IES RP-7 Lighting Standard Practice
IES RP-7 Lighting Standard Practice
Revision of ANSIIIES-RP-7-1983
Published by
Illuminating Engineering Society of North America,
345 East 47th Street, New York, NY 10017.
Foreword............................................................................................................
.i
Preface ...............................................................................................................
ii
Introduction...................................................................................1
..
General cond~t~ons 1
Factors affecting indu
Contrast .........................
% >*.."'
Low-bay areas...........................................................................
a
. ,i_
7
'-'& .V
-,, ,
Medium-bay areas +; ................................................................. 7
High-bay areas .............................. ............................................ 7
Office area 7
Outdoor areas ........................................................................................8
Daylight . ...................................................8
General .................................... . ..................................................8
Building orientation and site conditions ..............................................8
General .........................................................................................
8
North elevations....................................................................................
8
Sunny elevations ..................................... 8
Building architectural sections .................... .................. . . . . . . . . . . . .8
Sidelighting ...............................
...... ......................................... 9
Toplighting .............................................................................................9
Transmitting materials and shielding elements ...................................10
Transmitting materials .........................................................................10
Shielding elements .............................................................................11
Dirt accumulation.................................................................................11
. . .
Electric lighting ....................................................................................11
General ................................................................................................
11
.
Types of lumtnatres
. ............................................................................
: 12
General................................................................................................
12
Direct ........................................................
;..........................................12
Semi-direct ......................................................................................... 14
General diffuse and direct indirect.......................................................
14
Semi-indirect .......................................................................................
14
Indirect.................................................................................................
14
Summary .............................................................................................
14
Lighting methods for industrial areas ..................................................
15
Introduction..........................................................................................
15
General lighting ...................................................................................
15
. .
Localized general hghting.................................................................... 15
Supplementary lighting........................................................................
15
Special concerns and techniques........................................................18
. .
Emergency ltghting..............................................................................
22
Factors of special consideration.................... .
................................ 22
Security lighting................................................................................. 23
Maintenance ........................................................................................24
Importance ......................................................................................... 24
. . .
Depreciation in illum~nance.................................................................24
General ...............................................................................................
24
Luminaire dirt depreciation (LDD).......................................................25
Lamp lumen depreciation (LLD) ....:..................................................... 25
Room surface dirt depreciation (RSDD) ..............................................
25
Access to equipment ...........................................................................
25
Dirt accumulation.................................................................................
25
Cleaning ..............................................................................................25
General ................................................................................................
25
. .
Luminatre.............................................................................................
25
Room surfaces.................................................................................... 26
Group relamping.................................................................................
26
Safety..................................................................................................26
importance..........................................................................................
26
Lighting evaluation..............................................................................
27
References ........................................................................................................27
Annex
Measurement.....................
Calculations .........
........................................... 47
Ballasts .................................
Ballasts ............................................................................................. 49
Electronic ballasts.............................................................................. 50
Foreword vhis foreword is not a part of the American National Standard Practice for
Industrial L~ghting,ANSIIIES RP7-1991.)
I n 1915 the Illuminating Engineering Society prepared and issued The Code of
Lighting: Factories, Mills, and Other Work Places. This code was revised under
the procedures of the American National Standards Institute in 1921, 1930, 1942,
1952, 1973, 1979, and 1983 under the title, "American Standard Practice for In-
dustrial Lighting."
This revision continues to emphasize the principles of good industrial lighting to
achieve improvements in productivity, product quality, and accident prevention.
Energy management is also an important consideration. In addition, the IES Com-
mittee o n Industrial Lighting has included the procedure for establishing appropri-
ate ranges of illuminance for various industrial interiors. Portions of the existing
material have been edited to provide a clearer and more concise document.
Energy concern
Today, energy costs and ener management are significant elements in the de-
sign and operation of lighting." The need for the prudent use of energy necessi-
tates conscientious analysis and informed decision with respect to the benefits of
industrial lighting. The goals outlined in this practice can be achieved with effec-
tive energy management if the designer and user will:
1) Use lamps and luminaires appropriate to the purpose.
Illuminance recommendations
In 1979, the IES adopted the policy of recommending iliuminance in ranges, re-
placing the previously recommended single values for specific :asks.6 These
ranges were derived by consensus from many individuals in North America and in
other countries in the world. The designer can make an appropriate illuminance
selection within the ranges to recognize: (1) the decreased visual capabilities of
older people; (2) the added difficulty of tasks of small size or of poor contrast, or
both, and (3) the varying need for speed and accuracy.
This standard describes the illuminance range method. in addition, repre-
sentatives of certain industries have established tables of single iliuminance val-
ues that, in their opinion, represent appropriate illuminances for the listed tasks
and may be used in preference to the iliuminance range method.
Research
Research has shown that there is significance in the way lighting is applied and
that certain design techniques contribute to improved visibility: that visibility is re-
lated to illuminance. It is almost intuitive that high illuminances are needed to
make dark-colored, low- contrast tasks as readily visible as light-colored, high-
contrast tasks under low illuminances. Research further demonstrates that in ad-
dition to visibility, other factors affecting the ease of seeing suggest a minimum of
200 lux [20 footcandles] on all industrial tasks where there is a sustained seeing
requirement?
Environment. Industrial management is increasingly aware of the following: that
people are more satisfied in a pleasant environment; that good lighting contrib-
utes to safety, visibility, and better housekeeping; and that good lighting improves
morale, motivation, and productivity. Much is being done to create pleasing visual
conditions: industrial managers can now select from light-colored interior finishes
and machines, good color combinations, and interesting patterns and textures.
Value of Lighting. The value of a properly applied industrial lighting system is de-
termined by its cost as related to its benefits. The investment in efficient, high
quality lamps and luminaires can contribute to high productivity. It can contribute
to real savings in human and electrical energy. Conversely, a poorly designed
lighting system with low illuminances can increase costs of operation and reduce
productivity.
iii
AMERICAN NATIONAL STANDARD ANSVlES UP-7-1991
The purpose of industrial lighting is to provide en- 2.1 Factors affecting industrial seeing tasks
ergy efficient illumination in quality and quantity
2.1.1 General
sufficient for safety and to enhance visibility and
productivity within a pleasant environment. It is One sees an object (and, usually, its identifying
essential to investigate and to understand the features) by reflection, transmission, or silhouette.
task, the environment, and the lighting--and their
lndustrial tasks vary in visual difficulty-from
interrelationships. To these ends, the following
highly visible to barely visible. Several factors af-
recommendations should be considered in any
fect task visibility: size, contrast, time, and lumi-
lighting design and implemented in its operation:
nance (photometric brightness). (See 2.1.5.) They
1) Design lighting for expected activity (light for are sufficiently interdependent that compensation
seeing tasks with less light in surrounding non- for a deficiency in one may be made by augment-
working areas). ing (within limits) one of the others to maintain
equal visibility.
2) Design with more effective luminaires.
2.1.2 Size
3) Use light sources of the highest practicable
efficacy (high lumens-per-watt output). It is more difficult to see small things than large
ones. If the size of an object is too small to be
4) Use more efficient luminaires. readily visible, its apparent size may be increased
by optical magnification, or if practicable, by mov-
5) Use air-handling recessed luminaires if ap- ing it closer to the eye. Also, increased illumi-
propriate in clean rooms and other industrial in- nance is usually effective in compensating for
teriors where either air supply or air return (or small size.
both) luminaire functions may be desirable.
Ventilated- and heat-dissipating luminaires may 2.1.3 Contrast
increase light output, decrease dirt collection on
To be readily visible, each detail of a visual task
reflecting surfaces of luminaires, or improve bal-
must differ in luminance or color from its back-
last life.
ground. If discrimination is dependent solely upon
6) Use the lightest appropriate finish on ceilings, luminance differences, visibility is at a maximum
walls, floor and equipment. when contrast of an object with its background is
greatest. For example, there is high contrast of the
7) Determine the need for high color rendering black letters against the white background of this
sources. page. Conversely, there is very low contrast of
black thread on dark cloth. In its relation to size,
8) Provide controls to permit turning off lights
the visibility of very small objects increases as
when not needed.
contrast increases; therefore, within' practical lim-
9) Determine the accessibility of luminaires for its, task contrast should be made as high as pos-
maintenance. sible. Contrast sometimes may be improved by a
more effective angular relationship between the
10) Make use of daylighting as is feasible. light source and the task (see section 4.3.4). Up to
a point, a higher illuminance may help compen-
11) Keep lighting equipment clean and in good
sate for poor contrast.
operating condition.
2.1.4 Time
12) Provide instructions covering operation and
maintenance of lighting equipment. The time spent to evaluate and to complete a job
is one measure of productivity. It takes longer to objects far away from the eye, the thickness of the
see an object of low luminance than one of high crystalline lens decreases allowing the curvature
luminance. It usually requires less time to see of the lens to decrease. Accommodation de-
tasks of high contrast and large size than those of creases rapidly with age. By the mid-forties, most
low contrast and small size. individuals can no longer see clearly at normal
working distances and may -ssd optical assis-
2.1.5 Luminance tance. By age 60, there is vet) M e accommoda-
Luminance is frequently the one controllable factor tive ability remaining in most of the population.
in task visibility. Luminance resulting from the light The need for optical aids can be delayed in such
on the task and its surroundings may be controlled persons when contrasts are optimized by appro-
by varying the amount and distribution of light. Lu- priate lighting design.
minances for good seeing are usually many times 2.1.6.4 Other age factors
those necessary for mere discernment. Higher lu-
minance may compensate for deficiencies in the Other aspects of visual performance that deterio-
other contributing factors. rate with aging include: visual acuity, speed of vi-
sion, ability to detect peripheral movements, abil-
2.1.6 Age and subnormal vision ity to see under sudden changes of lighting, and
2.1 6.1 General resistance to glare.
/
oniy occasionally performed
Performanceof visual tasks of high
contrast or large size
D 200-300.500 20-30-50 ~
1
performance of visual tasks of medium
contrast or small size
500-750-1000 50-75-100 / illuminance on task
I
footnote (') below.
' If task reflectance is between 5 and 20 percent use next If an equivalent contrast value, E (a numerical de-
higher illuminance category; i.e.
scription of the relative visibility of a taskl2), can
D to E., E to F,, etc. if less than 5 percent use two categories
higher. be determined for the task, Table 2 may be used
AS determined using a visibility meter and the procedure to select an illuminance category.
outlined in Reference 10.
The range of illuminance that corresponds to each
: Note: Although specific equivalent contrasts are established
scientifically,, a concensus procedure has been used in/ illuminance category is listed in Table 1. Table 3 is
establishing corresponding illuminance Categories. used to determine which value within the range
should be chosen.
