YOUR LOGO / LETTER HEAD
Project Name :
Project Number :
Package Number:
Client: MIX CODE: CTME001
Consultant: Rev. no. 0
Contractor : Date : 11 June 2023
CONCRETE MIX DESIGN (Method : ACI 211.1 - Normal Strength)
I. GENERAL INFORMATION & PROPERTY REQUIREMENTS
Nominal maximum size aggregate : 19 mm
Description: C 40 OPC + 50% GGBS + 5% MS
Slump at site (mm),BS EN 12350-2 : 190 +/-40
Cylinder Compressive Strength,ASTM C39 : 40 Mpa
Concrete element :
Cube Compressive Strength,BS EN 12390-3 : 50 Mpa
Concrete group : Cast-in-place Standard Deviation : Not availble Mpa
Project Other
Proportions Proposed Lower Upper Target Property requirements Method Specified
Test age
Specs.
Mixing water (kg/m3) : 152.1 151 216 Min. Cement or cementitious (kg/m³): 380
Volume of dry rodded coarse agg. : 0.62 0.58 0.70 0.64 Max. W/c or w/cementitious ratio : 0.4
Non-Air Entrained Entrapped Air 2.0% (+/-1.5%) 2.0% Max. fresh concrete Temp. (C°): BS EN 12350-2 32
w/cement or w/cementitious ratio : 0.39 0.40 Min. required average strength (Mpa): BS EN 12390-3 28 days
Total cement or cementitious (kg/m³): 390 380 Max. RCP (Coul.) ASTM C1202 4000 56 / 90 days
Fineness modulus : 2.6 2.4 3.0 Max. Water penetration (mm) BS EN 12390-8 30 56 / 90 days
DRBD of Coarse agg. (kg/m3): 1,726 Max. Chloride migration (m²/s) NT Build 492 9 56 / 90 days
Mass of Coarse aggregates (kg/m3) : 1,070 39 0.39 Max. Water Absorption (%) BS 1881:Part 122 4 56 / 90 days
Solid volume except Fine agg. (m³): 0.68 62 0.62
Solid volume of Fine agg. (m³) : 0.32
II. INGREDIENTS DETAILS AND BATCH WEIGHTS (kg/m³)
SSD Specific Dry Batch
Absorption Water Volume
SOURCE SUPPLIER Proportions TYPE / CONFORMITY MATERIALS Weight Gravity Weight
correction content (m³)
(Kg/m³) (SSD) (kg/m³)
Country 1 Supplier 1 45% TYPE I / ASTM C 150 OPC 175 3.15 175 0.06
Country 2 Supplier 2 0% ASTM C618 FLY ASH 0 2.22 0 0.00
Country 3 Supplier 3 50% ASTM C 989, Grade 100 GGBS 195 2.85 195 0.07
Country 4 Supplier 4 5% ASTM C 1240 MICROSILICA 20 2.2 20 0.01
Country 5 Supplier 5 POTABLE WATER 147.8 1 163.1 0.15
Country 6 Supplier 6 1.31% Mid range PCE Admixture name 5.5 1.08 78.66% 5.5 0.005
Country 7 Supplier 7 0.00% Air entraning admixture Admixture name 0 1.06 0.00% 0 0.0000
Country 8 Supplier 8 0.00% Other admixture Admixture name 0 1.08 0.00% 0.00
Country 9 Supplier 9 0.0% COARSE AGG., ASTM C33 37.5 - 19.0 mm GABBRO 0 2.90 0.30% 0.00% 0 0.00
Country 10 Supplier 10 32.4% COARSE AGG., ASTM C33 19.0 - 9.5 mm GABBRO 622 2.90 0.30% 0.00% 621 0.21
Country 11 Supplier 11 23.4% COARSE AGG., ASTM C33 9.5 - 2.36 mm GABBRO 453 2.89 0.70% 0.00% 449 0.16
Country 12 Supplier 12 44.2% FINE AGG., ASTM C33 Washed sand (Natural) 857 2.61 1.20% 0.00% 847 0.32
Country 13 Supplier 13 0.0% FINE AGG., ASTM C33 Crushed sand (manufactured) 0 2.90 0.50% 0.00% 0 0.00
2,476 15.32 4.33 Air voids 0.02
Aggregate / Cement or Cementitious 1: 4.9 Fresh density (kg/m3) : 2,476 Mass of all aggregates (kg/m 3) : 1,917 1.00
III. AGGREGATES GRADING & COMBINATION
Coarse aggregates (% passing) Coarse agg. limits Fine aggregates (% passing) Fine agg. Limits
Combined
0.0% 58.0% 42.0% 100.0% #67 (19 - 4.75 mm) 100.0% 0.0% 100.0% 4.75-mm - 0.150 mm Combined
ASTM Sieve Crushed agg.
