARY HYDRAULIC SECTION ASSY
4 8035849 1 MID-INLET SECTION ASSY
5 8036179 2 BOOM EXTEND/RETRACT AND BOOM LIFT/LOWER SECTION ASSY
6 8036263 1 EXTEND/RETRACT AND LIFT/LOWER SECTION ASSY OUTLET
7 8036175 2 RELIEF ASSY VALVE - Preset at 3250 ± 50 psi (224 ± 3,4 bar)
8 8036174 2 RELIEF ASSY VALVE - Preset at 3250 ± 50 psi (224 ± 3,4 bar)
9 8035844 1 MAIN RELIEF VALVE - Preset at 3500 ± 50 psi (242 ± 3,4 bar)
10 8035834 4 PLUG, #10
11 8035843 2 PLUG
12 8760419 2 PLUG, #6, (not used on machines with auxiliary hydraulics)
13 8035835 1 PLUG, #10
14 8035346 1 NUT
15 8036283 1 TIE ROD
16 8035348 2 NUT
17 8036284 2 TIE ROD
18 8035347 1 NUT
19 8036282 1 TIE ROD
20 8035381 2 NUT
21 8036281 2 TIE ROD
22 8036533 2 O-RING
23 8036517 4 O-RING
24 7013903 1 O-RING
25 7013930 1 PLUG
26 7013928 1 O-RING

K1 8036180 1 COMPLETE VALVE SEAL KIT

8990417 6036 9-29

 HYDRAULIC COMPONENTS

Figure 9-8 Directional Control Valves

PORT “LSG”

217

210
211
7 5 1

9
101
102
6
103
8

100

107
106

104

108
105

106

108 PA3711

9-30 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-8 Directional Control Valves

Item Part Number Qty. Description Rev.
1 8902200 1 UNLOADER VALVE, (includes items 2 thru 4), (Before S/N 0160037836) AD
1001103151 1 UNLOADER VALVE, (includes items 2 thru 4), (S/N 0160037836 & After) A
2 8035775 1 DIFFERENTIAL PRESSURE SENSE VALVE, (torque to 80-90 lb-ft), (Before
S/N 0160037836)
8036187 1 SEAL KIT
70022718 1 DIFFERENTIAL PRESSURE SENSE VALVE, (torque to 60-65 lb-ft),
(S/N 0160037836 & After)
1 SEAL KIT
3 8036356 1 RELIEF VALVE, (torque to 35-40 lb-ft), (Before S/N 0160037836)
8034037 1 SEAL KIT
70022717 1 RELIEF VALVE, (2700 PSI, [186 bar]), (torque to 37-41 lb-ft),
(S/N 0160037836 & After)
1 SEAL KIT
4 8035774 1 CHECK VALVE, (125 psi [8,6 bar]), (torque to 80-90 lb-ft), (Before S/N
0160037836)
70020799 1 SEAL KIT
70022716 1 CHECK VALVE, (180 psi [12,4 bar]), (torque to 40 lb-ft),
(S/N 0160037836 & After)
1 SEAL KIT
5 8902197 1 STEER SELECT VALVE, (includes item 6), (Before S/N 0160037860) C
1001103152 1 STEER SELECT VALVE, (includes item 6), (S/N 0160037860 & After) C
6 8640017 AR O-RING
7 8902111 1 STEER SELECT VALVE SUBPLATE
8 8310326 2 SOCKET HD CAPSCREW, 5/16-18X1.125, (torque to 18.5-21 lb-ft)
9 8310327 4 SOCKET HD CAPSCREW, #10-24X1.125, (torque to 18.5-21 lb-ft)
100 8902196 1 SECONDARY FUNCTION MANIFOLD, (includes items 101 thru 108), (Before AD
S/N 0160038185)
1001103149 1 SECONDARY FUNCTION MANIFOLD, (includes items 101 thru 108), A
(S/N 0160038185 & After)
101 8032989 1 PRESSURE REDUCING VALVE, (2500 PSI, [172 bar]), (torque to 60-70 lb-ft),
(Before S/N 0160038185)
8032990 1 SEAL KIT
70022720 1 PRESSURE REDUCING VALVE, (2500 PSI, [172 bar]), (torque to 21 lb-ft),
(S/N 0160038185 & After)
1 SEAL KIT
102 8032993 1 PRESSURE REDUCING VALVE, (550 PSI, [38 bar]), (torque to 35-40 lb-ft),
(Before S/N 0160038185)
8032994 1 SEAL KIT
70022719 1 PRESSURE REDUCING VALVE, (550 PSI, [38 bar]), (torque to 37-41 lb-ft),
(S/N 0160038185 & After)
1 SEAL KIT
103 8032991 1 PRESSURE REDUCING VALVE, (650 PSI, [45 bar]), (torque to 25-30 lb-ft),
(Before S/N 0160038185)
8032994 1 SEAL KIT
70022721 1 PRESSURE REDUCING VALVE, (650 PSI, [45 bar]), (torque to 37-41 lb-ft),
(S/N 0160038185 & After)
1 SEAL KIT
104 8032995 1 CHECK VALVE, (Before S/N 0160038185)
8032992 1 SEAL KIT
91474023 1 CHECK VALVE, (torque to 23-27 lb-ft), (S/N 0160038185 & After)
91474024 1 SEAL KIT

8990417 6036 9-31

 HYDRAULIC COMPONENTS

Figure 9-8 Directional Control Valves (Continued)

Item Part Number Qty. Description Rev.
105 8902696 1 SOLENOID VALVE CARTRIDGE, (torque to 25-30 lb-ft),
(Before S/N 0160038185)
70022723 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft),
(S/N 0160038185 & After)
8032992 1 SEAL KIT
106 8902698 2 SOLENOID COIL WITH INTEGRATED DIODE, (Before S/N 0160038185)
70022724 2 SOLENOID COIL WITH INTEGRATED DIODE, (S/N 0160038185 & After)
107 8902697 1 SOLENOID VALVE CARTRIDGE, (torque to 25-30 lb-ft),
(Before S/N 0160038185)
8032992 1 SEAL KIT
70022722 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft),
(S/N 0160038185 & After)
NSS 1 SEAL KIT
108 NSS 2 NUT, (torque to 4-6 lb-ft)
210 8307005 3 LOCKWASHER, 3/8
211 8307203 3 WASHER, 5/16
217 8310525 3 HEX HD CAPSCREW, 3/8-16X1.00, GR8, (torque to 46-52 lb-ft)

9-32 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-8 Directional Control Valves (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 9-33

 S/N 14834 thru 19987
HYDRAULIC COMPONENTS

Figure 9-9 Fuel/Hydraulic Tank Assembly

9
4
11

11

11 6
3

10
6
9
5

8 19
2
5

5
12

14

13
7

16 20

15
17
18

14
13

PA3581

9-34 6036 8990417

S/N 14834 thru 19987
HYDRAULIC COMPONENTS

Figure 9-9 Fuel/Hydraulic Tank Assembly

Item Part Number Qty. Description Rev.
7150655 FUEL/HYDRAULIC TANK ASSY, (includes all items) F
1 7150610 1 FUEL/HYDRAULIC RESERVOIR
2 7024441 1 SIGHT GAUGE, (torque bolts to 4-5 lb-ft)
3 8320265 1 HYDRAULIC OIL FILTER ELEMENT
4 1001091752 1 FILTER HEAD, (with by-pass)
5 7138209 3 GASKET
6 7139077 2 FILLER/BREATHER
7 2220500 1 ELBOW, 45 DEGREES, (includes o-ring)
8 7139076 2 PLATE
9 8305626 12 HEX LOCK ELASTIC NUT, 5/16-18
10 7118222 1 FUEL LEVEL SENDER ASSY
11 8310163 17 TRUSS HD SCREW, #10X5/8
12 8760552 1 MALE BRANCH TEE, #16, (includes o-ring)
13 8541435 2 HEX HD MAGNETIC PLUG
14 8640903 2 O-RING
15 7138740 1 SUCTION STRAINER, (includes o-ring)
16 7029716 1 O-RING
17 8430034 1 ELBOW, 90 DEGREES, (includes o-ring)
18 8430064 1 ELBOW, 90 DEGREES, (includes o-ring)
19 2220237 1 HEX HD PLUG, #6, (includes o-ring)
20 8223226 1 HYDRAULIC TEMPERATURE SWITCH, 195°F

8990417 6036 9-35

 S/N 19988 & 0160002345 & After
HYDRAULIC COMPONENTS

Figure 9-9 Fuel/Hydraulic Tank Assembly

11

10
6

4
11

3
11
6 9

2
5

8 17

1 9 5

12

13
7

18

13
14
15

16
115 PA4630

9-36 6036 8990417

S/N 19988 & 0160002345 & After
HYDRAULIC COMPONENTS

Figure 9-9 Fuel/Hydraulic Tank Assembly

Item Part Number Qty. Description Rev.
7301863 1 FUEL/HYDRAULIC TANK ASSY, (includes all items except 115), G
(S/N 19988 & 0160002345 thru 0160036939)
1001100218 1 FUEL/HYDRAULIC TANK ASSY, (includes items 1 thru 15, 17, 18 & 115), C
(S/N 0160037777 & After)
1 7301862 1 FUEL/HYDRAULIC RESERVOIR
2 7024441 1 SIGHT GAUGE, (torque bolts to 4-5 lb-ft)
3 73201252 1 HYDRAULIC OIL FILTER ELEMENT
4 1001091752 1 FILTER HEAD, (with by-pass)
5 7138209 3 GASKET
6 7139077 2 FILLER/BREATHER
7 2220500 1 ELBOW, 45 DEGREES, (includes o-ring)
8 7139076 2 PLATE
9 8305626 12 HEX LOCK ELASTIC NUT, 5/16-18
10 7118222 1 FUEL LEVEL SENDER ASSY
11 8310163 17 TRUSS HD SCREW, #10X5/8
12 8760552 1 MALE BRANCH TEE, #16, (includes o-ring)
13 2220239 2 HEX HD PLUG, (includes o-ring)
14 7138740 1 SUCTION STRAINER, (includes o-ring)
15 8430034 1 ELBOW, 90 DEGREES, (includes o-ring)
16 8430064 1 ELBOW, 90 DEGREES, (includes o-ring)
17 2220237 1 HEX HD PLUG, #6, (includes o-ring)
18 8223226 1 HYDRAULIC TEMPERATURE SWITCH, 195°F
115 8430034 1 ELBOW, 90 DEGREES, (includes o-ring)

8990417 6036 9-37

 HYDRAULIC COMPONENTS

Figure 9-10 Grapple Bucket Cylinder

9-38 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-10 Grapple Bucket Cylinder

Item Part Number Qty. Description Rev.
70021393 1 GRAPPLE BUCKET CYLINDER, (includes all items)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
4 90554045 2 GREASE FITTING
5 70021440 1 HEX NUT
6 Use Kit K1 1 PISTON RING
7 Use Kit K1 1 O-RING
8 70021451 1 PISTON
9 Use Kit K1 1 O-RING
10 70021444 1 WASHER
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 BACK-UP WASHER
13 Use Kit K1 1 O-RING
14 70021446 1 CYLINDER GLAND
15 Use Kit K1 1 POLY-PAK SEAL
16 Use Kit K1 1 ROD WIPER
17 70021466 1 PISTON ROD
18 70021447 1 BUSHING

K1 70021452 1 SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)

8990417 6036 9-39

 HYDRAULIC COMPONENTS

Figure 9-11 Side Tilt Carriage Cylinder

8 1 6
8

5 3 4 2

K1
PY1581

9-40 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-11 Side Tilt Carriage Cylinder

Item Part Number Qty. Description Rev.
1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) B
1 70022038 1 BARREL ASSY
2 70022039 1 ROD ASSY
3 70022040 1 PISTON
70022042 1 SEAL KIT
4 70024002 1 ROD BEARING
70022043 1 SEAL KIT
5 90022230 1 HEX NUT
6 7029760 1 CAPSCREW
7 4640438 2 CHECK VALVE
2900770 1 SEAL KIT
8 91044080 2 GREASE FITTING

K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043)

8990417 6036 9-41

 HYDRAULIC COMPONENTS

Figure 9-12 72 In. 90 Degree Swing Carriage Cylinder

9-42 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-12 72 In. 90 Degree Swing Carriage Cylinder

Item Part Number Qty. Description Rev.
1001103182 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 22) B
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7024574 1 SEAL KIT
8 8033786 1 COUNTERBALANCE VALVE, (preset to 3000 psi)
8205655 1 SEAL KIT
9 70021812 1 TAMPERPROOF CAP
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 SQUARE RING
15 Use Kit K1 1 BACK-UP RING
16 Use Kit K1 1 SEAL
17 Use Kit K1 1 PISTON SEAL
18 Use Kit K1 1 ROD WIPER
19 Use Kit K1 2 WEARBAND
20 Use Kit K1 1 WEARBAND
21 Use Kit K1 2 INSERT
22 Use Kit K1 2 INSERT

K1 2915023 1 SEAL KIT, (includes items 11 thru 22)

8990417 6036 9-43

 HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve

1
2

3
4

8
6
9
10

11
13

12
5

14

6 15

7
K1
K2
K3
K4
K5
K6
K7
PAP4390

9-44 6036 8990417

 HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve

Item Part Number Qty. Description Rev.
1001094284 Ref POWER BRAKE VALVE, (no longer available, order 1001106845 for A
replacement or see items 1 thru 15 for service)
1001106845 1 POWER BRAKE VALVE, (information not available at the time of publication)
1 91474454 1 BOLT
2 91474442 2 PIN
3 70023037 2 PIN
4 70023038 2 POPPET
5 NSS 1 HOUSING
6 91474450 4 PLUG
7 91474434 2 PLUG
8 91474458 1 PLUG
9 91474456 1 SPOOL
10 91474455 1 PISTON
11 91474447 1 PISTON
12 91474443 1 PLUG
13 91474446 1 SEAT
14 70020680 1 PLUG
15 91474459 1 PLUG

K1 70024044 1 PREFILL PISTON KIT

K2 70024045 1 COVERS KIT
K3 70024046 1 SEAL KIT
K4 70024047 1 MAKE-UP CHECK KIT
K5 70024048 1 INLET CHECK KIT
K6 70024049 1 HARDWARE KIT
K7 70024050 1 WORKPORT ORIFICE KIT

8990417 6036 9-45

 HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-46 6036 8990417

 SECTION 10
ELECTRICAL

8990417 6036
 Before S/N 0160039337
ELECTRICAL excluding 0160024571 & 0160037911

Figure 10-1 Cab Harness

3
4
5
1

6
3
4
5

7
9
7.5 7.5
Relay
Transmission Outriggers
8
Headlight
Switch
20 10
Lights Opt.
Washer/Wipers 13
Relay
10
Relay
Light Park Brake Stabilizer
Switch Disengage
10 8
Steer Select
Switch

Relay Relay
15
Stabilizer Neutral Horn/Heater
Start
Lock Switch
10 7
Instrument
Panel
11 Relay Relay
7.5
10
Light
Boom Backup Switch Relay
Switch
40
Main
12

12 40
9

Road/Work Lights

PA3720

10-2 6036 8990417

Before S/N 0160039337
excluding 0160024571 & 0160037911 ELECTRICAL

Figure 10-1 Cab Harness

Item Part Number Qty. Description Rev.
1 7301818 1 CAB HARNESS E
2 8307106 3 FLAT WASHER, 5/16
3 8307111 4 FLAT WASHER, #10
4 8307003 4 LOCKWASHER, #10
5 8305002 4 HEX NUT, #10-24 NC
6 8307027 1 LOCKWASHER, 5/16, (external tooth)
7 8229233 4 FUSE, 7.5 AMP, (Tan)
8 8229234 5 FUSE, 10 AMP, (Red)
9 8229235 2 FUSE, 20 AMP, LIGHTS, (Yellow)
10 8582007 5 SPARE FUSE CLIP
11 8225119 7 RELAY
12 8229238 3 FUSE, 40 AMP, (Orange)
13 8229237 2 FUSE, 15 AMP

8990417 6036 10-3

 S/N 0160039338 & After
ELECTRICAL including 0160024571 & 0160037911

Figure 10-1 Cab Harness

1 71

6 2 6 30

CAB
GROUND
STUD

3
4
5
PARK BRAKE
SWITCH

24
27
24
29 28
23 27
23
23
25
26
CONSOLE FLOOR

23

25

PA4721

10-4 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ELECTRICAL

Figure 10-1 Cab Harness

Item Part Number Qty. Description Rev.
1 1001104036 1 CONSOLE & STABILIZER HARNESS
2 8307106 4 FLAT WASHER, 5/16
3 8307111 3 FLAT WASHER, #10
4 8307003 3 LOCKWASHER, #10
5 8305002 3 HEX NUT, #10-24
6 8307027 2 LOCKWASHER, 5/16
23 8229234 4 FUSE, 10 AMP
24 8229233 2 FUSE, 7.5 AMP
25 8229238 2 FUSE, 40 AMP
26 8229235 1 FUSE, 20 AMP
27 8229237 2 FUSE, 15 AMP
28 8582007 5 SPARE FUSE CLIP
29 8225119 7 SEALED RELAY
30 8305624 1 HEX LOCKNUT, 1/4
71 1001114579 1 CAB HARNESS

8990417 6036 10-5

 S/N 14834 thru 19988
ELECTRICAL & 0160002345 thru 0160004109

Figure 10-2 Engine Harness

13
16 14
27 17 12
18 15
19
20

21
22
23
24
25
1

19
20
28
29
30

26

31
4
6 3

2
8
9
10

5 7
8
11

PA3731

10-6 6036 8990417

S/N 14834 thru 19988
& 0160002345 thru 0160004109 ELECTRICAL

Figure 10-2 Engine Harness

Item Part Number Qty. Description Rev.
1 7150714 1 ENGINE HARNESS L
2 8270134 1 12 VOLT BATTERY
3 7150745 1 SINGLE BATTERY NEGATIVE CABLE
4 7150746 1 SINGLE BATTERY POSITIVE CABLE
5 7138830 1 BATTERY HOLD-DOWN
6 8310344 2 HEX HD CAPSCREW, 3/8-16X10
7 8307204 2 FLAT WASHER, 3/8
8 8305645 3 LOCKNUT, 3/8
9 8307112 1 FLAT WASHER, 1/2
10 10701363 1 LOCKWASHER, 5/8, (external tooth)
11 8270620 1 HORN, (includes mounting hardware)
12 8270624 1 BACKUP ALARM, (no longer available, use kit 2915184 on Figure 10-2
S/N 0160004110 thru 0160039337 for replacement)
13 8305004 2 HEX NUT, 1/4-20
14 8307002 2 LOCKWASHER, 1/4
15 8584001 AR TIE WRAP, (not shown)
16 Ref STARTER, (includes starter solenoid), (see Figure 4-1 for details)
17 8307023 1 LOCKWASHER, M10
18 8305438 1 HEX JAM NUT, M10
19 8310077 3 HEX JAM NUT, M5-0.8
20 8310078 3 LOCKWASHER, M5
21 8223532 Ref LOW OIL PRESSURE SENDER, (no longer available, use kit 2915063 on
Figure 10-2 S/N 0160004110 thru 0160039337 for replacement)
22 8310041 1 LOCKWASHER, #8, (external tooth)
23 8305201 1 HEX NUT, #8-32 BRASS
24 8220073 1 SLIP-ON MALE TERMINAL, #10 SCREW
25 8223217 1 WATER TEMPERATURE SENDER, (S/N 14834 thru 18231)
8223242 1 WATER TEMPERATURE SENDER, (S/N 18231 thru 19988 & 0160002345
thru 0160004109)
26 8223232 1 TRANSMISSION TEMPERATURE SWITCH
27 8035276 1 FUEL RUN SOLENOID
28 Ref ALTERNATOR, (see Figure 4-1 for details)
29 8307022 1 LOCKWASHER, M8
30 8305043 1 HEX NUT, M8-1.25
31 8035805 2 DIODE PAC

