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1530SE1930SE1532SE1932SE 0408SE0608SE0408ME0608ME PM Rev C Jun 2021

SINIBOOM-GTJZ0408SE/0408SE/1530SE-GTJZ0608SE/0608SE/1930SE-GTJZ0408ME/0408ME/1532ME-GTJZ0608ME/0608ME/1932ME

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0% found this document useful (0 votes)
220 views204 pages

1530SE1930SE1532SE1932SE 0408SE0608SE0408ME0608ME PM Rev C Jun 2021

SINIBOOM-GTJZ0408SE/0408SE/1530SE-GTJZ0608SE/0608SE/1930SE-GTJZ0408ME/0408ME/1532ME-GTJZ0608ME/0608ME/1932ME

Uploaded by

mehmet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Parts

Part No.501055120002
GTJZ0408SE&0408ME&0608SE&0608ME
Rev: C
Jun 2021

Manual
Parts Manual
产品说明书
PRODU
CT MAN
UAL
GTJZ0408SE/0408SE/1530SE
GTJZ0608SE/0608SE/1930SE
0608E (2132E)
GTJZ
GTJZ0408ME/0408ME/1532ME
GTJZ 0808E (2732E)
GTJZ0608ME/0608ME/1932ME
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
Manual revision history:
REV DATE DESCRIPTION REMARK
A Aug, 2020 Original issue of the manual
B Mar, 2021 Updated manual, adding information on quick fold-down
rails, etc.
C Jun, 2021 Updated manual.

Please contact us:


Website : www.sinoboom.com
E-mail : [email protected]

Sales Tel : 0086-0731-87116222


Service Tel : 0086-0731–87116333
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600

Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals section of this
manual for details.)

Trade identification
MODELS SERIAL NO.
Metric Imperial
GTJZ0408SE 0408SE 1530SE From 0105700200 to Present
GTJZ0608SE 0608SE 1930SE From 0105800300 to Present
GTJZ0408ME 0408ME 1532ME From 0105500200 to Present
GTJZ0608ME 0608ME 0932ME From 0105600300 to Present

NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.
STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.
GENERAL INFORMATION
4-1b 4-2b No. Part No. Qty. Description
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
4-1c 4-2c
2 215040000003 4 Washer 5-A2-70 GB/T 93
4-2d 3 203990000003 4 Guard
4-1d 1 2
4 101053063017 Options, Level sensor installation
4-2a
4-1a 4-1a 203150000066 1 Level sensor
4-1b 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3 Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783

1 4-2c 215040000004 3 Washer 6-A2-70 GB/T 93

2 4-2d 215040000033 3 Washer 6-A2 GB/T 97.1


5 203050000038 2 LED light, beacon
3 B
5
6 201990003005 2 Connector 1 2
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
B
9 215020000215 2 Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
A 11 203080000343 1 3 pins plug
12 101032030115 1 Rubber grommet

A
3 9 8 7

10 12
11

The special meanings expressed in the illustrations and tables in this manual are
explained as follows:
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
1 such as choose 4-1 and 4-2 according to specific needs.

Add "lowercase a, b, c…" after the number to indicate by a variety of components,


2 such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
3 indicated by the same symbol.

4
The diagram indicated by the lead is a local enlargement or a local illustration.
TABLE OF CONTENTS
1 Chassis Components............................................................... 3
1.1 Drive Installation . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Drive reducer, DC 203010003012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Steer Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Drive Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Pothole Protection System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.6 Left Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7 Left Door Installation (AS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.8 Right Door Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.9 Ladder and Counterweight Installation (GTJZ0408SE&0408ME). . . . . . . . . . . . . . . . 19
1.10 Ladder and Counterweight Installation (GTJZ0608SE&0608ME) . . . . . . . . . . . . . . 21
1.11 Chassis Shield Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2 Scissor Components............................................................... 25
2.1 Scissor Components (GTJZ0408SE&0408ME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.2 Scissor Components (GTJZ0608SE&0608ME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3 Platform Components ........................................................... 33


3.1 Platform Components(Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.1.1 Fixed Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.2 Extended Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.3 Fixed Platform Rails Installation (Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.1.4 Extended Platform Rails Installation(Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . 41
3.1.5 Platform Entry Gate Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2 Platform Components (Korean Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.2.1 Fixed Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2.2 Extended Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.2.3 Fixed Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2.4 Extended Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2.5 Platform Entry Gate Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.3 Platform Components(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.3.1 Fixed Platform Assembly(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

© Jun 2021 I GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


3.3.2 Extended Platform Assembly(Fold-down). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.3.3 Fixed Platform Rails Installation(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.3.4 Extended Platform Rails Installation(Fold-down). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.3.5 Platform Entry Gate Installation(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.4 Platform Components(AS Models).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.4.1 Platform Components(AS Models).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.4.2 Platform Components(AS Models). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.4.3 Platform Components(AS Models). . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.4.4 Extended Platform Assembly(AS Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.4.5 Extended Platform Assembly(AS Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.4.6 Extended Platform Assembly(AS Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.5 Extended Platform Assembly(AS Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.5.1 Extended Platform Assembly(AS Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.5.2 Extended Platform Assembly(AS Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.5.3 Extended Platform Assembly(AS Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.5.4 Extended Platform Assembly(Quick Fold-down Platform) . . . . . . . . . . . . . . . . . . . . . . . 83
3.5.5 Extended Platform Assembly(Quick Fold-down Platform). . . . . . . . . . . . . . . . . . . . . 85
3.5.6 Platform Entry Gate Installation(Quick Fold-down Platform) . . . . . . . . . . . . . . . . . . . . . 87

4 Chassis-Scissor-Platform Installation....................................... 89
4.1 Chassis-Scissor-Platform Installation (GTJZ0408SE&0408ME) . . . . . . . . . . . . . . . . . 90
4.2 Chassis-Scissor-Platform Installation (GTJZ0608SE&0608ME) . . . . . . . . . . . . . . . . . 92

5 Electrical System ................................................................. 95


5.1 Emergency Decent Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5.2 Right Door Hydraulic Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.3 Power unit 202010000056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.4 Hose Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.5 Lift Control Valve Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 103
5.6 Lift Control Valve 202040003293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5.7 Lift Control Valve 202040003295 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5.8 Hydraulic Tubes Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 106
5.9 Hydraulic Valves Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
5.10 Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

6 Electrical System ................................................................ 109


6.1 Chassis Electrical Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual II © Jun 2021


6.2 Options, Level sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
6.3 Angle sensor Installation. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
6.4 Left Door Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
6.5 Right Door Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
6.6 Batteries Installation (Lead-acid battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
6.7 Batteries Installation(Lead acid battery, maintenance-free) . . . . . . . . . . . . . . . . . . . . 120
6.8 Batteries Installation(Lithium battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
6.9 Scissor Arm Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.10 Platform Control Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6.11 Platform Control Box 203020000065 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.12 Platform Control Box 203020003028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.13 Chassis Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
6.14 Power Cable Kit(Lead-acid battery) . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 131
6.15 Electrical power wiring layout(Lithium battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
6.16 Ground to Platform Harness (GTJZ0408SE&0408ME) . . . . . . . . . . . . . . . . . . . . . . . 135
6.17 Ground to Platform Harness (GTJZ0608SE&0608ME) . . . . . . . . . . . . . . . . . . . . . . . 136
6.18 Electrical Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

7 Decals .............................................................................. 141


7.1 Decals(GB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
7.2 Decals(CE-Metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
7.3 Decals(CE-Imperial) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
7.4 Decals(KCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
7.5 Decals(CE-PL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
7.6 Decals (CSA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
7.7 Decals(CE-JP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
7.8 Decals(ANSI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.9 Decals(AS)-GTJZ0408SE&0408ME&0608SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
7.10 Decals(AS)-GTJZ0608ME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

8 Special Options .................................................................. 173


8.1 LED light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
8.2 RCBO Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
8.3 GPS Installation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
8.4 GPS Installation 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
8.5 Work Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
8.6 Foot Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

© Jun 2021 III GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


8.7 Overhead Protection Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
8.8 AC Box at Platform Installation(All Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
8.9 AC Box at Platform Installation(European Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . 186
8.10 AC Box at Platform Installation(American Standard) . . . . . . . . . . . . . . . . . . . . . . . . . 188
8.11 External Power Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . . . .. . . . . . . 190

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual IV © Jun 2021


INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 1 © Jun 2021


This Page Intentionally Left Blank

© Jun 2021 2 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


1 CHASSIS COMPONENTS

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 3 © Jun 2021


CHASSIS COMPONENTS

1.1 DRIVE INSTALLATION

11

11

8
13 1 7
6

9 14 1 5

10 12

2 4

© Jun 2021 4 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1


2 101058030002 1 Wheel carrier, Right

3 101014030089 2 Blockage

4 101058030001 1 Wheel carrier, Left


5 215080000023 12 Bolt 3/8"-16UNC-1.25inches GR8
6 215040000006 2 Washer 10-ZnD GB/T 93
7 101032030107 2 Special Bolt

8 207010000003 2 Grease nipple M10×1 GB/T 1152

9 204080000042 2 Solid wheel


10 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
11 214030000004 4 Bearing, self-lubricating

12 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1


13 101032030084 2 Washer
14 203010003012 2 Drive reducer, DC

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 5 © Jun 2021


CHASSIS COMPONENTS

1.2 DRIVE REDUCER, DC 203010003012

3
3

3
1

No. Part No. Qty. Description

1 216990003049 1 End cap, small

2 207080003001 2 Oil plug

3 207060003006 1 Service kit, sealing

© Jun 2021 6 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.3 STEER INSTALLATION

4
10 6

9 3
5

2
3 1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 7 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101032050001 1 Steer cylinder

1a-1 207990003003 1 Seal kit, cylinder(1000145)

1a-2 207990003005 1 Seal kit, cylinder(1000122)

2 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786


3 101014030031 2 Steering linkage

4 215060000039 2 Clevis Pin B16×55-ZnD GB/T 882


5 214030000025 2 Bearing 16×18×20 SF-1

6 215060000066 2 Pin 4×25-ZnD GB/T 91


7 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
8 214080000001 2 Bearing 20×23×21.5 SF-1F

9 215040000103 2 Washer 8-100HV-ZnD GB/T 5287


10 215040000005 2 Washer 8-ZnD GB/T 93

© Jun 2021 8 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.4 REAR WHEEL INSTALLATION

1
8
4
3

7
5
6
2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 9 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 204080000042 2 Solid wheel


2 101045030005 2 Wheel flange

3 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786


4 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
5 202050000006 2 Bearing block

6 215080000025 8 Bolt 1/2-13UNC-3.5inches GR8


7 215030000093 8 Nut 1/2"-13UNC GR8
8 215060000008 2 Cotter pin 4×63-ZnD GB/T 91

© Jun 2021 10 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.5 POTHOLE PROTECTION SYSTEM INSTALLATION

14

19
17
A
7
9
6
15
10 12
13
20 19

A 16 16 14
A 2
A 18
A 20 B
B 8
14
5 7c
A
9 10
1 A

11 7a

3 A

7b
A B

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 11 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101032030066 2 Linkage

2 101014030007 2 Roller
3 101032030007 2 Linkage

4 101058030012 1 Pothole protection plate, Left

5 101058030015 1 Pothole protection plate, Right

6 101032030054 1 Plunger

7 101012030021 2 Spring support

7a 101012030034 1 Spring

7b 101012030089 1 Steel pipe

7c 101012030072 1 Actuator
8 210010000006 2 Gas strut
9 101014030008 4 Clevis pin

10 215030000025 4 Nut M6-8-A2-70 GB/T 889.1


11 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
12 215040000006 4 Washer 10-ZnD GB/T 93
13 215010000068 4 Nut M10×20-8.8-ZnD GB/T 5783
14 215060000066 12 Pin 4×25-ZnD GB/T 91
15 215060000064 2 Clevis Pin B16×50-ZnD GB/T 882
16 214030000024 4 Bearing 20×23×16.5 SF-1F

17 215060000039 8 Clevis Pin B16×55-ZnD GB/T 882


18 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1
19 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1
20 215040000033 4 Washer 6-A2 GB/T 97.1

© Jun 2021 12 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.6 LEFT DOOR INSTALLATION

8
3
2
24
23
22

1 21

5
16
17

4 12 10
18 25 11
10 25
9

6
15
19 20
14

7
13

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 13 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215060000007 2 Pin 4×32-ZnD GB/T 91


2 215040000033 2 Washer 6-A2 GB/T 97.1
3 215040000004 2 Washer 6-A2-70 GB/T 93
4 215030000107 2 Nut M6-8-ZnD GB/T 6183
5 215030000027 1 Nut M10-8-ZnD GB/T 889.1
6 215020000231 2 Screw M6×30-A2-70 GB/T 70.3
7 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
8 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
9 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
10 215010000281 3 Bolt M6×12-8.8-ZnD GB/T 5789
11 215030000029 1 Nut M12-8-ZnD GB/T 889.1
12 209050000021 1 502 hood lock cylinder, Left

13 209030000009 1 Handle, latch


14 101040040070 1 Clamp

15 101040040069 1 Clamp

16 101038033051 1 Plate
17 101038033050 1 Screw rod
18 101017030054 1 Lock Catch
19 101038030011 1 Weldment, Left door
20 101038030001 1 Bumper strip

21 101032030062 2 Clevis Pin


22 101015030030 1 Shim
23 101015030029 1 Shim
24 101014030014 1 Pad
25 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

