Nor Cal Isolation Valves 2
Nor Cal Isolation Valves 2
Valves Three
3
3.1 General Information 2
1
3
Section 3.1
Isolation Valves
General Information
Since 1962, Nor-Cal Products has been improving our valve designs and expanding our product line in order to offer valves for almost every vacuum application.
Our valves provide outstanding performance in the most demanding applications such as semiconductor and compound semiconductor processing.
Valve Applications
Process Valve Unique Sizes Seat Temperature Pressure
Application Type Features (Nominal ID) Seal Range Range Actuation Cycles (1)
N-Series Compact. High Cycle. 3/4 to 2 Viton -20º to 150ºC 1000 to 10-9 Torr Pneumatic 3,000,000
Manual
Poppet Large stroke 3/8 to 4 Viton -20º to 150ºC 1000 to 10-9 Torr 250,000
or Pneumatic
High-Vacuum Small footprint.
roughing Genesis 3/4 to 4 Viton -20º to 150ºC 1000 to 10-9 Torr Pneumatic 1,000,000
Low profile
Bellowless O-ring sealed shaft 3/8 to 2 Viton -20° to 150°C 1000 to 10-9 Torr Pneumatic 250,000
Poppet
Butterfly Low profile. 1/4 swing 3/4 to 11/2 Viton -20º to 150ºC 1000 to 10-9 Torr Manual 30,000
UHV roughing All-metal All-metal seals 3/4 & 11/2 Copper -250º to 400ºC 1000 to 10-11 Torr Manual 10,000 (2)
HV, UHV pump Manual
isolation Gate Highest conductance 5/8 to 12 Viton -20º to 150ºC 1000 to 10-10 Torr 100,000 (3)
or Pneumatic
High-Vacuum Low particle generation.
pump isolation Pendulum 6 to 16 Viton -20º to 150ºC 1000 to 10-9 Torr Pnuematic 200,000
Low vibration
Pump Exhaust Ball 1/4 swing open/close 3/4 to 2 Teflon 20º to 150ºC 1000 to 10-4 Torr Manual 20,000
Gas Introduction Leak Variable leak N/A Copper -250° to 450°C 1000 to >1x 10-11 Torr Manual 300 (2)
(1) MTBF (2) Cycle life is reduced with high temperature bakeouts (3) Optional Million Cycle Valve is available.
Poppet Valves Ball Valves Genesis Valves Linear Gate Valves All-Metal Valves
Our poppet valves are fully Ball valves are a low cost, The Genesis modular vacuum Our linear gate valves have Nor-Cal’s bakeable all-metal seal
opening for high conductance manually or pnuematically valve system provides semicon- an ultra-slim profile, which makes angle valves are intended for use
and to prevent bellows contami- operated, straight through isola- ductor equipment designers with them perfect for applications in UHV or cryogenic applications
nation while the valve is in the tion device. Their simple, robust unlimited possibilities for down- where space is limited, and their where temperature extremes
open position, reducing particle design provides high reliability in stream vacuum subassemblies. smaller volume results in lower preclude the use of our elastomer
contamination when the valve “dirty” applications. They are Nippleless valve bodies and outgassing and faster pump- seal valves. Approved for use in
is cycled. Our bodies are die- commonly used on MOCVD block fittings can be assembled down. Larger sizes have a beamline facilities, these valves
formed from 304 stainless steel and CVD equipment down- by two attachment methods unique feature in the actuator, have a temperature operating
to eliminate sharp inside corners stream from the chamber or using universal ISO-KF centering which dampens the vibration, range from -250°C to 400°C.
and improve conductance. vacuum pump to isolate traps ring/O-ring hardware, provid- which can arise when the
The valves are electropolished or abatement tools. A stainless ing maximum flexibility and gate is opened. This makes
for lower outgassing and better steel body and Teflon seat make the smallest footprint possible. these valves ideal for semi-
corrosion resistance. The welded these valves ideal for corrosive Additionally these valves feature conductor and other vibration
bellows are made from AM-350 environments. Other applica- million cycle reliability, integrated sensitive processes.
stainless steel to provide excellent tions include vacuum and other low-cost soft start circuit and
corrosion resistance and flex- facilities requirements. modular heaters.
ibility. They are designed with
additional segments to provide
extended life.
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New Products
Isolation Valves
General Information
3Section 3.1
Custom Features
• Special port lengths and
Leak Valves configurations for drop-in
Leak valves are used for controlling compatibility with other
gas introduction into high and ultra- manufacturer’s valves
high vacuum systems. They utilize an • Custom flange configurations
optically flat sapphire poppet and a • Special position indicators
metal seal seat, allowing bakeout
• Pump out ports
temperatures to 450ºC.
• Custom finishes
• Gate shields for linear
gate valve O-rings
Spring-to-close
pneumatic
actuator with
gate shield
Manual Butterfly Valves
These Viton O-ring sealed valves provide
a low-cost alternative to bellows sealed
Custom
gate valves. Quarter-turn actuation, small fitting
footprint and the shortest possible gas path option
Machined
Ball Valves
Our new ball valves are a low cost,
manually or pneumatically operated,
straight through isolation device. Their
simple, robust design provides high
reliability in “dirty” applications. They
are commonly used on MOCVD and
CVD equipment downstream from the
chamber or vacuum pump to isolate Custom valve
manifold
traps or abatement tools. A stainless
steel body and Teflon seat make these
valves ideal for corrosive environments.
A quarter turn of the handle quickly
switches the valve from open to close.
They are available with NW-16 through
NW-50 flanges as standards. Heater
jackets are available to reduce process
by-product accumulation.
3
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3
Section 3.2
Isolation Valves
N-Series Valves
Specifications
Port OD’s: ¾, 1 and 1 ½ inches
Materials
Body: Electropolished 304 stainless steel
Bellows: Welded AM-350 stainless steel
Bonnet seal: Viton
Poppet seal: Viton
Other O-ring compounds available
Actuation: Spring / Pneumatic
Air-to-open, spring-to-close
Leak Rates: <1x10 -9 std.cc/sec He to
atmosphere, <1x10 -9 std.cc/sec He across
the seat.
Operating Temperature: 150°C Max.
Supply Pressure: 60-100 psig
Differential pressure: Maximum 20 psid across
valve seat
Maximum temperature with Viton seals:
150ºC Max
Vacuum Range: 1000 to 1x10 -9 Torr
Options: Solenoids, optical sensors, Heater
jackets and controllers available for all valves.
The new N-Series poppet valves are an factory installed or as separate kits for easy be ordered factory installed or as separate
innovative, compact design with an field installation. kits for easy field installation.
MTBF of 3 million cycles. A bellows-
sealed stem and electropolished stainless Mounting slots for optional position indi- One rebuild kit fits the four valve sizes
steel body provides long life even in the cators are incorporated into the actuator from NW-16 through NW-50 to reduce
most demanding applications. Standard body resulting in a reduction in overall maintenance inventory costs. Viton
pnuematic actuation is normally closed size and elimination of the risk of physical O-ring seals are standard, however the
(Air-to-Open / Spring-to-Close). N-series damage to the sensors. Sensors are eas- valve is designed to accept alternate seal
valves are available in right angle or angle- ily installed without adjustment. Optical compounds to satisfy your application
in-line body styles with tube ends, NW switch sensors indicate both the open & requirements.
flanges or CF rotatable flanges. Optional closed valve positions. It is possible for
air solenoids are available in each valve to have two sensors installed
multiple voltages and can be ordered for redundancy. Position indicators can
N-Series Options
Please use the following part numbering
Valve Position O-ring Air
tree to add the appropriate options to a Model Number Indicator Type Solenoid
standard N-Series valve model number.
