GF Machining Solutions

Mikron

MILL P
500 U
800 U
Passion for
Precision

GF Machining Solutions : all about you

When all you need is everything, it’s good to know that there is
one company that you can count on to deliver complete solutions
and services. From world-class electrical discharge machines
(EDM), Laser texturing and Additive Manufacturing through to
first-class Milling and Spindles, Tooling, Automation and
software systems — all backed by unrivalled customer service
and support — we, through our AgieCharmilles, Microlution,
Mikron Mill, Liechti, Step-Tec and System 3R technologies, help
you raise your game and increase your competitive edge.

We are Mikron Mill.

We are GF Machining Solutions.

2 Mikron MILL P 500 U / 800 U

 Contents

4 Market segments and applications

6 Technology and Solutions
8 MSP Machine and Spindle Protection
10 smart machine
12 Accuracy and productivity from base machine
14 Automation
16 Table variants, Tooling and Automation
18 High-tech Spindles
19 Chip management
23 Tool magazines
24 Mikron MILL P 800 U - Tire mold dedicated package
26 Mikron MILL P 800 U - Milling and Turning
28 Options
29 System 3R - Pallet and tool management software

30 Technical data
37 Customer Services
38 GF Machining Solutions

The Mikron MILL P 500 U / 800 U are 5-Axis high performance

machines for both precision part manufacturers active in the
aerospace, machinery and defence industries, general
mechanic industries and precision mold makers active in
industries such as automotive and home appliance.

3 Mikron MILL P 500 U / 800 U

Market segments and applications

Mold and Die

Automotive

Home appliances

4 Mikron MILL P 500 U / 800 U

 Part production

General machinery

Aeronautics and
Power generation

5 Mikron MILL P 500 U / 800 U

Technology

High-Performance Milling:
Powerful parts and tools
machining
+ High material removal rate
+ Performant with tough materials
+ Dynamic Milling of heavy duty parts
+ Meant for productive purpose

Accurate parts
achieved
with dynamic
performance

6 Mikron MILL P 500 U / 800 U

Solutions

Productive and accurate machining

of parts up to 800 kg

+ Gantry concept with shortest force flow which results in outstanding

machining stability
+ Solid, vibration-damping machine bed
+ Thermo-symmetrical design and water-cooled components for
long-term accuracy
+ Extremely compact construction
+ Big work area with user-friendly access
+ Step-Tec Spindle with powerful and flexible power/speed range
characteristics
+ Wide range of compact tool magazines
+ Machine and Spindle Protection (MSP) along all axis
+ Integrated or third-party Automation in smallest footprint
+ Siemens or Heidenhain control enhanced by GF‘s smart machine
+ Integral connectivity opening the path to Internet of Things integrations
+ Ready for modular digital services

• Ensures best-in-class accuracy on parts

and process reliability
• Provides highest business efficiency from
multiple setups to automated production,
through dynamic machining
• Achieves state-of-the-art productivity
by maximizing uptime, from setup to
maintenance through process control

7 Mikron MILL P 500 U / 800 U

MSP

Machine
and
Spindle
Protection

Statements
The world’s only Spindle
Insurances company:
protection that works in “In a machine lifetime there are in average
all directions 2-3 spindle crashes.”
Finance department:
“The investment into MSP is paid off already
with the first spindle crash.”
Collisions usually occur when a new computer Relaxed operators:
numerical control (CNC) program is first executed. “It really works.”
MSP offers the best security for this.

How it works
The Spindle is deflected when the force acting on the tool
during a collision would damage the Spindle bearing. • Protected machine geometry
With this deflection, the axis drives gain the space • Reduced machine downtime
required for automatic emergency braking. Braking • Full cost control
distance depends on travel speed and is allowed within • Reduced machine-breakage insurance premium
the clearance gained. Thus, damage-free braking is made • To restart after crash only 10 min production
possible up to 12 m/min. MSP works regardless of direc- interruption
tion and with no impact on machining speed in most ma-
terials.

Use the M-function M304 to simply run the machine

within the safe speed limits (e.g., first run of a machining
program): up to 12 m/min. along X, Y, Z linear axes and up
to 2,250°/min. respectively 3,150°/min along A- resp.
C-rotary Axis. After it has successfully run through the
Facts
process, the fast feed rate limitation can be disabled with + The protection is always active
M305. + Available on 20,000 min-1 Spindle
+ Unlimited roughing performance
The protection is always active even if the machine runs + M304/305 safety speed limit
faster than 12 m/min., and the maintenance-free MSP - X/Y/Z axes up to 12 m/min./472 in/min
system works without wear. - C axis up to 3,150°/min. (8.75 min-1)
- A axis up to 2,250°/min. (6.25 min-1)
With the M304 function activated, the Spindle is damage-
free during a tool or toolholder collision, and all crash
events. M304/M305 events are duly recorded within the
CNC.

