CP-32A SINKER DRILLS EDITION,DECEMBER 2003 Instruction and Parts Book for SINKER DRILLS CP - 32A Model “L” ® Chicago Pneumatic” Chicago Pneumatic Construction Tools, SE-105 23, Stockholm, Sweden. www.chicagopneumatic.com R 278158‘All Threads Are Right Hand (CP0032A SINKER DRILL Model "L” ‘Won odering sears parts he Nana Sood or Sea Model and Seal Nonbot (ofthe fol a Part Number and Descreven of ach part Seed.| CP0032A SINKER DRILL Model " ROCK DRILL 619 ocr | or | cescmeron jr || oescapnow [ea | no | PartNo [res | 50° | parno | awe + | pais ona tte Lt) | ner anne | : 2 | pores | pot-tane en en i | a | Revee1 | Gp- Hanae 2 i| #2 | RO41S21 Sleeve Chuck (7/8" x 3-1/4") 1 eee FT] | rae lnom-tnarreceearieiy | | norera | unr-nane + jf as | moetee tanta Son 1 8 | ar orngcarer0y ee ee i | |e | ronsse4 jer-sn Ja] | otra omen ce 69 1] se meezes | setae 1) pat ome in x4 : 12 | Rooosa0 | Nat Art Suet + || os2669 Chuck Hox 44) | + | pus |-orenatin cle len eure + | se | pareate | r-sprg +} fm | norass fase : 1 | nore | wart Some fs [LS | mae 2 cnmeay ba v6 | ars Sen oro eS ee ee jo | | 7 rorsr77 | wasner- Bower ae jt je | oases pushing Ve Gude i. we | oweet2 | vove ter 1 |] ae | coor rn rpecvey : | 2» Ro86623 | Boe=ToWw 2 s ‘R076783 [Plug Air Tube 1 [4 (Sipe |; | a |. | 2 | Ro4t320 | Fromtead (7 Hex x3 1%) . coves “0° Ring 1 ronsas | rented nara xa) | co | roast fouig- ive | [as moan | ar [1 |] msm. mera | roostes | eer (Hex) 1] cane eb | a 5 | || Sees | 27 | nesta | a-EateS0p 8-19 [3 ne ne eg wwe rage ‘| 23 | 057950 Cylinder nc Index No. 4) i Ro7S802 Pin- Valve Pager lo a. 1 1] | pace feces ne ae he 31 coss0e4 | Pg Pipe ie) 2 7 | nosce2e Vato Trotte J} sa | porer2e | Hane vave eal os deers eee I. | 58 | come simanctein | || sr fo . | porate | ne i 2-29 (|) we | roaet|sora-pon | 36 RO7S448 | Washer- Air Tube 1 2 a1s4915 | Wi Handle Kit 1 a Rovso%s | Rubber- Ar Tbe Ja] (ict dono. 69.8) | i S| noice arnt Ff) ae | anne tein [a se | meats | cove Se | as scans 1 40) Reser | ting Btner ve + |i | | | | ae | norsie | ea ratbareomn bel} | | i | roves | nu ite Barone | j «x | raoe0ee | Piston 1 eet ee | | | | mone | omtcrre hel || i |r| poet | ting -Crnder : i | | I | | Ther eae aire po Tae, Si, ea STR 7 ofthe fol and Pest Number and Deserpon of each port estedACCESSORIES 1. R- 125569 MUFFLER ASSEMBLY Description Index | _ CP No. | PartNo 06 | Rizeias 97 | cogs799 98 | iets 99 | Ri2ei4e too_| RIN7415 (Cap - Filer (ie Index Wo. 45) Plug Pipe Hood-Muffer (Right) Hood-Muffler (Len) Screw (5/16 - 24 x 344 When orang spare parts pve Nave, Speed or Sze Mode ard Seal Nabe? ‘te tol an Pert Number and Deserpton of ach pat deed,2. WATER KIT 2.1 R-007688 WATER CONNECTION COMPLETE Cats at pas own blow sxc manos, oosaa @ 00575 Pr Tao Rah a W Sr Sates Sees a 8 iy: 2.2 CONVERSION KITS Lt ws USe Rlaesr Kr WET & WTR CONTROL TO CONVERT DRY = (elas Al Pats in Flling Tl) Tae] —0P Seciaion |e] oF aos 7 | patie rogé]| ne | atte na ae Daas SSS nine aco came ; aa See i eo ates | Sem | coer bf er | roam | Seeeseten ei 1 ene i Sarees | room | SORE rine {Jf | seman | SERRE : S| same | Sees 133 | ee | Sete i S| Ses | goer, i) Ss | Se : S| ae | seen : ‘so Tene Ero WATER conmou automa waren Remainder of pats shown on ages 23, & 4 includes ROO768@ ‘water omection th index Nos 139,140 & 141 shown above Thdex] OP. Description No. ][index] GP Description No. | Part No. Req'd]| No. | Part