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Safety Measures and Maintenace of Power Pack

The document outlines safety and maintenance procedures for diesel generator sets. It lists important points to check the fire extinguishers and train personnel on their use. It also describes different types of scheduled maintenance checks - A, B, C and D checks - that should be performed daily, weekly, monthly or yearly. The A check involves checking oil levels, cleanliness, batteries, filters and coolant. The B, C and D checks increasingly involve more extensive maintenance like changing oils, filters, separators and other part services. General checkpoints include checking elastomeric pads, wire harnesses, running the generators idle before dispatch, battery life and wagon adapter gaps.

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sameer singh
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388 views2 pages

Safety Measures and Maintenace of Power Pack

The document outlines safety and maintenance procedures for diesel generator sets. It lists important points to check the fire extinguishers and train personnel on their use. It also describes different types of scheduled maintenance checks - A, B, C and D checks - that should be performed daily, weekly, monthly or yearly. The A check involves checking oil levels, cleanliness, batteries, filters and coolant. The B, C and D checks increasingly involve more extensive maintenance like changing oils, filters, separators and other part services. General checkpoints include checking elastomeric pads, wire harnesses, running the generators idle before dispatch, battery life and wagon adapter gaps.

Uploaded by

sameer singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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EHS Points :

 Check the Fire Extinguisher, confirm type and check expiry.


 Train personnel to use Fire Extinguisher.
 Use of Flashing and glaring lamps and Flags.
 Collection of Phone number details of Loco Pilot and Guard and same must be repeated during change of
personnel.
 Deployment of a min of 1Technician for the Power Pack is must.
 Review the Safety operation before every trip.
 Internal signage be pasted.

Mechanical and Electrical Points:

A check- A check performs daily checking procedure of diesel generator sets.

 Check oil level in the diesel generator sets.


 Check cleanliness of diesel generator sets.

 Check battery voltage

 Check for any type of leakage

 Check all filter condition

 Check coolant level

 Check the condition v-belts

B-check-B-check performs on weekly basis or after running hours of (300-350) hours. in this type of check following
parameters should be checked:

 Change oil
 Change oil filter,fuel filter and bypass filter

 Change air filter

 Change water separator

 Radiator cleaning with chemical

C-check-c-check performed on monthly basis or after running hours of (800-1500) hours

 Check all electrical conditions


 Check pollution level

 Change oil

 Change oil filter,fuel filter and bypass filter

 Change air filter

 Change water separator

 Radiator cleaning with chemical

D-check-D-check performed on yearly basis or after running hours of (3000—5000) hours.

 Complete dg set should be dismantled.


 turbo charger service
 injector pin service

 cylinder head service

 PT pump service

 Change oil

 Change oil filter,fuel filter and bypass filter

 Change air filter

 Change water separator

 Radiator cleaning with chemical.

General Checkpoints:

 Check for all the Elastomeric pads and fixtures once in a month.
 Check for any cut in the wire harness and eliminate by the standard procedure of heat slew.
 Run the DG sets in idle condition before dispatch.
 Check Battery Life and carry extra Battery.
 Check the wagon on which Power pack is mounted. The Adapter to T Jaw crown gap must not be more than
12 mm on the Wagon mounted.

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