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Diagramas Hyster H55FT 2,5 Ton

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100% found this document useful (1 vote)
556 views72 pages

Diagramas Hyster H55FT 2,5 Ton

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 72

DIAGRAMS AND

SCHEMATICS
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) [N005];
S6.0FT, S7.0FT (S135FT, S155FT) [D024];
H6.0FT, H7.0FT (H135FT, H155FT) [H006];
S30FT, S35FT, S40FTS [E010];
H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 4.5, 5.5FT; S5.5FTS (S80, 100, 120FT; S80, 100FTBCS;
S120FTS; S120FTPRS) [G004]

This manual contains information that is confidential and/or proprietary to Hyster


Company, its subsidiaries and/or vendors. Copying or distribution of any sections
of this manual marked "Confidential/Proprietary" is prohibited.

PART NO. 1580527 8000 SRM 1152


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Table of Contents

TABLE OF CONTENTS

General Information About Diagrams and Schematics ........................................................................................ 1


Symbol Definitions ..............................................................................................................................................2
Diagrams Manual Applications ..........................................................................................................................2
...............................................................................................................................................................................4
Diagrams, Schematics or Arrangements................................................................................................................ 5
Figure 1. Electrical Schematic Type S Option................................................................................................... 5
Figure 2. Mazda 2.0L and 2.2L Gas Engine Electrical Schematic....................................................................6
Figure 3. Mazda 2.0L and 2.2L LPG Engine Electrical Schematic...................................................................8
Figure 4. GM 2.4L Gas Engine Electrical Schematic...................................................................................... 10
Figure 5. GM 2.4L LPG Engine Electrical Schematic..................................................................................... 12
Figure 6. Yanmar 2.6L and 3.3L Diesel Engine Electrical Schematic............................................................14
Figure 7. GM 4.3L Gas Engine Electrical.........................................................................................................16
Figure 8. GM 4.3L LPG Engine Electrical System.......................................................................................... 18
Figure 9. Cummins 4.5L Diesel Engine Electrical System............................................................................. 20
Figure 10. Mazda 2.0L and 2.2L (Gasoline), 2007 Engine Compliant Electrical Schematic.........................22
Figure 11. Mazda 2.0L and 2.2L (LPG), 2007 Engine Compliant Electrical Schematic................................24
Figure 12. Right Side Truck Devices Electrical Schematic............................................................................. 26
Figure 13. Left Side Truck Devices Electrical Schematic................................................................................27
Figure 14. Cowl Devices Electrical Schematic................................................................................................. 28
Figure 15. Standard (Powershift) Transmission Electrical Schematic...........................................................29
Figure 16. Spicer Off-Highway Transmission Electrical Schematic for Lift Truck Models
S6.0FT, S7.0FT (S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006)..................... 30
Figure 17. Electro-Hydraulics Electrical Schematic........................................................................................33
Figure 18. Lights and Cab Accessories Electrical Schematic..........................................................................34
Figure 19. Vehicle System Manager (VSM) Wiring Diagram......................................................................... 35
Figure 20. Power Distribution Module (PDM) Wiring Diagram..................................................................... 36
Figure 21. Operator Cab Wiring Diagram........................................................................................................37
Figure 22. Transmission Wiring Diagram, Common to ALL Transmissions................................................. 38
Figure 23. Engines Directory Wiring Diagram................................................................................................ 39
Figure 24. Rear Signal and Work Lights Wiring Diagram..............................................................................40
Figure 25. Mazda 2.0L and 2.2L Gas Engine Wiring Diagram.......................................................................41
Figure 26. Mazda 2.0L and 2.2L LPG Engine Wiring Diagram......................................................................42
Figure 27. GM 2.4L Gas Engine Wiring Diagram........................................................................................... 43
Figure 28. GM 2.4L LPG Engine Wiring Diagram.......................................................................................... 44
Figure 29. Yanmar 2.6L and 3.3L Diesel Engine Wiring Diagram.................................................................45
Figure 30. GM 4.3L Gas Engine Wiring Diagram........................................................................................... 46
Figure 31. GM 4.3L LPG Engine Wiring Diagram.......................................................................................... 47
Figure 32. Cummins 3.3L Engine Wiring Diagram.........................................................................................48
Figure 33. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Wiring Diagram.................................................. 49
Figure 34. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Wiring Diagram................................................. 50
Figure 35. Standard (Powershift) Transmission Wiring Diagram..................................................................51
Figure 36. Spicer Off-Highway Transmission 3 Forward/2 Reverse Wiring Diagram for Lift
Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT,
H155FT) (H006)................................................................................................................................................. 52
Figure 37. Spicer Off-Highway Transmission 2 Forward/2 Reverse Wiring Diagram for Lift
Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT,
H155FT) (H006)................................................................................................................................................. 53
Figure 38. Connector Pin Identification........................................................................................................... 54
Figure 39. Circuit Identification....................................................................................................................... 55