© Jun 2021 14 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.7 LEFT DOOR INSTALLATION(AS)

13
19
16
24
20
21

15 23

1
5
11

4
10
6 17 25 18
25

6
9
7
2
12 22 8

14

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 15 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 215030000027 1 Nut M10-8-ZnD GB/T 889.1


2 101040040069 1 Clamp

3 209030000009 1 Handle, latch


4 215030000107 2 Nut M6-8-ZnD GB/T 6183
5 101038033051 1 Plate
6 215010000230 3 Bolt M6×16-8.8-ZnD GB/T 5789
7 215010000282 2 Nut M6×30-8.8-ZnD GB/T 5789
8 101040040070 1 Clamp

9 215020000231 2 Screw M6×30-A2-70 GB/T 70.3


10 209050000021 1 502 hood lock cylinder, Left

11 101038033050 1 Screw rod


12 101038033044 1 Weldment,Lleft door
13 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
14 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
15 215060000007 2 Pin 4×32-ZnD GB/T 91
16 215040000033 2 Washer 6-A2 GB/T 97.1
17 101017030054 1 Lock Catch
18 215030000029 1 Nut M12-8-ZnD GB/T 889.1
19 215040000004 2 Washer 6-A2-70 GB/T 93
20 101015030029 1 Shim
21 101015030030 1 Shim
22 101038030001 1 Bumper strip

23 101032030062 2 Clevis Pin


24 101014030014 1 Pad
25 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

© Jun 2021 16 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.8 RIGHT DOOR INSTALLATION

13
16
17
1
2
3

18
4

12
19 15
6 19 10 9

11
7
5

14

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 17 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101014030014 1 Pad
2 101015030029 1 Shim
3 101015030030 1 Shim
4 101032030062 2 Clevis Pin
5 101038030001 1 Bumper strip

6 215030000029 1 Nut M12-8-ZnD GB/T 889.1


7 101058030016 1 Weldment, Right door

8 209030000009 1 Handle, latch


9 209050000020 1 502 hood lock cylinder,Right

10 215010000050 3 Bolt M6×16-A2-70 GB/T 5783


11 215010000053 2 Bolt M6×30-A2-70 GB/T 5783
12 101017030054 1 Lock Catch
13 215020000012 2 Screw M6×20-A2-70 GB/T 70.1
14 215020000021 3 Screw M8×12-8.8-ZnD GB/T 70.1
15 215030000025 2 Nut M6-8-A2-70 GB/T 889.1
16 215040000004 2 Washer 6-A2-70 GB/T 93
17 215040000033 2 Washer 6-A2 GB/T 97.1
18 215060000007 2 Pin 4×32-ZnD GB/T 91
19 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1

© Jun 2021 18 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.9 LADDER AND COUNTERWEIGHT INSTALLATION


(GTJZ0408SE&0408ME)

5
4
6

9
8
8
9
7

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 19 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101038030024 1 Counterweight

2 101032030097 1 Plate
3 101016030061 1 Ladder
4 215040000006 2 Washer 10-ZnD GB/T 93
5 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
6 215010000069 2 Nut M10×25-8.8-ZnD GB/T 5783
7 215010000090 4 Bolt M12×30-8.8-ZnD GB/T 5783
8 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1
9 215040000007 4 Washer 12-ZnD GB/T 93

© Jun 2021 20 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.10 LADDER AND COUNTERWEIGHT INSTALLATION


(GTJZ0608SE&0608ME)

11 10 7

3
1

8
12
9 8
5 12

6
13 2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 21 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101038030024 2 Counterweight

2 101038030025 1 Counterweight

3 101032030097 1 Plate
4 101016030061 1 Ladder
5 215010000092 4 Nut M12×35-8.8-ZnD GB/T 5783
6 215010000090 4 Bolt M12×30-8.8-ZnD GB/T 5783
7 215010000069 2 Nut M10×25-8.8-ZnD GB/T 5783
8 215040000007 4 Washer 12-ZnD GB/T 93
9 215040000007 4 Washer 12-ZnD GB/T 93
10 215040000006 2 Washer 10-ZnD GB/T 93
11 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
12 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1
13 215040000037 4 Washer 12-200HV-ZnD GB/T 97.1

© Jun 2021 22 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS COMPONENTS

1.11 CHASSIS SHIELD INSTALLATION

20

21

29
23
6

14

19 21

24 25
17
15 20

21 21
1
18
18
28
12 13 8

13 10 11

7 26
22

3
16
7

27

16
9

30
32 16
33 5
31 4

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 23 © Jun 2021


CHASSIS COMPONENTS

No. Part No. Qty. Description

1 101058033019 1 Coverplate

2 101032030090 1 Clamp

3 215030000003 4 Nut M5-A2-70 GB/T 6170


4 101054033020 2 Bumper strip

5 216030000005 3 Rubber grommet

6 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1


7 101032030115 2 Rubber grommet

8 101015030020 1 Bracket
9 101054033012 2 Bumper strip

10 101014030104 1 Rubber grommet

11 215020000112 4 Screw M5×20-A2-70 GB/T 818


12 101016030044 1 Protective Cover
13 101032030094 5 Rubber grommet

14 215020000022 4 Screw M8×16-8.8-ZnD GB/T 70.1


15 215010000056 4 Bolt M8×16-8.8-ZnD GB/T 5783
16 101054043028 4 Bumper strip

17 215040000002 4 Washer 4-A2-70 GB/T 93


18 215040000034 6 Washer 8-200HV-ZnD GB/T 97.1
19 215020000105 4 Screw M4×12-A2-70 GB/T 818
20 215010000057 4 Bolt M8×20-8.8-ZnD GB/T 5783
21 215040000005 12 Washer 8-ZnD GB/T 93
22 215040000003 4 Washer 5-A2-70 GB/T 93
23 101032030093 1 Clamp

24 101032030072 1 Cover
25 215030000027 2 Nut M10-8-ZnD GB/T 889.1
26 101053033000 2 Coverplate

27 215020000021 16 Screw M8×12-8.8-ZnD GB/T 70.1


28 101058033004 1 Weldment, Chassis
29 215020000057 2 Screw M10×50-8.8-ZnD GB/T 70.1
30 101014030107 2 Bracket
31 215010000050 4 Bolt M6×16-A2-70 GB/T 5783
32 215040000033 4 Washer 6-A2 GB/T 97.1
33 215040000004 4 Washer 6-A2-70 GB/T 93

© Jun 2021 24 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


2 SCISSOR COMPONENTS

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 25 © Jun 2021


SCISSOR COMPONENTS

2.1 SCISSOR COMPONENTS (GTJZ0408SE&0408ME)

13

A
B
C 24
F
E D
14
B

14
A
B C

A
B
4

7
8
2

11
10

10 11

© Jun 2021 26 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SCISSOR COMPONENTS

29

17

18 31 27
28
9 15
5
5
21
F
19
16

A 31

30

28

20
1
21

19
C 5
16
5

21 12

21 19
16
19
16 B
9

5
22
18
5 3

15 25

24
23
26
25

E
D

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 27 © Jun 2021


SCISSOR COMPONENTS

No. Part No. Qty. Description

1 215020000264 2 Screw M5×16-A2-70 GB/T70.3


2 101016010055 16 Pad
3 101033010004 2 Rod, spool

4 101032010020 1 Arm, inboard


5 214030000006 20 Self-lubricating bearing

6 101032010018 1 Arm, Outboard


7 101032010003 1 Arm, inboard
8 101032010022 1 Arm, Outboard
9 101033010005 6 Pin
10 215030000004 2 Nut M6-A2-70 GB/T 6170
11 101015030022 2 Special bolt

12 101032010006 4 Pin
13 101032010016 1 Arm, inboard
14 101032010014 2 Arm, Outboard
15 215040000096 6 Retaining ring 30-DKL JB/ZQ 4342

16 215030000027 14 Nut M10-8-ZnD GB/T 889.1


17 101012010075 4 Retaining ring

18 101012010057 6 Spacer sleeve

19 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1


20 101032010008 2 Clamp

21 215010000010 14 Bolt M10×60-8.8-ZnD GB/T 5782


22 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782
23 101016010061 1 Safety arm

24 101016010068 1 Clamp

25 101011010008 2 Rubber grommet

26 215030000026 2 Nut M8-8-ZnD GB/T889.1


27 101032010001 1 Lift Cylinder

27a-1 207990003002 1 Seal kit, cylinder(1000122)

27a-2 207990003004 1 Seal kit, cylinder(1000145)

28 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783


29 101012010016 1 Pin, upper end

30 101012010032 1 Pin, lower end


31 101012010044 2 Keeper pin

© Jun 2021 28 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SCISSOR COMPONENTS

2.2 SCISSOR COMPONENTS (GTJZ0608SE&0608ME)

17

21

B
A
E
C
8
A 5

B
A
8
D
E
C 9
8
A F
8

B
A
E
B

A
13
B

12

28
15 20

15
28

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 29 © Jun 2021


SCISSOR COMPONENTS

14
3

4
4 2
4 22
6
10
3 16
3

2 19

6
A 2 B
6

19 2

6
10 30

4
14 29
4 32
33

C D
7

33
31

32

11
27
25
23

26
E 1
24
F

© Jun 2021 30 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SCISSOR COMPONENTS

No. Part No. Qty. Description

1 215030000026 2 Nut M8-8-ZnD GB/T889.1


2 215040000035 20 Washer 10-200HV-ZnD GB/T 97.1
3 215010000010 20 Bolt M10×60-8.8-ZnD GB/T 5782
4 214030000006 28 Self-lubricating bearing

5 101033010002 1 Arm, inboard


6 215030000027 20 Nut M10-8-ZnD GB/T 889.1
7 101033010004 3 Rod, spool

8 101032010014 4 Arm, Outboard


9 101032010020 1 Arm, inboard
10 101012010057 8 Spacer sleeve

11 215020000264 3 Screw M5×16-A2-70 GB/T70.3


12 101032010022 1 Arm, Outboard
13 101032010003 1 Arm, inboard
14 215040000096 8 Retaining ring 30-DKL JB/ZQ 4342

15 215030000004 2 Nut M6-A2-70 GB/T 6170


16 101032010006 6 Pin
17 101032010018 1 Arm, Outboard
19 101033010005 8 Pin
20 101016010055 25 Pad
21 101033010003 1 Arm, inboard
22 101012010075 5 Retaining ring

23 101032010008 3 Clamp

24 101011010008 2 Rubber grommet

25 101016010068 1 Clamp

26 101016010061 1 Safety arm

27 215010000006 2 Bolt M8×80-8.8-ZnD GB/T 5782


28 101015030021 2 Special Bolt

29 101032010001 1 Lift Cylinder

29a-1 207990003002 1 Seal kit, cylinder(1000122)

29a-2 207990003004 1 Seal kit, cylinder(1000145)

30 101012010016 1 Pin, upper end

31 101012010032 1 Pin, lower end


32 101012010044 2 Keeper pin

33 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 31 © Jun 2021


SCISSOR COMPONENTS

This Page Intentionally Left Blank

© Jun 2021 32 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


3 PLATFORM COMPONENTS

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 33 © Jun 2021


PLATFORM COMPONENTS

3.1 PLATFORM COMPONENTS(JAPANESE SPECS)

© Jun 2021 34 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.1.1 FIXED PLATFORM ASSEMBLY (JAPANESE SPECS)

23

24

15

10

25
11 8

29 27
5
28 4

17
20

1
3
12 16
26

20 17
9 13
19
18
7
2
21
22
14
6

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 35 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101036040002 1 Fixed platform

2 215040000003 4 Washer 5-A2-70 GB/T 93


3 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783
4 215030000029 2 Nut M12-8-ZnD GB/T 889.1
5 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
6 101032040040 1 Support, platform(Models with 4m platform height only)

7 215040000032 4 Washer 5-A2 GB/T 97.1


8 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
9 101016040136 2 Sliding block

10 101040040071 1 Clamp

11 215040000004 2 Washer 6-A2-70 GB/T 93


12 215040000005 4 Washer 8-ZnD GB/T 93
13 101035040018 2 Roller
14 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782
15 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
16 101030040006 1 Bracket
17 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2
18 101016040146 1 Bracket
19 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3
20 101016040113 4 Pad
21 215040000119 2 Washer 14-200HV GB/T97.1
22 215010000041 4 Bolt M5×12-A2-70 GB/T 5783
23 101040040070 1 Clamp

24 101040040069 1 Clamp

25 215040000033 2 Washer 6-A2 GB/T 97.1


26 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
27 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
28 101032040061 2 Pad
29 101012040008 4 Special Nut

© Jun 2021 36 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.1.2 EXTENDED PLATFORM ASSEMBLY (JAPANESE SPECS)

19

14

16
12

9
20
3
4
11

4
13
7
5

15
6 10
17
2 1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 37 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1


2 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
3 101040040062 1 Spring

4 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3


5 101038040028 2 Cover
6 101013040015 2 Roller
7 101039040024 1 Bracket
8 101038043003 1 Extended platform

9 101015040103 1 Bracket
10 101016040136 1 Sliding block

11 101040040060 1 Rod
12 215030000026 1 Nut M8-8-ZnD GB/T889.1
13 101055043000 2 Plate
14 215040000119 1 Washer 14-200HV GB/T97.1
15 101016040113 2 Pad
16 101040040066 1 Pedal
17 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
18 101016040136 1 Sliding block