8990417 6036 10-7

 S/N 0160004110 thru 0160039337
ELECTRICAL excluding 0160024571 & 0160037911

Figure 10-2 Engine Harness

S/N 0160004110 THRU 0160016700

17 13
18 15 14
19
20
21 12
28
30
31
35
13
14
4 43 12
22
23 1
36
23 37
26

29

27

16

41
40 7
39 42
25
32
38
5
3

24 33
4 6
34
2

8
11 9
10

K1
K2

PAP9361

10-8 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 ELECTRICAL

Figure 10-2 Engine Harness

Item Part Number Qty. Description Rev.
1 4922984 1 ENGINE HARNESS, (S/N 0160004110 thru 0160012751) D
4923285 1 ENGINE HARNESS, (S/N 0160012752 thru 0160014860) C
4923363 1 ENGINE HARNESS, (S/N 0160014897 thru 0160039337 excluding C
0160024571 & 0160037911)
2 8270144 1 12 VOLT BATTERY
3 7301836 1 SINGLE BATTERY NEGATIVE CABLE
4 7301835 1 SINGLE BATTERY POSITIVE CABLE
5 7301859 1 BATTERY TIE DOWN SHEET
6 7301864 2 FOAM STRIP
7 8303620 4 HEX HD CAPSCREW, 3/8-16X1, GR5
8 8305645 1 LOCKNUT, 3/8
9 8307110 1 FLAT WASHER, 3/8
10 8307026 1 LOCKWASHER, 3/8, (external tooth)
11 8270620 1 HORN, (includes mounting hardware)
12 8270624 Ref BACK-UP ALARM, (S/N 0160004110 thru 0160016700), (no longer available,
use kit 2915184 for replacement)
8270621 1 BACK-UP ALARM, (S/N 0160016744 & After)
13 8305624 2 HEX LOCKNUT, 1/4
14 4711400 2 WASHER, 1/4
15 8584001 AR TIE WRAP
16 7099882 1 BOOM ANGLE SENSOR
17 Ref STARTER, (includes starter solenoid), (see Figure 4-1 for details)
18 7300344 1 BUSS BAR
19 8303533 1 HEX HD CAPSCREW, M12X1.75X20mm, PC8.8
20 8307220 1 PLAIN WASHER, M12
21 8310650 1 LOCKWASHER, M12
22 8223532 Ref LOW OIL PRESSURE SENDER, (S/N 0160004110 thru 0160012751), (no
longer available, use kit 2915063 for replacement)
4360609 1 LOW OIL PRESSURE SENDER, (S/N 0160012752 thru 0160039337
excluding 0160024571 & 0160037911)
23 8220073 2 TAB FASTON TERMINAL
24 8270147 1 NEGATIVE BATTERY CLAMP
25 8307204 4 PLAIN WASHER, 3/8
26 8223244 1 WATER TEMPERATURE SENDER
27 8223232 1 TRANSMISSION TEMPERATURE SWITCH
28 8305038 2 HEX NUT, M10
29 Ref ALTERNATOR, (see Figure 4-1 for details)
30 8303777 2 HEX HD CAPSCREW, M10X1.5X35mm, PC8.8
31 8307221 4 PLAIN WASHER, M10
32 8220366 3 DIODE PAC
33 4923018 1 FRAME GROUND CABLE
34 8270148 1 POSITIVE BATTERY CLAMP
35 8307023 2 LOCKWASHER, M10
36 4923283 1 PRESSURE SWITCH JUMPER, (S/N 0160012752 & After)
37 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, (S/N 0160016744 & After)
38 77383377 1 STARTER RELAY, (S/N 0160014897 & After)
39 4711400 2 WASHER, 1/4, (S/N 0160014897 & After)
40 8307002 2 LOCKWASHER, 1/4, (S/N 0160014897 thru 0160039337 excluding
0160024571 & 0160037911)

8990417 6036 10-9

 S/N 0160004110 thru 0160039337
ELECTRICAL excluding 0160024571 & 0160037911

Figure 10-2 Engine Harness (Continued)

Item Part Number Qty. Description Rev.
41 0641410 2 HEX HD CAPSCREW, 1/4-20X1-1/4, (S/N 0160014897 thru 0160039337
excluding 0160024571 & 0160037911)
42 8307005 4 LOCKWASHER, 375
43 7310012 1 FUSIBLE LINK ASSY

K1 2915063 1 PRESSURE SWITCH KIT, (includes items 22 & 36)

K2 2915184 1 BACK-UP ALARM SERVICE KIT, (includes items 12 thru 14, 37, Mounting Bar,
3576433 & Butt Connectors, 86683480)

10-10 6036 8990417

S/N 0160004110 thru 0160039337
excluding 0160024571 & 0160037911 ELECTRICAL

Figure 10-2 Engine Harness (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 10-11

 S/N 0160039338 & After
ELECTRICAL including 0160024571 & 0160037911

Figure 10-2 Engine Harness

18

30 64
FRAME 66
GROUND 44
STUD 45

13 67
19 2 61 52 14
20 42 72
43 73 41
47 54 8
102
69 17
68 104

69 49 70 16
50

101 103
63

68

12
31
62 69
57 65
59 36 70 32 74
21 37
38
39
LEFT SIDE VIEW
OF ENGINE PAP16600
AND WIRING

10-12 6036 8990417

S/N 0160039338 & After
including 0160024571 & 0160037911 ELECTRICAL

Figure 10-2 Engine Harness

Item Part Number Qty. Description Rev.
2 8307106 2 WASHER, 5/16
7 1001128397 1 ENGINE HARNESS
8 1001108206 1 BATTERY HOLD DOWN INSTALLATION, (includes items 101 thru 104) B
12 8270620 1 HORN, (includes mounting hardware)
13 8305645 1 HEX LOCKNUT, 3/8-16
14 8307110 1 WASHER, 3/8
16 8270147 1 BATTERY CLAMP, (negative)
17 8270148 1 BATTERY CLAMP, (positive)
18 8270621 1 BACK-UP ALARM
19 8307219 6 WASHER, 6mm
20 8303545 6 HEX HD CAPSCREW, 6X1X14mm
21 8406302 1 HOSE CLAMP
30 8305624 2 HEX LOCKNUT, 1/4-20
31 6621412 1 STARTER TERMINAL
32 7300344 1 BUSS BAR
36 8303777 2 HEX HD CAPSCREW, 10X1.5X35mm
37 8307221 4 WASHER, 10mm
38 8307023 2 LOCKWASHER, 10mm
39 8305038 2 HEX NUT, 10X1.50mm
41 73001893 1 BATTERY TERMINAL INSULATOR
42 77383377 1 STARTER RELAY
43 8307004 2 LOCKWASHER, 5/16
44 4711400 2 WASHER, 1/4
45 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
47 1001117308 1 CONTINUOUS DUTY RELAY
49 1001118245 1 FUSE
50 8229260 1 FUSE HOLDER
52 1001118129 1 GRID HEATER FUSE RELAY
54 8303745 2 HEX HD CAPSCREW, 5/16-18X1/16, GR5
57 0791810 1 WHIZ-LOCK, 1/2-13X1-1/4
59 8310523 1 FLANGE NUT, 1/2-13
61 1001114671 1 RELAY MOUNT BRACKET
62 0761012 1 HEX HD CAPSCREW, 10X25mm, GR8.8
63 1320131 1 HOSE CLAMP
64 3290801 1 HEX NUT, 8X1.25mm
65 4812000 1 WASHER, 10mm
66 4831900 1 SPRING LOCKWASHER, 8mm
67 1001114480 1 CABLE, (alternator to starter)
68 1001118107 1 GRID HEATER CABLE
69 1001114482 1 BATTERY CABLE, (positive)
70 1001114483 1 BATTERY CABLE, (negative), (Before S/N 0160042003)
1001128663 1 BATTERY CABLE, (negative), (S/N 0160042003 & After)
72 3290601 1 HEX NUT, 6X1mm
73 4831700 1 SPRING LOCKWASHER, 6mm
74 8310046 1 LOCKWASHER, M10
101 1001101043 1 BATTERY, 12 VOLT
102 91401281 1 BATTERY HOLD DOWN BRACKET
103 91081640 2 BATTERY HOLD DOWN BOLT
104 77143006 2 WHIZ-LOCK NUT, 5/16-18

8990417 6036 10-13

 ELECTRICAL

This Page Intentionally Left Blank

10-14 6036 8990417

 SECTION 11
DECALS

8990417 6036
 DECALS

Figure 11-1 Decals & Paint

40

SECTION J-J

19

EXTEND LETTERS
4 "A" THRU "D"
VIEW OF INTERMEDIATE BOOM

BOOM ANGLE-
WITH BOOM LEVEL, SET DECAL
3 WITH POINTER INDICATING "0"

14
J
17

34

B B J

44 15 39 21 19
43 29
7 11 33 41

42 5
31
K1
30 K2
K3
K4
24 K5
K6
25 K7
FROM FRONT K8
SECTION B-B
OF CAB FLOOR
32
27
PAP9270

11-2 6036 8990417

 DECALS

Figure 11-1 Decals & Paint (Continued)

34 14 29

18

C C

STAMP SERIAL NUMBER

ON FRAME EDGE

22
20 16
ADHERE TO TANK &
29 CENTER WITH GAUGE 11
8

20

ENGINE GEAR HSG

S/N 0160039338 & AFTER FAN SHROUD

INCLUDING 0160024571 &
0160037911
23
9
10 BLANK OUT IDLE RPM WITH
INSIDE CAB-FRONT HEADER A PERMANENT MARKER

6 SECTION E-E
37
35
36 E
D ADHERE DECAL TO
38 TOP OF TANK 1

ADHERE DECAL
2 TO TANK COVER

SECTION C-C

D
BOTH ITEMS 26 & 28 ARE TO BE
ORIENTED SO THAT THEY ARE READABLE
H H WITH REAR DOOR IN THE OPEN POSITION 26 28
13 E 26 28

SECTION D-D S/N 0160039338 & AFTER

INCLUDING 0160024571 &
BEFORE S/N 0160039338 0160037911
EXCLUDING 0160024571 &
0160037911

SECTION H-H 12 PAP9290

8990417 6036 11-3

 DECALS

Figure 11-1 Decals & Paint

Item Part Number Qty. Description Rev.
1 4100181 1 HYDRAULIC OIL FILL DECAL
2 4105171 1 DIESEL FUEL FILL DECAL
3 4105262 1 BOOM ANGLE INDICATOR DECAL
4 4107442 1 BOOM EXTEND LETTERS DECAL
5 4107462 1 SIDE CONSOLE DECAL
6 4107901 1 ENGINE IDLE SETTING DECAL
7 3251813 1 USA DECAL
8 4108302 1 HYDRAULIC OIL LEVEL DECAL
9 1706299 1 ELECTROCUTION HAZARD DECAL, (ANSI)
1706284 1 ELECTROCUTION HAZARD DECAL, (ISO)
10 1706306 1 WARNING TIP OVER DECAL, (ANSI)
1706288 1 WARNING TIP OVER DECAL, (ISO)
11 1706171 2 6036 MODEL NUMBER DECAL
12 1706296 1 BATTERY WARNING DECAL, (ANSI)
1706281 1 BATTERY WARNING DECAL, (ISO)
13 1704885 1 WEBSITE DECAL
14 1706170 2 GOOSENECK DECAL, 6
15 4110176 1 FRONT FRAME STRIPE LH SIDE DECAL
16 4110177 1 FRONT FRAME STRIPE RH SIDE DECAL
17 4110178 1 REAR FRAME STRIPE LH SIDE DECAL
18 4110179 1 REAR FRAME STRIPE RH SIDE DECAL
19 1706202 1 LH ENGINE DOOR STRIPE DECAL
20 1706203 1 RH ENGINE DOOR STRIPE DECAL
21 4110182 1 MID FRAME STRIPE LH SIDE DECAL
22 4110183 1 MID FRAME STRIPE RH SIDE DECAL
23 1706301 2 MOVING PARTS WARNING DECAL, (ANSI)
1706285 2 MOVING PARTS WARNING DECAL, (ISO)
24 4110187 1 OVERLAY RH DECAL, (ANSI)
1001110280 1 OVERLAY RH DECAL, (ISO)
25 4110188 1 OVERLAY LH DECAL, (ANSI)
1001110282 1 OVERLAY LH DECAL, (ISO)
26 4110223 1 LUBRICATION CHART DECAL, (Before S/N 0160039338 excluding
0160024571 & 0160037911)
1001109597 1 LUBRICATION CHART DECAL, (S/N 0160039338 & After including
0160024571 & 0160037911)
27 4110226 4 LIFT POINT/TIE DOWN
28 4110339 1 MAINTENANCE CHART, (Before S/N S/N 0160039338 excluding 0160024571
& 0160037911)
1001109596 1 MAINTENANCE CHART, (S/N 0160039338 & After including 0160024571 &
0160037911)
29 1706298 1 CARRY PERSONNEL DECAL, (ANSI)
1706282 1 CARRY PERSONNEL DECAL, (ISO)
30 7139452 1 NORTH AMERICAN LOAD CHART BOOKLET, (S/N 14834 thru 19988 & C
0160002345 thru 0160019856 excluding 0160019687 & 0160019688)
1706796 1 NORTH AMERICAN LOAD CHART BOOKLET, (S/N 0160019953 thru A
0160037778 including 0160019687 & 0160019688)
1706784 1 COVER A
1706785 1 STANDARD CARRIAGE A
1706786 1 SIDE TILT CARRIAGE A
1706787 1 SWING CARRIAGE A

11-4 6036 8990417

 DECALS

Figure 11-1 Decals & Paint (Continued)

Item Part Number Qty. Description Rev.
1706788 1 TRUSS BOOM, 12 FT A
1706789 1 TRUSS BOOM, 6 FT A
1001106012 1 NORTH AMERICAN LOAD CHART BOOKLET, (ANSI), (S/N 0160037788 & A
After)
1001110412 1 NORTH AMERICAN LOAD CHART BOOKLET SUPPLEMENT, (ANSI), A
(S/N 0160037788 & After)
1001127753 1 NORTH AMERICAN LOAD CHART BOOKLET, (ISO), (S/N 0160037788 & A
After)
1001127755 1 NORTH AMERICAN LOAD CHART BOOKLET SUPPLEMENT, (ISO), A
(S/N 0160037788 & After)
31 NSS 1 S/N PLATE
32 10139087 1 ANTISLIP ADHESIVE STRIP
34 1706176 2 SKYTRAK BOOM DECAL
35 0700610 2 HEX HD CAPSCREW, M6X1X20MM PC8.8
36 8307024 2 LOCKWASHER, M6
37 3140007 1 RECTANGULAR MIRROR
38 1001114675 1 MIRROR MOUNT ARM ASSY
39 1706768 1 NO RIDERS DECAL, (ANSI)
1001092878 1 NO RIDERS DECAL, (ISO)
40 1001109053 1 COOLANT FILL DECAL
41 1701640 1 MANUAL DECAL
42 1001131271 1 PATENT TELEHANDLERS DECAL
43 91404299 1 ESCAPE DECAL
44 Ref CONVEX RIGHT SIDE MIRROR ASSY, (see Figure 6-1 for details)

K1 7302189 1 UNITED RENTALS DECAL

K2 0274263 1 NATIONS RENT DECAL
K3 0274547 1 H&E DECAL KIT
K4 0274272 1 NES DECAL KIT
K5 0274039 1 CUSTOMER DECAL KIT
K6 1001098594 1 RSC DECAL KIT
K7 1001120632 1 SUNBELT DECAL KIT
K8 1001128530 1 HERTZ DECAL KIT

8990417 6036 11-5

 DECALS

This Page Intentionally Left Blank

11-6 6036 8990417

 SECTION 12
OPTIONS

8990417 6036
 OPTIONS

Figure 12-1 Worklight Installation

22 23
2
13

6
1
13

16

24 10
25

16
8
12
13
4

18
14
1
13 3

14
17
2
13

2B

BOOM INSTRUMENT CLUSTER

6
WORKLIGHT PANEL BACK LIGHT
3D
156
WORKLIGHT
SWITCH 7.5
Transmission
7.5
Outriggers

RIGHT REAR
4
20 10
Lights Opt.

Relay Relay
Washer/Wipers
10 WORKLIGHT
Light
Switch
Park Brake
Disengage
Stabilizer

10
2B
3A 12A
Steer Select
Switch

RIGHT FRONT Relay

Stabilizer
Relay
Neutral
Start
10
Horn/Heater

WORKLIGHT 7 5 6 8 2 3
Lock Switch
10
Instrument
Panel 4C
7.5
Relay Relay Light
Boom Backup Switch Relay
Switch
40

2B Main

3C 40

2C 4A 1B
1 20 CAB GROUND 4B
1C 1A 3A 21
2A 2B LEFT REAR
3B WORKLIGHT
2B

LEFT FRONT
WORKLIGHT
3

PAP9380

12-2 6036 8990417

 OPTIONS

Figure 12-1 Worklight Installation

Item Part Number Qty. Description Rev.
7150705 1 WORKLIGHT INSTALLATION, (includes all items) J
1 7150673 2 WORKLIGHT ASSY, (front left & rear right), (includes item 13)
1001097080 2 WORKLIGHT BRACKET, (front left & rear right)
2 7150688 2 WORKLIGHT ASSY, (front right & rear left), (includes item 13)
1001097079 2 WORKLIGHT BRACKET, (front right & rear left)
3 7150707 1 WIRE HARNESS I
4 8223059 1 WORKLIGHT SWITCH
6 7150730 1 BOOM WORKLIGHT HARNESS
8 0641511 1 HEX HD CAPSCREW, 5/16X1.375, GR5
10 8305626 1 LOCKNUT, 5/16-18
12 8584018 6 TIE MOUNT
13 7150687 Ref WORKLIGHT, (S/N 14834 thru 19988 & 0160002345 thru 0160030565),
(no longer available, use 1001096314 for replacement)
8036216 4 WORKLIGHT LENS SCREW
8036217 Ref WORKLIGHT LENS, (S/N 14834 thru 19988 & 0160002345 thru
0160030565), (no longer available, use 1001096314 for replacement)
8036218 1 WORKLIGHT HALOGEN BULB
1001096314 1 WORKLIGHT, (S/N 0160030566 & After)
14 8307204 8 FLAT WASHER, 3/8
16 8584001 32 TIE WRAP
17 8305645 4 HEX NUT, 3/8
18 8303622 4 HEX HD CAPSCREW, 3/8X2
20 8229233 1 LIGHT SWITCH FUSE, 7.5 AMP, (tan)
21 8229238 1 WORKLIGHT FUSE, 40 AMP, (orange)
22 88411094 4 CARRIAGE SCREW, 7/16 -14 x 2.00 LG
23 8310109 4 LOCK NUT, 7/16 -14 UNC
24 88501005 1 HEAVY NUT, 5-16-18
25 4891600 1 FLAT WASHER, 0.375

8990417 6036 12-3

 S/N 14834 thru 19988 &
OPTIONS 0160002345 thru 0160015227

Figure 12-2 Roadlight Installation

18 14
14
2
101 17
7 102
103 1
104 101
12 105 102
103
104
11 105

8
6
22

16
4 5
15

18

3
21
14 17

2B

BOOM
WORKLIGHT
INSTRUMENT CLUSTER 19 7
3D TURN SIGNAL LEVER AND PANEL 2G
ROADLIGHT SWITCH BACK HIGH TURN
LIGHT BEAM SIGNAL
Relay
Headlight
Switch
7.5
Transmission

20
Lights
7.5
Outriggers

10
Opt.
9 IND
Washer/Wipers

Relay
10
Relay
SIDE LT 156 154 155
Light Park Brake
Disengage
Stabilizer

21C 12A
Switch

RIGHT 2F
20
10
23B
6
Steer Select
Switch

RIGHT FRONT 20B Relay Relay

10
Horn/Heater
TAILLIGHT BRK
23 12C
Stabilizer Neutral
Start

ROADLIGHT
Lock Switch
10
Instrument

IND Relay Relay

Panel
7.5
CAB 20D
Light

GROUND
Boom Backup Switch Relay

26B
Switch

23A 40

27
Main
20F 24C
21C 1

HAZARD WORKLIGHT 2A RIGHT REAR

29
31 32
4C
LOW HIGH 2H SWITCH SWITCH WORKLIGHT
BEAM BEAM
21
A B C D E F A B C

24B FROM
FLASHER CAB 4B
22
10 5 17 18 8 1 2 3 7 5 6 8 2 3

21B
HARNESS IND 22B
46 45B

L X P
24 31 22 20 1C 2B 23C 1B 33 2K 4A 1E LEFT 2E 26A
12 3
21
BRAKE TAILLIGHT
21A 24A 25 23 28A
2J 28B 22C 32 1A 1F 3A SWITCH BRK
45 6
LOW
BEAM
HIGH
BEAM 28 33 27
1D 26
23 4D
20C

LEFT FRONT
IND
5 LEFT REAR
22A WORKLIGHT
ROADLIGHT
SIDE LT 2C 2B

20A 3A 3D

25
PH2362
26
27
28

12-4 6036 8990417

S/N 14834 thru 19988 &
0160002345 thru 0160015227 OPTIONS

Figure 12-2 Roadlight Installation

Item Part Number Qty. Description Rev.
7148700 1 ROADLIGHT INSTALLATION, (includes items 1 thru 29)
1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) AB
2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) AB
3 7150699 1 LH ROADLIGHT BRACKET ASSY
7150685 1 LH ROADLIGHT BRACKET
7150702 1 FRONT ROADLIGHT
8036216 6 HEADLIGHT LENS SCREW
8036212 1 HEADLIGHT LENS
8036213 1 HEADLIGHT BULB, 12V 60/55W
8036214 1 BLINKER BULB, 12V 5W
8036215 1 WIRING HARNESS, (includes 6-way connector)
8036209 1 LEFT AMBER HEADLIGHT LENS
4 7150716 1 RH ROADLIGHT BRACKET ASSY
7150717 1 RH ROADLIGHT BRACKET
7150703 1 FRONT ROADLIGHT
8036210 1 RIGHT AMBER HEADLIGHT LENS
8036216 6 HEADLIGHT LENS SCREW
8036212 1 HEADLIGHT LENS
8036213 1 HEADLIGHT BULB, 12V, 60/55W
8036214 1 BLINKER BULB, 12V, 5W
8036215 1 WIRING HARNESS, (includes 6-way connector)
5 4923649 1 WIRE HARNESS
6 7150742 1 TURN SIGNAL LEVER
7 7150730 1 WORKLIGHT HARNESS
8 7150687 Ref WORKLIGHT, (no longer available, use 1001096314 on Figure 12-2
S/N 0160015228 & After for replacement)
8036216 4 WORKLIGHT LENS SCREW
8036217 Ref WORKLIGHT LENS, (no longer available, use 1001096314 on
Figure 12-2 S/N 0160015228 & After for replacement)
8036218 1 WORKLIGHT HALOGEN BULB, 12V
9 8229236 1 FUSE, 20AMP
11 8303670 1 HEX HD CAPSCREW, 5/16-18X1, GR8
12 8305626 1 HEX LOCKNUT, 5/16-18
14 8307204 14 FLAT WASHER, 3/8
15 8584018 2 TIE MOUNT
16 8584001 32 TIE WRAP
17 8305645 10 HEX LOCKNUT, 3/8
18 8303622 10 HEX HD CAPSCREW, 3/8X2
19 8225119 1 RELAY
20 8229233 1 FUSE, 7.5AMP
21 8223060 1 HAZARD SWITCH
22 8223059 1 WORKLIGHT SWITCH
23 8223057 1 BRAKE LIGHT SWITCH
25 8500203 1 FLASHER, 12V
26 8303835 2 SLOTTED PAN HD SCREW, #10-24X1/2
27 8310085 2 LOCKNUT, #10-24
28 8307111 2 WASHER, #10
29 8229238 1 FUSE, 40AMP
101 7150681 1 LH WORKLIGHT BRACKET ASSY