©2014 HYSTER COMPANY i


Table of Contents

TABLE OF CONTENTS (Continued)

Figure 40. Electronic Control Valve Hydraulic Schematic for Lift Truck Models S30FT,
S35FT, S40FTS (E010); H1.6FT, H1.8FT, 2.0FTS (H30FT, H35FT, H40FTS) (F001);
S2.0-3.5FT (S40-70FT, S55FTS) (F187); H2.0-3.5FT (H40-70FT) (L177); S4.0, 4.5, 5.5FT,
S5.5FTS (S80, 100, 120FT, S80, 100FTBCS, S120FTS, S120FTPRS) (G004); and H4.0FT5/
FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005)................................................... 56
Figure 41. Electronic Control Valve Schematic for Lift Truck Models S6.0FT, S7.0FT
(S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006).................................................57
Figure 42. Manual Control Valve Hydraulic Schematic for Lift Truck Models S30FT,
S35FT, S40FTS (E010), H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001),
S2.0-3.5FT (S40-70FT, S55FTS) (F187), and H2.0-3.5FT (H40-70FT) (L177)............................................... 58
Figure 43. Manual Control Valve Schematic for Lift Truck Models S6.0FT, S7.0FT
(S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006).................................................59
Figure 44. Manual Control Valve Schematic for Lift Truck Models S4.0, 4.5, 5.5FT,
S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004) and H4.0FT5/
FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005)................................................... 60
Figure 45. 2 x 2 Transmission Hydraulic Schematic....................................................................................... 61
Figure 46. 3 x 2 Transmission Hydraulic Schematic....................................................................................... 62
Figure 47. Transmission Brake Hydraulic Schematic.....................................................................................63
Figure 48. Transmission Hydraulic Schematic................................................................................................ 64

This section is for the following models:

H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT)


[N005];
S6.0FT, S7.0FT (S135FT, S155FT) [D024];
H6.0FT, H7.0FT (H135FT, H155FT) [H006];
(S30FT, S35FT, S40FTS) [E010];
H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001];
S2.0-3.5FT (S40-70FT, S55FTS) [F187];
H2.0-3.5FT (H40-70FT) [L177];
S4.0, 4.5, 5.5FT; S5.5FTS (S80, 100, 120FT; S80, 100FTBCS; S120FTS;
S120FTPRS) [G004]

ii
8000 SRM 1152 General Information About Diagrams and Schematics

General Information About Diagrams and Schematics


The chassis wiring used in these vehicles conforms identification located on schematic circuits. When
to the electrical circuit identification standard viewing a color version of the diagrams and
ES-1359 and in addition to surface marked ID schematics, the white chassis wires are seen as
circuit numbers, generally utilizes the colors that yellow. Other wires are shown in colors similar to
are indicated in Table 1. actual colors, i.e. tan shows as yellow. Use circuit
identification for true wire color.
MONOTROL®, engine harnesses, wiring to sensors,
and other applications vary with respect to wire Refer to Diagnostic Troubleshooting Manual
colors. 9000SRM1112 Section 9030, Group 03 - General
Maintenance and Diagnostic Data, for further
Diagrams and schematics in this manual can be information.
viewed and printed in color. If not printed or
viewed in color, refer to the electrical circuit