agg. Percent
(mm) Coarse Coarse Washed sand sand Combined Percent
37.5 - 19.0 mm 19.0 - 9.5 mm 9.5 - 2.36 mm Combined
Fine Lower limit
Fine Upper Retained
GABBRO GABBRO GABBRO coarse agg. Lower limit Upper limit (Natural) (manufact fine agg. limit Passing
ured)
37.5 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 0.0%
25 92.6% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 0.0%
19 18.9% 92.5% 100.0% 95.7% 90.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 97.6% 2.4%
12.5 0.50% 29.3% 100.0% 59.0% - - 100.0% 100.0% 100.0% 100.0% 100.0% 77.1% 20.5%
9.5 0.20% 3.8% 93.9% 41.6% 20.0% 55.0% 100.0% 99.8% 100.0% 100.0% 100.0% 67.4% 9.7%
4.75 0.20% 0.8% 12.7% 5.8% 0.0% 10.0% 97.2% 97.2% 97.2% 95.0% 100.0% 46.2% 21.2%
2.36 0.20% 0.60% 1.1% 0.8% 0.0% 5.0% 88.8% 71.2% 88.8% 80.0% 100.0% 39.7% 6.5%
1.18 0.2% 0.5% 0.90% 0.7% - - 77.6% 49.5% 77.6% 50.0% 85.0% 34.7% 5.0%
0.600 0.2% 0.4% 0.80% 0.6% - - 55.8% 36.0% 55.8% 25.0% 60.0% 25.0% 9.7%
0.300 0.2% 0.4% 0.7% 0.5% - - 14.5% 27.2% 14.5% 5.0% 30.0% 6.7% 18.3%
0.150 0.1% 0.3% 0.6% 0.4% - - 2.4% 21.0% 2.4% 0.0% 10.0% 1.3% 5.4%
0.075 0.1% 0.2% 0.4% 0.3% - - 0.5% 15.3% 0.5% - - 0.4% 0.9%
Placement : (100 mm) Pump Pumpability
(100 mm) Pump Graph 1 Pumpability Graph 2 Tarantula Curve
Tarantula Curve
Actual Typical Pumpable mixture - Combine Coarse & Fine Combined Coarse & Fine aggregates Percent Retained
Paste + air / Agg. voids : 114% >110% aggregates Percent passing (ACI 304.2R ) (Lower & Upper Limits) by Prof. Tyler Ley
Mortar volume 57% 55-57% 100.0%
90.0% 25.0%
Percent passing
Percent passing
80.0%
70.0% 20.0%
UPGRADED 60.0%
VERSION INCLUDES: 50.0% 15.0%
40.0%
Combined agg. Percent 30.0% 10.0%
1. OPTION FOR HIGH STRENGTH Passing
20.0%
2. ADDITIONAL COMBINED GRADING FOR SCC & 10.0% 5.0%
PAVEMENT MIX DESIGN Target line 0.0%
37.5 25 19 12.5 9.5 4.75 2.63 1.18 0.6 0.3 0.15 0.075
3. ADDITIONAL WORKABILITY PRAMETERS 0.0%
0.075 0.15 0.3 0.6 1.18 2.63 4.75 9.5 12.5 19 25 37.5
(Highly recommended) Sieve (mm)
Sieve (mm)
*Above graphs are suggested combined grading bands only, it is non-mandatory guide and is not specification (NRMCA SIP 5)
REMARKS:
Cesar Asiado