8 Mikron MILL P 500 U / 800 U

Crash protection by MSP Crash
Machine and Spindle Protection in every direction

X X
MSP MSP Z Z

Braking distance Braking distance Crashzone Crashzone

Software-supported tool retracting Spindle crash without braking activity

MSP
MSP

Braking distance Braking distance Crashzone Crashzone

Verify geometrical accuracy with KinematicsOpt or other
tools
- Spindle damaged
+ Same Spindle without repairs - Machine geometry misaligned
+ Without machine realignement - Machine downtime
+ Without machine downtime - Significant costs

This part was machined after 200 crashes

9 Mikron MILL P 500 U / 800 U

smart machine

Enhance your process beyond

program and machine setup

This includes a range of modules that are collectively The facts

referred to under the generic term “smart machine” and that + Greater accuracy in shorter machining times
fulfil various functions. For the Milling process to become + Increase in the workpiece surface quality as well as the
intelligent, it must: surface and shape accuracy
... establish comprehensive communication between man + Recognition of critical machining strategies
and machine, which makes available precise information + Improved process safety
that the operator requires to assess the Milling process. + Higher availability
... support the operator in the optimization of the process, + Better operating comfort
which considerably improves the performance. + Considerable increase in reliability in unmanned
... optimize the Milling process, which improves process operation
safety and workpiece quality—especially important in
unmanned operation.

• Produce your workpieces in a process-secure

smart machine construction kit system and precise manner
Each of the modules fulfills a specific task. Just like in a • Increase reliability in unmanned operation
construction kit, the user can select the modules that fits • Boost the service life of the machine
best to improve his process. • Significantly reduce production costs

Precision Protection Time Saving energy

ITC, OSS and KinematicsOpt MSP, PFP or ISM protect OSS, ISM and software Econowatt saving up to
support the precise base and extend the lifetime tools such as rConnect 50% energy, is a ecological
of your machining center of your machine and boost your productivity. necessity with attractive
to reach an even more tools. OSS Extreme = Up to 24% economic advantages.
precise final part down faster with improved
to 2 μm. surface finish and accuracy.

Also available in Heidenhain

KinematicsOpt, Power Fail Protection (PFP), Adaptive Feed Control (AFC), DXF file import, DNC remote network access on control

Included in Siemens control

MDynamics

10 Mikron MILL P 500 U / 800 U

 Simply better results
with the
smart machine

OS S
Surface quality

Accuracy Time rC
on
or Support System
M Operat
n igent system adjusts

ne
t e ll
The i
IS

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ind ge
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Sp telli

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Re l e
ta

l
3D In

Econowatt
.
e
al process knowledge
gent Thermal Control

logical necessity and

C the machine has th

omic advantage.
ration.

Saving energy:
therm tic recalib

Econowatt
ITC

an econ
a
Autom

an eco
T
Intelli
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With

I nt

cti tec n
s. ion
ire pro ectio
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Re

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Th n c

Sp dle
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m
er

Z
in

a
P
n

yc l C Sp
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i

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ac fo ntr a on in
cu r h ol 5 i ne
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cy ighe ax ach rld’s orXks
. r M wo w
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Po n The tha SP
Prot wer Fail Protectio res M
ects ag
ainst power failu
C and voltage drops.
SP
IT

Safe
ty thro ess.
ugh a controlled proc
5X M

PF P

11 Mikron MILL P 500 U / 800 U

Accuracy and productivity from base machine

The benchmark for

precision machining and
agile productivity
+
±2 μm
precision in X/Y plane
Constant dimensional precision and 24/7 process reliability

+
365 days
per year flexibility
Dynamic machining and broad performance versatility

+
~10 minutes
to resume full produciton
after a crash thanks to Machine and Spindle Protection (MSP)

+
250 percent
higher productivity
Increased profit thanks to integrated Automation