See tables below for option codes. Example: NAP-150-NW-NPN-K91-S11
Right angle N-Seres valve with 1.5 inch bore, NW-40 flanges, optical position
indicators, Kalrez 9100 O-rings, 120VAC and air solenoid option.
4
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Isolation Valves
N-Series Valves
3
Section 3.2
Pneumatic N-Series Angle Valve 2.77 (70)
MODEL
NUMBER PORT OD DESCRIPTION A B C
NAP-075 0.75 No Flanges 1.42 (36) 3.95 (100) 4.90 (124)
NAP-075-NW 0.75 NW-16 1.57 (40) 4.10 (104) 5.05 (128)
NAP-075-CF 0.75 CF-133, Rotatable 1.91 (49) 4.73 (120) 5.68 (144)
0.95 (24)
NAP-100 1.0 No Flanges 1.82 (46) 4.35 (110) 5.30 (134)
NAP-100-NW 1.0 NW-25 1.97 (50) 4.50 (114) 5.45 (138)
NAP-100-CF 1.0 CF-212, Rotatable 2.28 (58) 4.81 (122) 5.76 (146)
NAP-150 1.5 No Flanges 2.41 (61) 4.94 (125) 5.89 (149)
NAP-150-NW 1.5 NW-40 2.56 (65) 5.09 (129) 6.04 (153)
NAP-150-CF 1.5 CF-275, Rotatable 2.62 (67) 5.15 (131) 6.09 (155) C
NAP-200 1.5 No Flanges 2.61 (66) 5.14 (131) 6.09 (155) B
NAP-200-NW 1.5 NW-50 2.76 (70) 5.29 (134) 6.24 (158)
NAP-200-CF 1.5 CF-338, Rotatable 2.84 (72) 5.37 (136) 6.32 (160)
A
Pneumatic N-Series Angle In-Line Valve
2.77 (70)
MODEL
NUMBER PORT OD DESCRIPTION A B
NAIP-075 0.75 No Flanges 3.64 (92) 4.60 (117)
NAIP-075-NW 0.75 NW-16 3.94 (100) 4.60 (117)
NAIP-075-CF 0.75 CF-133, Rotatable 4.20 (107) 4.60 (117)
NAIP-100 1.0 No Flanges 3.64 (92) 4.00 (102)
NAIP-100-NW 1.0 NW-25 3.94 (100) 4.00 (102)
NAIP-100-CF 1.0 CF-212, Rotatable 4.75 (121) 4.00 (102)
NAIP-150 1.5 No Flanges 4.82 (122) 4.37 (111)
NAIP-150-NW 1.5 NW-40 5.12 (130) 4.37 (111) B
0.95 (24)
5
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3
Section 3.3
Specifications
Isolation Valves
Poppet Valve General Information
Construction
Bodies are die-formed from 304 stainless steel to eliminate
Nominal port ODs: 3 / 8 to 4 inch sharp inside corners and improve conductance. The valves
Body: Electropolished 304 stainless steel are electropolished for faster pumpdown, lower outgassing
Bellows: Welded AM-350 stainless steel and better corrosion resistance. The welded bellows
Bonnet seal: Viton or Copper
Poppet seal: Viton are made from AM-350 stainless steel to provide corrosion
Other O-ring compounds available resistance and excellent flexibility. The bellows fully retract
Flanges: CF, NW, ISO or ASA from the side port when the valve is open, eliminating
Maximum temperature with Viton seals buildup of by-products on the bellows and subsequent
See bakeability chart this page particle generation during operation. They are designed
Sustained: <150°C with additional segments to provide extended life.
Intermittent: <204°C
Nor-Cal valves can be operated in any position and
Helium leak tested: 10 -9 std. cc./sec. or less
actuators can be removed quickly for routine inspection
Vacuum range without disassembling the system.
Viton bonnet seal: > 1 x 10-9 Torr - High Vacuum
Copper bonnet seal: > 1 x 10 -10 Torr - UHV
Manual actuation: Bronze nuts/ACME threads Models
Pneumatic actuation: Normally closed Our poppet valves are available in most port configurations with CF, NW, ISO or ASA flanges. Valves through 3 inch OD’s are
Operating Pressure: 60 to 80 psig available with manual or pneumatic actuators and Viton or copper bonnet seals. Valves over three inches are available with pneu-
3/4 to 2 inch ODs: Air-to-open/spring-to-close matic actuators only. Custom port lengths, flange configurations and bellowless valves are also available.
21/2 to 4 inch ODs: Air-to-open/air-to-close
Differential pressure: Max. 20 psia across
valve seat (External differential pressures
greater than 5 psi on the bellows may
Vacuum Range Valve Actuation Thermal Products
result in premature bellows failure) Poppet seals have helium leak rates of Manually operated valves utilize Acme All Nor-Cal poppet valves and gate
10 -9 std. cc./sec. or less. Viton bonnet threads and a self-lubricating bronze nut valves can be provided with silicone
Options: See facing page.
sealed valves can be used in the 10 -9 Torr for fewer turns and smooth, trouble-free foam or fiberglass insulated heater
Thermal: Heater jackets and controllers
available for all valves. Call for details range, while copper bonnet seal valves operation. Pneumatic valves are normally jackets to reduce resident time of
are suited for use in the 10 -10 range. air-to-open, spring-to-close in port ODs corrosives or particle buildup in semicon-
through 2 inches for immediate closure ductor applications. These jackets are
Copper Bonnet Seal in case of electrical or air failure. Larger available with PID controllers or thermo-
Copper bonnet seal poppet valves with valves are normally air-to-open, air-to- stats with high temperature shutoffs.
CF flanges provide metal seals between close. This actuation option is available Jacket and control specifications can be
the inside of the valve and the atmo- on all valves. Most sizes are available with tailored to meet your specific needs.
sphere. They are available in all standard air-to open, air-to-close with spring assist Call for price and model number.
sizes and port configurations. as an option. Operating air pressure for all Refer to Section 11, Thermal Products,
pneumatic valves is 60 to 80 psig. for more information.
Bakeability
The valve’s bakeout temperature should not exceed that of the elastomer that is used in it. See chart below. Standard Viton sealed
ESVP valves are bakeable to 150ºC sustained and 204°C for intermittent periods. However, the Viton O-rings begin to take a set at 150°C.
cutaway High temperature Kalrez O-rings are available as an option and allow these valves to be baked to 220°C for intermittent periods and
view
170°C for extended periods.
Bonnet/poppet Pneumatic Valves Manual valves
Seal Application Open Closed Open Closed
Viton General purpose 150ºC 120ºC 150ºC 100ºC
Kalrez 4079 High temperature 280ºC 220ºC 280ºC 150ºC
Kalrez 2037 Chemical resistant 218ºC 218ºC 218ºC 218ºC
Chemraz Chemical resistant 210ºC 210ºC 210ºC 210ºC
Silicone High temperature 232ºC 232ºC 232ºC 232ºC
One or more options can be added to a particular valve by adding the option suffix to the basic valve model number as
shown below. Heater jackets and controllers are also available for all poppet valves. Call for details and pricing.
Add option suffixes in the following order:
3
Section 3.3
Valve
Model Number
Actuation Micro-
Type Switch
O-ring
Type
Valve
Fitting
Air
Solenoid
Right Angle Valve Fitting Option
Valve
Example of a model number with options: ESVP-1502-CF-AS-M-S11 OPtion Profile Description Ports
-F1 Left 1⁄4 female VCR Both
-F2 Left 3⁄8 female VCR Both
Actuation Option -F3 Left 1⁄8 female NPT Bottom
OPTION Description -F4 Right 1⁄4 female VCR Both
-A Air-to-open/air-to-close -F5 Right 3⁄8 female VCR Both
-AS Air-to-open/air-to-close with spring assist -F6 Right 1⁄8 female NPT Bottom
-SA Spring-to-open/air-to-close Note: Available on ESV, ESVP, CSV and CSVP models only.