Table 1. Wire Colors

Color Use/Function
Red Battery-level power circuits and 5 volt supply
circuits
Black Heavy current grounds
Green Signal grounds
White Other circuits
Twisted Pair (Yellow/Green) Yellow Green CANbus CAN-Hi CAN-Lo
Twisted Pair (Dk Blue/Pink and Dk Blue/White) Dk CANbus (Mazda) CAN-Hi CAN-Lo
Blue/Pink Dk Blue/White
Letter on the VSM BUS Use/Function
R Regulated Output Voltage
D Driver
I Input

Confidential/Proprietary - Do Not Copy or Duplicate 1


General Information About Diagrams and Schematics 8000 SRM 1152

SYMBOL DEFINITIONS Table 2. Symbol Definitions

See Table 2 for description of symbol definitions. Symbol Name Definition


Type S Identifies information
for UL Safety rated
trucks. Applicable
trucks are rated for GS,
LPS, and DS depending
on fuel type.
Go to specified page of
schematic, located in
Arrow Symbol lower right corner in the
hexagon symbol.
-----X Go to specified sheet of
diagram. Sheet number
is located in lower right
corner of figure.

DIAGRAMS MANUAL APPLICATIONS


See Table 3 for the correct diagrams service
manual for your lift truck.

Table 3. 1-9 Ton Diagrams Manual Applications

Electrical Wiring Diagrams Manual


Unit Code Production Date
Schematic Diagram Number
Prior to August 2008 8525590 8516519 8000 SRM 1152
August, 2008 to April, 2009 1665405 1665404 8000 SRM 1387
May, 2009 to December 1688540 1688539 8000 SRM 1409
E010, F001 2012
January, 2013 to April 4051618 4051617 8000 SRM 1585
2014
April, 2014 ===> 4100474 4100473 8000 SRM 1689
Prior to August 2008 8525590 8516519 8000 SRM 1152
August, 2008 to April, 2009 1665405 1665404 8000 SRM 1387
F187, L177 May, 2009 to December 1688540 1688539 8000 SRM 1409
2012
January, 2013 ===> 4051618 4051617 8000 SRM 1585
Prior to August 2008 8525590 8516519 8000 SRM 1152
August, 2008 to December 1665405 1665404 8000 SRM 1387
2009
G004
January 2010 to January 1688540 1688539 8000 SRM 1409
2012
January 2012 ===> 4051618 4051617 8000 SRM 1585

2 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 General Information About Diagrams and Schematics

Table 3. 1-9 Ton Diagrams Manual Applications (Continued)

Electrical Wiring Diagrams Manual


Unit Code Production Date
Schematic Diagram Number
N005, D024, H006 All 8525590 8516519 8000 SRM 1152
E024 August, 2008 to April, 2009 1665405 1665404 8000 SRM 1387
May, 2009 ===> 1688540 1688539 8000 SRM 1409
J006 August, 2008 to April, 2009 1665405 1665404 8000 SRM 1387
May, 2009 ===> 1688540 1688539 8000 SRM 1409
F024 All 4051618 4051617 8000 SRM 1585
K006 Prior to April 2014 4051618 4051617 8000 SRM 1585
April 2014 ===> 4100474 4100473 8000 SRM 1689
P005 Prior to January 2010 1665405 1665404 8000 SRM 1387
January 2010 ===> 1688540 1688539 8000 SRM 1409
R005 All 4051618 4051617 8000 SRM 1585
Prior to April 2014 4051618 4051617 8000 SRM 1585
G024
April 2014 ===> 4100474 4100473 8000 SRM 1689
Prior to April 2014 4051618 4051617 8000 SRM 1585
S005
April 2014 ===> 4100474 4100473 8000 SRM 1689
Prior to April 2014 4051618 4051617 8000 SRM 1585
H004
April 2014 ===> 4100474 4100473 8000 SRM 1689
A299 May, 2009 ===> 1688540 1688539 8000 SRM 1409
B299 Prior to April 2014 4051618 4051617 8000 SRM 1585
April 2014 ===> 4100474 4100473 8000 SRM 1689