19 215030000029 1 Nut M12-8-ZnD GB/T 889.1


20 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783

© Jun 2021 38 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.1.3 FIXED PLATFORM RAILS INSTALLATION (JAPANESE SPECS)

3 2
7

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 39 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101032040002 2 Rail
2 215030000026 4 Nut M8-8-ZnD GB/T889.1
3 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
4 101032040034 1 Rail, lower
5 101014043005 20 Rubber choke plug

6 101032040037 1 Rail, lower


7 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783

© Jun 2021 40 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.1.4 EXTENDED PLATFORM RAILS INSTALLATION (JAPANESE SPECS)

3
14
9

12

10

13

11
6

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 41 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101035040017 1 Rail
2 101038040017 1 Rail, upper

3 215010000050 4 Bolt M6×16-A2-70 GB/T 5783


4 101038043002 1 Rail, front
5 215010000064 10 Bolt M8×55-8.8-ZnD GB/T 5783
6 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
7 101014043005 17 Rubber choke plug

8 101032040030 1 Rail, upper

9 215040000033 4 Washer 6-A2 GB/T 97.1


10 209020000005 2 Lanyard

11 101035040016 1 Rail
12 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
13 215030000026 10 Nut M8-8-ZnD GB/T889.1
14 216070000001 1 Manual storage container

© Jun 2021 42 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.1.5 PLATFORM ENTRY GATE INSTALLATION (JAPANESE SPECS)

3 15 2

16
6

12

9 7
13
14
1
11

10

15 2
8 4 2
15

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 43 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215010000051 6 Bolt M6×20-A2-70 GB/T 5783


2 215030000026 10 Nut M8-8-ZnD GB/T889.1
3 209020000005 2 Lanyard

4 215010000163 2 Bolt M8×50-8.8-ZnD GB/T 5782


5 101032040031 1 Rail
6 101032040024 1 Cover
7 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
8 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
9 101032040046 1 Cover
10 209020000005 2 Lanyard

11 101038040034 1 Door
12 216030000022 1 Magnet

13 101015040007 2 Hinge assembly

14 215010100004 6 Bolt M8×50-8.8-ZnD GB/T 5782


15 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
16 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783

© Jun 2021 44 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.2 PLATFORM COMPONENTS (KOREAN SPECS)

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 45 © Jun 2021


PLATFORM COMPONENTS

3.2.1 FIXED PLATFORM ASSEMBLY (KOREAN SPECS)

14

18

23

5
24
3
21

1
11
13
2 22

6
4
17
15
16

9 8

17
6
10

20
24 9
3

7 19

12

© Jun 2021 46 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101012040008 4 Special Nut

2 101032040061 2 Pad
3 215040000004 6 Washer 6-A2-70 GB/T 93
4 101039040026 1 Bracket
5 101040040071 1 Clamp

6 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2


7 215010000041 4 Bolt M5×12-A2-70 GB/T 5783
8 101038040041 1 Fixed Platform
9 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
10 101035040018 2 Roller
11 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
12 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782
13 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
14 101040040070 1 Clamp

15 101016040136 2 Sliding block

16 101032040040 1 Support, platform(Models with 4m platform height only)

17 101016040113 4 Pad
18 101040040069 1 Clamp

19 215040000119 2 Washer 14-200HV GB/T97.1


20 101016040146 1 Bracket
21 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
22 215030000029 2 Nut M12-8-ZnD GB/T 889.1
23 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
24 215040000033 6 Washer 6-A2 GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 47 © Jun 2021


PLATFORM COMPONENTS

3.2.2 EXTENDED PLATFORM ASSEMBLY (KOREAN SPECS)

11
4

19
6

10
9
18
2

17
13

20
16
15 14 18
8
3 7

© Jun 2021 48 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101038040029 1 Extended platform [Z]

2 101040040060 1 Rod
3 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
4 101040040066 1 Pedal
5 215030000029 1 Nut M12-8-ZnD GB/T 889.1
6 215030000026 1 Nut M8-8-ZnD GB/T889.1
7 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
8 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
9 101040040062 1 Spring

10 101015040103 1 Bracket
11 215040000119 1 Washer 14-200HV GB/T97.1
12 101016040136 1 Sliding block

13 101038040028 2 Cover
14 101039040024 1 Bracket
15 101013040015 2 Roller
16 101016040136 1 Sliding block

17 101055043000 2 Plate
18 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
19 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
20 101016040113 2 Pad

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 49 © Jun 2021


PLATFORM COMPONENTS

3.2.3 FIXED PLATFORM RAILS INSTALLATION (KOREAN SPECS)

3
5

1
6
4

8
7

© Jun 2021 50 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215030000026 4 Nut M8-8-ZnD GB/T889.1


2 101038040039 1 Rail, lower
3 101038040038 1 Rail, upper

4 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783


5 101014043005 16 Rubber choke plug

6 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1


7 101038040036 1 Rail, lower
8 101038043007 1 Rail, left

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 51 © Jun 2021


PLATFORM COMPONENTS

3.2.4 EXTENDED PLATFORM RAILS INSTALLATION (KOREAN SPECS)

12

11

5
1 8
13
6

10
2

© Jun 2021 52 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101011040003 1 Rail, front


2 101032040030 1 Rail, upper

3 216070000001 1 Manual storage container

4 215010000064 10 Bolt M8×55-8.8-ZnD GB/T 5783


5 215040000004 4 Washer 6-A2-70 GB/T 93
6 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
7 101038040040 1 Rail
8 215010000049 4 Bolt M6×12-A2-70 GB/T 5783
9 101038040044 1 Rail
10 209020000005 2 Lanyard

11 101014043005 13 Rubber choke plug

12 101038040017 1 Rail, upper

13 215030000026 10 Nut M8-8-ZnD GB/T889.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 53 © Jun 2021


PLATFORM COMPONENTS

3.2.5 PLATFORM ENTRY GATE INSTALLATION (KOREAN SPECS)

4
10

3 2 1

16

11
15
13

11
6
9

14

2 15

12

15
2

© Jun 2021 54 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101038040035 1 Cover
2 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
3 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783
4 101038040049 1 Rail
5 209020000005 2 Lanyard

6 101015040007 2 Hinge assembly

7 215010100004 6 Bolt M8×50-8.8-ZnD GB/T 5782


8 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
9 101038040045 1 Cover
10 209020000005 2 Lanyard

11 215030000025 12 Nut M6-8-A2-70 GB/T 889.1


12 215010000163 2 Bolt M8×50-8.8-ZnD GB/T 5782
13 101038040034 1 Door
14 215010000051 6 Bolt M6×20-A2-70 GB/T 5783
15 215030000026 10 Nut M8-8-ZnD GB/T889.1
16 216030000022 1 Magnet

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 55 © Jun 2021


PLATFORM COMPONENTS

3.3 PLATFORM COMPONENTS(FOLD-DOWN)

© Jun 2021 56 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.3.1 FIXED PLATFORM ASSEMBLY(FOLD-DOWN)

10

17

8
6
16 13

24

25
7
1
20

2
4

22
14 5
15 15
9

23
6
22
16
12 18
3

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 57 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1


2 101016040136 2 Sliding block

3 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782


4 101035040018 2 Roller
5 101036040002 1 Fixed platform

6 215040000033 6 Washer 6-A2 GB/T 97.1


7 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
8 101040040071 1 Clamp

9 101032040040 1 Support, platform(Models with 4m platform height only)

10 101040040069 1 Clamp

12 215010000041 4 Bolt M5×12-A2-70 GB/T 5783


13 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
14 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2
15 101016040113 4 Pad
16 215040000004 6 Washer 6-A2-70 GB/T 93
17 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
18 215040000119 2 Washer 14-200HV GB/T97.1
19 101040040037 1 Bracket
20 215030000029 2 Nut M12-8-ZnD GB/T 889.1
21 101040040070 1 Clamp

22 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3


23 101039040024 1 Bracket
24 101012040008 4 Special Nut

25 101032040061 2 Pad

© Jun 2021 58 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.3.2 EXTENDED PLATFORM ASSEMBLY(FOLD-DOWN)

18

11
9

6 7

15

16
3

20

16

12
10
19

2
17
13 8
5 4
14

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 59 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101016040136 1 Sliding block

2 101016040136 1 Sliding block

3 101040040062 1 Spring

4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1


5 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
6 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
7 215030000026 1 Nut M8-8-ZnD GB/T889.1
8 101016040113 2 Pad
9 101040040066 1 Pedal
10 101035040009 1 Extended platform

11 215040000119 1 Washer 14-200HV GB/T97.1


12 101055043000 2 Plate
13 101013040015 2 Roller
14 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
15 101015040103 1 Bracket
16 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
17 101039040024 1 Bracket
18 215030000029 1 Nut M12-8-ZnD GB/T 889.1
19 101038040028 2 Cover
20 101040040060 1 Rod

© Jun 2021 60 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.3.3 FIXED PLATFORM RAILS INSTALLATION(FOLD-DOWN)

1
4
3
2

5
7
4
2 3

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 61 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101014043005 20 Rubber choke plug

2 215030000026 4 Nut M8-8-ZnD GB/T889.1


3 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
4 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
5 101032040002 2 Rail
6 101032040037 1 Rail, lower
7 101032040034 1 Rail, lower

© Jun 2021 62 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.3.4 EXTENDED PLATFORM RAILS INSTALLATION(FOLD-DOWN)

3
9

11
13

7
10

12
8
1
4

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 63 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1


2 101032040030 1 Rail, upper

3 101038040017 1 Rail, upper

4 215010000064 10 Bolt M8×55-8.8-ZnD GB/T 5783


5 101035040016 1 Rail
6 209020000005 2 Lanyard

7 215040000004 4 Washer 6-A2-70 GB/T 93


8 215030000026 10 Nut M8-8-ZnD GB/T889.1
9 216070000001 1 Manual storage container

10 215010000049 4 Bolt M6×12-A2-70 GB/T 5783


11 101038040015 1 Rail, front
12 101035040017 1 Rail
13 101014043005 17 Rubber choke plug

© Jun 2021 64 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.3.5 PLATFORM ENTRY GATE INSTALLATION(FOLD-DOWN)

7
3

1 11 12
15
5 16

12
16 17
5
10 13
14
4

9
6

16
5
2

4
16

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 65 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101019040001 1 Spring

2 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783


3 101032040031 1 Rail
4 215010000163 3 Bolt M8×50-8.8-ZnD GB/T 5782
5 215040000034 11 Washer 8-200HV-ZnD GB/T 97.1
6 101038040024 1 Door
7 209020000005 2 Lanyard

8 209020000005 2 Lanyard

9 101032040024 1 Cover
10 101032040046 1 Cover
11 101012040056 1 Lock
12 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
13 215010100004 6 Bolt M8×50-8.8-ZnD GB/T 5782
14 215010000051 6 Bolt M6×20-A2-70 GB/T 5783
15 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783
16 215030000026 11 Nut M8-8-ZnD GB/T889.1
17 101015040007 2 Hinge assembly

© Jun 2021 66 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.4 PLATFORM COMPONENTS(AS MODELS)

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 67 © Jun 2021


PLATFORM COMPONENTS

3.4.1 FIXED PLATFORM ASSEMBLY(AS MODELS)

13
14

8
1
17
15

7
10

16

5
2
6

1 3
9
17 12
11

© Jun 2021 68 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000033 6 Washer 6-A2 GB/T 97.1


2 101039040024 2 Bracket
3 101036040002 1 Fixed platform

4 215020000230 2 Screw M6×25-A2-70 GB/T 70.3


5 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
6 101016040113 4 Pad
7 101012040008 4 Special Nut

8 101040040071 1 Clamp

9 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2


10 101032040061 2 Pad
11 215010000041 4 Bolt M5×12-A2-70 GB/T 5783
12 101016040136 2 Sliding block

13 101040040070 1 Clamp

14 101040040069 1 Clamp

15 215020000010 2 Screw M6×12-A2-70 GB/T 70.1


16 101035040018 2 Roller
17 215040000004 6 Washer 6-A2-70 GB/T 93

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 69 © Jun 2021


PLATFORM COMPONENTS

3.4.2 FIXED PLATFORM RAILS INSTALLATION(AS MODELS)


1

1 4

A 5
6
2
A

No. Part No. Qty. Description

1 101056043002 2 Rail
2 101032040037 1 Rail, lower
3 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783
4 101014043005 20 Rubber choke plug

5 215030000026 4 Nut M8-8-ZnD GB/T889.1


6 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
7 101032040034 1 Rail, lower

© Jun 2021 70 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.4.3 PLATFORM SUPPORT INSTALLATION(AS MODELS)-MODELS WITH 4M


PLATFORM HEIGHT ONLY

8
10

7 C
C

B
5
B 1
A 3
9
A

6 4
2

No. Part No. Qty. Description

1 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1


2 215040000119 2 Washer 14-200HV GB/T97.1
3 215030000029 2 Nut M12-8-ZnD GB/T 889.1
4 101032040040 1 Support, platform

5 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783


6 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782
7 215010000224 2 Bolt M14×140-8.8-DKL GB/T31.1
8 215040000119 4 Washer 14-200HV GB/T97.1
9 215060000004 2 Pin 3.2×25-ZnD GB/T 91
10 215030000068 2 Nut M14-8 GB/T 6170