Each characteristic is to be reviewed to determine
2) What are the background reflectances for
its weighting factor. Weighting factors are then
each task?
added algebraically to determine the aggregate
3) How much time is spent on each task? weighting factor (AWF). If the AWF is less than or
equal to -2, use the lower illuminance value in the
4) What percentage of time is spent on each
appropriate category ofTable 1. If the AWF is from
task?
-1 to +I, use the middle illuminance value. If the
5) How important is each task? AWF is greater than or equal to +2, use the higher
illuminance value. It should be noted that the char-
6) How important is speed?
acteristics in Table 3 for illuminance categories A
7) How important is accuracy? through C and D through I differ.
8) Which tasks are most difficult (visually)? If there is more than one task and they require dif-
ferent illuminances, the designer must choose be-
9) Which tasks are most fatiguing (visually)?
tween them. There are several alternative meth-
10) What are the ages of the workers? ods for combining many criteria.
The illumination requirements of many tasks may 2.2.3.3 Illuminance selection for outdoor
be satisfied by the use of a variable lighting sys- spaces.
tem. For example, by designing for the highest Table 82 can be used for outdoor spaces by locat-
level and providing dimming or switching capabili- ing the area or activity and selecting the value
ties. the user may adjust the lighting from task to listed as the target maintained
illuminance for de-
task Multilevel lighting systems may be suitable.
sign,
If variability is not possible, the designer may be 2.2.3.4 Illuminance selection for safety
forced to choose one criterion value for the entire
For recommended illuminance values for safety,
system. There are various ways that this may be
see Section 6, Table 9, and Table 84 in Annex B.
done.
2.3 Influence of environmental factors
The worst case approach may be taken whereby
the designer sets the lighting level equal to the re- 2.3.1 Luminance and luminance ratios
quirements for the task needing the highest illumi- The ability to see task detail depends upon the lu-
nance. Care should be taken to avoid selecting minance contrast of the detail against its back-
tasks that are relatively unimportant or not per- ground. Within limits, the greater the contrast, the
formed frequentiy. more easily the task is seen. Also, the eyes func-
tion most comfortably and more efficiently when
An aggregate illuminance value may be deve'- the luminances within the surrounding environ-
oped by averaging individual task reCOmmenda- ment are relatively uniform, -rherefore, all lumi-
tions. This method, however, does not account for nances in the field of view should be carefully con-
the importance of specific tasks, nor the time trolled (see Figure 2),
-
soent oerformina them.
It may not always be practical to achieve the de-
A more sophisticated approach is to develop a sirable luminance relationships (see Figure 3). Ta-
time-and-importance weighted average that would ble 4 lists the varying degrees of practical environ-
weight a task's illuminance higher when more time mental control and recommends luminance ratios
is required to perform it and if its importance is for each type of area. (See also the "American
greater. Th~smethod relies heavily on data ob- National Standard Practice for Office ~ighting."'~)
tained by the survey above. For normal viewing, luminance ratios in large in-
Table &Weighting factors to be considered i n selecting specific illuminance within ranges of values for
each category (refer to section A3 In text)
a. For illuminance cateqories A through C
Room and occupant 1 Weighting factor i
characteristics ! -1 0 +1 I
j,
in determining whether speed and/or accuracy is not important,, impportant or critical,, the following questions need to be;
i answered: What are the time limitations? How Important is it to performthe task rapidly? Will errors produce an unsafe condition or;
product? Will errors reduce productivity and be costly? For example,, in reading for leisure there are no time limitations and it is not ;
! important to read rapidly. Errors will not be costly and will not be related to safety. Thus., speed and/or accuracy is not important. If 1
I however,, a worker is invoived in exacting work,, accuracy is critical because of the Close tolerances., and time is important!
! because of production demands. I
-
he task background is that Dortion of the task upon which the meaningfulvisual display is exhibited. For example,, on this pagej
l the meangingful visual display includes each letter which combines with other letters to form words and phrases. The display i
I medium,, or task background,, is the paper,, which has a reflectance of approximately 85 percent.
dustrial spaces should not exceed those given in psychologically warm and tend to make a room
Table 4. These ratios are recommended as maxi- appear smaller. Green, blue-green, and blue are
mum; reductions are generally beneficial. If possi- cooland tend to make a room appear larger. Light
ble, it is usually better to have the task brighter gray finishes are neutral and are excellent either
than the surroundings. Whether the task is lighter for background or for equipment and machinery.
or darker than its surroundings, the luminance ra- The use of gray for both, however, can be suffi-
tios should not exceed those shown in lines (1) ciently monotonous, resulting in a dull, unappeal-
and (2) of Table 4. To achieve the recommended ing environment. The use of stronger colors re-
luminance ratios, it is necessary to select the re- quires considerable care to assure a harmony that
flectance~of all room-surface and equipment fin- will wear well in an eight-hour environment.
ishes and to control the distribution and luminance Strong colors should usually be limited !o a rela-
characteristics of the luminaires relative to the per- tively small portion of the visual field.
tinent space. (See 2.2.2.4; 2.3.2; 2.3.3; and 4.2.) Colors for industrial spaces and machines should
Surfaces with high reflectances are generally de- be chosen under the light sources that will used in
sirable to provide the recommended luminance ra- the space.
tios and high utilization of light. They also improve
2.4 Industrial building construction
the appearance of the work space (see Figure 4).
2.3.2 Room and equipment finishes 2.4.1 General
The reflectances of the walls, ceiling, and floor- Industrial building construction is classified as low-
and even those of equipment--determine the lu- bay, medium-bay, and high-bay areas.
minance pattern and influence seeing. Room and 2.4.2 Low-bay areas
equipment finishes are significant in affecting utili-
zation of light, and hence, upon energy. Recom- Low bay areas are generally considered to be
mended reflectance values are presented in those in which the bottom of the luminaire is ap-
Table 5. proximately 5.5 meters (18 feet) or less, above the
floor (Figure 5).
2.3.3 Color of machines and surroundings
2.4.3 Medium bay areas
High-reflectance, matte surfaces are generally
beneficial because they provide a better lumi- Medium bay areas are generally considered to be
nance pattern, a higher utilization of light, more those in which the bottom of the luminaire is 5.5 to
economical use of energy, and improved appear- 7.5 meters (18 to 25 feet) above the floor.
ance of the room (see Figure 4). Many companies
paint machines in colors harmonious with the inte- 2.4.4 High bay areas
rior. It is preferable to have the background slightly High bay areas are generally considered to be
darker than the seeing task. Painting stationary those in which the bottom of the luminaire is more
and moving parts of machines with contrasting than 7.6 meters [25 feet] above the floor (Figure
colors may reduce hazards by aiding identifica-
tion.
Color can make the working environment more in- 2.4.5 Office area
teresting and pleasant. Cream, ivory, and buff are For recommendations concerning the lighting of
1
1 A B C
1) Between tasks and adjacent darker surroundings 3to1 3 to 1 5 to 1
2) Between tasks and adjacent lighter surroundings 1103 1113 1 to 5
3) Betweentasks and more remote darker surfaces 10 to 1 20 to 1
i
4) Between tasks and more remote lighter sufaces 1tO10 1 It020
5) Between luminaires (or windows, skylights, etc.) and surfaces adjacent to them
6) Anywhere within normal field of view
20 to 1
4010 1
1 1
*
Fenestration can serve at least three useful pur- 3.2.3 Sunny elevations
poses in industrial buildings. It admits, controls, Special attention should be given to glare control
and distributes daylight for seeing, provides a dis- for latitudes where fenestration frequently receives
tant focus to relax eye muscles, and eliminates direct sunlight. Methods used to control glare in
the cloistered feeling some people experience in sunny elevations include diffuse glazing, and fixed
complete closed-in structures. However, an ade- or adjustable louvers.
Table 5-Recommended reflectance valws applylng to
A and
.8 of Table 4 -- 3.3 Building architectural sections
- .-envlronmenial ClasSIfi~bons
-- - - -
Reflectance*
Surfaces 3.3.1 Sidelighting
(percent)
Cellcng 80 to 90 Windows in the sidewalls admit daylight and natu-
ral ventilation and afford occupants a view out-all
I Desk and bench tops,,
, machtnes and equcpment
Floors
1 25 to 45
not less than 20
of which may be desirable. Nevertheless, their un-
controlled luminance may be troublesome and the
'.~efiectanceshould be malntamed as near as pract~cal
to 11 presence of windows usually adds to the heating
i recommended values. and cooling load for the building.
Figure 2. Trimmer rwm in a paper mill finishing department. The Figure 3. A basic oxygen furnace area in a steel plant where the re
use 01 high retleEtance rwm finishes help to create an environ- tlectances of the liwr, wails, and ceiling are not easily controlled.
ment with relatively uniform luminances. Luminaires with high in High bay luminaires with IOW-wanhigh inten& discharge lamps
tens@ discharge lamps are mounted 6.4 meters 121 feet] above the are installed 29 meters [a6 feet1 above the floa.
floor.
3.3.1.1 Unilateral 3.3.2.1 Clerestory
Unilateral design (see Figure 6) lends itself to con- The additional fenestration on the roof facing in
tinuous fenestration and curtain wall construction. the same direction as the main window (see Fig-
Window headers are usually placed close to the ure 8) aids in overcoming the room width limita-
ceiling line. For good daylight distribution, the dis- tions of the unilateral section. Brightness control
tance from the inner wall to the outdoor wall must be used on some exposures; brightness
should be limited to 2 to 2.5 times the room height control is not as prominent a problem as with bilat-
measured from the floor to the window header. eral designs. The roof adjacent to the clerestory
Extreme luminance at the window, due to sun or window should be a reflecting-type roof.
sky, should be reduced by using shades or tinted 3.3.2.2 Roof monitor section
glass.