+
Your most competitive
business center

12 Mikron MILL P 500 U / 800 U

 Z
MILL P 500 U 450 mm
MILL P 800 U 550 mm

• Lower production costs

through a reliable and
dynamic machine on a small
footprint

X
MILL P 500 U 500 mm
MILL P 800 U 800 mm

YMILL P 500 U 600 mm

MILL P 800 U 800 mm

A
+91/-121

C
n x 360°

13 Mikron MILL P 500 U / 800 U

Automation

Automated pallet handling:

ideal accessibility to the workpiece

• Small footprint
The Mikron MILL P 500 U / 800 U machines have been designed • 24/7 production
to accommodate automated pallet handling. • Efficient machining for highest productivity
• Best total cost of integration and ownership
In the loading station, the raw parts are set up on the pallet
while the machine is machining the workpiece on the other
pallet.
This greatly increases the productivity of the machine. To increase your autonomy, there are very compact pallet
magazines available which can be loaded with up to 12 pallets
+ Very good access to the workpiece with optimal ergonomics.
+ The pallets in the loading station can be manually
rotated 360 degrees. + With every Automation solution the pallets can be loaded
up to 500/600 kg
+ Multiple workpieces in the pallet magazine require
multiple tools
+ The three pallet dimensions are available with thread
holes
+ Additionally, the sizes 500 x 630 mm and 500 x 500 mm
come with T-slots
+ Optionally, the pallet in the loading station can be
hydraulically raised for manual rotation
+ 30 to 245 tools can be selected with this scalable
solution

Standardized robot
interface
The Mikron Mikron MILL P 500 U / 800 U can be linked to
System 3R robot systems as well as operated with robot
systems from other well-known suppliers.

Regardless of the handling system used, the machine offers

comfortable accessibility when integrated into a line.

Direct robot loading

14 Mikron MILL P 500 U / 800 U

Loading station
Mikron MILL P 800 U

Pallet magazine
Mikron MILL P 800 U

15 Mikron MILL P 500 U / 800 U

Table variants, Tooling and Automation

As flexible as needed

System 3R EROWA System 3R EROWA System 3R

GPS 240 UPC Dynafix MTS Delphin
240x240 mm 320x320 mm 280x280 mm 400x400 mm 400x400 mm
350x350 mm

Mikron MILL P 500 U

200 kg
7 7 7 5 5
Pallets Pallets Pallets Pallets Pallets

Mikron MILL P 500 U

400 / 600 kg

Mikron MILL P 500 U

Table
Ø 500 mm

Mikron MILL P 800 U

500 kg

Mikron MILL P 800 U ST

800 kg

Mikron MILL P 800 U

Table
Ø 500 mm
Ø 631 mm

16 Mikron MILL P 500 U / 800 U

400x400
400 400 mm 500x500 mm 630x500 mm Ø 500 mm Ø 730 mm
50 mm / M12 100 mm / M12 100 mm / M12
100 mm / 18 mm 100 mm / 18 mm

Mikron MILL P 500 U

4 4
Pallets Pallets

Mikron MILL P 500 U

2 2 2 2 2
Pallets Pallets Pallets Pallets Pallets Mikron MILL P 800 U

12 9 7 9 7
Pallets Pallets Pallets Pallets Pallets

Mikron MILL P 800 U

17 Mikron MILL P 500 U / 800 U

High-tech Spindles

Tool Spindles

re

l
oo
Co
3 in -1

-1

3 in -1

0 in -1
ti C
ol
3 in

Op
Co
T6 m

A6 m

A6 m

E5 m
K- 00

K- 00

K- 00

K- 00
for demanding

HS 0,0

HS ,0

HS 8,0

HS ,0
20

36
2

2
Mikron MILL P 500 U - + - +

machining Mikron MILL P 500 U D

Mikron MILL P 800 U
Mikron MILL P 800 U D
-
-
-
+
+
+
-
+
+
+
+
+
Mikron MILL P 800 U ST + - - -

OptiCool CoolCore
Step-Tec’s OptiCool Spindle series ensures not only that the Where conventional stator cooling reaches its limits,
Spindle remains thermally stable, but that natural heat Step-Tec’s CoolCore Spindle goes beyond the ordinary to
transfer to the Spindle support (e.g., Z-Axis) is limited to the lower the temperature and minimize temperature fluctuations
lowest amount possible, in order to preserve the machine’s in the rotating shaft.
geometry.