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 71 © Jun 2021


PLATFORM COMPONENTS

3.4.4 EXTENDED PLATFORM ASSEMBLY(AS MODELS)

19

4 2

17

6
20
10

11

15

8 16

13
9
5

1
8 18 10
14 7
12

© Jun 2021 72 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2


2 215040000119 1 Washer 14-200HV GB/T97.1
3 101035040009 1 Extended platform

4 101040040066 1 Pedal
5 101016040136 1 Sliding block

6 215030000026 1 Nut M8-8-ZnD GB/T889.1


7 101038040028 2 Cover
8 101013040015 2 Roller
9 101016040113 2 Pad
10 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3
11 101040040062 1 Spring

12 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783


13 101055043000 2 Plate
14 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
15 101040040060 1 Rod
16 101016040136 1 Sliding block

17 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783


18 101039040024 1 Bracket
19 215030000029 1 Nut M12-8-ZnD GB/T 889.1
20 101015040103 1 Bracket

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 73 © Jun 2021


PLATFORM COMPONENTS

3.4.5 EXTENDED PLATFORM RAILS INSTALLATION(AS MODELS)

2
11
12
A
13
14
10
A

9 3

8 A
4
6 1 A
A

A 7

A A

© Jun 2021 74 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1


2 209020000005 2 Lanyard

3 101035040017 1 Rail
4 215010000064 10 Bolt M8×55-8.8-ZnD GB/T 5783
5 101056043006 1 Rail, front
6 215030000026 10 Nut M8-8-ZnD GB/T889.1
7 101035040016 1 Rail
8 216070000001 1 Manual storage container

9 215030000025 4 Nut M6-8-A2-70 GB/T 889.1


10 101014043005 17 Rubber choke plug

11 101056043007 1 Rail, upper

12 101056043009 1 Rail, upper

13 215010000049 4 Bolt M6×12-A2-70 GB/T 5783


14 215040000033 4 Washer 6-A2 GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 75 © Jun 2021


PLATFORM COMPONENTS

3.4.6 PLATFORM ENTRY GATE INSTALLATION(AS MODELS)

14 1
4 11
7
2
7 11
6

13
12 6
9
16
15

8
10

17
A

11
7
5
A

A
A
B
A

13
7 11

© Jun 2021 76 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 101056043001 1 Rail
2 101012040056 1 Lock
3 101019040001 1 Spring

4 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783


5 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
6 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
7 215040000034 11 Washer 8-200HV-ZnD GB/T 97.1
8 101032040024 1 Cover
9 215010100004 6 Bolt M8×50-8.8-ZnD GB/T 5782
10 101038040024 1 Door
11 215030000026 11 Nut M8-8-ZnD GB/T889.1
12 101015040007 2 Hinge assembly

13 215010000163 3 Bolt M8×50-8.8-ZnD GB/T 5782


14 209020000005 2 Lanyard

15 101032040046 1 Cover
16 215010000051 6 Bolt M6×20-A2-70 GB/T 5783
17 209020000005 2 Lanyard

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 77 © Jun 2021


PLATFORM COMPONENTS

3.5 PLATFORM COMPONENTS(QUICK FOLD-DOWN PLATFORM)

© Jun 2021 78 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.5.1 FIXED PLATFORM ASSEMBLY(QUICK FOLD-DOWN PLATFORM)

2
3

13

1
8
10

14
16

11
19

6
8
9 15
20
4

15
21
1 8

17
18
7
12

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 79 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215040000033 6 Washer 6-A2 GB/T 97.1


2 101040040070 1 Clamp

3 101040040069 1 Clamp

4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1


5 101040040071 1 Clamp

6 101016040136 2 Sliding block

7 101039040024 1 Bracket
8 101036040002 1 Fixed platform

9 215010000058 4 Bolt M8×25-8.8-ZnD GB/T 5783


10 215020000010 2 Screw M6×12-A2-70 GB/T 70.1
11 101035040018 2 Roller
12 215010000041 4 Bolt M5×12-A2-70 GB/T 5783
13 215020000230 2 Screw M6×25-A2-70 GB/T 70.3
14 101012040008 4 Special Nut

15 101016040113 4 Pad
16 101032040061 2 Pad
17 215020000226 4 Screw M8×20-8.8-ZnD GB/T 70.3
18 215040000004 6 Washer 6-A2-70 GB/T 93
19 101030040006 1 Bracket
20 215040000005 4 Washer 8-ZnD GB/T 93
21 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2

© Jun 2021 80 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.5.2 FIXED PLATFORM RAILS INSTALLATION(QUICK FOLD-DOWN


PLATFORM) 9

A
5

A
A
A
2
A 3 1
6
2
A
8 A
4

A 7

A
A

No. Part No. Qty. Description

1 101058043020 2 Rail, upper

2 101058043068 4 Connector
3 101058043019 2 Rail, lower
4 215040000034 10 Washer 8-200HV-ZnD GB/T 97.1
5 209020000005 4 Lanyard

6 215010000064 10 Bolt M8×55-8.8-ZnD GB/T 5783


7 101014043005 10 Rubber choke plug

8 215030000026 10 Nut M8-8-ZnD GB/T889.1


9 101058043031 2 Handle, fixed

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 81 © Jun 2021


PLATFORM COMPONENTS

3.5.3 PLATFORM SUPPORT INSTALLATION(AS MODELS)-MODELS WITH 4M


PLATFORM HEIGHT ONLY

1
10

4 8
3 6
2
5

9
7

No. Part No. Qty. Description

1 215030000068 2 Nut M14-8 GB/T 6170


2 215010000224 2 Bolt M14×140-8.8-DKL GB/T31.1
3 215060000004 2 Pin 3.2×25-ZnD GB/T 91
4 215040000037 2 Washer 12-200HV-ZnD GB/T 97.1
5 101032040040 1 Support, platform

6 215030000029 2 Nut M12-8-ZnD GB/T 889.1


7 215010000223 2 Bolt M14×155-8.8-ZnD GB/T 5782
8 215010000089 2 Bolt M12×25-8.8-ZnD GB/T 5783
9 215040000119 2 Washer 14-200HV GB/T97.1
10 215040000119 4 Washer 14-200HV GB/T97.1

© Jun 2021 82 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.5.4 EXTENDED PLATFORM ASSEMBLY(QUICK FOLD-DOWN PLATFORM)

11

18
7
9

10

16

12
1

14

8 19
1

20 13
17
8

15 5 2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 83 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215020000226 8 Screw M8×20-8.8-ZnD GB/T 70.3


2 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
3 101038040028 2 Cover
4 101035040009 1 Extended platform

5 215010000064 4 Bolt M8×55-8.8-ZnD GB/T 5783


6 101055043000 2 Plate
7 101040040066 1 Pedal
8 101013040015 2 Roller
9 215030000026 1 Nut M8-8-ZnD GB/T889.1
10 101015040103 1 Bracket
11 215030000029 1 Nut M12-8-ZnD GB/T 889.1
12 101040040062 1 Spring

13 101016040113 2 Pad
14 101040040060 1 Rod
15 215050000007 4 Blind rivet 6×10-ZnD GB/T 12618.2
16 215010000062 1 Bolt M8×45-8.8-ZnD GB/T 5783
17 101039040024 1 Bracket
18 215040000119 1 Washer 14-200HV GB/T97.1
19 101016040136 1 Sliding block

20 101016040136 1 Sliding block

© Jun 2021 84 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.5.5 EXTENDED PLATFORM RAILS INSTALLATION(QUICK FOLD-DOWN


PLATFORM)

14

A 12
9 5 A
A

A 10 14

3
A

A
13
6
7
2 A

A
8
11 A
A
1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 85 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215010000064 14 Bolt M8×55-8.8-ZnD GB/T 5783


2 215010000049 4 Bolt M6×12-A2-70 GB/T 5783
3 216070000001 1 Manual storage container

4 101058043016 1 Rail, upper

5 209020000005 4 Lanyard

6 101014043005 12 Rubber choke plug

7 215040000033 4 Washer 6-A2 GB/T 97.1


8 215030000026 14 Nut M8-8-ZnD GB/T889.1
9 101058043017 1 Rail, front
10 101058043018 2 Rail, lower
11 215040000034 14 Washer 8-200HV-ZnD GB/T 97.1
12 101058043062 2 Handle, fixed
13 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
14 101058043068 4 Connector

© Jun 2021 86 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


PLATFORM COMPONENTS

3.5.6 PLATFORM ENTRY GATE INSTALLATION(QUICK FOLD-DOWN


PLATFORM)

2
5
12
13
6
3
10 C
3
6
C
16

A 4

4
15
11

8
9

14 6 3

B
B
B
A

7
3
6

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 87 © Jun 2021


PLATFORM COMPONENTS

No. Part No. Qty. Description

1 215010100004 6 Bolt M8×50-8.8-ZnD GB/T 5782


2 101032040031 1 Rail
3 215030000026 11 Nut M8-8-ZnD GB/T889.1
4 215030000025 12 Nut M6-8-A2-70 GB/T 889.1
5 209020000005 2 Lanyard

6 215040000034 11 Washer 8-200HV-ZnD GB/T 97.1


7 215010000163 3 Bolt M8×50-8.8-ZnD GB/T 5782
8 215010000051 6 Bolt M6×20-A2-70 GB/T 5783
9 101038040024 1 Door
10 101019040001 1 Spring

11 101015040007 2 Hinge assembly

12 215010000064 2 Bolt M8×55-8.8-ZnD GB/T 5783


13 101012040056 1 Lock
14 215010000065 6 Bolt M8×60-8.8-ZnD GB/T 5783
15 101058043026 1 Cover
16 101058043027 1 Cover

© Jun 2021 88 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


4 CHASSIS-SCISSOR-PLATFORM
INSTALLATION

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 89 © Jun 2021


CHASSIS-SCISSOR-PLATFORM INSTALLATION

4.1 CHASSIS-SCISSOR-PLATFORM INSTALLATION


(GTJZ0408SE&0408ME)

13
9

13
11 4

12
9 4

5
8
3

10
6

1
7

© Jun 2021 90 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS-SCISSOR-PLATFORM INSTALLATION

No. Part No. Qty. Description

1 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1


2 101016010044 1 Pin
3 101032010023 1 Pin
4 101032040054 2 Sliding block, upper

5 215010000010 2 Bolt M10×60-8.8-ZnD GB/T 5782


6 101033030025 1 Sliding block, lower left

7 215030000027 2 Nut M10-8-ZnD GB/T 889.1


8 101033030023 1 Sliding block, lower right

9 101032040053 2 Sliding block

10 214030000014 2 Self-lubricating bearing

11 215010000224 2 Bolt M14×140-8.8-DKL GB/T31.1


12 215060000004 2 Pin 3.2×25-ZnD GB/T 91
13 215040000119 4 Washer 14-200HV GB/T97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 91 © Jun 2021


CHASSIS-SCISSOR-PLATFORM INSTALLATION

4.2 CHASSIS-SCISSOR-PLATFORM INSTALLATION


(GTJZ0608SE&0608ME)

12 8
11

10
13
11 10
8

6
1
4

3 5

9
7

© Jun 2021 92 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


CHASSIS-SCISSOR-PLATFORM INSTALLATION

No. Part No. Qty. Description

1 215010000010 2 Bolt M10×60-8.8-ZnD GB/T 5782


2 101016010044 1 Pin
3 214030000014 2 Self-lubricating bearing

4 101032010023 1 Pin
5 101033030025 1 Sliding block, lower left

6 101033030023 1 Sliding block, lower right

7 215030000027 2 Nut M10-8-ZnD GB/T 889.1


8 101032040052 2 Sliding block, upper

9 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1


10 101032040054 2 Sliding block, upper

11 215040000119 4 Washer 14-200HV GB/T97.1


12 215010000224 2 Bolt M14×140-8.8-DKL GB/T31.1
13 215060000004 2 Pin 3.2×25-ZnD GB/T 91

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 93 © Jun 2021


CHASSIS-SCISSOR-PLATFORM INSTALLATION

This Page Intentionally Left Blank

© Jun 2021 94 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


5 HYDRAULIC SYSTEM

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 95 © Jun 2021


HYDRAULIC SYSTEM

5.1 EMERGENCY DECENT HANDLE INSTALLATION

© Jun 2021 96 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 204100000015 1 Emergency Decent Handle

2 101016030042 1 Plate
3 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
4 215040000005 2 Washer 8-ZnD GB/T 93

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 97 © Jun 2021


HYDRAULIC SYSTEM

5.2 RIGHT DOOR HYDRAULIC COMPONENTS INSTALLATION

© Jun 2021 98 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 202010000056 1 Power unit


2 215010000069 2 Nut M10×25-8.8-ZnD GB/T 5783
3 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1
4 215040000006 2 Washer 10-ZnD GB/T 93

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 99 © Jun 2021


HYDRAULIC SYSTEM

5.3 POWER UNIT 202010000056


6

6
4
3
1
5

No. Part No. Qty. Description

1 202110003009 1 Oil tank, plastic

2 203010003038 1 DC motor
2a 203990003015 1 Carbon brush
3 202080003005 1 Screen
4 202010003050 1 Gear pump

4a 207990003033 1 Seal kit, Gear pump assembly

5 202080003002 1 Return filter, in-tank


6 202040003288 2 Relief valve, direct-acting

7 202040003289 1 Cartridge solenoid valve, 2-position 4-way

8 202040003290 1 Cartridge solenoid valve, 3-position 4-way

© Jun 2021 100 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


HYDRAULIC SYSTEM

5.4 HOSE CLAMP INSTALLATION

1
2
4
3

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 101 © Jun 2021


HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 101046053000 2 Hose Clamp

2 216010000019 4 Nut
3 215010000055 4 Bolt M6×50-A2-70 GB/T 5783
4 215040000033 4 Washer 6-A2 GB/T 97.1