A roof monitor is a clerestory section with a flat
3.3.1.2 Bilateral roof and windows on both sides (see Figure 9). It
is advantageous where a high-bay area is located
Bilateral daylighting design (see Figure 7) permits between two low-bay areas.
doubling the room width. The second set of win-
dows often occupies only the upper part of the 3.3.2.3 Sawtooth
wall. A reflecting roof under the secondary win-
This fenestration is used principally in low-roof,
dows acts like ground light and contributes materi-
large-area, industrial buildings (see Figure 10).
ally to the light entering the room. At leas! one set
The windows usually face north in northern lati-
of windows faces a sun exposure, necessitating
tudes; brightness controls are not then required.
brightness control. Sloping ceilings sometimes
Slanting the windows increases the admission of
employed with this design generally have little ef-
daylight, but may increase dirt collection on the
fect on quantity or distribution of illumination. High
glazing, in addition to increased thermal stresses
reflectance materials used in the ceiling, however,
in the tinted glazing.
do contribute to the utilization of light entering the
space. 3.3.2.4 Skylight
3.3.2 Toplighting Modern skylights assume many forms and are
widely used in contemporary architecture (see
Toplighting has the advantage that it can be used Figure 11). These forms include domes, panels
without limitation across the width of the day- with integral sun and brightness control, panels of
lighted space but affords a view of only the sky. glass-fiber reinforced plastic, and louvers for heat
Consequently, such buildings often have small and brightness control. In addition to effective light
sidewall windows to permit an outdoor view. Top- distribution, skylight design should be carefully de-
lighting should be effectively controlled to keep lu- tailed to provide for effective seals against mois-
minances within desirable limits. ture penetration and possible dripping from con-
Figure 4. A pleasant environment is provided for die makers in a Figwe 5. A low bay area used for meter assembly w o k Fluores-
machine shop. Supplementary lighting is used to maintain close Cent luminaires with 30 percent upward light are mounted 2.2 me-
tolerances of die produclion. Carpet, green plants and a modern ters v.5feet] above the work-plane.
wall treatment contribute to making a stimulating area.
densation. They also may be used to provide heat view to the outdoors from the room is not notice-
control and ventilation. Codes and regulations ably affected. At night, the view into the room is in-
should be checked to determine any limitations on creased while the view from the room to the out-
the extent, placement, and mechanical properties doors is reduced.
of skylights.
3.4.1.3 Reflective (high reflective, low
3.4 Transmitting materials and shielding transmittance materials)
elements
Reflective glasses and plastics also offer a meas-
The various materials and shielding elements ure of brightness control that increases as their re-
used for daylight are somewhat similar to those flectance~are increased. These materials act as
employed for electric lighting: they are selected for one-way mirrors depending on the ratios of the in-
their ability to transmit, diffuse, refract, absorb, or door and outdoor illuminance values. Also, they
reflect light. may reflect more heat while transmitting more light
than non-reflective, low transmittance material.
3.4.1 Transmitting materials
3.4.1.4 Diffusing materials
3.4.1.1 Transparent (high transmittance
materials) These include translucent and surface coated or
patterned glass, plastics, and diffusing glass
These include sheet, polished plate, float and
block. Transmittance is directionally non-selective.
molded glass, rigid plastic materials, and formed
The amount of diffusion varies over a wide range
panels, all of which transmit light without apprecia-
depending on the material and surface. As a rule,
bly changing its direction or color and allow vision
transmittance and brightness decrease as diffu-
in either direction. Some of these materials are
sion increases. Some types may require bright-
available as sealed, double, or triple glazed units,
ness control because they become excessively
all of which reduce conductive heat flow.
bright under sun exposure. The brightness of
3.4.1.2 Transparent (low transmittance nearly diffusing materials is nearly constant from
materials) all viewing angles.
Low transmittance glasses and plastics offer a 3.4.1.5 ~ i ~ transmitting
~ ~ t materials
i ~ ~ ~ l
measure of brightness control which increases as
their transmittance is decreased. Reduction in ra- These include prismatic surfaced glass and plas-
diant solar heat accompaniesthe reduction in vis- tics to obtain the desired directional control of light
ible light. With such materials, the view into the and brightness. They are used in either horizontal
room during daylight hours is reduced while the or vertical panels.
1-7
Figure 6. nf atera lg mg s e mn.
L A[
Figure 9. Root monltor lhghtmg section.
'I
3.4.1.6 Specularly selective transmitting egg crate. Matte textures and suitable reflec-
materials tances should be used where possible.
These include the various heat absorbing and re- 3.4.2.5 Landscaping
flecting materials that are designed to pass most
Trees are effective shading devices when properly
of the visible light but absob or reflect a portion of
located with respect tc t i e wilding and its fenes-
the infrared radiation. The absorbed heat is then
tration. Deciduous trees provide shade and pro-
reradiated in approximately equal proportions in-
tect against sun glare durtng the warm months but
side and outside the building. Stained glass
allow the sun to reach the building during the win-
comes under this classification as it is selective in
ter. Deciduous vines on louvered overhangs or ar-
the visible portion of the spectrum. However, the
bors provide a similar seasonal shade.
primary purpose of stained glass is to create an
esthetic ambience rather than as a means of light- 3.5 Dirt accumulation
ing specific visual tasks.
Accumulation of dirt on fenestration reduces trans-
3.4.2 Shielding elements
mitted light. The amount of reduction depends
3.4.2.1 Overhangs upon the location, the mounting angle, and the fre-
quency of cleaning. Under typical industrial condi-
Overhangs shade the window from direct sunlight tions, the reduction at the end of a six-month pe-
and reduce the luminance of the upper part of the riod can amount to one-half for vertical fenestra-
window at a sacrifice in the amount of light reach- tion and two-thirds for horizontal fenestration.
Ing the far-side of the room. Overhangs of practi-
cal width do not provide complete shielding at all 4 Electric lighting
times. They can be designed to shade the window
in summer and let solar light in during the winter. 4.1 General
In multi-story buildings, projecting balconies serve
Electric lighting is always required for all industrial
as overhangs.
areas because daylight is often not available in
3.4.2.2 Vertical opaque element sufficient quantities throughout the space, even
under optimum daylight conditions. During the
Vertical opaque elements are effective on east daylight hours, the area adjacent to the windows
and west walls as sun controls. Matte textures may have the most light. At night, however, the
and suitable reflectances should be used. Combi- electric lighting must contribute sufficient illumina-
nations of vertical and horizontal elements as sun tion. To ensure adequate lighting throughout the
controls are most common in the tropics and entire work area during the day and night, the
southern states. electric lighting system must be designed, in-
3.4.2.3 Shades and draperie stalled, and operated so that the general interior il-
luminance is not seriously reduced in those areas
These include opaque or diffusing shades and adjacent to windows and walls during nighttime
draperies for excluding or moderating daylight and working hours.
solar energy. For darkening a room, the material
must be opaque and should tightly cover the en- The designer of an industrial lighting system
tire window. should consider the following steps as the first
and all-important requirements of good planning:
3.4.2.4 Louvers
(1) Determine the quality and quantity of illumi-
These are widely used as shielding elements in nation desired for the industrial activity.
daylighting design. The slats may be fixed or ad-
(2) Select lighting equipment that will meet the
justable, horizontal or vertical. They may prevent
quality and quantity requtrements. This may be
entrance of direct sunlight and reduce radiant
done by examining photometric characteristics
heat, while reflecting a high proportion of sun, sky
and luminaire construction, and providing equip-
and ground light into the interior. With fixed lou-
ment that will meet installation, operating, and
vers, spacing and height of the slats should be de-
actual maintenance conditions.
termined to shield the light source at normal view-
ing angles. Overhangs for sun control are often (3) Balance all of the energy management con-
made with louver elements so that more sky light siderations along with economic factors includ-
can reach the windows. Louvers are also em- ing initial, operating, and maintenance costs
ployed in toplighting arrangements, sometimes against the quality and quantit requirements
with two sets of slats set at right angles to form an for optimum visual performance.Y-5.7
(4) Plan branch circuiting for optimum operation ing) unless the units have relatively large lumi-
under present and estimated future require- nous areas or are mounted closer together than
ments. the suggested maximum spacing criteria (spacing-
to-mounting height ratios). Both direct and re-
(5) Design should allow for safe and practical flected glare (see 2.2.2.2.1 and 2.2.2.2.2) from di-
lighting maintenance. rect luminaires may also be dimrbing because of
4.2 Types of luminaires the higher luminance difference between the
bright source and the darker surround; however,
4.2.1 General direct glare can be very low from a well designed
There are many types of industrial luminaires. Se- luminaire (see Figure 13).
lecting specific types for a proposed installation Direct industrial lighting equipment is usually clas-
requires consideration of: candlepower distribu- sified according to the distributioni6 of the down-
tion; efficiency; shielding and brightness control; ward component from highly concentrating to
recommended mounting heights; lumen mainte- widespread. This classification of luminaires is ex-
nance characteristics; mechanical construction; pressed in terms of suggested spacing criterion as
installation and servicing features; and environ- shown in Table 6.
mental suitability for use in normal, hazardous, or
special areas. Some direct luminaires are designed to emit as
much as 10 percent upward light through top ap-
There are six luminaire classifications used spe- ertures or luminous sides. This feature tends to
cifically for industrial interior applications: direct, brighten the ceiling and upper area of the room,
semi-direct, general diffuse or direct-indirect, improving visual comfort. Apertures also permit an
semi-indirect, and indirect. upward flow of air that may reduce deposits of dirt
on the lamps and reflector and increase the light
4.2.2 Direct output of fluorescent lamps.
Direct units are those that emit practically all (90 The widespread category includes high intensity
to 100 percent) of the light downward (see Figure discharge (HID) luminaires that have optical as-
12)-that is, directly toward the working area. Al- semblies consisting of a refractorlreflector design
though such systems usually provide the most ef- that can provide lamp concealment and reduce lu-
ficient illumination on the working surfaces, it is minance sufficiently to permit lower mounting
frequently at the expenseof other factors. For ex- heights than would be acceptable for conventional
ample, shadows may be excessive (and disturb- HID luminaire designs. The distribution of low-bay
Figure 12. Luminaires for general lighting are ciassified by the CIE in accordance with the percentages of totsf luminaire output emitted
above and below horizontal. The light distribution curves may take many forms within the limits of upward and downward distribution, d e
pnding anthe typeof light source and thedesign of the luminaire.
Tabk 6-ClasoifIcation ol luminaim direct Camp-
- utilization comes from luminaires that deliver
expressed in tenns of permissabk acing c r i - terioL
maximum output in downward zones of 0 to 45
Spacing criteria
(above work-plane)
Luminaire
I
degrees (0 degrees is at nadir) and that are of the
classification
proper spacing criteria. The most desirable light-
I
Up to 0.5 Highly concentrating
0.5 to 0.7 Concentrating ing distribution panern may be determined by
0.7 to 1.O M e d i ~ 'soread comparing the photometric curves of concentrat-
0
l.0t01.5 Sprsad
them for a point calculation.1
ing and medium-spread luminaires and using
. .
. .............
assitica_!ienA!Asua!!ask
= o s x w e m _ a ~ ~ a l s ~
~~~
.L-_.n__.=r.______
~ .._-*-
_ - b-___.-=z= - .
-
Dinuse detail &background
a. Unbroken surface
.............