Pneumatic valves with port ODs through 2 inches are normally air-to-open/spring-
to-close for immediate closure in case of electrical or air failure. Larger valves are All Nor-Cal right angle valves (ESV, CSV, ESVP and CSVP models) are available with the six
normally air-to-open/air-to close. These actuation options are available on nearly all fitting options described in the table above. These options are designed to make it easy
sizes and port configurations of Nor-Cal pneumatically actuated poppet valves. for our customers to retrofit our valves with thermocouple gauges, leak valves, up-to-air
valves or gas introduction lines. Other fittings or configurations are available.
Micro-Switch
Port
OD
3/ 8
E
Air Solenoid Option
2.06
1/ 2 Option Kit Port OD Description
2.06
3/4 2.06 -S11 S11-K 3/8 to 2 3-way, 120VAC, 50/60 Hz
1 2.06 -S21 S21-K 3/8 to 2 3-way, 24VDC
11/ 2 2.06 -S31 S31-K 3/8 to 2 3-way, 240VAC, 50/60 Hz
2 3.54 -S41 S41-K 3/8 to 2 3-way, 24VAC, 50/60 Hz
3 3.54 -S12 S12-K 21/2 to 3 4-way, 120VAC, 50/60 Hz
4 5.01 -S22 S22-K 21/2 to 3 4-way, 24VDC
-S32 S32-K 21/2 to 3 4-way, 240VAC, 50/60 Hz
-S42 S42-K 21/2 to 3 4-way, 24VAC, 50/60 Hz
O-ring Option Note: Use 4-way solenoid option for 1.12 and 1.5 OD STVP and CSTVP models.
Temperature All pneumatic poppet valves can be provided with air solenoids with several current
OPTION compound MIN. MAX. application ratings for electropneumatic actuation. Valves with air-to-open, spring-to-close actuation
Standard Viton -29ºC 204ºC Industry standard require three-way air solenoids, while air-to-open, air-to-close actuators require four-way
-KT Kalrez 4079 -50ºC 316ºC High temperatures solenoids. Both three and four-way air solenoids are available in four current
-KC Kalrez 2037 -54ºC 220ºC Chemical resistant ratings. A pneumatic valve ordered with this option will arrive with an air solenoid
-CR Chemraz 513 -30ºC 210ºC Chemical resistant installed. Fourteen inch long electrical leads are
-S Silicone -55ºC 232ºC High temperatures provided for connection to the power supply.
Standard Nor-Cal valves use chemical resistant Viton O-rings. Viton O-rings should not be Air solenoids can be purchased separately in
heated to above 204°C. Even prolonged exposures of 150°C may degrade the O-rings. a kit complete with instructions for
High temp Kalrez O-rings allow valve bakeouts to 220°C installation by the customer.
intermittently or 170°C for extended periods. When placing your order please
Silicone O-rings provide adequate specify the model number of the
sealing performance in thermal valve that the air solenoid will be
cycling from -55°C to 230°C. installed on, so that our sales staff
can confirm whether a three-way
or four-way solenoid is required.
CSV O-ring
ESV O-ring Kits & Gasket Kits
Model Port Port
Number OD Model Number OD
ESV-075-95 3/8-1 CSV-075-95 3/8-1
A
1.50
B
3.62
C
5.77
D
2.25
3Section 3.3
CSVP O-Ring
ESVP O-Ring Kits & Gasket Kits A
ESVP-150-95 11/ 2 CSVP-150-95 11/ 2 All dimensions are in inches (mm) & weights
ESVP-200-95 2 CSVP-200-95 2 are in pounds (kg), unless otherwise noted.
ESVP-250-95 21/ 2 CSVP-250-95 21/ 2
ESVP-300-95 3 CSVP-300-95 3
ESVP-400-95 4 CSVP-400-95 4
9
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3Section 3.3
Isolation Valves
Manual Angle-In-Line Valves
10
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Isolation Valves
Pneumatic Angle-In-Line Valves
Model Port
Number OD Description A B C
AIVP-075 3/4 No flanges 3.70 4.32 2.25
AIVP-0752-CF 3/4 Rotatable 1.33 CF 4.70 4.32 2.25
AIVP-0752-NWB 3/4 NW-16B 4.00 4.32 2.25
AIVP-100 1 No flanges 3.90 4.27 2.25
AIVP-1002-CF 1 Rotatable 2.12 CF 4.23 4.27 2.25
AIVP-1002-NWB 1 NW-25B 4.20 4.27 2.25
AIVP-150 11/2 No flanges 4.82 5.69 3.00
C
AIVP-1502-CF 11/2 Rotatable 2.75 CF 5.24 5.69 3.00
AIVP-1502-NWB 11/2 NW-40B 5.12 5.69 3.00
AIVP-200 2 No flanges 6.70 7.94 3.50
AIVP-2002-CF 2 Rotatable 3.38 CF 7.15 7.94 3.50 B
AIVP-2002-NWB 2 NW-50B 7.00 7.94 3.50
AIVP-250 21/2 No flanges 7.75 7.64 4.00
AIVP-2502-CF 21/2 Rotatable 4.50 CF 8.50 7.64 4.00
AIVP-2502-ISO 21/2 ISO-63-250-OF 8.25 7.64 4.00
AIVP-300 3 No flanges 10.05 8.70 4.50
AIVP-3002-CF 3 Rotatable 4.62 CF 10.61 8.70 4.50
AIVP-3002-ISO 3 ISO-80-300-OF 10.55 8.70 4.50
A
11
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3Section 3.3
Isolation Valves
Manual In-Line Valves
CILV O-Ring
ILV O-Ring Kits and Gasket Kits
Port Port
Model Number Model Number
OD OD
ESV-075-95 3/8-1 CSV-075-95 3/8-1
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Pneumatic Viton Seal In-Line Valves
Model
Number
Port
OD
Description
Isolation Valves
Pneumatic In-Line Valves
A
B
C
D
E
F
3
Section 3.3
CILVP O-Ring
ILVP O-Ring Kits & Gasket Kits
Model Port Port
Model Number
Number OD OD
ESVP-075-95 3/8-1 CSVP-075-95 3/8-1
ESVP-150-95 11/2 CSVP-150-95 11/2 All dimensions are in inches (mm) & weights
ESVP-200-95 2 CSVP-200-95 2 are in pounds (kg), unless otherwise noted.
ESVP-250-95 21/2 CSVP-250-95 21/2
ESVP-300-95 3 CSVP-300-95 3
ESVP-400-95 4 CSVP-400-95 4
13
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3
Section 3.3
Isolation Valves
Manual Tee Valves
Manual Viton Seal Tee Valves
Model
Numer
ESV-038T
ESV-0383T-CF
Port
OD
3/8
3/8
Description
No flanges
Rotatable 1.33 CF
A
1.50
1.60
B
4.06
4.16
C
4.44
4.54
2.25
2.25
D
CSV-T O-Ring
ESV-T O-Ring Kits & Gasket Kits
Model Port Model Port
Number OD Number OD
ESV-075-95 3/8-1 CSV-075-95 3/8-1
14
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Pneumatic Viton Seal Tee Valves
Model
Number
ESVP-038T
ESVP-0383T-CF
Port
OD
3/8
3/8
Description
No flanges
Rotatable 1.33 CF
Isolation Valves
Pneumatic Tee Valves
1.50
1.60
A
B
3.62
3.67
C
5.77
5.87
D
2.25
2.25
3
Section 3.3
CSVP-T O-Ring
ESVP-T O-Ring Kits & Gasket Kits
Port Port
Model Number Model Number
OD OD
ESVP-075-95 3/8-1 CSVP-075-95 3/8-1
15
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3
Section 3.3
Isolation Valves
Straight-Through Valves
D
STV-0752-NWB 0.65 3/4 NW-16B 5.30 3.30 4.50 2.25
STV-112 1.00 11/8 No flanges 5.50 3.86 5.15 3.00
STV-1122-CF 1.00 11/8 Rotatable 2.12 CF 5.83 3.86 5.15 3.00
C B
STV-1122-NWB 1.00 11/8 NW-40B 5.80 3.86 5.15 3.00
STV-150 1.38 11/2 No flanges 7.00 5.47 7.69 3.50
STV-1502-CF 1.38 11/2 Rotatable 2.75 CF 7.42 5.47 7.69 3.50
STV-1502-NWB 1.38 11/2 NW-40B 7.30 5.47 7.69 3.50
CSTVP O-Ring
STVP O-Ring Kits & Gasket Kits
Model Port Model Port
Number OD Number OD
All dimensions are in inches (mm) & weights are ESVP-075-95 3/4 CSVP-075-95 3/4
in pounds (kg), unless otherwise noted. STVP-112-95 11/8 CSTVP-150-95 11/2
STVP-150-95 11/2
16
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Complete Valve Rebuild Kits
Isolation Valves
Replacement Parts & Rebuild Kits
Contains all items except valve body (#7), refer to kit contents diagram at right.