8990417 6036 12-5

 S/N 14834 thru 19988 &
OPTIONS 0160002345 thru 0160015227

Figure 12-2 Roadlight Installation (Continued)

Item Part Number Qty. Description Rev.
7150680 1 RH WORKLIGHT BRACKET ASSY
102 7150687 Ref WORKLIGHT, (no longer available, use 1001096314 on Figure 12-2
S/N 0160015228 & After for replacement)
8036216 4 WORKLIGHT LENS SCREW
8036217 Ref WORKLIGHT LENS, (no longer available, use 1001096314 on
Figure 12-2 S/N 0160015228 & After for replacement)
8036218 1 WORKLIGHT HALOGEN BULB, 12V
103 7150690 1 TAIL/INDICATOR LIGHT
NSS 2 TAIL LIGHT LENS SCREW
8036219 1 TAIL LIGHT LENS
8036221 1 BLINKER BULB, 12V, 21W
8036222 1 TAIL & BRAKE LIGHT BULB, 12V, 21/5W
8036220 1 WIRING HARNESS, (includes 4-way connector)
104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8
105 8305626 1 HEX LOCKNUT, 5/16-18

12-6 6036 8990417

S/N 14834 thru 19988 &
0160002345 thru 0160015227 OPTIONS

Figure 12-2 Roadlight Installation (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 12-7

 S/N 0160015228 & After
OPTIONS

Figure 12-2 Roadlight Installation

30
31
2
101
7 102
103 1
104 101
12 105 102
32 103
104
33 105
11

8 6
22

16
4 5
15

18

3
21
14 17

2C

INSTRUMENT CLUSTER
BOOM
PANEL 19
WORKLIGHT
3A
TURN SIGNAL LEVER AND BACK HIGH TURN
LIGHT BEAM SIGNAL
7
ROADLIGHT SWITCH Relay
Headlight
Switch
7.5
Transmission

20
Lights
7.5
Outriggers

10
Opt.
9
156 154 155 21C 12A 27B Relay Relay
Washer/Wipers
10
RED BLU Park Brake Stabilizer

6
Light

RED/ BLU/ GRN/ Switch Disengage

10
Steer Select
WHT WHT BRN 23 12C 27F 12B Switch
10
GRN BLU BLU Relay Relay
Neutral Horn/Heater Relay

20
Stabilizer Ignition
SIDE LT Lock Switch
Start
10
Switch

Instrument
B A Panel
WHT BLU VIO Relay Relay
7.5

20B B A Boom
Light

RIGHT FRONT 20F 24C 27 Switch

Backup Switch Relay
40

ROADLIGHT 21C 1
Main
CAB
IND 27B
RED RED GROUND 2G
GRN
23A HAZARD WORKLIGHT 31 32 27F
29 2A
YEL GRN
SWITCH SWITCH
IND RIGHT REAR
21 RIGHT
2F
23B WORKLIGHT
FROM BRK
LOW HIGH CAB TAILLIGHT
BEAM
BEAM
22 FLASHER HARNESS
20D 4C
26B
2H
24 22 20 1C 2B 23C 1B 33 2K 4A 1B
24B 1 2 3
25 23 28A 21 BRAKE
21B 28B 22C 32 1A 1F 3A SWITCH 4B
4 5 6 ORG 22B

28 33 27
23 2E IND
26A
21A 24A 2J
5 RED BRK
LEFT REAR
LOW HIGH WORKLIGHT
BEAM BEAM
20C
LEFT
TAILLIGHT 2D

IND
ORG
LEFT FRONT 22A
ROADLIGHT
SIDE LT
25
20A
26
27
28
PAP9370

12-8 6036 8990417

S/N 0160015228 & After
OPTIONS

Figure 12-2 Roadlight Installation

Item Part Number Qty. Description Rev.
7150704 1 ROADLIGHT INSTALLATION, (includes items 1 thru 33) K
1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) AB
2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) AB
3 7150699 1 LH ROADLIGHT BRACKET ASSY B
7150685 1 LH ROADLIGHT BRACKET
7150702 1 FRONT ROADLIGHT
8036216 6 HEADLIGHT LENS SCREW
8036212 1 HEADLIGHT LENS
8036213 1 HEADLIGHT BULB, 12V 60/55W
8036214 1 BLINKER BULB, 12V 5W
8036215 1 WIRING HARNESS, (includes 6-way connector)
8036209 1 LEFT AMBER HEADLIGHT LENS
4 7150716 1 RH ROADLIGHT BRACKET ASSY B
7150717 1 RH ROADLIGHT BRACKET
7150703 1 FRONT ROADLIGHT
8036210 1 RIGHT AMBER HEADLIGHT LENS
8036216 6 HEADLIGHT LENS SCREW
8036212 1 HEADLIGHT LENS
8036213 1 HEADLIGHT BULB, 12V 60/55W
8036214 1 BLINKER BULB, 12V 5W
8036215 1 WIRING HARNESS, (includes 6-way connector)
5 7150741 1 WIRE HARNESS I
6 8223073 1 TURN SIGNAL LEVER
7 7150730 1 WORKLIGHT HARNESS
8 7150687 Ref WORKLIGHT, (S/N 14834 thru 19988 & 0160002345 thru 0160030565),
(no longer available, use 1001096314 for replacement)
8036216 4 WORKLIGHT LENS SCREW
8036217 Ref WORKLIGHT LENS, (S/N 14834 thru 19988 & 0160002345 thru
0160030565), (no longer available, use 1001096314 for replacement)
8036218 1 WORKLIGHT HALOGEN BULB
1001096314 1 WORKLIGHT, (S/N 0160030566 & After)
9 8229235 1 FUSE, 20AMP
11 0641511 1 HEX HD CAPSCREW, 5/16X1, GR8
12 8305626 1 HEX LOCKNUT, 5/16-18
14 8307204 6 FLAT WASHER, 3/8
15 8584018 2 TIE MOUNT
16 8584001 32 TIE WRAP
17 8305645 6 HEX LOCKNUT, 3/8
18 8303622 6 HEX HD CAPSCREW, 3/8X2
19 8225119 1 RELAY
20 8229233 1 FUSE, 7.5AMP
21 8223060 1 HAZARD SWITCH
22 8223059 1 WORKLIGHT SWITCH
23 8223057 1 BRAKE LIGHT SWITCH
25 8500203 1 FLASHER, 12V
26 8303835 2 SLOTTED PAN HD SCREW, #10-24X1/2
27 8310085 2 LOCKNUT, #10-24
28 8307111 2 WASHER, #10
29 8229238 1 FUSE, 40AMP

8990417 6036 12-9

 S/N 0160015228 & After
OPTIONS

Figure 12-2 Roadlight Installation (Continued)

Item Part Number Qty. Description Rev.
30 88411094 4 SCREW, 7-16-14x2
31 8310109 4 LOCKNUT, 7-16-14
32 88501005 1 HEAVY NUT, 5-16-18
33 4891600 1 FLAT WASHER, 0.375
101 7150681 1 LH WORKLIGHT BRACKET ASSY
7150680 1 RH WORKLIGHT BRACKET ASSY
102 7150687 Ref WORKLIGHT, (S/N 14834 thru 19988 & 0160002345 thru 0160030565),
(no longer available, use 1001096314 for replacement)
8036216 4 WORKLIGHT LENS SCREW
8036217 Ref WORKLIGHT LENS, (S/N 14834 thru 19988 & 0160002345 thru
0160030565), (no longer available, use 1001096314 for replacement)
8036218 1 WORKLIGHT HALOGEN BULB
1001096314 1 WORKLIGHT, (S/N 0160030566 & After)
103 7150690 1 TAIL/INDICATOR LIGHT
NSS 2 TAIL LIGHT LENS SCREW
8036219 1 TAIL LIGHT LENS
8036221 1 BLINKER BULB, 12V 21W
8036222 1 TAIL & BRAKE LIGHT BULB, 12V 21/5W
8036220 1 WIRING HARNESS, (includes 4-way connector)
104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8
105 8305626 1 HEX LOCKNUT, 5/16-18

12-10 6036 8990417

S/N 0160015228 & After
OPTIONS

Figure 12-2 Roadlight Installation (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 12-11

 S/N 14834 thru 19238
OPTIONS

Figure 12-3 Swing Carriage Cylinder

7
23
6 8
5 22
3 4
2 11
9 10

20
1 8 7
23
21
14 19
18

17
16

14

15
13
12

K1
9
5 12
6 13 17
22
19

18
7
23 8 10 11 16 14 15 PA3651

12-12 6036 8990417

S/N 14834 thru 19238
OPTIONS

Figure 12-3 Swing Carriage Cylinder

Item Part Number Qty. Description Rev.
2716153 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 21) AA
1 NSS 1 WELDMENT TUBE
2 70020428 1 RELIEF VALVE CARTRIDGE, (torque to 30-35 lb-ft)
7024574 1 SEAL KIT
3 8033786 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)
8025655 1 SEAL KIT
4 NSS 1 CAP
5 Use Kit K1 1 PRECISION WEARBAND
6 8035863 1 PISTON, (torque to 440-500 lb-ft)
7 8035536 2 SET SCREW, 5/16-18X.5, (torque to 85-90 lb-in)
8 Use Kit K1 2 LOCKING INSERT
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 SQUARE RING
11 Use Kit K1 1 SQUARE SECTION TFE PISTON SEAL
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 BACK-UP RING
14 Use Kit K1 2 LOCKING INSERT
15 Use Kit K1 1 O-RING
16 Use Kit K1 2 PRECISION WEARBAND
17 Use Kit K1 1 DEEP Z-SEAL
18 8035862 1 HEAD GLAND, (torque to 250-300 lb-ft)
19 Use Kit K1 1 WIPER SEAL
20 8035861 1 WELDMENT ROD
21 8065062 1 DURALON JOURNAL BEARING
22 8526011 AR LOCTITE® 271TM, (apply to item 6)
23 8526036 AR LOCTITE® 242TM, (apply to item 7)

K1 8035830 1 SEAL KIT, (includes items 5, 8 thru 17, 19)

8990417 6036 12-13

 S/N 19239 thru 19897
OPTIONS & 0160002408 & After

Figure 12-3 Swing Carriage Cylinder

7
23
6 8
5 22
3 4
2 11
9 10

20
1 8 7
23
21
14 19
18

17
16

14

15
13
12

K1
9
5 12
6 13 17
22
19

18
7
23 8 10 11 16 14 15 PA3651

12-14 6036 8990417

S/N 19239 thru 19897
& 0160002408 & After OPTIONS

Figure 12-3 Swing Carriage Cylinder

Item Part Number Qty. Description Rev.
2717200 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 21) C
1 NSS 1 WELDMENT TUBE
2 8902842 1 RELIEF VALVE CARTRIDGE, (torque to 30-35 lb-ft)
7024574 1 SEAL KIT
3 8033786 1 COUNTERBALANCE VALVE, (torque to 30-35 lb-ft)
8025655 1 SEAL KIT
4 NSS 1 CAP
5 Use Kit K1 1 PRECISION WEARBAND
6 8035863 1 PISTON, (torque to 440-500 lb-ft)
7 8035536 2 SET SCREW, 5/16-18X.5, (torque to 85-90 lb-in)
8 Use Kit K1 2 LOCKING INSERT
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 SQUARE RING
11 Use Kit K1 1 SQUARE SECTION TFE PISTON SEAL
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 BACK-UP RING
14 Use Kit K1 2 LOCKING INSERT
15 Use Kit K1 1 O-RING
16 Use Kit K1 2 PRECISION WEARBAND
17 Use Kit K1 1 DEEP Z-SEAL
18 8035862 1 HEAD GLAND, (torque to 250-300 lb-ft)
19 Use Kit K1 1 WIPER SEAL
20 8035861 1 WELDMENT ROD
21 70022046 1 DURALON JOURNAL BEARING
22 8526011 AR LOCTITE® 271TM, (apply to item 6)
23 8526036 AR LOCTITE® 242TM, (apply to item 7)

K1 2915023 1 SEAL KIT, (includes items 5, 8 thru 17, 19)

8990417 6036 12-15

 OPTIONS

Figure 12-4 Side Tilt Carriage Cylinder

5 6

4
3
2 18

1
17 16
15
14
12

13
12
11
10
9
8

3 5 13 K1
RETRACT PORT 4 7 6 9 10 12 11

15
EXTEND PORT 8 14 PA3662

12-16 6036 8990417

 OPTIONS

Figure 12-4 Side Tilt Carriage Cylinder

Item Part Number Qty. Description Rev.
2716143 1 SIDE TILT CARRIAGE CYLINDER, (includes items 1 thru 17) C,F
1 8036451 1 SPHERICAL BEARING
2 8036750 2 CHECK VALVE, (torque to 30-35 lb-ft)
2900770 1 SEAL KIT
3 8035865 1 LOCKNUT, (torque to 550-650 lb-ft)
4 Use Kit K1 1 PRECISION WEARBAND
5 8035868 1 PISTON
6 Use Kit K1 1 O-RING
7 Use Kit K1 1 CAPPED T-SEAL
8 Use Kit K1 2 PRECISION WEARBAND
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 2 LOCKING INSERT
13 8035867 1 HEAD GLAND, (torque to 300-400 lb-ft)
14 Use Kit K1 1 DEEP Z-SEAL
15 Use Kit K1 1 WIPER SEAL
16 8035866 1 WELDMENT ROD
17 NSS 1 WELDMENT TUBE
18 8526011 AR LOCTITE® 271TM, (apply to item 3)

K1 8035831 1 SEAL KIT, (includes items 4, 6 thru 12, 14 & 15)

8990417 6036 12-17

 S/N 14836 thru 19988 &
OPTIONS 0160002345 thru 0160004109

Figure 12-5 Cold Start Installation

A A

12

B 13

13 B
3 4

PA4210

12-18 6036 8990417

S/N 14836 thru 19988 &
0160002345 thru 0160004109 OPTIONS

Figure 12-5 Cold Start Installation (Continued)

8
9

SECTION A-A

12
2
10

12

PA4220

8990417 6036 12-19

 S/N 14836 thru 19988 &
OPTIONS 0160002345 thru 0160004109

Figure 12-5 Cold Start Installation

Item Part Number Qty. Description Rev.
7300908 1 COLD START INSTALLATION, (includes all items) AB
1 7138529 1 ETHER START ASSY
2 7139254 1 THERMOSTAT ASSY
3 7139257 1 WIRE ASSY
4 7139258 1 WIRE ASSY
5 8580311 1 WEATHER PROOF CAP AND NUT ASSY
6 8277098 1 ETHER FLUID CYLINDER
7 8277101 1 ATOMIZER
8 8305008 2 HEX NUT, 3/8-16
9 8307005 2 LOCKWASHER, 3/8
10 8310300 1 SHIM WASHER, .625X.048X1
12 8584001 4 TIE WRAP
13 4110253 2 COLD START OPTION DECAL

12-20 6036 8990417

S/N 14836 thru 19988 &
0160002345 thru 0160004109 OPTIONS

Figure 12-5 Cold Start Installation (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 12-21

 S/N 0160004110 & After
OPTIONS

Figure 12-5 Cold Start Installation

12

22
24 32
4 9

20
23

10
13
14
1
33
29 19
24

16

11 7 15
8 17
6

PA4410

12-22 6036 8990417

S/N 0160004110 & After
OPTIONS

Figure 12-5 Cold Start Installation (Continued)

21
25

34
30
31
3

26

28

28

PA4420

8990417 6036 12-23

 S/N 0160004110 & After
OPTIONS

Figure 12-5 Cold Start Installation

Item Part Number Qty. Description Rev.
7310020 1 COLD START INSTALLATION, (includes all items) C
1 4922985 1 COLD START HARNESS
2 4922987 1 CAB PREHEAT HARNESS B
3 7128511 1 CONDUIT, .75 IDX8
4 7301448 2 FUSE TO RELAY CABLE
6 7301522 1 POSITIVE BATTERY CABLE
7 7301523 1 NEGATIVE BATTERY CABLE
8 7301524 2 BATTERY TO FUSE CABLE
9 7301525 2 RELAY TO GRID HEATER CABLE
10 7301829 1 RELAY MOUNTING BRACKET
11 7301893 1 BATTERY TERMINAL INSULATOR
12 8223082 1 ENGINE PREHEAT INDICATOR
13 8229259 2 125AMP FUSE, MEGA BOLT ON
14 8229260 2 FUSE HOLDER
15 8270144 1 BATTERY, 12-VOLT
16 8270147 1 NEGATIVE POLARITY BATTERY CLAMP
17 8270148 1 POSITIVE POLARITY BATTERY CLAMP
19 8303545 8 HEX HD CAPSCREW, M6X1X14mm, PC8.8
20 8305008 2 HEX NUT, 3/8-16
21 8305047 2 HEX NUT, M6X1
22 8305652 2 HEX LOCKNUT, M6X1
23 8307110 2 WASHER, 3/8
24 8307219 10 PLAIN WASHER, M6
25 8310687 2 LOCKWASHER, M6
26 8406302 2 HOSE CLAMP, 1.25 DIA
27 8584001 6 TIE WRAP
28 4110460 2 ETHER STARTING WARNING DECAL, (S/N 0160004110 thru 0160028020)
1706300 2 ETHER STARTING WARNING DECAL, (ANSI), (S/N 0160028021 & After)
1706098 2 ETHER STARTING WARNING DECAL, (ISO), (S/N 0160028021 & After)
29 8225122 2 RELAY, 12VDC, 100AMP
30 8270423 1 INTAKE AIR HEATER, 12VDC, 195AMP
31 8270424 2 GRID HEATER GASKET
32 8270425 1 HEATER CONTROL MODULE
33 8270426 1 GRID HEATER TEMPERATURE SENSOR
34 8270427 1 GRID HEATER DECAL

12-24 6036 8990417

S/N 0160004110 & After
OPTIONS

Figure 12-5 Cold Start Installation (Continued)

Item Part Number Qty. Description Rev.