© Jun 2021 102 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


HYDRAULIC SYSTEM

5.5 LIFT CONTROL VALVE INSTALLATION

1
4 5

2
3

No. Part No. Qty. Description

1 101054050002 Options, Lift control valve

1-1 202040003293 1 Lift control valve(1000282)

1-2 202040003295 1 Lift control valve(1000176)

2 215020000030 3 Screw M8×45-8.8-ZnD GB/T 70.1


3 101012010046 1 Bracket
4 215020000022 3 Screw M8×16-8.8-ZnD GB/T 70.1
5 215040000005 3 Washer 8-ZnD GB/T 93

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 103 © Jun 2021


HYDRAULIC SYSTEM

5.6 LIFT CONTROL VALVE 202040003293

4
3

5
6

No. Part No. Qty. Description

1 202990003020 1 Solenoid valve(with screen)

2 202130000006 1 Plug

3 202990003023 1 Check valve (with screen)

4 202990003019 1 Coil
5 202130000007 1 Plug

6 207040003003 2 O-ring

© Jun 2021 104 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


HYDRAULIC SYSTEM

5.7 LIFT CONTROL VALVE 202040003295


1

2
3

7 5

No. Part No. Qty. Description

1 202990003021 1 Check valve (with screen)

2 202130000006 1 Plug

3 202990000031 1 Solenoid valve spool, lower lifting

4 202990000039 1 Coil
5 202130000007 1 Plug

6 202080003007 1 Filter screen


7 207040003003 2 O-ring

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 105 © Jun 2021


HYDRAULIC SYSTEM

5.8 HYDRAULIC TUBES LAYOUT

R1SN06
G1/4 B1 1 7 6 1 C G1/4 Steering cylinder

Power unit R1SN08


G1/4 A1 2 8 3 4 CSE G3/8

R1SN06 G1/4
G1/4 A 1 9 1
5 M G1/4 Steering cylinder
R1SN06
G1/4 B 1 10 1
G1/4

No. Part No. Qty. Description

1 213010000007 6 Fitting

2 213010000012 1 Fitting

3 213010000009 1 Fitting

4 213010003141 1 Fitting, filter screen

5 213010000010 1 Fitting

6 213010000024 1 Fitting

7 213050001159 1 Hose
8 213050001525 1 Hose
9 213050003158 1 Hose
10 213050000441 1 Hose
11 216110000001 1 Hose jacket

© Jun 2021 106 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


HYDRAULIC SYSTEM

5.9 HYDRAULIC VALVES IDENTIFICATION

J
Y1
Y2

Y3

G
D

Power unit

NO. Description

D Lift valve
Y4 G Lift relief valve
I Steer relief valve
Lift control valve J Soleniod directional valve, steer
V
U Check valve
V Soleniod directional valve, descend
U
Y1 Soleniod, right steer valve
Y2 Soleniod, left steer valve
Y3 Soleniod, lift valve
Y4 Soleniod, descend valve

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 107 © Jun 2021


HYDRAULIC SYSTEM

5.10 HYDRAULIC SCHEMATIC

Lift cylinder

Load sensor(options)

M1 A D

M2 Y4

Steer cylinder

CSE C

A B A1 B1

Y1 Y2

Y3

M 210bar

© Jun 2021 108 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


6 ELECTRICAL SYSTEM

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 109 © Jun 2021


ELECTRICAL SYSTEM

6.1 CHASSIS ELECTRICAL COMPONENTS INSTALLATION

10

2
4

5
17 16 6

4 12
2
9

8
11 7 3
1

14
13

© Jun 2021 110 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 216990003000 1 Clamp

2 215040000032 5 Washer 5-A2 GB/T 97.1

3 215040000031 4 Washer 4-A2 GB/T 97.1

4 215040000003 5 Washer 5-A2-70 GB/T 93

5 101055063030 Options, 3 pins plug

5-1 203080000464 1 3 pins plug(2.9m)

5-2 203080003071 1 3 pins plug(0.3m)

6 101055063023 Options, Charger cord and plug

6-1 203080000178 1 Charger cord and plug (Type G, HongKong and Middle East specs)(Type G,
HongKong and Middle East specs)

6-2 101055063062 1 Charger cord and plug(AS specs)

6-3 203080000173 1 Charger cord and plug (Type M, Macao specs)(Type M, Macao specs)

6-4 203080000177 1 Charger cord and plug (Type E+F, European and Brazilian specs)(Type E+F,
European and Brazilian specs)

6-5 203080000175 1 Charger cord and plug(Type I, China and Australian specs)(Type I, China and
Australian specs)

6-6 203080000174 1 Charger cord and plug (Type J, Swiss specs)(Type J, Swiss specs)

6-7 203080000630 1 Charger cord and plug (Type B, American and South American specs)(Type B,
Americag and South America specs)

6-8 203080000319 1 Charger cord and plug(Type L, South America specs)

7 215040000002 4 Washer 4-A2-70 GB/T 93

8 101058063003 Options, Limit switch, Pothole protection

8-1 203060003031 2 Limit switch(Standard)

8-2 203060003030 2 Limit switch(Options)

9 215030000003 5 Nut M5-A2-70 GB/T 6170

10 215020000214 4 Screw M5×35-A2-70 GB/T 818

11 215020000212 4 Screw M4×35-A2-70 GB/T 818

12 215020000114 1 Screw M5×30-A2-70 GB/T 818


13 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
14 203160000004 1 Rubber strap, anti-static

15 203080003061 1 Cable(Not shown)

16 201990003005 2 Connector

17 203060000108 2 Limit switch

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 111 © Jun 2021


ELECTRICAL SYSTEM

6.2 OPTIONS, LEVEL SENSOR INSTALLATION


1-2b 1-1d
1-2d
1-2c 1-2c 1-1b
1-2e 1-1c
1-2e
1-1a
1-2a

No. Part No. Qty. Description

1-1a 203150000036 1 Level sensor(1000135)

1-1b 215040000004 3 Washer 6-A2-70 GB/T 93


1-1c 215040000033 3 Washer 6-A2 GB/T 97.1
1-1d 215010000049 3 Bolt M6×12-A2-70 GB/T 5783
1-2a 203060000076 1 Level sensor(1000154)

1-2b 215010000051 1 Bolt M6×20-A2-70 GB/T 5783


1-2c 215040000004 3 Washer 6-A2-70 GB/T 93
1-2d 215010000050 2 Bolt M6×16-A2-70 GB/T 5783
1-2e 215040000033 3 Washer 6-A2 GB/T 97.1

© Jun 2021 112 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

6.3 ANGLE SENSOR INSTALLATION


10

2
12
3 9
4 6
2
1

8 5
7 11

No. Part No. Qty. Description

1 215020000013 3 Screw M6×25-A2-70 GB/T 70.1


2 215040000004 5 Washer 6-A2-70 GB/T 93
3 215040000002 2 Washer 4-A2-70 GB/T 93
4 101032030078 1 Flange

5 203150000046 1 Angle sensor

6 215020000001 2 Screw M4×10-A2-70 GB/T 70.1


7 215020000215 2 Screw M5×40-A2-70 GB/T 818
8 215040000032 2 Washer 5-A2 GB/T 97.1
9 101016010062 1 Flange

10 215010000050 2 Bolt M6×16-A2-70 GB/T 5783


11 215040000003 2 Washer 5-A2-70 GB/T 93
12 101032030087 1 Plate

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 113 © Jun 2021


ELECTRICAL SYSTEM

6.4 LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION

14

17

6
8

11

13
5

16

12 15 4 1
10

© Jun 2021 114 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 101058063005 Options, Charger

1-1 203100000067 1 Charger(Lithium battery)

1-2 203100003052 1 Charger(Lithium battery,30A)

1-3 203100000025 1 Charger(Lead acid battery)

2 215020000116 4 Screw M6×16-A2-70 GB/T 818


3 215040000004 4 Washer 6-A2-70 GB/T 93
4 203040000023 1 Contactor
5 203070000043 1 Fuseholder, with 275A fuse
6 203080000002 1 Emergency stop plug

7 203080000004 2 Jacket, PVC


8 203080000647 1 Handle assembly, Emergency stop plug

9 215010000053 2 Bolt M6×30-A2-70 GB/T 5783


10 215020000107 2 Screw M4×20-A2-70 GB/T 818
11 215020000111 2 Screw M5×16-A2-70 GB/T 818
12 215040000002 2 Washer 4-A2-70 GB/T 93
13 215040000003 2 Washer 5-A2-70 GB/T 93
14 215040000004 2 Washer 6-A2-70 GB/T 93
15 215040000031 2 Washer 4-A2 GB/T 97.1
16 215040000033 4 Washer 6-A2 GB/T 97.1
17 215040000033 2 Washer 6-A2 GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 115 © Jun 2021


ELECTRICAL SYSTEM

6.5 RIGHT DOOR ELECTRICAL COMPONENTS INSTALLATION

15
10

12
1
3

2 27 5
16
11
6
20

22 24 28

27 5
16

4
7

29 25 19

6 8
6 26 23 17 24 28
21

© Jun 2021 116 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 101041063016 Options, Main controller

1-1 203020000064 1 Main controller(DTC)

1-2 203020003029 1 Main controller(SINOBOOM)

2 101053063039 1 Screen label


3 101058033013 1 Control panel

4 203020000060 1 Motor controller


5 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1
6 215040000033 12 Washer 6-A2 GB/T 97.1
7 203030000014 1 Protector, drive circuit
8 203040000001 2 Relay

9 203050000002 1 Alarm
10 203050000012 1 Horn
11 203060000066 1 Key switch

12 203060000142 1 Emergency stop switch

13 203080000571 5 Connector, PVC


14 203080000572 2 Connector, PVC
15 203160003001 1 Fuse
16 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
17 215020000104 2 Screw M4×10-A2-70 GB/T 818
18 215020000105 3 Screw M4×12-A2-70 GB/T 818
19 215020000110 2 Screw M5×12-A2-70 GB/T 818
20 215020000117 4 Screw M6×20-A2-70 GB/T 818
21 215020000118 4 Screw M6×25-A2-70 GB/T 818
22 215020000211 2 Screw M4×30-A2-70 GB/T 818
23 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
24 215040000002 4 Washer 4-A2-70 GB/T 93
25 215040000003 2 Washer 5-A2-70 GB/T 93
26 215040000004 4 Washer 6-A2-70 GB/T 93
27 215040000005 2 Washer 8-ZnD GB/T 93
28 215040000031 4 Washer 4-A2 GB/T 97.1
29 215040000032 2 Washer 5-A2 GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 117 © Jun 2021


ELECTRICAL SYSTEM

6.6 BATTERIES INSTALLATION (LEAD-ACID BATTERY)

B
2

5
2

5 A

A
B
B

B
A

© Jun 2021 118 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203100000002 4 Battery, Lead acid

2 203080000004 8 Jacket, PVC


3 203100000044 4 Battery cap (Black)

4 203100000041 4 Battery cap

5 215080000007 8 Nut 5/16"-18UNC

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 119 © Jun 2021


ELECTRICAL SYSTEM

6.7 BATTERIES INSTALLATION(LEAD ACID BATTERY,


MAINTENANCE-FREE)

2
3

3
A
B
A

B
B
A

© Jun 2021 120 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203100000017 4 Battery, Maintenance free

2 203080000004 8 Jacket, PVC


3 215080000007 8 Nut 5/16"-18UNC

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 121 © Jun 2021


ELECTRICAL SYSTEM

6.8 BATTERIES INSTALLATION(LITHIUM BATTERY)

1
3
2

No. Part No. Qty. Description

1 203100003054 1 Lithium battery

2 215010000163 4 Bolt M8×50-8.8-ZnD GB/T 5782


3 203080000004 2 Jacket, PVC

© Jun 2021 122 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

6.9 SCISSOR ARM ELECTRICAL COMPONENTS INSTALLATION

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 123 © Jun 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203150000055 2 Pressure sensor


2 203080003094 2 Plug, with cable

© Jun 2021 124 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

6.10 PLATFORM CONTROL BOX INSTALLATION


4-2

1
4-1

3
2
7
6
5

No. Part No. Qty. Description

1 101014040046 1 Bracket
2 101015060015 1 Cover, Platform control box
3 209030003004 1 Bolt M8
4-1 203020000065 1 Platform control box(DTC)

4-2 203020003028 1 Platform control box assembly(SINOBOOM)

5 215020000116 4 Screw M6×16-A2-70 GB/T 818


6 215040000004 4 Washer 6-A2-70 GB/T 93
7 215040000033 4 Washer 6-A2 GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 125 © Jun 2021


ELECTRICAL SYSTEM

6.11 PLATFORM CONTROL BOX 203020000065

8 7 6
5

No. Part No. Qty. Description

1 203030003022 1
2 203060003060 1 Cover, PCU window
3 203060003059 1 Enclosure PCU
4 203060003056 1 Rubber gasket of alarm

5 203080003458 1 Coil code assy

6 203050003036 1 Alarm floyd bell

7 203060003063 1 Overlay

8 203060003054 1 Emergency stop switch

9 203060003055 1 Contact block(Not Shown)