Newspaper proofreading 1 ..., .... ~~~
(Fig. 27a)
b. Broken surface ( Scratch on ingiazed tile 1 To emphasize surface break / S-I 1 To--direct light obliquely to surface (Fig. ,
I
~,
- 1.-- -.2 .I LlCJ
. Seecular detailmbackground -
a. Unbroken surface image of source & pattern is
reflected to eye (Fig. 27d)
b. Broken surface Scratch, scribe, Create contrast of cut against specular 5-111 or So detail appears bright against a dark
engraving,punch marks surface background
S-IV or S-V when not So that image of source is reflected to
practical to orient task eve 8 break appears
.. . - 27d)
dark (Fia.
I Inspectan 01 fmn sh pln! ng over To show up uncovered spots S-IV with color 01 source For reflection of source image toward
c Specblar coallny over
spcc~laroackyro~no dnderp almg selccted to create the eye (Fig. 27d)
maximum color contrast
. . . L . . 1
1. Cqmbi?ed specllla! & diffuse s u r f a c e s ~.................... .
...
S-ll or 5411
So direction of reflected light does not
coincide with angle of view (Fig. 27a)
So direction of reflected light from
dark background metal detail coincides with view (Fig. 27b)
To crcak a un form, low-or yntncss S-IV or 5.111 So reflectedimage of source coincides
light background re1 ection lrom specL ar Dackgro~no with angle of view (Fig. 27b or d)
TO produce high brightness of detail against S 4 l or S-li So direction of reflected light does not
dark background coincide with angle of view (Fig. 27a)
-r
E&entmaterk!!s- -.-A- - . .
.
. .- ...
I. With diffuse surface
: J ! a n s ~ a ~ e n t m a t e.--!ii.iaiiili i
. A
Scratch on opal glass or plastic Maximum visibility of SullaCe detail
..........
Maximum vi*ility
__. . _
.........
of detai! within material 1 Treat as opaque specular surface-See A-2
Transillum4e behind m a t w w i t h S:!~SI~!S-IV{~~&92_77e)
I
~~ -~ ~ -~ ~ ~ .
2iear material with specuiar Plate glass TO produce visibility or details within Transparent material should move in
surface material such as bubbles & details on front of Type S-V,, then in front of
surface such as scratches black background with Type S-I
directed to prevent reflected dare
).~rent?eaguemateria!s_;
....... .. ~- . ~~~~~ . . .... ....... ...... .....
1. Transparent material over Instrument panel Maximum visibility of scale & point
diffuse background without veiling reflections "
Varnished desk top Maximum visibility of detail on or in So that Image of source & pattern IS
transparent coating or on diffuse reflected to the eye (Flg 27d)
background
.... .. .-
..
specuiar background
over a
--
~~
m i r r o r
~p
I
.
b. Detail in the surface cratch on a watch case To emphasize surface break reflect image of source to eye (Fig.
).. - ....
3,C~.~b~~~_a!ion_s~_ec!!la1~~~1use..
. -- -.
a. Specular detail on ditluse
background
/=be
1
mark on casting, I l b m G m e glitter against
/ background-
. dull 71 'CiiGZT- /
In relatlon to task for best visibiliiv.
Adjustable equipment often heipful
Overhead to reflect image of source
to eye (Fig. 27b or d)
b. Difluse detail on specular Micrometer scale To create luminaous background against S-IV or 5-111 With axis normal to axis of micromete
background which scale markings can be seen in
high contrast
Coal picking TO make coal glitter in contrast to dull S.1, S-ll To prevent direct glare (Fig, 27b)
. . . -. .
B. Translucent
.
... ..................... materials
.. .
.
-- .. --< - =
1. Diffuse surface Lamp shade TOshow impertections in material Behind or within for transillumination
(Fig. 27e)
2. Specular surface Glass enclosing globe To emphasize surface irregularities Overhead to reflect image of source
to eye (Fig. 27d)
C,Transparent materials . . . . . . . . . . . . . . . . .
Clear mater,a<w.th spec^ ar Bottles g,assnarc-emply or To emphasize sdrtace !rrequar$les S- TO bs dllected o o l .~ ~.etol vob ects
surface I filled with clear liquid I I I
To emphasize cracks, chips,, and foreign S-IV or S-V objectsforisheipfui
Behind transillumination.
(Fig. 27e)Motion 01
-..-. ... ... ~ ~.
tively weak in that color. For example, in view- als that fluoresce, near-ultraviolet light sources
ing yellow on black, a light source rich in yellow can be used for color matching.
will increase the contrast by intensifying the yel-
5) Color shading. Color shading is the adjust-
low; in viewing yellow on white, a light source
ment of proportions of ingredients (colorants) in
rich in blue will increase the contrast by graying
a mixture to improve color conformity to a
the yellow.
standard. It, too, is a form of color matching and
requires the same type of lighting or spectro-
2) Color selection. Selecting original colors to
photometric curves as in (4).above. The mixing
be used as a reference standard is governed by
of pigments, dyes, or inks is an example of
many esthetic and economic factors. Only the
color shading.
originator knows of the desired impression to be
given the 0bSe~eror consumer; therefore, this 6) Color correction. Color correction (of a photo-
impression must be inherent in the reference graph or printed picture) is the adjustment of a
standard under any lighting conditions that color reproduction process to improve the color
might be used by observers who view a repro- conformity of a reproduction to that of the origi-
duction of it. Many color problems may be nal. For color correction, the light source is pref-
avoided by evaluating the reference standard erably one that approximates the spectral en-
under commonly used light sources as well as ergy distribution of daylight.''
18,19
under a standardized light source.
4.3.5.2 Three-dimensional objects
3) Color grading (color inspection, color com-
parison). Color grading is the judgment of Three-dimensional objects are seen in their appar-
equality (or of the amount and character of dif- ent shapes because of the shadows and high-
ference) in the color of objects. Many prod- lights resulting from certain directional compo-
ucts-raw cotton, tobacco, fruits, vegetables, nents of light. This directional effect is particularly
furs, etc.-may be accepted or rejected on the useful in emphasizing texture and defects on un-
basis of color specifications or standards. Day- even surfaces.
light is often used for evaluation; however,
4.3.5.3 Silhouette
quantity and color temperature vary with sun
and sky conditions. Electric lighting, with consis- Silhouetting is an effective means of checking
tent color-rendering properties approximating a contour with a standard template. Illumination be-
phase of daylight, is preferable. Large depar- hind the template will show brightness where
tures from the daylight spectrum are permissi- there is a difference between the contour of the
ble and often desirable for color grading. For ex- standard and that of the object being checked.
ample, the differences in yellow samples are
easier to discriminate under a source rich in 4.3.5.4 Fluorescence under ultraviolet
blue than a source deficient in blue.
Fluorescing surfaces by ultraviolet radiation is
4) Color matching. Color matching is the deter- often useful in creating contrast. Surface flaws in
mination that one or more samples of a material metal and nonporous plastic and ceramic parts
or substance are identical in color to a refer- can be detected by the use of fluorescent materi-
ence sample or standard. It differs from color als.
grading in its more exacting requirements.
4.3.5.5 Polarized lighting
Many materials or substances may appear to
match under one light source but not under an- The detection of internal strains in glass, lenses,
other. Such a mismatch, known as color lamp bulbs, transparent plastics, etc., may be fa-
metamerism, can frequently be detected when cilitated by transmitted polarized light. The non-
the comparison between a sample and a refer- uniform spectral transmittance of strained areas
ence standard is made under each of two causes the formation of visible color fringes. With
sources of widely different light energy distribu- transparent models of structures and machine
tion (red and green, for example, or yellow and parts, it is possible to analyze strains under simu-
blue). Incandescent lamps (which are predomi- lated operating conditions.
nantly reddish) and blue or daylight fluorescent
lamps (predominantly bluish) are often used as Polarization can be used to decrease reflected
the two dissimilar light sources. For more pre- glare and veiling reflections from specular sur-
cise color matching, spectrophotometric curves faces. This technique may improve visibility of ob-
should be compared and matched. For materi- jects packaged in a transparent material.
4.3.5.6 Minute details and high precision cal operations. Each of these conditions warrants
the use of a stand-by power supply.
Viewing very small objects through lenses simpii-
fies inspection. The magnified image may be pro- Temporary power interruptions and severe line
jected upon a screen. Because the projected sil- voltage dips may require special cons~deration.In
houette is a magnification of the object, any ir- locations where the lightins ir ~rovidedby HID
regular shapes or improper spacings may be sources, emergency lighting may be needed for
readily detected. Similar devices are used to in- temporary lighting during the HID lamp restrike
spect machined parts for accurate dimensions period (see Annex D, paragraph D4.1). Some HID
and contours. luminaires can be equipped with an incandescent
source that will light immediately upon return to
4.3.5.7 Moving parts normal power, and will remain lighted until 70 to
90 percent of the HID output returns.
It is sometimes necessary to inspect and study
moving parts. ~troboscopiclighting can be ad- Luminaires can be equipped with battery-powered
justed to stop or slow the motion of constant- units that provide reduced illuminance or time in-
speed rotating and reciprocating machinery. tervals adequate for safety of workers. For longer
Stroboscopic lamps give flashes of light at control- outages, it may be better to rely upon power sup-
lable intervals (frequencies). Their flashing can be plied by storage batteries or emergency gener-
so synchronized that each time the flash occurs, ators. Either or both may be used to meet the nec-
the rotating or reciprocating object appears to be essary requirements. An emergency lighting sys-
in exactly the same stationary position. tem may be part of, or separate from, the regular
lighting system. Planned, periodic maintenance of
4.3.5.8 Vertical-surface seeing tasks
all components of the emergency system is es-
Vertically-mounted objects, such as clocks, charts, sential to its proper function. Installations must
dials, panels, assemblies, and so on, often require comply with applicable codes and applicable regu-
special techniques. Uniform lighting is important, iati~ns.~~."
especially if the lighted area is large. If the object
is behind a transparent covering, it is important to Storage-battery lighting units automatically pro-
locate the supplementary luminaire so that any re- vide lighting in corridors, stairwells, exits, aisles
flection does not coincide with the viewing angle. (any exit routes for the safe passage and egress
If the task is located adjacent to a source of high of personnel), machinery equipment rooms and
luminance, such luminance should be reduced to other danger areas. Battery capacity and the num-
within the limits described in 2.3.1. ber of lamps and their wattages should be so cor-
related to provide lighting for at least the length of
4.3.5.9 Electronic components time required by applicable codes.
Many industrial areas contain extensive electronic Generator sets are power sources for longer dura-
components. The manufacturingfacilities involved tions of emergency lighting. The generators are
should provide good seeing conditions for a wide driven by a prime mover that automatically starts
range of visual tasks. Some are relatively simple, upon failure of the normal power supply. Transfer
using standard lighting techniques. Other tasks from normal to emergency power may be effected
are more complex, requiring greater attention to by an automatic transfer switch.
matters of illuminance, spectral content of light.
and directional effects. Some activities must be 4.3.7 Factors of special consideration
performed in clean rooms where the lighting sys-
tem is integrated in the building subsystem (see
4.3.7.1 Lighting and space conditioning
4.3.7.2).