8990417 6036 12-25

 OPTIONS

Figure 12-6 Fender Installation

107
102
105
106

103
105
3

105 104
5 2 2
101 4

105
104

1 1

K1

PA4231

12-26 6036 8990417

 OPTIONS

Figure 12-6 Fender Installation

Item Part Number Qty. Description Rev.
7150697 1 FENDER INSTALLATION, (includes items 1 thru 5) AB
1 NSS 2 RH FENDER & BRACKET ASSY, (includes items 101 thru 107), AD
(S/N 14834 thru 19988 & 0160002345 thru 0160025361)
7150696 2 RH FENDER & BRACKET ASSY, (includes items 101 thru 105), G
(S/N 0160025388 & After)
2 NSS 2 LH FENDER & BRACKET ASSY, (includes items 101 thru 107), AD
(S/N 14834 thru 19988 & 0160002345 thru 0160025361)
7150695 2 LH FENDER & BRACKET ASSY, (includes items 101 thru 105), G
(S/N 0160025388 & After)
3 8310164 16 HEX HD CAPSCREW, M12-1.75X40mm, PC8.8
4 8307220 16 FLAT WASHER, M12
5 8307025 16 LOCKWASHER, M12
101 7150668 1 FENDER MOUNT, (S/N 14834 thru 19988 & 0160002345 thru 0160025361)
0903609 1 FENDER MOUNT, (S/N 0160025388 & After)
102 7150706 1 FENDER
103 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
104 8305644 6 HEX LOCKNUT, 1/2-13, (S/N 14834 thru 19988 & 0160002345 thru
0160025361)
8305644 4 HEX LOCKNUT, 1/2-13, (S/N 0160025388 & After)
105 8307206 12 PLAIN WASHER, 1/2, (S/N 14834 thru 19988 & 0160002345 thru 0160025361)
8307206 8 PLAIN WASHER, 1/2, (S/N 0160025388 & After)
106 6623576 1 FENDER SUPPORT, (S/N 14834 thru 19988 & 0160002345 thru 0160025361)
107 8303625 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (S/N 14834 thru 19988 &
0160002345 thru 0160025361)

K1 7147400 1 FENDER FIELD KIT, (four wheel installation)

8990417 6036 12-27

 OPTIONS

Figure 12-7 Rotating Beacon Installation

SWITCH LOCATION ON MACHINES 2

WITHOUT ROADLIGHTS 9

VIEW A-A 2
9
SWITCH LOCATION ON CLOSED
AB MACHINED WITH ELECTRONIC
ENGINE, ROADLIGHTS & SROBE
1
7

8
FROM
SWITCH
A

6
B
A

DETAIL B
TO
3 BEACON

DETAIL B
PAP9250

12-28 6036 8990417

 OPTIONS

Figure 12-7 Rotating Beacon Installation

Item Part Number Qty. Description Rev.
7139264 1 ROTATING BEACON INSTALLATION, OPEN CAB, (includes all items) AD
1001111074 1 ROTATING BEACON INSTALLATION, CLOSED CAB, (includes items 1 thru 4 & A
7 thru 9)
1 8500066 1 ROTATING BEACON LIGHT
2 8223038 1 BEACON SWITCH
3 7139263 1 WIRE ASSY
4 7139269 1 WIRE ASSY FROM SWITCH
5 8036057 1 UPPER WIRE DUCT, (open cab only)
6 8036058 1 LOWER WIRE DUCT, (open cab only)
7 8526035 AR SILICONE SEALANT, (open cab)
0100009 AR SILICONE SEALANT, (closed cab)
8 8229233 1 FUSE, 7.5AMP
9 8223083 1 BEZEL SWITCH, MIDDLE POSITION

8990417 6036 12-29

 S/N 0160004110 & After
OPTIONS

Figure 12-8 Remote Oil Filler

3
1
2

4
5

PA4530

12-30 6036 8990417

S/N 0160004110 & After
OPTIONS

Figure 12-8 Remote Oil Filler

Item Part Number Qty. Description Rev.
2915052 1 REMOTE OIL FILLER KIT, (includes items 1 thru 4)
1 83673130 1 FILLER CAP
2 7029006 1 OIL FILLER TUBE
3 83673133 1 SEAL
4 7029242 2 HEX HD CAPSCREW, M12X1.75mm, GR8, (Loctite® 242TM & torque to
71 lb-ft)
5 8526007 AR LOCTITE® 242TM, (apply to item 4)

8990417 6036 12-31

 S/N 14834 thru 19988 &
OPTIONS 0160002345 thru 0160023102

Figure 12-9 Ignition Switch Weather Kit

A A
9
11

12
P

7.5 7.5

10

10

15

10

7.5

40

11

TRANSMISSION

1
7.5 15
HORN/HIR
LIGHTS INST

HEADLIGHT SW. RELAY

4 3
10 5 7
6
SIAB
STP/STAP

10

10
LIGHT SW. RELAY PARKBRAKE DIS RELAY

7.5
OPT CAB
2
10
IGNITION RELAY
3
7
STAB. LK. RELAY NEUTRAL START RELAY

7.5
OPI MAIN

40
BOOM SW. RELAY BACKUP RELAY

VIEW A-A PA4570

12-32 6036 8990417

S/N 14834 thru 19988 &
0160002345 thru 0160023102 OPTIONS

Figure 12-9 Ignition Switch Weather Kit

Item Part Number Qty. Description Rev.
2915161 1 IGNITION SWITCH REPLACEMENT KIT, (includes all items) C
1 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4
2 0903318 1 RELAY MOUNTING BRACKET
3 3311401 4 HEX NUT, 1/4-20
4 4461101 1 RELAY MODULE
5 4461102 1 SECONDARY LOCK
6 4461103 1 LOCKING WEDGE RELAY
7 4711400 6 WASHER, 1/4
8 4923334 1 RETROFIT CAB HARNESS
9 4923342 1 RETROFIT FRAME HARNESS
10 8225119 1 RELAY
11 77383377 1 STARTER RELAY
12 4360690 1 IGNITION SWITCH

8990417 6036 12-33

 OPTIONS

This Page Intentionally Left Blank

12-34 6036 8990417

 SECTION 13
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

Boom Assembly
2716788 Tilt Cylinder Hose, (see Figure 8-3) 2
2716714 Boom Hose, (see Figure 8-3) 2
7111572 Wear Pad, (see Section 2) AR
7082311 Insert, Wear Pad, (see Section 2) AR
7082342 Shim, .07, (see Section 2) AR
7082362 Shim, .13, (see Section 2) AR
7085442 Spacer, .88, (see Section 2) AR
7118892 Quick Attach Pin, (see Figure 2-4) 1

Engine
1001128949 Engine Filter Kit, 250 Hour, (see Figure 4-1), (S/N 14834 thru 19983) 1
1001128951 Engine Filter Kit, 250 Hour, (see Figure 4-1), (S/N 19988 & S/N 0160002345 thru 1
0160004109)
2915034 Engine Filter Kit, 250 Hour, (see Figure 4-1), (S/N 0160004110 thru 0160039337 1
excluding 0160024571 & 0160037911)
1001128968 Engine Filter Kit, 250 Hour, (see Figure 4-1), (S/N 0160039338 & After including 1
0160024571 & 0160037911)
8024016 Engine Filter Kit, 1000 Hour, (see Figure 4-1), (S/N 14834 thru 19983) 1
1001128950 Engine Filter Kit, 1000 Hour, (see Figure 4-1), (S/N 19988 & S/N 0160002345 thru 1
0160004109)
2915036 Engine Filter Kit, 1000 Hour, (see Figure 4-1), (S/N 0160004110 thru 0160039337 1
excluding 0160024571 & 0160037911)
1001128967 Engine Filter Kit, 1000 Hour, (see Figure 4-1), (S/N 0160039338 & After including 1
0160024571 & 0160037911)
8272017 Fan, (see Figure 4-1), (S/N 14834 thru 19988 & 0160002345 thru 0160004109) 1
8272027 Fan, (see Figure 4-1), (S/N 0160004110 thru 0160039337 excluding 0160024571 & 1
0160037911)
1001098559 Fan, (see Figure 4-1), (S/N 0160039338 & After including 0160024571 & 0160037911) 1
8080613 Fan Belt, (see Figure 4-1), (S/N 14834 thru 19988 & 0160002345 thru 0160004109) 1
7029270 Fan Belt, (see Figure 4-1), (S/N 0160004110 thru 0160039337 excluding 0160024571 & 1
0160037911)
70021852 Fan Belt, (see Figure 4-1), (S/N 0160039338 & After including 0160024571 & 1
0160037911)

Drive Train
8223049 Transmission Selector Control, (see Figure 7-3), (S/N 14834 thru 19988 & 0160002345 1
thru 0160015194)
1600429 Transmission Selector Control, (see Figure 7-3), (S/N 0160015228 & After) 1
8160080 Throttle Cable, (see Figure 7-2), (S/N 14834 thru 0160004109) 1
1600373 Throttle Cable, (see Figure 7-2), (S/N 0160004110 thru 0160039337 excluding 1
0160024571 & 0160037911)
1319726 Transmission Filter, (see Figure 5-32) 1
1319433 Wheel End Bushing, (see Section 5), (Before S/N 0160038391 including 0160038848, 4
0160038853 & 0160038855)
70022241 Wheel End Bushing, (see Section 5), (S/N 0160038391 & After excluding 0160038848, 4
0160038853 & 0160038855)
1319434 Wheel End Seal, (see Section 5) 2

8990417 6036 13-1

 RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

8036329 Wheel Hub Seal, (see Section 5), (Before S/N 0160038391 including 0160038848, 4
0160038853 & 0160038855)
80304173 Wheel Hub Seal, (see Section 5), (S/N 0160038391 & After excluding 0160038848, 4
0160038853 & 0160038855)
1319472 Wheel Hub Bearing, (see Section 5) 8
1319470 Axle Wheel Hub O-Ring, (see Section 5), (Before S/N 0160038391 including 4
0160038848, 0160038853 & 0160038855)
70022203 Axle Wheel Hub O-Ring, (see Section 5), (S/N 0160038391 & After excluding 4
0160038848, 0160038853 & 0160038855)
8880218-OM Strap Kit, (see Figure 5-33) AR
8880219-OM Strap Kit, (see Figure 5-33) AR

Hydraulic System
8224045 Boom Joystick Assembly, (see Figure 7-5) 1
8036294 Boom Extend/Retract Cylinder Seal Kit, (see Figure 9-1) 1
8036132 Boom Lift/Lower Cylinder Seal Kit, (see Figure 9-2), (S/N 14834 thru 19297) 1
8036782 Boom Lift/Lower Cylinder Seal Kit, (see Figure 9-2), (S/N 19298 & After) 1
8035326 Frame Sway Cylinder Seal Kit, (see Figure 9-3) 1
8035720 Attachment Tilt Cylinder Seal Kit, (see Figure 9-4) 1
8036131 Slave Cylinder Seal Kit, (see Figure 9-5), (S/N 14834 thru 19297) 1
7028739 Slave Cylinder Seal Kit, (see Figure 9-5), (S/N 19298 & After) 1
8035830 Swing Carriage Cylinder Seal Kit, (see Figure 12-3), (S/N 14834 thru 19238) 1
2915023 Swing Carriage Cylinder Seal Kit, (see Figure 12-3), (S/N 19239 & After) 1
8035831 Side Tilt Carriage Cylinder Seal Kit, (see Figure 12-4) 1
Before S/N 0160038391 including 0160038848, 0160038853 & 0160038855
8035981 Steering Cylinder Seal Kit, (see Section 5), (Before Axle S/N 829694) 1
70021495 Steering Cylinder Seal Kit, (see Section 5), (Axle S/N 829694 & After) 1
S/N 0160038391 & After excluding 0160038848, 0160038853 & 0160038855
70022178 Steering Cylinder Seal Kit, (see Section 5) 1
8320265 Hydraulic Filter Element, (see Figure 9-9), (S/N 14834 thru 19987) 1
73201252 Hydraulic Filter Element, (see Figure 9-9), (S/N 19988 & 0160002345 & After) 1
7138740 Tank Strainer, (see Figure 9-9) 1
7139077 Filler/Breather, (see Figure 9-9) 1
7024441 Fluid Level Sight Gauge, (see Figure 9-9) 1

Electrical
8223217 Engine Coolant Temperature Sender, (see Figure 10-2), (S/N 14834 thru 18231) 1
8223242 Engine Coolant Temperature Sender, (see Figure 10-2), (S/N 18231 thru 19988 & 1
0160002345 thru 0160004109)
8223244 Engine Coolant Temperature Sender, (see Figure 10-2), (S/N 0160004110 thru 1
0160039337 excluding 0160024571 & 0160037911)
2915063 Engine Oil Pressure Sender Kit, (see Figure 10-2), (Before S/N 0160012752) 1
4360609 Engine Oil Pressure Sender, (see Figure 10-2), (S/N 0160012752 thru 0160039337 1
excluding 0160024571 & 0160037911)
7118222 Fuel Level Sender Assembly, (see Figure 9-9) 1
2915184 Back-up Alarm Kit, (see Figure 10-2), (S/N 14834 thru 19988 & 0160002345 thru 1
0160016700)
8270621 Back-up Alarm, (see Figure 10-2), (S/N 0160016744 & After) 1

13-2 6036 8990417

 RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

4360690 Ignition Switch, (see Figure 7-4) 1
8270221 Alternator, (see Figure 4-1), (S/N 14834 thru 19988 & 0160002345 thru 0160004109) 1
7029268 Alternator, (see Figure 4-1), (S/N 0160004110 thru 0160014860) 1
7029525 Alternator, (see Figure 4-1), (S/N 0160014897 thru 0160039337 excluding 0160024571 1
& 0160037911)
70021849 Alternator, (see Figure 4-1), (S/N 0160039338 & After including 0160024571 & 1
0160037911)
8270620 Horn, (see Figure 10-2) 1

Misc.
8035807 Ignition Key With Cover, (see Figure 7-4) 1
8342808 Door Key, Square, (see Figure 6-4) 1
70021948 Door Key, Round, (see Figure 6-4) 1
80904003 Hydraulic Test Kit 1
8990415 Operator & Safety Manual, (S/N 14834 thru 17284) 1
8990468 Operator & Safety Manual, (S/N 17285 thru 19983 & 0160002345 thru 0160004109) 1
3126021 Operator & Safety Manual, (S/N 0160004110 thru 0160037778) 1
31200352 Operation & Safety Manual, (S/N 0160037788 & After) 1
8990416 Service Manual, (S/N 14834 thru 19988 & 0160002345 thru 0160039337) 1
31200353 Service Manual, (S/N 0160039338 & After) 1
8990417 Parts Manual 1

Special Tools
80304484 Pry Bar Set, ZF Axle 1
80304480 Two-armed Puller, ZF Axle 1
7025854 Two-armed Puller, ZF Axle 1
70010241 Threaded Ring, M105X3, ZF Axle 1
70010239 Two-armed Puller, 160-150mm, ZF Axle & Transmission 1
70023172 Gripping Insert Super, ZF Axle 1
70023173 Back-off Insert, Rear ZF Axle 1
70023174 Eye Bolt Assortment, ZF Axle & Transmission 1
70022872 Internal Extractor, 45-58mm, ZF Axle & Transmission 1
70022873 Internal Extractor, 70-100mm, ZF Axle 1
70022871 Counter Support, Rear, ZF Axle & Transmission 1
7029740 Driver, ZF Axle 1
7029739 Driver, ZF Axle 1
7029738 Driver, ZF Axle 1
70010244 Internal Extractor, ZF Axle 1
70010245 Counter Support, ZF Axle 1
70022866 Spanner, ZF Axle 1
70022867 Torque Spanner, 5-45Nm, ZF Axle 1
80304492 Wheel Bolt Puller Basic Set, ZF Axle 1
70110101 Driver, ZF Axle 1
80304498 Handle, ZF Axle 1
70010281 Slotted Nut Wrench, ZF Axle 1
70010283 Installer, ZF Axle 1
70010284 Installer, ZF Axle 1

8990417 6036 13-3

 RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

80304497 HP-Pump, ZF Axle 1
7025856 Striker, ZF Axle 1
70010243 Measuring Hub, 9/16in-18UNF 1

13-4 6036 8990417

SECTION 14 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0100009 ....................... 12-29 1001092878 ................... 11-5 1001100215 ................... 8-35 1001108668 ................... 3-48
0100011 3-11, 4-9, 7-17, 7-19 1001093140 ................... 3-37 1001100216 ................... 8-35 1001109007 ................... 6-15
0100019 ........................... 1-9 1001093171 .......... 3-29, 3-38 1001100218 ................... 9-37 1001109053 ................... 11-5
0240156 ......................... 3-43 1001093273 ................... 3-43 1001100220 ................... 8-29 1001109404 .............. 8-3, 8-7
0274039 ......................... 11-5 1001093377 .......... 3-19, 3-43 1001100222 ................... 8-29 1001109406 ................... 6-15
0274263 ......................... 11-5 1001093465 ................... 3-43 1001100223 ................... 8-29 1001109417 ..................... 6-5
0274272 ......................... 11-5 1001094075 ................... 1-11 1001100225 ................... 6-26 1001109478 ..................... 6-9
0274547 ......................... 11-5 1001094284 ................... 9-45 1001100226 ................... 6-26 1001109596 ................... 11-4
0641405 ......................... 3-38 1001094330 ................... 3-43 1001100227 ................... 3-19 1001109597 ................... 11-4
0641406 ...10-9, 10-13, 12-33 1001094784 ..................... 1-9 1001100228 ................... 3-19 1001110280 ................... 11-4
0641410 ....................... 10-10 1001094830 ................... 3-43 1001100229 ................... 3-19 1001110282 ................... 11-4
0641511 ................12-3, 12-9 1001094897 ................... 1-11 1001100284 ......5-113, 5-117 1001110412 ................... 11-5
0641514 ........................... 4-9 1001095418 ................... 3-15 1001100296 ................... 4-37 1001111074 ................. 12-29
0641612 .......3-11, 4-15, 8-29 1001095710 ..................... 4-9 1001100324 ................. 5-113 1001111112 ................... 6-21
0641616 ................4-25, 4-39 1001095810 ................... 3-37 1001100822 ..................... 3-3 1001111190 .......... 3-15, 3-48
0641618 ......................... 4-25 1001096019 ................... 3-37 1001100823 ..................... 3-3 1001113276 ................... 6-25
0641624 ................4-37, 4-39 1001096020 ................... 3-37 1001100824 ..................... 3-3 1001113422 ..................... 4-9
0641718 ................4-35, 4-37 1001096021 ................... 3-37 1001100967 ................... 3-21 1001113511 ................... 4-15
0641814 ......................... 8-35 1001096023 ................... 3-37 1001100978 ..........4-37, 4-39 1001114012 ................... 4-39
0642032 ..................3-7, 3-11 1001096024 ................... 3-37 1001101043 ................. 10-13 1001114013 ................... 4-39
0642222 ........................... 1-9 1001096025 ................... 3-37 1001101085 ................... 6-19 1001114040 ................... 4-39
0642628 ........................... 1-9 1001096306 ................... 3-37 1001101115 ................... 3-19 1001114112 ..................... 1-9
0681810 ......................... 3-11 100109631412-3, 12-9, 12-10 1001101116 ................... 3-19 1001114202 ................... 8-11
0681826 ........................... 4-9 1001096404 ..................... 2-9 1001101193 ..........4-37, 4-39 1001114480 ................. 10-13
0682228 ........................... 4-9 1001096425 ................... 4-39 1001101396 ................... 4-37 1001114482 ................. 10-13
0700610 ..................6-3, 11-5 1001096427 ................... 4-31 1001101397 ................... 4-37 1001114483 ................. 10-13
0701214 ........................... 4-5 1001096428 ..................... 4-9 1001101861 ................... 2-11 1001114579 ................... 10-5
0701215 ........................... 4-5 1001096431 ................... 4-25 1001101956 ................... 3-11 1001114671 ................. 10-13
0710819 ........................... 4-9 1001096432 ................... 4-25 1001102212 ................... 4-25 1001114675 ............ 6-3, 11-5
0711019 ........................... 4-9 1001096434 ................... 4-25 1001102213 ................... 4-25 1001117308 ................. 10-13
0741610 ......................... 3-11 1001096435 ................... 4-25 1001102214 ................... 4-31 1001118107 ................. 10-13
0761012 ....................... 10-13 1001096436 ................... 4-25 1001102231 ................... 6-26 1001118129 ................. 10-13
0761015 ......................... 4-43 1001096459 ..................... 4-9 1001102277 ................... 4-31 1001118245 ................. 10-13
0791810 ....................... 10-13 1001096462 ..................... 4-9 1001102305 ................... 4-35 1001120632 ................... 11-5
0860520 ......................... 3-37 1001096479 ..................... 4-9 1001102378 ................... 3-11 1001120914 ................... 3-11
0903318 ....................... 12-33 1001096484 ................... 4-31 1001102813 ................... 3-38 1001120915 ................... 3-11
0903609 ....................... 12-27 1001097072 ................... 3-37 1001102844 ..................... 6-3 1001121085 ................. 5-117
0930020 ......................... 3-41 1001097079 ................... 12-3 1001102931 ................... 4-15 1001125007 ..................... 6-3
1001081045 ................... 6-25 1001097080 ................... 12-3 1001102933 ................... 4-15 1001125774 ................... 6-25
1001081046 ................... 6-25 1001097168 ................... 3-38 1001103038 ................... 1-11 1001125837 ................... 6-25
1001081049 ................... 6-25 1001097564 ................... 4-25 1001103113 ..................... 7-5 1001125838 ..................... 6-9
1001081072 ................... 6-25 1001097565 ................... 4-25 1001103149 ................... 9-31 1001126234 ................... 6-25
1001081073 ................... 6-25 1001097566 ..................... 4-9 1001103151 ................... 9-31 1001127753 ................... 11-5
1001081280 ..................... 6-5 1001097567 ................... 4-15 1001103152 ................... 9-31 1001127755 ................... 11-5
1001081310 .......... 6-21, 6-23 1001097568 ................... 4-15 1001103182 ................... 9-43 1001128058 ..................... 4-9
1001081375 ................... 6-25 1001097569 ................... 4-15 1001103212 ................... 1-11 1001128397 ................. 10-13
1001081376 ................... 6-25 1001098559 ..................... 4-9 1001103509 ..........6-15, 6-25 1001128530 ................... 11-5
1001090063 ................... 3-11 1001098582 ................... 3-38 1001103619 ................... 5-21 1001128663 ................. 10-13
1001090064 ................... 3-11 1001098594 ................... 11-5 1001103625 ..................... 5-5 1001128949 ..................... 4-3
1001090134 ................... 9-41 1001098769 ..................... 2-9 1001103637 ................... 3-37 1001128950 ..................... 4-3
1001090140 ................... 3-11 1001098972 ................... 4-25 1001103730 ................... 3-37 1001128951 ..................... 4-3
1001091752 .......... 9-35, 9-37 1001098977 ................... 4-31 1001103736 ................... 3-37 1001128967 ................... 4-10
1001091885 ................... 9-17 1001099113 ................... 3-11 1001104036 ................... 10-5 1001128968 ................... 4-10
1001091901 ................... 9-17 1001099115 ................... 3-11 1001105892 ................... 6-15 1001129749 ..................... 4-9
1001092280 ................... 3-37 1001099246 ................... 8-35 1001106012 ................... 11-5 1001131271 ................... 11-5
1001092391 ................... 3-31 1001099351 ................... 3-23 1001106727 ................... 5-41 1001132514 ..................... 3-7
1001092481 ................... 3-37 1001099901 ................... 3-27 1001106845 ................... 9-45 1001132550 ................... 7-17
1001092482 ................... 3-37 1001099902 ................... 3-27 1001107355 ..................... 7-5 1001132551 ................... 7-19
1001092877 ................... 3-15 1001100005 ...... 5-113, 5-117 1001108206 ................. 10-13 1001137512 ................... 3-31