10 203030003021 1 PCU upgrade(Not Shown)

© Jun 2021 126 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

6.12 PLATFORM CONTROL BOX 203020003028


4 5 6

8 9
1

No. Part No. Qty. Description

1 203080003429 1 Cable assembly (1.3m), 5-core, spiral

2 203060003050 1 Housing, upper

3 203090003003 1 Handle
4 203080003430 1 Socket assembly (0.2m), 6P

5 203060003051 2 Harness assembly (0.2mm)

6 203060003049 1 Emergency stop switch

7 203030003020 1 Motherboard assembly(Not Shown)

8 203060003052 1 Housing, lower

9 203060003053 4 Screw M4×8 GBT2672-2017 A2-70

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 127 © Jun 2021


11

© Jun 2021
52 32 1 54
Level Switch
B
213 42 44 45
Up limit C 00 876 41 40 39
07 07 Flashllght 23 22 38 25 26 27 28 29 30 12 13 14 15 43 46
A
209 50 2 1
50 00 07
550
100
07
550 Angle sersor
Down Limit 300
Down 210 50
2 1
00 307 500
214 00 07
3 2 1
Fuse

100 400
motor controller 03 02
450
ELECTRICAL SYSTEM

24
Emergency stop Switch
1
13 70 70 03 05
333
B 2
ECU
2315 40 25 ECU
215 150 315 14 310
C 00 3 317 150
26
07 316 15 1 24 1 10
13 6
A
4 313
80 CANL
27
312 16 CANH 2 11
Press Sensor 1 2 25 7
5 14 07 219
150 28
314 17 09 3 12
3 26 8
600 6 210 15 220
29 215
18 00 4 13
4 27
B 1 2 3 4 5 50 CAN1H 9
7 30 07 16 314
222 07 L- L+ 303 19 5 14
Braking 5 214 28
C 00 6 7 8 9 10 3 1 CAN1L 321
8 31 07 17 311
2 1 R- R+ 305 CAN2L
Press Sensor 2 07 304 00 20 05X 80 6 310 29
6.13 CHASSIS HARNESS

A 00 07 06
9 32 306 18 317
Flashllght CAN2H 21 4 2 7 307 30
10 33 05X 316 19 302
12 06 09
22 8 301 31 K3
51 fleld coll 11 34 313 20 315
fleld coll 2 1
13
23 311 9 308 32
MC Power relay
50 2 1 00 F1 F2
15 F2 12 35 312 21 304 00
15 F1 15
SA1
left braking 10 212 33 86
Keyswitch 303 305 1.5mm2
150 22
2 1 right braking 322 07
L- L+ 100 150 11 211 34 87a
222 213 30
2 1 23 87
85
R- R+ 12
100 209 210 35 160 321

128
01 Ba+ 140 140 80
B 100
333
CAN1L 01 100
C 08
CAN1H 100 150
A 400 100
FU3 1A 50 07 322
Battery Communication 500 100
50
250 100
35 50
150 1250 700 50 270 50 100 100 40 120 4 1
CAN2L CAN1H
05X 05 3 2
2 1 CAN2H CAN1L

Charger Switch 250 90


200
200 700 150 150
turn left 200 120
2 1
60 00 302 CANH 00
150 2 1 120 07
50 80 1 2 3 4 2 1
80 35 CAN1H 07 00 07 212
80 CANL 06 08 Ground alarm
00 CAN1L 1
8 7 6 5 2 1 4 4
800 800 CAN1H 07 5 3
00 301 60
contactor 02 GPS Model headlamp CAN1L
3
00 2
12 13 50 50 Power and Communlation
3 2 3 2 550 turn right 4 1
contactor 211 BB BB 07 07 219 00
Remote data interaction unit 3 2 86
220 07 90 1.5mm2
4 1 4 1
07 03
2 1 87a
Spread Inspect 30
00 306 87
85
08
Foot switch and Collision 120
lift K2
Power relay
35 34 33 32 31 9 10 36 37 48 49 50 47 53 54 19 18 17 16
55 21 20 56 24
50
50

308 00

Horn

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

No. Part No. Qty. Description

101055060008 1 Chassis Harness


1 203080000012 4 Connector
2 203080000032 4 Lock
3 203080000041 50 Terminal, female
4 203080000024 10 Sheath
5 203080000016 10 Lock
6 203080000293 1 Sheath
7 203080000496 3 Seal, single-line

8 203080000298 3 Terminal
9 203080000018 2 Terminal
10 203080000030 2 Heat shrink
11 203080000514 4 Terminal
12 203080000134 5 Terminal, blade-hole type

13 203080000036 2 Terminal
14 203080000430 2 AMP Connector (35 Position)

15 203080000433 51 Terminal
16 203080000348 1 Connector
17 203080000355 5 Socket
18 203080000354 1 Cover
19 203080000350 1 Connector
20 203040000038 2 Relay mount

21 203080000336 8 Terminal
22 203080000259 1 MOLEX Connector
23 203080000584 9 Terminal
24 203080000335 1 Connector
25 203080000029 1 Cable
26 203080000047 3 Cable
27 203080000248 68 Cable
28 203080000308 21 Cable
29 203080000196 1 Cable
30 203080000528 2 Cable
31 203080000135 1 Corrugated pipe (Black)

32 203080000037 2 Pipe, corrugated

33 203080000006 6 Pipe, corrugated

34 203080000031 11 Corrugated pipe

35 203080000188 1 Corrugated pipe

36 203080000130 6 Terminal
37 203080000129 6 Jacket, flexible

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 129 © Jun 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

38 203080000133 3 Terminal, blade-hole type

39 203080000678 2 Connector
40 203080000663 2 Locking piece

41 203080000664 4 Terminal
42 203080000492 3 Cap, Female (4 position)

43 203080000295 33 Plastic plug

44 203080000020 5 Lock
45 203080000044 5 Jacket
46 203080000431 1 AMP Connector (14 Position)

47 203080000068 7 Blind plug

48 203080000100 1 Connector
49 203080000112 1 Lock
50 203080003219 1 Cover, waterproof, 8-pin, female

51 203070003007 1 Fuse box (for harness)

52 203080000473 1 Cap, 3 position, female

53 203080000651 1 Terminal
54 203080000652 2 Terminal
55 203080000474 1 Cover, waterproof, 2-pin, female

56 203080000200 2 Terminal

© Jun 2021 130 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

6.14 POWER CABLE KIT(LEAD ACID BATTERY)

1 2 3
190
Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire,quantity 1 ea
220
Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire,quantity 1 ea

280
Red wire
Ba+ 35-8 35-8 Ba- Battery connecting wire,quantity 1 ea

300
Red wire
Ba+ 35-8 QF1.1 Battery positive voltage-Emergency stop plug,quantity 1 ea

600
Black wire
Ba- 35-8 QF2.1- Battery negative voltage-Emergency stop plug,quantity 1 ea

330
Red wire
QF 1.2+ 35-8 F1 Emergency stop plug-Fuse,quantity 1 ea

2550
Black wire
QF 2.2- 35-8 -BATT Emergency stop plug-Motor controller-Batt,quantity 1 ea
Wrap with Closed corrugated pipe
4 6 7

350
Red wire
F1 35-8 35-8 K1.1 Fuse-Contactor K1,quantity 1 ea
5
500
Black wire
MP- 35-10 35-8 -P DC motor MP-Motor controller-P,quantity 1 ea

500
Red wire
MP+ 35-10 35-8 B+ DC motor MP+- Motor controller B+,quantity 1 ea

2300
Red wire
K1.2 35-8 35-8 B+ Contactor K1-Motor controller B+,quantity 1 ea
Wrap with Closed corrugated pipe

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 131 © Jun 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203080000677 18 Terminal, copper

2 203080000257 4 Cable (red)

3 203080000035 1 Pipe, heat-shrink

4 203080000009 4 Cable (black)

5 203080000680 2 Terminal, copper

6 203080000006 6 Pipe, corrugated

7 203060000067 4 Terminal, Emergency stop plug

© Jun 2021 132 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

6.15 ELECTRICAL POWER WIRING LAYOUT(LITHIUM BATTERY)

Bat+~QF

OT35-8 TC175A TC175A


+ 1 + +
TC175A - QF QF
- TC175A
Lithium Battery - 8
OT35-8 Power Pull
2
OT35-8
QF~FU
Bat-~MC:B- FU1(275A)

OT35-8
MC:B-~QF
3
9
7 KM1~MC:B+
KM1

4 OT35-8 OT35-8
FU~KM1
OT35-8 OT35-8
J1 - + 5 OT35-10 + - OT35-10
J2
J3
B- B+ OT35-8
J5
Lift Motor
J4
MC

MC:B+~MP
M- A2

OT35-8

MP~MC:M-

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 133 © Jun 2021


ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 203230000598 1 Power harness


2 203230000824 1 Power Cable Kit
3 203230000859 1 Power Cable Kit
4 203230000831 1 Power Cable Kit
5 203230000884 1 Power Cable Kit
6 203230000885 1 Power Cable Kit
7 203230000886 1 Power Cable Kit
8 203230000888 1 Power Cable Kit
9 203080000006 1 Pipe, corrugated

© Jun 2021 134 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

6.16 GROUND TO PLATFORM HARNESS (GTJZ0408SE&0408ME)

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08

4 5 4 3
5 3

No. Part No. Qty. Description

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 7 Cable, 5-core
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 135 © Jun 2021


ELECTRICAL SYSTEM

6.17 GROUND TO PLATFORM HARNESS (GTJZ0608SE&0608ME)

1 2 3 5 6 7 8

CANH 00 CANH 00

2 1 2 1

CANL 06 08
CANL 06 08

4 5 4 3
5 3

No. Part No. Qty. Description

1 203080000349 1 Connector
2 203080000351 5 Pin
3 203080000353 1 Cover
4 203080003050 9 Cable, 5-core
5 203080000348 1 Connector
6 203080000355 5 Socket
7 203080000354 1 Cover
8 203080000350 2 Connector

© Jun 2021 136 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 137 © Jun 2021


ELECTRICAL SYSTEM

6.18 ELECTRICAL SCHEMATIC DIAGRAM


1 2 3 4

Battery and charger Fuse Emergency stop switch Contactor Fuse Emergency stop switch Key switch Front wheel angle sensor

SA1
3 06
SB0 B
F1(275A) QF 1 09
+B 01 02 F2(10A) 03 05 05x
B1 4
2 06
08
BA+ 4*6V battery
E
00
K2 07

BA- K1
Main controller contact
Drive reducer,left Drive reducer,right 07 00
00 Field coil Field coil
- + + -
- 05 A1 A2 Front wheel
+

LMP RMP
F CHARGE Pump control motor 04 angle sensor
05x U4
1 2
MP 3

14 04 12 13 15- 07 216 210


+ +

G -P B+ 10 11 T1 B+ T2 F1 12 F2 1 7 17
red black red
MC Motor controller
-BATT 2 3 14 5 4 15 25 34 9 8

CAN2H CAN2L
310 311
315 316 317 314 312 313 120 Ω
Brake state
H Drive Forward Drive Lift
enable speed speed Diagnostic
Reverse Lift trouble 08
enable code
CN2 K2

I
00 00 00
220V

J Platform control box Drive enable Forward Reverse Drive speed Lift speed Lift enable Electrical plug

L
101048060003

1 2 3 4

© Jun 2021 138 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


ELECTRICAL SYSTEM

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 139 © Jun 2021


ELECTRICAL SYSTEM

5 6 7 8

Down limit switch Power of controller Up-down switch Flash beacon Up limit switch Pothole guard deploy detect Alarm Level sensor Angle sensor Pressure sensor CAN communication Platform control box

06 06 4

08 08 PLATFORM
3
CAN1H
CAN1H 2 PCBA
CAN1L
CAN1L 5 E
00
00 1

07 00
SQ2 SQ1 SQ4 07 07 00 07 07
SA2 00 00
NO NC
NO
BB + browm
4 3
blue
U4 U5
F
NO - 2 browm
SQ3 1 white
1
Down limit switch 3
black black
Pothole guard Alarm Angle sensor Pressure sensor
Up limit switch deploy detect
up down Level sensor CAN1H CAN1L
210 07 07 07 09 217 218 209 211 212 213 214 215

A-35 A-4 A-5 A-25 A-14 A-1 A-12 A-23 A-22 A-21 A-34 A-16 A-26 A-13 A-24
G
ECU controller

A-17 A-28 A-9 A-8 A-27 A-31 A-7 A-29 A-19 A-30 A-10 A-32 A-33 A-6 A-18 A-20 A-15

310 311 312 313 314 315 316 317 301 302 Left brake brake Right brake 306 307 308 00
status status
Brake state Diagnostic Lift Lift Drive Drive Forward Turn left, 07(+)
trouble speed enable speed enable Reverse front wheel 07(+) Alarm Grounded H
code 304 up
Turn right, down
2K/2W 2K/2W
front wheel 305
303
L+ R+
Left break coil Right break coil
L- R-

LB0
Y1 Y2 Y3 Y4 1

2 I

Turn Turn
Brake Diagnostic Lift Lift Drive Drive left, right,
trouble Forward
state speed enable speed enable Reverse front front
up J
code
wheel wheel Break,left Brake Break,right down Alarm

L
101048060003

5 6 7 8

© Jun 2021 140 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


7 DECALS

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 141 © Jun 2021


1 2 12 12 1 2

© Jun 2021
DECALS

K
7.1 DECALS(GB)