NRMCA - Concrete Technologist Middle East, ACI Grade I
M : (+974) 7773 1979
E : [email protected]
REFERENCE:
Sieve
Number
37.5
25
19
12.5
9.5
4.75
2.63
1.18
0.6
0.3
0.15
0.075
#467 (37.5 - 4.75 mm) #57 (25 - 4.75 mm)
Lower
Sieve Upper limit Sieve
Combined limit Combined
37.5 100.0% 95.0% 100.0% 37.5 100.0%
25 100.0% - - 25 100.0%
19 95.7% 35.0% 70.0% 19 95.7%
12.5 59.0% - - 12.5 59.0%
9.5 41.6% 10.0% 30.0% 9.5 41.6%
4.75 5.8% 0.0% 5.0% 4.75 5.8%
2.36 0.8% - - 2.36 0.8%
1.18 0.7% - - 1.18 0.7%
0.600 0.6% - - 0.600 0.6%
0.300 0.5% - - 0.300 0.5%
0.150 0.4% - - 0.150 0.4%
0.075 0.3% - - 0.075 0.3%
ASTM Sieve openning Combined
0.45 power chart Sieve d0.45 agg. Percent Target line
(mm) Passing
1 1/2 37.5 5.11 100.0% 100.0%
1 25 4.26 100.0% 83.3%
3/4 19 3.76 97.6% 73.6%
1/2 12.5 3.12 77.1% 61.0%
3/8 9.5 2.75 67.4% 53.9%
4 4.75 2.02 46.2% 39.5%
8 2.36 1.47 39.7% 28.8%
16 1.18 1.08 34.7% 21.1%
30 0.600 0.79 25.0% 15.6%
50 0.300 0.58 6.7% 11.4%
100 0.150 0.43 1.3% 8.3%
200 0.075 0.31 0.4% 6.1%
CF WF
75 28
75 40
45 32.5
45 44.5
Retained 9.5 mm 32.57%
Retained 2.36 mm 60.31%
Coarseness factor 54
Workability factor 40
Adjusted WF 47 335 kg as per HIA specs, every 42 kg
Final WF 47
Combined %
Upper limit Lower limit
retained 37.5 - 19.
0.0% 0.0% 0.0% 19.0 - 9.5
0.0% 16.0% 0.0% 9.5 - 2.36
2.4% 22.0% 0.0% Washed san
20.5% 22.0% 4.0% Crushed sa
9.7% 22.0% 4.0% F.M.
21.2% 22.0% 4.0% 2.8%
6.5% 12.0% 0.0% 11.2% Placement
5.0% 12.0% 0.0% 22.4% (100 mm)
9.7% 22.0% 4.0% 44.2% Piling
18.3% 22.0% 4.0% 85.5% Flowing fil
5.4% 10.0% 0.0% 97.6% Bottom-dr
0.9% 2.0% 0.0% 2.6 Paving ma
Chute/bug
#67 (19 - 4.75 mm)
Lower limit Upper limit Sieve Lower limit Upper limit
Combined
100.0% 100.0% 37.5 100.0% 100.0% 100.0%
95.0% 100.0% 25 100.0% 100.0% 100.0%
- - 19 95.7% 90.0% 100.0%
25.0% 60.0% 12.5 59.0% - -
- - 9.5 41.6% 20.0% 55.0%
0.0% 10.0% 4.75 5.8% 0.0% 10.0%
0.0% 5.0% 2.36 0.8% 0.0% 5.0%
- - 1.18 0.7% - -
- - 0.600 0.6% - -
- - 0.300 0.5% - -
- - 0.150 0.4% - -
- - 0.075 0.3% - -
Target Water 216
ACI 211.1 Normal Strength
Target Air content 2.0%
3 216 2.0% Non air-entrained concrete
SN slump 9.5 19
1 25 50 207 190
2 75 100 228 205
3 150 175 243 216