8990417 6036 14-1

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001141427 ..................... 6-3 1319348.................. 5-7, 5-43 1319429 ................ 5-19, 5-55 1319521................ 5-24, 5-59
10139087 ....................... 11-5 1319349.................. 5-7, 5-43 1319431 ................ 5-23, 5-59 1319522................ 5-24, 5-59
10268515 .............. 4-29, 4-31 1319350.................. 5-7, 5-43 1319433 ................ 5-19, 5-55 1319523................ 5-24, 5-59
10268516 .............. 4-29, 4-31 1319351.................. 5-7, 5-43 1319434 ................ 5-19, 5-55 1319524................ 5-24, 5-59
1060379 ......................... 3-38 1319352.................. 5-7, 5-43 13194365-19, 5-21, 5-55, 5-57 1319525................ 5-24, 5-59
10701363 ....................... 10-7 1319353 5-7, 5-12, 5-43, 5-48 1319438 ................ 5-19, 5-55 1319526................ 5-23, 5-59
10705034 ....................... 3-45 1319354.................. 5-7, 5-43 1319439 ................ 5-19, 5-55 1319527................ 5-23, 5-59
10717672 ....................... 8-21 1319355.................. 5-7, 5-43 1319440 ................ 5-19, 5-55 1319529................ 5-23, 5-59
10731702 ....................... 5-79 1319356.................. 5-7, 5-43 13194415-19, 5-21, 5-55, 5-57 1319530................ 5-23, 5-59
107317095-101, 5-102, 5-105 1319357.................. 5-7, 5-43 1319444 5-8, 5-33, 5-44, 5-67 1319531................ 5-23, 5-59
10731744 ....................... 5-83 1319358.................. 5-7, 5-43 1319445 ......................... 5-67 1319532................ 5-23, 5-59
10731748 ....................... 5-79 1319359.................. 5-7, 5-43 13194475-33, 5-35, 5-67, 5-71 1319533................ 5-24, 5-59
10731751 ....................... 5-79 1319360.................. 5-7, 5-43 1319448 ................ 5-33, 5-67 1319534................ 5-24, 5-59
10731789 .............. 5-35, 5-71 1319361.................. 5-7, 5-43 1319449 ................ 5-33, 5-67 1319535................ 5-24, 5-59
10731790 .............. 5-21, 5-57 1319362.................. 5-7, 5-43 1319450 ................ 5-33, 5-67 1319536................ 5-24, 5-59
10731845 ..... 5-85, 5-87, 5-91 1319363.................. 5-7, 5-43 1319451 ................ 5-33, 5-67 13195375-24, 5-27, 5-59, 5-63
10731913 ....................... 5-81 1319364.................. 5-7, 5-43 1319452 ................ 5-33, 5-67 1319538................ 5-24, 5-59
10731949 .............. 5-27, 5-63 1319365.................. 5-7, 5-43 1319453 ................ 5-33, 5-67 13195395-24, 5-27, 5-59, 5-63
10731959 ....................... 5-97 1319366.................. 5-7, 5-43 1319454 ................ 5-33, 5-67 13195405-24, 5-27, 5-59, 5-63
10732063 .......... 5-101, 5-105 1319367.................. 5-7, 5-43 1319455 ................ 5-33, 5-67 1319541................ 5-24, 5-59
10732064 ..................... 5-101 1319369.................. 5-7, 5-43 1319456 ................ 5-33, 5-67 13195425-24, 5-27, 5-59, 5-63
10732071 ....................... 5-99 1319370.................. 5-7, 5-43 1319457 ................ 5-33, 5-67 1319543................ 5-23, 5-59
10732072 ....................... 5-99 1319371.................. 5-7, 5-43 1319458 ................ 5-33, 5-67 13195455-24, 5-27, 5-59, 5-63
10732095 ....................... 5-79 1319372.................. 5-7, 5-43 1319459 ................ 5-33, 5-67 1319557......................... 5-81
10732150 ....................... 1-11 1319373.................. 5-7, 5-43 1319460 ................ 5-33, 5-67 1319558......................... 5-81
10839156 ....................... 5-97 1319374.................. 5-7, 5-43 1319461 ................ 5-33, 5-67 1319563......................... 5-81
1101312 ................ 4-29, 4-31 1319375.................. 5-7, 5-43 1319462 ................ 5-33, 5-67 1319565......................... 5-81
1101313 ................ 4-29, 4-31 1319376.................. 5-7, 5-43 1319463 ................ 5-33, 5-67 1319566......................... 5-81
1170021 ........................... 3-7 1319377.................. 5-7, 5-43 13194645-33, 5-35, 5-67, 5-71 1319569......................... 5-83
1170024 ........................... 3-7 1319378.................. 5-7, 5-43 1319470 ................ 5-33, 5-67 1319570......................... 5-83
1170027 ........................... 3-7 1319379.................. 5-7, 5-43 13194725-33, 5-35, 5-67, 5-71 1319571......................... 5-83
1170054 ......................... 3-11 1319380........... 5-7, 5-8, 5-43 1319475 ................ 5-33, 5-67 1319574......................... 5-83
1170057 ......................... 3-11 1319381.................. 5-8, 5-44 13194775-33, 5-35, 5-68, 5-71 1319575......................... 5-83
1319203 ......................... 5-79 1319382.................. 5-8, 5-44 1319483 ................ 5-37, 5-73 1319576......................... 5-83
1319204 ......................... 5-79 1319383.................. 5-8, 5-44 1319484 ................ 5-37, 5-73 1319577......................... 5-83
1319205 ......................... 5-79 1319384.................. 5-8, 5-44 1319485 ................ 5-37, 5-73 1319578...... 5-21, 5-27, 5-39,
1319206 ......................... 5-79 1319385.................. 5-8, 5-44 1319488 ................ 5-37, 5-73 5-57, 5-63, 5-75,
1319207 ......................... 5-79 1319386.................. 5-8, 5-44 1319491 ................ 5-23, 5-59 5-83
1319209 ......................... 5-79 1319387.................. 5-8, 5-44 1319496 ................ 5-23, 5-60 1319581.............. 5-83, 5-107
1319210 ....... 5-33, 5-67, 5-79 1319388.................. 5-8, 5-44 1319497 ................ 5-23, 5-60 1319582.............. 5-83, 5-107
1319211 ......................... 5-79 1319389..........................5-44 1319499 ................ 5-23, 5-60 1319583......................... 5-83
1319212 ......................... 5-79 1319390.................. 5-8, 5-44 1319500 ................ 5-23, 5-60 1319584......................... 5-83
1319213 ......................... 5-79 1319391.................. 5-8, 5-44 1319501 ................ 5-23, 5-60 1319585.............. 5-83, 5-107
1319214 ................ 5-27, 5-63 1319392.................. 5-8, 5-44 1319502 ................ 5-23, 5-60 1319586......................... 5-83
1319333 .................. 5-7, 5-43 1319393.................. 5-8, 5-44 1319504 ................ 5-23, 5-60 1319587......................... 5-83
1319334 .................. 5-7, 5-43 1319394.................. 5-8, 5-44 1319505 ................ 5-23, 5-60 1319590......................... 5-83
1319335 .................. 5-7, 5-43 1319395.................. 5-8, 5-44 1319506 ......5-19, 5-23, 5-37, 1319591......................... 5-85
1319336 .................. 5-7, 5-43 1319396.................. 5-8, 5-44 5-55, 5-59, 5-73 1319592......................... 5-85
1319337 .................. 5-7, 5-43 1319397.................. 5-8, 5-44 1319510 ................ 5-24, 5-59 1319593...... 5-85, 5-87, 5-89,
1319338 ......................... 5-43 1319398.................. 5-8, 5-44 1319511 ................ 5-24, 5-59 5-91, 5-93, 5-95
1319339 ......................... 5-43 1319399.................. 5-8, 5-44 1319512 ................ 5-24, 5-59 1319594...... 5-85, 5-87, 5-89,
1319340 ......................... 5-43 1319400.................. 5-8, 5-44 1319513 ................ 5-24, 5-59 5-91, 5-93, 5-95
1319341 .................. 5-7, 5-43 1319401.................. 5-8, 5-44 1319514 ................ 5-24, 5-59 1319595...... 5-85, 5-87, 5-89,
1319342 .................. 5-7, 5-43 1319402.................. 5-8, 5-44 1319515 ................ 5-24, 5-59 5-91, 5-93, 5-95
1319343 .................. 5-7, 5-43 1319406.................. 5-8, 5-44 1319516 ................ 5-24, 5-59 1319596....... 5-85, 5-87, 5-91
1319344 .................. 5-7, 5-43 1319412..........................5-51 1319517 ................ 5-24, 5-59 1319599...... 5-85, 5-87, 5-89,
1319345 .................. 5-7, 5-43 13194235-19, 5-21, 5-55, 5-57 1319518 ................ 5-24, 5-59 5-91, 5-93, 5-95
1319346 .................. 5-7, 5-43 13194255-19, 5-23, 5-55, 5-59 1319519 ................ 5-24, 5-59 1319600...... 5-85, 5-87, 5-89,
1319347 .................. 5-7, 5-43 1319427..........................5-55 1319520 ................ 5-24, 5-59 5-91, 5-93, 5-95

14-2 6036 8990417

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1319601 ......5-85, 5-87, 5-89, 1319675 ....................... 5-101 1321159 ................5-24, 5-59 1706299 ......................... 11-4
5-91, 5-93, 5-95 1319676 ....................... 5-101 1321161 ......................... 5-23 1706300 ....................... 12-24
1319602 ......5-85, 5-87, 5-89, 1319677 ....................... 5-101 1321162 ................5-23, 5-60 1706301 ......................... 11-4
5-91, 5-93, 5-95 1319678 ....................... 5-101 1321163 ................5-23, 5-60 1706306 ......................... 11-4
1319603 ......5-85, 5-87, 5-89, 1319679 ....................... 5-101 1321164 ................5-33, 5-67 1706768 ......................... 11-5
5-91, 5-93, 5-95 1319680 ....................... 5-101 1321166 ......................... 5-33 1706784 ......................... 11-4
1319604 ......5-85, 5-87, 5-89, 1319681 ....................... 5-101 1321172 ......................... 5-65 1706785 ......................... 11-4
5-91, 5-93, 5-95 1319682 ....................... 5-101 1321174 ................5-23, 5-60 1706786 ......................... 11-4
1319605 .......5-85, 5-87, 5-91 1319683 ....................... 5-101 1321176 ......................... 5-33 1706787 ......................... 11-4
1319606 .......5-85, 5-87, 5-91 1319684 ....................... 5-101 1321178 ......................... 5-65 1706788 ......................... 11-5
1319607 ......................... 5-85 1319685 ....................... 5-101 1321184 ................5-15, 5-51 1706789 ......................... 11-5
1319608 ................5-85, 5-95 1319686 ....................... 5-101 1321187 ........................... 5-7 1706796 ......................... 11-4
1319609 ......................... 5-85 1319687 ....................... 5-101 1321188 ................5-15, 5-51 1706850 ......................... 3-15
1319610 ......................... 5-85 1319688 ....................... 5-101 1321206 ......................... 5-29 1706892 ......................... 3-37
1319611 ......................... 5-85 1319689 ....................... 5-101 1321207 ......................... 5-29 2000218 ........................... 4-5
1319612 ......5-85, 5-87, 5-89, 1319690 ....................... 5-101 1321208 ......................... 5-29 2080040 ......................... 3-38
5-91, 5-93, 5-95 1319691 ....................... 5-101 1321211 ..................5-8, 5-44 2080044 ......................... 3-37
1319613 ......................... 5-87 1319692 ....................... 5-101 1321215 ......................... 5-51 2110606 ....... 3-11, 3-45, 8-21
1319614 ......................... 5-87 1319693 ....................... 5-101 1321217 ......................... 5-15 2110608 ......................... 3-11
1319615 .......5-87, 5-91, 5-93 1319694 ....................... 5-101 1321219 ......................... 5-15 2110808 ......................... 3-11
1319616 ......................... 5-89 1319695 ....................... 5-101 1321220 ......................... 5-15 2130606 ........... 3-45, 8-3, 8-7
1319617 .......5-89, 5-93, 5-95 1319696 ............ 5-101, 5-105 1321221 ......................... 5-15 2130608 ......................... 3-45
1319618 .......5-89, 5-93, 5-95 1319697 ....................... 5-101 1321223 ......................... 5-51 2131210 ................ 8-27, 8-29
1319619 ......................... 5-89 1319698 ....................... 5-101 1321224 ................5-15, 5-51 2131216 ................ 4-20, 4-23
1319620 .......5-89, 5-93, 5-95 1319699 ....................... 5-101 13212265-33, 5-35, 5-67, 5-71 2170706 .................... 8-3, 8-7
1319621 .......5-89, 5-93, 5-95 1319700 ....................... 5-101 1321231 ................5-37, 5-73 2172106 ..3-11, 8-3, 8-7, 8-21
1319622 .......5-89, 5-93, 5-95 1319701 ....................... 5-101 1321236 ......................... 5-55 2220237 ................ 9-35, 9-37
1319623 .......5-89, 5-93, 5-95 1319702 ............ 5-101, 5-105 1321237 ..................5-8, 5-44 2220238 ......................... 8-21
1319624 .......5-89, 5-93, 5-95 1319703 ............ 5-101, 5-105 1321242 ................5-37, 5-73 2220239 ......................... 9-37
1319625 .......5-89, 5-93, 5-95 1319704 ....................... 5-101 1321244 ......................... 5-29 2220251 ......................... 6-25
1319626 .......5-89, 5-93, 5-95 1319705 ....................... 5-101 1321245 ................5-33, 5-67 2220371 ...3-9, 8-3, 8-7, 8-17,
1319627 .......5-89, 5-93, 5-95 1319707 ............ 5-101, 5-105 1321246 ................5-33, 5-67 8-21
1319628 .......5-89, 5-93, 5-95 1319708 ....................... 5-101 1321247 ................5-37, 5-73 2220372 .................. 3-9, 8-17
1319629 .......5-89, 5-93, 5-95 1319709 ....................... 5-105 1321259 ......................... 5-51 2220373 ...... 8-13, 8-15, 8-17,
1319630 .......5-89, 5-93, 5-95 1319710 ....................... 5-105 1321260 ......................... 5-51 8-19, 8-21, 8-23
1319631 .......5-89, 5-93, 5-95 1319711 ....................... 5-105 1321262 ................5-15, 5-51 2220375 ......................... 8-11
1319632 .......5-89, 5-93, 5-95 1319712 ....................... 5-105 1321797 ........................... 4-5 2220381 ................ 8-19, 8-23
1319633 ................5-89, 5-97 1319713 ....................... 5-105 1560028 ........................... 1-9 2220385 ................ 8-13, 8-19
1319634 ......................... 5-91 1319714 ....................... 5-105 1600373 ........................... 7-9 2220415 ................ 3-13, 3-15
1319635 ......................... 5-91 1319715 ....................... 5-105 1600429 ......................... 7-13 2220435 ................ 8-21, 8-35
1319636 .......5-91, 5-93, 5-95 1319718 ....................... 5-107 1684464 ......................... 9-11 2220444 ......................... 6-26
1319637 ......................... 5-93 1319719 ....................... 5-107 1701509 ......................... 3-38 2220451 ......................... 8-11
1319638 ................5-93, 5-95 1319720 ....................... 5-107 1701640 ......................... 11-5 2220473 .3-13, 3-15, 8-3, 8-7,
1319639 ......................... 5-95 1319721 ....................... 5-107 1702773 ......................... 3-37 8-17, 8-21
1319641 ......................... 5-97 1319722 ....................... 5-107 1704277 ......................... 3-38 2220474 ....... 8-13, 8-15, 8-19
1319643 ......................... 5-97 1319723 ....................... 5-107 1704885 ................3-37, 11-4 2220500 ....... 8-19, 9-35, 9-37
1319646 ......................... 5-97 1319724 ....................... 5-107 1706098 ....................... 12-24 2220501 ........................... 8-3
1319647 ......................... 5-97 1319725 ....................... 5-107 1706170 ......................... 11-4 2220567 ......................... 8-11
1319648 ......................... 5-97 1319726 ....................... 5-107 1706171 ......................... 11-4 2220578 ......................... 8-11
1319649 ......................... 5-97 1320131 ....................... 10-13 1706176 ......................... 11-5 22205968-13, 8-15, 8-19, 8-21
1319650 ......................... 5-99 1321148 ................ 5-19, 5-55 1706202 ......................... 11-4 2220602 ........... 8-3, 8-7, 8-21
1319652 ..............5-99, 5-101 1321149 ................ 5-19, 5-55 1706203 ......................... 11-4 2220603 .................... 8-3, 8-7
1319659 ......................... 5-99 1321150 ................ 5-23, 5-60 1706281 ......................... 11-4 2220606 .................... 8-3, 8-7
1319661 ..............5-99, 5-101 1321151 ................ 5-23, 5-60 1706282 ......................... 11-4 2220609 ................ 3-13, 3-15
1319662 ......................... 5-99 1321152 ................ 5-23, 5-60 1706284 ......................... 11-4 2220619 ......................... 8-17
1319670 ............5-101, 5-105 1321153 ................ 5-15, 5-51 1706285 ......................... 11-4 2220622 ......................... 8-19
1319671 ....................... 5-101 1321154 ................ 5-15, 5-51 1706288 ......................... 11-4 2220628 ................ 3-13, 3-15
1319673 ....................... 5-101 1321157 ................ 5-33, 5-67 1706296 ......................... 11-4 2220635 ........................... 8-7
1319674 ....................... 5-101 1321158 ................ 5-23, 5-59 1706298 ......................... 11-4 2220651 ......................... 8-23

8990417 6036 14-3

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2220655 ................ 8-11, 8-19 2716781..........................8-21 3400022 ......................... 7-11 4520407....................... 5-115
2220657 .................... 8-3, 8-7 2716783..........................8-21 3421453 ......................... 3-38 4520412....................... 5-113
2220683 ......................... 8-19 2716784..........................8-11 3423226 ........................... 2-9 4520413....................... 5-117
2220695 ......................... 8-11 2716785..........................8-11 3423227 . 1-9, 2-9, 9-11, 9-25 4520429....................... 5-111
2220700 ......................... 8-19 2716786..........................8-31 3423242 .................. 3-7, 3-11 4520430....................... 5-111
2220775 ......................... 3-13 2716788................ 8-13, 8-15 3423275 .................. 3-7, 3-11 4520431....................... 5-115
2220806 ......................... 6-25 2716792..........................8-23 3423276 .........3-7, 3-11, 3-15 4520432....................... 5-115
2221123 .................... 8-3, 8-7 2716807..........................8-21 3423307 ......................... 3-11 4520435....................... 5-115
2230025 ......................... 8-23 2716808..........................8-21 3520072 ......................... 3-37 4520437....................... 5-111
2230035 .................... 8-3, 8-7 2717033..........................8-21 3520198 ......................... 3-37 4520438....................... 5-115
2230044 ......................... 8-23 2717149..........................8-27 3575947 ........................... 4-5 4520466....................... 5-113
2230046 ......................... 8-11 2717150..........................8-27 3576442 ......................... 7-11 4520467....................... 5-117
2340037 ......................... 3-31 2717158..........................8-33 3620059 ......................... 4-23 4520469....................... 5-117
2340038 ......................... 3-31 2717159..........................8-33 3760170 ......................... 3-38 4520648....................... 5-117
2340039 ......................... 3-31 2717160..........................3-45 3820020 ......................... 3-37 4520649....................... 5-117
2340045 ......................... 3-31 2717161..........................3-45 3841203 ......................... 3-11 4520650....................... 5-117
2340046 ......................... 3-31 2717162..........................3-45 3980039 ......................... 6-19 4520651....................... 5-115
2600281 ......................... 3-37 2717196............................9-7 4100181 ......................... 11-4 4520652....................... 5-115
2711992 ........................... 3-9 2717197..........................9-23 4105171 ......................... 11-4 4520653....................... 5-115
2716143 ....................... 12-17 2717200........................12-15 4105262 ......................... 11-4 4640438......................... 9-41
2716153 ....................... 12-13 2717216..........................9-15 4105621 ......................... 7-21 4641501......................... 3-45
2716563 ................ 9-13, 9-17 2717257............................9-9 4107442 ......................... 11-4 4641502......................... 3-45
2716571 ........................... 9-3 2717260..........................9-25 4107462 ......................... 11-4 4711400...... 3-38, 4-23, 10-9,
2716614 ......................... 9-19 2717283..........................3-45 4107692 ......................... 3-13 10-13, 12-33
2716615 ......................... 9-21 2717287................ 3-13, 3-15 4107702 ......................... 3-13 4711500......................... 4-10
2716616 ........................... 9-5 2720549..........................4-29 4107712 ......................... 3-13 4711600.................. 2-9, 4-15
2716621 ......................... 8-25 2720551..........................4-13 4107812 ......................... 3-25 4740362......................... 4-25
2716622 ......................... 8-25 2720555................ 4-19, 4-23 4107832 ......................... 3-25 4751400......................... 3-37
2716670 ........................... 8-7 2754736.................... 8-3, 8-7 4107901 ......................... 11-4 4751600....... 4-25, 4-37, 4-39
2716673 ......................... 8-19 2754737.................... 8-3, 8-7 4108232 ........................... 3-9 4751700................ 4-25, 4-37
2716675 ......................... 8-11 2755059..........................8-11 4108302 ......................... 11-4 4751800......................... 8-35
2716684 ......................... 8-13 2755060..........................8-11 4110176 ......................... 11-4 4761500......................... 4-10
2716695 .................... 8-3, 8-7 2900770....... 9-5, 9-41, 12-17 4110177 ......................... 11-4 4761600......................... 4-15
2716696 ......................... 8-19 2915023.............. 9-43, 12-15 4110178 ......................... 11-4 4791500........................... 6-3
2716697 ........................... 8-3 2915034............................4-5 4110179 ......................... 11-4 4811900........................... 4-9
2716699 .................... 8-3, 8-7 2915036............................4-6 4110182 ......................... 11-4 4812000....................... 10-13
2716700 .................... 8-3, 8-7 2915052........................12-31 4110183 ......................... 11-4 4812300....... 7-17, 7-19, 7-21
2716713 ......................... 8-23 2915054..........................4-23 4110187 ......................... 11-4 4821430.................... 1-7, 1-9
2716714 ................ 8-13, 8-15 2915063........................10-10 4110188 ......................... 11-4 4831700....................... 10-13
2716760 ......................... 8-11 2915161........................12-33 4110223 ......................... 11-4 4831900................ 4-9, 10-13
2716761 ........................... 8-3 2915170............................4-5 4110226 ......................... 11-4 4832000........................... 4-9
2716762 .................... 8-3, 8-7 2915184........................10-10 4110253 ....................... 12-20 4832100........................... 4-9
2716763 .................... 8-3, 8-7 2940074..........................3-37 4110339 ......................... 11-4 4846452......................... 3-37
2716764 ......................... 8-17 31200160........................3-37 4110422 .......3-23, 3-25, 3-27 4891600.............. 12-3, 12-10
2716765 ........................... 8-3 31200336........................3-37 4110460 ....................... 12-24 4891800......................... 3-11
2716766 .................... 8-3, 8-7 31200387........................3-37 4110461 ......................... 3-35 4892200........................... 1-9
2716767 ................ 8-13, 8-15 31200388........................3-37 4110473 ................ 3-13, 3-45 4892600........................... 1-9
2716768 ......................... 8-23 3140007.................. 6-3, 11-5 4340809 ........................... 4-5 4922984......................... 10-9
2716769 ......................... 8-19 3220148..........................4-35 4340812 ......................... 4-29 4922985....................... 12-24
2716770 ........................... 8-3 3251813..........................11-4 4341004 ........................... 4-5 4922987....................... 12-24
2716771 ......................... 8-21 3290601........................10-13 4360609 ......................... 10-9 4923018......................... 10-9
2716772 ......................... 8-19 3290801........................10-13 4360690 .............. 7-15, 12-33 4923283......................... 10-9
2716773 ....... 8-13, 8-15, 8-19 3300240.................. 3-7, 3-11 4420037 ......................... 1-11 4923285......................... 10-9
2716774 ......................... 8-21 3311401.............. 4-25, 12-33 4461101 ....................... 12-33 4923334....................... 12-33
2716775 ......................... 8-19 3311405..........................3-38 4461102 ....................... 12-33 4923342....................... 12-33
2716776 ......................... 8-19 3311601............................2-9 4461103 ....................... 12-33 4923363......................... 10-9
2716778 ......................... 8-11 3311605..........................4-25 4520319 ....................... 5-117 4923649......................... 12-5
2716779 ......................... 8-31 3311805..........................8-35 4520320 ....................... 5-115 5724302.................... 1-7, 1-9
2716780 ......................... 8-21 3380679............................6-3 4520405 ....................... 5-111 5724622...... 2-3, 2-5, 2-7, 2-9