4.3.6 Emergency lighting With the use of higher illuminance, it is often prac-
tical to utilize lighting energy combined with the
During a failure of the normal power supply, pro- heating, ventilating, and air conditioning (WAC)
truding machines or objects are often seen in sil- design for an integrated system. The lighting sys-
houette. Generally, emergency lighting is de- tem can often provide most of the energy during
signed to provide lighting for two basic conditions: the heating period. When cooling is required,
(1) short durations, for personnel safety and much of the lighting heat can be removed by the
evacuation: and (2) longer durations where light- air exhaust system. (See Section 2 for further de-
ing is required for security or for continuity of criti- tails.)
4.3.7.2 High humidity or corrosive 4.3.7.4 Clean rooms
atmosphere and hazardous location lighting
Clean rooms are defined as enclosed areas where
Enclosed gasketed luminaires are used in non- the amount and size of particulate matter in the air
hazardous areas where atmospheres contain non- are closely controlled, as are temperature, humid-
flammable dusts and vapors or ex-essive dust. ity, and pressure. Requirements may be so strin-
Enclosures protect the interior of e: luminaire gent as to require cleanliness greater than a hos-
from conditions prevailing in the area. Steam proc- pital operating room. The lighting in such spaces
essing, plating areas, wash and shower rooms, may be field installed, or supplied as part of an as-
and other areas of unusually high humidity are sembled enclosure with integrated facilities to pro-
typical areas that require enclosed luminaires. Se- vide the necessary HVAC controls.
vere corrosive conditions necessitate knowledge For example, in clean rooms for manufacturing
of the atmosphe~iccontent to permit selection of silicon chips, certain operations require lighting
proper material for the luminaire. controls to create a darkroom environment, such
Hazardous locations are areas where atmos- as for photolithography process in micro chip pro:
pheres contain flammable dusts, vapors or gases d ~ c t i o n .Special
~~ prismatic panels, filters, gold
in explosive concentrations. They are grouped by fluorescent lamps, or colored lamp guards may be
the National Electrical code2' on the basis of their needed to eliminate wavelengths below 500
hazardous characteristics, and all electrical equip- nanometers. Other areas may require 700 to 1000
ment must be approved for use in specific classes lux (70 to 100 footcandles) with low brightness
and groups. Luminaires are available that are spe- louvers in a luminous ceiling to avoid reflections
cifically designed to operate in these areas, which that would be distracting. Multi-level switching
are noted in Article 517 of the National Electrical may give the desired flexibility of illuminance lev-
Code as Class I, Class 11, and Class Ill locations. els.
For definitions of luminaires used in these areas, 4.3.7.5 Non-passive failure of lamps
such as explosion-proof, dust-tight, dust-proof, Many lamp types (especially HID lamps) experi-
and enclosed and gasketed, see the IES Lighting ence non-passive failures when they remain in-
andb book."^ stalled in luminaires after their rated life (particu-
larly in a constant burn condition). When a non-
4.3.7.3 Abnormal temperature conditions
passive failure occurs, fragments of hot glass from
i o w ambient temperatures must be recognized as the lamp can fall to the bottom part of the lens of
existing in such areas as unheated industrial an enclosed unit. HID units with lenses should use
plants, frozen food plants, and cold storage ware- lens material that is capable of containing the frag-
houses. Equipment must be selected to operate ments of hot glass.
under the existing conditions. Particular attention Where open bottom HID luminaires are used,
must be given to lamp starting and light output combustible material below is susceptible to fire
characteristics. With HID equipment, temperature and personnel could be injured from the hot glass
variation has practically no effect on light output, fragments. If it is determined that a risk is present,
but the proper starting characteristics must be ap- enclosed units are recommended. In all HID appli-
proved. With incandescent filament lamp equip- cations, the manufacturer's recommendations for
ment, neither the starting nor the operation is a use and operation should be followed to establish
problem at low temperature. a safe and efficient lighting system.
Abnormally high temperatures may be common at 4.3.7.6 Excessive vibration
truss height in foundries, steel mills, forge shops,
and so on. Caution should be observed in select- Excessive vibration can cause fluorescent lamps
ing lighting equipment for mounting in such loca- to fall from industrial-type units. If this possibility
tions. It is particularly important to consider the exists, safety straps, lamp locks, wire guards, or
temperature limitations of fluorescent and high in- louvers should be installed. See Article 410-16(c)
tensity discharge ballasts under such conditions. of the National Electrical code.'' In earthquake
Often ballasts should be remotely located at a areas, all lighting units should be securely at-
lower and cooler level or special high temperature tached to the supporting structure.
equipment should be used. The reduction in fluo-
4.3.8 Security lighting.7s24
rescent lamp output at low or high operating tem-
peratures should be recognized. See the li ht Security lighting pertains to the lighting of building
sources section of the IES Lighting Handbook.2 2 exteriors and surrounding areas out to and includ-
ing the boundaries of the property. In some cases, preciation of luminaire surfaces, and depreciation
it may be an integral part of the industrial lighting of room surfaces. All light loss factors need to be
design. considered in the lighting design. Inaccurate de-
termination of light loss values may result in lower
Security lighting contributes to a sense of per- illuminance than expected or desired.
sonal security and protects property and may be
realized by: Regularly scheduled maintenance includes clean-
ing luminaire, room, and equipment surfaces. In
1) Surveillance lighting-lighting to detect and spite of adequate maintenance at appropriate in-
observe intruders. tervals, the initial illuminance value may suffer a
2) Protective lighting-lighting to discourage or loss of 25 to 35 percent at the end of the mainte-
deter attempts at entrance or vandalism. nance period.
8.) Illuminance*
5 ) Provide low illuminance levels on guard lux 4 foot-
posts, television cameras and other electronic 1 candles
or sensing locations to render their positions Large open areas-standard system I
harder for the intruder to pinpoint. Average lllumlnance throughout the 2 1 02
space, m!nlmun at any tlme
6) Provide special treatment for sensitive loca- I
tions (entrances and exits, railroad sidings, al- Absolute minimum illuminance at any 0.5 I 0.05
point or time
leys, roofs of abutting buildings, wooded areas,
1 Large open areas-glare system I Same as above
water approaches, and airports).
Su~eillanceof ConfinedAreas
7) Provide complete reliability. A single lamp
outage should not result in a dark spot vulner- Average lilumlnance throughout the II 05
space, mbnlmum at any time
able to entry. i
5.1 Importance
Average illuminance throughout the
space, m!nlmum at any tlme
10 / 10
Figurt 11 lighlIpionled against time. Typical curves showing the cause of loss 01
light a useful lighl:are at the right.
Table 94llurninance levels for safety'
such as end plates, reflectors, and so on may not / Hazards requiring visual Slight 1 ~ i ~ h '
be removable and must be cleaned in place. Plas- I detection I
tics should be destaticized (if not included in the High I
1 :
[ ~ o n aactivity
l level' Low High ! Low
!
cleaning solution) and air dried (not wiped) to pre-
vent accumulating a static charge which attracts
dirt. It is also advisable to wear clean gloves in
1 Illuminancevalues
1 LUX
1 Footcandles /
5.4
0.51 1
/I 22
i 2 1. 5 !
54 I
handling cleaned plastic; oil from bare hands will ['Minimum illuminance for safety of people,, absolute minimum i
leave marks on the plastic and destroy the destati- I at any time and at any location~onany plane where safety is I
i related to seeing conditions.
cization. Lamps that are not replaced should be
washed at each cleaning. 1I 'special conditions may require diierent illuminance values. In
some cases higher levels may be required as for example 2
j
I where security is a factw., or where certain colors must be I
5.5.3 Room surfaces i identified. In some other cases greatly reduced levels,,
I including total darkness,, may be necessary,, specifically in
The frequency of cleaning or painting room sur- /situations involving manufacturing., handling,, use,, or
1 processtng of light-sensitive materials (notably in connection j
faces is a function of the amount and character of j with photographic products). In these situations alternate
'
dirt in the atmosphere. Clean room surfaces in- i methods of insuring safe operations must be relied upon. !
crease lighting utilization. !Note:See specific application reports of the IES for guidelines i
t o minimum illuminances for safety by area.
/'An obstacle in the path of egress should be considered a j
5.6 Group relamping i high h z a r d I
Replacing burned-out or severely depreciated
lamps is very important to maintaining the light contribute to industrial accidents. Some of these
level. It is often economical to replace lamps be- factors are: direct glare, reflected glare from the
fore they fail. Group replacement of lamps is fre- task, and harsh which
auentlv more economical than individual reolace- seeing. Excessive visual fatigue itself may be an
hent. keolacino de~reciatedlamos with new ones element leading toward accidents
a
contributks to higher average lighting level. The
effect of various relamping strategies is shown in
Accidents may also be due to the delayed eye ad-
aptation a person experiences when moving from
a document by the IES Energy Management
bright surroundings into dark ones and vice versa.
~ommittee.~
Some accidents that have been attributed to an
6 Safety individual's carelessness could have been par-
tially due to difficulty in seeing from one or more of
6.1 Importance the above mentioned factors. The accidents might
have been avoided through the use of good light-
(For emergency lighting, i.e., failure of the normal ing principles.
power supply, see 4.3.6.) Safe working conditions
are essential to any industry and the effect of light 6.2 Illuminance levels
on safety must be considered. The environment of
an industrial installation should be designed to The lighting recommendations in Table 1 provide
help compensate for the limitations of human ca- a guide for efficient visual performance rather than
pability. Any factor that aids visual effectiveness for safety alone; therefore, they are not to be inter-
increases the probability that a worker will detect preted as requirements for regulatory minimum il-
the potential cause of an accident and act to cor- luminance.
rect it.
Table 9 has been developed to list illuminances
Physical hazards are marked according to Ameri- regarded as absolute minimums for safety alone.
can National Standards Institute document^.'^ To assure these levels are maintained, higher in-
The color rendering properties of the light source itial levels must be provided as required by the
should be considered with regard to the physical maintenance conditions (see Section 5). In those
hazards present in the particular installation. Spe- areas that do not have fixed lighting, localized
cial consideration should be given in regard to dis- lighting should be provided by portable lighting
crimination of safety colors under high pressure equipment. (See Table 84 in Annex B and refer-
sodium lighting.26 ence 7 for those illuminances for safety associ-
ated with the cargo and shipping facilities.)