Entrapped air 3.0% 2.0%
3 197 3.5% Air-entrained concrete
SN slump 9.5 19
1 25 50 181 168
2 75 100 202 184
3 150 175 216 197
Mild exposure - Entrained air 4.5% 3.5%
Volume of DRCA 0.64 ACI 211.1 Normal Strength
Volume of dy rodded coarse aggregate per unit
2.6 volume of concrete for different fineness moduli of
NMSA fine aggregate
2.40 2.60 2.80 3.00
9.5 0.50 0.48 0.46 0.44
19 0.66 0.64 0.62 0.60
25 0.71 0.69 0.67 0.65
37.5 0.75 0.73 0.71 0.69
AGG. VOIDS VODS VOL. DRBD Non-Air Entrained NMSA
40.39% 0.000 1,730.0 Air Entrained 37.5
40.39% 0.086 1,730.0 25
40.44% 0.063 1,720.0 19
36.78% 0.119 1,650.0 9.5
41.38% 0.000 1,700.0
TOTAL 0.269
Lower Upper
55-57% 57%
56-58% 58%
63-66% 66%
48-52% 52%
48-55% 55%
51-53% 53%
#8 (9.5 - 2.36 mm)
Lower Upper
Sieve
Combined limit limit
37.5 100.0% - -
25 100.0% - -
19 95.7% - -
12.5 59.0% 100.0% 100.0%
9.5 41.6% 85.0% 100.0%
4.75 5.8% 10.0% 30.0%
2.36 0.8% 0.0% 10.0%
1.18 0.7% 0.0% 5.0%
0.600 0.6% - -
0.300 0.5% - -
0.150 0.4% - -
0.075 0.3% - -
Normal Strength
d concrete
25 37.5
179 166
193 181
202 190
1.5% 1.0%
25 37.5
160 150
175 165
184 175
3.0% 2.5%
Concrete mixtures
Pavement concrete
Self-Consolidating Concrete
Mass
Backfill
Cast-in-place
Fiber-reinforced
Shotcrete
Masonry grout
Masonry mortar
Plain
Plaster
Precast
Prestressed
Reinforced
Pervious concrete
Cement Treated Base Concrete
Foamed Concrete
Terrazzo
Mixture for pumpable concrete
Combined
ASTM agg. Target
37.5 25
Sieve (mm) Percent line
Passing
1-1/2 37.5 100.0% 100.0% 100.0% 100.0%
1 25 100.0% 100.0% 88.0% 100.0%
3/4 19 97.6% 100.0% 75.0% 84.0%
1/2 12.5 77.1% 75.0% 63.0% 67.0%
3/8 9.5 67.4% 50.0% 50.0% 50.0%
4 4.75 46.2% 38.0% 38.0% 38.0%
8 2.36 39.7% 30.0% 30.0% 30.0%
16 1.18 34.7% 22.0% 22.0% 22.0%
30 0.600 25.0% 15.0% 15.0% 15.0%
50 0.300 6.7% 6.0% 6.0% 6.0%
100 0.150 1.3% 3.0% 3.0% 3.0%
200 0.075 0.4% 0.0% 0.0% 0.0%
SCC limits
19 Sieve lower upper
37.5 0.0% 0.0%
100.0% 25 0.0% 0.0%
100.0% 19 0.0% 3.0%
100.0% 12.5 0.0% 13.0%
75.0% 9.5 10.0% 18.0%
50.0% 4.75 22.0% 28.0%
38.0% 2.36 12.0% 20.0%
30.0% 1.18 6.0% 14.0%
22.0% 0.600 5.0% 13.0%
15.0% 0.300 5.0% 13.0%
6.0% 0.150 3.0% 7.0%
3.0% 0.075 0.0% 4.5%
0.0%