14-4 6036 8990417

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
5724742 ......................... 1-11 70021452 ....................... 9-39 70022187 ..............5-35, 5-71 70022257 .............. 5-35, 5-71
5906392 ......................... 2-11 70021464 ....................... 9-39 70022188 ..............5-35, 5-71 70022259 .............. 5-21, 5-57
6040500 ........................... 3-5 70021465 ....................... 9-39 70022189 ..............5-27, 5-63 70022260 ....................... 5-17
6040600 ........................... 3-5 70021466 ....................... 9-39 70022190 ..............5-27, 5-63 70022261 ....................... 5-17
6040700 ........................... 3-5 70021495 .............. 5-19, 5-55 70022191 ....................... 5-31 70022262 .............. 5-17, 5-53
6604662 ................3-13, 3-15 70021546 ....................... 6-25 70022192 ....................... 5-31 70022263 ....................... 5-17
6608621 ......................... 3-13 70021553 ....................... 5-67 70022193 ..............5-27, 5-63 70022264 ....................... 5-17
6620472 ......................... 6-25 70021554 ..... 5-35, 5-67, 5-71 70022194 ..............5-27, 5-63 70022280 ....................... 5-63
6620531 ....................1-3, 1-5 70021555 ....................... 5-73 70022195 ....................... 5-31 70022284 ....................... 5-53
6621412 ....................... 10-13 70021568 .............. 5-19, 5-55 70022196 ..............5-27, 5-63 70022285 ....................... 5-53
6623576 ....................... 12-27 70021569 .............. 5-19, 5-55 70022197 ..............5-39, 5-75 70022527 ....................... 3-41
70020210 ......................... 4-5 70021570 .............. 5-19, 5-55 70022198 ..............5-27, 5-63 70022610 .............. 5-19, 5-55
70020211 ......................... 4-5 70021571 .............. 5-19, 5-55 70022199 ....................... 5-31 70022692 ....................... 4-25
70020228 .............. 4-43, 4-45 70021583 ....................... 9-17 70022200 ..............5-17, 5-53 70022693 ....................... 4-25
70020408 ....................... 5-60 70021617 .............. 5-19, 5-55 70022201 ..............5-21, 5-57 70022695 ....................... 4-25
70020413 .............. 5-29, 5-60 70021726 .............. 5-19, 5-55 70022202 ....................... 5-31 70022696 ....................... 4-25
70020425 ....................... 5-99 70021812 ....................... 9-43 70022203 ..............5-35, 5-71 70022716 ....................... 9-31
70020426 ....................... 5-99 70021847 ......................... 4-9 70022204 ..............5-21, 5-57 70022717 ....................... 9-31
70020427 ..................... 5-105 70021848 ......................... 4-9 70022205 ..............5-21, 5-57 70022718 ....................... 9-31
70020428 ............ 9-43, 12-13 70021849 ......................... 4-9 70022206 ..............5-21, 5-57 70022719 ....................... 9-31
70020430 ....................... 5-97 70021850 ......................... 4-9 70022207 ..............5-39, 5-75 70022720 ....................... 9-31
70020431 ....................... 5-97 70021851 ....................... 4-15 70022209 ..............5-27, 5-63 70022721 ....................... 9-31
70020483 .............. 5-23, 5-60 70021852 ......................... 4-9 70022211 ..............5-17, 5-53 70022722 ....................... 9-32
70020484 .............. 5-23, 5-60 70021854 ......................... 4-9 70022213 ..............5-12, 5-48 70022723 ....................... 9-32
70020485 .............. 5-23, 5-60 70021921 ....................... 3-23 70022216 ..............5-11, 5-47 70022724 ....................... 9-32
70020486 .............. 5-23, 5-60 70021935 ....................... 3-23 70022217 ..............5-21, 5-57 70022774 ....................... 5-11
70020487 .............. 5-23, 5-60 70021948 ....................... 6-15 70022218 ..............5-35, 5-71 70022775 ....................... 5-11
70020555 ....................... 3-29 70021977 ....................... 3-23 70022219 ..............5-21, 5-57 70022776 ....................... 5-12
70020562 ....................... 3-41 70021978 ....................... 3-23 70022220 ..............5-12, 5-48 70022777 .............. 5-21, 5-57
70020628 ....................... 6-15 70021979 ....................... 3-23 70022223 ..............5-35, 5-71 70022778 ....................... 5-27
70020631 ....................... 6-26 70021980 ....................... 3-41 70022225 ..............5-17, 5-53 70022779 .............. 5-27, 5-63
70020680 ....................... 9-45 70021981 ....................... 3-41 70022226 ..............5-17, 5-53 70022780 .............. 5-27, 5-31
70020799 ....................... 9-31 70022028 ....................... 3-23 70022227 ..............5-17, 5-53 70022781 .............. 5-35, 5-71
70021305 ......................... 6-3 70022038 ....................... 9-41 70022228 ..............5-17, 5-53 70022782 .............. 5-35, 5-71
70021306 ......................... 6-3 70022039 ....................... 9-41 70022229 ..............5-17, 5-53 70022783 .............. 5-35, 5-71
70021342 .............. 3-23, 3-41 70022040 ....................... 9-41 70022230 ..............5-35, 5-71 70022784 .............. 5-39, 5-75
70021349 ....................... 3-23 70022041 ....................... 9-41 70022233 ..............5-39, 5-75 70022785 .............. 5-39, 5-75
70021358 ....................... 3-41 70022042 ....................... 9-41 70022234 ..............5-35, 5-71 70022786 ....................... 5-47
70021359 ....................... 3-41 70022043 ....................... 9-41 70022235 ..............5-27, 5-63 70022787 ....................... 5-47
70021360 ....................... 3-41 70022044 ....................... 9-43 70022236 ..............5-27, 5-63 70022788 ....................... 5-63
70021361 ....................... 3-41 70022045 ....................... 9-43 70022237 ..............5-35, 5-71 70022789 .............. 5-21, 5-57
70021362 ....................... 3-41 70022046 ............ 9-43, 12-15 70022238 ..............5-35, 5-71 70022828 .............. 3-25, 3-27
70021364 ....................... 3-41 70022052 ....................... 5-67 70022240 ..............5-35, 5-71 70022842 ......................... 4-9
70021365 ....................... 3-41 70022171 .............. 5-27, 5-63 70022241 ..............5-21, 5-57 70022843 ......................... 4-9
70021366 ....................... 3-41 70022172 .............. 5-21, 5-57 70022242 ..............5-39, 5-75 70022844 ......................... 4-9
70021367 ....................... 3-41 70022173 .............. 5-21, 5-57 70022243 ..............5-39, 5-75 70022845 ......................... 4-9
70021387 ....................... 3-41 70022174 .............. 5-21, 5-57 70022244 ....................... 5-48 70022846 ......................... 4-9
70021391 ....................... 3-41 70022175 .............. 5-21, 5-57 70022245 ..............5-12, 5-48 70022893 ....................... 3-25
70021392 ....................... 3-41 70022176 .............. 5-27, 5-63 70022246 ..............5-21, 5-57 70022931 ....................... 3-48
70021393 ....................... 9-39 70022177 .............. 5-21, 5-57 70022247 ..............5-21, 5-57 70022932 ....................... 3-48
70021395 ....................... 3-41 70022178 .............. 5-21, 5-57 70022248 ....................... 5-31 70022934 ....................... 3-48
70021399 ....................... 3-41 70022179 .............. 5-35, 5-71 70022249 ..............5-35, 5-71 70022935 ....................... 3-49
70021415 ....................... 3-23 70022180 .............. 5-21, 5-57 70022250 ..............5-27, 5-63 70022936 ....................... 3-49
70021440 ....................... 9-39 70022181 .............. 5-21, 5-57 70022251 ....................... 5-31 70022937 ....................... 3-49
70021444 ....................... 9-39 70022182 .............. 5-21, 5-57 70022252 ....................... 5-31 70022939 ....................... 3-49
70021446 ....................... 9-39 70022183 .............. 5-27, 5-63 70022253 ..............5-27, 5-63 70022942 ....................... 3-49
70021447 ....................... 9-39 70022184 .............. 5-21, 5-57 70022254 ....................... 5-21 70022946 ....................... 3-49
70021448 ....................... 9-39 70022185 .............. 5-17, 5-53 70022255 ..............5-21, 5-57 70022949 ....................... 3-49
70021451 ....................... 9-39 70022186 .............. 5-27, 5-63 70022256 ..............5-39, 5-75 70022950 ....................... 3-49

8990417 6036 14-5

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70022952 ....................... 3-49 7026758...... 5-85, 5-87, 5-89, 7029991 ........................... 4-5 7116642......................... 2-11
70022957 ....................... 3-48 5-91, 5-93, 5-95 7054351 .............4-5, 4-9, 5-3 7116691......................... 2-11
70022960 ....................... 3-48 7026759...... 5-85, 5-87, 5-89, 70571414-17, 4-19, 4-23, 4-25 7116742......................... 2-11
70022969 ....................... 3-48 5-91, 5-93, 5-95 7062922 ................ 3-13, 3-15 7116752......................... 2-11
70022970 ....................... 3-48 7026798..........................6-19 7063432 ......................... 2-11 7116773......................... 2-11
70022980 ....................... 3-49 7026799..........................6-19 7063452 ......................... 2-11 7116812......................... 2-11
70022984 ....................... 3-48 7026900..........................6-19 7065482 ........................... 3-9 7116822...... 2-3, 2-5, 2-7, 2-9
70022985 ....................... 3-48 7026901..........................6-19 7070191 ........................... 3-9 7117031......................... 2-19
70022987 ....................... 3-48 7026902..........................6-19 7075611 .............2-3, 2-5, 2-7 7117094......................... 2-13
70022990 ....................... 3-49 7026905..........................6-19 7077481 ........................... 3-9 7117204........................... 3-9
70022992 ....................... 3-48 7026906..........................6-19 7077501 ........................... 3-9 7117214........................... 3-9
70022993 ....................... 3-48 7027212..........................5-29 7077511 ........................... 3-9 7117244........................... 3-9
70022994 ....................... 3-48 7027273..........................5-97 7080244 ......................... 2-11 7117254........................... 3-9
70022995 ....................... 3-48 7028737............................6-9 7081621 ..... 2-3, 2-5, 2-7, 2-9 7117264........................... 3-9
70022998 ....................... 3-49 7028739................ 9-23, 9-25 7081631 ..... 2-3, 2-5, 2-7, 2-9 7118222................ 9-35, 9-37
70023003 ....................... 3-48 7028783............................4-5 7082311 .... 2-3, 2-5, 2-7, 2-9, 7118882......................... 2-15
70023004 ....................... 3-48 7028838..........................4-13 2-11, 2-13 7118892......................... 2-15
70023005 ....................... 3-49 7028979..........................5-67 7082342 ......................... 2-11 7118993........................... 3-5
70023006 ....................... 3-49 7029005..........................4-23 7082362 .... 2-3, 2-5, 2-7, 2-9, 7120742......................... 2-15
70023007 ....................... 3-49 7029006........................12-31 2-11, 2-13 7124301.................... 1-7, 1-9
70023008 ....................... 3-48 7029037..........................5-99 7083922 ......................... 2-13 7124331............. 1-3, 1-5, 4-3
70023009 ....................... 3-48 7029104..........................5-29 7083992 ......................... 2-13 7124471.................... 1-7, 1-9
70023010 ....................... 3-48 7029242........................12-31 7085102 ......................... 2-15 7125741........................... 3-9
70023014 ....................... 3-48 7029247................ 9-23, 9-25 7085411 ........................... 3-9 7125800......................... 3-13
70023015 ....................... 3-49 7029248..........................9-23 7085422 .......4-17, 4-19, 4-23 7125811......................... 2-13
70023016 ....................... 3-48 7029249................ 9-23, 9-25 7085442 .... 2-3, 2-5, 2-7, 2-9, 7125861.................... 1-3, 1-5
70023034 ....................... 6-25 7029250................ 9-23, 9-25 2-11, 2-13 7125871........... 1-7, 1-9, 7-21
70023037 ....................... 9-45 7029251..........................9-25 7085501 ........................... 3-9 7126703......................... 4-17
70023038 ....................... 9-45 7029264................ 4-43, 4-45 7085542 ......................... 2-13 7126992......................... 4-33
70023040 ....................... 6-19 7029265................ 4-43, 4-45 7085552 ......................... 2-15 7127081......................... 4-13
70023041 ....................... 6-19 7029268............................4-5 7085562 ......................... 2-15 7127091........................... 7-7
70023139 ....................... 6-19 7029269............................4-5 7085571 ......................... 2-15 7127102........................... 7-7
70023265 ....................... 9-19 7029270............................4-5 7091323 ......................... 7-21 7127881......................... 4-13
70023482 ....................... 5-79 7029271........................5-109 7092292 .............1-3, 2-3, 2-5 7128511....................... 12-24
70023483 ....................... 5-79 7029327........... 9-7, 9-9, 9-11 7094682 ......................... 1-11 7128772.................... 3-5, 3-9
70023599 ....................... 4-25 7029328........... 9-7, 9-9, 9-11 7095272 .................... 4-3, 4-5 7128792.................... 3-5, 3-9
70023890 ....................... 6-19 7029330........... 9-7, 9-9, 9-11 7095393 ......................... 4-27 7129300......................... 3-17
70023904 .............. 5-17, 5-53 7029332............................9-7 7095522 ......................... 2-13 7129521.................... 7-3, 7-5
70023910 .............. 5-17, 5-53 7029333........... 9-7, 9-9, 9-11 7095831 .............4-3, 4-5, 4-9 7129973......................... 4-17
70023925 ....................... 3-49 7029334........... 9-7, 9-9, 9-11 7096491 ................ 2-13, 6-17 7137142...... 1-3, 1-5, 1-7, 1-9
70023968 .............. 4-20, 4-23 7029335........... 9-7, 9-9, 9-11 7097323 ......................... 4-27 7137643......................... 4-41
70024002 ....................... 9-41 7029336........... 9-7, 9-9, 9-11 7097682 ........................... 2-3 7138209................ 9-35, 9-37
70024044 ....................... 9-45 7029337.................. 9-9, 9-11 7098142 ......................... 7-19 7138318......................... 4-33
70024045 ....................... 9-45 7029367..........................7-13 7099882 ......................... 10-9 7138515......................... 4-17
70024046 ....................... 9-45 7029417........................5-107 7110494 ......................... 3-13 7138529....................... 12-20
70024047 ....................... 9-45 7029520..........................3-29 7110694 ......................... 3-13 7138634........................... 5-3
70024048 ....................... 9-45 7029521..........................3-29 7110702 ................ 3-13, 3-15 7138658....................... 5-113
70024049 ....................... 9-45 7029525............................4-5 7110712 ................ 3-13, 3-15 7138659....................... 5-113
70024050 ....................... 9-45 7029532....... 5-87, 5-89, 5-97 7110722 ................ 3-13, 3-15 7138660....................... 5-113
70024306 ....................... 3-31 7029533....... 5-87, 5-89, 5-97 7110744 ........................... 3-3 7138661....................... 5-113
70024307 ....................... 3-31 7029692................ 3-23, 3-41 7111572 .... 2-3, 2-5, 2-7, 2-9, 7138740................ 9-35, 9-37
7013903 ......................... 9-29 7029714..........................3-41 2-11, 2-13 7138815......................... 4-33
7013928 ......................... 9-29 7029716..........................9-35 7112523 ......................... 3-17 7138816......................... 4-33
7013930 ......................... 9-29 7029720..........................5-99 7112533 ......................... 3-17 7138819........................... 6-3
7017278 ......................... 9-25 7029721..........................5-99 7112642 ................ 3-17, 3-19 7138830......................... 10-7
7017283 ......................... 9-23 7029760..........................9-41 7112704 ......................... 3-17 7138833......................... 7-13
7024441 ................ 9-35, 9-37 7029829............................4-5 7113024 ......................... 3-25 7138836......................... 7-13
7024574 ... 9-43, 12-13, 12-15 7029830............................4-5 7113034 ......................... 3-25 7138857........................... 6-3
7026666 ........................... 4-5 7029860..........................6-21 7114941 ................ 3-17, 3-19 7138858................ 6-17, 6-19