Model
Number
For Valve
Model Numbers
8
3Section 3.3
17
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3
Section 3.4
Isolation Valves
Ball Valves
18
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Manual Ball Valve - BVM
MODEL
NUMBER
BVM-0751
PORT
OD
0.75 (19) 0.56 (14)
BALL
ID
DESCRIP-
TION
No Flanges 3.17 (81)
Isolation Valves
A B
1.85 (47)
C
2.94 (75)
D
1.85 (47)
Ball Valves
5.80 (147)
F
0.93 (24)
3 Section 3.4
BVM-0751-NW 0.75 (19) 0.56 (14) NW-16 3.47 (88) 1.85 (47) 2.94 (75) 1.85 (47) 5.80 (147) 0.93 (24)
BVM-1001-NW 0.75 (19) 0.56 (14) NW-25 3.93 (100) 1.85 (47) 2.94 (75) 1.85 (47) 5.80 (147) 0.93 (24)
BVM-1002 1.0 (25) 0.85 (21.6) No Flanges 3.63 (92) 2.13 (54) 3.33 (85) 1.90 (48) 6.20 (157) 0.98 (25)
BVM-1002-NW 1.0 (25) 0.85 (21.6) NW-25 3.93 (100) 2.13 (54) 3.33 (85) 1.90 (48) 6.20 (157) 0.98 (25) Specifications
BVM-1502-NW 1.0 (25) 0.85 (21.6) NW-40 4.66 (118) 2.13 (54) 3.33 (85) 1.90 (48) 6.20 (157) 0.98 (25) Port OD’s: ¾, 1, 1 ½ and 2 inches
BVM-1503 1.5 (38) 1.25 (31.8) No Flanges 4.36 (111) 2.80 (71) 4.04 (103) 2.80 (71) 7.20 (183) 1.40 (36) Materials:
BVM-1503-NW 1.5 (38) 1.25 (31.8) NW-40 4.66 (118) 2.80 (71) 4.04 (103) 2.80 (71) 7.20 (183) 1.40 (36) Body: 304 stainless steel
Ball: 316L stainless steel
BVM-2003-NW 1.5 (38) 1.25 (31.8) NW-50 4.97 (126) 2.80 (71) 4.04 (103) 2.80 (71) 7.20 (183) 1.40 (36) Stem seal: Viton
BVM-2004 2.0 (51) 1.50 (38) No Flanges 4.67 (119) 3.33 (85) 4.56 (116) 3.33 (85) 7.20 (183) 1.66 (42) (other O-ring compounds available)
Ball seal: Teflon
BVM-2004-NW 2.0 (51) 1.50 (38) NW-50 4.97 (126) 3.33 (85) 4.56 (116) 3.33 (85) 7.20 (183) 1.66 (42)
Actuation: Manual and pneumatic/spring
Call for information on larger sizes.
Leak Rates: <1x10 -9 std.cc/sec He to
E atmosphere, <1x10 -7 std.cc/sec He across
the seat.
Operating Temperature: 150°C Max.
Supply Pressure (pneumatic/spring version):
C 80-100 psig
Vacuum Range: 1000 to 1x10 -4 Torr
Options: Heater jackets and controllers
available for all valves.
B
D A
D A
19
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3Section 3.5
Isolation Valves
Genesis Modular Valves
Bulkhead Attachment
to Chamber with
Double Stud
Fasteners
Optional
Modular Heater
Teflon Coated A
Air Cylinder
Double Acting
Air Piston B
Soft Start
Conductance
Stem Option The conductance values in the table below have been calculated
High Temp. for air at room temperature using the formulas for tubes and
Composite elbows presented in the third edition of Roth’s Vacuum Technology:
Stem Bushing
Cv =182(D4/L’)P for viscous flow or Cm =12(D3/L’) for molecular
Heaters, insulators, replacement parts and flow, Port lengths without flanges and inner diameters for the valve
valve rebuild kits are located on Page 120 Welded
AM-350 sizes and configurations were used. This method is an approxima-
Bellows tion, use values accordingly.
Genesis Molecular Flow Viscous Flow
Interchangeable Valve C m (Liters/sec.) C v (liters/sec.)
Orifice
GNV-10 21 717
All dimensions are in inches (mm) & weights GNV-15 59 3115
are in pounds (kg), unless otherwise noted. Nickel Coated GNV-20 114 8183
Aluminum
Body Note: P=air at 1 Torr. L’=Laxial +1.33(0/180)D for elbows.
20
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Follow this part tree to add one or more options to a Genesis valve.
Isolation Valves
Genesis Modular Valve Options
Add options to the basic valve part number in the order shown. Example: GNV-152-S2-P10-KT-B21
3 Section 3.5
Valve Model Number Orifice Option Position Indicator O-ring Air Solenoid
to the desired cross over pressure, the main valve circuit is opened by supplying air to 500
the bottom of the air cylinder. Each circuit can be operated independantly and is Open valve at desired
400 cross-over pressure
air-to-open, spring-to-close.
300
Orifice Option Orifice Parts & Kits Main Valve
Valve Orifice Model Valve Orifice 200 Only
Option Size Size Number Size Size
100
-S0 No orifice GNV-075-SO-1 3/4 to 2 .070
-S1 3/4 to 2 .147 GNV-075-SO-2 3/4 to 2 .109 0
-S2 3/4 to 2 .109 GNV-075-SO-3 3/4 to 2 .147 30 45
0 5 10 15 20 25 35 40
-S3 3/4 to 2 .070 GNV-075-SO-K 3/4 to 2 Kit* TIME (Seconds)
NOTE: Refer to diagrams for orifice selection GNV-075-SO-T All Wrench
* Kits include all orifice sizes and an installation 11/2 & 2 inch valves tested on a 30 liter chamber
wrench for the specified valve size 800
700
Position Indicator Option No Orifice
0.147" Orifice
Chamber Pressure (Torr)
Nor-Cal’s CE certified, shielded, open/closed position indicators detect the piston 600 0.109" Orifice
0.070" Orifice
position in the valve’s air cylinder. The technician has a visual indication of power to the 500
circuit (12 to 24 VDC) and the valve position, as does the operator watching the panel.
400
With the soft start option only one position indicator can be provided for the fully open
position. Operating temperature range is -25ºC to 70ºC for valves with position indica- 300
tors. Call for more information on heated valves with position indicators.