No. 36 | Rorsi4a | Washer Tubo 1 |[-ar | cuasces | Pug rpe(v8 37 | Rorsoss | Rubber Ar Tube ee 50 | Roe2e20 | Tube-Water 1 |] 68 | Roseoss | Bushing Water Vaio 65 | pores | pupa Tube 1 |] 0 | Roseoss | vaveWater 6 | Roooss7 | Gasket 1 |] a | co7saso | 70° Ringe-008) tes | cosrsis | “O° Rng-o06) 1 |] 32 | Poog7ss | Spiing:Water Vato 306_|_posse27__| Pup-siower Por +_}Lira_| oases __| ig Soxingetainer 2.3 CONVERSIONS: Take Od - F-OTTTO4 C.G68700, ROTESTE, ODOT To Convert | To Plain Wet Putin” + R.085627, C-287316, F-000538,F-005452, R.-092420, From A.200576, A Take Out C.088798, R77 164, ROTESTE, ODDEST, ROTOTSO Blower Dry | To Automatic Water Control Putin < R.092420, F-085827, C-087816,R-077708, F-000536, 5.005452, R-000576,F-088053, f.085484 Take Out Feoae420,F.007668 F-00058, F-005482, R-000576, To Convert | To Blower Dry asséa7, 087316 From Putin. RO77I6A, FL000637, R-078972,C-066700 Take Oc) ~ F-079190, 1.073405, Plain Wet | To Automatic Water Control a ee PutOut —- P-OBGD53,P-0067S8, F-08594 To Convert | To Plain Wet Putin = R.07e180, HO734as, From Auto “Take Out F.085627, -087816, 9.082420, F.096088, POETS Water Control | To Blower Dry 085494, R-077708,F-000538, 005452, F-000576 Putin = 6-068799,7-076372, 000557. R-077164, F-07190 Tien org spare pars, gre Nae Spocd a Se, Made and Sal Narbar {the land Pat Nuroer and Daseien of ach pat casedGENERAL INSTRUCTIONS ‘The modern Rock Drill is 2 high speed machine with a number of close-fitting, precision made parts, but is ‘subject to a terrific amount of punishment. Therefore, it ts highly important that your drill receive reasonable care, adequate lubrication at all times and regular in- sspections. (WARNING: “PROLONGED USE OF VIBRATING pe TOOLS BY CERTAIN USERS MAY’ BE HARMFUL TO HANDS AND ARUS.” Always woar approved safety footwear and eye protection to avoid personal injury. [caurION: When operating tool to flush out gum and foreign matter, direct the wm aust avay from operator and com workers. Lubrication AAs it comes trom the factory, the inside of the tool is coated with heavy, rust inhibiting oll, After unpacking, pour a small amount of kerosene into air connection and ‘operate tool on partial throttle to elean interior. Follow immediately with a fiberal amount of Light, Fock drill iL During operation the use of @ one pint line oiler ROSI776 is recommended. During operation keep oller filled - a one pint oiler holds ‘an average four hour supply, but if a high rate of feed is Fequired by oil characteristics or the alr consumption of the tool, more frequent filling will be necessary. At least twice a shift remove oil plug (44) and fill reservolr with recommended oil, When properly lubricated, a mist of oil, enough to be ble on the bare hand, will be present in the exhaust ‘A slight film of olf should be visible on the drill, steel, ‘Proper lubrication is important. A Tew minutes opera tion without ofl will wear out the rifle bar, rifle bar nut, | chuck rotation nut and the pawls and will severely score the cylinder, cylinder bushing, valve and fronthead, Recommended Lubricants ‘The use of synthetic oils is NOT RECOMMENDED due to possible danage to seals, "O" rings, hot Blades and polycarbonate ofler/filter bowls uric Rock onat 619 Preparing for Operation [FARING “ALWAYS CHECK FOR DAMAGED OR LOOSE HOSES. AND FITTINGS, BEFORE We OPERATION. WHIPPING. HOSES CAN. CAUSE