Confidential/Proprietary - Do Not Copy or Duplicate 3


General Information About Diagrams and Schematics 8000 SRM 1152

THIS PAGE INTENTIONALLY LEFT BLANK

4 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Diagrams and Schematics

Figure 1. Electrical Schematic Type S Option

Confidential/Proprietary - Do Not Copy or Duplicate 5


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 2. Mazda 2.0L and 2.2L Gas Engine Electrical Schematic (Sheet 1 of 2)

6 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 2. Mazda 2.0L and 2.2L Gas Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 7


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 3. Mazda 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 1 of 2)

8 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 3. Mazda 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 9


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 4. GM 2.4L Gas Engine Electrical Schematic (Sheet 1 of 2)

10 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 4. GM 2.4L Gas Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 11


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 5. GM 2.4L LPG Engine Electrical Schematic (Sheet 1 of 2)

12 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 5. GM 2.4L LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 13


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 6. Yanmar 2.6L and 3.3L Diesel Engine Electrical Schematic

14 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

THIS PAGE INTENTIONALLY LEFT BLANK

Confidential/Proprietary - Do Not Copy or Duplicate 15


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 7. GM 4.3L Gas Engine Electrical (Sheet 1 of 2)

16 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 7. GM 4.3L Gas Engine Electrical (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 17


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 8. GM 4.3L LPG Engine Electrical System (Sheet 1 of 2)

18 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 8. GM 4.3L LPG Engine Electrical System (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 19


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 9. Cummins 4.5L Diesel Engine Electrical System

20 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

THIS PAGE INTENTIONALLY LEFT BLANK

Confidential/Proprietary - Do Not Copy or Duplicate 21


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 10. Mazda 2.0L and 2.2L (Gasoline), 2007 Engine Compliant Electrical Schematic (Sheet 1 of 2)

22 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 10. Mazda 2.0L and 2.2L (Gasoline), 2007 Engine Compliant Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 23


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 11. Mazda 2.0L and 2.2L (LPG), 2007 Engine Compliant Electrical Schematic (Sheet 1 of 2)

24 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 11. Mazda 2.0L and 2.2L (LPG), 2007 Engine Compliant Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 25


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 12. Right Side Truck Devices Electrical Schematic

26 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 13. Left Side Truck Devices Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 27


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 14. Cowl Devices Electrical Schematic

28 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 15. Standard (Powershift) Transmission Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 29


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 16. Spicer Off-Highway Transmission Electrical Schematic for Lift Truck Models S6.0FT, S7.0FT
(S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006) (Sheet 1 of 3)

30 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 16. Spicer Off-Highway Transmission Electrical Schematic for Lift Truck Models S6.0FT, S7.0FT
(S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006) (Sheet 2 of 3)

Confidential/Proprietary - Do Not Copy or Duplicate 31


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 16. Spicer Off-Highway Transmission Electrical Schematic for Lift Truck Models S6.0FT, S7.0FT
(S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006) (Sheet 3 of 3)

32 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 17. Electro-Hydraulics Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 33


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 18. Lights and Cab Accessories Electrical Schematic

34 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 19. Vehicle System Manager (VSM) Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 35


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 20. Power Distribution Module (PDM) Wiring Diagram

36 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 21. Operator Cab Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 37


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 22. Transmission Wiring Diagram, Common to ALL Transmissions

38 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 23. Engines Directory Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 39