200
Valve
Option Actuator Description 100
-P1O Soft Start/Standard 1 position indicator - main valve open only
0
-P1C Standard 1 position indicator - main valve closed only
-P2 Standard 2 position indicators - main valve open & closed 0 30 60 90 120 150 180 210
Refer to diagram below for dimensions. TIME (Seconds)
21
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3Section 3.5
Isolation Valves
Genesis Modular Valve Assembly Hardware
22
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Isolation Valves
Genesis Modular Fittings
3
Section 3.5
OPTIONAL HEATER
Genesis Modular Fittings
Genesis fittings provide the most compact, highest conductance, corrosion resistant
vacuum connection available when used with Genesis valves, fittings and double
stud fasteners. These fittings can also attach with finger clamps to standard ISO-KF SPECIFICATIONS
components with universal O-rings, which are also available from Nor-Cal Products. Port ODs: 1, 11/ 2 and 2 inches. Other sizes
B Typ. 0.750 and metric tubing diameters available
Body: Electroless nickel coated 6061 T-6
90º Elbow aluminum with SS threaded inserts
OPTIONAL HEATER
B Typ.
4-Way Cross
Model Valve Bolt
Number Size A B Thread Circle
A Typ.
GNF-104 1 2.125 1.063 12-24 2.031
GNF-154 11/2 2.500 1.250 12-24 2.616
GNF-204 2 3.250 1.625 1/4-20 3.406
B Typ.
5-Way Cross
Model Valve Bolt
Number Size A B Thread Circle
A Typ.
GNF-105 1 2.125 1.063 12-24 2.031
GNF-155 11/2 2.500 1.250 12-24 2.616
GNF-205 2 3.250 1.625 1/4-20 3.406
B Typ.
6-Way Cross
Model Valve Bolt
Number Size A B Thread Circle
A Typ. GNF-106 1 2.125 1.063 12-24 2.031
GNF-156 11/2 2.500 1.250 12-24 2.616
GNF-206 2 3.250 1.625 1/4-20 3.406
B Typ.
Tri-Bow
Model Valve Bolt
Number Size A B Thread Circle
A Typ. GNF-107 1 2.125 1.063 12-24 2.031
GNF-157 11/2 2.500 1.250 12-24 2.616
GNF-207 2 3.250 1.625 1/4-20 3.406
23
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3Section 3.5
Isolation Valves
Genesis Stainless Steel Valves
Genesis stainless steel poppet valves offer equipment designers the high performance and optimized conductance of Genesis
modular valves in Nor-Cal’s standard stainless steel poppet valve body. These simple, robust valves are available with standard and
soft start air-to-open/spring-to-close actuation in port sizes from 3 /4 to 4 inches. Viton O-ring seals are standard. Other O-ring
compounds, open/closed position indicators and air solenoids are available as options. Heater jackets and insulators are also available.
During testing, the valves were cycled millions of times while maintaining vacuum integrity. The welded bellows is AM-350 for
corrosion resistance, longevity and flexibility. The bellows fully retracts from the side port when the valve is open, eliminating
SPECIfications buildup of process by-products on the bellows and subsequent particle generation during operation. Valve center plates have been
Port ODs: 3 / 4 to 4 inches.
Larger sizes and metric tubing eliminated in order to provide precise alignment between the poppet and valve seat. A composite stem bushing resists wear even
diameters available on request at high temperatures. Valve return springs are shot peened in order to provide millions of cycles without loss of force. Teflon coated
Mating flange s: NW -16 through ISO-100 air cylinders feature a 15 micron air filter to prevent particle migration either into or out of the air cylinder. All valves are designed for
standard easy O-ring or bellows replacement. Design symmetry allows the air actuator to be oriented at 90º increments for easy access to the
Air fittings: 5 / 32 inch One-Touch air solenoid and visibility of position indicators.
Materials For reduced particle contamination in load locks and process chambers, Genesis stainless steel valves are offered with a patented low
Body: 304 stainless steel
Bellows:Welded AM-350 stainless steel cost soft start actuator with no increase in valve size. A double-acting air piston, opens a soft start circuit inside the valve when air is
O-rings: Viton standard supplied to the top of the air cylinder. The soft start by-pass opening can be provided fully open or with a specified orifice, depend-
(Other compounds available.)
Air cylinder: Teflon coated aluminum ing on the desired pump down. After the chamber has been pumped from atmosphere to the desired cross over pressure, the main
valve circuit is opened by supplying air to the bottom of the air cylinder. Each circuit can be operated independently and is air-to-
Service interval: One million cycles
open/spring-to-close. Soft start Genesis stainless steel valves are offered standard with no orifice. Various orifice size options and
Actuation: Normally closed
Air-to-open/spring-to-close multiple size orifice kits are available. See next page.
Operating pressure: 60-80 psi required
Differential pressure: 20 psi maximum Conductance
across poppet This table has been calculated in liters per second for air at room temperature using the for-
Helium leak rate: 1x10 -9 Torr standard mulas for tubes and elbows presented in the third edition of Roth’s Vacuum Technology.
cc./sec. maximum
Cv =182(D4/L’)P for viscous Port Angle Angle-In-Line
Operating temperature OD Viscous Molecular Viscous Molecular
Sustained: <150ºC flow or Cm =12(D3/L’) for 1/ 2 60 3 - -
Intermittent: <204ºC molecular flow 3/4 135 5 120 4
Option: Air solenoids, open/closed position Note: Calculations were based on
indicators, soft start with various orifice port lengths without flanges and 1 391 12 285 9
sizes and various O-ring compounds inner diameters for the valve sizes 11/ 8 - - - -
and configurations.
P = air at 1 Torr. 11/ 2 1925 37 1324 25
L’=Laxial +1.33(0/180)D for elbows. 2 4677 65 3459 48
21/ 2 12332 136 7505 83
E 3 23763 217 12558 115
D
4 57994 396 - -
Genesis Stainless Steel Angle Valves
Model Flange Port
Number Actuation Type OD A B C D E
GNVS-072-NWB Standard NW-16 3/4 1.50 3.40 4.78 1.46 2.13
GNVS-072-NWB-S0 Soft Start NW-16 3/4 1.50 3.40 4.78 1.46 2.13
C GNVS-102-NWB Standard NW-25 1 2.42 4.19 5.57 1.46 2.13
B
GNVS-102-NWB-S0 Soft Start NW-25 1 2.42 4.19 5.57 1.46 2.13
GNVS-152-NWB Standard NW-40 11/2 2.49 4.51 6.20 1.88 2.50
GNVS-152-NWB-S0 Soft Start NW-40 11/2 2.49 4.51 6.20 1.88 2.50
A
GNVS-202-NWB Standard NW-50 2 3.22 5.56 7.66 2.25 3.25
GNVS-202-NWB-S0 Soft Start NW-50 2 3.22 5.56 7.66 2.25 3.25
A
GNVS-302-ISO Standard ISO-80 3 3.86 7.33 10.85 4.13 5.45
GNVS-302-ISO-S0 Soft Start ISO-80 3 3.86 7.33 10.85 4.13 5.45
GNVS-402-ISO Standard ISO-100 4 4.25 8.38 13.04 5.00 6.40
GNVS-402-ISO-S0 Soft Start ISO-100 4 4.25 8.38 13.04 5.00 6.40
E
D
24
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Isolation Valves
Genesis Stainless Steel Valve Options
Follow this part tree to add one or more options to a Genesis valve.
Add options to the basic valve part number in the order shown.