SERIOUS INJURY.” Daily before placing drill in service blow out the alr line to clear it of accumulated dirt and moisture. ‘Check tool and make sure the air and water inlets and the exhaust ports are free from obstruction. Be sure the air strainer is clean and not torn or distorted, Pour about one ounce of Rock Drill oll directly into the air inlet of the tool before connecting air hose to the tool. Inspect drill steel shanks and make sure they are the correct size and length for the chuck used, Shanks which are chipped, rounded, out of square or too hard on the striking end will operate inefficiently and cause premature piston failure, Inspect bits: Dull bits will slow down drilling speed and overstrain the drill mechanism. When changing bits be sure new bit is of the correct gauge to follow the previous bore, Be sure compressor delivers between 80 and 90 psi air pressure at the tool. High pressure will cause rough operation and excessive breakage. Low pressure re- sults in slow drilling speed, Aways hold the drill down to its work with the machine {n line with the drill steel to ease the rotational load. Frequently blow rock cuttings out of dry holes by lift {ng the blower valve (18) on the top of the tool Never continue to drill with a plugged drilt steel, Maintenance ‘A drill in constant use should be dismantled, cleaned ‘and inspected at least weekly. Worn parte should be replaced to maintain drilling efficiency and avoid high ‘upkeep costs. ‘Check the condition of the chuck, worn, bell mouthed chucks hold the steel out of line which spalls or fractures the striking end of the piston. ‘The splines of the rotation parts, rifle bars, rifle bar nuts and chuck rotation nuts, should be inspected for ex- cessive wear. Too much play in the parts results in lost rotational force. Worn pawls, worn ratchet rings and broken or weak pawl springs should be replaced, Reface spalled or cupped pistons to avoid uneven force on drill steel and eventual fracture of the piston, With adequate lubrication the cylinder bushing ts a long lived part. if worn, however, it should be re- placed to preserve the front cushion and avoid breakage Gf piston and fronthead parts, Be sure that valve parts work freely and are clean and free from grit. Be careful in disassembling and assem- bling valve to avold burring or scoring faces. When assembling tool, draw up thru bolts evenly and tightly. Rotate chuck by nand to make eure that enuck oes not bind in fronthead. Toaarand Borat Romter €‘THIS SERVICE CHART 1S PUBLISHED AS A GUIDE 10 EXPECTANT LIFE OF COMPONENT PARTS. THE REPLACEMENT LEVELS ARE BASED ON AVERAGE ‘TOOL USAGE OVER A ONE ‘YEAR PERIOD EXAMPLE: For 10 tools in use: 10 high wear items will derequiredper year,7 med- jum wear items, ete. NOTE: Quantities must be increased where tool is sub- Jected to more severe and/ ‘oF continuous usage. LEGEND X—Type of wear, it no other ‘comments ap. Easily ost. Carey eserve during assembly. Easily damaged during disastembly and assembly, R2_-Replace each second time tools disassemble + see part Liste SPARE PARTS SERVICE CHART cP. Part No. Description 1007 0% 30% 10% High Wear Med, Wear Low Wear Non_-Wear, Subject To External Dai fore roveie roar oosses 00330 Sait ar et aa poate Hood Mutter (haf)Chicago | Pneumatic” Chicago Pneumatic Construction Tools SE-105 23, Stockholm, Sweden. \www.chicagopneumatic.com