Stator cooling Stator and rotor

circuit Best polar thermal balance around the surface contacting cooling circuit
the machine support
Ultra high-precision ceramic hybrid bearings

Heat barrier

Frontal cooling

Highest precision due to optimized thermal balance of the

entire machining head
Satisfies the toughest requirements in surface finish,
repeatability and reliability
OptiCool CoolCore

20,000 min¯¹ / HSK-A63 Additional avantages of CoolCore

+ Precise high-performance + Cooled shaft reduces the natural thermal shaft growth by
+ Available with or without internal coolant supply half
+ Compressed air blow through Spindle + Greatest thermostability and highest precision due to
lower temperature fluctuations down to the tool tip
28,000 min¯¹ / HSK-A63 + Significant reduction of thermal recovery time resulting
+ Water-cooled rotor shaft (CoolCore) which stabilizes the in a productivity gain
temperature and consequently the expansion in the rotor
shaft
+ Very accurate machining, because it minimizes thermal
influences of the Spindle
+ Through-tool coolant is an available option

36,000 min¯¹ / HSK-E50

+ Precise high-performance for use in the tire mold field
+ Available with or without internal coolant supply (TSC) • The Spindle is the heart of our machines.
+ Compressed air blow through Spindle
Beyond Step-Tec Spindle performance, we ensure
a comprehensive set of services and maintenance
options. Ask us.
Check our website: www.step-tec.com

18 Mikron MILL P 500 U / 800 U

Chip management

Clean machining,
wet or dry

Optimum chip clearance due to steep, smooth cabin walls. • Reliable production process through a trouble-free
Washer jets prevent chip accumulation. chip flow

Adapted chip management

Options
+ Solution for high-volume aluminum Milling chips. + Through-Spindle coolant
With slat band lift-up chip conveyor and coolant unit with + Wash down system
fine filtration + Coolant thermal control
+ Solution for high-volume steel Milling chips with scraper + Oil skimmer
lift-up chip conveyor and coolant filtration unit

19 Mikron MILL P 500 U / 800 U

20 Mikron MILL P 500 U / 800 U
 Dynamic
and
stable

21 Mikron MILL P 500 U / 800 U

Easy to use

22 Mikron MILL P 500 U / 800 U

Tool magazines

Rapid tool provision

• Better overview allows faster preparation and

maintenance
• Whatever your requirement, the most suitable tool
magazine is available

All tools visible

Tools are visible through a window on the front of the
magazine. Damaged tools can be quickly identified and
replaced. If tools are required on other machines, you can
see straight away where each tool is.

Smooth and swift

30 tools The magazine chain (60 tools) is moved and positioned by a
controlled drive. The tools therefore glide swiftly and
smoothly to the changing position. This means that tools can
be made available much more quickly.
Vibrations that could have a negative impact on the Milling
process are also prevented.

HSK-A63
+ Up to 80/160 mm diameter
(depending on magazine type)
+ Max. length 350 mm

60 tools

120 - 215 tools 245 tools

23 Mikron MILL P 500 U / 800 U

Mikron MILL P 800 U - Tire mold dedicated package

Ready for
tire mold production
Better fit with tire mold parts and applications • The ideal solution answering to the latest tire
Tires must be produced in narrower geometric tolerances in performance regulatory requirements
order to generate less friction and reduce fuel consumption • The only machine allowing a smooth evolution
and CO2. To make that possible, the molds for these “green” from indirect wood (resine) positive to direct
tires must be made on a machine that fulfills the certain aluminum/steel mold Milling
precision and surface quality requirements. The size of the • The Milling dedicated package for tire mold
machine in combination with high axis feed rate, a high- production is part of GF Machining Solutions dedicated
dynamic rotary tilting table and a high-speed Spindle give offer: From Laser to EDM, through Automation for
this machine the ability to deliver best surface finish on above-average performances and profits
precise tire molds.

+ Slim shape tilt rotary table for small interfering contour

when Milling slots on the edge of the mold segments Dry or wet machining: dedicated environments
with highest dynamic 75 / 120 rpm The integrated dust extraction system for resin machining
by 55 rad/s2 / 130 rad/s2 and dedicated Knoll chip management provide a tire mold
+ Travel with 36,000 min-1 Step-Tec-Spindle: machining-ready environment.
75-625 mm above table surface + High-efficiency dust extraction system for synthetic
+ Workpiece up to 150 kg and up to Ø 860mm, fitting for materials, with air return (closed loop system)
not only segments but also complete side walls machining + Slim Spindle nose shape for best access to the work-
in aluminum and steel piece with dust extraction fully integrated in the Z sledge
+ Heidenhain TNC 640 control in combination with a for best results
CAD/CAM system from OPEN MIND is an excellent + Reliable high-performance chip management for all
solution steel/aluminum applications with lots of options