In many instances where illumination is associ-
ated with industrial accidents, the cause is attrib- The illuminance must be high enough to allow ac-
uted to inadequate illuminance or poor quality of curate discrimination of safetv colors as ore-
illumination. However, there are many less tangi- scribed by the American ~ationalStandards I&-
ble factors associated with poor lighting that can t~te.'~
6.3 Other factors 6. IES Committee on Recommendations for Qual-
ity and Quantity of lllumination of the IES, "RQQ
A visually safe installation must minimize glare Report No. 6-Selection of Illuminance Values for
and be free of uncontrolled, large differences in lu- Interior Lighting Design," Journal of the llluminat-
minances. An appropriate guide to limiting glare ing Engineering Society (hereafter cited as J. II-
and adaptation effects is described in 2.2. lum. Eng. Soc.) , Vol. 9, No. 4, p. 188, Apr., 1980.
Changes in eye adaptation when alternately look-
ing at areas of widely different luminances will oc- 7. Kaufman, J.E. and Christensen, J.F. (editors),
cur, and the recommended maximum luminance IES Lighting Handbook, 1987 Application Volume,
ratios listed in Table 4 should be used to avoid New York: llluminating Engineering Society of
temporarily noticeable reductions in visibility. Con- North America, 1984.
necting adjacent fluorescent and HID luminaires
8. IES Committee on Lighting for the Machining of
to different phases of three-phase electrical distri-
Small Metal Parts, "Lighting for Machining of
bution systems will reduce stroboscopic effects
Small Metal Parts," IES CP2-1948, llluminating
and, therefore, may improve safety in machine
Engingeering (hereafter cited as lllum. Eng.), p.
shops and other areas containing rotating machin-
615, Vol. 44, Oct., 1949.
ev.
9. IES Committee on Lighting Design Practice,
6.4 Lighting evaluation "Zonal-Cavity Method of Calculating and Using
Although the proper quality and quantity of illumi- Coefficients of Utilization," IES LM23-1964. Lhml
nation may be designed for safety in an industrial &Q, Vol. 59, No. 5, p. 309, May, 1964.
area, it is necessary to know whether the installa- 10. IES Committee on Design Practice, "General
tion meets requirements. A standard procedure, ti- Procedure for Calculating Maintained Illumina-
tled "How to Make a Lighting ~ u r v e ~ , " "has been tion." IES CP34-1970, Illum. Eng., Vol. 65, No. 10,
developed in cooperation with the U.S. Public p. 603., Oct., 1970.
Health Service. This standard procedure is recom-
mended for use in surveys of lighting for safety. 11. IES Committee on Lighting Design Practice,
"The Determination of lllumination at a Point in In-
References terior Spaces," IES LM43-1973. J. Illum. Eng.
Soc., Vol. 3, No. 2, p. 170, Jan., 1974.
1. IES Committee on Energy Management, IES
Recommended Procedure for Lighting Power 12. CIE,An Analytic Model for Describing the lnflu-
Limit Determination, IES LEM1-1982, New York: ence of Lighting Parameters upon Visual Perform-
Illuminating Engineering Society of North America, ance, Voi. 1, No. 19.21 and Vol. 2 , No. 19.22. 2nd
1983. ed. Viena: Commision Internationale de
2. IES Committee on Energy Management, IES eclairag age, 1981.
Recommended Procedure for Lighting Energy 13. IES Committee on Office Lighting, American
Limit Determination, IES LEM2-1984, New York: National Standard Practice for Office Lighting, IES
llluminating Engineering Society of North America, RP1-1982, New York: llluminating Engineering
1984. Society of North America, 1982.
3. IES Committee on Energy Management, IES 14. IES Committee on Daylighting. "Recom-
Recommended Design Considerations for Effec- mended Practice of Daylighting," IES RP5-1978,
tive Building Lighting Energy Utilization, IES Lighting Design & Application (hereafter cited as
LEM3-1987, New York: llluminating Engineering Light. Des. Appl.), Vol. 8, No. 2, p. 25., Feb., 1979.
Society of North America, 1987.
15. IES Committee on Calculation Procedures,
4. IES Committee on Energy Management, IES "Recommended Practice for the Calculation of
Recommended Procedure for Energy Analysis of Daylight Availability," IES RP21-1983, J. Illum.
Building Design and Installation, IES LEM4-1984, Eng. Soc., Vol. 13, No. 4, p.381, July, 1984.
New York: llluminating Engineering Society of
North America, 1984. 16. IES Committee on lllumination Performance
Recommendations, "Classification of Luminaires
5. IES Committee on Energy Management, IES by Distribution," Illum. Eng., Vol. 49, No. 11, p.
Recommendations for Building Lighting Operation 552. Nov., 1954.
and Maintenance for Effective Energy Utilization,
IES LEM5, New York: llluminating Engineering 17. IES Committee on Lighting Study Projects in
Society of North America, to be published. Industly, "Recommended Practice for Supplemen-
. IES lndustrial Lighting Committee, "Lighting of
Indoor Locations of Central Station Properties,"
mended Practice for Lighting Spaces with Visual
Display Terminals, New York: Illuminating Engi-
IES CP9-1957, Illurn. Eng., Vol. 52, No. 8, p. 423- neering Society of North America, to be published.
438, Aug., 1957. * Joint IES-ASME Committee on Lighting in the
IES lndustrial Lighting Committee, "Railroad Textile Industry, "Lighting for Woolen and Worsted
Yard Lighting," IES CP22-1961, Illum. Eng., Vol. Textile Mills," IES CP1-1949, Illurn. Eng., Vol. 44,
57, No. 3, p. 239-251, Mar., 1962. p. 364, June 1949.
Font assembly-sorting ..................... D Fling, soning and blunding, shadlng, stltch marking G
Casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E Sewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G
Printing plants Pressing ................................... F
Color inspection and appraisal . . . . . . . . . . . . . . . . F In-process and final inspection . . . . . . . . . . . . . . . . . G
Machine composition . . . . . . . . . . . . . . . . . . . . . . . E Finished goods storage and picking orders . . . . . . . . F"
Composing room .......................... E Trim preparation, piping ,canvas and shauid pads .. F
Presses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E Machine repair shops ........................ G
Imposingstones ........................... F Knining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Proofreading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F Sponging, decating, rewinding, measuring . . . . . . . . E
Electrotyping Hat manufacture (See Hat manufacture)
Molding, routing, iinishing, leveling molds, Leather working (see Leather working)
trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E Shoe manufacturing (see Shoe manufacturing)
Blocking, tinning . . . . . . . . . . . . . . . . . . . . . . . . . . . D Sheet metal works
Electroplating, washing, backing . . . . . . . . . . . . . . D Miscellaneous machines. orolinary bench work . . . . . E
Photoengraving Presses. shear?, stamps. spinning, medium
Etching, staging, blocking .................... D benchwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E
Routing, finishing, proofing . . . . . . . . . . . . . . . . . . . E Punches E
nnt laying, masking . . . . . . . . . . . . . . . . . . . . . . . . E Tin plate inspection. galvanized . . . . . . . . . . . . . . . . . F
Quality Control (see inspection) Scribing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Receiving and shipping (see Materials handling) Shoe manufacturing-leather
(see Cuning and stitching
Table Cuning tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . G
Rubber goods-mechanical .................... Be)a
Marking, bunonholding, skiving, soning, vamping.
(see munting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G
Table
Rubber tire manufacturing ..................... ~ 3 ) ~ Stitching. dark materials . . . . . . . . . . . . . . . . . . . . G
Safety (see Section 6 and Table 8) Making and finishing, nailers. sole layer?, well beaters
and scralers, trimmers, welters, lasters. edge
Sawmills sellers, sluggers, randen. wheelers, treers.
Secondarylogdeck . . . . . . . . . . . . . . . . . . . . . . . . . . 0 cleaning, spraying, buffing, polishing, embossing . F
Head saw (cutting area viewed by sawyer) . . . . . . . . E Shoe manufacturing-rubber
Headsawoutfeed . . . . . . . . . . . . . . . . . . . . . . . . . . . B Washing. coating. mill run compounding . . . . . . . . . . D
Machine in-feeds (bull edger, resaws, edgers, trim. Varnishing, vulcanizing, calendering, upper and sole
hula saws, planers) . . . . . . . . . . . . . . . . . . . . . . . . B cuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D
Main mill floor (base lighting) . . . . . . . . . . . . . . . . . . . A Sole rolling, lining, making and finishing processes. . E
Soning tabies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D Soap manufacturing
Rough lumber grading . . . . . . . . . . . . . . . . . . . . . . . . D Kenle houses. cuning, soap chip and powder . . . . . . D
Finished lumber grading . . . . . . . . . . . . . . . . . . . . . . . F Stamping, wrapping and packing, filling and packing
soappowder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D
Dry lumber warehouse (planer) . . . . . . . . . . . . . . . . . C
Stairways (see Service spaces)
Dry klin coiling shed . . . . . . . . . . . . . . . . . . . . . . . . . . B
Chipper infeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B Steel (see Iron and steel)
Storage battery manufacturing .................. D
Basement areas
Storage rooms or warehouses
Acfie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
inactive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
inaYflve . . . . . . . . . . . . . . . . . . . . . . . . . . . A
Active
Filing room (work areas) . . . . . . . . . . . . . . . . . . . . . . . E
Service spaces (see also Storage rooms) Rough, bulky items . . . . . . . . . . . . . . . . . . . . . . . . C
Stairways, corridors . . . . . . . . . . . . . . . . . . . . . . . . . . Be Small items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D
Structural steel fabrication ..................... E
Elevators, freight and passenger . . . . . . . . . . . . . . . . 8'
Toilets and wash rooms . . . . . . . . . . . . . . . . . . . . . . . CB Sugar relining
Sewn products Grading . E
Receiving. packing, shipping . . . . . . . . . . . . . . . . . . . E Color inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Testing
Opening, raw goods storage . . . . . . . . . . . . . . . . . . . E
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D
Designing, panerndraning, panem grading and
markermaking.. . . . . . . . . . . . . . . . . . . . . . . . . . . . F Exacting tests enra-fine instruments, scales, etc. . . F
Computerized designing, panem-makingand grading, Texrile mills
digitizing, marker-making, and ploning . . . . . . . . . . B Staple fiber preparation
Cbth inspection and perching . . . . . . . . . . . . . . . . . . I Stock dyeing, tinting . . . . . . . . . . . . . . . . . . . . . . . D
Spreading and cuning (includes computetized cming) F9 Sorting and grading (wool and cotton) . . . . . . . . . . E~
lllumlnance Area,aalvity lilumlnance
Area Iactlvlty category category
' Inadstry represenlallves nare erlaoltsneo a tao e of smgle t i Lmmance va Les whlcn in lnelr op#nioncanoe "sea in ore*erenceto employ
ng relerence 6 1 Lmlnance baldes ror spec Icoperat onscan a 5 0 Oe Oeterm neo ~ s m 4llLmlnance
g categores at 5 m Bar lasns aro act 9 Iles
fomo n tnls tame and tne app (cat on of tne apprcpr ate nelgnt ng laclors n Tao e 3
'Special iight~ngsuch that (1) the luminous area is large enough to cover the sudace which is being inspected and (2) the luminance is
within the limits necessary to obtain wmfonable contrast wndlions. This involves the use of sources of large area nd relatively low lumi-
name in which the source luminance is the principal factor rather than the illuminance produced at a given point.