3Section 3.5
Valve Model Number Orifice Option Position Indicator O-ring Air Solenoid
Example: GNVSAI-302-ISO-P1O-KT-A11
0.128" Orifice
600
0.093" Orifice
Nor-Cal’s CE certified, shielded, open/closed position indicators detect the piston 0.055" Orifice
500
position in the valve’s air cylinder. The technician has a visual indication of power to the
circuit (12 to 24 VDC) and the valve position, as does the operator watching the panel. 400
With the soft start option only one position indicator can be provided for the fully 300
open position. Operating temperature range is -25ºC to 70ºC for valves with position
indicators. Call for more information on high temperature position indicators. 200
Valve 100
Option Actuator Description
0
-P1O Soft Start/Standard 1 position indicator - main valve open only
-P1C Standard 1 position indicator - main valve closed only 0 10 20 30 40 50 60 70 80 90 100 110 120
TIME (Seconds)
-P2 Standard 2 position indicators - main valve open & closed
25
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3
Section 3.5
Isolation Valves
Genesis Heaters & Replacement Kits
Optional Heater
Alert cords: Two 12 inch with
AMP MR connectors standard HT-GN-100-150-1 3/4
&1 150ºC 120 2.13
A
on 11/ 2 & 2 inch valves HT-GN-150-120-1 11/2 120ºC 120 2.50
Certification HT-GN-150-150-1 11/2 150ºC 120 2.50
Insulators: UL 94 V-O HT-GN-200-120-1 2 120ºC 160 3.25
Heaters:UL listed. CE certification pending
HT-GN-200-150-1 2 150ºC 160 3.25 0.75
Modular Thick
Bellows Assembly Kits Viton O-Ring Kits
Film Heater Includes bellows, top flange and poppet weldment Includes bellows O-ring and poppet O-ring.
assembly. Requires O-ring kit to seal. Other O-ring compounds are available on request.
Kit Valve Kit Valve
Number Size Actuator Number Size ActuatoR
GNV-100-16 3/4&1 Standard GNV-100-95 3/4
&1 Standard
GNV-100-16-S0 3/4&1 Soft Start GNV-100-95-S0 3/4
&1 Soft Start
GNV-150-16 11/2 Standard GNV-150-95 11/2 Standard
GNV-150-16-S0 11/2 Soft Start GNV-150-95-S0 11/2 Soft Start
GNV-200-16 2 Standard GNV-200-95 2 Standard
GNV-200-16-S0 2 Soft Start GNV-200-95-S0 2 Soft Start
GNV-300-16 3 Standard GNV-300-95 3 Standard
GNV-300-16-S0 3 Soft Start GNV-300-95-S0 3 Soft Start
GNV-400-16 4 Standard GNV-400-95 4 Standard
GNV-400-16-S0 4 Soft Start GNV-400-95-S0 4 Soft Start
26
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Isolation Valves
Manual Butterfly Valves
3Section 3.6
Specifications
Port ODs: 3 / 4 to 2 inches
Materials
Body: 304 stainless steel
Knob: Aluminum
Port seal: Viton
Actuation: Manual using knurled knob
Maximum temperature with Viton seals
Sustained: <150°C
Intermittent: <204°C
Vacuum range
Viton o-ring: >1x 10-9 Torr - High vacuum
Patented design
Our manual butterfly valves provide a low-cost alternative to bellows sealed gate valves. These valves easily actuate from the
fully-closed position to fully open with only a quarter turn of the knob. A patented design allows the sealing disk to center itself when
closing, with even pressure around the Viton O-ring seal. This design also helps to lower the amount of scuffing or rolling of the
o-ring. Quarter-turn actuation, small footprint and the shortest possible gas path make manual butterfly valves the preferred choice
for many applications.
A A
B B
C C
Diagram 1 Diagram 2
D D
Replacement O-rings
Model Valve O-RING
Number Size COMPOUND
BFV-075-95 3/4 Viton
All dimensions are in inches (mm) & weights
BFV-100-95 1 Viton are in pounds (kg), unless otherwise noted.
BFV-150-95 11/2 Viton
BFV-200-95 2 Viton
27
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3Section 3.7
Isolation Valves
Isolation Pendulum Valves
specifications
Materials Nor-Cal Products’ pneumatically actuated
Body: Cast aluminum A356.0 isolation pendulum valves contain the same pat-
Valve plate: Aluminum 6061-T6
Other parts: A6061, A7075, SS304, ented Penduroll mechanism that is found in the
SS316, Inconel X-750 and Viton Intellisys throttling pendulum valves. These valves
Seals: Viton standard. Kalrez, Chemraz, offer the user a highly reliable, compact and low
Perlast and other materials available
Body and plate surface treatment cost alternative to competitive designs. In addition,
Bare aluminum standard. the smooth actuation results in low particle
Hard Type III anodizing optional generation and rapid open-to-close speeds.
Compressed air source
CDA or equivalent at 65 to 85 PSIG In-situ serviceability of the valve is made possible
Differential pressure through the incorporation of a removable bonnet
With valve fully sealed: 15 psi maximum cover. The entire gate assembly and sealing O-ring
across the valve plate can be accessed without removing the valve from
While opening the valve
20 Torr (DN160 and DN200) the system, making regular inspections, cleanings
24 Torr (DN250) and O-ring replacements quick and easy.
29 Torr (DN350)
The valve body can be heated to 150ºC with
Operating pressure: 3.8 × 10 -8 to 760 Torr
optional heater jackets. Call for information
Heating or bakeout capabilities
and pricing.
Body: 150ºC maximum with Heated pendulum valve assembly in our 3000 square foot Class 1000 clean room
optional heater kits
Actuator: 60ºC maximum Isolation Pendulum Valves
Ambient operating temps: 0 - 60ºC Model Nominal Weight
Number ID A B C D E F G in lbs.
Leak rate: 1 × 10 -9 atm·scc/sec He
across seat and to atmosphere IPV-600-ISO-160 6 3.15 3.78 15.90 12.20 5.32 5.87 8.50 40 lbs.
(1 × 10 -6 atm·scc/sec He for IPV-800-ISO-200 8 3.46 3.78 19.90 14.40 6.50 5.28 9.29 49 lbs.
hard anodized body or gate) IPV-1000-ISO-250 10 3.94 3.78 23.80 16.60 8.46 5.47 9.49 62 lbs.
Maximum speed: Customer adjustable IPV-1200-ISO-320 12 4.72 4.06 30.20 22.00 10.60 7.24 12.80 123 lbs.
depending on size
IPV-1400-JIS-350 14 4.92 4.06 32.30 22.00 12.20 7.64 12.80 143 lbs.
Reliability: 99% confidence level IPV-1600-ISO-400 16 5.91 5.00 36.00 24.70 12.80 7.83 15.00 231 lbs.
in clean environment
O-ring cycle life: 200K cycles open Note: Other sizes and flange configurations available. Call for details. See page 141 for bolt hole specifications. N-MxL
to fully closed
MTBF: >10,000 hrs. continuous operation
Options: Heater jackets, other O-ring materials
and flange configurations available
E C
(Maintenance Space)
SIZE O-Rings
350 OR-JIS-350
D
Position R
(Default)
N-MxL
Position T
28
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Gate Valve General Information & Options
Isolation Valves
Nor-Cal stainless steel gate valves share with our poppet valves
the innovative design, highest grade materials and superior
workmanship that has made us a major supplier of valves to the
3
Section 3.8
Example: GVMP-4002-CF-KT-S22
O-rings Micro-Switch
Temperature OPTION
OPTION compound MIN. MAX. Description
Standard Viton -29ºC 204ºC Industry standard -M
-KT Kalrez 4079 -50ºC 316ºC High temperatures Micro-switches are available on all
-KC Kalrez 2037 -54ºC 220ºC Chemical resistant. pneumatically actuated Nor-Cal valves.
-CR Chemraz 513 -30ºC 210ºC Chemical resistant One switch closes when the valve is
-S Silicone -55ºC 232ºC Extreme temperatures fully open and the other when it is fully
closed. These can be connected to
Air Solenoids control panels with alarms or lights for
positive position indication.