Improved productivity: one-touch strategy

Thanks to our Step-Tec Spindle, your process goes from
roughing to finishing on the same machine, in a single
process step.
+ 36,000 min-1 / 21.3 Nm Step-Tec Spindle for performance
machining up to high-speed applications
+ Fully automated tool changer with 30 positions up to
290 mm tool length

Complete solutions ---

for you

24 Mikron MILL P 500 U / 800 U

Dedicated option for perfect dust removal through the Z sledge
Closed loop suction system
+ The tire-mold-dedicated dust suction system collects the
dust right at the source
+ Suction nozzle in plastic with pipe diameter of
200 mm surrounding the Spindle nose
It can be trimmed if necessary
+ Equiped with a clean air return and provides constant
airflow in the work area

Version for coolant Version for dust removal.

emulsion Nozzle in perfect position

25 Mikron MILL P 500 U / 800 U

Mikron MILL P 800 U ST - Milling and Turning

Turning.
Roughing.
Finishing.
One clamping operation.

Quick and precise

Complete machining on the Mikron MILL P 800 U ST quickly Complete and automated
produces more accurate workpieces. Unnecessary simultaneous machining
rechucking results in a more precise runout, faster workpiece
handling and setup time. in one setup
Most compact
Reduced investment and operating costs, thanks to space-
saving, complete machining center.

Perfect Automation
Optimal integration into production thanks to various
Automation solutions compatible with the Mikron MILL P 800 U
series either from the front or from the back.
• Meet challenging requirements in an easier and faster
Quality manner: Reduce your setup hurdle by more than 50%
Simultaneous turning allows a permanent positioning of the and convert it into billable production time
tool in its optimal cutting position, perpendicular to the work • Reduce your cost: Rough faster by turning while
piece surface. This ensures the best precision and surface achieving savings on tool cost with a ratio of 1/100
quality. • No compromise on process productivity and precision:
Our safe enclosure does not impact the axis motion
Productivity performance: 1.7g all the way!
Automated pallet handling without restriction of access to
work area.
The pallet changer passes through the machine.

Production service package

Specific services and maintenance options are to be
considered for this solution, in relation to saftey and
continuous operation matters.
Ask us.
Visit our website: www.gfms.com

26 Mikron MILL P 500 U / 800 U

27 Mikron MILL P 500 U / 800 U
Options

Geared up for a multitude

of options

Infrared touch probe Laser measuring system Minimum quantity cooling Through-Spindle cooling
lubrication

External coolant supply Optional nozzle ring Flushing nozzle system Band filter system

Lift-up slat band chip conveyor or Coolant thermal control Mist extraction Automatic cabin roof
lift-up scraper type chip conveyor

ISM
Econowatt
ITC
ITC 5X
OSS
OSS extreme
PFP
RNS
Rotating viewing window Signal light MSP smart machine
Machine and Spindle Protection

28 Mikron MILL P 500 U / 800 U

 System 3R - Pallet and tool management software

JTM
JobToolManager
User friendly software for
one machine with integrated
pallet changer.
Assign NC programs to pallet
position by drag and drop on
a touch screen, close to the
pallet changer.

Advantages
+ Easy to change priorities
when the machine is working
+ Add or remove jobs while
machining
+ Jobs where cutters are
missing will not be started
+ Estimated and present
machining time for the
magazine content are
calculated.

Assign NC file, check tool capacity, schedule Manage tools upon jobs to be done
By selecting the NC program, JobToolManager register Each time a new job is started, JobToolManager checks
the tools used in the in the program. the machine tool table to see the availability of tools.
Time is stored if the NC program defines the time for the If a tool is broken and no sister tool is available, will the
entire machining or if each tool has its use time. job be blocked.

If the program has been used earlier, it automatically

displays the last recorded time.