' Maximum levels--controlied system.
Supplementary lighting should be provided in this space to produce the higher levels required for specific seeing tasks involved.
Additional lighting needs to be provided for maintenance onk.
I Color temperature of the light source is impomnt for color matching.
Higher levels from local lighting may be required for manually operated cuiting machines.
"f color matching is critical, use illuminance category G.
Table B2-Currenlly recommended Illuminances tor Industrial Outdoor Spaces
9
Area / activity lux footcandles
/
1 service garages, active storage
areas, press rooms, battery
manufacturing, welding area. .... 500 50
Fine dinicun inspection (casting
cracks). ..................... 5000 500
1
i
Stock yard . . . . . . . . . . . . . . . . . . . . .
Chaqingflool . . . . . . . . . . . . . . . . . .
Pouring slide
100
200
10
20
Skull cracker . . . . . . . . . . . . . . . . . . .
Rolling mills
Blooming, slabbing, hot strip, hot
100 10
sheet . . . . . . . . . . . . . . . . . . . . . . .
1 Slag pits . . . . . . . . . . . . . . . . . . . . 200 20
300 30
Cold strip, plate ................. 300 30
Control platforms . . . . . . . . . . . . .
I
300 30
Pipe. rod. tube, M e drawing . . . . . . . 500 50
Mold yard . . . . . . . . . . . . . . . . . . . . . 50 5
Merchant and sheared plate ....... 300 30
1 Hottoo . . . . . . . . . . . . . . . . . . . . . . . 300 30
j ~ottop storage . . . . . . . . . ,. . . . . . . 100 10
mn plate mills
Tinning and galvanizing ........... 500 50
j Checkerceilar . . . . . . . . . . . . . . . . . . 100 10
Cold strip raiiing ................. 500 50
: Buggy and door repair . . . . . . . . . . . 300 30
Motor room, machine room 300 30
Stripping yard . . . . . . . . . . . . . . . . . . 200 20
Scrap stockyard . . . . . . . . . . . . . . . . 100 10 Inspection
Black plate. bloom bilkt chipping . . 1000 100
Mixer building . . . . . . . . . . . . . . . . . . 300 30
mn plate and other bright surfaces . . 2000' 200b
...
Hydrogen and carbon dimide
Services spaces
manifold area . . . . . . . . . . . . . . . . 200 20
Stairways. corddors"' . . . . . . . . . . . 100
Laboratory . . . . . . . . . . . . . . . . . . . . . 700
Elevators. freight and
passenger"' ................ too Precipitators ...................
Toilets and wash rooms . . . . . . . . . . 200 Screenhouse . . . . . . . . . . . . . . . . . . 2~
Locker rooms .................. 200 Soot or slay blower platform . . . . . . . 1%
Power p l a n t i n t e r i o r (power boiler. Steam headers and thronles . . . . . . . too
recovery boiler. etc.) Swifchgear and motor
Airconditioning equipment. air control centers ................ 300
preheater and fan floor. ash Telephone and communication
sluicing ..................... 100 equipment roams ............. 200
Auxiiianes. pumps. tanks .
compressors. gauge area . . . . . . . 200
Tunnels or galleries. piping and
electrical . . . . . . . . . . . . . . . . . . . . 100
Banery moms . . . . . . . . . . . . . . . . . . 300 Tu*ine building:
Boiler platforms . . . . . . . . . . . . . . . . . 200 Operating floor . . . . . . . . . . . . . . . 500
Bumer platforms . . . . . . . . . . . . . . . . 300 Below operating floor . . . . . . . . . . 200
Cable roam . . . . . . . . . . . . . . . . . . . . 100 Visitoh gallery . . . . . . . . . . . . . . . . . 200
Coal handling systems . . . . . . . . . . . 100 Water treatment area . . . . . . . . . . . . 300
200 outdoors
Coa p~benzer
.
Coraensers oeaeralor I ow Entrances (seeBuilding exteriors.
emparafor 1 oor nealer I oars too Table 02)
Control roams: Rwdways ....................... 4
Main control boards" . . . . . . . . . . 500 PaMng lots . . . . . . . . . . . . . . . . . . . . 8
Auxiliary control panels" . . . . . . . 500 Log unloading . . . . . . . . . . . . . . . . . . 50
Operatoh station" . . . . . . . . . . . 1000 Log pileactwe . . . . . . . . . . . . . . . . . 30
Maintenance and wiring areas ... 300 Log pii-storage ............... 5
Emergency operating lighting . . :. 30 Convevors . . . . . . . . . . . . . . . . . . . . . 20
Gauge reading . . . . . . . . . . . . . . . 300
.
Rubber tires and mechnical rubber g w d s
Facility entrance
I Pedestrian a a e s , WE':
security
Equipment operator moving cargo
control. Slight hazard activw
i 1
0.5
Open dock area wilh machine. Dockman piling cargo, Slight hazard / low activity ' 5 1 0.5
sening blocks, etc. 1 I
Transit shed
Placing cargo, piling cargo, building Slight hazard high activity i 1.9
loads, hand handling
Front
Landing / hoisting loads, equipment
operators, frontman
hazardIhigh 1 lo iI
I
1.O
Transt shed Inactive, security only Slight hazard I low activity 0.5
1 ~eceiving/ delivering of cargo from i
hazard low
i 5 i
I
0.5
LOWline 1 trucks, rail cars Islight
Container / automobile
i !
Employee parking /pedestrian access, security /Slight hazard I low activity 0.5
I I
Facility entrance
Truck traffic, pedestrian waikways, islight hazard I high activity
10
i! 1.o
weighing scales, security I I
i
Storage yard, open dock Equipment operator moving cargo islight hazard I low avfivity 0.5
Front 1 container-whari
1~ a n d i /~hoisting
g cargo, securing /
releasing chassis devlces, pedestrian IHigh hazard I high activity
I
50 5.0
!vehicle traffic i !
I
i Front/ automobile
I
j ( ~ a m eas front/ container) / ~ i g hazard
h 1 low activity I 20 I 2.0 1
]Walkwaysthrough traffid lanes /Pedestriantraffic, vehicle operations /Slight hazard / low activity 0.5 1
I
] Perimeter walkways 1 Pedestrian foot traffic. security /Slight hazard / low activity
I
0.5 1
rans sit shed Istuffing station 1 Inactive. security only Islight hazard I low activity 0.5 [
I Bulk cargo
I #
!Employee parking j Pedestrian traffic, security !Slight hazard I low activity 5 ; 0.5
1 Faciltty entrance
i Pedestrian access, traffic control
j security hazard Ilow i !
i
I
05 1
lopen dock area
Dumpmg pit
IMovmg rall cars, truck dump trafflc
1opening hoppers, rotary and shaking
Sllght hazard I low actlvlty
slight hazard Ihigh activity
1
I
5
10
1
~
I
1 operations i
1 I; Ii
1 Conveyor system point of
1 operation 1 transfer
observing flow of cargo, mntroi belt
! system I Slight hazard low activity : 5 0.5
I.
1 In areas not defined, or where IES hazard class does not agree with an operation or actNny,Table 9, Illuminance Levels for Safety,
1 should be used. i
Annex C footcandle diagram). An example of the results
from such a mathematical procedure, when ap-
plied to an industrial area 91 by 91 meters [300 by
Disability glare
300 feet] with a luminaire mounting height of 9
meters 130 feet] above the work plane, with an illu-
(This annex is not part of the American National Stand- minance of 320 lux (30 footcandles), is as follows:
ard Practice for Industrial Lighting, ANSl/lES RP7-
1991.) System A, utilizing a particular high-bay medium-
C.l Definition distribution, white-diffusing reflector, 21-degree
mercury luminaire, total:
Disability glare is glare that reduces visual per-
formance and visibility and is often accompanied
by discomfort. This reduction in visual perform- System B, utilizing a particular high-bay concen-
ance and visibility is caused by a veiling lumi- trating-distribution, light-controlling reflector, 33-
nance superimposed on the retinal image within degree shielding mercury luminaire, total:
the eye, thereby reducing the contrast of the im-
age. Veiling luminance is caused by the scattering
of stray within the eye originating from bright light C.4 Application of veiling luminance
sources, luminaires, or areas in the visual field.
Mathematically it is expressed by the formula:
Measured or calculated values of Lv are used to
determine reductions in task contrast caused by
glare sources in the visual field. This is calculated
by the formula:
where:
Lv = veiling luminance produced by a glare
source in cd/m2 (cdlf?).
E = illuminance in lux on a plane through the where:
center of the entrance pupil (perpendicular to K = percent loss of task contrast
the line of sight) contributed by the glare source
Lv = measured or calculated veiling luminance
8= the angular displacement in degrees be- in cd/mz (cd/ft2)
tween the line of sight and the glare source (see
Figure Cl). L = measured or calculated task luminance in
cd/m2 (cdlft').
When the unit of E is in footcandles and LV is in
candelas, the equation is multiplied by n. Applying the data from the example in paragraph
C3 to a 30 percent reflectance visual task, the loss
C.2 Measurement of contrast under System A is 3.02 percent and
under System B is 1.54 percent. Although the dif-
Values of veiling luminance Lv, can be measured ference in the degree of loss of contrast between
physically in a given industrial environment by the two systems may appear small, the difference
means of the Fry-Pritchard Disability-Glare-lnte-
grator when attached to the Pritchard Telepho- Figure C1. lndustrial layout showing factors involved in disability
tometer. The instrument, without the Glare-lnte- veiling luminance. The angle is the displacement between the line
grator (lens) is located at the normal eye position of sight and the glare source. The E i n the formula tor calculating
veiling luminance is the illumination on a plane perpendicular to
for a given task and is aimed at the task. When the lineof sight at the observer's eyes.
the lens is attached to the photometer, LV is read
directly.
