No. Description Oper Date: Production Routing Chart
No. Description Oper Date: Production Routing Chart
THIS DOCUMENT CONTAINS VALUABLE PROPRIETARY TO RAFAEL. UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS
H F THE RECIPIENTS OF THIS DOCUMENT SHALL NOT DISCLOSE ITS CONTENTS IN ARE IN MILLIMETERS. INTERPRET DRAWING
F 2x 205.8 2x 58 2x 61 2x 6-32 UNC-2B WHOLE OR IN PART TO ANY THIRD PARTY UNLESS OTHERWISE AGREED BY RAFAEL. ACCORDING TO RAFAEL PROCEDURE 18.00.10
SEE DETAIL DRILL DEPTH 6.50 MAX BREAK SHARP EDGES ALL AROUND REVISIONS
THREAD DEPTH 5.00 MIN
REV DESCRIPTION ECN ID DATE
A 2x8.5
F
F
G
BASED ON DRAWING R00-247714
THREADS UPDATED
ECN001339
ECN003988
KORNIA
KORNIA
2017-10-26
2018-02-20
A
H CHANNEL FEATURE UPDATED ECN004675 KORNIA 2018-03-18
2x11.7 0.2
(144.9)
LONGITUDINAL (NOTE 30.2, G4).
4x 59
3x 62
0.05CZ OVER SIZE MACHINING AND STRESS RELEASE ADDED.
FLATNESS REQUIREMENT UPDATED (C5).
TOLERANCES UPDATED (C3,E1,E2,E3)
DIMENSIONS DELETED (E1,E4), DIMENSIONS ADDED (C2,D2,E2).
M HOLES REPETITIONS QUANTITY UPDATED (C2,C6) ECN010417 TOMERMO 2019-03-10
N TOOL DEFINITION ADDED (NOTE 50.1) ECN017266 TOMERMO 2019-06-16
G
F-F 2x 8-32 UNJC-3B G
B B
SECTION DRILL DEPTH 11.50 MAX 2x 3
THREAD DEPTH 9.70 MIN
8x 8-32 UNJC-3B
DRILL DEPTH 9.00 MAX
2x 3 0.05CZ
DETAIL F
A B C 2x 46 THREAD DEPTH 7.00 MIN SCALE 2:5
A B C 2x 46
ALL AROUND
6x100 $1 $
0.3 0.1
L 12x 8.7+0.10
-0.03
SECTION C-C
M
C
L C
C
2x4.5 0.2
A B B-C
10x7.5 0.2
0.8
M DETAIL
L ALL BOTTOM SURFACE SCALE 3:1
SEE DETAIL C
12x 12.9+0.10
-0.03 2x 4-40 UNC-2B 6x3.9 0.2
A B B-C DRILL DEPTH THRU MAX 33.3 A B C
THREAD DEPTH 8.00 MIN 0.1
0.1
DETAIL
VIEW E-E SEE DETAIL H SCALE 2:1
7.2
E
E-E
4x 20.7
SECTION
A B B-C
4x 11
A B B-C
4x28.8 0.1
DETAIL B
D 4x58.3 0.1
B-B
SCALE 1:1
D
L
5.5 0.2
9
PRODUCTION ROUTING CHART
No. DESCRIPTION OPER DATE
0.9 0.2
0.9 0.2
2x 17
22.5 0.1
(28)
26.6 F L
F A 20 DIMENSIONS ARE AFTER SURFACE TREATMENTS
E E
SCALE 3:5 INCH AIRCRAFT, GEN_1111-1
F
4x13 0.05 B 0.1 A 40 UNLESS OTHERWISE SPECIFIED (WHEN IN CONFLICT, THIS PARA. OVERRIDES TITLE
BLOCK REQ.):
40.1 DATA FILE NAME MATCHES DRAWING NO. & VERSION
SEE DETAIL D F 441 40.2 IN-PROCESS PRESERVATION PER PS-38-576104
40.3 BREAK SHARP EDGES ~0.2X45 $ , EXTERNAL EDGES MAY BE PERFORMED AS R0.5+0.5
SEE DETAIL A SEE DETAIL I SECTION D-D 40.4 INTERNAL RADII R(MAX) 0.3
50 PREMACHINING
N L 50.1 MACHINE TO OVERSIZE OF 3 mm FROM EACH SIDE - TOOL R(MIN) 4 mm
60 HEAT TREATMENT
L
113.4
60.1 STRESS RELEASE IN ROOM TEMP. FOR 10 DAYS
89.6
2x48 0.2
70 PRODUCTION SEQUENCE:
5x 91
(145)
70.1 MACHINING
89
80 FIRST ARTICLE INSPECTION BY MANUFACTURER (MARK THIS PART):
80.1 MODEL - PART COMPATIBILITY VERIFICATION
F F
80.2 ALL SPECIFIED DIMENSIONS
80.3 100% VISUAL INSPECTION
90 FOLLOW-UP PRODUCTION INSPECTIONS BY THE MANUFACTURER:
90.1 100% VISUAL INSPECTION
2x 264
90.2 SAMPLING METHOD FOR ALL OTHER DIMENSIONS & REQUIREMENTS: Z0 SQUEGLIA,
INDEX VALUE 2.5%. PER PS-TILDOCS#172373. ACCEPTANCE CRITERIA: ZERO
2x 108 294 NONCONFORMITY.