14-6 6036 8990417

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7138871 ......................... 4-33 7139505 ................ 8-13, 8-15 7150702 ................12-5, 12-9 7301836 ......................... 10-9
7138878 ......................... 7-13 7139509 ....................... 5-109 7150703 ................12-5, 12-9 7301845 ....................... 5-115
7138881 ........................... 4-3 7139527 ......................... 8-11 7150704 ......................... 12-9 7301859 ......................... 10-9
7138883 ......................... 6-17 7139528 ......................... 8-11 7150705 ......................... 12-3 7301862 ......................... 9-37
7138944 ........................... 6-3 7139552 ......................... 1-11 7150706 ....................... 12-27 7301863 ......................... 9-37
7138951 ...........6-6, 6-9, 6-13 7139553 ......................... 4-27 7150707 ......................... 12-3 7301864 ......................... 10-9
7138952 ........................... 6-9 7139587 ........................... 4-3 7150708 ......................... 7-15 7301893 ....................... 12-24
7138953 ........................... 6-9 7139591 ........................... 4-3 7150714 ......................... 10-7 7302024 ........................... 2-7
7138958 ...........6-6, 6-9, 6-13 7139595 ........................... 4-3 7150716 ................12-5, 12-9 7302028 ....................... 5-109
7138977 ......................... 2-11 7139605 ....................... 5-111 7150717 ................12-5, 12-9 7302039 ............. 1-5, 1-7, 2-7
7138986 ......................... 2-11 7139606 ....................... 5-111 7150730 ...... 12-3, 12-5, 12-9 7302056 .................... 2-7, 2-9
7139027 ........................... 7-3 7139608 ......................... 3-21 7150737 ........................... 2-3 7302073 ........................... 6-3
7139048 ....................6-5, 6-9 7139613 .................... 1-7, 1-9 7150741 ......................... 12-9 7302074 ........................... 6-3
7139049 ......................... 6-25 7139714 ......................... 1-11 7150742 ......................... 12-5 7302076 ........................... 6-3
7139050 ....................6-5, 6-9 7139726 ......................... 8-15 7150745 ......................... 10-7 7302077 ........................... 6-3
7139076 ................9-35, 9-37 7139727 ......................... 8-15 7150746 ......................... 10-7 7302085 ......................... 4-13
7139077 ................9-35, 9-37 7139728 ......................... 8-23 7150810 ......................... 8-13 7302189 ......................... 11-5
7139135 ........................... 6-3 7139729 ......................... 8-23 7150811 ......................... 8-13 7302304 ......................... 4-35
7139156 ....................1-7, 1-9 7139730 ......................... 8-11 7150837 ...... 8-13, 8-15, 8-23 7302331 ........................... 7-9
7139159 ....................... 5-117 7139731 ......................... 8-11 7150838 ...... 8-13, 8-15, 8-23 7302332 .................... 1-7, 1-9
7139160 ....................... 5-117 7139739 ....................... 5-115 73001893 ..................... 10-13 7310012 ....................... 10-10
7139161 ....................... 5-117 7139740 ....................... 5-115 7300214 ......................... 8-15 7310020 ....................... 12-24
7139162 ....................... 5-117 7139741 ....................... 5-111 7300344 ..............10-9, 10-13 73201252 ....................... 9-37
7139165 ....................... 5-113 7139743 ....................... 5-111 7300704 ....................... 5-111 77143006 ..................... 10-13
7139168 ....................... 5-113 7139746 ......................... 3-31 7300748 ........................... 2-5 77383377 . 10-9, 10-13, 12-33
7139174 ......................... 6-25 7139747 ......................... 3-31 7300908 ....................... 12-20 77384830 .............. 4-35, 4-37
7139179 ....................8-4, 8-7 7139758 ........................... 2-5 7300972 ......................... 4-29 8024016 ........................... 4-3
7139180 ......................... 2-17 7139763 ......................... 4-17 7300983 ........................... 3-9 8024021 ......................... 7-17
7139212 ....................8-3, 8-7 7139778 ......................... 4-17 7301006 ......................... 4-27 8024022 ......................... 7-19
7139250 ......................... 6-13 7139788 ....... 8-31, 8-33, 8-35 7301040 ......................... 3-21 8024023 ......................... 7-21
7139254 ....................... 12-20 7139863 ......................... 2-15 7301054 ............5-113, 5-117 8024024 ........................... 7-3
7139257 ....................... 12-20 7139864 ......................... 2-15 7301055 ............5-111, 5-115 8024025 ......................... 2-17
7139258 ....................... 12-20 7139918 ......................... 3-45 7301056 ............5-113, 5-117 8024026 ......................... 2-19
7139263 ....................... 12-29 7139993 ......................... 8-21 7301142 ............5-111, 5-115 8024029 ......................... 4-17
7139264 ....................... 12-29 7147400 ....................... 12-27 7301180 ......................... 3-35 8024031 ......................... 4-17
7139267 ........................... 6-9 7148100 ......................... 6-26 7301295 ......................... 3-45 8024039 ......................... 4-19
7139268 ........................... 6-9 7148700 ......................... 12-5 7301408 ................3-31, 3-45 80256559-7, 9-9, 9-11, 12-13,
7139269 ....................... 12-29 7150579 ....................... 5-109 7301448 ....................... 12-24 12-15
7139290 ......................... 6-13 7150580 ....................... 5-109 7301498 ......................... 4-37 80263012 ....................... 3-37
7139292 ......................... 6-13 7150608 ......................... 1-11 7301500 ........................... 4-9 80264045 ....................... 6-21
7139294 ......................... 6-13 7150610 ......................... 9-35 7301505 ......................... 4-35 80264074 ....................... 6-15
7139295 ......................... 6-13 7150642 ......................... 4-33 7301506 ......................... 4-35 80264082 ......................... 6-5
7139296 ......................... 6-13 7150655 ......................... 9-35 7301522 ....................... 12-24 80273010 ....................... 4-27
7139298 ...........6-6, 6-9, 6-13 7150661 ......................... 1-11 7301523 ....................... 12-24 80273042 ....................... 4-27
7139299 ...........6-6, 6-9, 6-13 7150668 ....................... 12-27 7301524 ....................... 12-24 80304047 .............. 5-11, 5-47
7139301 ................6-10, 6-26 7150673 ......................... 12-3 7301525 ....................... 12-24 80304082 .............. 5-12, 5-48
7139308 ........................... 6-6 7150679 ................ 12-5, 12-9 7301568 ......................... 3-45 80304088 ....................... 5-11
7139316 ...........6-6, 6-9, 6-13 7150680 .............. 12-6, 12-10 7301569 ......................... 3-45 80304089 .............. 5-11, 5-47
7139393 ......................... 6-13 7150681 .............. 12-5, 12-10 7301579 ......................... 3-45 80304090 .............. 5-11, 5-47
7139406 ......................... 1-11 7150685 ................ 12-5, 12-9 7301585 ......................... 7-11 80304091 .............. 5-11, 5-47
7139444 ...........6-5, 6-9, 6-13 7150687 ...... 12-3, 12-5, 12-6, 7301648 ................4-19, 4-23 80304092 .............. 5-11, 5-47
7139446 ......................... 4-17 12-9, 12-10 7301649 ................4-19, 4-23 80304093 .............. 5-11, 5-47
7139447 ......................... 4-17 7150688 ......................... 12-3 7301651 ................4-19, 4-23 80304094 .............. 5-11, 5-47
7139452 ......................... 11-4 7150689 ................ 12-5, 12-9 7301653 ................4-19, 4-23 80304095 .............. 5-11, 5-47
7139455 ......................... 1-11 7150690 .............. 12-6, 12-10 7301718 ......................... 3-35 80304096 .............. 5-11, 5-47
7139456 ......................... 1-11 7150695 ....................... 12-27 7301818 ......................... 10-3 80304097 .............. 5-12, 5-48
7139462 ......................... 1-11 7150696 ....................... 12-27 7301829 ....................... 12-24 80304099 .............. 5-12, 5-48
7139475 ....................1-3, 1-5 7150697 ....................... 12-27 7301833 ................4-19, 4-23 80304100 .............. 5-12, 5-48
7139504 ................8-13, 8-15 7150699 ................ 12-5, 12-9 7301835 ......................... 10-9 80304101 .............. 5-12, 5-48

8990417 6036 14-7

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
80304102 .............. 5-12, 5-48 80304462.............. 5-27, 5-63 8035555 ......................... 4-41 8035984......................... 5-51
80304104 .............. 5-12, 5-48 8032398..........................4-27 8035556 ......................... 4-41 8035985................ 5-15, 5-51
80304107 ....................... 5-12 8032989..........................9-31 8035557 ......................... 4-41 8035986......................... 5-55
80304108 .............. 5-12, 5-48 8032990..........................9-31 8035558 ......................... 4-41 8035987......................... 5-55
80304110 .............. 5-11, 5-47 8032991..........................9-31 8035559 ......................... 4-41 8035989......................... 5-55
80304111 .............. 5-11, 5-47 8032992................ 9-31, 9-32 8035599 ......................... 6-26 8035990......................... 5-55
80304112 .............. 5-11, 5-47 8032993..........................9-31 8035631 ......................... 6-15 8035992................ 5-33, 5-67
80304113 .............. 5-11, 5-47 8032994..........................9-31 8035632 ......................... 6-15 8035993................ 5-33, 5-67
80304115 .............. 5-11, 5-47 8032995..........................9-31 8035637 ........................... 6-5 8035994................ 5-33, 5-67
80304117 .............. 5-11, 5-47 8033002........................5-109 8035639 .................... 6-5, 6-9 8035995................ 5-33, 5-67
80304118 .............. 5-11, 5-47 8033065..........................6-21 8035668 ......................... 6-25 8035996................ 5-33, 5-67
80304119 .............. 5-11, 5-47 8033075..........................6-21 8035720 ......................... 9-19 8035997................ 5-33, 5-67
80304120 .............. 5-12, 5-47 8033178.................... 7-7, 7-9 8035744 ......................... 9-27 8035998................ 5-19, 5-55
80304121 .............. 5-12, 5-48 8033340............................4-3 8035745 ......................... 9-27 8036009......................... 6-17
80304122 .............. 5-12, 5-48 8033651........................5-109 8035757 ................ 9-13, 9-17 8036010......................... 6-17
80304123 .............. 5-12, 5-48 8033786... 9-43, 12-13, 12-15 8035758 ................ 9-13, 9-17 8036011......................... 6-17
80304124 .............. 5-11, 5-47 8033856................ 6-15, 6-26 8035774 ......................... 9-31 8036013......................... 6-17
80304125 .............. 5-12, 5-48 8034037..........................9-31 8035775 ......................... 9-31 8036014......................... 6-17
80304126 .............. 5-12, 5-48 8034815..........................6-21 8035779 ....................... 5-109 8036015......................... 6-17
80304127 .............. 5-12, 5-48 8035276..........................10-7 8035785 ......................... 9-17 8036017......................... 6-17
80304128 .............. 5-12, 5-48 8035321.................. 9-5, 9-19 8035805 ......................... 10-7 8036021......................... 5-79
80304129 .............. 5-12, 5-48 8035322................ 9-13, 9-17 8035807 ......................... 7-15 8036022......................... 5-79
80304130 .............. 5-12, 5-48 8035323................ 9-13, 9-17 8035830 ....................... 12-13 8036023......................... 5-81
80304131 .............. 5-12, 5-48 8035324................ 9-13, 9-17 8035831 ....................... 12-17 8036024......................... 5-83
80304132 .............. 5-12, 5-48 8035326................ 9-13, 9-17 8035834 ......................... 9-29 8036025......................... 5-83
80304133 .............. 5-12, 5-48 8035327 9-5, 9-13, 9-17, 9-19 8035835 ......................... 9-29 8036026......................... 5-83
80304134 .............. 5-12, 5-48 8035346..........................9-29 8035843 ......................... 9-29 8036027......................... 5-83
80304135 .............. 5-12, 5-48 8035347..........................9-29 8035844 ......................... 9-29 8036028......................... 5-83
80304136 .............. 5-12, 5-48 8035348..........................9-29 8035848 ......................... 9-29 8036029...... 5-87, 5-89, 5-91,
80304137 .............. 5-12, 5-48 8035381..........................9-29 8035849 ......................... 9-29 5-93, 5-95
80304143 .............. 5-11, 5-47 8035392..........................6-21 8035861 ............ 12-13, 12-15 8036030......................... 5-97
80304144 .............. 5-11, 5-47 8035393..........................6-21 8035862 ...9-43, 12-13, 12-15 8036031......................... 5-97
80304145 .............. 5-11, 5-47 8035402..........................6-25 8035863 ...9-43, 12-13, 12-15 8036032......................... 5-97
80304146 .............. 5-11, 5-47 8035406..........................6-25 8035865 ....................... 12-17 8036033......................... 5-99
80304147 .............. 5-11, 5-47 8035409..........................6-21 8035866 ....................... 12-17 8036035......................... 5-99
80304148 .............. 5-11, 5-47 8035411..........................6-21 8035867 ....................... 12-17 8036036....................... 5-101
80304149 .............. 5-11, 5-47 8035416. 6-5, 6-9, 6-15, 6-21, 8035868 ....................... 12-17 8036037....................... 5-101
80304150 .............. 5-11, 5-47 6-25 8035876 ........................... 5-7 8036038....................... 5-101
80304151 .............. 5-11, 5-47 8035417..........................6-25 8035877 ........................... 5-7 8036039....................... 5-101
80304152 .............. 5-11, 5-47 8035431..........................6-25 8035927 ................ 5-19, 5-55 8036040....................... 5-101
80304153 .............. 5-11, 5-47 8035437.................... 6-5, 6-9 8035929 ................ 5-19, 5-55 8036041....................... 5-107
80304154 .............. 5-11, 5-47 8035439..........................6-15 8035930 ......................... 5-55 8036042....................... 5-107
80304155 .............. 5-11, 5-47 8035441..........................6-15 8035931 ................ 5-19, 5-55 8036048........................... 6-5
80304156 .............. 5-11, 5-47 8035475............................6-5 8035932 ................ 5-19, 5-55 8036049.................. 6-5, 6-23
80304157 .............. 5-11, 5-47 8035477............................6-5 8035933 ................ 5-19, 5-55 8036050.................... 6-5, 6-9
80304158 .............. 5-11, 5-47 8035478............................6-5 8035936 ................ 5-23, 5-60 8036056.................. 6-5, 6-21
80304159 .............. 5-11, 5-47 8035479.. 6-5, 6-9, 6-21, 6-25 8035939 ................ 5-23, 5-60 8036057................ 6-5, 12-29
80304160 .............. 5-11, 5-47 8035486............................6-5 8035945 ................ 5-23, 5-59 8036058................ 6-5, 12-29
80304161 .............. 5-11, 5-47 8035487.................... 6-5, 6-9 8035946 ................ 5-23, 5-59 8036059.................... 6-5, 6-9
80304162 .............. 5-11, 5-47 8035490......... 6-6, 6-10, 6-13 8035947 ................ 5-23, 5-59 8036060.................... 6-5, 6-9
80304163 .............. 5-11, 5-47 8035492..........................6-23 8035948 ................ 5-24, 5-59 8036061.................... 6-5, 6-9
80304164 .............. 5-11, 5-47 8035493..........................6-23 8035951 ................ 5-23, 5-59 8036062......................... 6-15
80304165 .............. 5-11, 5-47 8035496..........................6-23 8035958 ......................... 5-29 8036064......................... 6-15
80304166 .............. 5-11, 5-47 8035498..........................6-23 8035973 ................ 5-33, 5-67 8036065......................... 6-15
80304167 .............. 5-11, 5-47 8035499..........................6-23 8035978 ................ 5-19, 5-55 8036066.................... 6-5, 6-9
80304168 .............. 5-11, 5-47 8035500..........................6-23 8035980 ................ 5-19, 5-55 8036067......................... 6-10
80304169 .............. 5-11, 5-47 8035523....... 6-10, 6-13, 6-15 8035981 ................ 5-19, 5-55 8036068......................... 6-10
80304173 ..... 5-35, 5-67, 5-71 8035536........ 9-3, 9-19, 9-43, 8035982 .................. 5-7, 5-43 8036069........................... 6-9
80304405 ..... 5-33, 5-67, 5-81 12-13, 12-15 8035983 .................. 5-8, 5-44 8036070......................... 6-21

14-8 6036 8990417

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8036071 ..................6-5, 6-10 8036213 ................ 12-5, 12-9 80364044 ......................... 6-5 80384193 ....................... 6-15
8036072 ......................... 6-21 8036214 ................ 12-5, 12-9 8036405 ........................... 9-3 80384207 ....................... 6-21
8036073 ....................6-5, 6-9 8036215 ................ 12-5, 12-9 8036406 ........................... 9-3 8040267 ........................... 5-5
8036076 ......................... 6-15 8036216 ...... 12-3, 12-5, 12-6, 8036407 ........................... 9-3 8040274 ......................... 5-41
8036077 ......................... 6-15 12-9, 12-10 8036410 ......................... 6-25 8050001 ......1-3, 1-5, 1-7, 1-9
8036078 ......................... 6-15 8036217 ...... 12-3, 12-5, 12-6, 8036418 ................5-21, 5-57 8065062 ..... 3-13, 3-15, 12-13
8036079 ......................... 6-15 12-9, 12-10 8036421 ......................... 6-25 8065634 ........................... 3-9
8036080 ......................... 6-15 8036218 ...... 12-3, 12-5, 12-6, 8036424 ........................... 5-7 80656401-3, 1-5, 1-7, 1-9, 2-3,
8036085 ......................... 6-15 12-9, 12-10 8036425 ......................... 5-15 2-5, 2-7, 2-9
8036088 ......................... 6-15 8036219 .............. 12-6, 12-10 8036426 ......................... 5-15 8065641 ......1-3, 1-5, 1-7, 1-9
8036090 ......................... 6-15 8036220 .............. 12-6, 12-10 8036427 ......................... 5-15 8080613 ........................... 4-3
8036091 ......................... 6-15 8036221 .............. 12-6, 12-10 8036428 ......................... 9-27 80974028 .................. 4-3, 4-5
8036092 ......................... 6-15 8036222 .............. 12-6, 12-10 8036429 ......................... 9-27 8160078 ......................... 7-21
8036093 ......................... 6-15 8036229 ........................... 9-3 8036430 ......................... 5-19 8160080 ........................... 7-7
8036094 ......................... 6-15 8036250 ....................... 5-107 8036431 ......................... 5-19 8160406 ......................... 7-21
8036095 ......................... 6-15 8036263 ......................... 9-29 8036432 ....................... 5-109 8160418 ......................... 7-21
8036096 ......................... 6-15 8036271 ......................... 9-27 8036433 ....................... 5-109 8160419 ................ 7-17, 7-19
8036097 ......................... 6-15 8036281 ......................... 9-29 8036434 ................5-33, 5-67 8160610 ........................... 7-7
8036098 ......................... 6-15 8036282 ......................... 9-29 8036435 ................5-33, 5-67 8162003 .................... 7-7, 7-9
8036099 ......................... 6-21 8036283 ......................... 9-29 8036436 ................5-37, 5-73 8180215 ................ 4-19, 4-23
8036100 ......................... 6-21 8036284 ......................... 9-29 8036439 ................5-19, 5-55 8180216 ................ 4-19, 4-23
8036102 ......................... 6-23 8036294 ........................... 9-3 8036440 ................5-19, 5-55 8180311 ....... 4-17, 4-19, 4-23
8036103 ......................... 6-23 8036296 ........................... 9-3 8036444 ......................... 5-59 8180324 ................ 4-19, 4-23
8036105 ......................... 6-15 8036303 ......................... 5-23 8036445 ................5-23, 5-59 8180325 ................ 4-19, 4-23
8036106 ........................... 6-5 8036304 ................ 5-23, 5-60 80364475-23, 5-27, 5-59, 5-63 8180326 ................ 4-19, 4-23
8036107 ........................... 6-5 8036305 ................ 5-23, 5-60 8036451 ....................... 12-17 8180334 ......................... 4-19
8036108 ........................... 6-5 8036307 ................ 5-23, 5-60 8036517 ......................... 9-29 8180335 ................ 4-19, 4-23
8036110 ......................... 6-25 8036308 ................ 5-23, 5-60 8036533 ......................... 9-29 8205655 ................ 9-19, 9-43
8036112 ......................... 6-25 8036312 ......................... 5-19 8036536 .......... 9-7, 9-9, 9-11 8205656 ........................... 9-3
8036114 ......................... 6-25 8036313 ......................... 5-19 8036537 .......... 9-7, 9-9, 9-11 8220073 ................ 10-7, 10-9
8036118 ......................... 6-25 8036314 ................ 5-19, 5-23 8036544 ......................... 4-17 8220366 ......................... 10-9
8036119 ......................... 6-25 8036315 ......................... 5-19 8036546 ......................... 4-17 8223025 ........................... 7-5
8036120 ......................... 6-25 8036320 ......................... 5-29 8036606 ......................... 5-60 8223037 ......................... 7-15
8036121 ......................... 6-25 8036321 ......................... 5-29 8036733 ......................... 3-45 8223038 ....................... 12-29
8036122 ......................... 6-25 8036329 ......................... 5-33 8036745 ......................... 4-27 8223043 ................ 6-21, 6-23
8036124 ......................... 6-25 80363305-33, 5-35, 5-67, 5-71 8036750 ....................... 12-17 8223044 ......................... 6-21
8036128 ......................... 6-25 80363315-37, 5-55, 5-59, 5-73 8036751 ......................... 5-43 8223046 ......................... 7-15
8036129 ......................... 6-26 8036336 ......................... 5-19 8036758 ................5-21, 5-57 8223049 ......................... 7-13
8036131 ......................... 9-21 8036338 ................ 5-33, 5-67 8036759 ................5-21, 5-57 8223054 ......................... 7-15
8036132 ........................... 9-5 8036356 ......................... 9-31 8036778 ......................... 9-23 8223057 ................ 12-5, 12-9
8036143 ........................... 9-3 8036385 .................... 8-4, 8-8 8036782 .......... 9-7, 9-9, 9-11 8223059 ....... 12-3, 12-5, 12-9
8036144 ........................... 9-3 8036388 ......................... 6-25 8036811 ......................... 9-25 8223060 ................ 12-5, 12-9
8036149 ......................... 9-19 8036389 ......................... 9-19 8036812 ................4-19, 4-23 8223073 ......................... 12-9
8036174 ......................... 9-29 8036390 ......................... 9-19 8036816 ................4-19, 4-23 8223081 ......................... 7-15
8036175 ......................... 9-29 8036391 ......................... 9-19 8036848 ......................... 5-29 8223082 .............. 7-15, 12-24
8036177 ......................... 9-29 8036392 ......................... 9-19 8036849 ......................... 5-29 8223083 ....................... 12-29
8036178 ......................... 9-29 8036393 .................. 9-5, 9-19 8036852 ......................... 5-29 8223217 ......................... 10-7
8036179 ......................... 9-29 8036394 ........................... 9-5 8036854 ......................... 5-29 8223226 ................ 9-35, 9-37
8036180 ......................... 9-29 8036395 ........................... 9-5 8036855 ......................... 5-29 8223232 ................ 10-7, 10-9
8036187 ......................... 9-31 8036396 ........................... 9-5 8036856 ......................... 5-29 8223242 ......................... 10-7
8036190 .......5-87, 5-89, 5-97 8036397 ........................... 9-5 8036859 ......................... 5-29 8223244 ......................... 10-9
8036196 ....................6-5, 6-9 8036398 ........................... 9-5 8036861 ......................... 5-29 8223453 ......................... 7-15
8036197 ....................6-5, 6-9 8036399 ......................... 9-21 8036862 ......................... 5-29 8223532 ................ 10-7, 10-9
8036198 ..................6-6, 6-10 8036400 ......................... 9-21 8037080 ......................... 9-21 8224045 ......................... 7-17
8036199 ..................6-6, 6-10 8036401 ......................... 9-21 8037204 ......................... 6-13 8224047 ......................... 7-19
8036204 ........................... 4-9 8036402 ........................... 9-3 8037206 ........................... 6-5 8225119 ...... 10-3, 10-5, 12-5,
8036209 ................12-5, 12-9 80364020 ....................... 6-25 80373094 ..............4-29, 4-31 12-9, 12-33
8036210 ................12-5, 12-9 8036403 ........................... 9-3 80384187 ....................... 6-15 8225122 ....................... 12-24
8036212 ................12-5, 12-9 8036404 ........................... 9-3 80384192 ....................... 6-15 8229233 ...... 10-3, 10-5, 12-3,

