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Hydraulic Cylinder Repair Guide

This engineering report summarizes the scope of work for repairing a cylinder hydraulic suspension. It identifies 12 parts that need repair or replacement, including the as rod, piston, tubes, and bushings. Inspections found scratches, corrosion, cracking, and other defects in the as rod, tubes, and other parts. The report recommends replacing or repairing defective parts and cleaning other parts. Additional details are provided on the part numbers, materials, and conditions.

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225 views2 pages

Hydraulic Cylinder Repair Guide

This engineering report summarizes the scope of work for repairing a cylinder hydraulic suspension. It identifies 12 parts that need repair or replacement, including the as rod, piston, tubes, and bushings. Inspections found scratches, corrosion, cracking, and other defects in the as rod, tubes, and other parts. The report recommends replacing or repairing defective parts and cleaning other parts. Additional details are provided on the part numbers, materials, and conditions.

Uploaded by

kkmech
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Customer PT.

Mandiangin ENGINEERING REPORT


No.IN 2210-0034
PO.No -
SO.No
Description Repair Cylinder Hyd Suspension

Repair Cylinder Assy

No Pictures Scope of work


1 Scope Kerja By Customer :
- Repair Unit Cylinder Suspension

Data Part Unit Cylinder


1 As Rod : ø200x351(Area)x575TL
: Scracht,korosif&crack
Kondisi
15.22mm
Solusi : Ganti
Material : S45C

2 Piston Utama : ø245.80 x 51


Kondisi : As Rod ganti
Solusi : Ganti
Material : ST52

As rod Scratch & Korosif Grafik Crack As Rod 3 End Rod : ø200 x 177 x 63
Kondisi : OK
Note : Hasil Check NDT pada Rod Solusi : Deburing
terdapat crack di area end rod Material : VCL 140/VCN
dengan kedalaman 15.22mm

2
3 Tube : ø250 x ø300 x 365TL
Kondisi : Scratch & Gelombang
Solusi : Ganti
Material : Seamless

4 End Tube : 63 x 140 x 250


Kondisi : Ok
Solusi : Cleaning/Deburing
Material : VCL 140 / VCN

5 Ring : ø214.8 x ø301 x 2.5


Kondisi : Ok
Solusi : Cleaning/Deburing
Material : S45
Tube Scratch & Korosif Grafik Crack Tube

Note : Hasil Check NDT pada Tube


terdapat crack di area end tube
dengan kedalaman 19.50mm

3
6 Gland : ø300.5 x 81
Kondisi : Ok
Solusi : Cleaning
Material : S45

7 DU Bushing : ø200 x ø206 x 30


Kondisi : Rusak
Solusi : Ganti
Material : Bronze
4 8 Tube 1 : ø152.4 x 834.5 x 912 TL
Kondisi : Scratch
Material : ST52
Solusi : Honing

9 Tube 2 : ø152.4 x 310 x 388 TL


Kondisi : Scratch
Material : ST52
Solusi : Honing

10 Piston 1 : ø151.8 x 86
Kondisi : Ok
Solusi : Cleaning/Deburing
Material : Alumunium
Tube Scratch & Korosif Tube Scratch & Korosif
11 Piston 2 : ø151.8 x 86
Tube 1 Tube 2 Kondisi : Ok
Solusi : Cleaning/Deburing
Material : Alumunium

Part tambahan : 12 Gland : ø177.5 x 76.8


L Bolt : ø9.4 x 16G x 12.5 = 4 Pcs Kondisi : Ok
Solusi : Cleaning/Deburing
Material : S45
Qty : 2 Pcs

Informasi:

Ali&Wahyu Ari Nurdianto


Inspektor Engineering

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