4x 68.2 100 SURFACE TREATMENT
138 2x 304 RADII ADDED HERE
100.1 CONVERSION COATING FOR IMPROVED CORROSION RESISTANCE PER
SEE DETAIL B 4x 75.5 RAFDOCS-434847(PS- 111.21).
2x 148 110 PAINTING
4x 87.4 110.1 CLEAN ANY RESIDUES OF OIL FROM THE SURFACES.
110.2 MASK HOLES, PHASES & THREADS BEFORE PAINTING.
LONGITUDE DIRECTION (894.6)
JSEE L30.2 ALSO, MASK ALL SURFACES NOTED IN SHEET 2
110.3 PRIMER:PAINT EXTERNAL SURFACES WITH ONE LAYER OF EPOXY CHROMATE-FREE
PRIMER, THICKNESS OF 25-40 MICRONS, PER MIL - P - 53022 AND
G G
A B
INTERMEDIATE, 8-24 HOURS AT ROOM TEMPRATURE CONDITION.
110.4 INTERMEDIATE: APPLY ONE LAYER OF INTERMEDIATE OF EPOXY POLYAMIDE TOPCOAT,
THICKNESS OF 30 -40 MICRONS, PER MIL - P - 22750 AND MANUFACTURER'S
INSTRUCTIONS. DRYING TIME BEFORE APPLICATION OF TOPCOAT 6-48 HOURS AT
ROOM TEMPRATURE CONDITION
110.5 TOPCOAT: APPLY ONE COAT OF POLYURETHANE FOR AEROSPACE APPLICATION,
THICKNESS OF 30 - 40 MICRONS, PER MIL-P-83286, OR MIL-P-85285 AND
MANUFACTURER'S INSTRUCTIONS. COLOR: MATTE GRAY 36320 PER FED-STD-595.
120 INSPECTION VERIFICATION BY CUSTOMER'S REPRESENTATIVE
130 ATTACHMENT OF C.O.C. AND OTHER DOCUMENTS SPECIFIED IN THE PURCHASE ORDER
140 PACKING FOR SHIPMENT PER PS-38-576104
H
A B C
DESIGNED .
L
H
HOLES POSITION
A B C CHECKED GILCO TITLE
1 2 3 4 5 6 7 8 9 10
PDM REV N.3
CAD SYSTEM:CREO
12
1 2 3 4 5 6 7 8 9 10 11 12
THIS DOCUMENT CONTAINS VALUABLE PROPRIETARY TO RAFAEL. UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS
THE RECIPIENTS OF THIS DOCUMENT SHALL NOT DISCLOSE ITS CONTENTS IN ARE IN MILLIMETERS. INTERPRET DRAWING
WHOLE OR IN PART TO ANY THIRD PARTY UNLESS OTHERWISE AGREED BY RAFAEL. ACCORDING TO RAFAEL PROCEDURE 18.00.10
A A
MASK ALL SURFACES COLORED IN RED
FOR CLARITY, THE SURFACES ARE ALSO
MARKED BY ARROWS.
B SEE DETAIL G B
C C
DETAIL G
SCALE 1:1
D D
K MASK THESE SURFACES
MASK THESE SURFACES AT ALL 4 INSTANCES
SCALE 1:1
E E
SCALE 1:1
F F
G G
H
TITLE
SADDLE OP
COPYRIGHT PN SHT OF
PROTECTED C
G70622C 2 2
SIZE CLASS DRAWING NO REV
A1 UNCLASSIFIED R00-256294 N
1 2 3 4 5 6 7 8 9 CAD SYSTEM:CREO
10 12