C.3 Calculations
Inside-frosted and white-coated lamps provide dif- Protective coated lamps have special silicon pro-
fusion to reduce high filament luminances. Light tection coatings that serve to reduce breakage
output is approximately equal to that of clear from both thermal and mechanical shock; or,
lamps; however, the effective increase in source should breakage occur, the glass fragments
sizes may affect luminaire distribution. Many are nearly always remain intact with l~ttlechance of
available in colors or in tints of colors; for in- scattering. Available in 25-W to 200-W sizes
stance, the daylight incandescent lamp has a blu- (rough service; 50-200 W), they are especially
ish glass bulb that reduces the percentage of red suited to food packaging industries and to others
light and gives a color closer to that of what many where manufacturing functions may subject lamps
perceive as daylight. Daylight incandescent lamps to mechanical damage--chips and welding spat-
are roughly 65 percent as efficient as other types. ters, for example.
Reflectorized (R, PAR and ER) lamps have self- Extended service lamps operate for approximately
contained reflectors, and are manufactured in a two to three times the normal rated life. Available
number of sizes--from 30 to 1500 W-and in vari- for both regular and high-voltage circuits in almost
ous light distributions. PAR lamps, a special form all wattage ratings, they are useful where cost of
of reflectorized lamps, have pressed glass con- lamp replacement is high and cost of power is low.
struction, more accurate beam control, and Otherwise, their reduced efficacy makes it more
greater resistance to breakage. Although reflector- economical to use standard lamps.
ized lamps have lower efficacies than other incan-
descent lamps, the bulbs so control the beams of Thermal shock resistant or special-service lamps,
light that the over-all utilizations approach those of available in various wattages and bulb shapes,
are recommended for applications where moisture D.3.1 Ballasts
may fracture the hot bulb.
Most fluorescent lamps operate on one of three
Tungsten-halogen lamps employ halogens to pre-
types of ballast circuits: preheat, instant start or
clude blackening of the tubular envelope. They
rapid start. A few can be operated with either pre-
have extremely good lumen maintenance (ap-
heat or rapid start ballasts. Preheat lamps up to
proximately 97 percent) over a life of 2000 hours
20 W can be operated on special rapid start (trig-
or more. The shape of the lamps enables the lumi-
ger start) ballasts. Preheat lamps operated on
naire to provide excellent beam control. Tungsten-
preheat ballasts require auxiliary starters to allow
halogen lamps resist thermal shock.
current to flow through the electrodes for a few
Standard-voltage, general-lighting lamps are de- moments before the arc is established across the
signed for nominal 120-V circuits. Lamps are also lengths of the lamps. lnstant start and slimline
designed for 115,125 and 130 V. lamps require no starters: the ballasts provide
enough voltage to light the lamps instantly. Rapid
High voltage, general lighting lamps for 202- and start lamp operation is also starterless. Magnetic
250-V circuits are available in 100 to 1500 W. ballasts are available for lamps operating with 265
High voltage lamps necessarily have filaments through 1500 mA loadings. Electronic ballasts are
that are less rugged, require more supports and presently available for operating 265 and 430 mA
are considerably less efficient than those of equal systems. lnstant start and slimline systems usu-
wattage 120-V lamps. ally operate with a lamp current of 425 mA. Fluo-
rescent lamp ballasts are available for most sec-
D.3 Fluorescent lamps ondary distribution voltages. Because all ballasts
consume some power, their watt loss should be
determined for any lighting system and included in
The fluorescent lamp is an electric discharge total-wattage computations.
source in which light is produced by the fluores-
cence of phosphors activated by ultraviolet energy D.3.2 Lamp performance factors
from a low pressure mercury arc. The lamp re-
quires a ballast to limit the current and, in many Because voltage changes affect lamp perform-
instances, to transform the supply voltage. Lamp ance, the specified voltage rating of the ballast
performance is influenced by the character of the should be maintained at the luminaire. Low volt-
ballast and luminaire, line voltage, ambient tem- age is as undesirab!e as high voltage. Low volt-
perature, burning hours per start, and air move- age reduces light output and efficacy but prolongs
rnent. the life of incandescent lamps; with fluorescent
lamps, both low and high voltage may reduce
Fluorescent lamps are available in many vari- lamp life. Low voltage may also cause instability in
ations of white and in a number of colors. Stand- the arc and difficulty in starting.
ard cool white is most popular for industrial light-
ing. In some instances, extremely low voltage may
damage ballasts; excessive voltage may shorten
The efficacy of cool white lamps varies between ballast life. Ambient temperature and air move-
approximately 30 to 100 lamp lumens per watt ment around the lamp affect performanc&" Bulb-
(exclusive of power losses in the ballast-typically wall temperature affects the amount of ultraviolet
in the order of 20 percent). Although most fluores- energy generated by the arc; cold temperatures
cent lamps have tubular envelopes, there are spe- may reduce lumen output. Special luminaires or
cial types such as circular, U-shaped, reflector- special lamps are therefore recommended where
ized, and jacketed. (Lamps range in length from fluorescent lamps are to be used in cold tempera-
15 to 244 centimeters [6 to 96 inches].) tures (unheated buildings or in refrigerated
rooms). The light output of most fluorescent lamps
Compact Fluorescent Lamps refer to a group of falls off with high-temperature operation.
fluorescent lamps characterized by two or' four
parallel tubes closely mounted to one base. Light output is also a function of the accumulated
These lamps are usually more efficient, give good hours a lamp is burned. A new fluorescent lamp
quality light, and are smaller than other lamps- has about five percent higher output than after the
especially incandescent, which they could re- first 100 hours of burning; for that reason, the pub-
place. consideration should be given to losses in lished initial lumens is the value after 100 hours of
light output when such lamps are incorporated operation. Thereafter, output decreases gradually.
into luminaires. The published mean lumen value is the approxi-
mate average lumens produced throughout lamp mercury lamps. They differ in that the arc tube
life. Lamp life is affected by the number of hours contains various metal halides in addition to mer-
per start: a minimum number of starts favors lamp cury. They are available with either clear or phos-
life. In general, fluorescent lamp life is rated at phor coated bulbs from 175 to 1500 W. Present
three hours per start and is 7 to 18 times that of efficacies range from 70 to 125 lumens per watt,
incandescent lamps. not including ballast power loss. Compared to a
clear mercury lamp, the metal halide additives im-
Radio frequency interference. The electromag- prove the efficacy and color. Further color im-
netic radiation emitted by the mercury arc of fluo- provement is achieved with phosphor coatings.
rescent lamps can cause an audible sound in
nearby am radios, and nearby amateur and com- High-pressure sodium lamps produce light by
munications bands. Interference conducted electricity passing through sodium vapor. They are
through the power lines may affect fm radios, tele- presently available in sizes of 35 to 1000 W. Typi-
vision, and high frequency devices. cal initial efficacies are about twice that of mercury
vapor: from 80 to 140 lumens per watt, not includ-
Radiated interference may be minimized or elimi- ing ballast power loss. Normally with clear outer
nated by moving the antennas 3 meters (10 feet) envelopes, they may also be obtained with coat-
or more from the lamp, or by shielding media in ings that improve diffusion. The color of light pro-
the luminaire. Electric filters in the power line at duced by this lamp is golden white.
the luminaire will suppress conducted interfer-
ence. Low pressure sodium lamps are presently avail-
able in 10 to 180 W. Typical initial efficacies are
D.4 High intensity discharge (HID) lamps. high: 137 to 183 lmNV exclusive of ballast power
loss. Applications are limited by virtue of their
Like fluorescent lamps, high-intensity discharge monochromatic, yellow color.
(HID) lamps are electric discharge sources. The
basic difference between the two is that HID D.4.1 Lamp performance factors
lamps operate at a much higher arc pressure. HID
lamps include those commonly known as mercury, Ballast characteristics affect HID lamp perform-
metal halide, and high pressure sodium lamps. ance. Ballast design determines the ability to start
Spectral characteristics differ from those of fluo- the lamp at low temperatures, controls the time re-
rescent lamps because the higher pressure arc it- quired for the lamp to reach full output, and
self emits a large portion of its visible light. HID greatly determines the tolerance of a lamp to volt-
lamps produce full light output only at full operat- age dips. Serious voltage dips or any power inter-
ing pressure, generally several minutes after start- ruption will extinguish the lamp after which the
ing. Most HID lamps contain both an inner and lamp must cool for several minutes before it can
outer bulb. The inner bulb is made of quartz or restart. Initial output ratings commonly apply after
polycrystalline aluminum; the outer bulb is gener- 100 hours of operation. Compared to fluorescent
ally made of thermal-shock-resistant glass. Light lamps, the life and maintained output of HID
output is practically unaffected by surrounding lamps are less affected by the frequency of starts.
temperatures. Like fluorescent lamps, HID lamps Overwattage and underwattage generally have an
also require current-limiting devices, which typi- adverse effect on both life and lumen mainte-
cally consume 10 to 20 percent additional watts. nance.
Mercury lamps are low in efficacy compared to Because of their high luminance, HID lamps (in-
other HID sources and hence, are obsolescent for cluding reflectorized and semi-reflector types) re-
most industrial lighting applications. They are quire suitable luminaires to provide adequate
available with either clear or phosphor coated shielding. Lamps should be protected from physi-
bulbs of 40 to 1000 W and in various sizes and cal damage.
shapes. Typical efficacies range from 30 to 63 lu-
mens per watt, not including ballast power loss. Life of HID lamps varies from 1500 to over 24,000
"Clear" mercury lamps produce light rich in yellow hours based on 10 hours per start.
and green tones but almost entirely lacking in red. D.4.2 Ballasts
Phosphor coated lamps provide improved color
and have been popular. Special types include
The proper ballast will operate an HID lamp from
semi-reflector, reflectorized, and self-ballasted
any supply voltage--usually 120 to 480 volts. Cer-
lamps.
tain lamp types are, however, particularly suited
Metal halide lamps are similar in construction to for operation on 480-V circuits. Ballast designs
vary widely and include types for operating single
lamps; other designs include types for operating
two (or more) lamps. Constant-wattage or regu-
lated output ballasts maintain a constant lamp cur-
rent over a wide range of input voltage to preclude
appreciable lamp-wattage fluctuation with minor
voltage changes. Ballasts with constant-wattage
circuits operate lamps despite primary line voltage
dips of 30 to 40 percent of nominal value. Be-
cause all ballasts consume some power, their
watts loss should be determined for any lighting
system and included in total wattage computa-
tions.
D.4.3 Electronic ballasts