8990417 6036 14-9

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
12-5, 12-9, 8303606................ 4-19, 4-23 8305002 .........7-7, 10-3, 10-5 8-31, 10-13
12-29 8303615................ 1-11, 4-31 83050041-11, 4-23, 7-5, 7-21, 8307005..... 2-3, 2-5, 2-7, 2-9,
8229234 ................ 10-3, 10-5 8303618................ 4-27, 4-29 10-7 2-11, 2-13, 4-17,
8229235 ....... 10-3, 10-5, 12-9 8303620................ 4-17, 10-9 83050061-11, 8-11, 8-13, 8-15 4-33, 4-35, 4-37,
8229236 ......................... 12-5 8303622....... 12-3, 12-5, 12-9 8305008 ...4-17, 12-20, 12-24 4-39, 7-13, 8-21,
8229237 ................ 10-3, 10-5 8303624..........................2-11 8305012 ................ 3-17, 3-19 8-31, 8-33, 8-35,
8229238 ......10-3, 10-5, 12-3, 8303625.. 1-5, 1-7, 2-7, 12-27 8305014 ......................... 1-11 9-32, 10-10,
12-5, 12-9 83036263-17, 3-19, 6-3, 8-21, 8305021 ..... 1-3, 1-5, 1-7, 1-9 12-20
8229259 ....................... 12-24 12-27 8305038 .............. 10-9, 10-13 8307006.................. 5-3, 6-17
8229260 ............ 10-13, 12-24 8303634. 3-5, 3-9, 3-13, 3-15, 8305043 ......................... 10-7 83070072-11, 3-17, 3-19, 8-21
8262166 ........................... 4-3 3-45 8305047 ....................... 12-24 8307009......................... 1-11
8262318 ........................... 4-3 8303638..........................2-15 8305201 ......................... 10-7 8307011........................... 6-3
8270134 ......................... 10-7 8303655............. 2-3, 2-5, 2-9 8305402 .................... 7-7, 7-9 8307012...... 1-3, 1-5, 1-7, 1-9
8270144 .............. 10-9, 12-24 8303656................ 1-11, 4-19 8305438 ......................... 10-7 8307022......................... 10-7
8270147 ... 10-9, 10-13, 12-24 8303657..........................2-11 8305619 ......................... 2-15 83070234-3, 7-3, 7-5, 8-3, 8-7,
8270148 ... 10-9, 10-13, 12-24 8303658........... 3-45, 7-3, 7-5 8305624 ......3-45, 4-17, 4-19, 10-7, 10-9,
8270220 ........................... 4-3 8303666..........................2-13 10-5, 10-9, 10-13
8270221 ........................... 4-3 8303670....... 4-19, 4-27, 12-5 10-13 8307024......... 4-23, 7-7, 11-5
8270423 ....................... 12-24 8303674..........................6-17 83056261-3, 1-5, 1-7, 1-9, 3-9, 8307025. 4-3, 4-5, 4-27, 4-29,
8270424 ....................... 12-24 83036754-17, 4-33, 4-35, 8-21 4-27, 4-29, 4-31, 7-7, 12-27
8270425 ....................... 12-24 8303679..... 2-3, 2-5, 2-7, 2-9, 6-17, 6-19, 9-35, 8307026......................... 10-9
8270426 ....................... 12-24 2-11, 2-13, 4-3 9-37, 12-3, 12-5, 8307027................ 10-3, 10-5
8270427 ....................... 12-24 8303681..... 2-3, 2-5, 2-7, 2-9, 12-6, 12-9, 8307049........................... 5-3
8270620 ..... 10-7, 10-9, 10-13 2-11, 2-13 12-10 8307104....... 2-15, 2-17, 2-19
8270621 .............. 10-9, 10-13 8303697..... 2-3, 2-5, 2-7, 2-9, 8305630 ........................... 4-3 8307106..... 2-3, 2-5, 2-7, 2-9,
8270624 ................ 10-7, 10-9 4-17, 7-21 8305643 .. 2-3, 2-5, 2-9, 2-13, 4-17, 4-19, 6-17,
8272017 ........................... 4-3 8303702............................4-5 3-5, 3-9, 3-13, 6-19, 7-11, 8-11,
8272027 ........................... 4-5 8303704................ 4-19, 4-23 3-15, 3-45 8-13, 8-15, 10-3,
8273027 ......................... 4-27 8303712............................2-7 83056441-3, 1-9, 2-3, 2-5, 2-9, 10-5, 10-13
8273241 ....... 4-27, 4-29, 4-31 8303715...... 3-13, 3-15, 4-13, 2-11, 2-13, 2-17, 8307109. 4-17, 4-19, 7-5, 7-7,
8273303 ......................... 4-27 4-15, 8-13, 8-15, 3-17, 3-19, 3-25, 7-9, 7-19, 8-13,
8274022 ......................... 4-13 8-23 4-3, 4-5, 4-9, 8-15
8275045 ......................... 4-35 8303724.................... 4-5, 5-3 6-3, 7-3, 7-5, 8307110... 10-9, 10-13, 12-24
8275240 ......................... 4-33 8303729..........................1-11 9-11, 9-25, 830711110-3, 10-5, 12-5, 12-9
8275247 ................ 4-33, 4-35 8303738..... 2-3, 2-5, 2-7, 2-9, 12-27 83071123-17, 3-19, 3-25, 4-3,
8275248 ......................... 4-33 2-11, 2-13 8305645 .... 2-3, 2-5, 2-7, 2-9, 6-3, 10-7
8277098 ....................... 12-20 8303739.................. 3-9, 4-27 2-11, 2-17, 2-19, 8307113............. 2-3, 2-5, 2-7
8277101 ....................... 12-20 8303743..........................4-17 3-9, 4-3, 4-17, 8307201........................... 6-3
8277161 ......................... 4-17 8303745.... 7-11, 10-13, 12-6, 4-19, 4-23, 8-29, 8307202....... 1-11, 4-17, 4-31
8278007 ............. 4-5, 4-9, 5-3 12-10 10-7, 10-9, 83072031-11, 3-9, 4-27, 4-29,
8278008 ......................... 4-17 8303746..........................8-11 10-13, 12-3, 4-31, 8-11, 8-15,
8278012 .................... 4-5, 4-9 8303752...... 1-3, 1-5, 1-7, 1-9 12-5, 12-9 9-32
8278020 ....... 4-19, 4-23, 4-25 83037554-5, 4-9, 7-3, 7-5, 8-3, 8305646 ................ 2-17, 2-19 8307204..... 2-3, 2-5, 2-7, 2-9,
8278031 ......................... 4-17 8-7 8305647 .............2-3, 2-5, 2-7 2-11, 2-13, 4-17,
8278032 ........................... 4-3 83037576-26, 8-11, 8-25, 8-31 8305650 ........................... 7-7 10-7, 10-9, 12-3,
8301443 ....... 7-17, 7-19, 7-21 8303758..........................7-21 8305652 ....................... 12-24 12-5, 12-9
8301456 ......................... 3-17 8303770............................3-9 8305906 .... 2-3, 2-5, 2-7, 2-9, 8307205......................... 6-17
83024701-11, 7-17, 7-19, 7-21 8303772..........................2-13 7-21 8307206 2-11, 7-3, 7-5, 12-27
8303034 ........................... 6-3 8303777.............. 10-9, 10-13 8305916 ......................... 7-13 8307219............ 10-13, 12-24
8303090 ....... 8-13, 8-15, 8-23 83037821-3, 1-9, 2-3, 2-5, 2-9, 83070021-11, 4-17, 4-31, 7-5, 83072204-3, 4-33, 10-9, 12-27
8303106 ................ 4-19, 4-23 9-11, 9-25 7-7, 7-9, 8-13, 8307221...... 4-19, 4-23, 10-9,
8303107 ......4-19, 4-23, 8-31, 8303784... 4-3, 4-5, 4-9, 4-19, 8-15, 8-23, 10-7, 10-13
8-33, 8-35 4-23 10-9 8307222......... 4-3, 4-19, 4-23
8303264 ..8-3, 8-7, 8-13, 8-15 8303790............. 4-3, 4-9, 7-7 8307003 .........7-7, 10-3, 10-5 8307904....... 2-13, 3-13, 3-15
8303519 ........... 4-3, 4-33, 5-3 8303798................ 4-19, 4-23 8307004 ......1-11, 4-13, 4-15, 8307910...... 2-3, 2-5, 2-7, 2-9
8303533 ......................... 10-9 8303799............................7-7 4-17, 4-19, 6-26, 8307911...... 2-3, 2-5, 2-7, 2-9
8303534 ......................... 7-13 8303835................ 12-5, 12-9 7-21, 8-4, 8-7, 8307918....... 2-13, 3-13, 3-15
8303540 ....7-5, 7-7, 7-9, 7-19 8303837............................7-7 8-11, 8-13, 8-15, 8310001......................... 7-19
8303545 ............ 10-13, 12-24 8303982............................6-3 8-21, 8-23, 8-25, 8310009...... 8-11, 8-13, 8-15,

14-10 6036 8990417

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8-21, 8-23, 8-31 8310524 ......................... 8-21 8500203 ................12-5, 12-9 8750016 ......................... 8-13
8310016 ........................... 6-3 8310525 ......................... 9-32 85200011-5, 1-7, 1-9, 2-7, 2-9, 87500174-13, 8-7, 8-11, 8-13,
8310019 ................2-17, 2-19 8310529 .................... 6-6, 6-9 2-11, 2-13 8-15, 8-21, 8-23,
8310020 ......................... 2-17 8310628 ........................... 7-9 8520003 2-9, 2-11, 9-11, 9-25 8-25, 8-31
8310041 ......................... 10-7 8310650 ......................... 10-9 8520013 .... 1-3, 1-5, 2-3, 2-5, 87500246-26, 8-25, 8-27, 8-33
8310046 ....................... 10-13 8310658 ......................... 1-11 2-13, 3-9, 9-19 87500256-26, 8-11, 8-25, 8-31
8310051 ....................1-7, 1-9 8310668 ......................... 4-31 8520021 .......... 1-3, 1-5, 9-19 8750026 ...... 8-11, 8-23, 8-25,
8310056 .............1-5, 1-7, 2-7 8310687 ....................... 12-24 8520034 ......................... 2-13 8-27, 8-29, 8-31,
8310058 ........................... 2-7 8310705 ........................... 4-5 85220121-5, 1-7, 1-9, 2-3, 2-5, 8-33
8310061 ........................... 5-3 8310708 ............. 2-5, 2-7, 2-9 2-7, 2-9, 9-11, 8750027 ....... 8-15, 8-21, 8-23
8310066 ..... 1-3, 1-5, 1-7, 1-9 8310712 ............. 2-5, 2-7, 2-9 9-25 8750029 ....... 8-13, 8-15, 8-23
8310067 .............4-5, 4-9, 5-3 8310725 ......................... 7-11 8526007 .. 1-5, 1-7, 1-9, 2-15, 8750040 ...... 8-11, 8-23, 8-27,
8310077 ......................... 10-7 8310747 ........................... 4-3 4-3, 4-5, 4-9, 8-29, 8-31
8310078 ......................... 10-7 83191013 ....................... 4-31 4-33, 12-31 8760045 ......................... 8-13
8310085 .........6-3, 12-5, 12-9 8320262 ........................... 4-3 8526011 .. 9-5, 9-7, 9-9, 9-11, 8760109 ......................... 8-25
8310093 ......................... 2-13 8320265 ......................... 9-35 9-13, 9-17, 9-21, 8760140 ......................... 8-19
8310109 ......4-35, 4-37, 12-3, 8320270 ......................... 4-13 9-23, 12-13, 8760237 .................. 8-3, 8-19
12-10 8320275 ........................... 4-5 12-15, 12-17 8760268 ................ 8-17, 8-21
8310129 ......................... 1-11 8340034 ........................... 7-7 8526035 ....................... 12-29 8760273 ....... 8-31, 8-33, 8-35
8310136 ........................... 6-5 8342808 ................ 1-11, 6-15 8526036 .... 2-3, 2-5, 2-7, 2-9, 8760328 ......................... 8-25
8310143 ......................... 7-17 8360005 ......................... 6-25 2-11, 2-13, 8760407 ......................... 8-17
8310144 ......................... 7-17 83671037 ....................... 9-27 12-13, 12-15 8760419 ......................... 9-29
8310160 ................3-13, 3-15 83673130 ..................... 12-31 85300308-21, 8-31, 8-33, 8-35 8760458 ......................... 8-17
8310161 ................3-13, 3-15 83673133 ..................... 12-31 8540205 ......................... 6-26 8760463 ......................... 8-15
8310163 ................9-35, 9-37 83674096 ....................... 9-27 8540218 ......................... 6-26 8760465 ....... 8-13, 8-15, 8-23
8310164 ....................... 12-27 83683175 .............. 4-37, 4-39 8540231 ......................... 6-26 8760468 ......................... 8-11
8310195 ......................... 3-25 8380008 ......................... 3-21 8541435 ......................... 9-35 8760477 ................ 8-13, 8-15
8310200 .......4-19, 4-23, 8-29 8382017 ......................... 3-25 8551001 ................4-27, 4-29 8760552 ................ 9-35, 9-37
8310209 ......................... 2-11 8405007 ......................... 6-25 8580110 ...... 7-17, 7-19, 7-21 8765204 ................ 8-13, 8-23
8310215 ........................... 5-3 8405009 ......................... 4-13 8580311 ....................... 12-20 8769122 ....... 8-13, 8-15, 8-23
8310235 ......................... 2-11 84051044-17, 4-19, 4-23, 4-25 8580315 ................3-13, 3-15 8769123 .4-13, 4-15, 8-3, 8-7,
8310245 ......................... 2-11 8405202 ....... 4-23, 4-39, 6-26 8580420 ...... 1-11, 4-17, 4-31 8-13, 8-15, 8-23,
8310246 ................4-19, 4-23 8405203 ......................... 4-17 8582007 ................10-3, 10-5 8-31
8310266 ......................... 2-15 8405209 ....... 4-25, 4-37, 8-21 85840013-9, 3-13, 3-15, 6-21, 8769128 ...... 8-11, 8-13, 8-15,
8310276 ......................... 2-15 8405305 ....... 4-27, 4-29, 4-31 10-7, 10-9, 12-3, 8-21, 8-23
8310290 ........................... 4-3 8405404 ......................... 4-27 12-5, 12-9, 8769132 ................ 3-13, 3-15
8310300 ....................... 12-20 8405505 ....... 4-27, 4-29, 4-31 12-20, 12-24 8769139 ......................... 8-11
8310302 ......................... 3-45 8406101 ....... 4-17, 4-19, 4-23 8584018 ...... 12-3, 12-5, 12-9 8769153 ....... 8-13, 8-15, 8-23
8310326 ......................... 9-31 8406105 .................... 4-5, 4-9 8630003 . 3-45, 8-3, 8-7, 8-21 8769155 ......................... 8-23
8310327 ......................... 9-31 8406302 . 4-3, 4-5, 4-15, 4-17, 8630019 ........................... 5-3 8769156 ......................... 8-23
8310337 ......................... 8-21 4-19, 8-35, 8640017 ......................... 9-31 8770016 ................ 3-13, 3-15
8310344 ......................... 10-7 10-13, 12-24 8640025 ......................... 8-23 8770078 ................ 4-19, 4-23
8310354 ........................... 4-5 8410013 ................ 4-13, 4-15 8640028 ........ 3-9, 3-13, 3-45 8770109 .................... 8-3, 8-7
8310356 ........................... 5-3 8410021 ................ 4-29, 4-31 8640029 ........ 3-9, 3-13, 3-45 8770120 .................... 8-3, 8-7
8310362 ........................... 6-3 84200533-9, 3-11, 3-13, 3-15, 8640032 ........ 3-9, 3-13, 3-45 8770157 ......................... 8-11
8310382 ........................... 6-3 8-23 86401238-21, 8-31, 8-33, 8-35 8770173 ......................... 8-19
8310393 ......................... 8-21 84200553-9, 3-11, 3-13, 3-15, 8640208 ......................... 8-21 8770175 .................... 8-3, 8-7
8310420 ......................... 8-21 8-23 8640903 ......................... 9-35 8770183 .................... 8-3, 8-7
8310424 ........................... 4-3 8420229 ......................... 4-13 8642001 ........................... 3-9 8770189 .................... 8-3, 8-7
8310425 ........................... 5-3 8430032 ........... 8-3, 8-7, 8-21 8642207 ................3-13, 3-15 8780031 5-111, 5-113, 5-115,
8310431 ..... 2-3, 2-5, 2-7, 2-9 8430033 ......................... 8-21 8642224 ......................... 2-13 5-117
8310435 ......................... 3-45 8430034 ................ 9-35, 9-37 8642234 ..... 2-3, 2-5, 2-7, 2-9 8780036 5-111, 5-113, 5-115,
8310453 ......................... 4-27 8430046 ......................... 8-21 8642235 ........................... 3-9 5-117
8310456 ......................... 8-35 8430048 ......................... 6-25 8700116 ....................7-7, 7-9 8780045 5-111, 5-113, 5-115,
8310479 ........................... 5-3 8430064 ................ 9-35, 9-37 8721029 ......................... 8-19 5-117
8310481 ........................... 5-3 8430081 .................... 8-3, 8-7 8750011 ......................... 8-23 8780048 5-111, 5-113, 5-115,
8310493 ........................... 6-3 8440162 ......................... 9-27 8750012 ..................8-4, 8-21 5-117
8310497 ..... 2-3, 2-5, 2-7, 2-9 8466306 ........................... 6-3 8750015 4-13, 4-15, 8-4, 8-7, 8780050 5-111, 5-113, 5-115,
8310523 ..............8-21, 10-13 8500066 ....................... 12-29 8-31 5-117

8990417 6036 14-11

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
8780264 5-111, 5-113, 5-115, 90554080........................3-29
5-117 91043125.............. 3-45, 3-49
8786514 5-111, 5-113, 5-115, 91043126.............. 3-45, 3-49
5-117 91044080........................9-41
8786572 ........................... 5-3 91081640......................10-13
8786573 ........................... 5-3 91163129........................4-25
88261017 ....................... 7-19 91344032........................6-15
8841036 ......................... 5-77 91344043................ 6-5, 6-25
88411094 ............ 12-3, 12-10 91364023.............. 4-29, 4-31
8841318 ......................... 4-43 91401281......................10-13
8841319 ......................... 4-45 91403193..........................5-3
88501005 ............ 12-3, 12-10 91403413...... 3-9, 3-11, 3-13,
8864053 ......................... 6-17 3-15, 3-45, 3-49,
8864057 ......................... 6-17 8-23
8864058 ......................... 6-17 91403414...... 3-9, 3-11, 3-13,
8866341 ....... 4-17, 4-19, 4-23 3-15, 3-45, 3-49,
8866348 ........................... 6-3 8-23
8866351 ........................... 6-3 91404298................ 6-9, 6-25
8866442 ......................... 3-33 91404299........................11-5
8866444 ......................... 3-33 91404301..........................6-9
8866445 ......................... 3-33 91404315........................6-15
8866446 ......................... 3-33 91404317........................6-15
8866464 ......................... 3-33 91404318........................6-15
8866529 ........................... 6-3 91404319........................6-15
8866530 ........................... 6-3 91474023........................9-31
8866560 ......................... 3-33 91474024........................9-31
8866561 ......................... 3-33 91474434........................9-45
88671001 ................ 3-9, 3-11 91474442........................9-45
8880218 ....................... 5-109 91474443........................9-45
8880219 ....................... 5-109 91474446........................9-45
8902111 ......................... 9-31 91474447........................9-45
8902175 .................... 8-3, 8-7 91474450........................9-45
8902187 ......................... 9-29 91474454........................9-45
8902196 ......................... 9-31 91474455........................9-45
8902197 ......................... 9-31 91474456........................9-45
8902200 ......................... 9-31 91474458........................9-45
8902259 ........................... 9-3 91474459........................9-45
8902274 ........................... 8-3 91511145..........................7-5
8902696 ......................... 9-32 91513180..........................7-5
8902697 ......................... 9-32 91563070........................4-25
8902698 ......................... 9-32 91563164........................6-19
8902842 ....................... 12-15 91565094........................3-29
8990147 ........................... 6-3
90022230 ....................... 9-41
90200003 .3-5, 3-7, 3-9, 3-11,
3-13, 3-15, 3-45
90206196 ....................... 1-11
90451058 ......... 3-5, 3-9, 3-45
90551013 ......... 3-5, 3-9, 3-13
90554016 .............. 3-23, 3-41
90554017 ....................... 3-41
90554018 ....................... 3-41
90554020 ....................... 3-23
90554042 ....................... 3-23
90554045 ....................... 9-39
90554054 ....................... 3-23
90554062 .............. 3-23, 3-41
90554065 ....................... 3-41
90554076 .............. 3-23, 3-41

14-12 6036 8990417

 8990417

An Oshkosh Corporation Company

JLG Industries, Inc.

1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
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JLG Worldwide Locations

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