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 24. Rear Signal and Work Lights Wiring Diagram

40 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 25. Mazda 2.0L and 2.2L Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 41


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 26. Mazda 2.0L and 2.2L LPG Engine Wiring Diagram

42 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 27. GM 2.4L Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 43


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 28. GM 2.4L LPG Engine Wiring Diagram

44 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 29. Yanmar 2.6L and 3.3L Diesel Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 45


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 30. GM 4.3L Gas Engine Wiring Diagram

46 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 31. GM 4.3L LPG Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 47


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 32. Cummins 3.3L Engine Wiring Diagram

48 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 33. Mazda (2005-2006) 2.0L and 2.2L Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 49


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 34. Mazda (2005-2006) 2.0L and 2.2L LPG Engine Wiring Diagram

50 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

NOTE: ALSO SEE FIGURE 22.

Figure 35. Standard (Powershift) Transmission Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 51


Diagrams, Schematics or Arrangements 8000 SRM 1152

NOTE: ALSO SEE FIGURE 22.

Figure 36. Spicer Off-Highway Transmission 3 Forward/2 Reverse Wiring Diagram for Lift Truck Models
S6.0FT, S7.0FT (S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006)

52 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

NOTE: ALSO SEE FIGURE 22.

Figure 37. Spicer Off-Highway Transmission 2 Forward/2 Reverse Wiring Diagram for Lift Truck Models
S6.0FT, S7.0FT (S135FT, S155FT) (D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006)

Confidential/Proprietary - Do Not Copy or Duplicate 53


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 38. Connector Pin Identification

54 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 39. Circuit Identification

Confidential/Proprietary - Do Not Copy or Duplicate 55


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 40. Electronic Control Valve Hydraulic Schematic for Lift Truck Models S30FT, S35FT, S40FTS
(E010); H1.6FT, H1.8FT, 2.0FTS (H30FT, H35FT, H40FTS) (F001); S2.0-3.5FT (S40-70FT, S55FTS) (F187);
H2.0-3.5FT (H40-70FT) (L177); S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100, 120FT, S80, 100FTBCS, S120FTS,
S120FTPRS) (G004); and H4.0FT5/FT6, H4.5FTS5, H4.5FT6, H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005)

56 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 41. Electronic Control Valve Schematic for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT)
(D024) and H6.0FT, H7.0FT (H135FT, H155FT) (H006)

Confidential/Proprietary - Do Not Copy or Duplicate 57


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 42. Manual Control Valve Hydraulic Schematic for Lift Truck Models S30FT, S35FT, S40FTS (E010),
H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) (F001), S2.0-3.5FT (S40-70FT, S55FTS) (F187), and
H2.0-3.5FT (H40-70FT) (L177)

58 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 43. Manual Control Valve Schematic for Lift Truck Models S6.0FT, S7.0FT (S135FT, S155FT) (D024)
and H6.0FT, H7.0FT (H135FT, H155FT) (H006)

Confidential/Proprietary - Do Not Copy or Duplicate 59


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 44. Manual Control Valve Schematic for Lift Truck Models S4.0, 4.5, 5.5FT, S5.5FTS (S80, 100,
120FT; S80, 100FTBCS; S120FTS; S120FTPRS) (G004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6, H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005)

60 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 45. 2 x 2 Transmission Hydraulic Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 61


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 46. 3 x 2 Transmission Hydraulic Schematic

62 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 47. Transmission Brake Hydraulic Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 63


Diagrams, Schematics or Arrangements 8000 SRM 1152

Figure 48. Transmission Hydraulic Schematic (Sheet 1 of 2)

64 Confidential/Proprietary - Do Not Copy or Duplicate


8000 SRM 1152 Diagrams, Schematics or Arrangements

Figure 48. Transmission Hydraulic Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 65


NOTES

66
TECHNICAL PUBLICATIONS

8000 SRM 1152 4/14 (3/13)(7/12)(4/12)(10/11)(6/11)

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