37

21

142
18 39 13 34 5 38 6 8 22 9 10 12 11 7 23 22 36 6 5 37 4 4 5 6 23 22 12 36 28 11 27 31 22 6 38 5 34 13

25
24 33
33
32 14
20 22 22
K
12
8 15 16 17

35

34
34 3
26 26
13 13
F
19

29
30 30

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

101055000003 1 GTJZ0408ME Decals-GB


101055000013 1 GTJZ0408SE Decals-GB
101056000003 1 GTJZ0608ME Decals-GB
101058000003 1 GTJZ0608SE Decals-GB
1 101040103021 2 LOGO-SINOBOOM
2-1 101057103022 2 Decal-0408SE
2-2 101058103020 2 Decal-0608SE
2-3 101055103026 2 Decal-0408ME
2-4 101056103020 2 Decal-0608ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101058103018 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101012100005 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101055000018 1 Decal-Use condition, GTJZ0408SE


17-2 101058000008 1 Decal-Use condition, GTJZ0608SE
17-3 101055000008 1 Decal-Use condition, GTJZ0408ME
17-4 101056000008 1 Decal-Use condition, GTJZ0608ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101055000017 1 Decal-Use condition, GTJZ0408SE


19-2 101058000007 1 Decal-Use condition, GTJZ0608SE
19-3 101055000007 1 Decal-Use condition, GTJZ0408ME
19-4 101056000007 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 143 © Jun 2021


DECALS

No. Part No. Qty. Description

25 101017100009 1 Nameplate-GB

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103017 1 Decal-Main power switch

32 101055103016 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard


38 101038100010 2 Decal-Warranty period

39 101014100034 1 Decal-Contact information

© Jun 2021 144 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


1 2 12 12 1 2

37
37

21

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


7.2 DECALS(CE-METRIC)

18

13 34 5 6 8 22 9 10 12 11 7 23 22 36 6 5 4 4 5 6 23 22 12 36 28 11 27 31 22 6 5 34 13

145
25
24 33
33
32 14
20
22 22
K
12 8 15 16 17

35

3
34
34 26 26
13 13 F
19

29
30 30

© Jun 2021
DECALS
DECALS

No. Part No. Qty. Description

101055063063 1 Decals (CE-Metric)-GTJZ0408ME-2

101056103019 1 Decals (CE-Metric)-GTJZ0608ME-2

101057103023 1 Decals (CE-Metric)-GTJZ0408SE-2

101058103019 1 Decals (CE-Metric)-GTJZ0608SE-2

1 101040103021 2 LOGO-SINOBOOM
2-1 101057103022 2 Decal-0408SE
2-2 101058103020 2 Decal-0608SE
2-3 101055103026 2 Decal-0408ME
2-4 101056103020 2 Decal-0608ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101058103018 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101012100005 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101055000018 1 Decal-Use condition, GTJZ0408SE


17-2 101058000008 1 Decal-Use condition, GTJZ0608SE
17-3 101055000008 1 Decal-Use condition, GTJZ0408ME
17-4 101056000008 1 Decal-Use condition, GTJZ0608ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101055000017 1 Decal-Use condition, GTJZ0408SE


19-2 101058000007 1 Decal-Use condition, GTJZ0608SE
19-3 101055000007 1 Decal-Use condition, GTJZ0408ME
19-4 101056000007 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

© Jun 2021 146 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

25 101012100037 1 Nameplate-CE

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 147 © Jun 2021


1 2 12 12 1 2

© Jun 2021
DECALS

37
37

21

18
7.3 DECALS(CE-IMPERIAL)

13 34 5 6 8 22 9 10 12 11 7 23 22 36 6 5 4 4 5 6 23 22 12 36 28 11 27 31 22 6 5 34 13

148
25
24 33
33
32 14
20
22 22
K
12 8 15 16 17

35

3
34
34 26 26
13 13 F
19

29
30 30

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

101055000004 1 GTJZ0408ME Decals-CE


101055000014 1 GTJZ0408SE Decals-CE
101056000004 1 GTJZ0608ME Decals-CE
101058000004 1 GTJZ0608SE Decals-CE
1 101040103021 2 LOGO-SINOBOOM
2-1 101057103020 2 Decal-1530SE
2-2 101058103014 2 Decal-1930SE
2-3 101055103025 2 Decal-1532ME
2-4 101056103018 2 Decal-1932ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101058103018 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101012100005 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101055000018 1 Decal-Use condition, GTJZ0408SE


17-2 101058000008 1 Decal-Use condition, GTJZ0608SE
17-3 101055000008 1 Decal-Use condition, GTJZ0408ME
17-4 101056000008 1 Decal-Use condition, GTJZ0608ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101055000017 1 Decal-Use condition, GTJZ0408SE


19-2 101058000007 1 Decal-Use condition, GTJZ0608SE
19-3 101055000007 1 Decal-Use condition, GTJZ0408ME
19-4 101056000007 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 149 © Jun 2021


DECALS

No. Part No. Qty. Description

25 101012100037 1 Nameplate-CE

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard

© Jun 2021 150 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


1 2 12 12 1 2

K
7.4 DECALS(KCS)

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


151
18 13 34 5 6 8 22 9 10 12 11 7 23 22 36 6 5 37 4 4 37 5 6 23 22 12 36 28 11 27 31 22 6 5 34 13 21

25
24 33
33
14
22 22
32 20
K
8 15 16 17
12
35

3 26 26
34
34 F
13 13
19

29

30 30

© Jun 2021
DECALS
DECALS

No. Part No. Qty. Description

101055103003 1 GTJZ0408ME Decals-KCS


101056103003 1 GTJZ0608ME Decals-KCS
101057103004 1 GTJZ0408SE Decals-KCS
101058103005 1 GTJZ0608SE Decals-KCS
1 101040103021 2 LOGO-SINOBOOM
2-1 101057103022 2 Decal-0408SE
2-2 101058103020 2 Decal-0608SE
2-3 101055103026 2 Decal-0408ME
2-4 101056103020 2 Decal-0608ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101058103018 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101012100005 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101055000018 1 Decal-Use condition, GTJZ0408SE


17-2 101058000008 1 Decal-Use condition, GTJZ0608SE
17-3 101055000008 1 Decal-Use condition, GTJZ0408ME
17-4 101056000008 1 Decal-Use condition, GTJZ0608ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101055000017 1 Decal-Use condition, GTJZ0408SE


19-2 101058000007 1 Decal-Use condition, GTJZ0608SE
19-3 101055000007 1 Decal-Use condition, GTJZ0408ME
19-4 101056000007 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

© Jun 2021 152 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

25 101015100026 1 Nameplate (KC)

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 153 © Jun 2021


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DECALS

K
7.5 DECALS(CE-PL)

37

21

154
18 38
13 34 5 6 8 22 9 10 12 11 7 23 36 6 22 5 37 4 4 5 6 23 22 12 36 28 11 27 31 22 6 5 34 13

25
24 33
33
32 14
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12 8 15 16 17

35

34 3
34
26 26
13 13
F
19

29
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GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

101055103004 1 GTJZ0408ME Decals-Poland


101056103004 1 GTJZ0608ME Decals-Poland
101057103005 1 GTJZ0408SE Decals-Poland
101058103006 1 GTJZ0608SE Decals-Poland
1 101040103021 2 LOGO-SINOBOOM
2-1 101057103020 2 Decal-1530SE
2-2 101058103014 2 Decal-1930SE
2-3 101055103025 2 Decal-1532ME
2-4 101056103018 2 Decal-1932ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101057103021 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101012100005 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101055000018 1 Decal-Use condition, GTJZ0408SE


17-2 101058000008 1 Decal-Use condition, GTJZ0608SE
17-3 101055000008 1 Decal-Use condition, GTJZ0408ME
17-4 101056000008 1 Decal-Use condition, GTJZ0608ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101055000017 1 Decal-Use condition, GTJZ0408SE


19-2 101058000007 1 Decal-Use condition, GTJZ0608SE
19-3 101055000007 1 Decal-Use condition, GTJZ0408ME
19-4 101056000007 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 155 © Jun 2021


DECALS

No. Part No. Qty. Description

25 101012100037 1 Nameplate-CE

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard


38 101058103000 1 Q-LINE(Logo)

© Jun 2021 156 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


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7.6 DECALS (CSA)

21

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25
24 33
33
14
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20
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41 8 15 16 35 17
12

3
34 26 26
34
F
13 13
19

38 29

30 30

© Jun 2021
DECALS
DECALS

No. Part No. Qty. Description

101055103020 1 GTJZ0408ME Decals-CSA


101056103014 1 GTJZ0608ME Decals-CSA
101057103015 1 GTJZ0408SE Decals-CSA
101058103013 1 GTJZ0608SE Decals-CSA
1 101040103021 2 LOGO-SINOBOOM
2-1 101057103020 2 Decal-1530SE
2-2 101058103014 2 Decal-1930SE
2-3 101055103025 2 Decal-1532ME
2-4 101056103018 2 Decal-1932ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101057103024 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101040103013 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101055000018 1 Decal-Use condition, GTJZ0408SE


17-2 101058000008 1 Decal-Use condition, GTJZ0608SE
17-3 101055000008 1 Decal-Use condition, GTJZ0408ME
17-4 101056000008 1 Decal-Use condition, GTJZ0608ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101055000017 1 Decal-Use condition, GTJZ0408SE


19-2 101058000007 1 Decal-Use condition, GTJZ0608SE
19-3 101055000007 1 Decal-Use condition, GTJZ0408ME
19-4 101056000007 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

© Jun 2021 158 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

25 101048103022 1 Nameplate(CSA)

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101038103017 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard


38 101040103015 1 Decal-Annual inspection

39 101040103014 1 Decal-Detachable bracket


40 104011100021 1 Decal-Crush hazard
41 101048103023 1 Decal-Operating instructions

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 159 © Jun 2021


1 2 12 12 1 2

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DECALS

23
23
7.7 DECALS(CE-JP)

21

35

160
13 34 5 6 8 22 9 10 12 11 7 22 36 6 5 4 4 5 6 22 12 36 28 11 27 31 22 6 25 5 34 13
24

33
33
14
32 22 22
20
K
12
8 15 16 17 18

34 3 26 26
34
F
13 13

19

29
30 30

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

101055103005 1 GTJZ0408ME Decals-Japan

101056103005 1 GTJZ0608ME Decals-Japan

101057103006 1 GTJZ0408SE Decals-Japan

101058103007 1 GTJZ0608SE Decals-Japan

1 101040103021 2 LOGO-SINOBOOM
2-1 101057103022 2 Decal-0408SE
2-2 101058103020 2 Decal-0608SE
2-3 101055103026 2 Decal-0408ME
2-4 101056103020 2 Decal-0608ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101058103018 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101053103005 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101054103001 1 Decal-Read manuals


16 101054103002 1 Decal-Tipping hazard

17 101049103022 1 Decal-Tipping hazard

18-1 101057103001 1 Decal-Use condition, GTJZ0408SE


18-2 101058103002 1 Decal-Use condition, GTJZ0608SE
18-3 101055103001 1 Decal-Use condition, GTJZ0408ME
18-4 101056103000 1 Decal-Use condition, GTJZ0608ME
19-1 101055000017 1 Decal-Use condition, GTJZ0408SE
19-2 101058000007 1 Decal-Use condition, GTJZ0608SE
19-3 101055000007 1 Decal-Use condition, GTJZ0408ME
19-4 101056000007 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101012100029 2 Decal-Crush hazard


24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 161 © Jun 2021


DECALS

No. Part No. Qty. Description

25 101055103002 1 Nameplate (CE)

26 101058103017 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101058103015 1 Decal-Main power switch

32 101058103016 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101014100007 1 Decal-Platform electrical plug

36 101012100008 2 Decal-Tipping hazard

© Jun 2021 162 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


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K
7.8 DECALS(ANSI)

21

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18 13 34 5 6 22 9 10 12 11 7 36 23 22 8 6 5 37 4 4 37 5 6 23 22 12 36 28 11 27 31 22 6 5 34 13

25
24 33
33
14
32 22 22
39 20

K
12 8 15 16 35 17

3
26 26
34
34 F
13 13
19

38 29

30 30

© Jun 2021
DECALS
DECALS

No. Part No. Qty. Description

101055103021 1 GTJZ0408ME Decals-ANSI


101056103015 1 GTJZ0608ME Decals-ANSI
101057103016 1 GTJZ0408SE Decals-ANSI
101058103010 1 GTJZ0608SE Decals-ANSI
1 101040103021 2 LOGO-SINOBOOM
2-1 101057103020 2 Decal-1530SE
2-2 101058103014 2 Decal-1930SE
2-3 101055103025 2 Decal-1532ME
2-4 101056103018 2 Decal-1932ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101057103024 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101040103013 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101057103017 1 Decal-Use condition, GTJZ0408SE


17-2 101058103011 1 Decal-Use condition, GTJZ0608SE
17-3 101055103022 1 Decal-Use condition, GTJZ0408ME
17-4 101056103016 1 Decal-Use condition, GTJZ0608ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101057103018 1 Decal-Use condition, GTJZ0408SE


19-2 101058103012 1 Decal-Use condition, GTJZ0608SE
19-3 101055103023 1 Decal-Use condition, GTJZ0408ME
19-4 101056103017 1 Decal-Use condition, GTJZ0608ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2

© Jun 2021 164 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

25 101048103010 1 Nameplate (American)