29 Mikron MILL P 500 U / 800 U

Technical data

Mikron MILL P 500 U

Mikron MILL P 500 U D
Mikron MILL P 800 U
Mikron MILL P 800 U D
Mikron MILL P 800 U ST

Mikron MILL P 500 U Mikron MILL P 800 U Mikron MILL P 800 U ST

Working range
Longitudinal / Cross / Vertical X x Y x Z mm 500 x 600 x 450 800 x 800 x 550 800 x 800 x 550
A-Axis º +91/-121° +91/-121° +91/-121
C-Axis º n x 360° n x 360° n x 360°
Number of simultaneous axes pce. 5/5 simultaneous 5/5 simultaneous 5/5 simultaneous

Feed Drives
Feed rate / (D) Rapid traverse X, Y, Z m/min 45 / (61) 45 / (61) 61
A, C min-1 25, 35 / (50, 60) 25, 35 / (50, 60) 50, 800

Working spindle (40% ED, S6)

20,000 min-1, HSK-A63 / HSK-T63 kW/ Nm 36 / 120 36 / 120 36 / 120
28,000 min-1, HSK-A63 kW/ Nm - 36 / 36 -
36,000 min-1, HSK-E50 kW/ Nm 33 / 21 33 / 21 -

Accuracy XYZ ISO 230-2(97)

Accuracy A μ 8 8 8
Repeatability R μ 5 5 5

Work table
Clamping surface Ø mm 500 500 / 631 550 / 730
Peak torque C-Axis Nm - - 1750
Max. workpiece weight kg 200 / 400 / 600 500 / 800 800

Automation
Tool magazine Positions 30, 60, 120, 170, 215 30, 60, 120, 170, 215 60, 120, 170, 215
Laser tool measurement Option Option Option
Infrared touch probe Option Option Option
Pallets (see page 16/17) pce. 4, 5, 7 2, 7, 9, 12 2, 7, 9, 12

Weight
Machine weight (60 tools) kg 11,100 15,500 16,500

Options
MSP Machine and Spindle Protection + + +
Coolant sump, chip conveyor + + +
Minimum-quantity cooling lubrication + + +
Mist extraction unit, etc. + + +
Compressed air blow through Spindle + + +

Ancillary services
Programming courses + + +
Technology courses + + +
Service training courses + + +

Control unit
Heidenhain TNC 640 + + +
Siemens 840D sl + + +

30 Mikron MILL P 500 U / 800 U

 Mikron MILL P 500 U - Workarea Spindles

157
20,000 min-1
HSK-A63
HSK-T63

45
80,9
75
131,4
158,4
170,9
450 mm
48,5
70,25
50 mm

74,5
112
122
152

157
28,000 min-1
Ø 707 mm
HSK-A63

45
79,6
75
112,4
138
162,2
171,1

Mikron MILL P 800 U - Workarea

47,5
65,75
74
85
105
110
152

158
610 mm

36,000 min-1
HSK-E50
50 mm

25
55
110
98
164
193,2
189

Ø 860 mm

35,5
57,75
76
95
123
152

31 Mikron MILL P 500 U / 800 U

 Mikron MILL P 500 U / D Mikron MILL P 500 U
30 / 60 tools 120-215 tools
Robot

3340
2600

2730
2540

1845
1850

720 500
720

730

2950
720 500
2400
1810

1300 720

730
780
2510

2390
2400
1810

1220 2950 1220 2430 1485

780
1300
3150

3150
1370

32 Mikron MILL P 500 U / 800 U

 Mikron MILL P 500 U Mikron MILL P 500 U
5/7 pallets 4 pallets
120 - 215 tools 120 - 215 tools

3340
2730

2730
3150
1850

1850
720 500 2950 720 500
2950
720

720
730

730
2130

1890
2400

2400
4520
1810

1810

4280
1300
1300
780 780
2390

2390
2430 1490 2430 1490
3350
3150

1370

33 Mikron MILL P 500 U / 800 U

 Mikron MILL P 800 U Mikron MILL P 800 U
30 tools 2 pallets
60 tools

290 260 290260

2570
2544

2570
2544
2040

2040
Mikron Mikron

MILL P 800 U MILL P 800 U

ca.800
1010
2480 (Transport) 265
6 6
7 7
756

5 Coolant thermal control 5 Coolant thermal control

6 Cooling unit
5 7 Cooling unit "Cool Core" 5 6 Cooling unit
7 Cooling unit "Cool Core"
4660

4660
4422

2 3 4 2 3 4
6325
3910

3910
3554
5410

Endless belt filter system 1850l

2970

Endless belt filter system 1850l

2970
Endless belt filter system 950l

2840

Endless belt filter system 950l

2840
Basket filter system 500l

Basket filter system 500l

Band filter system 950l

Band filter system 950l

1810

1810
350 350
1
2
3
4

1
2
3
4
350 690
1100

1100

780 780
800 2380 (Transport) 1370 1350 800 2380 1370 1350
4550 1680 4550 1680
2810 (Transport)