Option Description
-S12 4-way, 120V AC, 60 Hz
-S22 4-way, 24V DC
-S32 4-way, 240V AC, 50/60 Hz
-S42 4-way, 24V AC, 50/60 Hz
Air solenoids require 4 watts of power to actuate. Solenoids are mounted on all Viton
seal bonnet gate valves with 4 inch ID and larger. Solenoids for Viton seal bonnet
gate valves with under four inch ID and all sizes of copper seal gate valves are shipped
unmounted with the valve.
Silicone heater jackets for bakeouts up to
200°C can be provided for all gate valves.
(See page 127 for detals.)
29
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3Section 3.8
Isolation Valves
Gate Valves
Manually Operated Viton Seal Gate Valves
Model
Number
GV-0622-NW
GV-0622-CF
Nom.
ID
5/8
5/8
Flange
Type
NW-16
1.33 CF
Conductance
(molecular-l/sec.)
12
12
A
2.39
2.39
B
1.75
1.75
C
2.96
1.56
D
1.49
1.49
E
1.80
1.80
F
1.88
1.88
G
1.31
1.31
GV-1502-NW 11/2 NW-40 98 4.69 3.40 1.99 2.00 3.61 3.31 2.45
GV-1502-CF 11/2 2.75 CF 130 4.69 3.40 2.03 2.00 3.61 3.31 2.45
GV-2002-NW 2 NW-50 220 5.60 4.12 1.99 2.00 3.61 3.81 2.96
GV-2002-CF 2 3.38 CF 300 5.60 4.12 2.28 2.00 3.61 3.81 2.96
GV-2502-CF 21/2 4.50 CF 520 6.50 4.81 2.40 2.00 3.61 4.37 3.52
GV-2502-ASA 21/2 ASA-6* 610 6.50 4.81 2.03 2.00 3.61 4.37 3.52
GV-2502-ISO 21/2 ISO-63 610 6.50 4.81 2.03 2.00 3.61 4.37 3.52
GV-2502-ISO-OF 21/2 ISO-63-OF 320 6.50 4.81 3.46 2.00 3.61 4.37 3.52
GV-3002-CF 3 4.62 CF 840 7.70 5.77 2.53 2.00 3.61 4.94 4.28
GV-3002-ASA 3 ASA-7.5* 1,070 7.70 5.77 2.03 2.00 3.61 4.94 4.28
GV-3002-ISO 3 ISO-80 1,070 7.70 5.77 1.97 2.00 3.61 4.94 4.28
GV-3002-ISO-OF 3 ISO-80-OF 550 7.70 5.77 3.84 2.00 3.61 4.94 4.28
GV-4002-CF 4 6.00 CF 1,700 10.76 8.13 2.97 3.11 7.90 7.00 5.65
GV-4002-ASA 4 ASA-9* 2,100 10.76 8.13 2.41 3.11 7.90 7.00 5.65
GV-4002-ISO 4 ISO-100 2,100 10.76 8.13 2.41 3.11 7.90 7.00 5.65
GV-4002-ISO-OF 4 ISO-100-OF 1,400 10.76 8.13 4.25 3.11 7.90 7.00 5.65
GV-6002-CF 6 8.00 CF 5,400 14.07 10.64 3.17 3.11 7.90 8.75 7.55
GV-6002-ASA 6 ASA-11* 7,100 14.07 10.64 2.41 3.11 7.90 8.75 7.55
GV-6002-ISO 6 ISO-160 7,100 14.07 10.64 2.36 3.11 7.90 8.75 7.55
GV-6002-ISO-OF 6 ISO-160-OF 4,000 14.07 10.64 4.25 3.11 7.90 8.75 7.55
GV-8002-CF 8 10.00 CF 12,200 18.42 13.93 3.35 3.11 7.90 11.25 10.02
GV-8002-ASA 8 ASA-11* 14,500 18.42 13.93 2.76 3.11 7.90 11.25 10.02
GV-8002-ISO 8 ISO-200 15,200 18.42 13.93 2.66 3.11 7.90 11.25 10.02
GV-8002-ISO-OF 8 ISO-200-OF 9,500 18.42 13.93 4.25 3.11 7.90 11.25 10.02
Specifications GV-10002-CF 10 12.00 CF 24,900 24.04 18.30 3.65 8.98 12.00 13.44 11.99
General
Nominal IDs: 5 / 8 to 12 inch GV-10002-ASA 10 ASA-16* 24,800 24.04 18.30 3.15 8.98 12.00 13.44 11.99
Helium leak rate: <2x10 -9 std. cc./sec. GV-10002-ISO 10 ISO-250 26,900 24.04 18.30 3.15 8.98 12.00 13.44 11.99
Materials GV-10002-ISO-OF 10 ISO-250-OF 15,400 24.04 18.30 5.51 8.98 12.00 13.44 11.99
Body: 304 SS vacuum furnace brazed body GV-12002-CF 12 14.00 CF 34,600 28.89 22.03 3.89 8.98 12.00 15.90 14.28
Bellows: Welded AM-350
O-ring: Viton (standard) GV-12002-ASA 12 ASA-16* 42,800 28.89 22.03 3.15 8.98 12.00 15.90 14.28
Other compounds available. GV-12002-ISO 12 ISO-320 42,800 28.89 22.03 3.15 8.98 12.00 15.90 14.28
Finish: Electropolished inside and out *Note: All ASA flanged valves are provided without O-ring grooves. Grooves can be provided on request.
Maximum pressure differential
At opening: 20 Torr
Closed: 760 Torr in either direction
Manually Operated Copper Seal Bonnet Gate Valves
Model Nom. Flange Conductance
Vacuum range Number ID Type (molecular-l/sec.) A B C D E F G
Viton seal bonnet: >10 -9 Torr GVM-0622-CF 5/8 1.33 CF 12 2.39 1.75 1.56 1.49 1.80 1.88 1.31
Copper seal bonnet: >10 -10 Torr
GVM-1502-CF 11/2 2.75 CF 130 4.69 3.40 2.03 2.00 3.57 3.31 2.45
Temperature range
Viton Seal Bonnet: <150°C GVM-2002-CF 2 3.38 CF 300 5.60 4.12 2.28 2.00 3.61 3.81 2.96
Copper Seal Bonnet: <200°C with GVM-2502-CF 21/2 4.50 CF 520 6.50 4.81 2.40 2.00 3.61 4.37 3.52
CF flanges and gate in open position
GVM-3002-CF 3 4.62 CF 840 7.70 5.77 2.53 2.00 3.61 5.24 4.28
Manually actuated
Acme threads for fewer turns GVM-4002-CF 4 6.00 CF 1,700 10.76 8.13 2.97 3.11 7.90 7.00 5.65
GVM-6002-CF 6 8.00 CF 5,400 14.07 10.64 3.17 3.11 7.90 8.75 7.55
Options:
• O-ring compounds GVM-8002-CF 8 10.00 CF 12,200 18.42 13.93 3.35 3.11 7.90 11.25 10.02
• Spring-to-Close Option GVM-10002-CF 10 12.00 CF 24,900 24.04 18.30 3.65 8.98 12.12 13.44 11.99
• Million Cycle Option
• Heater Jackets GVM-12002-CF 12 14.00 CF 34,600 28.89 22.03 3.89 8.98 12.12 15.90 14.28
F D
E
Handles
extend on all
10" and 12"
manual gate
valves
G C
30
Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com
Pneumatically Actuated Viton Seal Gate Valves
Model
Number
GVP-0622-NW
GVP-0622-CF
Nom.
ID
5/8
5/8
Flange
Type
NW-16
1.33 CF
Conductance
Isolation Valves
(molecular-l/sec.)