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101038103017 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard


38 101040103015 1 Decal-Annual inspection

39 101040103014 1 Decal-Detachable bracket

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 165 © Jun 2021


1 2 12 12 1 2

© Jun 2021
DECALS

18

166
13 34 5 6 22 9 10 12 11 7 36 23 8 6 22 5 37 4 4 37 5 6 23 22 12 36 28 11 27 31 22 6 5 34 13 21

25
24 33
33
14
38 32
22 22
20
K
12 8 15 16 35 17
7.9 DECALS(AS)-GTJZ0408SE&0408ME&0608SE

34 3 26 26
34
F
13 13
19

29
30 30

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

101055000005 1 GTJZ0408ME Decals-AS


101055000015 1 GTJZ0408SE Decals-AS
101058000005 1 GTJZ0608SE Decals-AS
1 101040103021 2 LOGO-SINOBOOM
2-1 101057103022 2 Decal-0408SE
2-2 101058103020 2 Decal-0608SE
2-3 101055103026 2 Decal-0408ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101058103018 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101055103019 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101040100005 1 Decal-Read manuals


16 101040100009 1 Decal-Tipping hazard

17-1 101055000018 1 Decal-Use condition, GTJZ0408SE


17-2 101058000008 1 Decal-Use condition, GTJZ0608SE
17-3 101055000008 1 Decal-Use condition, GTJZ0408ME
18 101014100007 1 Decal-Platform electrical plug

19-1 101055000019 1 Decal-Use condition, GTJZ0408SE


19-2 101058000009 1 Decal-Use condition, GTJZ0608SE
19-3 101055000009 1 Decal-Use condition, GTJZ0408ME
20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


25 101012100038 1 Nameplate-AS

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 167 © Jun 2021


DECALS

No. Part No. Qty. Description

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101012100019 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

37 101012100029 2 Decal-Crush hazard


38 101040103014 1 Decal-Detachable bracket

© Jun 2021 168 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


1 2 12 12 1 2

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


18
7.10 DECALS(AS)-GTJZ0608ME

169
13 34 5 6 22 9 10 36 11 7 12 23 8 6 22 5 37 4 4 37 5 6 23 22 12 36 28 27 11 31 22 6 5 34 13 21

38 32 25
24 33
33
14
K
12 22 22
8 15 16 35 17 20

34
34
13 13
26 26
3
19 F

29

© Jun 2021
30 30
DECALS
DECALS

No. Part No. Qty. Description

101056000005 1 GTJZ0608ME Decals-AS


1 101040103021 2 LOGO-SINOBOOM
2 101056103020 2 Decal-0608ME
3 101014100022 1 Decal-Oil filling port

4 101012100018 2 Decal-Crush hazard


5 101058103018 4 Decal-Wheel load 700kg

6 101012100020 4 Decal-Crush hazard


7 101038100002 1 Decal-High Pressure Hazard

8 101055103019 2 Decal-Electrocution hazard


9 101014100018 1 Decal-Platform up/down

10 101014100017 1 Decal-Read manuals


11 101038100008 2 Decal-No fire
12 216060000004 5 Attention line, 50mm wide
13 101014100020 4 Decal-Lifting lugs

14 101012100011 1 Decal-Emergency down

15 101054103001 1 Decal-Read manuals


16 101054103002 1 Decal-Tipping hazard

17 101056103000 1 Decal-Use condition, GTJZ0608ME


18 101014100007 1 Decal-Platform electrical plug

19 101056000009 1 Decal-Use condition, GTJZ0608ME


20 101040100010 1 Decal-Engage safety arm

21 101014100008 1 Decal-Charging voltage

22 101012100026 6 Decal-Forklift fork position

23 101040103023 2 Decal-Logo, white

24 215050000012 4 Blind rivet 4×8-ZnD GB/T 12618.2


25 101012100038 1 Nameplate-AS

26 101016100030 8 Decal-Lanyard anchorage points

27 101038100007 1 Decal-Electrocution hazard


28 101041103020 1 Decal-Tipping hazard

29 101058103001 1 Decal-IPAF
30 101040103008 2 Decal-Release brake
31 101055103018 1 Decal-Main power switch

32 101055103015 1 Decal-Emergency stop switch

33 101014100032 2 Decal-Serial number


34 101014100021 4 Decal-Tiedown
35 101049103022 1 Decal-Tipping hazard

36 101012100008 2 Decal-Tipping hazard

© Jun 2021 170 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


DECALS

No. Part No. Qty. Description

37 101012100029 2 Decal-Crush hazard


38 101040103014 1 Decal-Detachable bracket

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 171 © Jun 2021


DECALS

This Page Intentionally Left Blank

© Jun 2021 172 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


8 SPECIAL OPTIONS

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 173 © Jun 2021


SPECIAL OPTIONS

8.1 LED LIGHT INSTALLATION


3
2

No. Part No. Qty. Description

1 203050000038 2 LED light, beacon

2 215040000003 4 Washer 5-A2-70 GB/T 93


3 215020000110 4 Screw M5×12-A2-70 GB/T 818
4 203990000003 2 Guard

© Jun 2021 174 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

8.2 RCBO INSTALLATION


6
4
1
5

No. Part No. Qty. Description

1 215040000002 4 Washer 4-A2-70 GB/T 93


2 203160000002 1 Current leakage protector

3 203090000002 1 Waterproof Cover, RCBO

4 215040000031 4 Washer 4-A2 GB/T 97.1


5 215030000002 4 Nut M4-8-A2-70 GB/T 6170
6 215020000107 4 Screw M4×20-A2-70 GB/T 818

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 175 © Jun 2021


SPECIAL OPTIONS

8.3 GPS INSTALLATION 1

5
2
3
1

No. Part No. Qty. Description

1 215020000105 2 Screw M4×12-A2-70 GB/T 818


2 215040000031 2 Washer 4-A2 GB/T 97.1
3 215040000002 2 Washer 4-A2-70 GB/T 93
4 203150003022 1 GPS/LTE antenna(Not Shown)

5 203020003040 1 GPS module (4G)(1000577)

© Jun 2021 176 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

8.4 GPS INSTALLATION 2

4
5
1

No. Part No. Qty. Description

1 215040000003 2 Washer 5-A2-70 GB/T 93


2 215020000006 2 Screw M5×12-A2-70 GB/T 70.1
3 203020003017 1 GPS terminal (including magnet)(1000254)

4 101038033017 1 Guard
5 215040000032 2 Washer 5-A2 GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 177 © Jun 2021


SPECIAL OPTIONS

8.5 WORK LIGHT INSTALLATION

© Jun 2021 178 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

101055063009 1 Work Light Installation(Not shown)

1 203050000059 1 Work Light

2 101015060019 1 Plate
3 215010000064 1 Bolt M8×55-8.8-ZnD GB/T 5783
4 215030000005 1 Nut M8-8-ZnD GB/T 6170
5 215040000034 1 Washer 8-200HV-ZnD GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 179 © Jun 2021


SPECIAL OPTIONS

8.6 FOOT SWITCH INSTALLATION

© Jun 2021 180 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

101055063022 1 Foot Switch Harness(Not shown)

1 203060003001 1 Footswitch
2 215010000052 3 Bolt M6×25-A2-70 GB/T 5783
3 215040000004 3 Washer 6-A2-70 GB/T 93
4 215040000033 3 Washer 6-A2 GB/T 97.1

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 181 © Jun 2021


SPECIAL OPTIONS

8.7 OVERHEAD PROTECTION INSTALLATION

13

4
12
2 8
10
18

17 14
19
14
2
9 15
18 11
3 7 1
6
16

© Jun 2021 182 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

1 215030000025 4 Nut M6-8-A2-70 GB/T 889.1


2 215040000033 8 Washer 6-A2 GB/T 97.1
3 215040000003 4 Washer 5-A2-70 GB/T 93
4 215010000205 4 Bolt M6×55-A2-70 GB/T5783
5 101038040071 2 Steel pipe, overhead

6 203060000151 2 Limit switch


7 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
8 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
9 215040000003 4 Washer 5-A2-70 GB/T 93
10 215010000228 2 Thumb bolt M8x20-8.8-ZnD DIN 316
11 203060000151 2 Limit switch
12 215010000205 4 Bolt M6×55-A2-70 GB/T5783
13 101038040071 2 Steel pipe, overhead

14 101038040073 2 Pad
15 215020000007 4 Screw M5×16-A2-70 GB/T 70.1
16 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
17 101038040072 2 Bracket, Left
18 215040000033 8 Washer 6-A2 GB/T 97.1
19 101038040059 2 Bracket, Right

20 101055063010 1 Overhead Protection Harness(Not shown)

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 183 © Jun 2021


SPECIAL OPTIONS

8.8 AC BOX AT PLATFORM INSTALLATION(ALL SPECS)

2
6
3

4
5

© Jun 2021 184 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

1 215030000003 4 Nut M5-A2-70 GB/T 6170


2 215020000113 4 Screw M5×25-A2-70 GB/T 818
3 215040000032 4 Washer 5-A2 GB/T 97.1
4 201990003005 1 Connector
5 203080000301 1 Box, receptacle

6 215040000003 4 Washer 5-A2-70 GB/T 93

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 185 © Jun 2021


SPECIAL OPTIONS

8.9 AC BOX AT PLATFORM INSTALLATION(EUROPEAN


STANDARD)

5
1
4
2
3

© Jun 2021 186 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

1 215040000003 2 Washer 5-A2-70 GB/T 93


2 203080000278 1 Box, receptacle

3 215020000112 2 Screw M5×20-A2-70 GB/T 818


4 215040000032 2 Washer 5-A2 GB/T 97.1
5 215030000003 2 Nut M5-A2-70 GB/T 6170

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 187 © Jun 2021


SPECIAL OPTIONS

8.10 AC BOX AT PLATFORM INSTALLATION(AMERICAN


STANDARD)

4 3

© Jun 2021 188 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

1 215030000002 4 Nut M4-8-A2-70 GB/T 6170


2 215040000002 4 Washer 4-A2-70 GB/T 93
3 203080000472 1 Box, receptacle

4 215020000105 4 Screw M4×12-A2-70 GB/T 818

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 189 © Jun 2021


SPECIAL OPTIONS

8.11 EXTERNAL POWER INSTALLATION

© Jun 2021 190 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual


SPECIAL OPTIONS

No. Part No. Qty. Description

101055063036 1 AC Power Harness (Japanese Specs)(Not shown(Janpan))

101055060015 1 AC Power Harness(Not shown(All specs))

1 203080000300 1 Industrial connector


2 203080000303 1 Electrical plug

3 101055063028 1 Options, AC input cord and plug

3-1 203080000532 1 AC input cord and plug (Type G, HongKong and Middle East specs)(Type G,
HongKong and Middle East specs)

3-2 203080003043 1 AC input cord and plug (Type L, South American and Italian specs)(Type L,
South American and Italian specs)

3-3 203080000534 1 AC input cord and plug (Type B, American and South American specs)(Type B,
American and South American specs)

3-4 203080000537 1 AC input cord and plug (Type M, Macao specs)(Type M, Macao specs)

3-5 203080000530 1 AC input cord and plug (Type I, China and Australian specs)(Type I, China and
Australian specs)

3-6 203080000538 1 AC input cord and plug (Type E+F, European and Brazilian specs)(Type E+F,
European and Brazilian specs)

3-7 203080000539 1 AC input cord and plug (Type J, Swiss specs)(Type J, Swiss specs)

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 191 © Jun 2021


新的高 度ays For B et t er A ccess Solution
Alw
ys For B et t er A ccess Solution s
s
Always For B et t er A ccess Solution s
ess Solution s

Always for Better Access Solutions

Hunan Sinoboom
AS/NZSIntelligent Equipment Co., Ltd.
长沙市宁乡高新技术产业园区金洲大道东 128 Industrial
No.128, East Jinzhou Avenue, Ningxiang High-tech 号 Park, Changsha, Hunan, China
市宁乡高新技术产业园区金洲大道东 128 号
0086-0731-87116222
金洲大道东 128 号 (Sales) & 0086-0731-87116333
. com. cn ww (Service)
w.sinoboom. com. cn
[email protected]
. com. cn ww w.sinoboom. com. cn
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
长沙市宁乡高新技术产业园区金洲大道东 128 号
m
North American Subsidiary
0731-87116111 hr@sinoboom . Europe
com. cn Subsidiary
ww w.sinoboom. com. cn Korea Subsidiary
Sinoboom North American LLC Sinoboom B.V. Sinoboom Korea Co., Ltd.
310 Mason Creek Drive Nikkelstraat 26, NL-2984 AM Ridderkerk, 95, Docheong-ro, Yeongtong-gu, Suwon-
unit #100 The Netherlands si, Gyeonggi-do, Republic of Korea
Katy, TX 77450, US Tel: +31 180 225 666 Tel: 010–8310–8026
Tel: (281) 729–5425 E-mail: [email protected] E-mail: [email protected]
E-mail: [email protected]

Australia Subsidiary Singapore Subsidiary Poland Subsidiary


Sinoboom Intelligent Equipment Pty Star Access Solutions Pte. Ltd. Sinoboom Poland sp. z o.o.
Ltd.
50/358 Clarendon St, South Melbourne 112 Robinson Road #03-01 Robinson 112 Ul. Bolesława Krzywoustego 74A
VIC 3205, Australia Singapore 068902 61-144 Poznań, Poland
E-mail: [email protected]

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