2810 (Transport)
max. 3450

max. 3450
1430
1380

1430
1380
1060

1060

Mikron
Mikron
MIL MIL
LP LP
800 800
U U

34 Mikron MILL P 500 U / 800 U

 Mikron MILL P 800 U Mikron MILL P 800 U
7-12 pallets 7-12 pallets
120 - 215 tools 245 tools

290260 290260

3190

3050
2570

2570
2544

2544
2040

2040
Mikron Mikron

MILL P 800 U MILL P 800 U

2480 (Transport) 2480 (Transport)

6
7
1010 1010

2277
5 Coolant thermal control
2277

6 Cooling unit
5 7 Cooling unit "Cool Core"

4660
7 2 3 4

3910
Endless belt filter system 1850l

2970
1

Endless belt filter system 950l

2840
5 Coolant thermal control
6 Cooling unit

Basket filter system 500l

5

Band filter system 950l

7 Cooling unit "Cool Core"
6484
6484

1810
4660

2 3 4
4207
4207

3910

1
2
3
4
7700
7700

Endless belt filter system 1850l

2970

1
Endless belt filter system 950l

2840
Basket filter system 500l
Band filter system 950l

1810

350 350
1
2
3
4

1100
1100

1270 780
1350
1680
800 2380 1370 800 2380 2010
4550 5190
2810 (Transport)

2810 (Transport)
max. 3450

max. 3450
1430

1430
1380

1380
1110

1110

Mikron

MIL
LP
Mikron

MIL 800
LP U
800
U

35 Mikron MILL P 500 U / 800 U

 Mikron MILL P 800 U ST, 60 tools

3530
240

350
3660

2380

690

1110
60
46
16
80

Mikron MILL P 800 U ST, 60 tools, 2 pallets

4400
240

350
3660

2380

690

60 1110
46
16
80

Mikron MILL P 800 U ST, 120–215 tools, pallet magazine with 7–9 pallets

4180 2280
350
240

2380
3660

1110
1280

60
46
16
80

36 Mikron MILL P 500 U / 800 U

Customer Services

New digital service possibilities

GF Machining Solutions Customer Services continues to push technological boundaries
to deliver the future of services to you—today.

rConnect is the digital services platform available for all

GF Machining Solutions technologies. Following a modular
approach, rConnect comprises a range of services that
empower you to increase your manufacturing productivity.
Certified with the TÜViT Trusted Product Certificate.

rConnect Messenger, we deliver machine data to your

mobile device to keep you constantly informed about your
production. You can supervise your workshop from your
smartphone.

rConnect Live Remote Assistance (LRA), our expert

engineers rapidly respond to your service requests. LRA
allows effective face-to-face assistance using audio, video,
chat and many more functionalities.

37 Mikron MILL P 500 U / 800 U

About GF Machining Solutions

Multi–technology
solutions provider
Our commitment to you and your specific applications is proven by the value-adding intelligence,
productivity and quality delivered by our multi-technology solutions. Your success is our chief motivator.
That’s why we are continuously advancing our legendary technical expertise. Wherever you are,
whatever your market segment and whatever the size of your operation, we have the complete solutions
and the customer-centric commitment to accelerate your success—today.