12
12
A
2.39
2.39
B
1.75
1.75
C
2.96
1.56
D
1.00
1.00
Gate Valves
E
2.55
2.55
F
1.88
1.55
G
1.31
1.31
3
Section 3.8
GVP-1502-NW 11/2 NW-40 98 4.69 3.40 1.99 2.00 5.29 3.31 2.45
GVP-1502-CF 11/2 2.75 CF 130 4.69 3.40 2.03 2.00 5.29 3.31 2.45
GVP-2002-NW 2 NW-50 220 5.60 4.12 1.99 2.00 5.29 3.81 2.96
GVP-2002-CF 2 3.38 CF 300 5.60 4.12 2.28 2.00 5.29 3.81 2.96
GVP-2502-CF 21/2 4.50 CF 520 6.50 4.81 2.40 2.00 5.29 4.37 3.52
GVP-2502-ASA 21/2 ASA-6* 610 6.50 4.81 2.03 2.00 5.29 4.37 3.52
GVP-2502-ISO 21/2 ISO-63 610 6.50 4.81 2.03 2.00 5.29 4.37 3.52
GVP-2502-ISO-OF 21/2 ISO-63-OF 320 6.50 4.81 3.46 2.00 5.29 4.37 3.52
GVP-3002-CF 3 4.62 CF 840 7.70 5.77 2.53 2.00 5.29 4.94 4.28
GVP-3002-ASA 3 ASA-7.5* 1,070 7.70 5.77 2.03 2.00 5.29 4.94 4.28
GVP-3002-ISO 3 ISO-80 1,070 7.70 5.77 1.97 2.00 5.29 4.94 4.28
GVP-3002-ISO-OF 3 ISO-80-OF 550 7.70 5.77 3.84 2.00 5.29 4.94 4.28
GVP-4002-CF 4 6.00 CF 1,700 10.76 8.13 2.97 2.97 6.95 7.00 5.65
GVP-4002-ASA 4 ASA-9* 2,100 10.76 8.13 2.41 2.97 6.95 7.00 5.65
GVP-4002-ISO 4 ISO-100 2,100 10.76 8.13 2.41 2.97 6.95 7.00 5.65
GVP-4002-ISO-OF 4 ISO-100-OF 1,400 10.76 8.13 4.25 2.97 6.95 7.00 5.65
GVP-6002-CF 6 8.00 CF 5,400 14.07 10.64 3.17 2.97 6.95 8.75 7.55
GVP-6002-ASA 6 ASA-11* 7,100 14.07 10.64 2.41 2.97 6.95 8.75 7.55
GVP-6002-ISO 6 ISO-160 7,100 14.07 10.64 2.36 2.97 6.95 8.75 7.55
GVP-6002-ISO-OF 6 ISO-160-OF 4,000 14.07 10.64 4.25 2.97 6.95 8.75 7.55
GVP-8002-CF 8 10.00 CF 12,200 18.42 13.93 3.35 2.97 6.95 11.25 10.02
GVP-8002-ASA 8 ASA-11* 14,500 18.42 13.93 2.76 2.97 6.95 11.25 10.02
GVP-8002-ISO 8 ISO-200 15,200 18.42 13.93 2.66 2.97 6.95 11.25 10.02
GVP-8002-ISO-OF 8 ISO-200-OF 9,500 18.42 13.93 4.25 2.97 6.95 11.25 10.02
GVP-10002-CF 10 12.00 CF 24,900 24.04 18.30 3.65 4.75 9.47 13.44 11.99 Specifications
General
GVP-10002-ASA 10 ASA-16* 24,800 24.04 18.30 3.15 4.75 9.47 13.44 11.99 Nominal IDs: 5 / 8 to 12 inch
GVP-10002-ISO 10 ISO-250 26,900 24.04 18.30 3.15 4.75 9.47 13.44 11.99 Helium leak rate: <2x10 -9 std. cc./sec.
GVP-10002-ISO-OF 10 ISO-250-OF 15,400 24.04 18.30 5.51 4.75 9.47 13.44 11.99 Materials
GVP-12002-CF 12 14.00 CF 34,600 28.89 22.03 3.89 4.75 9.47 15.90 14.28 Body: 304 SS vacuum furnace brazed body
Bellows: Welded AM-350
GVP-12002-ASA 12 ASA-16* 42,800 28.89 22.03 3.15 4.75 9.47 15.90 14.28 O-ring: Viton (standard)
GVP-12002-ISO 12 ISO-320 42,800 28.89 22.03 3.15 4.75 9.47 15.90 14.28 Other compounds available.
*Note: All ASA flanged valves are provided without O-ring grooves. Grooves can be provided on request Finish: Electropolished inside and out
Maximum pressure differential
Pneumatically Actuated Copper Seal Bonnet Gate Valves At opening: 20 Torr
Closed: 760 Torr in either direction
G C
31
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3Section 3.9
Isolation Valves
Bellowless Poppet Valves & Leak Valves
Specifications
Port ODs: 3 / 8 to 11/ 2 inches
Replacement O-Ring & Valve Rebuild Kits
Model Port
Materials Number OD Description
Body: Electropolished 304 stainless steel
Bonnet seal: Viton ESVP-075-95-5 3/8-1 O-ring kit
Poppet seal: Viton ESVP-150-95-5 11/2 O-ring kit
Other O-ring compounds available Complete rebuild kit, includes all valve
C ESVP-075-NWB-99-5 3/8-1
parts except valve body
Actuation: Normally closed
3/ 8 to 11/2 inch ODs: Air-to-open, spring-to-close Complete rebuild kit, includes all valve
ESVP-150-NWB-99-5 11/2 parts except valve body
See page 101 for actuation options
Operating pressure: 60 to 80 psig B
Differential pressure
Port side: Maximum 100 psi A
Poppet: Maximum 20 psia
Maximum temperature with Viton seals
Sustained: <150°C
Intermittent: <204°C A
Vacuum range: >1x 10-9 Torr - High Vacuum
Options: Fittings, O-rings, air solenoids,
micro-switches and actuators. See page 101
1.298
Nonrotatable
All dimensions are in inches (mm) & weights
are in pounds (kg), unless otherwise noted. 1.717 1.190
32
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Poppet Valve, Ball Valve and Gate Valve Heaters
Many semiconductor processes are
Isolation Valves
Isolation Valve Heater s
pumps and reduce the efficiency of the temperature set-points up to 200 ºC,
3
Section 3.10
carried out in vacuum chambers with scrubber. This buildup can be reduced a UR/CE certified heater with a Type K
internal temperatures of several hundred or eliminated by heating vacuum lines thermocouple and PID controller can pro-
degrees Celsius. Process by-products exit and associated components from the vide precise temperature control.
the chamber in vapor phase, but subli- chamber to the scrubber, or by using a
mate in the foreline and vacuum pump combination of heaters and foreline traps, Standard ½” insulation add-on heaters
exhaust when gas temperatures drop which collect the by-products preventing are available for all poppet valves and gate
sufficiently for them to form solids. The them from continuing downstream. valves. (Aluminum Genesis valves have
resultant buildup can increase wafer their own integrated heater.) These can
defects from particle backstreaming, Heater jackets with a UL recognized be purchased and installed separately
reduce throughput of vacuum lines, electronic thermostat for fixed set-point provided that the valve is fitted with the
impede the function of throttle valves applications is available for temperatures proper high temperature seals and other
and isolation valves, damage some dry up to 150ºC. For fully adjustable thermally compatible components.
Note: All part number combinations may not be valid or available. Contact Nor-Cal
Control Type Valve Type Valve Size Temp. / Voltage
Products for the latest pricing, availability and other options.
Example: HTE-NAP-150-091
Electronic thermostatically controlled heater jacket for 1.5 inch N-Series angle
valve, 90ºC, 120VAC.
33
Ultra-High Vacuum Components Since 1962 • 800-824-4166 • www.n-c.com
3Section 3.11
Isolation Valves
Bakeable All Metal Valves
34
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