EDM (electrical Advanced

Milling
discharge machining) manufacturing

Wire-cutting EDM Milling Laser texturing

GF Machining Solutions’ wire-cutting EDM is Precision tool and mold manufacturers enjoy a Aesthetic and functional texturing is easy and
fast, precise and increasingly energy efficient. competitive edge with our Mikron MILL S solu- infinitely repeatable with our digitized Laser
From ultraprecise machining of miniaturized tions’ fast and precise machining. The Mikron technology. Even complex 3D geometries, in-
components down to 0.02 mm to powerful solu- MILL P machines achieve above-average pro- cluding precision parts, are textured, engraved,
tions for demanding high-speed machining with ductivity thanks to their high performance and microstructured, marked and labeled.
respect to surface accuracy, our wire EDM solu- Automation. Customers seeking fastest return
tions position you for success. on investment benefit from the affordable effi- Laser micromachining
ciency of our MILL E solutions. GF Machining Solutions offers the industry’s most
Die-sinking EDM complete line of Laser micromachining platforms
GF Machining Solutions is revolutionizing die- High Performance Airfoil Machining optimized for small, high-precision features to
sinking EDM with features like iGAP technology Our Liechti turnkey solutions enable the highly meet the increasing need for smaller, smarter
to dramatically boost machining speed and dynamic manufacturing of precision airfoils. parts to support today’s leading-edge products.
reduce electrode wear. All of our die-sinking Thanks to their unique performance and our ex-
systems offer fast removal and deliver mirror pertise in airfoil machining, you increase produc- Laser Additive Manufacturing (AM)
finishes of Ra 0.1 μm (4 μin). tivity by producing at the lowest cost per part. GF Machining Solutions and 3D Systems, a lead-
ing global provider of additive manufacturing
Hole-drilling EDM Spindles solutions and the pioneer of 3D printing, have
GF Machining Solutions’ robust hole-drilling As part of GF Machining Solutions, Step-Tec is partnered to introduce new metal 3D printing
EDM solutions enable you to drill holes in electri- engaged in the very first stage of each machin- solutions that enable manufacturers to produce
cally conductive materials at a very high speed— ing center development project. Compact design complex metal parts more efficiently.
and, with a five-axis configuration, at any angle combined with excellent thermal and geometric
on a workpiece with an inclined surface. repeatability ensure the perfect integration of
this core component into the machine tool.

Tooling and Customer

Automation Software Services

Tooling Digitalization solutions Worldwide for you

Our customers experience complete autonomy To drive its digital transformation, GF Machining Ensuring the best performance throughout the
while maintaining extreme accuracy, thanks to Solutions acquired symmedia GmbH, a company lifetime of our customers’ equipment is the goal
our highly accurate System 3R reference sys- specialized in software for machine connectivity. of our three levels of support. Operations Support
tems for holding and positioning electrodes and Together, we offer a complete range of Industry offers the complete range of original wear parts
work pieces. All types of machines can easily be 4.0 solutions across all industries. The future and certified consumables. Machine Support
linked, which reduces set-up times and enables requires the agility to adapt quickly to continual includes spare parts, technical support, and a
a seamless transfer of workpieces between dif- digital processes. Our intelligent manufacturing range of preventive services to maximize ma-
ferent operations. offers embedded expertise, optimized produc- chine uptime. Business Support offers customer-
tion processes, and workshop Automation: solu- specific business solutions.
Automation tions for smart and connected machines.
Together with System 3R, we also provide scal-
able and cost-effective Automation solutions for
simple, single machine cells or complex, multi-
process cells, tailored to your needs.

38 Mikron MILL P 500 U / 800 U

 Worldwide for you

Switzerland Europe Americas Asia

Biel/Bienne Germany, Schorndorf USA China

Losone www.gfms.com/de Lincolnshire, IL Beijing, Shanghai, Chengdu, Dongguan,
Geneva Chicago, IL Hongkong, Changzhou
Flawil United Kingdom, Coventry Holliston, MA www.gfms.com/cn
Langnau www.gfms.com/uk Huntersville, NC
Irvine, CA India, Bangalore
www.gfms.com Italy, Agrate Brianza - MI Woodridge, IL www.gfms.com/sg
www.gfms.com/ch www.gfms.com/it www.gfms.com/us
Japan
Spain, Sant Boi de Llobregat Canada, Mississauga ON Tokyo, Yokohama
Barcelona www.gfms.com/us www.gfms.com/jp
www.gfms.com/es
Mexico, Monterrey NL Korea, Seoul
France, Palaiseau www.gfms.com/us www.gfms.com/kr
www.gfms.com/fr
Brazil, São Paulo Malaysia, Petaling Jaya
Poland, Raszyn / Warsaw www.gfms.com/br www.gfms.com/sg
www.gfms.com/pl
Singapore, Singapore
Czech Republic, Brno www.gfms.com/sg
www.gfms.com/cz
Taiwan
Sweden, Vällingby Taipei, Taichung
www.gfms.com/system3r www.gfms.com/tw

Turkey, Istanbul Vietnam, Hanoi

www.gfms.com/tr www.gfms.com/sg

39 Mikron MILL P 500 U / 800 U

 259.806.602–EN
GF Machining Solutions

At a glance
We enable our customers to run their businesses efficiently
and effectively by offering innovative Milling, EDM, Laser,
Additive Manufacturing, Spindle, Tooling and Automation
solutions. A comprehensive package of Customer Services
completes our proposition.

www.gfms.com

The technical data and illustrations are not binding.

© GF Machining Solutions Management SA, 2019

They are not warranted characteristics and are

subject to change.